UMS Installation Manual»

UMS Storage Rack
ASSEMBLY INSTRUCTIONS
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2000 © Chief Automotive Systems, Inc.
Chief’s Limited One-Year
Warranty & Liability
CHIEF'S LIMITED ONE-YEAR
WARRANTY & LIABILITY
Chief Automotive Technologies, Inc. warrants for one year from date of installation
and/or purchase any of its products which do not perform satisfactorily due to defect
caused by faulty material or workmanship. Chief’s obligation under this warranty is
limited to the repair or replacement of products which are defective and which have not
been misused, carelessly handled, or defaced by repair or repairs made or attempted by
others.
CHIEF AUTOMOTIVE TECHNOLOGIES, INC. DOES NOT ASSUME
RESPONSIBILITY FOR ANY DEATH, INJURY OR PROPERTY DAMAGE
RESULTING FROM THE OPERATOR’S NEGLIGENCE OR MISUSE OF THIS
PRODUCT OR ITS ATTACHMENTS. CHIEF MAKES NO WRITTEN,
EXPRESS OR IMPLIED WARRANTY WHATSOEVER OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE
REGARDING THE EQUIPMENT OR ANY PART OF THE PRODUCT OTHER
THAN THE LIMITED ONE-YEAR WARRANTY STATED ABOVE.
UMS STORAGE RACK
ASSEMBLY INSTRUCTIONS/PARTS
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COMPONENT TERMINOLOGY
Not shown: • Tool Box
• Bar clamps
(on back of
lower sign
brace).
UMS STORAGE RACK
Upper Sign Support
Sign
Magnet Holder
Lower Sign Support
Wood Shelf (Upper)
Vertical Upright
Rear Panel
Front Support
Leg Support
Side Panel
Rear Vertical Leg
Rear
Support
Scale
Support
Angled Support
Side
Support
Crossmember
Wood Shelf (Lower)
Front Support
Caster Bracket
Front Vertical Leg
2
Caster
UMS STORAGE RACK
ASSEMBLY INSTRUCTIONS/PARTS
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ASSEMBLY INSTRUCTIONS
4) Attach rear support to rear vertical legs. (See
Figure 4.) The rear vertical legs are inset
approximately 4" (100mm) from rear of caster
brackets. (See Figure 5.)
The Universal Measuring System Storage Rack is
easily assembled as the majority of pieces snap together by means of inter-locking tabs. A rubber hammer
(and wood block) is generally sufficient for tapping
pieces together. In addition, a flathead screwdriver
and the following wrenches are needed for installing
some components: 1/4" (6.4mm) and 5/16" (7.9mm)
open end wrenches and 1/4" (6.4mm) socket wrench.
To assemble the storage rack, follow these directions:
IMPORTANT: Refer to component terminology page
which shows location of parts and
parts information page which lists the
sizes of braces, shelves and extrusions.
1) Attach two casters to each caster bracket using
5/16-18 UNC x 3/4" hex head bolts (M8-1.25 x
19mm), nuts and lock washers.
2) Attach side supports to front and rear vertical
legs. (See Figure 1.)
Figure 4
Rear
Vertical Leg
4"
(100mm)
Figure 5
5) Attach front support to front vertical legs. (See
Figure 6.)
6) Lay lower wood shelf in position. (See Figure 7.)
Figure 1
3) Attach vertical legs/side support assemblies to
caster brackets using 1/4-20 UNC x 1/2" hex head
bolts (M6-1 x 12mm), nuts and lock washers. (See
Figures 2 and 3.)
Figure 6
Figure 2
Figure 3
Figure 7
3
UMS STORAGE RACK
ASSEMBLY INSTRUCTIONS/PARTS
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7) Assemble two ladder-shaped shelves using the
angled supports and crossmembers provided.
Figure 8 shows correct way to assemble
components. Then attach shelves to vertical
legs. (See Figure 9.)
NOTE: Ladder-shaped shelves slope downward toward front of storage rack.
9) Attach one of the side panels to the vertical legs.
(See Figure 11.)
Figure 11
10) Lay upper wood shelf in position. (See Figure
12.)
Figure 8
Figure 12
11) Lift end of upper shelf to allow installation of
second side panel. (See Figure 13.) Then lower
side panel and shelf into position until tabs align
and interlock. (See Figure 14.)
Figure 9
8) Attach rear panel to rear vertical legs. (See
Figure 10.)
Figure 13
Figure 10
Figure 14
4
UMS STORAGE RACK
ASSEMBLY INSTRUCTIONS/PARTS
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12) Install front support by sliding it upward at front
edge of shelf until tabs align and interlock. (See
Figure 15.)
15) Attach two bar clamps and two magnet holders to
back of lower sign brace. (See Figures 18 and
19.) Then attach latches to bar clamps using 1024 UNC x 3/8" round head slotted screws (M5-.08
x 10mm) and nuts. Also attach magnets to
holders using magnet clips and 10-24 UNC x 1/2"
round head slotted screws (M5-1 x 9mm) and
nuts.
Figure 15
13) Secure vertical uprights and leg supports to rear
corners of storage rack using 1/4-20 UNC x 3/4"
hex head bolts (M6-1 x 19mm), nuts and lock
washers. (See Figure 16.)
Figure 18
Figure 19
16) Attach three scale supports to back of lower rear
brace. (See Figure 20.)
Figure 20
Figure 16
17) Install sign and upper sign support. (See Figure
21.)
14) Attach lower sign support to vertical uprights.
(See Figure 17.)
Figure 21
Figure 17
5
UMS STORAGE RACK
ASSEMBLY INSTRUCTIONS/PARTS
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18) Figure 22 shows tool box installed. DO NOT
attempt to lift tool box into position without the
aid of a helper.
NOTE: Magnets mounted to lower sign brace
can be used to hold tool box lid open.
Figure 22
19) Figures 23 and 24 show front and rear view of
storage rack with components in place. Figures
25, 26 and 27 show close-ups of bar clamp, scale
support and leg support.
Figure 24
Figure 25
Figure 27
Figure 23
6
Figure 26
UMS STORAGE RACK
ASSEMBLY INSTRUCTIONS/PARTS
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PARTS INFORMATION
needed when ordering: description of part(s), part
number(s), and method of payment and shipping
charges . . . “Net 30 Days” (with approved credit); or,
“Cash With Order” (freight prepaid by Chief
Automotive).
NOTE: Chief reserves the right to alter product
specifications and/or package components
without notice.
To order replacement parts for the Universal
Measuring System Storage Rack, contact the 24-hour
toll-free hotline answering service in Nebraska and
leave a message, 1-800-445-9262.
When contacting Chief Automotive Systems, Inc. by
telephone or mail, provide the following information:
your name, name of your shop, shop telephone
number, and shop address. Additional information
(Refer To Illustration On Next Page)
REF. PART NO.
QTY.
REF. PART NO.
DESCRIPTION
25
706265
QTY.
4
DESCRIPTION
Caster Bracket Bolt, 1/4-20 UNC x 1/2
1
315540
1
Caster Bracket (left)
2
315541
1
Caster Bracket (right)
3
315542
2
Front Support
26
629247
4
4
315543
2
Side Support
27
629853
4
Caster Bracket Lock Washer, 1/4 Split
5
315544
1
Lower Rear Support
28
706265
4
Clip Bolt, 1/4-20 UNC x 3/4 Hex Head
6
315545
4
Angled Support
29
018129
4
Clip Nut, 1/4-20 UNC Hex
7
315546
4
Crossmember
30
629853
4
Clip Lock Washer, 1/4 Split
8
315547
1
Vertical Upright (left)
31
011021
2
Catch Screw, 10-24 UNC x 3/8 Round
32
301922
2
Hex Head
Caster Bracket Nut, 1/4-20 UNC Hex
Head Slotted
9
315548
1
Vertical Upright (right)
10
315549
1
Rear Vertical Leg (right)
11
315550
1
Rear Vertical Leg (left)
12
315551
1
Front Vertical Leg (right)
13
315552
1
Front Vertical Leg (left)
14
315553
1
Rear Panel
34
018129
2
15
315554
2
Side Panel
35
010532
16
16
315555
1
Lower Sign Support
17
315556
1
Upper Sign Support
36
018070
16
18
315557
3
Scale Support
37
707508
16
Caster Lock Washer, 5/16 Split
19
315558
2
Bar Clamp (Upper Clip)
38
092148
1
UMS Sign
39
Catch Lock Nut, 10-24 UNC Hex
Nylon Locking
33
301921
2
Magnet Screw, 10-24 UNC x 1/2
Round Head Slotted
Magnet Nut, 10-24 UNC Hex
Caster Bolt, 5/16-18 UNC x 3/4 Hex
Head
Caster Nut, 5/16-18 UNC Hex
20
315559
2
Bar Clamp (Catch)
092118
2
Wood Shelf
21
315560
2
Magnet Holder (Clip)
(not shown)
1
Tool Box
22
315561
2
Leg Supports
(not shown)
1
Lid
23
315562
2
Magnet
(not shown)
2
Hinge Pin
24
315563
4
Caster
7
UMS STORAGE RACK
ASSEMBLY INSTRUCTIONS/PARTS
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UMS STORAGE RACK
(Refer To Parts List On Previous Page)
17
8
21
34
23
38
19
20
31
33
16
32
15
11
14
9
39
1
28
29 30
6
3
4
22
10
18
7
15
5
6
13
36
39
2
37
3
12
25
26
24
4
27
8
35
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P.O. Box 1368
Grand Island, Nebraska 68802-1368
Phone: 308/384-9747
Fax:
308/384-8966
www.chiefautomotive.com
Chief reserves the right to alter product specifications
and/or package components without notice.
Form UMS-SR (Rev. 4/00)
Part No. 309903