Amerec AT & 3T Generator "Ganging" Owner`s manual

(1) T100 Control plus

(2) or (3) AT or 3T

Steam generators

WARNING

Electrical grounding is required

on all Steam Generators.

All electrical supplies should be disconnected when servicing a

Steam Generator.

All wiring must be installed by a licensed electrical contractor in accordance with local and national codes.

All plumbing must be installed by a licensed plumber in accordance with all applicable local and national codes.

Generators are for indoor use only.

AMEREC STEAMBATH GENERATOR SYSTEMS

FOR USE WITH SYSTEMS INCORPORATING

ONE T100 CONTROL,

ONE AT OR 3T “MASTER” STEAM GENERATOR AND

ONE OR TWO AT OR 3T “SLAVED” GENERATOR(S)

STANDARD MODELS CONSIST OF

AT17 = AT 10 + AT7 + T100 CONTROL KIT

AT20 = AT 10 + AT10 + T100 CONTROL KIT

AT30 = AT 10 + (2) AT10s + T100 CONTROL KIT

3T20 = 3T 10 + 3T10 + T100 CONTROL KIT

3T24 = 3T 12 + 3T12 + T100 CONTROL KIT

3T28 = 3T 14 + 3T14 + T100 CONTROL KIT

3T36 = 3T 12 + (2) 3T10 + T100 CONTROL KIT

Other system confi gurations may be available.

Contact technical support for further information: 1-800-363-0251

Generators are not for space-heating purposes.

Be certain that steam bath enclosures are properly sealed to avoid water damage from escaping steam. It is recommended that 100% silicone caulk be used to seal all pipes and fi ttings. Steam must be prevented from escaping into the wall cavity.

Never shut off the water to an appliance that is in use.

Electric Shock Hazard

High Voltage exists within this equipment.

There are no user serviceable parts in this equipment.

Save these instruction! Read all instructions carefully before installation!

POST ‘WARNING’ LABEL OUTSIDE STEAMBATH FOR SAFETY

WARNINGS! POSTING ON OR ADJACENT TO THE DOOR OF STEAM

ROOM IS REQUIRED FOR ALL COMMERCIAL INSTALLATIONS!

SECTION 1: GENERAL INFORMATION

Amerec Steam Generators are listed by ETL. The generators come assembled and ready for installation. Check that the size and rating of the generators are suitable for your application; refer to Steam Room Construction and

Generator Sizing Guide (Amerec document 4211-33).

Amerec AT and 3T Steam Systems consist of one AT or 3T generator acting as a “master” generator which may control one or two other AT or 3T slaved generators. The sole purpose of ganging generators is to increase the volume of steam generated without using multiple controls. The master generator controls the slaved generator(s) through the cable(s) provided.

IMPORTANT

An exhaust fan installed outside the steam room is strongly recommended

to remove excess steam from the bathroom or shower area.

WARNING

REDUCE THE RISK OF

OVERHEATING AND SCALDING

1. Exit immediately if uncomfortable, dizzy or sleepy. Staying too long in

a heated area is capable of causing overheating.

2. Supervise children at all times.

3. Check with a doctor before use if pregnant, diabetic, in poor health or

under medical care.

4. Breathing heated air in conjunction with consumption of alcohol, drugs

or medication is capable of causing unconsciousness.

CAUTION!

Do not contact steam head. Stay at least 12" away from hot steam escaping from the steam outlet.

REDUCE THE RISK OF

SLIPPING AND FALL INJURY

Use care when entering or exiting the steam room, floor may be slippery.

05-21-07

4110-79

NOTE: For additional safety instructions, see owner's manual.

4211-103 10-10-11 Page 1

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

Table of Contents

Section

-

Description

2

3

4

5

6

Important Safety Instructions

Select Mounting Location

Mounting the Steam Generator

Plumbing Instructions

Water Quality Requirements

Wiring Instructions

-

7

Electrical Information Chart

Operational Test

Service

-

-

Exploded Parts Diagram

Wiring Diagram

Page

11

12 - 13

14 - 16

3

4

4

5 - 8

8

8 - 9

9

10

4211-103 10-10-11 Page 2

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS.

WARNING - To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.

WARNING - To reduce the risk of injury: a. The wet surfaces of steam enclosures may be slippery. Use care when entering or leaving.

b. The steam head is hot. Do not touch the steam head and avoid the steam near the steam head.

c. Prolonged use of the steam system can excessively raise the internal human body temperature and impair the body’s

ability to regulate its internal temperature (hyperthermia). Limit your use of steam to 10 - 15 minutes until you are

certain of your body’s reaction.

d. Excessive temperatures have a high potential for causing fetal damage during the early months of pregnancy. Pregnant or

possibly pregnant women should consult a physician regarding correct exposure.

e. Obese persons and persons with a history of heart disease, low or high blood pressure, circulatory system problems, or

diabetes should consult a physician before using a steambath.

f. Persons using medication should consult a physician before using a steambath since some medication may induce

drowsiness while other medications may affect heart rate, blood pressure and circulation.

WARNING - Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal

body temperature of 98.6°F. The symptoms of hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness and fainting. The effects of hyperthermia include: a. Failure to perceive heat b. Failure to recognize the need to exit the steambath c. Unawareness of impending risk d. Fetal damage in pregnant women e. Physical inability to exit the steambath

WARNING - The use of alcohol, drugs or medication can greatly increase the risk of hyperthermia.

SAVE THESE INSTRUCTIONS

4211-103 10-10-11 Page 3

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

DIAGRAM 1

WARNING

Sla ve

C ont rol

Cab le,

25

’

Do not mount outdoors.

Protect from freezing.

Temp Sensor Cable, 25’

Co ntr ol Ca ble

, 2

5’

SL AVE

Unit must be located so as to allow access for service.

The steam generator will not operate properly unless it is mounted level with the arrows pointed up.

le,

25

’

T100

Sl av e Co ntr ol Cab

IMPORTANT

MASTER

Before deciding on a mounting location, please read through these installation instructions completely and take a careful look at al of the diagrams.

SL AVE

An exhaust fan installed outside the steam room is strongly recommended in order to remove excess steam from the steambath or shower area

SECTION 2: SELECT MOUNTING LOCATION

The Amerec Steam Generator can be hung on a wall or set on it’s base. The best mounting location will satisfy all or most of the following conditions:

1. The steam line should slope to allow condensation to drain into the steam room.

It is strongly recommended that no exhaust fan be installed inside the steam room. Doing so will result in a loss of heat and steam through the exhaust fan and port.

2. The steam line should be less than 20 ft long. Ten feet is preferred. Steam lines over 20 ft long

should be insulated.

3. The mounting location should minimize the number of bends and elbows in the steam line.

4. The steam line should enter the room 18” above the fl oor or at least 12” above a tub rim or ledge.

Insulate all steam lines and drain lines within the enclosed space.

Each generator must be provided with at least six (6) inches for wiring access at the control wiring end.

5. No steam head shall be more than thirty (30) inches above the fl oor.

6. The steam outlet should be located to avoid potential user contact.

Each generator must be provided with at least fi fteen (15) inches clearance at the pipe end.

7. The generators should be installed in a dry, well ventilated area. The space provided should be at least:

7 cu ft for one generator or 17 cu ft for two generators or 27 cu ft for three generators

There should be at least thirty-six (36) inches in front of the louvered cover at each generator for service access.

Suggested locations are under a vanity, in a closet, attic, crawl space or basement. Preferably in the

same room. Note: The generator must be in an area protected from freezing.

8. The slave generators should be installed within a 25 foot cable length of the master generator and the master generator should be within a 25 foot cable length

of the T100 control installation. See diagram 1.

Note: Longer control and slave cables are available. Contact Technical Support at 1-800-363-0251 or [email protected] for assistance.

9. The installation should provide clearance for service and element removal. See diagram 3.

10. The mounting location should allow for a drain hookup. There should be no more than three 90° bends and 10 ft of pipe between any generator’s drain outlet

and its drain valve inlet. See diagram 15.

SECTION 3: MOUNTING THE

DIAGRAM 2 IMPORTANT: The generator must be level side to side and end to end after installation.

Wall Mounting:

Note the location of the mounting holes on the back of the steam generator. The screws must set directly into studs or equivalent supports, Drill pilot holes on 12” centers and on level (see diag. 2 at right) then install the two #10 1-1/2” screws provided.

Carefully hang the generator on the two screws. Tighten the screws. Replace the front cover. Secure the front cover with its four sheet metal screws.

Floor Mounting:

In general, the width of the generator allows it to sit on a shelf, across ceiling joists or on a fl oor. The generator must be on a fl at surface and restrained from moving. Normally, the piping will provide adequate support but if not, additional support must be provided.

All fl oor mounted generators must have provision for routine draining of the steam tank.

12 in

4211-103 10-10-11 Page 4

36 in MIN

SERVICE

CLEARANCE

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

DIAGRAM 3: SERVICE CLEARANCE

6 in MIN

6 in MIN

15 in MIN

SERVICE

CLEARANCE

15 in MIN

SERVICE CLEARANCE

DIAGRAM 5: WATER LINES DIAGRAM 4

SHOWN WITH

OPTIONAL FILTER

(NOT PROVIDED)

SHOWN WITH

OPTIONAL

WATER FILTER

(NOT PROVIDED)

PREFERRED INSTALLATION

PREFERRED

SECTION 4: PLUMBING THE GENERATORS

All plumbing shall be installed by a licensed plumber and conform with local and national codes.

Materials (locally available):

- 3/8” O.D. copper tube, shut off valves and compression to 3/8” male NPT

adapter for the water supplies to the generators.

- 1/2” copper pipe and unions for the steam lines to the steam rooms and

the tank drains.

- 3/4” copper pipe, fi ttings, and a union for the Pressure Relief Valve drain.

- Tube 100% silicone caulk.

- Pipe compound.

Note: other materials may be required.

IMPORTANT

Maximum recommended input water pressure not to exceed 100 PSI.

If the generators are mounted in a place diffi cult for the home owner to access, the water supply shut-off valve should be located where it can be quickly accessed in an emergency.

Do not use a saddle valve or saddle fi tting for the water shut-off valve.

Flush water supply line before fi nal hookup.

1. INSTALL WATER LINE See diagrams 4 and 5.

Run 3/8” copper tube between the nearest cold water line and the WATER INLET fi tting on the generator. Locate a shut-off valve near the generator. Connect this line to the generator with a 3/8” compression adapter. When tightening this fi tting always use two wrenches so there will be no strain on the water inlet valve. For

better servicability, use a separate shut-off valve for each generator. See diagrams 3 and 4.

2. INSTALL STEAM LINE See diagrams 4 and 6.

At the Generator: Install a 1/2” male NPT sweat adaptor into the generator’s steam outlet. Install a 1/2” union in the steam line near the generator.

Run the 1/2” steam line from the generator to the steam room. Refer to SECTION 2: SELECT MOUNTING LOCATION.

The steam line should enter the room 18” above the fl oor or at least 12” above a tub rim or ledge.

4211-103 10-10-11 Page 5

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

DIAGRAM 6: STEAM LINES

SECTION 4: PLUMBING THE GENERATORS (continued)

2. INSTALL THE STEAM LINE (continued)

In the steam room: Drill/prepare a 1-3/8” dia. hole for the steam line entry. Center the 1/2” copper steam pipe in the 1-3/8” hole. See diagrams 7and 8.

Terminate the steam line with a 1/2 NPT male adaptor. Stub the fi nished line out into the room 3/8” from the fi nished surface.

Secure the steam line to a structural member.

3. INSTALL THE STEAM HEAD See diagrams 7, 8 and 9

Install the steam head insulator

Fill in the gap between the steam pipe and the fi nished wall using 100% silicone caulk.

Apply silicone to the wall side of the steam head insulator and screw the insulator onto the steam line threads, hand tight, until it is fl ush against the fi nished wall with its opening facing down. If hand tight does not result in the opening pointing down, use Tefl on tape on the steam line’s thread to adjust the fi t.

Mount the steam head

Slide the steam head onto the insulator until it rests fi rmly against the fi nished wall. Tighten the hex head screw in the bottom of the steam head to secure it in place using the hex wrench, provided.

The steam head should be level with its fragrance reservoir at the top.

5. INSTALL THE AUTOMATIC DRAIN VALVE AND DRAIN LINE See examples in diagram 10.

The AT and 3T generators are provided with an electric drain valve to provide automatic draining and rinsing of the steam tank after each steam bath. This can greatly extend the life of the steam generator, particularly in areas with hard water. This valve must be installed within three feet of its generator.

1. Install the 3” nipple (provided) into the generator’s drain outlet then mount the drain valve to this nipple with its conduit fi tting pointing away from the generator. Notes: Conduit must be used in order to ground the valve! The valve may be installed with either end towards the generator; select the orientation which provides the best routing for the valve’s wiring conduit. No drain line should have more than three (3)

90° bends (elbows or tees) between the generator and its drain valve.

2. Use a 1/2” NPT close nipple to connect a 1/2” NPT Union onto the valve’s outlet.

3. Run a 1/2” drain line from the valve’s union to a suitable drain according to national and local codes.

This is a gravity fl ow drain so all drain lines must be sloped away from the generator towards the drain.

Notes:

Drain lines may be ganged together only AFTER each individual drain valve.

The drain must be constructed of materials capable of withstanding water at 212°F (100°C) and be constructed according to local and national codes. Water at this temperature will present a scald hazard!

Do Not run the drain into a shower or steam room or other area where someone may come into contact with drain water without warning. This may present a scald hazard and may damage the shower or steam room.

4211-103 10-10-11

WARNING

Do not put a shut-off valve in the steam line!

To reduce the risk of explosion, do not interconnect steam outlets!

A separate line must be provided for each steam outlet.

Avoid traps and valleys where water could collect and cause a steam blockage.

The hot steam must be insulated against user contact. Install the steam head so as to avoid potential user contact.

Do not install the steam head near benches or where condensation will drip on the user or puddle as this will present a scald hazard.

The pressure relief valve must be installed in such a manner that the risk of scalding is reduced to a minimum. Draining the pressure relief valve into the steam room may present a scald hazard.

IMPORTANT

The steam pipe entry into the steam room and the steam head must be caulked to avoid damage caused by steam leakage into the wall.

Centering the steam pipe is critical through walls made of plastic, acrylic, resin, fi berglass, or similar materials. Allowing the pipe to touch the materials not rated for 212°F (100°C) or higher will result in damage to these materials.

If the steam line is in an area where the temperature will be below 40°F or if the line is more than 20 feet long, best results can be obtained by insulating the steam line.

Page 6

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

DIAGRAM 7: INSTALLING THE STEAM HEADS

1/2" NPT

Sweat Adapter

Center in opening

6” Min

6” Min

18”

Min

12”

Min

DIAGRAM 8: LOCATING THE STEAM HEADS

18”

Min

12”

Min

6”

Min

6”

Min

6”

Min

3/8" from wall

Steam Head

1-3/8" Diameter hole

1/2" NPT Fitting

Steam Head Insulator

Fragrance

Reservoir

DIAGRAM 9: SEALING THE STEAM HEAD

Add silicone all around the back of the insulator

before mounting.

DIAGRAM 10: SOME TYPICAL DRAIN LINES

SECTION 4: PLUMBING THE GENERATORS (continued)

6. INSTALL THE PRESSURE RELIEF VALVE

Install the pressure relief valve into its port on the generator. Run a 3/4” copper pipe from the valve to an appropriate drain. Do not connect the valve to the generator’s drain line! Install the valve according to local and national codes.

4211-103 10-10-11 Page 7

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

SECTION 4: PLUMBING THE GENERATORS (continued)

7. Water Quality Requirements

The nature of a steambath generator requires testing of the feedwater to avoid potentially high concentrations of impurities which can cause a deposit or scale to form on the internal surfaces. This deposit or scale can interfere with the equipment’s proper operation and even cause premature failure. Concentration of impurities is generally controlled by treating the feedwater and/or “blowing down” the generator when it is not heating. The blow down process involves removing a portion of the tank’s water with high solid concentration and replacing it with makeup water.

To ensure proper operation, the water supply should be tested prior to operating the equipment. There are several treatment processes which can be used if you have a water quality problem. A local reliable water treatment company can recommend the appropriate treatment if required. Recommended water quality is listed below:

IMPORTANT

Feed Water Quality

Hardness 10 - 30 ppm (5.1 - 1.75 gpg)

Regular maintenance will help your steamer work properly for a long time. Check for leaks, loose or damaged wires, signs of corrosion and calcium build up in the tank and on the level probe.

T-Alkalinity 150 - 700 ppm (8.75 - 40.8 gpg)

Silica Range 15 - 25 ppm (1.28 - 1.45 gpg)

PH (strength of alkalinity) 10.5 - 11.5

This is particularly important in areas with high calcium levels and other water quality problems.

Calcium buildup can cause poor steamer performance and damage the heating elements!

SECTION 5: WIRING INSTRUCTIONS

1. T100 CONTROL CABLE ROUGH IN

The low voltage control can be mounted up to 25 feet from the generator either inside or outside the steam room. A 25’ shielded 8 conductor cable (provided) is required for connecting the T100 control to the steam generator. String the 25’ cable from the control location through 1/2” holes in the wall studs or ceiling joists to the generator. Note: Do not staple through or damage cable. Use factory supplied cables only.

2. TEMPERATURE SENSOR CABLE ROUGH-IN

It is recommended that the sensor be mounted in the steam room 6” from the ceiling, but not directly over the steam dispersion head or more than 7 feet above the fl oor. String the sensor cable from the sensor location through 1/2” holes in the wall studs or ceiling joists to the generator location. Leave 12” of slack at the sensor location. Note: Do not staple through or damage cable. Use factory supplied cables only.

3. ELECTRICAL ROUGH-IN

Size wire for each generator as indicated by the Electrical Information Chart on page 9. Use correct size and type to meet electrical codes. Leave 4 feet of slack wire at generator location to fi nish hookup. Connect the generator to a dedicated circuit breaker.

4. ELECTRICAL FINISH

At the generator, route the copper supply wire with a 3/8” strain relief through the hole marked POWER

ENTRY. Connect the supply wires to terminals marked L1 and L2 (and L3 for three phase). Connect the supply ground to the ground lug (green screw). Refer to the wire diagrams at the end of this document for your model.

Note: AT12 and AT14 single phase units require two separate supplies. Refer to the electrical chart and wire diagram when connecting these units.

5. INSTALL T100 CONTROL

The low voltage control can be mounted directly to a fi nished wall either inside or outside the steam room.

Using the supplied template, cut a hole in the fi nished wall where the control is to be mounted (the control cable should already be roughed-in to this location). Locate the control cable and plug it into the back of the control housing. See diagram 11. Run a bead of 100% silicone caulk around the perimeter on the back of the control housing. Insert the T100 into the fi nished wall, center the control and tape the control against the fi nished wall while the silicone hardens.

6. INSTALL THE TEMPERATURE SENSOR

The temperature sensor should be mounted 6” below the ceiling, inside the steam room, but not directly over the steam dispersion head or more than 7 feet above the fl oor. Using a 7/8” hole saw, drill a hole in the fi nished wall where the sensor is to be mounted (the sensor cable should already be roughed-in to this location). Locate the sensor cable, pull it out through the hole and plug it into the temperature sensor. It is best to tape the sensor and cable connection together to avoid disconnection inside the wall. Apply silicone caulk as shown in diagram 8 and insert the sensor in the hole.

WARNING

ELECTRICAL SHOCK HAZARD!

Hazardous voltage is exposed inside the steam generator. Shut off all power to the generator before servicing.

Supply electrical power through copper wire rated 75C minimum.

IMPORTANT

A GFI device is not required by UL or NEC.

One may be installed if required by local codes or the owner. A GFI device will tend to nuisance trip due to heater element aging.

To reduce the risk of electrical interference from other devices, use only a shielded cable to connect the T100 control to the steam generator.

DIAGRAM 11: T100 CONTROL INSTALLATION

SILICONE ALL AROUND BACK OF RIM

4211-103 10-10-11 Page 8

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

SECTION 5: WIRING INSTRUCTIONS (contrinued)

DIAGRAM 12: CABLING THE GENERATORS

TO 2nd SLAVE GENERATOR

MASTER GENERATOR

SLAVE GENERATOR

Make sure that the sensor probe is pointing down once installed. Tape the sensor in

Place while the silicone hardens. Route the generator end of the sensor cable through the generator hole marked CONTROL WIRING ENTRY using the control cable strain relief. Plug the sensor cable into the RM TEMP connector on the printed circuit board assembly. See diagram 12.

DIAGRAM 13: TEMPERATURE SENSOR INSTALLATION

STEAM ROOM WALL

SENSOR CABLE

TEMPERATURE

SENSOR

6. WIRING THE GENERATOR CONTROL CABLES

Choose one generator to be your “Master” unit. This generator will control the other one or two “slave” generators in the system. If the generators are not the same size (kW), the largest wattage generator should be the master.

7/8” HOLE

At the Master generator: Route the generator end of the control cable through the generator hole marked CONTROL WIRING ENTRY using the strain relief provided.

Plug the control cable into the T100 metal shielded connector on the printed circuit board assembly. See diagram 12.

PROBE

MUST BE POINTED DOWN

SILICONE CAULK

Connect a shielded control cable to the Master generator’s OUT1 jack and route this cable out the Master’s CONTROL WIRING ENTRY and into the fi rst slave generator though its CONTROL WIRING ENTRY hole. Connect this cable to the slave’s T100 jack. If a second slave generator is to be used, route another control cable in the same manner from the Master’s OUT2 jack to the slave’s T100 jack. Note: If additional room is needed at the Master generator for routing the slave

cables, a knock out is provided next to the CONTROL WIRING hole. Secure all cables.

SECTION 6: ELECTRICAL INFORMATION CHART

MODEL

AT5

AT7

AT10

AT12

AT14

3T8

3T10

3T12

3T14

AC

VOLTAGE PHASE

208/240V

208/240V

208/240V

208/240V

208/240V

208V

208V

208V

208V

1

1

1

1**

1**

3

3

3

3

NOMINAL WATTAGE NOMINAL AMPERAGE

@208V @240V

3,750 5,000

5,250

7,500

9,000

10,500

7,900

7,000

10,000

25.3

36.1

29.0

41.5

12,000 28.8/14.4

33.3/16.7

14,000

-

@208V

18.0

32.5/18.0

21.9

@240V

21.0

37.5/20.8

-

10,100

33,300

14,500

-

-

-

28.1

31.3

40.2

-

-

-

* 208 VAC wired units must be supplied with a minimum of 195 VAC while operating (heating).

Unit is rated for copper wire only. All wire is UL approved 300V 75°C minimum unless otherwise specifi ed.

** Single phase 12kW & 14kW require two separate line feed circuits.

UL RECOMMENDED

PROTECTIVE DEVICE

@208V

25

35

50

40/20

50/25

30

35

40

50

@240V

30

40

60

50/25

50/30

-

-

-

-

4211-103 10-10-11 Page 9

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

SECTION 7: OPERATIONAL TEST After controls and slave generators are connected

After connecting the control, temperature sensor and slave generator(s) to the master generator:

1. Assure power and water are on.

2. Press the control’s ON/OFF switch. A light vibration should be felt in the control and the control’s display should light-up.

(see control instructions included with control kit)

3. Allow 10 minutes for the steam to start. The time to see steam start will vary depending on each generator’s power rating.

4. Once the steam starts, press the ON/OFF switch. The steam should stop; there shouldn’t be any water fl ow.

5. Press the ON/OFF switch.

6. Within one minute the units should again produce steam. The generators should call for water once every two minutes or more depending

on their power rating. It’s normal for the fl ow of steam out the steam head to slow for up to 10 seconds each time a unit calls for water.

7. The units will shut down automatically in 60 minutes. When the time runs out the steam will stop and there should not be any water fl ow.

8. If the units do not operate as described above, refer to SECTION 8: TROUBLESHOOTING GUIDE.

THE SYSTEM IS NOW READY FOR OPERATION.

SECTION 8: SERVICE WARNING

1. DESCRIPTION OF STEAM GENERATOR

The Printed Circuit Assembly (the “PCA”) provides the basic functions necessary to produce steam. The

PCA controls makeup water, provides a water level permissive for powering the elements and provides raw DC power for the system. The PCA also provides regulated non-interruptible low voltage VDC power for the T100 control and the temperature sensor. It also provides the interface circuitry between the control and the PCA. The T100 control provides the room temperature control loop, an adjustable bath timer and power switching for “soft steam”.

Electrical shock hazard!

Disconnect all electrical power before servicing the generator.

All wiring should be installed by a licensed electrical contractor in accordance with local and national codes.

2. MAINTENANCE OF STEAM GENERATORS

- VISUAL INSPECTION - Whenever the generator is opened, inspect for any evidence of water leaks. I nspect the wiring for any evidence of overheating. Check all electrical connections for tightness.

For continued safe operation use factory authorized replacement parts only.

IMPORTANT

- FLUSH TANK - Flush monthly, or more often, depending on local water conditions.

- FLUSHING PROCEDURE:

1. The generator should be cool.

2. Press the ON/OFF button. The control should light.

3. Open the manual drain valve (if installed) and manually open the Autodrain valve by moving the lever

until it latches.

The PCA’s contain static sensitive devices.

Static electricity may damage PCA’s.

Handle accordingly

The blue wire connected to MAX on the

PCA must be connected to the shortest of the three level probes, the black wire (MID) to the long probe with black tubing and the white wire (MIN) connected to the longest probe with white tubing.

4. The unit will drain without heating the water.

5. Allow the water to run for a full 10 minutes, then press the ON/OFF button. The control should turn off.

6. Allow the unit to drain completely. When the water stops, close the drain valves.

3. REPAIR OF GENERATORS

A. ELEMENT REPLACEMENT: Disconnect power from the unit. Drain the tank. Remove the front and HEATING ELEMENT ACCESS covers. Note the wire con-

nections. (See diagrams 14 & 15) Remove the element wires. Using a hot water element socket, remove the element.

To install a new element, mount a new element gasket on the element. Clean the element port and add a light coat of Rectorseal No. 5 pipe thread compound to the threads. Insert and hand tighten the element-gasket combination. Notice the element end orientation as shown in diagram. Tighten the element until the orientation is the same as the diagram, ± 15°. The gasket should be set and tight but not deformed to a rounded or bulbous appearance. If the drain valve was removed reinstall it. Reconnect the wiring. Test the unit per SECTION 7: OPERATIONAL TEST. Check for leaks at the element. Replace the front and HEATING

ELEMENT ACCESS covers. (Replace with factory supplied elements only)

B. PRINTED CIRCUIT REPLACEMENT: Printed circuit assembly (PCA) removal and replacement must be performed in the following sequence, any other method can damage the PCA. (See diagram 16-19)

Disconnect power from the unit. Note and tag the positions of all wires that plug into the printed circuit assembly mounted relays. Remove all the wires from the relays. When removing these wires, pull on the connector, not the wire. Note the blue connected to the shortest of the triple pronged water level probe rods and the black wire connected to the rod with black tubing. Disconnect all three wires from the water level probe. Remove PCA from all fi ve standoffs by pinching the tops or removing the screws. When it is completely disconnected, it may be lifted out of the enclosure.

To install the board, reverse this procedure. The wire lugs must fi t tightly onto the relay tabs! Test the unit per SECTION 7: OPERATIONAL TEST.

4211-103 10-10-11 Page 10

DIAGRAM 14

PRESSURE

RELIEF

VALVE

INSTALL 10 PSI

VALVE PROVIDED

STEAM

OUTLET

NO VALVE

IN THIS LINE

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

DIAGRAM 15: ELEMENT ALIGNMENT

Vertical + 15°

DIAGRAM 16: LEVEL PROBE

Element End

Orientation

MI D

(Black Wire)

MIN

(White Wire)

MAX

(Blue Wire)

DRAIN

INSTALL

VALVE

Gasket Heating

Element

SECTION 8: SERVICE (continued)

C. WATER SOLENOID REPLACEMENT:

Disconnect power from the unit. Turn the water supply OFF. Disconnect the water supply from the water solenoid valve. Remove the front cover. Remove the two blue wires from the water solenoid valve. Rotate the self-tightening hose clamp so it can be loosened with a pair of pliers. Squeeze the clamp and move it down towards the shelf and off the valve outlet tube. Remove the two 1/4” - 20 hex head bolts and lock washers that attach the valve to the chassis. Pull the valve off the rubber fi ll hose. To install the valve, reverse these instructions. Test the unit per SECTION 7: OPERA-

TIONAL TEST.

D. LEVEL PROBE REPLACEMENT:

Disconnect power from the unit. Remove the front cover. Note where the blue and black wires are connected to the triple pronged water level probe. Disconnect all three wires from the water level probe. Using a 1-1/4” box wrench, remove the level probe. Install a new level probe. Use Tefl on Tape on threads of probe if required.

Tighten until the bottom of the plastic nut is 1/8” to 3/8” inch above the top of the port.

See diagram 16. Reattach the three wires. Test the unit per SECTION 7: OPERA-

TIONAL TEST.

DIAGRAM 18: PCA REMOVAL

Heating Element

Connections

DIAGRAM 17

PCA Power Relays Connections

3 versions available

DIAGRAM 19

Line Power

Connections

Ref: Fast-On Lug

Note tab offset in opening on relay

To remove the steamer PCA:

Remove the screw(s) from the metal standoff(s) then carefully lift up on the PCA near each nylon stand-off as you use needle nose pliers to squeeze and release the locking tabs as needed.

4211-103 10-10-11 Page 11

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

3

39

34

33

15 23

28

4

1

12

29

19

22

8

11

16

9

24

6

5

20

18

2

43

44

17

14

4211-103 10-10-11

36

7

35

13

Page 12

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

ITEM

NUMBER PART NAME

34

35

36

37

38

24

28

29

33

39

40

41

43

44

20

21

22

23

14

15

16

17

18

19

4

5

6

7

1

2

3

11

12

13

8

9

ELEMENT

VALVE

CLAMP

GASKET

BRACKET

VALVE

GASKET

BRACKET

VALVE

PCA

LUG

BOLT

WASHER

CONTROL

CABLE

SENSOR

CABLE

STEAM HEAD

PLACARD

LABEL

FUSE

FUSE

STANDOFF

STANDOFF

FRAME

TERMINAL

COVER

COVER

TANK

INSULATION

BRACKET

NIPPLE

TERMINAL

CAP

LABEL

PROBE

NOTE: 2 element single phase steamer shown, 3 element models are essentially identical.

DESCRIPTION

CHASSIS

POWER INPUT TERMINAL BLOCK

FRONT WITH WD LABEL

ELEMENT ACCESS

TWO OR THREE ELEMENT

BLANKET

L-BRACKET

DRAIN NIPPLE, 1/2” NPT

AUTODRAIN TERMINAL BLOCK

CAP, THREAD PROTECTOR

ID AND RATING LABEL WITH ETL MARK

WATER LEVEL PROBE, 3 LEVEL

IMMERSION ELEMENT

WATER INLET VALVE

HOSE CLAMP, SELF TIGHTENING

WATER INLET HOSE

HOSE CLAMP, AUGER

DRAIN VALVE, MANUAL

ELEMENT GASKET

MOUNTING BRACKET

PRESSURE RELIEF VALVE

CIRCUIT BOARD, AT-3T STEAMER

GROUND LUG

1/4-20 X 1/2”

1/4” LOCK

T100

8 CONDUCTOR CONTROL CABLE, SHIELDED

TEMPERATURE SENSOR

2 CONDUCTOR TEMPERATURE SENSOR CABLE

COMFORT FLO DISPERSION HEAD (NOT SHOWN)

SAFETY (NOT SHOWN)

WIRE DIAGRAM

FUSE, 100mA SLO-BLO

FUSE, 1A FAST BLO

PCA MOUNT, NYLON

PCA MOUNT, HEX, ALUMINUM, 6-32

Technical Support

PO Box 2258

Woodinville, WA 98072

Phone 1-800-363-0251

FAX 425-951-1130 email: [email protected]

FOR PARTS AND/OR RETURNS:

• For assistance or parts ordering, please contact your local Dealer or Technical Support at 1-800-363-0251. Please help us to serve you better by:

1. Identifying the problem by using the troubleshooting guide in this manual.

2. Read Number 12, the ID/Ratings Label, to obtain your unit's model and code number.

• When ordering parts, please provide the number, description and quantity needed. When ordering wires or wire assemblies, please describe the wires by color, location and / or their connection points.

• Do not return any material without fi rst contacting Technical Support for a Return Authorization Number. Freight must be prepaid to Factory.

4211-103 10-10-11 Page 13

4211-103 10-10-11

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

MASTER STEAMER

LOW VOLTAGE LIGHT (OPTIONAL)

MAX

MID

MIN

RM TEMP

T100 CONTROL

OUT 2

OUT 1

SLAVE STEAMER

MAX

MID

MIN

RM TEMP

T100 CONTROL

OUT 2

OUT 1

Page 14

4211-103 10-10-11

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

MASTER STEAMER

LOW VOLTAGE LIGHT (OPTIONAL)

MAX

MID

MIN

RM TEMP

T100 CONTROL

OUT 2

OUT 1

SLAVE STEAMER

MAX

MID

MIN

RM TEMP

T100 CONTROL

OUT 2

OUT 1

Page 15

4211-103 10-10-11

SYSTEM INSTALLATION AND SERVICE

AT AND 3T STEAMERS

MASTER STEAMER

LOW VOLTAGE LIGHT (OPTIONAL)

MAX

MID

MIN

RM TEMP

T100 CONTROL

OUT 2

OUT 1

SLAVE STEAMER

MAX

MID

MIN

RM TEMP

T100 CONTROL

OUT 2

OUT 1

Page 16