VICF

VICF
INSTRUCTIONS
FOR
FIXED ANGLE
CONVEYOR
MODEL NO.
VICF
SERIAL NO.
PPE Conveyors are manufactured and sold direct
by Plastic Process Equipment, Inc. We are not
associated with any other manufacturer except
Budget Molder's Supply, Inc. Always specify
genuine PPE or Budget Hi-Line conveyors! Do not
accept substitutes.
Made in the U.S.A. by Plastic Process Equipment, Inc. © copyright 2010
, INC. www.ppe.com • e-mail: sales@ppe.com
PLASTIC
PROCESS EQUIPMENT
6385 Montessouri Street, Las Vegas, Nevada 89113
11218 Challenger Avenue, Odessa, Florida 33556
PPE
PPE
702-433-6385 • 800-258-8877 • Fax: 702-433-6388
PPE
727-834-8888 • 800-282-6783 • Fax: 727-834-8873
Toll Free: USA, Canada & Mexico
8303 CORPORATE PARK DRIVE, MACEDONIA (Cleveland), OHIO 44056, USA
W E S T
SOUTH
216-367-7000 • Toll Free: 800-321-0562 • Fax: 216-367-7022 • Order Fax: 800-223-8305
800-362-0706
Thank you for purchasing a Fixed Angle Conveyor from
Plastic Process Equipment. This instruction booklet is
intended as a guide for your new product. If you have
additional questions, contact Plastic Process Equipment,Inc.
at 1-800-321-0562.
RECEIVING
Thoroughly inspect your new conveyor before unpacking for
setup. Report any damage to the motor freight carrier; they
are responsible for damages incurred during transit.
ATTENTION!!
Please read through the entire booklet first.
You must be trained and authorized by your employer in the
proper installation operation, maintenance and setup of your
new equipment. Safety First Always!
SETUP
(REQUIRES TWO PEOPLE)
Your new conveyor is crated and shipped from the factory
fully assembled .
After uncrating:
1) Adjust conveyor to required height.
2) Remember to lock the casters after adjusting the
conveyor and setting it into position.
ELECTRICAL
1) Always use a grounded 120 volt outlet and a suitable
three wire grounded extension cord.
2) All conveyors are equipped with a starter switch and an
overload protection heater properly sized for the drive
motor. The On/Off switch on some models is resettable,
should the switch get overloaded for some reason it
may be necessary to reset it before the conveyor will
run again. See switch cover for reset instructions.
WARNING DRIVE MOTOR
CAUTION DURING USE AND
OPERATION OF CONVEYOR
• Do not wear loose clothing or jewelry around the
conveyor.
• Do not wear rings, necklaces, or jewelry.
• Long hair must be tied and netted.
• Keep all hands, arms, and fingers away from any
moving parts except the conveyor belt surface.
• Never stand on the conveyor belt for any reason
whatsoever.
• Do not operate any conveyor with the guards removed.
• Do not operate the conveyor with parts missing,
removed, or in a disassembled state.
• Pay special attention to the ON-OFF switch location.
• Wear safety glasses if your company or process
requires them.
• You must unplug the conveyor before performing any
repairs or maintenance.
• If you are unsure about installation, operation,
maintenance, or setup call PPE!
BELT ADJUSTMENT, TENSION & TRACKING
PPE conveyors feature automatic spring loaded belt tension
adjustment. All conveyors and separators are thoroughly
tested in our factory after final assembly. The belts are
adjusted to track properly so no adjustment will be
necessary. Because of the endless 2-ply monofilament belt
(no lacing to snag or tear) and Vee-guide tracking, there
should never be a tracking problem with a PPE conveyor.
LUBRICATION:
CHAIN DRIVE UNITS
(BIC, FT, FS, VICB, PC 06, PC 12, PC 18, PC 24, PCS,
PUC, VIB, ICG, PCS) PPE chain drive units use permanently
lubricated drive chains that do not require lubrication. All
bearings are permanently lubricated, therefore we do not
provide a grease fitting.
The standard drive motor is not designed for repeated start
stop operation, if you turn the conveyor on and off more
than 10 times per minute you damage the motor by
overheating. There are special order motors available for
start/stop operations, please consult the factory.
PLASTIC
PROCESS EQUIPMENT
, INC. www.ppe.com • e-mail: sales@ppe.com
6385 Montessouri Street, Las Vegas, Nevada 89113
11218 Challenger Avenue, Odessa, Florida 33556
PPE
PPE
702-433-6385 • 800-258-8877 • Fax: 702-433-6388
PPE
727-834-8888 • 800-282-6783 • Fax: 727-834-8873
Toll Free: USA, Canada & Mexico
8303 CORPORATE PARK DRIVE, MACEDONIA (Cleveland), OHIO 44056, USA
W E S T
SOUTH
216-367-7000 • Toll Free: 800-321-0562 • Fax: 216-367-7022 • Order Fax: 800-223-8305
800-362-0706
BELT REPLACEMENT
(REQUIRES TWO PEOPLE)
1) Disconnect all power to the conveyor.
2) Remove the eight hopper bolts on top of frame (see
Figure 1) and the two Allen head screws and the A5470 plastic transition covers where the hopper meets
the incline section.
12) Remove plate on non-drive side (see Figure 2).
DO NOT REMOVE THE FRAME ATTACHMENT
BRACKET!
4"
Figure 2
TRANSITION COVER
ALLEN HEAD SCREW
HOPPER
NON-DRIVE SIDE
Figure 1
TENSION
NUTS
FRAME
ATTACHMENT
BRACKET
ROLLER
SUPPORT
SHAFT
BUTTON HEAD
BOLTS
HOPPER BOLTS
3) Remove hopper.
4) Remove end caps (and optional part drop tray if
purchased).
5) Using a pencil draw a vertical line across the frame
and side rails (used to align side rails during
reassembly).
6) Loosen the bolts on the incline side rails (DO NOT
REMOVE BOLTS).
7) Slide the incline side rails up & out of the conveyor
upper side frame.
8) Untuck the power cord from the side base frame.
9) Remove the leg stand frame by removing the four (4)
button head bolts at the bottom of each side of the
frame. DO NOT REMOVE THE FRAME
ATTACHMENT BRACKETS OR TRANSITION
PLATES!
10) Carefully lift conveyor off of leg stand frame. Install
button head bolts back into square nuts on frame
temporarally to hold square nuts in place.
11) Place conveyor on it's side (drive side down), conveyor
must be elevated to clear variable speed control.
13) Free the top belt edges from under the transition rollers
and free the bottom belt edges from within the frame
track so the belt hangs below the frame.
14) While compressing the roller on the non-drive end, pull
the belt half way up and off of the drive roller.
15) Continue compressing the non-drive roller while pulling
the belt halfway off the non-drive end. When belt is halfway
off both ends, it can be removed the rest of the way.
CAUTION:
ROLLER AND ENDS UNDER SPRING TENSION!
16) To reassemble conveyor, follow instructions in reverse
order. When reinstalling the belt, the Vee-Guide on the
bottom of the belt is seated in the groove of the rollers.
17) After installing the new belt and reassembling the
conveyor, return conveyor to required height and angle
of operation.
WARRANTY
All PPE Conveyors have a full two year warranty. This
warranty doesn't include conveyor belts because they are
subject to excessive wear damage and abuse by the user.
This Warranty should not extend to goods subjected to
misuse, abuse, neglect, accident or improper installation or
maintenance, or products or goods which have been altered,
modified or repaired by anyone other than seller or its
authorized and approved representatives.
, INC. www.ppe.com • e-mail: sales@ppe.com
PLASTIC
PROCESS EQUIPMENT
6385 Montessouri Street, Las Vegas, Nevada 89113
11218 Challenger Avenue, Odessa, Florida 33556
PPE
PPE
702-433-6385 • 800-258-8877 • Fax: 702-433-6388
PPE
727-834-8888 • 800-282-6783 • Fax: 727-834-8873
Toll Free: USA, Canada & Mexico
8303 CORPORATE PARK DRIVE, MACEDONIA (Cleveland), OHIO 44056, USA
W E S T
SOUTH
216-367-7000 • Toll Free: 800-321-0562 • Fax: 216-367-7022 • Order Fax: 800-223-8305
800-362-0706
VICF CONVEYORS
PARTS LIST 12"
ID
1
2
3
4
5
6
7
8
9
10
11
12 KIT
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
57
58
59
60
61
62
63
64
66
SEE
P/N
DESCRIPTION
UOM
1416D-1/2
TRANSITION ROLLER END CAP FOR SIV/VIB
EA
30432
JUNCTION BOX
EA
35BS19HTX3/4
#35 HARDENED SPROCKET KEYED W/SET SCREW
EA
35C
#35 CHAIN PER FOOT
EA
CW4
CASTERS WITH LOCK
EA
6183
1/4HP GEARMOTOR DC VERSION OF 655 NEW #5044
EA
655L
L BRACKET FOR 655 MOTOR
EA
0791B
0791B BODINE VARIABLE SPEED CONTROL W/12FT CORD
EA
2030-3274
BLACK PLASTIC CAP FOR EXT1515 EXTRUSION
EA
A-5470
PLASTIC TRANSITION COVER FOR SIV/VIB (set)
EA
A-5474-12
PLASTIC FLAPPER 12" FOR SIV/VIB (WHITE)
EA
A-5476K
PLASTIC WHEEL, ROLLER HUB WITH STUD, WASHER, AND NUT (SET LEFT&RIGHT)
EA
A-10661
LEG BRACKET FOR VIC AND VICF
EA
A-10660
FRAME ATTACHMENT BRACKET FOR VIC
EA
A-10667
SWIVEL PLATE FOR VICF
EA
A-5486
FRAME "L" BRACKET FOR SI, SP, & SIV/VIB
EA
A-6850
PLASTIC BEARING COVER
EA
A-5959
MACHINED SPROCKET FOR CONVEYOR
EA
A-5982-12
SHAFTS FOR CONVEYORS 12"
EA
A-6987
TRANSITION ROLLER FOR VIB/SIV
EA
B-6885
UPPER SIDE RAILS ALUM FOR VIB (set)
SET
B-5441-3
ALUM SIDE RAIL FOR SIV (SET) , INCLUDES ANODIZE
SET
B-5442-3
ALUM LOWER SIDE RAIL FOR SIV/VIB (SET)
SET
B-5471
ALUM ROLLER COVER FOR SIV/VIB (SET)
EA
B-5472-12
ALUM FLAPPER ANGLE FOR SIV/VIB 12"
EA
B-5475-12
FLAPPER HINGE 12" FOR SIV/VIB
EA
B-10164
TENSION ADJUSTMENT ROD FOR SIV/VIB NEW STYLE 1/2"
EA
B-5479
TENSION ADJUSTMENT ROD FOR SI SIV/VIB & SP
EA
A-10654
EXTRUDED LEG FOR VIC VICF
EA
B-5490
DRIVE SIDE PLATE FOR SIV (SET)
SET
B-5491-12
PLASTIC END RAIL SPACER FOR SIV/VIB 12"
EA
B-5494-2-12G
GALV LOWER BEDDING FOR SIV/VIB 2' X 12"
EA
B-5504-12
TRANSITION ROLLER TUBE FOR SIV/VIB 12"
EA
B-5516-12
TRANSITION ROLLER SHAFT FOR SIV/VIB 12"
EA
B-5566-12
FRAME END FOR SIV/VIB 12"
EA
B-5623-12
MOTOR BASE PLATE 12" FOR SIV/VIB
EA
B-5626-12
ALUM FLAPPER MOUNT 12" FOR SIV/VIB (INCLUDING ANODIZE)
EA
A-10655-12
REAR STAND CROSSBRACE FOR VIC 12"
EA
B-7026-12G
GALV BEDDING FOR VIB
EA
B-5984-12
DRIVE ROLLER (DOES NOT INCLUDE BEARINGS) 12"
EA
B-5998-12
IDLER ROLLER (DOES NOT INCLUDE BEARINGS) 12"
EA
BELT
BELT
EA
SEC50BA
STRAIN RELIEF FOR ELECTRIC CORD
EA
DS-233
BELT ADJUSTMENT SPRINGS 11" NEW STYLE 9/07
EA
FUSE
FUSE
EA
K5152
K5152 12' POWER CORD
EA
64835K69
TEAR DROP HANDLE
EA
RAL012NPP+COL
SPROCKET BEARING w/COLLAR FOR SP, SI, SIV/VIB
EA
YA012RR
BEARINGS FOR SP, SI, SIV/VIB CONVEYOR
EA
B-7027
UPPER FRAME SIDE FOR VIB
EA
B-7028
HORIZONTAL RIGHT SIDE FRAME FOR VIB
EA
B-7038
HORIZONTAL LEFT SIDE FRAME FOR VIB
EA
A-10656-36
SIDE BASE FRAME FOR VICF 36"
EA
A-6549A
STEEL MOTOR PLATE SPACER FOR SIV/VIB
EA
A-6549B
STEEL MOTOR PLATE SPACER FOR SIV/VIB
EA
B-5985-12
CROSS MEMBER 12"
EA
A-6902
CONVEYOR TRAY BRACKET
EA
B-4016
FS ATTACHMENT ADJ BAR (set)
EA
A-6453-12
SS TRAY 12"
EA
A-5980
PLASTIC BUSHING
EA
35ML
#35 MASTER LINK
EA
EX4351
JOINING PLATE FOR EXT1515
EA
BELT SHEET FOR BELTS
09/17/15
10:35:17 AM
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