Control Relays and Timers D1 Series General Purpose Relay 49.1 Relay Products Control Relays and Timers Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49.2 2 XR Series Terminal Block Relays Standard, OptoCoupler and High Current Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49.3 3 EZ Intelligent Relays 49.4 19 General Purpose Plug-In Relays Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49.5 42 General Purpose Relays—Type AA 49.6 116 Solid-State Relays Universal TR Series Timing Relay 49.7 120 Machine Tool Relays 49.8 139 Timing Relays 49.9 165 Alternating Relays 49 49 49 49 49 D85 Series Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 Universal TR, TR and TMR Series Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 Freedom Multipole, Industrial Control, and Multipole with Convertible Contacts Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 D93, D96 and D99 Series Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 9575H Series 3000 Relay 9575H Series 3000—Type AA, AC and DC . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 General Purpose Relays D96 Series Solid-State Relay 49 49 Relays, Modules, Power Supplies, Accessories and Software Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 187 49 49 Learn Online 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 1 49.1 49 Control Relays and Timers Relay Product Overview Contents Relay Products Description 49 Page XR Series Terminal Block Relays . . . . . . . . . . . . . . . . . . . . . EZ Intelligent Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Purpose Plug-In Relays . . . . . . . . . . . . . . . . . . . . . . General Purpose Relays—Type AA . . . . . . . . . . . . . . . . . . . Solid-State Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine Tool Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Timing Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternating Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 49 49 49 49 49 Control Relays and Timers Comparison 49 Selection Guide by Catalog Number Prefix 49 Maximum Amperage (AC) CE Page Number X X 117 X — 152 X — 146 — X X 53 X — X X 53 16A X — X X 63 16A X — X X 63 Fixed 10A X — X X 72 DIN rail/panel mount Fixed 16A X — X X 77 Standard plug-in DIN rail/panel mount/PC board Fixed 16A X — X X 77 D7PF Full featured plug-in DIN rail/panel mount Fixed 20A X — X X 87 D7PR Standard plug-in DIN rail/panel mount/flange Fixed 20A X — X X 88 D8PR Standard plug-in DIN rail/panel mount/flange Fixed 30A X — X X 101 49 D9PR Standard plug-in Panel mounting Fixed 25A X — X — 107 D15 Machine tool DIN rail/panel mount Fixed 10A — X X X 141 49 D26 Machine tool Panel or channel mount Convertible 10A — X X — 157 D85 Alternating relays DIN rail/panel mount Fixed 10A X X — X 188 D1PF Full featured plug-in DIN rail/panel mount Fixed 20A X — X X 47 D1PR Standard plug-in DIN rail/panel mount Fixed 20A X — X X 47 EZ Intelligent relay DIN rail Fixed 8A X — X X 21 49 TMR5 Timing relay (non-programmable) DIN rail/panel mount Fixed 10A X X — X 178 TMR6 Timing relay (non-programmable) DIN rail/panel mount Fixed 10A X X — X 182 49 TR Timing relay (programmable) DIN rail/panel mount Fixed 10A — X X — 175 Universal TR Timing relay (programmable) DIN rail Fixed 8A — X X X 171 XR Terminal block relay DIN rail Fixed 6A, 10A X — — X 5 Relays Type 9575H3 General purpose Panel mount Fixed 40A — X 49 AR/ARD Machine tool Panel mount Convertible 10A — X BF/BFD Machine tool Panel mount Fixed 10A X — 49 D2PF Full featured plug-in DIN rail/panel mount Fixed 10A X D2PR Standard plug-in DIN rail/panel mount/flange Fixed 10A D3PF Full featured plug-in DIN rail/panel mount Fixed D3PR Standard plug-in DIN rail/panel mount Fixed D4PR Standard plug-in DIN rail/panel mount 49 D5PF Full featured plug-in D5PR 49 49 49 49 49 49 49 49 Mounting Contacts 49 49 2 Control Products Catalog CA08102001E—September 2010 www.eaton.com UL CSA 3 19 42 116 120 139 165 187 Control Relays and Timers Relay Product Overview 49.2 Contents XR Series Terminal Block Relays Description Page XR Series Terminal Block Relays Standard Terminal Block Relays . . . . . . . . . . . . . . . . . . . OptoCoupler Terminal Block Relays . . . . . . . . . . . . . . . . High Current Terminal Block Relays . . . . . . . . . . . . . . . . XR Series Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 4 12 15 18 49 49 49 49 49 49 49 49 Catalog Number Selection 49 XR Series—Overview 49 XR U 1 D 12 G 49 Gold-Flashed Contacts Blank = No G = Yes Description XR = XR terminal block relay Connection Type U = Screw P = Spring R = Replacement relay 49 49 49 Poles 1 = 1PDT 2 = 2PDT Type D = Standard relay S = Octocoupler (solid-state) H = High current 12 24 24U 120U 230U = = = = = Voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc 230 Vac/220 Vdc 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 3 49.2 49 Control Relays and Timers XR Series Terminal Block Relays Contents Standard Terminal Block Relay Description 49 Page Standard Terminal Block Relays Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OptoCoupler Terminal Block Relays . . . . . . . . . . . . . . . . . . High Current Terminal Block Relays . . . . . . . . . . . . . . . . . . XR Series Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 5 6 11 11 12 15 18 49 49 49 49 49 Standard Terminal Block Relays 49 Product Description Application Description Features The XR Series Terminal Block Relays are ideal for applications that require a high switching capacity and long electrical service life. The relays are plug-in interfaces that connect to basic terminal blocks. The XR Series uses screw or spring-cage technology, as well as offers quick system wiring, superior safety features, clear labeling and a high level of modularity. Used in automation systems, electromechanical relays guarantee a safe connection between process I/O and electronic controls. The following functions are covered by relay coupling elements: ● 49 49 49 49 49 49 49 ● 49 ● ● 49 ● ● ● ● ● 49 ● Electrical isolation between the input and output circuits Independence of the type of switching current (AC and DC) High short-term overload resistance in the event of short circuits or voltage peaks Low switching losses Ease of operation ● ● Pluggable relay allows for field replacement Functional plug-in bridges Choice of screw connections or spring-cage connection LED status indication DIN rail mount Only 6.2 mm wide for single-pole versions, 14 mm wide for doublepole All common input voltages between 12 Vdc to 120 Vac 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 ● www.eaton.com Gold-plated contacts available Equipped with a robust, miniature relay: ● IP67 protection ● Environmentally friendly, cadmium-free contact material ● Easy, cost-effective installation and replacement using the engagement lever Standards and Certifications ● ● 49 4 ● cULus listed CE Control Relays and Timers XR Series Terminal Block Relays 49.2 Product Selection XRU1D 24U 49 Standard Terminal Block Relays Gold-Plated Contacts Rated Current Supply Voltage Standard Pack Catalog Number 49 49 1PDT Screw Connection No 6A 12 Vdc 10 XRU1D12 No 6A 120 Vac/110 Vdc 10 XRU1D120U Yes 6A 120 Vac/110 Vdc 10 XRU1D120UG No 6A 24 Vdc 10 XRU1D24 No 6A 24 Vac/Vdc 10 XRU1D24U Yes 6A 24 Vac/Vdc 10 XRU1D24UG No 6A 230 Vac/220 Vdc 10 XRU1D230U 10 XRP1D12 49 49 49 49 49 1PDT Spring Cage Connection No 6A 12 Vdc No 6A 120 Vac/110 Vdc 10 XRP1D120U No 6A 24 Vdc 10 XRP1D24 No 6A 24 Vac/Vdc 10 XRP1D24U No 6A 230 Vac/220 Vdc 10 XRP1D230U 49 49 49 49 DPDT Screw Connection No 6A 12 Vdc 10 XRU2D12 No 6A 120 Vac/110 Vdc 10 XRU2D120U No 6A 24 Vdc 10 XRU2D24 No 6A 24 Vac/Vdc 10 XRU2D24U No 6A 230 Vac/220 Vdc 10 XRU2D230U 49 49 49 Standard Replacement Relays Gold-Plated Contacts 49 Rated Current Supply Voltage Standard Pack Catalog Number No 6A 12 Vdc 10 XRR1D12 No 6A 120 Vac/110 Vdc 10 XRR1D120U Yes 6A 120 Vac/110 Vdc 10 XRR1D120UG No 6A 24 Vdc 10 XRR1D24 Yes 6A 24 Vdc 10 XRR1D24G No 6A 230 Vac/220 Vdc 10 XRR1D230U 49 No 6A 12 Vdc 10 XRR2D12 49 No 6A 120 Vac/110 Vdc 10 XRR2D120U No 6A 24 Vdc 10 XRR2D24 No 6A 230 Vac/220 Vdc 10 XRR2D230U 49 1PDT 49 49 49 DPDT 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 5 49.2 49 49 49 Control Relays and Timers XR Series Terminal Block Relays Technical Data and Specifications Standard 1PDT Screw Connection Terminal Block Relays Catalog Number Replacement Relay XRU1D12 XRR1D12 XRU1D24 XRR1D24 XRU1D24U XRR1D24 XRU1D120U XRR1D120U Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc 49 Connection Data Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 49 Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 49 Input Data for 1PDT Screw Connection Versions Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc 49 Permissible range See Page 10 See Page 10 See Page 10 See Page 10 Typical input current 15.3 mA 9 mA 11 mA (24 Vac)/8.5 mA (24 Vdc) 3.5 mA (120 Vac)/3 mA (110 Vdc) 49 Typical response time 5 ms 5 ms 6 ms 6 ms Typical release time 8 ms 8 ms 15 ms 15 ms 49 Input protection Polarity protection diode, free-wheeling diode Polarity protection diode, free-wheeling diode Bridge rectifier Bridge rectifier 49 Output Data Contact type 1PDT 1PDT 1PDT 1PDT Contact material AgSnO AgSnO AgSnO AgSnO Max. switching voltage 250 Vac/Vdc 250 Vac/Vdc 250 Vac/Vdc 250 Vac/Vdc Min. switching voltage 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc Limiting continuous current 6A 6A 6A 6A Min. switching current 10 mA 10 mA 10 mA 10 mA Min. switching power 120 mW 120 mW 120 mW 120 mW 49 49 49 49 49 49 Miscellaneous Data Ambient temp range –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) Rated operating mode 100% operating factor 100% operating factor 100% operating factor 100% operating factor Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 49 Mechanical service life 2 x 107 cycles 2 x 107 cycles 2 x 107 cycles 2 x 107 cycles 49 Note The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal points of adjacent modules. Potential bridging is then possible with the XRAFBST bridge system. 49 49 49 49 49 49 49 49 49 49 49 49 6 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers XR Series Terminal Block Relays 49.2 Standard 1PDT Screw Connection Terminal Block Relays with Gold Contacts 49 Catalog Number Replacement Relay XRU1D24UG XRR1D24G XRU1D120UG XRR1D120UG Input voltage 24 Vac/Vdc 120 Vac/110 Vdc Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 49 49 49 49 Connection Data Input Data for 1PDT Screw Connection Versions with Gold Contacts Input voltage 24 Vac/Vdc 120 Vac/110 Vdc Permissible range See Page 10 See Page 10 Typical input current 11 mA (24 Vac)/8.5 mA (24 Vdc) 3.5 mA (120 Vac)/3 mA (110 Vdc) Typical response time 6 ms 6 ms Typical release time 15 ms 15 ms Input protection Bridge rectifier Bridge rectifier Contact type 1PDT 1PDT Contact material AgSnO, gold plated 49 49 49 Output Data 49 AgSnO, gold plated 49 30 Vac/36 Vdc (250 Vac/Vdc) Max. switching voltage 30 Vac/36 Vdc (250 Vac/Vdc) Min. switching voltage 100 mV (12 Vac/Vdc) 100 mV (12 Vac/Vdc) Limiting continuous current 50 mA (6A) 50 mA (6A) Min. switching current 1 mA (10 mA) 1 mA (10 mA) Min. switching power 100 mW (120 mW) 100 mW (120 mW) 49 49 49 49 Miscellaneous Data Ambient temp range –4˚ to 140˚F (–20˚ to 60˚C) –40˚ to 131˚F (–20˚ to 55˚C) Rated operating mode 100% operating factor 100% operating factor Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94 Mechanical service life 2 x 107 cycles 2 x 107 cycles 49 49 Notes The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal points of adjacent modules. Potential bridging is then possible with the XRAFBST bridge system. If the maximum values are exceeded, the gold layer is destroyed and the values in parentheses apply. 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 7 49.2 49 49 49 49 Control Relays and Timers XR Series Terminal Block Relays Standard 1PDT Spring Cage Terminal Block Relays Catalog Number Replacement Relay XRP1D12 XRR1D12 XRP1D24 XRR1D24 XRP1D24U XRR1D24 XRP1D120U XRR1D120U Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) Connection Data 49 Input Data for 1PDT Spring Cage Versions Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc 49 Permissible range See Page 10 See Page 10 See Page 10 See Page 10 Typical input current 15.3 mA 9 mA 11 mA (24 Vac)/8.5 mA (24 Vdc) 3.5 mA (120 Vac)/3 mA (110 Vdc) Typical response time 5 ms 5 ms 6 ms 6 ms Typical release time 8 ms 8 ms 15 ms 15 ms Input protection Polarity protection diode, free-wheeling diode Polarity protection diode, free-wheeling diode Bridge rectifier Bridge rectifier 1PDT 49 49 49 Output Data 49 Contact type 1PDT 1PDT 1PDT Contact material AgSnO AgSnO AgSnO AgSnO 49 Max. switching voltage 250 Vac/Vdc 250 Vac/Vdc 250 Vac/Vdc 250 Vac/Vdc Min. switching voltage 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc Limiting continuous current 6A 6A 6A 6A Min. switching current 10 mA 10 mA 10 mA 10 mA Min. switching power 120 mW 120 mW 120 mW 120 mW 49 49 49 Miscellaneous Data Ambient temp range –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 131˚F (–20˚ to 55˚C) 49 Rated operating mode 100% operating factor 100% operating factor 100% operating factor 100% operating factor Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 Mechanical service life 2 x 107 cycles 2 x 107 cycles 2 x 107 cycles 2 x 107 cycles 49 49 49 Note The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal points of adjacent modules. Potential bridging is then possible with the XRAFBST bridge system. 49 49 49 49 49 49 49 49 49 49 49 49 8 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.2 Control Relays and Timers XR Series Terminal Block Relays Standard DPDT Screw Connection Terminal Block Relays 49 Catalog Number Replacement Relay XRU2D12 XRR2D12 XRU2D24 XRR2D24 XRU2D24U XRR2D24 XRU2D120U XRR2D120U Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 49 49 49 49 Connection Data Input Data for 1PDT Spring Cage Versions Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc Permissible range See Page 10 See Page 10 See Page 10 See Page 10 Typical input current 33 mA 18 mA 17.5 mA 4.5 mA (120 Vac)/4.2 mA (110 Vdc) Typical response time 8 ms 8 ms 8 ms 7 ms Typical release time 10 ms 10 ms 10 ms 10 ms Input protection Polarity protection diode, free-wheeling diode Polarity protection diode, free-wheeling diode Bridge rectifier Bridge rectifier Contact type 2PDT Single contact, 2PDT Single contact, 2PDT Single contact, 2PDT Contact material AgNi AgNi AgNi AgNi 49 49 49 49 Output Data Vac/Vdc 250 Vac/Vdc 250 Vac/Vdc 250 Vac/Vdc 49 49 Max. switching voltage 250 Min. switching voltage 5V 5V 5V 5V Limiting continuous current 6A 6A 6A 6A Max. inrush current 15A (300 ms) 15A (300 ms) 15A (300 ms) 15A (300 ms) Min. switching current 10 mA 10 mA 10 mA 10 mA Min. switching power 50 mW 50 mW 50 mW 50 mW 49 49 49 49 General Data Ambient temp range –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) Rated operating mode 100% operating factor 100% operating factor 100% operating factor 100% operating factor Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 Mechanical service life 3 x 107 cycles 3 x 107 cycles 3 x 107 cycles 3 x 107 cycles 49 49 Note The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal points of adjacent modules. Potential bridging is then possible with the XRAFBST bridge system. 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 9 49.2 49 49 49 1.4 DPDT Relay Modules Operating Range Voltage for 12 Vdc 1.4 A 1.2 1.2 U 1.1 UN 1.0 U 1.1 UN 1.0 UN = 12V DC 0.9 0.9 0.8 0.8 B 0.7 20 25 30 35 40 45 50 55 60 65 TN [°C] 49 Operating Range Voltage for 120 Vac/110 Vdc 49 1.4 Operating Range Voltage for 120 Vac/110 Vdc 1.4 A 1.2 1.2 49 U 1.1 UN 1.0 U 1.1 UN 1.0 49 0.9 UN = 110V DC/120V AC B Operating Range Voltage for 24 Vdc Operating Range Voltage for 24 Vdc 1.4 1.4 A 1.3 1.2 1.2 U 1.1 UN 1.0 49 UN = 24V DC 0.9 0.8 0.8 B 0.7 20 25 30 35 40 45 50 55 60 65 TN [°C] B 0.7 20 25 30 35 40 45 50 55 60 65 TN [°C] 1.4 Operating Range Voltage for 24 Vac/Vdc 1.4 A 49 1.3 1.2 1.2 49 U 1.1 UN 1.0 U 1.1 UN 1.0 49 0.9 0.8 49 49 49 A 1.3 UN = 24V DC/24V AC UN = 24V DC/24V AC 0.9 0.8 B 0.7 20 25 30 35 40 45 50 55 60 65 TN [°C] 49 UN = 24V DC 0.9 Operating Range Voltage for 24 Vac/Vdc 49 A 1.3 U 1.1 UN 1.0 49 49 B 0.7 20 25 30 35 40 45 50 55 60 65 TN [°C] 49 49 UN = 110V DC 0.7 20 25 30 35 40 45 50 55 60 65 TN [°C] 49 49 UN = 120V AC 0.9 0.8 0.8 49 A 1.3 49 49 UN = 12V DC B 0.7 20 25 30 35 40 45 50 55 60 65 TN [°C] 1.3 49 A 1.3 1.3 49 49 XR Series Terminal Block Relays Permissible Range Diagrams 1PDT Relay Modules Operating Range Voltage for 12 Vdc 49 49 Control Relays and Timers B 0.7 20 25 30 35 40 45 50 55 60 65 TN [°C] Notes General Conditions — Direct alignment in the block, all devices 100% operating factor, horizontal or vertical mounting. Curve A — Maximum permissible continuous operating voltage Umax with limiting continuous current on the contact side (see respective technical data). Curve B — Minimum permissible relay operate voltage Uop after pre-excitation ) (see respective technical data). 10 Pre-excitation: Relay has been operated in a thermally steady state at the ambient temperature TU with nominal voltage UN and limiting continuous current on the contact side (see respective technical data) (warm coil). After being switched off for a short time, the relay must reliably pick up again at Uop. Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.2 Control Relays and Timers XR Series Terminal Block Relays Electrical Schematics 1PDT Terminal Block Relays 49 DPDT Terminal Block Relays 49 49 49 21 49 24 A2 49 11 22 49 A2 14 A1 11 49 A1 12 14 49 49 12 49 Dimensions 49 Approximate Dimensions in Inches (mm) Standard 1PDT Terminal Block Relays 49 Standard DPDT Terminal Block Relays 49 49 49 49 49 3.70 (94.0) 3.70 (94.0) 49 49 49 49 3.15 (80.0) 3.15 (80.0) 49 0.24 (6.2) 49 0.55 (14.0) 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 11 49.2 49 Control Relays and Timers XR Series Terminal Block Relays Contents OptoCoupler Terminal Block Relay Description 49 Page Standard Terminal Block Relays . . . . . . . . . . . . . . . . . . . . . OptoCoupler Terminal Block Relays Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Current Terminal Block Relays . . . . . . . . . . . . . . . . . . XR Series Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 4 13 13 14 14 15 18 49 49 49 49 49 OptoCoupler Terminal Block Relays 49 Product Description Application Description Features The XR Series OptoCoupler Terminal Block Relays can be used in all applications and consist of a pluggable miniature OptoCoupler and a basic terminal block. The XR Series uses screw or springcage technology, as well as offers quick system wiring, superior safety features, clear labeling and a high level of modularity. The XR Series OptoCoupler relays can be used as an input or output interface. They provide the typical reliability of OptoCouplers and are especially suited for high operating frequencies. ● 49 49 49 49 49 ● ● ● ● ● ● ● 49 ● 49 ● 49 ● 49 Pluggable relay allows for field replacement Functional plug-in bridges LED status indication DIN rail mount Only 6.2 mm wide Switching capacity up to 24 Vdc/3A IP67-protected optical electronics Wear-resistant and bounce-free switching Insensitive to shock and vibration Integrated protection circuit Zero voltage switch at AC output 49 49 49 49 49 49 49 49 49 12 Control Products Catalog CA08102001E—September 2010 www.eaton.com Standards and Certifications ● ● cULus listed CE Control Relays and Timers XR Series Terminal Block Relays 49.2 Product Selection XRU1S24 49 OptoCoupler Terminal Block Relays Rated Current Supply Voltage Standard Pack Catalog Number 2A 120 Vac/110 Vdc 10 XRU1S120U 2A 24 Vdc 10 XRU1S24 49 49 49 49 OptoCoupler Replacement Relays Rated Current Supply Voltage Standard Pack Catalog Number 2A 24 Vdc 18 XRR1S24 2A 120 Vac/110 Vdc 10 XRR1S120U 49 49 49 49 Technical Data and Specifications 49 Pluggable Power OptoCoupler (Solid-State) Terminal Block Relays Catalog Number Replacement Relay XRU1S24 XRR1S24 XRU1S120U XRR1S120U 49 Input voltage 24 Vdc 120 Vac/110 Vdc 49 Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 49 Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) Input voltage 24 Vdc 120 Vac/110 Vdc Permissible range 0.8–1.2 0.8 –1.1 Connection Data 49 Input Data Typical input current 9 mA 4 mA Switching level 1 signal (“H”) ≥0.8 ≥0.8 Switching level 0 signal (“L”) ≤0.4 ≤0.25 Typical switch-on time 20 μS 6 ms Typical turn-off time 500 μS 10 ms Input protection Polarity protection diode, free-wheeling diode Bridge rectifier Max. switching voltage 33 Vdc 33 Vdc Min. switching voltage 3 Vdc 3 Vdc Limiting continuous current 3A (See derating curve) 3A (See derating curve) Max. inrush current 15A (10 ms) 15A (10 ms) Output circuit 2-conductor floating 2-conductor floating Output protection Polarity protection, surge protection Polarity protection, surge protection Voltage drop at maximum limiting continuous current ≤ 200 mV ≤ 200 mV –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) 49 49 49 49 49 Output Data 49 49 49 49 49 General Data Ambient temp range Rated operating mode 100% operating factor 100% operating factor Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94 Mechanical service life 2 x 107 cycles 2 x 107 cycles 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 13 49.2 49 49 49 Derating Curve OptoCoupler Dimensions Pluggable Power OptoCoupler (Solid-State) Terminal Block Relays 49 49 49 49 XR Series Terminal Block Relays Load Current (A) 49 Control Relays and Timers Approximate Dimensions in Inches (mm) 3 2 1 0 0 10 20 30 40 50 60 Ambient Temperature (°C) Electrical Schematic Pluggable Power OptoCoupler (Solid-State) Terminal Block Relays 3.70 (94.0) 49 49 49 49 49 A2 13+ A1 14 14 Control Products Catalog CA08102001E—September 2010 3.15 (80.0) 0.24 (6.2) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 www.eaton.com Control Relays and Timers XR Series Terminal Block Relays 49.2 Contents High Current Terminal Block Relay Description Page Standard Terminal Block Relays . . . . . . . . . . . . . . . . . . . . . OptoCoupler Terminal Block Relays . . . . . . . . . . . . . . . . . . High Current Terminal Block Relays Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XR Series Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 12 16 16 17 17 18 49 49 49 49 49 49 49 49 49 49 49 High Current Terminal Block Relays Product Description Application Description Features The XR Series Relays include products designed to meet high continuous current and/ or long electrical service life applications. The XR Series Relays are plug-in interfaces that connect to basic terminal blocks that use screw connection technology. Overall width is 14 mm. These relays are best suited for applications that require higher continuous load currents than miniature relays can carry and switch. They can withstand inrush currents or brief overloads without damage, and allow for continuous load currents of up to 10A. The XR Series Relay boasts an average service life of the contacts that is two or three times the normal life of a less powerful relay, resulting in service cost savings. ● ● ● ● ● ● ● ● ● ● ● ● 14 mm wide Pluggable relay allows for field replacement Convenient plug-in bridge system LED status indication DIN Rail Mount IP67-protected optical electronics Wear-resistant and bounce-free switching Insensitive to shock and vibration Integrated protection circuit Zero voltage switch at AC output Environmentally friendly, cadmium-free contact material Electrical isolation between input and output Standards and Certifications ● ● cULus listed CE 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 15 49.2 49 49 Control Relays and Timers XR Series Terminal Block Relays Product Selection High Current Terminal Block Relays XRU1H24 Rated Current Supply Voltage Standard Pack Catalog Number 10A 12 Vdc 10 XRU1H12 10A 120 Vac/110 Vdc 10 XRU1H120U 10A 24 Vdc 10 XRU1H24 49 10A 24 Vac/Vdc 10 XRU1H24U 49 High Current Replacement Relays 49 Rated Current Supply Voltage Standard Pack Catalog Number 10A 24 Vdc 10 XRR1H24 10A 24 Vac/Vdc 10 XRR1H24U 10A 12 Vdc 10 XRR1H12 10A 120 Vac/110 Vdc 10 XRR1H120U 49 49 49 49 49 49 49 49 Technical Data and Specifications High Current Terminal Block Relays (1PDT) Catalog Number Replacement Relay XRU1H12 XRR1H12 XRU1H24 XRR1H24 XRU1H24U XRR1H24U XRU1H120U XRR1H120U Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc 49 Connection Data Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 49 Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 49 Input Data for 1PDT Spring Cage Versions Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc Permissible range See Page 10 See Page 10 See Page 10 See Page 10 Typical input current 33 mA 18 mA 17.5 mA 4.5 mA (120 Vac)/4.2 mA (110 Vdc) Typical response time 8 ms 8 ms 8 ms 7 ms Typical release time 10 ms 10 ms 10 ms 10 ms 49 Input protection Polarity protection diode, free-wheeling diode Polarity protection diode, free-wheeling diode Bridge rectifier Bridge rectifier 49 Output Data Contact type Single contact, 1PDT Single contact, 1PDT Single contact, 1PDT Single contact, 1PDT 49 Contact material AgNi AgNi AgNi AgNi Max. switching voltage 250 Vac/Vdc 250 Vac/Vdc 250 Vac/Vdc 250 Vac/Vdc 49 Min. switching voltage 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc Limiting continuous current 10A 10A 10A 10A Max. inrush current 30A (300 ms) 30A (300 ms) 30A (300 ms) 30A (300 ms) Min. switching current 100 mA 100 mA 100 mA 100 mA Min. switching power 1.2W 1.2W 1.2W 1.2W 49 49 49 49 49 Miscellaneous Data Ambient temp range –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) –4˚ to 140˚F (–20˚ to 60˚C) 49 Rated operating mode 100% operating factor 100% operating factor 100% operating factor 100% operating factor Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 49 Mechanical service life 3 x 107 cycles 3 x 107 cycles 3 x 107 cycles 3 x 107 cycles 49 Notes The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal points of adjacent modules. Potential bridging is then possible with the XRAFBST bridge system. The current rating for the normally open contact (#14) is 10A. The current rating for the normally closed contact (#12) is 6A and can be increased to 10A by bridging the two #12 contact connections. 49 49 16 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers XR Series Terminal Block Relays 49.2 Electrical Schematic 49 High Current Terminal Block Relays 49 49 49 49 A2 11 A1 14 49 49 49 12 49 49 Dimensions Approximate Dimensions in Inches (mm) 49 High Current Terminal Block Relays 49 49 49 49 49 3.70 (94.0) 49 49 49 49 49 3.15 (80.0) 49 49 0.55 (14.0) 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 17 49.2 49 49 Control Relays and Timers XR Series Terminal Block Relays XR Series Accessories Product Description Power Terminal Block Product Selection Bridges 49 XR Series Accessories Color Standard Pack Catalog Number 49 2-Position Snap-In Jumper Red 10 XRAFBST2RD 49 Blue 10 XRAFBST2BU Gray 10 XRAFBST2GY 49 80-Position Snap-In Jumper 49 49 49 49 49 49 49 The XRAPLCESK power terminal block has the same shape as the relay modules and is used to feed in the bridging potentials. The nominal current is 32A. When the total current is less than or equal to 6A, supply can take place directly at the connecting terminal blocks of one of the connected relays. End Cover 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 The XRAATPBK end cover is required at the start and stop of a relay strip. It can also be used for visual separation of groups of relays as well as separating relays with voltages greater than 250V and separating neighboring bridges with different potentials. It is equipped with pre-scored break out points at the bridging positions so that individual bridges can be passed through as needed. It may also be necessary to use the end cover between adjacent relays when three phases (L1, L2, L3) are used on the contact side of the relay. Red 5 XRAFBST500RD Blue 5 XRAFBST500BU Gray 5 XRAFBST500GY 5 XRAPLCESK 5 XRAATPBK Power Terminal Block The XRAFBST colored, insulated plug-in bridge system reduces wiring time by up to 70% compared to conventionally wired relays. The XRAFBST2, 2-position bridges, are suited for bridging a smaller number of relays and total currents ≤6A. When a circuit is supplied from both sides, the circuit can be opened at any point, allowing all other modules to continue being supplied at the same time. The XRAFBST500 allow up to 80 modules to be bridged at one time. If bridges with different potentials meet in neighboring modules, the end cover XRAATPBK should be used. All bridges are equipped with a groove for removal with a standard screwdriver. Gray End Cover Black Technical Data and Specifications Power Terminal Block Description Rigid solid AWG (mm2) 24–10 (0.2–4) Flexible stranded AWG (mm2) 24–10 (0.2–4) Miscellaneous Data Max. current 32A Max. voltage 250 Vac Note The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal points of adjacent modules. Potential bridging is then possible with the XRAFBST bridge system. Standards and Certifications ● cRUus 49 49 18 Control Products Catalog CA08102001E—September 2010 Specification Connection Data www.eaton.com Control Relays and Timers EZ Intelligent Relays 49.3 Contents EZ Intelligent Relays Description Page EZ Intelligent Relays EZ 500/700/800 Intelligent Relays . . . . . . . . . . . . . . . . . EZ/EZD Expansion Modules . . . . . . . . . . . . . . . . . . . . . . EZD Intelligent Relays . . . . . . . . . . . . . . . . . . . . . . . . . . EZ/EZD Communication Modules . . . . . . . . . . . . . . . . . EZ/EZD Power Supplies, Accessories and Software . . . 49 49 20 25 28 33 36 Drawings Online 49 49 49 49 49 49 49 49 Product Overview The EZ Intelligent Relays combine timers, relays, counters, special functions, inputs and outputs into one compact device that is easily programmed. The EZ family of products provides an exception level of flexibility together with substantial savings of commissioning time and effort. 49 Application Description The EZ Intelligent Relays are available in more than 35 styles that support from 12 I/O up to a network of up to 320 I/O points providing the ideal solution for lighting, energy management, industrial control, irrigation, pump control, HVAC and home automation. Once EZ products are installed, changes are easily accomplished through front panel programming, eliminating the need to change wiring and minimizing downtime. 49 The EZ Intelligent Relays excel in traditional applications where multiple relays, timers and pushbuttons are used. Applications span residential, commercial and industrial installations. 49 49 49 Typical control applications are: ● ● ● ● ● ● ● ● ● 49 Car washes Automatic doors Commercial and residential lighting Pump control 12 Vdc automotive Greenhouse Machinery Irrigation Heating and air conditioning 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 19 49.3 49 Control Relays and Timers EZ Intelligent Relays Contents EZ 500/700/800 Intelligent Relays Description 49 Page EZ 500/700/800 Intelligent Relays Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EZ/EZD Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . EZD Intelligent Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EZ/EZD Communication Modules . . . . . . . . . . . . . . . . . EZ/EZD Power Supplies, Accessories and Software . . . . . 49 49 49 49 49 49 49 49 49 EZ 500/700/800 Intelligent Relays 49 Product Description Standards and Certifications ● 49 Three families make up the EZ Intelligent Relay product line. EZ500 Series—for controlling small applications with up to 12 input/output signals. Models are available with and without displays. DIN rail mounted. ● 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 ● ● ● EN 50178 IEC/EN 60947 UL CSA CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C Catalog Number Selection EZ 500/700/800 EZ7xx - AC - T C X Module Type EZ5xx = 500 Series EZ7xx = 700 Series EZ8xx = 800 Series EZ700 Series—for controlling medium-sized applications with 20 I/O points (expandable to 40 I/O points). DIN rail mounted. EZ800 Series—for controlling large-scale applications with 20 points, expandable to 40 points locally, and expandable using the EZ-NET network up to 320 I/O points. Models are available with and without displays. DIN rail mounted. Clock C = Clock Blank = No clock Note: Not all combinations are possible. See selection tables. 49 49 Control Products Catalog CA08102001E—September 2010 Display Blank = Display X = No display Digital Outputs R = Relay T = Transistor The EZ-NET integrated network provides easy and inexpensive linking of up to eight EZ800 devices over a distance of up to 1000 meters. Each EZ800 device can run its own program, or be used as a distributed input/output module. Connect up to eight controllers with up to 40 I/O to obtain 320 I/O. 20 Digital Inputs AB = 24 Vac AC = 110–240 Vdc DA = 12 Vdc DC = 24 Vdc www.eaton.com 21 22 23 25 28 33 36 Control Relays and Timers EZ Intelligent Relays 49.3 Product Selection 49 EZ500 Intelligent Relays Description EZ500 with Display 110–240 Vac 12 Vdc Outputs Relay Analog 24 Vdc Transistor Catalog Number 49 49 Display 12 I/O, no clock 12 I/O, clock EZ500 without Display Inputs 24 Vac — 8 — — — 4 — EZ512-AC-R — — — 8 2 4 — EZ512-DC-R 8 — — — 2 4 — EZ512-AB-RC — 8 — — — 4 — EZ512-AC-RC — — 8 — 2 4 — EZ512-DA-RC — — — 8 2 4 — EZ512-DC-RC — — — 8 2 — 4 EZ512-DC-TC 8 — — — 2 4 — EZ512-AB-RCX — 8 — — — 4 — EZ512-AC-RCX — — 8 — 2 4 — EZ512-DA-RCX — — — 8 2 4 — EZ512-DC-RCX — — — 8 2 — 4 EZ512-DC-TCX 110–240 Vac 12 Vdc 24 Vdc Analog Outputs Relay Transistor Catalog Number 49 49 49 49 No Display 12 I/O, clock 49 49 49 49 EZ700 Intelligent Relays Description EZ700 with Display 49 49 Display 18 I/O, clock 20 I/O, clock EZ700 without Display Inputs 24 Vac 12 — — — 4 6 — EZ719-AB-RC — 12 — — — 6 — EZ719-AC-RC — — 12 — 4 6 — EZ719-DA-RC — — — 12 4 6 — EZ719-DC-RC — — — 12 4 — 8 EZ721-DC-TC 49 12 — — — 4 6 — EZ719-AB-RCX 49 — 12 — — — 6 — EZ719-AC-RCX — — 12 — 4 6 — EZ719-DA-RCX — — — 12 4 6 — EZ719-DC-RCX — — — 12 4 — 8 EZ721-DC-TCX 49 49 No Display 18 I/O, clock 20 I/O, clock 49 49 49 EZ800 Intelligent Relays Description EZ800 with Display 24 Vdc Analog Outputs Relay Transistor Analog Catalog Number 12 — — 6 — — EZ819-AC-RC 49 49 Display 18 I/O, clock EZ800 without Display Inputs 110–240 Vac 49 — 12 4 6 — — EZ819-DC-RC 19 I/O, clock — 12 4 6 — 1 EZ820-DC-RC 20 I/O, clock — 12 4 — 8 — EZ821-DC-TC 21 I/O, clock — 12 4 — 8 1 EZ822-DC-TC 49 49 49 No Display 18 I/O, clock 12 — — 6 — — EZ819-AC-RCX — 12 4 6 — — EZ819-DC-RCX 19 I/O, clock — 12 4 6 — 1 EZ820-DC-RCX 20 I/O, clock — 12 4 — 8 — EZ821-DC-TCX 21 I/O, clock — 12 4 — 8 1 EZ822-DC-TCX 49 49 Note Analog inputs optional. Use of analog inputs will result in a decrease in the same number of available digital inputs. 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 21 49.3 49 49 49 49 Control Relays and Timers EZ Intelligent Relays Technical Data and Specifications EZ500 Series Type EZ512-AB… EZ512-AC… EZ512-DA… EZ512-DC-R… Supply voltage 24 Vac 100–240 Vac 12 Vdc 24 Vdc EZ512-DC-TC. 24 Vdc Heat dissipation 5 VA 5 VA 2W 2W 2W 8A 8A 8A 0.5A Continuous current outputs 8A Short-circuit proof with power factor 1 Line protection B16, 600 A — Short-circuit proof with power factor 0.7…0.7 Line protection B16, 900 A — 49 Mounting On top-hat rail to DIN 50022, 35 mm or screw mounting with EZB4-101-GF1 fixing brackets 49 Solid 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) Flexible 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) Degree of protection IP 20 IP 20 IP 20 IP 20 IP 20 RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4 49 49 49 Connection cables Ambient operating temperature –25 to 55˚C –25 to 55˚C –25 to 55˚C –25 to 55˚C –25 to 55˚C 49 Transport and storage temperature –40 to 70˚C –40 to 70˚C –40 to 70˚C –40 to 70˚C –40 to 70˚C Hazardous location CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C 49 EZ700 Series EZ719-DA… EZ719-DC-RC. EZ721-DC-TC. 49 49 49 49 49 Type EZ719-AB… EZ719-AC… Supply voltage 24 Vac 100–240 Vac 12 Vdc 24 Vdc 24 Vdc Heat dissipation 7 VA 10 VA 3.5W 3.5W 3.5W Continuous current outputs 8A 8A 8A 8A 0.5A Short-circuit proof with power factor 1 Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A — Short-circuit proof with power factor 0.7…0.7 Line protection B16, 900A Line protection B16, 900A Line protection B16, 900A Line protection B16, 900A — Mounting On top-hat rail to DIN 50022, 35 mm or screw mounting with EZB4-101-GF1 fixing brackets Connection cables Solid 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) Flexible 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) Degree of protection IP 20 IP 20 IP 20 IP 20 IP 20 49 RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4 Ambient operating temperature –25 to 55˚C –25 to 55˚C –25 to 55˚C –25 to 55˚C –25 to 55˚C 49 Transport and storage temperature –40 to 70˚C –40 to 70˚C –40 to 70˚C –40 to 70˚C –40 to 70˚C Hazardous location CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C EZ822-DC-TC. 49 49 49 EZ800 Series Type EZ819-AC… EZ819-DC-RC. EZ820-DC-RC. EZ821-DC-TC. Supply voltage 100–240 Vac 24 Vdc 24 Vdc 24 Vdc 24 Vdc Heat dissipation 10 VA 3.4W 3.4W 3.4W 3.4W Continuous current outputs 8A 8A 8A 8A 0.5A Short-circuit proof with power factor 1 Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A — 49 Short-circuit proof with power factor 0.7…0.7 Line protection B16, 900A Line protection B16, 900A Line protection B16, 900A Line protection B16, 900A — Mounting On top-hat rail to DIN 50022, 35 mm or screw mounting with EZB4-101-GF1 fixing brackets 49 Connection cables 49 49 Solid 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) Flexible 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) Degree of protection IP 20 IP 20 IP 20 IP 20 IP 20 RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4 49 Ambient operating temperature –25 to 55˚C –25 to 55˚C –25 to 55˚C –25 to 55˚C –25 to 55˚C Transport and storage temperature –40 to 70˚C –40 to 70˚C –40 to 70˚C –40 to 70˚C –40 to 70˚C 49 Hazardous location CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C 49 49 49 Note Relay = 8A (10A to UL) with resistive load, 3A with inductive load. Transistor outputs = 0.5A/24 Vdc, maximum four outputs switchable in parallel. 22 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers EZ Intelligent Relays 49.3 Dimensions 49 Approximate Dimensions in Inches (mm) 49 EZ500 Series, Drawing Number MD05013001E 0.42 (10.8) 49 1.97 (50.0) 49 EZ500 49 49 3.54 (90.0) 4.02 (102.0) 1.77 (45.0) 49 4.33 (110.0) 49 49 0.18 (4.5) 1.87 (47.5) (M4) 0.157 Dia. (3.9) 2.22 (56.5) 49 1.41 (35.8) 49 2.81 (71.5) 2.28 (58.0) 49 49 EZ700 Series, Drawing Number MD05013002E EZ600 0.64 (16.3) 2.96 (75.0) 0.64 (16.3) 49 49 3.54 (90.0) 49 4.02 (102.0) 1.77 (45.0) 49 4.33 (110.0) 49 49 0.18 (4.5) 1.87 (47.5) 2.22 (56.5) (M4) 49 0.157 Dia. (3.9) 49 4.23 (107.5) 49 2.28 (58.0) 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 23 49.3 Control Relays and Timers EZ Intelligent Relays 49 Approximate Dimensions in Inches (mm) 49 EZ800 Series, Drawing Number MD05013003E 0.64 (16.3) 49 2.96 (75.0) 0.64 (16.3) EZ800 49 49 3.54 (90.0) 49 4.02 (102.0) 1.77 (45.0) 49 4.33 (110.0) 49 49 0.18 (4.5) 1.91 (48.5) 2.78 (70.5) 49 49 49 (M4) 0.157 Dia. (3.9) 4.23 (107.5) 2.83 (72.0) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 24 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers EZ Intelligent Relays 49.3 Contents EZ/EZD Expansion Modules Description Page EZ 500/700/800 Intelligent Relays . . . . . . . . . . . . . . . . . . . . EZ/EZD Expansion Modules Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EZD Intelligent Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EZ/EZD Communication Modules . . . . . . . . . . . . . . . . . EZ/EZD Power Supplies, Accessories and Software . . . . . . 20 26 27 28 33 36 49 49 49 49 49 49 49 49 49 49 49 EZ/EZD Expansion Modules Product Description Expansion modules are available for increasing the input/output of the EZ700/ 800 and EZD intelligent relays to 24 inputs and up to 16 outputs. Expansion modules can be mounted directly to the EZ/EZD unit or up to 98 ft. (30 m) away using coupling module EZ200-EZ. 49 Product Selection EZ202-RE 49 EZ700/800/EZD I/O Expansion Modules Description Inputs 110–240 Vac 24 Vdc Outputs Relay Transistor Catalog Number 2 I/O expansion — — 2 — EZ202-RE 18 I/O expansion 20 I/O expansion 12 — 6 — EZ618-AC-RE — 12 6 — EZ618-DC-RE — 12 — 8 EZ620-DC-TE Coupling module for remote mounting of expansion modules 49 49 49 49 EZ200-EZ 49 Note All expansion modules include one EZ-LINK-DS. 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 25 49.3 Control Relays and Timers EZ Intelligent Relays 49 Technical Data and Specifications 49 EZ700/800/EZD I/O Expansion Modules 49 Type EZ202-RE EZ618-AC-RE EZ618-DC-RE EZ620-DC-TE EZ200-EZ Supply voltage — 100 – 240 Vac 24 Vac 24 Vac — 49 Heat dissipation 1W 10 VA 4W 4W 1W Continuous current outputs 8A 8A 8A 0.5A — 49 Short-circuit proof with power factor 1 Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A — 49 Short-circuit proof with power factor 0.7…0.7 Line protection B16, 900A Line protection B16, 900A Line protection B16, 900A Line protection B16, 900A — 49 Connection cables Solid 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) Flexible 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) Degree of protection IP20 IP20 IP20 IP20 IP20 RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1,2,3,4 Ambient operating temperature –25˚ to 55ºC –25˚ to 55ºC –25˚ to 55ºC –25˚ to 55ºC –25˚ to 55ºC Transport and storage temperature –40˚ to 70ºC –40˚ to 70ºC –40˚ to 70ºC –40˚ to 70ºC –40˚ to 70ºC Certification, standards EN 50178, IEC/EN 60947, UL, CSA Mounting On top-hat rail to DIN 50022, 35 mm or screw mounting with EZB4-101-GF1 fixing brackets 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 26 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers EZ Intelligent Relays 49.3 Dimensions 49 Approximate Dimensions in Inches (mm) 49 EZ600 Series, Drawing Number MD05013002E EZ600 0.64 (16.3) 2.96 (75.0) 49 0.64 (16.3) 49 49 3.54 (90.0) 49 4.02 (102.0) 1.77 (45.0) 49 4.33 (110.0) 49 49 0.18 (4.5) (M4) 1.87 (47.5) 49 0.157 Dia. (3.9) 49 4.23 (107.5) 2.22 (56.5) 2.28 (58.0) 49 49 EZ202-RE/EZ200-EZ/EZ205-ASI Series, Drawing Number MD05013012E EZ202-RE EZ200-EZ EZ205-ASI 0.30 (7.5) 49 49 49 3.54 (90.0) 49 4.02 (102.0) 1.77 (45.0) 49 4.33 (110.0) 49 49 0.18 (4.5) 1.87 (47.5) 2.22 (56.5) (M4) 49 0.157 Dia. (3.9) 0.30 (7.5) 49 1.40 (35.5) 49 2.28 (58.0) 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 27 49.3 49 Control Relays and Timers EZ Intelligent Relays Contents EZD Intelligent Relays Description 49 EZ 500/700/800 Intelligent Relays . . . . . . . . . . . . . . . . . . . . EZ/EZD Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . EZD Intelligent Relays Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EZ/EZD Communication Modules . . . . . . . . . . . . . . . . . . . . EZ/EZD Power Supplies, Accessories and Software . . . . . 49 49 49 49 49 49 49 49 49 EZD Intelligent Relays 49 Product Description 49 49 49 49 49 49 49 49 49 49 EZD Intelligent Relays are comprised of three parts, a display, a controller, and an I/O module. Match each piece to the needs of your application. If you need to both monitor and modify parameters within your application, choose the EZD80-B. The preprogrammed and user programmable buttons give you the capability to make small changes to the way your application is running, start or stop a process, or change your program completely. Select a controller with or without EZ-NET support, and with AC or DC power. Finally, add the EZD I/O module that best suits your application. 49 Standards and Certifications EZD Series—for controlling small applications that require graphic visualization and for large-scale applications with 20 points, expandable to 40 points locally, and expandable using the EZ-NET network up to 320 I/O points. The EZD display can be linked to the EZ500/700/800 models to provide an enhanced text based operator interface. Panel mounted. ● ● ● ● ● EN 50178 IEC/EN 60947 UL CSA CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C The EZ-NET integrated network provides easy and inexpensive linking of up to eight EZD devices over a distance of up to 1000 meters. Each EZD device can run its program, or be used as a distributed input/output module. Connect up to eight controllers with up to 40 I/O to obtain 320 I/O. 49 49 49 49 49 49 49 28 Control Products Catalog CA08102001E—September 2010 www.eaton.com Page 20 25 29 30 31 33 36 Control Relays and Timers EZ Intelligent Relays 49.3 Product Selection EZD-80-B 49 EZD Displays (EZD-80) 49 Description Catalog Number EZD, no buttons EZD-80 EZD, buttons (shown) EZD-80-B 49 49 49 EZD-CP8 EZD-R16 EZD Controllers (EZD-CP8) 49 Description Catalog Number EZD CPU with 24 Vdc, power supply, clock EZD-CP8-ME EZD CPU with 24 Vdc, power supply, clock, EZ-net EZD-CP8-NT EZD CPU with 100–240 Vac, power supply, clock EZD-AC-CP8-ME EZD CPU with 100–240 Vac, power supply, clock, EZ-Net EZD-AC-CP8-NT 49 49 49 49 EZD I/O Modules Description Inputs 110–240 Vac 24 Vdc Analog Outputs Relay Transistor Analog Catalog Number 16 I/O 12 — — 4 — — EZD-AC-R16 — 12 4 4 — — EZD-R16 — 12 4 — 4 — EZD-T16 17 I/O — 12 4 4 — 1 EZD-RA17 — 12 4 — 4 1 EZD-TA17 49 49 49 49 49 EZD-CP4-800 Attached to EZ-80 Display and EZ800 Unit EZD Display to EZ Communication Modules (EZD-CP4) 49 Description Catalog Number EZD display to EZ500/700 DC communication module with EZ500/700 communication cable (EZD-CP4-500-CAB5) EZD-CP4-500 49 EZD display to EZ500/700 AC communication module with EZ500/700 communication cable (EZD-CP4-500-CAB5) EZD-AC-CP4-500 49 EZD display to EZ800 DC communication module with EZ800 communication cable (EZD-CP4-800-CAB5) EZD-CP4-800 49 EZD display to EZ800 AC communication module with EZ800 communication cable (EZD-CP4-800-CAB5) EZD-AC-CP4-800 49 Replacement communication module (all controllers—no cable) EZD-CP4 49 49 49 49 EZD-80 + EZD-CP8 + EZD-I/O = 49 EZD Assembly 49 Notes For additional expansion, see EZ/EZD Expansion Modules on Page 26. 49 Analog inputs optional. Link EZD displays to EZ 500/700 or 800 intelligent relays for text only cabinet door installations. 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 29 49.3 49 49 49 49 49 49 49 Control Relays and Timers EZ Intelligent Relays Technical Data and Specifications EZD-80, EZD-CP4, EZD-CP8 Type EZD-80… EZD-CP4/CP8 Solid — 0.2–4.0 mm2 (AWG 22-12) Flexible — 0.2–2.5 mm2 (AWG 22-12) Degree of protection IP 65 IP 20 RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4 EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4 Ambient operating temperature Clearly legible at –5 to 50˚C –25 to 55˚C Transport and storage temperature –40 to 70˚C –40 to 70˚C Hazardous location CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C Connection cables 49 49 49 49 49 49 49 49 49 49 49 EZD I/O Modules Type EZD-AC-R16 EZD-R16 EZD-RA17 EZD-T16 EZD-TA17 Supply voltage Supply via EZD-CP8 module Supply via EZD-CP8 module Supply via EZD-CP8 module Supply via EZD-CP8 module Supply via EZD-CP8 module Heat dissipation 0.5W 0.5W 0.5W 0.5W 0.5W Continuous current outputs 8A 8A 8A 0.5A 0.5A Short-circuit proof with power factor 1 Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A — — Short-circuit proof with power factor 0.7…0.7 Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A — — Solid 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) Flexible 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) Degree of protection IP20 IP20 IP20 IP20 IP20 RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1,2,3,4 Ambient operating temperature –25 to 55˚C –25 to 55˚C –25 to 55˚C –25 to 55˚C Connection cables Transport and storage temperature –40 to 70˚C –40 to 70˚C –40 to 70˚C –40 to 70˚C –40 to 70˚C Mounting Snap fitted to EZD-CP8 module Snap fitted to EZD-CP8 module Snap fitted to EZD-CP8 module Snap fitted to EZD-CP8 module Snap fitted to EZD-CP8 module 49 49 –25 to 55˚C EZD CP4 and CP8 Communication Modules 49 Type EZD-80… EZD-CP4-… EZD-CP8… EZD-AC-CP8… Supply voltage Supply from -CP 24 Vdc 24 Vdc 100–240 Vac 49 Heat dissipation 3W 1.5W 3W 8 VA Mounting Front mounting in 2 x 22.5 mm Standard drill holes Snap fitted to EZD-80 Snap fitted to EZD-80 or on top-hat rail to DIN 50022, 35 mm or screw Mounting with EZB4-101-GF1 fixing brackets 49 49 Note Relay = 8A with resistive load, 3A with inductive load. Transistor outputs = 0.5A/24 Vdc, maximum four outputs switchable in parallel. 49 49 49 49 49 49 30 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers EZ Intelligent Relays 49.3 Dimensions 49 Approximate Dimensions in Inches (mm) 49 EZD-80 Series, Drawing Number MD05013005E 49 0.89 (22.5) EZD-80 0.67 (17.0) EZD-80 49 0.88 + 0.02 (22.3) + 0.4 49 49 1.26 (32.0) 1.18 (30.0) 3.41 (86.5) 49 49 EZD-CP… 49 1.18 ± 0.01 (30.0) ± 0.2 0.79 (20.0) 0.54 (13.7) 1.11 (28.3) 1.11 (28.3) 2.44 (62.0) 49 1.18 (30.0) 49 Template for Holes, Scale 1:1 49 3.41 (86.5) 49 49 EZD-CP8 Series, Drawing Number MD05013006E EZD-CP8 0.64 (16.3) 2.95 (75.0) 49 0.640 (16.3) 49 49 49 49 3.54 (90.0) 49 49 1.18 ± 0.01 (30.0 ± 0.2) 1.53 (38.8) 1.53 (38.8) 49 0.18 (4.5) 1.16 (29.5) 49 49 4.23 (107.5) 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 31 49.3 Control Relays and Timers EZ Intelligent Relays 49 Approximate Dimensions in Inches (mm) 49 EZD-R/EZD-T I/O Module, Drawing Number MD05013007E 49 EZD-R and EZD-T I/O 49 49 3.54 (90.0) 49 49 49 0.75 (19.0) 3.47 (88.1) 49 0.98 (25.0) 49 EZD-CP4, EZD-80 and EZD-CP4 Series Combined, Drawing Number MD013013E 49 1-6 -0.24 (0.04) EZD-80 EZD-CP4 49 0.81 (20.5) 49 1.70 (43.2) EZD-CP4 49 EZD-CP4 49 49 2.28 (58.0) 49 49 0.89 (22.5) 49 1.08 (27.5) 49 0.89 (22.5) 1.18 (30.0) 2.95 (75.0) 49 49 49 49 49 49 49 49 49 49 32 Control Products Catalog CA08102001E—September 2010 www.eaton.com 1.43 (36.2) Control Relays and Timers EZ Intelligent Relays 49.3 Contents EZ/EZD Communication Modules Description Page EZ 500/700/800 Intelligent Relays . . . . . . . . . . . . . . . . . . . . EZ/EZD Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . EZD Intelligent Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EZ/EZD Communication Modules Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EZ/EZD Power Supplies, Accessories and Software . . . . . . 20 25 28 34 35 36 49 49 49 49 49 49 49 49 49 49 49 EZ/EZD Communication Modules Product Description Five modules are available for easily connecting to worldstandard networks. The communication modules can be used with the EZ700/800 and EZD intelligent relays. Available communication modules support: ● ● ● ● ● PROFIBUS-DP AS-I (Actuator Sensor Interface) networks CANopen DeviceNet Ethernet (also compatible with EZ500) 49 Product Selection EZ204-DP Communication Module 49 EZ Communication Interface Modules Description Catalog Number PROFIBUS-DP slave interface module EZ204-DP AS-Interface slave with 4 in and 4 out interface module EZ205-ASI CANopen interface module EZ221-CO DeviceNet slave interface module EZ222-DN Ethernet Gateway EZ209-SE 49 49 49 49 49 49 49 49 All modules act as a gateway and operate exclusively as a slave station on the network. 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 33 49.3 49 49 49 Control Relays and Timers EZ Intelligent Relays Technical Data and Specifications EZ700/800/EZD Communication Interface Modules EZ204-DP, EZ205-ASI, EZ221-CO, EZ222-DN, EZ209-SE Description Specification 49 Supply voltage 24 Vdc Heat dissipation 1W 49 Connection cables Solid 0.2 – 4.0 mm2 (AWG 22-12) 49 0.2 – 2.5 mm2 (AWG 22-12) Flexible Degree of protection IP20 RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1,2,3,4 49 Ambient operating temperature –25˚ to 55ºC Transport and storage temperature –40˚ to 70ºC 49 Certification, standards EN 50178, IEC/EN 60947, UL, CSA Mounting On top-hat rail to DIN 50022, 35 mm or screw mounting with EZB4-101-GF1 fixing brackets 49 49 49 Notes EZ209-SE is also compatible with EZ500 Intelligent Relays. EZ204-DP dissipates 2W. 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 34 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.3 Control Relays and Timers EZ Intelligent Relays Dimensions 49 Approximate Dimensions in Inches (mm) EZ202-RE EZ200-EZ EZ205-ASI 49 EZ204-DP Series, Drawing Number MD05013011E EZ202-RE/EZ200-EZ/EZ205-ASI/EZ209-SE Series, Drawing Number MD05013012E 49 0.30 (7.5) 0.30 (7.5) 49 EZ204-DP 49 49 3.54 (90.0) 1.77 (45.0) 4.02 (102.0) 1.77 (45.0) 3.54 (90.0) 4.02 (102.0) 4.33 (110.0) 4.33 (110.0) 0.18 (4.5) 1.87 (47.5) (M4) 0.30 (7.5) 2.22 (56.5) 1.40 (35.5) 1.87 (47.5) 2.22 (56.5) 49 (M4) 0.157 Dia. (3.9) 1.40 (35.5) 49 0.30 (7.5) 49 49 2.44 (62.0) 2.28 (58.0) 49 49 0.18 (4.5) 0.157 Dia. (3.9) 49 49 EZ221-CO/EZ222-DN Series, Drawing Number MD05013010E EZ221-CO EZ222-DN 0.157 (M4) Dia. (3.9) 49 49 0.30 (7.5) 49 49 3.54 (90.0) 1.77 (45.0) 49 49 4.02 (102.0) 49 4.33 (110.0) 49 0.18 (4.5) 49 0.30 (7.5) 1.87 (47.5) 2.22 (56.5) 2.64 (67.0) 49 1.40 (35.5) 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 35 49.3 49 Control Relays and Timers EZ Intelligent Relays EZ/EZD Power Supplies, Accessories and Software Contents Description 49 Page EZ 500/700/800 Intelligent Relays . . . . . . . . . . . . . . . . . . . . EZ/EZD Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . EZD Intelligent Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EZ/EZD Communication Modules . . . . . . . . . . . . . . . . . . . . EZ/EZD Power Supplies, Accessories and Software Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 49 49 49 49 49 EZ/EZD Power Supplies, Accessories and Software 49 Product Description 49 EZ/EZD Power Supplies 12 Vdc and 24 Vdc power supplies for applications where only 100—240 Vac is available. 49 49 49 49 EZ/EZD Accessories Memory modules, cables and other components to complete your automation solutions. 49 49 49 Product Selection EZSoft Software The EZSoft software is used to program all of the EZ and EZD controllers and displays. The Windows®based software provides straightforward circuit diagram input and editing and the diagrams can be displayed in the format desired. When EZ800 and EZD controllers are connected using EZ-NET, all connected devices can be accessed and their programs loaded from a single controller. EZ Power Supplies Description Catalog Number 100–240 Vac input to 12 Vdc at 20 mA/24 Vdc at 250 mA EZ200-POW 100–240 Vac input to 24 Vdc at 1.25A EZ400-POW Note See Technical Data and Specifications on Page 38 for more information. EZSoft includes an integrated offline simulation tool that allows users to test a circuit diagram before commissioning. 49 49 49 49 49 49 49 49 49 49 36 Control Products Catalog CA08102001E—September 2010 www.eaton.com 20 25 28 33 37 38 38 39 Control Relays and Timers EZ Intelligent Relays 49.3 Accessories 49 49 EZ/EZD Memory Storage Modules Description Catalog Number EZ500/700 32K memory storage module EZ-M-32K EZ800/EZD 256K memory storage module EZ-M-256K 49 49 49 49 EZ/EZD Cables and Connectors Description Catalog Number EZ500/700 to PC programming cable RS-232 from PC EZ-PC-CAB EZ800/EZD to PC programming cable RS-232 from PC EZ800-PC-CAB EZ500/700 to EZD-CP4 communication cable, 5m EZD-CP4-500-CAB5 EZ800 to EZD-CP8 communication cable, 2m EZD-800-CAB EZ800 to EZD-CP8 communication cable, 5m EZD-800-CAB5 EZ800 to EZD-CP4 communication cable, 5m EZD-CP4-800-CAB5 EZ800/EZD EZ-NET cable, 0.3m networking cable EZ-NT-30 EZ800/EZD EZ-NET cable, 0.8m networking cable EZ-NT-80 EZ800/EZD EZ-NET cable, 1.5m networking cable EZ-NT-150 EZ800/EZD network termination resistor, 2/pack EZ-NT-R EZ800/EZD EZ-NET cable (cable only, no connectors, see EZ-NT-RJ45), 100m EZ-NT-CAB RJ45 network connectors for EZ-NET cable (EZ-NT-CAB), 10/pack EZ-NT-RJ45 49 49 49 49 49 49 49 49 49 EZ700/500 Panel Window and Mounting Kit EZ/EZD Miscellaneous Parts Description Catalog Number EZ500 relay simulator EZ412-DC-SIM-NA EZ500 panel window EZSKF-FF4 EZ700/800 panel window EZSKF-FF6 EZ500/700/800 panel window mounting kit to front mount units EZSKF-HA EZ/EZD panel mount brackets, 9/pack EZB4-101-GF1 EZ/EZD grounding kit EZB4-102-KS1 EZD display DIN rail mount kit EZD-TS144 EZD display protective membrane cover EZD-XM-80 EZD display protective plastic cover EZD-XS-80 EZ/EZD six-channel high current input adapter EZ256-HCI EZ/EZD spare interface connector, base to expander EZ-LINK-DS EZ starter kit (includes EZ512-DC-RC, EZ-PC-CAB, EZ412-DC-SIM-NA, EZSoft) EZSTARTKIT1 49 49 49 49 49 49 49 49 49 EZ Software EZ Software 49 EZ/EZD Software Description Catalog Number Programming software for EZ500/700/800 and EZD EZSOFT 49 49 49 49 Notes See Technical Data and Specifications on Page 38 for more information. Control Products Catalog CA08102001E—September 2010 49 www.eaton.com 37 49.3 49 49 Control Relays and Timers EZ Intelligent Relays Technical Data and Specifications EZ Power Supplies 49 Type Supply voltage 100–240 Vac 100–240 Vac 49 Maximum range 85–264 Vac 85–264 Vac Output voltage 24 Vdc (±3%) 24 Vdc (±3%) Output current (rated value) 0.25A 1.25A Overcurrent limitation form 0.3A 1.4A 49 49 49 49 49 49 49 49 49 49 49 49 49 EZ200-POW EZ400-POW Short-circuit proof (secondary) Yes Yes Overload proof Yes Yes Potential isolation (prim/sec.) Yes, SELV, (to EN 600950, VDE 805) Yes, SELV, (to EN 600950, VDE 805) Others Additional output voltage 12 DC, 20 mA Additional output voltage 12 DC, 20 mA Solid 0.2–4.0 mm2 (AWG 22-12) 0.2–4.0 mm2 (AWG 22-12) Flexible 0.2–2.5 mm2 (AWG 22-12) 0.2–2.5 mm2 (AWG 22-12) Degree of protection IP20 IP 20 RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4 EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4 Ambient operating temperature –25 to 55˚C –25 to 55˚C Transport and storage temperature –40 to 70˚C –40 to 70˚C Mounting On top-hat rail to DIN 50022, 35 mm or screw mounting with EZB4-101-GF1 fixing brackets Connection cables Wiring Diagram EZ256-HCI L N >1A 49 S.. S.. 49 49 L 49 115/230 Vh 49 N N EZ5..-AC-.. EZ7..-AC-.. 49 I1 I2 I3 I4 I5 ..... N N 1 2 3 4 5 6 Input 115/230 Vh EZ256-HCI 49 49 49 49 49 49 49 38 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers EZ Intelligent Relays 49.3 Dimensions 49 Approximate Dimensions in Inches (mm) 49 EZ200-POW/EZ256-HCI and EZ400-POW Series, Drawing Number MD05013004E 0.42 (10.8) 49 EZ200-POW EZ256-HCI EZ400-POW 49 0.30 (7.5) 1.97 (50.0) 49 49 3.54 (90.0) 4.02 (102.0) 1.77 (45.0) 49 3.54 (90.0) 49 4.02 (102.0) 4.33 (110.0) 49 4.33 (110.0) 49 49 0.18 (4.5) 1.87 (47.5) (M4) 1.41 (35.8) 2.22 (56.5) .157 Dia. (3.9) 49 0.30 (7.5) 49 1.40 (35.5) 2.81 (71.5) 49 EZD-XS-80 and EZD-XM-80 Series, Drawing Number MD05013009E EZD-XS-80 49 EZD-XM-80 49 49 49 3.48 (88.5) 3.74 (95.0) 49 49 3.41 (86.5) 0.98 (25.0) 3.48 (88.5) 49 0.89 (22.5) 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 39 49.3 Control Relays and Timers EZ Intelligent Relays 49 Approximate Dimensions in Inches (mm) 49 EZSKF-FF4 and EZSKF-FF6 Series, Drawing Number MD05013014E 49 SKF-FF4 SKF-FF6 0.63 (16.0) 0.63 (16.0) 49 49 2.99 (76.0) 2.99 (76.0) 49 49 49 49 0.98 (25.0) 3.70 (94.0) 49 5.12 (130.0) 0.98 (25.0) EZSKF-HA Series, Drawing Number MD05013015E 0.43 (11.0) EZSKF-HA 49 49 49 2.60 (66.0) 1.89 (48.0) 49 49 49 3.23 (82.0) 49 49 EZB4-101-GF1 Series * 3 fixing feet sufficient 49 49 * * * * 49 49 49 49 EZB4-101-GF1 49 Fitting on 35 mm Top-Hat Rail 49 Fitting on Mounting Plate (Horizontal) 49 49 49 49 40 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers EZ Intelligent Relays 49.3 Approximate Dimensions in Inches (mm) EZB4-102-KS1 Series— Grounding the Screen for Top-Hat Rail 49 49 EZ412-DC-SIM-NA Series 49 Connection Cable 49 Connect Outputs 49 Digital Inputs 49 49 49 DEL ALT 49 EZB4-102-KS1 Series— Grounding the Screen for Mounting Plate ESC 49 OK 49 49 49 49 49 Power Supply Unit 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 41 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Contents General Purpose Plug-In Relay Description 49 49 49 49 49 49 49 49 49 49 Product Selection Guide 49 General Purpose Relay Selection Characteristics ● 49 Page D1PR/D1PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 D2PR/D2PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 D3PR/D3PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 D4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 D5PR/D5PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 D7PR/D7PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 D8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 D9 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 ● 49 ● 49 ● 49 Current rating: 1A–30A Contact arrangement: SPDT, DPDT, 3PDT, 4PDT, etc. Coil voltage: 6V–240 Vac/ 6V–110 Vdc Mounting options: socket, flange, DIN rail, panel ● ● Specifications: CSA, CE, IEC, NEMA, UL, etc. Other: Physical dimensions, maximum voltage, mechanical/ electrical life, etc. 49 49 49 49 49 49 49 49 49 49 49 49 49 49 42 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays 49.4 General Purpose Plug-In Relays Relay Series D1PR/D1PF D2PR/D2PF 49 D3PR/D3PF 49 49 49 49 Approvals 49 49 Features Polycarbonate cover Polycarbonate cover 49 Polycarbonate cover Indicator lamp and pushbutton available Indicator lamp and pushbutton available Indicator lamp and pushbutton available Panel and DIN mounting Panel, DIN and flange mounting Panel and DIN mounting Latching 49 49 8- or 11-pin octal plug-in Latching (D3PR version) 49 Contact Data Configuration SPDT DPDT DPDT Latching 4PDT Max. allowable load 20A 10A 10A 10A 16A Material Silver alloy Silver alloy Silver alloy Dielectric strength between poles 1500V 1500V 1500V DPDT 3PDT 16A 16A 49 49 49 Coil Data 49 AC 6 to 240 Vac 6 to 240 Vac 6 to 240 Vac DC 6 to 110 Vdc 6 to 110 Vdc 6 to 110 Vdc VA (Vac) 0.9 VA 1.2 VA 3 VA 1.4W (D3PR and D3PF) Watts (Vdc) 0.7W 0.9W 2 VA 1.64W (D3PR5 latching) 49 Power 49 49 General Data Ambient temperature Storage –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) Operational –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) 20 milliseconds 20 milliseconds 20 milliseconds Mechanical operations 10 million 10 million 5 million (D3PR and D3PF) 10 million (D3PR5 latching) Electrical operations 100,000 200,000 100,000 Pages 46–50 Pages 51–60 Pages 61–70 Response time 49 49 Life Page Number 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 43 49.4 49 Control Relays and Timers General Purpose Plug-In Relays General Purpose Plug-In Relays, continued Relay Series D4 D5PR/D5PF D7PR/D7PF Polycarbonate cover Polycarbonate cover Polycarbonate cover Indicator lamp available Indicator lamp and pushbutton available Indicator lamp and pushbutton available Panel and DIN mounting Panel, DIN and flange mounting Panel and DIN mounting DPDT 3PDT SPDT DPDT 3PDT 4PDT 16A 16A 20A 15A 15A 15A 1500V 2500V 2500V 49 49 49 49 49 Approvals 49 49 Features 49 49 49 Socket has built-in hold-down spring Contact Data Configuration SPDT DPDT 5A at 240 Vac 49 Max. allowable load 10A at 250 Vac Material AgCdO Silver alloy Silver alloy 49 Dielectric strength 5000V 1500V 1500V AC 6 to 240 Vac 6 to 240 Vac 6 to 240 Vac DC 6 to 110 Vdc 6 to 110 Vdc 6 to 110 Vdc VA (Vac) 0.9 VA 3 VA 1.2 VA 1.2 VA 1.5 VA 1.5 VA Watts (Vdc) 0.5W 1.4W 0.9W 0.9W 1.4W 1.5W Storage –40˚ to 158˚F (–40˚ to 70˚C) –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) Operational –40˚ to 158˚F (–40˚ to 70˚C) –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) 15 milliseconds 20 milliseconds 20 milliseconds (30 milliseconds for latching) Mechanical operations 10 million 5 million 10 million Electrical operations 100,000 100,000 100,000 Pages 71–74 Pages 75–84 Pages 85–99 Coil Data 49 49 49 49 49 49 49 49 49 Power General Data Ambient temperature Response time Life Page Number 49 49 49 49 49 49 49 49 44 Control Products Catalog CA08102001E—September 2010 www.eaton.com 100,000 200,000 200,000 Control Relays and Timers General Purpose Plug-In Relays 49.4 General Purpose Plug-In Relays, continued Relay Series D8 49 D9 49 49 49 49 Approvals 49 49 Features Dust cover Dust cover Panel, DIN and flange mounting Pushbutton available Quick-connect and screw terminals Panel mounting 49 49 Screw terminals 49 Contact Data Configuration Max. allowable load 49 4PST SPST-NO DPST-NO NO NC 30A at 220 Vac 25A at 220 Vac 25A at 220 Vac 8A at 220 Vac 49 49 Material AgCdO AgCdO Dielectric strength 4000V 4000V 49 AC 6 to 240 Vac 24 to 240 Vac 49 DC 12 to 24 Vdc 12 to 110 Vdc VA (Vac) 2.5 VA 2.6 VA Watts (Vdc) 1.9W 2.0W Coil Data 49 Power 49 General Data 49 Ambient temperature 49 Storage –4˚ to 185˚F (–20˚ to 85˚C) –13˚ to 140˚F (–25˚ to 60˚C) Operational –4˚ to 131˚F (–20˚ to 55˚C) –13˚ to 140˚F (–25˚ to 60˚C) 30 milliseconds 50 milliseconds 49 5 million 1 million 49 Response time Life Mechanical operations Electrical operations Page Number 100,000 100,000 Pages 100–105 Pages 106–109 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 45 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Contents D1 Series Relay Description 49 Page D1PR/D1PF Series Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Technical Data and Specifications . . . . . . . . . . . . . . . . . . 49 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 D2PR/D2PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 D3PR/D3PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 D4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 D5PR/D5PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 D7PR/D7PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 D8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 D9 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 49 49 49 49 49 49 49 49 49 D1PR/D1PF Series 49 Product Description 49 49 49 The D1 Series of relay provides a compact singlepole relay capable of handling 20A. Multiple feature and voltage options allow for the perfect fit for any application. 49 Features D1PR ● Compact relay capable of breaking relatively large load currents ● Panel and DIN rail mounting D1PF ● The contact operation can be easily checked by Push-to-Test button ● Flag indicator shows relay status in manual or powered condition ● LED status lamp shows coil ON or OFF status— ideal for use in low light applications ● Push-to-Test button allows for manual operation of relay without the need for coil power ● Lock-down door holds pushbutton and contacts in the operate position when activated ● Finger-grip cover allows operator to remove relays from sockets easily ● ID tag/write label to identify relays in multiplerelay circuits ● Bipolar LED allows for reverse polarity applications 49 49 49 49 49 49 49 49 49 49 49 49 49 Standards and Certifications UL Listed When used with accompanying Eaton screw terminal socket. Catalog Number Selection D1PR/D1PF Series D1PF 1 A A Family Type D1PF D1PR Contact Configuration 1 = SPDT Standard Features Blank = Mechanical flag indicator (only with D1PR) A = LED test button, flag indicator, lock-down door, finger-grip cover, ID tag (only with D1PF) 1 = LED and mechanical flag indicator 49 46 Control Products Catalog CA08102001E—September 2010 www.eaton.com Coil Voltage A = 120 Vac A1 = 110 Vdc B = 240 Vac P = 6 Vac P1 = 6 Vdc R = 12 Vac R1 = 12 Vdc T = 24 Vac T1 = 24 Vdc W = 48 Vac W1 = 48 Vdc Control Relays and Timers General Purpose Plug-In Relays 49.4 Product Selection 49 D1PR/D1PF Relay/Socket Quick Reference Relay Type Socket Module Type Clip ID Tag 49 Jumper D1PR1 D1PAA PMC-1781 B — — D1PF1 D1PAA PMC-1781 B — — D1PF Series Relay D1PR/D1PF Series Coil Voltage 49 49 49 Contact Configuration Coil Resistance (Ohms) Catalog Number 6 Vac SPDT 12.2 D1PF1AP 6 Vdc SPDT 47 D1PF1AP1 12 Vac SPDT 46 D1PF1AR 12 Vdc SPDT 188 D1PF1AR1 49 Full Featured 24 Vac 50/60 Hz SPDT 180 D1PF1AT 24 Vdc SPDT 750 D1PF1AT1 48 Vac SPDT 720 D1PF1AW 48 Vdc SPDT 2600 D1PF1AW1 110 Vdc SPDT 13,800 D1PF1AA1 120 Vac 50/60 Hz SPDT 4430 D1PF1AA 240 Vac 50/60 Hz SPDT 15,720 D1PF1AB 49 49 49 49 49 49 49 Plain Cover with LED Indicator 6 Vac SPDT 12.2 D1PR11P 6 Vdc SPDT 47 D1PR11P1 12 Vac SPDT 46 D1PR11R 12 Vdc SPDT 188 D1PR11R1 24 Vac 50/60 Hz SPDT 180 D1PR11T 24 Vdc SPDT 750 D1PR11T1 48 Vac SPDT 720 D1PR11W 48 Vdc SPDT 2600 D1PR11W1 49 49 49 49 49 49 240 Vac 50/60 Hz SPDT 15,720 D1PR11B 110 Vdc SPDT 13,800 D1PR11A1 120 Vac SPDT 4430 D1PR11A 24 Vac 50/60 Hz SPDT 180 D1PR1T 49 6 Vac SPDT 12.2 D1PR1P 49 6 Vdc SPDT 47 D1PR1P1 12 Vac SPDT 46 D1PR1R 12 Vdc SPDT 188 D1PR1R1 24 Vdc SPDT 750 D1PR1T1 48 Vac SPDT 720 D1PR1W 48 Vdc SPDT 2600 D1PR1W1 110 Vdc SPDT 13,800 D1PR1A1 120 Vac 50/60 Hz SPDT 4430 D1PR1A 240 Vac SPDT 15,270 D1PR1B 49 Plain Cover 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 47 49.4 Control Relays and Timers General Purpose Plug-In Relays 49 Accessories 49 D1PR/D1PF Sockets and Accessories 49 Type Module Size Nominal Voltage (Max. for Sockets) Nominal Current Mounting Style Socket B 300 20 49 Flange mount adapter — — — Metal spring clip — — Protection diode B LED indicator B 49 49 49 MOV suppressor 49 Plastic DIN rail end stop 49 49 Wire Size Wire Connection Standard Pack Panel/DIN rail 12 /14 (2) AWG, 4 /2.5 (2) mm2 Screw clamping 10 D1PAA Flange — — 25 PFC-D11 — — — — 25 PMC-1781 6 to 250 Vdc — — — — 20 MOD-BD250 24 Vac/Vdc — — — — 20 MOD-BLG24 B 120/240 Vac/Vdc — — — — 20 MOD-BLG240 B 120 Vac/Vdc — — — — 20 MOD-BMV120 B 24 Vac/Vdc — — — — 20 MOD-BMV24 B 240 Vac/Vdc — — — — 20 MOD-BMV240 — — — — — — 25 PFP-P Note Protection Category (Finger Safe), EN 60529: IP20. 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 48 Control Products Catalog CA08102001E—September 2010 www.eaton.com Catalog Number Control Relays and Timers General Purpose Plug-In Relays 49.4 Technical Data and Specifications 49 D1PF/D1PR Relay Specifications Description D1PR D1PF Contact rating 20A 20A Terminal style Plug-in Plug-in Contact materials Silver alloy Silver alloy Maximum switching voltage 300V 300V Switching current at voltage—resistive 20A at 120 Vac 50/60 Hz 20A at 120 Vac 50/60 Hz 20A at 277 Vac 50/60 Hz 20A at 277 Vac 50/60 Hz 20A at 28 Vdc 20A at 28 Vdc 1/2 hp at 120 Vac 1/2 hp at 120 Vac 1 hp at 277 Vac 1 hp at 277 Vac Pilot duty B300 B300 Minimum switching requirement 100 mA at 5 Vdc (0.5W) 100 mA at 5 Vdc (0.5W) 49 Contact Characteristics Switching current at voltage 49 49 49 49 49 49 49 Coil Characteristics 49 Operating range % of nominal (AC) 85 to 110% 85 to 110% % of nominal (DC) 80 to 110% 80 to 110% Average consumption Dropout voltage threshold 49 49 0.9 VA 0.9 VA 0.7W 0.7W 15% (AC) 15% (AC) 10% (DC) 10% (DC) 49 49 49 Performance Electrical life (UL 508) operations at rated current 100,000 operations 100,000 operations Mechanical life operations unpowered 10,000,000 operations 10,000,000 operations Response time 20 ms 20 ms 49 Between coil and contact Vac (rms) 2500V (rms) 2500V (rms) 49 Between poles Vac (rms) 1500V (rms) 1500V (rms) Storage –40˚ to 131˚F (–40˚ to 55ºC) –40˚ to 131˚F (–40˚ to 55˚C) Operation Dielectric strength 49 Environment 49 Ambient air temperature around the device 49 –40˚ to 185˚F (–40˚ to 85ºC) –40˚ to 185˚F (–40˚ to 85˚C) Vibration resistance—operational 3 g-n at 10–55 Hz 3 g-n at 10–55 Hz Shock resistance 10 g-n 10 g-n Degree of protection IP40 IP40 49 Cover options Plain cover Full featured 49 Features Mechanical flag indicator (optional LED) Locking pushbutton/ Bipolar LED/ Removable ID tag/ Mechanical flag indicator Product certifications RoHS/UL/CE/CSA RoHS/UL/CE/CSA 49 Features 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Wiring Diagram D1PF/D1PR 49 12 1 14 5 11 9 49 49 49 49 49 A1 A2 49 13 14 IEC NEMA 49 49 49 Dimensions Approximate Dimensions in Inches (mm) D1PF/D1PR 49 0.53 (14.0) 0.10 (2.1) 49 49 0.53 (14.0) 1.10 (27.9) 49 1.10 (27.9) 49 1.60 (40.6) 49 49 1.40 (35.5) D1PAA 1.18 (30.0) 49 0.74 (19.0) 49 0.67 (17.0) 49 49 14 5 12 1 1 49 0.16 (4.0) 3.14 (80.0) 49 9 Input A2 A1 Input Input 49 49 COM 14 13 Module Input 1.57 (40.0) 49 N.O. 9 COM 14 13 N.C. 5 N.O. 3.33 (84.0) 49 1 N.C. 5 0.82 (21.0) Module Input 13 Input 14 Input 11 9 IEC NEMA 49 49 50 Control Products Catalog CA08102001E—September 2010 Input www.eaton.com Control Relays and Timers General Purpose Plug-In Relays 49.4 Contents D2 Series Relay Description Page D1PR/D1PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 D2PR/D2PF Series Catalog Number Selection. . . . . . . . . . . . . . . . . . . . . . . . 52 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Technical Data and Specifications . . . . . . . . . . . . . . . . . . 55 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 D3PR/D3PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 D4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 D5PR/D5PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 D7PR/D7PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 D8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 D9 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 49 49 49 49 49 49 49 49 49 49 49 D2PR/D2PF Series Product Description The D2 Series is a compact line of relays with quick response time and long life. Available in DPDT, 4PDT and DPDT latching configurations. Features Standards and Certifications D2PR ● Ultra-high sensitivity relay with quick response ● High reliability, long life ● Panel, DIN rail and flange mounting ● Small size D2PF ● Flag indicator shows relay status in manual or powered condition ● Bipolar LED status lamp allows for reverse polarity applications ● Shows coil ON or OFF status ● Ideal in low light conditions ● Color-coded pushbutton identifies AC coils with red or DC coils with blue pushbuttons ● Allows for manual operation of relay without the need for coil power ● Ideal for field service personnel to test control circuits ● Lock-down door, when activated, holds pushbutton and contacts in the operate position ● Excellent for analyzing circuit problems ● Finger-grip cover allows operator to remove relays from sockets more easily than conventional relays ● White plastic ID tag/write label used for identification of relays in multi-relay circuits 49 49 UL Listed When used with accompanying Eaton screw terminal socket 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 51 49.4 49 49 Control Relays and Timers General Purpose Plug-In Relays Catalog Number Selection D2PF/D2PR D2PF 2 A A 49 Family Type D2PF D2PR 49 49 Contact Configuration 2 = DPDT 4 = 4PDT 5 = DPDT latching 49 49 Standard Features Blank = Plain cover (only with D2PR) A = LED test button, flag indicator, lock-down door, finger-grip cover, ID tag (only with D2PF) 49 49 Coil Voltage A = 120 Vac A1 = 110 Vdc B = 240 Vac P = 6 Vac P1 = 6 Vdc R = 12 Vac R1 = 12 Vdc T = 24 Vac T1 = 24 Vdc W = 48 Vac W1 = 48 Vdc 49 49 49 49 49 Product Selection D2PF/D2PR Relay/Socket Quick Reference Relay Type Socket Clip Module Type ID Tag D2PR2, D2PF2 D2PAL PWC-D24 B PWF-D2P D2PJ1 PQC-1782 — — — D2PA6 PQC-1342 None — — D2PAP PWC-D24 B PWF-D2P D2PJ1 PQC-1782 — — — PWC-D24 B — — PQC-1782 B — — D2PA6 PQC-1342 None — — D2PA4 PYC-A1 None — — 49 49 D2PR4, D2PF4 49 D2PA7 49 Jumper 49 D2PR5 49 Note For deciphering catalog numbers. Do not use for ordering as not all combinations are readily available. 49 49 49 49 49 49 49 49 49 49 52 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays D2PF Series Relay 49.4 D2PF/D2PR Series Coil Voltage Contact Configuration Coil Resistance (Ohms) Catalog Number 6 Vac DPDT 9.6 D2PF2AP 6 Vdc DPDT 40 D2PF2AP1 12 Vac DPDT 46 D2PF2AR 12 Vdc DPDT 160 D2PF2AR1 24 Vac DPDT 180 D2PF2AT 24 Vdc DPDT 650 D2PF2AT1 48 Vdc DPDT 2600 D2PF2AW1 110/125 Vdc DPDT 11,000 D2PF2AA1 120 Vac DPDT 4430 D2PF2AA 49 49 Full Featured Style 49 49 49 49 49 49 220/240 Vac DPDT 15,720 D2PF2AB 12 Vac 4PDT 46 D2PF4AR 12 Vdc 4PDT 160 D2PF4AR1 24 Vac 4PDT 180 D2PF4AT 24 Vdc 4PDT 650 D2PF4AT1 48 Vdc 4PDT 2600 D2PF4AW1 110/125 Vdc 4PDT 11,000 D2PF4AA1 120 Vac 4PDT 4430 D2PF4AA 220/240 Vac 4PDT 15,720 D2PF4AB 49 6 Vdc DPDT 40 D2PR2P1 12 Vdc DPDT 160 D2PR2R1 49 24 Vac DPDT 180 D2PR2T 24 Vdc DPDT 650 D2PR2T1 48 Vdc DPDT 2600 D2PR2W1 49 49 49 49 Plain Cover Style 110/125 Vdc DPDT 11,000 D2PR2A1 120 Vac DPDT 4430 D2PR2A 220/240 Vac DPDT 15,720 D2PR2B 6 Vac 4PDT 9.6 D2PR4P 6 Vdc 4PDT 40 D2PR4P1 12 Vac 4PDT 46 D2PR4R 12 Vdc 4PDT 160 D2PR4R1 24 Vac 4PDT 180 D2PR4T 24 Vdc 4PDT 650 D2PR4T1 49 49 49 49 49 49 49 49 110/125 Vdc 4PDT 11,000 D2PR4A1 120 Vac 4PDT 4430 D2PR4A 220/240 Vac 4PDT 15,720 D2PR4B 49 24 Vac DPDT 180 D2PR5T 49 24 Vdc DPDT 650 D2PR5T1 110 Vac DPDT 11,000 D2PR5A Latching Style 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 53 49.4 Control Relays and Timers General Purpose Plug-In Relays 49 Accessories 49 D2PF/D2PR Sockets and Accessories 49 Type Socket 49 49 49 49 Mounting Style Wire Size Wire Connection Standard Pack Catalog Number B 300 12 DIN rail/panel 14/16 (2) AWG, 2.5/1.5 (2) mm2 Elevator 1 D2PAL 300 10 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) mm2 Screw clamping 10 D2PA6 B 300 10 DIN rail/panel 14/16 (2) AWG, 2.5/1.5 (2) mm2 Elevator 1 D2PAP 12/14 (2) AWG, 4/2.5 (2) mm2 Screw clamping 10 D2PA7 mm2 300 10 DIN rail/panel None 300 10 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) Screw clamping 5 D2PA4 — — — Flange — — 25 PFC-D2D72 Plastic ejector clip — — — — — — 10 PWC-D24 Metal spring clip — — — — — — 25 PQC-1782 — — — — — — 25 PQC-1342 Hold-down spring — — — — — — 100 PYC-A1 Protection diode B 6 to 250 Vdc — — — — 20 MOD-BD250 LED indicator 49 MOV suppressor B 24 Vac/Vdc — — — — 20 MOD-BLG24 B 120/240 Vac/Vdc — — — — 20 MOD-BLG240 B 120 Vac/Vdc — — — — 20 MOD-BMV120 B 24 Vac/Vdc — — — — 20 MOD-BMV24 B 240 Vac/Vdc — — — — 20 MOD-BMV240 Coil bus jumpers — — — — — — 10 D2PJ1 Plastic DIN rail end stop — — — — — — 25 PFP-P 49 49 Nominal Current Flange mount adapter 49 49 Nominal Voltage (Max. for Sockets) None B 49 49 Module Size Note Protection category (finger safe), EN 60529: IP20. 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 54 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays 49.4 Technical Data and Specifications 49 D2PF/D2PR Relay Specifications Description D2PR2/D2PR4 D2PR5 D2PF Contact rating 10A 5A 10A 49 49 Contact Characteristics 49 Terminal style Plug-in Plug-in Plug-in Contact materials Silver alloy Silver (gold flashed) Silver alloy Maximum switching voltage 300V 250 Vac/125 Vdc 300V 49 Switching current at voltage—resistive 10A at 120 Vac 50/60 Hz 3A at 250 Vac 10A at 277 Vac 50/60 Hz| 49 8A at 277 Vac 50/60 Hz — 8A at 120 Vac 50/60 Hz 49 49 8A at 28 Vdc 5A at 30 Vdc 8A at 28 Vdc Switching current at voltage 1/3 hp at 120 Vac 1 hp at 277 Vac 1/8 hp at 250 Vac 1/3 hp at 120 Vac 1 hp at 277 Vac Pilot duty B300 — B300 49 Minimum switching requirement 100 mA at 5 Vdc (0.5W) 100 mA, 1 Vdc 100 mA at 5 Vdc (0.5W) 49 Coil Characteristics 49 Operating range % of nominal (AC) 85 to 110% 80 to 110% 85 to 110% % of nominal (DC) 80 to 110% 80 to 110% 80 to 110% Average consumption Dropout voltage threshold 49 49 1.2 VA — 1.2 VA 0.9W — 0.9W 15% (AC) 30% (AC) 15% (AC) 10% (DC) 10% (DC) 10% (DC) 49 49 49 Performance Electrical life (UL 508) operations at rated current 200,000 200,000 200,000 Mechanical life operations unpowered 10,000,000 100,000,000 10,000,000 Response time 20 ms — 20 ms Between coil and contact Vac (rms) 1500 rms — 1500 rms Between poles Vac (rms) 1500 rms — 1500 rms Operation –40˚ to 131˚F (–40˚ to 55˚C) — –40˚ to 131˚F (–40˚ to 55˚C) Storage –40˚ to 185˚F (–40˚ to 85˚C) — –40˚ to 185˚F (–40˚ to 85˚C) 49 Dielectric strength 49 49 Environment 49 Ambient air temperature around the device 49 Vibration resistance—operational 3 g-n at 10–55 Hz — 3 g-n at 10–55 Hz Shock resistance 10 g-n — 10 g-n Degree of protection IP40 — IP40 49 49 49 Features Cover options Plain cover Plain cover Full featured Features Mechanical flag indicator Latching Locking pushbutton/ Bipolar LED/ Removable ID tag/ Mechanical flag indicator Product certifications RoHS/UL/CE/CSA UL/CE/CSA RoHS/UL/CE/CSA 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 55 49.4 49 Wiring Diagrams 49 D2PF2/D2PR2 49 49 Control Relays and Timers General Purpose Plug-In Relays 12 42 1 4 14 44 5 8 11 41 9 12 A1 A2 13 14 49 49 49 49 49 IEC 49 D2PF4/D2PR4 49 49 NEMA 12 22 32 42 1 2 3 4 14 24 34 44 5 6 7 8 11 21 31 41 9 10 11 12 A2 13 49 49 49 A1 49 49 IEC 14 NEMA 49 49 49 49 49 49 49 49 49 49 49 49 49 56 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.4 Control Relays and Timers General Purpose Plug-In Relays Dimensions Approximate Dimensions in Inches (mm) 49 D2PF2/D2PR2 49 0.27 (7.0) 0.83 (21.0) 0.02 (0.5) 49 0.83 (21.0) 49 1.10 (27.9) 49 1.10 (27.9) 49 0.24 (6.0) 1.54 (39.1) 0.24 (6.0) 1.40 (35.5) 49 49 D2PF4/D2PR4 0.27 (7.0) 0.83 (21.0) 0.02 (0.5) 49 0.83 (21.0) 49 1.10 (27.9) 0.24 (6.0) 1.54 (39.1) 49 1.10 (27.9) 49 49 0.24 (6.0) 1.40 (35.5) 49 D2PA6 49 0.71 (18.0) 49 44 34 24 14 8 7 6 5 42 32 22 12 4 3 2 1 49 6 5 2 1 7 3 8 4 2.51 (64.0) 1.25 (32.0) 1 3 1 4 0.17 (4.3) Dia. Typ. 3 2 1 8 7 6 5 11 10 9 14 A2 1 2 1 1 1 0 0.89 (22.7) 1.20 (30.7) 13 INPUT N.C. N.O. 3 2 1 8 7 6 5 11 10 9 12 COM 14 INPUT A1 4 14 13 INPUT 49 49 N.C. N.O. 49 COM 49 INPUT 49 49 13 49 9 41 1.00 (25.4) 4 12 2.71 (69.0) 49 31 21 11 IEC 12 11 10 49 9 NEMA 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 57 49.4 49 49 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) D2PA7 1.57 (40.0) 49 1.00 (25.4) 0.14 (3.8) 0.74 (19.0) 49 34 7 24 6 44 14 8 5 42 32 22 12 4 3 2 1 49 49 3.30 (84.0) 49 42 49 3.11 (79.0) 49 49 2.40 (61.0) 11 49 A2 49 6 44 14 8 5 32 22 12 4 3 2 1 8 7 6 5 12 11 10 9 N.C. N.O. COM 13 3 4 1.18 (30.0) 49 3 2 1 7 6 5 12 11 10 9 INPUT 13 41 31 21 12 11 10 9 MODULE INPUT A2 INPUT 12 1.18 (30.0) D2PR5 49 0.10 (2.5) 49 1 4 1 4 14 – 0.05 (1.3) Dia. x 0.09 (2.3) Elliptic Holes 5 8 5 8 0.02 (0.5) 9 12 9 10 11 12 14 13 49 0.25 1.10 (6.4) (27.9) Max. 49 49 10 11 13 RESET 0.02 (0.5) 49 1.42 (36.1) Max. 49 0.24 (6.1) 0.85 (21.6) Max. DC R 14 RESET Terminal Arrangement/Internal Connections (Bottom View) 49 49 49 49 49 58 SET Control Products Catalog CA08102001E—September 2010 www.eaton.com INPUT 13 11 10 NEMA 0.25 (6.4) AC COM 9 14 21 N.O. MODULE INPUT A1 31 N.C. 13 14 INPUT 1 4 11 A1 INPUT 14 0.82 (21.0) 49 2 8 IEC 49 49 7 1.55 (39.5) 41 49 24 14 0.14 (3.80) 49 34 INPUT 49.4 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) 49 D2PAP 2.40 (61.0) 49 49 0.74 (19.0) 3.34 (85.0) 41 31 21 11 12 11 10 9 44 34 24 14 8 7 6 5 42 32 22 12 4 3 2 1 41 31 21 11 12 11 10 9 49 44 34 24 14 8 7 6 5 49 42 32 22 12 4 3 2 1 0.20 (5.6) 3.11 (79.0) 4 3 2 1 8 7 6 5 12 11 10 9 14 N.C. N.O. COM 13 4 3 2 1 8 7 6 5 12 11 10 9 14 13 INPUT 49 N.C. N.O. 49 COM 49 INPUT 49 MODULE INPUT MODULE INPUT 1.49 (38.0) 49 49 49 IEC: A2 A1 NEMA: 14 INPUT 13 A2 INPUT A1 14 IEC INPUT 49 13 49 NEMA 0.90 (22.0) 49 1.06 (26.9) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 59 49.4 49 49 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) D2PAL 2.40 (61.0) 49 1.06 (27.0) 0.74 (19.0) 49 49 41 11 12 9 44 14 42 49 12 9 44 14 8 5 42 12 4 1 1 0.20 (5.6) 49 49 12 4 3.34 (85.0) 11 5 8 49 41 3.11 (79.0) 4 1 8 5 12 9 14 13 N.C. N.O. COM INPUT 4 1 8 5 12 9 14 13 N.C. N.O. COM INPUT 49 49 MODULE INPUT 1.49 (38.0) 49 A2 IEC: 49 A2 INPUT A1 14 INPUT 13 49 IEC 0.92 (23.5) D2PA4 Socket for D2PR5 DPDT Latching Relays Only 49 49 14 INPUT NEMA: 49 49 A1 MODULE INPUT Terminal Arrangement (Top View) Two 0.17 (4.3) x 0.20 (5.1) Mounting Holes 49 8 49 3 2 1 7 6 5 Mounting Holes Two 0.18 (4.6) Dia. or M4 (Two 0.16 (4.1) Dia. or M3) 2.83 (71.9) Max. 49 49 2.320 + – 0.004 (58.92 + – 0.10) 12 11 10 1.16 (29.5) Max. 49 9 0.24 (6.1) 0.16 (4.1) 4 14 13 0.65 (16.5) 0.870 + – 0.008 (22.09 + – 0.20) 1.18 (30.0) Max. 49 49 49 49 49 49 49 60 Control Products Catalog CA08102001E—September 2010 www.eaton.com NEMA 13 Control Relays and Timers General Purpose Plug-In Relays 49.4 Contents D3 Series Relay Description Page D1PR/D1PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 D2PR/D2PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 D3PR/D3PF Series Catalog Number Selection. . . . . . . . . . . . . . . . . . . . . . . . 62 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Technical Data and Specifications . . . . . . . . . . . . . . . . . . 65 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 D4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 D5PR/D5PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 D7PR/D7PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 D8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 D9 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 49 49 49 49 49 49 49 49 49 49 49 D3PR/D3PF Series Product Description Features Standards and Certifications The D3 Series of relays provides excellent functionality in a popular octal base design. Rigid pins and guide allow for quick and easy installation with little risk of damage. D3PR ● Compact relay capable of breaking relatively large load currents ● Panel and DIN rail mounting ● 8- or 11-pin octal plug-in D3PF ● The contact operation can be easily checked by Pushto-Test button ● Flag indicator shows relay status in manual or powered condition ● LED status lamp shows coil ON or OFF status— ideal for use in low light applications ● Push-to-Test button allows for manual operation of relay without the need for coil power ● Lock-down door holds pushbutton and contacts in the operate position when activated ● Finger-grip cover allows operator to remove relays from sockets easily ● ID tag/write label to identify relays in multiplerelay circuits ● Bipolar LED allows for reverse polarity applications 49 49 49 (CSA approval not applicable to D3PR5 Relays) UL Listed 49 When used with accompanying Eaton screw terminal socket (for D3PF only) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 61 49.4 49 49 Control Relays and Timers General Purpose Plug-In Relays Catalog Number Selection D3PR/D3PF Series D3PR 2 1 A 49 Family Type D3PR = Standard relay D3PF = Full featured relay 49 Coil Voltage A = 120 Vac A1 = 110 Vdc B = 240 Vac P = 6 Vac P1 = 6 Vdc R = 12 Vac R1 = 12 Vdc T = 24 Vac T1 = 24 Vdc W = 48 Vac W1 = 48 Vdc 49 Contact Configuration 2 = DPDT (8-pin) 3 = 3PDT (11-pin) 5 = DPDT latching (11-pin) 49 49 Options Blank = Plain cover relay (D3PR only) A = LED test button, flag indicator, lock-down door, finger-grip cover, ID tag (D3PF only) 1 = Indicating light (D3PR only) 49 49 49 49 49 Product Selection 49 D3 Relay/Socket Quick Reference 49 Relay Type Socket Clip Module Type ID Tag Jumper D3PR2, D3PF2 D3PA6 PQC-1332 A — D3PJ1 D3PAL8 PQC-1351 A PWF-D3D5 — D3PA2 PQC-1351 None — — 49 49 D3PR3, D3PF3 49 49 D3PR5 49 49 49 D3PA7 PQC-1332 A — D3PJ1 D3PAL11 PQC-1351 A PWF-D3D5 — D3PA3 PQC-1351 None — — D3PA7 PQC-1351 A — D3PJ1 D3PAL11 PQC-1351 A PWF-D3D5 — D3PA3 PQC-1351 None — — Notes For deciphering catalog numbers. Do not use for ordering as not all combinations are readily available. D3PR only. 49 49 49 49 49 49 49 49 49 62 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays D3 Series Relay 49.4 D3PR/D3PF Series Coil Voltage Contact Configuration Coil Resistance (Ohms) Catalog Number 120 Vac DPDT 1700 D3PF2AA 240 Vac DPDT 7200 D3PF2AB 12 Vdc DPDT 120 D3PF2AR1 24 Vdc DPDT 470 D3PF2AT1 48 Vdc DPDT 1800 D3PF2AW1 120 Vac 3PDT 1700 D3PF3AA 220/240 Vac 3PDT 7200 D3PF3AB 6 Vdc 3PDT 32 D3PF3AP1 24 Vac 3PDT 72 D3PF3AT 24 Vdc 3PDT 470 D3PF3AT1 48 Vdc 3PDT 1800 D3PF3AW1 120 Vac DPDT 10,000 D3PR5A 110/125 Vdc DPDT 9000 D3PR5A1 240 Vac DPDT 36,000 D3PR5B 12 Vdc DPDT 90 D3PR5R1 24 Vac DPDT 470 D3PR5T 24 Vdc DPDT 350 D3PR5T1 48 Vdc DPDT 1400 D3PR5W1 49 49 Full Featured Style 49 49 49 49 49 49 49 Latching Style 49 49 49 49 Plain Cover with LED Indicator 120 Vac DPDT 1700 D3PR21A 24 Vac DPDT 72 D3PR21T 24 Vdc DPDT 470 D3PR21T1 220/240 Vac 3PDT 7200 D3PR31B 24 Vac 3PDT 72 D3PR31T 24 Vdc 3PDT 470 D3PR31T1 120 Vac DPDT 1700 D3PR2A 110/125 Vdc DPDT 10,000 D3PR2A1 220/240 Vac DPDT 7200 D3PR2B 6 Vac DPDT 4.2 D3PR2P 6 Vdc DPDT 32 D3PR2P1 12 Vac DPDT 18 D3PR2R 12 Vdc DPDT 120 D3PR2R1 24 Vac DPDT 72 D3PR2T 24 Vdc DPDT 470 D3PR2T1 48 Vac DPDT 290 D3PR2W 48 Vdc DPDT 1800 D3PR2W1 120 Vac 3PDT 1700 D3PR3A 110/125 Vdc 3PDT 10,000 D3PR3A1 49 49 49 49 49 Plain Cover Style 220/240 Vac 3PDT 7200 D3PR3B 12 Vac 3PDT 18 D3PR3R 12 Vdc 3PDT 120 D3PR3R1 24 Vac 3PDT 72 D3PR3T 24 Vdc 3PDT 470 D3PR3T1 48 Vdc 3PDT 1800 D3PR3W1 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 63 49.4 Control Relays and Timers General Purpose Plug-In Relays 49 Accessories 49 D3PR/D3PF Series Sockets and Accessories 49 Type Socket 49 49 Module Size Nominal Current Mounting Style Wire Size Wire Connection Standard Pack Catalog Number A 300 16 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) mm2 Screw clamping 1 D3PA6 A 300 12 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) mm2 Elevator 10 D3PAL8 None 300/600 15/10 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) mm2 Screw clamping 10 D3PA2 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) mm2 Screw clamping 1 D3PA7 12/14 (2) AWG, 4/2.5 (2) mm2 Elevator 10 D3PAL11 mm2 A A 49 Nominal Voltage (Max. for Sockets) 600 300 5 12 DIN rail/panel None 300/600 15/5 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) Screw clamping 10 D3PA3 — — — — — — 25 PQC-1332 — — — — — — 10 PQC-1351 49 Metal spring clip 49 Protection diode A 120 Vac/Vdc — — — — 20 MOD-AD250 LED indicator A 24 Vac/Vdc — — — — 20 MOD-ALG24 A 120/240 Vac/Vdc — — — — 20 MOD-ALG240 A 120 Vac/Vdc — — — — 20 MOD-AMV120 A 24 Vac/Vdc — — — — 20 MOD-AMV24 A 240 Vac/Vdc — — — — 20 MOD-AMV240 A 6 to 24 Vac/Vdc — — — — 20 MOD-RC24 A 110 to 240 Vac/Vdc — — — — 20 MOD-RC240 Write-on plastic labels — — — — — — 10 PWF-D3D5 Coil bus jumpers — — — — — — 10 D3PJ1 Plastic DIN rail end stop — — — — — — 25 PFP-P 49 49 49 MOV suppressor R/C suppressor 49 49 49 49 Note Protection category (finger safe), EN 60529: IP20. 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 64 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays 49.4 Technical Data and Specifications 49 D3PR/D3PF Series Relay Specifications 49 D3PR D3PF D3PR5 (Latching) Contact rating 16A 16A 16A Terminal style Octal Octal 11-pin octal Contact materials Silver alloy Silver alloy Silver alloy Maximum switching voltage 300V 300V 300V Switching current at voltage—resistive 16A at 277 Vac 50/60 Hz 16A at 277 Vac 50/60 Hz 16A at 277 Vac 50/60 Hz 16A at 120 Vac 50/60 Hz 16A at 120 Vac 50/60 Hz — 49 16A at 28 Vdc 16A at 28 Vdc 16A at 28 Vdc 49 1/2 hp at 240 Vac 1/2 hp at 240 Vac 1/2 hp at 240 Vac 1/3 hp at 120 Vac 1/3 hp at 120 Vac 1/3 hp at 120 Vac Description 49 Contact Characteristics Switching current at voltage Pilot duty B300 B300 B300 Minimum switching requirement 100 mA at 5 Vdc (0.5W) 100 mA at 5 Vdc (0.5W) 100 mA at 5 Vdc (0.5W) % of nominal (AC) 85 to 110% 85 to 110% 85 to 110% % of nominal (DC) 80 to 110% 80 to 110% 80 to 110% 3 VA 3 VA 2 VA 1.4W 1.4W 1.64W 49 49 49 49 49 49 Coil Characteristics 49 Operating range Average consumption Dropout voltage threshold 49 49 15% (AC) 15% (AC) 15% (AC) 10% (DC) 10% (DC) 10% (DC) Electrical life (UL 508) operations at rated current 100,000 operations 100,000 operations 100,000 operations Mechanical life operations unpowered 5,000,000 operations 5,000,000 operations 10,000,000 operations Response time 20 ms 20 ms 30 ms 49 49 49 49 Performance 49 Dielectric strength Between coil and contact Vac (rms) 1500V (rms) 1500V (rms) 2500V (rms) Between poles Vac (rms) 1500V (rms) 1500V (rms) 1500V (rms) 49 Environment Ambient air temperature around the device Storage –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) Operation –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) Vibration resistance—operational 3 g-n at 10–55 Hz 3 g-n at 10–55 Hz 3 g-n at 10–55 Hz Shock resistance 10 g-n 10 g-n 10 g-n Degree of protection IP40 IP40 IP40 Cover options Plain cover Full Featured Latching Features Mechanical flag indicator Bipolar LED/ Locking pushbutton/ Removable ID tag/ Mechanical flag indicator — RoHS/UL/CE/CSA RoHS/UL/UR 49 49 49 49 Features Product certifications RoHS/UL/CE/CSA 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 65 49.4 49 49 Control Relays and Timers General Purpose Plug-In Relays Dimensions Approximate Dimensions in Inches (mm) D3PR2/D3PF2 49 49 1.39 (35.3) 49 1.39 (35.3) 49 0.24 (6.1) 49 1.37 (34.8) 2.20 (55.2) 1.37 (34.8) 2.10 (50.3) 49 12 49 49 11 49 5 4 A1 49 49 22 14 24 3 A2 2 6 7 31 1 IEC 8 NEMA D3PR3/D3PF3 49 49 1.39 (35.3) 49 49 0.24 (6.1) 49 1.39 (35.3) 1.37 (34.8) 2.20 (55.2) 1.37 (34.8) 2.10 (50.3) 49 21 22 49 24 32 12 49 14 49 34 A1 A2 11 6 5 31 7 8 4 9 3 2 10 1 11 49 IEC NEMA 49 49 49 49 49 49 49 66 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.4 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) 49 D3PR5—Octal Base Latching Relay 49 49 1.39 (35.3) 49 49 49 1.37 (34.8) 2.40 (61.0) 49 RESET RESET COIL 2 21 22 32 12 14 COMMON 31 11 IEC COIL 8 3 A2 1 49 9 2 11 49 8 3 10 COMMON 7 4 9 2 31 49 6 5 7 4 34 A1 RESET COIL 2 6 5 32 14 A2 11 24 12 34 A1 21 22 24 RESET 10 1 NEMA 1 COIL 11 49 1 49 SET SET SET SET Single Coil (AC) Dual Coil (DC) Single Coil (AC) Dual Coil (DC) 49 D3PA2 49 0.97 (24.6) 1.60 (40.0) 0.59 (15.0) 49 1.29 (33.0) 49 A1 7 0.16 (4.2) 8 1 2 2.02 (51.0) INPUT 2.12 (54.0) 1.01 (25.6) 3 5 6 11 21 1 8 A2 2 INPUT INPUT 1 2 7 2 3 6 3 4 5 12 22 1 8 8 4 49 7 49 INPUT 7 49 6 49 5 49 4 14 24 IEC 3 4 5 6 49 NEMA 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 67 49.4 Control Relays and Timers General Purpose Plug-In Relays 49 Approximate Dimensions in Inches (mm) 49 D3PA3 49 2.32 (59.0) 0.97 (24.6) 2.06 (52.0) 49 49 49 1 49 1.60 Dia. (40.0) 11 2 14 10 3 4 49 49 1.02 (25.0) 2.05 (52.0) 9 8 5 1 31 11 2.16 (54.8) INPUT 1 11 INPUT 2 10 INPUT 1 6 9 4 7 32 8 5 4 22 6 24 21 5 0.97 (24.6) 49 1.29 (33.0) 49 A1 7 8 1 49 2 2.02 (51.0) 49 0.16 (4.2) 49 1.01 (25.6) 3 4 5 11 INPUT 2.12 (54.0) 49 21 1 8 A2 2 INPUT INPUT 1 1 8 8 7 INPUT 2 7 2 7 3 6 3 6 4 5 12 22 4 5 6 14 49 IEC 49 49 49 49 49 49 49 49 49 49 68 NEMA 1.60 (40.0) 0.59 (15.0) 49 8 7 6 IEC 49 49 7 6 7 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 24 3 4 9 10 3 8 5 11 INPUT 2 9 4 12 3 34 10 3 11 2 A2 A1 5 NEMA 6 49.4 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) 49 D3PA6 49 1.45 (37.0) 1.42 (36.0) 1.10 (27.9) 11 22 2.86 (72.0) 49 5 1 12 4 24 21 14 6 8 3 22 11 12 5 1 4 24 21 14 6 8 3 49 0.15 (3.8) 3.00 (76.0) 49 4 5 49 4 5 6 3 6 3 7 2 7 2 1 8 1.58 (40.0) 49 8 MODULE INPUT 49 1 49 MODULE INPUT 49 IEC: NEMA: A2 A2 Coil Jumper Buss A1 INPUT A1 INPUT INPUT 7 2 Coil Jumper Buss INPUT 7 IEC 49 2 49 NEMA 49 1.20 (30.0) 49 D3PA7 49 1.45 (37.0) 49 1.50 (38.0) 1.10 (27.9) 32 24 22 8 7 5 31 11 3.18 (81.0) 49 12 4 21 11 6 1 14 0.15 (3.8) 3 34 9 3.01 (76.0) 32 22 24 21 31 34 6 7 5 8 12 8 11 11 14 9 4 9 3 10 11 2 1 MODULE 5 7 6 6 7 49 1 49 49 3 5 8 4 4 9 49 3 10 11 49 2 1 MODULE INPUT INPUT 49 1.58 (40.0) A2 Coil Jumper Buss A1 IEC: NEMA: A2 A1 INPUT 10 Coil Jumper Buss INPUT INPUT IEC NEMA 49 2 49 INPUT 2 10 49 49 1.35 (34.2) 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 69 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) D3PAL8 49 0.86 (22.0) 49 22 24 12 14 22 24 49 6 5 4 14 12 6 5 4 3 3 49 49 2.95 (75.0) 49 0.12 (3.10) 5 49 1.45 (37.0) 49 INPUT A2 3 6 3 7 2 7 2 A2 21 11 49 49 1 2 A2 21 A1 11 INPUT INPUT 0.12 (30.0) 1.06 (27.0) MODULE INPUT A1 A2 8 7 7 1 MODULE INPUT 2 IEC: NEMA: A2 8 1 INPUT A1 7 49 4 6 8 49 5 4 7 8 7 1 2 INPUT INPUT IEC NEMA 1.49 (38.0) 49 49 D3PAL11 0.86 (22.0) 49 24 34 32 22 14 12 32 34 49 9 5 7 8 3 22 24 12 14 7 8 9 4 3 5 4 49 49 0.12 (3.1) 49 6 7 8 2.95 (75.0) 1.45 (37.0) 49 INPUT A2 21 49 49 1.06 (27.0) 49 10 11 6 1 A2 31 21 11 A1 10 10 11 6 1 2 2 0.12 (30.0) INPUT INPUT IEC 1.49 (38.0) 49 49 49 70 MODULE INPUT 11 A1 A2 10 1 MODULE INPUT 2 IEC: NEMA: A2 A2 31 2 11 1 INPUT A1 10 49 3 10 2 11 4 9 3 10 49 5 8 4 9 49 6 7 5 Control Products Catalog CA08102001E—September 2010 www.eaton.com INPUT INPUT NEMA 49.4 Control Relays and Timers General Purpose Plug-In Relays Contents D4 Series Relay Description Page D1PR/D1PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 D2PR/D2PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 D3PR/D3PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 D4 Series Technical Data and Specifications . . . . . . . . . . . . . . . . . . 73 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 D5PR/D5PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 D7PR/D7PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 D8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 D9 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 49 49 49 49 49 49 49 49 49 49 49 D4 Series Product Description The D4 Series is a slim-form relay designed to fit into tight spaces. The retaining clip is built in to the socket to provide easy and secure assembly. Standards and Certifications File # E1491, E65657 Catalog Number Selection 49 D4 Series 49 D4PR 1 1 A File # LR701519 Family Type D4PR Features ● ● ● Slim-styled power relay Socket has built-in holddown clip Panel or DIN rail mounting 49 Coil Voltage A = 120 Vac A1 = 110 Vdc B = 240 Vac P = 6 Vac P1 = 6 Vdc R = 12 Vac R1 = 12 Vdc T = 24 Vac T1 = 24 Vdc W1 = 48 Vdc Contact Configuration 1 = SPDT 2 = DPDT Options Blank = Plain cover 1 = Indicating light 49 49 49 49 49 49 Product Selection 49 D4 Relay/Socket Quick Reference 49 Relay Type Socket Hold-Down Clip D4PR1 D4PA1 D4PR2 D4PA2 49 49 Notes For deciphering catalog numbers. Do not use for ordering as not all combinations are readily available. Socket has built-in hold-down spring. 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 71 49.4 49 D4 Series Relay Control Relays and Timers General Purpose Plug-In Relays D4 Series Standard Pack Catalog Number Voltage/Poles Single-pole 10 D4PA1 120 Vac 1 D4PR21A Two-pole 10 D4PA2 110 Vdc 1 D4PR21A1 240 Vac 1 D4PR21B Voltage/Poles 49 DIN Rail Sockets 49 49 Standard Pack Catalog Number DPDT with Indicating Light SPDT with Indicating Light 120 Vac 1 D4PR11A 6 Vac 50 D4PR21P 110 Vdc 1 D4PR11A1 6 Vdc 1 D4PR21P1 49 240 Vac 1 D4PR11B 12 Vac 50 D4PR21R 6 Vac 50 D4PR11P 12 Vdc 1 D4PR21R1 49 6 Vdc 50 D4PR11P1 24 Vac 1 D4PR21T 12 Vac 50 D4PR11R 24 Vdc 1 D4PR21T1 12 Vdc 1 D4PR11R1 48 Vdc 50 D4PR21W1 24 Vac 1 D4PR11T Standard DPDT 24 Vdc 1 D4PR11T1 120 Vac 1 D4PR2A 49 48 Vdc 50 D4PR11W1 110 Vdc 50 D4PR2A1 240 Vac 50 D4PR2B 49 120 Vac 1 D4PR1A 6 Vac 50 D4PR2P 110 Vdc 50 D4PR1A1 6 Vdc 1 D4PR2P1 240 Vac 50 D4PR1P 12 Vac 50 D4PR2R 49 6 Vac 1 D4PR1P1 12 Vdc 1 D4PR2R1 6 Vdc 50 D4PR1R 24 Vac 1 D4PR2T 49 12 Vac 1 D4PR1R1 24 Vdc 1 D4PR2T1 12 Vdc 1 D4PR1R1-A2 48 Vdc 1 D4PR2W1 49 24 Vac 1 D4PR1T 24 Vdc 1 D4PR1T1 48 Vdc 1 D4PR1W1 49 49 49 Standard SPDT 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 72 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays 49.4 Technical Data and Specifications 49 D4 Series Description Resistive Load (p.f. = 1) 49 Inductive Load (p.f. = 0.4, L/R = 7 ms) 49 D4PR1 Rated load 250 Vac 10A 250 Vac 7.5A 30 Vdc 10A 30 Vdc 5A Carry current 10A 10A Max. operating voltage 380 Vac/125 Vdc 380 Vac/125 Vdc Max. operating current 10A 10A Contact material AgCdO AgCdO Max. switching capacity 2500 VA 1875 VA 300W 150W Min. permissible load 100 mA, 5 Vdc 100 mA, 5 Vdc Pickup voltage (max.) 80% AC/70% DC 80% AC/70% DC Dropout voltage (min.) 30% AC/15% DC 30% AC/15% DC Voltage (max.) 110% 110% Mechanical life (min.) 10,000,000 AC/20,000,000 DC 10,000,000 AC/20,000,000 DC Electrical life at all contact ratings (min.) 100,000 100,000 Maximum hp ratings 1/3 hp (125 Vac) 1/3 hp (125 Vac) 1/2 hp (250 Vac) 1/2 hp (250 Vac) 1/2 hp (277 Vac) 1/2 hp (277 Vac) 240 Vac 5A 250 Vac 2A 49 49 49 49 49 49 49 49 49 49 D4PR2 Rated load 30 Vdc 5A 30 Vdc 3A Carry current 5A 5A Max. operating voltage 380 Vac/125 Vdc 380 Vac/125 Vdc Max. operating current 5A 5A Contact material AgCdO AgCdO Max. switching capacity 1250 VA 500 VA 150W 90W Min. permissible load 10 mA, 5 Vdc 10 mA, 5 Vdc Pickup voltage (max.) 80% AC/70% DC 80% AC/70% DC Dropout voltage (min.) 30% AC/15% DC 30% AC/15% DC Voltage (max.) 110% 110% Mechanical life (min.) 10,000,000 AC/20,000,000 DC 10,000,000 AC/20,000,000 DC Electrical life at all contact ratings (min.) 100,000 100,000 Maximum hp ratings 1/6 hp (120 Vac) 1/6 hp (120 Vac) 1/3 hp (240 Vac) 1/3 hp (240 Vac) 1/3 hp (265 Vac) 1/3 hp (265 Vac) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 73 49.4 49 Dimensions 49 D4PR1 General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) 49 D4PR2 0.51 (13.0) Max. 1.14 (29.0) Max. 0.10 (2.5) 0.19 (4.8) 1.10 (28.0) Max. 0.79 (20.0) 0.08 (2.0) 0.24 (6.0) 0.16 (4.0) 0.02 (0.5) 5 – 0.035 x 0.12 (0.9 x 3) Elliptic Holes 0.20 (5.2) 0.20 (5.2) 49 2 4 3 0.28 (7.1) 49 Five 3.5 x 0.32 (88.9 x 8.0) 2.82 (71.6) Max. 0.08 (2.0) 4 3 1.180 ± 0.002 (29.97 ± 0.05) 2 0.77 (19.6) 1.18 (30.0) 2.13 (54.1) Max. 0.16 0.77 (4.1) (19.6) Max. 5 M3 or 3.30 (0.13) Dia. Holes 1 Terminal Arrangement 49 Mounting Holes D4PA2 0.28 (7.1) 49 2.82 (71.6) Max. 49 49 8 0.16 0.77 (4.1) (19.6) Max. 0.08 (2.0) 0.16 (4.1) Dia. Holes 0.17 (4.2) Dia. Holes Eight 3.5 x 0.32 (88.9 x 8.0) 1.40 (35.6) 0.77 (19.6) 1.18 (30.0) 2.13 (54.1) Max. 6 3 5 4 7 2 8 1 1.180 ± 0.002 (29.97 ± 0.05) M3 or 0.13 (3.30) Dia. Holes Terminal Arrangement 49 49 49 49 49 49 49 74 Control Products Catalog CA08102001E—September 2010 www.eaton.com 7 6 5 Terminal Arrangement/ Internal Connections (Bottom View) 0.17 (4.2) Dia. Holes 1.40 (35.6) 4 1 0.16 (4.1) Dia. Holes 49 49 0.16 (4.0) D4PA1 49 49 0.02 (0.5) Terminal Arrangement/ Internal Connections (Bottom View) 49 49 0.02 (0.5) 0.30 (7.5) 0.02 (0.5) 0.76 (19.4) 1 5 0.69 (17.5) 0.10 (2.6) 0.35 (8.9) 0.30 (7.5) 49 49 0.39 (10.0) 0.02 (0.5) 49 49 0.51 (13.0) Max. 1.14 (29.0) Max. 0.01 (2.5) 1.14 (29.0) Max. 0.79 (20.0) 49 49 0.39 (10.0) 0.08 (2.0) 49 49 Control Relays and Timers Mounting Holes Control Relays and Timers General Purpose Plug-In Relays 49.4 Contents D5 Series Relay Description Page D1PR/D1PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 D2PR/D2PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 D3PR/D3PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 D4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 D5PR/D5PF Series Catalog Number Selection. . . . . . . . . . . . . . . . . . . . . . . . 76 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Technical Data and Specifications . . . . . . . . . . . . . . . . . . 80 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 D7PR/D7PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 D8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 D9 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 49 49 49 49 49 49 49 49 49 49 49 D5PR/D5PF Series Product Description Features Standards and Certifications The D5 Series is rated at 16A and is available in fullfeatured and plain cover styles. D5PR ● Industrial rated 300V, 16A relay in two-pole and threepole configurations ● Compact design can be panel or DIN rail mounted D5PF ● Flag indicator shows relay status in manual or powered condition ● LED status lamp shows coil ON or OFF status— ideal for use in low light applications ● Push-to-Test button allows for manual operation of relay without the need for coil power ● Lock-down door holds pushbutton and contacts in the operate position when activated ● Finger-grip cover allows operator to remove relays from sockets easily ● ID tag/write label to identify relays in multiplerelay circuits ● Bipolar LED allows for reverse polarity applications 49 49 UL Listed When used with accompanying Eaton screw terminal socket (D5PF only) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 75 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Catalog Number Selection D5 Series 49 D5PR3 1 A 49 Family Type D5PR = Standard relay D5PF = Full featured relay 49 49 Contact Configuration 2 = DPDT 3 = 3PDT 49 49 Options Blank = Plain cover (D5PR only) A = LED test button, flag indicator, lock-down door, finger-grip cover, ID tag (D5PF only) 1 = Indicating light (D5PR only) 49 49 49 Product Selection 49 D5 Relay/Socket Quick Reference 49 Relay Type 49 D5PR2, D5PF2, D5PR3, D5PF3 49 Coil Voltage A = 120 Vac A1 = 110 Vdc B = 240 Vac G1 = 74 Vdc P = 6 Vac P1 = 6 Vdc R = 12 Vac R1 = 12 Vdc T = 24 Vac T1 = 24 Vdc W = 48 Vdc W1 = 48 Vdc Socket Clip Module Type ID Tag D5PAL PQC-1351 A PWF-D3D5 D3PJ1 D5PA2 PQC-1351 None — — D5PA3L PQC-1351 None — — D5PA3S PQC-1351 None — — Jumper 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 76 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays D5 Series Relay 49.4 D5 Series Coil Voltage Contact Configuration Coil Resistance (Ohms) Catalog Number 120 Vac DPDT 1700 D5PF2AA 110/125 Vdc DPDT 10,000 D5PF2AA1 49 49 Full Featured 220/240 Vac DPDT 7200 D5PF2AB 12 Vdc DPDT 120 D5PF2AR1 24 Vac DPDT 72 D5PF2AT 24 Vdc DPDT 470 D5PF2AT1 48 Vdc DPDT 1800 D5PF2AW1 120 Vac 3PDT 1700 D5PF3AA 110/125 Vdc 3PDT 10,000 D5PF3AA1 49 49 49 49 49 49 220/240 Vac 3PDT 7200 D5PF3AB 12 Vdc 3PDT 120 D5PF3AR1 24 Vac 3PDT 72 D5PF3AT 24 Vdc 3PDT 470 D5PF3AT1 49 49 49 Plain Cover with LED 110/125 Vdc DPDT 10,000 D5PR21A1 6 Vac DPDT 4.2 D5PR21P 6 Vdc DPDT 32 D5PR21P1 12 Vac DPDT 18 D5PR21R 12 Vdc DPDT 120 D5PR21R1 24 Vdc DPDT 470 D5PR21T1 48 Vac DPDT 290 D5PR21W 48 Vdc DPDT 1800 D5PR21W1 120 Vac 3PDT 1700 D5PR31A 110/125 Vdc 3PDT 10,000 D5PR31A1 6 Vdc 3PDT 32 D5PR31P1 12 Vac 3PDT 18 D5PR31R 12 Vdc 3PDT 120 D5PR31R1 24 Vdc 3PDT 470 D5PR31T1 48 Vdc 3PDT 1800 D5PR31W1 49 49 49 49 49 49 49 49 49 Side Flange Cover 220/240 Vac DPDT 7200 D5PR24B 6 Vac DPDT 4.2 D5PR24P 6 Vdc DPDT 32 D5PR24P1 12 Vac DPDT 18 D5PR24R 12 Vdc DPDT 120 D5PR24R1 24 Vac DPDT 72 D5PR24T 24 Vdc DPDT 470 D5PR24T1 48 Vac DPDT 290 D5PR24W 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 77 49.4 49 D5 Series Relay Control Relays and Timers General Purpose Plug-In Relays D5 Series, continued Coil Voltage Contact Configuration Coil Resistance (Ohms) Catalog Number 120 Vac DPDT 1700 D5PR2A 110/125 Vdc DPDT 10,000 D5PR2A1 220/240 Vac DPDT 7200 D5PR2B 74 Vdc DPDT 4800 D5PR2G1 6 Vac DPDT 4.2 D5PR2P 49 6 Vdc DPDT 32 D5PR2P1 12 Vac DPDT 18 D5PR2R 49 12 Vdc DPDT 120 D5PR2R1 24 Vac DPDT 72 D5PR2T 24 Vdc DPDT 470 D5PR2T1 48 Vac DPDT 290 D5PR2W 48 Vdc DPDT 1800 D5PR2W1 49 120 Vac 3PDT 1700 D5PR3A 110/125 Vdc 3PDT 10,000 D5PR3A1 49 220/240 Vac 3PDT 7200 D5PR3B 74 Vdc 3PDT 4800 D5PR3G1 6 Vac 3PDT 4.2 D5PR3P 49 6 Vdc 3PDT 32 D5PR3P1 12 Vac 3PDT 18 D5PR3R 49 12 Vdc 3PDT 120 D5PR3R1 24 Vac 3PDT 72 D5PR3T 49 24 Vdc 3PDT 470 D5PR3T1 48 Vdc 3PDT 1800 D5PR3W 48 Vdc 3PDT 1800 D5PR3W1 49 Plain Cover 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 78 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays 49.4 Accessories 49 D5 Sockets and Accessories Type Module Size Nominal Voltage (Max. for Sockets) Nominal Current Mounting Style Socket A 300 25 DIN rail Wire Size Wire Connection Standard Pack Catalog Number 10 /14 (2) AWG, 6/2.5 (2) mm2 Elevator 10 D5PAL None 300 15 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) mm2 Screw clamping 10 D5PA2 None 300 15 Chassis (Output): 16 AWG, 1 mm2 Solder 10 D5PA3L None 300 15 Chassis (Output): 16 AWG, 1 mm2 Solder 10 D5PA3S Metal spring clip — — — — — — 10 PQC-1351 Protection diode A 120 Vac/Vdc — — — — 20 MOD-AD250 LED indicator MOV suppressor R/C suppressor A 24 Vac/Vdc — — — — 20 MOD-ALG24 A 120/240 Vac/Vdc — — — — 20 MOD-ALG240 A 120 Vac/Vdc — — — — 20 MOD-AMV120 A 24 Vac/Vdc — — — — 20 MOD-AMV24 A 240 Vac/Vdc — — — — 20 MOD-AMV240 A 6 to 24 Vac/Vdc — — — — 20 MOD-RC24 A 110 to 240 Vac/Vdc — — — — 20 MOD-RC240 Write-on plastic labels — — — — — — 10 PWF-D3D5 Coil bus jumpers — — — — — — 10 D3PJ1 Plastic DIN rail end stop — — — — — — 25 PFP-P 49 49 49 49 49 49 49 49 49 49 49 Note Protection category (finger safe), EN 60529: IP20. 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 79 49.4 Control Relays and Timers General Purpose Plug-In Relays 49 Technical Data and Specifications 49 D5 Series 49 Contact Characteristics D5PR D5PF Contact rating 16A 16A Terminal style Plug-in Plug-in 49 Contact materials Silver alloy Silver alloy Maximum switching voltage 300V 300V 49 Switching current at voltage—resistive 16A at 277 Vac 50/60 Hz 16A at 277 Vac 50/60 Hz 49 Description 49 49 Switching current at voltage 16A at 120 Vac 50/60 Hz 16A at 120 Vac 50/60 Hz 16A at 28 Vdc 16A at 28 Vdc 1/2 hp at 240 Vac 1/2 hp at 240 Vac 1/3 hp at 120 Vac 1/3 hp at 120 Vac Pilot duty B300 B300 Minimum switching requirement 100 mA at 5 Vdc (0.5W) 100 mA at 5 Vdc (0.5W) % of nominal (AC) 85 to 110% 85 to 110% % of nominal (DC) 80 to 110% 80 to 110% 49 Average consumption 3 VA 1.4W 3 VA 1.4W 49 Drop-out voltage threshold 10%/15% (AC) 10% (DC) 10%/15% (AC) 10% (DC) 49 Performance Electrical life (UL 508) operations at rated current 100,000 operations 100,000 operations 49 Mechanical life operations unpowered 5,000,000 operations 5,000,000 operations Response time 20 ms 20 ms 49 49 Coil Characteristics 49 49 49 49 49 49 49 49 Operating range Dielectric strength Between coil and contact Vac (rms) 1500V (rms) 1500V (rms) Between poles Vac (rms) 1500V (rms) 1500V (rms) Environment Ambient air temperature around the device Storage –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) Operation –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) Vibration resistance—operational 3 g-n at 10–55 Hz 3 g-n at 10–55 Hz Shock resistance 10 g-n 10 g-n Degree of protection IP40 IP40 49 Features Cover options Flange/plain cover with LED Full featured 49 Features Mechanical flag indicator (LED optional) Bipolar LED/ Mechanical flag indicator/ Locking pushbutton/ Removable ID tag Product certifications RoHS/UL/CE/CSA RoHS/UL/CE/CSA 49 49 49 49 49 49 80 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays 49.4 Wiring Diagrams 49 D5PA3L and D5PA3S 22 32 12 N.C. 34 14 24 N.O. 1 2 3 4 5 6 7 8 9 49 N.C. 49 49 N.O. 49 31 11 21 A1 COM A2 49 49 B A INPUT COM INPUT IEC 49 NEMA 49 D5PR2/D5PF2 DPDT 22 12 1 49 3 49 24 14 4 49 6 49 11 21 7 9 A1 A2 A B 49 49 49 49 NEMA IEC 49 D5PR3/D5PF3 3PDT 12 32 22 1 2 49 3 49 14 34 24 4 5 49 6 49 11 31 21 7 8 49 9 49 A1 A2 IEC B A 49 49 NEMA 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 81 49.4 Control Relays and Timers General Purpose Plug-In Relays 49 Dimensions 49 D5PR and D5PF Approximate Dimensions in Inches (mm) 49 49 1.40 (35.4) 1.40 (35.4) 49 49 0.20 (6.1) 49 1.37 (34.9) D5PA2 49 1.69 (43.0) 1.53 (39.0) 1.03 (26.0) 1.37 (35.0) 6 49 24 34 14 6 5 4 2 49 1 0.40 (10.0) 49 5 49 4 49 1.97 (50.0) 1.37 (34.9) 2.10 (53.1) 22 32 12 3 2 1 3 2 1 3 2 1 6 5 4 6 5 4 3 0.15 (3.8) 49 3.00 (76.0) 49 9 3.14 (80.0) 49 8 B 49 1.50 (38.0) 49 B 7 N.C. N.O. COM 9 A INPUT B A1 B A2 9 8 7 21 49 31 IEC 49 49 49 49 49 49 49 49 49 49 82 7 Control Products Catalog CA08102001E—September 2010 www.eaton.com A INPUT 11 9 N.O. COM A INPUT A INPUT 49 8 N.C. 8 NEMA 7 49.4 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) 49 D5PA3L and D5PA3S 0.30 (7.5) 49 0.87 (22.2) 1.50 (38.1) 49 49 0.02 (0.5) 1.25 (31.7) 2 1 2.03 (51.0) 1.37 (34.7) 4 5 7 49 3 49 6 8 9 49 1.68 (42.8) A 49 B 49 0.29 (7.5) 0.50 (2.5) 0.16 Dia. (4.2) 2 Holes 49 Recommended Chassis Cutout 0.28 (5.3) 0.87 (22.2) 49 0.16 (3.9) Dia. Holes 49 49 0.63 (16.2) 0.24 (6.1) 1.37 (34.7) Solder Type Terminals 1.68 (42.6) 0.13 (3.3) 49 49 1.27 (32.3) 49 0.29 (7.5) 49 0.63 (16.2) 0.24 (6.1) 1.37 (34.7) 0.18 (4.7) Typ. 49 1.39 (35.4) 49 49 3/16 Q.C. Type Terminals 0.19 (4.7) 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 83 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) D5PAL 49 2.48 (63.0) 49 49 49 49 3.70 (96.0) 49 21 9 31 8 11 7 21 31 11 9 8 7 24 6 34 5 14 4 24 34 14 6 5 4 22 3 32 2 12 1 22 32 12 3 2 1 3 3.62 (92.0) 6 8 9 N.C. 4 N.O. 5 1 2 3 6 8 9 7 N.C. 4 N.O. 5 1 2 7 COM 49 B COM B A A INPUT 49 INPUT MODULE INPUT MODULE INPUT 49 A2 49 7 IEC: NEMA: INPUT 49 A1 2 A2 Coil Jumper Buss A1 INPUT 1.40 (36.0) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 84 Control Products Catalog CA08102001E—September 2010 INPUT IEC www.eaton.com B Coil Jumper Buss A INPUT INPUT NEMA Control Relays and Timers General Purpose Plug-In Relays 49.4 Contents D7 Series Relay Description Page D1PR/D1PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 D2PR/D2PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 D3PR/D3PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 D4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 D5PR/D5PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 D7PR/D7PF Series Catalog Number Selection. . . . . . . . . . . . . . . . . . . . . . . . 86 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Technical Data and Specifications . . . . . . . . . . . . . . . . . . 90 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 D8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 D9 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 49 49 49 49 49 49 49 49 49 49 49 D7PR/D7PF Series Product Description The D7 Series is a costeffective control relay with high dielectric strength and high current-carrying capacity. Features Standards and Certifications D7PR ● Arc barrier equipped relay with high dielectric strength ● Panel and DIN rail mounting D7PF ● Flag indicator shows relay status in manual or powered condition ● Bipolar LED status lamp allows for reverse polarity applications ● Shows coil ON or OFF status ● Ideal in low light conditions ● Color-coded pushbutton identifies AC coils with red or DC coils with blue pushbuttons ● Allows for manual operation of relay without the need for coil power ● Ideal for field service personnel to test control circuits ● Lock-down door, when activated, holds pushbutton and contacts in the operate position ● Excellent for analyzing circuit problems ● Finger-grip cover allows operator to remove relays from sockets more easily than conventional relays ● White plastic ID tag/write label used for identification of relays in multi-relay circuits File # E37317, E65657 File # LR217017, LR217069 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 85 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Catalog Number Selection D7 Series 49 D7PR 1 1 A 49 Family Type D7PR = Standard relay D7PF = Full featured relay 49 49 Contact Configuration 1 = SPDT 3 = 3PDT 2 = DPDT 4 = 4PDT 49 49 Options Blank = Plain cover (D7PR only) A = LED test button, flag indicator, lock-down door, finger-grip cover, ID tag (D7PF only) 1 = Indicating light (D7PR only) 49 49 Coil Voltage A = 120 Vac A1 = 110 Vdc B = 240 Vac P = 6 Vac P1 = 6 Vdc R = 12 Vac R1 = 12 Vdc T = 24 Vac T1 = 24 Vdc W = 48 Vdc W1 = 48 Vdc 49 49 Product Selection 49 D7 Relay/Socket Quick Reference 49 49 Relay Type D7PR1, D7PR2, D7PF1, D7PF2 49 49 49 D7PR3, D7PF3 D7PR4, D7PF4 Socket/Adapter Clip Module Type ID Tag D7PAA PQC-1342 B — — PQC-1349 B — — D7PA9 PQC-1342 None — — PFC-D2D72 — None — — D7PAB PQC-1783 A — — PMC-1783 A — — PFC-D73 — None — — D7PAD PQC-1784 A — — PMC-1784 A — — — None — — 49 PFC-D74 49 49 49 49 49 49 49 49 49 49 49 49 86 Jumper Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays D7 Series Relay 49.4 D7 Series Coil Voltage Contact Configuration Coil Resistance (Ohms) Catalog Number 120 Vac SPDT 4430 D7PF1AA 6 Vac SPDT 9.6 D7PF1AP 6 Vdc SPDT 40 D7PF1AP1 12 Vac SPDT 46 D7PF1AR 24 Vdc SPDT 650 D7PF1AT1 48 Vac SPDT 788 D7PF1AW 48 Vdc SPDT 2600 D7PF1AW1 120 Vac DPDT 4430 D7PF2AA 110/125 Vdc DPDT 11,000 D7PF2AA1 49 49 Full Featured 220/240 Vac DPDT 15,720 D7PF2AB 6 Vac DPDT 9.6 D7PF2AP 6 Vdc DPDT 40 D7PF2AP1 12 Vac DPDT 46 D7PF2AR 12 Vdc DPDT 160 D7PF2AR1 24 Vac DPDT 180 D7PF2AT 24 Vdc DPDT 650 D7PF2AT1 48 Vac DPDT 788 D7PF2AW 48 Vdc DPDT 2600 D7PF2AW1 120 Vac 3PDT 2770 D7PF3AA 6 Vac 3PDT 6 D7PF3AP 6 Vdc 3PDT 25 D7PF3AP1 12 Vac 3PDT 25.3 D7PF3AR 24 Vac 3PDT 103 D7PF3AT 24 Vdc 3PDT 400 D7PF3AT1 48 Vac 3PDT 412 D7PF3AW 48 Vdc 3PDT 1600 D7PF3AW1 120 Vac 4PDT 2220 D7PF4AA 110/125 Vdc 4PDT 7340 D7PF4AA1 240 Vac 4PDT 9120 D7PF4AB 6 Vac 4PDT 5.4 D7PF4AP 6 Vdc 4PDT 24 D7PF4AP1 12 Vac 4PDT 21.2 D7PF4AR 12 Vdc 4PDT 96 D7PF4AR1 24 Vac 4PDT 84.5 D7PF4AT 24 Vdc 4PDT 388 D7PF4AT1 48 Vdc 4PDT 1550 D7PF4AW 48 Vac 4PDT 410 D7PF4AW1 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 87 49.4 49 D7 Series Relay Control Relays and Timers General Purpose Plug-In Relays D7 Series, continued Coil Voltage 49 Contact Configuration Coil Resistance (Ohms) Catalog Number Plain Cover with LED 49 120 Vac SPDT 4430 D7PR11A 110/125 Vdc SPDT 11,000 D7PR11A1 49 6 Vac SPDT 9.6 D7PR11P 12 Vac SPDT 46 D7PR11R 49 12 Vdc SPDT 160 D7PR11R1 24 Vac SPDT 180 D7PR11T 24 Vdc SPDT 650 D7PR11T1 48 Vdc SPDT 2600 D7PR11W1 120 Vac 3PDT 2770 D7PR31A 240 Vac 3PDT 12100 D7PR31B 24 Vac 3PDT 103 D7PR31T 24 Vdc 3PDT 400 D7PR31T1 48 Vdc 3PDT 1600 D7PR31W1 49 120 Vac 4PDT 2220 D7PR41A 12 Vdc 4PDT 100 D7PR41R1 49 24 Vdc 4PDT 388 D7PR41T1 49 120 Vac SPDT 4430 D7PR1A 110/125 Vdc SPDT 11000 D7PR1A1 49 220/240 Vac SPDT 15720 D7PR1B 6 Vac SPDT 9.6 D7PR1P 12 Vdc SPDT 160 D7PR1R1 24 Vac SPDT 180 D7PR1T 24 Vdc SPDT 650 D7PR1T1 48 Vdc SPDT 2600 D7PR1W1 120 Vac DPDT 4430 D7PR2A 49 110/125 Vdc DPDT 11000 D7PR2A1 220/240 Vac DPDT 15720 D7PR2B 49 6 Vac DPDT 9.6 D7PR2P 6 Vdc DPDT 40 D7PR2P1 49 12 Vac DPDT 46 D7PR2R 12 Vdc DPDT 160 D7PR2R1 49 24 Vac DPDT 180 D7PR2T 24 Vdc DPDT 650 D7PR2T1 120 Vac 3PDT 2770 D7PR3A 240 Vac 3PDT 12100 D7PR3B 6 Vac 3PDT 6 D7PR3P 12 Vac 3PDT 25.3 D7PR3R 12 Vdc 3PDT 100 D7PR3R1 49 24 Vac 3PDT 103 D7PR3T 24 Vdc 3PDT 400 D7PR3T1 49 48 Vdc 3PDT 1600 D7PR3W1 120 Vac 4PDT 2220 D7PR4A 49 110/125 Vdc 4PDT 7340 D7PR4A1 240 Vac 4PDT 9120 D7PR4B 49 6 Vac 4PDT 5.4 D7PR4P 24 Vac 4PDT 84.5 D7PR4T 24 Vdc 4PDT 388 D7PR4T1 48 Vdc 4PDT 1550 D7PR4W1 49 49 49 49 Plain Cover 49 49 49 49 49 49 49 49 49 88 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays 49.4 Accessories 49 D7 Sockets and Accessories Type Module Size Nominal Voltage (Max. for Sockets) Nominal Current Mounting Style Socket B 300 16 DIN rail/panel Flange mount adapter Wire Size Wire Connection Standard Pack Catalog Number 12/14 (2) AWG, 4/2.5 (2) mm2 Screw clamping — D7PAA None 300 10 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) mm2 Screw clamping 1 D7PA9 A 300 16 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) mm2 Screw clamping — D7PAD A 300 16 DIN rail/panel 12/14 (2) AWG, 4/2.5 (2) mm2 Screw clamping — D7PAB — — — Flange — — 25 PFC-D2D72 — — — Flange — — 25 PFC-D73 — — — Flange — — 25 PFC-D74 Metal spring clip — — — — — — 25 PQC-1342 Plastic ID clip — — — — — — 10 PQC-1349 Metal spring clip — — — — — — 25 PQC-1784 Plastic ID clip — — — — — — 10 PMC-1784 Hold-down spring — — — — — — 25 PYC-B2 Metal spring clip — — — — — — 10 PQC-1783 Plastic ID clip — — — — — — 10 PMC-1783 Protection diode A 120 Vac/Vdc — — — — 20 MOD-AD250 LED indicator MOV suppressor R/C suppressor A 24 Vac/Vdc — — — — 20 MOD-ALG24 A 120/240 Vac/Vdc — — — — 20 MOD-ALG240 A 120 Vac/Vdc — — — — 20 MOD-AMV120 A 24 Vac/Vdc — — — — 20 MOD-AMV24 A 240 Vac/Vdc — — — — 20 MOD-AMV240 A 6 to 24 Vac/Vdc — — — — 20 MOD-RC24 A 110 to 240 Vac/Vdc — — — — 20 MOD-RC240 Protection diode B 6 to 250 Vdc — — — — 20 MOD-BD250 LED indicator B 24 Vac/Vdc — — — — 20 MOD-BLG24 B 120/240 Vac/Vdc — — — — 20 MOD-BLG240 MOV suppressor Plastic DIN rail end stop B 120 Vac/Vdc — — — — 20 MOD-BMV120 B 24 Vac/Vdc — — — — 20 MOD-BMV24 B 240 Vac/Vdc — — — — 20 MOD-BMV240 — — — — — — 25 PFP-P 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Note Protection category (finger safe), EN 60529: IP20. 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 89 49.4 Control Relays and Timers General Purpose Plug-In Relays 49 Technical Data and Specifications 49 D7PR Relay 49 Contact Characteristics 49 Description Contact rating D7PR (SPDT) D7PR (DPDT) D7PR (3PDT) D7PR (4PDT) 20A 15A 15A 15A Plug-in Terminal style Plug-in Plug-in Plug-in 49 Contact materials Silver alloy Silver alloy Silver alloy Silver alloy Maximum switching voltage 300V 300V 300V 300V 49 Switching current at voltage—resistive 49 49 49 49 Switching current at voltage 20A at 277 Vac 50/60 Hz 15A at 120 Vac 50/60 Hz 15A at 120 Vac 50/60 Hz 15A at 120 Vac 50/60 Hz 20A at 120 Vac 50/60 Hz 12A at 277 Vac 50/60 Hz 12A at 277 Vac 50/60 Hz 12A at 277 Vac 50/60 Hz — 10A at 277 Vac 50/60 Hz — — 20A at 28 Vdc 12A at 28 Vdc 12A at 28 Vdc 12A at 28 Vdc 1/2 hp at 120 Vac 1/2 hp at 120 Vac 1/2 hp at 120 Vac 1/2 hp at 120 Vac 1 hp at 250 Vac 1 hp at 250 Vac 3/4 hp at 250 Vac 3/4 hp at 250 Vac Pilot duty B300 B300 B300 B300 Minimum switching requirement 100 mA at 5 Vdc (0.5W) 100 mA at 5 Vdc (0.5W) 100 mA at 5 Vdc (0.5W) 100 mA at 5 Vdc (0.5W) % of nominal (AC) 85 to 110% 85 to 110% 85 to 110% 85 to 110% % of nominal (DC) 80 to 110% 80 to 110% 80 to 110% 80 to 110% 1.2 VA 1.2 VA 1.5 VA 1.5 VA 0.9W 0.9W 1.4W 1.5W 15% (AC) 15% (AC) 15% (AC) 15% (AC) 10% (DC) 10% (DC) 10% (DC) 10% (DC) Coil Characteristics 49 49 Operating range 49 Average consumption 49 Dropout voltage threshold 49 Performance 49 Electrical life (UL 508) operations at rated current 100,000 operations 100,000 operations 200,000 operations 200,000 operations Mechanical life operations unpowered 10,000,000 operations 10,000,000 operations 10,000,000 operations 10,000,000 operations 49 Response time 20 ms 20 ms 20 ms 20 ms Dielectric strength 49 49 49 49 49 49 49 49 Between coil and contact Vac (rms) 2500V (rms) 2500V (rms) 2500V (rms) 2500V (rms) Between poles Vac (rms) 1500V (rms) 1500V (rms) 2500V (rms) 2500V (rms) Operation –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) Storage –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) Vibration resistance—operational 3 g-n at 10–55 Hz 3 g-n at 10–55 Hz 3 g-n at 10–55 Hz 3 g-n at 10–55 Hz Shock resistance 10 g-n 10 g-n 10 g-n 10 g-n Degree of protection IP40 IP40 IP40 IP40 Environment Ambient air temperature around the device Features Cover options Plain cover Plain cover Plain cover Plain cover Features Mechanical flag indicator (optional LED) Mechanical flag indicator (optional LED) Mechanical flag indicator (optional LED) Mechanical flag indicator (optional LED) Product certifications RoHS/UL/CE/CSA RoHS/UL/CE/CSA RoHS/UL/CE/CSA RoHS/UL/CE/CSA 49 49 49 49 49 90 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.4 Control Relays and Timers General Purpose Plug-In Relays D7PF Relay Description D7PF (SPDT) D7PF (DPDT) D7PF (3PDT) D7PF (4PDT) Contact rating 20A 15A 15A 15A Terminal style Plug-in Plug-in Plug-in Plug-in Contact materials Silver alloy Silver alloy Silver alloy Silver alloy Maximum switching voltage 300V 300V 300V 300V 20A at 277 Vac 50/60 Hz 15A at 120 Vac 50/60 Hz 15A at 120 Vac 50/60 Hz 15A at 120 Vac 50/60 Hz 49 49 Contact Characteristics 49 49 Switching current at voltage—resistive Switching current at voltage 20A at 277 Vac 50/60 Hz 12A at 277 Vac 50/60 Hz 12A at 277 Vac 50/60 Hz 12A at 277 Vac 50/60 Hz — 10A at 277 Vac 50/60 Hz — — 20A at 28 Vdc 12A at 28 VDC 12A at 28 Vdc 12A at 28 Vdc 1/2 hp at 120 Vac 1/2 hp at 120 Vac 3/4 hp at 250 Vac 1/2 hp at 120 Vac 1 hp at 250 Vac 1 hp at 250 Vac 1/2 hp at 120 Vac 3/4 hp at 250 Vac Pilot duty B300 B300 B300 B300 Minimum switching requirement 100 mA at 5 Vdc (0.5W) 100 mA at 5 Vdc (0.5W) 100 mA at 5 Vdc (0.5W) 100 mA at 5 Vdc (0.5W) 49 49 49 49 49 49 Coil Characteristics Operating range 49 % of nominal (AC) 85 to 110% 85 to 110% 85 to 110% % of nominal (DC) 80 to 110% 80 to 110% 80 to 110% 80 to 110% 1.2 VA 1.2 VA 1.5 VA 1.5 VA 0.9W 0.9W 1.4W 1.5W 15% (AC) 15% (AC) 15% (AC) 15% (AC) 10% (DC) 10% (DC) 10% (DC) 10% (DC) 49 49 Average consumption Dropout voltage threshold 85 to 110% 49 49 Performance Electrical life (UL 508) operations at rated current 100,000 operations 100,000 operations 200,000 operations 200,000 operations Mechanical life operations unpowered 10,000,000 operations 10,000,000 operations 10,000,000 operations 10,000,000 operations Response time 20 ms 20 ms 20 ms 20 ms Between coil and contact Vac (rms) 2500V (rms) 2500V (rms) 2500V (rms) 2500V (rms) Between poles Vac (rms) 1500V (rms) 1500V (rms) 2500V (rms) 2500V (rms) 49 49 Dielectric strength 49 Environment 49 Ambient air temperature around the device Operation –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) –40˚ to 131ºF (–40˚ to 55˚C) –40˚ to 131˚F (–40˚ to 55˚C) Storage –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) –40˚ to 185ºF (–40˚ to 85˚C) –40˚ to 185˚F (–40˚ to 85˚C) Vibration resistance—operational 3 g-n at 10–55 Hz 3 g-n at 10–55 Hz 3 g-n at 10–55 Hz 3 g-n at 10–55 Hz Shock resistance 10 g-n 10 g-n 10 g-n 10 g-n Degree of protection IP40 IP40 IP40 IP40 Cover options Full featured Full featured Full featured Full featured Features Locking pushbutton/ Bipolar LED/ Removable ID tag/ Mechanical flag indicator Locking pushbutton/ Bipolar LED/ Removable ID tag/ Mechanical flag indicator Locking pushbutton/ Bipolar LED/ Removable ID tag/ Mechanical flag indicator Locking pushbutton/ Bipolar LED/ Removable ID tag/ Mechanical flag indicator Product certifications RoHS/UL/CE/CSA RoHS/UL/CE/CSA RoHS/UL/CE/CSA RoHS/UL/CE/CSA 49 49 49 Features 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 91 49.4 Control Relays and Timers General Purpose Plug-In Relays 49 Wiring Diagrams 49 D7PR1/D7PF1 12 42 1 4 14 44 5 8 11 41 9 12 A1 A2 13 14 49 49 49 49 49 49 49 IEC NEMA D7PR2/D7PF2 49 12 42 1 4 49 14 44 5 8 11 41 9 12 A1 A2 13 14 49 49 49 49 49 IEC NEMA D7PR3/D7PF3 49 12 22 42 1 2 4 49 14 24 44 5 6 8 11 21 41 9 10 12 A2 13 49 49 49 A1 49 14 IEC NEMA 49 49 D7PR4/D7PF4 12 22 32 42 1 2 3 4 14 24 34 44 5 6 7 8 11 21 31 41 9 A2 13 49 49 49 49 A1 11 10 14 49 NEMA IEC 49 92 Control Products Catalog CA08102001E—September 2010 12 www.eaton.com 49.4 Control Relays and Timers General Purpose Plug-In Relays Dimensions Approximate Dimensions in Inches (mm) 49 D7PR1/D7PF1 49 0.27 (7.0) 0.83 (21.0) 0.29 (7.4) 0.83 (21.0) 0.29 (7.4) 0.02 (0.5) 49 1.10 (27.9) 0.19 (4.8) 1.54 (39.1) 49 0.02 (0.5) 1.10 (27.9) 49 49 0.19 (4.8) 1.40 (35.5) 49 0.16 (4.7) 0.38 (9.9) 49 0.23 (5.9) 49 0.30 (7.5) 49 49 0.08 (2.1)2X 49 0.55 (14.1) 49 D7PR2/D7PF2 0.27 (7.0) 0.83 (21.0) 0.29 (7.4) 0.02 (0.5) 0.19 (4.8) 49 0.02 (0.5) 1.10 (27.9) 1.54 (39.1) 49 0.83 (21.0) 0.29 (7.4) 49 1.10 (27.9) 49 49 0.19 (4.8) 1.40 (35.5) 0.38 (9.9) 49 0.16 (4.7) 49 0.23 (5.9) 49 0.30 (7.5) 49 0.08 (2.1)2X 49 0.55 (14.1) 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 93 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) D7PR3/D7PF3 49 49 1.20 (30.8) 0.26 (6.6) 0.27 (7.0) 0.02 (0.5) 49 1.20 (30.8) 0.29 (7.4) 0.02 (0.5) 1.10 (27.9) 49 49 1.60 (40.0) 1.10 (27.9) 0.19 (4.8) 0.19 (4.8) 1.40 (35.5) 49 0.39 (9.9) 49 0.19 (4.7) 0.23 (5.9) 0.26 (6.7) 0.39 (9.9) 49 49 49 0.39 (9.9)2X 49 0.79 (20.0) 49 49 D7PR4/D7PF4 1.60 (40.6) 0.26 (6.6) 0.27 (7.0) 49 0.29 (7.4) 0.02 (0.5) 49 1.60 (40.6) 0.02 (0.5) 1.10 (27.9) 49 49 1.54 (39.1) 49 1.10 (27.9) 1.40 (35.5) 0.19 (4.8) 0.38 0.38 (9.9) 0.38 (9.9) (9.9) 49 49 0.19 (4.8) 0.16 (4.7) 0.23 (5.9) 49 49 49 0.38 (9.9)2X 49 1.18 (29.9) 49 49 49 49 49 94 Control Products Catalog CA08102001E—September 2010 www.eaton.com 0.26 (6.7) 49.4 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) D7PA3 49 D7PA4 1 1 10 49 13 4 7 5 5 8 6 10 9 7 11 9 49 2 2 6 3 11 Wiring Diagram (Top View) 49 3 49 12 8 4 2.74 (69.8) 2.58 (67.5) Max. 14 49 Wiring Diagram (Top View) 49 2.74 (69.8) 2.58 (67.5) Max. 49 1.09 (27.8) Max. 0.65 (16.6) 49 1.09 (27.8) Max. 0.65 (16.6) 49 49 Combination Slotted/Phillips Head Screws 6-32 x 5/16" 1.44 (36.6) 1.27 (32.5) 4 1 5 2 10 8 3 6 11 9 49 Combination Slotted/Phillips Head Screws 6-32 x 5/16" 7 49 1.59 (40.5) Max. 1.83 (46.5) 1.63 (41.4) 5 1 6 2 13 9 49 10 1.98 50.5) Max. 7 3 8 4 49 11 14 49 12 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 95 49.4 General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) D7PA9 Standard Mount 49 0.71 (18.0) 49 8 49 44 14 8 5 1 49 5 49 Control Relays and Timers 42 12 4 1 4 49 2.52 (64.0) 49 49 2.73 (69.0) 49 0.16 (4.0) 1.26 (32.0) 14 49 49 1.02 (26.0) 49 9 1.03 (26.0) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 96 12 9 A2 A1 41 11 IEC 1.17 (29.0) 49 5 N.C. N.O. COM INPUT INPUT 4 1 8 5 12 9 14 13 14 13 12 9 13 12 49 1 8 14 13 49 49 4 Control Products Catalog CA08102001E—September 2010 www.eaton.com NEMA N.C. N.O. COM INPUT INPUT 49.4 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) 49 D7PAA 49 1.18 (30.0) 49 0.74 (19.0) 49 44 14 8 5 42 12 4 1 3.14 (80.0) 0.16 (4.0) 3.33 (84.0) 44 14 8 5 42 12 4 1 4 1 8 5 12 9 14 2.67 (68.0) 13 N.C. N.O. COM INPUT 4 1 8 5 12 9 14 13 INPUT A2 IEC: NEMA: INPUT A1 14 13 41 11 12 0.24 (6.0) 49 49 N.C. 49 N.O. COM 49 INPUT 49 49 MODULE INPUT MODULE INPUT 1.57 (40.0) 49 A2 A1 INPUT 14 41 11 12 49 13 INPUT 49 9 49 NEMA IEC 49 9 49 1.06 (26.0) 49 1.18 (30.0) 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 97 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) D7PAB 49 1.18 (30.0) 0.74 (19.0) 49 1.10 (28.0) 49 44 24 14 49 8 6 5 42 22 12 4 2 1 49 49 3.14 (80.0) 0.16 (4.0) 49 44 24 14 8 6 5 42 22 12 4 2 1 4 2 1 8 6 5 12 10 9 14 49 2.67 (68.0) 3.33 (84.0) 49 13 N.C. N.O. COM INPUT 4 2 1 8 6 5 12 10 9 14 13 MODULE INPUT MODULE INPUT IEC: NEMA: 49 1.57 (40.0) 49 49 49 49 A2 INPUT INPUT A2 A1 14 13 41 21 11 12 10 9 0.24 (6.0) 41 1.57 (40.0) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 98 Control Products Catalog CA08102001E—September 2010 21 IEC 1.45 (37.0) 49 A1 14 INPUT www.eaton.com 13 INPUT 11 12 10 NEMA 9 N.C. N.O. COM INPUT 49.4 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) 49 D7PAD 1.18 (30.0) 0.74 (19.0) 1.41 (36.0) 44 34 24 14 8 7 6 5 42 32 22 12 4 3 2 1 44 34 24 14 42 32 22 12 4 3 2 1 8 7 6 5 12 11 10 9 49 49 49 N.C. N.O. 49 COM INPUT 0.16 (4.0) 49 MODULE INPUT 49 A1 49 11 49 A2 INPUT 3.33 (84.0) 2.67 (68.0) 21 31 41 IEC 49 3.14 (80.0) 8 7 6 5 4 3 2 1 49 IEC: NEMA: 1.57 (40.0) INPUT A2 INPUT A1 14 13 41 31 21 11 12 11 10 9 1.81 (46.0) 4 2 3 8 7 6 5 12 11 10 9 49 N.C. 49 N.O. COM 49 INPUT 49 MODULE INPUT 0.24 (6.0) 1.96 (50.0) 1 14 13 49 9 49 INPUT 12 11 10 49 NEMA 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 99 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Contents D8 Series Relay Description 49 D1PR/D1PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2PR/D2PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3PR/D3PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5PR/D5PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D7PR/D7PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D8 Series Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 49 49 49 49 49 D8 Series 49 Product Description Features The D8 Series power relays are perfect for loads up to 30A, with versions for flange mounting and e-clip mounting available. ● 49 49 49 ● ● 49 ● 49 ● 49 49 ● 49 Allows switching of 25A and 30A loads A high-capacity, highwithstand voltage relay compatible with momentary voltage drops No contact chattering for momentary voltage drops up to 50% of rated voltage UL Class B construction standard Wide-range AC-activated coil that handles 100 to 120 Vac at either 50 or 60 Hz Panel, DIN rail and flange mounting Standards and Certifications File # E1491 File # LR701520 49 49 49 49 49 49 49 49 49 49 100 Control Products Catalog CA08102001E—September 2010 www.eaton.com Page 46 51 61 71 75 85 101 101 102 103 106 110 Control Relays and Timers General Purpose Plug-In Relays 49.4 Catalog Number Selection 49 D8 Series 49 D8PR 6 TE A Family Type D8PR 49 Coil Voltage A = 120 Vac B = 240 Vac R1 = 12 Vdc T = 24 Vac T1 = 24 Vdc Contact Configuration 6 = SPST-NO 7 = DPST-NO 49 49 49 Options TE = E-bracket TF = Flange mount 49 49 49 Product Selection 49 D8 Relay/Socket Quick Reference Relay Type Mounting Bracket Adapter Track/ Panel Mount Front Connecting Sockets Track/ Panel Mount D8PR6TE D8PA5 D8PA1 D8PA2 D8PR7TE D8PA5 D8PA1 D8PA2 D8 Series Relay 49 49 49 49 D8 Series Type Standard Pack 49 Catalog Number 49 SPST E-Bracket Coil voltage 24 Vac 1 D8PR6TET 1 D8PR6TET1 120 Vac 1 D8PR6TFA 24 Vdc 1 D8PR6TFT1 24 Vdc 49 49 SPST Flange Mount 49 49 DPST E-Bracket Coil voltage 120 Vac 1 D8PR7TEA 49 120 Vac 1 D8PR7TFA 49 24 Vdc 1 D8PR7TFT1 49 DIN rail adapter 10 D8PA1 Screw terminal adapter 10 D8PA2 49 Bracket adapter 10 D8PA5 49 100 PFP-M 49 DPST Flange Mount Sockets Accessory DIN rail end stop 49 Notes For deciphering catalog numbers. Do not use for ordering as not all combinations are readily available. Additional coil voltages available—consult Sales Office or Customer Support Center. 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 101 49.4 Control Relays and Timers General Purpose Plug-In Relays 49 Technical Data and Specifications 49 Coil Resistance Coil Voltage Ohms mA 49 24 Vac 303 71 110/120 Vac 5260 20.4 49 220/240 Vac 21,000 10.2 12 Vdc 75 158 24 Vdc 303 79 Description D8PR6 D8PR7 Rated load 220 Vac 30A 220 Vac 25A Carry current 30A 25A Max. operating voltage 250 Vac 250 Vac 49 Max. switching current 30A 25A Contact material AgCdO AgCdO 49 Max. switching capacity 6600 VA 5500 VA Min. permissible load 100 mA at 5 Vdc 100 mA at 5 Vdc Mechanical life (min.) 5,000,000 operations 5,000,000 operations Electrical life at all contact ratings (min.) 100,000 operations 100,000 operations Maximum hp ratings 1-1/2 hp (120 Vac) 3 hp (240/265/277 Vac) 1-1/2 hp (120 Vac) 3 hp (240/265/277 Vac) 49 49 49 49 49 49 49 D8 Relays 49 49 49 49 Coil Data Coil Voltage Must Operate Must Release 24 Vdc/Vac, 12 Vdc 75% maximum 15% minimum Maximum Voltage 110% 120 Vac 75V 18V 132V 240 Vac 150V 36V 264V 49 49 49 49 49 49 49 49 49 49 49 49 49 102 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays 49.4 Dimensions Approximate Dimensions in Inches (mm) 49 D8PR6TF 49 49 2.70 (68.5) Max. 2.36 (60.0) 1.99 (50.5) Max. 0.25 (6.4) 0.43 (11.0) 1.32 (33.5) Max. 0.03 (0.8) Two 0.18 (4.5) Dia. Holes or M4 Tapped Holes 0.08 (2.0) 0 1.85 (47.0) Max. 0.12 (3.0) 49 49 1 4 49 6 Terminal Arrangement/ Internal Connections (Top View) 0.18 (4.5) 2.362 ± 0.007 (60.0 ± 0.2) 49 Mounting Holes (Bottom View) 49 49 D8PR7TF 49 2.70 (68.5) Max. 2.36 (60.0) 1.99 (50.5) Max. 0.25 (6.4) 0.43 (11.0) 1.32 (33.5) Max. 0.03 (0.8) 0 0.18 (4.5) 49 0.08 (2.0) 1.85 (47.0) Max. 0.12 (3.0) 49 Two 0.18 (4.5) Dia. Holes or M4 Tapped Holes 2 1 4 6 49 8 Terminal Arrangement/ Internal Connections (Top View) 49 2.362 ± 0.007 (60.0 ± 0.2) Mounting Holes (Bottom View) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 103 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) D8PR6TE with D8PA5 Bracket Attached 49 2.07 (52.5) Max. 49 49 49 Two 0.18 (4.5) Dia. Holes or M4 Tapped Holes 1.99 (50.5) Max. 0.25 (6.4) 0.43 (11.0) 1.32 (33.5) Max. 0.03 (0.8) 0.08 (2.0) 0 4 Terminal Arrangement/ Internal Connections (Top View) 49 2.07 (52.5) Max. 49 1.99 (50.5) Max. 49 0.25 (6.4) 0.43 (11.0) Two 0.18 (4.5) Dia. Holes or M4 Tapped Holes 1.32 (33.5) Max 0.03 (0.8) 0.08 (2.0) 0 2 2.09 (53.0) Max. 49 1 4 6 1.574 ± 0.003 (40.0 ± 0.1) Mounting Holes (Bottom View) D8PA1 49 Two M4 or 0.18 (4.5) Dia. Holes 49 2.03 (51.5) Max. 49 49 1.574 ± 0.003 (40.0 ± 0.1) 1.574 ± 0.003 (40.0 ± 0.1) 49 0.20 (5.0) 2.19 (55.5) Max. 49 0.57 (14.5) 1.39 (35.2) Max. 49 49 49 8 Terminal Arrangement/ Internal Connections (Top View) 49 49 1.574 ± 0.003 (40.0 ± 0.1) Mounting Holes (Bottom View) D8PR7TE with D8PA5 Bracket Attached 49 49 6 2.09 (53.0) Max. 49 49 1 Note: Minimum spacing around relay = 0.20 inches (5 mm). 49 49 49 49 49 49 104 Control Products Catalog CA08102001E—September 2010 www.eaton.com Mounting Holes (Bottom View) 49.4 Control Relays and Timers General Purpose Plug-In Relays Approximate Dimensions in Inches (mm) 49 D8PA2 49 Two M3.5 Screws for Coil 0.31 (8.0) 49 Two M4 or 0.18 (4.5) Dia. Holes 49 2.03 (51.5) Max. Four M4 Screws for Contact 0.36 (9.2) 1.574 ± 0.003 (40.0 ± 0.1) 0.98 (25.0) 1.81 (46.0) Max. 2.19 (55.5) Max. 49 1.574 ± 0.003 (40.0 ± 0.1) 49 0.20 (5.0) 49 Mounting Holes (Bottom View) 49 49 49 49 D8PA5 PFP-M DIN Rail End Stop Two 0.18 (4.5) Dia. Holes 1.57 (40.0) M4 Spring Washer 0.94 0.70 (24.0) (17.8) Two M4 or 0.18 (4.5) Dia. Holes 0.39 (10.0) 1.81 (46.0) 0.45 (11.5) 1.574 ± 0.003 (40.0 ± 0.1) 1.97 (50.0) 49 0.07 1.39 (1.8) (35.3) 0.19 (4.8) 0.39 (10.0) 0.17 (4.4) 0.27 0.94 (7.0) (24.0) 0.39 (10.0) 0.05 (1.3) 49 1.47 (37.3) 49 49 49 Mounting Holes (Bottom View) 0.20 (5.0) 0.12 (3.0) 49 0.24 (6.2) 0.07 (1.8) M4 x 8 Pan Head Screw 1.02 (26.0) 49 1.18 (30.0) 0.20 (5.0) 0.78 (19.7) 49 49 1.20 (50.0) 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 105 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Contents D9 Series Relay Description 49 Page D1PR/D1PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2PR/D2PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3PR/D3PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5PR/D5PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D7PR/D7PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9 Series Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 49 49 49 49 49 D9 Series 49 Product Description Features The four-pole D9 Series is ideal for three-phase motor applications. Various contact configurations are available. ● 49 49 49 ● ● 49 ● 49 49 Ideal for three-phase motor control applications No contact chattering for momentary voltage drops up to 50% of rated voltage Push-to-Test button is a standard feature to check contact operation Mounting bracket is supplied with relay Catalog Number Selection D9PR 8B A Family Type D9PR Contact Configuration 8B = 4PST-NO 9B = 3PST-NO/SPST-NC 10B = DPST-NO/DPST-NC Standards and Certifications File # E1491 49 File # LR701520 49 49 49 49 49 49 49 49 49 49 49 106 Control Products Catalog CA08102001E—September 2010 www.eaton.com A B R1 T T1 Coil Voltage = 120 Vac = 240 Vac = 12 Vdc = 24 Vac = 24 Vdc 46 51 61 71 75 85 100 107 107 108 110 Control Relays and Timers General Purpose Plug-In Relays 49.4 Product Selection 49 D9 Series Catalog Number 49 Catalog Number 49 4PST-NO Power Relay DPST-NO/DPST-NC Power Relay Coil voltage 24 Vac D9PR8BT Coil voltage 24 Vac D9PR10BT 120 Vac D9PR8BA 120 Vac D9PR10BA 240 Vac D9PR8BB 24 Vac D9PR10BT1 24 Vdc D9PR8BT1 49 D9PR9BA 49 49 49 3PST-NO/SPST-NC Power Relay 120 Vac 49 Technical Data and Specifications 49 Coil Resistance Coil Voltage Ohms mA Coil Voltage Ohms mA 24 Vac — 75 12 Vdc 72 167 120 Vac — 21.6 24 Vdc 288 83 240 Vac — 10.8 110 Vdc 6050 18 49 49 49 49 D9PR Specifications NO Contacts Resistive Load (p.f. = 1) NC Contacts Resistive Load (p.f. = 1) 49 Rated load 220 Vac 25A 30 Vdc 25A 220 Vac 8A 30 Vdc 8A 49 Carry current 25A 8A Max. operating voltage 250 Vac/125 Vdc 250 Vac/125 Vdc 49 Description Max. switching current 25A 8A Max. switching capacity 5500 VA 750W 1760 VA 240 W Min. permissible load 100 mA at 24 Vdc 100 mA at 24 Vdc 49 49 49 Mechanical life (min.) 1,000,000 operations 1,000,000 operations Electrical life at all contact ratings (min.) 100,000 operations 100,000 operations Maximum hp ratings 1-1/2 hp (120 Vac) 3 hp (240/265/277 Vac) Three-phase 3 hp (240/265/277 Vac) 30,000 cycles Three-phase 5 hp (240/265/277 Vac) 30,000 cycles 1-1/2 hp (120 Vac) 3 hp (240/265/277 Vac) Three-phase 3 hp (240/265/277 Vac) 30,000 cycles Three-phase 5 hp (240/265/277 Vac) 30,000 cycles 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 107 49.4 49 49 49 Control Relays and Timers General Purpose Plug-In Relays Coil Data Coil Voltage Must Operate Must Release 24 Vdc/Vac, 12 Vdc, 110 Vdc 75% maximum 10% minimum 110% 120 Vac 75V 18V 132V 240 Vac 150V 36V 264V 49 49 Terminal Arrangements 49 14 13 14 13 14 13 49 24 23 24 23 24 23 49 34 33 34 33 34 33 49 44 43 42 41 42 41 A2 A1 A2 A1 A2 A1 49 D9PR8 49 49 49 D9PR9 D9PR10 Dimensions Approximate Dimensions in Inches (mm) D9PR 49 49 49 Screw Terminal Brackets Ten M3.5 1.36 (34.5) Max. 0.30 (7.6) 49 2.17 (55.2) Two M4 or 0.18 (4.5) Dia. 0.17 (4.3) 49 49 Maximum Voltage 1.70 (43.2) 49 2.52 (64.0) Max. 1.378 ± 0.004 (35.0 ± 0.1) 49 2.03 (51.5) Max. 49 0.08 (2.0) Mounting Holes (Bottom View) 49 49 49 49 49 49 49 49 108 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays 49.4 Approximate Dimensions in Inches (mm) 49 Mounting Bracket 1.37 (35.0) 49 Two M4 or 0.18 (4.5) Dia. Mounting Holes 49 Two M4 49 0.95 (24.0) 49 1.378 ± 0.004 (35.0 ± 1.0) 1.18 (30.0) 0.35 (9.0) 49 1.10 (28.0) 1.14 (29.0) 49 0.28 (7.0) 49 49 1.73 (44.0) 0.17 (4.4) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 109 49.4 49 Control Relays and Timers General Purpose Plug-In Relays Contents Accessories Description 49 D1PR/D1PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2PR/D2PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3PR/D3PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5PR/D5PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D7PR/D7PF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories MOD Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relay Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coil Bus Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Write-On Plastic Labels/ID Tags . . . . . . . . . . . . . . . . . . . Flange Mount Adapters . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 49 49 49 49 49 Accessories 49 Accessories Selection Guide The MOD Module System Eaton offers a variety of simple-to-install relay accessories that allow you to customize the features of a relay system to meet your exact needs. Eaton’s plug-in modules are a simple way to add functionality to your relay without the hassle of messy wiring and additional mounting of external electronics. They are available in a variety of configurations to meet the needs of almost any application. 49 49 49 49 49 49 System Diagrams Circuit Diagrams Diode Circuit The MOD Module System LED Circuit 49 49 49 49 49 A1 A2 A1 The diode module protects external drive circuitry from inductive voltages generated when removing coil voltages. The LED status lamp verifies that power is being supplied to the coil. Ideal for both AC and DC applications. Polarity sensitive for DC applications. RC Circuit Metal Oxide Varistor (MOV) Circuit 49 49 + + A2 49 49 49 A2 A1 Snubs back EMF of relay coil. 49 49 110 A2 A1 The MOV circuit protects by shunting potentially damaging electrical spikes away from the relay coil. Ideal for AC and DC applications. Control Products Catalog CA08102001E—September 2010 www.eaton.com Page 46 51 61 71 75 85 100 106 111 112 114 114 115 Control Relays and Timers General Purpose Plug-In Relays 49.4 MOD Modules Eaton’s relay accessories provide a complete solution for add-on modules and identification tags. 49 MOD Modules MOD-AD250 49 Module Size Description Nominal Voltage Catalog Number Mating Sockets A Protection diode 120 Vac MOD-AD250 D3PA6, D3PAL8, D3PA7, D3PAL11, D5PAL, D7PAB, D7PAD 49 49 49 MOD-RC_ R/C suppressor 6–24 Vac MOD-RC24 110–240 Vac MOD-RC240 49 49 49 MOD-ALG_ LED indicator 24 Vac MOD-ALG24 120/240 Vac MOD-ALG240 49 49 49 MOD-AMV_ MOV suppressor 24 Vac MOD-AMV24 120 Vac MOD-AMV120 240 Vac MOD-AMV240 49 49 49 49 MOD-BD250 B Protection diode 6–250 Vdc MOD-BD250 D1PAA, D2PAL, D2PAP, D2PA7, D7PAA 49 49 MOD-BLG_ LED indicator 24 Vac MOD-BLG24 120/240 Vac MOD-BLG240 49 49 49 MOD-BMV_ MOV suppressor 24 Vac MOD-BMV24 120 Vac MOD-BMV120 240 Vac MOD-BMV240 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 111 49.4 49 49 49 49 49 49 49 49 49 Control Relays and Timers General Purpose Plug-In Relays Relay Clips Eaton offers a variety of relay clips designed to improve the performance and functionality within an electrical panel. Metal Hold-Down Clips Metal hold-down clips, or spring clips, are ideal for use where high heat or humid conditions are a factor. These clips hold their shape and tension and are designed to withstand harsh environments. All clips are made of corrosionresistant stainless steel. Metal Hold-Down Clips Catalog Number Mating Sockets Mating Relays PMC-1781 PMC-1781 D1PAA D1PR, D1PF PQC-1782 PQC-1782 D2PAL, D2PAP, D2PA7 D2PR2, D2PF2, D2PR3, D2PF4 PQC-1342 PQC-1342 D2PA6, D7PAA, D7PA9 D2PR4, D2PF4 PQC-1332 PQC-1332 D3PA6, D3PA7 D3PR2, D3PF2, D3PR3, D3PF3 PQC-1351 PQC-1351 D3PAL8, D3PA2, D3PAL11, D3PA3, D5PAL, D5PA2, D5PA3L, D5PA3S D3PR2, D3PF2, D3PR3, D3PF4, D5PR, D5PF PQC-1783 PQC-1783 D7PAB D7PR1, D7PF1, D7PR2, D7PF3 PQC-1784 PQC-1784 D7PAD D7PR4, D7PF4 PYC- _ PYC-A1 D2PA4 D2PR5 PYC-B2 D7PA3, D7PA4 D7PR1, D7PR2, D7PR4 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 112 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays Plastic Ejector/ Hold-Down Clips These clips are great for applications where sockets are located in dense or tight areas. They allow for quick, safe and firm securing of relays in the sockets with the added benefit that the relay can be ejected with one finger. Plastic clips also aid in keeping operators’ fingers away from live circuits. The optional snap-in identification tag allows for custom marking of sockets when used in multi-socket applications. Plastic ID Clips Plastic ID clips allow for easy circuit identification in multirelay applications. They are designed for labeling and are not ideal for securing the relay in the socket. 49.4 49 PWC-D24 Plastic Ejector/Hold-Down Clips 49 Catalog Number Mating Sockets Mating Relays PWC-D24 D2PAL, D2PAP, D2PA7 D2PF2, D2PF4 49 49 49 49 49 49 49 Plastic ID Clips PQC-1349 Catalog Number Mating Sockets Mating Relays PQC-1349 D7PAA D7PF1, D7PF2 49 49 49 49 49 PMC-1783 PMC-1783 D7PAB D7PF1, D7PF2 49 49 49 PMC-1784 PMC-1784 D7PAD 49 D7PF4 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 113 49.4 49 49 49 49 49 49 Control Relays and Timers General Purpose Plug-In Relays Coil Bus Jumpers Eaton’s coil bus jumpers allow inputs to be bridged to adjacent sockets without additional wiring, making multi-relay connections quick and easy. The easy-to-install design requires no tools and can be complete in a matter of seconds. System Diagrams Coil Bus Jumpers Coil Bus Jumpers Catalog Number Mating Sockets D2PJ1 D2PJ1 D2PAL, D2PAP D3PJ1 D3PJ1 D3PA6, D3PA7, D5PAL 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Write-On Plastic Labels/ID Tags These convenient plastic labels snap easily onto the relay socket for clear identification in multi-relay panels. The hinged design makes wiring simple and allows for angular adjustment of the tag to improve readability in the panel. Marking with a standard permanent marker creates a smudge-free surface. Write-On Plastic Labels/ID Tags Catalog Number Mating Sockets PWF-D2P PWF-D2P D2PAL, D2PAP PWF-D3D5 PWF-D3D5 D3PAL8, D3PAL11, D5PAL 49 49 49 Note Jumpers in photo are colored green to improve visibility, actual jumpers are black. 49 49 49 49 49 49 114 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays Flange Mount Adapters Eaton’s relay flange mount adapters create a modular approach to flexible mounting options. Each lowcost adapter allows for panel mounting of a standard control relay and can eliminate the need for a socket. PFC-D11 Unit with Flange Mount Adapter PFC-D2D72 49.4 Flange Mount Adapters 49 Catalog Number Mating Relay 49 PFC-D11 D1PF1, D1PR1 49 49 49 PFC-D2D72 49 D2P, D7PF2, D7PR2 49 49 49 PFC-D73 PFC-D73 D7PF3, D7PR3 49 49 49 PFC-D74 PFC-D74 D7PF4, D7PR4 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 115 49.5 49 Control Relays and Timers General Purpose Relays—Type AA Contents 9575H Series 3000 Relay Description 49 9575H Series 3000—Type AA, AC and DC Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 49 49 49 49 49 9575H Series 3000—Type AA, AC and DC 49 Product Description Application Description Standards and Certifications Type AA panel-mounted relays are rated (each pole) 40A up to 300 Vac, 50/60 Hz; 5A at 480/600 Vac, 50/60 Hz and 40A at 28 Vdc. 9575H Series 3000 relays are ideal for applications when controlling smaller loads, such as single-phase motors. ● 49 49 ● ● UL listed, E1491 CSA 41729 CE: EN60947-4-1, EN60947-5-1 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 116 Control Products Catalog CA08102001E—September 2010 www.eaton.com Page 117 117 118 119 49.5 Control Relays and Timers General Purpose Relays—Type AA Product Selection 49 When Ordering, Specify Catalog number and magnet coil code letter. Example: for DPDT relay with auxiliary switch and a 120V 50/60 Hz coil, order Catalog Number 9575H3A010. 49 Coil Voltage Selection Coil Voltage Hz Suffix Code 49 120 50/60 A 49 240 50/60 B 480/440 60/50 C 600/550 60/50 D 208 50/60 E 277 50/60 H 6 50/60 J 12 50/60 K 24 50/60 L 48 50/60 M 49 — P 49 220 — Q 6 — R 12 — S 24 — T 48 — W Volts AC 9575H Series 3000 Relay Type AA Relays Relay Style Catalog Number Relay (DPDT) 9575H3_000 Relay with auxiliary switch 9575H3_010 Relay with blowout magnets 9575H3_100 Relay with auxiliary switch and blowout magnets 9575H3_110 49 49 49 49 Volts DC 110 49 49 49 49 49 Accessories 49 Enclosure Description Catalog Number 49 NEMA 1 Enclosure 9575H2449 49 Notes There are no “repair parts” available for these relays. Underscore indicates missing code suffix for magnet coil—see Selection table above. Only 9575H3 relays without an auxiliary switch should be mounted in the 9575H2449 enclosure. 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 117 49.5 49 49 49 49 49 49 49 49 Control Relays and Timers General Purpose Relays—Type AA Technical Data and Specifications Relay Specifications Coil ● Pull-in voltage: 80% DC coils, 85% AC coils of nominal voltage or less at 25ºC ● Dropout voltage: 10% of nominal voltage or more at 25ºC ● Coil resistance: ±10% measured at 25ºC ● Max. DC coil dissipation capability: 4 watts DC continuous at 25ºC 49 49 49 49 49 49 49 49 Contacts ● Contact combination: DPDT ● Contact rating each pole (main contacts): Each pole rated 40 amps up to 300 Vac, 50/60 Hz, 5 amps at 480/600 Vac 50/60 Hz, 0.75 PF load. 1-1/2 hp motor load (each pole) at 120–600 Vac, 50/60 Hz. 2 hp motor load at 200–600 Vac, 50/60 Hz only when using both poles to switch both sides of load, 40 amps at 28 Vdc resistive load each pole. NEMA A 600 pilot duty 50/60 Hz ● Additional contact ratings for relays with blowout magnets: 10A at 110 Vdc resistive, 4A at 225 Vdc resistive, 2A at 325 Vdc resistive. For inductive loads, contacts must be derated accordingly. ● Contact material: Silver cadmium oxide, gold flashed. 5/16 in (7.9 mm) diameter standard 49 Dielectric Withstanding Voltage ● Between open contacts: 1500 Vrms ● All other mutually insulated conductive elements: 2200 Vrms Miscellaneous ● Coil terminals: 6–32 screws ● Contact terminals: 8-–32 screws ● Main base material: Molded phenolic, UL recognized (QMFZ2) ● Weight (DPDT Relay): 11 oz (311 grams) approximately ● Weight (DPDT Relay with auxiliary switch) 14.5 oz (411 grams) approximately Auxiliary Switch Specifications ● Contact combination: SPDT ● Contact rating: Auxiliary switch rated 10 amps at 125 or 250 Vac, resistive load; 1/4 hp at 125 or 250 Vac, motor load; 0.4 amps at 125 Vdc or 0.20 amps at 250 Vdc, resistive load; 3 amps at 125 Vac lamp load. All AC ratings are 50/60 Hz ● Dielectric withstanding voltage: 500 Vac rms between open contacts, 1500 Vac rms between all other mutually insulated conductive elements ● Terminals: 4–40 round head screws for auxiliary contacts standard Average Operating Times (Milliseconds) 49 Operation DPDT Relay DPDT Relay with Auxiliary Switch Pickup 40 50 49 Dropout 35 35 49 Temperature Ranges 49 49 Temperature AC DC Operating range –30º to 55ºC –30º to 55ºC Non-operating range –30º to 100ºC –30º to 100˚C 49 49 49 49 49 49 49 49 118 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers General Purpose Plug-In Relays—Type AA 49.5 Dimensions 49 Approximate Dimensions in Inches (mm) 9575H3 DPDT Relay 49 9575H2449 3.31" (84.2) Mounting Holes 0.187 (4.75) Dia. (2 Places) 49 1.88" (47.6) 8-32 Machine Screw on Contact Terminals (6 Places) 49 0.218" (5.5) Dia. 0.56" (4.3) 0.230" (5.8) Square Hole 49 2.25 (58.7) Max. 49 3.55" (90.1) 1.87 (47.5) 0.38 (9.5) 2.50 (63.5) 1.62 (41.1) 49 0.159" (4) Dia. 10-32 Tap Typ. 4 Places 49 4.50" (114.3) 3.12 (79.2) Max. 6-32 Machine Screw on Coil Terminals (2 Places) 49 5.63" (142.9) 0.136" (3.4) Dia. 8-32 Tap Typ. 2 Places 0.50" (2.7) 49 49 2.00" (50.8) 9575H3 DPDT Relay with Auxiliary SPDT Switch 0.218" (5.5) Dia. Typ. 2 Places Mounting Holes 0.187 (4.75) Dia. (2 Places) 3.00" (76.2) 49 0.36" (9.1) Typ. 2 Places 49 49 8-32 Machine Screw on Contact Terminals (6 Places) 49 2.25 (58.7) Max. 49 0.20" (5.1) 49 1.87 (47.5) 2.50 (63.5) 0.38 (9.5) 49 1.62 (41.1) 3.12 (79.2) Max. 49 6-32 Machine Screw on Coil Terminals (2 Places) 49 49 NC 10A 1/4HP 125 OR 250VAC .4A @ 125V DC, .2A @ 250V DC 3A 125VAC "LAMP" 278 VA 125/250 VAC P.D. NO COM 49 49 Mounting Holes (2) AUX. SWITCH MARKING SURFACE 49 Insulators (2 Sides) 49 49 4.44 (112.7) Max. Screw Terminals (4-40) RHMS with External Tooth Lockwashers (3 Places) 49 49 RELAY TOP VIEW 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 119 49.6 49 Control Relays and Timers Solid-State Relays Contents Solid-State Relays Description 49 Page Solid-State Relays D93 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 D96 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 D99 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 49 49 49 49 49 49 49 49 49 49 49 Product Overview Catalog Number Selection Solid-State Relays—D93, D96 and D99 Series 49 D93 3 25 A M D 2 49 49 Description D93 = Hockey puck D96 = Compact D99 = DIN rail 49 49 Input Voltage 1 = 90–280 Vac 2 = 3–32 Vdc 3 = 3.5–32 Vdc 4 = 4–15 Vdc 5 = 20–50 Vdc Output Voltage 1 = 2–60 Vdc 2 = 24–280 Vac 3 = 3–200 Vdc 4 = 48–480 Vac 6 = 48–600 Vac 49 49 Turn On Type Z = Zero cross R = Random D = DC switch 49 Current Output current in amps 49 49 Output Type C = SCR T = Triac M = MOSFET Contact Configuration A = SPST-NO B = SPST-NC C = DPST-NO D = DPST-NC 49 49 49 49 49 49 49 120 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers Solid-State Relays 49.6 Contents D93 Series—Solid-State Relays Description Page 49 49 D93 Series Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D96 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D99 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 123 127 128 133 49 49 49 49 49 49 49 49 49 D93 Series Product Description Application Description Features and Benefits Eaton’s D93 series of solidstate relays is a line of heavyduty industrial relays in the common “hockey puck” package. The removable, finger-safe cover and optional accessories make the D93 safe and easy to install in a variety of applications. A solid-state relay (SSR) can perform many applications that an electromechanical relay can perform. The SSR differs in that it has no moving mechanical parts within it and has some distinct advantages over an electromechanical relay. ● Models are available in a variety of input voltages and switch types up to 75A. When used correctly in the intended application, the SSR provides a high degree of reliability, a long service life, significantly reduced electromagnetic interference, fast response and high vibration resistance. ● ● ● All solid-state circuitry with no moving parts to wear Compact, panel mounting for flexible installation Isolated input and output terminals to protect the system from electrical noise Internal snubber circuitry to protect the SSR from transients Standards and Certifications ● ● ● ● UL/cUL listed—UL 508 CSA certified CE marked RoHS compliant 49 49 49 49 49 49 49 49 49 Applications for the SSR typically include equipment that requires high cycling rates, low acoustical or electrical noise, or high vibration resistance. Some examples are medical equipment, heating/cooling equipment, lighting control and pumps/compressors, among others. 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 121 49.6 49 49 Control Relays and Timers Solid-State Relays Product Selection D93210ACZ1 D93 Series Input Voltage Output Voltage Contact Configuration Switching Type Rated Current Load (Amps) Catalog Number 90–280 Vac 24–280 Vac SPST-NO Zero cross 10 D93210ACZ1 3–32 Vdc 24–280 Vac SPST-NO Zero cross 10 D93210ACZ2 3–32 Vdc 24–280 Vac SPST-NO Triac 10 D93210ATZ2 90–280 Vac 24–280 Vac SPST-NO Zero cross 25 D93225ACZ1 3–32 Vdc 24–280 Vac SPST-NO Zero cross 25 D93225ACZ2 3–32 Vdc 24–280 Vac SPST-NO Triac 25 D93225ATZ2 49 90–280 Vac 24–280 Vac SPST-NO Zero cross 40 D93240ACZ1 3–32 Vdc 24–280 Vac SPST-NO Zero cross 40 D93240ACZ2 49 3–32 Vdc 24–280 Vac SPST-NO Triac 40 D93240ATZ2 90–280 Vac 24–280 Vac SPST-NO Zero cross 50 D93250ACZ1 3–32 Vdc 24–280 Vac SPST-NO Zero cross 50 D93250ACZ2 49 90–280 Vac 24–280 Vac SPST-NO Zero cross 75 D93275ACZ1 3–32 Vdc 24–280 Vac SPST-NO Zero cross 75 D93275ACZ2 49 3–32 Vdc 3–200 Vdc SPST-NO MOSFET 12 D93312AMD2 3–32 Vdc 3–200 Vdc SPST-NO MOSFET 25 D93325AMD2 49 3–32 Vdc 3–200 Vdc SPST-NO MOSFET 40 D93340AMD2 49 49 49 49 49 49 49 49 Accessories D93HS1 49 49 49 D93 Series—Heat Sink Eaton’s D93HS1 heat sink is specifically designed to be used with D93 solid-state relays. It is pre-drilled and tapped, and matches the heat dissipation requirements for relays up to 50A. D93TP1 Heat Sink Accessory 49 49 Description Catalog Number Heat sink D93HS1 Note: Always ensure that all details of the application are considered when determining heat dissipation requirements, including ambient temperature. The D93 relays must be firmly mounted to the heat sink using a suitable thermally conductive grease or thermal transfer pad. 49 49 49 49 49 49 49 49 49 49 122 Control Products Catalog CA08102001E—September 2010 www.eaton.com D93 Series—Thermal Transfer Pad The D93TP1 is a selfadhesive transfer pad designed for use with Eaton’s D93 solid-state relays. When used properly, it will adequately conduct the heat to a heat sink without the use of grease. Control Relays and Timers Solid-State Relays 49.6 Technical Data and Specifications 49 49 D93 Series Description Units D93210ACZ1 D93210ACZ2 D93210ATZ2 D93225ACZ1 D93225ACZ2 D93225ATZ2 49 49 Output Characteristics Contact configuration SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO Switching device SCR SCR Triac SCR SCR Triac Current rating A Switching type Maximum rate of rise off state voltage (DV/DT) V/us 10 10 10 25 25 25 Zero cross Zero cross Zero cross Zero cross Zero cross Zero cross 200 250 700 500 500 250 Incandescent lamp ampere rating (rms) A 8 16 16 16 16 16 Motor load rating (rms) A 4.5 8 8 8 8 8 Min. load current to maintain on mA 50 120 250 120 120 120 Non-repetitive surge current (1 cycle) A 83 250 1000 250 250 250 Max. rms overload current (1 second) A 24 80 50 40 40 80 Max. off state leakage current (rms) mA 8 10 10 8 10 10 Peak blocking voltage Vpk 600 300 — 600 600 — 49 49 49 49 49 49 49 Typical on state voltage drop (rms) Vac 1.6 1.6 1.35 1.6 1.6 1.6 Max. on state voltage drop (rms) Vac 1.6 1.6 1.6 1.6 1.6 1.6 72 300 1700 312 250 300 49 10 AC 10 AC 1 DC 1 DC 49 Max. I2t for fusing (A2) Input Characteristics Must release voltage V 10 AC 1 DC Typical input impedance ohms 13k Current regulator 16–25k 13k Current regulator 1.5k Nominal input current at 5 Vdc or 240 Vac mA 20 2 12 20 16 2 NA Yes NA NA Yes Yes Reverse polarity protection 49 49 Performance Characteristics 49 Operating time (response time) ON ms 8.3 8.3 8.3 8.3 8.3 8.3 OFF ms 8.3 8.3 8.3 8.3 8.3 8.3 Rated insulation voltage—input to input Vac 4000 4000 4000 4000 4000 4000 Dielectric strength—terminal to chassis Vac 4000 4000 4000 4000 4000 4000 UR, CSA, CE UR, CSA, CE UR, CSA, CE UR, CSA, CE UR, CSA, CE UR, CSA, CE 49 49 49 Environment Product certifications 49 Ambient air temperature Storage ˚C –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 Operating ˚C –40 to 80 –40 to 80 –40 to 80 –40 to 80 –40 to 80 –40 to 80 IP20 IP20 IP20 IP20 IP20 IP20 49 49 Degree of protection 49 Miscellaneous Characteristics Thermal resistance (junction to case) ˚C/W 3.5 3.5 1.45 1.02 1.02 1.45 Weight g (oz) 100 (3.5) 100 (3.5) 100 (3.5) 100 (3.5) 100 (3.5) 100 (3.5) LED—input Green Green Green Green Green Green Input terminals M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 Output terminals M4 M4 M4 M4 M4 M4 1.0 1.0 1.0 1.0 1.0 1.0 Terminal torque (max.) Nm 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 123 49.6 49 49 Control Relays and Timers Solid-State Relays D93 Series (continued) Description Units D93240ACZ1 D93240ACZ2 D93240ATZ2 D93250ACZ1 D93250ACZ2 Output Characteristics Contact configuration SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO 49 Switching device SCR SCR Triac SCR SCR 49 50 Switching type 49 Current rating A Maximum rate of rise off state voltage (DV/DT) V/us 40 40 40 50 Zero cross Zero cross Zero cross Zero cross Zero cross 500 500 250 500 500 Incandescent lamp ampere rating (rms) A 30 30 20 39 39 49 Motor load rating (rms) A 14 14 14 14 14 49 Min. load current to maintain on mA 250 250 50 250 250 Non-repetitive surge current (1 cycle) A 625 625 250 520 520 49 Max. rms overload current (1 second) A 80 80 80 100 100 Max. off state leakage current (rms) mA 10 10 10 10 8 49 Peak blocking voltage Vpk 600 600 600 600 600 Typical on state voltage drop (rms) Vac 1.6 1.6 1.6 1.1 1.8 49 Max. on state voltage drop (rms) Vac 1.6 1.6 1.6 1.8 1.8 1250 1250 438 1250 1250 49 Max. I2t for fusing (A2) Input Characteristics 49 Must release voltage V 10 AC 1 DC 1 DC 10 AC 1 DC Typical input impedance ohms 13k ACL 1.5k 13k Current regulator 49 Nominal input current at 5 Vdc or 240 Vac mA 20 16 2 20 16 N/A Yes Yes NA Yes Reverse polarity protection 49 49 49 49 Performance Characteristics Operating time (response time) ON ms 8.3 8.3 8.3 8.3 8.3 OFF ms 8.3 8.3 8.3 8.3 8.3 Rated insulation voltage—input to input Vac 4000 4000 4000 4000 4000 Dielectric strength—terminal to chassis Vac 4000 4000 4000 4000 4000 UR, CSA, CE UR, CSA, CE UR, CSA, CE UR, CSA, CE UR, CSA, CE Environment 49 49 49 49 49 Product certifications Ambient air temperature Storage ˚C –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 Operating ˚C –40 to 80 –40 to 80 –40 to 80 –40 to 80 –40 to 80 IP20 IP20 IP20 IP20 IP20 Degree of protection Miscellaneous Characteristics Thermal resistance (junction to case) ˚C/W 0.9 0.9 0.95 0.63 0.63 Weight g (oz) 100 100 100 135 (4.8) 135 (4.8) Green 49 LED—input Green Green Green Green Input terminals M3.5 M3.5 M3.5 M3.5 M3.5 49 Output terminals M6 M6 M6 M6 M6 1.0 1.0 1.0 1.0 1.0 Terminal torque (max.) Nm 49 49 49 49 49 49 124 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.6 Control Relays and Timers Solid-State Relays D93 Series (continued) Description Units D93275ACZ1 D93275ACZ2 D93312AMD2 D93325AMD2 D93340AMD2 SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SCR SCR MOSFET MOSFET MOSFET 40 40 12 25 40 Zero cross Zero cross DC switching DC switching DC switching 49 49 Output Characteristics Contact configuration Switching device Current rating A Switching type Maximum rate of rise off state voltage (DV/DT) V/us 500 500 NA NA NA Incandescent lamp ampere rating (rms) A 39 39 NA NA NA Motor load rating (rms) A 25 25 NA NA NA Min. load current to maintain on mA 250 250 20 20 20 Non-repetitive surge current (1 cycle) A 1150 1150 27 50 90 Max. rms overload current (1 second) A 150 150 NA NA NA Max. off state leakage current (rms) mA 10 10 8 8 8 Peak blocking voltage Vpk 600 600 — — — Typical on state voltage drop (rms) Vac 1.8 1.8 1.6 1.6 1.6 Max. on state voltage drop (rms) Vac 1.8 1.8 2.83 2.83 2.83 5000 5000 NA NA NA Max. I2t for fusing (A2) 49 49 49 49 49 49 49 49 49 Input Characteristics Must release voltage V 10 AC 1 DC 1 DC 1 DC 1 DC Typical input impedance ohms 13k Current regulator 1k 1k 1k Nominal input current at 5 Vdc or 240 Vac mA Reverse polarity protection 20 16 10 10 10 NA Yes No No No 49 49 49 Performance Characteristics Operating time (response time) 49 ON ms 8.3 8.3 300 μs 600 μs 600 μs OFF ms 8.3 8.3 1 2.6 2.6 Rated insulation voltage—input to input Vac 4000 4000 4000 4000 4000 Dielectric strength—terminal to chassis Vac 4000 4000 2500 2500 2500 49 UR, CSA, CE UR, CSA, CE UR, CSA, CE UR, CSA, CE UR, CSA, CE 49 49 49 Environment Product certifications Ambient air temperature Storage ˚C –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 Operating ˚C –40 to 80 –40 to 80 –40 to 80 –40 to 80 –40 to 80 IP20 IP20 IP20 IP20 IP20 Degree of protection 49 49 Miscellaneous Characteristics Thermal resistance (junction to case) ˚C/W 0.6 0.63 1.06 1.06 0.63 Weight g (oz) 200 135 (4.8) 110 (3.9) 110 (3.9) 135 (4.8) LED—input Green Green Green Green Green Input terminals M3.5 M3.5 M3.5 M3.5 M3.5 M6 M6 M4 M4 M6 1.0 1.0 1.0 1.0 1.0 Output terminals Terminal torque (max.) Nm 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 125 49.6 Temperature Derating Curves 10 Amp Styles 49 49 49 90 6" x 6" x 1/8" aluminum plate 14 Load Current (amps rms) 49 40 and 50 Amp Styles 16 49 49 Solid-State Relays 12 Heat sink with 1°C/W thermal resistance 10 8 6 4 Free air mounting 0.14°C/W (50A) 50 5" x 6" x 1/8" aluminum plate 40 30 20 0 0 20° 49 70 10 2 49 Mounted on heat sink with 1°C/W thermal resistance 80 Load Current (amps rms) 49 Control Relays and Timers 40° 60° 80° 20° 100° 40° 60° 80° 100° Max. Ambient Temperature (°C) Max. Ambient Temperature (°C) 49 25 Amp Styles 40 49 49 49 35 Load Current (amps rms) 49 75 Mounted on heat sink with 1°C/W thermal resistance (sink to ambient) 90 30 25 20 15 10 5" x 6" x 1/8" aluminum plate 1.5°C/W 60 5" x 6" x 1/8" aluminum plate 45 100 0.14°C/W 40 105 30 20 110 10 5 0 49 20° 40° 60° 80° 100° Max. Ambient Temperature (°C) 49 0° 10° 20° 30° 40° 50° 60° 70° 80° Max. Ambient Temperature (°C) 49 49 49 49 49 49 49 49 49 49 49 126 Control Products Catalog CA08102001E—September 2010 95 www.eaton.com Max. Allowable Temperature 49 49 75 Amp Styles Load Current (amps rms) 49 Control Relays and Timers Solid-State Relays 49.6 Dimensions Approximate Dimensions in Inches (mm) 49 D93 Series 49 2.28 (57.9) 49 Screw Terminals 0.66 (16.8) 49 0.18 (4.4) 0.6 (15.1) 49 1.74 (44.1) 49 49 1.87 (47.5) 1.4 (35.9) 49 49 49 2.28 (57.9) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 127 49.6 49 Control Relays and Timers Solid-State Relays Contents D96 Series—Solid-State Relays Description 49 Page D93 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 D96 Series Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Technical Data and Specifications . . . . . . . . . . . . . . . . . 130 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 D99 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 49 49 49 49 49 49 49 49 49 D96 Series 49 Product Description Application Description Features and Benefits Eaton’s D96 series of solid-state relays is a technologically advanced set of electronic relays for tough applications and harsh environments. The compact 17.5 mm wide package with an integrated heat sink provides easy mounting in tight spaces. A solid-state relay (SSR) can perform many applications that an electromechanical relay can perform. The SSR differs in that it has no moving mechanical parts within it and has some distinct advantages over an electromechanical relay. ● 49 49 49 49 49 49 49 49 When used correctly in the intended application, the SSR provides a high degree of reliability, a long service life, significantly reduced electromagnetic interference, fast response and high vibration resistance. ● ● ● ● All solid-state circuitry has no moving parts to wear Integral heat sink eliminates the need for added accessories and installation Flexible mounting allows DIN rail or panel mounting without additional hardware or tools Isolated input and output terminals protect the system from electrical noise Internal snubber circuitry protects the SSR from transients Applications for the SSR typically include equipment that requires high cycling rates, low acoustical or electrical noise, or high vibration resistance. Some examples are medical equipment, heating/cooling equipment, lighting control and pumps/compressors, among others. 49 49 49 49 49 49 49 49 49 49 128 Control Products Catalog CA08102001E—September 2010 www.eaton.com Standards and Certifications ● ● ● ● UL/cUL listed—UL 508 CSA certified CE marked RoHS compliant Control Relays and Timers Solid-State Relays 49.6 Product Selection D96115ACZ3 49 D96 Series Input Voltage Output Voltage Contact Configuration 3.5–32 Vdc 3–50 Vdc SPST-NO 49 Switching Type Rated Current Load (Amps) Catalog Number DC switch 15 D96115ACZ3 3.5–32 Vdc 3–150 Vac SPST-NO DC switch 8 D96208ACZ3 90–280 Vac 24–280 Vac SPST-NO Random 10 D96210ACR1 3–32 Vdc 24–280 Vac SPST-NO Random 10 D96210ACR2 90–280 Vac 24–280 Vac SPST-NO Zero cross 10 D96210ACZ1 3–32 Vdc 24–280 Vac SPST-NO Zero cross 10 D96210ACZ2 3–32 Vdc 24–280 Vac SPST-NC Random 10 D96210BCR2 90–280 Vac 48–480 Vac SPST-NO Random 10 D96410ACR1 3–32 Vdc 48–480 Vac SPST-NO Random 10 D96410ACR2 90–280 Vac 48–480 Vac SPST-NO Zero cross 10 D96410ACZ1 3–32 Vdc 48–480 Vac SPST-NO Zero cross 10 D96410ACZ2 90–280 Vac 48–600 Vac SPST-NO Random 10 D96610ACR1 90–280 Vac 48–600 Vac SPST-NO Zero cross 10 D96610ACZ1 3–32 Vdc 48–600 Vac SPST-NO Zero cross 10 D96610ACZ2 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 129 49.6 49 49 Control Relays and Timers Solid-State Relays Technical Data and Specifications D96 Series 49 Description 49 Contact configuration SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NC Switching device SCR SCR SCR SCR MOSFET MOSFET SCR 10 49 Units D96210ACZ1 D96210ACZ2 D96210ACR1 D96210ACR2 D96115ACZ3 D96208ACZ3 D96210BCR2 Output Characteristics Current rating A 10 10 10 10 15 8 Zero cross Zero cross Random turn on Random turn on DC switching DC switching Random turn on 49 Switching type Maximum zero turn-on voltage (Vpk) V 35 35 35 35 NA NA 35 49 Maximum rate of rise off state voltage (DV/DT) V/us 500 500 500 500 NA NA 500 Incandescent lamp ampere rating (rms) A 8 8 8 8 NA NA 8 49 Motor load rating (rms) A 4.5 4.5 4.5 4.5 NA NA 4.5 Min. load current to maintain on mA 50 50 50 50 20 20 50 Non-repetitive surge current (1 cycle) A 500 500 500 500 50 35 500 Max. rms overload current (1 second) A 24 24 24 24 24 17 24 49 49 49 49 49 Max. off state leakage current (rms) mA 10 10 10 10 10 10 10 Typical on state voltage drop (rms) V 1.25 AC 1.25 AC 1.25 AC 1.25 AC 1.25 DC 1.25 DC 1.25 AC Max. on state voltage drop (rms) V 1.6 AC 1.6 AC 1.6 AC 1.6 AC 1.6 DC 1.6 DC 1.6 AC 1250 1250 1250 1250 NA NA 1250 10 AC 1 DC 1 DC 1 DC 1 DC ACL Current regulator Current regulator ACL Max. I2t for fusing (A2) Input Characteristics Must release voltage V 10 AC 1 DC 49 Typical input impedance ohms 16–25k Current regulator 16–25k Nominal input current at 5 Vdc or 240 Vac mA 49 Reverse polarity protection 49 49 49 49 49 49 49 12 16 12 16 12 12 12 NA Yes NA Yes Yes Yes Yes Performance Characteristics Operating time (response time) ON ms 40 8.3 8.3 8.3 5 5 8.3 OFF ms 80 8.3 8.3 8.3 5 5 8.3 Rated insulation voltage—input to input Vac 2500 2500 4000 4000 2500 2500 4000 Dielectric strength—terminal to chassis Vac 2500 2500 2500 2500 2500 2500 2500 UL, CSA, CE UL, CSA, CE UL, CSA, CE UL, CSA, CE UL, CSA, CE UL, CSA, CE UL, CSA, CE Environment Product certifications Ambient air temperature Storage ˚C –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 Operating ˚C –30 to 80 –30 to 80 –30 to 80 –30 to 80 –30 to 80 –30 to 80 –30 to 80 IP20 IP20 IP20 IP20 IP20 IP20 IP20 Degree of protection Miscellaneous Characteristics 49 49 Thermal resistance (junction to case) ˚C/W 0.66 0.66 0.66 0.66 0.66 0.66 0.66 Integral heat sink ˚C/W 4.0 4.0 4.0 4.0 4.0 4.0 4.0 Weight g (oz) 127 (4.1) 127 (4.1) 127 (4.1) 127 (4.1) 127 (4.1) 127 (4.1) 127 (4.1) Green Green Green Green Green Green Green 49 LED—input Terminal wire capacity AWG (mm2) 14 (2.1) 14 (2.1) 14 (2.1) 14 (2.1) 14 (2.1) 14 (2.1) 14 (2.1) 49 Terminal torque (max.) in-lb (Nm) 7.1 (0.8) 7.1 (0.8) 7.1 (0.8) 7.1 (0.8) 7.1 (0.8) 7.1 (0.8) 7.1 (0.8) 49 49 49 49 130 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.6 Control Relays and Timers Solid-State Relays Temperature Derating Curves 49 15 Amp Style 35 24 49 30 18 49 15 49 12 49 Current (amps DC) Load Current (amps rms) 8 Amp Style 25 20 15 9 10 8 6 5 3 1.5 0 0° 10° 20° 30° 40° 50° 60° 70° 85° 80° 90° Max. Ambient Temperature (°C) 49 49 49 0 0° 10° 20° 30° 40° 50° 60° 70° 80° 90° 49 Ambient Temperature (°C) 49 49 Load Current (amps rms) 10 Amp Style 14 49 12 49 10 49 8 49 6 49 4 49 1.8 2 49 0 0° 10° 20° 30° 40° 50° 60° 70° 80° 90° 49 Max. Ambient Temperature (°C) 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 131 49.6 49 Dimensions 49 D96 Series 49 0.69 (17.6) 49 0.20 (5.0) Control Relays and Timers Solid-State Relays Approximate Dimensions in Inches (mm) 0.20 (5.0) 0.07 (1.7) 49 49 0.56 (14.2) 49 3.54 (90.0) 1.78 (45.3) 49 1.40 (35.6) 3.64 (92.4) 2.63 (66.8) 49 1.39 (35.2) 49 49 49 0.27 (6.9) 49 0.63 (16.0) 1.36 (34.6) 0.13 (3.4) 2.56 Max. (65.0) 49 0.24 (6.0) 49 49 0.62 (15.8) 0.55 (14.9) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 132 Control Products Catalog CA08102001E—September 2010 www.eaton.com 0.56 (14.3) Control Relays and Timers Solid-State Relays 49.6 Contents D99 Series—Solid-State Relays Description Page D93 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 D96 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 D99 Series Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Technical Data and Specifications . . . . . . . . . . . . . . . . . 135 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 49 49 49 49 49 49 49 49 49 49 49 D99 Series Product Description Application Description Features and Benefits Eaton’s D99 series of solidstate relays is a line of heavy-duty industrial relays with an integrated heat sink. The attached metal hardware can be used for DIN rail or panel mounting. A solid-state relay (SSR) can perform many applications that an electromechanical relay can perform. The SSR differs in that it has no moving mechanical parts within it and has some distinct advantages over an electromechanical relay. ● Models are available in a variety of input voltages in 10A, 25A and 40A sizes. When used correctly in the intended application, the SSR provides a high degree of reliability, a long service life, significantly reduced electromagnetic interference, fast response and high vibration resistance. ● ● ● ● All solid-state circuitry has no moving parts to wear Integral heat sink eliminates the need for added accessories and installation Flexible mounting allows DIN rail or panel mounting without additional hardware or tools Isolated input and output terminals protect the system from electrical noise Internal snubber circuitry protects the SSR from transients Standards and Certifications ● ● ● ● UL/cUL listed—UL 508 CSA certified CE marked RoHS compliant 49 49 49 49 49 49 49 49 49 Applications for the SSR typically include equipment that requires high cycling rates, low acoustical or electrical noise, or high vibration resistance. Some examples are medical equipment, heating/cooling equipment, lighting control and pumps/compressors, among others. 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 133 49.6 49 49 Control Relays and Timers Solid-State Relays Product Selection D99210ACZ1 D99 Series Input Voltage Output Voltage Contact Configuration Switching Type Rated Current Load (Amps) Catalog Number 90–280 Vac 24–280 Vac SPST-NO Zero cross 10 D99210ACZ1 3–32 Vdc 24–280 Vac SPST-NO Zero cross 10 D99210ACZ2 90–280 Vac 24–280 Vac SPST-NO Zero cross 25 D99225ACZ1 3–32 Vdc 24–280 Vac SPST-NO Zero cross 25 D99225ACZ2 90–280 Vac 24–280 Vac SPST-NO Zero cross 40 D99240ACZ1 3–32 Vdc 24–280 Vac SPST-NO Zero cross 40 D99240ACZ2 49 90–280 Vac 48–600 Vac SPST-NO Zero cross 10 D99610ACZ1 3–32 Vdc 48–600 Vac SPST-NO Zero cross 10 D99610ACZ2 49 90–280 Vac 48–600 Vac SPST-NO Zero cross 25 D99625ACZ1 3–32 Vdc 48–600 Vac SPST-NO Zero cross 25 D99625ACZ2 90–280 Vac 48–600 Vac SPST-NO Zero cross 40 D99640ACZ1 3–32 Vdc 48–600 Vac SPST-NO Zero cross 40 D99640ACZ2 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 134 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers Solid-State Relays 49.6 Technical Data and Specifications 49 49 D99 Series Description Units D99210ACZ1 D99210ACZ2 D99225ACZ1 D99225ACZ2 D99240ACZ1 D99240ACZ2 49 49 Output Characteristics Contact configuration SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO Switching device SCR SCR SCR SCR SCR SCR Current rating A Switching type Maximum zero turn-on voltage (Vpk) V 10 10 25 25 40 40 Zero cross Zero cross Zero cross Zero cross Zero cross Zero cross 35 35 35 35 35 35 Maximum rate of rise off state voltage (DV/DT) V/us 500 200 500 500 500 500 Incandescent lamp ampere rating (rms) A 8 8 16 16 20 20 Motor load rating (rms) A 4.5 4.5 8 8 14 14 Min. load current to maintain on mA 50 50 120 120 250 250 Non-repetitive surge current (1 cycle) A 83 83 800 800 800 800 49 49 49 49 49 Max. rms overload current (1 second) A 24 24 40 40 100 100 Max. off state leakage current (rms) mA 10 10 10 10 10 10 Typical on state voltage drop (rms) Vac 1.25 1.25 1.35 1.35 1.6 1.6 Max. on state voltage drop (rms) Vac 1.6 1.6 1.8 1.8 1.6 1.6 83 83 3700 3700 3700 83 49 10 AC 1 DC 10 AC 1 DC 49 Max. I2t for fusing (A2) 49 49 Input Characteristics Must release voltage V 10 AC 1 DC Typical input impedance ohms 16–25k Current regulator 16–25k Current regulator 13k Current regulator Nominal input current at 5 Vdc or 240 Vac mA 12 12 12 12 16 16 NA Yes NA Yes NA Yes Reverse polarity protection 49 49 Performance Characteristics 49 Operating time (response time) ON ms 8.3 8.3 8.3 8.3 8.3 10 OFF ms 8.3 8.3 8.3 8.3 8.3 10 Rated insulation voltage—input to input Vac 4000 4000 4000 4000 4000 4000 Dielectric strength—terminal to chassis Vac 4000 4000 4000 4000 4000 4000 UL, CSA, CE UL, CSA, CE UL, CSA, CE UL, CSA, CE UL, CSA, CE UL, CSA, CE 49 49 49 Environment Product certifications 49 Ambient air temperature Storage ˚C –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 Operating ˚C –30 to 80 –30 to 80 –30 to 80 –30 to 80 –30 to 80 –30 to 80 IP20 IP20 IP20 IP20 IP20 IP20 49 49 Degree of protection 49 Miscellaneous Characteristics Thermal resistance (junction to case) ˚C/W 1.5 1.5 1.5 0.43 1.5 0.43 Integral heat sink ˚C/W 2.2 2.2 2.2 2.2 2.2 2.2 Weight g (oz) 320 (11.3) 320 (11.3) 320 (11.3) 326 (11.5) 320 (11.3) 332 (11.7) LED—input Green Green Green Green Green Green Terminal wire capacity AWG (mm2) 8 (10) 8 (10) 8 (10) 8 (10) 8 (10) 8 (10) Terminal torque (max.) in-lb (Nm) 12.5 (1.4) 12.5 (1.4) 12.5 (1.4) 12.5 (1.4) 12.5 (1.4) 12.5 (1.4) 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 135 49.6 49 49 Control Relays and Timers Solid-State Relays D99 Series (continued) Description Units D99610ACZ1 D99610ACZ2 D99625ACZ1 D99625ACZ2 D99640ACZ1 D99640ACZ2 Output Characteristics Contact configuration SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO 49 Switching device SCR SCR SCR SCR SCR SCR 49 40 Switching type 49 Current rating A Maximum zero turn-on voltage (Vpk) V 10 10 25 10 40 Zero cross Zero cross Zero cross Zero cross Zero cross Zero cross 35 35 35 35 35 35 Maximum rate of rise off state voltage (DV/DT) V/us 200 200 700 700 500 500 49 Incandescent lamp ampere rating (rms) A 8 8 16 16 20 20 49 Motor load rating (rms) A 4.5 4.5 8 8 14 14 Min. load current to maintain on mA 80 80 250 250 250 250 49 Non-repetitive surge current (1 cycle) A 83 83 1000 1000 800 800 Max. rms overload current (1 second) A 24 24 50 50 100 100 10 49 49 49 Max. off state leakage current (rms) mA 10 10 10 10 10 Typical on state voltage drop (rms) Vac 1.25 1.25 1.35 1.35 1.6 1.6 Max. on state voltage drop (rms) Vac 1.6 1.6 1.6 1.6 1.6 1.6 83 83 1700 1700 3700 3700 1 DC Max. I2t for fusing (A2) Input Characteristics 49 Must release voltage V 10 AC 1 DC 10 AC 1 DC 10 AC Typical input impedance ohms 16–25k Current regulator 16–25k Current regulator 13k Current regulator 49 Nominal input current at 5 Vdc or 240 Vac mA 12 16 12 16 16 16 NA Yes NA Yes NA Yes 49 Performance Characteristics Reverse polarity protection 49 49 49 Operating time (response time) ON ms 8.33 8.3 8.33 8.3 10 10 OFF ms 8.33 8.3 8.33 8.3 10 10 Rated insulation voltage—input to input Vac 4000 4000 4000 4000 4000 4000 Dielectric strength—terminal to chassis Vac 4000 4000 4000 4000 4000 4000 UL, CSA, CE UL, CSA, CE UL, CSA, CE UL, CSA, CE UL, CSA, CE UL, CSA, CE Environment 49 49 49 49 49 49 49 Product certifications Ambient air temperature Storage ˚C –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 –40 to 100 Operating ˚C –30 to 80 –30 to 80 –30 to 80 –30 to 80 –30 to 80 –30 to 80 IP20 IP20 IP20 IP20 IP20 IP20 Degree of protection Miscellaneous Characteristics Thermal resistance (junction to case) ˚C/W 1.8 1.8 0.43 0.43 0.43 0.43 Integral heat sink ˚C/W 2.2 2.2 2.2 2.2 2.2 2.2 Weight g (oz) 320 (11.3) 321 (11.3) 326 (11.5) 326 (11.5) 332 (11.7) 332 (11.7) Green Green Green Green Green Green Terminal wire capacity AWG (mm2) 8 (10) 9 (10) 8 (10) 8 (10) 8 (10) 8 (10) Terminal torque (max.) in-lb (Nm) 12.5 (1.4) 12.5 (1.4) 12.5 (1.4) 12.5 (1.4) 12.5 (1.4) LED—input 12.5 (1.4) 49 49 49 49 49 49 136 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.6 Control Relays and Timers Solid-State Relays Temperature Derating Curves 49 40 Amp Styles 12 40 49 10 30 49 25 49 20 49 Current in amps Current in amps 10 Amp Styles 8 6 4 15 2 10 0 0 0° 10° 20° 30° 40° 50° 60° 70° 80° 90° Ambient Temperature (°C) 49 49 0° 10° 20° 30° 40° 50° 60° 70° 80° 49 90° Ambient Temperature (°C) 49 49 25 Amp Styles Current in amps 49 25 49 20 49 15 49 10 49 5 49 0 0° 10° 20° 30° 40° 50° 60° 70° 80° 49 90° Ambient Temperature (°C) 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 137 49.6 49 Dimensions 49 D99 Series Control Relays and Timers Solid-State Relays Output – 49 2 Input 49 + 1 Approximate Dimensions in Inches (mm) 49 3.20 (80.0) 49 1.20 (30.0) 49 1.20 (30.0) 49 49 49 0.05 (1.20) 4.20 (107.0) 49 49 49 49 3.10 (77.5) 0.20 (5.0) Radius 49 49 0.20 (5.0) Radius 0.50 (11.9) 49 49 3.70 (92.9) 49 4.00 (102.0) 49 49 49 49 49 49 49 49 49 49 49 138 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers Machine Tool Relays Machine Tool Relays 49.7 Contents Description Page Machine Tool Relays D15 Series—Freedom 600V Multipole . . . . . . . . . . . . . . BF/BFD Series—Fixed Contact Industrial Control . . . . . . AR/ARD Series—Convertible Contact Industrial Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D26 Series—Type M, 600 Vac Multipole with Convertible Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . TD26 Series—Type M, DC Multipole with Convertible Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 140 145 49 151 49 156 49 161 49 49 49 49 49 49 Product Overview Eaton’s machine tool relay offering includes a variety of NEMA type relays. Included in this are open style relays and relays with convertible or side-mount contacts. Also included in this family are a variety of accessories to match the application, including suppressors, timing contacts and enclosures. The relay coils are available in a variety of line and control level voltages. 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 139 49.7 49 Control Relays and Timers Machine Tool Relays Contents D15 Series—Freedom 600V Multipole Description 49 Page D15 Series—Freedom 600V Multipole Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BF/BFD Series—Fixed Contact Industrial Control . . . . . . . . AR/ARD Series—Convertible Contact Industrial Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D26 Series—Type M, 600 Vac Multipole with Convertible Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . TD26 Series—Type M, DC Multipole with Convertible Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 49 49 141 142 143 144 145 151 156 161 49 49 49 D15 Series—Freedom 600V Multipole 49 Product Description Application Description Features and Benefits Contact poles on the D15 relay are of the fixed design and are not convertible. The basic four-pole relay will accept a front-mounted contact pole deck and/or sidemounted contact blocks (one per side). In addition, a sidemounted solid-state timer or a front-mounted pneumatic timer can be added to the relay. Only one frontmounted attachment can be added to the basic relay. Side-mounted contact blocks can be used to provide additional poles in applications where a pneumatic timer is installed on the front of the relay. They can also be used where panel depth is restricted. ● 49 49 49 49 49 49 49 The maximum number of contacts recommended per relay is eight, six of which can be NC. When a pneumatic timer is used, the maximum recommended number of NC contacts is three. Relays with DC coils are supplied with a coil clearing NC contact mounted on the side of the relay. 49 49 ● ● ● ● 600V, 10A continuous thermal current State indicator visually shows relay ON or OFF status Relay base has mounting holes on 35 x 60 mm centers, permitting direct replacement of competitive relays Relay also mounts on 35 mm DIN rail as standard Magnet coil has three terminals, permitting either top or diagonal wiring— easy to replace European or U.S. relays without changing wiring layout 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 ● ● www.eaton.com Contact pole terminals have captive, backed-out, self-lifting pressure plates with ± screws—reduced wiring time All terminals are shrouded or “finger-proofed” to reduce possibility of electrical shock Designed to meet or exceed UL, NEMA, IEC, CSA, VDE, BS and other international standards Standards and Certifications ● ● ● 49 140 ● UL CSA certified CE marked Control Relays and Timers Machine Tool Relays 49.7 Product Selection 49 When Ordering, Specify Catalog number and magnet coil code letter. Example: For a four-pole relay having 4NO contacts with a 120V 60 Hz coil, order Catalog Number D15CR40AB. 49 49 Factory-Assembled Multipole Relays Number of Poles D15CR40_B 4 Type of Contacts NO NC Open Type Catalog Number 49 49 4 0 D15CR40_B 3 1 D15CR31_B 2 2 D15CR22_B 1 3 D15CR13_B 0 4 D15CR04_B 49 49 49 D15CR60_B D15CR80_B 6 (four-pole relay with two-pole front-mounted deck) 8 (four-pole relay with four-pole front-mounted deck) 6 0 D15CR60_B 5 1 D15CR51_B 4 2 D15CR42_B 3 3 D15CR33_B 2 4 D15CR24_B 1 5 D15CR15_B 0 6 D15CR06_B 8 0 D15CR80_B 7 1 D15CR71_B 6 2 D15CR62_B 5 3 D15CR53_B 4 4 D15CR44_B 3 5 D15CR35_B 2 6 D15CR26_B Additional Contact Poles Description 49 49 49 49 49 49 49 49 49 49 Magnet Coil Selection Catalog Number Front Contact Pole Deck AC Coils Volts and Hertz Code Suffix DC Coils Volts Code Suffix 120/60 or 110/50 A 12 R1 49 49 1NO-1NC C320KGT3 240/60 or 220/50 B 24 T1 2NO C320KGT4 480/60 or 440/50 C 48 W1 2NC C320KGT5 600/60 or 550/50 D 120 A1 1NO (early closing)–1NC (late opening) C320KGT7 208/60 E 4NO C320KGT13 277/60 H 3NO-1NC C320KGT14 208–240/60 J 2NO-2NC C320KGT15 24/60 T 1NO-3NC C320KGT16 4NC C320KGT17 49 1NO-1NC C320KGS3 49 2NO C320KGS4 2NC C320KGS5 1NO (early closing)–1NC (late opening) C320KGS7 49 49 49 49 Side-Mounted Contact Blocks 49 49 Notes Underscore indicates missing code suffix for magnet coil—see Magnet Coil Selection table above. Not all suffix codes available: consult Customer Support Center. 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 141 49.7 49 49 Control Relays and Timers Machine Tool Relays Accessories C320 Pneumatic Timer Attachment 49 49 Pneumatic Timer Attachment C32MP1 Metal Mounting Plate Timing Range Catalog Number Description Catalog Number 0.1 to 30 seconds C320TP1 Metal mounting plate C321MP1 10 to 180 seconds C320TP2 Maximum Ampere Ratings 49 49 49 49 49 49 240 480 600 Make 30 15 7.5 6 Break 3 1.5 0.75 0.6 Application Catalog Number D15 C320LS1 Snap-on shields for both contactors and starters provide IEC Type IP20 49 49 Description Catalog Number 25 to a package C320DSTCVR 49 49 49 These adhesive stickers come 25 to a package and provide extra protection from contaminants when applied to the sides of Freedom D15. Adhesive covers are easily Solid-State Timer applied to side opening where auxiliaries are not installed and provide extra protection from metal filings and other debris. Solid-State ON DELAY Timer Timing Range Catalog Number 49 0.1 to 1.0 seconds C320TDN1_ 1 to 30 seconds C320TDN30_ 49 30 to 300 seconds C320TDN300_ 5 to 30 minutes C320TDN3000_ 49 49 49 49 49 49 DIN Rail This timer is designed to be wired in series with the load (typically a coil). When the START button is pushed (power applied to timer), the ON delay timing function starts. At the completion of the set timing period, timer and series wired load will both be energized. C320TS2 Catalog Number 1 meter length XBANS3575P Transient Suppressor Kits Description Coil Voltage 50/60 Hz Catalog Number Transient 24/120V C320TS1 Suppressor 208/240V C320TS2 277/480V C320TS3 These devices mount directly to the coil terminals. Notes Side mounted on Freedom Series NEMA 00–2, D15, IECA-K and C25D, C25E and C25F frame. Add operating voltage suffix to catalog number; A = 120V, B = 240V, E = 208V. Rated 0.5 ampere pilot duty—not to be used on larger contactors. Terminal connections are quick connects only. Two per side. Suppressor is compatible with coil voltages/ranges as shown, both 50 and 60 Hz. 49 Control Products Catalog CA08102001E—September 2010 Description These kits limit high voltage transients produced in the control circuit when power is removed from the contactor or starter coil. There are three separate suppressors for use on 24–120V, 208–240V or 27–480V coils respectively. 49 142 Mounting Channel (DIN Rail) Designed for DIN rail mounting of Freedom Series relays. Finger Protection. Prevents accidental contact with line/ load terminals. Adhesive Dust Cover 49 Fits all D15 multipole relays. timed contacts—circuits in each pole must be the same polarity. Units are convertible from OFF to ON delay or vice-versa. Finger Protection Shields 49 49 Volts AC 120 Attachment mounts on top of any Freedom Series relay (top-mounted auxiliary contacts can not be installed on device when timer is used). Timer unit has DPST 49 49 Description www.eaton.com Control Relays and Timers Machine Tool Relays AC/DC Interface Module— Controller Coil Voltage Ranges C320DC Controller Catalog Number Prefix Controller Size or Rating Coil Range Volts AC AE16, AE17, AE56, AE57, CE15, CE55 A–F 24–240 G–K 48–240 L–N 110–240 00–0 24–240 1–2 48–240 3 110–240 10–30A 24–240 AN16, AN56, CN15, CN55 CN35 60A 48–240 100A 110–240 The Catalog Number C320DC Interface Module is an optically isolated solid-state switch that provides a means of operating AC coils with a 24 Vdc control signal. It acts as a space-saving interposing relay that can switch a specified 50/60 Hz AC source to the contactor or starter coil. 49.7 provisions for DIN rail mounting. 49 The module will operate coils within the voltage ranges shown in the table to the left. 49 Design Characteristics ● ● The module may be directly attached to the coil terminals of any Freedom Series contactor or starter—NEMA Sizes 00–3, D15, IEC Sizes A–N and lighting contactors 10–100A. It also has ● 49 DC input: 24V ±10% at mA nominal AC operating voltage: 24–240 Vac ±10% 50/60 Hz AC current rating: 10A make (inrush), 1A break (sealed) 49 49 49 49 Typical Application—Solid-State Switch 49 Contactor Coil 24 Vdc Input Observe Polarity on Module 49 49 24–240 Vac 50/60 Hz 49 49 49 Technical Data and Specifications 49 Example of Terminal Marking with 2NO and 2NC Contacts Contact Ratings—NEMA A600 Continuous Thermal Rating: 10A AC Volts Make Break 120 60 6.0 240 30 3.0 480 15 1.5 600 12 1.2 1.1 0.55 Pickup VA 12–600V 80 DC Voltage 12 31 49 43 49 14 Magnet Coil Data AC Voltage 21 49 Continuous Thermal Rating: 5A DC Volts Make/Break Amperes 250 Status (NO or NC) 13 Contact Ratings—NEMA P300 125 49 Location Watts Sealed VA Watts 49 7.5 2.4 Pickup Amps Watts Sealed VA Watts 6.4 76.8 0.28 3.36 22 32 44 Relay terminals are identified by a two-digit number in accordance with International Standards approved by CENELEC (European Committee for Electrotechnical Standardization). The number is marked on the relay and is used to identify location and status of the contacts. 49 The first digit indicates the location of the contact on the relay. The numbering begins with 1 and continues without a break from left to right. The second digit indicates the status of the contacts (NO or NC). Terminal marking 1 and 2 mean NC and 3 and 4 mean NO. 49 49 49 49 49 49 24 3.2 76.8 0.14 3.36 48 1.6 76.8 0.07 3.36 120 0.64 76.8 0.028 3.36 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 143 49.7 Control Relays and Timers Machine Tool Relays 49 Dimensions 49 D15 Four-Pole Relay 49 Approximate Dimensions in Inches (mm) 0.54 (13.7) 0.54 (13.7) 1.8 (45.7) 49 C 49 49 2.36 (59.9) Frt. Mtd. Acc. Side Mtd. Blk. 2.96 (75.2) 49 49 1.36 (34.5) 49 49 49 49 Optional Additional Contact Poles or Accessories Mtg. Holes for M4 or #8 Screws D15 Six- and Eight-Pole Relays 0.54 (13.7) 0.54 (13.7) 1.8 (45.7) 49 4.66 (118.4) 49 49 2.36 (59.9) Frt. Mtd. Acc. Side Mtd. Blk. 2.96 (75.2) 49 49 1.36 (34.5) 49 Mtg. Holes for M4 or #8 Screws Optional Additional Contact Poles or Accessories 49 49 Dimensions and Shipping Weights 49 Description Dimension C Shipping Weights Lbs (kg) 49 Relay only 3.30 (83.8) 1.3 (0.6) Relay with timer attachment 5.55 (141.0) 1.5 (0.7) 49 Relay with front contact pole deck 4.66 (118.4) 1.7 (0.8) 49 49 49 49 49 49 49 144 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers Machine Tool Relays 49.7 Contents BF/BFD Series—Fixed Contact Industrial Control Description Page D15 Series—Freedom 600V Multipole . . . . . . . . . . . . . . . . . BF/BFD Series—Fixed Contact Industrial Control Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR/ARD Series—Convertible Contact Industrial Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D26 Series—Type M, 600 Vac Multipole with Convertible Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D26 Series—Type M, DC Multipole with Convertible Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 146 148 149 150 151 156 161 49 49 49 49 49 49 49 49 49 49 49 BF/BFD Series—Fixed Contact Industrial Control Product Description Features and Benefits Type BF is AC operated, 300V maximum, and the BFD is DC operated, 250V. Fixed contact relays are available in any combination of NO and NC from two to 12 poles. BF and BFD relays have captive clamp terminals fully accessible from the front, a molded coil with low operating temperature and silver alloy contacts suitable for low voltage circuits. Timers Only ● Minimal time-setting drift with age ● Adjustable timing range ● Increased resolution on short-time adjustments ● Operation in adverse environments Permanent Magnet Latch ● Field mountable on Catalog Number BF; factory installed on BFD ● Latch coil continuously rated ● Latch plunger adjustable for optimum performance Standards and Certifications Wiring to Relay ● In parallel with coil—one timed and up to 12 instantaneous contacts, or ● In series with coil—up to 12 timed contacts in one relay Solid-State Timers ● Field-convertible to 48 or 24 Vdc ● Self-contained units have one NO solid-state contact. ● ● UL recognized, UL File No. E19223 (AC relays only) CSA certified, File No. LR39402-6, LR28548-10, 11 (AC and DC relays) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 145 49.7 49 Control Relays and Timers Machine Tool Relays Product Selection 49 When Ordering, Specify ● Catalog number of basic relay ● If a coil voltage other than listed is required, select the suffix code from the Coil Voltage table and substitute it for the last letter in the catalog number. Example: BF80V for a 110/60 AC coil 49 Type BF 49 Complete Relay—Type BF and BFD, Two-, Three-, Four- and Six-Pole 49 Number of Poles 49 2 49 49 NO (Form A) NC (Form B) 2 0 BF20F BFD20S 1 1 BF11F BFD11S BFD02S Type of Contact 49 Type BFD 3 49 49 4 49 49 49 6 49 49 49 49 BFD 250 Vdc Basic Relays 120 DC Coil Catalog Number BF 300 Vac Basic Relays 120/60, 110/50 AC Coil Catalog Number 0 2 BF02F 3 0 BF30F BFD30S 2 1 BF21F BFD21S 1 2 BF12F BFD12S 0 3 BF03F BFD03S 4 0 BF40F BFD40S 3 1 BF31F BFD31S 2 2 BF22F BFD22S 1 3 BF13F BFD13S 0 4 BF04F BFD04S 6 0 BF60F BFD60S 5 1 BF51F BFD51S 4 2 BF42F BFD42S 3 3 BF33F BFD33S 2 4 BF24F BFD24S 0 6 BF06F BFD06S Coil Voltage 49 BF Coils Volts AC Hz Suffix Code BFD Coils Volts DC Suffix Code 49 12 60 H 6 C 24 60 I 12 D 48 60 J 24 L 110 60 V 38 N 110/120 50/60 F 48 M 49 208 60 K 72 E 220/240 50/60 G 95 B 49 440 60 C 120 S 130 U 240 T 49 49 49 49 Notes Relays listed above with equal number of NO and NC contact poles are specially priced—1NO and 1NC pole are supplied at no additional charge. Consult Customer Support Center for availability. 49 49 49 49 146 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers Machine Tool Relays 49.7 When Ordering, Specify ● Catalog number of basic relay ● If a coil voltage other than listed is required, select the suffix code from the Coil Voltage table and substitute it for the last letter in the catalog number. Example: BF80V for a 110/60 AC coil Type BF Complete Relay—Type BF and BFD, Eight-, 10- and 12-Pole NO (Form A) NC (Form B) BF 300 Vac Basic Relays 120/60, 110/50 AC Coil Catalog Number Type of Contact Number of Poles 8 Type BFD 10 12 49 BFD 250 Vdc Basic Relays 120 DC Coil Catalog Number 49 49 8 0 BF80F BFD80S 1 BF71F BFD71S 6 2 BF62F BFD62S 5 3 BF53F BFD53S 4 4 BF44F BFD44S 0 8 BF08F BFD08S 10 0 BF100F BFD100S 8 2 BF82F BFD82S 7 3 BF73F 6 4 BF64F 49 7 49 49 49 49 49 49 BFD73S 49 BFD64S 5 5 BF55F BFD55S 4 6 BF46F BFD46S 2 8 BF28F BFD28S 12 0 BF120F BFD120S 8 4 BF84F BFD84S 7 5 BF75F BFD75S 6 6 BF66F BFD66S 5 7 BF57F BFD57S 4 8 BF48F BFD48S 49 49 49 49 49 49 49 Coil Voltage BF Coils Volts AC Suffix Code BFD Coils Volts DC Hz 12 60 Suffix Code H 6 C 24 48 60 I 12 D 60 J 24 L 110 60 V 38 N 110/120 50/60 F 48 M 208 60 K 72 E 220/240 50/60 G 95 B 440 60 C 120 S 130 U 240 T 49 49 49 49 49 49 49 Notes Relays listed above with equal number of NO and NC contact poles are specially priced—1NO and 1NC pole are supplied at no additional charge. Consult Customer Support Center for availability. 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 147 49.7 49 Solid-State Timer, Relay Mounted Control Relays and Timers Machine Tool Relays Solid-State Timers Voltage 49 Time Delay Range Catalog Number 0.1 to 30 seconds BST-ON 30 to 60 seconds 0.1 to 30 seconds Permanent Magnet Latch, Relay Mounted Coil Hz Catalog Number 24 60 BFMLI BST-ONB 48 60 BFMLJ BSTD-ON 110/120 50/60 BFMLF 220/240 50/60 BFMLG ON Delay 49 AC 49 DC AC 49 DC Coil Volts AC Relays OFF Delay 49 Permanent Magnet Latch 0.1 to 30 seconds BST-OF DC Relays 30 to 60 seconds BST-OFB 24 — BFMLL 0.1 to 30 seconds BSTD-OF 48 — BFMLM 120 — BFMLS 240 — BFMLT 49 49 49 Options 49 FASTON Push-On Terminals 49 Description 49 Insert letter F after relay type designation in listed catalog number. Example: BFF20F or BFDF20S NEMA 1 Enclosure for Relay Types Code Letter Catalog Number Description Code Letter Catalog Number F — BF, AR—all poles — 4977D40G04 BFD—4–8 poles — 4977D40G04 ARD—4–8 poles — 4977D40G04 49 49 Overlapping Contacts Description 49 49 NO contact closes before corresponding NC contact opens— supplied as NO/NC set(s). Insert letter A after relay type designation in listed catalog number. Example: BFA22F or BFDAF22S Panel-Mounted Timers Code Letter Catalog Number Description Code Letter Catalog Number A — Add suffix code to catalog number P — 49 Notes For panel mount, add Suffix F. Consult Customer Support Center for availability. 49 49 49 49 49 49 49 49 49 49 49 49 49 148 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers Machine Tool Relays 49.7 Technical Data and Specifications 49 General Specifications 49 BF Relay Electrical Ratings—NEMA A300 Maximum Current Volts Cont. Make Break Maximum VA Make Break 120 10 60 6 7200 720 240 10 30 3 7200 720 49 49 49 Horsepower Ratings (UL Recognized) AC Volts Phase 115 230 DC Rating—NEMA P300 Maximum Current Volts Cont. Make Break Max. Make or Break (VA) 49 1 1/6 1/2 125 5.0 1.1 1.1 138 49 3 — 1 250 5.0 0.55 0.55 138 49 Resistive Rating 125 Vdc 3A 250 Vdc 1.5A 49 49 Coil Power Requirements AC 72 VA open, 22 VA closed DC 12 watts (nominal), 250V max. 49 49 Solid-State Timer Specifications 49 Item Specification Input 120/110 Vac, 50/60 Hz, ±10% 49 250, 120, 48, 24 Vdc, ±10% 49 Power required 2 VA maximum Contact ratings BST: will switch 120 Vac BF relay 49 BSTD: will switch BFD relays 120 Vdc: 0.1A 48 Vdc: 0.25A 24 Vdc: 0.5A Repeatability ±3% of time setting for ±10% change in line voltage, or 15˚C change in ambient temperature Ambient temperature range –20˚ to 70˚C Duty cycle 150 operations/minute maximum BST and BSTD reset time ON delay BST: 50 ms maximum BSTD: 100 ms (independent of time setting and duty cycle) OFF delay Instantaneous 49 49 49 49 49 49 Permanent Magnet Latch Specifications Item Specification Unlatching power requirements Open gap: 24 VA AC Closed gap: 7 VA Burden: 4 watts (AC) 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 149 49.7 49 Control Relays and Timers Machine Tool Relays Contact Arrangements—BF and BFD Relays 2 Poles 3 Poles 4 Poles 49 49 49 6 Poles 8 Poles 49 49 49 Rear Rear Front Front 49 10 Poles 12 Poles 49 Rear Rear 49 Center Center 49 Front Front 49 49 49 Note: NO = Normally Open NC = Normally Closed Dimensions 49 Approximate Dimensions in Inches (mm) 49 BF Relay with Permanent Magnet Latch and SolidState Timer BFD Relay with Solid-State Timer Enclosures—NEMA 1 for BF, BFD, AR and ARD 2.83 (71.9) 49 49 0.19 (4.8) 1.72 (43.7) KO KO KO 49 B E C 49 3.13 (79.5) 6.59 (167.4) D A 49 3.13 (79.5) 1.97 (50) 49 4.5 (114.3) 0.63 (16) 1.69 (42.9) 3.38 (85.9) 0.38 x 0.5 (9.7 x 12.7) Conduit (2 Top, 2 Bottom) NEMA 1 for BF, BFD, AR and ARD Dimensions BF and BFD Relay Dimensions Catalog Number A NEMA 1 Number of Poles A BF Only B BF w/Latch C BF w/Timer D BFD Only E BFD w/Timer Poles 4 3.22 (81.8) 6.22 (158.0) 5.88 (149.4) 4.03 (102.4) 7.06 (179.3) Relays without Attachments 8 4.19 (106.4) 7.19 (182.6) 6.88 (174.8) 4.97 (126.2) 8.00 (203.2) All BF, AR, ARD 5.34 (135.6) 12 4.81 (122.2) 7.81 (198.4) 7.50 (190.5) 5.63 (143.0) 8.66 (220.0) 4–8 BFD 5.34 (135.6) 49 10, 12 BFD 7.97 (202.4) 49 All 49 49 Relays with Attachments 49 49 150 Control Products Catalog CA08102001E—September 2010 KO 0.25 (6.4) Dia. Mtg. Holes (3) KO KO KO KO 1.69 (42.9) 49 49 5.66 (143.8) 1.05 1.72 (26.7) (43.7) www.eaton.com BF, AR, ARD 7.97 (202.4) A Control Relays and Timers Machine Tool Relays 49.7 Contents AR/ARD Series—Convertible Contact Industrial Control Description Page D15 Series—Freedom 600V Multipole . . . . . . . . . . . . . . . . . BF/BFD Series—Fixed Contact Industrial Control . . . . . . . . AR/ARD Series—Convertible Contact Industrial Control Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D26 Series—Type M, 600 Vac Multipole with Convertible Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D26 Series—Type M, DC Multipole with Convertible Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 145 152 153 153 154 155 49 49 49 49 49 49 156 49 161 49 49 49 49 AR/ARD Series—Convertible Contact Industrial Control Product Description Features and Benefits The AR/ARD relays are electromechanical convertible contact relays. AR relays are AC devices and the ARD is for DC applications. Permanent Magnet Latch By energizing the relay coil, the latch attachment “sets” (when the base relay’s armature/crossbar assembly has closed) holding the relay ON, even after the relay coil has been de-energized. The clearing coil on the latch is energized to release the armature/crossbar assembly. Application Description Type AR and ARD relays are designed for use on machine tools, process lines, conveyors and similar automatic and semiautomatic equipment. ● ● ● ● Field mountable to fourand six-pole Latch plunger is adjustable Latch coil continuously rated Unlatching power requirements ● Open gap: 24 VA ● Closed gap: 7 VA ● Burden: 4 watts AC, 6 watts DC 49 Operation Solid-State Timer ● Mounts on basic four- or six-pole relay using two screws ● Has one NO solid-state contact ● ON delay or OFF delay applications ● Will switch 120 Vac and Vdc coils ● ARTD is field convertible to 24 or 48 Vdc Surge Suppressor ● Mounts in contact cavity of AR relays ● Limits high transient voltages resulting from deenergizing relay coil or other electromechanical devices ● Protects sensitive instruments and solid-state devices ● 120 Vac maximum, not used on Vdc ● For noise suppression, see Catalog Number SS-56 starter mounted surge suppressor. AR relays are available in either four- or six-pole configurations. AR relays are easily converted to eight- or 10-poles simply by adding a four-pole deck. In addition, mechanical latch and solidstate timer attachments are available with four- and sixpole relays. Contacts are convertible from NO to NC, to provide any combination desired up to a maximum of 10. For the ARD, the number of poles cannot exceed four NC in any pole configuration. Wide spacing of contacts simplifies installation, contact testing and maintenance. Contacts are electrically and mechanically isolated from each other. Overlap contacts are also available in one or two sets. These contacts should be mounted in the center pole positions. AC and DC contact cartridges should not be used in the same relay. 49 49 49 49 49 49 49 49 49 49 49 49 49 Standards and Certifications 49 UL File No. E19223 CSA File No. LR39402-6, LR54517 and LR54520 49 ● ● 49 49 Reference Information ● ART, ARTD: IL 14510, IL 14485 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49 151 49.7 49 Control Relays and Timers Machine Tool Relays Product Selection 49 When Ordering, Specify ● Catalog number of basic relay with 120/60, 110/50 AC coil from AR/ARD Relays table. ● If a coil voltage other than listed is required, select the suffix code from the Coil Voltage table below and substitute it for the last letter in the catalog number. Example: AR64V for a 110/60 AC coil. 49 AR/ARD Relays 49 AR/ARD Relays 49 Contact Number of Poles 49 4 49 49 6 49 49 8 49 10 49 NO Blank Cavities NC AR 600 Vac Relays 120/60, 110/50 AC Coil Catalog Number ARD 600 Vdc Relays 120 DC Coil Catalog Number 0 0 4 AR4A ARD4S 2 0 2 AR420A ARD420S 4 0 0 AR440A ARD440S 0 0 6 AR6A ARD6S 4 0 2 AR640A — 6 0 0 AR660A ARD660S 6 0 2 AR860A ARD860S 8 0 0 AR880A ARD880S 10 0 0 AR10100A ARD10100S Coil Voltage 49 AR Coils Volts AC Hz Suffix Code ARD Coils Volts DC Suffix Code 12 60 F 12 D 49 24 60 I 24 L 48 60 G 48 M 49 110 60 V 95 B 110/120 50/60 A 120 S 208 60 B 130 U 220/240 50/60 W 240 T 277 60 C 49 380/440 50/60 H 440/480 50/60 X 49 550 60 D 550/600 50/60 E 49 49 49 49 Contact Cartridges—600V 49 49 Terminal Type 49 Standard Contact Cartridge Catalog Number Overlap Contact Cartridge Catalog Number AC Cartridges 49 With clamp terminals ARC AROC With screw terminals ARCR AROCR 49 DC Cartridges With clamp terminals ARDC ARDOC With screw terminals ARDCR ARDOCR 49 Notes Will not accept top-mounted latch or timers. Contact Customer Support Center for availability. Standard cartridges are sold in cartons of four cartridges. Catalog number is for single cartridge. Overlap contact cartridges are sold in sets of two cartridges. Catalog number is for sets of two. 49 49 49 152 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.7 Control Relays and Timers Machine Tool Relays ART Solid-State Timer Solid-State Timers Voltage Catalog Number Time Delay Range ARML Permanent Magnet Latch for AR/ARD Relays Permanent Magnet Latch Operating Volts 49 Catalog Number Coil Hz 49 For AC Control Circuits ON Delay AC DC 0.1 to 30 seconds ART-ON 24 60 ARMLI 30 to 60 seconds ART-ONB 48 60 ARMLG 0.1 to 30 seconds ARTD-ON 120 60/50 ARMLA 240 60/50 ARMLW OFF Delay AC DC 0.1 to 30 seconds ART-OF For DC Control Circuits 30 to 60 seconds ART-OFB 24 — ARMLL 0.1 to 30 seconds ARTD-OF 48 — ARMLM 120 — ARMLS 240 — ARMLT 49 49 49 49 49 49 Accessories 49 Four-Pole Top Deck Adder ● Increases contact capacity from four/six-poles to eight/10-poles ● Mounts on top of basic relay using three screws ● Will not interfere with wiring, testing or convertible cartridges ● Screw terminals for ring connectors available; to order, add Suffix R to catalog number listed below 49 Four-Pole Top Deck Adder Four-Pole Top Deck Adder Contacts No. of Poles NO NC Blank Cavities Catalog Number 49 49 ARSS Surge Suppressor for AR Relays 2 0 2 ARA20 4 0 0 ARA40 49 Catalog Number Surge Suppressor With 600 Vac Cartridges 4 49 Surge Suppressor 49 ARSS 49 49 With 600 Vdc Cartridges 4 2 0 2 ARDA20 4 0 0 ARDA40 49 49 Options 49 Convertible Contacts Description AR and ARD relays listed are supplied with NO contacts that are easily converted to NC. If both NO and NC poles are required, order by catalog number. Example: four-pole relay with 1NO and 3NC contacts, order AR413A. Overlapping Contacts Code Letter Catalog Number — Code Letter Description NO contact closes before corresponding NC contact opens — S or supplied as NO/NC sets of two cartridges. Insert letter S after S2 relay type designation in listed catalog number. Example: AR402AS. Specify the number of sets required: S for one set and S2 for two sets. 49 Catalog Number 49 — 49 49 Screw Terminals Description For ring-type connectors, add suffix R to the catalog number. Example: AR420AR. Code Letter Catalog Number R — 49 Note Consult Customer Support Center for availability. 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 153 49.7 Control Relays and Timers Machine Tool Relays 49 Technical Data and Specifications 49 General 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Contact Ratings—600 Vac Cartridge NEMA A600 Maximum Current Volts Cont. Make Break Maximum VA Make Break 120 10 60 6 7200 720 240 10 30 3 7200 720 480 10 15 1.5 7200 720 600 10 12 1.2 7200 720 Maximum VA Make or Break DC Cartridges—NEMA P600 Maximum Current Volts Continuous Make or Break 125 5 1.10 138 250 5 0.55 138 600 5 0.20 138 Resistive Rating 125 Vdc 3A 250 Vdc 1.5A Coil Power Requirements AC 96 VA open, 14 VA closed DC DC: 14 watts open, 250V max. Voltage AR Relays ARD Relays Pickup voltage (max.) 85% 65% Dropout voltage (min.) 60% 15% Voltage (max.) 110% 110% Solid-State Timer Description Specification Input 120 Vac, ±10%, 50/60 Hz 49 49 49 120, 48, 24 Vdc, ±10% Power required AC, DC: 2 VA max. Contact ratings AC, 0.2A inductive Inrush 1.3A max. DC will switch four-, eight- and 10-pole ARD relays 49 Repeatability AC ±2% w/10% voltage variation ±7.5% and 15% temperature variation 49 49 49 48 Vdc: 0.25A 24 Vdc: 0.5A DC ±1% w/10% voltage variation and 15˚C temperature variation Ambient temperature range –20˚ to 70˚C Duty cycle AC, DC: 150 operations/minute max. Reset time ART and ARTD ON delay ART: 50 ms max. ON delay ARTD: 100 ms independent of time setting and duty cycle 49 OFF delay: instantaneous 49 49 49 49 154 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers Machine Tool Relays 49.7 Dimensions Approximate Dimensions in Inches (mm) 49 Four- and Six-Pole with Four-Pole Adder, Solid-State Timer and Mechanical Latch 49 3.44 (87.4) 2.75 (69.9) 4.09 (103.9) 2.88 (73.2) 2.88 (73.2) Latch 49 S.S. Timer 49 Adder Deck 49 49 Base Relay 49 D C B 49 A 49 3.13 (79.5) 1.44 (36.6) CL of Mounting Slots (2) for 0.164 Screws End View, 4- and 6-Pole CL of Mounting Slots (2) for 0.164 Screws Side View, 4-Pole 2.05 (52.1) 49 CL of Mounting Slots (2) for 0.164 Screws 49 Side View, 6-Pole 49 Four- and Six-Pole with Four-Pole Adder, Solid-State Timer and Mechanical Latch Relay Catalog Number A Four-, Six-Pole Relays B Relay Adder C Relay with Timer D Relay with Latch AR 3.56 (90.4) 4.94 (125.5) 6.00 (152.4) 6.39 (162.3) ARD 4.63 (117.6) 6.00 (152.4) 7.06 (179.3) 7.45 (189.2) 49 49 49 49 Enclosures—NEMA 1 for BF, BFD, AR and ARD 49 2.83 (71.9) 5.66 (143.8) 1.05 1.72 (26.7) (43.7) KO KO KO 6.59 (167.4) 49 0.63 (16) 0.38 x 0.5 (9.7 x 12.7) Conduit (2 Top, 2 Bottom) 49 KO KO KO KO 1.69 (42.9) 3.38 (85.9) 49 KO 0.25 (6.4) Dia. Mtg. Holes (3) 4.5 (114.3) 49 0.19 (4.8) 1.72 (43.7) 49 A 49 49 Enclosures—NEMA 1 for BF, BFD, AR and ARD Poles Catalog Number 49 Dimension A NEMA 1 49 Relays without Attachments All BF, AR, ARD 5.34 (135.6) 4–8 BFD 5.34 (135.6) 10, 12 BFD 7.97 (202.4) 49 49 Relays with Attachments All BF, AR, ARD 7.97 (202.4) 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 155 49.7 49 Control Relays and Timers Machine Tool Relays D26 Series—Type M, 600 Vac Multipole with Convertible Contacts Contents Description 49 Page D15 Series—Freedom 600V Multipole . . . . . . . . . . . . . . . . BF/BFD Series—Fixed Contact Industrial Control . . . . . . . . AR/ARD Series—Convertible Contact Industrial Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D26 Series—Type M, 600 Vac Multipole with Convertible Contacts Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D26 Series—Type M, DC Multipole with Convertible Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 49 140 145 151 157 159 160 161 49 49 49 49 D26 Series—Type M, 600 Vac Multipole with Convertible Contacts 49 Product Description Features Options Standards and Certifications Relays can be ordered as complete devices in any pole combination up to a maximum of 12NO or 8NC and 4NO poles, or can be assembled from components shown on Page 158. Contact poles D26MPR and D26MPF in 2- through 8-pole relays are convertible NO to NC or vice versa. Simply reverse the terminal screws and rotate the unit pole 180˚ (in either direction). Adding a front deck, the total number of poles can be increased to 8, all convertible NO to NC. ● 49 49 49 49 49 Relay base assembly (D26MB) will accept from 1 to 4 rear poles (D26MPR, D26MPS and/or D26MPL). 49 Adding a D26MF, 4-pole fixed NO attachment, builds a 12pole relay with 8 convertible poles and 4 fixed NO poles. Relays with mechanical latch are available in any convertible pole combination up to eight poles maximum. 49 Normally Closed Contact 49 49 49 Normally Open Contact 49 To obtain overlapping contacts, use D26MPS (NO early closing) and D26MPL (NC late opening) rear poles, in related circuits. 49 49 49 49 49 49 49 156 Control Products Catalog CA08102001E—September 2010 www.eaton.com ● UL listed—Class No. NKCR2, File E1230(N) CSA certified—File LR353 Control Relays and Timers Machine Tool Relays 49.7 Product Selection 49 Complete AC Relays 49 When Ordering, Specify ● Catalog number and magnet coil suffix letter. ● Example: For a 4-pole relay having 4NO contacts, order Catalog Number D26MR40, with a 120V, 60 Hz coil, order D26MR40A. ● For fast delivery and minimum inventory, it is recommended that component parts or complete relays with NO poles be ordered. 4-Pole 49 49 Complete AC Relays—Open Type Type of Contact 4-Pole with Latch 49 Relay with Mechanical Latch Catalog Number Number of Contacts NO (Form A) NC (Form B) Relay Only Catalog Number 2 2 0 D26MR20 D26MR202 1 1 D26MR11 D26MR112 0 2 D26MR02 D26MR022 3 0 D26MR30 D26MR302 2 1 D26MR21 D26MR212 1 2 D26MR12 D26MR122 0 3 D26MR03 D26MR032 4 0 D26MR40 D26MR402 3 1 D26MR31 D26MR312 2 2 D26MR22 D26MR222 1 3 D26MR13 D26MR132 0 4 D26MR04 D26MR042 6 0 D26MR60 D26MR602 5 1 D26MR51 D26MR512 4 2 D26MR42 D26MR422 3 3 D26MR33 D26MR332 2 4 D26MR24 D26MR242 1 5 D26MR15 D26MR152 0 6 D26MR06 D26MR062 8 0 D26MR80 D26MR802 7 1 D26MR71 D26MR712 6 2 D26MR62 D26MR622 5 3 D26MR53 D26MR532 4 4 D26MR44 D26MR442 3 5 D26MR35 D26MR352 2 6 D26MR26 D26MR262 1 7 D26MR17 D26MR172 0 8 D26MR08 D26MR082 3 4 4-Pole with Pneumatic Timer Attachment 6 8 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Magnet Coil Selection Volts/Hertz Suffix Code Volts/Hertz Suffix Code 120/60–110/50 A 32/60 V 240/60–220/50 B 12/60 R 208/60 E 6/60 P 24/60 T 380/50 L 277/60 H 480/60 or 440/50 C 600/60 or 550/50 D 49 49 49 49 Notes 10- and 12-Poles: The 6 and 8 contact relays (without mechanical latch only) listed above can be provided with four additional NO non-convertible contacts. Add suffix number 4 to above listed catalog number plus magnet coil suffix. Example: For a 12 contact relay, order D26MR804A. Consult Customer Support Center for availability. 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 157 49.7 49 Control Relays and Timers Machine Tool Relays Relay Component Parts Location D26MF Front Attachment Solid-State Timer Attachments or Mechanical Latch 49 Relay Base Assembly Relay Base Assembly (without Poles) Description Catalog Number Relay base assembly D26MB 49 D26MD10 Front Deck D26MF Front Attachment Pneumatic Timer, Solid-State Timer or Mechanical Latch 49 49 D26MB Relay Base Assembly 49 Basic four-pole D26 relay without contacts. Provision for adding one to four poles Rear Pole 49 49 49 49 49 Front Deck with … 1NO contact pole D26MD10 Contact Positions Timer Operation Catalog Number 2NO contact poles D26MD20 4NO contact poles D26MD40 4 ON delay D26MR005 4 OFF delay D26MR006 The relays listed above will accept up to four catalog number D26MPR contacts (convertible—NO or NC) for instantaneous operation. Order contacts separately. 49 49 Rear Pole For additional information on timer attachment, see Page 159. 49 Catalog Number Rear pole—NO D26MPR Rear pole—NC D26MPR02 49 Front pole—NO D26MPF Front pole—NC D26MPF02 49 Gold plated (for low power circuits) Rear pole—NO D26MPR03 49 Front pole—NO 49 Four-Pole Front Attachment Catalog Number Front attachment D26MF D26MPF03 Rear pole NO early closing D26MPS Rear pole NC late opening D26MPL 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 relay. Four NO, nonconvertible contacts are included in this assembly. Notes Number of available instantaneous contact positions (order contacts separately—Catalog Number D26MPR). Consult Customer Support Center for availability. To obtain overlapping contacts, these two special poles must be used in related circuits. Add magnet coil suffix letter, see Page 157. Example: D26MBA. 49 158 Description Can be added to any two- to eight-pole Type M, D26 relay to provide up to a 12-pole Non-Convertible Contacts 49 Four-Pole Front Attachment (4NO Fixed Circuit) Separate Contacts Convertible Contacts Front Pole Provides up to four additional front pole type D26MPF contacts. Convertible, NO to NC. For assembly of relays from component parts and relay accessories, see components tables below. Description 49 Catalog Number Relay with Pneumatic Timer Attachment Factory Installed (without Relay Contacts) 49 49 Front Deck (Convertible Contact Poles) Description 49 49 as needed, D26MPR, D26MPL and/or D26MPS rear pole type. www.eaton.com Control Relays and Timers Machine Tool Relays Relay State Indicating Light Relay State Indicating Light Description Catalog Number 120 Vac, 50/60 Hz D26MAP120 240 Vac, 50/60 Hz D26MAP240 Light provided with leads and bracket for mounting on twoto 12-pole relays. May be Description ON delay D26MTE OFF delay D26MTD Catalog Number Manual test accessory D26MTA Tool to manually hold relays in the energized position for circuitry testing on completed Transient Suppressor Catalog Number Description 49 49 49 used to monitor state of magnet coil or relay contact operation. panel. (10 per box, order in multiples of 10.) 49 49 Transient Suppressor Description Catalog Number Magnet coil transient suppressor D26MAS1 Latch coil transient suppressor D26MAS2 May be mounted on any 120 Vac relay magnet coil or latch coil or 120 Vdc latch coil—connects directly across coil terminals. All DC magnet coils have a built-in varistor for transient suppression. range—0.1 to 180 seconds, repeat accuracy ±10%. Units are convertible from OFF delay to ON delay or vice versa. Attachment mounts on any 0to four-pole D26 relay without latch. Timer unit has DPDT timed contacts (circuits in each pole must be the same polarity). Adjustable timing Manual Test Accessory Manual Test Accessory Pneumatic Timer Attachment Pneumatic Timer Attachment 49.7 49 49 49 Limits high voltage transients produced in the circuit when power is removed from the coil. 49 49 49 49 Mounting Channel Mounting Channel Description Catalog Number 10 in length for 4 relays D26MC4 20 in length for 8 relays D26MC8 30 in length for 12 relays D26MC12 40 in length for 16 relays D26MC16 49 49 49 49 length. Captive mounting screws provided in channel for easier installation. Pre-spaced mounting for adjacent relay installation. Indexed for cutting to desired 49 49 Technical Data and Specifications 49 General 49 Contact Ratings (Amperes) A600 Make and Emergency Interrupting AC Volts Capacity Break Continuous Thermal Rating 49 120 60 6 10 49 240 30 3 10 480 15 1.5 10 600 12 1.2 10 49 49 49 Coil Power Operating Time Relay Watts Inrush Sealed VA Inrush Sealed Range in Milliseconds Two- to 12-pole 95.0 9 155 22 Pickup: 6–13 Latch coil 18.5 11 41 17 Dropout: 8–26 49 49 49 Note For DC contact ratings, see Page 163. 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 159 49.7 Control Relays and Timers Machine Tool Relays 49 Dimensions 49 AC and DC D26 Relays Approximate Dimensions in Inches (mm) 49 D26MAS1 A 1 Slot #10 Screw 0.44 (11.2) 49 49 49 3.50 (88.9) 3.13 (79.5) 2 Holes #10 Screw 49 49 49 0.75 (19.1) D26MAS2 2.38 (60.5) Max. 49 49 49 49 0.44 (11.2) AC Relay D26 DC Relay D26 Dimension A Ship. Wt. Lbs (kg) 1–4 poles 1–3 poles 4.00 (101.6) 2.5 (1.1) 1–4 poles with timer D26 or D87 1–3 poles with timer D26 or D87 6.00 (152.4) 3.3 (1.5) 1–4 poles with latch 1–2 poles with latch 6.13 (155.7) 3.5 (1.6) 1–4 poles with d26mf 1–3 poles with D26MF 5.81 (147.6) 2.8 (1.3) 49 5–8 poles 4–7 poles 5.25 (133.4) 2.8 (1.3) 5–8 poles with timer D87 4–7 poles with timer D87 7.25 (184.2) 3.5 (1.6) 49 5–8 poles with latch 3–6 poles with latch 7.31 (185.7) 3.8 (1.7) 9–12 poles 8–11 poles 7.00 (177.8) 3.0 (1.4) 49 Mounting Channel 49 49 A 0.69 (17.5) B 2.50 (63.5) 2.38 (60.5) 49 49 3.63 (92.2) 49 49 49 49 0.38 (9.7) Type M Relay D26 49 49 1.06 (26.9) 1.25 (31.8) 2.50 (63.5) 1.38 (35.1) Catalog Number Dimension A Dimension B D26MC16 40 (1016) 37.5 (952.5) D26MC12 30 (762) 27.5 (698.5) D26MC8 20 (508) 17.5 (444.5) D26MC4 10 (254) 7.5 (190.5) Note: Channel mounts through keyholes with #10 screws (two each end and one every 49 fourth relay). Relays mount with screws captive in channel. All screws must be tightened firmly. 49 49 49 160 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers Machine Tool Relays 49.7 Contents D26 Series—Type M, DC Multipole with Convertible Contacts Description Page D15 Series—Freedom 600V Multipole . . . . . . . . . . . . . . . . . BF/BFD Series—Fixed Contact Industrial Control . . . . . . . . AR/ARD Series—Convertible Contact Industrial Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D26 Series—Type M, 600 Vac Multipole with Convertible Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D26 Series—Type M, DC Multipole with Convertible Contacts Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 145 49 49 49 151 49 156 49 162 163 164 49 49 49 49 49 49 D26 Series—Type M, DC Multipole with Convertible Contacts Product Description Type M, DC multipole relays are physically and mechanically similar to the (D26) Type M AC relays described on Page 157. They differ only in the electrical ratings and available pole combinations due to the use of a normally closed late opening, coil clearing contact, factory wired to the pickup winding of the magnet coil. (Contact is shown as L in figure to the right.) Magnet coil has built-in varistor for transient suppression. The mechanically latched relay has one extra contact, normally open early closing, factory wired in series with the winding of the intermittent rated latch coil. (Contact is shown as S in figure to the right.) 49 Latch Operation Component parts for these relays are the same as those listed for the (D26) Type M AC relays on Page 157, except for the Indicating Light, which is not applicable to a DC relay. Contact poles D26MPR and D26MPF in 2- to 7-pole relays are convertible NO to NC or vice versa. Simply reverse the terminal screws and rotate the unit pole 180˚ (in either direction). With the latch coil deenergized, energizing the relay coil will pick up the relay and mechanically latch it in the pickup position. With the relay coil de-energized, energizing the latch coil will allow the relay to drop out. Convertible Contacts Normally Closed Contact DC Type M Relay 49 DC Input 49 LS1 Pick-Up 49 L = NC Late Opening 49 DC Type M Relay with Latch 49 Relay DC Input Coil Pick-Up LS1 L 49 Hold (Not Used) L = NC Late Opening Normally Open Contact LS1 S 49 49 Latch Coil 49 Release S = NO Early Closing 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 161 49.7 49 49 49 49 Control Relays and Timers Machine Tool Relays Product Selection Complete DC Relays When Ordering, Specify ● Catalog number and magnet coil suffix letter. ● Example: For a 4-pole relay having 4NO contacts, order Catalog Number D26MRD40, with a 120 Vdc coil, order D26MRD40A1. 3-Pole Complete DC Relays—Open Type 49 Type of Contact Relay with Mechanical Latch Catalog Number Number of Contacts NO (Form A) NC (Form B) Relay Only Catalog Number 2 2 0 D26MRD20 D26MRD202 1 1 D26MRD11 D26MRD112 0 2 D26MRD02 D26MRD022 3 0 D26MRD30 D26MRD302 49 2 1 D26MRD21 D26MRD212 1 2 D26MRD12 D26MRD122 49 0 3 D26MRD03 D26MRD032 4 0 D26MRD40 D26MRD402 3 1 D26MRD31 D26MRD312 2 2 D26MRD22 D26MRD222 1 3 D26MRD13 D26MRD132 0 4 D26MRD04 D26MRD042 6 0 D26MRD60 D26MRD602 5 1 D26MRD51 D26MRD512 4 2 D26MRD42 D26MRD422 3 3 D26MRD33 D26MRD332 2 4 D26MRD24 D26MRD242 1 5 D26MRD15 D26MRD152 0 6 D26MRD06 D26MRD062 7 0 D26MRD70 — 6 1 D26MRD61 — 49 5 2 D26MRD52 — 4 3 D26MRD43 — 49 3 4 D26MRD34 — 2 5 D26MRD25 — 1 6 D26MRD16 — 0 7 D26MRD07 — 49 49 49 3-Pole with Latch 3 4 49 49 49 6 49 49 49 7 49 49 49 Magnet Coil Selection 49 49 49 Volts/Hertz Suffix Code Volts/Hertz Suffix Code 12 R1 120 A1 24 T1 240 B1 48 W1 Notes Relay has additional factory wired normally closed coil clearing contact (see diagram). 10- and 11-Poles: The 6 and 7 contact relays (without mechanical latch only) listed above can be provided with four additional NO non-convertible contacts. Add suffix number 4 to above listed catalog number plus magnet coil suffix. Example: For an 11 contact relay, order D26MRD704A1. 49 49 49 49 49 49 162 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers Machine Tool Relays 49.7 Relay with Pneumatic Timer Attachment (without Relay Contacts) 3-Pole with Timer Attachment 49 Contact Positions Timer Operation Catalog Number 49 3 ON delay D26MRD005 3 OFF delay D26MRD006 49 49 The relays listed above will accept up to three catalog number D26MPR contacts (convertible—NO or NC) for instantaneous operation. Order contacts separately. For additional information on timer attachment, see Page 159. 49 49 49 Technical Data and Specifications 49 General 49 Contact Ratings (Amperes) Inductive DC Volts Make/Break Resistive Make/Break 49 28 7.0 10.0 49 48 2.5 10.0 120 1.1 2.0 240 0.2 0.4 Coil Power 49 49 Operating Time Watts Inrush Sealed Average Milliseconds Two- to 11-pole 168 13.2 Pickup: 10 Latch coil 21.6 intermittent 21.6 intermittent Dropout: 16 Relay 49 49 49 Notes Number of available instantaneous contact positions (order contacts separately—Catalog Number D26MPR). Contact ratings do not apply to contacts D26MPL and D26MPS. For AC contact ratings, see Page 159. 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 163 49.7 Control Relays and Timers Machine Tool Relays 49 Dimensions 49 AC and DC D26 Relays Approximate Dimensions in Inches (mm) 49 D26MAS1 A 1 Slot #10 Screw 0.44 (11.2) 49 49 49 3.50 (88.9) 3.13 (79.5) 2 Holes #10 Screw 49 49 49 0.75 (19.1) D26MAS2 0.44 (11.2) 2.38 (60.5) Max. 49 49 AC Relay D26 DC Relay D26 Dimension A Ship. Wt. Lbs (kg) 49 1–4 poles 1–3 poles 4.00 (101.6) 2.5 (1.1) 1–4 poles with timer D26 or D87 1–3 poles with timer D26 or D87 6.00 (152.4) 3.3 (1.5) 1–4 poles with latch 1–2 poles with latch 6.13 (155.7) 3.5 (1.6) 49 49 49 49 49 49 1–4 poles with D26MF 1–3 poles with D26MF 5.81 (147.6) 2.8 (1.3) 5–8 poles 4–7 poles 5.25 (133.4) 2.8 (1.3) 5–8 poles with timer D87 4–7 poles with timer D87 7.25 (184.2) 3.5 (1.6) 5–8 poles with latch 3–6 poles with latch 7.31 (185.7) 3.8 (1.7) 9–12 poles 8–11 poles 7.00 (177.8) 3.0 (1.4) Mounting Channel A 0.69 (17.5) B 2.50 (63.5) 2.38 (60.5) 49 49 1.06 (26.9) 0.38 (9.7) Type M 3.63 (92.2) Relay D26 49 49 1.25 (31.8) 2.50 (63.5) 1.38 (35.1) 49 Catalog Number Dimension A Dimension B 49 D26MC16 40 (1016) 37.5 (952.5) D26MC12 30 (762) 27.5 (698.5) D26MC8 20 (508) 17.5 (444.5) D26MC4 10 (254) 7.5 (190.5) 49 49 49 Note: Channel mounts through keyholes with #10 screws (two each end and one every fourth relay). Relays mount with screws captive in channel. All screws must be tightened firmly. 49 49 49 164 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.8 Control Relays and Timers Timing Relays Contents Timing Relays Description Page Timing Relays Universal TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR5 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR6 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMRP Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5-248—Battery-Powered LCD Time Control . . . . . . . . 49 49 170 174 177 181 183 186 49 49 49 49 49 49 49 49 49 Product Selection Guide Function Code Cross-Reference Guide 49 Function Description Timer Series Universal TR 1 Asymmetrical flasher, pause first lp — R/P — — RC DLY 2 Asymmetrical flasher, pulse first li — Y — — RC TR TMR5 TMR6 TMRP E5-248 3 ON delay and OFF delay with control contact ER — — — — — 4 ON delay and single shot leading edge voltage controlled EWu — — — — — 5 ON delay and single shot leading edge control contact EWs — — — — — 6 Single shot leading and single shot trailing edge with control contact WsWa — — — — — 7 Pulse sequence monitoring Wt — — — — — 8 ON delay, power triggered E A N — A — 9 Single shot leading edge voltage controlled Wu B T — C — 10 OFF delay/signal OFF delay R E F — D OFF DLY 11 Single shot leading edge with control input Ws F C/G — H SS 12 Single shot trailing edge with control input Wa — — — — — 13 ON delay control signal start, trailing edge OFF Es — — — — — 14 Flasher, pause first Bp C L — B — 15 Retriggerable single shot — — W/D — E SS 16 Flasher, ON first — D — — F — 17 ON delay control signal start, leading edge OFF — A — — — ON DLY 18 Flasher—control signal start, pause first — B — — — RC DLY 19 Flasher—control signal start, ON first — C — — — RC 20 Signal ON/OFF delay — D — — — — 21 ON/OFF delay — — — — I — 22 Single pulse generator — — — — G OS 23 Memory latch — — — — J — 24 True OFF delay — — — X — — 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Notes Applies to TRN model only. Applies to TRF model only. The E5-248 is battery powered and has three programmable trigger functions. This product may perform somewhat differently from the standard timing relays. Refer to the operator instructions for details. Control Products Catalog CA08102001E—September 2010 49 49 49 49 www.eaton.com 165 49.8 49 49 49 49 49 49 Control Relays and Timers Timing Relays Product Overview Timer Function Descriptions Function #1—Universal TR, TMR5, E5-248 Asymmetrical Flasher, Pause First Repeat Cycle, OFF/ON Delay Function #4—Universal TR ON Delay and Single Shot Leading Edge Voltage Controlled After the interval t2 has expired, the output relay switches into OFF position. The output relay is triggered at the ratio of t1:t2 until the supply voltage is interrupted. When the supply voltage U is applied, the set interval t1 begins. After the interval t1 has expired, the output relay R switches into ON position and the set interval t2 begins. 49 When the supply voltage U is applied, the set interval t1 begins. After the interval t1 has expired, the output relay R switches into ON position and the set interval t2 begins. After the interval t2 has expired, the output relay Input Power (U) 49 Input Power (U) LED U/t* LED U/t* 49 Output LED** Output LED** Output Relay (R) switches into OFF position. If the supply voltage is interrupted before the interval t1 + t2 has expired, the interval already expired is erased and is restarted when the supply voltage is next applied. t1 t2 t1 t2 t1 Output Relay (R) t2 t1 49 49 49 49 49 49 Function #2—Universal TR, TMR5, E5-248 Asymmetrical Flasher, Pulse First Repeat Cycle, ON/OFF Delay Function #5—Universal TR ON Delay and Single Shot Leading Edge Control Contact and the set interval t2 begins. After the interval t2 has expired, the output relay switches into ON position. The output relay is triggered at the ratio of t1:t2 until the supply voltage is interrupted. When the supply voltage U is applied, the output relay R switches into the ON position and the set interval t1 begins. After the interval t1 has expired, the output relay R switches into OFF position 49 49 49 Input Power (U) Input Power (U) LED U/t* LED U/t* Output LED** Trigger Signal (S) Output Relay (R) t2 t1 t1 t2 t1 49 49 49 49 49 49 Output LED** Output Relay (R) 49 49 The supply voltage U must be constantly applied to the device. When the control contact S is closed, the set interval t1 begins. After the interval t1 has expired, the output relay R switches into ON position. If the control contact is opened, the set t1 t2 Function #6—Universal TR Single Shot Leading and Single Shot Trailing Edge with Control Contact Asymmetrical Signal ON/OFF Delay Function #3—Universal TR ON Delay and OFF Delay with Control Contact interval t2 begins. After the interval t2 has expired, the output relay R switches into OFF position. If the control contact is opened before the interval t1 has expired, the interval already expired is erased and is restarted with the next cycle. 49 The supply voltage U must be constantly applied to the device. When the control contact S is closed, the output relay R switches to the ON position and the set interval t1 begins. After the interval t1 has expired, the output relay R switches into OFF position. If the control contact S is opened, the output relay again switches to the ON position and the set interval t2 begins. After the interval t2 has expired, the output relay R switches into OFF position. During the interval, the control contact is ignored. During the interval, the control contact can be operated any number of times. Input Power (U) 49 Input Power (U) LED U/t* LED U/t* 49 Trigger Signal (S) Trigger Signal (S) 49 Output Relay (R) Output LED** Output LED** 166 interval t2 begins. After the interval t2 has expired, the output relay R switches into OFF position. During the interval, the control contact is ignored. A new cycle can only be initiated when the cycle has been completed. The supply voltage U must be constantly applied to the device. When the control contact S is closed, the set interval t1 begins. After the interval t1 has expired, the output relay R switches into ON position and the set t1 t2 <t1 Control Products Catalog CA08102001E—September 2010 Output Relay (R) www.eaton.com t1 t2 t1 t2 Control Relays and Timers Timing Relays Function #7—Universal TR Pulse Sequence Monitoring Function #10—Universal TR, TRF, TMR5, TMRP, E5-248 OFF Delay/Signal OFF Delay Delay ON Release interval t2, the relay will remain in the ON position. If the control switch is not closed and opened within the interval t2, the relay will change to the OFF position until supply voltage U is interrupted and reapplied. When the supply voltage U is applied, the set interval t1 begins and the output relay R switches to the ON position. After the interval t1 has expired, the interval t2 begins. As long as the control switch S is closed and opened within the Input Power (U) LED U/t* LED U/t* Trigger Signal (S) Trigger Signal (S) Output LED** Output LED** t1 <t2 <t2 <t2 t2 Output Relay (R) 49 output relay R switches to the OFF position. If the control contact S is closed before interval t expires, the output relay will remain in the ON position until the control switch opens, at which time the interval t will begin again. The supply voltage U must be constantly applied to the device. When the control contact S is closed, the output relay R switches to the ON position. When the control contact is opened, interval t begins. After the interval t has expired, the Input Power (U) Output Relay (R) 49.8 49 49 49 49 49 49 49 t 49 <t 49 Function #8—Universal TR, TRN, TMR5, TMRP ON Delay, Power Triggered Delay ON Make Function #11—Universal TR, TRF, TMR5, TMRP, E5-248 Single Shot Leading Edge with Control Input Single Shot/One Shot (Signal Start)/Momentary Interval When the supply voltage U is applied, the set interval t begins. After the interval t has expired, the output relay The supply voltage U must be constantly applied to the device. When the control contact S is closed, the output relay R switches to the ON position and the set interval t begins. After the R switches to the ON position. The relay will remain in that position until supply voltage U is interrupted. 49 49 interval t has expired, the output relay R switches to the OFF position. The control contact is ignored during the interval t, and a new cycle cannot be started until the set interval t has timed out. 49 49 49 49 Input Power (U) Input Power (U) LED U/t* LED U/t* Output LED** Trigger Signal (S) Output Relay (R) t <t 49 49 Output LED** Output Relay (R) t t 49 49 Function #12—Universal TR Single Shot Trailing Edge with Control Input Function #9—Universal TR, TRN, TMR5, TMRP Single Shot Leading Edge Voltage Controlled Interval ON/Interval (Power Start) When the supply voltage U is applied, the output relay R switches to the ON position and set interval t begins. After the interval t has expired, the output relay R switches to the OFF position. The relay will remain in that position until supply voltage U is interrupted. If the supply voltage is interrupted prior to interval t timing out, the relay will immediately switch to the OFF position. 49 49 has expired, the output relay R switches to the OFF position. The control contact is ignored during the interval t, and a new cycle must be started after the set interval t has timed out. The supply voltage U must be constantly applied to the device. When the control contact S is closed and reopened, the output relay R switches to the ON position and the set interval t begins. After the interval t 49 49 49 49 Input Power (U) Input Power (U) LED U/t* LED U/t* Output LED** Trigger Signal (S) Output Relay (R) t <t 49 49 Output LED** Output Relay (R) t t 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 167 49.8 49 49 49 49 49 Control Relays and Timers Timing Relays Function #13—Universal TR ON Delay Control Signal Start, Trailing Edge OFF Function #16—TRN, TMRP Flasher, ON First Cycle 3 (Power Start, ON First) will remain in that position until the control switch opens. If the control switch is opened prior to interval t timing out, the relay will remain in the OFF position and any elapsed time will be erased. The supply voltage U must be constantly applied to the device. When the control switch S is applied, the set interval t begins. After the interval t has expired, the output relay R switches to the ON position. The relay After interval t has expired, the relay will again switch to the ON position for the set interval t. This cycle will repeat at a 1:1 ratio until supply voltage U is interrupted. When the supply voltage U is applied, the relay switches to the ON position and set interval t begins. After the interval t has expired, the output relay R switches to the OFF position and set interval t will begin again. 49 Input Power (U) 49 49 49 49 49 49 49 49 49 Input Power (U) LED U/t* Output LED** Trigger Signal (S) Output Relay (R) t t t t t t <t Output LED** Output Relay (R) t <t Function #14—Universal TR, TRN, TMR5, TMRP Flasher, Pause First Cycle 1 (Power Start, OFF First) Function #17—TRF, E5-248 ON Delay Control Signal Start, Leading Edge OFF has expired, the relay will switch to the OFF position for the set interval t. This cycle will repeat at a 1:1 ratio until supply voltage U is interrupted. When the supply voltage U is applied, the set interval t begins. After the interval t has expired, the output relay R switches to the ON position and set interval t will begin again. After interval t 49 49 Input Power (U) Input Power (U) LED U/t* Trigger Signal 49 Output LED** Output Relay (R) t until the control switch has opened and closed. If the control switch is opened and closed prior to interval t timing out, the relay will remain in the OFF position and any elapsed time will be erased. The supply voltage U must be constantly applied to the device. When the control switch S is applied, the set interval t begins. After the interval t has expired, the output relay R switches to the ON position. The relay will remain in that position Output LED** t t t t <t Output Relay (R) t t 49 49 49 49 49 49 49 Function #15—TMR5, TMRP, E5-248 Watchdog Retriggerable Single Shot The supply voltage U must be constantly applied to the device. When the control switch S is applied, the relay switches to the ON position and the set interval t begins. After the interval t has expired, the output relay R Function #18—TRF, E5-248 Flasher—Control Signal Start, Pause First switches to the OFF position. Closing the control switch during interval t will reset the time. Continuous cycling of the trigger signal at a rate faster than the preset time will cause the relay to remain in the ON position. After interval t has expired, the relay will switch to the OFF position for the set interval t. This cycle will repeat at a 1:1 ratio until supply voltage U is interrupted. The control switch is ignored during the cycle. The supply voltage U must be constantly applied to the device. When the control switch S is closed, the set interval t begins. After the interval t has expired, the output relay R switches to the ON position and set interval t will begin again. 49 49 49 Input Power (U) Input Power (U) Trigger Signal Trigger Signal (S) Output Relay (R) t <t <t t Output LED** Output Relay (R) 49 49 168 Control Products Catalog CA08102001E—September 2010 www.eaton.com t t t t <t 49.8 Control Relays and Timers Timing Relays Function #19—TRF, E5-248 Flasher—Control Signal Start, ON First Function #22—TMRP, E5-248 Single Pulse Generator, Voltage Controlled again. After interval t has expired, the relay will again switch to the ON position for the set interval t. This cycle will repeat at a 1:1 ratio until supply voltage U is interrupted. The control switch is ignored during the cycle. The supply voltage U must be constantly applied to the device. When the control switch S is closed, the relay switches to the ON position and set interval t begins. After the interval t has expired, the output relay R switches to the OFF position and set interval t will begin When the supply voltage U is applied, the set interval t begins. After the interval t has expired, the relay will switch to the ON position for 0.5 seconds before returning to the OFF position. Supply voltage U must be removed and reapplied to repeat the pulse. 49 49 49 49 49 Input Power (U) Input Power (U) Trigger Signal Output LED** Output Relay (R) Output LED** t Output Relay (R) 49 t t t 49 t 49 t <t 49 49 Function #23—N/A Memory Latch Control Switch Make Function #20—TRF Signal ON/OFF Delay position. When the control switch is opened, the relay will switch to the ON position again and the interval t will begin. If the control switch is closed and opened within the interval t, the relay will remain in the ON position until interval t has timed out after the control switch is opened. The supply voltage U must be constantly applied to the device. When the control switch S is closed, the relay switches to the ON position and set interval t begins. After the interval t has expired with the control switch still closed, the output relay R switches to the OFF The supply voltage U must be constantly applied to the device. Output changes state 49 with every closure of the control switch S (leading edge). 49 49 49 49 Input Power (U) Input Power (U) Trigger Signal Trigger Signal Output LED** 49 49 49 Output LED** Output Relay (R) t t <t Output Relay (R) t 49 Function #24—TMR6 True OFF Delay Function #21—TMRP ON/OFF Delay Make/Break with Control Switch Trigger control switch is opened, interval t will begin again. After interval t has timed out, the relay will switch to the OFF position. If supply voltage U is removed at any time, the relay will return to the OFF position. The supply voltage U must be constantly applied to the device. When the control switch S is closed, the set interval t begins. After the interval t has expired, the output relay R switches to the ON position. When the 49 When the supply voltage U is applied, the relay switches to the ON position. When supply power is removed, set time interval t begins. After 49 interval t has expired, the relay switches to the OFF position and will remain there until supply power U is applied again. Input Power (U) Trigger Signal Output Relay (R) t 49 49 t 49 Output LED** t 49 49 Input Power (U) Output Relay (R) 49 49 t 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 169 49.8 49 Control Relays and Timers Timing Relays Contents Universal TR Series Description 49 Page Universal TR Series Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR5 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR6 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMRP Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5-248—Battery-Powered LCD Time Control . . . . . . . . . . . 49 49 49 49 49 171 171 172 173 174 177 181 183 186 49 49 49 49 Universal TR Series 49 Product Description Application Description Features Eaton’s Universal TR Series timers are our most flexible and cost-effective timing relays available. Products are available with up to seven user-selectable functions and seven user-selectable time ranges. Each unit is DIN rail mountable with a direct connection, eliminating the need for additional sockets. The Universal TR Series timers are available in SPDT and DPDT contact configurations, and have a compact IEC-style footprint and a universal input voltage range for AC and DC applications. A timing relay is a simple form of time-based control, allowing the user to open or close the contacts based on a specified timing function. The Universal TR Series timers are equipped with a set of selector switches, which can easily be set to a specific function and time, thereby reducing the number of product variations required. The universal input voltage (either 12–240 Vac/Vdc or 24–240 Vac/Vdc, depending on the model) further reduces the number of product variations. ● 49 49 49 49 49 49 49 49 49 49 49 49 49 ● ● ● ● The Universal TR Series timers are ideal for highvariability operations, such as systems integrators, distributors, and small equipment manufacturers. The compact design saves panel space, and the low cost and high flexibility of the units reduce inventory requirements. ● Multiple user-selectable timing functions and timing ranges in a single unit reduce product variations and stock keeping units (SKUs) Universal input voltages from 12 or 24 to 240 Vac or Vdc eliminate the need to order and stock separate coil voltages Compact, DIN rail mountable case reduces panel size Advanced LED indication makes troubleshooting easy Staggered terminal locations allow access to lower-level terminals after wiring SPDT or DPDT contacts with 8A ratings 49 49 49 49 49 170 Control Products Catalog CA08102001E—September 2010 www.eaton.com Standards and Certifications ● ● ● ● cULus listed CE marked RoHS compliant IEC/EN 61812 Control Relays and Timers Timing Relays 49.8 Product Selection Single-Pole Model 49 Universal TR Timing Relays 49 Description Catalog Number Compact DIN rail mount, SPDT TRL04 49 24–240 Vac/Vdc Compact DIN rail mount, SPDT TRL07 49 12–240 Vac/Vdc Compact DIN rail mount, DPDT TRL27 Asymmetrical pulse generator, DPDT TRW27 Supply Voltage 49 4-Function 24–240 Vac/Vdc 7-Function 49 49 49 Technical Data and Specifications Universal TR Timing Relays 49 Description TRL04 TRL07 TRL27 TRW27 Functions E, R, Wu, Bp E, R, Wu, Bp, Ws, Wa, Es E, R, Wu, Bp, Ws, Wa, Es Ii, Ip, ER, Ewu, Ews, WsWa, Wt Time range 0.05 sec to 100 hours 0.05 sec to 100 hours 0.05 sec to 100 hours 0.05 sec to 100 hours Supply voltage 24–240 Vac/Vdc 24–240 Vac/Vdc 12–240 Vac/Vdc 12–240 Vac/Vdc Rated supply frequency +10% /–15% +10% /–15% ±10% ±10% 49 49 Input Rated consumption 4 VA (1.5W) 4 VA (1.5W) 6 VA (2W) 6 VA (2W) Duty cycle 100% 100% 100% 100% Reset time 100 ms 100 ms 100 ms 100 ms Residual ripple for DC 10% 10% 10% 10% dropout voltage >30% of rated supply voltage >30% of rated supply voltage >30% of rated supply voltage >30% of rated supply voltage Overvoltage category III (in accordance with IEC 60664-1) III (in accordance with IEC 60664-1) III (in accordance with IEC 60664-1) III (in accordance with IEC 60664-1) Rated surge voltage 4 kV 4 kV 4 kV 4 kV Contact configuration SPDT (one changeover contact) SPDT (one changeover contact) DPDT (two changeover contacts) DPDT (two changeover contacts) Rated voltage 250 Vac 250 Vac 250 Vac 250 Vac 49 49 49 49 49 49 Output 49 Switching capacity 2000 VA (8A/250V) 2000 VA (8A/250V) 2000 VA (8A/250V) 2000 VA (8A/250V) Fusing 8A fast acting 8A fast acting 8A fast acting 8A fast acting Mechanical life 20 x 10^6 operations 20 x 10^6 operations 20 x 10^6 operations 20 x 10^6 operations Electrical life 2 x 10^5 operations at 1000 VA load, resistive 2 x 10^5 operations at 1000 VA load, resistive 2 x 10^5 operations at 1000 VA load, resistive 2 x 10^5 operations at 1000 VA load, resistive Switching frequency Max. 6/min. at 1000 VA resistive load (in accordance with IEC 60947-5-1) Max. 6/min. at 1000 VA resistive load (in accordance with IEC 60947-5-1) Max. 6/min. at 1000 VA resistive load (in accordance with IEC 60947-5-1) Max. 6/min. at 1000 VA resistive load (in accordance with IEC 60947-5-1) Overvoltage category III (in accordance with IEC 60664-1) III (in accordance with IEC 60664-1) III (in accordance with IEC 60664-1) III (in accordance with IEC 60664-1) Rated surge voltage 4 kV 4 kV 4 kV 4 kV 49 Loadable Yes Yes Yes Yes 49 Maximum cable length 10m 10m 10m 10m Trigger level (sensitivity) Automatic adaption to supply voltage Automatic adaption to supply voltage Automatic adaption to supply voltage Automatic adaption to supply voltage DC 50 ms/AC 100 ms DC 50 ms/AC 100 ms DC 50 ms/AC 100 ms 49 49 49 Control Signal Minimum control pulse length DC 50 ms/AC 100 ms 49 49 49 49 Note Refer to Function Code Cross-Reference Guide on Page 165 for function details. 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 171 49.8 49 49 49 49 Control Relays and Timers Timing Relays Universal TR Timing Relays (continued) Description TRL04 TRL07 TRL27 TRW27 Base accuracy ±1% of maximum scale value ±1% of maximum scale value ±1% of maximum scale value ±1% of maximum scale value Adjustment accuracy <5% of maximum scale value <5% of maximum scale value <5% of maximum scale value <5% of maximum scale value Repetition accuracy <0.5% or ±5 ms <0.5% or ±5 ms <0.5% or ±5 ms <0.5% or ±5 ms Temperature influence ≤0.01% /˚C ≤0.01% /˚C ≤0.01% /˚C ≤0.01% /˚C Accuracy 49 Physical Ambient temperature –25 to 55˚C –25 to 55˚C –25 to 55˚C –25 to 55˚C 49 Storage temperature –25 to 70˚C –25 to 70˚C –25 to 70˚C –25 to 70˚C Relative humidity 15% to 85% (in accordance with IEC 60721-3-3 Class 3K3) 15% to 85% (in accordance with IEC 60721-3-3 Class 3K3) 15% to 85% (in accordance with IEC 60721-3-3 Class 3K3) 15% to 85% (in accordance with IEC 60721-3-3 Class 3K3) Pollution degree 2, if built in 3 (in accordance with IEC 60664-1) 2, if built in 3 (in accordance with IEC 60664-1) 2, if built in 3 (in accordance with IEC 60664-1) 2, if built in 3 (in accordance with IEC 60664-1) Housing material Self-extinguishing plastic housing, IP40 rating Self-extinguishing plastic housing, IP40 rating Self-extinguishing plastic housing, IP40 rating Self-extinguishing plastic housing, IP40 rating Mounting Mounted on DIN rail TS 35 according to EN 60715, any position Mounted on DIN rail TS 35 according to EN 60715, any position Mounted on DIN rail TS 35 according to EN 60715, any position Mounted on DIN rail TS 35 according to EN 60715, any position Terminal rating Shockproof terminal connection according to VBG 4 (PZ1 required), IP20 rating Shockproof terminal connection according to VBG 4 (PZ1 required), IP20 rating Shockproof terminal connection according to VBG 4 (PZ1 required), IP20 rating Shockproof terminal connection according to VBG 4 (PZ1 required), IP20 rating Tightening torque Max. 1 Nm Max. 1 Nm Max. 1 Nm Max. 1 Nm 49 49 49 49 49 49 49 Terminal Capacity 49 Description 49 1 x 4 mm2 without multicore cable end 1 x 0.5 to 2.5 mm2 with/without multicore cable end 2 x 0.5 to 1.5 mm2 with/without multicore cable end 49 49 49 49 49 2 x 2.5 mm2 flexible without multicore cable end Wiring Diagrams Single-Pole, Double-Throw Units (SPDT)— TRL04 and TRL07 Double-Pole, Double-Throw Units (DPDT)— TRL27 and TRW27 (+) U= (–) (+) U= (–) 49 15 49 A1 B1 A1 15 S (Used only for control switch triggered functions) S (Used only for control switch triggered functions) 25 15 A1 B1 49 49 A1 15 25 R R 18 26 28 26 28 R 49 A2 49 16 A2 18 A2 16 A2 18 16 49 49 49 49 172 Control Products Catalog CA08102001E—September 2010 16 www.eaton.com 18 Control Relays and Timers Timing Relays 49.8 Dimensions 49 Approximate Dimensions in Inches (mm) 17.5 mm (TRL04 and TRL07) 49 35 mm (TRL27 and TRW27) 49 49 3.43 1.77 (45.0) (87.0) 1.77 3.43 (45.0) (87.0) 49 49 49 0.20 (5.0) 1.73 (44.0) 2.36 (60.0) 0.69 (17.5) 0.20 (5.0) 1.73 (44.0) 2.36 (60.0) 49 1.38 (35.0) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 173 49.8 49 Control Relays and Timers Timing Relays Contents TR Series Description 49 Page Universal TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR Series Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR5 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR6 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMRP Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5-248—Battery-Powered LCD Time Control . . . . . . . . . . . 49 49 49 49 49 49 49 49 49 TR Series 49 Product Description Features The upgraded TR Series Timing Relays are designed to meet most timing requirements by offering more flexibility in range of input voltage, timing range and functionality. Use a rotary switch to choose from 20 selectable time ranges from 0.1 second to 600 hours. We offer both a power triggered and signal triggered model—each with expanded operation modes. There is a green LED to indicate when power is ON and an orange LED when output is ON. ● 49 49 49 49 49 49 49 49 ● ● ● ● ● ● ● 20 time ranges and 10 timing functions Time delays from 0.1 sec to 600 hrs Space-saving, compact package High repeat accuracy of ± 0.2% LED indication Standard 8- or 11-pin and 11-blade termination 2 Form C DPDT delayed output contacts 10A contact rating Operation TRNP and TRNB Internal Connections 4 5 3 6 2 7 1 2 3 4 5 6 7 8 (–/–) B (–/+) TRNP (–/–) TRNB TRFP and TRFB Internal Connections External Control Start Signal 4 3 49 5 6 7 2 49 1 11 External Control Start Signal 1 2 3 8 9 10 (–/+) 49 (–/–) 49 ● ● 49 cULus listed CSA CE marked TUV TUV 49 49 49 174 Control Products Catalog CA08102001E—September 2010 www.eaton.com 8 6 9 B (–/–) TRFB Standards and Certifications ● 5 7 (–/+) 49 ● 4 A TRFP 49 9 A 8 (–/+) 1 170 175 175 175 176 176 177 181 183 186 Control Relays and Timers Timing Relays 49.8 Catalog Number Selection 49 TR N P 240 AC Family Type 49 Input Voltage 24AD = 24 Vac (50/60 Hz)/24 Vdc 240AC = 100–240 Vac (50/60 Hz) TR Operational Mode N = Power Triggered F = Signal Triggered A = ON delay A = ON delay, control signal B = Interval start (leading edge OFF) C = Flasher (pause first) B = Flasher, control signal D = Flasher (ON first) start (pause first) C = Flasher, control signal Start (ON first) D = Signal ON/OFF delay E = OFF delay F = Single shot leading edge with control input 49 49 49 49 Model Type P = Pin/octal B = Blade style 49 49 49 49 Product Selection Accessories TR Plug-In Timing Relays—Power Triggered Sockets for Use with TR Timers—Standard Pack of 10 49 Blade Catalog Number Timing Relay Terminal Style Catalog Number 49 Coil Voltage Octal Catalog Number TRNP 8-pin octal D3PA2 24 Vac/Vdc TRNP24AD TRNB24AD 49 TRFP 11-pin octal D3PA3 100–240 Vac TRNP240AC TRNB240AC TRNB, TRFB 0.187 in solder/QC terminals (blade style) D5PA2 49 49 TR Plug-In Timing Relays—Signal Triggered Note Coil Voltage Octal Catalog Number Blade Catalog Number 24 Vac/Vdc TRFP24AD TRFB24AD 100–240 Vac TRFP240AC TRFB240AC 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 175 49.8 49 49 Control Relays and Timers Timing Relays Technical Data and Specifications Approximate Dimensions in Inches (mm) General Description Specification 49 Operation system Solid-state CMOS circuit Time range 0.1 sec to 600 hours 49 Pollution degree 2 (IE60664-1) 49 49 49 Overvoltage category III (IE60664-1) Rated operational voltage 24 Vac (50/60 Hz)/24 Vdc TRFP 89g 12 Vdc TRNB, TRFB 85g 10.8–13.2 Vdc Input OFF voltage Rated voltage x 10% minimum Ambient operating temperature –4 to 149˚F (–20 to 65˚C) Reset time 100 ms maximum Repeat error ± 0.2%, ± 20 ms Voltage error ± 0.2%, ± 20 ms Temperature error ± 0.5%, ± 20 ms 49 Setting error ± 10% maximum Insulation resistance 100M ohm minimum (500 Vdc) 49 Dielectric strength Between power and output terminals 2000 Vac, 1 minute Between contacts of different poles 2000 Vac, 1 minute Between contacts of same pole 49 Vibration resistance 49 Shock resistance 49 49 87g Voltage tolerance 49 49 1.58H x 1.42W x 2.95D in. (40H x 36W x 74.9D mm) 12 DC 20.4–26.4 Vac (50/60 Hz)/21.6–26.4 Vdc 49 1.58H x 1.42W x 3.07D in. (40H x 36W x 77.9D mm) TRNB, TRFB 24 AC 12 DC 49 TRNP, TRFP TRNP 85–264 Vac (50/60 Hz) 49 3.07 (77.9) Pin (P) Type 1000 Vac, 1 minute 10–55 Hz amplitude 0.5 mm; 2 hrs in each of 3 axes Operating extremes 10G Damage limits — TRNP, TRFP 40G (3x in each of 3 axes) TRNB, TRFB 10G (3x in each of 3 axes) Power consumption (approx.) 240 AC 6.5 VA TRNP, TRNB/6.6 VA TRFP, TRFB 240 Vac/60 Hz 11.6 VA TRNP, TRNB/12.1 VA TRFP, TRFB 24 AC (AC/DC) 3.4 VA–1.7W TRNP, TRNB/3.5 VA–1.7W TRFP, TRFB 12 DC 1.6W TR Series Contact Ratings Description Specification 49 Contact configuration 2 Form C, DPDT (delayed output) Allowable voltage/current 240 Vac, 30 Vdc/10A 49 Max. permissible operating frequency 1800 cycles per hour 49 49 49 49 Rated load Resistive 10A, 240 Vac/30 Vdc Inductive 7A, 240 Vac/30 Vdc Horsepower rating 1/6 hp 120 Vac, 1/3 hp 240 Vac Life Electrical 500,000 operations minimum (resistive) Mechanical 50,000,000 operations minimum 176 Control Products Catalog CA08102001E—September 2010 2.95 (74.9) Blade (B) Type Note For the value of the error against a preset time, whichever value is larger should apply. 49 49 Specification Dimensions 100–240 Vac (50/60 Hz) 24 AC 49 Description 240 AC 240 AC 49 TR Series Dimensions and Weights Weights 49 49 Dimensions www.eaton.com Control Relays and Timers Timing Relays 49.8 Contents TMR5 Series Description Page Universal TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR5 Series Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR6 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMRP Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5-248—Battery-Powered LCD Time Control . . . . . . . . . . . 170 174 178 178 178 179 179 180 181 183 186 49 49 49 49 49 49 49 49 49 49 49 TMR5 Series Product Description Features The TMR5 Series Time Delay Relays are designed for a broad range of OEM applications. The TMR5 Series offers non-programmable plug-in style timers with a variety of functions available. Each unit offers a single function and single input voltage, and operates over a defined time delay range. Units with fixed time delays are also available. Eaton also offers customization capabilities for these timers— remote adjustments, special pin configurations, and more. Contact us to discuss your specific application and design of a custom timer. ● ● ● ● ● ● 49 Standards and Certifications Single timing range for each unit Ranges available from 0.02 sec to 24 hours Wide variety of functions available Plugs into standard 8- or 11-pin socket 10A DPDT output contacts Can be easily customized to meet your needs ● ● ● ● cRUus UL listed (with Eaton socket) RoHS compliant CE marked 49 49 49 with Eaton socket 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 177 49.8 49 49 Control Relays and Timers Timing Relays Catalog Number Selection All configurations from Catalog Number Selection are available. 49 TMR5 N 05 120 Family Type TMR5 49 49 N T L R 49 49 Y 49 8-Pin Octal Sockets = ON delay = Interval ON = Flasher-pause-first = Repeat cycle (OFF time first followed by ON time and repeating) = Repeat cycle (ON time first followed by OFF time and repeating) Operational Mode 11-Pin Octal Sockets F = OFF delay, control switch trigger C = Single shot, control switch trigger W = Watchdog, control switch trigger (retriggerable single shot) P = OFF delay, power trigger G = Single shot, power trigger D = Watchdog, power trigger (retriggerable single shot) Input Voltage 120 = 120 Vac/Vdc 24 = 24 Vac/Vdc 12 = 12 Vac/Vdc 240 = 240 Vac/Vdc Timing Range 04 = 0.05–5 sec 05 = 0.1–10 sec 08 = 0.6–60 sec 12 = 3–300 sec 15 = 0.3–30 min 16 = 0.6–60 min 22 = 6 sec–10 min 49 49 Product Selection 49 TMR5 Time Delay Relays 49 Input Voltage 49 49 24 Vac/Vdc 49 49 49 120 Vac/Vdc 8-pin 0.1–10 sec TMR5N05120 0.6–60 sec TMR5N08120 0.1–10 sec TMR5N0524 0.6–60 sec TMR5N0824 11-pin 24 Vac/Vdc 0.1–10 sec TMR5F05120 0.6–60 sec TMR5F08120 0.1–10 sec TMR5F0524 0.6–60 sec TMR5F0824 49 24 Vac/Vdc 8-pin 0.1–10 sec TMR5T05120 0.6–60 sec TMR5T08120 0.1–10 sec TMR5T0524 0.6–60 sec TMR5T0824 120 Vac/Vdc 11-pin 0.1–10 sec TMR5C05120 0.6–60 sec TMR5C08120 0.1–10 sec TMR5C0524 0.6–60 sec TMR5C0824 24 Vac/Vdc 49 Repeat Cycle (OFF Time First Followed by ON Time and Repeating) 49 120 Vac/Vdc 49 49 49 Standard Pack Catalog Number 8-pin socket 10 D3PA2 11-pin socket 10 D3PA3-A2 Hold-down spring 10 D65CHDS Notes Indicates DUAL knob unit. All dual knob units can have independently selectable and adjustable ON and OFF times. If different ON and OFF times are desired, add two codes for time ranges in the part number. The first code listed indicates the first timing range of the unit (OFF time for R, ON time for Y) and the second code indicates the second timing range (ON time for R, OFF Time for Y). Fixed time delay settings are available for orders of 50 pieces or more. Contact EatonCare for additional information at 877-ETN-CARE (386-2273). Single Shot, Control Switch Trigger 49 49 Description Interval ON 120 Vac/Vdc 49 Socket Catalog Number OFF Delay, Control Switch Trigger 49 49 Accessories for Use with TMR5 Time Delay Relays Timing Range ON Delay 120 Vac/Vdc 49 Accessories 8-pin 24 Vac/Vdc 0.1–10 sec TMR5R05120 0.6–60 sec TMR5R08120 0.1–10 sec TMR5R0524 0.6–60 sec TMR5R0824 Repeat Cycle (ON Time First Followed by OFF Time and Repeating) 120 Vac/Vdc 24 Vac/Vdc 49 178 8-pin 0.1–10 sec TMR5Y05120 0.6–60 sec TMR5Y08120 0.1–10 sec TMR5Y0524 0.6–60 sec TMR5Y0824 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.8 Control Relays and Timers Timing Relays Technical Data and Specifications Wiring Diagrams TMR5 Time Delay Relays Wiring for 8-Pin Units Description Voltage tolerance AC operation DC operation Load burden Specification +10/–15% of nominal 3 6 2 VA 2 7 4 1 8 Setting accuracy Maximum setting (adjustable) +5%, –0% Minimum setting (adjustable) +0%, –50% Fixed time delay < 2 seconds +1% 0.1–2 seconds ±5% 49 Control Switch 4 5 +10/–15% of nominal at 50/60 Hz 49 Wiring for 11-Pin Control Switch Trigger Units (DC)+ L1 3 2 −(DC) L2 Input Voltage 5 6 7 49 8 49 9 10 49 1 11 (DC)+ L1 49 (DC)− L2 49 Input Voltage Repeat accuracy (constant voltage and temperature) > 2 seconds delay ±0.1% 0.1–2 seconds delay Reset time ON Delay/interval/repeat cycle OFF Delay/single shot/watchdog 49 ±2% Wiring for 11-Pin Power Trigger Units 49 Power Trigger * 49 0.1 second 0.04 second + Startup time (time from when power is applied until unit is timing) 120 and 240V units 0.05 second 12, 24 and 48V units Maintain function time (time unit continues to time after power is removed) Temperature 12–120V input voltage 240V input voltage 0.08 second 4 3 2 5 6 7 8 49 9 10 49 1 11 –18 to 150˚F (–28 to 65˚C) (DC)+ L1 –18 to 122˚F (–28 to 50˚C) 2000V Output contacts DPDT 10A @ 240 Vac/30 Vdc, 1/2 hp @ 120/240 Vac (NO contacts) 1/3 hp @ 120/240 Vac (NC contacts) B300 and R300; AC-15 and DC-13 Full load 49 0.01 second Insulation voltage Life Mechanical − 49 (DC)− L2 49 Input Voltage * Should Be Same Voltage as Input Voltage 49 49 10,000,000 operations 49 100,000 operations 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 179 49.8 49 49 Control Relays and Timers Timing Relays Dimensions Approximate Dimensions in Inches (mm) TMR5 49 Dual Knob Only 49 49 2.40 (61.0) 49 49 2.90 (73.7) 1.70 (43.2) 49 3.50 (88.9) 49 49 49 49 49 D3PA2 Socket D3PA3 Socket 6–32 x 0.312 Combination Head Screw and Pressure Clamping Plate (8 places) 6–32 x 0.312 Combination Head Screw and Pressure Clamp (11 places) Two 0.165 (4.2) Dia. Slots 2.14 (54.3) Two 0.17 (4.3) Dia. Holes 2.05 (52.1) Max. 2.03 (51.6) 49 1.30 (33.0) 1.60 (40.6) Max. 49 49 49 2.06 (52.3) 0.82 (20.8) 0.58 (14.7) 0.97 (24.6) Max. Tolerances: ± 0.010 ± (0.25) Unless Otherwise Shown 2.33 (59.2) 0.97 Max. (24.6) Tolerances: ± 0.010 ± (0.25) Unless Otherwise Shown 49 49 49 49 49 49 49 49 49 49 49 49 49 180 Control Products Catalog CA08102001E—September 2010 0.13–0.16 (3.2–4.0) www.eaton.com 0.15 (3.8) 0.58 (14.7) 0.77 (19.6) Control Relays and Timers Timing Relays 49.8 Contents TMR6 Series Description Page Universal TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR5 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR6 Series Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMRP Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5-248—Battery-Powered LCD Time Control . . . . . . . . . . . 170 174 177 182 182 182 182 182 182 183 186 49 49 49 49 49 49 49 49 49 49 49 TMR6 Series Product Description Features Most electronic time delay relays with an OFF delay function require input voltage to be applied continuously in order to operate correctly. However, there are many applications where this is not possible—-keeping a relay energized for some amount of time after input voltage has been removed. Eaton’s TMR6 true OFF delay product provides this function even when input voltage is removed. It duplicates the operation of the older OFF delay pneumatic time delay relays. ● ● ● ● ● ● 49 Operation Provides OFF delay function without requiring input voltage during OFF time delay Duplicates operation of pneumatic OFF delay timers Each unit has eight timing ranges built in, covering 0.05 seconds to 30 minutes Selecting a range is easy using a rotary switch (no math is required or DIP switches to set) Uses industry-standard 8-pin octal socket 10A DPDT output contacts Timing Ranges Select one of the eight timing ranges using the selector knob, and then adjust the time within that range for an accurate delay setting. True OFF Delay Upon application of input voltage, the relay is energized. When the input voltage is removed, the preset time begins. At the end of the preset time, the relay is de-energized. Voltage must be applied for a minimum of 0.1 second to assure proper operation. Any application of the input voltage during the preset time will keep the relay energized and reset the time delay. No external trigger switch is required. 49 49 49 49 49 True OFF Delay Input Power (Voltage) 49 ON 49 OFF 49 ON Output (Load) 49 Delay OFF 49 49 Standards and Certifications ● Timing Ranges ● Dial Setting Timing Range ● A 0.05–5 sec. ● B 0.1–10 sec. C 0.3–30 sec. D 0.6–60 sec. E 1.8–180 sec. F 3–300 sec. G 0.1–10 min. H 0.3–30 min 49 cRUus UL listed (with Eaton socket) RoHS compliant CE marked 49 49 49 with Eaton socket Control Products Catalog CA08102001E—September 2010 49 49 49 www.eaton.com 181 49.8 49 Control Relays and Timers Timing Relays Catalog Number Selection Wiring Diagram All configurations from Catalog Number Selection are available. Wiring for 8-Pin Units 49 TMR6 X 00 120 4 5 49 3 49 49 Input Voltage 120 = 120 Vac/Vdc 24 = 24 Vac/Vdc 240 = 240 Vac/Vdc Family Type TMR6 Operational Mode X = True OFF delay 7 1 8 (DC)+ L1 −(DC) L2 Input Voltage Timing Range 00 = Programmable 49 6 2 49 Dimensions 49 Product Selection 49 TMR6 True OFF Delay Relays 49 49 Approximate Dimensions in Inches (mm) Input Voltage Catalog Number 0.05 sec–30 min (user selectable, 8 ranges) TMR6X00120 TMR6 True OFF Delay 120 Vac/Vdc 24 Vac/Vdc 49 Timing Range 240 Vac/Vdc TMR6X0024 2.40 (61.0) TMR6X00240 49 49 49 Accessories 2.90 (73.7) Accessories for Use with TMR6 Time Delay Relays Description Standard Pack Catalog Number 8-pin socket 10 D3PA2 49 Hold-down spring 10 D65CHDS 49 Technical Data and Specifications 49 49 49 49 49 1.70 (43.2) Description D3PA2 Socket 6–32 x 0.312 Combination Head Screw and Pressure Clamping Plate (8 places) Two 0.165 (4.2) Dia. Slots 2.14 (54.3) TMR6 Time Delay Relays Specification 2.03 (51.6) Voltage tolerance AC operation +10/–15% of nominal at 50/60 Hz DC operation +10/–15% of nominal Load burden 1.30 (33.0) 1.60 (40.6) Max. 2 VA Setting accuracy 49 Maximum setting (adjustable) 49 Repeat accuracy (constant voltage and temperature) ±0.1% or 50 ms, whichever is greater 49 Temperature –18 to 150˚F (–28 to 65˚C) Insulation voltage 2,000V 49 Output contacts DPDT 10A @ 240 Vac/30 Vdc, 1/2 hp @ 120/240 Vac (NO contacts) 1/3 hp @ 120/240 Vac (NC contacts) B300 and R300; AC-15 and DC-13 Minimum setting (adjustable) 49 +5%, –0% +0%, –50% Life 49 3.50 (88.9) Mechanical 2,000,000 operations Full load 100,000 operations 49 49 182 Control Products Catalog CA08102001E—September 2010 www.eaton.com 0.82 (20.8) 0.58 (14.7) 0.97 (24.6) Max. Tolerances: ± 0.010 ± (0.25) Unless Otherwise Shown Control Relays and Timers Timing Relays 49.8 Contents TMRP Series Description Page Universal TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR5 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR6 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMRP Series Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5-248—Battery-Powered LCD Time Control . . . . . . . . . . . 170 174 177 181 184 184 185 185 186 49 49 49 49 49 49 49 49 49 49 49 TMRP Series Product Description Application Description Features Eaton’s TMRP Series timers combine flexibility with ease of use and installation to make the most versatile timer in our offering. The thumb-wheel setting design allows for quick selection and review of up to 10 timing functions and seven timing ranges. The TMRP units can be mounted in a 1/16 DIN cutout or on a DIN rail with our D3 series sockets. Input voltage is 12–240 Vac/Vdc to work with all popular control voltages. A timing relay is a simple form of time-based control, allowing the user to open or close the contacts based on a specified timing function. The TMRP series is equipped with a set of thumb-wheel style selector switches, which can easily be set to a specific function and time, thereby reducing the number of product variations required. The universal input voltage of 12–240 Vac/Vdc further reduces the number of product variations. ● The TMRP timers are ideal for high-variability operations, such as systems integrators, distributors, and small equipment manufacturers. The flexible enclosure design allows for back-panel mounting, through-panel mounting, or DIN rail mounting. LED Indicator ● ● ● 49 Multiple user-selectable timing functions and timing ranges in a single unit reduce product variations and stock keeping units (SKUs) Universal input voltages from 12–240 Vac/Vdc eliminate the need to order and stock separate coil voltages Timing ranges up to 9990 hours Dual LED indication makes troubleshooting easy ● ● ● ● Flexible design for backpanel, through-panel (45 mm x 45 mm cutout), or DIN rail mounting SPDT or DPDT contacts with 12A ratings Plastic dust cover keeps out contaminants and eliminates accidental set point changes Use with standard Eaton D3 sockets—see Technical Data and Specifications 49 49 49 49 49 49 49 49 LED Description Function Solid green “Input” Supply voltage present Solid red “Output” Relay energized Slowly flashing red “Output” Timing cycle activated, relay not energized Rapidly flashing red “Output” Timing cycle activated, relay energized 49 49 49 49 Standards and Certifications ● ● ● 49 UL recognized CE marked RoHS compliant 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 183 49.8 49 49 Control Relays and Timers Timing Relays Product Selection TMRP Timing Relays TMRP5100 49 Supply Voltage 49 12–240 Vac/Vdc Description Catalog Number 10-Function 49 Control switch trigger, DPDT TMRP5100 Control switch trigger, SPDT TMRP5101 Power trigger, DPDT TMRP5102 49 49 49 Technical Data and Specifications 49 TMRP Timing Relays Description 49 49 Functions Time range TMRP5100 TMRP5101 TMRP5102 A, B, C, D, E, F, G, H, I, J A, B, C, D, E, F, G, H, I, J A, B, C 0.1 sec to 9,990 hours 0.1 sec to 9,990 hours 0.1 sec to 9,990 hours Input 49 Supply voltage 12–240 Vac/Vdc 12–240 Vac/Vdc 12–240 Vac/Vdc Supply voltage tolerance ±15% ±15% ±15% 49 Rated consumption 2.5 VA (2W) maximum 2.5 VA (2W) maximum 2.5 VA (2W) maximum Reset time 150 ms 150 ms 150 ms 49 Reverse polarity protection Yes Yes Yes 49 Operate time 25 ms maximum 25 ms maximum 25 ms maximum Release time 25 ms maximum 25 ms maximum 25 ms maximum 49 Rated surge voltage 4 kV 4 kV 4 kV DPDT Output 49 Contact configuration DPDT SPDT Contact rating (AC) 12A resistive at 120, 240 UL 508 12A resistive at 120, 240 UL 508 12A resistive at 120, 240 UL 508 Contact rating (DC) 12A resistive at 30 UL 508 12A resistive at 30 UL 508 12A resistive at 30 UL 508 49 Contact rating horsepower 1/2 at 120 Vac, 1 at 240 Vac 1/2 at 120 Vac, 1 at 240 Vac 1/2 at 120 Vac, 1 at 240 Vac Contact rating pilot duty A300, 720 VA at 240 Vac A300, 720 VA at 240 Vac A300, 720 VA at 240 Vac 49 Minimum load 12V/100 mA 12V/100 mA 12V/100 mA Contact material Silver-nickel 90/10 Silver-nickel 90/10 Silver-nickel 90/10 49 Contact resistance 100 milliohms max. at 1A 12 Vdc 100 milliohms max. at 1A 12 Vdc 100 milliohms max. at 1A 12 Vdc Mechanical life—full load 10 million operations 10 million operations 10 million operations Electrical life—full load 100,000 operations 100,000 operations 100,000 operations 50 ms minimum 50 ms minimum 50 ms minimum 0.10% at constant voltage and temperature 0.10% at constant voltage and temperature 0.10% at constant voltage and temperature 49 49 49 Control Signal 49 Accuracy 49 Minimum control pulse length Repetition accuracy Physical 49 Ambient temperature –10 to 55˚C –10 to 55˚C –10 to 55˚C Storage temperature –40 to 85˚C –40 to 85˚C –40 to 85˚C 49 Mounting Use with D3PA3 socket Use with D3PA2 socket Use with D3PA2 socket 49 Note Refer to Function Code Cross-Reference Guide on Page 165 for function details. 49 49 184 Control Products Catalog CA08102001E—September 2010 www.eaton.com Control Relays and Timers Timing Relays 49.8 Wiring Diagrams TMRP5100 TMRP5101 Instant if 6–7 Shorted 6 5 7 4 8 3 9 2 10 1 11 5 3 6 2 7 1 49 External Control Switch External Control Switch 4 49 TMRP5102 8 4 6 2 7 49 49 8 49 INPUT 49 1 INPUT 5 3 49 49 INPUT 49 Dimensions 49 Approximate Dimensions in Inches (mm) 49 TMRP Series 49 4 5 2.83 (71.9) 1 OUTPUT TIME SET 49 S 49 3 2 3.15 (80.0) 49 8 0.64 (16.3) 4 0.25 (6.4) 9 0 49 10 0 5 0 49 8-Pin Octal Base 6 A 1.76 (44.7) TIME BASE 7 FUNCTION 49 8 R.045 INPUT 1.88 (47.8) 49 7 2 0.06 (1.5) 6 3 1.88 (47.8) 1 11 49 11-Pin Octal Base 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 185 49.8 49 Control Relays and Timers Timing Relays Contents E5-248—Battery-Powered LCD Time Control Description 49 Page Universal TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR5 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMR6 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TMRP Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5-248—Battery-Powered LCD Time Control Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 49 49 49 49 49 49 E5-248—Battery-Powered LCD Time Control 49 Product Description Features The E5-248-C1420 is an advanced timing relay capable of performing a wide variety of timing functions without the need for external power. The through-panel mount design and LCD display allow easy access for set-point and function changes. Programmable activation modes effectively triple the functionality, and the relay can be configured for normally open or normally closed operation. ● 49 49 49 49 49 49 49 ● ● ● ● ● 49 49 49 49 ● 49 ● 49 ● 49 ● No external voltage supply, because of internal replaceable lithium battery High contrast, 2-line LCD display, 5-digit with many symbols for easy operation and reading Nine programmable time ranges from 0.20 seconds up to 99.999 hours Resolution up to 0.01 seconds Inputs for start and reset; universal inputs for 12–260 Vac/Vdc Eight timing modes— ● ON Delay, OFF Delay, One Shot and Single Shot ● Repeat cycle modes: Delay, Cycle, Symmetrical delay Three programmable activation modes Relay contacts rated at 8A programmable to NO or NC Protection IP65 Plug-in connector Standards and Certifications ● CE marked Product Selection Battery-Powered LCD Time Control Catalog Number Description Battery-powered LCD time control, 1.89 x 1.89 in (48.0 x 48.0 mm) Dimensions Approximate Dimensions in Inches (mm) Battery-Powered LCD Time Control 1.89 (48.0) 1.89 (48.0) 1.77 (45.0) 2.49 (63.2) 0.12 (3.0) Panel cutout is 1.77 + 0.02 in sq. (45 + 0.6 mm sq.). 49 49 49 Control Products Catalog CA08102001E—September 2010 0.41 (10.5) Max.; 0.37 (9.5) at Front Panel 0.63 (16.0) 49 186 E5-248-C1420 www.eaton.com 170 174 177 181 183 186 186 Control Relays and Timers Alternating Relays 49.9 Contents D85 Series—Alternating Relays Description Page D85 Series—Alternating Relays Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 188 188 189 189 191 49 49 49 49 49 49 49 49 Product Description Alternating relays are used in applications where the optimization of load usage is required by equalizing the run time of two loads. They are also used where additional capacity is required in case of excess load requirements. This alternating action is initiated by a control switch— such as a float switch, manual switch, timing relay, pressure switch or other isolated contact. Each time the initiating switch is opened, the output relay contacts will change state, thus alternating the two loads. Two LED indicators show the status of the output relay. The D851 and D852 Series Relays are used with one control switch and are available in either SPDT or DPDT output configurations with or without a selector switch to lock in one sequence. The D852X Series Relays are available in DPDT cross-wired output configurations for use with one or two control switches (LEAD and LAG). 49 Features The D853 Series is designed for use with three-switch applications (LEAD, LAG and STOP). The D853 Series combines a standard DPDT Cross-Wired alternating relay, contactor auxiliary contacts, and a control relay into one compact and economical product. This saves space and labor, while reducing the number of components needed. The D853 Series uses Sequence On– Simultaneous Off (S.O.S.O.) operation, where the two loads are energized sequentially, but remain on together until the STOP switch is opened. This device also protects against failure of the STOP and LEAD switches. If both switches fail, the two pump motors will be energized simultaneously when the LAG switch is closed. Each of the D85 Series alternating relays is available with an optional threeposition selector switch, which allows the unit to alternate the two loads as normal, or lock the relay to one load or the other. By locking the alternating relay to one load, the other load can be removed for service without rewiring the first load for continuous operation. The selector switch has a low profile to prevent any accidental actuation. ● ● ● ● ● ● ● For duplex loads Works with one-, two-, or three-switch applications Compact plug-in design using industry standard sockets 10A SPDT or DPDT output configurations Optional low profile selector switch to lock in one sequence Two LEDs indicate relay status D853 Series replaces separate components in duplex panel—saving space and reducing labor ● ● ● 49 49 49 49 49 49 49 49 Standards and Certifications ● 49 49 CE cRUus UL listed RoHS compliant 49 49 49 49 Note When used with appropriate Eaton socket. 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 187 49.9 49 Control Relays and Timers Alternating Relays Product Selection D85 Series—Alternating Relays 49 Output Contacts Control Voltage Socket Catalog Number SPDT 12 Vac 8-pin D851NR 49 SPDT 24 Vac 8-pin D851NT SPDT 120 Vac 8-pin D851NA 49 SPDT 240 Vac 8-pin D851NB SPDT w/selector switch 12 Vac 8-pin D851LR SPDT w/selector switch 24 Vac 8-pin D851LT SPDT w/selector switch 120 Vac 8-pin D851LA SPDT w/selector switch 240 Vac 8-pin D851LB 49 DPDT 12 Vac 11-pin D852NR DPDT 24 Vac 11-pin D852NT 49 DPDT 120 Vac 11-pin D852NA DPDT 240 Vac 11-pin D852NB DPDT w/selector switch 12 Vac 11-pin D852LR 49 DPDT w/selector switch 24 Vac 11-pin D852LT DPDT w/selector switch 120 Vac 11-pin D852LA 49 DPDT w/selector switch 240 Vac 11-pin D852LB DPDT cross-wired 12 Vac 8-pin D852XNR DPDT cross-wired 24 Vac 8-pin D852XNT DPDT cross-wired 120 Vac 8-pin D852XNA DPDT cross-wired 240 Vac 8-pin D852XNB 49 DPDT cross-wired w/selector switch 12 Vac 8-pin D852XLR DPDT cross-wired w/selector switch 24 Vac 8-pin D852XLT 49 DPDT cross-wired w/selector switch 120 Vac 8-pin D852XLA DPDT cross-wired w/selector switch 240 Vac 8-pin D852XLB 49 49 49 49 49 49 49 49 Accessories D85 Series—Alternating Relays 49 49 49 49 Description Standard Pack Catalog Number 8-pin socket 10 D3PA2 11-pin socket 10 D3PA3-A2 Hold-down spring 10 D65CHDS Note Contact Eaton for relays for 3-switch applications (Lead-Lag-Stop). 49 49 49 49 49 49 49 49 188 Control Products Catalog CA08102001E—September 2010 www.eaton.com 49.9 Control Relays and Timers Alternating Relays Technical Data and Specifications 49 D85 Series—Alternating Relays 49 Description Specification Voltage tolerance +10%/-15% of control voltage at 50/60 Hz Load (burden) Less than 3 VA Output contacts 10A resistive at 240 Vac / 30 Vdc, 1/2 hp at 120/240 Vac (NO), 1/3 hp at 120/240 Vac (NC) Mechanical life 10,000,000 operations Electrical life 100,000 operations Temperature –20˚ to 150˚F (–28˚ to 65˚C) 49 49 49 Transient protection 10,000 volts for 20 microseconds Indicator LEDs 2 LEDs marked LOAD A and LOAD B Optional selector switch settings ALTERNATE, LOCK LOAD A, LOCK LOAD B 49 49 49 Wiring Diagrams D851 Series Relays, SPDT D852 Series Relays, DPDT Input Voltage L2 Input Voltage L1 L1 Control Switch D852X Series Relays, DPDT Cross-Wired L2 Input Voltage L1 D853 Series Relays, Three-Switch Applications L2 Stop Control Switch 5 3 6 4 2 7 3 2 1 8 5 6 7 Lag 8 Lag 6 2 9 10 7 1 8 1 11 Load A: Pin 2 Load B: Pin 8 3 49 4 5 4 5 4 49 Input Voltage L1 L2 3 6 2 Load B Load B 7 1 8 Load A Load A Load A: Pins 3 or 11 Load B: Pins 1 or 9 Typical Installations for SPDT and DPDT Alternating Relays, Standard Installation L2 L1 Typical Installations for SPDT and DPDT Alternating Relays, Anti-Bounce Installation L1 L2 M2 O/L 2 Control Switch 5 4 8 SPDT Off 2 Control Switch 5 When the control switch opens, the first load (M1) is turned off and the alternating relay toggles to the LOAD B position. When the control switch closes again, it energizes the second load (M2). The red LED marked “LOAD B” glows. ● When the control switch opens, the second load (M2) is turned off, the alternating relay toggles back to the LOAD A position, and the process can be repeated again. On relays with DPDT contacts, two pilot lights can be used for remote indication of LOAD A or LOAD B status. 49 8 4 In the OFF state (standard installation), the control switch is open, the alternating relay is in the LOAD A position, and both loads (M1 and M2) are off. When the control switch closes, it energizes the first load (M1). The red LED marked “LOAD A” glows. As long as the control switch remains closed, M1 remains energized. 49 1 3 49 3 ● 49 49 M1 M1 M2 49 49 M1 O/L 49 49 M2 SPDT 1 49 49 Lead Lead 49 49 To eliminate any bounce condition of the control switch, the addition of a second switch (OFF) along with two auxiliary contacts is recommended as shown in the Anti-Bounce Installation. 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 189 49.9 Control Relays and Timers Alternating Relays 49 Typical Installations for DPDT Cross-Wired Alternating Relays, Standard Installation Typical Installations for DPDT Cross-Wired Alternating Relays, Anti-Bounce Installation 49 L1 L1 L2 L2 M2 M2 49 Cross-Wired 49 M1 Lag 8 49 Cross-Wired M1 Lag Lead 2 O/L 1 49 M1 O/L 2 7 M2 Lead Off 1 49 7 49 3 6 3 49 49 49 49 49 49 8 6 In the OFF state, both the LEAD control switch and the LAG control switch are open, the alternating relay is in the LOAD A position, and both loads are off. When the LEAD control switch closes, it energizes the first load (M1). The red LED marked “LOAD A” glows. As long as the LEAD control switch remains closed, M1 remains energized. If the LAG control switch closes, it energizes the second load (M2). When the LEAD control switch closes, it turns on the second load (M2). The red LED marked “LOAD B” glows. If the LAG control switch closes, it will energize the first load (M1). When the LAG control switch opens, the first load (M1) is turned off. When the LEAD control switch opens, the second load (M2) is turned off, the alternating relay toggles back to the LOAD A position, and the process can be repeated again. When the LAG control switch opens, the second load (M2) is turned off. When the LEAD control switch opens, the first load (M1) is turned off and the alternating relay toggles to the LOAD B position. To eliminate any bounce condition of the control switch, the addition of a second switch (OFF) along with two auxiliary contacts is recommended as shown in the Anti-Bounce Installation. 49 49 Typical Installations for DPDT Cross-Wired Relays for Three-Switch Applications 49 L1 49 L2 49 L3 49 L1 49 L2 49 L3 49 49 49 49 49 49 Lag Switch M1 M1 Stop Switch M2 M1 7 M2 O/L 1 M2 Motor 2 8 Lead Switch Motor 1 M1 M2 O/L 2 4 L1 3 L2 6 In the OFF state, all three switches are open, the alternating relay is in the LOAD A position, and both loads are off. No action happens with the alternating relay or either load when the STOP switch closes. When the LEAD switch closes, Load #1 (M1) turns on. When the LAG switch closes, Load #2 (M2) turns on. Both loads remain on as long as all three switches are closed. The alternating relay toggles to the LOAD B position. The entire cycle is then repeated, but with Load #2 (M2) energized first followed by Load #1 (M1). This type of operation is known as “Sequence On–Simultaneously Off (S.O.S.O.)”—the two loads are energized sequentially, but remain on together until the STOP switch is opened. When the LAG switch opens, Load #2 (M2) remains on because the STOP switch is still closed. When the LEAD switch opens, Load #1 (M1) remains on because the STOP switch is still closed. When the STOP switch opens, both Load #1 (M1) and Load #2 (M2) are turned off simultaneously. If both the STOP switch and LEAD switch fail to close and turn on the first load, both loads will be turned on simultaneously when the LAG switch is closed. 190 www.eaton.com 49 49 Control Products Catalog CA08102001E—September 2010 Control Relays and Timers Alternating Relays 49.9 Dimensions 49 Approximate Dimensions in Inches (mm) 49 D85 Series—Alternating Relays 49 49 2.4 (60) 49 49 1.7 (43) 2.9 (74) 49 3.1 (79) 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 Control Products Catalog CA08102001E—September 2010 www.eaton.com 191 49.9 Control Relays and Timers Alternating Relays 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 192 Control Products Catalog CA08102001E—September 2010 www.eaton.com
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