Centro | Barbecue 2000 Safe use, care and assembly manua | Troubleshooting guide | Centro Barbecue 2000 Safe use, care and assembly manua Troubleshooting guide

Stainless 2000 Barbecue
S A F E U S E , C A R E A N D A S S E M B LY M A N U A L
FOR YOUR SAFETY
If You Smell Gas
1. Immediately turn off the flow of gas to the unit.
2. Extinguish any open flame.
3. Open the lid of the unit.
4. If the odour does not stop quickly, immediately call
your gas supplier or Fire Department for assistance.
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable
vapours and liquids in the vicinity of this or
other appliance.
2. An LP Gas cylinder not connected for use shall not
be stored in the vicinity of this or other appliance.
WARNING
Failure to follow all of the Manufacturer’s instructions
could result in hazardous fires, explosions, property
3 YEAR LIMITED WARRANTY
damage, or serious personal injury or even death.
8 5 - 1 2 6 8 - 6 ( P R O PA N E )
8 5 - 1 2 7 3 - 2 ( N AT U R A L G A S )
WARNING
Follow all leak check procedures carefully prior to
operation of barbecue, even if barbecue was stored
assembled. Do not try to light this barbecue without
reading the Lighting Instructions section of this manual.
Read and save this manual for future reference.
If pre-assembled, leave this manual with
unit for consumer’s future reference.
For product inquiries, parts, and warranty
and troubleshooting support, please call
1-877-707-5463
THIS BARBECUE IS FOR
O U T D O O R U S E O N LY
TA B L E O F C O N T E N T S
WARRANTY
Warranty . . . . . . . . . . . . . . . . . ii
3 Year Limited Warranty
Installation . . . . . . . . . . . . . . . 1
Additional Warnings . . . . . . . . 1
L.P. Gas Cylinder, . . . . . . . . . . . 1
Transportation and
Storage of Cylinder,
Filling the Cylinder
Hose and Regulator . . . . . . . . . 3
Leak Testing, . . . . . . . . . . . . . . 3
Prior to Using the Grill
Lighting the Grill . . . . . . . . . . . 5
Tips on Using . . . . . . . . . . . . . 7
Your Barbecue
This Centro Barbecue carries a three year limited warranty against defects in manufacturing workmanship. This Limited Warranty is nontransferable and becomes
void if used for commercial or rental purposes. This warranty applies only when
grill is used in Canada. The bill of sale or a copy will be required together with the
serial number and model number when making any warranty claims from Trileaf
Distribution. Trileaf Distribution reserves the right to have its representatives
inspect any product or part prior to honouring any warranty claim. Trileaf
Distribution shall not be liable for any transportation, labour, delivery or shipping
and handling charges. This warranty is for replacement of defective parts only.
The Manufacturer will not be responsible for incidental or consequential damages
or any labor cost. Inability to provide proof of purchase, or if warranty coverage
has expired, any request for parts will be subject to parts, shipping and handling
fees. This limited warranty does not cover damage due to chipping and scratching of porcelain or painted surfaces including Cooking grates, nor does it cover
corrosion or discolouration due to misuse, lack of maintenance, grease fires, hostile environments, accidents, alterations, abuse or neglect, improper installation
Cleaning and Maintenance, . . . 8
and failure to read and/or abide by any product warnings. This limited warranty
Storage
does not cover any damage sustained during removal or storage of this BBQ. Part
Troubleshooting Guide . . . . . . 9
failure due to lack of cleaning and maintenance, or use of improper cleaning
products such as Oven Cleaner, will not be covered under this manufacturers war-
Parts List and . . . . . . . . . . . . . 10
ranty. This limited warranty does not cover any scratches or dents, corrosion or
Parts Diagram (Propane)
discolouring caused by heat, abrasive or chemical cleaners. Parts installed from
Parts List and . . . . . . . . . . . . . 12
other manufactures will nullify this warranty.
Parts Diagram (Natural Gas)
3 Year Limited Warranty
Assembly Instructions . . . . . . 14
The following functional parts are included under this warranty: Burners, manifold assembly and carryover assembly.
Information on Natural Gas . . 19
1 Year Limited Warranty
For one year from the date of original retail purchase Trileaf Distributions will
replace any grill part that fails or is found to be defective to the degree of nonperformance under normal household use, during the limited warranty period.
Trileaf Distributions Ltd. is not responsible for any grill damage sustained during
moving, storage, assembling or cleaning. Unless otherwise noted, as in above limitations, all components are covered for a period of one year.
IMPORTANT: Should you have difficulty operating this product, or have a
part that has become defective within the stated warranty period, DO
NOT RETURN TO STORE. STORES DO NOT STOCK REPLACMENT PARTS AND
ARE UNABLE TO HELP WITH TROUBLESHOOTING ADVICE. PLEASE CALL
1-877-707-5463. Have your Proof of purchase, serial number and model
number available so that the customer support agent can be of assistance.
Purchaser: By accepting delivery of this Barbecue the purchaser, hereby accepts
the foregoing and expressly waives any other remedy and damages, direct, indirect, and consequential.
ii
I N S TA L L AT I O N
The installation of this appliance must be in accordance with all local codes, or in the
absence of local codes:
•
Canadian installation must conform to the current national standards, which at this time
are CAN / CGA-B149.1/2-Natural Gas / Propane installation code.
•
For natural gas barbecues, contact a certified gas-technician to install your unit.
ADDITIONAL
Minimum clearance to adjacent combustible materials:
WARNINGS
•
76 cm (30˝ ) from furthest protruding edge on side of barbecue.
•
76 cm (30˝ ) from furthest protruding edge on back of barbecue.
See Drawing A
•
Always keep the area around this barbecue clean and clear of any and all combustible
materials such as gasoline or other inflammable liquids, paper or oily rags.
•
Do not operate this barbecue under any overhanging or unprotected construction.
•
Remember this barbecue is for outdoor use only and is not for use on any boat or
recreational vehicle.
•
Use this barbecue outdoors in a well-ventilated area and at least
3m (10’) from any dwelling or other building.
Minimum clearance of 76 cm (30”)
on both sides and back of the barbeque.
•
Do not use in garages, or any other enclosed area.
•
Do not leave your barbecue unattended while in operation.
•
Do not obstruct the flow of combustion and ventilation air to the barbecue.
•
Do not use while under the influence of drugs or alcohol.
•
Do not store any spare L.P. (propane) cylinders, full or empty,
under or near your barbecue.
Do not allow children or pets to play anywhere near the barbecue.
Drawing A
•
L . P. G A S C Y L I N D E R
The self-contained (propane) gas system barbecue is designed to be used with only a 9.1 kg
Self-contained
Propane Gas System
(20 lb) propane cylinder equipped with a type-1 cylinder valve. This barbecue cannot be
connected to an existing #510 P.O.L. type valve cylinder (which has left-handed threads).
Do not connect to a propane gas cylinder exceeding 9.1 kg capacity or use a cylinder
with any other type of cylinder valve connection device.
The Type-1 valve can easily be recognized by the large external thread on the outside of the
valve. Older existing valves do not have this outer external thread. Any attempt to connect
a regulator to any connector other than the mating Type-1 connector (which comes with a
large, black coupling nut such as the #510 P.O.L.) could result in fires, injuries or property
damage, and could reduce the effectiveness of the important safety features built into the
Type-1 system. Also connecting the #510 P.O.L. fitting to the cylinder will negate the flow
control and the temperature shut-off features built into the new Type-1 connection system.
•
The cylinder should not exceed 472 mm (18 1/2˝ ) in height and
317 mm (12 1/2˝ ) in diameter.
When purchasing a cylinder for your barbecue, it must be constructed and marked as
meeting the specifications of:
•
Canada: Transport Canada.
1
The Cylinder must also be equipped with:
•
A shut-off valve with a correct cylinder valve outlet as specified in current standards.
•
Canada: CAN / CGA 1.6g-M97 Outdoor Gas Grilles.
a) A safety relief valve with direct connection to the vapour space of the cylinder.
b) A collar to protect the tank shut-off valve.
c) A device for vapour withdrawal.
d) A ring on the bottom to secure the tank to its support assembly.
•
Always turn off the cylinder valve completely when the barbecue is not in use.
•
Always handle the tank valve with utmost care.
•
Never connect an unregulated L.P. gas cylinder to the barbecue.
•
Always keep the cylinder, in use, securely fastened in an upright position.
•
Never store a spare cylinder, empty or full,
near or under the barbecue when in operation.
•
Never expose the cylinders to direct sunlight or excessive heat.
•
Never insert any kind of object into the valve outlet as this may damage the backcheck;
a backcheck that is damaged can leak, and a leaking propane cylinder can result in fires
or explosions, property damage, severe injuries or death.
T R A N S P O R TAT I O N
The propane cylinder is totally safe when handled properly, but if misused, the result could
AND STORAGE
be an explosion or fire resulting in serious personal injury and / or property damage.
OF CYLINDER
To Avoid Unnecessary Risks
•
Always recap the cylinder with cap provided when not connected to the barbecue.
•
Do not store the cylinder in any enclosed area such as a garage, and make sure the
storage area has lots of ventilation.
•
Do not store the cylinder near any appliances, or in any areas that may become hot,
such as the trunk of a vehicle.
•
Make sure the cylinder is out of reach of children.
•
When transporting or storing the cylinder, make sure it is in an upright position and
not on its side.
•
FILLING
THE CYLINDER
Do not smoke around the cylinder, especially when transporting it in a vehicle.
The cylinder must be filled prior to use and must have the air purged. For safety, follow
these instructions when having your cylinder filled:
•
Have only your local qualified LP gas dealer fill or repair a cylinder.
•
Do not overfill the cylinder beyond the safe 80% fill level.
•
Make sure the dealer tests and checks the cylinder for leaks after filling.
WARNING
If the above instructions are not completely adhered to,
it could cause a fire / explosion, resulting in death or serious Injury,
or property damage.
2
HOSE AND
Propane Gas Models: Your barbecue is designed to operate on L.P. (Propane) gas at a
R E G U L AT O R
pressure of 2.74 Kpa (11˝ water column). A regulator preset to this pressure is supplied
with the barbecue and must be used.
This regulator is equipped with the Type-1 quick-closing connecting system, which incorporates these safety features:
•
Will not allow gas to flow until a positive seal has been made.
•
Has a thermal component that will automatically shut off
the flow of gas between 115 – 150ºC (240 – 300ºF).
•
Has a flow limiting feature, which will restrict the flow of gas
to 10 cubic feet / hour.
Should the large, black thermal-sensitive coupling nut be exposed to any extreme temperatures above 115ºC it will soften and allow the regulator probe to disengage from the
valve, and will shut off the gas. Should this occur, do not try to reconnect the nut; instead
replace the whole regulator assembly with a new one (see the attached parts listing for
details). The regulator probe also contains a flow-sensitive feature, which limits the flow of
gas to 10 cubic feet / hour, in the event of a regulator malfunction or hose leak. If the flow
control feature is activated, the cause of this excessive gas flow should be investigated and
corrected before using the barbecue again.
Note: Improperly lighting the barbecue can activate the flow control feature,
resulting in lower heat output. If this occurs, the re-flow feature must be reset by
turning all the burner controls and the cylinder valve off. Wait at least 30 seconds
before slowly turning on the cylinder valve, and then after another 5 seconds turn
the burner valve on and light the barbecue.
•
Never connect this barbecue to an unregulated propane gas supply, or to another kind
of gas. Do not alter or change the hose or regulator in any way.
•
Visually inspect the whole hose assembly before each use for evidence of wear or
damage such as cracks, burns, or cuts. If any damage is found, replace the
assembly before using the barbecue. Use only the recommended replacement hose.
•
To avoid possible damage to the hose, do not allow any grease or other hot materials
to fall on the hose, and make sure the hose does not contact any hot surfaces of
the barbecue.
•
The connection fitting must be protected when it’s disconnected from the cylinder.
Do not allow the fitting to bump or drag on the ground as nicks and scratches could
help create a leak when connecting back to the cylinder.
•
It is important to do the “Leak Test” procedure every time a cylinder is refilled,
or any of the components are changed, and especially at the beginning of a
new season.
•
LEAK TESTING
Information on connecting Natural Gas Models is located at the end of the manual.
Perform a “Leak Test”
•
Before lighting your barbecue for the first time.
•
Every time the cylinder is refilled, or any component is replaced.
•
At least once every year, preferably at the start of the season.
The “Leak Test” must be done outdoors, away from heat, open flames and flammable liquids.
Do not smoke while performing the test. Use only a mixture of 50 / 50 liquid soap and water
for leak testing. Never use a match or open flame.
3
The Following Must be Checked
•
The tank valve including the threads into the tank (drawing C).
•
All tank welds (drawing B).
•
Regulator fittings and tank connections (drawing C).
•
All hose connections (drawing D).
•
With a newly filled and tested propane tank attached to the
barbecue and all the barbecue controls turned “OFF”, slowly open
Drawing B
the cylinder valve one full turn.
Drawing C
•
Using a brush and soap, soak all the connections and components
listed above and shown in drawings B, C, D.
•
Look carefully for bubbles forming, which is an indication of leaking gas.
•
Tighten the connections at the bubbled areas until re-testing shows no
indication of any leaks (shut off cylinder while correcting any leaks).
•
Shut off the cylinder valve and ensure all control valves are off.
•
Do not use the barbecue if any leaks cannot be stopped. Turn off the
gas cylinder valve, remove the gas cylinder and seek assistance from
a qualified gas appliance service mechanic or gas dealer.
Drawing D
PRIOR TO USING
Do not use your barbecue until you have carefully read and fully understand all the information
in this manual. Please ensure the following:
•
Your barbecue is properly assembled.
•
There are no leaks in the system (see “Leak Test”).
•
The burner is properly assembled, with the Venturi tubes seated over the
valve outlets (drawing E) and that there is nothing blocking the Venturi
tubes (drawing F).
•
Ensure that all power cords and / or gas supply hoses will not touch or be
near the surfaces that will get hot.
•
Insert valve outlets into Venturi tubes
approximately 6 mm (1/4”)
The barbecue is in a safe location (see installation).
Ensure that the valve outlets (orifices) are assembled into the Venturi tubes approximately
6 mm (1/4˝ ) and that the valve outlets and Venturi tubes are approximately parallel to the
Drawing E
WARNING
Natural Hazards
Insects and Spiders
bottom of the lower body.
During shipment or storage, it’s possible that small insects like spiders could
find their way into the Venturi tubes and nest or make webs. This could block
the flow of gas through the Venturi tube causing a smoky yellowish flame, or
prevent a burner from lighting. It could even cause the gas to burn outside the
Venturi tube, which could seriously damage your barbecue. If these occur, turn
off the gas flow and wait for the barbecue to cool down. When the barbecue
has cooled, remove the burner and clean out the Venturi tubes with a brush or
pipe cleaner. Replace the burner and ensure that the Venturi tubes are seated
over the orifice located on the gas valves. Cleaning the Venturi tubes should be
conducted periodically, especially at the start of the season.
Note: Damage resulting from blocked Venturi tubes is not covered under
Drawing F
4
the warranty.
LIGHTING
•
Make sure you have followed all the checks, procedures and instructions
indicated in the prior sections before attempting to light the grill.
THE GRILL
•
Always raise the barbecue lid before lighting the burner.
•
Do not bend directly over the barbecue while lighting in case of back flash.
•
Making sure all the control knobs are off, slowly and carefully open the propane gas
cylinder valve. Wait about five seconds before opening the burner valve and lighting
the barbecue. This procedure allows the pressure to stabilize, and prevents the
flow control feature from activating. Note: If the flow control feature does activate,
turn off the burner control valve and the cylinder valve, wait about 30 seconds then
turn on the cylinder valve slowly. Wait 5 seconds and turn on the burner valve and
light the barbecue.
Lighting the Main Burner
•
Important: Light centre burner / burners first!
•
Once burner is lit the burner next to it will light by turning the control knob to “HIGH”.
•
Never light the outside burners unless the centre burner / burners are lit.
Using the Igniter to Light the Burner
•
Raise the lid of the barbecue.
•
Turn on tank.
•
Push in and turn the control knob to “HIGH” position.
•
Push the igniter button until a clicking noise is heard (a spark is being applied).
•
If the burner does not light after three attempts, turn the control knob
to the “OFF” position and wait for the gas to clear (about 5 minutes).
Repeat the previous lighting procedure.
•
If the burner still does not light, refer to the troubleshooting guide for help,
or light with a long match.
Manual Lighting Procedure
The barbecue has a small hole on the lower left side of the housing. This hole is towards
the front of the barbecue and is used to manually light the barbecue.
•
Raise the lid of the barbecue.
•
Place a lighted match through the hole to within 16 cm (1/2˝ ) of the burner.
•
Turn on tank.
•
Push in and turn the burner knob to the “HIGH” position. At this point,
the burner should light, if it doesn’t after 5 seconds, turn the control knob
back to the “OFF” position and wait for the gas to clear.
•
Wait 5 minutes, and then repeat the manual light procedure. If after three tries the
burner still does not light, review the troubleshooting guide for help.
To Reset the Gas Regulator Safety Device
•
Close the LP (propane) tank valve.
•
Turn all burner control knobs to the “OFF” position.
•
Disconnect the regulator from the LP tank.
•
Open grill lid. Wait five minutes for gas to clear.
•
Re-connect the regulator to the LP tank. Test for leaks.
•
With lid open, turn the centre burner control knob to the “HIGH”
position and then ignite the grill by pushing the igniter button.
•
Close the grill lid.
•
Wait for 10 to 15 minutes. The barbecue should become hot.
5
WARNING
If the heat output is too low, the flow control feature may have
been activated by a gas leak. If so, turn off the burner valve
and cylinder valve, and perform the “Leak Test”. If there aren’t
any leaks, re-light the burner.
Lighting the Second Burner
•
Turn the second control knob on the main control panel to the
“HIGH” position. The unlit burner will automatically ignite.
Lighting the Side Burner
Use the push-button igniter on the main control panel and the right control knob on the
side burner panel.
•
Push in and turn the right control knob to the “HIGH” position.
•
Push the igniter button until a loud click is heard, which is the
spark being formed. Repeat several times if the burner does not light.
•
If the burner does not light after several tries, turn the right
control knob off and wait 5 minutes for the gas to clear.
•
Repeat the above instructions. If the side burner still does not light,
refer to the troubleshooting section for help or light the burner manually.
Note: The side burner is designed to accept a maximum weight of 20 lb. Do not overload
the side burner.
Lighting the Side Burner with a Match
•
Place match in front ring of provided match holder.
•
Place a lighted match through the hole to within 16 cm (1/2˝ ) of the side burner.
•
Push in and turn the burner knob to the “HIGH” position. At this point,
the burner should light, if it doesn’t after 5 seconds, turn the control knob
back to the “OFF” position and wait for the gas to clear.
•
Wait 5 minutes, and then repeat the manual lighting procedure. If after three
tries the burner still does not light, review the troubleshooting guide for help.
Shutting Down the Barbecue After Use
•
Turn off the gas cylinder valve.
•
Turn the burner control valve to the “OFF” position.
This sequence is important as it prevents residual gas from being left in the system under
pressure and will make the next use easier.
Visually Check Burner Flame
HI
Take off the grates and heat shield. Light burners. Adjust the flame by turning the knobs from
LOW
“HIGH” to “LOW”. The flames will be smaller when the knobs are in the “LOW” position.
Always check flame prior to each use. Perform flame check for side burner.
6
TIPS ON USING
Using for the First Time: Before cooking, turn on the grill and operate on “HIGH” for
YOUR BARBECUE
about 10 – 15 minutes with the lid open. Close the lid and continue to run the grill on
“HIGH” for another few minutes. After this, your grill should be burned in and ready to use.
Preparation: The barbecue should be preheated before adding any food. This is done by
lighting the grill and running at “HIGH” for up to ten minutes with the lid down. If the food
you are cooking needs a lower temperature, turn the control knob to the required setting
before adding food.
Cooking Time: This is affected by many things and experience in grilling will help you. The
kind of food, the thickness of the food, and even the weather can have an effect on cooking
time. You will learn that on a hot day, a lower setting will work better and on a cold day a
higher setting may work better.
Flare-ups: Flare-ups can increase the temperature in the grill and add to the buildup of
grease, increasing the risk of a grease fire. Some flare-ups are normal to create smoke,
which helps add to the flavour of your food. To keep these flare-ups to the desire level, do
the following:
•
Always trim fat from steaks / red meats before grilling.
•
Cook chicken and pork on a lower setting.
•
Make sure the grease drain hole is clear and that the grease catcher is not filled.
•
Always cook with the lid down, and cook at the lowest efficient heat setting.
Note: With the lid down, you will keep a more consistent temperature inside the cooking
area and use less energy / gas.
How to Prevent Food From Sticking on the Cooking Grates
•
Marinating, or lightly oiling the food before placing it on the cooking grates,
will help prevent food from sticking onto the grate.
•
Food may stick if turned too soon after putting it on the cooking grates. Let food cook
for a few minutes before turning it, so that it will have time to properly sear.
WARNING
Do not leave your barbecue unattended, and watch out for children
around the barbecue. Make sure the barbecue is functioning safely
at all times. Do not move the barbecue while cooking. Make sure the
lava rocks are dry, because when wet they may breakup
due to the steam they generate.
7
CLEANING
To get many years of service out of your barbecue, perform the following procedures at
AND MAINTENANCE
least once a year, especially at the start of a new season.
Grill: Apply a light coating of cooking oil to the grating to prevent food from sticking. After
each use, and after the barbecue has cooled down, scrub the grating with a non-abrasive
brush. Alternatively, you can wash the grating with a mild detergent or baking soda, but
do not use a commercial oven cleaner.
Burner and Venturi Tube: At a minimum of twice a year, it is important to remove the
burner and Venturi tube and clean them, making sure that all dirt and rust is removed. Use
a wire to clean out the hole in the Venturi tube. Make sure the bottom housing is clean and
all holes are clear. If the burner has been damaged or has rusted, replace it as soon as possible. If the burner is in good shape, reinstall it in the correct position. Also ensure that the
Venturi tube is centred over the valve outlet.
•
Purchase a barbecue cover to protect your investment.
•
Stainless steel surfaces should be cleaned with stainless steel appliance
spray cleaner, or a non-chlorine based cleaner (e.g. flat-top stove cleaner).
Do not use an abrasive sponge/brush on stainless steel, as it may scratch it.
•
STORAGE
Do not use oven cleaner anywhere on your barbecue.
When the outdoor cooking season is over and you’re going to store the unit for the winter,
please do the following:
•
After removing and cleaning the burner and grill (lightly oil
the grill after cleaning) wrap them in paper and store indoors.
•
The barbecue, after being covered, can be stored outdoors.
•
Do not store the L.P. cylinder in an enclosed area.
•
Remove igniter battery to avoid corrosion, if storing unit away
in the winter, or a prolonged period.
When the barbecue is not in use, the gas must be turned off at the cylinder valve. The barbecue and cylinder need to be stored outdoors, in well-ventilated area. Do not store the
barbecue in a garage or near heat. If there is a need for the barbecue to be stored indoors,
remove the cylinder. Continue to store the cylinder outside in the well-ventilated area and
make sure the cylinder’s safety cap is firmly threaded on the valve.
8
TROUBLESHOOTING GUIDE
Problem
Burner will not light
(match or igniter)
Possible Causes
Corrective Action
•
Blocked Venturi tubes
•
Clean out blockage
•
Cylinder or gas supply valve turned off
•
Open cylinder or gas supply valve
•
Venturi tubes not properly sealed over orifices
•
Ensure proper Venturi assembly
•
Burner ports blocked
•
Clean / replace burner
•
Low or out of propane
•
Refill cylinder
•
Regulator safety devise must be re-set
•
Follow How to Reset the Gas
Regulator Safety Device (page 5)
•
Regulator not fully tightened into cylinder
•
•
Tighten regulator fully (hand tighten) onto cylinder
Straighten fuel hose
Burners not hot enough
Flames smoky yellow
•
Partially blocked Venturi tubes
•
Clean out blockage
•
Excess cooking salts on burner
•
Clean burner
•
Loose wire connection
•
Check all connections are tight
•
Broken electrode
Poor ground
•
•
Ensure collector box, burner and
igniter are assembled properly
•
Faulty igniter
•
Replace igniter
•
High wind conditions
•
Relocate barbecue back towards wind
•
Propane low
•
Refill cylinder
•
Excessive fat in meat
•
Trim meat, turn down burner controls
and / or fuel supply
•
Grease drain plugged
•
Clean casting base and burner
•
Cooking system not positioned correctly
•
Position cooking system correctly
Flames under heat
control console
•
Blocked Venturi tubes
•
Immediately shut off gas at source,
allow grill to cool and clean out Venturi tubes
Regulator humming
•
This is not a defect or a hazard
•
Temporary condition caused by high outside
temperatures and a full propane cylinder
Incomplete flame
•
Plugged, rusted or leaking burner
•
Clean / replace burner
Warming rack
will not fit
•
Legs are angled too narrowly, or widely
•
The warming rack legs are adjustable.
Please bend to fit into the warming rack holes
Burner lights with match
but not with igniter
Flame blows out / down
through base
Too much heat / excessive
flare-up
For more troubleshooting support or parts ordering, please call toll free
1-877-707-5463.
9
PA RT S L I S T I N G F O R
8 5 - 1 2 6 8 - 6 ( P R O PA N E )
Item No.
Quantity
Description
Part No. / Spec.
Item No.
Quantity
Description
Part No. / Spec.
1
1
Top insert
G403-0021-0000
30
1
Sideburner
G403-4000-0000
2
1
Top end, left
G402-0019-9031
31
1
Valve, sideburner
G402-0018-9000
3
1
Top end, right
G402-0020-9031
32
1
Electrode set, sideburner
G403-0020-9000
4
1
Handle grip
G402-0002-9000
33
1
Air shutter, sideburner
G403-0505-9082
5
1
Handle
G402-0028-0000
34
1
Control panel, sideburner
G403-0801-0000
6
1
Handle plate, left
G402-0003-0031
35
1
Grate, sideburner
G403-0011-9001
7
1
Handle plate, right
G402-0006-0031
36
1
Side shelf
G401-0400-0031
8
1
Thermometer
G401-0005-9000
37
1
Shelf panel
G401-0064-0031
9
1
Bezel, thermometer
G401-0006-0081
38
1
Cart side assembly (L)
G403-0600-0031
10
2
Screw for hood
G401-0007-9086
39
1
Cart side assembly (R)
G401-0700-0031
11
2
Washer
G401-0008-9086
40
1
Bottom shelf
G403-0013-0031
12
1
Warming rack
G402-0024-9081
41
1
Front shelf
G403-0014-0031
13
1
Grill body (R)
G403-0100-0001
42
2
Wheels
G401-0058-9031
14
1
H-type main burner
G403-3000-0000
43
2
Wheel cap
G401-0060-9031
15
2
Venturi tube
G403-0300-0082
44
1
Wheel axle
G401-0059-9082
16
2
Lock nut
1/4”-20UNC Nut
45
1
Castor assembly w /lock
G401-0061-9000
17
2
Gas valve, main burner
G403-0002-9000
46
1
Castor assembly
G401-0062-9000
18
1
Igniter module
G206-0014-9000
47
1
Tank (up) support
G403-0015-0031
19
1
Electrode set
G403-0004-9000
48
1
Tank (down) support
G403-0016-0031
20
1
Electric pulse igniter
G402-0014-9000
49
1
Grease tray
G402-0065-0031
21
1
Grill body (L)
22
1
Control panel
50
1
Grease cup
G401-0066-0000
G403-0005-0031
51
1
Hook, grease tray
G401-0067-9082
23
3
24
2
Knob
G401-0023-9031
52
1
Regulator
G402-0069-9000
Joint nut, valve
G401-0024-9000
53
1
Metal hose
G401-0068-9000
25
1
Adaptor
G401-0025-9000
54
2
Nut, axle
1/4”-20UNC Nut
26
1
Manifold
G403-0006-0082
55
2
Washer, axle
G401-0008-9086
27
2
Cooking grate
G403-0007-9001
56
4
Screw, tank support
1/4”-20UNCx13
28
1
Heat plate
G403-0080-0000
57
4
Screw, front shelf
1/4”-20UNCx13
29
1
Sideburner frame
G401-0201-0000
10
8 5 - 1 2 6 8 - 6 ( P R O PA N E )
1
8 9
2
3
6
12
7
27
4 5
28
49
14
35
51
15
19
18
29
50
16
21
11
30
10
33
31
13
32
36
34
24 25
53
52
20
17
22
26
37
56
38
47
23
41
39
48
56
42
57
54
44
43
55
54
40
46
45
11
PA RT S L I S T I N G F O R
8 5 - 1 2 7 3 - 2 ( N AT U R A L G A S )
Item No.
Quantity
Description
Part No. / Spec.
Item No.
Quantity
Description
Part No. / Spec.
1
1
Top insert
G403-0021-0000
30
1
Sideburner
G403-4000-0000
2
1
Top end, left
G402-0019-9031
31
1
Valve, sideburner
G402-0026-9000
3
1
Top end, right
G402-0020-9031
32
1
Electrode set, sideburner
G403-0020-9000
4
1
Handle grip
G402-0002-9000
33
1
Air shutter, sideburner
G403-0505-9082
5
1
Handle
G402-0028-0000
34
1
Control panel, sideburner
G403-0800-0032
6
1
Handle plate, left
G402-0003-0031
35
1
Grate, sideburner
G403-0011-9001
7
1
Handle plate, right
G402-0006-0031
36
1
Side shelf
G401-0400-0031
8
1
Thermometer
G401-0005-9000
37
1
Shelf panel
G401-0064-0031
9
1
Bezel, thermometer
G401-0006-0081
38
1
Cart side assembly (L)
G403-0600-0031
10
2
Screw for hood
G401-0007-9086
39
1
Cart side assembly (R)
G401-0700-0031
11
2
Washer
G401-0008-9086
40
1
Bottom shelf
G403-0013-0031
12
1
Warming rack
G402-0024-9081
41
1
Front shelf
G403-0014-0031
13
1
Grill body (R)
G403-0100-0001
42
2
Wheels
G401-0058-9031
14
1
H-type main burner
G403-3000-0000
43
2
Wheel cap
G401-0060-9031
15
2
Venturi tube
G403-0300-0082
44
1
Wheel axle
G401-0059-9082
16
2
Lock nut
1/4”-20UNC Nut
45
1
Castor assembly w /lock
G401-0061-9000
17
2
Gas valve, main burner
G403-0023-9000
46
1
Castor assembly
G401-0062-9000
18
1
Igniter module
G206-0014-9000
47
1
Tank (up) support
G403-0015-0031
19
1
Electrode set
G403-0004-9000
48
1
Tank (down) support
G403-0016-0031
20
1
Electric pulse igniter
G402-0014-9000
49
1
Grease tray
G402-0065-0031
21
1
Grill body (L)
G403-0100-0001
50
1
Grease cup
G401-0066-0000
22
1
Control panel
G403-0005-0032
51
1
Hook, grease tray
G401-0067-9082
23
3
Knob
G401-0023-9031
52
1
Natural gas hose kit
G601-0038-9000
24
2
Joint nut, valve
G401-0024-9000
53
1
Metal hose
G401-0068-9000
25
1
Adaptor
G401-0025-9000
54
2
Nut, axle
1/4”-20UNC Nut
26
1
Manifold
G403-0006-0082
55
2
Washer, axle
G401-0008-9086
27
2
Cooking grate
G403-0007-9001
56
4
Screw, tank support
1/4”-20UNCx13
28
1
Heat plate
G403-0080-0000
57
4
Screw, front shelf
1/4”-20UNCx13
29
1
Sideburner frame
G401-0201-0000
12
8 5 - 1 2 7 3 - 2 ( N AT U R A L G A S )
1
8 9
2
3
6
12
7
27
4 5
28
49
14
35
51
15
19
18
29
50
16
21
11
30
10
33
31
13
32
36
34
24 25
52
53
20
17
22
26
37
56
38
47
23
41
39
48
56
42
57
54
44
43
55
54
40
46
45
13
A S S E M B LY I N S T R U C T I O N S
Tools Needed for Assembly
•
#2 Phillips® screwdriver
•
1/4˝ slotted screwdriver
•
Adjustable wrench
•
Pliers
•
Rubber mallet
Before assembling the barbecue, read these
instructions carefully. Assemble the barbecue
on a flat, clean surface.
Notes: Do not fully tighten all
the nuts during this initial stage.
Caution: Sheet metal can cause injury. Wear gloves when
installing the grill. Use care when assembling.
Key A: 10”-24UNC Nut – 2 Pcs.
Key B: 19 mm Washer – 2 Pcs.
Key C: 1/4”-20UNC Nut – 6 Pcs.
Key D: 7 mm Flat Washer – 12 Pcs.
Key E: 1/4” x 18 Screw – 8 Pcs.
Key F: 7 mm Lock Washer – 8 Pcs.
Key G: 1/4” x 38 Screw – 4 Pcs.
Key H: 5 mm Lock Washer – 2 Pcs.
Key I: 5 mm Flat Washer – 2 Pcs.
14
After removing the unit from carton please make sure that all hardware is present.
Before starting to assemble the unit, read these instructions carefully.
It is suggested to assemble the unit on a flat, clean surface.
1
Add the tank mounting brackets (Item 47, 48) to the outside of the
left side panel as shown, using (Key G, D, C).
2
Flip cart upside-down. Assemble the wheels and casters to the bottom of legs. Attach the wheels (Item 42) onto the axle (Item 44), put
washer (Key B) and lock nut (Key C) at each side, then snap the
wheel covers (Item 43) on. Using an adjustable wrench, screw the
casters (Item 45, 46) into the bottom of the legs. Make sure locking
caster is in front.
15
3
With the help of another person, lift the top and bottom assembly
into position as shown. Make sure to align the holes in bottom assembly with tapped holes in cross member of the main frame assembly.
4
Assemble the left burner shelf assembly (Item 29) by sliding it into
position as shown. Repeat procedure with right shelf assembly
(Item 36). Fasten each shelf assembly in position using bolts, lock
washer and washer (Key E, F, D), two per shelf.
Do not tighten hardware.
5
Open the top lid, align the holes in bottom assembly body with
tapped holes in cross member. Fasten the assembly in position using
two bolts, lock washers and washers (Key E, F, D) on each side.
Tighten all hardware.
16
27
12
6
Open the top lid and position the heat plates (Item 28) as shown.
28
Add the cooking grates (Item 27) above the heating plates. Insert the
warming rack (Item 12) as shown. Warming rack legs are bendable.
Insert the grease cup (Item 50) into the cup holder (Item 51) and slide
the grease tray (Item 49) into position.
7A
7B
30
7
7A
Push the side burner valve stem (Item 31) through the hole in front
of shelf and mount it using the two screws provided. Push the knob
(Item 23) onto the valve stem with the white line on knob pointing
upwards. Insert the side burner (Item 30) into the side burner frame
(Item 29), with the tubes facing front.
31
7B
Gently slide the burner tube over the orifice of the valve.
Secure the burner in place using nuts (Key A, H, I). Place the cooking
grate (Item 35) on top as shown.
8
For Propane Model Only
Attach the regulator valve (Item 52) to the 20 lb propane tank.
Secure the tank to the side brackets as shown.
17
9
Assembly of the barbecue is complete. Please read all cautions and
warnings before using your barbecue.
10
Unscrew igniter cap and place “AA” battery into igniter slot with
positive end (+) facing outward. Screw igniter cap onto igniter.
-
18
AA
+
I N F O R M AT I O N O N
This model has a 12’ hose with a male coupling plug that will allow you to attach your
N AT U R A L G A S M O D E L
barbecue to your residential gas line.
We strongly recommend contacting a certified gas-technician to install your natural
gas unit.
Connecting to Gas Line
1. Pull back the outer sleeve located on the residential gas line (see illustration).
2. Insert the barbecue’s male coupling plug into the residential gas line’s coupling.
3. Push the male coupling plug in as far as possible, the outer sleeve will spring forward
locking the two together (see illustration).
Disconnecting From Gas Line
•
Pull back the outer sleeve located on the residential gas line and pull the barbecue’s
male coupling plug out.
Warning: Failure to follow all safety procedures could result in fire and explosion causing
property damage, serious personal injury or even death.
Consult the rating label on the back of the barbecue to confirm that it is set up to burn natural gas. If the retracting sleeve on the residential gas line does not fit the barbecue’s male
coupling plug, the retracting sleeve can be replaced. All gas supply plumbing must be carried out by a qualified service agency. Modifications must be carried out in accordance with
provincial authorities, and in accordance with CAN / CGA 1-B149.1 & 2 installation code
requirements. A shut-off valve must be installed on the main line. Use a 3/8 or 1/2” gas line
rated at least 75,000 BTUs.
Before lighting for the first time, lighting for the first time each season, and after making
any adjustments, do the following:
•
Make sure all burner control knobs are in the “OFF” position.
•
Always connect the barbecue’s gas line to the residential gas line before opening
the shut-off valve.
•
Perform a “Leak Test”. This test must be performed outdoors, away from heat,
open flames and flammable liquids. Do not smoke while doing the test. Use only
a mixture of liquid soap and water. Use a spray bottle or brush to apply the
soapy solution to all the connection points. Check carefully for bubbles forming,
which is a sign of leaking gas. If you have a leaky connection, turn the gas off,
Attach the Natural Gas Hose (included with
your barbecue) to the grill. Tighten the female nut of
the hose onto the side burner valve using a wrench.
tighten the connections, turn the gas back on and retest. Do not use the barbecue
if any leaks cannot be stopped. If you can’t stop a leak, turn the gas off and get
assistance from a qualified service technician. Never use a match or open flame.
19
20
DISTRIBUTOR
Trileaf Distribution Trifeuil
Toronto, Canada
M4S 2B8
21
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