AUX | E Series | 2003 E-series trailer tow wiring

2003 E-series trailer tow wiring
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Layout Book INDEX
Page 122
E-SERIES TRAILER TOW WIRING
2003
MODEL YEAR
E-SERIES
ELECTRONIC BRAKE CIRCUITS
ELECTRONIC BRAKE CIRCUITS
RECOMMENDED MAX
ALLOWABLE
WIRE LENGTH (feet)
CRKT. COLOR
CODE
DESCRIPTION
14 AWG
12 AWG
10 AWG
Dark Blue
DB
Trailer Electric Brake
50
50
50
Orange
OG
Trailer Battery Feed
N/A
20
20
Yellow
YE
Trailer LH Turn/Stop Lamp
50
50
50
Dark Green
DG
Trailer RH Turn/Stop Lamp
50
50
50
White
WH
Trailer Ground
N/A
N/A
10 GA only
Brown-White
BR-WH
Trailer Run Lamps
50
50
50
Black-Light Green
BK-LG
Trailer Back-Up Lamps
50
50
50
Dark Blue
DB
Trailer Electric Brake
Brown
BR
Vehicle Tail Lamp and Marker Lamp
Red
RD
Vehicle Control Feed
Light Green
LG
Vehicle Brake Signal
White
WH
Trailer Ground
VEHICLE CIRCUIT
Orange-Light Blue
OG-LB
Vehicle RH Rear Turn Signal
Light Green-Orange
LG-OG
Vehicle LH Rear Turn Signal
Black-Pink
BK-PK
Vehicle Back-Up Lamp Feed
Yellow
YE
Vehicle Battery Feed
White-Purple
WH-PR
Vehicle Fuse Accessory Feed
White-Light Green
WH-LG
Vehicle Tail and Marker Lamp
DIGITAL TRANSMISSION
RANGE SENSOR
CLASS II to CLASS I
PART # F4TB 12964 A
DARK GREEN
BROWN / WHITE
YELLOW
WHITE
(WHITE) GROUND
(BROWN / WHITE) RUNNING LAMPS
(YELLOW) L.H. STOP/TURN
(DARK GREEN) R.H. STOP/TURN
HOT AT
RUN
296 (14)
WH VT
5A
86
30
37
YE (12) 86
86
WHITE
BROWN / WHITE
DARK GREEN
YELLOW
85
(WHITE) GROUND
(BROWN / WHITE) RUNNING LAMPS
(YELLOW) L.H. STOP/TURN
(DARK GREEN) R.H. STOP/TURN
87
85
YE
40A
30A
14 BR (18)
10A
38 BK/OG
(10) +
10A
ORANGE
BLACK / LIGHT GREEN
DARK BLUE
WHITE
(DARK BLUE) TRAILER ELECTRIC BRAKE
BROWN / WHITE
DARK GREEN
(YELLOW) L.H. STOP/TURN
YELLOW
(DARK GREEN) R.H. STOP/TURN
CLASS II WITH PIN TERMINALS TO CLASS I
PART # F2TB 13A576 AA
WHITE
BROWN / WHITE
DARK GREEN
YELLOW
BB0122 2003
(BROWN / WHITE) TRAILER RUNNING
LAMPS
(WHITE) TRAILER GROUND
(BLACK / LIGHT GREEN) TRAILER
BACK UP LAMPS
(ORANGE) TRAILER BATTERY FEED
(WHITE) GROUND
(BROWN / WHITE) RUNNING LAMPS
(YELLOW) L.H. STOP/TURN
(DARK GREEN) R.H. STOP /TURN
FORD SERVICE ALTERNATIVES AVAILABLE AT YOUR FORD DEALER
(NOT SUPPLIED WITH TRAILER KIT)
DG
YE
ENGINE
I/P
MULTI
14 BN
22 LB/BK FUNCTION
(12)
(14)
SWITCH
HEADLAMP
962
SWITCH
BR WH
511(18)
A
(14)
LG
ELECTRIC
BRAKE
57 BK
(18)
43(12) BRAKE ON/OFF
SWITCH
I/P
FRAME RAIL
DB
206 WH
B
(10)
W
49 (12)
B
963 (14)
OG
43 (12) DB BK LG
206
(14)
WH
HOT AT
RUN
87
YE
20A
CLASS II WITH PIN TERMINALS
PART # F7UB 14A678 C
I/P
FUSE PANEL
BACKUP
LAMP
85
37
YE (14)
15A
296 (16)
WH/VT
30
BATTERY
CHARGE
RUNNING
LAMP
CLASS I
PART # F7UB 13A576 A
P
R
N
D
2
1
I/P FUSE PANEL 140 (18)
BK PK
BATTERY
AUX.
BATT.
963
BK LG
(14)
60A
AUX
BATT.
RELAY
OG
298 (16)
WH VT
P8
I/P
15A
ENGINE
FRAME RAIL
HOT AT
RUN
49 OG (12)
52 (14)
YE
64 DG (14)
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Layout Book INDEX
Page 123
E-SERIES TRAILER TOW WIRING
2003
MODEL YEAR
E-SERIES
STEP BUMPER PACKAGE
ELECTRIC BRAKE CONTROL
TO ELECTRIC BRAKE
CONTROLLER (AFTER MARKET)
F4UB–14A348–A
WIRING ASSEMBLY IS IN THE TRAILER KIT AND MATES
TO THE 6–WAY CONNECTOR LOCATED OUTBOARD OF
STEERING COLUMN NEAR FUSE BLOCK AS SHOWN.
SLIDE TRAILER TOW BRACKET ASSEMBLY TO THE MOST FORWARD
POSITION IN VEHICLE. FAILURE TO DO SO MAY RESULT IN
BRACKET DAMAGE. THIS APPLIES TO VEHICLES WITH OR WITHOUT
A HITCH. THIS NOTE APPLIES TO BOTH THE CONTOUR AND STEP
BUMPER PACKAGES.
(BROWN) – RUNNING LAMP INPUT
CONTOUR BUMPER PACKAGE
FRAME CONNECTIONS
(WHITE) – BRAKE CONTROLLER GROUND
(RED) – BRAKE CONTROLLER BATTERY
FEED INPUT
(LIGHT GREEN) – BRAKE SWITCH INPUT
(DARK BLUE) – POWER TO TRAILER
BRAKES OUTPUT
LEFT–HAND SIDE OF
FRAME SHOWING THE
CONNECTION TO TRAILER
TOW BRACKET
ASSEMBLY
CHECK TRAILER LIGHTS AFTER INSTALLATION TO DETERMINE IF THEY
FUNCTION CORRECTLY.
DO NOT OPERATE THE VEHICLE WITH A TRAILER IF A PROBLEM EXISTS.
BB0121
F4UB–14A348–A
WIRING ASSEMBLY
THE BRAKE CONTROLLER BATTERY FEED INPUT IS FUSED TO 30A
IN THE ENGINE COMPARTMENT’S DISTRIBUTION BOX.
E-SERIES TRAILER LAMP PLUG AND WIRING
Return to Body Builders
Layout Book INDEX
Page 124
2003
MODEL YEAR
E-SERIES
AUXILIARY HTR. A/C SYSTEM SCHEMATIC
HOT AT RUN
687 GY YE
13
I/P
FUSE
PANEL
15A
TO FRONT
A/C MODE
SWITCH
489 PK BK
INSTRUMENT PANEL & B PILLAR
COURTESY LAMP
(BLACK LIGHT BLUE)
NOT INCLUDED WITH AUX. HEAT OR
HEAT/AC PREP. PACKAGES 57 J, L
INCLUDED WITH 57 X
754 LG WH
752 YE RD
751 DK WH
SWITCH FEED
(LIGHT GREEN YELLOW)
AUX. SWITCH RR. CON.
(LIGHT GREEN WHITE)
AUX. SWITCH MED. LO
(YELLOW RED)
B PILLAR
AUX. SWITCH MED. HI
(DARK BLUE WHITE)
FRONT OF
VEHICLE
GROUND
(BLACK)
AUX. SWITCH HI
(RED WHITE)
I/P LAMP FEED
(LIGHT BLUE RED)
TO VISOR LAMPS
VENT
FLOOR
MIX
DEFROST
A/C MODE NORM AC
SWITCH
MAX AC
OFF
TO FRONT
BLOWER
MOTOR
RELAY (COIL)
753 YE RD
NOT INCLUDED WITH
AUX. HEAT OR
HEAT/AC PREP.
PACKAGES 57 J, L, X
MH
H
OFF
AUXILIARY
HEATER/AC 57 BK
BLOWER
SWITCH
HOT AT ALL TIMES
HIGH
CURRENT 14
FUSE
PANEL
M
REAR
CTRL
752
YE RD
753 YE RD
757 RD WH
ML
IGN. CONT. FEED
(ORANGE)
MH
AUX
BLWR OFF
SWITCH
884 YE BK
BATTERY FEED
(YELLOW)
H
FUSED FEED
(BLACK WHITE)
AUX A/C
RELAY
GROUND
(BLACK)
57 BK
371 PK WH
57 BK
261 OG BK
AUX BLOWER
MOTOR RESISTOR
515 OG RD
GRAY CONNECTOR & PIGTAIL ASSY. MATES TO
CIRCLED CONNECTOR AUXILIARY A/C AND POWER FEEDS
BATTERY FEED
(YELLOW)
IGN. CONT. FEED
(ORANGE)
(EXCEPT RV PREP GAS VAN)
FUSED FEED
(BLACK WHITE)
FUSED FEED
(BLACK WHITE)
INTERIOR LAMP
CONTROL JUMPER
(LIGHT GREEN
YELLOW)
BROWN CONNECTOR & PIGTAIL ASSY.
MATES TO CIRCLED CONNECTOR,
RADIO FEEDS AND POWER FEEDS
AUX HIGH
BLOWER RELAY
AUX BLOWER
MOTOR
F4UB 14A411 F
FUSED FEED
(BLACK WHITE)
F4UB 14A411 C
M
FUSED FEED
(YELLOW BLACK)
(IN LOWER
CONNECTOR ONLY)
FUSED FEED
(BLACK ORANGE)
751 DB WH
37 YE
50A
F6UB 14335 A
(RV PREP IN IRVIN IND.
DUNNAGE BOX)
(CUTAWAYS GET F6UB 14A411 A
ON 14A200)
GROUND
(BLACK)
F7UB 14A411 A
BROWN CONNECTOR & PIGTAIL ASSY.
MATES TO CIRCLED CONNECTOR.
RADIO FEEDS AND POWER FEEDS
WITH COURTESY LAMP JUMPER.
F4UB 14A411 E
BLACK CONNECTOR & PIGTAIL ASSY. MATES
TO CIRCLED CONNECTOR POWER FEED
(RV PREP GAS VAN ONLY)
MODIFIED VEHICLE SCHEMATIC
HOT AT ALL TIMES
HOT AT ALL TIMES
9
50A
60A
I/P
15
FUSE
PANEL
5A
8
37 YE RV PREP
ONLY
37YE
* 37 YE
41
I/P
FUSE
PANEL
40
30A
296
30A WH VT
517Z BK WH
37 YE
37 YE
F4UB 14A411 A
ENGINE
COMPARTMENT
37 YE
57 BK
F7UB 14A411 A
F4UB 14A411 C
B PILLAR
517Z BK WH
38G BK OG
F7UB 14A411 A
B PILLAR
49 OG
F4UB 14A411 A
ENGINE
COMPARTMENT
* NOTE: TOTAL SHARED CURRENT FOR 37
CIRCUIT NOT TO EXCEED 25 AMPS.
# NOTE: TOTAL SHARED CURRENT FOR 49
CIRCUIT NOT TO EXCEED 25 AMPS.
BB0039 2003
F4UB 14A411 A
ENGINE
COMPARTMENT
F7UB 14A411 B
UNDER DASH
40A
PASS THRU CIRCUIT
HIGH
CURRENT
FUSE
PANEL
FRONT OF
VEHICLE
F7UB-14A411-A
37 YE
* * TRAILER
BATTERY
CHARGE
RELAY
F7UB-14A411-B
PASS THRU TO ENG.
(DARK BLUE)
49 OG
49 OG
49 OG
F7UB 14A411 B
UNDER DASH
F7UB 14A411 A
F4UB 14A411 C
B PILLAR
F4UB 14A411 B
REAR FRAME
@ NOTE: CIRCUITS 867 AND 868
ARE NOT FUSED.
* * NOTE: NOT ON VEHICLES WITH DRL’S, CALIFORNIA
EMISSIONS OR AUXILIARY BATTERY CIRCUIT
#49 IS HOT ALL THE TIME IN THESE VEHICLES.
BATTERY FEED
(YELLOW)
IGN. CONT. FEED
(ORANGE)
PASS THRU TO ENG.
(GREY RED)
LH TURN SIGNAL FEED
(LIGHT GREEN WHITE)
RH TURN SIGANL FEED
(WHITE LIGHT BLUE)
F7UB 14A411 B
BROWN CONNECTOR & PIGTAIL ASSY. MATES
TO CIRCLED CONNECTOR UNDER DASH
CRCT
NUM
WIRE
GAGE
CRCT
CLR
MAX
CONT.
CONT.
LOAD
CURRENT 20 GA.
CONT.
LOAD
18 GA.
CONT.
LOAD
16 GA.
CONT.
LOAD
14 GA.
CONT.
LOAD
12 GA.
CONT.
LOAD
10 GA.
CONT.
LOAD
8 GA.
BATTERY FEED
*37
12
YE
25 AMP
20
32
51
IGN. CONTROL FEED*
#49
12
OG
25 AMP
91
141
230
FUSED FEED
517
12
BK-WH
25 AMP
93
150
237
GROUND (BLACK)
FUSED FEED
38
12
BK
BK-OG
24 AMP
93
150
237
JUMPER
54
18
LG-YE
BATTERY FEED
*37
10
YE
25 AMP
26
42
66
IGN. CONTROL FEED*
#49
12
OG
25 AMP
93
148
23
PASS THRU (ENG.)
867
12
DB
25 AMP
PASS THRU (ENG.)
868
12
GY-RD
25 AMP
LH TURN SIG. FEED
REAR VIEW OF
INSTRUMENT PANEL
49 OG
IGNITION
CONTROLLED
F7UB 14A411 B
UNDER DASH
F4UB 14A411 C
A PILLAR
38 BK OG
297 BK LG
12
LOAD NAME
@ 868 GY RD
@ 867 DB
HOT IN RUN/ACC
37 YE
HIGH
CURRENT
FUSE
PANEL
RECOMMENDED WIRE LENGTH (in feet) W/O ADDITIONAL FUSING
HOT AT ALL TIMES
73
118
LG-WH
RH TURN SIG. FEED
BATTERY FEED
48
WH-LB
*37
12
YE
10 AMP
20
32
51
#49
12
OG
5 AMP
91
146
230
FUSED FEED
517
12
BK-WH
24 AMP
93
150
237
FUSED FEED
517
12
BK-WH
24 AMP
15
25
35
517A
14
BK-WH
8 AMP
50
50
15
25
35
30
45
F7UB-14A411-C IGN. CONTROL FEED
F7UB-14A411-E FUSED FEED
GROUND
57
14
BK
I/P
19
20
LB-RD
8 AMP
FUSED FEED
884
10
YE-BK
10 AMP
AUX. SW. HI
757
18
RD-WH
8 AMP
F7UB-14A411-F
AUX. SW. RR. CON
LG-WH
AUX. SW. MED. LO
YE-RD
AUX. SW. MED. HI
DB-WH
40
50
50
50
(HOT IN LOWER CONNECTOR ONLY)
(CIRCUIT TO BE USED FOR
RELAY GROUND RETURN ONLY)
E-SERIES TRAILER LAMP PLUG AND WIRING
Return to Body Builders
Layout Book INDEX
Page 125
E-SERIES
HEAVY DUTY TRAILER TOW SCHEMATIC
HOT AT ALL TIMES
37 YE
29
I/P
FUSE
PANEL
37 YE
WITHOUT AUX. BATTERY
HOT AT ALL TIMES
38 BK OG
25A
38 BK OG
37 YE
37 YE
8
20
14
20A
30A
37 YE
40A HIGH
CURRENT
FUSE PANEL
37 YE
14 BR
37 YE
110
WH LG
57 BK
TRAILER
RUNNING
LAMPS
RELAY
DIGITAL
TRANS P R N D
RANGE
SENSOR
140 BK PK
7
15A
962 BR WH
OFF
57 BK
57 BK
57 BK 57 BK
HAZ.
SW.
9 LG OG
RT.
DIR.
LT.
DIR.
22 LB BK
9 LG OG
L.H.
BACK UP
LAMP
HIGH
CURRENT
10A FUSE
PANEL
6
10A
52 YE
* ELECTRIC
BRAKE
206 WH
43 DB
53
BK LB
64 DG
511 LG
CONTROLLER
962
BR WH
TO TRAILER
RUNNING
LAMPS
TO TRAILER
ELECTRIC
BRAKES
963
BK LG
206 WH
TO TRAILER
GROUND
TO TRAILER
BACK UP
LAMPS
49 OG
52 YE
64 DG
3 LG WH
3 LG WH
TO TRAILER
L.H. TURN/STOP
LAMP
TO TRAILER
BATTERY AND
MODIFIED
VEHICLE
L.H.
TO TRAILER
R.H. TURN/STOP FRONT
TURN
LAMP
LAMP
2 WH LB
5 OG LB
6
R.H.
BACK UP
LAMP
INDICATOR
LAMP
BACK UP LAMP
(BLACK LIGHT GREEN)
2 WH LB
ELEC. BRAKE
(DARK BLUE)
IGN. CONT. FEED
(ORANGE)
F4UB 14A411 B
BLACK CONNECTOR & PIGTAIL ASSY.
MATES TO CIRCLED CONNECTOR
TRAILER FEEDS
USAGE
TO
HEADLAMP
SWITCH
14 BR
14 BR
57 BK
3 LG WH
57 BK
57 BK
L.H.
HI MOUNT
TURN/
STOP
STOP
LAMP
HAZARD
LAMP
R.H.
TURN/
STOP
HAZARD
LAMP
CUTAWAY / STRIPPED
CHASSIS REQUIRE
2 WH LB
INDICATOR
R.H.
LAMP
FRONT
TURN LAMP
BRAKE CONTROLLER NOT FORD SUPPLIED
* ELECTRIC
ON VEHICLES WITH DRLs, CALIFORNIA EMISSIONS OR
** NOT
AUXILIARY BATTERY. CIRCUIT #49 IS HOT ALL THE TIME IN
THESE VEHICLES.
CLASS I TRAILER TOW
CLASS II TRAILER TOW
(1) F4UB 14A411 D
(1) F4UB 14A411 B
LOAD NAME
CRCT
NUM
WIRE
GAGE
CRCT
CLR
MAX
CONT.
CURRENT
IGN. CONTROL FEED
#49
12
OG
25 AMP
LH TURN ST. LP.
52
14
YE
TURN ST. LP.
64
14
RUNNING LP.
962
12
BACK-UP LAMP
963
12
RD-YE
18 AMP
MODIFIED VEHICLE
CRCT
NUM
WIRE
GAGE
CRCT
CLR
IGN. CONTROL FEED
#49
12
OG
25 AMP
PASS THRU (I/P)
867
12
DB
25 AMP
LOAD NAME
MAX
CONT.
CURRENT
PASS THRU (I/P)
868
12
GY-RD
25 AMP
BATTERY FEED
#37
10
YE
25 AMP
BB0040 2003
CONT.
LOAD
14 GAL.
CONT.
LOAD
10 GAL
CONT.
LOAD
8 GAL
95
152
240
28
45
71
BATTERY FEED
(YELLOW)
IGN. CONT. FEED
(ORANGE)
CONT.
LOAD
18 GA.
CONT.
LOAD
16 GA.
CONT.
LOAD
14 GAL.
8 AMP
86
129
210
DG
8 AMP
86
129
210
BR-WH
18 AMP
16
CONT.
LOAD
12 GAL
CONT.
LOAD
10 GAL
CONT.
LOAD
8 GAL
14
23
36
26
41
65
34
55
86
IP (LH)
PASS THRU TO I/P
(DARK BLUE)
CONT.
LOAD
12 GAL
F4UB 14A411 D
BROWN CONNECTOR & PIGTAIL ASSY.
MATES TO CIRCLED CONNECTOR
TRAILER FEEDS
VANS / WAGONS REQUIRE (1) F4UB 14A411 B
ENGINE COMPARTMENT CONNECTOR
RECOMMENDED WIRE LENGTH
(in feet)
W/O ADDITIONAL FUSING
L.H. TURN/STOP LAMP
(YELLOW)
GROUND
(WHITE)
R.H. TURN/STOP LAMP
(DARK GREEN)
RUNNING LAMP
(BROWN WHITE)
511 LG
5 LB OG
DIR SW.
206 WH
BRAKE PEDAL
POSITION
SWITCH
ON
OFF
SELECTED
VANS / WAGONS
BSI
MULTIFUNCTION
SWITCH
ON
CUTAWAY AND
STRIPPED CHASSIS
298 VT OG
57 BK
TURN SIG. 57 BK
HAZARD
FLASHER
44 LB
385
511 LG
WH RD
298
VT OG
TRAILER
BACK UP
LAMPS
RELAY
14 BR
810 RD LG
296
WP
CHARGE
RELAY
37 YE
11 HIGH
CURRENT
15A FUSE
PANEL
10 LG RD
10A
687 GY Y
I/P
FUSE
6
PANEL
10A
STOP
LAMP
RELAY
38 BK OG
FRONT OF
FRAME
HOT AT RUN
10 LB RD
HOT AT ALL TIMES
15
I/P
FUSE
PANEL
TRAILER
** BATTERY
2 1
HOT AT ALL TIMES
HOT AT RUN
687 GY YE
37 YE
296
WH VT
37 YE
38 BK OG
HOT IN RUN/ACC
I/P
FUSE
12
PANEL
15A
37 YE
FRAME (L.H. REAR)
20
AUX. BATTERY RELAY
(WITH AUX. BATTERY)
195 TN WH
HEADLAMP
SWITCH
PDB R18
60A
37 YE
HOT AT RUN
TO DOME
LAMP
SWITCHES
(C/A ONLY)
2003
MODEL YEAR
JUMPER AVAILABLE
AT FORD DEALER
FRONT OF
VEHICLE
PASS THRU TO I/P
(GREY RED)
F4UB 14A411 A
BLACK CONNECTOR & PIGTAIL ASSY.
MATES TO CIRCLED CONNECTOR
ENGINE COMPARTMENT
VIEW OF FRONT END
ENGINE COMPARTMENT
(L.H. SIDE)
F2UB 14A348 A
REFERENCE (TRAILER TOW) SCHEMATIC
(ELECTRIC BRAKE)
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