Ultralift Phoenix Manual Swivel TV Lift Product Manual

PRODUCT MANUAL

Phoenix with Manual Swivel

CAUTION

Safety Warning

Moving Parts:

Do not obstruct operation of mechanism with fingers or any object.

Injury or damage could result. If adjusting the limits, do so prior to wiring into control systems.

Risk of Electrocution:

Do not connect any power to the lift until installation is complete.

Attach the display panel after the lift has been properly installed and tested.

Unit operates on a 240V with a current draw of 0.1A.

Wear Protective Eyewear:

During installation this product or parts of it may move in unexpected ways.

Wear protective eyewear to ensure safety at all times.

Be Prepared:

Organise your mounting hardware and have the necessary tools readily accessible before installation.

Do not expose to extreme temperatures or corrosive materials.

Minimize exposure to the elements.

This will void your warranty and reduce the life of the product.

This product should only be installed by a qualified technician.

It may be illegal to install this product in your region if you are not a licensed technician . Doing so will also void your warranty.

Manual Revision: v2.0.20111129 Page 2

CONTENTS

Table of Contents

Parts List

Screw Kit

Phoenix Swivel Diagram

1. Installation

2. Wiring Diagram

3. Adjusting the limits

4. Operation

5. Remote control operation

6. Automating the Phoenix Swivel

Troubleshooting Tips

Specifications : Schematic Diagram

Warranty and Returns Policy

10

11

12

13

4

5

6

7-9

14

15-17

18

19-20

Thank You

Thank you for purchasing this Ultralift product. We are sure you will enjoy this unit for years to come. Before installing, operating or adjusting this product, please read this instruction book carefully and completely.

Page 3

PARTS

Parts Checklist





When you receive this product, please do the following to ensure you have all of the needed components included in the package.



Open the carton & inspect for damage

Locate the following parts:









1 — Phoenix Swivel (Complete with pre-wired IR kit)

1 — Control Box (See Page 10)

2 — Cross Rail (See Page 6)

2 — Hanging Rail (See Page 6)

4 — Lid Holder (See Page 6)

















2 — Cover Support (See Page 6)

1 — IR hand held remote control

1 — Hand Controller (See Page 12)

1 — Infrared Eye (See Page 10)

1 — Power Lead (See Page 10)

1 — Motor Cable (Attached to Phoenix Swivel, See Page 10)

1 — Safety Switch Adapter

1 — Screw kit (See Next Page)

Page 4

PARTS

Screw Kit : Phoenix with Manual Swivel

A

M4 Pan Phillips screws

(16mm Long)

Quantity: 4

For fastening certain Screens to Hanging Rails

B

M5 Pan Phillips screws

(16mm Long)

Quantity: 4

For fastening certain Screens to Hanging Rails

C

5.3 x 20 x 1.25 Washers

Quantity: 8

To fasten Screens to Hanging Rails.

For use with:

M4x16 Pan Phillips screws (A) - 4 required or

M5x16 Pan Phillips screws (B) - 4 required

Different Screws (A,B,D,F) are used depending on the screen you have.

D

M6 Pan Phillips screws

(16mm Long)

Quantity: 4

For fastening certain Screens to Hanging Rails

F

M8 Pan Phillips screws

(25mm Long)

Quantity: 4

For fastening certain Screens to Hanging Rails

H

M4 Pan Phillips timber screws

(25mm Long)

Quantity: 8

Fasten Base in Position on Cabinet Base / Floor

E

G

Cable Ties

Quantity: 6

For cable management to keep leads tidy

I

7.4 x 20 x 1.25 Washers

Quantity: 4

For use with M6x16 Pan Phillips screws (D)

M5 Pan Phillips screws

(40mm Long)

Quantity: 2

To tighten bottom of Hanging Rails

Page 5

DIAGRAM

Phoenix Swivel Diagram

Lid Holder

Bracket

Lid Holder

Brackets

Lid Holder

Bracket

Cros s Rail

Cover

Support

Hanging Rail

Cover

Cros s Rail

Stopper

Base Plate

Hanging Rail

Cover Support.

Attaches to

Cross Rails.

Page 6

INSTALLATION

Installation Procedure (Part 1 of 3)

Follow the instructions below to assemble the Phoenix with Manual Swivel.

1. The Phoenix Swivel comes partially pre-assembled as shown in Diagram 1. Fasten the base of the Phoenix Swivel to the inside base of the cabinet you are using with the eight supplied M4 Pan Phillips timber screws (Screw Kit Part I). Please see cabinet diagram at rear of this manual for further details.

2. Attach the two Cross Rails to the main body using the supplied nuts.

3. Attach the two Cover Support Brackets to Cross Rails through the holes in the ends of the Cross Rails.

4. Attach two more Lid Holder brackets marked P to the Support Brackets used in Step

3. The vertical offset of the Lid Holder brackets is not important at this stage.

5. Fasten TV Screen to Hanging Rails (See Steps 6-7 on Next Page) and hang Hanging

Rails with TV on Cross Rails.

1

2

3

5

4

Follow steps 6-7 on the next page to attach

TV Screen to Phoenix Swivel.

Page 7

INSTALLATION

Installation Procedure (Part 2 of 3):

Mounting the Flat Panel Display

6. Find Hanging Rails and attach to rear of screen as shown below (use correct sized screws for your screen as provided in the supplied Screw Kit Parts A-G). Ensure

Hanging Rails are properly aligned.

7. Lift screen and Hanging Rails onto Cross Rails, ensuring screen is central. When happy with positioning, fasten the Hanging Rails into position with two M5x40 Pan head

Phillips screws (Screw Kit Part J at the bottom of the Hanging Rails).

8. Adjust the four Lid Holder brackets so the Cabinet Lid will be no less than 10mm from the top of the screen. This gives you room to manoeuvre the screen if needed.

Rear Screen Vie w

Hanging Rail

Hanging Rail

Page 8

INSTALLATION

Installation Procedure (Part 3 of 3)

9. Your Phoenix Swivel comes with all cables ready for installation as pictured.

When installing, ensure cables are positioned appropriately to allow sufficient slack so the Phoenix can rotate fully. Ensure cables do not get tangled.

10. Attach ‘Safety Switch Adapter’ to ‘Cover’ with bolt provided.

11. Ensure all cables are properly connected to control box as shown in the picture below. A layout similar to the picture shown below is recommended when setting up the unit in a cabinet. The Hand Controller may be outside of cabinet, along with the IR eye (if using supplied IR remote control).

12. Proceed to “Adjusting Motor Limits” on Page 11.

NOTE: Ensure Safety Cable is properly connected, otherwise lift will not run correctly.

CAUTION: Installer is responsible for ensuring that the screen’s cables are properly positioned as to not tangle and interfere with the swivel mechanism .

Hand Controller Safety Switch Adapter Cover

Ensure Slack in cables to allow for rotation.

Make sure cable does not tangle. (check as it rotates) Use cable ties.

Control Box

Motor Cables

Remote Control

Safety Cable :

Connects to ‘Safety Adapter’

Page 9

WIRING

Wiring Diagram

1

3

2

4

5

6

1. Control Box.

2. Power Lead. Connect to mains power.

3. Motor Cable. Plug motor cable into port 1. (If multiple motors are being used then use the other ports as well)

4. Hand controller.

5. Infrared Eye. Place infrared eye in a position with line of sight to the IR remote.

6. Connect to motor.

Page 10

WIRING

Adjusting Motor Limits

Before First Use:



On the hand controller, press down until the lift is completely in the down position.

 Push down button again and hold down for 6 seconds. The lift should move up and down slightly.

(i.e. jiggle) The system is now initialised.

UP

Hand Controller

DOWN

IMPORTANT: The lift should not be run up and down more than 4 times without a 10 minute break. Overheating will damage the Control Box.

To set travel limits:





Lift height limits are set using the hand controller.

Using the hand controller, press the “up” button.







When the lift is at the desired height press the “down” button on the hand controller to stop it.

Use the remote to raise and lower the lift.

The lift will only move to the point set by the hand controller.

Page 11

OPERATION

Operation

You may operate your Phoenix Swivel with either the hand controller or IR remote control. When first using lift, refer to attached ‘Adjusting Motor Limits’ on the Page 11 for details on initializing motor legs and setting travel limits. As shown below, the Phoenix swivel is in its ‘home position’. That is, the correct position for the lift to lower back into the cabinet. As a safety precaution, the Phoenix Swivel will not lower until the home position has been reached (preventing the unit from hitting the cabinet and causing damage). When rotating to this position, it has a very positive feel and is obvious when correct. If for some reason the unit is moved from its home position while lowering, it will automatically begin to rise. To prevent unit from continuously swivelling (and thus tangling cables), a Stopper is used. This Stopper may be moved to 4 different positions around the Base Plate by removing the attached screws. This allows flexibility for all viewing angles.

CAUTION: The Phoenix Swivel should not be run up and down more than 4 times without a 10 minute break. Overheating will damage the Control Box.

CAUTION: If the Stopper is moved to another position, gently swivel unit at first to ensure there is enough slack in cabling. If more is required, adjust as necessary.

Stopper Position

Stopper Position

Another location where the Stopper may be placed.

Stopper

Prevents Phoenix Swivel from tangling cables.

Above: Phoenix Swivel in ‘Home Position’

Stopper Position

Page 12

ACCESSORIES

Infrared (IR) Remote











You can operate the Phoenix Swivel with either the hand controller or IR remote control. When first using lift, please see Adjusting Motor Limits page.

The unit comes supplied and pre-wired with an Infra Red Remote Control Kit.

This can be easily learnt into a Universal IR remote.

Please note that the IR eye needs to be positioned so that there is line of sight between the remote control and the IR eye.

When installing it is advised that the control box be placed in an area with easy access.

IMPORTANT: The lift should not be run up and down more than 4 times without a 10 minute break. Overheating will damage the Control Box.

Page 13

WIRING

Automating the Phoenix Swivel

The Phoenix Swivel can be integrated into most control systems using contact relays. To get the desired action, bridge the wires together briefly. See the table below for a summary of which wires can be bridged.



To set the Memory positions:

1. Run the lift to the desired position.

2. Activate “Store” and then “MemoryX” very quickly afterwards. (You have about 2 seconds after the store command)

3. After this, activating the Memory X command will run the lift to that position.

Other end of CAT5 cable connects to Control Box

PIN 8

PIN 1

Control Box Commands:

For Standard 8 Position Modular Plug 8P8C (Ethernet Cable)

Function: Pins: Colour: (using T568A Cat 5 cable)

Up 4 & 5 Blue & Blue/White

Down

Store

4 & 8

2 & 8

Blue & Brown

Green & Brown

Memory 1

Memory 2

3 & 5

3 & 8

Orange/White & Blue/White

Orange/White & Brown

Memory 3 2 & 5 Green & Blue/White

Page 14

SUPPORT

Troubleshooting Tips

WARNING: Do not remove the Safety Adapter under any circumstances.

Phoenix Swivel Will Not Rise:



Attempt to re-initialize legs using hand controller



Check that all appropriate cables are plugged in correctly (i.e. motor cables,

 power lead, hand controller, IR eye).

Check that a motor cable is plugged into the ‘Safety Adapter’ and that the



Safety Adapter is plugged into the control box

If using IR remote control, ensure line of sight between remote and IR eye

Phoenix Swivel Will Not Raise Past Desired Position:

 Reset travel limits

Phoenix Swivel Will Not Lower:







Check Cabling and that a motor cable is plugged into the ‘Safety Adapter’.

Unit is not in its correct home position

‘Safety cable’ is not plugged into ‘Safety Adapter’ correctly.

 Safety Adapter is not plugged into control box

If Phoenix Swivel will not lower, and you are certain that all suggestions above have been checked and are met; please refer to next page.

Page 15

SUPPORT

Troubleshooting Tips (Advanced)

Clamping Base Tighter:

In the unlikely event that you find your Phoenix Swivel is rotating too freely, follow the steps below. The bases are properly tensioned from the factory and with the use of a lock washer, they should never need adjustment. However, over time the nylon disc separating the Base Plate and Turntable may wear slightly, leading to a slightly more ‘free moving’ swivel.

1. Remove screen from unit.

2. Note ‘nut’ and ‘lock washer’. Move the tabs on the lock washer down so the nut can be tightened. Tighten nut (clockwise direction) as necessary.

3. Position tabs on lock washer into the grooves cut into the nut, preventing the nut from rotating.

Nut

Lock Washer

Turntable

Page 16

SUPPORT

Troubleshooting Tips (Advanced)

WARNING: Follow this procedure only if all previous troubleshooting tips have been thoroughly checked. If adjustment is made incorrectly, damage to your screen and/or cabinet may result.

Begin by first removing the ‘Cover’ (As seen on page 6). Beneath this cover is a mechanism which strikes a ‘Limit Switch’ when the swivel unit is in the ‘home position’ (i.e. the safe position to lower into cabinet). If this limit is not struck, then the control box will not receive a signal to lower. The correct position is set in the factory, however on the unlikely event that it needs adjustment, do so as follows.

Ensure the unit is in the home position. Loosen the two Nyloc nuts holding the adjustment plate in place and move either in or out so that the limit is ‘just’ struck. Re-tighten nuts firmly so that adjustment plate is locked in the correct position. Test unit by swiveling to see whether limit is being properly struck. If adjusted properly, the Phoenix Swivel will only lower when in its home position.

Roller

Striker Plate

(Adjustment

Plate)

Nyloc nuts

Limit Switch

Lead In

Page 17

NOTE: DIMENSIONS ARE SUBJECT TO CHANGE

PLEASE CALL US TO CONFIRM DIMENSIONS BEFORE PURCHASING,

BUILDING FURNITURE, CUTTING INTO WALLS, CEILINGS OR FURNITURE

OR PREPARING FOR INSTALLATION.

It is not recommended to use any screen higher than 650mm maximum.

(size based on a 16mm thick cabinet top)

Suits screens 17" - 42"

(note maximum height)

91

Lid can be attached*.

This provides a clean finish when closed

(not supplied)

Backing can be attached to the mechanism this hides the mechanism and back of screen

(not supplied)

Open

Installation example

Closed

*Note: Hinged lid cannot be used due to rotation.

Swivels from base.

Unit can be swiveled up to 180 either left or right.

215

300

Open - Front View

www.ultraliftaustralia.com.au

Phone: +613 9459 0873

Fax: +613 9457 6686

Email: [email protected]

Open - Side View

Closed - Side View

Closed - Front View

Phoenix Manual Swivel

Updated: 1/10/12

RETURNS POLICY

Page 1 of 2

Warranty and Returns Policy

At Ultralift Australia Pty Ltd, we take pride in the fact that our products are of the highest quality.

Because of this, we offer the following programs to ensure your satisfaction.

ULTRALIFT 2 YEAR WARRANTY

1. The product is warranted for 24 months from the date of invoice. Subject to the conditions of this warranty, Ultralift Australia or an authorised installer will perform necessary service on the product without charge for parts or labour if, in the opinion of Ultralift Australia, the product is found to be faulty within the warranty period.

2. This warranty only applies to Ultralift Australia products when purchased from Ultralift

Australia or from an authorised dealer.

3. This warranty only applies if the product has been installed and used in accordance with the manufacturer’s recommendations (as noted in the instruction manual) under normal use and reasonable care (in the opinion of Ultralift Australia). The warranty covers normal domestic, commercial or educational use only. It does not cover damage, malfunction, neglect, build-up of dirt or dust, abuse, maladjustment of customer controls, mains supply problems, thunderstorm activity, infestation by insects or vermin, tampering or repair by unauthorised persons (including unauthorized alterations), exposure to abnormally corrosive conditions or any foreign object or matter having entered the product.

4. If warranty service is required you should:



Contact your installer for advice on how to rectify the issue.



If this does not solve the problem please call Ultralift Australia on 61 3 9459 0873 for



 advice.

If the device requires service, return the product to Ultralift Australia for repair.

Please Note: Freight and insurance to and / or from the location of the device must be arranged by you. Please ensure that items returned are packed in an appropriate manner.

5. The warranties hereby conferred do not extend to, and exclude, any costs associated with the installation, de-installation or re-installation of a product. This includes costs related to the mounting, de-mounting or re-mounting of any screen, (and any other ancillary devices), delivery, handling, freighting, transportation or insurance of the product or any part thereof or replacement to such installation, deinstallation, re-installation or transit.

Ultralift Australia Pty Ltd

Email: [email protected]

Web: www.ultraliftaustralia.com.au

Phone: 61 3 9459 0873 Fax: 61 3 9457 6686

10 Vernon Ave, Heidelberg Heights VIC 3081 Australia

RETURNS POLICY

Page 2 of 2

OUR HASSLE FREE RETURN PROGRAM

Our thirty day return program means you may return your purchase, excluding special orders and/ or non stock products, to us should you be dissatisfied with your purchase within thirty days of receipt of the product. You must return the item(s) to us by 2nd day freight, insured for full value, with original packaging, documentation, all manuals and accessories. Freight charges, for delivery and return and related insurance charges, will not be refunded or credited. There will also be a restocking fee of 15% of the purchase price.

CONDITIONS OF RETURNED ITEMS

Do not write on the box. If the box is written on, the returned product will be refused. Be in the original shipping carton with all original packing material. Include all accessories in their original wrapping/packing material. The actual replacement cost for missing items will be deducted from your refund/credit. Include all manuals, warranty information and instructions. The actual replacement cost for missing items will be deducted from your refund/credit.

DEFECTIVE OR D.O.A. PROGRAM

In the case of defective or D.O.A. product(s), no charges will apply. Our Customer Service team must be notified within 30 days of your invoice date if there are any problems with any item(s) upon receipt. Defective or D.O.A. merchandise will be repaired and returned or exchanged for the same make or model.

FOR ITEMS DAMAGED DURING TRANSPORT

Ultralift Australia Pty Ltd endeavours to use reputable carriers, but occasionally shipping damage does occur. Resolving the problem of transit damage or loss depends on the cooperation of all parties. In the event of damage or loss it is imperative that you follow these guidelines:

1. Inspect all shipments upon arrival. If damage or loss is apparent upon delivery, do not accept the goods and do not sign for damaged or missing cartons. If you do accept the goods, keep all packing materials and boxes with the damaged product.

2. Immediately advise Ultralift Australia of all damages or problems with the delivery of goods.

REFUNDS

Established Account:

A full refund will not be issued if the purchaser’s account has an open balance. A credit memo will be issued, and credit will be applied first to the invoice on which the products were purchased, then to any other open invoices on the account, beginning with the oldest invoice.

Credit Card / EFT:

All refunds for purchases made by Credit Card/EFT will be issued as a credit to that same account within a reasonable period of time after inspection of returned products.

Cheque:

All refunds for purchases paid by cheque, whether prepaid, C.O.D., or account, will be paid by cheque within a reasonable amount of time, after inspection of returned products.

Ultralift Australia Pty Ltd

Email: [email protected]

Web: www.ultraliftaustralia.com.au

Phone: 61 3 9459 0873 Fax: 61 3 9457 6686

10 Vernon Ave, Heidelberg Heights VIC 3081 Australia

THANKYOU FOR CHOOSING

Ultralift Australia Pty Ltd

10 Vernon Ave, Heidelberg Heights VIC 3081 Australia

Email: [email protected]

Web: www.ultraliftaustralia.com.au

Phone: 61 3 9459 0873

Fax: 61 3 9457 6686