Regency PT030-LP1 Installation manual

Regency PT030-LP1 Installation manual
E33 Sunrise™ Gas Insert
MODELS:
E33S-NG1 Natural Gas
E33S-LP1 Propane
Owners &
Installation Manual
www.regency-fire.com
WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
What to do if you smell gas:
 Do not try to light any appliance
 Do not touch any electrical switch:
do not use any phone in your
FOR YOUR SAFETY
building.
Do not store or use gasoline or other flammable vapors and  Immediately call your gas supplier
liquids in the vicinity of this or any other appliance.
from a neighbour's phone. Follow
the gas supplier's instructions.
Installation and service must be performed by a qualified
 If you cannot reach your gas
installer, service agency or the gas supplier.
supplier, call the fire department.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
918-747b
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
01/05/10
FPI GAS FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.
The E33 SunriseTM Gas Insert has been designed to provide you with all the warmth and charm of a fireplace, at
the flick of a switch. The E33S-NG1 and E33S-LP1 have been approved by Warnock Hersey for both safety and
efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many
trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many
features of your FPI Fireplace.
WARNING
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
2
Regency® E33S-1 Sunrise Gas Insert
TABLE OF CONTENTS
SAFETY LABEL
OPERATING INSTRUCTIONS
Copy of Safety Decal ....................................................4
UNIT DIMENSIONS
Final Check..................................................................27
First Fire ......................................................................27
Operating Instructions .................................................27
Lighting Procedure ......................................................27
Shutdown Procedure ...................................................27
Copy Of Lighting Instruction Plate ...............................28
Automatic Convection Fan Operation..........................28
Normal Operating Sounds Of Gas Appliances ............28
Dimensions ....................................................................6
MAINTENANCE
INSTALLATION
Maintenance Instructions.............................................29
General Vent Maintenance ..........................................29
Door Glass ..................................................................29
Valve Tray Replacement..............................................30
Fan Replacement ........................................................32
REQUIREMENTS
MA Code - CO Detector.................................................5
Important Message .......................................................7
For Your Safety ..............................................................7
Gas Pressure Testing ....................................................7
Specifications ................................................................7
Installation Into A Solid Fuel Burning Fireplace .............7
Before You Start ............................................................7
Installation Checklist .....................................................8
Materials Required ........................................................8
Minimum Fireplace Opening..........................................8
Minimum Clearances To Combustibles .........................9
Combustible Mantel Clearances..................................9
Gas Connection ..........................................................10
Venting.........................................................................10
Flue Liner Installation ..................................................10
Gas Pipe Pressure Testing .......................................... 11
SIT Valve Description .................................................. 11
Gas Insert Aeration System ......................................... 11
Conversion from ng to lp .............................................12
Wiring Diagrams ..........................................................16
Optional Remote Control ............................................17
Optional Wall Thermostat ...........................................17
Optional Reflective Panel Installation ..........................18
Glass Crystal | Ceramic stones Installation .................21
Glass Door Installation ................................................21
Contemporary Faceplate & Door Frame Installation ...22
Low Profile Faceplate Installation ................................24
Optional Hearth Trim Installation .................................26
Regency® E33S-1 Sunrise Gas Insert
PARTS LIST
Main Assembly ............................................................34
Accessories .................................................................35
WARRANTY
Warranty ......................................................................39
3
INSTALLATION
SAFETY LABEL
This is a copy of the safety label that
accompanies the E33 SunriseTM Gas
Insert. We have printed a copy of the
contents here for your review. The safety
label is located on a plate inside the
base of the unit visible when the bottom
louver is opened.
Duplicate Serial number
NOTE: FPI units are constantly being
improved. Check the label on the unit
and if there is a difference, the label
on the unit is the correct one.
Listed: VENTED GAS FIREPLACE HEATER
/ FOYER AU GAZ À ÉVACUATION
Certified for/Certifiée pour: CANADA and U.S.A.
Tested to: CAN/CGA-2.17-M91, ANSI Z21.88-2009 / CSA 2.33-2009
WN# 16042
NATURAL GAS FIREPLACE INSERT: MODEL E33S-NG1
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Model/Modele:
E33S-NG1
Min. Supply Pressure
Low Setting Man. Pressure
Max. Manifold Pressure
Orifice Size
Minimum Input
Maximum Input
5“
1.1"
3.8"
42
13,500
26,000
WC
WC
WC
DMS
Btu/h
Btu/h
(1.25 kpa)
(0.27 kpa)
(0.95 kpa)
(3.95 kW)
(7.61 kW)
340
DO NOT REMOVE THIS LABEL /
NE PAS ENLEVER CETTE ETIQUETTE
340
Serial No. / No de serie
ÉQUIPÉ A L'UISINE POUR GAZ NATURAL
Pression d'allimentation minimum
Pression à la tubulure d'échappement basse
Pression à la tubulure d'échappement élevée
Dimensions de l'orifice
Débit Calorifique minimum
Débit Calorifique maximum
PROPANE GAS FIREPLACE INSERT: MODEL E33S-LP1 ÉQUIPÉ A L'UISINE POUR GAZ PROPANE
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Model/Modele:
E33S-LP1
Min. Supply Pressure
Low Setting Man. Pressure
Max. Manifold Pressure
Orifice Size
Minimum Input
Maximum Input
12"
2.9"
11"
54
12,000
23,000
WC
WC
WC
DMS
Btu/h
Btu/h
(2.99 kpa)
(0.72 kpa)
(2.74 kpa)
(3.51 kW)
(6.74 kW)
Minimum Clearances to Combustibles
from Insert
Side Walls
A* 8"
(203mm)
Ceiling
Min. Mantel Height
Max. Mantel Depth
B
C
D
(1194mm)
(381mm)
(89mm)
F
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
E
F
76"
36"
(1930mm)
(914mm)
* Alcove side wall must have a
min. of 8” clearance on one side.
A
C
E
FPI Fireplace Products International Ltd.,
Delta BC, CANADA
Alcove Width
Alcove Depth
B
D
47"
15"
3½"
Pression d'allimentation minimum
Pression à la tubulure d'échappement basse
Pression à la tubulure d'échappement élevée
Dimensions de l'orifice
Débit Calorifique minimum
Débit Calorifique maximum
Fan Part No. 320-517/P
Electrical Supply: 115 V, 56 WATTS, 60 Hz
NOT FOR USE WITH SOLID FUEL
MADE IN CANADA /FABRIQUE AU CANADA
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and
Propane Installation Code, CSA B149.1.
This appliance must be installed in accordance with the Standard CAN/CSA Z240 MH, Mobile Housing, in Canada, or with the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or when such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA
501A, Manufactured Home Installations Standard
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured
(mobile) home where not prohibited by local codes. See owner's manual for details.
This appliance is not convertible for use with other gases unless a certified kit is used.
WARNING. This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original
parts have been replaced, and the fireplace re-approved by the authority having jurisdiction.
Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les codes d'installation ANSI Z223.1, National Fuel
Gas Code ou CSA-B149.1 en vigueur.
Installer l'appareil selon la norme CAN/CSA-Z240, Série MM, Maison mobiles ou CAN/CSA-Z240 VC, Véhicules de camping, ou la norme 24 CFR Part
3280, Manufactured Home Construction and Safety Standard. Si ces normes ne sont pas pertinentes, utilisez la norme ANSI/NCSBCS A225.1/NFPA
501A, Manufactured Home Installations Standard
Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison
préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de
renseignements. Cet appareil ne peut pas être utilisé avec d'autres gaz sauf si une trousse de conversion certifiée est fournie.
Cet appareil n'est pas convertible pour une utilisation avec d'autres gaz, sauf si un kit certifié est utilisé.
AVERTISSEMENT : Ce foyer a été converti pour utilisation avec un foyer au gaz encastrable et ne peut être utiliser pour brûler du bois ou d'autres
combustibles solides à moins que toutes les pièces d'origine aient été remplacées et que le foyer ait été approuvé de nouveau par l'autorité compétente.
This vented gas fireplace heater is not for use with air filters.
Ne pas utiliser de filtre à air avec ce foyer au gaz à évacuation.
For use with glass doors certified with the appliance only
Pour utilisation uniquement avec les portes en verre certifiées avec l'appareil
VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS. / FOYER AU
GAZ À ÉVACUATION - NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE.
918-748a
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appliances individual manual shut-off must be a
t-handle type valve.
The State of Massachusetts requires the
installation of a carbon monoxide alarm in
accordance with NFPA 720 and a CO alarm
with battery back up in the same room where
the gas appliance is installed.
4
Regency® E33S-1 Sunrise Gas Insert
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
INSTALLATION
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and
detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.
Regency® E33S-1 Sunrise Gas Insert
5
UNIT DIMENSIONS
32-1/8” (816mm)
16-1/2” (419mm)
INSTALLATION
24-3/8” (619mm)
18-1/16” (459mm)
13-3/4” (349mm)
27-7/8” (708mm)
2-7/8”
(72mm)
6
23-3/4” (603mm)
11-3/8”
(290mm)
22-7/8” (581mm)
1-1/8”
(28mm)
30-5/8” (778mm)
23-1/2” (597mm)
47-1/2” (1207mm)
16-1/2” (419mm)
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION
The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all
the instructions in this manual first. Consult
the building authority having jurisdiction to
determine the need for a permit prior to starting
the installation.
NOTE: Failure to follow the instructions could
cause a malfunction of the heater which could
result in death, serious bodily injury, and/or
property damage. Failure to follow these
instructions may also void your fire insurance
and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion.
Always provide adequate combustion and
ventilation air. Follow instructions and
information in CSA B149.1 (in Canada) or the
National Fuel Gas Code ANS Z223.1/NFPA
(in the USA), regarding requirements for
combustion and ventilation air.
GAS PRESSURE
TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than
1/2 psig. (3.45 kPa).
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit
must be disconnected.
Gas Input Capacity:
Natural Gas 26,000 Btu/h
Propane
23,000 Btu/h
Min. Input:
Natural Gas 13,500 Btu/h
Propane
12,000 Btu/h
Fuels: Approved for use with both natural gas,
and propane. Approved as is for use at 0' to
4,500' (0-1370m).
Electrical:
120V A.C. system.
Circulation Fan: Variable speed, 127 CFM.
Vent System:
3" co-linear aluminum flex.
Cobalt Blue Glass Crystals
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION INTO A
SOLID FUEL BURNING
FIREPLACE OR
FACTORY BUILT
FIREPLACE
The E33S Gas Insert have been tested and
approved to be vented into any masonry
fireplace or approved solid fuel burning
factory built fireplace that will allow the insert
to physically fit into the firebox. Refer to the
"Minimum Fireplace Dimensions" section.
If the factory built fireplace* height is too low
for your Insert, you may remove the smoke
baffle plate and damper from the factory
built fireplace as long as these items are
saved and are reinstalled in the event that
the Insert is removed. NOTE: Any alterations
made to the listed solid fuel burning factory
built fireplace may void the listing of the
fireplace. Cutting any sheet-metal parts of
the fireplace, in which the gas fireplace insert
is to be installed, is prohibited.
If the factory-built fireplace has no gas
access hole(s) provided, an access hole of
1.5" (37.5mm) or less may be drilled through
the lower sides or bottom of the firebox in
a proper workmanship like manner. This
access hole must be plugged with noncombustible insulation after the gas supply
line has been installed.
The fireplace and fireplace chimney must
be clean and in good working order and
constructed of non-combustible materials
and chimney cleanouts must fit properly.
Refractory, glass doors, screen rails, screen
mesh, and log grates can be removed
from the fireplace before installing the gas
fireplace insert. Smoke shelves, shields
and baffles may be removed if attached by
mechanical fasteners. A tight connection
between the gas fireplace insert flue collar
and the fireplace chimney must be made.
*Check with your local inspector before
commencing with this installation.
Installer must mechanically attach the supplied
label to the inside of the firebox of the fireplace
into which the gas fireplace insert is installed.
"WARNING: This fireplace has been converted
for use with a gas fireplace insert only and
cannot be used for burning wood or solid fuels
unless all original parts have been replaced,
and the fireplace re-approved by the authority
having jurisdiction."
BEFORE YOU START
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of
the following:
General Safety Information
1) The appliance installation must conform
with local codes or in the absence of local
codes, with CAN/CSA B149.1 (in Canada)
or the National Fuel Gas Code ANSI Z223.1
NFPA 54 in the U.S.A. This appliance should
be installed by a qualified gas fitter technician
only.
2) Installation and repair should be done
by a qualified service person.
3) The appliance should be inspected
before use and at least annually by
a professional service person. More
frequent cleaning may be required due
to excessive lint from carpeting, bedding
material, animal hair, etc. It is imperative
that control compartments, burners
and circulating air passageways of the
appliance be kept clean.
4) See general construction and assembly
instructions. This appliance may only be
installed in a vented, noncombustible
fireplace.
5) This appliance is Listed for bedroom
installations when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
6) Always connect this appliance to a vent
system vent that is run (or routed) to the
outside of the building envelope. Never vent
to another room or inside a building. Make
sure that the vent is properly sized and is
of adequate height to provide the proper
draft.
7) Inspect the venting system annually for
blockage and any signs of deterioration.
8) Any glass removed for servicing must be
replaced prior to operating the appliance.
9) WARNING: Failure to position the parts
in accordance with the diagrams in
this manual or failure to use only parts
specifically approved with this appliance
may result in property damage or
personal injury.
10) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
7
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
INSTALLATION
INSTALLATION
11) Due to high temperatures, the appliance
should be located out of high traffic areas
and away from furniture and draperies.
Children and adults should be alerted to
the hazards of high surface temperatures,
especially the fireplace glass, and should
stay away to avoid burns or clothing
ignition. Young children should be carefully
supervised when they are in the same
room as the appliance. Clothing or other
flammable material should not be placed
on or near the appliance.
8) Install standard and optional features. Refer
to the following sections where applicable:
a. Glass Crystals
b. Contemporary Faceplate
c. Remote Control
d. Wall Thermostat
9) Final check. Refer to the "Final Check"
section. Before leaving this unit with the
customer, the installer must ensure that the
appliance is firing correctly. This includes:
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
a)
Clocking the appliance to ensure the
correct firing rate.
b)
Adjusting the primary air, if required,
to ensure that the flame does not
carbon. Refer to the "Gas Insert
Aeration System" section.
INSTALLATION
CHECKLIST
c)
Ensuring that the appliance is venting
correctly.
Before installing vent system ensure that the
damper plate is open and secure to prevent the
damper plate from falling down and crushing
the liner.
The FPI Gas Insert is installed as listed
below.
1) Check all clearances to combustibles.
Refer to the following sections where
applicable:
a. Minimum Clearances to Combustibles
b. Combustible Mantel Clearances
2) Make the gas connection. Refer to the "Gas
Connection" section.
3) Install the 3" flue liner to the sliding connector
plate. Refer to the "Flue Liner Installation"
section.
4) Slide the unit half way into the fireplace.
5) Pull the vent connector plate through the
tapered brackets and fasten to the front
plate. Refer to the "Flue Liner Installation"
section.
6) Slide the unit fully into the fireplace.
7) Test gas pressure, refer to the "Gas Pipe
Pressure Testing" section. Check aeration
system, refer to "Gas Insert Aeration
Systems" section.
8
MINIMUM FIREPLACE
OPENING
The minimum fireplace opening is shown in the
following diagrams:
Width (at front)
32-1/4" (819mm)
Width (at rear)
25" (635m)
Depth
16-3/4" (425mm)
Height
24-3/16" (614mm)
MATERIALS
REQUIRED
No electrical power supply is required for the gas
control to operate. A 120 Volt AC power cord is
hooked up to the fan. Plug the 3 wire cord into
a suitable receptacle. Do not cut the ground
terminal off under any circumstances. When
connected with 120 volts, the appliance must
be electrically grounded in accordance with
local codes, current version of the Canadian
Electrical Code CSA C22.1 (in Canada) or in
the absence of local codes, with the National
Electrical Code ANSI/NFPA 70.
WARNING:
Electrical Grounding Instructions
This appliance is equipped with
a three pronged (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prong receptacle. Do not cut
or remove the grounding prong
from this plug.
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION
MINIMUM CLEARANCES TO COMBUSTIBLES
From Unit
A* 8" (203 mm)
Ceiling
B 47" (1194 mm)
Min. Mantel Height
Max. Mantel Depth
C 15" (381 mm)
D 3-1/2" (89 mm)
Alcove Width
Alcove Depth
E
F
INSTALLATION
Side Walls
76" (1930 mm)
36" (914 mm)
* Alcove side wall must have a min. of 8" clearance
on one side.
COMBUSTIBLE MANTEL CLEARANCES
Due to the extreme heat this fireplace emits, the mantel clearances
are critical.
Note: A non-combustible mantel may be installed at a lower height
if the framing is made of metal studs covered with a noncombustible board.
Mantel can be installed anywhere in shaded area or higher using the
above scale.
Note: Ensure the paint that is used on the mantel and the facing
is "heat resistant" or the paint may discolour.
Regency® E33S-1 Sunrise Gas Insert
9
INSTALLATION
INSTALLATION
GAS CONNECTION
GAS CONNECTION WARNING:
Only persons licensed to work
with gas piping may make the
necessary gas connections to
this appliance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean
the masonry or factory built fireplace.
Part #
948-305
946-529
Description
3" Flex - 35 ft.
FPI Co-linear DV Vertical
Termination Cap
Alternate Approved Caps
46DVA-VC
Vertical Termination Cap
46DVA-VCH High Wind Cap
46DVA-GK
3" Co-linear Adaptor with
flashing
FLUE LINER
INSTALLATION
1) Cut the flex liner as required.
2) Mark the end of one liner with an "E" to
indicate Exhaust.
3) Connect the other end of the above liner to
the exhaust side of the termination adaptor,
seal connection with high temperature
silicone. Secure with gear clamp.
2) The appliance is provided with an opening on
the left hand side of the control compartment.
A 3/8" NPT gas supply pipe must be brought
near this inlet hole.
4) Connect the 2nd liner to the inlet side of
the adaptor, seal connection with high
temperature silicone. Secure with gear
clamp.
3) Locate the center point where the vent
will pass through the chimney above the
appliance. Move the appliance into the exact
location where it is to be installed. Ensure
that the Insert is level.
5) Install flashing.
NOTE: This unit is equipped with a heat
sensor thermodisc which will prevent the
blower from operating until the unit reaches
the correct temperature.
7) Install termination cap.
6) Insert both liners into chimney, passing
through the damper opening.
8) Connect the marked end of the liner to the
exhaust collar of the vent connector plate
marked with an "E", seal connection with
high temperature silicone. Secure with gear
clamp.
VENTING
9) Connect the 2nd liner to the intake collar, seal
connection with high temperature silicone.
Secure with gear clamp.
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to
two 3" (76mm) co-linear aluminium flex running
the full length of the chimney. The flue length
must be a minimum length of 8 ' (2.44m) and
a maximum of 35' (10.7m). See chart above
for minimum distances from roof. Periodically
check that the vent is unrestricted.
Masonry chimneys may take various contours
which the flexible liner will accommodate.
However, keep the flexible liner as straight
as possible, avoid unnecessary bending.
In areas of consistently high winds, we
recommend using the Simpson Dura-Vent
System (46DVA-GK adapter and 46DVA-VCH
high-wind cap).
The Air Intake pipe must be attached to the inlet
air collar of the termination cap.
10) Align vent connector plate with guides on
unit.
11) Slide unit into masonry opening, while
ensuring that the slot at the rear of the
connector plate mates up with the hold down
plate on the unit.
12) Secure with Screw.
NOTE:
1) Final gas connection should be made after
unit is in place to avoid damage to line when
pushing the unit into position.
2) Mill-pac may be used instead of high
tempture silicone and screws may be used
instead of gear clamps at connections of
liner to inlet and vent collars.
10
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION
GAS PIPE
PRESSURE TESTING
1)
2)
3)
4)
5)
6)
Gas on/off knob
Manual high/low adjustment
Pilot Adjustment
Thermocouple Connection - option
Manifold (Outlet) Pressure Tap
Inlet Pressure Tap
2
1
3
4
The manifold pressure is controlled by a regulator
built into the gas control, and should be checked
at the pressure test point.
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a 1/8"
wide flat screwdriver.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"
position.
The burner aeration is factory set but may need
adjusting due to either the local gas supply or
altitude. Open the air shutter for a blue flame
or close for a more yellow flame.
The burner assembly will need to be removed
in order to adjust burner aeration if required.
See steps 1-4 in "Conversion Kit# 434-969
from NG to LP".
Minimum Air Shutter Opening:
1/8"
Natural Gas
1/4"
Propane
NOTE: To properly check gas pressure, both
inlet and manifold pressures should
be checked using the valve pressure
ports on the valve.
1) Make sure the valve is in the "OFF" position.
GAS INSERT
AERATION SYSTEM
IN
6
OUT
5
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection Point
CAUTION: Carbon will be produced if the
air shutter is closed too much.
Note: Any damage due to carboning
resulting from improperly setting
the aeration controls is NOT
covered under warranty.
Note: Aeration Adjustment should only
be performed by an authorized FPI
Installer at the time of installation
or service.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specified on the safety
label.
6) When finished reading manometer, turn
off the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8" flat
screwdriver. Note: Screw should be snug,
but do not over tighten.
Regency® E33S-1 Sunrise Gas Insert
11
INSTALLATION
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45
kPa). Disconnect piping from valve at pressures
over 1/2 psig.
SIT VALVE DESCRIPTION
INSTALLATION
INSTALLATION
CONVERSION KIT #434-969 FROM NG TO LP
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION!!
NOTE: See page 1 for H25 / H27 conversion instructions and page 4 for P33S-4 conversion instructions.
Each Kit contains one LP
Conversion Kit and one DC
Sparker Kit.
U32S only:
a) Release the two hooks from the
bottom of the glass door.
LP Conversion Kit Contains:
Qty. Part #
Description
1
904-163
Burner Orifice #54
1
918-590
Decal "Converted to
LPG"
1
908-528
Red "LPG" label
1
904-529
5/32" Allen Key
1
910-037
LPG Injector
(Pilot Orifice)
1
918-480
Instruction Sheet
DC Sparker Kit Contains:
Qty. Part #
Description
1
820-475
Bracket DC Sparker
1
820-476
Bracket DC Sparker
1
904-153
Washer #8 External Star
1
904-330
Nut 8-32 Hex
1
904-438
Plug Nylon 0.750 Hole,
Black (for H25 only)
1
904-531
Bushing Split Plastic
0.500 in.
1
904-543
Screw 8-32 x 3/4 Pan
Head
2
904-553
Screw #8 x 1/2 Type
"B", Black Oxide
1
910-073
Spark Generator
Battery Holder
1
910-074
Spark Generator
Switch C/W Wire
1
910-078
Battery Size AA
Energizer En91
2
910-199
Clip Wire Holder
1
910-903
Wire Fan To Power Cord
Ground 30 in.
904-781
Velcro Hook, Black
904-782
Velcro Hook, Black
1)
Turn off the gas supply.
2)
Remove the glass door.
Burner screws on U32S
4)
After screws have been removed,
slide the burner to the left, then lift out
carefully (U32S unit only.)
(E33S - lift burner directly out).
b) Swing the door out 45 degrees from
the bottom and lift up and out (applies
to both units).
3)
Remove the burner by undoing the 2
screws as shown below.
U32S burner shown
5)
Remove the pilot shield by removing the
2 screws as shown below.
6)
Remove the base cover by lifting up
from the back and maneover out.
Burner
E33S only:
a) Remove the 2 screws at the bottom
of the glass door.
Burner screws on E33S
Base Cover
12
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION
Install the new LP burner orifice stamped
#54 and tighten.
9)
Pull off the pilot cap to expose the pilot
orifice.
14) From the valve remove the black protection cap by hand from the high-low knob
(Fig.1).
INSTALLATION
8)
Lift up from the back.
Fig. 1
10) Unscrew the pilot orifice with the
supplied allen key and replace it with
the LP pilot orifice and re-install the pilot
cap.
7)
15) Insert the allen key
into the hexagonal
key-way of the
screw (Fig. 2),
rotate it counterclockwise until it is
free and extract it.
Fig.2
Remove burner orifice with a 1/2" wrench
and discard.
16) Check that the screw is clean and if
necessary remove dirt.
17) Flip the screw (Fig. 3).
11) Re-install base cover.
12) Re-install burner and back shield.
13) Reinstall pilot cover
Burner Orifice - E33S
LP Aeration Settings - set before
reinstalling burner.
E33S
U32S
1/4"
Glass Crystals
Spa Stones
1/2"
3/8"
Fig.3
18) Using the allen key as shown in Fig.4,
rotate the screw clockwise until snug, do
not overtighten.
Burner Orifice -U32S
Fig.4
Regency® E33S-1 Sunrise Gas Insert
13
INSTALLATION
INSTALLATION
WARNING!
Do not overtighten the screw.
Recommended to
grip the wrench by the short side.
Installation of the DC Sparker:
1)
4)
Connect the DC spark generator wires
to the SIT Valve with the screw, which is
provided in the kit.
5)
Locate the ground lug at the receptical
box, left of the unit.
6)
Connect one end of the supplied green
ground wire to the lug with the nut and
washer from the kit.
Locate the Piezo Ignitor situated at the
side of valve.
19) Verify that if the conversion is from
NG to LPG, the screw must be reassembled with the red o-ring visible
(Fig. 5).
Red o-ring visible
LPG Configuration
Piezo Ignitor
Fig.5
2)
20) Re-assemble the black protection cap
(Fig. 6).
Ignitor Wire
Fig. 6
WARNING!
Also check that the pilot and main
burner injectors
are appropriate for the gas type.
Remove the Piezo Ignitor by unscrewing
the nut at the back of the mounting
bracket.
Piezo Ignitor
3)
Disconnect the ignitor wire from the
Piezo Ignitor and connect it to the DC
Sparker.
DC Sparker
21) Attach the label "This unit has been
converted to Propane" near or on top of
the serial # decal.
Ground wire from Kit
22) Replace yellow "Natural Gas" label with
red "LPG" label.
Ignitor Wire
14
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION
7)
Install the 1/2" bushing to the heat
shield.
11) Install the supplied battery into the DC
Sparker Box by opening the battery
compartment.
14) Tie up the loose wire with the wire clip.
INSTALLATION
NOTE: The battery in the DC Sparker
Box will need to be replaced annually.
Battery
Compartment
8)
Run the other end of the ground wire
and DC spark generator wires through
the bushing on the heat shield.
Heat Shield
15) Check for gas leaks with a proper soapy
solution or leak detector.
12) Mount the heat shield to the DC Sparker.
Secure into place with the velcro, which
is provided in the kit.
16) Check for proper spark between the
ignitor and pilot cap. Refer to "Lighting
Procedure" section of the manual for
lighting sequence.
17) Check inlet (12" WC min) and outlet
(11" WC) pressures. Refer to "Gas Pipe
Pressure Testing" section of the manual.
18) Check for proper flame appearance.
9)
Installer Notice:
These instructions must be left
with the appliance.
Plug the DC spark generator wires to the
DC Sparker.
13) Find a location which is not too hot and
is easy to reach for changing the battery.
See image below as an example.
Note: It should be kept away from the
chain (U32S only).
Chain
10) Connect the ground wire to the DC
Sparker mounting bracket.
Regency® E33S-1 Sunrise Gas Insert
15
INSTALLATION
INSTALLATION
WIRING DIAGRAMS
This heater does not require a 120V A.C. supply
for operation. However, a 120V A.C. power
supply is needed for the fan/blower operation.
Caution: Ensure that the wires do not touch any
hot surfaces and are away from sharp edges.
WARNING: Electrical Grounding Instructions
This appliance is equipped with a three pronged
(grounding) plug for your protection against shock
hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove
the grounding prong from this plug.
For NATURAL GAS Units and Units NOT Equipped with DC Spark Boxes
CAUTION:
Label all wires prior
to disconnection when servicing
controls. Wiring errors can cause
improper and dangerous operation.
16
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION
For PROPANE Units and Units Equipped with DC Spark Boxes*
*For installation of the DC Spark Box refer to the LP Conversion instructions in this manual.
INSTALLATION
1) Choose a convenient location on the wall
to install the receiver and the receptacle
box (protection from extreme heat is very
important). Run wires from the fireplace to
that location. Use Thermostat Wire Table.
2) Connect the wires as per the wiring diagrams
below.
CAUTION
Do not connect the millivolt
remote control wires
to the 120V wires.
Regency® E33S-1 Sunrise Gas Insert
ON
HI
THTP TP TH
PILO
T
The remote control kit comes with a hand held
transmitter, a receiver and a wall mounting
plate.
OFF
Use the FPI Remote Control Kit approved for
this unit. Use of other systems may void your
warranty.
3) Install 3 AAA alkaline batteries in transmitter
and 4 AA alkaline batteries in the receiver.
Install the receiver and its cover in the wall.
Switch the remote receiver to "remote"
mode. The remote control is now ready
for operation. Refer to Remote manual for
complete details.
LO
OPTIONAL REMOTE
CONTROL
To wall switch,
remote control
or thermostat
To thermopile
OPTIONAL WALL
THERMOSTAT
A wall thermostat may be installed if desired,
follow the wiring diagram. Note: the wires are
connected to the "TH" on the gas valve. Use
the table below to determine the maximum wire
length. FPI offers an optional programmable
thermostat but any 250-750 millivolt rated nonanticipator type thermostat that is CSA, ULC or
UL approved may be used.
It is recommended that the thermostat be
installed on an interior wall.
CAUTION
Do not connect the millivolt
wall thermostat wires
to the 120V wires.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size
Max. Length
14 GA.
50 Ft.
16 GA.
32 Ft.
18 GA.
20 Ft.
20 GA.
12 Ft.
22 GA.
9 Ft.
17
INSTALLATION
OPTIONAL REFLECTIVE PANEL INSTALLATION
INSTALLATION
Before installation, panels must be handled and cleaned as per instructions noted below:
Stainless Steel Panels
• Stainless panels must be inspected for scratches and dimples prior
to installation. All claims to be recorded at this time. Claims for damage after installation will not receive consideration.
Black Enamel Panels
• Black Enamel panels must be inspected for scratches and dimples
prior to installation. All claims to be recorded at this time. Claims for
damage after installation will not receive consideration.
• To protect the finish during installation and handling - cotton
gloves MUST be worn at all times while handling the panels (even when
removing protective coating).
• Use a hair dryer to remove the protective coating from the panels.
• Stainless panels will discolor a little during normal operation.
• Black Enamel panels will discolor a little during normal operation.
*
All hand and finger marks MUST be cleaned off with a soft cloth. Use
an ammonia based cleaner (ie. glass cleaner) to remove any fingerprints
before applying heat to the unit.
Failure to do this will result in burn stain on panels which you
will be unable to remove. Not protected by product warranty.
This is normal and should not be considered a defect.
All hand and finger marks MUST be cleaned off with a soft cloth and
a stainless steel cleaner. Most stainless steel cleaners leave a film/
residue on the surface of the panels. Use an ammonia based cleaner
(ie. glass cleaner) to remove this film before applying heat to the unit.
Failure to do this will result in burn stains on panels which you
will be unable to remove. Not protected by product warranty.
Removal of Standard Black Panels already in Unit:
1) Turn off power and gas supply.
2) Remove louvers and flush door.
This is normal and should not be considered a defect.
*
4) Remove the pilot assembly cover by removing the 2 screws as shown
in the image below.
Pilot Assembly Cover
3) Remove the burner by undoing the 2 screws that secure it in place.
Carefully lift the burner up and out, ensuring not to spill the glass
crystals.
5) Remove the firebox base by lifting up from the back and maneuver
out carefully. Ensure not to scratch the paint work or damage the
pilot while lifting out.
Firebox Base
Burner
18
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION
6) Remove the left and right side inner panels by removing the clip that
holds the panels in place. Left side panel clip shown.
10) After the top panel has been secured - install the back panel. The
back panel is held in place by the side panels
Note: Screw does not need to be completely removed, only loosened.
INSTALLATION
7) Remove the back panel by lifting up and slide out carefully.
11) Install the left side panel - secure in place one screw and a panel
clip.
Note: The removed standard panels may be discarded.
Installation of Black Enamel or Stainless Steel Panels:
8) Loosen the 2 end screws + 1 centre screw securing the heat deflector.
Slide the top reflective panel in place over top of the heat deflector.
9) Secure top panel using 2 screws at the back - then tighten the 3
screws at the front
Regency® E33S-1 Sunrise Gas Insert
19
INSTALLATION
INSTALLATION
12) Install the right side panel - secure in place one screw and a panel
clip.
13) Re-install firebox base.
14) Re-install pilot assembly cover.
15) Re-install burner.
16) Re-install louvers and flush door.
17) Turn on power and gas supply.
20
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION
GLASS CRYSTAL OR OPTIONAL CERAMIC STONES
INSTALLATION
NOTE: When installing, use either the supplied Glass Crystals or optional
Ceramic Spa Stones - DO NOT combine the two when installing on Models
P33S/ E33S/ L676S. Only the supplied approved Cobalt Blue Glass or
optional Ceramic Spa Stones are to be used with this fireplace. Use of
any other type of glass crystals or ceramic stones can alter the unit's
performance, any damage caused by the use of any unapproved glass
or stones will not be covered under warranty.
INSTALLATION
Spread the supplied Glass Crystals (or optional Ceramic Spa Stones)
evenly over the burner. Ensure the crystals (stones) do not overlap too
much as this will effect the flame pattern.
Glass Crystals shown on Burner
NOTE: When using Ceramic Stones, DO NOT cover burner ports that
lead to pilot flame.
Colbalt Glass Crystals/Ceramic Spa Stones Quantity
Colbalt Crystals
Ceramic Spa Stones
P33S
1 bag
70*
E33S
1 bag
70
L676S
1 bag
70
Optional Ceramic Stones shown on Burner
*Recommended to use only 50 of the 70 ceramic stones on the P33S
burner.
GLASS DOOR INSTALLATION
To install the glass door, simply hook the top door flange onto the top of
the unit and swing the door towards the unit, (see Diagrams 1 and 2). Be
careful that the glass gasket does not roll up; there must be a gap between
the gasket and the door lip to ensure that the door sits securely on the
unit. Refer to Diagram 3.
Secure door by fastening with two screws located at bottom of glass door,
refer to Diagram 1.
Diagram 2
Screws
Diagram 1
Diagram 3
Regency® E33S-1 Sunrise Gas Insert
21
INSTALLATION
INSTALLATION
CONTEMPORARY FACEPLATE &
DOOR FRAME INSTALLATION
3) Secure loose wires using wire clips along the back of the left side
of the faceplate. Ensure to run the wires away from the firebox as
much as possible.
Kit# 341-914 Contents List:
1
1
1
2
4
4
8
1
1
Complete Faceplate with Switches
Door Frame
Bottom Louver
Hinges
Hinge Screws
Hinge Spacers
Pan Head Screws
Wire Clip
Instruction Sheet
4) Align the faceplate tabs with the tab brackets on the inside top of the
firebox and slide in place.
NOTE: For easy installation do not force both tabs in at the same
time, stagger from left to right.
Tab Brackets
1) Bring the faceplate up in front of the unit and connect the red & black
ON/OFF wires from the unit to the ON/OFF switch on the back of the
left side of the faceplate.
2) Connect the grey coated female ends of the black & red fan wires
from the unit to the male ends of the fan rheostat on the left side of
the faceplate as shown.
Fan Rheostat
22
Faceplate
Tabs
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION
5) Secure the bottom of the faceplate to the firebox flange using one
screw on each side.
8) Align the left and right side hinge with the screw holes in the bottom
louver and secure in place using 3 screws per side.
INSTALLATION
NOTE: Ensure that the bottom of the faceplate leg is aligned with the
screw hole on the inner side of the firebox flange.
9) Install the door frame by hooking the top flange over top of the glass
door, push in the bottom of the door frame to secure in place.
Faceplate secured to inner side of firebox flange.
NOTE: To ensure the gap between the door frame and faceplate legs
are equal (approximately 1/2" on each side) you may need to slide
the door frame slightly to the left or right accordingly.
6) Place 2 screws through the screw holes on the hinge and place a
spacer over each screw.
7) Secure the hinge to the bottom flange of the firebox with 2 screws
from step 6. Repeat for other side.
Door Frame Flange
Glass Door
10) Close the bottom louver.
Spacer
Completed Faceplate & Door Frame Installation
Screw
Regency® E33S-1 Sunrise Gas Insert
23
INSTALLATION
INSTALLATION
LOW PROFILE FACEPLATE INSTALLATION
1)
Attach the inner faceplate panel to the insert body using 4 screws
in the locations shown below.
4) Tuck the wires into the clip to keep them away from the insert using
the clip provided. Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit. The power cord
should be run behind the inner faceplate panel.
5) Install the on /off switch - fan speed control box to the left hand
bottom leg of the inner faceplate. Controls located on the left side
Diagram 1
Diagram 5
6)
Secure the wires to the back of the inner faceplate with a wire cli
7)
Attach the 2 bottom louver hinges to the bottom flange on the
firebox using 2 screws per hinge.
Diagram 2
2)
Connect the male end black and red fan switch wires (in the
black casing) to the wire connectors from the fan speed control.
Diagram 3
3) Connect the female ends of the ON/OFF switch - to the ON/OFF
switch in the control box.
24
Regency® E33S-1 Sunrise Gas Insert
INSTALLATION
8)
INSTALLATION
Attach the bottom louver to the 2 hinges using 3 screws per
hinge.
Diagram 7
Final Install
9)
Snap the Regency logo plate into the two holes in the bottom left
corner of the louver.
Diagram 10
10) Take the outer faceplate, line up the openings on the left and right
legs and install onto the inner faceplate panel pins.
Outer faceplate
Inner faceplate
panel pins
46-15/32” (1180)
42-7/16” (1078mm)
Regency® E33S-1 Sunrise Gas Insert
28.11/16” (729mm)
26-3/4” (678mm)
33-5/16” (846mm)
18-7/16” (467mm)
Diagram 9
25
INSTALLATION
INSTALLATION
OPTIONAL HEARTH TRIM
INSTALLATION
The Hearth Trim is an option that can be used to finish off the installation when the bottom of the fireplace is higher
than the hearth or to raise the fireplace. The faceplate is assembled first and then the hearth trim is attached to the
faceplate. There are 2 Hearth Trim options; a 2" and a 4".
2" Hearth Trim (341-942) Installation:
4" Hearth Trim (341-944) Installation:
1) Attach the Hearth Trim to the bottom of the faceplate side
panels with the screws provided (3 per side) as shown in
diagram 1. The holes in the Hearth Trim are oblong so the
trim can be adjusted inwards or outwards as needed to suit
finishing.
1) Secure the two 2" hearth trim pieces together as shown in
diagram 2. Secure using the 2 screws provided.
NOTE: Don't tighten the screws down completely at this point,
do a trial fit to the unit, make any necessary adjustments and
when it fits properly then tighten screws.
2) Attach the now 4" Hearth Trim to the bottom of the faceplate
side panels with the screws provided (3 per side) as shown
in diagram 1. The holes in the Hearth Trim are oblong so
the trim can be adjusted inwards or outwards as needed to
suit finishing.
Diagram 2
Diagram 1
26
Regency® E33S-1 Sunrise Gas Insert
OPERATING INSTRUCTIONS
FINAL CHECK
Before leaving this unit with the customer, the
installer must ensure that the appliance is firing
correctly. This includes:
1) Clocking the appliance to ensure the
correct firing rate (rate noted on label) at
15 minutes.
2) First allow the unit to burn for 15 minutes to
stabilize. If required, adjust the primary air
to ensure that the flame does not carbon.
3) Check for proper draft.
CAUTION
FIRST FIRE
The first fire in your insert is part of the paint
curing process. To ensure that the paint is
properly cured, it is recommended that you
burn your insert for at least four (4) hours the
first time you use it with the fan on. When first
operated, the unit will release an odour caused
by the curing of the paint, the burning off of
any oils remaining from manufacturing. Smoke
detectors in the house may go off at this time.
Open a few windows to ventilate the room for
a couple of hours.
DO NOT ATTEMPT TO CLEAN THE
GLASS WHILE IT IS HOT.
Note: When the glass is cold and the
appliance is lit, it may cause
condensation and fog the glass.
This condensation is normal and
will disappear in a few minutes as
the glass heats up.
IMPORTANT: Gas on/off knob cannot be
turned from "PILOT" to "OFF" unless it is
partially depressed.
1) Read and understand these instructions
before operating this appliance.
1) Turn burner OFF using "ON/OFF" switch.
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
2) Turn gas control knob so indicator points
to "OFF" position and allow 5 minutes for
any gas in the combustion chamber to
escape.
3) Check to ensure there are no gas leaks.
6) Verify glass crystal placement.
3) Turn gas control knob counterclockwise
so indicator points to the "PILOT" position.
Depress the gas control knob fully. Depress
the ignitor button several times until the
pilot lights. After approximately one minute,
release the gas control knob. The pilot flame
should continue to burn. If the pilot does not
remain lit, repeat operation allowing a longer
period before releasing gas control knob.
7) The unit should never be turned off, and on
again without a minimum of a 60 second
wait.
4) When the pilot stays lit, turn the gas knob
further counterclockwise to the "ON"
position.
4) Make sure the glass in the door frame is
properly positioned. Never operate the
appliance with the glass removed.
5) Verify that the venting and cap are
unobstructed.
LIGHTING
PROCEDURE
IMPORTANT
Prior to igniting or reigniting the
pilot, remove the glass door.
NOTE: For all propane units and units
equipped with electric spark boxes,
see "Copy of Lighting Plate Instructions" section for more details.
Only when the pilot holds, without pressure
being applied to the control knob, should you
reinstall the glass door. The unit must not be
operated with the glass door removed.
5) Use the switch, thermostat or remote control
to turn on the unit.
6) Rotate the flame height regulator to adjust
the flame height higher or lower.
SHUTDOWN
PROCEDURE
1) Use the switch, thermostat or remote control
to turn off the main burner.
2) Turn the main gas control clockwise to the
"OFF" position to turn off the pilot.
3) Turn off all electric power to appliance if
service is to be performed.
DO NOT BURN THE APPLIANCE
WITHOUT THE GLASS FRONT IN
PLACE.
During the first few fires, a white film
may develop on the glass front as part
of the curing process. The glass should
be cleaned or the film will bake on and
become very difficult to remove. Use a
non-abrasive cleaner and NEVER clean
the glass while it is hot.
Regency® E33S-1 Sunrise Gas Insert
27
OPERATION
Any alteration to the product that
causes sooting or carboning that
results in damage to the exterior
facia is not the responsibility of
the manufacturer.
OPERATING
INSTRUCTIONS
OPERATING INSTRUCTIONS
AUTOMATIC
CONVECTION
FAN OPERATION
COPY OF LIGHTING INSTRUCTION PLATE
The fan operates automatically. Turn the knob on
the side of the faceplate to adjust to the desired
speed. The fan will turn on as the insert comes
up to operating temperature. After the unit has
been turned off and the unit has been cooled
to below useful heat output range, the fan will
shut off automatically.
NORMAL OPERATING
SOUNDS OF
GAS APPLIANCES
OPERATION
It is possible that you will hear some sounds
from your gas appliance. This is perfectly normal
due to the fact that there are various gauges
and types of steel used within your appliance.
Listed below are some examples. All are normal
operating sounds and should not be considered
as defects in your appliance.
Blower:
FPI gas appliances use high tech blowers to
push heated air farther into the room. It is not
unusual for the fan to make a "whirring" sound
when ON. This sound will increase or decrease
in volume depending on the speed setting of
your fan speed control.
Burner Tray:
The burner tray is positioned directly under the
burner tube(s) and logs and is made of a different
gauge material from the rest of the firebox and
body. Therefore, the varying thicknesses of steel
will expand and contract at slightly different
rates which can cause "ticking" and "cracking"
sounds. You should also be aware that as there
are temperature changes within the unit. These
sounds will likely re-occur. Again, this is normal
for steel fireboxes.
OFF
Blower Thermodisc:
When thermally activated switch turns ON, it
will create a small "clicking" sound. This is the
contact switch closing.
Pilot Flame:
While the pilot flame is on it will make a slight
"whisper" sound.
Gas Control Valve:
As the gas control valve turns ON and OFF, a
dull clicking sound may be heard. This is normal
operation of a gas regulator or valve.
a
28
Unit Body and Firebox:
Different types and thicknesses of steel will
expand and contract at different rates resulting in
some "cracking" and "ticking" sounds which will
be heard throughout the cycling process.
Regency® E33S-1 Sunrise Gas Insert
MAINTENANCE
MAINTENANCE
INSTRUCTIONS
1) Always turn the gas valve to the off position
before cleaning. For relighting, refer to
lighting instructions. Keep the burner and
control compartment clean by brushing and
vacuuming at least once a year.
2) Clean (never when unit is hot) appliance,
door and louvers with a damp cloth. Never
use an abrasive cleaner. The optional
finishes on louvers and doors may be
scratched if abrasives are used to clean
them. The heater is finished in a heat
resistant paint and should only be refinished
with heat resistant paint (not with wall paint).
FPI uses StoveBrite Paint - Metallic Black
#6309.
3) Make a periodic check of the burner for
proper position and condition. Visually
check the flame of the burner periodically,
making sure the flames are steady: not
lifting or floating. If there is a problem, call
a qualified service person.
4) The appliance and venting system must be
inspected before use, and at least annually,
by a qualified field service person, to ensure
that the flow of combustion and ventilation
air is not obstructed.
During the annual service call, the burners
should be removed and cleaned from the
burner tray.
Never operate the appliance without the
glass properly secured in place or with
the door open.
7) Do not use this appliance if any part has been
under water. Immediately call a qualified
service technician to inspect the appliance
and to replace nay part of the control system
and any gas control which has been under
water.
8) Periodically check the pilot flames. Correct
flame pattern has three strong blue flames: 1
flowing around the thermopile and 1 around
the thermocouple, and 1 flowing across the
front of the burner.
Note: If you have an incorrect flame pattern,
contact your FPI dealer for further
instructions.
streaks, and in extreme cases, holes.
These components should be replaced
immediately.
2) Remove the Termination Cap, and shine a
flashlight down the Vent. Remove any bird
nests, or other foreign material.
3) Check for evidences of excessive
condensation, such as water droplets forming
in the inner liner, and subsequently dripping
out the joints. Continuous condensation can
cause corrosion of caps, pipe, and fittings.
It may be caused by having excessive
lateral runs, too many elbows, and exterior
portions of the system being exposed to cold
weather.
4) Inspect joints to verify that no pipe
sections or fittings have been disturbed,
and consequently loosened. Also check
mechanical supports such as Wall Straps,
or plumbers' tape for rigidity.
DOOR GLASS
If your glass requires cleaning, we recommend
using an approved glass cleaner available at
all authorized dealers. Do not use abrasive
materials. Do not clean the glass when hot.
Burner
Incorrect flame pattern will have small, probably
yellow flames, not coming into proper contact
with the rear of the burner or thermopile.
WARNING: CHILDREN AND
ADULTS SHOULD BE ALERTED
TO THE HAZARDS OF HIGH
SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD
BE CAREFULLY SUPERVISED
WHEN THEY ARE IN THE SAME
ROOM AS THE APPLIANCE.
In the event that you break your glass by
impact, purchase your replacement from an
authorized FPI dealer only, do not use substitute
materials. Follow our step-by-step instructions
for replacement. Warning: Wear gloves when
removing damaged or broken glass.
Caution: Do not operate appliance with glass
removed, cracked or broken. Replacement
of the glass should be done by a licensed
or qualified service person.
Glass Replacement
Remove the glass door (refer to the "Glass
Door" Installation section). Remove the 4
glass clips from each corner. Slide in the new
replacement glass. Push the 4 glass clips back
onto the frame.
Burner
CAUTION: ANY SAFETY SCREEN
OR GUARD REMOVED FOR
SERVICING AN APPLIANCE
MUST BE REPLACED PRIOR TO
OPERATING THE APPLIANCE.
CLOTHING OR OTHER
FLAMMABLE MATERIAL SHOULD
NOT BE PLACED ON OR NEAR
THE APPLIANCE.
Regency® E33S-1 Sunrise Gas Insert
Top View of pilot flame
GENERAL VENT
MAINTENANCE
Conduct an inspection of the venting system
semi-annually. Recommended areas to inspect
as follows:
1) Check the Venting System for corrosion in
areas that are exposed to the elements.
These will appear as rust spots or
29
MAINTENANCE
5) Keep the area near the appliance clear and
free from combustible materials, gasoline
and other flammable vapours and liquids.
6) Each time the appliance is lit, it may cause
condensation and fog the glass. This
condensation and fog is normal and will
disappear in a few minutes as the glass
heats up.
MAINTENANCE
VALVE TRAY REPLACEMENT
1) Turn the unit off and allow it to cool down to room temperature.
2) Disconnect the power source and turn off the gas supply to the
insert.
6) Remove the burner by undoing the 2 screws shown. Carefully lift the
burner up and out ensuring not to spill glass crystals.
7) Carefully set aside the burner and glass crystals.
3) Open the bottom louver.
4) Remove the door frame by lifting out from the bottom and lift up off
the glass door.
Door Frame
Glass Door
5) Remove the glass door.
MAINTENANCE
a) Remove the 2 screws shown below at the bottom of the glass
door.
b) Swing the door out 45o from the bottom and lift up and
out.
30
Burner
Regency® E33S-1 Sunrise Gas Insert
MAINTENANCE
8) Remove the base cover by lifting up from the back and maneover out.
Base Cover
10) Remove the valve tray by undoing the 17 screws.
11) Slighty lift out valve tray.
9) Disconnect the ON/OFF connector wires from the valve.
NOTE: For LP units disconnect the DC Sparker ignitor wire from the
valve.
MAINTENANCE
12) Disconnect the inlet gas line.
13) Replace valve and reverse steps.
ON/OFF Wires
Regency® E33S-1 Sunrise Gas Insert
31
MAINTENANCE
FAN REPLACEMENT
1) Turn the unit off and allow it to cool down to room temperature.
2) Disconnect the power source and turn off the gas supply to the
insert.
6) Remove the burner by undoing the 2 screws shown. Carefully lift the
burner up and out ensuring not to spill glass crystals.
7) Carefully set aside the burner and glass crystals.
3) Open the bottom louver.
4) Remove the door frame by lifting out from the bottom and lift up off
the glass door.
Door Frame
Glass Door
5) Remove the glass door.
a) Remove the 2 screws shown below at the bottom of the glass
door.
MAINTENANCE
b) Swing the door out 45o from the bottom and lift up and
out.
Burner
8) Remove the base cover by lifting up from the back and maneover out.
Base Cover
32
Regency® E33S-1 Sunrise Gas Insert
MAINTENANCE
9) Remove the fan access plate by undoing the 12 screws shown.
11) Remove the 2 screws that hold the fan in place and slide the fan
towards the front of the unit.
12) Unplug the 2 connector wires highlighted below.
10) Remove the 2 screws that hold the pilot assembly in place and lift
forward as shown below.
13) Lift up the left side of the fan and disconnect the ground wire shown.
MAINTENANCE
14) Remove the fan from the unit by carefully lifting up and ensure not to
damage the pilot assembly.
15) Replace fan and reverse steps.
Regency® E33S-1 Sunrise Gas Insert
33
PARTS LIST
MAIN ASSEMBLY
Part #
Description
1) 340-038
2) 340-103
Fan Access Plate
Gasket - Fan Access Plate
3) 320-517/P
910-331/P
5) 910-750
910-752
*
*
Fan Assembly 120 V
Fan Motor 120 V
Power Cord
Wire Harness (Faceplate)
Wire Fan to Power Cord
Wire Valve to Spill Switch
7) 910-142
8) *
9) 320-070
13) *
17) *
18) *
19) *
Fan Auto On/Off Thermodisc
Thermodisc Bracket
Fan Switch Cover
Baffle Plate
Wire Holder Clip
Strain Relief
Grommet for Power Cord
48) 340-523
49) 340-099
*
*
Flue Adaptor Assembly
Thermal Insulation
Insulation Hold Down Bracket
Louver Hold Down - Top
940-342/P
936-155
13
49
48
19
18
17
9
Replacement Glass c/w Gasket
Glass gasket sold per ft.
52) 340-104
Gasket - Valve Tray
341-574S/P
341-576S/P
56) 910-190
57) 910-478
59) *
Valve Assembly - NG
Valve Assembly - LP
Piezo Ignitor and Nut
Valve - S.I.T. - Natural Gas / Propane
Valve Tray
66) 910-038
910-039
67) 904-430
904-163
936-170
Pilot Assy-3 Flame-S.I.T.-NG
Pilot Assy - 3 Flame - S.I.T. - LP
Orifice #42 - NG
Orifice #54 - LP
Orifice Gasket
79) 341-525
82) *
Burner Assy - NG/LP
Base Cover
918-747
7
8
5
1
2
3
66
59
Manual
52
* Not available as a replacement part.
79
67
A
IR
IN
TP TH
82
TP
TH
A
E
O
PI
PARTS LIST
LOT
54
55
34
57
56
Regency® E33S-1 Sunrise Gas Insert
PARTS LIST
ACCESSORIES
Part #
Description
341-914
Contemporary Faceplate & Door Frame
90) *
91) *
92) *
93) *
Complete Faceplate
Door Frame
Bottom Louver
Hinges
910-246
910-330
904-569
100) 341-907
341-908
Burner ON/OFF Switch
Fan Speed Control 120V
Fan Speed Control Knob
Stainless Steel Reflective Panels
Black Enamel Reflective Panels
* Not available as a replacement part.
90
91
92
93
100
PARTS LIST
Regency® E33S-1 Sunrise Gas Insert
35
PARTS LIST
LOW PROFILE FACEPLATE
Part #
1)
2)
3)
4)
5)
*
*
*
*
*
Description
Backplate Assembly
Bottom Louver
Right mounting bracket
Left mounting bracket
Front Frame
5
4
1
2
3
36
Regency® E33S-1 Sunrise Gas Insert
NOTES
Regency® E33S-1 Sunrise Gas Insert
37
NOTES
38
Regency® E33S-1 Sunrise Gas Insert
WARRANTY
Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit
thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a
Excalibur Product. This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime
Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for five (5) years and parts only thereafter from date of purchase.
External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date
of purchase and parts only thereafter.
Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating
and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks,
ie. finger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components,
and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and
continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.
Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.
Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any
item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided
that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of
installation. Reported damage after this time will be subject to rejection.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated
for manufacturer defect.
The authorized selling dealer is responsible for all in-field service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from
unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the field which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name,
purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured.
ie. as products evolve, field modifications or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence
or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical
systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty
on this product.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
* Subsidy according to job scale as predetermined by FPI.
Regency® E33S-1 Sunrise Gas Insert
39
FPI fireplaces are designed with reliability and simplicity
in mind. In addition, our internal Quality Assurance Team
carefully inspects each unit thoroughly before it leaves
our door.
FPI Fireplace Products International Ltd. is pleased to extend
this Limited Lifetime Warranty to the original purchaser of
a FPI Product.
See the inside back cover for details.
Register your Regency® online at
http://www.regency-fire.com
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________
___________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: __________________________________________________________
Regency and Sunrise are trademarks of FPI Fireplace Products International Ltd.
© Copyright 2010, FPI Fireplace Products International Ltd. All rights reserved.
40
Printed in Canada
Regency® E33S-1 Sunrise Gas Insert
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