PDC UFLK 2W SY

PDC UFLK 2W SY
Butterfly Valve Retrofits
Contents
M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
How to Select the Butterfly Retrofit Solution ........................ pg 127
Butterfly Valve Retrofit Actuators .......................................... pg 128
Solutions for Specific Manufacturer and Part Number
Apollo.................................................................................... pg
Belimo................................................................................... pg
Bray ...................................................................................... pg
Centerline ............................................................................. pg
Challenger ............................................................................ pg
Chemtrol ............................................................................... pg
Dezurik
k ................................................................................. pg
Flowseal ............................................................................... pg
FNW ..................................................................................... pg
Gruvlok
k ................................................................................. pg
Hammond ............................................................................. pg
Jamesbury ............................................................................ pg
Jenkins ................................................................................. pg
Johnson Controls ................................................................. pg
Keystone ............................................................................... pg
Keystone K-LOK................................................................... pg
Metraflex ............................................................................... pg
Milwaukee ............................................................................. pg
Mueller.................................................................................. pg
Nibco .................................................................................... pg
PDC ...................................................................................... pg
Quartermaster ...................................................................... pg
Victaulic ................................................................................ pg
Watts .................................................................................... pg
130
131
133
135
138
139
140
141
142
143
145
146
147
148
149
149
152
153
155
156
157
158
159
161
Custom Butterfly Valve Retrofit Solutions, Instructions ........ pg
Custom Butterfly Valve Retrofit Solution Form ..................... pg
Component Identification...................................................... pg
UFLK/UFSP Retrofit Solution (2-Way Valves) ...................... pg
SY...Series Butterfly Retrofit Solution (2-Way Valves) .......... pg
UFLK/UFSP Retrofit Solution (3-Way Valves) ...................... pg
SY...Series Butterfly Retrofit Solution (3-Way Valves) .......... pg
Valve Accessories ................................................................ pg
Custom Ball Valve Retrofit Solution, Instructions ................. pg
Custom Ball Valve Retrofit Solution Form ............................ pg
Custom Ball Valve Retrofit Solution, Dimensions ................. pg
Actuator/Valve Specification ................................................. pg
Terms and Conditions .......................................................... pg
Platinum Distributors ............................................................ pg
162
163
164
167
169
174
177
185
186
187
189
199
203
205
Butterfly Valve:
UFLK Series
Linkage Solution
2-way Valves
3-way Valves
Retrofit Solutions for Virtually any Valve
800-543-9038 USA
866-805-7089 CANADA
Manufacturers:
Butterfly: Bray, Centerline,
Keystone, Flowseal and
more
Control: On/Off, Floating, 2-10VDC
Multi-Function Technology®
Spring Return or
Non-Spring Return
203-791-8396 LATIN AMERICA
124
Butterfly Valve Retrofit
Tips for choosing a butterfly valve retrofit solution
Dimensions with 2-Way Valve
AM_GM_LineRevised
Dimensions with 2-Way Valve
D
C
B
D
B
A
C
BHC
BHC
BF2WUDIM
Application Notes
C
9
7
4.25
13
9
9
7
4.25
13
7
8
9
4.25
13
8
9
8
13
8
9
13
8
13
13
13
15
13
15
13
15
15
15
21
21
22
22
800-543-9038 USA
125
D(Max)
19.5
15
15.5
20.25
20
20
15.5
16
20.75
16
16
20.5
16.25
21
17
21
21
21.75
17.5
22
22.25
22.5
23
22.75
24.25
29
25.5
30
27.25
32
33
34.5
39.25
41.5
53.25
57.5
Actuator
AF
AMB(X)
SY1...
SY2…
AF
2*AF
AMB(X)
SY1...
SY2…
AMB(X)
GMB(X)
2*AF
SY1...
SY2…
GMB(X)
2*AF
2*GMB(X)
SY2…
GMB(X)
2*AF
SY2…
GMB(X)
SY2...
SY3…
SY3...
SY4…
SY3...
SY4…
SY3...
SY4…
SY5…
SY6…
SY8…
SY8…
SY11…
SY12…
1. Dimensions are approximate
2. Custom kits may be taller and varies by application needs
3. Dimension “D” allows for actuator removal without the need to remove the
valve from the pipe.
4. Dual actuated valves have single actuators mounted on each valve shaft.
866-805-7089 CANADA
M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
Maximum Dimensions (Inches)
Size
B
2”
9
2”
7
2”
4.25
8
2”
2½”
9
2½”
9
2½”
7
2½”
4.25
2½”
8
3”
7
3”
8
3”
9
3”
4.25
3”
8
4”
8
4”
9
4”
8
4”
8
5”
8
9
5”
5”
8
6”
8
6”
8
6”
8
8”
8
8”
12
10”
8
10”
12
12”
8
12”
12
14”
12
16”
12
18”
14
14
20”
24”
14
30”
14
203-791-8396 LATIN AMERICA
How to select the Butterfly Valve Retrofit Solution
How to select a Butterfly Valve Retrofit Solution
Follow the four steps listed below when ordering a butterfly valve retrofit kit.
Example: Centerline C200 Series, 2½” valve, using a Non-Spring Return Belimo actuator.
1
Identify the Valve Manufacturer, Valve Series and Valve Size.
2
Determine the type of actuator you require: Belimo Spring Return, Non-Spring or SY Series Industrial. Belimo Spring and NonSpring actuators are typically only available on smaller sizes.
Look at the solution using the Non-Spring Return Belimo Actuator. Looking at the UFLK3500, the GM Series actuator will
provide a 200 psi close-off for the 2½” valve with Non-Spring Return actuation.
3
Use the actuator listings to make your final actuator selection. Decide between GMX24-3-X1 and GMX24-MFT-X1.
ACTUATOR NOT INCLUDED IN THE LIST PRICE OF THE LINKAGE.
HOW TO ORDER: Item 1
Item 2
1
Select linkage solution
based on the Valve
Number, Configuration,
and Size; select the
proper Linkage Solution
for your valve.
1pc UFLK3500
1pc GMX24-MFT-X1
EXAMPLE PAGE
Centerline
C200 Round Top Series Butterfly Valves
Linkage/Actuator Selection Guide
Valve Body Model
C200 Round Top Series Butterfly Valves
UFLK1300
Example: Centerline C200 Series,
2½” valve using a non-spring return
Belimo actuation.
Valve
Configuration
Size
Failsafe
Close-Off
psi
2-way
2”
No
200
2½”
Yes
No
200
200
3
3”
Yes
No
200
200
Yes
200
Belimo
Actuator Series
(Sold Separately)
Belimo
Linkage
AM
SY1
SY2
AF
GM
SY1
SY2
2*AF
GM
S
SY1
SY2
2*AF
UFLK3500
UFLK3538
UFLK3540
UFLK3500
UFLK3500
UFLK3538
UFLK3540
UFLK3502
UFLK3500
UFLK
3500
U
UFLK
3 38
3538
UFLK3540
UFLK
3540
UFLK3502
UFLK
3502
Choose correct linkage UFLK3500.
2
Verify close-off is suitable
for application.
Looking at the UFLK3500,
the GM Series actuator will
provide 200 psi close-off for
the 2½” valve.
Non-Spring Return Actuators
MODEL
Control Input
Feedback
Power
Supply
Running
Time(s)
[Default]
VA Rating
Aux. Switch
On/Off, Floating Point
2-10 VDC (4-20mA*)
Add-on
2-10 VDC
24 VAC/DC
24 VAC/DC
150 seconds
150 seconds
6
6.5
Add-on
Add-on
On/Off, Floating Point
2-10 VDC (4-20mA*)
0-20 V Phasecut
Various
0 to 135 Ω
On/Off, Floating Point
Add on
2-10 VDC
2-10 VDC
Various
2-10 VDC
Add on
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
100-240 VAC
150 seconds
150 seconds
150 seconds
Various
150 seconds
150 seconds
7
6.5
7
7
7
9
Add-on
Add-on
Add-on
Add-on
Add-on
Add-on
BASIC PRODUCTS
GMB24-3-X1
GMB24-SR
CUSTOMIZE IT
3
Select actuator based on
needed control type.
Decide between GMB24-3-X1
and GMX24-MFT-X1.
GMX24-3
GMX24-SR
GMX24-PC
GMX24-MFT-X1
GMX24-MFT95-X1
GMX120-3
‡ For applications that require more torque the GMB Series can be dual mounted. A maximum of 2 GMB/X... Series actuators can be mechanically connected to one damper or valve shaft.
The torque is 640 in-lb.
*With the 500 Ω resistor added.
Complete Ordering Example:
4
Item 1: UFLK3500
Item 2: GMX24-MFT-X1
800-543-9038 USA
127
866-805-7089 CANADA
203-791-8396 LATIN AMERICA
M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
4
Butterfly Valve Retrofit Actuators
Actuator Selection Guide
SY Series Actuators
CONTROL
RUN TIME(S)
SERIES
POWER SUPPLY
DUTY CYCLE PROPORTIONAL 3 POINT
90°@60Hz
SY1-110
35 Nm / 310 in-lb
12 seconds
120 VAC ±10%, 50/60 Hz
30%
•
SY1-24
35 Nm / 310 in-lb
12 seconds
24 VAC ±10%, 50/60 Hz
30%
•
SY1-220
35 Nm / 310 in-lb
12 seconds
230 VAC ±10%, 50/60 Hz
30%
•
SY1
SY1-110P
35 Nm / 310 in-lb
12 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY1-24P
35 Nm / 310 in-lb
12 seconds
24 VAC ±10%, 50/60 Hz
75%
•
SY1-220P
35 Nm / 310 in-lb
12 seconds
230 VAC ±10%, 50/60 Hz
75%
•
SY2-110
90 Nm / 801 in-lb
15 seconds
120 VAC ±10%, 50/60 Hz
30%
•
SY2-24
90 Nm / 801 in-lb
15 seconds
24 VAC ±10%, 50/60 Hz
30%
•
SY2-220
90 Nm / 801 in-lb
15 seconds
230 VAC ±10%, 50/60 Hz
30%
•
SY2
SY2-120MFT 90 Nm / 801 in-lb
15 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY2-24MFT
90 Nm / 801 in-lb
15 seconds
24 VAC ±10%, 50/60 Hz
75%
•
SY2-230MFT 90 Nm / 801 in-lb
15 seconds
230 VAC ±10%, 50/60 Hz
75%
•
SY3-110
150 Nm / 1335 in-lb
22 seconds
120 VAC ±10%, 50/60 Hz
30%
•
SY3-24
150 Nm / 1335 in-lb
22 seconds
24 VAC ±10%, 50/60 Hz
30%
•
SY3-220
150 Nm / 1335 in-lb
22 seconds
230 VAC ±10%, 50/60 Hz
30%
•
SY3
SY3-24MFT
150 Nm / 1335 in-lb
22 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY3-120MFT 150 Nm / 1335 in-lb
22 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY3-230MFT 150 Nm / 1335 in-lb
22 seconds
230 VAC ±10%, 50/60 Hz
75%
•
SY4-110
400 Nm / 3560 in-lb
16 seconds
120 VAC ±10%, 50/60 Hz
30%
•
SY4-24
400 Nm / 3560 in-lb
16 seconds
24 VAC ±10%, 50/60 Hz
30%
•
SY4-220
400 Nm / 3560 in-lb
16 seconds
230 VAC ±10%, 50/60 Hz
30%
•
SY4
SY4-24MFT
400 Nm / 3560 in-lb
16 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY4-120MFT 400 Nm / 3560 in-lb
16 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY4-230MFT 400 Nm / 3560 in-lb
16 seconds
230 VAC ±10%, 50/60 Hz
75%
•
SY5-110
500 Nm / 4450 in-lb
22 seconds
120 VAC ±10%, 50/60 Hz
30%
•
SY5-24
500 Nm / 4450 in-lb
22 seconds
24 VAC ±10%, 50/60 Hz
30%
•
SY5-220
500 Nm / 4450 in-lb
22 seconds
230 VAC ±10%, 50/60 Hz
30%
•
SY5
SY5-24MFT
500 Nm / 4450 in-lb
22 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY5-120MFT 500 Nm / 4450 in-lb
22 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY5-230MFT 500 Nm / 4450 in-lb
22 seconds
230 VAC ±10%, 50/60 Hz
75%
•
SY6-110
650 Nm / 5785 in-lb
28 seconds
120 VAC ±10%, 50/60 Hz
30%
•
SY6-220
650 Nm / 5785 in-lb
28 seconds
230 VAC ±10%, 50/60 Hz
30%
•
SY6
SY6-120MFT 650 Nm / 5785 in-lb
28 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY6-230MFT 650 Nm / 5785 in-lb
28 seconds
230 VAC ±10%, 50/60 Hz
75%
•
1000 Nm / 8900 in-lb
46 seconds
120 VAC ±10%, 50/60 Hz
30%
•
SY7-110
SY7-220
1000 Nm / 8900 in-lb
46 seconds
230 VAC ±10%, 50/60 Hz
30%
•
SY7
SY7-120MFT 1000 Nm / 8900 in-lb
46 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY7-230MFT 1000 Nm / 8900 in-lb
46 seconds
230 VAC ±10%, 50/60 Hz
75%
•
1500 Nm / 13350 in-lb
46 seconds
120 VAC ±10%, 50/60 Hz
30%
•
SY8-110
SY8-220
1500 Nm / 13350 in-lb
46 seconds
230 VAC ±10%, 50/60 Hz
30%
•
SY8
SY8-120MFT 1500 Nm / 13350 in-lb
46 seconds
120 VAC ±10%, 50/60 Hz
75%
•
SY8-230MFT 1500 Nm / 13350 in-lb
46 seconds
230 VAC ±10%, 50/60 Hz
75%
•
Proportional actuators will accept 0-10 VDC, 2-10 VDC, or 4-20 mA control signals as standard.
All SY actuators are non-spring return, but can be used with NSV-SY back up systems for fail-safe applications.
These products carry a two year warranty when sold as part of an assembly or with a UFLK retrofit kit.
M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
MODEL
TORQUE
800-543-9038 USA
866-805-7089 CANADA
ON/OFF
FEEDBACK
•
•
•
none, opt 1k
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
none, opt 1k
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
none, opt 1k
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
none, opt 1k
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
none, opt 1k
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
203-791-8396 LATIN AMERICA
128
Butterfly Valve Retrofit Actuators
Actuator Selection Guide
SY Series Actuators
CONTROL
MODEL
SERIES
SY9
SY10
SY11
SY12
SY9-110
SY9-220
SY9-120MFT
SY9-230MFT
SY10-110
SY10-220
SY10-120MFT
SY10-230MFT
SY11-110
SY11-220
SY11-120MFT
SY11-230MFT
SY12-110
SY12-220
SY12-120MFT
SY12-230MFT
TORQUE
RUN TIME(S)
90°@60Hz
POWER SUPPLY
DUTY
CYCLE
2000 Nm / 17800 in-lb
2000 Nm / 17800 in-lb
2000 Nm / 17800 in-lb
2000 Nm / 17800 in-lb
2500 Nm / 22250 in-lb
2500 Nm / 22250 in-lb
2500 Nm / 22250 in-lb
2500 Nm / 22250 in-lb
3000 Nm / 26700 in-lb
3000 Nm / 26700 in-lb
3000 Nm / 26700 in-lb
3000 Nm / 26700 in-lb
3500 Nm / 31150 in-lb
3500 Nm / 31150 in-lb
3500 Nm / 31150 in-lb
3500 Nm / 31150 in-lb
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
58 seconds
120 VAC ±10%, 50/60 Hz
230 VAC ±10%, 50/60 Hz
120 VAC ±10%, 50/60 Hz
230 VAC ±10%, 50/60 Hz
120 VAC ±10%, 50/60 Hz
230 VAC ±10%, 50/60 Hz
120 VAC ±10%, 50/60 Hz
230 VAC ±10%, 50/60 Hz
120 VAC ±10%, 50/60 Hz
230 VAC ±10%, 50/60 Hz
120 VAC ±10%, 50/60 Hz
230 VAC ±10%, 50/60 Hz
120 VAC ±10%, 50/60 Hz
230 VAC ±10%, 50/60 Hz
120 VAC ±10%, 50/60 Hz
230 VAC ±10%, 50/60 Hz
30%
30%
75%
75%
30%
30%
75%
75%
30%
30%
75%
75%
30%
30%
75%
75%
PROPORTIONAL
3 POINT
ON/
OFF
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
FEEDBACK
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
none, opt 1k
none, opt 1k
2-10 VDC/4-20 mA
2-10 VDC/4-20 mA
Proportional actuators will accept 0-10 VDC, 2-10 VDC, or 4-20 mA control signals as standard.
All SY actuators are non-spring return, but can be used with NSV-SY back up systems for fail-safe applications.
These products carry a two year warranty when sold as part of an assembly or with a UFLK retrofit kit.
AM Series*
AMB24-3-X1
AMX24-MFT-X1
GM Series*
GMB24-3-X1
GMX24-MFT-X1
GK Series*
GKB24-3-X1
GKX24-MFT-X1
Spring Return
•
Electronic Fail Safe
•
•
•
Control Input
24 VAC/DC
Variable with MFT
(VDC, PWM, Floating Pt., On/Off)
24 VAC/DC
Variable with MFT
(VDC, PWM, Floating Pt., On/Off)
24 VAC/DC
Variable with MFT
(VDC, PWM, Floating Pt., On/Off)
24 VAC/DC
Variable with MFT
(VDC, PWM, Floating Pt., On/Off)
Feedback Position
Power Supply
24 VAC/DC
variable VDC
24 VAC/DC
24 VAC/DC
variable VDC
24 VAC/DC
24 VAC/DC
variable VDC
24 VAC/DC
24 VAC/DC
variable VDC
24 VAC/DC
*Please consult the Damper sections for a full list of product offerings. Standard run times should be considered in the selection. All air side products are applicable for retrofit kits.
Select “X1” actuators come with a handle.
ROTARY ACTUATOR CODES
MULTI-FUNCTION TECHNOLOGY
P-CODE
Control Input
P-10001
A01
2-10 VDC
P-10002
A02
0-10 VDC
P-10028
A28
0-10 VDC
P-10063
A63
0.5-4.5 VDC
5.5-10 VDC
P-10064
A64
P-20002
W02
0.02-5.00 seconds PWM
P-20003
W03
0.10-25.5 seconds PWM
P-30001
F01
Floating Pt.
P-40002
J02
On/Off
SY MULTI-FUNCTION TECHNOLOGY
Description MFT-CODE
Control Input
MFT
ACE
2…10V
MFT
ACF
0.5…10V
MFT
ACG
4…20mA
MFT
ACH
4…20mA
MFT
ACJ
2…10V
MFT
ACK
0.5…10V
MFT
ACL
4…20mA
MFT
ACM
4…20mA
MFT
ACN
2…10V
MFT
ACP
0.5…10V
MFT
ACR
4…20mA
MFT
ACS
4…20mA
Running Time
150 seconds
150 seconds
150 seconds
150 seconds
150 seconds
150 seconds
150 seconds
150 seconds
150 seconds
Built-in Feedback
2...10V
0.5...10V
4…20mA
2...10V
2...10V
0.5...10V
4…20mA
2...10V
2...10V
0.5...10V
4…20mA
2...10V
Built-in Feedback
2-10 VDC
0-10 VDC
0-10 VDC
0.5-4.5 VDC
5.5-10 VDC
2-10 VDC
2-10 VDC
2-10 VDC
2-10 VDC
Loss of Signal
stopp
stopp
stopp
stopp
open
p
open
p
open
p
open
p
close
close
close
close
Running Time
actuator(s)
( ) constant
actuator(s)
( ) constant
actuator(s)
( ) constant
actuator(s)
( ) constant
actuator(s)
( ) constant
actuator(s)
( ) constant
actuator(s)
( ) constant
actuator(s)
( ) constant
actuator(s)
( ) constant
actuator(s)
( ) constant
actuator(s)
( ) constant
actuator(s)
( ) constant
All other configurations carry a $34.00 list price.
Standard delivery may vary, please consult your customer service representative for the latest lead time(s).
800-543-9038 USA
129
866-805-7089 CANADA
203-791-8396 LATIN AMERICA
M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
ROTARY ACTUATORS
SERIES
MODEL
AF24 US, AFB24
AF Series*
AFX24-MFT-X1
PDC
27 Series Butterfly Valves
Linkage/Actuator Selection Guide
Valve Body Model
27 Series Butterfly Valves
(Pinned Shaft Type)
Valve
Configuration
Size
Failsafe
Close-Off
psi
2-way
2”
No
150
Yes
150
2½”
No
150
3”
Yes
No
150
150
4”
Yes
No
150
150
5”
6”
8”
10”
12”
2”
Yes
No
No
No
No
No
No
150
150
150
150
150
150
150
Yes
150
2½”
No
150
3”
Yes
No
150
150
4”
5”
6”
8”
10”
12”
Yes
No
No
No
No
No
No
150
150
150
150
150
150
150
3-way
Belimo
Actuator Series
(Sold Separately)
GM
SY1
SY2
2*AF
GK
2*GM
SY2
2*GK
2*GM
SY2
2*GK
2*GM
SY2
2*GK
SY3
SY3
SY4
SY4
SY6
GM
SY2
2*AF
GK
2*GM
SY2
2*GK
2*GM
SY2
2*GK
SY3
SY4
SY4
SY4
SY6
SY7
Belimo
Linkage
UFLK3100
UFLK3122
UFLK3124
UFLK3102
UFLK3100
UFLK3102
UFLK3124
UFLK3102
UFLK3102
UFLK3124
UFLK3102
UFLK3108
UFLK3126
UFLK3108
UFLK3128
UFLK3130
UFLK3132
UFLK3132
UFLK3132
UFLK6100
UFLK6122
UFLK6102
UFLK6100
UFLK6102
UFLK6122
UFLK6102
UFLK6102
UFLK6122
UFLK6102
UFLK6124
UFLK6126
UFLK6128
UFLK6130
UFLK6132
UFLK6134
M40045 - 10/10 - Subject to change. © Belimo Aircontrols (USA), Inc.
All close-off pressures listed are approximate and based on valve condition and application.
800-543-9038 USA
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866-805-7089 CANADA
203-791-8396 LATIN AMERICA
Custom Butterfly Valve Retrofit Solutions
UFSP Series Butterfly Valve
Industrial Electric 2-way
Generic – Must complete BFV Retrofit Form
Industrial Electric 3-way
Generic – Must complete BFV Retrofit Form
ACTUATOR COUPLING
CLEVIS BOLT (2)
MASTER CRANK ARM
YOKE (2)
JAMB NUT
WELDED ASSEMBLY
CONNECTING ROD
BRACKET
INDUSTRIAL
COUPLING
(WELDED)
MASTER VALVE COUPLING
CONNECTING ROD
LOCK WASHER (2)
BRACKET
CLEVIS
NUT (2)
WELDED
ASSEMBLY
SLAVE CRANK ARM
SHAFT LOCK
VALVE STEM
BOLT (4)
SLAVE VALVE COUPLING
N
BOLT (4)
EXISTING MASTER VALVE
BOLT (4)
BOLT (4)
LOCK WASHER (4)
TOP MOUNTING HOLES
TOP MOUNTING HOLES
LOCK WASHER (4)
NUT (4)
VALVE STEM
EXISTING VALVE BODY
NUT (4)
EXISTING SLAVE VALVE
M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
LUG MOUNTING HOLES
UFSP0020
UFSP0022
EXISTING TEE
VALVE DISC
SY1 - SY8
SY9 - SY12
UFSP0024
UFSP0026
SY1 - SY8
SY9 - SY12
NOTE: 3-way bracket configuration shown is only one of many possible arrangements.
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866-805-7089 CANADA
203-791-8396 LATIN AMERICA
166
SY… Series Butterfly Valve Retrofit Solution
Retrofitting 2-way Valves with Belimo SY Non-Spring Return Actuator
Assembly Procedure for SY…Retrofit Solution
Retrofit Requirement:
The initial step is to determine if your application can accept a
retrofit solution. As shown below (Fig. 1), the valve stem must
not be located below the horizontal plane. If this condition
exists, the SY actuator could not be used in this situation. A
Belimo technical support person is available to help determine
what solution best fits your application. A typical solution is
shown in Fig. 2.
B
A
10°
90°
VALVE STEM
F
TOP
MOUNTING
HOLES
G
C
90°
ACCEPTABLE
D
HORIZONTAL
EXISITING VALVE BODY
DANGER
Assembly Procedure (Mechanical)
Step 1) The valve
must be stripped
down to its basic
form. Remove all
other linkage
components before
starting the assembly
sequence below. The
linkage components
have been designed
to attach to the
existing valve flange
rather than to any
existing hardware.
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866-805-7089 CANADA
Step 2) The valve
has either flats, a key
slot, holes or a mark
indicating the position
of the disc with
respect to the shaft.
Usually, the flats,
keys, holes and
marks are PARALLEL
to the valve disc. The
photo at left shows
the flatted shaft in the
CLOSED position.
203-791-8396 LATIN AMERICA
M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
PREFERRED
E
SY… Series Butterfly Valve Retrofit Solution
Retrofitting 2-way Valves with Belimo SY Non-Spring Return Actuator
Step 3) The valve
MUST be in the
OPEN position before
starting the retrofit
process. The photo at
the left shows the
shaft flats are
PARALLEL to the
piping, but the disc
is PARALLEL to the
flats, thereby
indicating the valve
disc is in the fully OPEN position. You MUST verify the disc is
fully OPEN before proceeding.
Step 7) The SY
actuator is shipped in
the OPEN position.
Make sure the
actuator is in the
OPEN position before
attaching to the valve/
coupling assembly.
The SY actuator turns
counter clockwise
(CCW) to the OPEN
position, when viewed
from ABOVE the
actuator.
Step 8) Verify that
the SY actuator is in
the OPEN position
also by looking at the
bottom of the
actuator. There is a
dimple mark punched
in the output shaft
which will align with
the "1" mark when
the actuator is in the
OPEN position.
M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
Step 4) Place the
coupling (E) over the
valve stem. It can be
assembled in two
different positions
180 degrees apart,
but either position is
OK. It would be
helpful at this time to
make a mark on the
coupling and on the
valve body so you
can easily reference the position of the valve after the
actuator is attached.
Step 5) Install the
actuator mounting
bracket (A) onto the
valve top works
flange as shown.
Step 9) Stand with
the valve face (where
the piping flange
connects to the valve
body) towards you.
Hold the SY actuator
with the handwheel
on the RIGHT, and
the EMT connectors
to your LEFT. Align
the square drive or
keyway in the SY
actuator with the square drive or keys in the coupling (C). The
SY actuator will slide completely over the drive square and will
rest ON the mounting bracket (A).
Step 6) Insert the
four mounting bolts
(B), lockwashers (C),
and the hex nuts (D).
Do NOT tighten at
this time.
800-543-9038 USA
866-805-7089 CANADA
Step 10) Attach the
hand knob to the
hand wheel as shown
below (if not already
completed).
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SY… Series Butterfly Valve Retrofit Solution
Retrofitting 2-way Valves with Belimo SY Non-Spring Return Actuator
Step 15) When
mechanical assembly
is complete, the SY
actuator and valve
body should be
oriented as shown
below. The actuator
is in the OPEN
position, and the
valve disc is fully
OPEN. All bolts are
tight, and electrical
checkout is now
possible.
Step 11) Tighten the
jam nut to prevent the
hand knob from
becoming loose.
Application Note:
The hand wheel on the SY actuator is engaged at all times
but does not rotate when the actuator is running. It is
possible at anytime to turn the hand wheel by simply
rotating it CW or CCW. The hand wheel does NOT need to
be pulled or pushed into the actuator to make it operational.
However, it should be noted that if a control signal and
power is present at the actuator when the hand wheel is
turned, the actuator will return to its controlled position. If it
is desired to have the actuator maintain its position after
turning the hand wheel, it will be necessary to remove
power from the actuator, either at the source or by use of
an optional SY-HOA local switch.
Step 13) After all
four have been
inserted, tighten
accordingly.
B
A
E
VALVE STEM
F
Step 14) Now tighten
the four bracket bolts
(B, C, D) assembled
previously in step 6 .
TOP
MOUNTING
HOLES
G
C
D
EXISITING VALVE BODY
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M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
Step 12) Insert the
four hex bolts (G) and
lock washers (F)
through the bracket
and into the bottom of
the SY actuator as
shown. Do NOT
tighten until all four
sets have been
installed. Slight
twisting of the entire
SY actuator will
facilitate alignment
of the bolts.
SY… Series Butterfly Valve Retrofit Solution
Retrofitting 2-way Valves with Belimo SY On/Off Non-Spring Return Actuator
Assembly Procedure (Electrical), On/Off Models
WARNING
Hazard identification warnings appear at appropriate sections throughout this manual. Read these carefully.
Step 6) Apply
proper voltage to
terminals 1 (Neutral)
& 7 (Hot). Apply
proper actuator
voltage to terminals 1
(Neutral) & 4 (Hot)
to drive the actuator
CLOSED until the
end-of-travel cam
STOPS the
actuator movement.
Step 1) Remove the
four hex bolts
securing the cover to
the base casting.
M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
7. Visually check the position of the valve to make sure it
reaches its full CLOSED position.
Step 8) Apply
proper voltage to
terminals 1 (Neutral)
& 7 (Hot). Apply
proper actuator
voltage to terminals 1
(Neutral) & 3
(Hot) to drive the
actuator OPEN until
the end-of-travel
cam STOPS the
actuator movement.
Step 2) Remove
cover from the SY
actuator. A flat blade
screwdriver inserted
carefully into the
provided slot (as
shown) will facilitate
removal of the cover.
Step 3) Conduit entries into the SY actuator must be selected
for their operating location (indoors protected, indoors wash
down, outdoors, etc). Be sure to follow standard NEC
guidelines when selecting conduit and connector types.
Step 4) Follow the wire sizing chart in the Installation
Operation Manual (IOM) (Belimo p/n 71150-00001.C page 10)
to make sure you use the correctly size wire when connecting
the SY to your power source. Failure to follow the
recommendations in the table could cause actuator failure or
nuisance tripping.
Step 5) Follow the wiring diagrams in the IOM pages 18
(single) & 23 (multiple) for proper power and control wiring to
the SY actuator. Make note of the following:
a. Do NOT connect multiple actuators in parallel without
isolation relays.
b. Be sure "Hot" is connected to terminal #7 to enable
the heater circuit, and "Neutral" is connected to
terminal #1.
800-543-9038 USA
Step 9) Visually check the position of the valve disc to make
sure it reaches its full OPEN position.
Step 10) If the valve functions properly, mechanical assembly
and electrical checkout are complete.
WARNING
FACTORY NOTE:
The SY actuators have been calibrated at the factory
before shipping to you for use in this retrofit kit. The SY
actuator calibration will suffice 99% of the time for your
application. Improper calibration to the actuator may void
your warranty. If you have any questions, please contact a
Belimo technical support representative at 800-543-9038
for assistance.
866-805-7089 CANADA
203-791-8396 LATIN AMERICA
172
SY… Series Butterfly Valve Retrofit Solution
Retrofitting 2-way Valves with Belimo SY Proportional Non-Spring Return Actuator
Assembly Procedure (Electrical), Proportional Models
Hazard Identification
Warnings appear at appropriate sections throughout this manual. Read these carefully.
Step 1) Remove the
four hex bolts
securing the cover to
the base casting.
Step 6) Connect the proper electrical power and control wiring
per the wiring diagrams located on pages 14-37.
Step 7) Check the operation of the actuator by commanding
the control system to generate control signals matching the
needs of the job to run the valve from fully CLOSED to fully
OPEN, as well as a MID-POINT position. The indicator on the
top of the SY actuator will be an indicator as to the position of
the actuator, and therefore, the valve position.
Step 8) If the valve functions properly, mechanical assembly
and electrical checkout are complete.
Step 3) Conduit entries into the SY actuator must be selected
for their operating location (indoors protected, indoors wash
down, outdoors, etc). Be sure to follow standard NEC
guidelines when selecting conduit and connector types.
WARNING
FACTORY NOTE:
The SY actuators have been calibrated at the factory
before shipping to you for use in this retrofit kit. The SY
actuator calibration will suffice 99% of the time for your
application. Improper calibration to the actuator may void
your warranty. If you have any questions, please contact a
Belimo technical support representative at 800-543-9038
for assistance.
Step 4) Follow the wire sizing chart in the Installation
Operation manual (IOM) (Belimo p/n 70103-00001D page 17)
to make sure you use the correct size wire when connecting
the SY to your power source. Failure to follow the
recommendations in the table could cause actuator failure or
nuisance tripping.
Step 5) Follow the wiring diagrams in the IOM pages 14
through 37 for proper power and control wiring to the
SY actuator.
Note: All SY1-P and SY2..12-MFT actuators are factory pre-set
with the proper customer requested control
programming.
800-543-9038 USA
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866-805-7089 CANADA
203-791-8396 LATIN AMERICA
M40045 - 10/10 - SUBJECT TO CHANGE. © BELIMO AIRCONTROLS (USA), INC.
Step 2) Remove
cover from the SY
actuator. A flat blade
screwdriver inserted
carefully into the
provided slot (as
shown) will facilitate
removal of the cover.
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