Schneider Altivar 212 Manual PDF

Schneider Altivar 212 Manual PDF
Important information
XXXXXX
Altivar 212
Variable speed drives
for asynchronous motors
Installation manual
S1A53832
09/2011
www.schneider-electric.com
Important information
The information provided in this documentation contains general descriptions and/or technical characteristics
of the performance of the products contained herein. This documentation is not intended as a substitute for
and is not to be used for determining suitability or reliability of these products for specific user applications. It
is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and
testing of the products with respect to the relevant specific application or use thereof. Neither Schneider
Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information
contained herein. If you have any suggestions for improvements or amendments or have found errors in this
publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including
photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be
followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2011 Schneider Electric. All rights reserved.
2
S1A53832 09/2011
Table of content
Table of content
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
About the book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Chapter 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Reference description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Chapter 2
Before you begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Chapter 3
Steps for setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Steps for setting up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Chapter 4
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
ATV212H dimensions and weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
ATV212W dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Examples of recommended circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Chapter 5
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Drive mounting generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Specific recommendations for mounting in an enclosure . . . . . . . . . . . . . . . . . . . . .33
Position of the charging LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Opening the drive to access terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Wiring recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Power terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Control terminals and switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Installing option card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Use on an impedance grounded (IT) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Recommended branch circuit protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Chapter 6
Migration ATV21 --> ATV212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Generalities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Differentiating points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Terminal and switches arrangement comparison . . . . . . . . . . . . . . . . . . . . . . . . . . .60
S1A53832 09/2011
3
Safety Information
Safety Information
§
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying
to install, operate, or maintain it. The following special messages may appear throughout this documentation
or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard
exists, which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious
injury or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or
equipment damage.
CAUTION
CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not
avoided, can result in equipment damage.
PLEASE NOTE
The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined
by NEC.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No
responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product.
© 2010 Schneider Electric. All Rights Reserved.
4
S1A53832 09/2011
About the book
About the book
At a Glance
Document Scope
The purpose of this document is:
z
z
to give you mechanical and electrical information related to the ATV212 drive,
to show you how to install and wire this drive.
Validity Note
This documentation is valid for the Altivar 212 drive.
Related Documents
Title of Documentation
Reference Number
ATV212 Quick Start
S1A53825
ATV212 Programming manual
S1A53838
ATV212 Modbus manual
S1A53844
ATV212 BACnet manual
S1A53845
ATV212 Metasys N2 manual
S1A53846
ATV212 Apogee FLN P1 manual
S1A53847
ATV212 LONWORKS manual
S1A53848
You can download the latest versions of these technical publications and other technical information from our
website at www.schneider-electric.com.
S1A53832 09/2011
5
Introduction
Introduction
1
What's in this Chapter?
This chapter contains the following topics:
Topic
6
Page
Device overview
7
Reference description
8
S1A53832 09/2011
Introduction
Device overview
The product
The ATV212 drive is mainly dedicated to HVAC applications in Building sector. The ATV212 drive family consists
of five IP21 and two IP55 product sizes
The IP21 «H» range - 5 drive sizes - Three-phase 50/60 Hz supply voltage
ATV212H075M3X, U15M3X, U22M3X,
075N4, U15N4, U22N4, U30M3X,
U40M3X, U30N4, U40N4, U55N4
0.75 to 5.5 kW
ATV212HD22M3X, D22N4, D30N4,
D37N4, D45N4
22 to 45 kW
ATV212HU55M3X, U75M3X, U75N4,
D11N4
ATV212HD11M3X, D15M3X, D15N4,
D18M3X, D18N4, D22N4S
5.5 to 11 kW
11 to 22 kW
ATV212HD30M3X, D55N4, D75N4
30 to 75 kW
The IP55 «W» range - 2 drive sizes - Three-phase 50/60 Hz supply voltage
ATV21W075N4…U22N4,
U30N4...U75N4
0.75 to 7.5 kW
7
ATV12WD11N4...D75N4
11 to 75 kW
S1A53832 09/2011
Introduction
Reference description
IP21 and IP55 variable speed drives - Three-phase 50/60 Hz supply voltage: 200 ... 240 V and 380 ... 480 V
ATV
212
H
D30
N4
S
Product designation ATV - Altivar
Product range
Degree of protection
H - IP21 product
W - IP55 product
Drive rating
075 - 0.75 kW (1 HP)
U15 - 1.5 kW (2 HP)
U22 - 2.2 kW (3 HP)
U30 - 3 kW
U40 - 4 kW (5 HP)
U55 - 5.5 kW (71/2 HP)
U75 - 7.5 kW (10 HP)
D11 - 11 kW (15 HP)
D15 - 15 kW (20 HP)
D18 - 18.5 kW (25 HP)
D22 - 22 kW (30 HP)
D30 - 30 kW (40 HP)
D37 - 37 kW (50 HP)
D45 - 45 kW (60 HP)
D55 - 55 kW (75 HP)
D75 - 75 kW (100 HP)
380 - 480 V range only
Power supply voltage
M3X : 200 - 240 V range three-phase
N4 : 380 - 480 V range three-phase (With integrated EMC filter C2, C3)
N4C : 380 - 480 V range three-phase (With integrated C1 EMC filter for UL Type 12/IP55 products ATV212Wpppppp)
Slim version
Available for 22 kW (30 HP) rating, IP21 version
S1A53832 09/2011
8
Introduction
9
S1A53832 09/2011
Before you begin
Before you begin
2
What's in this Chapter?
This chapter contains the following topics:
Topic
Safety instructions
10
Page
11
S1A53832 09/2011
Before you begin
Safety instructions
Read and understand these instructions before performing any procedure with this drive.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
Read and understand this manual before installing or operating the drive. Installation, adjustment, repair,
and maintenance must be performed by qualified personnel.
z
The user is responsible for compliance with all international and national electrical code requirements with
respect to grounding of all equipment.
z
Many parts of this drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH.
Use only electrically insulated tools.
z
DO NOT touch unshielded components or terminal strip screw connections with voltage present.
z
DO NOT short across terminals PA/+ and PC/– or across the DC bus capacitors.
z
Before servicing the drive:
- Disconnect all power, including external control power that may be present.
- Place a “DO NOT TURN ON” label on all power disconnects.
- Lock all power disconnects in the open position.
- WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
- Measure the voltage of the DC bus between the PA/+ and PC/– terminals to ensure that the voltage is less
than 42 Vdc.
- If the DC bus capacitors do not discharge completely, contact your local Schneider Electric representative.
Do not repair or operate the drive.
z
Install and close all covers before applying power or starting and stopping the drive.
Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION
z
Read and understand the programming manual before operating the drive.
z
Any changes made to the parameter settings must be performed by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
z
The designer of any wiring scheme must consider the potential failure modes of control channels and, for
certain critical control functions, provide a means to achieve a safe state during and after a channel failure.
Examples of critical control functions are emergency stop and overtravel stop.
z
Separate or redundant control channels must be provided for critical control functions.
z
System control channels may include links carried out by the communication. Consideration must be given
to the implications of unanticipated transmission delays or failures of the link1.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1. For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid
State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation
of Adjustable-Speed Drive Systems.”
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage
range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow these instructions can result in injury or equipment damage.
11
S1A53832 09/2011
Before you begin
Before removing the drive from its packaging, verify that the carton was not damaged in shipping. Carton
damage usually indicates improper handling and the potential for device damage. If any damage is found, notify
the carrier and your Schneider Electric representative.
WARNING
DAMAGED PACKAGING
If the packaging appears damaged:
- handle with care
- check if the product appears damaged
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
DAMAGED DRIVE EQUIPMENT
Do not operate or install any drive or drive accessory that appears damaged.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Storing and shipping
If the drive is not immediately installed, store it in a clean, dry area where the ambient temperature is between
–25 and +70 °C (–13 to +158 °F). If the drive has to be shipped to another location, use the original shipping
material and carton to help protect the drive.
S1A53832 09/2011
12
Before you begin
Lifting and handling instructions
WARNING
HANDLING AND LIFTING HAZARD
Keep the area below any equipment being lifted clear of all personnel and property. Use the lifting method
illustrated in following figure.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
YES
Spreader
bar
• Altivar 212 drives up to
ATV212HD22N4S and
ATV212W075N4 can be removed
from their packaging and installed
without a handling device.
NO
45°
max.
Lifting
force
Lifting
force
• A hoist must be used for higher
ratings.
• After removing the drive from its
packaging, inspect it for damage. If
any damage is found, notify the carrier
and your sales representative.
• Verify that the drive nameplate and
label conform to the packing slip and
corresponding purchase order.
WARNING
RISK OF TOPPLING
z
Keep the drive on the pallet until ready to install.
z
Never place the drive in an upright position without proper support, such as a hoist, braces, or other
mounting supports.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
RISK OF DERATED PERFORMANCE DUE TO CAPACITOR AGING
The product capacitor performances after a long time storage above 2 years can be degraded.
In that case, before using the product , apply the following procedure:
z
z
Use a variable AC supply connected between L1 and L2 (even for ATV212pppN4 references).
Increase AC supply voltage to have:
- 25% of rated voltage during 30 min
- 50% of rated voltage during 30 min
- 75% of rated voltage during 30 min
- 100% of rated voltage during 30 min
Failure to follow these instructions can result in equipment damage.
13
S1A53832 09/2011
Steps for setting up
Steps for setting up
3
What's in this Chapter?
This chapter contains the following topics:
Topic
Steps for setting up
14
Page
15
S1A53832 09/2011
Steps for setting up
Steps for setting up
INSTALLATION
1. Check the delivery of the drive
v Check that the part number printed on the label is the same as that on the
purchase order.
v Remove the Altivar from its packaging and check that it has not been damaged
in transit.
2. Check the line voltage compatibility
v Check that the voltage range of the drive is compatible with the
Steps 1 to 4 must
be performed with
the power off.
supply voltage (see page 20).
3. Mount the drive vertically
v Mount the drive in accordance with the instructions in
this document (see page 25).
v Install any options required
(see option documentation).
4. Wire the drive (see page 38)
v Connect the line supply and the ground, after
making sure that the power is off.
v Connect the motor, ensuring that its
connections correspond to the voltage.
v Connect the control part.
PROGRAMMING
5. Please refer to the
programming manual.
15
S1A53832 09/2011
Technical data
Technical data
4
What's in this Chapter?
This chapter contains the following topics:
Topic
16
Page
ATV212H dimensions and weights
17
ATV212W dimensions and weights
19
Electrical data
20
Connection diagrams
22
S1A53832 09/2011
Technical data
ATV212H dimensions and weights
J
The figures below shows outline drawings of the ATV212 drives and the tables gives the dimensions and weights of
the various models.
b
H
Ø
c
G
=
b1
K
2xM5
=
a
M5 t
c1
ATV212H
4xM4
Dimensions mm (in.)
Weight kg
(lb)
a
b
b1
c
c1
G
H
K
J
Ø
107
(4.2)
143
(5.6)
49
(1.93)
150
(5.9)
67.3
(2.65)
93
(3.6)
121.5
(4.7)
16.5
(0.65)
5
(0.20)
5
(0.20)
142
(5.6)
184
(7.2)
48
(1.8)
150
(5.9)
88.8
(3.50)
126
(4.9)
157
(6.1)
20.5
(0.8)
6.5
(0.26)
5
(0.20)
075M3X, U15M3X, U22M3X
075N4, U15N4, U22N4
U30M3X, U40M3X
U30N4, U40N4, U55N4
1.80
(3.978)
2.00
(4.42)
3.05
(6.741)
3.35
(7.404)
5
ATV212HU55M3X, U75M3X, HU75N4, HD11N4
b
H
4xØ
=
G
=
a
75
2.95
c
b1
2 x M5
c1
4xM4
M5 t
J
ATV212HD11M3X, D15M3X, HD15N4, HD18N4, HD22N4S
H
b
4xØ
=
G
=
a
75
2.95
c
b1
2xM5
4xM4
c1
ATV212H
17
Dimensions mm (in.)
M5 t
c1
G
H
J
Ø
Weight kg
(lb)
17
170
(0.67) (6.7)
134.8
(5.31)
160
(6.3)
210
(8.2)
5
(0.20)
5
(0.20)
6.10
(13.481)
245 329.5 27.5 190
(9.6) (12.97) (1.08) (7.5)
147.6
(5.81)
225
(8.8)
295
(11.6)
7
(0.28)
6
(0.24)
11.50
(25.4)
a
b
U55M3X, U75M3X,
U75N4, D11N4
180
(7)
232
(9.1)
D11M3X, D15M3X
D15N4, D18N4, D18M3X, D22N4S
b1
c
S1A53832 09/2011
H
b
J
Technical data
4xØ
=
G
=
b1
c
ØM5
a
c1
ATV212H
Dimensions mm (in.)
a
b
b1
c
c1
G
H
J
Ø
240
(9.4)
420
(16.5)
122
(4.8)
214
(8.4)
120
(4.72)
206
(8.1)
403
(15.8)
10
(0.39)
6
(0.24)
240
(9.4)
550
(21.65)
113
(4.45)
244
(9.61)
127
(5.0)
206
(8.1)
529
(20.83)
10
(0.39)
6
(0.24)
D22M3X
D22N4, D30N4
27.40
(60.554)
26.40
(58.344)
23.50
(51.81)
H
b
J
D37N4, D45N4
Weight kg
(lb)
4xØ9
G
=
=
b1
c
ØM8
a
c1
ATV212H
D30M3X
D55N4, D75N4
S1A53832 09/2011
a
320
(12.5)
320
(12.5)
b
630
(24.8)
630
(24.8)
b1
118
(4.65)
118
(4.65)
Dimensions mm (in.)
c
c1
G
290
173
280
(11.4)
(6.81) (11)
290
173
280
(11.4)
(6.81) (11)
H
604.5
(23.8)
604.5
(23.8)
J
10
(0.39)
10
(0.39)
Ø
9
(0.35)
9
(0.35)
Weight
kg (lb)
38.650
(85.42)
39.70
(87.74
18
Technical data
b
H
ATV212W dimensions and weights
4xØ
c
G
=
=
a
ATV212W
Dimensions mm (in.)
075N4…U22N4
075N4C…U22N4C
a
b
c
G
H
Ø
215
(8.5)
297
(11.7)
192
(7.6)
197
(7.8)
277
(10.9)
U30N4…U55N4
U75N4
230
(9.1)
U30N4C…U55N4C
340
(13.4)
208
(8.2)
212
(8.3)
318
(12.5)
Weight kg (lb)
7.00 (15.43)
7.50 (16.53)
5.5
(0.2)
9.65 (21.27)
10.95 (24.14)
10.55 (23.53)
11.85 (26.13)
H
b
K
U75N4C
4xØ
c
G
=
=
a
ATV212W
D11N4, D15N4,
D11N4C, D15N4C
D18N4,
D18N4C
D22N4, D30N4,
D22N4C, D30N4C
D37N4, D45N4
D37N4C, D45N4C
D55N4, D75N4,
D55N4C, D75N4C
19
Dimensions mm (in.)
Weight kg (lb)
a
b
c
G
H
K
Ø
290
(11.41)
560
(22.05)
315
(12.40)
250
(9.84)
544
(21.42)
8
(0.3)
6
(0.24)
30.3 (66.78)
310
(12.20)
665
(26.18)
315
(12.40)
270
(10.62)
650
(25.59)
10
(0.4)
6
(0.24)
374 (82.43)
284
(11.18)
720
(28.35)
315
(12.40)
245
(9.64)
700
(27.56)
10
(0.4)
7
(0.27)
49.5 (109.10)
284
(11.18)
880
(34.34)
343
(13.50)
245
(9.64)
860
(33.86)
10
(0.4)
7
(0.27)
57.4 (126.5)
362
(14.25)
1000
(39.37)
364
(14.33)
300
(11.81)
975
(38.39)
10
(0.4)
9
(0.35)
61.9 (136.5)
36.5 (80.45)
45 (99.18)
58.5 (128.93)
77.4 (171)
88.4 (195)
S1A53832 09/2011
Technical data
Electrical data
ATV212Hpppppp - Three-phase supply voltage: 200 ... 240 V 50/60 Hz
Motor
Line supply (input)
Power indicated
on plate (1)
Max. line current
(2)
Apparent
power
at 200 V
at 240 V
at 240 V
Drive (output)
Max.
prospective
line Isc
(3)
Power
dissipated
at nominal
current
Nominal
current
(1)
Reference (5)
Max.
transient
current
(1) (4)
kW
HP
A
A
kVA
kA
W
A
A
0.75
1
3.3
2.7
1.1
5
63
4.6
5.1
1.5
2
6.1
5.1
2.1
5
101
7.5
8.3
ATV212HU15M3X
2.2
3
8.7
7.3
3.0
5
120
10.6
11.7
ATV212HU22M3X
3
—
—
10.0
4.2
5
146
13.7
15.1
ATV212HU30M3X
4
5
14.6
13.0
5.4
5
193
18.7
19.3
ATV212HU40M3X
5.5
7.5
20.8
17.3
7.2
22
249
24.2
26.6
ATV212HU55M3X
7.5
10
27.9
23.3
9.7
22
346
32.0
35.2
ATV212HU75M3X
11
15
42.1
34.4
14.3
22
459
46.2
50.8
ATV212HD11M3X
15
20
56.1
45.5
18.9
22
629
61.0
67.1
ATV212HD15M3X
18.5
25
67.3
55.8
23.2
22
698
74.8
82.3
ATV212HD18M3X
22
30
80.4
66.4
27.6
22
763
88.0
96.8
ATV212HD22M3X
30
40
113.3
89.5
37.2
22
1085
117.0
128.7
ATV212HD30M3X
ATV212H075M3X
ATV212Hpppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz
Drives with an integrated EMC filter, category C2, C3
Drive (output)
Motor
Line supply (input)
Power indicated
on plate (1)
Max. line current
(2)
Apparent
power
at 380 V
at 480 V
at 380 V
Max.
prospective
line Isc
(3)
Power
dissipated
at nominal
current
Nominal
current
(1)
Max.
transient
current
(1) (4)
Reference (5)
kW
HP
A
A
kVA
kA
W
A
A
0.75
1
1.7
1.4
1.1
5
55
2.2
2.4
ATV212H075N4
1.5
2
3.2
2.5
2.1
5
78
3.7
4.0
ATV212HU15N4
2.2
3
4.6
3.6
3.0
5
103
5.1
5.6
ATV212HU22N4
3
—
6.2
4.9
4.1
5
137
7.2
7.9
ATV212HU30N4
4
5
8.1
6.4
5.3
5
176
9.1
10.0
ATV212HU40N4
5.5
7.5
10.9
8.6
7.2
22
215
12.0
13.2
ATV212HU55N4
7.5
10
14.7
11.7
9.7
22
291
16.0
17.6
ATV212HU75N4
11
15
21.1
16.8
13.9
22
430
22.5
24.8
ATV212HD11N4
15
20
28.5
22.8
18.7
22
625
30.5
33.6
ATV212HD15N4
18.5
25
34.8
27.8
22.9
22
603
37.0
40.7
ATV212HD18N4
22
30
41.1
32.8
27
22
723
43.5
47.9
ATV212HD22N4S
22
30
41.6
33.1
27.3
22
626
43.5
47.9
ATV212HD22N4
30
40
56.7
44.7
37.3
22
847
58.5
64.4
ATV212HD30N4
37
50
68.9
54.4
45.3
22
976
79
86.9
ATV212HD37N4
45
60
83.8
65.9
55.2
22
1253
94
103.4
ATV212HD45N4
55
75
102.7
89
67.6
22
1455
116
127.6
ATV212HD55N4
75
100
141.8
111.3
93.3
22
1945
160
176
ATV212HD75N4
(1) These values are given for a nominal switching frequency of 12 kHz up to ATV212HD15M3X and up to ATV212HD15N4
or 8 kHz for ATV212HD18M3X…HD30M3X and ATV212HD18N4…HD75N4 drives, 6 kHz for ATV212HD22N4S, for use
in continuous operation at 40°C (104 °F) ambient.
The switching frequency can be set between 6 and 16 kHz for all ratings.
Above 8 kHz or 12 kHz, depending on the rating, the drive will reduce the switching frequency automatically in the event of
an excessive temperature rise. For continuous operation above the nominal switching frequency, derate the nominal drive
current. See page 26 for derating curves as a function of switching frequency, ambient temperature, and mounting
conditions.
(2) Current on a line supply with the "Input withstand rating", see QuickStart guide.
(3) Current on a line supply with the indicated short-circuit current rating.
(4) The drive is designed to run up to 60 seconds at this level.
(5) See reference description on page 8.
S1A53832 09/2011
20
Technical data
ATV212Wppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz
Drives with an integrated EMC filter, category C2, C3
Motor
Line supply (input)
Power indicated
on plate (1)
Max. line current
(2)
Apparent
power
Drive (output)
at 380 V
at 480 V
at 380 V
Max.
prospective
line Isc
(3)
Nominal
current
(1)
Reference (5)
Max.
transient
current
(1) (4)
kW
HP
A
A
kVA
kA
A
A
0.75
1
1.7
1.4
1.1
5
2.2
2.4
1.5
2
3.2
2.5
2.1
5
3.7
4
ATV212WU15N4
2.2
3
4.6
3.6
3
5
5.1
5.6
ATV212WU22N4
3
—
6.2
4.9
4.1
5
7.2
7.9
ATV212WU30N4
4
5
8.1
6.4
5.3
5
9.1
10
ATV212WU40N4
5.5
7.5
10.9
8.6
7.2
22
12
13.2
ATV212WU55N4
7.5
10
14.7
11.7
9.7
22
16
17.6
ATV212WU75N4
11
15
21.2
16.9
14
22
22.5
24.8
ATV212WD11N4
15
20
28.4
22.6
18.7
22
30.5
33.6
ATV212WD15N4
18.5
25
34.9
27.8
23
22
37
40.7
ATV212WD18N4
22
30
41.6
33.1
27.3
22
43.5
47.9
ATV212WD22N4
30
40
56.7
44.7
37.3
22
58.5
64.4
ATV212WD30N4
37
50
68.9
54.4
45.3
22
79
86.9
ATV212WD37N4
45
60
83.8
65.9
55.2
22
94
103.4
ATV212WD45N4
55
75
102.7
89
67.6
22
116
127.6
ATV212WD55N4
75
100
141.8
111.3
93.3
22
160
176
ATV212WD75N4
ATV212W075N4
ATV212Wppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz
Drives with an integrated C1 EMC filter
Drive (output)
Motor
Line supply (input)
Power indicated
on plate (1)
Max. line current
(2)
Apparent
power
at 380 V
at 480 V
at 380 V
Max.
prospective
line Isc
(3)
Nominal
current
(1)
Reference (5)
Max.
transient
current
(1) (4)
kW
HP
A
A
kVA
A
A
A
0.75
1
1.7
1.4
1.1
5
2.2
2.4
1.5
2
3.2
2.6
2.1
5
3.7
4
ATV212WU15N4C
2.2
3
4.6
3.7
3
5
5.1
5.6
ATV212WU22N4C
3
—
6.2
5
4.1
5
7.2
7.9
ATV212WU30N4C
4
5
8.2
6.5
5.4
5
9.1
10
ATV212WU40N4C
5.5
7.5
11
8.7
7.2
22
12
13.2
ATV212WU55N4C
7.5
10
14.7
11.7
9.7
22
16
17.6
ATV212WU75N4C
11
15
21.1
16.7
13.9
22
22.5
24.8
ATV212WD11N4C
15
20
28.4
22.8
18.7
22
30.5
33.6
ATV212WD15N4C
18.5
25
34.5
27.6
22.7
22
37
40.7
ATV212WD18N4C
22
30
41.1
33.1
27.1
22
43.5
47.9
ATV212WD22N4C
30
40
58.2
44.4
38.3
22
58.5
64.4
ATV212WD30N4C
37
50
68.9
54.4
45.3
22
79
86.9
ATV212WD37N4C
45
60
83.8
65.9
55.2
22
94
103.4
ATV212WD45N4C
55
75
102.7
89
67.6
22
116
127.6
ATV212WD55N4C
75
100
141.8
111.3
93.3
22
160
176
ATV212WD75N4C
ATV212W075N4C
(1) These values are given for a nominal switching frequency of 12 kHz up to ATV212WD15M3X and up to ATV212HD15N4
or 8 kHz for ATV212WD18M3X…HD30M3X and ATV212WD18N4…HD75N4 drives, for use in continuous operation at
40°C (104 °F) ambient.
Above 8 kHz or 12 kHz, depending on the rating, the drive will reduce the switching frequency automatically in the event of
an excessive temperature rise. For continuous operation above the nominal switching frequency, derate the nominal drive
current. See page 26 for derating curves as a function of switching frequency, ambient temperature, and mounting
conditions
(2) Current on a line supply with the "Input withstand rating", see page QuickStart guide.
(3) Current on a line supply with the indicated short-circuit current rating.
(4) Note: The drive is designed to run up to 60 seconds at this level.
(5) See reference description on page 8.
21
S1A53832 09/2011
Technical data
Connection diagrams
Recommended diagram for ATV212HpppM3X, ATV212ppppN4, ATV212WpppN4C
1
3
5
2
4
6
Switches (factory settings)
Q1
5
3
1
1 Q2 2
3
4
5
6
T1
S2
1 Q3 2
S1
A1
FLA
Source
(positive logic)
KM1
13
14
FLC
SW102
6
4
PLC
Sink
(negative logic)
KM1
2
Selection of
logic type
KM1
A1
A2
(2)
M
3
Voltage/current selection
for analog I/O
(VIA and VIB)
FM
VIB
CC
PLC
P24
CC
RES
VIA
F
PP
R
RYC
RYA
FLB
FLC
FLA
L3
W
W1
L2
V
U
U1
V1
A1
L1
(1)
VIA U (voltage)
Reference
potentiometer
SZ1 RV1202
0…10 V
I (current)
VIB U (voltage)
PTC
SW100
FM
I
U
SW101
(1) Fault relay contacts. Used for remote signaling of the drive status.
(2) Connection of the common for the logic inputs depends on the position of the switch (Source, PLC, Sink);
see page 45.
DANGER
UNINTENDED EQUIPMENT OPERATION
z
Modify only the setting of switches when the product is switched off.
z
Do not change the setting of switch SW102 unless your system is wired for sink logic.
Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF BODY INJURY
use a screw driver to change the position of the switches.
Failure to follow these instructions can result in injury or equipment damage.
Note: All terminals are located at the bottom of the drive. Install interference suppressors on all inductive circuits
near the drive or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting,
etc.
S1A53832 09/2011
22
Technical data
Examples of recommended circuit diagrams
Logic input switch
The logic input switch SW102 assigns the logic input type to either 24 V (source logic) or 0 V (sink logic).
DANGER
UNINTENDED EQUIPMENT OPERATION
z
Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in
unintended activation of drive functions.
z
Protect the signal conductors against damage that could result in unintentional conductor grounding.
z
Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices.
Failure to follow these instructions will result in death or serious injury.
Logic inputs according to the position of the logic type switch
"Source" position
"Sink" position
F
CC
F
PLC
CC
ATV 212
CC
F
P24
F
ATV 212
ATV 212
24 V
PLC
ATV 212
0V
"PLC" position with PLC transistor outputs
24 V
0V
0V
PLC
PLC
F: Forward
R: Preset speed
R
VIB
ATV212 control terminal
10 V
3,3 kΩ
CC
RES
R
P24
ATV212 control terminal
R
F
P24
ATV212 control terminal
PTC probe
PP
3-wire control
F
2-wire control
24 V
F: Forward
R: Stop
RES: Reverse
Motor
Analog inputs
Voltage analog inputs
0-20 mA, 4-20 mA, X-Y mA
Voltage analog inputs
Positive logic («Source» position)
I (current)
CC
ATV212
controlterminal
terminal
ATV 21 control
CC
VIA U
(voltage)
Negative logic («Sink» position)
P24
VIA
P24
ATV212
controlterminal
terminal
ATV 21 control
0-20 mA
4-20 mA
X-Y mA
source
+ 10 V
VIA
Speed
+ 10 V reference
potentiometer
2.2 to 10 kΩ
ATV212 control terminal
CC
VIB
ATV212 control terminal
CC
VIA
ATV212 control terminal
VIA
Voltage analog inputs
External + 10 V
VIA U
(voltage)
I (current)
R
4,7 kΩ
23
S1A53832 09/2011
Installation
Installation
5
What's in this Chapter?
This chapter contains the following topics:
Topic
24
Page
Drive mounting generalities
25
Specific recommendations for mounting in an enclosure
33
Position of the charging LED
34
Opening the drive to access terminals
35
Wiring recommendations
38
Power terminals
40
Control terminals and switches
45
Installing option card
47
Use on an impedance grounded (IT) system
48
Electromagnetic compatibility (EMC)
51
Maintenance
55
S1A53832 09/2011
Installation
Drive mounting generalities
CAUTION
RISK OF DAMAGE TO THE DRIVE
Follow mounting recommendations described in this document.
Failure to follow these instructions can result in equipment damage.
Mounting and temperature conditions
≥ 100 mm
4 in.
ATV212W
≥ 50 mm
2 in.
ATV212H
Depending on the conditions in which the drive is to be used, its
installation will require certain precautions and the use of appropriate
accessories.
z
z
z
≥ 50 mm
2 in.
≥ 100 mm
4 in.
z
z
Install the drive vertically, at ± 10°.
Fix it on the mounting surface using M5 screws with captive washer.
Do not place it close to heating elements.
Leave sufficient free space so that the air required for cooling purposes
can circulate from the bottom to the top of the drive.
Free space in front of the drive: 10 mm (0.39 in.) minimum.
The use of washers is recommended with all mounting screws.
Mounting methods
Type A mounting - ATV212HpppM3X, ATV212HpppN4p and ATV212WpppN4, ATV212WpppN4C
Free space u 50 mm (2 in.) on each side, with the protective cover in place.
u 50 mm
(2 in.)
u 50 mm
(2 in.)
Type B mounting - ATV212HpppM3X, ATV212HpppN4p
Drives mounted side-by-side, with the protective cover removed
(degree of protection becomes open type IP20).
Type C mounting - ATV212HpppM3X, ATV212HpppN4p
Free space u 50 mm (2 in.) on each side, with the protective cover removed
(degree of protection becomes open type IP20).
u 50 mm
(2 in.)
u 50 mm
(2 in.)
These mounting types are possible without derating up to 40°C (104 °F) at the factory-set switching frequency.
For other ambient temperatures and switching frequencies, see derating curves page 26.
S1A53832 09/2011
25
Installation
Removing the protective cover on ATV212H drives
See Mounting methods, page 25 to determine the type of mounting appropriate for your application before
removing the protective cover from the drive.
When IP20 protection is adequate, remove the protective cover on top of the drive as shown below.
For UL Type 1 protection, leave the protective cover on top of the drive and install a conduit entry kit (mounting
outside the enclosure). See entry kit references in the catalog on www.schneider-electric.com.
ATV212H 075M3X to D18M3X, and
ATV212H 075N4 to D22N4S
ATV212H D22M3X to D30M3X and
ATV212H D22N4 to D30N4
Derating curves
The curves illustrate the drive nominal current derating percentage (I/In%) as a function of the temperature,
switching frequency, and the different types of mounting (A, B and C).
For example, 80% derating of a 20 hp, 460 V ATV212 drive nominally rated for 30.5 amperes continuously: 30.5
x 0.8 = 24.4 (15 hp).
For intermediate temperatures, interpolate between two curves.
ATV212H075M3X
ATV212HU15M3X
I / In
I / In
%
110
%
110
In = 100
In = 100
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
90
80
60 °C (140 °F) A, C
50 °C (122 °F) B
70
90
40 °C (104 °F) A, B, C
80
50 °C (122 °F) A, C
50 °C (122 °F) B
70
60 °C (140 °F) B
50
50
40
40
30
60 °C (140 °F) B
60
60
4
6
8
10
12
14
30
16 kHz
60 °C (140 °F) B
4
6
8
10
ATV212HU22M3X
ATV212HU30M3X, HU40M3X
I / In
I / In
%
110
In = 100
14
16 kHz
%
110
In = 100
90
40 °C (104 °F) A, B, C
90
40 °C (104 °F) A, B, C
80
50 °C (122 °F) A, C
50 °C (122 °F) B
80
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
70
70
60 °C (140 °F) A, C
60 °C (140 °F) B
60
60
50
50
40
40
30
4
6
8
10
12
14
16 kHz
Switching frequency
26
12
Switching frequency
Switching frequency
30
4
6
8
10
12
14
16 kHz
Switching frequency
S1A53832 09/2011
Installation
ATV212HU55M3X
ATV212HU75M3X
I / In
I / In
%
110
In = 100
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
60 °C (140 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) B
90
80
70
%
110
In = 100
80
70
60
60
50
50
40
40
30
4
6
8
10
12
14
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
90
30
16 kHz
4
6
8
10
Switching frequency
ATV212HD15M3X
I / In
I / In
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
60 °C (140 °F) A, C
50 °C (140 °F) B
60 °C (140 °F) B
In = 100
90
80
In = 100
80
60
60
50
50
40
40
6
8
10
12
14
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
90
70
4
30
16 kHz
4
6
8
10
Switching frequency
ATV212HD22M3X
I / In
I / In
In = 100
14
16 kHz
%
110
In = 100
40 °C (104 °F) A, B, C
90
80
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
70
60
50
40
30
12
Switching frequency
ATV212HD18M3X
%
110
16 kHz
%
110
70
30
14
Switching frequency
ATV212HD11M3X
%
110
12
90
80
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
70
50 °C (122 °F) B
60
60 °C (140 °F) A, C
60 °C (140 °F) B
50
40
4
6
8
10
12
14
16 kHz
Switching frequency
S1A53832 09/2011
30
4
6
8
10
12
14
16 kHz
Switching frequency
27
Installation
ATV212HD30M3X
ATV212H075N4
I / In
%
110
I / In
In = 100
%
110
In = 100
40 °C (104 °F) A, B, C
90
90
80
80
70
70
60
60
50
50
40
50 °C (122 °F) A, C
50 °C (122 °F) B
30
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
40
30
20
4
6
8
10
12
14
16 kHz
Switching frequency
60 °C (140 °F) A, C
60 °C (140 °F) B
10
4
6
8
10
12
14
16 kHz
Switching frequency
ATV212HU15N4
ATV212HU22N4
I / In
I / In
%
110
%
110
In = 100
In = 100
90
90
80
80
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
70
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
60
50
50 °C (122 °F) B
60 °C (140 °F) A, C
60 °C (140 °F) B
60
50
40
30
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
70
40
4
6
8
10
12
14
30
16 kHz
4
6
8
10
Switching frequency
ATV212HU55N4
I / In
I / In
In = 100
16 kHz
%
110
In = 100
40 °C (104 °F) A, B, C
90
50 °C (122 °F) A, C
80
90
80
40 °C (104 °F) A, B, C
70
50 °C (122 °F) A, C
60
60
50 °C (122 °F) B
50
50
60 °C (140 °F) A, C
40
40
60 °C (140 °F) B
50 °C (122 °F) B
60 °C (140 °F) A, C
70
30
60 °C (140 °F) B
4
6
8
10
12
14
16 kHz
Switching frequency
28
14
Switching frequency
ATV212HU30N4, HU40N4
%
110
12
30
4
6
8
10
12
14
16 kHz
Switching frequency
S1A53832 09/2011
Installation
ATV212HU75N4
ATV212HD11N4
I / In
I / In
%
110
90
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
60 °C (122 °F) A, C
80
50 °C (122 °F) B
60 °C (140 °F) B
In = 100
%
110
In = 100
90
40 °C (104 °F) A, B, C
80
50 °C (122 °F) B
50 °C (122 °F) A, C
70
70
60
60
50
50
40
40
30
4
6
8
10
12
14
30
16 kHz
60 °C (140 °F) B
60 °C (140 °F) A, C
4
6
8
10
Switching frequency
14
16 kHz
Switching frequency
ATV212HD15N4
ATV212HD18N4
I / In
I / In
%
110
12
%
110
In = 100
In = 100
40 °C (104 °F) A, B, C
50 °C (122 °F) A, C
90
40 °C (104 °F) A, B, C
90
80
80
60 °C (122 °F) A, C
50 °C (122 °F) B
70
50 °C (122 °F) A, C
60
50 °C (122 °F) B
60 °C (140 °F) A, C
50
50
60 °C (140 °F) B
40
40
70
60
30
60 °C (140 °F) B
4
6
8
10
12
14
30
16 kHz
4
6
8
10
Switching frequency
ATV212HD22N4
12
14
16 kHz
Switching frequency
ATV212HD22N4S
I / In
I / In
%
110
%
110
In = 100
In = 100
90
90
80
80
40 °C (104 °F) A, B, C
70
60
40 °C (104 °F) A, B, C
70
60
50 °C (122 °F) A, C
50 °C (122 °F) B
50
40
30
60 °C (140 °F) A, C
60 °C (140 °F) B
20
50
50 °C (122 °F) A, B, C
40
60 °C (140 °F) A, B, C
30
4
6
8
10
12
14
16 kHz
Switching frequency
10
4
6
8
10
12
14
16 kHz
Switching frequency
S1A53832 09/2011
29
Installation
ATV212HD30N4
ATV212HD37N4
I / In
%
110
I / In
%
110
In = 100
In = 100
90
90
80
80
40 °C (104 °F) A, B, C
70
60
40 °C (104 °F) A, B, C
70
60
50
50 °C (122 °F) A, C
50 °C (122 °F) B
50
50 °C (122 °F) A, C
50 °C (122 °F) B
40
30
40
30
60 °C (140 °F) A, C
60 °C (140 °F) B
20
10
4
6
8
10
12
14
16 kHz
10
4
Switching frequency
ATV212HD45N4
60 °C (140 °F) A, C
60 °C (140 °F) B
20
6
8
10
12
14
16 kHz
Switching frequency
ATV212HD55N4
I / In
%
110
I / In
%
110
In = 100
In = 100
90
90
80
80
40 °C (104 °F) A, B, C
70
40 °C (104 °F) A, B, C
70
60
60
50
50 °C (122 °F) A, C
50 °C (122 °F) B
40
50
30
30
20
20
60 °C (140 °F) A, C
60 °C (140 °F) B
10
4
6
8
10
12
14
50 °C (122 °F) A, C
50 °C (122 °F) B
40
60 °C (140 °F) A, C
60 °C (140 °F) B
10
4
16 kHz
6
8
10
ATV212HD75N4
12
14
16 kHz
Switching frequency
Switching frequency
ATV212W075N4…WU75N4, ATV212W075N4C…WU75N4C
I / In
%
110
I / In
%
110
In = 100
In = 100
90
90
80
80
70
70
60
40 °C (104 °F) A, B, C
60
50
50 °C (122 °F) A, C
50 °C (122 °F) B
50
40
40
30
30
20
40 °C (104 °F) A
50 °C (122 °F) A
4
6
8
10
12
14
16 kHz
Switching frequency
60 °C (140 °F) A, C
60 °C (140 °F) B
10
4
6
8
10
12
14
16 kHz
Switching frequency
30
S1A53832 09/2011
Installation
ATV212WD11N4, ATV212WD11N4C
ATV212WD15N4, ATV212WD15N4C
I / In
%
110
I / In
%
110
In = 100
In = 100
40 °C (104 °F) A
50 °C (122 °F) A
90
90
80
80
40 °C (104 °F) A
70
70
50 °C (122 °F) A
60
60
50
50
40
40
30
4
6
8
10
12
14
Switching
16 kHz frequency
ATV212WD18N4, ATV212WD18N4C
30
4
6
8
10
12
14
Switching
16 kHz frequency
ATV212WD22N4, ATV212WD22N4C
I / In
%
110
I / In
%
110
In = 100
In = 100
90
90
40 °C (104 °F) A
80
80
70
70
60
40 °C (104 °F) A
50
50
50 °C (122 °F) A
40
40
50 °C (122 °F) A
60
30
4
6
8
10
12
14
16 kHz
Switching
frequency
ATV212WD30N4, ATV212WD30N4C
30
I / In
%
110
In = 100
In = 100
90
90
80
80
40 °C (104 °F) A
70
60
50
50
40
50 °C (122 °F) A
6
8
10
12
14
16 kHz Switching
10
12
14
30
I / In
%
110
In = 100
In = 100
90
90
80
80
70
40 °C (104 °F) A
50 °C (122 °F) A
4
6
8
10
12
14
70
40 °C
60
50
40
S1A53832 09/2011
8
10
12
Switching
16 kHz frequency
40 °C
60
50 °C
50
50 °C
6
frequency
ATV212WD55N4, ATV212WD55N4C
I / In
%
110
4
16 kHz Switching
40
frequency
ATV212WD45N4, ATV212WD45N4C
30
8
70
60
4
6
ATV212WD37N4, ATV212WD37N4C
I / In
%
110
30
4
14
16 kHz
Switching
frequency
40
30
4
6
8
10
12
14
Switching
frequency
16 kHz
31
Installation
ATV212WD75N4, ATV212WD75N4C
I / In
%
110
In = 100
90
80
70
40 °C
60
50
50 °C
40
30
32
4
6
8
10
12
14
16 kHz
Switching
frequency
S1A53832 09/2011
Installation
Specific recommendations for mounting in an enclosure
Note: The following only applies to ATV212HpppM3X and ATV212HpppN4 drives.
Observe the mounting recommendations described on page 25.
To help ensure proper air circulation in the drive:
z Fit ventilation grilles.
z Check that there is sufficient ventilation. If there is not, install a forced
ventilation unit with a filter. The openings and/or fans must provide a
flow rate at least equal to that of the drive fans (see below).
z Use special filters with UL Type 12/IP54 protection.
z Remove the blanking cover from the top of the drive, see page 25.
Refer to power dissipated at nominal current, see page 20.
Minimum air flow rates
If you are installing the drive in a Type 1 enclosure, provide forced ventilation at a rate at least equal to the value
listed below each drive.
For drive
Flow rate
For drive
Flow rate
m3/hour
ft3/min
ATV212H075M3X
22
m3/hour
ft3/min
13
ATV212H075N4
19
12
ATV212HU15M3X
ATV212HU22M3X
35
21
ATV212HU15N4
27
16
41
25
ATV212HU22N4
35
21
ATV212HU30M3X
50
30
ATV212HU30N4
47
28
ATV212HU40M3X
66
39
ATV212HU40N4
60
36
ATV212HU55M3X
85
50
ATV212HU55N4
74
44
ATV212HU75M3X
118
70
ATV212HU75N4
100
59
ATV212HD11M3X
157
93
ATV212HD11N4
147
87
ATV212HD15M3X
215
127
ATV212HD15N4
206
122
ATV212HD18M3X
239
141
ATV212HD18N4
214
126
ATV212HD22M3X
261
154
ATV212HD22N4S
214
126
ATV212HD30M3X
371
219
ATV212HD22N4
214
126
ATV212HD30N4
290
171
ATV212HD37N4
334
197
ATV212HD45N4
429
252
ATV212HD55N4
498
293
ATV212HD75N4
666
392
Sealed metal enclosure
CAUTION
RISK DUE TO CONDENSATION
Where condensation is possible, keep the drive powered up when the motor is not running, or install
thermostatically controlled strip heaters.
Failure to follow these instructions can result in equipment damage.
The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions, such as
dust, corrosive gases, high humidity with risk of condensation and dripping water, splashing liquid, etc.
This enables the drive to be used in an enclosure where the maximum internal temperature reaches 50°C.
When mounting the drive inside an UL Type 12 or IP54 enclosure, follow these ventilation instructions:
z
z
S1A53832 09/2011
Observe the minimum clearance distances shown on page 25.
If necessary, install a stirring fan to circulate the air inside the enclosure, to help prevent hot spots in the drive,
and to distribute the heat uniformly to surfaces used for convection cooling.
33
Installation
Position of the charging LED
The capacitor charging LED on
the drive is not an indicator of the
absence of DC bus voltage. It
only indicates when the
capacitor is fully charged.
RUN
%
PRG
Hz
MON
Loc
Rem
ENT
RUN
34
MODE
STOP
S1A53832 09/2011
Installation
Opening the drive to access terminals
Procedure
1 Any procedure in this section must be performed when product is powered off.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in "before you begin" chapter, before performing the procedure in this
section.
Failure to follow these instructions will result in death or serious injury.
2 Open the ATV212 front cover.
ATV212H products up to 22 kW
Turn the screw on the
front panel 90°
counter-clockwise to
align the dot on the
screw with the unlock
position.
To avoid damaging
the screw, do not
apply excessive force
or turn the screw more
than 90°.
.
Pull the front panel toward you
and swing it open to the left
Screw
ATV212H products from 22 kW
Remove the screws.
Lift off the cover.
S1A53832 09/2011
35
Installation
ATV212W up to 7.5 kW
ATV212W above 7.5 kW
Terminal location on ATV212H
Control terminals
Power terminals
On drives ATV212H075M3X...U22N4 (page 7) first remove control board to access power terminals.
1 Remove the terminal board mounting screw and take off the ATV212 standard terminal board. Be careful not
to lose the terminal board mounting screw.
2 Connect the power terminals
3 Reinstall the terminal board and fit the board mounting screw (M3 tapping type) and tighten to 0.7 to 0.8Nm.
36
S1A53832 09/2011
Installation
Terminal location on ATV212W
Example ATV212WU55N4C
Example ATV212WD15N4
Control terminals
Power terminals
Example ATV212WD18N4C
Control terminals
Power terminals
S1A53832 09/2011
37
Installation
Wiring recommendations
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
z
z
To avoid overheating or loss of contact, connections must be carried out according to the cable sizes and
tightening torques given in this document.
The use of multi-wire cable without a lug is forbidden for the mains connection.
Carry-out a pull out test to check that terminal screws are correctly tighten.
Failure to follow these instructions will result in death or serious injury.
Power and circuit protection
The drive must be grounded to conform with the regulations concerning high leakage currents (over 3.5 mA).
Where local and national codes require upstream protection by means of a residual current device, use a type
A device for single-phase drives and a type B device for three-phase drives as defined in the IEC Standard
60755.
Choose a suitable model integrating:
z
z
High frequency current filtering,
A time delay that helps to prevent tripping caused by the load from stray capacitance on power-up.
The time delay is not possible for 30 mA devices; in this case, choose devices with immunity against nuisance
tripping.
If the installation includes several drives, provide one "residual current device" per drive.
Keep the power cables separate from circuits in the installation with low-level signals (detectors, PLCs,
measuring apparatus, video, telephone).
If you are using cables longer than 50 m (164 ft) between the drive and the motor, add output filters (for more
details please refer to the catalog).
Control
Keep the control circuits away from the power cables. For control and speed reference circuits, we recommend
using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.), connecting the shielding to
ground at each end.
38
S1A53832 09/2011
Installation
Equipment Grounding
Ground the drive according to local and national code requirements. A minimum wire size of 10 mm² (6 AWG)
may be required to meet standards limiting leakage current.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
z
The drive panel must be properly grounded before power is applied.
Use the provided ground connecting point as shown in the figure.
Failure to follow these instructions will result in death or serious injury.
WARNING
INADEQUATE OVERCURRENT PROTECTION
z
z
z
Overcurrent protective devices must be properly coordinated.
The Canadian Electrical Code and the National Electrical Code require branch circuit protection. Use the
recommendations in the ATV212 Quick Start Annex document, reference S1A73476 provided with the
product.
Do not connect the drive to a power feeder whose short-circuit capacity exceeds the maximum prospective
line Isc listed in this manual.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
RISK OF DAMAGE TO THE DRIVE
z
z
z
The drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3).
Check the power connections before energizing the drive.
If replacing the existing drive by another drive, verify that all wiring connections to the drive comply with
wiring instructions in this manual
Failure to follow these instructions can result in equipment damage.
S1A53832 09/2011
z
Ensure that the resistance of the ground is one ohm or less.
z
When grounding several drives, you must connect each one directly, as
shown in the figure to the left.
z
Do not loop the ground cables or connect them in series.
39
Installation
Power terminals
ATV212H - Arrangement and characteristics of the power terminals
Connect the power terminals before connecting the control terminals.
A
Each power terminal has the structure shown in the figure at left. Connect a cable to
A if it has a ring terminal or to B if it does not have a terminal (bare wire).
B
Parts A and B can accommodate different cable sizes.
ATV212H
(1)
Ground screw
R/L1 S/L2 T/L3
P0 PA/+ PB PC/- U/T1 V/T2 W/T3
075M3X,
U15M3X,
U22M3X,
U30M3X,
U40M3X
075N4, U15N4,
U22N4, U30N4,
U40N4
Maximum
wire size
Tightening
torque
mm2
AWG
N·m
(lb-in)
6
10
1.3
(11.5)
(1) On drives ATV212H075M3X...U55N4 first
remove control board to access power
terminals.
ATV212H
(1)
R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3
AWG
N·m
(lb-in)
6
10
1.3
(11.5)
U55M3X,
U75M3X
U75N4
D11N4
16
6
2.5
(22.0)
ATV212H
Maximum
wire size
D11M3X,
D15M3X,
D18M3X
D15N4, D18N4,
D22N4S
R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3
Tightening
torque
mm2
U55N4
Ground
screw
Maximum
wire size
Tightening
torque
mm2
AWG
N·m
(lb-in)
25
3
4.5
(40.0)
Ground
screw
40
S1A53832 09/2011
Installation
R/L1
T/L3
S/L2
U/T1
V/T2
W/T3
ATV212H
t
PA/+
PC/-
D22M3X
D22N4,
D30N4
t
Maximum
wire size
Tightening
torque
mm2
AWG
N·m
(lb-in)
50
1/0
24
(212.0)
Ground screw
R/L1
S/L2
U/T1
T/L3
t
V/T2
PA/+
PC/-
W/T3
ATV212H
D30M3X
t
Maximum
wire size
Tightening
torque
mm2
kcmils
N·m
(lb-in)
150
300
41
(363.0)
Ground screw
ATV212H
R/L1
S/L2
PE
PO
T/L3
U/T1
V/T2
PA/+
PB
PC/-
W/T3
PE
D37N4,
D45N4
Maximum
wire size
Tightening
torque
mm2
AWG
N·m
(lb-in)
50
1/0
24
(212.0)
Ground screw
ATV212H
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
D55N4,
D75N4
PE
PA/+
PC/-
Maximum
wire size
Tightening
torque
mm2
kcmils
N·m
(lb-in)
150
300
41
(363.0)
PE
Ground screw
S1A53832 09/2011
41
Installation
Characteristics
Terminal
Function
t
Ground terminal
R/L1
S/L2
T/L3
Power supply
U/T1
V/T2
W/T3
Outputs to the motor
PO (2)
DC bus (+) polarity (do not use)
PA/+ (2) (3)
DC bus (+) polarity
PB
DC bus connection (do not use)
PC/– (3)
DC bus (–) polarity
(1) ATV212 drives have two ground terminals, one on the power terminal strip and one on the heatsink.
(2) Never remove the jumper between PO and PA/+.
(3) The PA/+ and PC/– terminals can only be used to measure the DC bus voltage.
ATV212W - Arrangement and characteristics of the power terminals
Connect the power terminals before connecting the control terminals.
A
Each power terminal has the structure shown in the figure at left. Connect a cable to
A if it has a ring terminal or to B if it does not have a terminal (bare wire).
B
Parts A and B can accommodate different cable sizes.
ATV212W
Maximum
wire size
Tightening
torque
mm2
AWG
N·m
(lb-in)
075N4, U15N4,
U22N4
6
10
1.3
(11.5)
ATV212W
Maximum
wire size
R/L1 S/L2 T/L3
PA/+
PC/- U/T1 V/T2 W/T3
075N4C, U15N4C,
U22N4C
R/L1 S/L2 T/L3
PA/+
R/L1 S/L2 T/L3
42
mm2
AWG
N·m
(lb-in)
6
10
1.3
(11.5)
PC/- U/T1 V/T2 W/T3
ATV212W
PA/+
Tightening
torque
U30N4, U40N4,
U55N4,
Maximum
wire size
Tightening
torque
mm2
AWG
N·m
(lb-in)
6
10
1.3
(11.5)
PC/- U/T1 V/T2 W/T3
S1A53832 09/2011
Installation
ATV212W
RL/1 SL/2 TL/3
R/L1 S/L2 T/L3
R/L1 S/L2 T/L3
Tightening
torque
mm2
AWG
N·m
(lb-in)
U30N4C, U40N4C,
U55N4C,
6
10
1.3
(11.5)
ATV212W
Maximum
wire size
R/L1 S/L2 T/L3
PA/+
Maximum
wire size
PC/- U/T1 V/T2 W/T3
Tightening
torque
mm2
AWG
N·m
(lb-in)
U75N4, U75N4C
16
6
2.5 (22)
ATV212W
Maximum
wire size
PA/+ PC/- U/T1 V/T2 W/T3
PA/+
PA/+
PC/- U/T1 V/T2 W/T3
PC/- U/T1 V/T2 W/T3
Tightening
torque
mm2
AWG
N·m
(lb-in)
D11N4, D15N4
16
4
3 (26.5)
ATV212W
Maximum
wire size
Tightening
torque
mm2
AWG
N·m
(lb-in)
D11N4C, D15N4C
16
4
3 (26.5)
D11N4C, D15N4C
10
6
4.5 (40.0)
Values in italics are for terminals R/L1, S/L2, T/L3
terminals only.
ATV212W
R/L1 S/L2 T/L3
PA/+
PC/- U/T1 V/T2 W/T3
Maximum
wire size
Tightening
torque
mm2
AWG
N·m
(lb-in)
D18N4, D18N4C
25
3
5.4 (48)
D18N4C
16
4
2.2 (19.5)
Values in italics are for terminals R/L1, S/L2, T/L3
terminals only.
S1A53832 09/2011
43
Installation
R/L1
S/L2
PE
R/L1
U/T1
T/L3
PC/-
PA/+
S/L2
V/T2
U/T1
T/L3
V/T2
W/T3
PE
W/T3
ATV212W
AWG
N·m
(lb-in)
D22N4, D22N4C
D30N4, D30N4C
50
1/0
24 (212)
D22N4C, D30N4C
25
3
4.3 (38)
Values in italics are for terminals R/L1, S/L2, T/L3
terminals only.
ATV212W
D37N4C, D45N4C
R/L1
PC/-
PA/+
S/L2
T/L3
U/T1
V/T2
W/T3
PE
Tightening
torque
mm2
AWG
N·m
(lb-in)
50
1/0
24 (212)
-
-
7 (62)
ATV212W
Maximum
wire size
Tightening
torque
mm2
kcmils
N·m
(lb-in)
150
300
41 (360)
PC/-
PA/+
S/L2
Maximum
wire size
Values in italics are for terminals R/L1, S/L2, T/L3
terminals only.
D55N4, D75N4,
R/L1
Tightening
torque
mm2
D37N4, D37N4C
D45N4, D45N4C
PE
Maximum
wire size
ATV212W
T/L3
U/T1
V/T2
W/T3
D55N4C, D75N4C
PA/+
Maximum
wire size
Tightening
torque
mm2
kcmils
N·m
(lb-in)
150
300
41 (360)
130
250
16 (142)
Values in italics are for terminals R/L1, S/L2, T/L3
terminals only.
PC/-
44
S1A53832 09/2011
Installation
Control terminals and switches
Preliminary recommendations
Connect the control terminals after connecting the power terminals.
The logic input switch SW102 assigns the logic input type to either 24 V (source logic) or 0 V (sink logic).
DANGER
UNINTENDED EQUIPMENT OPERATION
z
z
z
Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in
unintended activation of drive functions.
Protect the signal conductors against damage that could result in unintentional conductor grounding.
Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices
Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION
z
z
Modify only the setting of switches when the product is switched off.
Do not change the setting of switch SW102 unless your system is wired for sink logic.
Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF BODY INJURY
use a screwdriver to change the position of the switches.
Failure to follow these instructions can result in injury or equipment damage.
Refer to “Logic Input Switch” on page 23 for recommended circuit diagrams for source and sink logic.
Arrangement
Switch
FLA FLB FLC RYA RYC
PLC
Sink
Source
SW102
F
FM
I U
Term
SW101
SW103
R RES PLC P24 CC FM
1
I
VIA U
VIB U
PTC
SW100
B
GND SCR
Open Style
connector
RJ45
2
1 spring terminals
2 screw terminals
A
SW100
VIA voltage/current selection
VIB voltage/PTC selection (1)
Voltage (U)
Voltage (U)
SW101
(FM voltage/ current selection)
Voltage (U)
SW102
Selection of logic type
Source
SW103
Selection of communication
terminal resistor (2)
2
PP VIA VIB CC
1
Factory
Setting
Term
no resistor
Control terminal wire size and torque:
Applicable wire size:
- Screw terminals : 0.75 to 2.5 mm² (AWG 18 to 14)
- Spring terminals : 0.2 to 1 mm² (AWG 24 to 16)
Tightening torque:
0.5 to 0.6 N·m (4.4 to 5.3 lb-in)
(1) When SW100 is set to PTC, VIB is configured
as PTC input connected to the 3.3 kΩ internal
resistor. Connect the PTC probe between CC and
VIB terminals.
If the 3.3 kΩ internal resistor does not suit the
installation, regarding to the PTC resistor value, set
SW100 to VIB, connect the PTC probe between
CC and VIB terminals and add an external resistor
between PP and VIB terminals.
(2) When SW103 is set to Term, internal 120 Ω termination resistor is connected between A and B terminals.
S1A53832 09/2011
45
Installation
Characteristics
Terminals Function
Characteristics
PLC
External power
supply input
+24 Vdc input for external power supply for logic inputs
Max. permissible voltage: 50 Vdc
P24
Internal supply
Short-circuit and overload protection:
24 Vdc supply (min. 21 Vdc, max. 27 Vdc), maximum current: 200 mA
CC
Common
0 Vdc common (2 terminals)
FLA,
FLB,
FLC
Configurable
relay outputs
RYA, RYC
F
R
RES
Configurable
logic inputs
Default
function setting
—
1 relay logic output, 1 N/C contact, and 1 N/O contact with common point
Minimum switching capacity: 10 mA for 5 Vdc
Maximum switching capacity:
• On resistive load (cos ϕ = 1): 5 A for 250 Vac or 30 Vdc
Fault relay
• On inductive load (cos ϕ = 0.4 and L/R = 7 ms): 2 A for 250 Vac or
30 Vdc
Max. response time: 10 ms
1 relay logic output, 1 N/O contact
Minimum switching capacity: 3 mA for 24 Vdc
Maximum switching capacity:
• On resistive load (cos ϕ = 1): 3 A for 250 Vac or 30 Vdc
Speed attained
• On inductive load (cos ϕ = 0.4 and L/R = 7 ms): 2 A for 250 Vac or 30
Vdc
Max. response time: 7 ms ± 0.5 ms
3 programmable logic inputs, 24 Vdc, compatible with level 1 PLC,
IEC 65A-68 standard
Impedance: 4.7 kΩ
Maximum voltage: 30 Vdc
Max. sampling time: 2 ms ±0.5 ms
Multiple assignment makes it possible to configure several functions on one
input
Positive logic (Source): State 0 if y 5 Vdc or logic input not wired,
state 1 if u 11 Vdc
F: Run forward
(2-wire control)
R: Preset speed 1
command
(15 Hz)
RES: Clear trip
Negative logic (Sink): State 0 if u 16 Vdc or logic input not wired,
state 1 if y 10 Vdc
FM
Configurable
analog output
1 switch-configurable (SW101) voltage or current analog output:
• Voltage analog output 0–10 Vdc, minimum load impedance 7.62 kΩ
• Current analog output X–Y mA by programming X and Y from 0 to 20
mA, maximum load impedance: 970 Ω
Output
Max. sampling time: 2 ms ±0.5 ms
frequency
Resolution: 10 bits
Accuracy: ±1 % for a temperature variation of 60 °C
Linearity: ±0.2%
PP
Internal supply
available
Short-circuit and overload protection:
One 10.5 Vdc ± 5% supply for the reference potentiometer (1 to 10 kΩ), —
maximum current: 10 mA
VIA
Switch-configurable voltage or current analog input:
• Voltage analog input 0–10 Vdc, impedance 30 kΩ
maximum voltage: 24 Vdc
• Analog current input X–Y mA by programming X and Y from 0
to 20 mA, with impedance 250 Ω
Configurable
Max. sampling time: 3.5 ms ±0.5 ms
analog/logic input
Resolution: 10 bits
Accuracy: ±0.6% for a temperature variation of 60 °C
Linearity: ±0.15% of the maximum value
This analog input is also configurable as a logic input.
Consult the Altivar 212 Programming Manual for more information.
VIB
Configurable
analog input
Voltage analog input, configurable as an analog input or as a PTC probe
input. Voltage analog input:
• 0–10 Vdc, impedance 30 kΩ max. voltage 24 Vdc
• Max. sampling time: 22 ms ±0.5 ms
• Resolution: 10 bits
• Accuracy: ±0.6% for a temperature variation of 60 °C
• Linearity: ±0.15% of the maximum value
PTC probe input:
• 6 probes max. mounted in series
• Nominal value < 1.5 kΩ
• Trip resistance 3 kΩ, reset value 1.8 kΩ
• Short-circuit detection threshold < 50 Ω
RJ45
Graphic display
terminal or
Modbus
Used to connect graphic display terminal or connect the drive to a Modbus
fieldbus.
Note: For using Modbus on the RJ45, modify parameter F807. See
Modbus manual.
Open Style
connector Fieldbus
46
Primary speed
reference,
0–10 V
Secondary speed
reference,
1–10 V
Refer to communication manual related to the fieldbus.
S1A53832 09/2011
Installation
Installing option card
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in "before you begin" chapter, before performing the procedure in this
section.
Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION
z
Do not plug or unplug the terminal board while drive is powered.
z
Check the tightening of the mounting screw after any manipulation on the terminal board.
Failure to follow these instructions will result in death or serious injury.
Example for installing the LONWORKS communication card in ATV212.
Sink PLC
Sour
ce
1 Open the ATV212 front cover,
remove the terminal board
mounting screw and take off the
ATV212 standard terminal board.
See paragraph How to open the
front cover, page 35. Be careful
not to lose the terminal board
mounting screw when removed
since it may be used again. On
drives from 0.75 to 2.2 kW the
board features a plastic tag to
hold the mounting screw in place.
I U
SW1
02
Term
SW1
01
PL C
SW1
03
VIA
U
VIB
U
B A
GND SC
R
I
SW1
00
PTC
2 Attach the insulating sheet in
ATV212. Fix to the terminal
board mounting screw hole and
ATV212 catch pin (a).
3 Install the LONWORKS
communication card over the
insulating sheet. Fit the board
mounting screw (M3 tapping
type) and tighten to 0.7 to
0.8 Nm.
4 Make the power and control
wiring connections. For size 1
products (see page 7), connect
power terminals before step 3.
Sink PLC
Sourc
e
SW10
2
(a)
I U
SW10
1
PLC
Term
SW10
3
VIA
U
VIB
U
I
SW10
0
PTC
SERVICE SW
PTC
VIB
Sink
Source
SW100
SERVICE LED
SW200
P24M
NETA SHLD NETB
LON WORKS
R
S1A58023
G/E
VW3A21212
5 Stick the cabling label for
communication card on the
standard cabling label stuck on
front cover (internal side)
ATV212. And stick the
communication card nameplate
close to the standard nameplate.
Be careful not to cover slits on
the ATV212 enclosure.
Note: To install or remove the terminal board, make it slide in or out in parallel with board.
S1A53832 09/2011
47
Installation
Use on an impedance grounded (IT) system
Principle
When using the ATV212 drive on a system with an isolated or impedance grounded neutral, use a permanent
insulation monitor compatible with non-linear loads, such as a XM200 type or equivalent.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in "before you begin" chapter, before performing the procedure in this
section.
Failure to follow these instructions will result in death or serious injury.
ATV212 480 V rated drives feature built-in radio frequency interference (RFI) filters with grounded capacitors.
When using the drive on an impedance grounded system, we recommend that you isolate the RFI filters from
ground to help prevent reduction of their operating life.
Jumper Location
z
ATV212H075N4 to U55N4, ATV212H D22N4 to D30N4:
Pull out the jumper to the left of the ground terminal as illustrated below to isolate the RFI filters.
Normal
(filter connected)
Impedance
grounded system
(filter
disconnected)
z
ATV212HU75N4 to D22N4S:
Connect the cable to the top left of the power terminals as illustrated below to isolate the filters.
Impedance grounded system
(filter disconnected)
Normal
(filter connected,
factory setting)
48
S1A53832 09/2011
Installation
z
ATV212W075N4 to U55N4 (C2, C3) and ATV212W075N4C to U55N4C (C1)
Filter connected
Filter disconnected
C1 only
z
C2, C3 and B
ATV212WU75N4 (C2, C3) and ATV212WU75N4C (C1)
Filter connected
Filter disconnected
C1 only
C2, C3 and B
S1A53832 09/2011
49
Installation
z
ATV212WD11N4 to D18N4 (C2, C3) and ATV212WD11N4C to D18N4C (C1)
C1 only
C2, C3
and C1
Filter connected
Filter disconnected
z
ATV212WD22N4 to D75N4 (C2, C3)
Filter connected
Filter disconnected
z
ATV212WD22N4C to D75N4C (C1)
Filter connected
Filter disconnected
50
S1A53832 09/2011
Installation
Electromagnetic compatibility (EMC)
NOTE: The high frequency equipotential ground connection between the drive, motor, and cable shielding does
not eliminate the need to connect the ground (PE) conductors (green-yellow) to the appropriate terminals on
each unit.
Principle and precautions
z
Grounds between the drive, motor, and cable shielding must have high frequency equipotentiality.
z
When using shielded cable for the motor, use a 4-conductor cable so that one wire will be the ground
connection between the motor and the drive. Size of the ground conductor must be selected in compliance
with local and national codes. The shield can then be grounded at both cable ends. Metal ducting or conduit
can be used for part or all of the shielding length, provided there is no break in continuity.
z
When using shielded cable for Dynamic Brake (DB) resistors, use a 3-conductor cable so that one wire will
be the ground connection between the DB resistor assembly and the drive. The size of the ground conductor
must be selected in compliance with local and national codes. The shield can then be grounded at both cable
ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in
continuity.
z
When using shielded cable for control signals, if the cable is connecting equipment that is close together and
the grounds are bonded together, then both ends of the shield can be grounded. If the cable is connected to
equipment that may have a different ground potential, then ground the shield at one end only to help prevent
large currents from flowing in the shield. The shield on the ungrounded end may be tied to ground with a
capacitor (for example: 10 nF, 100 V or higher) in order to provide a path for the higher frequency noise. Keep
the control circuits away from the power circuits. For control and speed reference circuits, we recommend
using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.) Keep the control circuits
away from the power circuits.
z
Ensure maximum separation between the power supply cable (line supply) and the motor cable.
z
The motor cables must be at least 0.5 m (20 in.) long.
z
Do not use surge arresters or power factor correction capacitors on the variable speed drive output.
z
If using an additional input filter, it should be mounted as closed as possible to the drive and connected directly
to the line supply via an unshielded cable. Link on the drive is via the filter output cable.
z
For installation of the EMC plate and instructions for meeting IEC 61800-3 standard, refer to the section
entitled “Installing the EMC plates”.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z
z
Do not expose cable shielding except where connected to ground at the metal cable glands and underneath
the grounding clamps.
Ensure that there is no risk of the shielding coming into contact with live components.
Failure to follow these instructions will result in death or serious injury.
Mains impedance
CAUTION
RISK OF LIFE DURATION AND EMC PERFORMANCES DECREASE
z
z
z
Do not connect the drive to a low impedance network.
The input withstand current must not exceed the value in the table defined in the ATV212 Quick Start Annex
document, reference S1A73476 provided with the product.
Installation and supply greater than this value will require an additional inductance.
Failure to follow these instructions can result in equipment damage.
S1A53832 09/2011
51
Installation
EMC Plate and cable arrangement on ATV212H drives
ATV212H 075M3X to D18M3X
ATV212H 075N4 to D22N4S
1 EMC plate supplied with the ATV212 drive.
2 ATV212 drive.
3 Non-shielded power supply wires or cables.
4 Non-shielded wires for the output of the relay contacts.
2
5 The shields for cables 6 and 7 must be securely attached to the EMC
plate with stainless steel clamps not supplied with the product. See
catalog to order the clamps (ref. TM200RSRCEMC). Strip cables 6
and 7 to expose the shields. Apply appropriately-sized clamps
around the stripped portion of the cables and fasten them to the EMC
plate.
5
1
3
8 6 7
6 Shielded cable for connection to the motor, with shield connected to
ground at both ends. This shield must not be interrupted. If
intermediate terminal blocks are used, they must be in EMC-shielded
metal boxes.
4
AV212H D22M3X to D30M3X
ATV212H D22N4 to D75N4
2
7 Shielded cable for connection to control/command devices. For
applications which require a large number of conductors, small
cross-sections must be used (0.5 mm2, 20 AWG). This shield must
not be interrupted. If intermediate terminal blocks are used, they
must be in EMC-shielded metal boxes.
8 Ground screw. Use this screw for the motor cables on the low power
rated drives, as the ground screw on the heatsink is inaccessible.
If using an additional input filter, connect it directly to the line supply
with an unshielded cable. Then make connection 3 on the drive using
the filter output cable.
Although there is a high frequency equipotential ground connection
between the drive, motor, and cable shielding, you must still connect
the PE protective conductors (green-yellow) to the appropriate
terminals on each of the devices. You may also need to disconnect the
shield at the motor end for very long cable runs to alleviate noise
generation.
8
8
1
5
3
6 7 4
ATV212W connection plates
There are connection plates on the lower sections of the variable speed drives. These plates are drilled in order
to allow cables to be routed through them via cable glands. Cable glands must be ordered separately; they are
not supplied with the drive.
52
S1A53832 09/2011
Installation
Mounting and connecting a shielded motor cable with metal cable gland (not supplied with the drive)
z
z
z
z
Prepare the shielded cable by stripping both ends ready for connection.
Loosen the cover of the cable gland.
Attach the shielded cable to the cable gland ensuring it is fully in contact (throughout 360°).
Fold back the shielding and clamp it between the ring and the body of the cable gland, and tighten the cover.
Shielding
Shielding
Tapered ring
Rubber bush
Cover
EMC Plate and cable arrangement on ATV212W drives
ATV212W075N4C to U55N4C
7
6
2
1
3
4
5
7
5
6
2
2
4
3
4
5
1
4
3
5
4
1
1 Standard cable gland (not supplied with the drive)
2 RJ45 connector
3 Unshielded power supply cable
4 Shielded control cables
5 Shielded motor cable
6 Metal cable glands (not supplied with the drive) for shielded control and motor cables
7 Metal clamps for grounding control cable shielding (shielding should be stripped)
S1A53832 09/2011
53
Installation
Using the RJ45 socket
For example, ATV212W075N4 to U75N4
Using the dust and damp proof (UL Type 12/IP55) RJ45 cable VW3A01500 and cable VW3A01501.
VW3A01500
VW3A01501
1)
2)
3)
4)
VW3A01501
54
S1A53832 09/2011
Installation
Maintenance
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in "before you begin" chapter, before performing the procedure in this
section.
Failure to follow these instructions will result in death or serious injury.
Limitation of Warranty
The warranty does not apply if the product has been opened, except by Schneider Electric services.
Servicing
CAUTION
RISK OF DAMAGE TO THE DRIVE
Adapt the following recommendations according to the environment conditions: temperature, chemical, dust,
vibration.
Failure to follow these instructions can result in equipment damage.
It is recommended to do the following in order to optimize continuity of operation.
Environment
Part concerned
Action
Periodicity
Knock on the product
Housing - control block
(led - display)
Check the drive visual aspect At least each year
Corrosion
Terminals - connector - screws EMC plate
Inspect and clean if required
Dust
Terminals - fans - blowholes
Temperature
Around the product
Check and correct if required
Vibration
Terminal connections
Check tightening at recommended torque
At least each year
Spares and repairs
Serviceable product. Please refer to your Customer Care Centre.
Long time storage
The product capacitor performances after a long time storage above 2 years can be degraded. See page 13.
S1A53832 09/2011
55
Installation
Recommended branch circuit protection devices
Please refer to the ATV212 Quick Start Annex document, reference S1A73476 : Short Circuit Current Ratings
(SCCR) and branch circuit protection.
This document is delivered with the product, and you can download it on www.schneider-electric.com.
56
S1A53832 09/2011
Migration ATV21 - ATV212
Migration ATV21 --> ATV212
6
What's in this Chapter?
This chapter contains the following topics:
Topic
S1A53832 09/2011
Page
Generalities
59
Differentiating points
59
Terminal and switches arrangement comparison
60
58
Migration ATV21 - 212
Generalities
The ATV212 is compatible with the ATV21 (latest version), nevertheless some differences exist between both
drives.
Differentiating points
Power part
The power connections are identical to that of ATV21
Control part overview
The control terminals are arranged and marked differently.
Furthermore ATV21 used to offer 5 different cards:
z
z
a standard I/O card,
4 dedicated cards for BACnet, Metasys N2, APOGEE and LONWORKS fieldbuses.
ATV212 offers:
z
z
as standard a communication card intended to Modbus, BACnet, Metasys N2 and APOGEE FLNP1
fieldbuses,
a LONWORKS option card.
Switches
ATV212 Modbus BACnet, Metasys N2, APOGEE
ATV21 Standard I/O
Selection of logic type
SW4
Selection of logic type
SW102
FM voltage/ current selection
SW2
FM voltage/ current selection
SW101
ATV212 Modbus BACnet, Metasys N2, APOGEE
ATV21 BACnet, Metasys N2, APOGEE
Selection of logic type
SW2
VIB function
Selection of communication terminal resistor
SW4
ATV21 LONWORKS
Selection of logic type
VIB function
59
Selection of logic type
SW102
VIB function
SW100
Selection of communication terminal resistor
SW103
ATV212 LONWORKS
SW1
Selection of logic type
SW100
VIB function
S1A53832 09/2011
Migration ATV21 - 212
Terminal and switches arrangement comparison
ATV21 former cards
ATV212 new cards
Standard I/O card
Standard Modbus/BACnet/Metasys N2/APOGEE FLNP1
card
ATV21
Standard I/O
FLA FLB FLC RY RC
SW4
PLC P24 CC
Source
PLC
FM VIA
V
V
Sink
F
Open style
connector
R RES FM
I
I
SW2 SW3
PP VIA VIB
RJ45 factory setting:
z on ATV21, to connect Modbus
z on ATV212, to connect graphic display option.
For ATV212, use the open style connector to connect the
drive to Modbus, BACnet, APOGEE FLNP1 and Metasys
N2 fieldbuses.
Using RJ45 to connect Modbus fieldbus is still possible but
requires to modify parameter F807 factory setting. See
programming manual.
CC
ATV212
RJ45
Standard including ModBus / BACnet
/ Metasys N2 / APOGEE FLNP1
SW102
BACnet / Metasys N2 / APOGEE option card
Sink PLC Source
F
ATV21
R
SW101
I
U
Term
FM
RES PLC P24
CC
FM
BACnet / Metasys N2 / APOGEE
FLNP1 VW3A21315 / 313 / 314
SW2
Sink VIB
R
F
I
PTC
U
U
RS485
FLA FLB FLC
Term
SW100
VIA
VIB
VIB CC P24
Source PTC
FLA FLB FLC RYA RYC
SW103
B
SW4
PP VIA
VIB
CC
Open style
connector
Open style
connector
B
A GND SCR
RJ45
A GND SCR
RJ45
LONWORKS option card
LONWORKS option card
ATV212
ATV21
LONWORKS VW3A21212
LONWORKS VW3A21312
Sink
SW1
Source
F
VIB
R
PTC
Source
Reset
SW 100
PTC
CC
VIB CC P24
RJ45
S1A53832 09/2011
VIB
Sink
Reset
SHLD
NETB
NETA
G/E FLA FLB FLC
VIB
RJ45
PP
F
R
RES P24M
NETA SHLD NETB
G/E FLA FLB FLC
60
ATV212_Installation_manual_S1A53832_02
09/2011
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