Midmark Procenter Systems Installation guide

Midmark Procenter Systems Installation guide
Flex Work Station Delivery Units
Installation Guide
Special Tools
Electrical Requirements:
Level
1/4" Deep Well Socket
3/8" Masonary Bit
9/32" Wood Bit
Hammer Drill
24VAC, 3.2 amp
13VAC, 2.0 amp
WARNING
Do NOT remove the Heavy Cable
Tie until the Flex Delivery Unit is
securely mounted in place on the floor or
wall bracket.
Failure to comply could result in serious
injury and / or equipment damage.
NOTE:
Remove any packaging from the
skid and the floor or wall mount
bracket, whichever applies to the
installation.
Cable
Tie
G
IN
RN
Step 4: Supporting unit to
WA
prevent tipping, slide
unit forward (toward
mounting bracket) on
rails.
NOTE:
The bearing mount
can be moved up or
down to align mounting
holes.
Step 3: Lift up Upper Flex Arm
Cover and remove
four shipping screws
and washers.
Step 2: Move skid with unit toward
mounting bracket, aligning
bracket with bearing mount.
DA150401i
Step 1: Install mounting
NOTE:
bracket (floor or wall).
Refer to appropriate
installation.
On systems that have the Flex Work Station
Column, Column must be in place before
mounting Delivery Unit.
© Midmark Corporation 2004
Style A
1
003-1414-00 Rev. (L)
SECURING FLEX ARM
NOTE:
Assure the floor is of such constructions that the unit will be
adequately supported and anchored.
Use appropriate hardware to anchor the floor mount to the floor.
Floor
Mount Bracket
Lag Bolt
(3/8" x 2-1/2")
Anchor Wedge
(3/8" x 3-1/2")
Floor
Mount Bracket
3/8 "
Diameter
2"
(5.08 cm)
Non-Concrete
9/32 "
Diameter
Concrete
Step 1: First install mounting
NOTE:
screw and washer at
top, left position.
Once the flex unit is secured to the
mounting plate the heavy cable tie
can be removed.
Press down on the work station
while cutting the cable tie then
carefully release the work station.
Step 3: Install remaining
Step 2: Install eccentric and
two mounting
screws.
screw in bottom, left
position.
Eccentric
DA150901i
© Midmark Corporation 2004
2
WALL MOUNT
Equipment Alert
Mounting structure must be
capable of supporting:
16" (40.6 cm)
on Center
Step 1: • Locate wall studs.
Weight (Max.) .... 120 lbs. (54.4 kgs)
Torque (Max.) .... 170.8 ft-lbs. (231.5 N•M)
• Align 8 holes in mounting
plate with studs so
bottom of plate is 2 1/2"
(6.4 cm) from floor.
• Mark and drill pilot holes
(Use 1/4" drill bit).
Mounting plate must not deflect more
than 1/16" (1.6 mm) over a 12" (30.5 cm)
distance.
NOTE:
Step 2: Secure frame
to wall with 8
(5/16"x 2 1/2")
lag screws.
2 1/2"
(6.4 cm)
from Floor
Step 3: Install mounting
Install and level the Flex Work
Station Wall Mount Delivery Unit
using the same procedures as used
on the Floor Mount installation.
cover using
4 #10-32 x 3/8"
screws.
FLEX TENSION ADJUSTMENT
Equipment Alert
Use care not to back
bolt all the way out
when adjusting flex tension.
Step 4: Place Master switch
to the ON position.
Master
ON / OFF
Step 5: Using a 7/16"
socket, adjust
Flex Arm tension.
Step 3: Remove
cap plug.
Tension
Adjustment
NOTE:
Perform final adjustments after installation
of operatory is complete.
Place a load on the work station similar to
what it will be exposed to by the assistant’s
or doctor’s instruments.
Step 1: Place lower flex arm cover
in position and secure with
four #10-24 x 3/8" selftapping screws.
Step 2: Install the
bracket, two
#10-24 x 3/8"
screws.
© Midmark Corporation 2004
3
DA151601i
LEVELING FLEX ARM
Step 2: Turn set screws
Step 3: Tighten mounting
inward or outward
for front to back level.
bolts to hold level
position.
Step 1: • Loosen set screw
• Turn eccentric nut to level
side to side.
• Hold eccentric nut from
moving while tightening
set screw.
DA151000i
LEVELING WORK STATION
Step 1: Work Station must
be leveled side to
side and front to back.
NOTE:
When leveling, position work surface
to right of cabinet front for a righthand doctor, and to left for a lefthand doctor.
Step 3: Turn set screws
inward or outward
to achieve level.
Step 2: Loosen mounting
screws.
Step 4: Tighten mounting
screws to maintain
setting.
DA151100i
© Midmark Corporation 2004
4
WORK SURFACE ONLY
INSTALLATION
Step 3: Secure tubing to cable
bracket with cable tie.
NOTE:
Level the Work Surface using the
same procedures as leveling the
Work Station.
Step 1: Position Work Surface
in place and secure
with four screws.
Step 2: Install Flex Lock Switch
assembly using two
#10 x 5/8 " particle
board screws.
DA151200i
FLEX ARM ADJUSTMENTS
Step 2: Position Brake Switch
Step 1: Place Master switch
so the brake is LOCKED.
to the ON position.
NOTE:
Master
ON / OFF
NOTE:
Work Station should
retain position when
Brake is LOCKED.
Brake
Switch
Refer to Flex Tension Adjustment
for procedures on adjusting the
tension on the Flex Arm.
Step 4
Flex
Tension
Pivot
Adjustment
Brake
Adjustment
Step 4: Adjust amount of
drag at all pivots by
turning set screws.
Step 4
Step 3: Using 1/8" allen wrench,
adjust brake.
Clockwise......Tightens Brake
C’Clockwise...Loosens Brake
DA152000i
Step 5: After completing
adjustments install
cover.
© Midmark Corporation 2004
5
© Midmark Corporation 2004
C
N/C
6
1/8
Red
1/8
Red
003-1433-00 Rev. B
1/8 Red
Supply
Air
80-100
PSI
30 PSI
1/8
Purple
Master
Pilot
Shutoff
1/8 Red
Water
Regulator
Filter / Regulated Air
Vacuum
5/8
1/8 Red
Unfiltered / Unregulated Air
1/8 Purple
1/8 Brown
Filter / Regulated Air
1/8 Yellow
80
PSI
1/8 Orange
80
PSI
5/16" Clear
5/16" Clear
30 PSI Filtered City Water
Air
Regulator
1/8
Brown
30 PSI
1/8
Yellow
FWC Air / Water Supply
(located in cabinet base)
Master
Pilot
Shutoff
Manual
Shutoff
Valve
(Air)
80-100
PSI
80-100
PSI
City
Supply Water
30-50 PSI
Manual
Shutoff
Valve
(Water)
80-100
PSI
1/8
Red
Transformer
Air Pressure
Switch
(Optional)
N/O
Master Pilot Shutoff Valve
Air
Regulator
80 PSI
5/16" Clear
(w/Black Dash)
Chip Air (Brown)
not used on 12:00
FSC applications
Vacuum Supply Tube
1/8
Blue
80-100 PSI
City Water to
Water Selector
Valve
Air from Master
On / Off Switch
Air to Master
On / Off Switch
30 PSI
Air to
Water Bottle
To Handpiece Drive Air
(5/16" Clear)
Air to Syringe
80 PSI
80-100 PSI
80 PSI
Foot Control
To Handpiece Coolant Air (1/8 Green)
1/8 Green
Clear
Clear
1/8 Green
DA150001i
To Pilot Air for Coolant Water (1/8 Orange)
1/8 Green
Throttle
Valve
Wet / Dry
Toggle
1/8 OR
5/16"
Clear
(Chip Air)
1/8
BN
1/8 Orange
5/16"
Clear
w/ Dash
1/8
GN
TUBING CONNECTIONS.
ELECTRICAL CONNECTIONS.
Extension
Harness
Chair PCB
Harness
J2
Connect
to J2
Connect to
Extension
Harness
J10
Chair
PCB
J11
J13
To Accessory Plug
0 - 12 or 24 VAC for
Electric Handpiece,
Camera, Scaler,
Heated Syringe, etc.
Legend
Wire & Tubing Designations
Red
BL Blue
White
OR Orange
Green
BR Brown
Yellow
CL Clear
Black
Vl Violet (Purple)
YL / GN Yellow / Green
To 120 VAC
Supply
nd
ou N
Gr L / G
Y
RD
WH
GN
YL
BK
L-1 N
BK B -2
K
Chair Control
Harness
BL
Umbilical from
Flex Work Station
BN
Spare Low Voltage
Supply to Other
Accessories
Low Voltage
to Optional
Handpiece
Illumination
Vl
YL
Transformer
OR
GN
CL
1/8"
YL
RD
© Midmark Corporation 2004
Spare
Air to
Syringe
W
H
OR
Air from
Master
On / Off
Switch
1/4"
GN
Spare
City Water
to Selector
Switch
Handpiece
Drive Air
Vacuum
Vl
BL
BN
CL
Pilot Air
for Coolant
Water
Air to
Handpiece
Coolant
Valve
Air to
Water
Bottle
Air to
Master
On / Off
Switch
DA168401i
7
TUBING CONNECTORS
RECOMMENDED PRESSURE SETTINGS
When connecting internal tubing to metal barbed fittings
during installation, it is necessary to use the plastic
retainers included with operatory components.
• City Water Regulator Valve ............ 30 PSI
(2.1k/c2)
NOTE:
• Air Regulator Valve ........................ 80 PSI
(5.6 k/c2)
For 1/8" tubing use Uni-Clamps
For 1/4" tubing use Sleeves
• Water Bottle Regulator Valve ......... 30 PSI
(2.1k/c2)
WEIGHT LIMITATIONS
1/8" Tubing
Barbed Fitting
Maximum Load
(On work surface) ........................... 40 lbs. (18.1 kg)
1/8"
Tubing
Uni-Clamp
1/4" Tubing
Barbed Fitting
Sleeve
1/4"
Tubing
KA930702
Midmark Corporation
60 Vista Drive
P.O. Box 286
Versailles, OH 45380-0286
937-526-3662
Fax 937-526-5542
www.midmark.com
© Midmark Corporation 2004
8
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