AS-Motor Enduro-Kat AS 65/2T lawnmower Operating Instructions

Operating Instructions

Allmäher®

AS 65/2T Enduro-Kat

From serial number:

Issued:

019910020001

04 February 2011, V8.0

EN- Translation of the Original Operating Instructions

Preface

Please fill in all data referring to your device.

When ordering spare parts, provide your dealer with the device and engine number.

Serial number:

Engine number:

Date of purchase:

Address of dealer:

Dear customer:

Congratulations on your purchase. You have acquired a reliable quality product by “AS-

Motor Germany”.

This product has been manufactured according to modern manufacturing methods and comprehensive quality assurance measures. Only when you are satisfied with your device, we have attained our goal.

Read these operating instructions carefully and attentively so that your device operates smoothly and you and others are safe from any hazards. If you have questions concerning your device, please contact your dealer or call our customer service

(telephone +49/(0)7973/9123-0). For international AS partners, please see: www.as-motor.de/worldwide.

“AS-Motor Germany” wishes you much joy with your new device.

Intended use

The device is exclusively intended for cutting grass or similar vegetation in well maintained areas in agriculture, forestry, and landscape conservation that are mowed at least once a year.

Only use attachments and cutting tools authorised by “AS-Motor Germany”.

Any use exceeding this purpose is inadmissible. The manufacturer is not responsible for any damage resulting from this. Observe the required maintenance and repair measures.

The user of the device is responsible for accidents or damage to other persons or their property!

The device must not be used:

− To cut hard objects, rocks, rubble, or pieces of wood.

− To trim bushes, hedges, and shrubbery.

− To cut plants in flower pots or planters or on rooftops.

− To clean (vacuum) footpaths.

− As shredder for shredding tree and hedge cuttings.

− As drive unit for work tools and any type of tool sets that are not authorised by

“AS-Motor Germany”.

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Contents

Preface ......................................................... 2

 

Intended use ................................................ 2

 

Explanation of the symbols........................ 4

 

Symbols in the instructions ........................ 4

 

Symbols on the device .............................. 4

 

Safety instructions ...................................... 6

 

Get informed! ............................................. 6

 

User restrictions and hours of operation ... 6

 

Safe handling of fuel .................................. 6

 

Check the device prior to use .................... 7

 

Use caution during operation .................... 7

 

Prior to mowing.......................................... 7

 

Use caution when mowing ........................ 7

 

When work is completed ........................... 8

 

Use caution during maintenance and repair9

 

Device description .................................... 10

 

Control elements ....................................... 11

 

Assembly ................................................... 12

 

Scope of delivery ..................................... 12

 

Unpacking................................................ 12

 

Guide bar and handlebar ......................... 13

 

Transport .................................................... 13

 

Information on mowing ............................. 14

 

Prior to starting ......................................... 14

 

Fuel .......................................................... 14

 

Tanking up ............................................... 15

 

Adjusting cutting height ........................... 15

 

Locking steerable front wheel .................. 15

 

Starting ....................................................... 16

 

Starting the device ................................... 16

 

Engaging the blade ................................. 16

 

Driving ........................................................ 16

 

Driving ..................................................... 16

 

Reverse gear ........................................... 17

 

Turning .................................................... 17

 

Differential lock ........................................ 17

 

Switching off and parking ........................ 17

 

Maintenance and cleaning ....................... 18

 

Preparations ............................................ 20

 

Cleaning the device ................................. 20

 

General inspection .................................. 20

 

Chain lubrication ...................................... 20

 

Transmission ........................................... 20

 

Maintaining the engine ............................ 21

 

Checking the spark plug .......................... 21

 

Cleaning the air filter ............................... 21

 

Checking the drive ................................... 21

 

Checking the parking brake..................... 22

 

Checking the blade .................................. 22

 

Storage ....................................................... 23

 

Storing the device .................................... 23

 

Longer storage ........................................ 23

 

Restarting ................................................ 23

 

Spare parts ................................................ 23

 

Wear parts .................................................. 23

 

Accessories ............................................... 23

 

Disposal ..................................................... 24

 

Warranty ..................................................... 24

 

Troubleshooting ........................................ 25

 

Mixing ratios fuel ....................................... 28

 

Technical data ........................................... 29

 

Declaration of conformity ......................... 30

 

3

Explanation of the symbols

Symbols in the instructions

In these operating instructions, the following symbols are used to denote special dangers.

Warning.

These symbols denote special dangers.

Prohibition sign.

These symbols denote inadmissible procedures.

Directive sign.

These symbols denote required protective measures.

Symbols on the device

The following symbols are placed on the device to inform you must be careful and attentive when using the device:

Working with the device requires extreme cautiousness.

Read the operating instructions before you use the device.

Min. 50 m.

Risk of injury!

Make sure that no one is within the danger zone of the device.

Objects may be ejected. The danger zone extends for at least 50 metres.

The quickly rotating blade can cause life threatening injuries or immense property damage! Be especially careful to keep your hands and feet away from the blade when the device is put into operation.

Prior to any repair and maintenance work, pull off the spark plug connector.

Clean the ventilation grid!

The cooling air of the motor is sucked in through the ventilation grid of the engine cover. Always keep the entire surface open and free!

Noise is causing health problems. Use personal ear protection to avoid hearing damage.

Hot surface. Do not touch the engine or the silencer. They become very hot during operation and you can get burned.

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Type plate

The type plate on the device provides you with information on the device type and the technical data.

AS-MOTOR GERMANY GmbH & Co KG

Ellwanger Stra ße 15

D-74424 Bühlertann

Rasenmäher

AS 53 B6 RB-Kat

4,4 kW (6,0 PS) / 2800 (1/min)

68 kg

2011

SNR: 020909090055

1003s

8

Name and address of the manufacturer

Device designation

Type designation

Rated power output in kW / engine speed

Weight

Year of manufacture

Serial number

CE marking

5

Safety instructions

Get informed!

For your safety, read these operating instructions with care. Familiarize yourself with the control elements and the proper use of the device. Share these operating instructions with other users of the device.

Before you use the device for the first time, let the dealer instruct you regarding safe use.

User restrictions and hours of operation

Never give your children or other persons who are not familiar with the operation instructions permission to use the device.

Persons under 18 years old may operate the device only under supervision. Local regulations will determine the minimum age of the user and the hours of operation.

Unsuitable for the operation of the device are persons

− Who are under the influence of alcohol, drugs, or medicine that slows down reaction time.

− With physical and mental impairments.

People fitted with pace makers are not allowed to touch any current carrying parts of the ignition system.

Safe handling of fuel

Danger!

Fuel is toxic and highly inflammable.

Danger of fire and explosion!

Keep the fuel away from ignition sources and do not smoke while handling the device.

Do not inhale fuel vapours; they are dangerous to your health.

Use gloves and avoid skin contact with the fuel.

Fuel up outdoors only when the engine is cool and not running. Use a filler or funnel.

Do not spill any fuel and do not let the fuel get into the canalisation or ground water.

If you spilled fuel, do not start the device until the fuel vapours have evaporated (wipe dry).

Move the device away from the area where the fuel was spilled.

Always close the tank cap securely and do not open it while the engine is running or the device is still hot.

Drain the fuel tank only when outdoors. Use a suitable container or run the tank empty.

Keep the fuel away from children and store it in a suitable container in a dark, cool, and dry location.

Never park the device with fuel in the tank inside a building where fuel vapours could come in contact with open fire or sparks.

Immediately replace a damaged fuel tank or tank cap (authorised dealership).

First aid

When swallowing fuel or inhaling fuel vapours, do not force vomiting and immediately consult a doctor.

In case of skin contact, immediately wash with water and soap. Change your soiled clothing as soon as you can.

Measures in case of a fire

In case of a fire, use foam, dry powder extinguisher, or carbon dioxide (CO

2

). Never douse with water!

6

Check the device prior to use

Prior to use, check by visual inspection blade, protection skirt, drive and fastening parts for proper condition and firm seating.

Never use the device if covers, protective skirt, or protection bow are defective.

Do not remove, change or override any safety devices or control elements.

Observe the maintenance instructions and replace damaged or worn parts immediately.

Have an authorised service centre check your device if the blade does not stop within

7 seconds.

Use caution during operation

Do not start the engine:

− if fuel was spilled.

− in closed or poorly ventilated rooms

(danger of poisoning!).

− if there are other persons nearby.

Only start the device when your feet are at a safe distance to the blade.

During startup of the engine, do not tilt the device.

Do not touch the engine or the silencer. They become very hot during operation and you can get burned. Resulting unintentional movements constitute an additional injury hazard.

Switch off the blade and wait until the blade comes to a standstill

− before you move over surfaces other than grass.

Switch off the engine and wait until the blade comes to a standstill

− before you tilt or transport the device.

− if you step away from the device, even for just a short time.

− before you adjust the cutting height.

− before you refuel.

Switch off the engine, wait until the blade comes to a standstill, and pull off the spark plug connector

− before you clean or check the device or before you carry out work on the device.

− before you unblock or unclog the discharge area.

Prior to mowing

Personal protective measures

While mowing, always wear sturdy footwear with good grip, long trousers, and gloves. Do not mow in open sandals or bare feet.

Noise is causing health problems.

Use personal ear protection to avoid hearing damage. Wear safety glasses and headgear.

Preparing the mowing area

Prior to mowing, carefully check the perimeter of the lawn. Remove rocks, pieces of wood, bones, wires, and other objects that could be picked up and thrown out by the device.

Use caution when mowing

Risk of injury

Always stay within hearing range to other persons who can assist you in case of an emergency.

Danger!

Risk of injury caused by thrown out objects.

Never mow while persons, children, pets, or property are in the vicinity.

The danger zone extends for at least 50 metres.

The area in front of and to the right of the device is especially dangerous.

7

Keep your hands and feet away from rotating parts. Keep your distance to the discharge area when you work with the device.

Mow only in daylight or good artificial light.

Avoid mowing wet grass - slipping hazard.

Be extremely cautious when turning the device round or pulling it toward you and when moving in reverse.

Always walk slowly!

Never lift or carry the device when the engine is running.

When using the device over a longer period of time, vibrations can cause disturbances in the blood supply of the hands. A generally accepted usage time cannot be determined.

Use gloves.

Take breaks on time.

Have an authorised service centre check the device immediately

− if the blade hit an object.

− if the device starts to vibrate unusually severely.

Caution when mowing slopes

When mowing slopes, there is a risk of slipping and tilting!

− Only mow steep slopes when safe operation assured.

− Do not mow excessively steep slopes.

− When mowing steep slopes, meet the appropriate safety measures, e.g. use step irons.

− Always mow in horizontal directions, never up- or downwards.

− Sure footing is essential for your safety, always wear skid proof safety shoes.

− Be extremely careful when changing the direction.

− Only mow when the surface is dry and non-slip.

− Mow only when the steerable front wheel is locked.

The device can roll away when you mow downhill. Put the device down on even surfaces only and prevent inadvertent rolling.

Mowing surfaces with fire hazard

− Carry a sufficient amount of suitable extinguishing agent.

− If side inclination is too great, fuel may leak from the carburetor or the tank. This poses a fire hazard!

− Observe the mowed surface also after moving is completed to ensure that no fire will start.

To avoid risk of fire, keep the following components free of dirt, grass, hay, leaking oil, grease, etc.:

− Engine

− Silencer (manifold, guard, clearances)

− Area around the fuel tank

When work is completed

After mowing, always close the fuel valve and the tank ventilation.

Prior to leaving the device, wait until the blade comes to a standstill and pull off the spark plug connector.

After switching it off, let the device cool down for at least 20 minutes before you store it in a dry, closed, sufficiently ventilated room.

Never store the device when there is fuel in the tank inside a building where fuel vapours might come into contact with open fire or sparks.

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Use caution during maintenance and repair

Only carry out maintenance work as described in these operating instructions.

Have an authorised service centre carry out all other work.

Prior to starting any maintenance work, wait until the engine comes to a standstill and pull off the spark plug connector.

We explicitly point out that, in accordance with the Product Liability Act, we are not liable for damages that were caused by our devices if

− worn or damaged parts were not repaired or replaced on time

− these damages were caused by improper repair.

− when changing a part, our original parts or parts authorised by use were not used.

− the repair work was not carried out by an authorised service station.

The same applies for spare parts and accessories.

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Device description

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1

18 17

1 Steerable front wheel

2 Interlock steerable front wheel

13 Tank filler spout

16 Silencer

7 Lever for lateral adjustment of handlebar

9 Height adjustment of handlebar

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Control elements

3 7 4

5 1

6

2

Throttle lever (1)

With the accelerator lever, you change the engine speed and thus control the engine output.

MAX: Full throttle

MIN: Neutral position

Drive lever with parking brake (2)

With the drive lever, you switch the drive and the parking brake on and off.

Drive on / parking brake off (I):

Press the lever towards the handlebar and continue to hold.

Drive off / parking brake on (0):

Release the lever.

Blade clutch lever (3)

The blade clutch lever is a safety device.

When you release the lever the blade comes to a standstill within 7 seconds.

M

I

0

Engaging blade (I):

Lift the blade clutch lever, engage the latch knob (7) and press the blade clutch lever towards the handlebar

Disengaging blade (0):

Release the blade clutch lever and set the accelerator lever to MIN.

Engine stop switch (5)

With the engine stop switch, you switch the ignition on and off. If you switch off the ignition, the engine stops.

0: OFF

I: ON

Lever for lateral adjustment of handlebar (4)

1. Release the eccentric tension lever.

2. Attention: Do not crush the Bowden cables when pivoting the handlebar.

Swivel the handlebar to the side to the desired position.

3. Clamp the handlebar with the eccentric tension lever.

Height adjustment of handlebar

You adjust the height of the handlebar with the screw for the height adjustment of the handlebar (see Assembly).

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Differential lock (6)

On:

Release the lever.

Off:

Press the lever towards the handlebar and continue to hold.

Switching lever

The transmission has 5 forwards gears, neutral position, and one reverse gear. For switching, release the drive lever, switch to the next gear and continue to drive.

Carburetor with choke and tickler

The choke (1) and the tickler (2) are required for the cold engine start.

Opening the choke:

Turn clockwise to the stop.

2

Closing the choke:

Turn anti-clockwise to the stop.

Filling carburetor with fuel:

Press the tickler briefly until the fuel flow starts.

1

Fuel valve

1: Open

2: Closed

R:

N:

1:

2:

3:

4:

5:

Driving in reverse

Neutral position

Driving forwards

Driving forwards

Driving forwards

Driving forwards

Driving forwards

2.1 km/h

0 km/h

1.5 km/h

1.7 km/h

2.1 km/h

3.0 km/h

4.5 km/h

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2

Assembly

Scope of delivery

The device is delivered in a carton.

The scope of delivery includes:

Unpacking

1. Open the box at the top.

2. Cut open the front side of the box.

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3. Bring the handlebar up (see guide bar and handlebar).

4. Check the air pressure in the tires (see

Technical data).

5. Switch the switching lever at the transmission to neutral position.

6. Press the drive lever towards the handlebar and push the device off the pallet.

Guide bar and handlebar

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2

3

1. Slacken the screw for the height adjustment of the handlebar (1) and pull it out sideways.

2.

Attention:

Do not crush the Bowden cables (2) when swivelling the handlebar.

Swivel up the handlebar (3) to the correct working position and tighten with the screw and nut.

Transport

Warning!

Risk of injury due to the heavy weight of the device. The device can fall over and fall down and cause severe injuries.

Observe the following notices.

Transport the device on a freight vehicle or a trailer which is designed for a carrying capacity of at least as great as the empty weight of the device.

Prior to transport, let the device cool down for at least 20 minutes. Close the tank ventilation and the fuel valve.

For transport, you can fold up the handlebar.

Loading

Use suitable ramps for loading that

− can carry the empty weight of the device

+ 100 kg.

− are wider than the device.

− have surface.

1. Put the device in front of the ramps and make sure that the ramps

- are as wide as the wheel gauge of the device.

- are tightly secured to the platform.

- are not steeper than 15°.

2. Carefully drive the device via the ramps onto the platform.

3. Secure the device with belts to the frame elements that can hold the weight.

4. Secure the device against rolling, sliding, tilting, and fuel and oil leakage.

Unloading the device

1. Undo the transport fastenings.

2. Drive the device carefully down the ramps of the platform.

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Information on mowing

Prior to mowing, check your device for completeness, proper functioning, and cleanliness. A dirty ventilation grid can damage the engine and a dirty protective grid at the silencer poses a fire hazard.

Frequent engagement and disengagement of the clutch increases wear of the blade drive belt and the blade brake. Especially in case of high grass, clutch engagement leads to overload.

To keep the area well maintained, mow frequently and keep the grass short.

Only mow with a sharp and undamaged blade. Have the blade sharpened and balanced regularly (by authorised service centre).

Do not mow when the grass is wet or when it is raining. The turf may be damaged and there is a danger of slipping!

Turn the device around only in already mown sections. Do not leave the device unattended while the engine is running.

For mowing, always turn the accelerator lever to full throttle to achieve the best mowing performance.

To avoid blockage during the ejection of grass, we recommend, for flat terrain, to proceed according to the mowing patterns.

Mulch is shredded into much smaller pieces when you mow the terrain once again in the opposite direction.

If the grass is extremely high, mow twice at different cutting height settings.

Prior to starting

Fuel

Use a mixture of two stroke oil and unleaded petrol (octane rating at least ROZ 91).

For mixing ratio, see chapter Mixing ratio fuel.

Recommendation:

Two stroke oil TITAN 2T

100S, mixing ratio 1:100.

Your advantages:

− Halve oil consumption compared to 1:50

– more environmentally and cost friendly.

− Optimum protection of the engine for a long service life.

You can buy Fuchs “TITAN 2T 100S” from your AS-dealer:

Container Spare part no.

1 litre

(resealable bottle)

100 ml

(disposable container)

40 * 100 ml

(disposable containers in box)

E06830

E10286

E10561

Notice:

You can find on the market ready mixed two stroke fuels. Based on our experience, the ready mixed fuels “STIHL

Motomix 1:50” and “ASPEN 2-stroke” can be used. No guarantee can be given for operation of the device with other fuels and oils!

Storing fuel mixture:

The fuel mixture ages and can cause engine damages. Only mix as much fuel as you are going to use up during the next mowing.

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Tanking up

Danger!

Fuel is ignited by hot engine parts.

Prior to filling up, switch off the engine and wait for at least

20 minutes until the engine has cooled down. Observe the safety instructions regarding the fuel!

Filling in the fuel:

1. For filling, use a canister with a filler spout or use as funnel.

2. Open the canister carefully so that the existing overpressure is discharged slowly and no fuel spurts out.

3. Open the tank cap carefully so that the existing overpressure is discharged slowly and no fuel spurts out.

4. Fill the fuel tank.

5. Screw the tank cap on tightly.

Adjusting cutting height

Adjust the cutting height setting only when the engine is switched off.

Set the cutting height so that the blade does not touch the ground even in case of terrain unevenness. If the cutting height is set too high, objects can be ejected and the “clean cut appearance” can be destroyed.

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1. Switch off the engine and wait until the blade comes to a standstill.

2. Pull the lever (1) upwards and turn it until the desired cutting height is reached.

Locking steerable front wheel

On flat terrain, it is more comfortable to leave the front wheel free to pivot. If you mow in horizontal direction, it is necessary to always lock the wheel.

1

Releasing steerable front wheel

1. Pull off the spring cotter (1) and insert it into the hole at the handlebar console.

Locking the steerable front wheel

1. Insert the spring cotter (1).

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Starting

Danger!

During startup, there is a risk of injury caused by the rotating blade.

Make sure that no one is within the danger zone of the blade. Do not tip the device over to one side during startup.

Danger!

If after startup the carburetor does not close properly, fuel will overflow and a fire hazard occurs.

Close the fuel valve and contact an authorised service centre.

Starting the device

1. Place the device onto a flat surface, not in high grass.

2. Open the fuel valve and the tank ventilation.

3. Plug on the spark plug connector.

4. Only for cold start: Close the choke at the carburetor (turn anti-clockwise).

5. Press the tickler at the carburetor until the fuel is seen to drip.

6. Set the engine stop switch to "I".

7. Put the accelerator lever to lowest engine speed position.

8. Pull the starter point slowly out until you feel resistance then pull out quickly – engine starts to run.

9. Let the starter rope retract slowly.

10. Put the accelerator lever to medium engine speed position.

11. Reopen the choke (turn clockwise).

12. For mowing, set the accelerator lever to the maximum speed.

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Engaging the blade

1. Lift the blade clutch lever.

2. Press the latch knob at the blade clutch lever.

3. Press the blade clutch lever towards the handlebar – the blade starts to move.

Disengaging the blade when moving over paths:

1. Release the blade clutch lever.

Driving

Driving

In case of a hazardous situation, switch off the drive and declutch the blade.

Drive on:

1. Engage the desired gear.

2. Press the drive lever towards the handlebar - device is moving.

Drive off:

1. Release the drive lever.

Adjusting the driving speed:

The driving speed depends on the quantity and thickness of the growth. If the growth is especially high and thick, you can mow at low driving speed only.

1. Release the drive lever.

2. Engage the desired gear.

3. Press the drive lever back towards the handlebar – device is moving.

Reverse gear

Danger!

Risk of injury caused by slipping or tripping during moving in reverse or turning.

When moving in reverse, always switch off the blade!

Prior to switching on the reverse, make sure that path is free of obstacles. Especially when going over already mowed grass ensure safe footing.

1. Release the drive lever.

3. Set the accelerator lever to medium speed.

4. Set the switching lever to reverse (R).

5. Press the drive lever towards the handlebar - device moves in reverse.

Turning

Turn the device round only where the grass has been mowed already.

Turning round on an even surface:

1. Switch off the drive and the differential lock.

2. Turn the device to the desired side.

3. Switch the drive and the differential lock back on.

Turning round on a sloping area:

2. Keep the drive switched on.

3. Switch off the differential lock.

4. Turn the device upslope.

5. Hold back the handlebar and the inner wheel.

6. Switch the differential lock back on.

The drive prevents sliding and supports the turn manoeuvre.

Differential lock

The differential lock connects the rear wheels rigidly to each other. This improves traction and driving stability of the device. The danger of slipping is reduced and safe braking is made possible.

When the differential lock is released, the device can be steered and turned with ease.

Switching off and parking

1. Release the drive lever.

2. Turn the accelerator lever to the lowest engine speed.

3. Release the blade clutch lever.

4. Turn the engine stop switch to "0".

5. Wait until the blade comes to a standstill before you step away from the device.

6. Close the fuel valve and the tank ventilation.

7. Pull off the plug connector.

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Maintenance and cleaning

Regular maintenance keeps your device ready for use.

If you do not observe the maintenance notices, faults may occur that are not covered

Component Action by the warranty. Operational safety is endangered as well.

Contact your authorised service centre for checkup if you detect problems during maintenance.

Device Check for safe working condition.

Clean.

Customer service.

Tank, fuel valve, and fuel line

Carburetor

Ventilation grid

Engine cooling

Spark plug

Is the tank cap closed?

Check parts for leaks and check for good condition.

Does the carburetor close again after starting?

Clean.

Clean.

Check/adjust. ■

■

■

■

■

■

■

Maintenance interval

Before and after each use

■

Annually or every

50 h

▲

▲

▲

▲

▲

▲

▲ Air filter

Blade and fastening components

Blade brake

Drive lever

V-belt

Check/clean.

Check for wear and damage. See chapter

Checking the blade.

■

■

Does the brake function properly and does the blade stop within 7 seconds?

Does the device stop when the lever is in zero position?

Are the V-belts tensioned correctly, without fissures, and in good condition?

□

□

▲

▲

▲

▲

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Component Action

Bowden cables Check for proper function and ease of movement. ■

Acceleration lever Check for proper function. □

Chassis and impact protection

Check for rust and fissures and check the welding seams.

■

Maintenance interval

Before and after each use

Annually or every

50 h

■

▲

▲

▲

▲

Label

■

□

▲

Parking brake

Flammable material

Tires

Are all protective device fastened correctly and properly functioning?

Condition of the labels.

Check the parking brake.

Remove easily flammable debris buildup from the engine and the device.

Check tires and tire pressure if necessary.

By the user when the engine is not running.

By the user when the engine is running.

By the authorised service centre.

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■

■

■

▲

▲

▲

▲

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Preparations

Prior to all maintenance and cleaning work:

1. Let the device cool down for at least

20 minutes.

2. Pull off the spark plug connector.

3. Close the fuel valve and the tank ventilation.

4. For work on the bottom of the device, tilt the device to the silencer side.

Cleaning the device

General inspection

To ensure a safe working condition of the device, check all nuts, bolts, screws, connections of fuel lines, air filters, etc. regularly for firm seating. Check the ignition wire and the spark plug connector for damage.

Change the damaged or used parts especially covers, protection skirt, silencer, or fuel immediately (authorised service centre).

Chain lubrication

After each use, you should clean the device thoroughly, especially the bottom side and the blade.

Stuck grass or dirt affect the grass discharge and the cutting quality. For a sufficient engine cooling, keep the engine cover, ventilation grid, and the engine clean.

Fire hazard!

Pay special attention so that components at the silencer are clean.

For cleaning use a hand brush. Remove stubborn soiling with a wooden or plastic spatula. Clean the outer housing parts with a cloth.

Do not rinse off the device with a water jet or high pressure cleaner! Do not use aggressive cleaning agents.

The chains on the right and left of the differential lock must be lubricated on a regular basis. We recommend the use of biodegradable chain spray.

Transmission

The transmission is maintenance-free and filled with oil that is supposed to last the entire service life of the device. Make sure that there are no leaks or damages.

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Maintaining the engine

Danger!

If the speed of rotation is set too high, objects can be ejected. The engine can be damaged and noise pollution increases.

Do not change the basic setting of the carburetor or the speed control.

To ensure a long service life of the engine, sufficient engine cooling is required.

Keep the

- engine cover (ventilation grid),

- silencer (protective grid) and

- cooling fins of the engine clean at all times.

Checking the spark plug

Danger!

The ignition system generates an electromagnetic field.

Wearers of pacemakers must not work on live parts.

Soil spark plugs reduce the engine output.

Clean the electrode of the spark plug with a brass wire brush. Check the electrode gap

(see “Technical data”). Make sure that the insulator around the electrode is not damaged. Never use a damaged spark plug.

Tighten the spark plug with the torque indicated in the technical data.

Cleaning the air filter

Danger!

Cleaning agents pose a fire and explosion hazard.

Never clean the air filter with flammable solvents.

Always make sure that the air filter is clean. A dirty air filter affects the engine output and increases the fuel consumption. Independent from the number of operating hours the filter inserts should be changed at least annually.

Do not operate the engine without air filter.

1. Unscrew the air filter cap.

2. Carefully pull out the filter element.

Make sure that no dirt enters the interior of the air filter housing.

3. Carefully clean the interior of the air filter housing.

4. Clean the filter element by brushing off or blowing out all the dirt (replace if necessary).

5. Re-insert the filter element.

6. Screw the air filter cap firmly back on.

Checking the drive

1. Put the device on a non-slip surface (e.g. concrete or asphalt).

2. Switch off the engine.

3. Set the switching lever to a forward gear.

4. Actuate the drive lever.

5. Try to pull the device backwards.

If the rear wheels lock, the drive is correctly adjusted. If you can pull the device, the drive must be re-adjusted.

1

21

Re-adjusting the drive

Turn the adjusting screw (1) at the drive so that the wheels lock, while the drive is actuated, when the device is pulled. If there is no improvement after the adjustment, have the device checked by an authorised service centre.

Checking the parking brake

1. Put the device on a non-slip surface (e.g. concrete or asphalt).

3. Switch the switching lever to neutral position.

4. Try pulling the device backwards.

If the rear wheel lock, the parking brake is correctly adjusted. If the device can be easily pulled backwards, the parking brake must be re-adjusted. Contact an authorised service centre to do so.

Checking the blade

Danger!

Improperly mounted and maintained blades pose a severe injury hazard.

Work at the blade shall only be performed by an authorised service centre.

Work on the blade requires special qualifications because an unbalance test is required and the torques must be observed.

Check the blade and slip clutch regularly before and after each mowing and when there are significant changes.

Vibrations indicate that the blade is worn excessively or on one side. When a rubber element between engine and housing breaks, vibrations can result.

Improperly sharpened blades increase the device load and result in fatigue cracks and breakage!

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Ejected pieces can cause severe injuries.

Blade change

2

1

1

2

It is absolutely necessary to change the blade:

− When one of the wear markings (1) was reached. Original blade are engraved with wear markings (marking in form of a ball-shaped imprint on the rear side of the blade).

− When the thickness of the blade at the rear edge of the vane (2) or at another point is below 1 mm (exception: cutting edge).

− At the least once per year or every

50 operating hours, whether there is wear or not. The material deteriorates, may show cracks and this can endanger persons and material goods.

An original AS blade can be recognised by these imprints:

XXXX corresponds to the spare part number.

Checking the blade clutch

Check the blade clutch for proper function by disengaging the blade. The blade must come from full speed to a standstill in less than

7 seconds. Contact an authorised service centre if this is not the case.

Storage

Storing the device

Keep the device in a closed, dry, and well ventilated room and out of reach of children.

Always eliminate all problems of the device before you store it so that the device is always in a safe-to-operate state. Let the engine cool down before you store the device in closed rooms.

Longer storage

1. Observe the safety instructions regarding the handling of fuel.

2. Draining fuel tank: Put a piece of a tube on the fuel valve and fill the fuel in an adequate fuel container.

3. Emptying carburetor: Start the engine and let it run until it stops on its own.

4. Clean the device thoroughly.

5. Touch up defects in painting (for spray paint, see Accessories).

6. Performing corrosion protection on the engine:

- Fill a tablespoon of engine oil into the spark plug opening.

- Pull the starter rope slowly until you get resistance (oil distribution in the cylinder).

- Re-insert the spark plug and screw in fully.

- Do not fit the spark plug connector!

In autumn, have your device checked by an authorised service centre!

Restarting

If you want to start the device after a longer storage, carry out the tasks described in chapter Maintenance.

Spare parts

The reliable and safe operation of the device also depends on the quality of the spare parts used. Only use original spare parts and accessories that were approved by

“AS-Motor Germany”. When foreign parts are installed, the warranty and guarantee shall be void for the foreign part and for the device and for any resulting damage.

Inform your authorised service centre about the device type and serial number of your devices when you order spare parts.

Wear parts

Some parts are wear parts. They wear during use and must be replaced. The warranty does not cover the following parts:

Blades, cutting blades, cutter bars, blade bolts, sliding plates, V-belt, chains, Bowden cables, starter ropes, pressure plates, air filters, spark plugs, disc springs, lock washers, fuses, discs, thrust plates, pressure discs, protection skirts, impact protection, wheels, tires.

Accessories

Low pressure tires E09303

Branch lifter E09357

Spray paint 400 ml, colour orange E04606

Operating hours counter E10740

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Disposal

The device cuts and shreds the plant material in a single operation. Shredded plant material decomposes quickly, can be utilized as fertilizer, and, therefore, be left on the ground.

Dispose of waste oil and fuel in accordance with the local regulations or return it to an oil shop.

Packaging, device, and accessories are made of recyclable materials and must be disposed off accordingly.

Warranty

The conditions of the warranty can be found on the reverse side of your warranty card.

Send the filled-out warranty card immediately after the purchase of your device to

“AS-Motor Germany” or the supplier.

Otherwise, the warranty is no longer valid.

Preserve the proof of purchase or the warranty card that was filled out by the vendor.

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Troubleshooting

The following table contains the most frequent problems and their elimination. If more problems occur, contact the closest authorised service centre.

Problem Possible cause

Engine does not start

Engine stop switch is set to

OFF.

You can find an authorised service centre on our home page www.as-motor.de.

Remedy

Switch the engine stop switch to ON.

Engine starts badly or runs irregularly

Fuel valve is closed.

The tank ventilation screw is closed.

No fuel in the tank.

Choke is open.

Engine was flooded due to too many start attempts.

Spark plug connector is pulled off.

Air filter is soiled.

Open the fuel valve.

Open the tank ventilation screw.

Refill fuel.

Close the choke.

Unscrew the spark plug and start several times when fuel valve is closed, dry the spark plug and screw it back in.

Observe the safety instructions! Put spark plug connector back on.

Clean air filter (see also Maintenance and cleaning).

Spark plug is sooted, damaged or incorrect electrode gap.

Poor quality, dirty, or old fuel.

Clean the spark plug and check electrode gap (see also Maintenance and cleaning). If necessary, replace the spark plug.

See also Maintenance and cleaning. Housing of the mower is jammed.

Fuel is poor quality, dirty, or old. Clean the fuel system (authorised service centre).

Always use a fresh mixture of two stroke oil and unleaded petrol.

Choke is closed. Open choke.

Air filter is soiled. Clean air filter (see also Maintenance and cleaning).

Always use fresh fuel.

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Problem

No drive when drive lever is actuated

The blade does not rotate

Strong vibrations during operation

Possible cause

Spark plug is sooted, damaged, or incorrect electrode gap.

Housing of mower is jammed.

Driving belt is insufficiently tensioned.

V-belt is insufficiently tensioned or damaged.

Bowden cable is defective.

Unbalance at the blade caused by incorrect sharpening or chips on the blade.

Remedy

Clean spark plug and check electrode gap (see also Maintenance and cleaning). If necessary, replace spark plug.

See also Maintenance and cleaning.

Authorised service centre.

Authorised service centre.

Authorised service centre.

Have blade balanced and resharpened by an authorised service centre. Replace a damaged blade immediately.

Authorised service centre.

Irregular noises

Engine gets hot

Uneven cut, lawn becomes unsightly

Blade drive shaft is bent by collisions with foreign objects.

Engine fastening is loose.

Blade fastening is loose.

Loose fastening elements.

Silencer defective.

Ventilation grid is dirty

Cooling fins of the engine are dirty.

Blade is dull or worn.

Speed is too high proportionately to the cutting height.

Housing of mower is heavily soiled.

Authorised service centre.

Authorised service centre.

Authorised service centre.

Authorised service centre.

Clean ventilation grid.

Have cooling fins cleaned by authorised service centre.

Have blade balanced and resharpened by an authorised service centre. Replace a damaged blade immediately.

Reduce speed and/or select the correct cutting height.

Clean.

Reduce speed.

Mulching result with high plant material not satisfactory

Speed is too high.

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Problem Possible cause

Mulching result with low plant material not satisfactory

Plant material is ejected too quickly.

Discharge channel is jammed

The device does not stop when brake is actuated

Mowed grass was too long or too damp.

Blade is worn.

Engine speed too low despite full power.

Brake is adjusted incorrectly, worn, or defective.

The device does not stop

The engine does not switch off

The tires become flat

Drive belt does not declutch.

Switching off system is defective.

Thorns or other sharp objects damage the tires.

Remedy

Increase speed.

Adjust cutting height and mowing speed to the mowing conditions.

Authorised service centre.

Authorised service centre.

Authorised service centre.

Authorised service centre.

Close the fuel valve.

Authorised service centre.

If necessary, use tire protection gel

(authorised service centre).

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Mixing ratios fuel

Fuel

(Octane rating ROZ 91 min.)

Litre(s)

1

2

3

4

10

Two-stroke oil

1:50

Litre(s) (=ml/cm

3

)

0.02 (20)

0.04 (40)

0.06 (60)

0.08 (80)

0.2 (200)

Only with Titan 2T 100S

1:100

Litre(s) (=ml/cm

3

)

0.01 (10)

0.02 (20)

0.03 (30)

0.04 (40)

0.1 (100)

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Technical data

Type

Range of application (temperature)

Engine

, type

Manufacturer

Type

Cylinder capacity

Performance

Engine speed

Spark plug

Torque

Electrode gap for best starting behaviour

AS 65/2T Enduro-Kat

5 – 30 °C

One cylinder two stroke engine with catalyser

AS-MOTOR GERMANY

AS 165 Kat

165 cm

3

4.4 kW (6 PS)

4500 min

-1

Bosch W7RAC / Beru 14/7AU / Champion L86

/ Denso W20FS-U / NGKB6HS-5

25 Nm

0.5 mm

Cutting device

, type

Cutting width

Cutting height adjustment

Growth height

Cutter bar and mulching blade

65 cm

50-90 mm centrally, continuously adjustable up to approx. 130 cm

Starting device

Rope

Drive

Speed forward

Speed reverse

Maximum area coverage

Mechanical manual transmission with differential lock

1.5; 1.7; 2.1; 3.0; 4.5 km/h

2.1 km/h approx. 3300 m

2

/h

Measures and weight

Transport size with packaging L/W/H

Max. tire dimensions L/W/H

Weight

Capacities

Fuel tank

Noise level

Measured sound level L

WA

Sound pressure level at working place L pA

Measurement uncertainty k

Vibrations emission value

Hand-arm-vibrations a h,w

Measurement uncertainty U

Tire pressure

183/85/101 cm

220/71/99 cm

116 kg

5 litres

102 dB according to DIN EN 12733

92 dB according to DIN EN 12733

2.5 dB (A)

3.5 m/s

2

according to DIN EN 12733

2 m/s

2

1.0- 2.0 bar

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Konformitätserk lärung

AS-MOTOR GERMANY GmbH & Co. KG

Ellwanger Straße 15

D-74424 Bühlertann www.as-motor.de

Declaration of conformity

We declare that the grassland mower type with serial number as brought into circulation by us conforms to all relevant safety and health requirements of the EC directives listed.

AS 65/2T Enduro-Kat starting from019910020001

- 2006/42/EG, L76, 16.03.2007

- 2004/108/EG, L390, 31.12.2004

- 97/68/EG, L59, 27.02.1998

Function:

The device is exclusively intended for cutting grass or similar vegetation in well maintained areas in agriculture, forestry, and landscape conservation that are mowed at least once a year.

Applied standards: EN 12733

Person authorised to compile the relevant technical documentation:

Frank Einsiedler

AS-MOTOR GERMANY GmbH & Co. KG

Ellwanger Straße 15

D-74424 Bühlertann

Bühlertann,

July 2010

By proxy Frank Einsiedler

Head of development

Christoph Weber

Managing director

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AS-MOTOR GERMANY GmbH & Co. KG

Ellwanger Straße 15

D-74424 Bühlertann www.as-motor.de

Professional technology for gardens and landscapes

Allmäher® Manoeuvrable meadow mower for extensive green area care.

The Allmäher reliably shreds high grass, scrub, and weeds also on steep slopes and in difficult terrain. The grass cuttings are left to fertilise the ground so there is no more raking grass.

Ride-on Allmäher®

Ease of use and high area coverage all combined in a compact lawn mower. Low centre of gravity, optimum weight distribution, and broad wheel base provide you with the best performance on slopes and power reserves for shredding high plant growth. Also available in an all-wheel version providing the extra traction for demanding applications and for superior safety on slopes.

Rear discharge mower

Rotary mower

Flail mower

Side discharge mower

WeedHex

Professional lawn mower with rear discharge. With wheel drive and infinite speed regulation for exceptional cutting and catching performance in any situation.

The economic alternative to bar mower. Ideal for fodder production. The grass is not shredded and placed into a pile on the side.

The flail mover blades are supported movably and avoid rocks and other obstacles and chop the cuttings several times. The steel housing is 3 mm thick and offers very high security against foreign objects that were ejected and blown around and catches them safely.

This solid allrounder has a side discharge, wheel drive, and a housing of 3 mm thick plastic-coated steel. Also available in an all-wheel drive version and infinite speed regulation

(Variomatic).

Removes weeds carefully, quickly, and without the use of chemicals: on transport surfaces, walls, curbs, and between interlocking blocks. The patented pivoting brush system goes easy on surfaces and is environment-friendly regarding harmful herbicides.

32