Century 1075S SDU4 [0501664] [11/2007]

Century 1075S SDU4 [0501664] [11/2007]
CENTURY
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OWNER'S MANUAL
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1075S / SDU4
MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice.
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0501664
11 / 2007
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser
that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period
of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months
from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or
workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or
twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or
at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material
or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not
transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with
the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations
have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR
IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be
liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential
damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract,
breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or
particular requirement which MILLER knew or had reason to know about at the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR
SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited
to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY
DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO
SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on
such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable
law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design
or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This
warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation:
A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions,
road treatments, etc.
B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable
and necessary maintenance, or uses for which the equipment was not designed or intended.
C. Alterations or modifications that affect performance, operation or reliability.
D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light
bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL
BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE.
SERIAL NUMBER
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
Section II - PARTS
Providing this information will help ensure that the correct
parts will be delivered to you in an expedient manner.
Should additional information be required for repair
or replacement of certain components, contact your
Wrecker Manufacturer Authorized Representative.
This Section is provided by the manufacturer for the
purpose of ordering any component part of the 1075S
Recovery Unit and SDU/4 Underlift that may be
required when part replacement is necessary.
Be certain to use only original equipment replacement
parts for warranty purposes as well as for keeping your
1075S Recovery Unit and SDU/4 Underlift in its original
state and optimum operating capacities.
The Manufacturer reserves the right, without notice or
obligation, to improve or modify their products, which
may change the specifications, models and feature
availability.
When ordering replacement or spare
parts be sure to provide the following
information to the manufacturer’s Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
II-1
Section II - PARTS (cont'd)
SUBFRAME ASSEMBLY
II-2
Section II - PARTS (cont'd)
SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
DESCRIPTION
1
2
20
20
0400218
0400491
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP
LOCKWASHER, 1/2" HELICAL
3
-2
4
2
-0712198
0712197
0711925
OUTER TUBE REINFORCEMENT
PLATE, WRAPPER TIE
PLATE, WRAPPER SIDE
REINFORCEMENT, OUTER TUBE
4
1
0806538
SUBFRAME WELDMENT
-5
6
7
8
2
2
2
2
2
0902553
0708452
GA0215
0400114
0400776
"D" RING KIT
"D" RING, TOWING
PIN, "D" RING
SCREW, 5/16"-18 X 3" HEX HD CAP GR5 ZP
NUT, 5/16"-18 HEX NYLOK ZP
-9
10
-2
4
0904049
0303481
0400223
BOOM / TAILGATE BUMPER KIT
SLIDE PAD, BUMPER
SCREW, 3/8"-16 X 3/4" FL HD SKT
-11
12
13
-2
2
4
0906642
0307626
0400421
0400506
SAFETY CHAIN ASSEMBLY KIT
SAFETY CHAIN - SYSTEM 10
NUT, 5/8"-11 HEX NYLOK
WASHER, 5/8" FLAT
-14
15
16
17
18
-14
14
20
14
14
-0400491
9041402
0400497
9402970
942480011
MODULAR MOUNTS KIT
LOCKWASHER, 1/2" HELICAL ZP
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR8
WASHER, 1/2" FLAT GR8 YZ PLT
TOOLBOX MOUNTING PAD
PLATE, SLOT TOOL BOX WASHER
II-3
Section II - PARTS (cont'd)
SUBFRAME ASSEMBLY
II-4
Section II - PARTS (cont'd)
SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
-19
20
21
22
23
24
25
26
-8
4
8
4
8
1
1
2
0907490
0400070
0400379
0400452
0402032
0402118
0717396
0717397
0717413
JACK COVER KIT, ROTATOR
SCREW, 1/4"-20 X 1" HEX HD CAP
NUT, 5/16"-18 "J" TINNERMAN
LOCKWASHER, 1/4" HELICAL
SCREW, 5/16"-18 X 1" HEX HD CAP SS
LOCKWASHER, 5/16" HELICAL
COVER, LT CHAIN BOX
COVER, RT CHAIN BOX
COVER, JACK
-27
28
39
30
2
2
1
1
1
21769003
0701616
0708452
8621900
GA0215
SIDE "D" RING ASSEMBLY
WASHER, HEAVY "D" RING SHAFT
"D" RING, TOWING
LOCKING PIN W/ CHAIN
PIN, "D" RING
-31
32
33
34
35
36
37
38
39
40
41
42
43
44
-6
6
25
6
25
1
1
1
2
1
1
1
1
1
0908177
0400379
0400996
0400998
0402118
0402121
0717398
0717944
0717945
0717946
0717947
0717948
0718778
0806552
0806766
ACCESS COVER KIT
NUT, 5/16"-18 "J" TINNERMAN (Not Shown)
SCREW, 5/16"-18 X 1" HEX HD CAP SS
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP SS
LOCKWASHER, 5/16" HELICAL
LOCKWASHER, 3/8" HELICAL 316 SS
COVER, FRONT FLOOR PLATE
COVER, FLOOR PLATE, UNDERLIFT, REAR
COVER, FLOOR PLATE, DECK, REPAIR
COVER, DECK PANEL, REAR
COVER, DECK PANEL, LEFT
COVER, DECK PANEL, RIGHT
COVER PLATE, FLOOR, FRONT HYD.
ANGLE MTG WELDMENT, REAR DECK COVER (Not Shown)
DECK PANEL, CENTER WELDMENT, LONG (Not Shown)
DESCRIPTION
II-5
Section II - PARTS (cont'd)
BODY ASSEMBLY
II-6
Section II - PARTS (cont'd)
BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
110 FT.
2
1
1
0307148
0718264
0307703
0307704
DOOR SEAL (Not Shown)
ANGLE, MUDFLAP MOUNTING
TOOL COMPARTMENT, LEFT
TOOL COMPARTMENT, RIGHT
-5
6
-2
2
0908418
0301223
0717386
MUDFLAP KIT
MUDFLAP
BAR, MUDFLAP
7
8
9
8
4
12
0400103
0400104
0400382
SCREW, 5/16"-18 X 1-1/4" HEX HD CAP
SCREW, 5/16"-18 X 1-1/2", HEX HD CAP GR5 ZP
NUT, 5/16"-18 HEX NYLOK
-10
11
-35 FT.
108
0907311
0307151
0400607
RUBBER FENDER KIT
RUBBER FENDER WELL MATERIAL
RIVET, 1/4" (Not Shown)
-12
13
14
15
16
17
-8
16
24
8
4
2
0907550
0400132
0400392
0400480
0400141
0717490
0307300
FRONT OUTRIGGER COVER KIT
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP
NUT, 3/8"-16 HEX NYLOK
WASHER, 3/8" FLAT
SCREW, 3/8"-16 X 7/8" HEX HD CAP
MOUNTING ANGLE, OUTRIGGER COVER
FRONT OUTRIGGER COVER
DESCRIPTION
II-7
Section II - PARTS (cont'd)
SDU/4 ASSEMBLY
II-8
Section II - PARTS (cont'd)
SDU/4 ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
6
7
8
9
10
11
12
13
14
-2
2
2
8
8
8
8
1
0
0
1
1
1
1
0904652
0300113
0300329
0301397
0400288
0400306
0400430
0400437
0709242
0716546
0716547
0804034
0804303
0804304
UK0126
INSTALLATION SDU/4 FIX & ROT.
GREASE FITTING, 1/4"-28
SNAP RING, EXTERNAL 2"
GREASE FITTING, 1/4"-28 90°
SCREW, 3/4"-10 X 2-1/2" HEX HD CAP GR8 GD
SCREW, 7/8"-9 X 3" HEX HD CAP GR8 GOLD
NUT, 3/4"-10 NYLOK HEX ZP
NUT, 7/8"-9 NYLOK HEX GR8 ZP
PIN, MAIN PIVOT
PLATE, PIVOT MOUNTING SHIM
PLATE, PIVOT MOUNTING SHIM
TILT CYLINDER MOUNTING BRACKET
SUPPORT, LEFT PIVOT WELDMENT
SUPPORT, RIGHT PIVOT WELDMENT
PIN, TILT CYLINDER BASE END
-15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
-4
4
2
5
6 FT.
3
1
2
2
6
1
4
1
4
2
1
1
1
1
1
1
1
2
2
2
4
2
1
2
2
1
1
0909047
0300110
0300113
0300329
0301895
0301949
0303892
0306746
0307351
0307378
0400126
0400219
0400248
0400408
0400508
0703734
0806756
0714209
0714218
0714240
0717919
0807204
0806658
9012549
9012552
9012584
9044434
945030004
HC0159
HD0152
0718912
0307106
0307107
UNDERLIFT SDU/4 ASSY
SNAP RING, 1" 5100-100
GREASE FITTING, 1/4"-28 STRAIGHT
SNAP RING, EXTERNAL 2"
GREASE FITTING, STR 1/8" NPT
HOSE, 3/8" OD SYNFLEX 100’
SLIDE PAD, BOOM SIDE
CYLINDER, FOLD
SLIDE PAD, SDU/4 U/L
CYLINDER, TILT SDU/4
SCREW, 3/8"-16 X 1" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 4-1/2" HEX HD CAP GR5 ZP
SCREW, 5/8"-11 X 1" HEX HD CAP GR8 ZP
NUT, 1/2"-13 NYLOK HEX ZP
LOCKWASHER, 5/8" HELICAL ZP
SHIM, SIDE PLATE, OUTER BOOM
PIN
PIN, PIVOT
PIN, TILT CYLINDER
PIN, FOLD CYLINDER
PIN, LIFT CYLINDER
MAST, SDU/4 OUTER WELDMENT
MAST, SDU/4 INNER WELDMENT
CONNECTOR-MALE 3/8TUBEX1
BULKHEAD COUPLING-1/8 P
ELBOW-1/4NPT X 3/8TUBE 9
SCREW, 3/8"-16 X 1" NC FLAT
UPPER WEAR PAD, RECOVERY
CYLINDER, LIFT
SNAP RING, 3" INTERNAL
SHIM, VERTICAL BOOM GUIDE
FITTING, CONNECTOR 4MB-6FB
VALVE, HOLDING 4000 PSI SAE
DESCRIPTION
II-9
Section II - PARTS (cont'd)
SDU/4 ASSEMBLY
II-10
Section II - PARTS (cont'd)
SDU/4 ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
-47
48
49
-4
4
1
0909047
0400078
0400367
0703001
UNDERLIFT SDU/4 ASSY (cont’d)
SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
BRACKET, MOUNTING, CHECK VALVE
-50
51
52
53
54
55
56
57
58
59
60
-1
1
1
1
1
2
2
1
1
1
1
0903156
0301197
0301398
0301822
0303097
0303098
0400271
0400508
0708470
0710051
0710052
0802914
CROSSBAR ASSEMBLY, 5"
COMP. SPRING, CROSSBAR, FI
STEEL BALL, 1-3/16" DIA
O-RING, PIVOT PIN
THRUST WASHER, 1/8" THK
THRUST WASHER, 1/16" THK
SCREW, 5/8"-11 X 4-1/2" SKT HD CAP
LOCKWASHER, 5/8" HELICAL ZP
SPACER, DETENT BALL SPRING
PIN, TOP HALF PIVOT
PIN, BOTTOM HALF PIVOT
CROSSBAR WELDMENT
-61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
-8
3
2
2
1
2
6
4
4
2
6
1
2
2
1
1
1
1
2
2
8
0907810
0300113
0301817
0301818
0302538
0303501
0400139
0400151
0400196
0400228
0400392
0400481
0719515
0707034
0710450
0718764
0712195
0803441
0806656
BK2003
0307013
0400990
BOOM, SDU/4 HORTZ ASSY
GREASE FITTING, 1/4"-28 STRAIGHT
SLIDE PAD, HORIZ BOOM NYL
SLIDE PAD, HORIZ BOOM
BUSHING, STINGER
CYLINDER, EXTEND
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 3/8"-24 X 3/4" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 1-1/4" SOCKET HD
SCREW, 3/8"-24 X 5/8" BUTTON HEAD
NUT, 3/8"-16 NYLOK HEX ZINC
LOCKWASHER, 3/8" EXT. TOOTH
PLATE, STOP
PLATE, STOP
BAR, RETRACT
SHAFT, EXTEND CYLINDER
SHAFT, EXTEND CYLINDER
2ND STAGE BOOM WELDMENT
OUTER BOOM WELDMENT
PAD, WEAR
PAD, WEAR
SCREW, 1/2"-13 X 1/2", CUP PT, SKT SET
-82
83
84
85
86
87
88
89
-1
8
2
1
8
2
4
6
0903901
0303088
0400044
0703277
0803442
9043973
805040011
0400451
0400482
DESCRIPTION
INNER BOOM ASSEMBLY
BUSHING, PIVOT PIN
DRIVE SCREW, #10 X 1/2" RD HD
PAD, SLIDER
INNER BOOM WELDMENT
SCREW, 5/16"-18 X 1 1/2" FL HD SOC
VERTICAL BOOM GUIDE PAD
WASHER, 1/4" FLAT ZP
LOCKWASHER, 3/8" HELICAL ZP
II-11
Section II - PARTS (cont'd)
SDU/4 LIFT & EXTEND HYDRAULICS
II-12
Section II - PARTS (cont'd)
SDU/4 LIFT & EXTEND HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
-2
2
2
2
0904652
0301998
0302065
0302575
0303170
-5
6
7
8
9
10
11
12
13
14
15
16
-4
6
2
4
6
2
2
4
2
8
4
2
0904785
0400082
0400191
0400366
0400367
0400408
0400451
0700188
0703484
0703487
0703488
0714388
AWS-1011-A
-17
18
19
20
21
22
23
24
25
26
27
28
29
30
-1
4
1
2
45 FT.
1
1
1
2
4
2
1
1
1
0909047
0300644
0301620
0302000
0303187
0303193
0307106
0307107
0307417
0400078
0400367
0400451
0703001
9012594
HC0159
UNDERLIFT ASSEMBLY, SDU/4
HOSE CLAMP, 8"
ELBOW, 6MJ-6MB90
HOSE ASSEMBLY, 24"
HOSE ASSEMBLY, 141"
BLACK SKUFF JACKET SJ16 (NOT SHOWN)
CONNECTOR, 4MB-6FB
HOLDING VALVE, 4000 PSI SAE
TUBE ASSY, 3/8" OD X .035" W X 3"
SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
MOUNTING BRACKET, CHECK VALVE
RUN TEE, 6MJ-6MB-6MJ
UNDERLIFT LIFT CYLINDER
-31
32
-2
1
0907810
0301470
0303501
HORIZONTAL BOOM ASSEMBLY, SDU/4
ELBOW, 6MJ-8MB90
UNDERLIFT EXTEND CYLINDER
-33
34
35
36
37
-2
2
2
1
1
0908137
0300044
0301522
0303017
0310101
0310103
PROPORTIONAL CONTROL VALVE KIT
CONNECTOR, 6MJ-8MB
CONNECTOR, 6MJ-6MB
CONNECTOR, 8MB-6FB
VALVE, PROPORTIONAL CONTROL
VALVE, PROPORTIONAL CONTROL
DESCRIPTION
INSTALLATION, SDU/4 FIXED & ROTATOR
HOSE ASSEMBLY, 24"
CAP ADAPTER
BULKHEAD RUN TEE
HOSE ASSEMBLY, 75"
HOSE TENSION KIT (NOT SHOWN)
EYE BOLT, 1/4"-20 X 1-1/8
SCREW, 1/2"-13 X 3-3/4" HEX HD CAP GR5 ZP
NUT, 1/4"-20 HEX ZP
NUT, 1/4"-20 NYLOK HEX ZP
NUT, 1/2"-20 NYLOK PLATED
WASHER, 1/4" FLAT ZP
BRACKET, BULKHEAD
PULLEY, HOSE TENSIONER
BRACKET, HOSE TENSIONER PULLEY
WASHER, HOSE TENSIONER PULLEY
ANGLE, NYLON SHEAVE
SPRING CLAW
II-13
Section II - PARTS (cont'd)
SDU/4 TILT & FOLD HYDRAULICS
II-14
Section II - PARTS (cont'd)
SDU/4 TILT & FOLD HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
-2
2
2
3
2
1
2
4
2
1
1
2
4
2
1
0904652
0300044
0301470
0301522
0301619
0301696
0301730
0301998
0302808
0303389
0307106
0307107
0400078
0400367
0400451
0703001
INSTALLATION SDU/4 FIXED & ROTATOR
CONNECTOR, 6MJ-8MB
ELBOW, 6MJ-8MB90
CONNECTOR, 6MJ-6MB
BRANCH TEE, 6MJ-6MJ-6MB
ELBOW, 6MJ-6FJX90
VALVE, DOUBLE HOLDING
HOSE ASSEMBLY, 24"
HOSE ASSEMBLY, 18"
HOSE ASSEMBLY, 46"
CONNECTOR, 4MB-6FB
VALVE, HOLDING 4000 PSI SAE
SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
MOUNTING BRACKET, CHECK VALVE
-16
17
18
19
20
21
22
23
24
25
26
-1
4
2
2
2
45 FT.
1
2
2
4
2
0909047
0300365
0301620
0301837
0301997
0302813
0303193
0306746
0307378
0400078
0400367
0400451
UNDERLIFT SDU/4 ASSEMBLY
HOSE CLAMP, 7"
ELBOW, 6MJ-6MB90
INLINE ORIFICE
HOSE ASSEMBLY, 18"
HOSE ASSEMBLY, 108"
BLACK SCUFF JACKET SJ16 (Not Shown)
UNDERLIFT FOLD CYLINDER
UNDERLIFT TILT CYLINDER
SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
-27
28
29
30
31
-2
2
2
1
1
0908137
0300044
0301522
0303017
0310101
0310103
PROPORTIONAL CONTROL VALVE KIT
CONNECTOR, 6MJ-8MB
CONNECTOR, 6MJ-6MB
CONNECTOR, 8MB-6FB
VALVE, PROPORTIONAL CONTROL
VALVE, PROPORTIONAL CONTROL
DESCRIPTION
II-15
Section II - PARTS (cont'd)
SDU/4 LIFT ADAPTERS
II-16
Section II - PARTS (cont'd)
SDU/4 LIFT ADAPTERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
1
1
1
0300091
HD1259
VA0662
TRAILER BALL, 2"
SAFETY SNAP PIN
PIVOT PIN WELDMENT
-4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
-2
2
2
2
2
2
2
2
2
2
2
1
1
2
1
1
2
2
0906613
0200018
0200019
0200020
0200021
0200022
0200023
0200024
0200042
0306564
0400585
0711002
0801186
0801187
0802810
0803591
0803592
0900900
0902321
STANDARD FORK KIT, SDU
FORK, SHORT 3" OPENING
FORK, SHORT 4-1/2" OPENING
FORK, MEDIUM 3" OPENING
FORK, MEDIUM 4-1/2" OPENING
FORK, LONG 3" OPENING
FORK, LONG 4-1/2" OPENING
FORK, OFFSET REAR AXLE
FORK, MEDIUM ROUND AXLE
ALUM T HANDLE, 5/8 X 1-1/4
COTTER PIN, 1-1/4" HAIR PIN
BOLT, MODIFIED
HDU CHAIN ADAPTER, RT
HDU CHAIN ADAPTER, LT
PIVOT SPRING LIFT BRACKET
FORK ADAPTER, LEFT
FORK ADAPTER, RIGHT
RETAINER PIN ASSEMBLY
RETAINER PIN, SPRING LIFT
-22
23
24
25
26
27
-1
4
4
1
1
2
124002211
0302198
0400177
0400491
0500241
0803831
0902378
PINTLE HOOK KIT
PINTLE HOOK
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR5 ZP
LOCKWASHER, 1/2" HELICAL ZP
DECAL, SAFETY CHAIN WARNING (Not Shown)
5TH WHEEL & KING PIN ADAPTER
RETAINER PIN ASSEMBLY
-28
29
30
-2
2
1
124002431
0400177
0400491
0804396
TRAILER BALL KIT
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR5 ZP
LOCKWASHER, 1/2" HELICAL ZP
TRAILER BALL BRACKET WELDMENT
DESCRIPTION
II-17
Section II - PARTS (cont'd)
ROTATOR PINLOCK ASSEMBLY
II-18
Section II - PARTS (cont'd)
ROTATOR PINLOCK ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
25 FT.
1
1
6
2
1
1
4
1
2
2
8
1
1
4
1
1
1
1
2
0301577
0302231
0306698
0307612
0400388
0400401
0400540
0400543
0400663
0400666
0400664
0402117
0705698
0709331
0718297
0718298
0803056
0803181
0806871
9010030
DESCRIPTION
PLASTIC TUBING, 1/4" O.D. BLK (Not Shown)
ADJUSTABLE CLEVIS, 3/8" AC-218
AIR CYLINDER, 1.5 BORE / 1.71 STROKE
NYLON SPACER, 5/16" THK X 5/16" ID
NUT, 3/8"-24 HEX ZP
NUT, 7/16"-20 HEX JAM PL
COTTER PIN, 3/32" X 1"
COTTER PIN, 1/8" X 3/4"
CLEVIS PIN, 1/4" X 1 3/4" ZP
CLEVIS PIN, 5/16" X 1 3/8" ZP
CLEVIS PIN, 5/16" X 1 3/4" ZP
WASHER, 5/16" FLAT 316SS
ALLTHREAD CONNECTOR
RETAINING PIN, HOUSE LOCK
BAR LINK, PIN LOCK
BAR LEVER, PIN LOCK
HOUSE LOCK COVER WELDMENT (Not Shown)
CLEVIS WELDMENT
PIN LOCK WELDMENT
BRASS ELBOW, 1/4T-1/8MP (Not Shown)
II-19
Section II - PARTS (cont'd)
3-STAGE RECOVERY BOOM ASSEMBLY
II-20
Section II - PARTS (cont'd)
3-STAGE RECOVERY BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
0303026
SLEW RING, 1075S
-2
3
4
5
6
-2
33
36
36
33
0903042
0400318
0400336
0400338
0400522
0400523
WRECKER MOUNTING KIT
SCREW, 1"-8 X 3" SKT HD CAP
SCREW, 1"-8 X 3" HEX HD CAP GR8 ZP
SCREW, 1"-8 X 6-1/2" HEX HD CAP GR8 ZP
WASHER, 1-1/16" X 2" X 1/8" FLAT ZP
WASHER, 1-1/16" X 2-1/2" X 1/8" FLAT ZP
-7
8
9
10
11
12
13
14
15
16
17
18
19
-12
2
1
1
6
12
2
1
2
2
2
2
1
0908504
0400066
0400120
0400180
0400408
0400451
0400452
0400482
0703738
0719762
0719349
0719753
0803721
0806921
WRECKER FRAME ASSEMBLY 1075S
SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1/2" ALLEN HD SET (Not Shown)
SCREW, 1/2"-13 X 6" HEX HD CAP GR5 ZP
NUT, 1/2"-13 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" HELICAL (Not Shown)
LOCKWASHER, 3/8" HELICAL ZP (Not Shown)
SHAFT, BOOM
PLATE, ACCESS COVER
ANGLE, MOUNTING
ANGLE, MOUNTING
LOCK WELDMENT
WRECKER FRAME WELDMENT 1075S
-20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
-6
2
8
4
4
8
2
6
8
12
36
2
36
4
2
8
8
28
48
8
10
2
0908503
0300113
0301923
0301924
0303892
0305031
0306825
0307234
0400059
0400066
0400121
0400126
0400206
0400141
0400248
0400408
0400451
0400452
0400482
0400491
0400508
0703734
0718495
3-STAGE BOOM ASSEMBLY
GREASE FITTING, 1/4"-28 STRAIGHT
SLIDE PAD, BOOM BOTTOM
SLIDE PAD, BOOM SIDE
SLIDE PAD, BOOM SIDE
INNER BOOM SLIDE PAD
SLIDE PAD 3/4" X 1" X 4"
SLIDE PAD
SCREW, 1/4"-20 X 5/8" HEX HD CAP GR5 ZP (Not Shown)
SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 3/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 3-1/2" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 7/8" HEX HD CAP GR5 ZP
SCREW, 5/8"-11 X 1" HEX HD CAP GR5 ZP
NUT, 3/8"-16 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" HELICAL
LOCKWASHER, 3/8" HELICAL ZP
LOCKWASHER, 1/2" HELICAL ZP (Not Shown)
LOCKWASHER, 5/8" HELICAL ZP
SHIM, SIDE PLATE, OUTER BOOM
SHAFT, CYLINDER PIVOT
42
43
44
45
46
10
4
8
12
2
0711913
0717260
0718466
0717262
0801788
PAD, SHIM WEAR (Not Shown)
TOP SPACER
PLATE, SLIDE PAD SUPPORT
SHIM, SLIDE PAD
CABLE TIE BACK WELDMENT
DESCRIPTION
II-21
Section II - PARTS (cont'd)
3-STAGE RECOVERY BOOM ASSEMBLY
II-22
Section II - PARTS (cont'd)
3-STAGE RECOVERY BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
-47
48
49
50
51
52
53
-1
1
1
1
2
1
4
0711913
0806916
0806915
0806917
0908502
0305023
0703740
9043950
PAD, SHIM WEAR (Not Shown) (cont'd)
SECOND STAGE BOOM WELDMENT, 3 STAGE
OUTER BOOM WELDMENT
THIRD STAGE BOOM WELDMENT, 3 STAGE
3 STAGE EXTENSION SYSTEM ASSEMBLY
SNAP RING, 5100-0225PP
SHAFT, EXTEND CYLINDER
SCREW, 5/8" NC X 1-1/2" HEX HD CAP PL GR8
-54
55
-6
2
0906536
0400557
0906537
BOOM SWIVEL KIT
ROLL PIN, 1/2" X 1-1/4" ZP
BOOM SWIVEL ASSEMBLY
-56
57
58
59
-2
2
2
2
0906572
0400265
0400421
9048800
945030007
-60
61
62
63
-4
4
1
2
0907006
0300113
0719585
0710638
GA0215
"D" RINGS, INNER & OUTER
GREASE FITTING 1/4"-28 STRAIGHT
TOWING "D" RING
PIN, "D" RING
PIN, "D" RING
-64
65
66
67
68
69
-4
15
2
2
2
2
0908957
0300113
0303193
0307628
0400122
0400392
0718495
LIFT CYLINDER KIT
GREASE FITTING 1/4"-28 STRAIGHT
BLACK SCUFF JACKETS J16
CYLINDER, BOOM LIFT
SCREW, 3/8"-16 X 1.25" HEX HD CAP GR5 ZP
NUT, 3/8"-16 NYLOK HEX ZP
SHAFT, LIFT CYLINDER PIVOT
-70
71
72
73
74
-4
4
8
3
1
0908443
0400122
0400141
0400482
0706042
0706043
WINCH CABLE SUPPORT WING
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 7/8" HEX HD CAP GR5 ZP
LOCKWASHER, 3/8" HELICAL ZP (Not Shown)
CABLE WING, LONG
CABLE WING, MEDIUM
-75
76
77
78
-2
16
16
16
0906903
0303507
0400307
0400437
0400513
WINCH KIT 9907 & 9909
WINCH, 60K-2 SPEED DP W/TENSIO
SCREW, 7/8"-9 X 4" HEX HD CAP GR8 GOLD
NUT, 7/8"-9 NYLOK HEX GR8 ZP
WASHER, 7/8" FLAT ZP
-79
80
81
82
83
-2
2
2
1
2
0908727
0300113
0301895
0400564
0710651
0719585
KIT, D-RING 2ND STAGE - WIDE
GREASE FITTING, 1/4"-28 STRAIGHT (Not Shown)
GREASE FITTING, STR 1/8 PTF (Not Shown)
3/8" X 1-3/4" ROLL PIN ZP (Not Shown)
SHAFT - "D" RING
D-RING, TOWING
DESCRIPTION
WINCH CABLE STOW KIT
SCREW, 5/8"-11 X 4" HEX HD CAP, GR5 ZP
NUT, 5/8"-11 NYLOK HEX ZP
WELDLESS CHAIN LINK, 5/8"
CABLE TIE BACK SPRING, 1"
II-23
Section II - PARTS (cont'd)
3-STAGE EXTENSION SYSTEM ASSEMBLY
II-24
Section II - PARTS (cont'd)
3-STAGE EXTENSION SYSTEM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
-18
19
20
21
22
23
24
25
26
27
28
-2
2
4
2
1
2
4
4
6
6
2
6
1
1
2
2
1
-4
4
4
4
1
4
5
2
1
1
1
0908502
0301388
0303441
0307630
0307631
0307591
0400239
0400264
0400421
0400448
0400461
0400491
0400501
0718465
0717259
0806506
0305023
0703740
0908501
0300113
0300311
0400177
0400181
0400239
0400408
0400491
0718743
0718744
0806919
0806993
DESCRIPTION
3-STAGE EXTENSION SYSTEM ASSEMBLY
FITTING, 90ELL, 8MJ-8MB90
SHEAVE, 10" DIA. X 1.1/2" BORE
EXTEND CABLE ASSEMBLY
RETRACT CABLE ASSEMBLY
BOOM EXTEND CYLINDER, 3-STAGE
SCREW, 1/2"-13 X 3/4 HEX HD CAP, GR5
SCREW, 5/8"-11 X 2-1/4" HEX HD CAP GR5 ZP
NUT, 5/8"-11 NYLOK HEX ZP
NUT, 1-1/4"-12 HEX JAM
NUT, 1-1/4"-12 HEX GR8 PL
LOCKWASHER, 1/2" HELICAL ZP
WASHER, 1-1/4" SAE HARDENED PL
PIN, EXTEND CABLE
PIN, RETRACT CABLE
SHAFT, RETRACT SHEAVE WELDMENT
SNAP RING, 5100-0225PP
SHAFT, EXTEND CYLINDER
EXTEND SHEAVE SUBASSEMBLY
GREASE FITTING,1/4"-28 STRAIGHT
SHEAVE, 12-10-1BB 10
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 3/4" HEX HD CAP GR5
NUT, 1/2"-13 NYLOK HEX ZP
LOCKWASHER, 1/2" HELICAL ZP
ROD, EXTEND SHEAVE SPACER
BAR, KICK
SHAFT, EXTEND SHEAVE WELDMENT
EXTEND SHEAVE BRACKET WELDMENT
II-25
Section II - PARTS (cont'd)
3-STAGE RECOVERY BOOM HYDRAULICS
II-26
Section II - PARTS (cont'd)
3-STAGE RECOVERY BOOM HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
-1
3
2
1
2
0909011
0310083
0300041
0301370
0301445
0301471
HYDRAULIC ROTARY SWIVEL ASSEMBLY
HYDRAULIC SWIVEL
CONNECTOR, 8MJ-8MB
HOSE ASSEMBLY, LIFT CYLINDER, 64"
EXTENDED CONNECTOR, 8MJ-8MB
HOSE ASSEMBLY, 30"
-6
7
8
9
10
11
12
13
14
15
16
-2
4
4
1
15
2
2
2
2
2
1
0908957
0300188
0300659
0301388
0302574
0303193
0400122
0400206
0400392
0400408
0301388
0307591
LIFT CYLINDER KIT, 1075S
CLAMP, 1-1/2" HOSE (Not Shown)
HOSE, HYDRAULIC
FITTING, 90ELL, 8MJ-8MB90
FITTING, BULKHEAD RUN TEE (Not Shown)
BLACK SCUFF JACKETS J16 (Not Shown)
SCREW, 3/8"-16 X 1.25" HEX HD CAP GR5 ZP (Not Shown)
SCREW, 1/2"-13 X 5" HEX HD CAP GR5 ZP (Not Shown)
NUT, 3/8"-16 NYLOK HEX ZINC (Not Shown)
NUT, 1/2"-13 NYLOK HEX ZP (Not Shown)
ELBOW, 8MJ-8MB90
CYLINDER, BOOM EXTEND 1075S 3-STAGE
DESCRIPTION
II-27
Section II - PARTS (cont'd)
WINCH HYDRAULICS & AIR FREE SPOOL
II-28
Section II - PARTS (cont'd)
WINCH HYDRAULICS & AIR FREE SPOOL
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
-4
1
3
1
2
0909011
0301388
0310083
0303189
0303664
9011053
HYDRAULIC ROTARY SWIVEL ASSEMBLY
ELBOW, 8MJ-8MB90
HYDRAULIC SWIVEL
HOSE ASSEMBLY, 105"
HOSE ASSEMBLY, 117"
CONNECTOR, 1/4" T - 1/4" MP BRASS
-6
7
8
9
10
11
12
-4
4
35 FT.
35
35 FT.
2
2
0906903
0300897
0301388
0301577
0302434
0302495
0303507
9010030
WINCH KIT, DP60K 2SPD WKR ROT
RUBBER GROMMET (Not Shown)
ELBOW, 8MJ-8MB90
PLASTIC TUBING, 1/4" O.D. BLACK
CABLE TIE, 4" (Not Shown)
CONVOLUTED LOOM, 1/4" (Not Shown)
WINCH, DP 60K TWO SPD
ELBOW, 1/4" T - 1/4" MP BRASS
-13
14
15
16
17
18
-25 FT.
25
25 FT.
2
2
2
0904183
0301577
0302434
0302495
0400062
0700188
9010520
AIR TENSIONER KIT
PLASTIC TUBING, 1/4" O.D. BLACK
CABLE TIE, 4" (Not Shown)
CONVOLUTED LOOM, 1/4" (Not Shown)
SCREW, 1/4"-20 X 3/4" THRD CUT HEX (Not Shown)
BULKHEAD BRACKET (Not Shown)
ELBOW, 1/4" T - 1/4" MP BRASS (Not Shown)
DESCRIPTION
II-29
Section II - PARTS (cont'd)
RECOVERY BOOM FRAME HYDRAULICS
II-30
Section II - PARTS (cont'd)
RECOVERY BOOM FRAME HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
2
3
1
4
0300787
0301370
0303182
0307777
HOSE ASSEMBLY, 53"
HOSE ASSEMBLY, 65"
HOSE ASSEMBLY, 41"
HOSE ASSEMBLY, 52"
-5
6
7
8
9
10
11
12
13
-4
5
1
2
4
2
1
2
2
0909011
0300041
0301388
0301445
0301471
0303886
0302508
0310083
0400272
0400421
HYDRAULIC ROTARY SWIVEL ASSEMBLY
CONNECTOR, 8MJ-8MB
ELBOW, 8MJ-8MB90
EXTENDED CONNECTOR, 8MJ-8MBL
HOSE ASSEMBLY, 30"
PLUG, 4MB HEX SKT
ELBOW, 8MJ-8MB90LL
HYDRAULIC SWIVEL
SCREW, 5/8"-11 X 2" HEX HD CAP (Not Shown)
NUT, 5/8"-11 NYLOK HEX (Not Shown)
--
--
0907993
14
15
16
17
18
19
20
21
22
23
2
1
1
1
2
2
16
4
16
1
0301376
0306703
0307394
0307395
0400176
0400238
0400254
0400491
0400508
IC209
PLANETARY GEAR REDUCER WITH BRAKE
& MOTOR
CONNECTOR, 8MJ-10MB
HYDRAULIC MOTOR
PLANETARY GEAR REDUCER
BRAKE, SWING DRIVE
SCREW, 1/2"-13 X 1" HEX HD CAP
SCREW, 1/2"-13 X 1-1/2" SKT HD CAP GR8
SCREW, 5/8"-11 X 2-1/2" HEX HD CAP
LOCKWASHER, 1/2" HELICAL
LOCKWASHER, 5/8" HELICAL
ADAPTER, 6MJ-4MB90
-24
25
26
27
28
29
30
-4
2
1
1
2
2
1
0907994
0301376
0301790
0303994
0307396
0400367
0400615
HC1291
SWING VALVE KIT
CONNECTOR, 8MJ-10MB
HOSE ASSEMBLY, 15"
HOSE ASSEMBLY, 22"
SWING CONTROL VALVE
NUT, 1/4"-20 NYLOK HEX (Not Shown)
SCREW, 1/4"-20 X 4-1/2" HEX HD CAP (Not Shown)
FITTING, 4MJ-4MB STR THR
-31
32
33
34
35
36
37
-3
3
2
2
2
1
1
0908137
0300044
0301445
0302827
0303079
0306633
0310101
0310103
PROPORTIONAL CONTROL VALVE KIT
CONNECTOR, 6MJ-8MB
EXTENDED CONNECTOR, 8MJ-8MBL
CONNECTOR, 10MJ-10MB
CONNECTOR, 10MJ-8MB
CONNECTOR, 8MB-10FB
VALVE, PROPORTIONAL CONTROL
VALVE, PROPORTIONAL CONTROL
DESCRIPTION
II-31
Section II - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
II-32
Section II - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
1
1
2
1
1
1
0301471
0301880
0301965
0302205
0302577
0310199
HOSE ASSEMBLY, 30"
HOSE ASSEMBLY, 107"
HOSE ASSEMBLY, 131"
GAUGE, FLUSH MOUNT, 6000 PSI
CONNECTOR, 6MJ-4FP
PISTON PUMP, KAWASAKI
-7
8
9
10
11
12
-1
1
1
1
1
1
0904978
0300044
0300052
0301376
0301695
0303438
0303991
OUTRIGGER CONTROL VALVE KIT
CONNECTOR, 6MJ-8MB
ELBOW, 8MJ-10MB90
CONNECTOR, 8MJ-10MB
HOSE ASSEMBLY, 91"
HOSE ASSEMBLY, 92"
OUTRIGGER CONTROL VALVE
-13
14
15
16
17
18
19
20
21
22
23
-4
1
15 FT.
1
1
1
12
1
1
6
2
0906619
0300364
0300434
0300558
0301619
0301637
0301997
0303290
0306920
0303187
0711438
IC209
PISTON PUMP KIT
HOSE CLAMP, 1" - 2-1/4"
HOSE BARB, 2"
SUCTION HOSE, 2"
BRANCH TEE, 6MJ-6MJ-6MB
ELBOW, 32-32FL90 W/ FLANGE KIT
HOSE ASSEMBLY, 18"
CLAMP, 2-1/2" INSULATED (Not Shown)
ELBOW, 16MJ-20FL90 W/ FLANGE KIT
HOSE ASSEMBLY, 144"
BRACKET, HOSE (Not Shown)
ADAPTER, 4MB-6MJ90
-24
25
26
27
-1
2
2
1
0906620
0301371
0301424
0301965
0306921
FILTER CONVERSION OIL TANK KIT
ELBOW, 8MJ-12MP90
CONNECTOR, 6MJ-4MP
HOSE ASSEMBLY, 131"
PIPE PLUG, 2" SQ HD
-28
29
30
-2
20 FT.
1
0906979
0300056
0300058
0300136
TANK KIT
BARB, 16C4-16MP
SUCTION HOSE, 1" 16C4
RETURN LINE FILTER ASSEMBLY
DESCRIPTION
II-33
Section II - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
II-34
Section II - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
-31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
-2
1
1
4
4
2
2
1
2
1
2
1
1
1
6
0906979
0300692
0301541
0301961
0302227
0302228
0302367
0302953
0303155
0303463
0305006
HC0634
0705910
0706114
0805908
9018016
TANK KIT (cont'd)
STREET ELBOW, 1" 90°
SIGHT GAGE, TYPE S-1
BALL VALVE, BRONZE
CENTER BONDED MOUNT
SPECIAL WASHER
PIPE NIPPLE, 2" X 4"
REDUCER BUSHING, 1-1/2 MP TO 1 FP
PIPE PLUG, 3/4" NPT MAGNETIC
BUSHING, 1-1/2 MP TO 1-1/4 FP
FILLER CAP
FILTER ASSEMBLY
COVER PLATE
GASKET, CLEANOUT & FILLER COVER
RESERVOIR WELDMENT
HOSE CLAMP, HS-20 1-1/4"
-46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
-1
4
5
1
1
1
1
2
1
2
1
1
2
3
1
1
1
2
2
0908137
0301372
0301473
0301522
0301620
0301696
0302082
0302085
0302170
0302510
0302826
0302829
0310101
0307404
0307471
0307472
0310103
GB330
IC209
IC212
PROPORTIONAL CONTROL VALVE KIT
CONNECTOR, 12FJ-8MJ
HOSE ASSEMBLY, 18"
CONNECTOR, 6MJ-6MB
ELBOW, 6MJ-6MB90
ELBOW, 6MJ-6FJX90
ADAPTER, 12MJ-10MB
ELBOW, 12MJ-10MB90
BENT TUBE, SWIVEL 16C2-16FJX90
CONNECTOR, 6MJ-6MBL
TEE, 12MJ-12FJX-12MJ
ADAPTER, 12FJ-6MJ
CONTROL VALVE, PROPORTIONAL (Not Shown)
CONNECTOR, 16MJ-10MB
HOSE ASSEMBLY, 12"
HOSE ASSEMBLY, 24"
CONTROL VALVE, PROPORTIONAL
TEE, 12MJ-12MJ-12MJ
ELBOW, 4MB-6MJ90
STRAIGHT ADAPTER, 4MB-6MJ
DESCRIPTION
II-35
Section II - PARTS (cont'd)
LEFT CONTROL ASSEMBLY
II-36
Section II - PARTS (cont'd)
LEFT CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
6
-4
4
4
4
4
4
0906412
0306698
0400057
0400367
0400401
0400527
0803181
8 FUNCTION AIR ASSEMBLY
AIR CYLINDER, 1.5 BORE X 1.71 STROKE
SCREW, 1/4"-20 X 1-1/4" HEX HD CAP
NUT, 1/4"-20 NYLOK HEX ZP
NUT, 7/16"-20 HEX JAM PL
CLEVIS PIN, 5/16" X 5/8"
CLEVIS WELDMENT
-7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
-25
26
-1
1
6
1
4
1
10
8
8
10
10
10
2
1
1
2
10
1
10
1
22
0908138
FC41
0301473
0301884
0302205
0302457
0302577
0302726
0400066
0400367
0400383
0400532
0400541
0711235
0717206
0717270
0717461
0806006
0806009
0907441
0806515
9053524
27
28
4
8
0400453
0400452
LEFT CONTROL ASSEMBLY (10 HANDLE)
FITTING, 90DEG BLKHD ELB
HOSE, HYDRAULIC 18" (Not Shown)
CONTROL CABLE, 96"
GAUGE, FLUSH MOUNT 6000 PSI
CONTROL CABLE, 104"
FITTING 6MJ-4FP (Not Shown)
GREASE FITTING, 1/4"-28
SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
NUT, 5/16"-24 HEX ZP (Not Shown)
CLEVIS PIN, 5/16" X 1" ZP
COTTER PIN, 1/16" X 3/4"
SHAFT CLAMP, CONTROL BOX
SPACER TUBE, 1-1/4" OD
CONTROL HANDLE PIN
PLATE, SUPPORT SHAFT
CLEVIS WELDMENT
CONTROL FRAME WELDMENT
CONTROL HANDLE ASSEMBLY, SHORT
CONTROL HANDLE WELDMENT
BEARING BR. FLG.752 X .879x.75,
2 EACH ON HANDLES AND SPACERS
WASHER, 1/4" FLAT
LOCKWASHER, 1/4" HELICAL
-29
30
31
-2
1
1
0908847
0307604
0300835
0300837
KNOB, DECAL & PANEL KIT (10 HANDLE)
KNOB, RED LONG SK0700-07
KNOB, BOOM (UP-DOWN)
KNOB, BOOM (IN-OUT)
DESCRIPTION
II-37
Section II - PARTS (cont'd)
LEFT CONTROL ASSEMBLY
II-38
Section II - PARTS (cont'd)
LEFT CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
-32
33
34
35
36
37
38
39
40
41
42
43
44
45
-1
1
1
1
1
1
2
5
2
2
1
4
4
3
0908847
0302856
0303379
0303380
0303381
0303382
0303941
0307166
0307778
0310021
0310022
0717208
0400382
0400107
0400005
KNOB, DECAL & PANEL KIT (10 HANDLE) (cont'd)
KNOB, TILT (UP-DOWN)
KNOB, SWING (CW-CCW)
KNOB, UNDERLIFT (IN-OUT)
KNOB, UNDERLIFT (UP-DOWN)
KNOB, FOLD (UP-DOWN)
PLUG, 2-1/2"
PLUG, 7/8" (Not Shown)
PLUG, FILTER
PIGTAIL, PWR-SWITCH (Not Shown)
PIGTAIL, GND-SWITCH (Not Shown)
SPACER TUBE 1-1/4" OD
NUT, 5/16"-18 NYLOK HEX
SCREW 5/16"-18 X 2-1/2" HEX HD CAP GR5 ZP
SCREW, #6-32 X 1/2" RD HD PH SS
46
47
48
49
50
51
52
53
54
55
56
57
6
8
20
8
8
8
1
1
1
1
1
13
0400369
0400380
0400393
0400071
0402111
0402110
0908822
0908823
0909056
0719849
0719592
9024041
NUT, 1/4" "J" TYPE TINNERMAN
NUT, 5/16"-18 "J" TINNERMAN
NUT, 3/8"-16 HEX JAM ZP
SCREW, 1/4"-20 X 3/4" RD PHIL HD SS
WASHER, 1/4" FLAT SS
LOCKWASHER, 1/4" 316 SS
ILLUMINATED LEGEND ASSEMBLY, LOWER
ILLUMINATED LEGEND ASSEMBLY, UPPER
ILLUMINATED LEGEND ASSEMBLY, SIDE
PANEL, GAUGE (12 HANDLE)
PLATE, CONTROL (12 HANDLE)
SWITCH, McGILL 0852-0110
-58
59
-6
1
0908135
0306540
0306565
PROPORTIONAL CONTROL KIT W/ DW
ROTARY SELECT SWITCH OPERATOR
PUSH BUTTON OPERATOR W/MTG (BLUE)
-60
61
-10
10
0908137
0307456
0806759
PROPORTIONAL CONTROL VALVE KIT
CLEVIS PIN, 3/16" X 3/4" ZP
VALVE LINK WELDMENT
DESCRIPTION
II-39
Section II - PARTS (cont'd)
RIGHT CONTROL ASSEMBLY (OPTIONAL)
II-40
Section II - PARTS (cont'd)
RIGHT CONTROL ASSEMBLY (OPTIONAL)
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
-18
19
-20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
-3
5
8
4
2
2
12
8
8
5
2
1
1
1
1
8
1
8
1
14
-1
1
1
2
3
12
8
4
4
4
12
1
8
7
4
4
4
8
8
1
0909004
0301969
0302457
0302726
0303253
0400066
0400367
0400383
0400393
0400532
0400540
0711235
0717207
0717209
0717203
0717461
0806006
0806008
0907441
0806515
9053524
0909002
0300836
0300838
0303380
0307605
0400067
0400062
0400103
0400107
0400382
0400463
0400367
0400370
0400379
0400393
0400072
0402112
0402111
0400467
0400466
0909051
DESCRIPTION
RIGHT CONTROL ASSEMBLY (8 HANDLE)
CONTROL CABLE, 84"
CONTROL CABLE, 104"
GREASE FITTING, 1/4"-28
TERMINAL .187" FEM QD (Not Shown)
SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
NUT, 5/16"-24 HEX ZP CABLE END
NUT, 3/8"-16 HEX JAM ZP
CLEVIS PIN, 5/16" X 1" ZP
COTTER PIN, 1/16" X 3/4"
SHAFT CLAMP, CONTROL BOX
SPACER TUBE, 1-1/4" OD
SPACER TUBE, 1-1/4" OD
CONTROL HANDLE PIN (6)
PLATE, SUPPORT SHAFT
CLEVIS WELDMENT
CONTROL FRAME WELDMENT (6,7,8 HND)
CONTROL HANDLE ASSEMBLY, SHORT
CONTROL HANDLE WELDMENT
BEARING BR. FLG .752 X .879 X .75
KNOB, DECAL & PANEL KIT (8 HDL/8 SW)
KNOB-BOOM (UP-DOWN)
KNOB-BOOM (IN-OUT)
KNOB, SWING CW-CCW
KNOB, RED LONG-SK0700-07
SCREW, 1/4"-20 X 3/4" MACH SCREW 2
SCREW, 1/4"-20 X 3/4" THRD CUT HEX
SCREW, 5/16"-18 X 1" RD MACH HD SS
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP GR5 ZP
5/16-18 NUTS
5/16” FLAT WASHER
NUT, 1/4"-20 NYLOK HEX ZP (Not Shown)
NUT, 1/4" "J" TYPE TINNERMAN
NUT, 5/16"-18 "J" TINNERMAN
NUT, 3/8"-16 HEX JAM ZP (Not Shown)
SCREW, 1/4"-20 X 3/4" RND MACH HD SS
LOCKWASHER, 1/4" SS
WASHER, 1/4" FLAT SS
LOCKWASHER, 5/16" SS
WASHER, FLAT 5/16" SS
ILLUMINATED LEGEND ASSEMBLY, LOWER
II-41
Section II - PARTS (cont'd)
RIGHT CONTROL ASSEMBLY (OPTIONAL)
II-42
Section II - PARTS (cont'd)
RIGHT CONTROL ASSEMBLY (OPTIONAL)
REF.
NO.
NO.
REQ'D
PART
NUMBER
-40
-41
42
43
44
45
46
47
-48
49
-1
-1
1
1
4
3
3
4
-6
1
0909002
0909056
0909002
0909053
0719248
0719247
0307779
0400455
0400454
9024041
0908135
0306541
0306565
KNOB, DECAL & PANEL KIT (8 HDL/8 SW) (cont'd)
ILLUMINATED LEGEND ASSEMBLY, OUTRIGGER
KNOB, DECAL & PANEL KIT (8 HDL/8 SW) (cont'd)
ILLUMINATED LEGEND ASSEMBLY, UPPER
PANEL, GAUGE (8 HANDLE)
PLATE, CONTROL (8 HANDLE)
PLUG, FILLER
LOCKWASHER, 1/4"
WASHER, FLAT
SWITCH, McGILL 0852-0110
PROPORTIONAL CONTROL KIT W/ DW
ROTARY SELECT SWITCH OPERATOR
PUSH BUTTON OPERATOR W/MTG (BLUE)
-50
51
52
-8
8
8
0908137
0307456
0806759
0806738
PROPORTIONAL CONTROL VALVE KIT
CLEVIS PIN, 3/16" X 3/4" ZP
VALVE LINK WELDMENT (HUSCO)
CONNECTOR, CABLE CONTROL (Now Shown)
-53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
-1
7
4
4
2
7
4
14
6
1
4
4
8
2
1
1
1
1
1
1
1
1
0908845
0307822
0400070
0400101
0400126
0400366
0400367
0400392
0400451
0400452
0400458
0400463
0400464
0400480
0710198
0714324
0714325
0717499
0719115
0806928
0807079
0310021
0310022
REMOTE TRAY ASSEMBLY
PIN SWITCH (Not Shown)
1/4-20 X 1 HHCS GR5 ZP
SCREW, 5/16-18 RD HD SLOTTED SS
3/8-16 X 1 HHCS, GR5 ZP
1/4-20 HEX NUT ZP (Not Shown)
1/4-20 NYLOCK HEX NUT ZP
3/8-16 NYLOCK HEX NUT ZP
1/4 FLAT WASHER ZP
1/4 HELICIAL LOCK WASHER ZP
1/4 STAR LOCKWASHER ZP (Not Shown)
5/16 FLAT WASHER ZP
5/16 HELICAL FLAT WASHER ZP
3/8 FLAT WASHER ZP
BRACKET, MARKER LIGHT AND HAND HELD REMOTE
SUPPORT, LEFT CONTROL
SUPPORT, RIHT CONTROL
ANGLE MTG WORK LIGHT BOOM (Not Shown)
PANEL, CONTROL STATION UPPER REMOTE
CONTROL PANEL WELDMENT
PANEL SPACER WELDMENT REMOTE BOX
PIGTAIL, PWR-SWITCH (Not Shown)
PIGTAIL, GND-SWITCH (Not Shown)
DESCRIPTION
II-43
Section II - PARTS (cont'd)
FRONT OUTRIGGER ASSEMBLY
II-44
Section II - PARTS (cont'd)
FRONT OUTRIGGER ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
8
4
8
2
2
4
16
4
16
2
2
2
2
2
2
2
2
2
2
2
0300110
0300113
0301923
0303550
0307844
0400139
0400248
0400392
0400508
0703137
0703458
0716812
0716813
0805904
0805905
0400777
0719874
0400401
0718794
0400568
DESCRIPTION
SNAP RING, 1"
GREASE FITTING
SLIDE PAD, BOOM BOTTOM
EXTEND CYLINDER
SPADE CYLINDER
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 5/8"-11 X 1" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
LOCKWASHER, 5/8" HELICAL
SHAFT, EXTEND CYLINDER OUTER BOOM
SHAFT, JACK CYLINDER, LOWER
SHAFT, JACK CYLINDER, UPPER
SHAFT, EXTEND CYLINDER BASE
FRONT OUTRIGGER BEAM WELDMENT
FRONT OUTRIGGER VERT TUBE WELDMENT
JAM NUT, 3/4"-16 NYLOK HEX ZP
CLEVIS LINK
JAM NUT, 7/16"-20
PIN, FRONT OUTRIGGER LOCK
ROLL PIN, 3/8" X 3"
II-45
Section II - PARTS (cont'd)
FRONT OUTRIGGER HYDRAULICS
II-46
Section II - PARTS (cont'd)
FRONT OUTRIGGER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
5
4
2
2
8
10
4
1
3
2
1
2
1
1
4
32 FT.
2
2
1
4
4
4
2
2
4
0300044
0300134
0300142
0301424
0301487
0302433
0302510
0302635
0303017
0303184
0303185
0303186
0303187
0303188
0303191
0303193
0303550
0307844
0303991
0307022
0307023
0307024
0307042
0306698
9010030
DESCRIPTION
CONNECTOR, 6MJ-8MB
HOSE CLAMP, INSULATED 1" (Not Shown)
ELBOW, 6MJ-4MP90
CONNECTOR 6MJ-4MP
HOSE CLAMP, 1/2"
CABLE TIE (Not Shown)
ADAPTER, 6MJ-6MBL
HOSE ASSEMBLY, 131"
CONNECTOR, 8MB-6FB
HOSE ASSEMBLY, 73"
HOSE ASSEMBLY, 66"
HOSE ASSEMBLY, 82"
HOSE ASSEMBLY, 141"
HOSE ASSEMBLY, 75"
HOSE ASSEMBLY, 96"
BLACK SCUFF JACKET (Not Shown)
EXTEND CYLINDER
VERTICAL CYLINDER
OUTRIGGER CONTROL VALVE
HYDRAULIC TUBING
SADDLE CLAMP, 2-1/2" PIPE
FITTING, 6FB-8MP
ORIFICE CONNECTOR, 6MJ-6MBR-3/64
AIR CYLINDER
FITTING-BRASS ELBOW, 1/4T-1/8 MPX
II-47
Section II - PARTS (cont'd)
REAR OUTRIGGER ASSEMBLY
II-48
Section II - PARTS (cont'd)
REAR OUTRIGGER ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
12
2
2
8
8
6
6
8
8
4
2
2
2
2
2
2
4
1
1
2
2
2
2
0300110
0307844
0307001
0400066
0400126
0400139
0400392
0400452
0400482
0703457
0703458
0705499
0707117
0716141
0716644
0716645
0717855
0804417
0804418
0804419
0804420
0805867
0805892
SNAP RING, 1"
CYLINDER, SPADE
HYD TWIN CYLINDER ASSY, REAR OUTR
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
NUT, 3/8"-16 NYLOK HEX
LOCKWASHER, 1/4" HELICAL
LOCKWASHER, 3/8" HELICAL
SHAFT, JACK CYLINDER, UPPER
SHAFT, JACK CYLINDER, LOWER
SHAFT, UPPER SPADE
SHAFT, UPPER SPADE
COVER, OUTER HORIZ OUTRIGGER
SPACER, TOP
SPACER, BOTTOM
SHIM, BOTTOM
OUTER OUTRIGGER WELDMENT, LH REAR
OUTER OUTRIGGER WELDMENT, RH REAR
2ND STAGE BOOM WELDMENT
3RD STAGE OUTRIGGER BOOM WELDMENT
OUTRIGGER PAD, INTERMEDIATE
REAR OUTRIGGER PAD
24
-----
2
1
1
1
1
0906963
0400044
0705525
0805893
HD1259
PIN, REAR OUTRIGGER PAD ASSY
DRIVE SCREW, #10 X 1/2" RD HD
CHAIN, SASH 20" LONG
PIN WELDMENT, REAR OUTRIGGER PAD
PIN, SNAPPER
-25
26
27
28
29
-8
8
2
2
2
0907026
0400181
0400408
0711972
0805918
0900910
KIT, SPADE & BLADE, ROT. REAR. OUTRIGGER
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
NUT, 1/2"-13 NYLOK HEX
BLADE, REAR OUTRIGGER SPADE
SPADE WELDMENT, REAR OUTRIG SHORT
PIN ASSY, JACK PAD
DESCRIPTION
II-49
Section II - PARTS (cont'd)
REAR OUTRIGGER HYDRAULICS
II-50
Section II - PARTS (cont'd)
REAR OUTRIGGER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
8
4
4
4
4
4
4
4
2
4
28 FT.
2
1
2
2
0300044
0301816
0302032
0302056
0302372
0302509
0302727
0302835
0302836
0302837
0303193
0307844
0303991
0307001
0400118
DESCRIPTION
CONNECTOR, 6MJ-8MB
ELBOW, 8FP-8FP45
NIPPLE, BLACK PIPE 1/2"
HOSE ASSEMBLY, 183"
HOSE ASSEMBLY, 240"
ELBOW, 6MJ-6MB45
CONNECTOR, 6J-8MP
CLAMPING UNIT (Not Shown)
SOCKET HD STACKING NUT (Not Shown)
SPLIT BUSHING, 1" (Not Shown)
BLACK SCUFF JACKET, SJ16 (Not Shown)
SPADE CYLINDER
OUTRIGGER CONTROL VALVE
TWIN CYLINDER ASSEMBLY, REAR OUTRIGGER
SCREW, 5/16"-18 X 3/4" HEX HD CAP GR5 (Not Shown)
II-51
Section II - PARTS (cont'd)
BOOM SWIVEL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
DESCRIPTION
1
2
3
4
5
6
7
8
9
1
1
2
1
3
2
1
1
1
0300113
0300311
0400133
0400140
0400392
0700511
0700563
0802027
0804450
GREASE FITTING, 1/4"-28 STRAIGHT
SHEAVE, 10"
SCREW, 3/8"-16 X 3" HEX HD CAP
SCREW, 3/8"-16 X 4" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
CABLE GUIDE, BOTTOM
SHAFT, SHEAVE
CABLE GUIDE WELDMENT
BOOM END SWIVEL WELDMENT
II-52
Section II - PARTS (cont'd)
PROPORTIONAL CONTROL KIT W/DW
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
20 FT.
12 FT.
150 FT.
8
4
2
2
2
12
2
1
2
1
1
1
1
1
1
3
4
6
8
6
8
3
1
1
1
4
0300077
0300078
0300080
0300188
0301934
0302677
0303557
0306537
0306540
0306565
0306916
0306977
0306978
0306980
0307090
03037397
0307792
0307794
0400005
0400042
0400061
0400101
0400367
0400379
0402094
0714320
0714324
0714325
9010030
DESCRIPTION
WIRE, 16 GA. RED
WIRE, 16 GA. BLACK
WIRE, 16 GA. WHITE STRANDED
HOSE CLAMP, 1-1/2"
DOOR STOP
BREATHER VENT, 1/8 MP
WIRING HARNESS, AIR FREE SPOOL
EMERGENCY SWITCH
ROTARY SELECT SWITCH OPERATOR
PUSH BUTTON OPERATOR W/MTG (BLUE)
WIRING HARNESS, OUTRIGGERS
BRASS PLUG, 1/8
TERMINAL BLOCK W/SCREW
AIR SOL STK 12VDC 4 BANK
WIRING HARNESS, RT SIDE OUTRIGGERS
12 FUNCTION PROPORTIONAL RADIO SYSTEM
WIRE HARNESS UNDERLIFT FUNCTION
WIRE HARNESS AIR FREE SPOOL
SCREW, #6-32 X 1/2" SS
SCREW, 10-24 X 1/2" THRD CUT FL
SCREW, 1/4"-20 X 3/4" MACH
SCREW, 5/16"-18 X 1" RD MACH HD SS
NUT, 1/4"-20 HEX NYLOK
NUT, 5/16"-18 "J" TINNERMAN
NUT, #6-32 HEX SS
SUPPORT, SOLENOID VALVE
SUPPORT, LEFT CONTROL
SUPPORT, RIGHT CONTROL
BRASS ELBOW, 1/4T-1/8MPX
II-53
Section II - PARTS (cont'd)
HYDRAULIC CYLINDERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
--
1
--
0303501
0304590
UNDERLIFT EXTEND CYLINDER
SEAL KIT, UNDERLIFT EXTEND CYLINDER
2
--
1
--
0306746
0304609
UNDERLIFT FOLD CYLINDER
SEAL KIT, UNDERLIFT FOLD CYLINDER
3
--
2
--
0307378
--
UNDERLIFT TILT CYLINDER
SEAL KIT, UNDERLIFT TILT CYLINDER
4
--
1
--
HC0159
0304522
UNDERLIFT LIFT CYLINDER
SEAL KIT, UNDERLIFT LIFT CYLINDER
5
--
1
--
0302830
0304333
2-STAGE BOOM EXTEND CYLINDER
SEAL KIT, 2-STAGE BOOM EXTEND CYLINDER
6
--
2
--
0303092
0304434
2-STAGE BOOM LIFT CYLINDER
SEAL KIT, 2-STAGE BOOM LIFT CYLINDER
7
--
2
--
0307158
0304694
3-STAGE BOOM LIFT CYLINDER
SEAL KIT, 3-STAGE BOOM LIFT CYLINDER
8
--
1
--
0307393
--
3-STAGE BOOM EXTEND CYLINDER
SEAL KIT, 3-STAGE BOOM EXTEND CYLINDER
9
--
2
--
0303550
0304594
FRONT OUTRIGGER EXTEND CYLINDER
SEAL KIT, FRONT OUTRIGGER EXTEND CYL.
10
--
2
--
0303857
0301353
FRONT OUTRIGGER VERTICAL CYLINDER
SEAL KIT, FRONT OUTRIGGER VERTICAL CYL.
11
--
2
--
0303857
0301353
REAR OUTRIGGER VERTICAL CYLINDER
SEAL KIT, REAR OUTRIGGER VERTICAL CYL.
12
--
2
--
0307001
0304674
REAR OUTRIGGER EXTEND CYLINDER
SEAL KIT, REAR OUTRIGGER EXTEND CYL.
DESCRIPTION
II-54
Section II - PARTS (cont'd)
MISCELLANEOUS KITS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
50
2
50
4
2
2
2
2
1
0300132
0301215
0302433
0304564
0400066
0400452
0500686
0501167
0705907
CABLE TIE, T120R BLK 15 1/4"
WIRE ROPE, 3/4" 6X37 IWRC
CABLE TIE, 7 50 LB
GLASS TUBE LEV-0-GAGE II
SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
LOCKWASHER, 1/4" HELICAL ZP
DECAL, RETRACT CAUTION
NAME PLATE, CENTURY PLASTIC
PLATE, ACCESS COVER
-10
11
12
13
14
15
16
17
-1
2
2
2
1
2
2
2
0902333
0301909
0301944
0301945
0301946
0301948
0400070
0400367
0400451
GLAD HAND KIT
RECEPTACLE BOOT
GLAD HAND COUPLING, UNIVERSAL
GLAD HAND PLUG
BULKHEAD CONNECTOR
HD 7 WAY TRAILER CONNECTOR
SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
-18
19
20
21
22
23
24
25
-2
6
0.25
1
1
2
2
1
0903069
0300077
0300153
0301812
0303061
0303178
0400057
0400367
0500676
BACK UP ALARM KIT
WIRE, 16 GA, RED
WIRE CONNECTOR
HEAT SHRINK TUBE, 1/4" MELT
BACK UP ALARM, ECCO MS97
HEAT SHRINK, 1/4" (4 FT. LONG)
SCREW, 1/4"-20 X 1-1/4" HEX HD CAP
NUT, 1/4"-20 NYLOK HEX ZP
INSTR-INSTL BACKUP ALARM
-26
27
28
29
30
31
32
33
34
35
36
37
-5
3
30
14
35
.5 FT.
75
11
2
2
2 FT.
1
0903997
GV57
0300122
0300153
0300154
0301503
0301812
0302433
0302872
0302874
0302875
0303178
0303226
MODULAR WIRING KIT, 1060S
RUBBER GROMMET
GROMMET, SPLIT PLASTIC
WIRE CONNECTOR
BUTT CONNECTOR, 10-12 GA. NON-INS.
#10 RING CONNECTOR, 10 - 12 GA
HEAT SHRINK TUBE, 1/4"-IN. MELT
CABLE TIE, 7 50 LB
FEMALE TERMINAL
CONNECTOR, 6 WAY MALE
CONNECTOR, 6 WAY FEMALE
HEAT SHRINK, 1/4" (4 FT. LONG)
80 AMP CIRCUIT BREAKER
DESCRIPTION
II-55
Section II - PARTS (cont'd)
MISCELLANEOUS KITS
REF.
NO.
NO.
REQ'D
PART
NUMBER
-38
39
40
41
42
43
44
45
46
47
-1
1
4
2
6
13
2
16
4
2
0903997
0303309
0303310
0303385
0303583
0303584
0303770
0303775
0400070
0400367
0712232
MODULAR WIRING KIT, 1060S (cont'd)
HARNESS, WIRING
HARNESS, WIRING
JUNCTION BOX, 10 POLE
PLUG, WEATHER PAK CONN 6 WAY
GROUND WIRE
CABLE SEAL, BLUE
MALE TERMINAL (12 GA)
SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
CHANNEL, LIGHT PROTECTOR
-48
49
50
51
52
53
54
-2 FT.
6
.25 FT.
1
1 FT.
2
4
0903069
0300077
0300153
0301812
0303061
0303178
0400057
0400367
KIT, BACK UP ALARM
WIRE, 16 GA RED
WIRE CONNECTOR
HEAT SHRINK TUBE 1/4" IN. MELT
BACK UP ALARM ECCO MS97
HEAT SHRINK, 1/4 (4 FT. LONG)
SCREW, 1/4"-20 X 1-1/4" HEX HD CAP
NUT, 1/4"-20 NYLOK HEX ZP
-55
56
57
58
59
60
-4
4
4
8
4
8
0906837
0302433
0306941
0400382
0400481
0402043
0402122
GROUND KIT BODY HARNESS
CABLE TIE, 7 50 LB
GROUND CABLE, 42"
NUT, 5/16"-18 NYLOK HEX ZP
LOCKWASHER, 3/8" EXT.TOOTH
SCREW, 3/8"-16NC X 1-1/4" HEX HD CAP SS
NUT, 3/8"-16NC HEX 316 SS
-61
62
63
-3
3
1
0904353
0400133
0400392
0803768
CHAIN RACK, ALUMINUM BODY
SCREW, 3/8"-16 X 3" HEX HD CAP GR5 ZP
NUT, 3/8"-16 NYLOK HEX ZP
CHAIN HANGER WELDMENT
-64
65
66
-1
1
4
0904612
0307313
0307314
0400045
BOOM ANGLE INDICATOR KIT
LH INCLINOMETER, REIKER
RH INCLINOMETER, REIKER
SCREW, #10-32 X 1/2" THRD CUT RD HD S/S
-67
68
69
-3
2
2
0906256
0400105
0400133
0400392
TRAY KIT
SCREW, 5/16"-18 X 1-1/4" SELF TAP
SCREW, 3/8"-16 X 3" HEX HD CAP GR5 ZP
NUT, 3/8"-16 NYLOK HEX ZP
DESCRIPTION
II-56
Section II - PARTS (cont'd)
MISCELLANEOUS KITS
REF.
NO.
NO.
REQ'D
PART
NUMBER
-70
71
-2
1
0906256
0400480
0804229
TRAY KIT (cont'd)
WASHER, 3/8" FLAT ZP
TRAY WELDMENT
-72
73
74
75
76
77
78
79
80
81
82
83
84
-10
16
24
1.5
4
18
8
6
2
2
54
66
24
0906546
0300117
0300844
0301503
0301812
0302201
0302544
0302611
0303178
0306778
0306779
0400043
0400045
0401024
MODULAR LIGHT KIT
RUBBER GROMMET, 316
3/4" X 1/8" CLOSED CELL
#10 RING CONN. 10 - 12 GA
HEAT SHRINK TUBE, 1/4" MELT
BACKUP LIGHT
DOME LIGHT, M 390S
LIGHT, AMBER
HEAT SHRINK, 1/4" (4 FT. LONG)
TAIL LIGHT (LT-BOTTOM, RT-TOP)
TAIL LIGHT (LT-TOP, RT-BOTTOM)
SCREW, #10-24 X 1" OVAL PHILHD MCH
SCREW, #10-32 X 1/2" THRD CUT RD S/S
SCREW, #8-32 X 1-1/2" RND MACH SL ALUM
-85
86
87
-15 FT.
25 FT.
60 FT.
0906705
HE0165
0302431
0302495
TOOLBOX LOOM KIT, ROTATOR
LOOM, 3/4" SPLIT CONDUIT
CONVOLUTED LOOM, 3/8
CONVOLUTED LOOM 1/4
-88
89
90
91
92
93
-1
1
1
1
1
1
0906838
0400126
0400382
0400481
0400499
0402122
0716468
GROUND KIT MTG. HARNESS, CENTURY
SCREW, 3/8"-16X1" HEX HD CAP GR5 ZP
NUT, 5/16"-18 NYLOK HEX ZP
LOCKWASHER, 3/8" EXT. TOOTH
LOCKWASHER, 3/4" EXT. TOOTH
NUT, 3/8"-16NC HEX 316 SS
GROUNDING LUG
--
--
124002368
-94
-30
0907725
9022076
REMOTE CONTROL (8) FUNCTION KIT
RING TERMINAL, 14-16 GA 10 ST
-95
96
97
98
99
1
15
3
1
1
2
0903992
0300153
0300176
0301503
0302746
0303226
9 SWITCH PANEL KIT
WIRE CONNECTOR
3/8" RING TERMINAL
#10 RING CONNECTOR, 10 - 12 GA
SWITCH PANEL HARNESS, 5030
80 AMP CIRCUIT BREAKER
DESCRIPTION
REMOTE CONTROL (8) FUNCTION
II-57
Section II - PARTS (cont'd)
MISCELLANEOUS KITS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
--
124002368
REMOTE CONTROL (8) FUNCTION (cont'd)
-100
101
102
1
4
4
1
0903992
0400084
0400367
174013109
9 SWITCH PANEL KIT (cont'd)
SCREW, 1/4"-20X1-1/2" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
9 SWITCH PANEL, FLOOR MOUNT
-103
104
-12
1
0907558
0302433
0307306
GROUND KIT, BODY (POWER-PAL)
CABLE TIE, 7 50 LB
GROUND CABLE, 192"
-105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
-1
30 FT.
1
65
2
1
1
1
1
2
4
2
2
2
1
1
1
0907693
HA0132
0301577
0302123
0302434
0303226
0303363
0303364
0303365
0306983
0400021
0400062
0400451
0402004
0402024
0710198
0717659
9010520
SHIP PKG. REMOTE AIR ASSEMBLY
GAUGE, 0-160 PSI
1/4" O.D. PLASTIC TUBING BLK
HEX NIPPLE, 4MP-4MP
CABLE TIE, 4" 18 LB
80 AMP CIRCUIT BREAKER
AIR FILTER/REGULATOR COMBO
AIR LUBRICATOR
MOUNTING BRACKET, AIR PREP
BRASS RUN TEE 1/4"T-1/4"MPX
SCREW, #8-32 X 1/2" RD HD PH MCH SS
SCREW, 1/4"-20 X 3/4" THRD CUT HEX
WASHER, 1/4" FLAT ZP
WASHER, #8 SS
SCREW, 1/4"-20 X 1-1/4" SOC HD
BRACKET, MARKER LIGHT
PLATE, HPDC MTG
BRASS ELBOW, 1/4"T-1/4"MP
-122
123
124
125
126
127
128
129
130
131
132
133
-1
1
4
4
8
4
-10
24 FT.
24 FT.
4
4
0907726
0306675
0307221
0401032
0401033
0401034
0401043
0906412
0300166
0301577
0302495
0306698
0400057
BASIC REMOTE CONTROL (8) FUNCTION
POWER PAL, HPDC08 8 FUNCTION WIRED
JUNCTION BOX, 18 PIN
NUT, 1/4"-20 HEX ALUM
LOCKWASHER, 1/4" ALUM
WASHER, 1/4" FLAT ALUM
SCREW, 1/4"-20 X 1" RD MACH SLOT
8 FUNCTION AIR ASSEMBLY INSTALL
WIRE CONNECTOR, SPADE
1/4" O.D. PLASTIC TUBING BLK
CONVOLUTED LOOM, 1/4"
AIR CYLINDER, 1.5 BORE/1.71 STROKE
SCREW, 1/4"-20 X 1-1/4" HEX HD CAP
DESCRIPTION
II-58
Section II - PARTS (cont'd)
MISCELLANEOUS KITS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
--
124002368
-134
135
136
137
138
-4
4
4
4
8
0907726
0400367
0400401
0400527
0803181
9010030
BASIC REMOTE CONTROL (8) FUNC. (cont'd)
NUT, 1/4"-20 NYLOK HEX ZP
NUT, 7/16"-20 HEX JAM PL
CLEVIS PIN, 5/16" X 1" X 5/8" GRIP
CLEVIS WELDMENT
BRASS ELBOW, 1/4"T-1/8"MPX
-139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
-3
1
6
2
1
1
2
1
2
2
2
4
1
4
2
4
2
4
1
1
10
14
0906904
0300201
0301601
0302434
0302677
0306670
0306976
0306977
0306978
0400025
0400066
0400351
0400367
0400451
0400458
0402002
0701350
0710198
0711252
0711277
9010024
9010030
9022076
8 FUNCTION SOLENOID ASSEMBLY
RING CONNECTOR, 5/16"
HOSE CLAMP, 5/8" INSULATED
CABLE TIE, 4" 18 LB
BREATHER VENT, 1/8"MP
HARNESS, 8 FUNCTION POWER PAL
AIR SOL STK 12VDC 10 BANK
BRASS PLUG, 1/8
TERMINAL BLOCK W/SCREW
SCREW, #8-32 X 3/4" RD SLOTTED HD
SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
#8-32 HEX NUT & STAR WASHER ZP
NUT, 1/4"-20 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" STAR ZP
NUT, #8-32 K-LOCK SS
CLEVIS
BRACKET, MARKER LIGHT
ROD
SUPPORT, SOLENOID VALVE
BRASS CONNECTOR, 1/4"T-1/8"MP
BRASS ELBOW, 1/4"T-1/8"MPX
RING TERMINAL, 14-16 GA 10 ST
DESCRIPTION
REMOTE CONTROL (8) FUNCTION (cont'd)
II-59
NOTES
Section III - SCHEMATICS
ELECTRICAL
III-1
Section III - SCHEMATICS (cont'd)
SWITCH PANEL WIRING
16 CIRCUIT COLLECTOR RING
III-2
Section III - SCHEMATICS (cont'd)
REMOTE CONTROL ELECTRICAL
8-POSITION POWER PAL
15-POSITION POWER PAL
III-3
Section III - SCHEMATICS (cont'd)
HYDRAULIC
III-4
NOTES
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
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