~HUSKY OPERATOR'S MANUAL I 26 Gallon Portable Air Compressor

~HUSKY OPERATOR'S MANUAL I 26 Gallon Portable Air Compressor
~HUSKY
OPERATOR'S MANUAL
26 Gallon Portable Air Compressor
F2S26VWDVP I 671-049
Your air compressor has been engineered and manufactured to Husky's high standard for dependability,
ease of operation, and operator safety. When properly cared for, it will give you years of rugged, troublefree performance.
A
..
WARNING:
To reduce the risk of injury, the user must read and understand the operator's manual before
using this product.
Thank you for buying a Husky product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
0210912009
TABLE OF CONTENTS
• General Safety Rules .............................................................1-2
•
Specific Safety Rules ............................................................... 3
•
Symbols ........................................................................4-5
• Electrical ........................................................................ 6
• Glossary of Terms ................................................................. 7
• Features........................................................................8-9
• Assembly ........................................................................ 9
• Operation .....................................................................10-13
• Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
• Pneumatic Tool Usage ............................................................. 15
• Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
• Exploded View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
• Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
• Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
• Notes .......................................................................... 20
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been
given top priority in the design of this product making it easy to maintain and operate.
&cAUTION
This compressor is intended to be used at a duty cycle 50%.
AoANGER
This compressor/pump is not equipped and should not be used to supply breathing quality air. Additional equipment
would be necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described
in Compressed Gas Association Commodity Specification G 7.1 - 1966, OSHA 29 CFR 1910.134. Compressed Gas
Association, 4221 Walney Road, Fifth Floor, Chantilly, VA 20151-2923, (703) 788-2700, www.cganet.com. Any such
additional equipment has not been examined and no implication of proper use for breathing air is intended or implied. If this
compressor is altered in any way, existing warranties shall be voided. Husky and MAT Holdings, Inc. disclaim
any liabilities whatsoever for any loss, personal injury, or damage.
GENERAL SAFETY RULES
• The employer and/or user must ensure that proper eye
protection is worn. We recommend a Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses
that provide protection against flying particles both from the
front and side. Always use eye protection which is marked
to comply with ANSI 287.1.
A wARNING
Read and understand all instructions. Failure to follow all
instructions listed below may result in electric shock, fire,
and/or serious personal injury.
•
Additional safety protection will be required in some
environments. For example, the working area may include
exposure to a noise level which can lead to hearing
damage. The employer and user must ensure that any
necessary hearing protection is provided and used by the
operator and others in the work area. Some environments
will require the use of head protection equipment. When
required, the employer and user must ensure that head
protection marked to comply with ANSI Z89.1 is used .
•
Stay alert, watch what you are doing, and use common
sense when operating a power tool. Do not use tool
while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating power
tools may result in serious personal injury.
•
Dress properly. Do not wear loose clothing or jewelry.
Contain long hair. Keep your hair, clothing, and
gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
•
Do not overreach. Keep proper footing and balance at
all times. Proper footing and balance enables better
control of the tool in unexpected situations .
SAVE THESE INSTRUCTIONS
WORK AREA
•
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents. Floor must not be
slippery from wax or dust.
•
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases,
or dust. Power tools create sparks which may ignite the
dust or fumes.
•
Keep bystanders, children, and visitors away while
operating tools. Distractions can cause you to lose
control.
• Operate air compressor in an open area at least 18 in.
away from any wall or object that could restrict the
flow of fresh air to ventilation openings.
ELECTRICAL SAFETY
•
Avoid body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerators. There is an
increased risk of electric shock if your body is grounded.
•
Use safety equipment. Always wear eye protection .
Dust mask, nonskid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
•
Don't expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric
shock.
•
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the tool
in unexpected situations.
•
Do not abuse the cord. Never use the cord to carry the
tool or pull the plug from an outlet. Keep cord away
from heat, oil, sharp edges, or moving parts. Replace
damaged cords immediately. Damaged cords increase
the risk of electric shock.
•
When operating a power tool outside, use an outdoor
extension cord marked "W-A" or "W". These cords are
rated for outdoor use and reduce the risk of electric shock.
TOOL USE AND CARE
•
Do not exceed the pressure rating of any component
in the system.
•
Protect material lines and air lines from damage or
puncture. Keep hose and power cord away from sharp
objects, chemical spills, oil, solvents, and wet floors.
•
Check hoses for weak or worn condition before each
use, making certain all connections are secure. Do not
use if defect is found. Purchase a new hose or notify an
authorized service center for examination or repair.
•
Release all pressures within the system slowly. Dust
and debris may be harmful.
•
Store idle tools out of the reach of children and other
untrained persons. Tools are dangerous in the hands of
untrained users.
PERSONAL SAFETY
•
Eye protection which conforms to ANSI specifications
and provides protection against flying particles both
from the FRONT and SIDE should ALWAYS be worn by
the operator and others in the work area when loading,
operating, or servicing this tool. Eye protection is
required to guard against flying fasteners and debris, which
could cause severe eye injury.
Page 1
GENERAL SAFETY RULES
g Maintain tools with care. Follow maintenance instructions.
Properly maintained tools are easier to control.
g
Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may
affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by
poorly maintained tools.
g Never point any tool toward yourself or others.
g Keep the exterior of the air compressor dry, clean, and free from oil and grease. Always use a clean cloth when
cleaning. Never use brake fluids, gasoline, petroleum based products, or any strong solvents to clean the unit.
Following this rule will reduce the risk of deterioration of the
enclosure plastic.
SERVICE
g Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by
unqualified personnel may result in a risk of injury.
g Disconnect power supply, open drain valve to
decompress tank and allow water to drain, and allow
air compressor to become cool to the touch before
servicing. Turn pressure regulator knob fully c l o c k w i s e
after shutting off compressor.
g
Page 2
When servicing a tool, use only identical replacement
parts. Follow instructions in the Maintenance section
of this manual. Use of unauthorized parts or failure to
follow Maintenance instructions may create a risk of injury.
SPECIFIC SAFETY RULES
g Know your power tool. Read operator’s manual carefully.
Learn its applications and limitations, as well as the specific
potential hazards related to this tool. Following this rule will
reduce the risk of electric shock, fire, or serious injury.
g Drain tank of moisture after each day’s use. If unit will
not be used for a while, it is best to leave drain valve open
until such time as it is to be used. This will allow moisture
to completely drain out and help prevent corrosion on the
inside of tank.
g Risk of Fire or Explosion. Only spray flammable liquids
such as paints or lacquers. Never spray flammable liquids
in a confined area. Spray area must be well ventilated. Do
not smoke while spraying or spray where spark or flame is
present. Keep compressors as far from the spraying area
as possible, at least 15 feet from the spraying area and all
explosive vapors.
g Risk of Bursting. Do not adjust regulator to result in output
pressure greater than marked maximum pressure of
attachment. Do not use a pressure greater than maximum
rated pressure of compressor.
g If connected to a circuit protected by fuses, use time delay fuses with this product.
g To reduce the risk of electric shock, do not expose to
rain. Store indoors.
g Inspect tank yearly for rust, pin holes, or other
imperfections that could cause it to become unsafe.
Never weld or drill holes in the air tank.
g Make sure the hose is free of obstructions or snags.
Entangled or snarled hoses can cause loss of balance or
footing and may become damaged.
g Use the air compressor only for its intended use. Do
not alter or modify the unit from the original design or
function.
gAlways be aware that misuse and improper handling of
this tool can cause injury to yourself and others.
gNever leave a tool unattended with the air hose attached.
gDo not operate this tool if it does not contain a legible
warning label.
gDo not continue to use a tool or hose that leaks air or
does not function properly.
g Always disconnect the air supply and power supply
before making adjustments, servicing a tool, or when a
tool is not in use.
gDo not attempt to pull or carry the air compressor by
the hose.
g Never store tool with air connected. Storing the tool with
air connected can result in unexpected firing and possible
serious personal injury.
gAlways follow all safety rules recommended by the
manufacturer of your air tool, in addition to all safety
rules for the air compressor. Following this rule will
reduce the risk of serious personal injury.
gNever direct a jet of compressed air toward people or
animals. Take care not to blow dust and dirt towards
yourself or others. Following this rule will reduce the risk
of serious injury.
gProtect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the risk
of serious personal injury.
g Do not use this air compressor to spray chemicals. Your
lungs can be damaged by inhaling toxic fumes. A
respirator may be necessary in dusty environments or when
spraying paint. Do not carry while painting.
g
Inspect tool cords and hoses periodically and, if
damaged, have repaired at your nearest Authorized
Service Center. Constantly stay aware of cord
location. Following this rule will reduce the risk of electric
shock or fire.
g Never use an electrical adaptor with this grounded plug.
g Check damaged parts. Before further use of the air
compressor or air tool, a guard or other part that is
damaged should be carefully checked to determine
that it will operate properly and perform its intended
function. Check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect
its operation. A guard or other part that is
damaged should be properly repaired or replaced by
an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
g
Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product will
draw. A wire gauge size (A.W.G.) of at least 14 is
recommended for an extension cord 50 feet or less in
length. A cord exceeding 100 feet is not recommended.
If in doubt, use the next heavier gauge. The smaller
the gauge number, the heavier the cord. An undersized
cord will cause a drop in line voltage resulting in loss of
power and overheating.
g Save these instructions. Refer to them frequently and use
them to instruct others who may use this air compressor. If
you loan someone this tool, loan them these instructions
also.
g Your tool may require more air consumption than this
air compressor is capable of providing.
Page 3
SYMBOLS
r
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation
of these symbols will allow you to operate the tool better and safer.
SYMBOL
NAME
DESIGNATION/EXPLANATION
v
Volts
Voltage
A
Amperes
Current
Hz
Hertz
Frequenct (cycles per second)
Alternating Current
Type of current
Class II Construction
Double-insulated constructon
Wet Conditions Alert
Do not expose to rain or use in damp locations.
Read The Operator's Manual
To reduce the risk of injury, user must read and understand
operator's manual before using this product.
Eye Protection
Always wear safety goggles or safety glasses with side shields
and, as necessary, a full face shield when operating this product.
Safety Alert
Precautions that involve your safety.
Risk of Bursting
Do not adjust regulator to result in output pressure greater than
marked maximum pressure of attachment. Do not use a pressure greater than maximum rated pressure of compressor.
Risk of Fire or Explosion
Do not spray flammable liquid in a confined area. Spray area
must be well ventilated. Do not smoke while spraying or spray
where spark or flame is present. Keep compressors as tar from
the spraying area as possible, at least 15 teet from the spraying
area and all explosive vapors.
Risk of Electrical Shock
Hazardous Voltage: Disconnect from power source before servicing.
Compressor must be grounded.
Hot Surface
To reduce the risk of injury or damage, avoid contact with any
hot surface.
Risk to Breathing
Air obtained directly from the air compressor should never be
used to supply air for human consumption.
e
Page4
SYMBOLS
r
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL
A
A
A
SIGNAL
MEANING
DANGER
Indicates an imminently hazardous situation, which, if not avoided, will result in death or
serious injury.
WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or
moderate injury.
CAUTION
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.
\..
SERVICE
Servicing requires extreme care and knowledge and should be
performed only by a qualified service technician. For service we
suggest you return the product to the nearest AUTHORIZED
SERVICE CENTER for repair. When servicing, use only identical
replacement parts.
A
£wARNING
To avoid serious personal injury, do not attempt to use this
product until you read thoroughly and understand
completely the operator's manual. If you do not
understand the warnings and instructions in the operator's
manual, do not use this product. Call customer service for
assistance.
WARNING
e
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection
which is marked to comply with ANSI Z87 .1.
SAVE THESE INSTRUCTIONS
Pages
ELECTRICAL
EXTENSION CORDS
SPEED AND WIRING
Use only 3-wire extension cords that have 3-prong grounding
plugs and 3-pole receptacles that accept the product's plug.
When using a power tool at a considerable distance from the
power source, use an extension cord heavy enough to carry
the current that the product will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss
of power and causing the motor to overheat. Use the chart
provided below to determine the minimum wire size required
in an extension cord. Only round jacketed cords listed by
Underwriter's Laboratories (UL) should be used.
The no-load speed of this product is approximately 3,450 rpm.
This speed is not constant and decreases under a load or with
lower voltage. For voltage, the wiring in a shop is as important as the motor's horsepower rating. A line intended only for
lights cannot properly carry a power tool motor. Wire that is
heavy enough for a short distance will be too light for a greater
distance. A line that can support one power tool may not be
able to support two or three products.
..Ampere rat ng (on product data pate)
0 20
21
34
Cord Length
25'
50'
100'
16
16
16
35 50
51
70
7 1 12 0
12 1 16 0
14
14
14
12
Wire Size (A.W.G.)
16
16
16
16
16
14
16
14
12
10
..Used on 12 gauge - 20 amp c rcu t.
NOTE: AWG =American Wire Gauge
When working with the product outdoors, use an extension
cord that is designed for outside use. This is indicated by the
letters "WA" on the cord's jacket.
Before using an extension cord, inspect it for loose or exposed
wires and cut or worn insulation.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of a malfunction
or breakdown, grounding provides a path of least resistance
for electric current to reduce the risk of electric shock. This
product is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have
the proper outlet installed by a qualified electrician. Improper
connection of the equipment-grounding conductor can result
in a risk of electric shock. The conductor with insulation having
an outer surface that is green with or without yellow stripes is
the equipment-grounding conductor. If repair or replacement
of the electric cord or plug is necessary, do not connect the
equipment-grounding conductor to either flat blade terminal (a
live terminal).
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if in
doubt as to whether the product is properly grounded. Repair
or replace a damaged or worn cord immediately.
A wARNING
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on lumber,
tools, or other obstructions while you are working with a
power tool. Failure to do so can result in serious personal
injury.
This product is intended for use on a circuit that has an outlet
like the one shown in Figure 1. It also has a grounding pin like
the one shown. Only connect the product to an outlet
having the same configuration as the plug. Do not use an
adapter with this product.
A wARNING
~
~
Check extension cords before each use. If damaged
replace immediately. Never use the product with a
damaged cord since touching the damaged area could
cause electrical shock resulting in serious injury.
(S)
ELECTRICAL CONNECTION
This product is powered by a precision-built electric motor. It
should be connected to a power supply that is 120 volts, 60
Hz, AC only (normal household current). Do not operate
this product on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. If the
product does not operate when plugged into an outlet, double
check the power supply.
Page6
GROUNDING PIN
[120V GROUNDED OUTLET
Figure 1
GLOSSARY OF TERMS
Air Filter
Porous element contained within a metal or plastic housing
attached to the compressor cylinder head which removes
impurities from the intake air of the compressor.
Pressure Regulator Knob
Regulates the outgoing pressure from the air outlet to the tool.
It is possible to increase or decrease the pressure at the outlet
by adjusting this control knob.
Air Tank
Cylindrical component which contains the compressed air.
Pressure Switch
Automatically controls the on/off cycling of the compressor. It
stops the compressor when the cut-off pressure in the tank
is reached and starts the compressor when the air pressure
drops below the cut-in pressure.
Check Valve
Device that prevents compressed air from flowing back from
the air tank to the compressor pump.
Cut-In Pressure
The low pressure at which the motor will automatically restart.
Cut-Off Pressure
The high pressure at which the motor will automatically shut
off.
Electric Motor
Device which provides the rotational force necessary to operate
the compressor pump.
Manual On/Off Switch
Control which turns the air compressor on or off. The pressure
switch will not automatically start and control the compressor
unless the manual On/Off Switch is in the ON position.
NPT (National Pipe Thread)
A seal thread tape must be used to provide a leak-free seal on
pipe threaded connections.
PSI (Pounds Per Square Inch)
Measurement of the pressure exerted by the force of the
air. The actual psi is measured by a pressure gauge on the
compressor.
Pump
Produces the compressed air with a reciprocating piston
contained within the cylinder.
Regulator Pressure Gauge
Displays the current line pressure. Line pressure is adjusted
by rotating the pressure regulator knob.
Pressure Relief Valve
Prevents air pressure in the air tank from rising over a
predetermined limit.
SCFM (Standard Cubic Feet Per Minute)
A unit of measure of air delivery.
Tank Pressure Gauge
Indicates the pressure in the air tank.
Thermal Overload Switch
Automatically shuts off the compressor if the temperature of
the electric motor exceeds a predetermined limit.
Page 7
FEATURES
PRODUCT SPECIFICATIONS
Running Horsepower ..................................................... 1.5 H P
Air Tank Capacity .. ...................................... .. ................. 26 gal.
Air Pressure ........................ .............................. .. 150 psi max.
Air Delivery .. ........................ ..................... 4.0 SCFM @ 90 psi
5.0 SCFM @40 psi
Lubrication ................................................................... Oil-Free
Gauges .............................................. .. ............... 2 in. diameter
Input ................................... 120 V, 60 Hz, AC Only, 15.0 Amps
Net Weight.. ................ ............................................... 111.0 lbs.
PRESSURE REGULATOR
GAUGE
TANK PRESSURE
GAUGE
HANDLE
MOTOR
PRESSURE
REGULATOR KNOB
PRESSURE RELIEF VALVE
Figure 2
PageB
FEATURES
KNOW YOUR AIR COMPRESSOR
See Figure 2.
The safe use of this product requires an understanding of the information on the product and in this operator's manual as well
as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and
safety rules.
HANDLE
PRESSUREREUEFVALVE
The air compressor is equipped with a padded carrying handle
for ease of use.
The pressure relief valve is designed to automatically release
air if the air receiver pressure exceeds the preset maximum.
OIL-FREE INDUCTION MOTOR
REGULATOR PRESSURE GAUGE
Your air compressor features permanently lubricated bearings.
PRESSURE REGULATOR KNOB
The current line pressure is displayed on the regulator
pressure gauge. This pressure can be adjusted by rotating the
pressure regulator knob.
Use the pressure regulator knob to adjust the amount of air
being delivered through the hose.
TANK PRESSURE GAUGE
The tank pressure gauge indicates the pressure of the air in
the tank.
ASSEMBLY
ATTACHING HOSE
See Figure 3 .
•
Make sure the air compressor is off and unplugged.
Set up instructions:
1. Compressor is assembled at factory and ready for
use. Check all components to ensure secure assembly,
ie., rubber feet, wheels, handle, quick connects, gages,
safety valve, air filter, drain valve, etc.
2. Apply thread tape to threaded connections of hose,attach
quick coupler to hose with a wrench (wrench is not
provided).
3. Apply thread tape to threaded connections of male
plug, attach male plug to hose with a wrench (wrench is
not provided).
•
Rotate pressure regulator knob fully counterclockwise.
•
Insert hose adapter end of air hose into female coupler end
in air compressor.
PRESSURE REGULATOR KNOB
OFF
Figure 3
Page9
OPERATION
UNPACKING
•
Carefully remove the product from the box. Make sure that all items listed in the packing list are included .
•
Inspect the product carefully to make sure no breakage or damage occurred during shipping .
•
Do not discard the packing material until you have carfully inspected and satisfactorily operated the product.
•
If any parts are damaged or missing, please call 1-888-859-4549 for assistance.
PACKING LIST
(1) Air compressor
(1) Instruction manual
(1) Air hose
(1) Thread tape
(1) 114" NPT male plugs
(1) 114" NPT quick coupler
(1) 1/2" Impact wrench
(1) 3/8" Ratchet
A wARNING
A wARNING
A wARNING
A wARNING
If any parts are damaged or missing do not operate this
product until the parts are replaced. Failure to heed this
warning could result in serious personal injury.
Do not attempt to modify this product or create
accessories not recommended for use with this product.
Any such alteration or modification is misuse and could
result in a hazardous condition leading to possible
serious personal injury.
Always wear safety goggles or safety glasses with side
shields when operating power tools. Failure to do so
could result in objects being thrown into your eyes
resulting in possible serious injury.
A wARNING
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.
CAUTION
Do not attach air chuck or other tool to the open end of
the hose until start-up has been completed.
A wARNING
Do not allow familiarity with products to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict serious injury.
Page 10
Do not use in an environment that is dusty or otherwise
contaminated. Using the air compressor in this type of
environment may cause damage to the unit.
OPERATION
APPLICATIONS
Air compressors are utilized in a variety of air system
applications. Match hoses, connectors, air tools, and
accessories to the capabilities of the air compressor.
You may use this tool for the purposes listed below:
•
Operating some light duty air powered tools.
•
Inflating tires, air beds, sports equipment, etc.
(Inflation accessories sold separately)
TURNING THE AIR COMPRESSOR ON/OFF
See Figure 4 .
•
Turn the power switch to the ON position to power the
compressor on .
• To turn the air compressor off, turn the power switch to the
OFF position.
USING THE AIR COMPRESSOR
See Figures 4-5.
•
Ensure power switch is in the OFF position and air
compressor is unplugged .
•
If not already installed, attach hose to compressor as
previously instructed .
•
Attach 1/4 in. NPT male connector fitting of tool and into
female couple end of air hose.
QUICK-CONNECT
AIR FITTING
Figure 5
A wARNING
A wARNING
Always ensure the switch is in the OFF position and the
regulator pressure gauge reads zero before changing air
tools or disconnecting the hose from the air outlet. Failure
to do so could result in possible serious personal injury.
•
Rotate regulator knob clockwise to open air flow.
•
Connect the power cord to the power supply.
Your tool may require more air consumption than this air
compressor is capable of providing. Check the tool
manual to avoid damage to the tool or risk of personal
injury.
•
•Turn the switch ON .
•
Rotate pressure regulator knob to desired line pressure.
Turning the knob clockwise increases air pressure at the
outlet; turning counterclockwise reduces air pressure at
the outlet.
•
Following all safety precautions in this manual and the
manufacturer's instructions in the air tool manual, you
may now proceed to use your air powered tool.
If using an inflation accessory, control the amount of air
flow with the pressure regulator knob. Turning the knob
fully counterclockwise will completely stop the flow of air.
NOTE: Always use the minimum amount of pressure
necessary for your application. Using a higher pressure
than needed will drain air from the tank more rapidly and
cause the unit to cycle on more frequently.
•
Page 11
When finished, always drain the tank and unplug the unit.
Never leave the unit plugged in and/or running unattended .
(See page 15 for draining instructions.)
OPERATION
A wARNING
Always disconnect the air supply and power supply
before making adjustments, servicing a tool, or when a
tool is not in use.
DRAINING THE TANK
See Figure 6-1 , 6-2.
To help prevent tank corrosion and keep moisture out of the air
used, the tank of the compressor should be drained daily.
To drain:
•
Turn the air compressor off.
•
Pull the ring on the pressure relief valve to release until
pressure gauge reads less than 20 psi.
•
Release the ring .
•
Open the drain valve allowing air to bleed from the
tank. (6-1)
•
NOTE: Condensate is a polluting material and should be
disposed of in compliance with local regulations.
•
If drain valve is clogged, release all air pressure, remove
and clean valve, then reinstall.
A wARNING
Unplug the air compressor and release all air from the
tank before servicing. Failure to depressurize tank before
attempting to remove valve may cause serious personal
injury.
•
Close the drain valve. (6-2)
Figure 6-1
Figure 6-2
Page 12
OPERATION
CHECKING THE PRESSURE RELIEF VALVE
See Figure 7-8.
AoANGER
Do not attempt to tamper with the pressure relief valve.
Anything loosened from this device could fly up and hit
you. Failure to heed this warning could result in death or
serious personal injury.
The pressure relief valve will automatically release air if
the air receiver pressure exceeds the preset maximum.
The valve should be checked before each day of use by
pulling the ring by hand .
•
Turn the air compressor on and allow the tank to fill. The
compressor will shut off when the pressure reaches the
preset maximum .
•
Turn the air compressor off.
•
Pull the ring on the pressure relief valve to release air for
three to five seconds.
•
Release the ring. Air must immediately stop escaping
when the ring is released. Any continued loss of air
after releasing the ring indicates a problem with the
pressure relief valve. Discontinue use and seek service
before continued use of the air compressor.
A wARNING
If air leaks after the ring has been released, or if the valve
is stuck and cannot be actuated by the ring, do not use the
air compressor until the pressure relief valve has been
replaced. Use of the air compressor in this condition
could result in serious personal injury.
THERMAL OVERLOAD PROTECTION
This compressor is equipped with a thermal overload protector
which will shut off motor if it becomes overheated.
If overload protector shuts motor OFF frequently, look for the
following causes.
Low voltage
Lack of proper ventilation/room temperature too high
Wrong gauge wire or length of extension cord
To reset the air compressor:
•
Turn the air compressor off.
•
Unplug air compressor and wait until compressor cools
down .
•
Plug the air compressor into an approved outlet.
•
Turn the air compressor on.
Page 13
Figure 7
MAINTENANCE
A wARNING
When servicing, use only identical Husky replacement
parts. Use of any other parts may create a hazard or
cause product damage.
A wARNING
Do not attempt to modify this product or create
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing dust.
If operation is dusty, also wear a dust mask.
A wARNING
Figure 9
Always release all pressure, disconnect from power
supply, and allow unit to cool to the touch before cleaning
or making repairs on the air compressor.
GENERAL MAINTENANCE
Humidity in the air causes condensate to form in the air tank.
This condensate should be drained daily and/or every hour,
using the instructions found in Draining the Tank.
The pressure relief valve automatically releases air if the air
receiver pressure exceeds the preset maximum. Check the
pressure relief valve before each use following the instructions
found in Checking the Pressure Relief Valve.
Inspect the tank yearly for rust, pin holes, or other imperfections
that could cause it to become unsafe.
Avoid using solvents when cleaning plastic parts. Most plastics
are susceptible to damage from various types of commercial
solvents and may be damaged by their use. Use clean cloths to
remove dirt, dust, oil, grease, etc.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrication
of the bearings is required.
CLEANING THE AIR FILTER
See Figure 9.
From time to time, the air filter needs to be removed and
cleaned.
•
Turn the air compressor oft.
•
Unplug the air compressor.
•
Turn the air titer cover counterclockwise to remove.
•
Remove air filter from air filter housing.
•
Blow compressed air through the air filter for 10-15 seconds.
STORAGE
A wARNING
1. Drain tank of moisture.
Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal
injury. Electric tools used on fiberglass material, wallboard,
spackling compounds, or plaster are subject to accelerated
wear and possible premature failure because the fiberglass
chips and grindings are highly abrasive to bearings,
brushes, commutators, etc. Consequently, we do not
recommended using this tool for extended work on these
types of materials. However, if you do work with any of
these materials, it is extremely important to clean the tool
using compressed air.
2. When not in use, store compressor in a cool, dry place.
3. Disconnect hose and hang open ends down to allow any
moisture to drain.
4. Wrap the power cord on handle
Page 14
PNEUMATIC TOOL USAGE
Mode1No.F2S26VVVDVP
ASSEMBLY OF AIR TOOL
Apply thread tape to threaded connections of 114" NPT male
plug, attach male plug to hose with a wrench (wrench and 1/4"
NPT male plug are not provided).
Ensure regulator of compressor is adjusted to minimum position if a compressor is used and ensure outlet pressure is near
zero.
Attach 1/4" NPT male plug of tool to female couple end of air
hose.
LUBRICATION OF AIR TOOL
1/2" Impact Wrench
Impact wrenches require lubrication throughout the life of the
tool and must be lubricated in two separate areas: the air motor and the impact mechanism. Follow the outlined procedures
and refer to parts manual for tool features.
A wARNING
Disconnect the impact wrench from the air supply
before lubricating.
4. Reconnect the air supply to the impact wrench and run for
20 to 30 seconds. Lubricate the entire impact mechanism
by rotating the tool upside down and sideways while
running the tool.
5. Remove the screw and hold the oil port hole over a suitable
container to allow excess oil to drain. Sometimes triggering
the tool when dumping the oils helps to force out the excess
oil.
6. If the oil is dirty, repeat the procedure above until the oil
comes out clear. Install the screw and tighten. The residual
oil remaining in the impact mechanism chamber is all that is
needed for proper lubrication.
3/8" Ratchet Wrench
Ratchet wrench requires lubrication before the initial use and
before and after each additional use.
1. Disconnect air supply.
2. Pour about 1/4 teaspoon of air tool oil into air inlet.
3. Operate trigger lever to allow oil to enter air motor.
4. Connect the air tool to the air supply and cover the exhaust
port with a towel. Run the air tool for 7 to 10 seconds. Oil
will discharge from the exhaust port when air pressure is
applied.
AIR MOTOR LUBRICATION
The motor must be lubricated daily. An air motor cannot be
oiled too often.
1. Disconnect the impact wrench from the air supply.
2. Turn the impact wrench upside down.
3. While pulling the trigger, squeeze approximately a 114 oz. of
air tool oil in the air inlet. Then, push the forward and reverse
button in both directions.
4. Connect the impact wrench to the air supply and cover the
exhaust port with a towel (Refer to replacement parts manual
for tool features). Run the impact wrench in both the forward
and reverse directions for 20 to 30 seconds. Oil will discharge
from the exhaust port when air pressure is applied.
A wARNING
After an air tool has been lubricated , oil will
discharge through the exhaust port during the first
few seconds of operation. Thus, THE EXHAUST
PORT MUST BE COVERED WITH A TOWEL before
applying air pressure. FAILURE TO COVER THE
EXHAUST PORT CAN RESULT IN SERIOUS
INJURY.
IMPACT MECHANISM LUBRICATION
Lubricate the impact mechanism monthly.
1. Disconnect the impact wrench from the air supply.
2. Remove the slotted screw or allen head screw from the oil
port hole (Refer to replacement parts list for tool features).
3. Squeeze approximately 1 oz. of air tool oil in the oil port
hole. Replace the screw.
Page 15
TROUBLESHOOTING
PROBLEM
Compressor will not run
POSSIBLE CAUSE
SOLUTION
Loss of power or overheating
Check for proper use of extension cord
No electrical power
Check to be sure unit is plugged in
Blown shop/house fuse
Check fuse/breaker
Shop/house breaker open
Replace shop/house blown fuse
Reset shop/house breaker, determining why
problem happened
Thermal overload is actuated
See manual page 13
Pressure switch bad
Take compressor to service center
Compressor has reached automatic shutoff Release air from tank until compressor repressure
starts automatically
Motor hums but cannot run or runs slowly
Low voltage
Call an electrician
Wrong gauge wire or length of extension cord Check for proper gauge wire and cord length
Fuses blow/circuit breaker trips repeatedly
Shorted or open motor winding
Take compressor to service center
Defective check valve or unloader
Take compressor to service center
Incorrect size fuse, circuit overload
Check for proper fuse, use time-delay fuse,
disconnect other electrical appliances from
circuit or operate compressor on its own
branch circuit
Wrong gauge wire or length of extension cord Check for proper gauge wire and cord length
Thermal overload protector cuts out
repeatedly
Defective check valve or under loader
Take compressor to service center
Low voltage
Call an electrician
Lack of proper ventilation/room temperature
too high
Move compressor to well-ventilated area
Wrong gauge wire or length of extension cord Check for proper gauge wire and cord length
Air receiver pressure drops when compressor Loose connections
shuts off
(fittings, tubing, etc.)
Check all connections with soap and water
solution and tighten
Loose drain valve
Tighten drain valve
Check valve leaking
Take compressor to service center
Excessive water in air tank
Drain tank
High humidity
Move to area of less humidity; use air line filter
Defective pressure switch
Take compressor to service center
Excessive air usage
Decrease air usage; compressor not large
enough for tool’s requirement
Compressor vibrates
Loose mounting bolts
Tighten mounting bolts
Air output lower than normal
Broken inlet valves
Take compressor to service center
Connections leaking
Tighten connections
Excessive moisture in discharge air
Compressor runs continuously
Page 16
EXPLODED VIEW - Model # 671-049
1
16
11
12
10
2
71
72
3
67
18
14
8
7
8
68
6
4
66
17
13
9
69
5
65
70
64
15
63
24
22
19
62
25
61
27
32
60
26
20
28
23
21
29
30
58
54
57
56
55
49
33
53
52
51
34
31
50
35
48
47
36
59
46
37
38
39
40
44
43
45
41
42
Page 17
PARTS LIST - Model #671-049
Item
Kit
Number Number
Part
Number
1
E103985
2
7
3
E100329
4
E100524
5
E100570
6
4, 7
7
2,7
8
2,7
9
2,7
10
2,7
11
2,7
12
2,7
13
2,7
14
2,7
15
2,7
16
7
E100284
17
7
E100709
18
7
E100427
19
3,7
20
7
E100427
21
3,7
22
3,7
23
4,7
24
4,7
25
4,7
26
4,7
27
4,7
28
5,7
29
5,7
30
5,7
31
E101790
32
E104134
33
E103984
34
E103986
35
E101362
36
37
E100242
38
E100570
39
E100240
Description
Quantity
Shroud,Top Assy, Motor
(available only in Kit E104440)
Bolt, M8 x 1.25 x 16mm Washer, Lock 8mm
Washer, Flat 8mm
Cylinder
O-ring Cylinder
Screw, M3 x 0.4 x 5mm, HFH
Valve, Retainer, Intake
Valve, Intake
Valve Plate
Valve, Outlet
Valve, Retainer, Outlet
Washer, Lock 3mm
O-Ring Head
Head, Cylinder
Washer, Lock 6mm
Screw, M6 x 1.0 x 35mm, SHC
Eccentric
Screw, M6 x 1.0 x 35mm, SHC
Bearing, Piston
Nut, M5 x 0.8
Screw, M5 x 0.8 x 25mm SHC
Screw, M5 x 0.8 x 16mm SHC
Piston Cap
Piston Seal
Piston
Fan
Washer, Flat 6mm
Screw, M6 x 1.0 x 16mm SHC Left Handed
Power Cord
Hose, Outlet, Stainless Braided
Screens, Vent
Shroud, Lower
Valve, Check 90 degree Left
Tank, Assembly
Nut, M8 x 1 .25
Washer, Flat, 8mm
Isolator, Round
Note: Any part number field without a number listed
is not available.
Descriptions are provided for reference only.
1
1
4
4
4
1
1
2
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
2
Item
Kit
Number Number
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
6
6
6
6
1
1
1
Kit
Number
Part
Number
1
2
3
4
5
6
7
E100794
E103497
E104441
E103495
E 104280
E104442
E104440
Page 18
Part
Number
E100225
E101717
E103982
E100524
E100602
E104137
E104136
E102622
E104000
E103987
E102026
E104135
E102612
E103996
E104335
E100793
E102822
E103980
E101757
E103744
E103981
E100792
E100713
E102531
E100435
E104272
E104273
Description
Quantity
Bolt, M8 x 1.25 x 30mm
Bolt, Shoulder M10 x 1.25 x 39mm HH
Wheel, 7”Dia.
Washer, Flat, 10mm
Nut, Lock M10 x 1.25
Valve, Drain 1/4 Turn
Handle
Washer, Lock 8mm
Bolt, M8 x 1.25 x 25mm HFH
Hose, Manifold, Braided Stainless
Tube, Relief, (Nylon)
Screw, #8 x 25mm Plastite
Actuator, Switch
Bushing, Cord
Elbow, 90-Deg. 1/4 MNPT
x 1/4 MNPT
Switch, Pressure, 150 psi cutout
Valve, Safety, 165 psi
Coupler, 1/4 FNPT x 1/4 FNPT x 20mm
Nipple, 1/4 MNPT x 1/4 MNPT x 40mm
Grip, Handle
Coupler, Quick connect
Manifold with Regulator
Plug 1/4 NPT
Gage, 2”, 150psi Red Line, Back Inlet
Bracket, Inside
Washer, Flat, 6mm
Screw, M6 x 1.0 x 16mm
Screw, M6 x 1.0 x 12mm HFH
Air Filter, Base
Air Filter, Element
Air Filter Cap
Capacitor, Start
Capacitor, Run
Kit Name
2
2
2
2
2
1
1
4
4
1
1
7
1
1
1
1
1
1
2
1
2
1
1
2
1
2
2
2
1
1
1
1
1
Reference Number
Air Filter KIt
68 thru 70
Valve Plate KIt 7 thru 15
Eccentric & Bearing Kit 19 thru 21
Piston Kit
22 thru 27
Fan Kit
28 thru 30
Wheel Kit 7”
41 thru 44
(parts build one wheel assy)
Pump/Motor Kit 5 , 6 thru 30,
and 71-72
WARRANTY
LIMITED WARRANTY STATEMENT
MAT Holdings, Inc. warrants to the original retail purchaser
that this MAT Holdings, Inc. product is free from defect in
material and workmanship and agrees to repair or replace,
at MAT Holdings, Inc.’s discretion, any defective product
free of charge within these time periods from the date of
purchase.
g One year if the product is used for personal, family or
household use;
g 90 days, if used for any other purpose, such as commercial
or rental.
This warranty extends to the original retail purchaser only
and commences on the date of the original retail purchase.
Any part of the MAT Holdings, Inc. product.manufactured or
supplied by MAT Holdings, Inc. and found in the reasonable
judgment of MAT Holdings, Inc. to be defective in material or
workmanship will be repaired or replaced by an authorized
MAT Holdings, Inc. service dealer without charge for parts
and labor.
The product, including any defective part, must be returned
to an authorized service dealer within the warranty period.
The expense of delivering the MAT Holdings, Inc. product to
the dealer for warranty work and the expense of returning it
back to the owner after repair or replacement will be paid by
the owner. MAT Holdings, Inc.’s responsibility in respect to
claims is limited to making the required repairs or replacements and no claim of breach of warranty shall be cause for
cancellation or rescission of the contract of sale of any MAT
Holdings, Inc. product. Proof of purchase will be required by
the dealer to substantiate any warranty claim. All warranty
work must be performed by an authorized MAT Holdings,
Inc. service dealer.
This warranty is limited to ninety (90) days from the date of
original retail purchase for any MAT Holdings, Inc. product
that is used for rental or commercial purposes, or any other
income-producing purpose.
ALL IMPLIED WARRANTIES ARE LIMITED IN DURATION
TO THE STATED WARRANTY PERIOD. ACCORDINGLY,
ANY SUCH IMPLIED WARRANTIES INCLUDING MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR OTHERWISE, ARE DISCLAIMED IN THEIR
ENTIRETY AFTER THE EXPIRATION OF THE APPROPRIATE TWO-YEAR, ONE-YEAR, OR NINETY DAY WARRANTY PERIOD. MAT Holdings, Inc.’s OBLIGATION UNDER
THIS WARRANTY IS STRICTLY AND EXCLUSIVELY LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS AND MAT Holdings, Inc. DOES NOT ASSUME
OR AUTHORIZE ANYONE TO ASSUME FOR THEM ANY
OTHER OBLIGATION. SOME STATES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO
YOU. MAT Holdings, Inc. ASSUMES NO RESPONSIBILITY
FOR INCIDENTAL, CONSEQUENTIAL, OR OTHER DAMAGES INCLUDING, BUT NOT LIMITED TO, EXPENSE
OF RETURNING THE MAT Holdings, Inc. PRODUCT TO
AN AUTHORIZED SERVICE DEALER AND EXPENSE OF
DELIVERING IT BACK TO THE OWNER, MECHANIC’S
TRAVEL TIME, TELEPHONE OR TELEGRAM CHARGES,
RENTAL OF A LIKE PRODUCT DURING THE TIME WARRANTY SERVICE IS BEING PERFORMED, TRAVEL,
LOSS OR DAMAGE TO PERSONAL PROPERTY, LOSS
OF REVENUE, LOSS OF USE OF THE PRODUCT, LOSS
OF TIME, OR INCONVENIENCE. SOME STATES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
This warranty applies to all MAT Holdings, Inc. products manufactured or supplied by MAT Holdings, Inc. and sold in the
United States and Canada.
To locate your nearest service dealer, dial 1-888-859-4549.
This warranty does not cover any MAT Holdings, Inc. product
that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the
operating instructions as specified in this operator’s manual.
This warranty does not apply to any damage to the MAT
Holdings, Inc. product that is the result of improper maintenance or to any MAT Holdings, Inc. product that has been
altered or modified. The warranty does not extend to repairs
made necessary by normal wear or by the use of parts or
accessories which are either incompatible with the
MAT Holdings, INC. product or adversely affect its
operation, performance, or durability.
MAT Holdings, Inc. reserves the right to change or improve
the design of any MAT Holdings, Inc. product without assuming any obligation to modify any product previously
manufactured.
Page 19
NOTES
Page 20
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