YANMAR 4TNV98T ZGGE air cleaner Installation instructions

Kit Name: KAC13

Item

1

2

3

4

5

6

7

8

--

--

--

---

--

--

--

--

Lev. O Part No.

129989-12750

123987-12510

123987-12570

129989-12660

26106-080202

26366-080002

26013-080222

123987-12600

Description

Air Cleaner Assy

Element, a/c

Band, Air Cleaner

Bracket, Air Cleaner

Bolt, M8 X 1.25 - 20, (Flanged hex head)

Nut, M8 X 1.25 - (Flange)

Bolt, M8 x 1.25 - 22 (Captive Spring Lock Washer)

Rain Cap Assy

YANMAR CO., LTD.

YANMAR AMERICA CORP.

Remarks Quantity

1

1

1

1

2

2

4

1

2

3

6

8

1

5

4

7

Notes: Parts code is not assigned to non-servicable component parts.

Remarks: Kit includes Donaldson part number label.

Position Dust Collector between 5 and 8 o'clock position

MODELS

4TNV98T-ZGGE

PAGE 1 OF 3

KAC13 - AIR CLEANER KIT

INS-KAC13-0011

YANMAR CO., LTD.

YANMAR AMERICA CORP.

Installation Instructions

Hand tighten all bolts and nuts until assembly is completed, then torque according to specifications in Table 1. The numbers in () represent the item numbers.

1.

Fasten the Air Cleaner Band (3) onto the Air Cleaner Bracket (4) using M8x1.25-20 bolts (5) and M8 Flange Nuts (6).

2.

Assemble Air Cleaner Band (3) and Bracket (4) assembly to the intake manifold with M8x1.25-22 bolts (7).

3.

Open the Air Cleaner Band (3) by removing the bolt and spring fastener from the assembly. Remove the Air Cleaner

Cover from the Air cleaner (1). This will allow the Air Cleaner (1) to slide into the Air Cleaner Band (3).

4.

Insert the Air Cleaner (1) in the Band (3) and position in the recess provided on the Air Cleaner. Fasten it with the bolt, spring, and nut that came with the Band. Reinstall the Air Cleaner Cover and adjust the orientation so the dust collector is positioned downward between the 5 and 8 o'clock position.

5. Within the loose parts supplied with the engine, locate the following items:

A.

1 x Intake Hose 129509-12070

B.

C.

D.

1 x Air Intake Hose 129945-12080

1 x Breather Hose Assembly 129945-03080

1 x Breather Joint 129509-03050

E.

3 x Hose Clamp 23000-070000

F.

1 x Hose Clamp 23000-102000

Assemble these parts according to the diagram shown on page 3, and connect this hose assembly to the turbocharger inlet and Air Cleaner (1) outlet. Tighten all hose clamps appropriately. Be sure to connect the breather hose to the crankcase ventilation outlet located near the back of the valve cover.

6.

Fasten the Rain Cap (8) to the inlet of Air Cleaner (1) using the clamp that comes with the Rain Cap.

7.

Install the Air Cleaner Label on the Air Cleaner (1) or a piece of equipment in the area of the Air Cleaner. Be sure

Label is visible and is not placed on the Air Cleaner Cover.

NOTE: Comply with torque standards in the table to avoid unexpected damage during installation or in the future.

Table 1: Tightening Torque

Diameter x Pitch

M8 x 1.25

Kgf-m

1.5 ~ 2.9

Foot-lbf

10.6 ~ 20.9

N-m

14.4 ~ 28.3

PAGE 2 OF 3

KAC13 - AIR CLEANER KIT

INS-KAC13-0011

YANMAR CO., LTD.

YANMAR AMERICA CORP.

Installation Instructions

Assembly Diagram of Air Intake and Closed Breather System Hoses

NOTE: These parts are included with the engine, and are not part of the Air Cleaner Kit.

PAGE 3 OF 3

KAC13 - AIR CLEANER KIT

INS-KAC13-0011