AIRLESSCO | LP540 | Instruction manual | AIRLESSCO LP540 Instruction manual

Operation/Repair/Parts
LP 400/500/600/700
Mustang 5100/8100
Airless Paint Sprayer
3A1185F
EN
For application of architectural paints and coatings. For professional use only. Not
approved for use in European explosive atmosphere locations.
3000 psi (20.7 MPa, 207 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Related Manuals
Gun Manual
312363 - English
312364 - Spanish
312365 - French
ti16112a
ti16113a
ti16111a
Vac
Series
HiBoy
Stand
LoBoy
120V
North America
B
24F568 LP500
24F571 LP600
24F581 Mustang 5100
24F583 Mustang 8100
24F567 LP500
24F579 Mustang 5100
24F569 LP500
24F570 LP600
240V
Europe
A
16M373 LP500
16M374 LP600
16M375 LP700
16M371 LP400
16M372 LP500
110V
UK
A
16M380 LP500
16M381 LP600
16M382 LP700
16M378 LP400
16M379 LP500
230V
Australia
A
16M393 LP600
16M389 LP400
16M390 LP500
16M391 LP500
16M392 LP600
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
WARNING
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the electric current. This product is equipped with a cord
having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that
is properly installed and grounded in accordance with all local codes and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric shock.
• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either
flat blade terminal.
• The wire with insulation having an outer surface that is green with or without yellow stripes is the
grounding wire.
• Check with a qualified electrician or serviceman when the grounding instructions are not completely
understood, or when in doubt as to whether the product is properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a
qualified electrician.
• This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug
illustrated in the figure below.
• Only connect the product to an outlet having the same configuration as the plug.
•
Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that
accepts the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG
(2.5 mm2) minimum to carry the current that the product draws.
• An undersized cord results in a drop in line voltage and loss of power and overheating.
2
3A1185F
Warnings
WARNING
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Do not spray flammable or combustible materials near an open flame or sources of ignition such as
cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity
creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray
system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall
be properly grounded to protect against static discharge and sparks. Use Airlessco conductive or
grounded high-pressure airless paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static discharge.
• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area. Keep pump
assembly in a well ventilated area. Do not spray pump assembly.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets
(MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents
manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
• Sprayer generates sparks. When flammable liquid is used in or near the sprayer or for flushing or
cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric
shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
3A1185F
3
Warnings
WARNING
WARNING
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that
injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with
any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Airlessco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while
spraying, follow the Pressure Relief Procedure, page 7 for turning off the unit and relieving the
pressure before removing the nozzle tip to clean.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure, page 7 for turning off the unit.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 3000 psi. Use Airlessco replacement parts or accessories that are
rated a minimum of 3000 psi.
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
• Do not operate or spray near children. Keep children away from equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure, page 7 for turning off the unit.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not kink or over-bend the hose.
• Do not expose the hose to temperatures or to pressures in excess of those specified by Airlessco.
• Do not use the hose as a strength member to pull or lift the equipment.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or
property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier
for compatibility.
4
3A1185F
Warnings
WARNING
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure, page 7 and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
3A1185F
5
Component Identification
Component Identification
B
E
D
ti17301a
A
C
A
Power switch
Turns sprayer ON and OFF
B
Pressure Control Knob
Adjusts pressure. Turn clockwise to increase pressure and
counterclockwise to decrease pressure.
C
Prime/Pressure Relief Valve
Primes pump and relieves pressure from gun, hose and tip.
D
Prime/Pressure Relief Valve Open
Position
Relieves pressure from gun, hose and tip and primes the unit
when in the open position. Valve is in open position when there
is a wider gap between valve handle and cam body.
Refer to Pressure Relief Procedure page 7.
E
6
Prime/Pressure Relief Valve Closed
Position
Pressurizes system when closed. Valve is in closed position
when there is a slight gap between valve handle and cam body.
3A1185F
Operation
Operation
Pressure Relief Procedure
To reduce risk of injury, follow this pressure relief procedure whenever you see this symbol throughout this
manual, Also, perform this procedure whenever you:
If the spray tip or hose is clogged, follow Steps 1
through 4 above. Expect paint to splash into the
bucket while relieving pressure during Step 3.
NOTE: If you suspect that pressure hasn’t been relieved
due to damaged Prime/Pressure Relief Valve, or other
reason, slowly loosen the tip nut or hose coupling to
relieve pressure.
• Stop spraying
Setup
• Check or repair any part of this system
• Install or clean spray nozzle
1. Engage the gun trigger lock. Refer to the separate
instruction manual provided with gun for safety features and how to engage the trigger lock.
2. Turn the unit off.
3. Disengage the gun trigger lock and trigger the gun
to relieve residual fluid pressure.
Hold metal part of the gun in contact with
grounded metal pail. Use minimum pressure.
• To reduce the risk of static sparking, fire or
explosion which can result in serious bodily injury
and property damage. Always ground the sprayer
and system components and the object being
sprayed, as instructed in the safety warning section
of this manual.
• Ensure proper electrical service and amperage
and that the outlet is properly grounded.
• For generator power, a minimum 7000 watt
generator with a voltage regulation must be used.
Connect the hose and gun
1. Remove the plastic cap plug from the outlet and
screw a conductive or grounded 3000 psi spray
hose onto fluid outlet.
ti15989a
4. Re-engage gun trigger lock and turn Prime/Pressure Relief Valve (PR Valve) to the open (priming)
position to relieve residual pressure.
Closed
(Pressure)
Open
(Priming and Pressure Relief
2. Connect an airless spray gun to the other end of the
hose. Do not install spray tip.
NOTE: Do not use thread sealer on swivel unions as
they are made to self seal.
Fill the Packing Nut/Wet Cup
1. Remove guard and cap.
ti17403a
There will be a wider gap between valve handle
and cam body when in open position. In the
closed position there is only a very slight gap.
NOTE: The valve handle can move both clockwise and
counter clockwise and can face different directions.
3A1185F
7
Operation
2. Fill the Packing Nut/Wet Cup with 5 drops of Airlessco Throat Seal Oil (TSO).
ti16049a
Flushing
• To reduce the risk of static sparking, which can
cause fire or explosion, always hold a metal part of
the gun firmly against the metal pail when flushing.
This also reduces splashing.
• Always remove the spray tip before flushing.
Flush the Sprayer
1. Flush the sprayer. See Flushing Procedure on
page 8.
1. Make sure the gun trigger lock is engaged and there
is no spray tip in the gun. Refer to the separate
instruction manual provided with gun for safety features and how to engage the trigger lock.
Prime and Flush Storage Fluid
NOTICE
The equipment was tested with lightweight oil,
which is left in the fluid passages to protect parts.
To avoid contaminating your fluid with oil, flush the
equipment with a compatible solvent before using
the equipment for the first time.
Before beginning a new spraying project you need to
prime the sprayer and flush the storage fluid out of the
sprayer.
Oil- or Water-based Materials
•
•
When changing from water-based material to oil
based material, flush with soapy water and then
mineral spirits.
ti16028a
2. Pour enough clean, compatible solvent into a large,
empty metal pail to fill the pump and hoses.
3. Place the suction tube into the pail or place the pail
under the pump.
4. Turn Pressure Control Knob to low.
When changing from oil based material to water
base material, flush with mineral spirits, followed by
soapy water, then a clean water flush.
•
When flushing with solvents, ground pail and gun.
•
Flush before changing colors, before fluid can dry in
the equipment, at the end of the day, before storing,
and before repairing equipment.
High Pressure
ti16048a
5. Open the prime/pressure relief valve to the open “Priming Position”. This will allow an easy start.
Closed
(Pressure)
Open
(Priming and Pressure Relief)
ti17403a
6. Turn the engine ON/OFF switch to ON.
8
3A1185F
Operation
7. Point the gun into the metal pail and hold a metal
part of the gun firmly against the pail. Maintain firm
metal to metal contact between gun and container.
ti15989a
8. Disengage the gun trigger lock and squeeze the
trigger. At the same time, slowly turn the pressure
control knob clockwise, just enough to move liquid
at low pressure.
c.
Turn the engine ON/OFF switch to the “ON”
position.
d.
Turn the Pressure Control Knob clockwise to
prime the pump.
e.
After the pump is primed, turn the Prime/PR
Valve to the “CLOSED” position.
f.
Turn Pressure Control Knob to the desired
spray pressure.
g.
Disengage the gun trigger lock to begin spraying.
Adjusting the Pressure
9. Allow the pump to operate until clean solvent comes
from the gun.
10. Release the trigger and engage the gun trigger lock.
11. If you are going to start spraying, place the pump or
suction tube into the supply container. Release the
gun trigger lock and trigger the gun into another
empty, metal container, holding a metal part of the
gun firmly against the metal pail, forcing the solvent
from the pump and hose. When paint starts coming
from gun, turn pressure control knob to minimum
pressure, place prime/pressure relief valve in prime
(open) position and engage the gun trigger lock.
12. If you are going to store the sprayer, remove the
suction tube or pump from the solvent pail, force the
solvent from the pump and hose. Engage the gun
trigger lock. See Storage, page 10.
13. Whenever shutting down the sprayer, follow Pressure Relief Procedure, page 7.
NOTICE
To prevent damage and freezing during storage,
never leave water in the fluid pump
Startup
1. Prepare the material according to the material manufacturer’s recommendations.
• To reduce the risk of injection, never hold your
hand, body, fingers or hand in a rag in front of the
spray tip when cleaning or checking for a cleared
tip. Always point the gun toward the ground or into
a waste container when checking to see if the tip is
cleared or when using a self cleaning tip.
• When you spray into the paint bucket, always use
the lowest spray pressure and maintain firm metal
to metal contact between the gun and container.
• To stop the unit in an emergency, turn the engine
off. Then relieve the fluid pressure in the pump and
hose. See Pressure Relief Procedure, page 7
When adjusting the pressure, turn the Pressure Control
Knob clockwise to increase pressure and counterclockwise to decrease pressure. Always use the lowest pressure necessary to completely atomize the material. If
more coverage is needed, use a larger tip rather than
increasing the pressure.
NOTE: Operating the sprayer at higher pressure than
needed wastes material, causes early tip wear, and
shortens sprayer life.
NOTE: Check the spray pattern. The tip size and angle
determines the pattern width and flow rate.
2. Place the suction tube into the material container.
3. Start the sprayer.
a.
Prime/PR Valve must be “OPEN” in the priming position.
b.
After ensuring the gun trigger lock is engaged,
attach tip and safety guard.
3A1185F
9
Maintenance
Shutdown
1. Relieve Pressure, page 7.
2. Clean the tip and gun as recommended in the separate Gun Manual supplied with the gun.
3. If spraying water-based material or a material that
could harden in the sprayer overnight, flush the
sprayer after use. See Flushing, page 8.
Storage
Short Term
1. Flush sprayer with compatible solvent before storing, then fill the pump and hoses with an oil based
solvent such as mineral spirits.
•
•
For oil base paint: flush with mineral spirits
For water-base paint: flush with water, then mineral spirits and leave the pump, hose and gun
filled with mineral spirits.
Electric Motor Maintenance
Lubrication
The motor is supplied with pre-lubricated ball bearings,
lubricated for the life of the bearing.
Motor Brushes
Motor brushes need periodic inspection and replacement as wear indicates. Standard brushes have an initial length of 1” and should be replaced when they are
worn to a length of 1/2”. Brush wear is greatly influenced
by individual application and it is recommended that
brush wear be checked at early intervals of operation in
order to determine future required inspection.
To change the brushes:
1. Unplug the machine.
2. Remove the cover over the motor, if applicable.
3. Open the two covers at the rear of the motor.
Long Term
4. Disconnect the brush wire.
For longer storage, use Graco Pump Armor or mineral
spirits. Shut off sprayer, Relieve Pressure, page 7, and
make sure prime/pressure relief valve is left open.
5. Pull out the wire.
6. Push the brush retainer clip in and withdraw.
7. Remove the worn brushes.
Start Up After Storage
8. Install new brushes in the reverse order.
Before using water-base paint, flush sprayer with soapy
water and then a clean water flush. When using oil-base
paint, flush out the mineral spirits with the material to be
sprayed.
To increase brush life, new brushes (Part #331778 for
110 volt) need to have a run in period. After changing
brushes, set the machine for spraying. With a bucket of
Pump Conditioner and water, a 50’ 1/4” airless hose, airless gun and tip on unit, open the prime/pressure relief
valve and switch on. The pump will now prime. With
pump running in the prime mode, turn the pressure control knob to high pressure. (The pump has to cycle fast
with no pressure in the pump). Run the pump for 20 minutes and the brushes will be run in.
NOTE: Always store unit indoors.
Maintenance
Daily Maintenance
331778
1. Keep the displacement pump packing nut/wet cup
lubricated with Airlessco TSO (Throat Seal Oil) at all
times. The TSO helps protect the rod and packings.
2. Inspect the packing nut daily. If seepage of paint into
the packing nut and/or movement of the piston
upward is found (while not spraying), the packing
nut should be tightened just enough to stop leakage.
Overtightening will damage the packings and
reduce the packing life.
10
ti16051a
3A1185F
Maintenance
Servicing the Fluid Pump
Fluid Pump Disconnect
1. Relieve Pressure, page 7.
2. Flush the material you are spraying out of the
machine.
3. Remove the connecting rod shield(12).
4. Move the piston rod (10) to its lowest position by
cycling pump slowly.
5. Turn off the motor and disconnect power from unit.
6. Disconnect fluid tube (16) from pump body.
6. Start the machine and operate slowly to check the
piston rod (10) for binding. Adjust the two bolts (8),
holding the fluid pump body to the cover assembly, if
necessary. This will eliminate any binding.
7. Tighten packing nut clockwise until resistance is felt
against the Belleville Springs, go 3/4 of a turn more.
Put five drops of Airlessco Throat Seal Oil in the
packing nut.
8. Run the machine at full pressure for several minutes. Release the pressure by following the Pressure Relief Procedure, page 7, and readjust the
packing nut per step 7 above.
9. Install the connection rod shield (12) so the small
hole is in the upper right hand corner.
7. Remove the retaining ring (4) from the connecting
rod (2) and slide the sleeve (3) down revealing the
connecting rod pin (1).
8. Remove the suction tube assembly from the fluid
pump (9) by unscrewing the suction nut (7) with the
packing adjustment tool. (865008).
14
9. Using a 1/2” wrench, unscrew the two bolts (8) from
the cover assembly (14). The fluid pump (9) will be
hanging loosely at this point.
10. Remove the connecting rod pin (1) out of the connecting rod (13), allowing the removal of the fluid
pump (9) from the machine.
Fluid Pump Reinstall
1. Loosen the packing nut and ensure that the piston
rod (10) is in its upper position in the fluid pump
body, snap cap onto packing nut and slip the sleeve
(2) and the retaining ring (3) over the piston rod
(10).
2. Push the piston rod (10) up into the connecting rod
(2) and align the holes. Insert the connecting rod pin
(1) through the connecting rod (2) and piston. Slip
the sleeve (3) up over the connecting rod pin (1) and
insert the retaining ring (4) into the groove on the
connecting rod (2).
3. Push the two bolts (8) through the tube spacers (11)
and screw them into the cover assembly. Using a
1/2” wrench, tighten the two bolts (8) evenly (alternating between them) until you reach 30 ft-lbs.
4. Reassemble lower suction valve assembly by placing the suction seat, O-ring, suction ball and suction
ball guide in the suction nut (7) and screw onto fluid
pump body.
2
16
1
12
3
11
4
5
10
9
7
8
ti16053a
5. Reconnect the Fluid Tube (16) to the fluid pump
body.
3A1185F
11
Maintenance
Servicing the Inlet Valve
1. Un-thread and remove suction nut from the fluid
pump body (8).
2. Remove suction seat (12), O-ring (11), suction ball
(10), and ball guide (9).
3. Clean all parts and inspect them for wear or damage, replacing parts as needed.
4. Clean inside of the fluid pump body (8).
5. Reassemble lower suction valve assembly by placing the suction seat (12), O-ring (11), suction ball
(10) and suction ball guide (9) in the suction nut (13)
and screw onto fluid pump body (8).
Reassembly of the Fluid Pump
1. Place lower male gland(1) down on the flat side.
2. Take three of the lower polyethylene packings (2)
and two of the leather packings (23) and place onto
the male gland (1), with the inverted side down, in
the following order:
•
•
•
•
•
Polyethylene
Leather
Polyethylene
Leather
Polyethylene
3. Take the female adaptor (3), which is inverted on
both sides, and place it on top of your assembled
lower packings.
4. Follow step 2 with your packings inverted side up.
8
9
10
11
5. Take the second lower male gland (1) and place it
on top of your assembled packings with rounded
side down.
6. Take assembled glands and packings (13 pieces)
and slide onto the lower half of the piston (14).
12
7. Take the spacer (15) and slide over the top of the
piston (14).
13 ti16115a
8. Take three spring washers (16) and slide over the
top of the piston (14) in the following order:
Packing Replacement
Procedures
Disassembly of the Fluid Pump
1. Disconnect the Fluid Pump, page 11.
2. Unscrew and remove the packing nut, with wet cup
cap.
3. Push the piston rod down through the packings and
out of the pump.
4. Now push the packing removal tool up through the
pump and remove from the top bringing packings,
spacer and springs along with it, leaving fluid body
empty.
Make sure all old packings and glands have been
removed from fluid pump.
5. Clean inside of fluid body.
6. Disassemble all parts and clean for reassembly. Discard any old packings.
•
•
•
First spring - curve facing up
Second spring - curve facing down
Third spring - curve facing up
9. Take the upper male gland (17) and place it rounded
side up.
10. Take three upper polyethylene packings (18) and
two leather packings (22) and assemble with
inverted side down, on to the male gland (17) in the
following order:
•
•
•
•
•
Polyethylene
Leather
Polyethylene
Leather
Polyethylene
11. Take upper female gland (19) and place on top of
assembled upper packings with the inverted side
down.
12. Take assembled upper glands and packings (7
pieces) and slide on over the top of the piston (14),
making sure inverted sides are down.
7. Lubricate leather packing in lightweight oil for 10
minutes prior to reassembly.
12
3A1185F
Maintenance
13. Take the packing holder (20) and replace the white
O-ring (24) and the black O-ring (25) with new ones
from the packing kit.
14. Slide the packing holder (20) over the top fo the
upper packings so they fit inside.
Gear and Pump Assembly
Servicing Gear box Assembly
1. Remove fluid pump. See Fluid Pump Disconnect,
page 11.
15. Lubricate inside of the fluid pump body (4) and the
outside of the packings with a light weight oil.
2. Remove frame from the gearbox by loosening the
four mounting screws.
16. Slide assembly into fluid pump body.
3. Separate cover assembly (14) from box by removing
bolts (1) from front of cover and back of box and
shoulder bolts (2) from front of cover and back of
box.
NOTE: To keep packings secured in correct position,
hold the pump body upside down and push the completed assembly upwards into the pump body. Once
placed inside, tilt pump body back up to keep all pieces
in.
17. Tighten packing nut (21) onto the top of the fluid
pump body and tighten until you feel slight resistance against the Belleville Springs (16). Using the
Packing Adjustment Tool, tighten another 3/4 of a
turn.
4. Lay unit on its back and disassemble gearbox.
5. Inspect bearings (15, 18), Crosshead Assembly
(16), Gearcrank (17) and sleeve bearing (10) inside
cover assembly (14) for wear/damage. Replace
worn/damaged parts.
6. If gear grease needs replacing, replace with gear
grease (Part No. 114819).
7. Clean mating surfaces of cover and box thoroughly.
use Part No. 342899 Instant Gasket.
18. Reinstall Fluid Pump, page 11.
1
8. Reassemble in reverse order.
26
1
21
2
17
2
16
20
25
15
23
3
14
13
24
2
1
19
18
8
22
4
1
5
9
17
2
1
11
16
7
4
6
12
15
5
10
ti16058a
6
7
14
13
11
8
9
12
10
3A1185F
ti16056a
13
Maintenance
Replacement of Electrical
Components
5. Pull entire potentiometer assembly out of the terminal box.
6. Replace in reverse order.
NOTICE
Always unplug the electrical cord before servicing the
machine.
NOTE: Anytime the pressure control assembly, sensor,
or both are replaced, perform the calibrations.
Pressure Control Assembly (Electrical
Control Board)
1. Unplug machine’s power cord.
2. Remove six screws heatsink housing.
Unit will not operate if wires are disconnected or
pinched. Upon reassembly, ensure all wires are connected and not pinched.
On-Off Toggle Switch
1. Lower the pressure control assembly as described
above.
2. Disconnect the two wires on the toggle switch.
3. Use a 9/16” wrench to loosen the nut on the toggle
switch shaft.
3. Disconnect all leads from pressure control assembly.
4. Reassemble in reverse order.
4. Reassemble in reverse order.
Unit will not operate if wires are disconnected or
pinched. Upon reassembly, ensure all wires are connected and not pinched.
NOTICE
NOTICE
Unit will not operate if wires are disconnected or
pinched. Upon reassembly, ensure all wires are connected and not pinched.
Liquid Crystal Display (LCD)
Sensor
1. Lower pressure control assembly as described
above.
1. Remove the four screws, heatsink, and lower the
pressure control assembly.
2. Unscrew the two nuts (M3) and remove LCD Display
assembly.
2. Disconnect sensor lead from the board.
3. If unable to loosen the two nuts, hold them and
unscrew the two screws. Then remove the LCD Display Assembly.
3. Unscrew sensor by holding sensor with 3/4” wrench.
4. Reassemble in reverse order.
NOTICE
Unit will not operate if wires are disconnected or
pinched. Upon reassembly, ensure all wires are connected and not pinched.
4. Reassemble in reverse order, while making sure
that the two spacers and the two washers are in
place. Tighten the two nuts handtight and seal with
blue loctite. Do not overtighten the nuts as this will
damage the display.
NOTICE
Potentiometer
1. Lower pressure control assembly as described
above.
Unit will not operate if wires are disconnected or
pinched. Upon reassembly, ensure all wires are connected and not pinched.
2. Disconnect potentiometer lead from pressure control assembly.
3. Use a 1/16” allen wrench, loosen set screw in the
poteniometer knob and remove knob and spacer.
4. Using a 1/2” wrench or deep socket, remove the nut
from the potentiometer shaft assembly.
14
3A1185F
Troubleshooting
Troubleshooting
Problem
Unit doesn’t prime
Cause
Solution
Airleak due to loose suction nut
Tighten suction nut.
Airleak due to worn o-rings
Replace o-ring (108526) on suction seat and
o-ring (867370) below suction seat.
Airleak due to hole in suction
hose
Replace suction hose.
Stuck or fouled balls
Service inlet and outlet valves.
Pressure set too low
Turn up pressure.
Filter(s) are clogged
Clean or replace gun filter, inlet filter, and/or
manifold filter.
Outlet valve fouled/worn.
Service outlet valve.
Prime/pressure relief valve
bypassing
Clean or replace prime/pressure relief valve
(866428).
Packings and/or piston worn
Tighten packing nut, repack unit.
Blown spray tip
Replace spray tip.
Packings and/or pistons worn
Repack unit.
Upper seat worn
Replace upper seat.
Unit does not run
Blown fuse
Replace fuse 20A Slow Blow (331328).
Machine does not start
Control Settings
Make sure machine is plugged into the wall.
Verify the on-off switch is in the ON position
and the pressure control knob is turned all the
way to the right (clockwise for maximum pressure).
Pressure Control Assembly
(Board)
If the power indicating light is still out after
checking the control settings and power
source, replace the pressure control assembly.
Unit primes but has poor or no
pressure
Unit does not maintain good
spraying pressure
3A1185F
15
Troubleshooting
Problem
Cause
Motor
Solution
Remove the motor brush covers and turn the
machine ON. Set the potentiometer (POT) at
maximum pressure and check for DC voltage
across both brush terminals. It should read
greater than 80 volts DC.
If you have DC voltage, turn the machine off
and unplug it from the wall. Check to make
sure the brushes are making good contact
with the armature. Replace the brushes if they
are less than 1/2” long. If the brushes are
good, replace the motor.
If you do not have DC voltage, see Sensor.
Sensor
Plug another sensor board into the board and
perform the zero calibration procedure. If the
machine starts to run, the sensor is bad. If
there is no replacement sensor available, use
a multi-meter to test the resistance across the
red and black wires of the sensor (be sure to
test the plug). You should read 1.5 - 3.5k
ohms. A faulty sensor usually reads no continuity (open).
If the sensor passes all the tests, see Pressure Control Knob (Potentiometer).
Pressure Control Knob (Potentiometer)
Plug another potentiometer (POT) into the
control board. If the machine starts, the old
POT is bad.
When a replacement POT is not available,
remove the POT lead (with the machine
turned off) from the control board and test the
resistance between the red and black wires
(be sure to test at the plug). The resistance
should read between 8-12k ohms. If it is outside of this range replace the POT.
If there is DC voltage at the motor brushes
and the sensor and pressure control knob are
functioning, replace the pressure control
assembly.
16
3A1185F
Troubleshooting
Pressure Control Repair
Motor Control Board Diagnostics
1. For sprayers with digital display, see Digital Display
Messages, page 18
2. Remove four screws and cover.
Relieve pressure and unplug sprayer before servicing
control board. See Pressure Relief Procedure,
page 7.
3. Turn ON/OFF switch ON.
4. Observe LED operation and reference following
table:
NOTE: Keep a new transducer on hand to use for test.
NOTICE
Do not allow sprayer to develop fluid pressure without transducer installed. Leave prime/pressure relief
valve open if test transducer is used.
LED
BLINKS
SPRAYER OPERATION
INDICATES
WHAT TO DO
Once
Sprayer runs
Normal operation
Do nothing
Two times
repeatedly
Sprayer shuts down and
LED continues to blink two
times repeatedly
Run away pressure. Pressure
greater than 4500 psi (310 bar,
31 MPa) or damaged pressure
transducer.
Replace motor control board or
pressure transducer.
Three times
repeatedly
Sprayer shuts down and
LED continues to blink four
times repeatedly.
Pressure transducer is faulty or
missing
Check transducer connection.
Open prime/pressure relief valve.
Substitute new transducer for
transducer in sprayer. If sprayer
runs, replace transducer.
Four times
repeatedly
Sprayer shuts down and
LED continues to blink four
times repeatedly.
Line voltage is too high
Check for voltage supply problems
Five times
repeatedly
Sprayer does not start or
shuts down and LED continues to blink five times
repeatedly
Motor fault
Check for locked rotor, shorted
wiring or disconnected motor.
Repair or replace failed parts.
Six times
repeatedly
Sprayer shuts down and
LED blinks six times
repeatedly
Motor is too hot or there is a
fault in the motor thermal
device
Allow sprayer to cool. If sprayer
runs correctly when cool, check
motor fan function and air flow.
Keep sprayer in cool location. If
sprayer does not run when cool
and continues to blink 6 times,
replace motor.
Eight times
repeatedly
Sprayer stops or does not
run
High input voltage
Check power source for correct
voltage
3A1185F
17
Troubleshooting
Digital Display Messages
No display does not mean that sprayer is not
pressurized. Relieve pressure before repair. See
Pressure Relief Procedure, page 7
DISPLAY
SPRAYER OPERATION
No Display
Sprayer stops. Power is
not applied. Sprayer may
be pressurized.
Loss of power
Check power source. Relieve
pressure before repair or disassembly.
Sprayer is pressurized.
Power is applied. (Pressure varies with tip size
and pressure control setting.)
Normal operation
Spray
Sprayer may continue to
run. Power is applied.
Pressure greater than 4500 psi
(310 bar, 31 MPa) or pressure
transducer faulty
Replace pressure control board or
pressure transducer
Sprayer stops. Power is
applied.
Pressure transducer faulty, bad
connection or broken wire.
Check transducer connection.
Open prime/pressure relief valve.
Substitute new transducer for
transducer in sprayer. If sprayer
runs, replace transducer.
Sprayer stops. Power is
applied.
Line voltage too high
Check for voltage supply problem
Sprayer does not start or
stops. Power is applied.
Motor fault
Check for locked rotor, shorted
wiring or disconnected motor,
frozen or stuck pump. Repair or
replace failed parts.
Sprayer stops. Power is
applied.
Motor is too hot
Allow sprayer to cool. If sprayer
runs correctly when cool, check
motor fan function and air flow.
Keep sprayer in cool location. If
sprayer does not run when cool
and continues to blink 6 times,
replace motor.
Sprayer stops or does not
run.
High input voltage
Check power source for correct
voltage.
Power is applied.
Pressure less than 200 psi (14
bar, 1.4 MPa)
Increase pressure if desired.
Prime/pressure relief valve may
be open.
18
INDICATION
ACTION
3A1185F
Parts
Parts
Manifold Filter (866480)
Mustang 5100/8100, LP500/600/700 HiBoy, LP600 LoBoy, LP500 Stand 110/120V
1
2
3
4
5
6
Ref.
Part
Description
1
2
3
4
5
6
7
9
10
867145
301356
867377
867214
867647
867077
867420
867309
557391
COVER
SPRING
O-RING
FILTER 60 MESH
SUPPORT
BASE
PLUG
NIPPLE 3/8”M x 1/4”M
PLUG 1/4”
Qty.
1
1
1
1
1
1
2
1
1
9
7
10
ti16052a
Inlet Valve
8
Ref.
Part
Description
8
9
10
11
12
331011
331029
331030
108526
331409
331292
331034
FLUID PUMP BODY
SUCTION BALL GUIDE
SUCTION BALL
O-RING
SUCTION SEAT (LO-BOY and STAND)
SUCTION SEAT (HI-BOY)
SUCTION NUT
9
10
13
Qty.
1
1
1
1
1
1
1
11
12
13
ti16115a
3A1185F
19
Parts
Stand Frame Parts Diagram
100
199
102
107
197
101
106
188
105
ti17479a
Ref. Part
Description
100 16F551
101
289316
289283
24E514
102 140040
105 331048
106 331143
107 331342
FASTENER,THREAD,EXTERNAL
GUN
500,2 FINGER,ASM, LP500 (120V)
MODEL MUSTANG 5100
SPRAY, 009, (230/240V & 110V)
WASHER .392X.198X.045 .ZN
RUBBER BOOT
FRAME WELD LP CARRY
SCREW,10-24 X.50 PH PN HD
20
Qty.
4
1
1
1
2
2
1
2
Ref. Part
Description
Qty.
188
HOSE 1/4” x 50
HSE1450 (120V)
865674 (230/240V & 110V)
197 867622 SPRING,CLAMP PLATED
199 867477 NUT, RIVNUT 10-24
16F574 LABEL, FRONT, LP500 (not shown)
16F735 LABEL, FRONT, MUSTANG 5100
(not shown)
16F735 LABEL, FRONT, MUSTANG 5100
(not shown)
16H948 LABEL, FRONT, LP400 (not shown)
1
1
1
2
1
1
1
1
3A1185F
Parts
LoBoy Frame Parts Diagram
101
189
105
110
100
102
184
108
199
104
103
111
109
187
ti17480a
Ref. Part
Description
100
101
102
103
SCREW #6X.25 SLFTAP PH HD
SCREW 6-32X1.25 PH PN HD
NUT 6-32 X .109 TOP LOCK
GUN
500,2 FINGER,ASM, (120V)
SPRAY, 009 (230/240V & 110V)
COLLAR,SCREW,SET (SPECIAL
ID)
CUP,SUCTION/DRAIN
SPACER,3/4 ID .50 LG PVC
RUBBER BOOT
WASHER .562 .250 .060 .ST
FRAME WELD- LP-LB
HANDLE,LB,SUBASSEMBLY
(Includes 184a, 184b, 184c, 184d)
HANDLE
PIN
SPACER
BUSHING
867488
867551
867329
104
289316
24E514
143029
105
108
109
110
111
184
15B870
305039
331048
331103
331171
866476
184a
184b
184c
184d
331174
331222
331175
331176
3A1185F
Qty.
2
2
2
1
2
1
2
2
4
1
1
Ref. Part
187
189
199
Description
HOSE 1/4” X 50’
HSE1450 (120V)
865674 (230/240V & 110V)
121112 SCREW,CAP, SOCKET HEAD
867736 WHEEL-10” OD X3.5’W 150LB
16F574 LABEL, LP500 FRONT (not shown)
16F575 LABEL, LP600 FRONT (not shown)
16F576 LABEL, LEFT, LP600 (not shown)
16F577 LABEL, RIGHT, LP600 (not shown)
16K914 LABEL, RIGHT, LP500 (not shown)
16K915 LABEL, LEFT, LP500 (not shown)
Qty.
1
1
4
2
1
1
1
1
2
2
2
21
Parts
Hi-Boy Parts Diagram
2
3
1
78
77
4
5
7
6
ti17483a
Ref.Part
Description
MOTOR
331490 .5HP, 110V: LP500 HIBOY/STAND,
LP400 STAND
331491 1HP, 110V: LP600/700 HIBOY,
120V: LP500/600 & MUSTANG
5100/8100
331492 .5HP, 230V: LP500 LOBOY, 240V:
LP500 HIBOY, 230/240V:
LP400/500 STAND
331493 1HP, 230V:LP600 LOBOY,
230/240V: LP600/700 HIBOY
2 331273 FRAME,LP540 HD
3 16F551 FASTENER,THREAD,EXTERNAL
4 866356 SPACER,SPACER .75 LG PVC
5 867736 WHEEL,10” X 3.5”
6 143029 COLLAR,SCREW,SET (SPECIAL
ID)
7 331048 BOOT,RUBBER BOOT
77
HOSE 1/4X50’
HSE1450 (120V)
865674 (230/240V & 110V)
78
GUN
289316 500,2 FINGER,ASM, LP500 (120V)
Qty.
1
22
1
1
1
1
1
4
2
2
2
2
1
1
Ref.Part
Description
Qty.
289283
24E514
MODEL MUSTANG 5100
SPRAY, 009 (230/240V & 110V)
16F574
16F575
16F576
16F577
16F735
LABEL, FRONT, LP500 (not shown)
LABEL, FRONT, LP600 (not shown)
LABEL, RIGHT, LP600 (not shown)
LABEL, LEFT, LP600 (not shown)
LABEL, FRONT, MUSTANG 5100
(not shown)
LABEL, RIGHT, MUSTANG 8100
(not shown)
LABEL, RIGHT, MUSTANG 8100
(not shown)
LABEL, FRONT, MUSTANG 8100
(not shown)
LABEL, LEFT, MUSTANG 8100
(not shown)
LABEL, RIGHT, LP500 (not shown)
LABEL, LEFT, LP500 (not shown)
LABEL, FRONT, LP700 (not shown)
LABEL, RIGHT, LP700 (not shown)
LABEL, LEFT, LP700 (not shown)
16F737
16F737
16F736
16F738
16K914
16K915
16H949
16H950
16H951
1
1
1
3A1185F
Parts
Control Parts Diagram
20
30
110
9
26
19
22
23
25
27
21
76
96
92
96
98
92
33
97
103
100
95
101
94
ti17482a
102
34
Ref. Part
9
19+
20*
21*
22*+
Description
867800 BOX,TERMINAL BOX WELDMENT
117281 SPACER,#6 X .312
867816 SCREW,MACH,PHILLIPS FLAT HD
DISPLAY,LCD
867731 WASHER,PLAIN-1/8IN.IDX5/16IN.
OD
23* 867817 NUT,HEX
25 256219 POTENTIOMETR,ASSEMBLY
26+ 867804 LABEL,CONTROL,LP
27*+ 867798 DISPLAY,WINDOW
30 116167 KNOB,POTENTIMETER
33*
CONTROL,BOARD
34 331342 SCREW,MACH,PANHEAD
76 866049 CABLE,ASSY 9” LG
92* 100272 WASHER,LOCK
94 342513 LABEL,LABEL OFF-ON
95*
HEAT SINK,MACHINED LP
96*
SCREW,MACH,PHILLIPS PAN HD
3A1185F
Qty.
1
2
2
1
2
2
1
1
1
1
1
4
1
6
1
1
6
Ref. Part
97*
98*
Description
SPACER,CONTROL BOARD
CONNECTOR,ELECTRICAL
MOTOR
100 331296 GUARD,SPLASH
101* 301083 SWITCH,TOGGLE
102* 301150 BOOT,RUBBER,BLACK
103* 867797 GASKET,COVER LP
110 15C973 GASKET
*
867822 CONTROL BOARD KIT (110/120V)
867823 CONTROL BOARD KIT (230/240V)
KIT, Upgrade from old control board
to new control board
867826 With display (110/120V)
867827 With display (230/240V)
867828 Without display (110/120V)
867829 Without display (230/240V)
+ Not included with LP400 110V/230V
Qty.
6
1
2
1
1
1
1
23
Parts
Motor and Drive Parts Diagram
71
35a
35e
121
35b
120
35c
48
35d
ti17841a
1
36
37
39
35
47
66
70
48
32
47
18
8
9
13
72
56
14
40
55
31
13
112
43
17
44
42
12
49
10
16
16
11
69
15
51
46
41
213
57
58
62
34
45
68
60
63
59
68
64
156
61
ti17840a
24
3A1185F
Parts
Drive Parts
Ref. Part
1
1a
1b
1c
8
9
10
11
12
13
14
15
16
17
18
31
32
34
35
35a
35b
35c
35d
35e
36
37
Description
MOTOR
331490 0.5HP, 110V: LP500 HIBOY/STAND,
LP400 STAND
331491 1HP, 110V: LP600/700 HIBOY, 120V;
LP500/600 & MUSTANG 5100/8100
331492 0.5 HP, 230V: LP500 LOBOY, 240V:
LP500 HIBOY, 230/240V: LP400/500
STAND
331493 1HP, 230V; LP600 LOBOY,
230/240V: LP600/700 HIBOY
331785 FAN
331786 FAN COVER
331787 BOLT
867243 GASKET,SEAL
867800 BOX,TERMINAL BOX WELDMENT
15V909 SCREW,M8X12
867813 MANIFOLD
100020 WASHER,LOCK
331342 SCREW,10-24 X.50 PH PN HD
24B599 TRANSDUCER,PRESSURE CONTROL
867309 FITTING (UNITS WITHOUT FILTER)
867311 FITTING, (UNITS WITH FILTER)
867228 FITTING,9/16-18 X 1/4-18
867799 TUBE, 3/8 (120V)
331364 TUBE (230/240V & 110V)
331185 VALVE,STRAIN RELIEF
116969 NUT. LOCK
POWER CORD
331163 (120V)
867427 (230V)
301101 (240V)
118046 (110V)
331342 SCREW,MACH,PANHEAD
866477 COVER,FRONT,ASSEMBLY
(Includes 35a, 35b, 35c)
331046 BEARING
331061 SLEEVE BEARING
331103 WASHER
331197 SCREW
331234 COVER, BARE
331047 BEARING,BALL
GEAR,CRANK
331406 .21 (LP400)
331407 .26 ASSY (MUSTANG 5100, LP500)
331593 (LP600 -230/240V & 110V)
331590 (MUSTANG 8100, LP600 - 120V &
LP700)
3A1185F
Qty.
1
1
1
1
1
1
1
1
1
2
1
4
5
1
1
1
2
1
1
2
1
1
1
1
1
4
1
1
1
2
2
1
1
1
1
1
1
Ref. Part
Description
39
40
41
42
43
44
45
46
47
48
49
51
55
56
57
58
59
60
61
YOKE,CROSSHEAD ASSY
SPACER 2.691 LONG
PUMP,PAINT,ASSY
PIN,CROSS PIN .375
SLEEVE
SPRING,RET. SPRING
SCREW,5/16-18 X3.75 HX HD
COVER - GUARD
SCREW, SHOULDER
SCREW, CAP
PLUG
PRESSURE RELIEF VALVE
HOOK,PAIL HIBOY
SCREW,MACH,PNH HIBOY
RETAINER,PUMP
BALL .500 GR100 ...SS 440
TUBE,SUCTION,SUBASSEMBLY
PACKING,O-RING
STRAINER, HIBOY
STRAINER, STAND & LOBOY
FITTING,BARBED
HOSE 1/4 ID X 3/8 OD POLY
DEFLECTOR,BARBED
LABEL FRONT LP AIRLESSCO
,FERRULE
LABEL- PRIME VALVE
LABEL- PRIME/SPRAY
LABEL TOP (MOTOR)
LABEL - HIGH VOLTAGE
1
2
1
1
1
1
2
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
LABEL NEVER/ALWAYS LP&SL
1
331038
331074
866482
866082
331117
331062
867539
331111
866338
107445
557391
866428
331336
109497
331029
331030
866479
108526
187190
187651
62 114287
63 867276
64 244035
66 342467
68 867210
69 342522
70 342524
71 342561
72 342425
▲
73 342506
▲
112 111457
121 331795
156 866478
Qty.
O-RING
COVER (LP600/8100 & LP700)
HOSE,SUCTION,BYPASS,LB,SUBASSY
213 866480 KIT,FILTER W/FITTINGS (MUSTANG 5100/8100, LP500/600/700
HIBOY, LP600 LOBOY, LP500
STAND 110/120V)
342473 LABEL GENERAL WARNING (not
▲
shown)
1
1
1
1
* Included in 866428 Valve Relief Kit
▲ Additional warning labels are available at no cost.
25
Parts
Packing Replacement
20
18*
14
19*
21
25*
26
22*
4
24*
17*
16*
1*
15*
2*
13*
11
12*
3*
27
6*
23*
5
1*
7*
ti16057a
26
3A1185F
Parts
Packing Replacement
Ref.
Part
Description
1*
2*
3*
4
5
6*
7*
8
9
10+
11+
12+*
13+*
14+
15*
16*
17*
18*
19*
20
21
22*
23*
24*
25*
26
*
+
331014
331016
331308
331011
331029
331030
108526
331292
331034
331314
331026
111457
331027
MALE GLAND
PACKING POLYETHYLENE
FEMALE ADAPTOR
FLUID PUMP BODY
SUCTION BALL GUIDE
SUCTION BALL
O-RING
SUCTION SEAT (HI-BOY)
SUCTION NUT
OUTLET SEAT RETAINER
OUTLET SEAT
O-RING
OUTLET BALL
PISTON
SPACER
WASHER, SPRING
MALE GLAND
PACKING POLYETHYLENE
FEMALE GLAND
PACKING HOLDER
PACKING NUT
PACKING LEATHER
PACKING LEATHER
WHITE O-RING
BLACK O-RING
CAP
PACKING KIT
PISTON ASSEMBLY
331018
331025
331022
331023
331021
331019
331037
331307
331306
107313
108771
867783
331210
331093
Qty.
2
6
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
3
1
1
1
2
4
1
1
1
1
26
21
2
20
25
23
3
24
2
1
19
18
22
1
17
16
4
15
5
6
7
14
13
11
8
9
12
10
3A1185F
ti16056a
27
Parts
Gearbox Sleeve Bearing Replacement
Ref.
Part
Description
1
2
3
331061 SLEEVE BEARING
331103 WASHER
331197 SCREW
Qty.
1
2
2
NOTE: When replacing item (1), cover outside of
sleeve with 6 drops of Loctite 246 prior to inserting into
cover assembly.
1
2
3
ti16059a
Suction Assemblies
Lo-Boy and Carry Chassis (865717)
Hi-Boy Chassis (331284)
2
1
3
7
1
4
3
2
6
5
4
ti16061a
5
ti16062a
Ref. Part
1
2
3
4*
5*
6*
7*
28
Description
331290 SUCTION HOSE ASSEMBLY
187651 INLET STRAINER
867370 PTFE O-RING
DRAIN HOSE
241920 THREADED DEFLECTOR
867759 MALE CONNECTOR
276888 DRAIN LINE CLIP
* Sold in Kit 865721
Qty.
1
1
1
1
1
1
1
Ref.
Part
Description
Qty.
1
2
3
4
5
301348
331034
331292
331400
187190
BYPASS HOSE ASSEMBLY
SUCTION NUT
SUCTION SEAT ASSEMBLY
INLET TUBE
INLET STRAINER
3A1185F
1
1
1
1
1
Parts
Electrical System
7
3
ON/OFF
Switch
Black
Black
6
Power Plug
Black
White
Green
Black (+)
1
5
Black (-)
from Motor
ti2471b
2 x Red
Ref.
1
Part
331163
867427
301101
118046
Description
POWER CORD
(120V)
(230V)
(240V)
(110V)
Qty.
1
1
1
1
1
Ref. Part
3
301083
5
6
24B599
7
256219
Description
Qty.
TOGGLE SWITCH
1
PRESSURE CONTROL ASSEMBLY 110V 1
SENSOR
1
POTENTIOMETER
1
Electrical Components
1
2
4
6
3
7
5
ti16066a
Ref.
1
2+
3+
4+
3A1185F
Part
867816
867804
867798
117281
Description
Qty.
SCREW
2
LABEL, PRESSURE CONTROL 1
WINDOW
1
SPACER
2
Ref.
5
6+
7
Part
867817
867731
Description
NUT
WASHER
LCD DISPLAY (PSI)
867821 LCD DISPLAY Kit (PSI)
Includes 1, 3, 4, 5, 6, 7
+ Not used with LP400 (110/230V)
Qty.
2
2
1
1
29
Technical Data
Technical Data
Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120V AC, 60 hz, 11A, 1 phase
230V AC, 50/60 hz, 7.5A, 1 phase
Generator required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 w minimum
Maximum working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 psi (21 MPa, 207 bar)
Maximum delivery gpm (lpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LP400 - .46 (1.75)
LP500 - .54 (2.0)
LP600 (International) - .66 (2.5)
LP700 - .74 (2.8)
LP600 (North America) - .85 (3.2)
Maximum tip size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LP400 - .021
LP500 - .023
LP600 (International) - .025
LP600 (North America)/LP700 - .027
Fluid outlet npsm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 in.
Wetted parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . zinc and nickel-plated carbon steel, nylon, stainless steel, PTFE, acetal, leather, UHMWPE,
aluminum, tungsten carbide
30
3A1185F
Notes
Notes
3A1185F
31
Airlessco Standard Warranty
Airlessco warrants all equipment referenced in this document which is manufactured by Airlessco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Airlessco, Airlessco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined
by Airlessco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Airlessco’s
written recommendations.
This warranty does not cover, and Airlessco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Airlessco component parts. Nor shall Airlessco be liable for malfunction, damage or wear caused by the incompatibility of Airlessco equipment
with structures, accessories, equipment or materials not supplied by Airlessco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Airlessco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Airlessco distributor for verification
of the claimed defect. If the claimed defect is verified, Airlessco will repair or replace free of charge any defective parts. The equipment will be
returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship,
repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Airlessco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
AIRLESSCO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY Airlessco. These items sold, but not manufactured by Airlessco (such as electric motors, switches, hose, etc.), are subject
to the warranty, if any, of their manufacturer. Airlessco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Airlessco be liable for indirect, incidental, special or consequential damages resulting from Airlessco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of
warranty, the negligence of Airlessco, or otherwise.
FOR AIRLESSCO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
TO PLACE AN ORDER OR FOR SERVICE, contact your Airlessco distributor,
or call 1–800–223-8213 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Airlessco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English. MM 3A1185
AIRLESSCO • 3501 N. 4th AVENUE • SIOUX FALLS, SD 57104 • USA
Copyright 2010, Airlessco. All Airlessco manufacturing locations are registered to ISO 9001.
12/2011
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