JET JFHC-200X Folding Hydraulic Crane Hydraulic Crane OWNER'S MANUAL

OWNER'S MANUAL
JFHC-200X Folding Hydraulic Crane
JET EQUIPMENT & TOOLS, INC.
A WMH Company
www.jettools.com
P.O. BOX 1349
Auburn, WA 98071-1349
e-mail [email protected]
Phone:253-351-6000
Fax: 1-800-274-6840
M-106203K 04/01
Important Information
1-YEAR
JET offers a one-year limited
warranty on this product
LIMITED WARRANTY
REPLACEMENT PARTs
Replacement parts for this tool are available directly from JET Equipment & Tools.
To place an order, call 1-800-274-6848. Please have the following information ready:
1. Visa, MasterCard, or Discover Card number
2. Expiration date
3. Part number listed within this manual
4. Shipping address other than a Post Office box.
REPLACEMENT PART WARRANTY
JET Equipment & Tools makes every effort to assure that parts meet high quality and durability standards
and warrants to the original retail consumer/purchaser of our parts that each such part(s) to be free from
defects in materials and workmanship for a period of thirty (30) days from the date of purchase.
PROOF OF PURCHASE
Please retain your dated sales receipt as proof of purchase to validate the warranty period.
LIMITED TOOL AND EQUIPMENT WARRANTY
JET makes every effort to assure that its products meet high quality and durability standards and warrants to the
original retail consumer/purchaser of our products that each product be free from defects in materials and
workmanship as follows: 1 YEAR LIMITED WARRANTY ON THIS JET PRODUCT. Warranty does not apply to
defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities
or to a lack of maintenance. JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM
THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED
WARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW
LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT
APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY
OR FOR INCIDENTAL, CONTINGENT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF
OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. To
take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an
authorized service station designated by our Auburn office. Proof of purchase date and an explanation of the
complaint must accompany the merchandise. If our inspection discloses a defect, JET will either repair or replace the
product or refund the purchase price, if we cannot readily and quickly provide a repair or replacement, if you are
willing to accept such refund. JET will return repaired product or replacement at JET’s expense, but if it is determined
there is no defect, or that the defect resulted from causes not within the scope of JET’s warranty, then the user must
bear the cost of storing and returning the product. This warranty gives you specific legal rights, and you have other
rights, which vary, from state to state.
JET Equipment & Tools • P.O. Box 1349, Auburn, WA 98071-1349 • (253) 351-6000
2
WARNING
1. Study and understand all operating instructions before operating crane.
2. Do not exceed the rated capacity of the crane (position 1, 1/2 ton, position 2, 1 ton, position 3, 1-1/2
ton, position 4, 2 ton).
3. Assure that the load is not allowed to drop suddenly or swing during transporting.
4. Make sure that boom is fully lowered before adding oil to unit reservoir.
5. This shop crane is designed for use only on hard, level surfaces capable of sustaining the load. Use
on other than hard level surfaces can result in shop crane instability and possible loss of load.
6. Slowly lower boom and load to the lowest possible position before transporting load.
7. Assemble crane according to the owner’s manual. Make sure all bolts and nuts are tight before
placing crane into operation.
8. Do not use crane for any other purpose than for which it was designed and intended.
9. Crane legs must always extend beyond the boom and each leg must be extended to the same length.
10. Do not extend any leg farther than red warning indicator line on each leg.
11. Boom extension hardware must be secure before attempting to lift any load.
12. Never place any part of the body under the load or crane while in use.
13. Never use the crane as the only means of support. Always move the load to a stable platform or
work surface before attempting any work.
14. Keep others away from the area while the crane is in operation.
15. Boom must be in fully lowered position before raising legs. Legs must never be raised when crane is
carrying load. Legs must be locked in place.
16. Before attempting to raise load, make sure it is securely fastened and safety latches are secure.
17. Do not operate crane with twisted or kinked chain.
18. Do not remove labels from crane.
19. Never use crane for lifting people or loads over people.
20. Do not remove ram and use separately for any purpose.
21. Never operate the crane under the influence of medication, drugs or alcohol.
22. Failure to comply with all of these warnings may result in loss of load, damage to the shop crane,
and/or failure resulting in personal injury or property damage.
3
JFHC-200X
106203K
Table of Contents
Warranty.........................................................................................................................................Page 2
Warnings ........................................................................................................................................Page 3
Specifications .................................................................................................................................Page 4
Assembly........................................................................................................................................Page 5
Operation........................................................................................................................................Page 5
Parts List & Breakdowns ..............................................................................................................Page 6-9
Test Certificate ............................................................................................................................. Page 10
4
Assembly
Note: Refer to parts breakdown for index numbers found in parenthesis (#):
1. Attach Front Legs (2) to the Frame Base (1) using all four Hitch Pins (24), and Hitch Pin Clips (24A).
On each leg, insert one pin through Frame Base and Front Leg at rear hole. The hitch pin serves as
a pivot pin and remains in the hole permanently. Insert a second hitch pin in the forward hole through
the Frame Base and Front Leg. This locks the legs in the down and/or up position.
2. Insert Hitch Pin Clips through Hitch Pins to secure in place.
3. Attach the Main Support Post (9) to the Frame Base using two Hex Cap Screws (19), two Flat
Washers (26) and two nuts (23).
4. Attach Support Straps (5) to the top of the Main Support Post using Steer Handles (14) and Flat
Washers (15).
5. Connect the Support Straps to the Frame Base using two Hex Cap Bolts (18), two Flat Washers (26)
and two Hex Nuts (23).
6. Connect the bottom of the Hydraulic Ram Assembly (6) to the Main Support Post using a Hex Cap
Screw (16), Flat Washer (15), and Hex Nut (22).
7. Connect the Boom (3) to the Main Support Post using a Hex Cap Screw (19), Flat Washer (30) and
Hex Nut (21).
8. While another person supports the Boom up attach the top of Hydraulic Ram Assembly to the Boom
with a Hex Cap Screw (17), Flat Washer (15), and Hex Nut (22).
9. Slide the Boom Extension (4) into the Boom with the slot for Hook and Chain Assembly (8) facing
down.
10. Install Chain and Hook Assembly with a Hex Cap Screw (20), Flat Washer (26) and Hex Nut (23).
11. Insert the Plastic End Caps (27 & 28) into the ends of legs, boom and boom extension.
12. Make sure all hardware is tight.
Operation
1. Load to be lifted must be securely attached with a sling or chain of adequate size and strength.
Before lifting the load, be sure the load cannot twist or fall.
2. Move crane into position. Legs must be extended and lock pinned into place. Never use crane with
legs in the upright position.
3. Close hydraulic valve at the base of ram by inserting handle groove onto valve and turning clockwise
until tight.
4. Place sling or chain in center of hook and make sure safety latch is secured.
5. Slowly raise the load to desired height by inserting handle into ram and pumping handle.
6. Move load to desired location by rolling crane assembly. Use caution so that load does not swing or
rotate.
7. Slowly lower load to desired location by inserting ram handle onto valve at base of the ram and slowly
turning counter-clockwise. Do not lower too quickly. Make sure the load is secure once lowered fully.
5
Crane Breakdown
6
Parts List for the JFHC-200X
2 Ton Folding Shop Crane
Index Part
No.
No.
Description
Size
Qty.
1..........JFHC200C-1 .............................Frame Base .......................................... ................................... 1
2..........JFHC200C-2 .............................Front Leg .............................................. ................................... 2
3..........JFHC200C-3 .............................Boom .................................................... ................................... 1
4..........JFHC200C-4 .............................Boom Extension .................................... ................................... 1
5..........JFHC200C-5 .............................Support Strap........................................ ................................... 2
6..........JFHC200X-6 .............................Hydraulic Ram Assembly....................... ................................... 1
7..........JFHC200C-7 .............................Pump Handle ........................................ ................................... 1
8..........JFHC200C-8 .............................Hook & Chain Assembly........................ ................................... 1
9..........JFHC200C-9 .............................Main Support Post................................. ................................... 1
14 ........JFHC200X-14 ...........................Steer Handle ......................................... ................................... 2
15 ........TS-155010 ................................Flat Washer........................................... M16 ............................ 3
16 ........TS-149B15................................Hex Cap Screw ..................................... M16x90 ...................... 1
17 ........TS-149B12................................Hex Cap Screw ..................................... M16x75 ...................... 1
18 ........TS-149A15................................Hex Cap Screw ..................................... M14x95 ...................... 4
19 ........TS-149C18................................Hex Cap Screw ..................................... M20x120..................... 1
20 ........TS-149A12................................Hex Cap Screw ..................................... M14x75 ...................... 1
21 ........TS-1540121 ..............................Nut ........................................................ M20 ............................ 1
22 ........TS-1540101 ..............................Nut ........................................................ M16 ............................ 4
23 ........TS-154009 ................................Nut ........................................................ M14 ............................ 5
24 ........JFHC200C-24 ...........................Hitch Pin ............................................... ................................... 4
24a ......JFHC200C-24a .........................Hitch Pin Clip ........................................ ................................... 4
25 ........JFHC200X-25 ...........................Boom Hitch Pin w/Hitch Pin Clip ............ ................................... 1
26 ........TS-155009 ................................Flat Washer........................................... M14 ............................ 5
27 ........JHC200C-25 .............................Plastic End Cap..................................... 2-3/4”.......................... 5
28 ........JHC200C-25A ...........................Plastic End Cap (boom extension)......... 2-1/4”.......................... 1
30 ........TS-155011 ................................Flat Washer........................................... M20 ............................ 1
31 ........JFHC200X-31 ...........................I.D. Label .............................................. ................................... 1
32 ........JFHC200X-32 ...........................Warning Label....................................... ................................... 1
60 ........JFHC200C-60 ...........................Front & Back Caster .............................. 3-1/2”.......................... 4
61 ........TS-1490021 ..............................Cap Screw ............................................ M8x16 ........................ 4
62 ........JFHC200C-62 ...........................Mid Caster............................................. 2-3/4”.......................... 2
63 ........TS-1490011 ..............................Cap Screw ............................................ M8x12 ........................ 2
64 ........TS-1551061 ..............................Lock Washer ......................................... M8 ............................ 24
65 ........TS-1540061 ..............................Hex Nut................................................. M8 ............................ 16
7
Ram Assembly
8
Hydraulic Ram Assembly
Index Part
No.
No.
Description
Size
Qty.
............JFHC200X-6 .............................Hydraulic Ram Assembly....................... ................................... 1
30 ........JFHC200X-30 ...........................Valve Body............................................ ................................... 1
31 ........JFHC200X-31 ...........................Copper Washer *................................... M46 ............................ 1
32 ........JFHC200X-32 ...........................Cylinder................................................. ................................... 1
33 ........JFHC200X-33 ...........................O-ring * ................................................. M40x5.5 ..................... 1
34 ........JFHC200X-34 ...........................O-ring Retainer * ................................... M31.3x3.55................. 1
35 ........JFHC200X-35 ...........................Ram ...................................................... ................................... 1
36 ........JFHC200X-36 ...........................Top Nut ................................................. M48 ............................ 1
37 ........JFHC200X-37 ...........................O-ring * ................................................. M33.5x3.55................. 1
38 ........JFHC200X-38 ...........................Gasket * ................................................ M70x1 ........................ 1
39 ........JFHC200X-39 ...........................Oil Chamber.......................................... ................................... 1
40 ........JFHC200X-40 ...........................Oil Plug *............................................... M15x9.5 ..................... 1
41 ........JFHC200X-41 ...........................Seal Ring *............................................ M81x4 ........................ 1
42 ........JFHC200X-42 ...........................Tube ..................................................... ................................... 1
43 ........SB-6MM....................................Steel Ball............................................... M6 .............................. 1
44 ........JFHC200X-44 ...........................Seal Ring *............................................ M88x6 ........................ 1
45 ........JFHC200X-45 ...........................Release Valve....................................... ................................... 1
46 ........SB-6MM....................................Steel Ball............................................... M6 .............................. 2
47 ........JFHC200X-47 ...........................Copper Washer *................................... M18 ............................ 2
48 ........JFHC200X-48 ...........................Pump Cylinder....................................... ................................... 2
49 ........JFHC200X-49 ...........................O-ring * ................................................. M66x3 ........................ 2
50 ........JFHC200X-50 ...........................Back-up Ring * ...................................... M12x7 ........................ 2
51 ........JFHC200X-51 ...........................Plunger ................................................. ................................... 2
52 ........JFHC200X-52 ...........................Link Pin................................................. ................................... 1
53 ........JFHC200X-53 ...........................Handle Socket....................................... ................................... 1
54 ........JFHC200X-54 ...........................Connecting Pin...................................... ................................... 3
55 ........JFHC200X-55 ...........................Cotter Pin.............................................. ................................... 3
56 ........JFHC200X-56 ...........................Pin ........................................................ M2x30 ........................ 1
57 ........JFHC200X-57 ...........................Bolt ....................................................... M14x45 ...................... 1
............JFHC200X-RK ..........................Ram Repair Kit (* indicates included with repair kit) .....................
9
JET EQUIPMENT & TOOLS, INC.
A WMH Company
www.jettools.com
P.O. BOX 1349
Auburn, WA 98071-1349
10
Phone:253-351-6000
Fax: 1-800-274-6840