Minuteman Kleen Sweep 40R User manual

Kleen Sweep 40R/47R
Model: HM40B, HM47B, HM40BQP, HM47BQP, HM40QP, HM50QP
Instruction Manual
Introduction
Dear customer,
It is our desire that the good characteristics of the Kleen Sweep 40R/47R
should justify the confidence you demonstrated by making this purchase.
We did our best to supply you with an
efficient and dependable machine.
Before first operation of your Kleen
Sweep 40R/47R, read these instructions
carefully. The manual provides valuable
information about service and maintenance.
The symbol
Before first operation of the machine,
read these instructions and safety
information carefully and comply with
them.
Please be advised explicitly that we
cannot accept any legal issues out of
the contents of this manual.
If repair work has to be performed
make sure that only genuine spare
parts are used; only genuine spare
parts may guarantee a dependable
machine and ill make sure that your
rights under current warranty are not
affected.
We reserve the right for technical improvement.
Valid as of: January 2005
as used in this manual identifies items
relevant to safety. Please make sure to
forward all safety instructions to other
operators.
Observe the safety information listed in
chapter 1.
2
Proper Use
Proper Use
The Kleen Sweep 40R/47R has been
exclusively designed for collecting dry
and moist matter from floor surfaces in
e.g. factories, storage buildings, parking ground and pedestrian areas.
Using the machine beyond this scope of
application will be deemed improper
use; The manufacturer cannot be held
liable for consequential damages.
The term of proper use also includes
operation, maintenance and repair work
to be performed in compliance with the
manufacturer's specifications.
The Kleen Sweep 40R/47R may be
used, serviced and repaired by personnel only that are familiar with the machine and aware of possible hazards
involved.
Accident Prevention Regulation, Road
Traffic Regulations, and aspects of
safety and working medicine will have
to be complied with.
If modifications to the machine are
made in absence of the manufacturer's
prior consent, the latter cannot be held
liable for damage resulting from such
unauthorized modification.
The machine has not
been designed for collecting dusts which are
detrimental to health or
explosive dusts.
Notes on warranty
The terms of the sales contract apply.
Damages are not subject to warranty if
they are due to non-compliance with the
maintenance and service provisions.
The maintenance work has to be performed by an authorized service center.
The following is excluded from warranty:
Natural wear and tear after overload
and damages caused by inexpert handling and unauthorized modification of
the machine. Moreover, any claim for
warranty cannot be accepted if damages at the machine are caused by fitting
parts or accessories without prior and
explicit consent or by non-compliance
with the maintenance instructions.
Inspection
Carefully unpack and inspect your
Kleen Sweep 40R/47R for shipping damage. Follow unpacking instructions on
shipping pallet. Each unit has been tested and thoroughly inspected before
shipment. Any damage is the responsibility of the delivery carrier who should
be notified immediately.
3
Contents
1
1.1
1.2
1.2.1
1.3
1.3.1
1.4
1.5
1.6
Safety Information . . . . . . . . 5
General Safety Information. . . 5
Safety and Warning Symbols . 6
Generally Applicable Symbols 6
Labels at the Machine. . . . . . . 7
Kleen Sweep 40R/47R Signs . 8
Operation/Safety Information 10
Cleaning Information. . . . . . . 11
Maintenance Instructions . . . 12
2
2.1
2.2
2.3
2.4
Description . . . . . . . . . . . . . 14
Functional Description . . . . . 14
Cylinder Broom . . . . . . . . . . . 14
Side Brush . . . . . . . . . . . . . . 14
Filter System / Dust Evacuation
15
Shaking System . . . . . . . . . . 15
Steering . . . . . . . . . . . . . . . . 15
Wheels . . . . . . . . . . . . . . . . . 15
Brake . . . . . . . . . . . . . . . . . . 15
Traction Drive Assembly. . . . 15
2.5
2.6
2.7
2.8
2.9
4
3
3.1
Battery Systems . . . . . . . . . 16
Low Discharge Signal
Sender . . . . . . . . . . . . . . . . . 16
4
First Operation . . . . . . . . . . 17
4.1
4.2
First Operation of Batteries. . 17
Insert Batteries . . . . . . . . . . . 18
5
5.1
Operation. . . . . . . . . . . . . . . 19
Kleen Sweep 40R/47R Controls
19
5.2
Kleen Sweep 40R/47R Control
Panel . . . . . . . . . . . . . . . . . . 21
5.3
Empty Dirt Hoppers . . . . . . . 24
5.4
Working With the Kleen Sweep
40R/47R . . . . . . . . . . . . . . . . 25
5.4.1 Switch Electro-Motor On and Off
25
5.4.2 Sweep. . . . . . . . . . . . . . . . . . 26
5.4.3 Stop and Park. . . . . . . . . . . . 26
6
7
7.1
7.2
Technical Data . . . . . . . . . . 27
Maintenance/Service . . . . . 31
Maintenance Instructions . . . 31
Mount/Dismount Cylinder
Broom . . . . . . . . . . . . . . . . . . 32
7.3
Adjust Sweeping Track . . . . . 32
7.4
Sealing Strips for Broom Compartment . . . . . . . . . . . . . . . . 34
7.4.1 Folding Apron Adjustment . . 34
7.5
Replace Side brush . . . . . . . 35
7.6
7.7
7.8
7.9
7.10
Dismount Plate Filter . . . . . . 36
Basic Cleaning of Plate Filter 37
Electrical System . . . . . . . . . 38
Brake . . . . . . . . . . . . . . . . . . 38
V-belt drive . . . . . . . . . . . . . . 39
8
Spare Part List . . . . . . . . . . 40
Safety Information
1
Safety Information
1.1
General Safety Information
Apart from the instructions contained in
this manual, the general safety instructions and accident prevention regulations, as imposed by law will have to be
complied with. Do not put the Manual
aside without reading it even if you used
similar sweepers before. Take the time
to read them now and save time later. It
will be of essence to make yourself familiar with all accessories and controls,
as well as their functions, before you
start working. Take time to read now
and save time later.
Machines with known defects must not
be used.
Prior to operation make yourself familiar
with all systems and controls and "where they arrive". Avoid the mess of having to read this book while trying to run
the machine.
Using the machine in areas with explosion hazard, on public roads and places
is prohibited.
The operator has to use the machine
within its design limits.
Shut the motors down before transporting the machine.
Keep clear of hazard zone!
Before commencing work, the operator
has to make sure that the Kleen Sweep
40R/47R and its accessories are in proper and safe condition.
Warning and instruction labels attached
to the machine contain important information about safe operation. Illegible or
lost labels have to be replaced.
Make sure that all covers
are fitted before starting
to sweep.
When sweeping in closed rooms, provide for
sufficient ventilation.
5
Safety Information
1.2
Safety and Warning Symbols
1.2.1 Generally Applicable Symbols
Symbol
Hazardous for
DANGER
persons and
goods
CAUTION
the machine
Ecological hazard
the environment
Table 1
6
All paragraphs in this manual referring
to your personal safety, the safety of
your machine and the environment protection are attributed one of the
Versions of used safety
and warning symbols
following warning symbols:
Description
dangerous situation
caused by misuse inaccurate adherence of instructions or prescribed work routine
important information on handling the machine in order to maintain operability
due to use of substances representing an inherent danger to
health of environment
Safety Information
1.3
Labels at the Machine
Read and observe
operator's Manual (5)
The following safety and information
signs are legibly attached to the machine. Missing or illegible stickers have to
be replaced.
Brake (6)
Sound power level (7)
86dB (A) Kleen Sweep 40R/47R
Folding apron (1)
Parking brake(2)
Nameplate, front and rear(3)
Fig. 1
Safety and information
signs
7
Safety Information
1.3.1 Kleen Sweep 40R/47R Signs
Rotating parts (9)
24 V sticker (17)
24 V
LDS battery setting (15)
Cylinder broom wearing take-up (11)
12
Fig. 2
8
Safety and information
signs
Nameplate (12)
Safety Information
Kleen Sweep 40R/47R Signs Continued
High-pressure cleaner (13)
Battery charging (16)
Keep seat hood opened
during complete battery
charging procedure.
This machine operates on 24 Volt DC.
Batteries:
PN 956740 4 x 6V 275 AH
Charger:
PN 957731 24VDC, 20 Amp 120VAC
Do not clean with highpressure cleaner or vapour jet.
9
Safety Information
1.4
Operation/Safety Information
Vacuum sweepers may be run by qualified personnel only; such personnel will
have to have evidenced their qualification for running the machine to the owner
or his authorized representative; operators explicitly will have to be instructed
by the owner or his authorized representative to use the machine.
The machine may be
used for cleaning such
surfaces approved by
the owner or this authorized representative for
operation of vacuum
sweepers.
Before starting the engine, switch off all drives.
Transporting persons on the machine is
prohibited. Ride-on machine types are
to be started with the driver being sea-
10
ted.
Never leave the machine unattended
before the motors are off and the machine is protected against unintended
movements.
To prevent the machine from unauthorized use, pull the control key to block all
drives.
Shut down the motors before transport
of the machine. During driving the operator has to take account of local conditions and when working he has to watch
out for other persons, especially children.
Shut down the engine
before opening the hood
or fairings.
This machine must not
be used as dust-evacuating machine with dust
filter insert (separator)
to collect dusts which
are hazardous to health.
Compared to fourwheeled vehicles, driving stability of threewheeled vehicles is reduced. We thus recommend:
- do not negotiate curves at high speed.
- do not turn at slopes
but on level ground
only.
- ride up- or downhill
straight.
Safety Information
Warning and instruction
labels attached to the
machine contain important information
about safe operation.
Provide for sufficient
ventilation when
sweeping indoors.
Proceed to filter shaking
only after having closed
the dirt hopper.
Do not open the hood
with the engine running.
1.5
Cleaning Information
The specific safety instructions for
handling drive batteries apply. Before
proceeding to cleaning of the machine,
pull the ignition key.
The machine is splash-proof (IPX3).
Do not clean the Kleen
Sweep 40R/47R with
high-pressure cleaner or
vapour jet.
Proceed to cleaning of
the dirt hopper in regular
intervals to preclude formation of bacterial deposits.
11
Safety Information
1.6
Maintenance Instructions
A good approach to prevention of accidents is proper maintenance of the machine.
Before proceeding to repair or maintenance work remove the ignition key.
Use appropriate tools for maintenance,
service, setting etc.
As far as aspects of safety are concerned, spare parts will have to be at least
of the same quality as the genuine spare parts.
Switch off the motors
before maintaining the
machine or replacing
parts of it.
Check hydraulic lines
and hoses for damages
and leakage in regular
intervals; replace defective hoses and lines immediately!
12
Before changing wheels
protect the machine
against rolling by placing blocks. Proceed to
wheel changing when
the machine is on level
and solid ground.
Do not repair the pneumatic tires mounted to
the machine yourself.
Dismount the wheel and
take it to repair by professionals.
Use of other than the cylinder brooms and side
brushes approved by
the manufacturer is not
acceptable (see technical data) since use of
other cylinder brooms
and side brushes may
affect your safety.
When handling lubricating agents, the applicable regulations for protection of the
environment and prevention of fire have to be
complied with. Provide
for disposal of used oil
and grease in accordance with the provisions
imposed by law.
Collect cleaning agents,
oil, fuel oil, grease etc.
and provide for adequate disposal. Wipe away
spilled substances.
Safety Information
Before commencing any
work on the electrical
system disconnect the
battery plug of the Kleen
Sweep 40R/47R.
Do not keep batteries discharged for a longer
period; always recharge
them as soon as possible.
Top with distilled water
only. Never refill battery
acid in battery cells of
perfect condition.
Open the hood before
charging batteries; generation of explosive
gas!
Keep batteries dry and
clean and clear of soiling such as e.g. metallic
dust to avoid leakage
current.
Do not place metal objects or tools onto batteries. Short-circuit and
deflagration hazard.
Spilled (straight) battery
acid must not get into
the sewage system before having been neutralised. Comply with the regulations imposed by
law and observe local
provisions.
Battery acid is highly
caustic (keep clear of
children).
When checking the battery acid level, wear
safety glasses. If acid
splashes get into the
eyes rinse with clear water for 15 minutes and
contact a doctor immediately.
Wear appropriate pro-
tective clothes (e.g. protective gloves or fingerstalls) when handling
battery acid.
Do not use open flames
(explosion hazard).
Do not eat, smoke or
drink in rooms where
batteries are charged to
avoid damaging your health. After work with batteries wash your hands
thoroughly. Provide for
sufficient ventilation.
13
Description
2
Description
2.1
Functional Description
The side brushes are used to collect dirt
at borders and to enlarge the working
width as well as to increase the area
performance at large spaces.
The cylinder broom transports the debris into the dirt hopper. The suction fan
vacuums the fine dirt which is separated by a filter system. The air returned
into the environment is clean.
This sweeper operates
dust-free.
Fig. 3
Principle of
Kleen Sweep 40R/47R
2.2
Cylinder Broom
The cylinder broom is equipped with six
rows of bristles arranged in V-shape.
The cylinder broom width amounts to
27.56 in. (700 mm) and its diameter
13,58 in. (345 mm).
2.3
Side Brush
The standard version, the side brush is
located at the front right. The operator
lifts and lowers it by hand lever.
The side brush is to have a light inclination.
The pivoting area of the side brush arm
is limited by stop screws.
The side brush is driven by V-belt.
For special application, fitting of a second side brush at the left is possible.
14
Description
2.4
Filter System / Dust Evacuation
The filter system is located in the filter
case above the dirt hopper. The suction
filter transports the fine dust raised by
the cylinder broom to the plate filter and
separated there. The fine dusts sets at
the outsides of the filter blades.
In case of heavy dusting,
check and clean the plate filter at regular intervals.
2.6
Steering
Steering is controlled from steering
wheel to front wheel via fork head.
2.7
Wheels
Front wheel : Solid tires
Rear wheels: Solid tires
2.8
Brake
The Kleen Sweep 40R/47R is equipped
with a service brake.
This brake has been constructed as
shoe brake and equally serves as parking brake.
It is located at the rear wheels and is actuated via cables.
A special adjustment screw is situated
at the right-hand rear wheel.
Works at the braking system have to be executed by qualified persons
in a qualified workshop
only.
2.5
Shaking System
Due to normal working vibration the set
dust partly falls off into the dirt hoper.
2.9
To ensure working in a dust-free environment, however, actuate the shaking
system regularly.
Traction Drive Assembly
The Kleen Sweep 40R/47R is equipped
with an electric drive assembly with
continuous regulation.
15
Battery Systems
3
Battery Systems
1
Before commencing any work on the
electrical system disconnect battery
plug of the Kleen Sweep 40R/47R. Do
not use open flames when handling
batteries and especially when
checking the battery acid level. Provide for sufficient ventilation in
rooms where batteries are charged.
Spilled (straight) battery acid must
not get into the sewage system before having been neutralised. Comply
with the regulations imposed by law
and observe local provisions.
3.1
U Batt
GiS: Connection 6-7 bridged with 7.5kΩ
= low-maintenance wet battery
Earth
5
4
6
Low Discharge Signal Sender
PzS/PzB: Connection 6-7 closed
= low-maintenance wet battery
(956740)
16
GREEN
Rel 1
7
2
Fig. 4
Low discharge signal
sender (LDS)
Rel 2
3
8
1 (-Ue)
RED
First Operation
4
First Operation
Before delivery, the machine has been
extensively tested and submitted to a
functional check.
Only qualified personnel of your local
contract dealer are allowed to proceed
to first operation. After shipping of the
machine, we advise your contract dealer. He will contact you to make a date
for briefing lessons.
4.1
First Operation of Batteries
In order to attain an optimum of performance and service life of the battery,
proceed to an initial charging following
the filling.
The operating instructions enclosed to
each charger unit describe in detail
operation and function of the chargers.
Since batteries and
charger units are matched, we recommend
using batteries and
chargers as prescribed
by Minuteman. We grant
full warranty only for
these devices.
Do not use the Kleen
Sweep 40R/47R at ambient temperatures of
more than 104°F (40°C).
Do not start the machine
at temperatures of 32°F
(0°C) or less.
17
First Operation
4.2
Insert Batteries
- Turn engine off and remove key.
- Secure machine by engaging the parking brake.
- Fold back seat hood.
- Insert batteries according to draft into
the battery tray:
Fig. 6
Fig. 5
18
Insert batteries-A
Insert batteries-B
- Connect batteries and cable set according to terminal diagram.
- Battery type at the low discharge signal sender (see 3.1)
- Connect charging plug of the battery
connection cable and cable of the
charger unit and proceed to initial
charging.
- After charging of the batteries, connect charger plug and device plug for
electrical connection.
Now the Kleen Sweep 40R/47R is
operable.
Operation
5
Operation
5.1
Kleen Sweep 40R/47R Controls
1.
2.
3.
4.
5.
6.
7.
7
Actuator for folding apron
Service brake/parking brake lock
Service brake/parking brake pedal
Drive pedal, reverse
Drive pedal, forward
Control panel
Seat adjustment
6
5
4
1
3
2
Fig. 7
Controls
19
Operation
1
Actuator for folding apron
to open and close the folding apron
for collecting coarse dirt.
2
Service brake/parking brake lock
to lock the service brake. If locked,
the service brake works as parking
brake. Release the lock by depressing the brake pedal (3).
3
20
4
Drive pedal, reverse
to change direction to reverse ride
and with continuous regulation of
velocity at the same time. If the
driver lets the pedal go it returns to
initial position and the machine
slows down to standstill.
5
Drive pedal, forward
to change direction to forward ride
and with continuous regulation of
velocity at the same time. If the
driver lets the pedal go it returns to
initial position and the machine
slows down to standstill.
6
Control panel
Refer to chapter "Control panel".
7
Seat adjustment
to adjust the seat position to drivers
of different height.
Service brake/parking brake
pedal
to actuate the service brake at the
rear wheels. Before leaving the
machine unattended, engage the
service brake and lock.
Operation
5.2
1.
2.
3.
4.
5.
6.
Kleen Sweep 40R/47R Control
Panel
Suction fan/shaking system knob
Cylinder broom lever
Side brush lever
Key switch
Hourmeter
Battery charge status
3
2
1
4
6
Fig. 8
5
Kleen Sweep 40R/47R
control panel
21
Operation
Turn off main broom before jolting. Filter cleaning is improved by interrupting the jolting
procedure several times.
Turn off the combustion
engine of the Kleen
Sweep 40R/47R.
1
2
3
1
3
Side brush lever
to lift and lower the side brush.
- Lower side brush = push lever.
Suction fan/shaking system knob
- Lift side brush = pull lever.
Knob position (from top to bottom
position):
1 Shaking system ON
(hold knob).
2 Deactivated vacuuming function
(flap has to be opened before
sweeping wet surfaces and collecting wet dirt).
3 Activated vacuuming function
(flap has to be closed before
sweeping dry surfaces or collecting dry dirt).
22
2
Cylinder broom lever
to lift and lower as well as to switch
on and off the cylinder broom and
the side brush.
- Lower cylinder broom as well as
switch on cylinder broom and side
brush = push lever.
- Lift cylinder broom as well as
switch off cylinder broom and side
brush = pull lever.
Operation
4
To protect the electromotors, do not start the
Kleen Sweep 40R/47R at
ambient temperatures of
32°F (0°C) and less.
Key switch
to switch the electric system on and
off, to secure the machine against
unauthorised use as well as to acknowledge released seat contact
switch.
For safety reasons, the
Kleen Sweep 40R/47R is
equipped with a seat
contact switch. Starting
the engine is possible
only when the driver is
seated. If the seat contact opens while the
electro-motor runs, the
key switch of the Kleen
Sweep 40R/47R has to
be turned off and on
again.
6
Battery charge status
to indicate the status of battery
charge.
Green case:
battery charged, Kleen Sweep 40R/
47R is operable
5
Hourmeter
to indicate the operating hours.
The counter works with the driver
being seated and if ignition is switched on.
Red case:
- flashing red light: ride the
machine to recharging at 50% driving speed. After this delay has
elapsed, the rush motor is stopped.
- permanent red light: discharging
status of the machine attained;
riding is still possible at reduced
speed only, but no operation.
23
Operation
5.3
Empty Dirt Hoppers
Lift cylinder broom before removal of the dirt
hoppers.
- Fold bow (Fig. 9/3) up and the dirt
hoppers (Fig. 9/2) are lowered.
- Use the recessed grip (Fig. 9/1) of
one of the hoppers to lift it lightly and
extract it.
3
1
2
1
Fig. 9
Emptying dirt hopper
1. Recessed grip in dirt hopper
2. Dirt hopper
3. Bow to lift/lower dirt hoppers
- Take the hopper at its bow-type
handle to disposal and empty.
- Empty second dirt hopper as described above.
- Re-insert dirt hopper (Fig. 9/2) and
fold down the bow (Fig. 9/3).
Clean dirt hoppers at regular intervals.
24
Operation
5.4
Working With the Kleen
Sweep 40R/47R
The driver is requested to carefully read
this operator's manual. All controls are
marked with easy-to-understand symbols that ease familiarization. First driving attempts should be limited to clear
areas until you are familiar with all controls and their functions.
Please comply with the
following safety provisions:
When working with the
Kleen Sweep 40R/47R all
safety measures generally applicable for handling vehicles and fuels
have to be observed. No
passenger transport admitted with the Kleen
Sweep 40R/47R.
Warning and instruction
labels attached to the
machine contain important information
about safe operation
and guarantee your personal safety. Before
commencing work, the
operator has to make
sure that the machine
and its accessories are
in proper and safe condition and comply with the
provision for safety at
work. Do not operate the
Kleen Sweep 40R/47R
without protective devices.
seated. If the seat contact opens while the
electro-motor runs, the
key switch of the Kleen
Sweep 40R/47R has to
be turned off and on
again.
- Set all levers and switches to neutral.
- Engage parking brake.
- Turn key switch to "I".
Make sure that the drive
pedal is in neutral position.
When leaving the machine unattended, remove
ignition key to avoid unauthorized use.
5.4.1 Switch Electro-Motor On and Off
For safety reasons, the
Kleen Sweep 40R/47R is
equipped with a seat
contact switch. Starting
the engine is possible
only when the driver is
25
Operation
5.4.2 Sweep
5.4.3 Stop and Park
- Lower cylinder broom.
- Release parking brake.
- Slowly depress drive pedal until desired speed has been attained.
- Regularly actuate shaking device to
clean filter.
- Check contents of the dirt hopper and
empty if required.
- Release drive pedal (returns automatically into its neutral position and the
machine slows down to near standstill)
and actuate service brake.
- Actuate parking brake.
- Lift main and side brush.
- Turn key switch to "O".
Initially, the vacuuming
function is inactive.
Open the flap when
sweeping wet surfaces
and collecting wet dirt.
26
Remove the key before
leaving the machine unattended.
Technical Data
6
Technical Data
Kleen Sweep 40R/47R
Dimensions and weights
Length with side brush
Width with 1 side brush
Height above steering wheel
Empty weight – serviceable
Empty weight – without batteries
Driving and sweeping performance
Forward speed
Reverse speed
Sweeping speed (recommended: 2,5 mph (4,0 km/h))
Sweeping track without side brushes
- with 1 side brush
- with 2 side brushes
Theoretical sweeping perf. without side brushes
- with 1 side brush
- with 2 side brushes
Gradability, max. (for 1 min.)
in. (mm)
in. (mm)
in. (mm)
lb (kg)
lb (kg)
59.8 (1520)
44.1 (1120)
52.8 (1340)
992 (450)
(acc. to battery
type)
705 (320)
mph (km/h)
mph (km/h)
mph (km/h)
in. (mm)
in. (mm)
in. (mm)
sq. ft./ h (m2/h)
sq. ft./ h (m2/h)
sq. ft./ h (m2/h)
%
3.7 (6,0)
2.5 (4,0)
3.7 (6,0)
27.6 (700)
38.2 (970)
48.8 (1240)
45 210 (4200)
62 430 (5800)
80 190 (7450)
12
27
Technical Data
Kleen Sweep 40R/47R
Filter system
Filtering surface
Plate filter
Cylinder broom
Length
Diameter
Wearing limit (approx.)
Speed
Sweeping track
Quantity of bristle rows
Serial bristling
Ground clearance of sealing strips at broom compartment
Sealing strips, left
right
rear
Sealing strip, front
28
sq. ft. (m2)
piece
30.14 (2.8)
1
in. (mm)
in. (mm)
in. (mm)
rpm
in. (mm)
27.6 (700)
13.6 (345)
11.4 (290)
530 ± 20
2.0 + 0.2 (50 + 5)
6 v-shape
PES
in. (mm)
in. (mm)
in. (mm)
0.04 (1)
0.04 (1)
0.16 (4)
with contact to
the floor
Technical Data
Kleen Sweep 40R/47R
Side brushes
Diameter
Speed
Serial bristling
Dirt hopper
Hopper volume
Drive wheels
Pneumatic tires with tube: tire size
Inflation pressure
Solid tires
Tire
Electric drive
Service voltage
Travel drive assembly
Suction fan motor / sweeping motor
Total power consumption
in. (mm)
rpm
18.1 (460)
90
PES
cu. ft.
2x1.1 (2x30)
in.
in.
(mm)
4.00 - 4
Ø 9.84 / 2,36
(Ø 250 / 60)
DC / V
KW
KW
KW
24
0.6
0.75
1.9
29
Technical Data
Kleen Sweep 40R/47R
Noise emission
The sound power level according to DIN EN ISO 3744, measured
under standard operating conditions and maximum volume flow
amounts to
Vibrations
The frequency weighted acceleration measured according to
EN 1033 which have an effect upon the lower limbs (hand-armsystem) amounts under normal working conditions
The frequency weighted acceleration measured according to
EN 1032 which have an effect upon the lower limbs (feet and
seat) amounts under normal working conditions
30
9
dB (A)
86
ft / s2 (m / s2)
< 8.07 (< 2.5)
ft / s2 (m / s2)
< 1.64 (< 0.5)
Maintenance/Service
7
Maintenance/Service
7.1
Maintenance Instructions
Compliance with our recommendations
concerning maintenance work will give
you the certitude of having an effective
and dependable machine at your disposal.
It is better to take precautions than repairing damages – and it saves money!
Compliance with our
recommendations concerning maintenance
work will give you the
certitude of having an effective and dependable
machine at your disposal.
It is better to take precautions than repairing
damages – and it saves
money!
Please contact your local distributor if
you cannot do the maintenance works
as prescribed in the maintenance schedule in-house. He will have these works
done for you and has qualified personnel at disposal.
In case of questions or orders for spare
parts, please always have your machine’s chassis and engine’s serial on
hand. You will find the serial on the data
plate which is located on the chassis at
the left of the air cleaner.
When cleaning or servicing the machine, or replacing parts, have the
engine stopped, the key
removed and the service
brake (parking brake)
engaged.
Wipe away spilled oil
and fuel and provide for
adequate disposal of
these substance.
Use appropriate tools for servicing,
maintenance and adjusting work only.
Spare parts at least will have to be of
the same quality as genuine parts are.
Do not remove or install tires or repair a
rim. Take the wheel and rim to a service
centre where qualified personnel and
the required specific tools are available.
Before commencing any work on the
electrical system disconnect the negative lead of the battery or disconnect the
battery plug.
Kleen Sweep 40R/47R:
disconnect battery plug.
31
Maintenance/Service
7.2
Mount/Dismount Cylinder
Broom
The cylinder broom is accessible from
the left side of the machine and is to be
dismounted as follows:
- Lower cylinder broom
- Remove ignition key and protect by
engaging parking brake
- Open lateral flap
- Remove cover
- Open locks (Fig. 10/2) by enclosed
square spanner (counter-clockwise)
- Remove cover (Fig. 10/1)
7.3
1
2
4
2
Fig. 10
32
Remove cover
Adjust Sweeping Track
An adjustment device allows adaptation
to the different sweeping conditions.
The cylinder broom is to adjust according to normal use and with regard to a
low degree of wearing as described in
the following.
Check the broom adjustment on level
ground as described in the following:
3
1
ceed in inverse order.
5
Fig. 11
Dismount Cylinder broom
- Loosen star knob (Fig. 11/2) and remove
- Remove cylinder broom seating
(Fig. 11/1)
- Turn handle (Fig. 11/3 + 5) upwards
and unlock
- Remove plate with sealing strip
(Fig. 11/4)
- Remove cylinder broom by pulling.
For mounting the cylinder broom pro-
Maintenance/Service
Before checking:
- Mark level surface for
broom adjustment
check by chalk.
0.37 in. (10 mm).
When exceeding the
sweeping track width,
the engine protection
may be activated.
- Lower cylinder broom and let it run
dry.
- Lift cylinder broom and forward the
Kleen Sweep 40R/47R a bit.
- With the correct broom adjustment
the parallel sweeping marks have to
appear on the floor (sweeping track).
The sweeping track width is to be
1.97 in. (50 mm) with the Kleen Sweep
40R/47R.
The sweeping track width can be adjusted by the star knob (Fig. 12/1) as follows:
Fig. 12
-
Broom adjustment
Open seat hood
Loosen handle (Fig. 12/1)
Turns star knob (Fig. 12/2)
Fix handle (Fig. 12/1)
to the left = wider sweeping track
to the right = smaller sweeping track
Fig. 13
Sweeping track
adjustment
With one turn of the
knob, the track widens
or broadens by approx.
33
Maintenance/Service
7.4
Sealing Strips for Broom
Compartment
In order to assure good function of the
sweeper, a perfect condition of the
sealing strips is required, especially in
order to attain the prescribed vacuum in
the broom compartment, a clean
sweeping result and the less possible
wear of the sealing strips (check the
sealing strips of the broom compartment for wearing and damages in regular intervals).
Replace defective sealing strips.
The ground clearance of the lateral and
of the rear sealing strips is adjustable
(oblong holes in the sealing strips).
Ground clearance =
sides: approx. 0.04 in. (1mm)
rear: approx. 0.16 in. (4mm).
Proceed to adjustment at the Kleen
Sweep 40R/47R with the battery set
being mounted
Height of the front sealing strip (at folding apron) cannot be adjusted. Being
dragged, it has contact with the floor.
34
7.4.1 Folding Apron Adjustment
Fig. 14
Adjust folding apron
- Turn engine off and remove key
- disconnect battery plug
- Remove cover (as described in the
paragraph “Mount/Dismount Cylinder
Broom”).
- Remove bolt (Fig. 14/2).
- Modify adjustment by turning the fork
head (Fig. 14/1).
Modify adjustment such that the cylinder broom does not retract the sealing
strip of the folding apron during operation.
Maintenance/Service
7.5
Replace Side brush
Proceed in inverse order for mounting
of the side brush.
The side brush is located at the front
right of the machine (standard version).
Use the lever (Fig. 10/2) to lift and lower
the side brush. The side brush is to be
lightly inclined in forward and in outward
direction. The pivoting area of the side
brush arm is limited by stop screws.
The side brush is driven by a V-belt. Fitting of a second side brush for specific
appliances is possible.
Proceed as follows for dismounting of
the side brush:
Fig. 15
Replace side brush
- Turn engine off and remove key.
- Secure machine by engaging parking
brake
- disconnect battery plug
- Remove right-hand cover (as described in the paragraph “Dismount/
Mount Cylinder Broom”).
- Side brush lifted
- Loosen hexagonal nut (Fig. 15/1) und
remove together with washer
- Remove bolt (Fig. 15/2)
- Remove side brush
35
Maintenance/Service
7.6
Dismount Plate Filter
Proceed as follows for dismounting of
the plate filter:
1
- Open seat hood.
- Remove cover.
- Loosen fillister head screws
(Fig. 16/2) and remove.
- Fold back frame with electro-motor
(Fig. 16/3).
- Hook frame at indicated position
(Fig. 16/4).
- Remove plate filter (Fig. 16/5).
4
3
2
2
For mounting of plate filter proceed in
inverse order.
Fig. 16
1.
2.
3.
4.
5.
36
5
Plate filter
Detent hook
Fillister head screws
Frame with electro-motor
Opening holding the detent hook
Plate filter
Maintenance/Service
7.7
Basic Cleaning of Plate Filter
Hold the plate filter (Fig. 17/1) in vertical
position and let it fall down from a height
of 3 ft. (1 m) to the even floor as represented in Fig. 19.
1
The soiled side of the filter has to point to the
bottom.
Soiled side
Clearance approx.31 ft
m
Floor
Fig. 17
Basic cleaning of plate
filter
37
Maintenance/Service
7.8
Electrical System
Circuit-breakers and fuses
6
voltage (10A)
3. F4 Shaking function control voltage
(5A)
4. F5 not assigned
5. F6 LDS indication (5A)
6. F7 LDS (5A)
7. F11 Shaking motor (30A)
8. F12 Brush motor (60A)
9. F1 Drive control power module (63A)
Before leaving the machine unattended, engage the parking brake
and remove key.
7.9
Brake
It is located in the rear wheels and is actuated via cables.
A special adjustment screw is situated
at the right-hand rear wheel.
Fig. 18
Fuses
1. F2 Pre-fuse (20A)
2. F3 Travel drive assembly control
38
Maintenance/Service
7.10 V-belt drive
1. Tension roller
2. Suction fan V-belt (20Hz)
3. V-belt pulley
4. V-belt for brushes (130 Hz)
5. Side brush V-belt
6. Pulley
7. Cylinder broom V-belt
8. Tensioning roller follower
9. Pulley
10.Tension spring
11.Hexagonal nut
12.Hexagon socket screw
13.Screws
Fig. 19
V-belt drive
39
8
40
Spare part list
Side brush
Item
PN
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
00557600
00042900
01130610
00041810
00046520
00053750
00051510
01130620
00855380
00132880
00054690
00695300
00974400
00521270
00537390
01130630
00553690
00152850
00041600
00029170
01130640
00054020
00053330
01130650
00853730
01130660
01071480
01130670
00701250
01130680
00740090
01130690
00740280
00104500
00157690
00154680
01131400
00954200
01130700
00072940
01130710
01130720
01130730
01130740
00020610
00022440
01131530
00053350
00156720
00740930
00855240
00138180
4
10
4
1
3
8
6
1
5
1
1
2
3
3
1
1
4
1
2
1
1
1
1
1
1
1
2
1
1
1
4
1
4
4
3
3
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
Hex. bolt
Washer
Bearing
Hex. bolt
Washer
Washer
Hex. nut
Holder
Washer
Hex. nut
Hex. bolt
Washer
Bushing
Sheave
Cylinder screw
Holder
Hex. bolt
Plug
Hex. bolt
Spacer sleeve
Rope
Wing nut
Hex. nut
Decal
Hand wheel
Side brush holder
Hose clamp
Bellows
Pressure spring
Holder
Detent washer
Holder
Detent washer
Hex. bolt
Hollow disc
Countersunk screw
Cover
Washer
Shaft
Adjusting spring
Belt
Bush
Belt pulley
Gear
Back-up disc
Retaining ring
Cap
Hex. nut
Washer
Guide roller
Bushing
Hex. bolt
41
Fr
on
42
t
Front wheel drive
Item
PN
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
00137290
00053790
01130010
00747530
01130020
00051500
00046520
00136910
00053730
00051520
01130030
00048410
03002980
00053360
00870090
00135030
00053310
00137930
00746270
03002990
00053650
01130040
01073950
01073960
03003000
01131690
01131680
01131700
00125430
01073970
2
1
1
1
2
2
2
1
1
1
1
1
1
3
13
3
6
1
1
1
2
1
4
4
1
2
2
1
2
1
Hex. nut
Washer
Guidance disk
Adjusting spring
Cup head square neck bolt
Hex. nut
Washer
Socket head cap screw
Washer
Hex. nut
Nilos ring
Tapered roller bearing
Front wheel bearing plate
Hex. nut
Detent washer
Socket head cap screw
Hex. bolt
Taper roller bearing
Nilos ring
Wheel carrier
Socket head cap screw
Wheel hub drive
Plug
Carbon brush
Decal
Carbon brush
Holder for carbon brush
Plug
Socket head cap screw
Wheel
43
44
Accelerator
Item
PN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
00051490
01130490
01130500
01130510
01130520
01130530
00154550
01130540
01130550
00875950
00105390
00740090
00053350
00053770
00740310
00053750
00077110
00054890
01130560
01130570
00874720
00975500
01073530
01006210
01006190
03003250
00559670
00083640
03003260
00133830
00053020
00051520
00053730
01130580
01130590
01073650
01130600
00046440
00053320
00051340
00053040
00135120
03003270
00924700
00045540
00053330
00737680
00022200
03003280
00975510
00022180
Qty.
1
2
1
2
1
1
1
1
2
1
1
2
7
1
5
3
3
1
1
2
4
1
1
6
6
1
4
4
1
2
2
4
1
1
1
1
2
1
1
2
1
1
1
2
2
1
1
4
1
2
4
Hex.nut
Bush
Plate
Bush
Bush
Spring
Washer
Accelerator
Countersunk screw
Detent washer
Hex.bolt
Detent washer
Hex.nut
Washer
Detent washer
Washer
Hex.bolt
Cotter pin
Pull spring
Hex.bolt
Washer
Turn angle transmitter
Transparancy
Pin contact
Gasket
Pin housing
Flat connector sleeve
Socket housing
Line
Hex.nut
Hex.bolt
Hex.nut
Washer
Bush
Bush
Countersunk screw
Plate
Tightening sleeve
Hex.nut
Hex.nut
Hex.bolt
Washer
Angle
Washer
Socket head cap screw
Hex.nut
Hex.bolt
Hex.nut
Plate
Micro switch
Hex.bolt
45
46
Pedal brake
Item
PN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
01130320
00051510
00053750
00854270
00042900
00124290
01130330
00555130
01055930
01130340
00053110
03003170
00974400
00521270
01130350
00706180
00133830
00557150
00927610
03003180
00108490
00879630
00053100
00074500
00740090
00053350
Qty.
1
5
7
1
2
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
2
2
2
2
2
2
Pedale brake
Hex.nut
Washer
Bow
Washer
Socket head cap screw
Bolt
Packing ring
Pull spring
Barrier lever
Hex.bolt
Bow
Bushing
Pulley
Brake bowden cable
Retaining washer
Hex.nut
Washer
Switch
Bracket
Hex.bolt
Bolt
Hex.bolt
Hex.bolt
Detent washer
Hex.nut
47
48
Steering
Item
PN
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
01130360
01130370
01130390
01130400
01130410
01130420
00051520
01093180
00044160
01130430
00054690
00053750
00733400
00695300
00051510
01130440
01130450
00521100
01130460
00154410
01130470
00046430
03003230
00045540
00740090
00053160
00053760
00132880
01090960
00535840
00051500
00046520
01130480
01130020
03003240
00123690
00132880
Qty.
1
1
1
2
2
2
3
2
4
2
2
4
2
2
3
1
1
1
1
2
4
4
1
4
4
2
2
2
2
2
2
2
1
2
1
1
1
Steering bar
Protective cap
Bellows
Handle
Arc
Bellows
Hex. nut
Countersunk screw
Tightening pin
Lever
Hex. bolt
Washer
Spacer bushing
Washer
Hex. nut
Supporting plate
Steering column
Grommet
Slide bearing bush
Cylinder head stud
Slide bearing bush
Adjusting shim
Carrier
Socket head cap screw
Detent washer
Hex. bolt
Washer
Hex. nut
Stop buffer
Countersunk screw
Hex. nut
Washer
Hold plate
Saucer head screw
Plate
Hex. bolt
Hex. nut
49
50
Control panel
Item
PN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
00131610
01131620
00052620
01131640
01092720
00745890
00053330
00053730
00021710
01131520
00902200
03003450
00022200
00747400
00975510
00955220
01131640
01131650
Qty.
1
1
5
1
1
1
2
2
1
1
1
1
2
2
1
2
1
1
Control panel, tin plate
Control panel, foil
Filister head screw
Hour meter
Gasket
Key
Hex. nut
Washer
Key switch
Actuating cable
Compression spring
Holder
Hex. nut
Washer
Micro switch
Screw
Gasket
Control light
51
52
Covering - Seat
Item
PN
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
01075610
03003290
00053370
00875950
00132610
00536320
00053750
01130230
00127290
00693010
01031540
01130240
00133700
00051510
00733400
00042900
00053110
00053090
03003140
01130250
00121730
00853700
03003110
00053710
00961490
03003300
03003150
01130260
01130270
01130280
00740310
01130290
01134330
01134810
1
1
2
2
4
17
24
2
2
2
2
1
4
12
4
4
4
4
1
1
2
2
2
6
13
1
1
1
2
1
8
1
1
1
Covering
Carrier seat
Hex. nut
Detent washer
Washer
Hex. bolt
Washer
Bush
Washer
Hex. bolt
Protective cap
Seat
Hex. bolt
Hex. nut
Spacer bushing
Washer
Hex. bolt
Hex. bolt
Holder, l.h.
Covering, l.h.
Casement fastener
Bolt
Plate
Washer
Screw
Holder seat
Holder, r.h.
Covering, r.h.
Casement fastener
Holder, r.h.
Detent washer
Holder, l.h.
Seat contact switch
Insulation mat
53
54
Motor - Chassis
Item
PN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
03003360
00053080
00740090
03003370
00051520
00053730
00126010
00135120
00748300
00053050
00053090
00053750
00051510
01131280
01131290
00874340
00053010
01131300
01092910
03003380
00730940
03003390
01131310
01131670
01131660
00054260
00864520
00042900
Qty.
1
2
6
1
3
2
1
1
1
2
6
6
4
1
1
1
5
1
1
1
4
1
1
1
1
1
1
1
Chassis
Hex.bolt
Detent washer
Battery console
Hex.nut
Washer
Countersunk screw
Washer
Cable clamb
Hex.bolt
Hex.bolt
Washer
Hex.nut
Drive belt
Drive belt pulley
Washer
Hex.bolt
Drive belt
Filister head screw
Console
Detent washer
Holder
Motor
Carbon brush
Thermal relay
Adjusting spring
Cup square bolt
Washer
55
56
Electrical equipment
Item
PN
Qty.
1
2
3
4
6
7
8
9
10
11
13
14
15
16
17
18
19
01075720
00053730
00051520
00053050
01131430
00053330
00135120
00500360
00733630
00906120
00152060
00022200
00553740
00101580
00733650
00106050
00957270
1
2
2
1
1
2
2
1
1
3
1
2
2
2
7
2
1
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
00052620
00053710
00133830
00903510
00903550
00731550
01131420
03003420
01019610
00954570
00121440
01056100
00053080
00053750
00744670
00965030
00108650
00053720
00051340
00780710
01130760
01018100
6
6
6
1
1
2
1
1
2
2
1
1
4
4
2
3
2
2
2
4
1
1
Device plug
Washer
Hex.nut
Hex.bolt
Dust cover
Hex.nut
Washer
Fuse link
Fuse link
Fuse link
Fuse link
Hex.nut
Washer
Fillister head screw
Fuse holder
Rubber washer
Signal transmitter for low-level
discharge
Fillister head screw
Washer
Hex.nut
Fuse holder
Fuse motor
Fillister head screw
Solenoid
Mounting kit for solenoid
Pin housing 15-pole
Screw
Fuse holder
Fuse
Hex.bolt
Washer
Single clamp
Relay
Fillister head screw
Washer
Hex.nut
Screw base
Control system 120A
Plug-in housing
57
58
Group of main sweeper roller
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
PN
Qty.
00053080
00695300
00509180
00106300
00101660
00102410
00866720
00740290
01130830
01130840
00681570
00051520
00053840
00968190
00053750
01130850
01130860
00135560
01130870
01130880
00022340
00104480
00706360
01130890
03003310
00042900
00051510
00861020
01130610
01130900
01130910
01130800
01130920
00054260
01130930
00053730
01130940
00740080
00557600
00538360
00107380
00046500
00740310
01130950
01130960
00509000
00126330
01130970
01130980
01130990
3
3
2
4
5
2
1
1
1
1
2
24
2
2
2
1
1
1
1
1
1
1
1
1
1
4
7
1
4
2
2
1
1
1
1
12
1
2
2
1
1
1
1
1
1
1
1
1
1
1
Hex.bolt
Washer
Distance sleeve
Ball bearing
Retaining ring
Nilos-ring
Star handle
Detent washer
Brush rocker, l.h.
Side shield
Edge protection
Hex.nut
Spring washer
Toggle
Washer
Gasket
Washer
Washer
Drag element
Centering bush
Retaining ring
Nilos-ring
Ball bearing
Shaft
Torque shaft
Washer
Hex.nut
Tensioning sleeve
Bearing
Cup head square neck bolt
Retaining strip
Brush apron, front
Drag element
Adjusting spring
Strip
Washer
Cup head square neck bolt
Safety washer
Hex.bolt
Ball bearing
Adjusting spring
Hex.nut
Detent washer
Bush
Belt pulley
Countersunk screw
Ball bearing
Idler
V-belt
Belt pulley
59
60
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
00053550
01130470
01131000
01131010
01131020
00053020
01131030
01130820
01131050
00053730
01131040
01130910
00243450
00740280
00053330
01130810
1
1
1
1
1
1
1
2
2
8
1
1
1
6
8
1
Screw
Bearing bush
Pult spring
Holder
Holder for idler
Hex.bolt
Bolt
Brush apron
Strip
Washer
Brush apron, rear
Strip
Clamping strip
Detent washer
Hex.nut
Brush apron, rear
61
62
Manipulation for brush apron - Lifter for sweeping roller
Item
PN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
01131320
00740090
00053080
01131330
00854420
01131340
00051500
00051520
00526320
01064890
00053330
00123690
00130290
00925430
00740290
01131350
00151440
00151400
00740080
00053090
00041600
01130610
00053750
00051510
00866720
01050160
01131360
01131370
01131380
01131390
00054690
00733400
00695300
00053760
00925420
00132880
03003400
00955220
00747400
00975510
00022200
00109460
00878410
03003410
Qty.
1
2
2
1
1
1
1
2
2
2
2
1
1
2
1
1
1
1
3
1
2
1
3
5
1
1
1
1
1
1
1
1
1
3
1
1
1
2
2
1
2
1
2
1
Stop angle
Detent washer
Hex. bolt
Bar
Retaining washer
Pedal bar
Hex. nut
Hex. nut
Hex.bolt
Hose
Hex. nut
Hex. bolt
Adjusting shim
Fork head
Detent washer
Filister head screw
Forked end
ES bolt
Safety washer
Hex. bolt
Hex. bolt
Bearing
Washer
Hex. nut
Star handle
Hex. nut
Tap
Spindle
Countering latch
Draw angle
Hex. bolt
Spacer bushing
Washer
Washer
ES-bolt
Hex. nut
Angle
Screw
Washer
Micro switch
Hex. nut
Hex. bolt
Cup head square neck bolt
Holder
63
64
Filter installation
Item
PN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
00051510
01131100
01074080
00042900
00027190
01131110
00053020
00135120
00051520
00451220
01131410
01131120
00045620
01131130
01131140
01130750
00730940
01131150
00420290
01131160
00161240
00740310
00045540
01131170
01131440
01017660
00958770
00071450
00053350
00053750
00053010
00534470
01131180
01131190
01131200
01131210
01130560
01075290
00740360
00023290
01131520
00830680
01000890
Qty.
4
4
4
8
4
1
5
5
3
1
1
4
2
1
1
1
4
1
1
1
1
8
8
4
2
2
1
1
2
1
2
1
1
2
1
1
1
1
1
1
1
1
1
Hex. nut
Bolt
Compression spring
Washer
Grommet
Lever
Hex. bolt
Washer
Hex. nut
Hose
Frame
Spacer
Tensioning sleeve
Frame
Bow
Plate filter
Detent washer
U-panel
Gasket
Annular filter
Edge protector
Detent washer
Socket head cap screw
Spacer
Socket head cap screw
Hex. nut
Washer
Hex. socket head cap screw
Hex. nut
Washer
Hex. bolt
Clamp
Holder
Grommet
Rod
Air vent
Pull spring
Gasket
Grommet
Retaining washer
Actuating cable
Hose
Shaker motor
65
66
Dust extraction
Item
PN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
01131510
00053350
00740090
00053330
00740280
01092780
00420290
03003430
00903480
00730940
01131840
01131450
03003440
01131460
01131470
00157690
00127360
00871440
00120130
00135790
01131480
00864230
00059080
00070170
00042900
00133700
00131610
00151810
00053750
01131490
00420290
01131500
00104500
01130200
Qty.
1
7
7
4
4
1
1
1
5
4
1
4
1
1
1
5
2
1
1
3
1
3
2
2
2
2
2
1
2
1
1
1
1
1
Filter cover
Hex. nut
Detent washer
Hex. nut
Detent washer
Filister head flange screw
Gasket
Covering
Contersunk screw
Detent washer
Gasket filter cover
Filister head flange screw
Housing
Threaded bushing
Nozzle
Hollow disc
Countersunk screw
Countersunk screw
Countersunk screw
Hex. nut
Air scoop
Hex. bolt
Countersunk screw
Washer
Washer
Hex. bolt
Protective cap
Hex.bolt
Washer
Sheet metall
Gasket
Plug
Hex. bolt
Gasket
67
68
Fan bearing
Item
PN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
00506780
01131220
01131230
00053010
03003350
01131240
00740280
00053330
00706360
00126320
01131250
00538360
01131260
00740090
00022330
00074710
00740290
01131270
00740090
00553690
01130970
00126330
00021800
Qty.
1
1
1
3
1
1
3
3
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
Threaded pin
Rotating fan
Shaft
Hex. bolt
Bearing plate
Bearing bush
Detent washer
Hex. nut
Cylindrical bearing
Retaining ring
Distance tube
Cylindrical bearing
Belt pulley
Detent washer
Hex. nut
Hex. nut
Detent washer
Holder
Detent washer
Hex. bolt
Idler
Cylindrical bearing
Countersunk screw
69
70
Dirt hopper - Dirt hopper lifter
Item
PN
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
01130050
00051510
00042900
00878410
00053750
00103300
01130060
01130070
01130080
00101500
01130090
00053100
01130200
01130300
00045540
01130100
01130310
01130110
00750430
01130120
00077110
01130130
01130140
00874930
01130150
01130160
01130170
01130180
00078920
01130190
1
10
12
2
6
6
1
9
9
2
1
2
1
1
4
1
1
1
2
1
1
1
1
2
1
1
4
2
4
2
Holder, l.h.
Hex. nut
Washer
Cup square bolt
Washer
Socket head cap screw
Handle
Bush
Slide bearing bush
Countersunk screw
Holder, l.h.
Hex. bolt
Gasket
Angle, l.h.
Socket head cap screw
Plate
Angle, r.h.
Nut
Edge protector profil
Sealing plate
Hex. bolt
Pull spring
Holder, r.h.
Protective cap
Holder, r.h.
Plate
Bush
Handle
Saucer head screw
Dirt hopper
71
72
Rear wheel - Brake
Item
PN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
01131060
00135350
01131070
00706370
01130770
01130350
00074710
00053760
01130780
01130790
00281050
01131080
00053730
00051520
01131090
00740290
00021130
Qty.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
8
8
Cap
Hex. nut
Washer
Ball bearing
Rear wheel
Bowden cable for brake
Hex. nut
Washer
Bush
Cup head square neck bolt
Ball bearing
Brake
Washer
Hex. nut
Axle
Detent washer
Hex. bolt
73
74
Lable
Item
PN
Qty.
1
2
3
4
5
6
9
10
11
12
13
00113140
01131550
01071010
01131560
01073530
00871160
01055410
01131570
01073530
01073530
14
15
01131590
01131600
1
1
1
1
1
1
1
1
1
1
1
Lable brush apron
Lable brake
Lable, Minuteman
Lable instruction manual
Lable brake
Lable noise performance
Lable 24V
Lable battery setting
Lable high-pressure cleaner
Lable
Lable cylinder broom wearing
take-up
1 Lable rotating parts
1 Lable battery charging
75
EC Declaration of Conformity
declares under our sole responsibility
that the product
Kleen Sweep 40R/47R
Type: HM40B/HM47B/HM40BQP
HM47BQP/HM40QP/
HM50QP
For the relevant implementation of the
safety and health requirements mentioned in the Directives, the following standard(s) and/or technical specification(s)
has (have) been respected:
EN 60335-2-72
EN 61000-6-3
EN 61000-6-2
Addison (Illinois), 30th Sept. 2004
to which this declaration relates, corresponds to the relevant basic safety and
health requirements of the Directives
98/37/EEC, and to the requirements of
the relevant Directive
- 89/336/EEC.
Gregory J. Rau
President
LIMITED WARRANTY
Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and
materials under normal use and service for a period of one year from date of purchase. In addition, Minuteman International,
Inc. will, at its option, honor labor warranty claims for the first 6 months from date of sale, provided such claims are submitted
through and approved by factory authorized repair stations. Minuteman International, Inc. will, at its option, repair or replace
without charge, except for transportation costs, parts that fail under normal use and service when operated and maintained in
accordance with the applicable operation and instruction manuals.
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords,
switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman
International, Inc. such as engines, batteries, battery chargers, hydraulic pumps, and tires are covered by and subject to the
warranties and/or guarantees of their manufacturers. Please contact Minuteman International, Inc. for procedures in warranty
claims against these manufacturers.
Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman International,
Inc. or its designated licensees, will void all warranties expressed or implied.
A potential health hazard exists without exact original equipment replacement.
All warranteed items become the sole property of Minuteman International, Inc. or its original manufacturer, whichever the
case may be.
Minuteman International, Inc. disclaims any implied warranty, including the warranty of merchantability and the warranty of
fitness for a particular purpose. Minuteman International, Inc. assumes no responsibility for any special, incidental or
consequential damages.
This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this
product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies.
Minuteman International, Inc. is not responsible for costs or repairs performed by persons other than those specifically
authorized by Minuteman International, Inc. This warranty does not apply to damage from transportation, alterations by
unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of
income due to malfunctions of the product.
If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not
allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty
lasts, so the above exclusions and limitations may not apply to you.
World Headquarters
Minuteman International, Inc.
111 South Rohlwing Road
Addison, Illinois 60101
Minuteman Canada, Inc.
2210 Drew Road
Mississauga, Ontario
L5S 1B1
(630) 627-6900
(905) 673-3222
FAX (905) 673-5161
FAX (630) 627-1130
Form 988060
Printed in U.S.A.
02/05
rev. A