ABB Otomasyon broşürü

ABB Otomasyon broşürü
Main catalog
Automation products
AC500, CP400, CP600, DigiVis 500,
Wireless
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Automation products
AC500 products family
Summary....................................................................................................................................... 2
Fields of application..................................................................................................................... 3
Scalable PLC AC500
AC500 and AC500-eCo................................................................................................................ 4
AC500-eCo................................................................................................................................... 5
AC500............................................................................................................................................ 6
PM592-ETH................................................................................................................................... 7
Network architecture.................................................................................................................... 8
Programming software PS501 Control Builder Plus................................................................. 11
Extreme Conditions - AC500-XC............................................................................................... 12
Motion Control PS552-MC......................................................................................................... 14
CD522 encoder, counter and PWM/PULSE module................................................................. 15
Real-time Ethernet products...................................................................................................... 16
AC500 High Availability.............................................................................................................. 17
Technical data
−−Overview of AC500-eCo CPUs.................................................................................................. 18
−−Overview of AC500 CPUs......................................................................................................... 19
−−Overview of digital S500-eCo I/O modules................................................................................ 21
−−Overview of digital S500 I/O modules........................................................................................ 23
−−Overview of analog S500-eCo I/O modules............................................................................... 26
−−Overview of analog S500 I/O modules....................................................................................... 27
−−CD522 encoder module............................................................................................................ 29
−−DA501 analog / digital mixed I/O module................................................................................... 31
−−DC541 interrupt I/O and fast counter module............................................................................ 32
−−Communication interface modules............................................................................................ 33
AC500 system data.................................................................................................................... 37
AC500-eCo system data............................................................................................................ 39
AC500-XC system data - XC products for Extreme Conditions.............................................. 41
AC500 communication - CS31................................................................................................... 44
Ordering data ............................................................................................................................. 45
Dimensions................................................................................................................................. 56
Approvals and certifications...................................................................................................... 58
Control panels
Technical data for CP600 series and CP400 series.................................................................. 62
Ordering data.............................................................................................................................. 64
DigiVis 500. Reliability and accessibility, supervision within your grasp
Overview of DigiVis 500............................................................................................................. 65
Ordering data ............................................................................................................................. 69
Wireless automation devices
Overview..................................................................................................................................... 71
Technical data
−−Overview of modules................................................................................................................. 72
Ordering data ............................................................................................................................. 74
Online tools................................................................................................................................. 78
PLC-trainer ABB AC500............................................................................................................. 79
Other ABB offering for factory automation - Drives, motors, robots and Motion Control...... 80
Electronic products and relays.................................................................................................. 81
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AC500 products family
Summary
ABB offers a comprehensive range of scalable PLCs and robust HMI control panels as well as high-availability solutions. Since
its launch in 2006, the AC500 PLC platform has achieved significant industry recognition for delivering high performance, quality and reliability. Our unique family of IP67-rated wireless Input/Output devices extends PLC solutions for robotics and similar
applications. ABB delivers scalable, flexible and efficient ranges of automation components to fulfill all conceivable automation
applications including:
Programming software PS501 Control Builder Plus
Control Builder complies with the IEC61131-3 CoDeSys standard offering all 5 IEC programming
languages plus continuous function chart, extensive function block libraries, a powerful embedded simulation/visualization
feature. It also supports a number of languages (e.g. French, English, German, Chinese,
Spanish, etc).
New: new libraries, FTP functions, SMTP server, smart diagnostics and debugging.
AC500
ABB’s powerful flagship PLC offering a wide range of performance levels and scalability within
a single, simple concept and where most competitors require multiple product ranges to deliver
similar functionality. Web server integrated and IEC 60 870-5-104 remote control protocol.
New: "Extreme Conditions" modules with extended operating temperature, immunity to
vibration and hazardous gases, use at high altitudes, in rainy conditions, etc.
AC500-eCo
Meets the cost-effective demands of the small PLC market whilst offering total inter-operability with
the core AC500 range. A CPU integrating onboard Ethernet.
New functionalities: web server for all Ethernet versions, up to 10 I/O modules connected to
the CPU, fast counter up to 50 kHz.
S500 I/O modules
Digital and analog modules can be configured to best meet customer requirements as
well as offering local and/or remote expansion options using most industry standard
communications protocols.
New: "Extreme Conditions" modules and an assortment of PROFINET interface modules.
Control panels
Touchscreen or keypad graphical displays utilizing low cost, user friendly configuration software,
offering extensive libraries and drivers for most PLC platforms and other automation devices.
Hot IP swap functionality for redundant PLC in High Availability applications.
New: CP600 range up to 15" available with Panel Builder 600 engineering software or web panel
version.
DigiVis 500
DigiVis 500 software is a simple and easily accessible solution in the development of
supervision applications. It offers all the functions that are essential to a secure environment, its
functional reliability and dual-display mode will simplify all your supervision operations, keeping
interruptions to a minimum.
Wireless interface for sensors and actuators
Factory Automation for high productivity thanks to reliable sensor and actuator networks. Broken
cable and wire issues can be a thing of the past with this solution. Wireless is ideal for robots with
sensors or actuators on end moving effectors.
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AC500 products family
Fields of application
ABB’s automation devices deliver solutions with performance and flexibility to be effectively deployed within diverse industries and
applications including:
– Water and waste water: pumping and doping in both water
and waste water treatment plants, web server for remote
control, High Availability and Extreme Conditions capability,
data logging, scalability for small to large applications
– Building infrastructure: High Availability, marine certifications,
large network capabilities
– Data center: HVAC, access management, High Availability,
IT-protocol services including web servers
– Solar: thermo-solar, photovoltaic, 0.0003° tracker positioning,
single-click download to 1000 PLCs, string monitoring
– Wind: turbine control, High speed, Extreme Conditions,
multiple communication, data logging
– Machinery: most applications including robotics, press
automation, transfer systems, assembly quality control,
tracking, high performance, Motion Control, web server,
remote access, communication capabilities, scalability
– Wireless: tools for robots, robot cell automation in automotive,
white goods, cable production industries.
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Scalable PLC AC500
AC500 and AC500-eCo
Performance
PM592
PM591
PM590
PM583
PM582
AC500
PM573
Powerful networking
PM572
AC500-eCo
PM564
PM554
Stand-alone
Functionality
AC500 family, your PLCs from ABB - AC500 CPU range
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Scalable PLC AC500
AC500-eCo
AC500-eCo: local expansion
AC500-eCo CPUs can be locally expanded with up to 10 I/O modules (S500 and S500-eCo).
Decentral expansion via CS31 or Modbus communication
AC500-eCo: broad set of accessories
①
②
⑤
⑥
⑦
③
④
① Wall mounting
⑤ Adapter with COM2 +
realtime clock
② Cover
⑥ Adapter with realtime clock
③ SD-card adapter
⑦ Adapter with COM2
④ SD-card
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Scalable PLC AC500
AC500
AC500: superior local extension capabilities for I/O and communication
up to four communication
modules
up to 10 input/output modules including modules from AC500-eCo range
AC500 CPU: amazing functionality and industry-leading performance
① Terminal base:
–– communication module
easy snap-on of CPU
–– CPU performance
upgrade is convenient and
fast
–– pre-wiring of CPU
connections
④ Onboard Ethernet
(optional)
– – programming via PC
– – internet protocols (web
server, FTP, e-mail, time
sync and more)
– – IEC 60870-5-104
①
②
⑤ COM2 (Sub-D9, RS232/
RS485)
② Communication module:
–– up to 4 modules in
numerous combinations to
communicate with nearly
everything
④
③
⑥
– – programming via PC
– – ASCII protocol
– – Modbus-RTU (master or
slave)
⑤
⑥ COM1 (spring terminal,
RS232/RS485)
③ FieldBusPlug connector:
–– slaves for Profibus DP,
CANopen, DeviceNet
––
––
––
––
programming via PC
CS31 bus (master)
ASCII protocol
Modbus-RTU (master or
slave)
AC500: extensive range for communication and interfaces
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Scalable PLC AC500
PM592-ETH
Application range extended up to condition monitoring
systems and more superior performance, huge memory,
quick communication and fieldbuses systems.
PM592-ETH is the top CPU of the AC500 range
Its high-speed, huge memory, file management system, web
visualisation and various network interfaces make this PLC a
more robust alternative for industrial PCs.
Experience shows that long-term availability of PLCs is
higher than that of industrial PCs and their office/consumer
operating systems.
Exceptional High Speed
PM592 is approximately 170 times faster in floating point
calculations than PM573-ETH.
PM592-ETH outperforms competition at least by factor two.
The highly advanced HW architecture and integrated Floating
Point Unit FPU for Fast Math provide speed advantages for
complex controls, such as wind turbines.
Typical PLC operations will run at incredible speeds. It
becomes possible to control a machine and supply a Human
Machine Interface via a built-in web server to any place in the
world over the Internet.
Built-in Flash Disk – 4GByte Memory
Non-removable and non-volatile flash disk – a very secure
safe for logging data for wind turbines and decentralized
water and building applications.
The built-in non-rotating flash disk is safe from theft. File and
data operations are managed and programmed easily via the
library functionality included in the engineering tool PS501
Control Builder Plus.
Biggest Memory Capacity
PM592-ETH offers 4 MByte of user program and 4 MByte
data memory.
Programmers can create a plethora of functions and function
blocks, variables and data from the running program.
Web Server for Remote Control
The web server provides an operator interface for worldwide
access to AC500. Users can either use an Internet browser
or CP600-WEB control panel from ABB.
Configuration of the operator interface is done via the
engineering tool PS501 Control Builder Plus. Besides its
global access, its benefit remains easy maintenance. The
whole application is stored in one place while maintenance is
completed using one engineering tool.
The web visualization system benefits from a memory of
8 MByte. Enhanced graphics and useful documentation
can be stored here, for more efficient machines and safer
operations.
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Scalable PLC AC500
Network architecture
CoDeSys
programming
station
DigiVis 500
Industrial Ethernet (option
CP600
HMI
AC500 PLC
Remote
system
AC500-eCo
Machine push
buttons
Flow
meter
UMC
ACS800
Temp.
sensor
Field
devices
Motor
Communication with AC500 – always the right solution
Flexibility, real time capability and the highest possible data
transmission speed are just some of the communication
demands made on automation systems. With its AC500
control system, ABB developed a communication platform
offering customer oriented solutions for the most varied
communication tasks. Simple network configuration and
diagnostic options using the PS501 Control Builder Plus
enable fast planning, implementation and commissioning,
thus helping save engineering time and project costs. Among
others, ABB´s AC500 supports the following communication
protocols:
PROFINET
PROFINET I/O meets the sophisticated demands placed on
real time Ethernet protocols in the world of automation. Very
fast data transmission, integrated and standardised network
structures from the control to the field level as well as flexible
network management support users in the implementation of
their automation solutions.
Softstarter
Actuator
PROFIBUS DP
PROFIBUS DP enables flexible configuration by means of a
Mono and Multi-Master systems structure. Data rates of up to
12 Mbit/s on twisted pair cables and/or optical fibre, as well
as the option to connect up to 126 devices (Master/Slave) to
one bus segment enable simple and robust communication
solutions.
CANopen
CANopen offers fast data transmission and high immunity in
Master/Slave network topologies, with up to 127 participants
and transmission speeds of 10 kbit/s up to 1 Mbit/s
depending on bus length.
DeviceNet
DeviceNet is an open fieldbus standard based on the CAN
protocol. It enables network configurations with up to 64 bus
participants and Baud rates of 125, 250 or 500 kbits/s.
CS31
CS31 is a high-performance, proprietary ABB communication
standard enabling transmission speeds of up to 187.5 kbit/s.
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CP600
Ethernet (optionally ring redundancy)
AC500 PLC
AC500 HA
S500
remote I/O
ACS800
Motor
Switchgear
panel
UMC
MicroFlex
Robot
ACSM1
Motor
Up to 31 bus participants can communicate via RS485,
simple telephone cable or optical fibre lines.
Modbus RTU
Modbus is an open serial data protocol for the
implementation of Master/Slave network configurations
with up to 31 network partners. Different bus lengths
depending on the serial communication interface enable data
transmission speeds of up to 115,2 Kbit/s.
RCOM
RCOM is a proprietary ABB bus protocol for Master/Slave
communication via RS232/485. Based on expandability up
to 254 RCOM Slaves and the most varied diagnostic options,
this protocol is ideal for applications in the water and waste
water industry.
Ethernet and Internet
Integrated communications, high data transmission rates and
the use of existing data networks enable simple, customer
specific solutions. Supported protocols are:
– HTTP for web server. Visualization for remote operations
and maintenance
– FTP for file transfer of Condition Monitoring System´s data
– SNTP, Simple Network Time Protocol. The PLC time can
be synchronized using internet-hosted time services
– SMTP, to send e-mails with attachments
– TCP and UDP sockets can be programmed for projectspecific protocols. Library functions are available.
– IEC60870-5-104 Telecontrol, mainly used for long
distances as like pipe-lines, water and waste-water
The configuration of protocols is done with the engineering
tool PS501 Control Builder Plus.
EtherCat
EtherCAT is an open Industrial Ethernet standard regulated
in the international Standards IEC 61158 and IEC 61784 as
well as in ISO 15745-4. Because of its extremely high data
transmission speeds, EtherCAT is suitable as a real time
Ethernet protocol for time critical applications within the
area of Motion Control technology. Whether in "cam switch"
functionalities or the most varied Master / Slave network
configurations, AC500 delivers the right solution for your
application.
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Automation products
Scalable PLC AC500
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Programming
Programming software PS501 Control Builder Plus
Diagnosis, Service
Operate, Visualize
Engineering
Tool
Libraries
Programming
Configurator
Programming ABB PLCs and configuring drives with
PS501 Control Builder Plus
For PLC, drives and control panels, there is now one single
smart engineering tool: PS501 Control Builder Plus!
PS501 Control Builder Plus provides:
–– Powerful programming functionality
–– Advanced visualization capabilities
–– Convenient diagnostics and debugging
–– Easy network and fieldbus connectivity
–– Remote and bulk update and parameterization of all your
machine devices
Features include:
Powerful IEC 61131-3 and C programming
–– One tool for programming and configuration of PLC’s
AC500, AC500-eCo and specific LV drives and CFC
offered by ABB
–– Programming in all five IEC 61131-3 languages, the only
recognized international standard
–– In addition, PLC functions can now be written in ANSI-C
language and integrated using an external compiler
Advanced visualization
–– Control Builder Plus supports many different kinds of
enhanced visualization built-in
- Integrated visualization
- Standalone visualization used in PC with protection of
code
- AC500 web visualization built using Control Builder Plus
- Integrated panel builder software for CP600 series panels
- Integrated OPC-Server.
Convenient diagnostics and debugging
–– Recipe management for simpler production solutions
–– Multiple watch lists for superior overview and for
customized tasks
–– Smart online diagnostics and debugging for easier online use
–– Alarm handling for enhanced maintenance and
commissioning
Easy network and Fieldbus connectivity
–– Simple configuration of Fieldbuses and serial connections:
- PROFIBUS DP, CAN, CANopen, Modbus, serial and ABB IO-bus CS31
- DeviceNet with Sycon.net configurator
–– Easy configuration of real-time Ethernet networks:
- PROFINET, EtherCAT,
–– Internet protocol suite includes:
- HTTP (web server in AC500 CPU),
- SNTP (time synchronization of CPUs),
- SMTP (email messages and attachments),
- FTP (file transfers)
- DHCP (automatic network IP configuration)
- TCP/IP (standard transmission control and internet protocol)
- UDP/IP (fast network communication)
- IEC60870-5-104 (sub station automation protocol)
Remote and bulk update and parameterization
–– ABB drives connected by Profibus or PROFINET to AC500
can now be remotely parameterized from a single point the PC running PS501 Control Builder Plus
–– Multi-online-change allows to modify and transfer PLC
programs simutaneously
–– Remote firmware updates reduces travel cost and time.
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Extreme Conditions
AC500-XC
The new AC500-XC series is designed to withstand various
harsh conditions during operations. In many cases, this
makes engineering and operations much more cost-efficient
than before.
connections are the same as for AC500. Panel layouts and
wiring harnesses can be re-used.
Mechanical design effort is mostly as for plain control gear.
Time and complexity are saved.
General benefit
The major benefit of using AC500-XC is cost saving in
engineering and in operations.
Benefits for system engineers
The new products are functionally fully compatible with
the proven AC500 series. As important consequence,
configuration, programming and commissioning remain
completely identical with AC500. Software works as before.
AC500-XC simply works in harsh areas - even if installed in
plain cabinets. Many expensive extras become obsolete:
––
––
––
––
––
sealings at cable entrances and doors
shock absorbers
HVAC for the panel
cooling fins and cut-outs
reduced EMC protection.
When HVAC is no longer needed, the energy and
maintenance costs can be kept at a minimum.
So the efforts to design, purchase, install and argue for
expensive housings are fully gone.
PS501 Control Builder Plus is the engineering tool to be
used, too.
Benefits for operators
Investments can be kept at minimum due to smaller
engineering efforts. Maintenance and repair efforts are
lower than with special expensive cabinets carrying plain
components.
Product range
Most of AC500 products are available as AC500-XC version.
Due to the fact that special cabinets are no longer needed
you will save time and money thanks to the now possible
straight-forward cabinet design.
Example for AC500-XC product
CPU module PM592-ETH-XC with highest speed, most
memory and numerous internet technologies built-in.
Benefits for design engineers
Mechanical dimensions and electrical specifications of
AC500-XC products carry the snow symbol.
12 | ABB Automation products
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Extreme Conditions
AC500-XC
There is growing demand from the Renewable Energies industry and others such as the water & waste water industry.
Extended conditions require robust electronics, and this is
just what ABB gives you in its "Extreme Conditions" range of
AC500. Specifications are as follows:
xtended operating temperature
E
– -30°C up to +70°C operating temperature
– -40°C power up
xtended immunity to vibration
E
– 4 g root mean square random vibration up to 500Hz
– 2 g sinusoidal vibration up to 500Hz
E xtended immunity to hazardous gases and salt mist
– G3, 3C2 immunity
– Salt mist EN 60068-2-52 / EN 60068-2-11
se at high altitudes
U
– Operating altitude up to 4,000m above sea level
E xtended EMC requirements
– EN 61000-4-5 Surge immunity test
– EN 61000-4-4 Transient / burst immunity test
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Scalable PLC AC500
Motion Control PS552-MC
The PS552-MC is a new type of application program based on PLC open standard, specifically intended for OEM machine
builders and systems integrators looking for a reliable and easy-to-use high-performance Motion Control drive module in their
demanding applications, for example in the fields of material handling, packaging, plastics, printing and the textile industry. It
enables accurate positioning in one package without the need for an external motion controller.
Main features of Motion Control:
– Speed control
– Position control
– Position interpolar
– Positioning speed
– Acceleration
– Deceleration
– Standard sequential homing
– Selectable physical units for position values
(mm, inch, increment, degree, revolution)
– Complete package of function blocks to work
together with ABB Drives
– Multi axis control
– All PLCopen function blocks available.
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Scalable PLC AC500
CD522 encoder, counter and PWM/PULSE module
Universal encoder and flexible counting module
The CD522 module offers accuracy and dynamic flexibility
for a customized solution. It has two independent encoder
inputs onboard and can be easily configured using the Control Builder software for 10 different operation modes and for
frequencies up to 300 kHz. Our CD522 module also integrates outputs for PWM pulses as well as normal inputs and
outputs, depending on the selected encoder mode. Types
of encoders vary and their requirement can be different in
terms of signals, voltages, formats and methods of use. This
depends heavily on the application, e.g. whether measuring
a position, an angle or a velocity. Sometimes an incremental
encoder is the best choice whilst, in other situations, an absolute encoder is the solution. The CD522 module can serve
all these differing needs. Besides solving counting tasks, the
CD522 offers pulse outputs and integrated inputs, making it
capable of reacting very quickly when receiving inputs directly
from the machine. This will ensure higher productivity and
safer operations. Fewer function modules, flexible configuration and a library with preconfigured applications will save
time and money.
CD522 specifications
– Two independent encoders / counters
– High-speed counter input with multiple signal types such
as SSI, 5 V, 24 V, Sinus with 1 Vpp
– 12 preconfigured counting modes
– Two independent PWM/PULSE outputs
– Two fast inputs for touch operation to freeze the actual
counter/encoder value
– 8 configurable input/outputs
– Two independent +5 V sensor power supplies
– Frequency up to 300 kHz
– Counter can trigger digital outputs
– Certifications: CE, cULus, ABS, DNV, GL, RINA, BV and
RMRS pending.
Different encoder interfaces supported:
Impulse, Incremental, Absolut.
A
t
UIN
t
UIN
B
UIN
Z
t
A
A
Data
B
B
Z
Clk
Z
Data
Clk
Data
Clk
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Scalable PLC AC500
Real-time Ethernet products
The RT-Ethernet modules
The modules are available on two different communication protocols on Ethernet basis (PROFINET I/O, EtherCAT). Two new
master couplers provide the connection of the AC500 CPUs to the remote I/O modules. Various interface modules offer the
possibility to connect I/O modules decentralized to the real-time Ethernet networks.
EtherCat
Absolute
Encoder
PROFINET RT
SWITCH
PROFINET RT
Cam-switch functionality
Modules based on decentralized real-time EtherCAT interface technology extended with integrated I/Os and programmed
thanks to PLCopen function blocks.
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Scalable PLC AC500
AC500 High Availability
Performance is the key
Most downtime is caused by either human error or device
malfunction, which can be avoided with the right solution.
Using dual CPUs helps negate the risk of total system failure,
thus enhancing system availability.
High Availability - System overview
OPC server
If the retention of critical data and the avoidance of downtime
are important to your application, then our AC500 High
Availability solution is ideal for your plant.
Your benefits:
– Greater resource usage with no downtime in Hardware/
Software failure with the double CPUs and communication
fieldbus CS31.
– Cost efficiency and easy system maintenance through
the use of standard hardware (only specific library is
necessary).
– Standard equipment and high flexibility in your choice, from
PM573-ETH CPU to PM592-ETH CPU.
DigiVis500
Programming software PS501
Control Builder Plus
Ethernet
CP400
CS31 bus
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Scalable PLC AC500
Overview of AC500-eCo CPUs
AC500-eCo CPUs
Type
PM554
PM564
PM554-T PM554-R PM554-R-AC PM554-T-ETH
PM564-T PM564-R PM564-R-AC PM564-T-ETH PM564-R-ETH PM564-R-ETH-AC
Transistor Relay
Transistor Relay
Version available for Extreme Conditions
No
Relay
Supply voltage
24 V DC
Program memory
128 kB
Integrated data memory
14 kB thereof 2 kB saved
Web server's data for user RAM disk
–
Cycle time for 1 instruction (minimum)
µs
Binary
0.08
Word
µs
0.1
Floating
µs
1.2
Onboard I/Os
Max. digital inputs/outputs
Transistor
100-240 V AC 24 V DC
–
–
512 kB
8/6
Relay
Transistor
Relay
100-240 V AC 24 V DC
–
–
–
512 kB
Relay
100-240 V AC
512 kB
512 kB
6/6
Max. analog inputs/outputs
2/1
Max. number of centralized inputs/outputs
320 + 8
Digital inputs
Digital outputs
240 + 6
Analog inputs
160 + 2
Analog outputs
160 + 1
Max. number of expansion I/O modules
Centralized I/O modules
up to max. 10 (S500 and/or S500-eCo modules allowed)
Decentralized I/O modules
On CS31 bus: up to 31 stations with up to 120 DI / 120 DO each
Data buffering
Flash memory
Real-time clock (option with battery
back-up)
Program execution
•
Cyclical
•
Time controlled
•
Multi tasking
Interruption
No
1 task + 1 interrupt task max.
•
User program protection by password
•
•
Internal interfaces
COM1
RS485
•
Sub-D connection
•
Programming, Modbus, ASCII, CS31
•
COM2 (option)
RS485
•
Terminal block
•
Programming, Modbus, ASCII
•
Ethernet
RJ45
•
•
Ethernet functions:
Programming Modbus TCP/IP,
UDP/IP, integrated Web server with
Firmware 2.0.6 or above, DHCP, FTP
server with Firmware 2.1 or above
•
•
RUN/STOP switch
•
LED display for power, status and error
•
Approvals
See detailed overview page 58 or www.abb.com/plc
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Scalable PLC AC500
Overview of AC500 CPUs
AC500 CPUs
Type
PM572
PM573-ETH
PM582
PM583-ETH
Version available for Extreme Conditions
No
Yes
Yes
Yes
Supply voltage
24 V DC
User program memory
Flash EPROM and RAM
Integrated user data memory
128 kB
512 kB
512 kB
1024 kB
128 kB thereof 12 kB saved 512 kB thereof 288 kB saved 416 kB thereof 288 kB saved 1024 kB thereof 288 kB saved
Plug-in memory card (depending on SD-Card used)
at least 512 MB
Web server's data for user RAM disk
–
1 024 kB
–
Cycle time per instruction (minimum)
Binary
µs
0.07
0.05
Word
µs
0.09
0.06
Floating-point
µs
2.5
1.6
4 096 kB
Max. number of centralized inputs/outputs
Max. number of extension modules on I/O bus
up to max. 10 (S500 and/or S500-eCo modules allowed)
Digital inputs
320
320
Digital outputs
240
240
Analog inputs
160
160
Analog outputs
160
160
Max. number of decentralized inputs/outputs
Data buffering
depends on the used standard Fieldbus
e.g. CS31 Fieldbus: up to 31 stations with up to 120 DIs/120 Dos or up to 32 Ais/32 AOs per station
battery
battery
Real-time clock (with battery back-up)
•
•
Program execution
Cyclical
•
•
Time controlled
•
•
Multi tasking
•
•
User program protection by password
•
•
RS232/RS485 configurable
•
•
Connection (on TBs)
pluggable spring terminal block
pluggable spring terminal block
Internal interfaces
COM1
Programming, Modbus RTU, ASCII, CS31 master •
•
COM2
RS232/RS485 configurable
•
•
Connection (on TBs)
SUB-D female 9 poles
SUB-D female 9 poles
Programming, Modbus RTU, ASCII
•
•
FieldBusPlug
Serial neutral interface
•
•
Connection (on TBs)
M12 male, 5 poles
M12 male, 5 poles
Functions
Programming cable UTF-21-FBP, slave
communication depending on FieldBusPlug used
(PROFIBUS DP, CANopen, DeviceNet)
Programming cable UTF-21-FBP, slave
communication depending on FieldBusPlug used
(PROFIBUS DP, CANopen, DeviceNet)
–
•
–
•
–
RJ45
–
RJ45
–
•
–
•
On-board Ethernet
Ethernet connection (on TBs)
Ethernet functions:
Programming, TCP/IP, UDP/IP, Modbus TCP,
integrated Web server, IEC60870-5-104 remote
control protocol, SNTP (simple Network Time
Protocol), DHCP, FTP server
LCD display and 8 function keys
•
•
Function
RUN/STOP
status, diagnosis
RUN/STOP
status, diagnosis
Timers
unlimited
unlimited
Counters
unlimited
unlimited
Approvals
See detailed overview page 58 or www.abb.com/plc
ABB Automation products | 19
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30/08/2011 10:46:19
Scalable PLC AC500
Overview of AC500 CPUs
AC500 CPUs
Type
PM590-ETH
PM591-ETH
PM592-ETH
Version available for Extreme Conditions
No
Yes
Yes
Supply voltage
24 V DC
24 V DC
24 V DC
User program memory
Flash EPROM and RAM
Integrated user data memory
2048 kB
3072 kB thereof 1536 kB saved
4096 kB
5632 kB thereof 1536 kB saved
4096 kB
5632 kB thereof 1536 kB saved
User Flashdisk (Data-storage, programm access or also –
external with FTP)
Plug-in memory card (depending on SD-Card used)
at least 512 MB
–
Yes, 4GB Flash non removable
Web server's data for user RAM disk
8 MB
8 MB
8 MB
Cycle time per instruction (minimum)
Binary
µs
0.002
0.002
0.002
Word
µs
0.006
0.006
0.006
Floating-point
µs
0.006
0.006
0.006
Max. number of centralized inputs/outputs
Max. number of extension modules on I/O-bus
up to max. 10 (S500 and/or S500-eCo modules allowed)
Digital inputs
320
320
320
Digital outputs
240
240
240
Analog inputs
160
160
160
Analog outputs
160
160
160
Max. number of decentralized inputs/outputs
Data buffering
depends on the used standard field bus
e.g. CS31 field bus: up to 31 stations with up to 120 DIs/120 DOs or up to 32 AIs/ 32AOs per station
battery
battery
battery
Real-time clock (with battery back-up)
•
•
•
Program execution
Cyclical
•
•
•
Time controlled
•
•
•
Multi tasking
•
•
•
User program protection by password
•
•
•
Internal interfaces
COM1
RS232/RS485 configurable
•
•
•
Connection (on TBs)
pluggable spring terminal block
pluggable spring terminal block
pluggable spring terminal block
Programming, Modbus RTU, ASCII, CS31 Master
•
•
•
COM2
RS232/RS485 configurable
•
•
•
Connection (on TBs)
SUB-D female 9 poles
SUB-D female 9 poles
SUB-D female 9 poles
Programming, Modbus RTU, ASCII
•
•
•
FieldBusPlug
Serial neutral interface
•
•
•
Connection (on TBs)
M12 male, 5 poles
M12 male, 5 poles
M12 male, 5 poles
Functions
Programming (cable UTF21-FBP),
slave communication depending on FieldBusPlug used (PROFIBUS DP, CANopen, DeviceNet)
On-board Ethernet
Ethernet connection (on TBs)
•
•
•
RJ45
RJ45
RJ45
•
•
Ethernet functions:
Programming, TCP/IP, UDP/IP, Modbus TCP, inte- •
grated Web server, IEC60870-5-104 remote control
protocol, SNTP (simple Network Time Protocol),
DHCP, FTP server
LCD display and 8 function keys
•
•
•
Function
RUN/STOP
status, diagnosis
RUN/STOP
status, diagnosis
RUN/STOP
status, diagnosis
Timers
unlimited
unlimited
unlimited
Counters
unlimited
unlimited
unlimited
Approvals
See detailed overview page 58 or www.abb.com/plc
20 | ABB Automation products
1SBC125003C0204-Automation Products.indb 20
30/08/2011 10:46:22
Scalable PLC AC500
Overview of digital S500-eCo I/O modules
Digital S500-eCo I/O modules
Type
DI561
Version available for Extreme Conditions
No
DI562
DI571
DO561
Number of Channels per Module
Digital Inputs
Digital Outputs
8
16
8 (AC)
–
–
–
–
8
Configurable as Input or Output DC
–
–
–
–
Relays (R) / Transistor (T)
–
–
–
T
Additional configuration of channels as:
Fast Counter
No
Digital inputs
Input signal voltage
24 V DC
24 V DC
110-240 V AC
–
Input time delay
Typically 4...8 ms
Typically 15 ms / 30 ms
–
Input current per channel
At Input voltage
+24 V DC
Typically 5 mA
–
–
+5 V DC
< 1 mA
–
–
+15 V DC
> 2.5 mA
–
–
+30 V DC
< 6.5 mA
–
–
40 V AC
–
< 3 mA
–
159 V AC
–
> 6 mA
–
Output current
Nominal current per channel
–
–
–
0.5 A at UP=24 V
Maximum (total current of all channels)
–
–
–
4A
Residual current at signal state 0
–
–
–
< 0.5 mA
Demagnetization when switching off inductive
loads
–
–
–
Must be provided externally
Switching frequency
For inductive load
–
–
–
Max. 0.5 Hz
For lamp load
–
–
–
Max. 11 Hz at max. 5 W
Short circuit / overload proofness
–
–
–
No
Overload indication (I > 0.7 A)
–
–
–
No
Output current limiting
–
–
–
No
Proofness against reverse feeding of 24 V
signals
–
–
–
No
Contact rating
For resistive load, max.
–
–
–
–
For inductive load, max.
–
–
–
–
For lamp load
–
–
–
–
Mechanical lifetime
–
–
–
–
Lifetime under load
–
–
–
–
Spark suppression for inductive AC load
–
–
–
–
Demagnetization for inductive DC load
–
–
–
–
Maximum cable length for connected process signals
m 500
Shielded cable
500
500
500
Unshielded cable
300
300
300
150
Potential isolation
Per module
•
•
•
•
Between the input channels
–
per group of 8
•
–
Between the output channels
–
–
–
per group of 8
Voltage supply for the module
Internal via I/O bus
Internal via I/O bus
Internal via I/O bus
Internal via I/O bus
Fieldbus connection
CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI541-DP, CI542-DP, CI581-CN, CI582-CN DC551-CS31, CI592-CS31
Address setting
Automatically (internal)
Lifetime (switching cycles)
m
ABB Automation products | 21
1SBC125003C0204-Automation Products.indb 21
30/08/2011 10:46:25
Scalable PLC AC500
Overview of digital S500-eCo I/O modules
Digital S500-eCo I/O modules
Type
Version available for Extreme Conditions
DO571
DO572
DX561
DX571
DC561
No
Number of Channels per Module
Digital Inputs
Digital Outputs
Configurable as Input or Output DC
Relays (R) / Transistor (T)
–
8
–
R
–
8
–
Triac (AC)
8
8
–
T
8
8
–
R
–
–
16
T
Process voltage
DC
24 V
–
24 V
24 V
24 V
Digital inputs
Input signal voltage
Input time delay
–
–
–
–
24 V DC
Typically 4...8 ms
24 V DC
24 V DC
Input current per channel
At Input voltage
+24 V DC
+5 V DC
+15 V DC
+30 V DC
–
–
–
–
–
–
–
–
Typically 5 mA
< 1 mA
> 2.5 mA
< 6.5 mA
Typically 5 mA
< 1 mA
> 2.5 mA
< 6.5 mA
Typically 4 mA
< 1 mA
> 2.5 mA
< 6 mA
0.5 A at UP=24 V DC 2 A (24 V DC or
230 V AC)
4A
2X8A
< 0.5 mA
–
Demagnetization when switching off
inductive loads
must be performed
externally
0.3 A at
100...240 V AC
2.4 A / 8 X 0.3 A
1.1 mA rms at 132 V
AC and 1.8 mA rms at
264 V AC
must be performed
externally
0.1 A at UP=24 V DC
Maximum (total current of all channels)
Residual current at signal state 0
2 A (24 V DC or
100...240 V AC)
2X8A
–
must be performed
externally
must be performed
externally
must be performed
externally
Switching frequency
For inductive load
For lamp load
–
1 Hz max.
–
10 Hz max.
–
1 Hz max.
0.5 Hz max.
–
No
No
No
Yes
No
No
No
–
0.5 Hz max.
11 Hz max. at
max. 5 W
No
No
No
No
No
No
No
No
No
No
No
No
2A
–
200 W at 230 V AC
30 W at 24 V DC
–
–
–
–
–
–
2A
–
200 W at 230 V AC
30 W at 24 V DC
–
–
–
100 000
100 000
Must be performed
externally
Must be performed
externally
–
–
–
–
–
–
–
–
–
–
–
100 000
100 000
Must be performed
externally
Must be performed
externally
500
150
500
150
500
150
500
150
Output current
Nominal current per channel
Short circuit / overload proofness
Overload indication (I > 0.7 A)
Output current limiting
Proofness against reverse feeding of 24 V
signals
Contact rating
For resistive load, max.
For inductive load, max.
For lamp load
Lifetime (switching cycles)
Mechanical lifetime
Lifetime under load
Spark suppression for inductive AC load
Demagnetization for inductive DC load
Maximum cable length for connected process signals
m 500
Shielded cable
m 150
Unshielded cable
Potential isolation
Per module
Between the input channels
Between the output channels
Voltage supply for the module's logic
Fieldbus connection
Address setting
1.6 A
< 0.5 mA
–
–
•
•
–
•
–
–
–
–
–
per group of 4
•
–
per group of 4
–
Internal via I/O bus
Internal via I/O bus
Internal via I/O bus
Internal via I/O bus
Internal via I/O bus
CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI541-DP, CI542-DP, CI581-CN, CI582-CN DC551-CS31, CI592-CS31
Automatically (internal)
22 | ABB Automation products
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30/08/2011 10:46:29
Scalable PLC AC500
Overview of digital S500 I/O modules
Digital S500 I/O modules
Type
DI524
DC522
DC523
DC532
DX522
DX531
Version available for Extreme Conditions
Yes
Yes
Yes
Yes
Yes
No
Number of channels per module
Digital inputs DI
32
–
–
16
8
8
Digital outputs DO
–
–
–
–
8 relays
4 relays
Configurable channels DC (configurable as
inputs or outputs)
–
16
24
16
–
–
Additional configuration of channels as
Fast counter
Occupies max. 1 DO or DC when used as
counter
Connection via terminal unit (refer to table on
page 50)
Configuration of max. 2 channels per module. Operating modes see table on page 25
–
–
•
•
•
–
–
•
•
•
•
•
•
Digital inputs
Input signal voltage
24 V DC
Frequency range
–
230 V AC or
120 V AC
47 … 63 Hz
Input characteristic acc. to EN61132-2
Type 1
Type 2
0 signal
- 3 V DC ... + 5 V DC
0 ... 40 V AC
Undefined signal state
+ 5 V DC ... + 15 V DC
1 signal
+ 15 V DC ... + 30 V DC
> 40 V AC ...
< 74 V AC
74 ... 265 V AC
Input time delay (0 -> 1 or 1 -> 0)
8 ms typically, configurable from 0.1 up to 32 ms
20 ms typically
Input current per channel
At input voltage
+ 24 V DC
5 mA typically
–
+ 5 V DC
> 1 mA
–
+ 15 V DC
> 5 mA
–
+ 30 V DC
< 8 mA
159 V AC
–
> 7 mA
40 V AC
–
< 5 mA
Digital outputs
Transistor outputs 24 V DC, 0.5 A
–
•
•
•
–
–
Readback of output
–
•
•
•
–
–
Relay outputs, supplied via process voltage UP, –
changeover contacts
Switching of 24 V load
–
–
–
–
•
•
•
•
•
•
•
Switching of 230 V load
–
–
–
•
•
–
–
–
Output voltage at signal state 1
Process voltage UP minus 0.8 V
Output current
Nominal current per channel
–
500 mA at UP = 24 V
Maximum (total current of all channels)
–
8A
Residual current at signal state 0
–
< 0.5 mA
Demagnetization when switching off inductive
loads
–
By internal varistors
ABB Automation products | 23
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30/08/2011 10:46:29
Scalable PLC AC500
Overview of digital S500 I/O modules
Digital S500 I/O modules
Type
DI524
DC522
Switching frequency
For inductive load
DC523
–
0.5 Hz max.
For lamp load
–
11 Hz max. at max. 5 W
Short-circuit / overload proofness
–
•
Overload indication (I > 0.7 A)
–
After approx. 100 ms
Output current limiting
Yes, with automatic reclosure
DC532
DX522
DX531
2 Hz max.
•
11 Hz max. at max. 5 W
•
By external fuse / circuit breaker. 6 A
gL/gG per channel
–
–
–
–
Proofness against reverse feeding of 24 V signals –
•
•
•
–
–
Contact rating
For resistive load, max.
–
–
–
–
For inductive load, max.
–
–
–
–
For lamp load
–
–
–
–
3 A at 230 V AC
2 A at 24 V DC
1.5 A at 230 V AC
1.5 A at 24 V DC
60 W at 230 V AC
10 W at 24 V DC
Lifetime (switching cycles)
Mechanical lifetime
–
–
–
–
300 000
Lifetime under load
–
–
–
–
Spark suppression for inductive AC load
–
–
–
–
Demagnetization for inductive DC load
–
–
–
–
300 000 at 24 V DC/ 2 A
200 000 at 120 V AC/ 2 A
100 000 at 230 V AC/ 3 A
External measure depending on the
switched load
External measure:
Free-wheeling diode connected in
parallel to the load
Process voltage UP
Nominal voltage
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
Maximum ripple
5%
5%
5%
5%
5%
5%
Reverse polarity protection
•
•
•
•
•
•
Fuse for process voltage UP
10 A miniature fuse
8
4
–
–
–
•
•
–
–
–
Maximum cable length for connected process signals
m 1000
Shielded cable
1000
1000
1000
1000
1000
Unshielded cable
600
600
600
600
600
600
Potential isolation
Per module
•
•
•
•
•
•
Between the input channels
–
–
–
–
–
• (per 2)
Between the output channels
–
–
–
–
•
•
Voltage supply for the module
Internally via extension bus interface (I/O bus)
Fieldbus connection
Via AC500 CPU or all communication interface modules
Address setting
Automatically (internal)
Connections for sensor voltage supply. Terminal –
+ 24 V and 0 V for each connection. Permitted
load for each group of 4 or 8 connections: 0.5 A
Short-circuit and overload proof
–
24 VDC sensor supply voltage
m
24 | ABB Automation products
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30/08/2011 10:46:30
Scalable PLC AC500
Overview of digital S500 I/O modules
Digital I/O modules, "Fast Counter" operating modes. Not applicable for DC541 or eCo-I/O modules (see technical
documentation for details)
Operating mode, configured in the user program of the AC500
Occupied
inputs
DI or DC
Occupied
outputs
DO or DC
Maximum
counting
frequency
kHz
Notes
0
No counter
0
0
–
–
1
1
1
50
2
1
50
Note for input module DI524:
It is not possible to set an output directly.
As an alternative, the status byte should be evaluated and
applied to another output in the system.
3
One count-up counter with "end value reached"
indication
One count-up counter with "enable" input and
"end value reached" indication
Two up/down counters
2
0
50
4
Two up/down counters with 1 counting input inverted
2
0
50
5
One up/down counter with "dynamic set" input
2
0
50
6
One up/down counter with "dynamic set" input
2
0
50
7
One up/down counter with directional discriminator
For synchro transmitters using two counting pulses with
an offset of 90° (track A and B)
2
0
50
Acts to the rising signal edge (0->1)
"End value" interrogation via status byte
Acts to the falling signal edge (1->0)
"End value" interrogation via status byte
For synchro transmitters with 24 V signals. In case of 5 V
synchro transmitters, the signal has to be increased to 24 V.
The zero track of the synchro transmitter is not processed.
Interrogation of the "end value" indication via the status byte.
Single evaluation.
8
–
0
0
–
–
9
One up/down counter with directional discriminator and
double evaluation
For synchro transmitters using two counting pulses with
an offset of 90° towards each other (track A and B)
2
0
30
See operating mode 7
Difference: double evaluation, i.e. evaluation of the rising
edge and the falling edge of track A -> higher accuracy due
to the double number of counting pulses
10
One up/down counter with directional discriminator and
fourfold evaluation
For synchro transmitters using two counting pulses with
an offset of 90° towards each other (track A and B)
2
0
15
See operating mode 7
Difference: fourfold evaluation, i.e. evaluation of the rising
edge and the falling edge of track A and track B -> higher
accuracy due to the fourfold number of counting pulses.
2
"End value" interrogation via status byte
ABB Automation products | 25
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30/08/2011 10:46:30
Scalable PLC AC500
Overview of analog S500-eCo I/O modules
Analog S500-eCo I/O modules
Type
AI561
Version available for Extreme Conditions
No
AO561
AX561
AI562
AI563
Number of Channels per Module
Analog Inputs
Analog Outputs
4
–
4
2
4
–
2
2
–
–
Inputs, single configurable as
-2.5 V…+2.5 V
11 bits + sign
•
–
•
–
–
-5 V…+5 V
11 bits + sign
•
–
•
–
–
-10 V…+10 V
11 bits + sign
–
–
–
–
–
0…5 V
12 bits
•
–
•
–
–
0…10 V
12 bits
•
–
•
–
–
0…20 mA, 4…20 mA
12 bits
•
–
•
–
–
Temperature resolution
0.1 °C
–
–
–
•
•
Analog Inputs Signal configuration per AI
RTD
–
–
–
2
–
Thermocouple
–
–
–
–
4
Outputs, single configurable as
-10…+10 V
–
•
•
–
–
0…20 mA
–
•
•
–
–
4…20 mA
–
•
•
–
–
-50 °C…400 °C (2/3- wire) –
–
–
•
–
-50 °C…+400 °C (2/3-wire) –
–
–
•
–
-50 °C…+150 °C (2/3-wire) –
–
–
•
–
0… 150 Ω/ 0... 300 Ω
Pt100
–
Pt1000
–
Ni100/Ni1000
–
–
–
•
–
Thermocouples of types J, K, T, N, S, E, R
–
–
–
–
•
-80 mV... +80 mV
–
–
–
–
•
Potential isolation
Per module
–
–
–
•
•
Fieldbus connection
CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI541-DP, CI542-DP, CI581-CN, CI582-CN DC551-CS31, CI592-CS31
Address setting
automatically (internal)
26 | ABB Automation products
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30/08/2011 10:46:35
Scalable PLC AC500
Overview of analog S500 I/O modules
Analog S500 I/O devices
Type
AX521
AX522
AI523
AO523
AI531
Version available for Extreme Conditions
Yes
Yes
Yes
Yes
Yes
Number of channels per module
Analog inputs AI, individual configuration
4
8
16
–
8
Analog outputs AO, individual configuration
4
8
–
16
–
Signal resolution for channel configuration
-10 V ... +10 V
12 bits + sign
15 bits + sign
0 ... 10 V
12 bits
15 bits
0 ... 20 mA, 4 ... 20 mA
12 bits
Temperature: 0.1 °C
•
•
•
•
•
Monitoring configuration per channel
Plausibility monitoring
•
•
•
•
•
Wire break & short-circuit monitoring
•
•
•
•
•
Analog Inputs AI
Signal configuration per AI
15 bits
0 ... 10 V
Max. number per module and with regard to the configuration: AIs / Measuring points (depending on the use of
2/3-wire connection or differential input)
4/4
8/8
16 / 16
–
8/8
-10 V ... +10 V
4/4
8/8
16 / 16
–
8/8
0 ... 20 mA
4/4
8/8
16 / 16
–
8/8
4 ... 20 mA
4/4
8/8
16 / 16
–
8/8
Pt100
-50 °C ... +400 °C (2-wire)
4/4
8/8
16 / 16
–
8/8
-50 °C ... +400 °C (3-wire), 2 channels
4/2
8/4
16 /   8
–
8/8
-50 °C ... +400 °C (4-wire)
–
–
–
–
8/8
-50 °C ... +70 °C (2-wire)
4/4
8/8
16 / 16
–
8/8
-50 °C ... +70 °C (3-wire), 2 channels
4/2
8/4
16 /   8
–
8/8
-50 °C ... +70 °C (4-wire)
–
–
–
–
8/8
Pt1000
-50 °C .. .+400 °C (2-wire)
4/4
8/8
16 / 16
–
8/8
-50 °C ... +400 °C (3-wire), 2 channels
4/2
8/4
16 /   8
–
8/8
-50 °C .. .+400 °C (4-wire)
–
–
–
–
8/8
Ni1000
-50 °C ... +150 °C (2-wire)
4/4
8/8
16 / 16
–
8/8
-50 °C ... +150 °C (3-wire), 2 channels
4/2
8/4
16 /   8
–
8/8
8/8
-50 °C ... +150 °C (4-wire)
–
–
–
–
Thermocouples of types J, K, T, N, S
–
–
–
–
•
0 ... 10 V using differential inputs,
2 channels
-10 V ... +10 V using differential inputs,
2 channels
Digital signals (digital input)
4/2
8/4
16 /   8
–
8/8
4/2
8/4
16 /   8
–
8/8
4/4
8/8
16 / 16
–
8/8
Input resistance per channel
Voltage: > 100 kΩ. Current: approx. 330 Ω.
–
Time constant of the input filter
Voltage: 100 µs. Current: 100 µs.
–
Conversion cycle
2 ms (for 8 AI + 8 AO), 1 s for Pt/Ni...
–
Overvoltage protection
•
•
–
Voltage: > 100 kΩ.
Current: approx. 330 Ω.
Voltage: 100 µs.
Current: 100 µs.
1 ms (for 8 AI + 8 AO),
1 s for Pt/Ni...
•
Data when using the AI as digital input
Input time delay
8 ms typically, configurable from 0.1 up to 32 ms
–
Input signal voltage
24 V DC
–
8 ms typically, configurable from 0.1 up to 32 ms
24 V DC
0 signal
-30 V ... +5 V
–
-30 V ... +5 V
1 signal
+13 V ... +30 V
–
+13 V ... +30 V
•
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Scalable PLC AC500
Overview of analog S500 I/O modules
Analog S500 I/O devices
Type
AX521
Version available for Extreme Conditions
No
AX522
AI523
AO523
AI531
Analog outputs AO
Possible configuration per AO
Max. number of AOs per module and with regard to the configuration:
-10 V ... +10 V
4
81)
–
161)
–
0 ... 20 mA
4
4
–
8
–
4 ... 20 mA
4
4
–
8
–
Output resistance (burden)
when used as current output
Output loading capability
when used as voltage output
0 ... 500 Ω
–
0 ... 500 Ω
–
Max. ± 10 mA
–
Max. ± 10 mA
–
Process voltage UP
Nominal voltage
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
Maximum ripple
5%
5%
5%
5%
5%
Reverse polarity protection
•
•
•
•
•
•
•
Max. line length of the analog lines,
100 m
conductor cross section > 0.14 mm²
Conversion error of analog values caused by
0.5 % typically, 1 % max.
non-linearity, calibration errors ex works and the
resolution in the nominal range
Potential isolation
Per module
•
Fieldbus connection
Via AC500 CPU or all communication interface modules
Voltage supply for the module
Internally via extension bus interface (I/O bus)
1)
•
Half can be used on current (the other half remains available)
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Scalable PLC AC500
CD522 encoder module
The CD522 module offers accuracy and dynamic flexibility for a customized solution. It has two independent encoder inputs onboard and is easily
configured using the Control Builder software for 10 different operation modes and for frequencies up to 300 kHz. The CD522 module also integrates
outputs for pulses and for PWM as well as normal inputs and outputs, depending on selected encoder mode.
CD522 encoder module
Type
CD522
Version available for Extreme Conditions
Yes
Functionality
Digital inputs/outputs
24 V DC, dedicated inputs/outputs can be used for specific counting functions:
- Catch/touch operation, counter value stored in separate variable on external event
(rising or falling edge)
- Set input to preset counter register with predefined value
- Set input to reset counter register
- End value output; the output is set when predefined value is reached
- Reference point initialization (RPI) input for relative encoder initialization
All unused inputs/outputs can be used with the specification of standard input/output range.
High-speed counter/encoder
Integrated, 2 counters (hardware interface with +24 V DC, +5 V DC, differential and 1 Vpp sinus input):
- 32 bits one counter mode
- 16 bits two counter mode
- Relative position encoder (X1, X2, X4)
- Absolute SSI encoder
- Time frequency meter
- Frequency input up to 300 kHz
PWM/pulse outputs
2 pulse-width-modulators or pulse outputs
Output mode specification:
- Push-pull output: 24 V DC, 100 mA max.
- Current limitation (thermal and over current)
PWM mode specification:
- Frequency from 1 Hz to 100 kHz
- Value from 0 to 100 %
Pulse mode specification:
- Frequency from 1 Hz to 15 kHz
- Pulse emission from 1 to 65535 pulses
- Number of pulses emitted indicator (0 to 100 %)
Frequency mode specification:
- Frequency output = 100 kHz
- Duty cycle set to 50 %
Number of channels per module
Digital Inputs DI
2
Digital outputs DO
2
Configurable channels DC (configurable as inputs 8
or outputs)
Additional configuration of channels as
Fast counter
Connection via terminal unit (refer to table on
page 50)
Integrated 2 counter encoders
•
Digital Inputs
Input signal voltage
24 V DC
Input time delay
8 ms typically configurable from 0.1 up to 32 ms
Input current per channel
At input voltage
+24 V DC
Typically 5 mA
+5 V DC
> 1 mA
+15 V DC
> 5 mA
+30 V DC
< 8 mA
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Scalable PLC AC500
CD522 encoder module
CD522 encoder module
Type
CD522
Version available for Extreme Conditions
No
Digital outputs
Output voltage at signal state 1
UP – 0.8 V
Output current
Nominal current per channel
0.5 A at UP = 24 V
Maximum (total current of all channels)
8A
Residual current at signal state 0
< 0.5 mA
Demagnetization when switching off inductive loads
By internal varistors
Switching frequency
For inductive load
Max. 0.5 Hz
For lamp load
Max. 11 Hz with max. 5 W
Short-circuit / Overload proofness
•
Overload indication (I > 0.7 A)
After approx. 100 ms
Output current limiting
•
Proofness against reverse feeding of 24 V
signals
Maximum cable length for connected process signals
1000 m
Shielded cable
Unshielded cable
600 m
Potential isolation
Per module
•
Technical data of the high-speed inputs
Number of channels per module
6
Input Type
24 V DC
Frequency
300 kHz
Technical data of the fast outputs
Number of channels
2
Indication of the output signals
Brightness of the LED depends on the number of pulses emitted (0 % to 100 %) (pulse output mode only)
Output current
Rated value, per channel
100 mA at UP = 24 V
Maximum value (all channels together,
configurable outputs included)
Leakage current with signal 0
8A
Rated protection fuse on UP
10 A fast
De-magnetization when inductive loads are
switched off
Overload message (I > 0.1x A)
with varistors integrated in the module (see figure below)
Output current limitation
Yes, automatic reactivation after short-circuit/overload
5 V DC / Differential / Sinus 1 Vpp
< 0.5 mA
Yes, after ca. 100 ms
Resistance to feedback against 24 V signals Yes
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Scalable PLC AC500
DA501 analog / digital mixed I/O module
For all modules: max cable length for connected process signals is 1000 m for shielded cable and 600 m for unshielded ones.
For all Input modules, the signal resolution for channel configuration is: -10 V…+10 V: 12 bit + sign; 0…10 V, 0…20 mA, 4…20 mA: 12 bits
Expansion module
Type
DA501
Version available for Extreme Conditions
Yes
Number of Channels per Module
Digital inputs DI
Digital outputs DO
Analog inputs AI
Analog outputs AO
Digital configurable channels DC (configurable as inputs
or outputs)
Additional configuration of channels as:
Fast counter
Occupies max. 1 DO or DC when used as counter
Connection via terminal unit TU 5xx (refer to table on
page 50)
Digital inputs
Input signal voltage
Input characteristic acc. to EN 61 132-2
0 signal
Undefined signal state
1 signal
Residual ripple, range for 0 signal
Residual ripple, range for 1 signal
Input time delay (0 -> 1 or 1 -> 0)
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output
Outputs, supplied via process voltage UP
Switching of 24 V load
Output voltage at signal state 1
Output current
Nominal current per channel
Maximum (total current of all channels)
Residual current at signal state 0
Demagnetization when switching off inductive loads
Analog inputs AI
Signal configuration per AI
0…10 V / -10 V … +10 V
0…20 mA / 4…20 mA
RTD using 2/3 wire needs 1/2 channel(s)
0…10 V using differential inputs, needs 2 channels
-10 V…+10 V using differential inputs, needs 2 channels
Digital signals (digital input)
Data when using the AI as digital input
Input time delay
Input signal voltage
Outputs, single configurable as
Possible configuration per AO
-10…+10 V
0…20 mA / 4…20 mA
Output resistance (load) when used as current output
Output loading capability when used as voltage output
Potential isolation
Per module
Voltage supply for the module
Approvals
16
–
4
2
8
No
Configuration of max. 2 channels per module.
Operating modes see table on page 25
•
24 V DC
Type 1
-3 V DC... +5 V DC
+5 V DC... +15 V DC
+15 V DC... +30 V DC
-3 V DC... +5 V DC
+15 V DC...+30 V DC
8 ms typically, configurable from 0.1 up to 32 ms
•
•
•
•
Process voltage UP - 0.8 V
500 mA at UP = 24 V DC
8A
< 0.5 mA
By internal varistors
Max. number per module and with regard to the configuration: AIs / Measuring points
•
4/4
4/4
4/2
4/2
4/2
4/4
8 ms typically, configurable from 0.1 up to 32 ms
24 V DC
•
•
•
0...500 Ω
±10 mA max.
•
By external 24 V DC voltage via terminal
See detailed overview page 58 or www.abb.com/plc
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Scalable PLC AC500
DC541 interrupt I/O and fast counter module
In the operating mode Counter, the channels can be configured as follows:
Input, Output, 32-bit up/down counter (uses C0...C3) as a 32-bit counter without limit, 32-bit periodic counter as a 32-bit counter with a limit, limiter for
a 32-bit counter (limit channel 0), 32-bit up counter (forward counter) with the frequencies 50 kHz, 5 kHz and 2.5 kHz, pulse-width modulation (PWM)
with a resolution of 10 kHz, time and frequency measurement, frequency output.
DC541 interrupt I/O
and fast counter module
Type
DC541
Version available for Extreme Conditions
Yes
Number of Channels per Module
Configurable channels DC (configurable as inputs 8
or outputs)
Additional configuration of channels as
Fast counter
Yes
Connection via CPU terminal base. Occupies one •
communication module slot.
Digital inputs
Input signal voltage
24 V DC
Input characteristic acc. to EN61132-2
Type 1
0 signal
-3 V DC ... +5 V DC
Undefined signal state
+5 V DC ... +15 V DC
1 signal
+15 V DC ... +30 V DC
Input time delay (0 -> 1 or 1 -> 0)
8 ms typically, configurable from 0.1 up to 32 ms
Input current per channel
At input voltage
+24 V DC
5 mA typically
+5 V DC
> 1 mA
+15 V DC
> 5 mA
+30 V DC
< 8 mA
Digital outputs
Transistor outputs 24 V DC, 0.5 A
•
Readback of output
•
Switching of 24 V load
•
Output voltage at signal state 1
Process voltage UP minus 0.8 V
Output current
Nominal current per channel
500 mA at UP = 24 V
Maximum (total current of all channels)
8A
Residual current at signal state 0
< 0.5 mA
Demagnetization when switching off inductive
loads
by internal varistors
Potential isolation
Per module
•
Voltage supply for the module
Internally via backplane bus
Fieldbus connection
Via AC500 CPU
Address setting
Automatically (internal)
Interrupt I/O table
Configuration as
Configuration for Chan.
channel no. 0
Mode 1: Interrupt functionality
Digital input
Interrupt
Digital output
Mode 2: Counting functionality
Digital input
Digital I/Os PWM*
Chan.
1
Chan.
2
Chan.
3
Chan.
4-7
Max. no. of channels
for this function
Remarks and notes regarding possible alternative
combinations of the remaining channels (a and b)
1
1
1
1
4
8
1
1
1
1
4
8
Each channel can be configured individually as
interrupt input or interrupt output.
1
1
1
1
4
8
Usual input
Digital output
1
1
1
1
4
8
Usual output
PWM, resolution
10 kHz
1
1
1
1
4
8
Outputs and pulsed signal with and adjustable
on-off ratio
* Counter and fast counter data available on technical documentation
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Scalable PLC AC500
Communication interface modules
For all modules: max cable length for connected process signals is 1000 m for shielded cable and 600 m for unshielded ones.
For all Input modules, the signal resolution for channel configuration is: -10 V…+10 V: 12 bits + sign; 0…10 V, 0…20 mA, 4…20 mA: 12 bits
Temperature: 0.1°C
Communication interface modules
Type
DC505-FBP
DC551-CS31
Product available for Extreme Conditions
No
Yes
CI590-CS31-HA
CI592-CS31
Yes
Yes
Dedicated to High Availlability
Communication Interface
Protocol
ID configuration
Field bus connection on TUs
According to FieldBusPlug used
Proprietary CS31 bus protocl on RS485 interface
(Fieldbus neutral on module itself)
Per rotary switches on front face from 00d to 99d
M12 on FieldBusPlug
CS31 field bus, via terminal / redundant for CI590-CS31-HA on TU551-CS31 or TU552-CS31
Number of Channels per Module
Digital Inputs DI
Digital outputs DO
Analog inputs AI
Analog outputs AO
Digital configurable channels DC (configurable as inputs or outputs)
8
–
–
–
8
8
–
–
–
16
–
–
–
–
16
–
–
•
Configuration of max. 2 channels per module
•
•
•
•
8
–
4
2
8
Additional configuration of channels as:
Fast counter
Occupies max. 1 DO or DC when used as counter
Connection via terminal base TU 5xx (refer to table on page 50)
Local I/O extension
Max. number of extension modules
•
•
max. 7x S500 extension mo-dules, nb max. 7x S500 extension modules (standard or eCo), up to 31 stations with up to 120
and type (dig./analog) dep. On FBP
DIs/120 DOs or up to 32 AIs/ 32AOs per station
not for S500-eCo I/O modules
and protocol used. Note: eCo I/O
modules are not allowed to be used
Digital inputs
Input signal voltage
Input characteristic acc. to EN 61 132-2
0 signal
Undefined signal state
1 signal
Residual ripple, range for 0 signal
Residual ripple, range for 1 signal
Input time delay (0 -> 1 or 1 -> 0)
24 V DC
Type 1
-3 V DC... +5 V DC
+5 V DC... +15 V DC
+15 V DC... +30 V DC
-3 V DC... +5 V DC
+15 V DC...+30 V DC
8 ms typically, configurable from 0.1 up to 32 ms
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output
Outputs, supplied via process voltage UP
Switching of 24 V load
Output voltage at signal state 1
•
•
•
•
Process voltage UP - 0.8 V
Output current
Nominal current per channel
Maximum (total current of all channels)
Residual current at signal state 0
Demagnetization when switching off inductive loads
500 mA at UP = 24 V DC
4A
< 0.5 mA
By internal varistors
Analog inputs AI
Max. number per module and with regard to the configuration: AIs / Measuring points
Signal configuration per AI
0…10 V / -10 V … +10 V
0…20 mA / 4…20 mA
RTD using 2/3 wire needs 1/2 channel(s)
0…10 V using differential inputs, needs 2 channels
-10 V…+10 V using differential inputs, needs 2 channels
Digital signals (digital input)
–
–
–
–
–
–
–
•
4/4
4/4
4/2
4/2
4/2
4/4
Data when using the AI as digital input
Input time delay
–
Input signal voltage
–
8 ms typically, configurable
from 0.1 up to 32 ms
24 V DC
8A
8A
4A
Outputs, single configurable as
•
•
•
0...500 Ω
±10 mA max.
Possible configuration per AO
-10…+10 V
0…20 mA / 4…20 mA
Output resistance (load) when used as current output
Output loading capability when used as voltage output
Potential isolation
Per module
Between fieldbus interface against the rest of the module
Voltage supply for the module
•
•
Via FBP
Approvals
See detailed overview page 58 or www.abb.com/plc
•
•
•
•
By external 24 V DC voltage via terminal UP
•
•
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Scalable PLC AC500
Communication interface modules for fieldbus applications
Type
PROFIBUS-DP
CI541-DP
Yes
CANopen
CI542-DP
Yes
CI581-CN
Yes
CI582-CN
Yes
Product available for Extreme Conditions
Communication Interface
Protocol
PROFIBUS DP (DP-V0 and DP-V1)
CANopen
ID configuration
Per rotary switches on front face from 00h to FFh
Per rotary switches on front face for CANopen ID node from 00h to FFh
Field bus connection on TUs
D-Sub 9 poles on TU509-DP, TU510-DP
Terminal blocks on TU517-CNDN or TU518-CNDN
8
8
4
2
–
8
8
–
–
8
8
8
4
2
–
8
8
–
–
8
•
•
•
•
Number of Channels per Module
Digital Inputs DI
Digital outputs DO
Analog Inputs AI
Analog Outputs AO
Digital configurable channels DC (configurable as
inputs or outputs)
Additional configuration of channels as:
Connection via terminal unit TU5xx (refer to table on
page 50)
Local I/O extension
Max. number of extension modules
Digital inputs
Input signal voltage
Input characteristic acc. to EN61132-2
0 signal
Undefined signal state
1 signal
Residual ripple, range for 0 signal
Residual ripple, range for 1 signal
Input time delay (0 -> 1 or 1 -> 0)
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output
Outputs, supplied via process voltage UP
Switching of 24 V load
Output voltage at signal state 1
Output current
Nominal current per channel
Maximum (total current of all channels)
Residual current at signal state 0
Demagnetization when switching off inductive loads
Analog Inputs AI
Signal configuration per AI
0…10V / -10V … +10V
0…20mA / 4…20mA
RTD using 2/3 wire needs 1/2 channel(s)
0…10V using differential inputs, needs 2 channels
-10V…+10V using differential inputs, needs 2 channels
Digital signals (digital input)
Data when using the AI as digital input
Input time delay
Input signal voltage
Outputs, single configurable as
Possible configuration per AO
-10…+10V
0…20mA / 4…20mA
Output resistance (load) when used as current output
Output loading capability when used as voltage output
Potential isolation
Per module
Between fieldbus interface against the rest of the module
Between the input channels
Between the output channels
Voltage supply for the module
Approvals
Yes
Yes
max. 10x S500 extension modules (standard or eCo modules allowed)
24 V DC
Type 1
- 3 V DC... + 5 V DC
+ 5 V DC... + 15 V DC
+ 15 V DC... + 30 V DC
- 3 V DC... + 5 V DC
+ 15 V DC...+ 30 V DC
8 ms typically, configurable from 0.1 up to 32 ms
•
•
•
•
Process voltage UP - 0.8 V
500 mA at UP = 24 V DC
8A
< 0.5 mA
By internal varistors
Max. number per module and with regard to the configuration: AIs / Measuring points
4
–
4
–
4/4
–
4/4
–
4/4
–
4/4
–
4/2
–
4/2
–
4/2
–
4/2
–
4/2
–
4/2
–
4/4
–
4/4
–
8 ms typically, configurable –
from 0.1 up to 32 ms
24 V DC
–
8 ms typically, configurable
from 0.1 up to 32 ms
24 V DC
–
•
•
•
0...500 Ω
±10 mA max.
•
•
•
0...500 Ω
±10 mA max.
–
–
–
–
–
•
•
–
–
•
•
–
–
–
–
–
–
–
•
•
•
•
–
–
–
–
By external 24 V DC voltage via terminal UP
See detailed overview page 58 or www.abb.com/plc
–
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Scalable PLC AC500
Communication interface modules, Gateway PROFINET I/O to CAN or serial
Type
Product available for Extreme Conditions
Communication Interface
PROFINET I/O
PROFINET I/O
CI504-PNIO
Yes
CI506-PNIO
Yes
Ethernet Interface
Main Protocol
PROFINET I/O RT
ID Device configuration
By rotary switch on the front side, from 00h to FFh
Ethernet connection on TUs
2x RJ45 with switch functionality for simple daisy chain on TU520-ETH
Gateway Interface
Gateway to
3x RS232/RS422/RS485 ASCII serial interfaces
Fieldbus Protocol used
CAN physical interface
Baudrate
–
–
–
Serial interface
3x RS232 / RS422 or RS485
Protocol used
Baudrate
Fieldbus or serial connection on TUs
Additional configuration of channels as:
Connection via terminal unit TU5xx (refer to table on
page 50)
Local I/O extension
Max. number of extension modules
Potential isolation
Per module
Between Ethernet interface against the rest of the module
Voltage supply for the module
Approvals
ASCII
ASCII
Configurable from 300 bit/s to 115200 bit/s
3x pluggable terminal blocks with spring on TU520-ETH
•
CAN / CANopen Master + 2x RS232/RS422/RS485
ASCII serial interfaces
CAN 2A/2B Master - CANopen Master *
1x 10 poles pluggable spring connector
Baudrate up to 1 MBit/s, Support for up to
126 CANopen Slaves
2x RS232 / RS422 or RS485
•
Yes
Yes
max. 10x S500 extension modules (standard or eCo modules allowed)
•
•
By external 24 V DC voltage via terminal UP
See detailed overview page 58 or www.abb.com/plc
•
•
* Not simultaneously
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Scalable PLC AC500
Communication interface modules for real-time Ethernet
Type
Product available for Extreme Conditions
PROFINET I/O
EtherCAT
CI501-PNIO
CI502-PNIO
CI511-ETHCAT
CI512-ETHCAT
Yes
Yes
No
No
Communication Interface
Protocol
PROFINET I/O RT
ID Device configuration
By rotary switch on the front side, from 00h to FFh
Field bus connection on TUs
2x RJ45 with switch functionality for simple daisy chain on TU507-ETH or TU508-ETH
Number of Channels per Module
Digital Inputs DI
Digital outputs DO
Analog Inputs AI
Analog outputs AO
Digital configurable channels DC (configurable as
inputs or outputs)
Additional configuration of channels as:
Connection via terminal unit TB 5xx (refer to table on
page 50)
Local I/O extension
Max. number of extension modules
Digital inputs
Input signal voltage
Input characteristic acc. to EN 61 132-2
0 signal
Undefined signal state
1 signal
Residual ripple, range for 0 signal
Residual ripple, range for 1 signal
Input time delay (0 -> 1 or 1 -> 0)
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output
Outputs, supplied via process voltage UP
Switching of 24 V load
Output voltage at signal state 1
Output current
Nominal current per channel
Maximum (total current of all channels)
Residual current at signal state 0
Demagnetization when switching off inductive loads
Analog inputs AI
Signal configuration per AI
0…10 V / -10 V… +10 V
0…20 mA / 4…20 mA
RTD using 2/3 wire needs 1/2 channel(s)
0…10 V using differential inputs, needs 2 channels
-10 V…+10 V using differential inputs, needs 2 channels
Digital signals (digital input)
Data when using the AI as digital input
Input time delay
Input signal voltage
Outputs, single configurable as:
Possible configuration per AO
-10…+10 V
0…20 mA / 4…20 mA
Output resistance (load) when used as current output
Output loading capability when used as voltage output
Potential isolation
Per module
Between Ethernet interface against the rest of the module
Between the input channels
Between the output channels
Voltage supply for the module
Approvals
EtherCAT
8
8
4
2
–
8
8
–
–
8
8
8
4
2
–
8
8
–
–
8
•
•
•
•
Yes
max. 10x S500 extension modules (standard or eCo
modules allowed)
No extension modules allowed
24 V DC
Type 1
-3 V DC... +5 V DC
+5 V DC... +15 V DC
+15 V DC...+30 V DC
-3 V DC...+5 V DC
+15 V DC...+30 V DC
8 ms typically, configurable from 0.1 up to 32 ms
•
•
•
•
Process voltage UP - 0.8 V
500 mA at UP = 24 V DC
8A
< 0.5 mA
By internal varistors
Max. number per module and with regard to the configuration: AIs / Measuring points
4
–
4
4/4
–
4/4
4/4
–
4/4
4/2
–
4/2
4/2
–
4/2
4/2
–
4/2
4/4
–
4/4
–
–
–
–
–
–
–
8 ms typically, configurable –
from 0.1 up to 32 ms
24 V DC
–
8 ms typically, configurable –
from 0.1 up to 32 ms
24 V DC
–
•
•
•
0...500 Ω
±10 mA max.
•
•
•
0...500 Ω
±10 mA max.
–
–
–
–
–
•
•
–
–
•
•
–
–
–
–
–
–
–
•
•
•
•
–
–
–
–
By external 24 V DC voltage via terminal UP
See detailed overview page 58 or www.abb.com/plc
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Scalable PLC AC500
AC500 system data
Operating and environmental conditions
Voltages according to EN 61131-2
24 V DC
120 V AC
230 V AC
120–240 V AC
Process and supply voltage
24 V DC (-15 %, +20 % without ripple)
Absolute limits
19.2 V...30 V inclusive ripple (see remarks above)
Ripple
<5%
Protection against reverse polarity
10 s
Line voltage
120 V AC (-15 %, +10 %)
Frequency
47 Hz..62.4 Hz / 50...60 Hz (-6 %, +4 %)
Line voltage
230 V AC (-15 %, +10 %)
Frequency
47 Hz..62.4 Hz / 50...60 Hz (-6 %, +4 %)
Wide-range supply
Line voltage
102 V...264 V / 120 V...240 V (-15 %, +10 %)
Frequency
47 Hz..62.4 Hz / 50...60 Hz (-6 %, +4 %)
Allowed interruptions of
DC supply
Interruption < 10 ms, time between 2 interruptions > 1 s, PS2
power supply acc. to
AC supply
Interruption < 0.5 periods, time between 2 interruptions > 1 s
EN 61131-2
Important: Exceeding the maximum power supply voltage (>30 V DC) for process or supply voltages could lead to unrecoverable damage of the system. The system could be destroyed.
Temperature
0 °C...+60 °C (horizontal mounting of modules)
Operation
0 °C...+40 °C (vertical mounting of modules and output load reduced to 50 % per group)
Storage
-40 °C...+70 °C
Transport
-40 °C...+70 °C
Temperature of the Lithium battery TA521
Operating
0 °C...+60 °C
Storage
-20 °C...+60 °C
Transport
-20 °C...+60 °C
Max. 95 %, without condensation
Humidity
Air pressure
Operation
> 800 hPa / < 2000 m
Storage
> 660 hPa / < 3500 m
Creepage distances and clearances
The creepage distances and clearances meet the overvoltage category II, pollution degree 2
Insulation Test Voltages, Routine Test, according to EN 61131-2
230 V circuits against other circuitry
2500 V
1.2/50 µs
120 V circuits against other circuitry
1500 V
1.2/50 µs
120 V to 240 V circuits against other circuitry
2500 V
1.2/50 µs
24 V circuits (supply, 24 V inputs/outputs),
if they are electrically isolated against other
circuitry
COM interfaces, electrically isolated
500 V
1.2/50 µs
500 V
1.2/50 µs
COM interfaces, electrically not isolated
not applicable
not applicable
FBP interface
500 V
1.2/50 µs
Ethernet
500 V
1.2/50 µs
ARCNET
500 V
1.2/50 µs
230 V circuits against other circuitry
1350 V
AC 2 s
120 V circuits against other circuitry
820 V
AC 2 s
120 V to 240 V circuits against other circuitry
1350 V
AC 2 s
24 V circuits (supply, 24 V inputs/outputs),
if they are electrically isolated against other
circuitry
COM interfaces, electrically isolated
350 V
AC 2 s
350 V
AC 2 s
COM interfaces, electrically not isolated
Not applicable
Not applicable
FBP interface
350 V
AC 2 s
Ethernet
350 V
AC 2 s
ARCNET
350 V
AC 2 s
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Scalable PLC AC500
AC500 system data
Power Supply Units
For the supply of the modules, power supply units according to PELV specifications must be used.
Electromagnetic Compatibility
Immunity
Against electrostatic discharge (ESD)
According to EN 61000-4-2, zone B, criterion B
Electrostatic voltage in case of air discharge
8 kV
Electrostatic voltage in case of contact discharge
4 kV, in a closed switch-gear cabinet 6 kV ¹)
ESD with communication connectors
In order to prevent operating malfunctions, it is recommended, that the operating personnel discharge
themselves prior to touching communication connectors or perform other suitable measures to reduce
effects of electrostatic discharges.
ESD with connectors of Terminal Bases
The connectors between the Terminal Bases and CPUs or Communication Modules must not be touched
during operation. The same is valid for the I/O-Bus with all modules involved.
Immunity
Against the influence of radiated disturbances (CW radiated)
Test field strength
According to EN 61000-4-3, zone B, criterion A
10 V/m
Immunity
Against transient interference voltages (burst)
According to EN 61000-4-4, zone B, criterion B
Supply voltage units (AC, DC)
2 kV
Digital inputs/outputs (24 V DC)
1 kV
Digital inputs/outputs (120/230 V AC)
2 kV
Analog inputs/outputs
1 kV
CS31 system bus
2 kV
Serial RS-485 interfaces (COM)
2 kV
Serial RS-232 interfaces (COM, not for PM55x and PM56x)
1 kV
ARCNET
1 kV
FBP
1 kV
Ethernet
1 kV
I/O supply, DC-out
1 kV
Immunity
Against the influence of line-conducted interferences
(CW conducted)
Test voltage
According to EN 61000-4-6, zone B, criterion A
High energy surges
According to EN 61000-4-5, zone B, criterion B
3 V zone B, 10 V is also met
Power supply DC
1 kV CM* / 0.5 kV DM*
DC I/O supply
0.5 kV CM* / 0.5 kV DM*
Buses, shielded
1 kV CM*
AC-I/O unshielded
2 kV CM* / 1 kV DM*
I/O analog, I/O DC unshielded
1 kV CM* / 0.5 kV DM*
Radiation (radio disturbance)
According to EN 55011, group 1, class A
¹) High requirement for shipping classes are achieved with additional specific measures (see specific documentation)
* CM = Common Mode - DM = Differential Mode
Mechanical Data
Wiring method / terminals
Mounting
Horizontal
Degree of protection
IP 20
Housing
According to UL 94
Vibration resistance acc. to EN 61131-2
all three axes
2 Hz...15 Hz, continuous 3.5 mm
15 Hz...150 Hz, continuous 1 g (higher values on request)
Vibration resistance with SD Memory Card inserted
15 Hz...150 Hz, continuous 1 g
Shock test
All three axes
15 g, 11 ms, half-sinusoidal
PM55x and PM56x on request
Shipping specific requirements
Mounting of the modules
DIN rail according to DIN EN 50022
35 mm, depth 7.5 mm or 15 mm
Mounting with screws
Screws with a diameter of 4 mm
Fastening torque
1.2 Nm
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Scalable PLC AC500-eCo
AC500-eCo system data
Operating and environmental conditions
Voltages according to EN 61131-2
24 V DC
120 V AC
230 V AC
120–240 V AC
Process and supply voltage
24 V DC (-15 %, +20 % without ripple)
Absolute limits
19.2 V...30 V inclusive ripple (see remarks above)
Ripple
<5%
Protection against reverse polarity
10 s
Line voltage
120 V AC (-15 %, +10 %)
Frequency
47 Hz...62.4 Hz / 50...60 Hz (-6 %, +4 %)
Line voltage
230 V AC (-15 %, +10 %)
Frequency
47 Hz..62.4 Hz / 50...60 Hz (-6 %, +4 %)
Wide-range supply
Line voltage
102 V...264 V / 120 V...240 V (-15 %, +10 %)
Frequency
47 Hz..62.4 Hz / 50...60 Hz (-6 %, +4 %)
Allowed interruptions of
DC supply
Interruption < 10 ms, time between 2 interruptions > 1 s, PS2
power supply acc. to
AC supply
Interruption < 0.5 periods, time between 2 interruptions > 1 s
EN 61131-2
Important: Exceeding the maximum power supply voltage (>30 V DC) for process or supply voltages could lead to unrecoverable damage of the system. The system could be destroyed.
Temperature
0 °C...+60 °C (horizontal mounting of modules)
Operation
0 °C...+40 °C (vertical mounting of modules and output load reduced to 50 % per group)
Storage
-40 °C...+70 °C
Transport
-40 °C...+70 °C
Max. 95 %, without condensation
Humidity
Air pressure
Operation
> 800 hPa / < 2000 m
Storage
> 660 hPa / < 3500 m
Creepage distances and clearances
The creepage distances and clearances meet the overvoltage category II, pollution degree 2
Insulation Test Voltages, Routine Test, according to EN 61131-2
230 V circuits against other circuitry
2500 V
1.2/50 µs
120 V circuits against other circuitry
1500 V
1.2/50 µs
120 V to 240 V circuits against other circuitry
2500 V
1.2/50 µs
24 V circuits (supply, 24 V inputs/outputs),
if they are electrically isolated against other
circuitry
COM interfaces, electrically isolated
500 V
1.2/50 µs
500 V
1.2/50 µs
COM interfaces, electrically not isolated
not applicable
not applicable
FBP interface
500 V
1.2/50 µs
Ethernet
500 V
1.2/50 µs
ARCNET
500 V
1.2/50 µs
230 V circuits against other circuitry
1350 V
AC 2 s
120 V circuits against other circuitry
820 V
AC 2 s
120 V to 240 V circuits against other circuitry
1350 V
AC 2 s
24 V circuits (supply, 24 V inputs/outputs),
if they are electrically isolated against other
circuitry
COM interfaces, electrically isolated
350 V
AC 2 s
350 V
AC 2 s
COM interfaces, electrically not isolated
Not applicable
Not applicable
FBP interface
350 V
AC 2 s
Ethernet
350 V
AC 2 s
ARCNET
350 V
AC 2 s
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Scalable PLC AC500-eCo
AC500-eCo system data
Power Supply Units
For the supply of the modules, power supply units according to PELV specifications must be used.
Electromagnetic Compatibility
Immunity
Against electrostatic discharge (ESD)
According to EN 61000-4-2, zone B, criterion B
Electrostatic voltage in case of air discharge
8 kV
Electrostatic voltage in case of contact discharge
4 kV, in a closed switch-gear cabinet 6 kV ¹)
ESD with communication connectors
In order to prevent operating malfunctions, it is recommended, that the operating personnel discharge
themselves prior to touching communication connectors or perform other suitable measures to reduce
effects of electrostatic discharges.
ESD with connectors of Terminal Bases
The connectors between the Terminal Bases and CPUs or Communication Modules must not be touched
during operation. The same is valid for the I/O-Bus with all modules involved.
Immunity
Against the influence of radiated disturbances (CW radiated)
Test field strength
According to EN 61000-4-3, zone B, criterion A
10 V/m
Immunity
Against transient interference voltages (burst)
According to EN 61000-4-4, zone B, criterion B
Supply voltage units (AC, DC)
2 kV
Digital inputs/outputs (24 V DC)
1 kV
Digital inputs/outputs (120/230 V AC)
2 kV
Analog inputs/outputs
1 kV
CS31 system bus
2 kV
Serial RS-485 interfaces (COM)
2 kV
Serial RS-232 interfaces (COM, not for PM55x and PM56x)
1 kV
ARCNET
1 kV
FBP
1 kV
Ethernet
1 kV
I/O supply, DC-out
1 kV
Immunity
Against the influence of line-conducted interferences
(CW conducted)
Test voltage
According to EN 61000-4-6, zone B, criterion A
High energy surges
According to EN 61000-4-5, zone B, criterion B
3 V zone B, 10 V is also met.
Power supply AC
2 kV CM* / 1 kV DM*
Power supply DC
1 kV CM* / 0.5 kV DM*
DC I/O supply, add. DC-supply-out
0.5 kV CM* / 0.5 kV DM*
Buses, shielded
1 kV CM*
AC-I/O unshielded
2 kV CM* / 1 kV DM*
Radiation (radio disturbance)
According to EN 55011, group 1, class A
¹) High requirement for shipping classes are achieved with additional specific measures (see specific documentation)
* CM = Common Mode - DM = Differential Mode
Mechanical Data
Wiring method / terminals
Mounting
Horizontal
Degree of protection
IP 20
Housing
According to UL 94
Vibration resistance acc. to EN 61131-2
all three axes (DIN rail mounting)
5 Hz ... 11.9 Hz, continuous 3.5 mm
11.9 Hz ... 150 Hz, continuous 1 g
15 Hz...150 Hz, continuous 1 g
Vibration resistance with SD Memory Card inserted
Shock test
All three axes
15 g, 11 ms, half-sinusoidal
PM55x and PM56x on request
Shipping specific requirements
Mounting of the modules
DIN rail according to DIN EN 50022
35 mm, depth 7.5 mm or 15 mm
Mounting with screws
Screws with a diameter of 4 mm
Fastening torque
1.2 Nm
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Scalable PLC AC500-XC
AC500-XC system data - XC products for Extreme Conditions
Operating and environmental conditions
XC modules must be mounted with vertical front plate and red ABB bar in horizontal direction
Voltages according to EN 61131-2
24 V DC
120 V AC
230 V AC
120–240 V AC
Process and supply voltage
Absolute limits
Ripple
Protection against reverse polarity
Line voltage
Frequency
Line voltage
Frequency
Wide-range supply
Line voltage
Frequency
DC supply
24 V DC (-15 %, +20 % without ripple)
19.2 V...28.8 V inclusive ripple (see remarks above)
<5%
10 s
120 V AC (-15 %, +10 %)
47 Hz..62.4 Hz / 50...60 Hz (-6 %, +4 %)
230 V AC (-15 %, +10 %)
47 Hz..62.4 Hz / 50...60 Hz (-6 %, +4 %)
Operating
-30 °C ... +60 °C*
+60 °C ... +70 °C**
-40 °C ... +85 °C
-40 °C ... +85 °C
On Request
On Request
On Request
EN 61131-2, IEC 60068-2-30 Test Db cyclic (12h / 12h) Damp-Heat Test, 55 °C, 93 % / 25 °C,
95 %, 2 cycles
EN 60068-2-30 Test Db: Cyclic (12h / 12) Damp-Heat Test 55 °C, 93 % / 25 °C, 95 %, 6 cycles
EN 60068-2-3, Stationary Humidity Test: 40 °C, 93 % Rh, 10 days and nights
> 620 hPa / < 4000 m***
> 620 hPa / < 4000 m***
Acc. ISA S71.04.1985 Harsh group A, G3/GX
Acc. DIN EN 60721-3-3 3C2 / 3C3
Acc. DIN EN 60068-2-60 method 4
H2S 100 ± 10 ppb
NOx 1250 ± 20 ppb
CL2 100 ± 10 ppb
SO2/SO3 300 ± 10 ppb
25 ± 1 °C
75 ± 3 %
21 days
DIN_EN_60068-2-52 (1996-10) Test Kb
1
5±1%
between 6.5 - 7.2
15 °C - 35 °C
28 days
102 V...264 V / 120 V...240 V (-15 %, +10 %)
47 Hz...62.4 Hz / 50...60 Hz (-6 %, +4 %)
Interruption < 10 ms, time between 2 interruptions > 1 s, PS2
Allowed interruptions of
power supply acc. to
AC supply
Interruption < 0.5 periods, time between 2 interruptions > 1 s
EN 61131-2
Important: Exceeding the maximum power supply voltage (>30 V DC) for process or supply voltages could lead to unrecoverable damage of the system. The system could be destroyed.
Temperature
Temperature of the Lithium
battery TA521
Storage
Transport
Operating
Storage
Transport
Storage
Humidity
Air pressure
Immunity to hazardous
gases
Operating
Storage
4 components hazard gas test:
Temperature
Humidity
Duration
Immunity to salt mist
Severity
Concentration NaCl
PH value (20 ± 2°C)
Temperature of salt mist
Duration
* Below 0°C the display might not be readable and the proper function of the SD card is not guaranteed
** Only up to 2 communication modules allowed
*** Except CM577-ETH-XC, CM579-PNIO-XC, CD522-XC and CI590-CS31-HA-XC
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Scalable PLC AC500-XC
AC500-XC system data - XC products for Extreme Conditions
Creepage distances and clearances
The creepage distances and clearances meet the overvoltage category II, pollution degree 2
Insulation Test Voltages, Routine Test, according to EN 61131-2
230 V circuits against other circuitry
2500 V
120 V circuits against other circuitry
1500 V
120 V to 240 V circuits against other circuitry 2500 V
24 V circuits (supply, 24 V inputs/outputs),
500 V
if they are electrically isolated against other
circuitry
COM interfaces, electrically isolated
500 V
COM interfaces, electrically not isolated
not applicable
FBP interface
500 V
Ethernet
500 V
ARCNET
500 V
230 V circuits against other circuitry
1350 V
120 V circuits against other circuitry
820 V
120 V to 240 V circuits against other circuitry 1350 V
24 V circuits (supply, 24 V inputs/outputs),
350 V
if they are electrically isolated against other
circuitry
COM interfaces, electrically isolated
350 V
COM interfaces, electrically not isolated
Not applicable
FBP interface
350 V
Ethernet
350 V
ARCNET
350 V
1.2/50 µs
1.2/50 µs
1.2/50 µs
1.2/50 µs
1.2/50 µs
not applicable
1.2/50 µs
1.2/50 µs
1.2/50 µs
AC 2 s
AC 2 s
AC 2 s
AC 2 s
AC 2 s
Not applicable
AC 2 s
AC 2 s
AC 2 s
Power Supply Units
For the supply of the modules, power supply units according to PELV specifications must be used.
Electromagnetic Compatibility
Immunity
Against electrostatic discharge (ESD)
Electrostatic voltage in case of air discharge
Electrostatic voltage in case of contact discharge
ESD with communication connectors
ESD with connectors of Terminal Bases
According to EN 61000-4-2, zone B, criterion B
8 kV
4 kV, in a closed switch-gear cabinet 6 kV ¹)
In order to prevent operating malfunctions, it is recommended, that the operating personnel discharge
themselves prior to touching communication connectors or perform other suitable measures to reduce
effects of electrostatic discharges.
The connectors between the Terminal Bases and CPUs or Communication Modules must not be touched
during operation. The same is valid for the I/O-Bus with all modules involved.
Immunity
Against the influence of radiated disturbances (CW radiated)
Test field strength
Immunity
According to EN 61000-4-3, zone B, criterion A
10 V/m
Against transient interference voltages (burst)
Supply voltage units (AC, DC)
Digital inputs/outputs (24 V DC)
Digital inputs/outputs (120/230 V AC)
Analog inputs/outputs
CS31 system bus
Serial RS-485 interfaces (COM)
Serial RS-232 interfaces (COM, not for PM55x and PM56x)
ARCNET
FBP
Ethernet
I/O supply, DC-out
Immunity
According to EN 61000-4-4, zone B, criterion B
2 kV
1 kV
2 kV
1 kV
2 kV
2 kV
1 kV
1 kV
1 kV
1 kV
1 kV
Against the influence of line-conducted interferences
(CW conducted)
Test voltage
High energy surges
Power supply DC
DC I/O supply
Buses, shielded
AC-I/O unshielded
I/O analog, I/O DC unshielded
Radiation (radio disturbance)
According to EN 61000-4-6, zone B, criterion A
3 V zone B, 10 V is also met.
According to EN 61000-4-5, zone B, criterion B
1 kV CM* / 0.5 kV DM*
0.5 kV CM* / 0.5 kV DM*
1 kV CM*
2 kV CM* / 1 kV DM*
1 kV CM* / 0.5 kV DM*
According to EN 55011, group 1, class A
¹) High requirement for shipping classes are achieved with additional specific measures (see specific documentation)
* CM = Common Mode - DM = Differential Mode
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Scalable PLC AC500-XC
AC500-XC system data - XC products for Extreme Conditions
Mechanical Data
Wiring method / terminals
Mounting
Horizontal only, vertical mounting is not allowed
Degree of protection
IP 20
Housing
According to UL 94
Vibration resistance acc. to EN 61131-2
2 g, 5 Hz ... 500 Hz
Vibration resistance acc. to IEC 68-2-64-B.6
5 Hz ... 500 Hz, 4 g rms, 1.5 h / axis (survival only)
Vibration resistance with SD Memory Card inserted
15 Hz ... 150 Hz, continuous 1 g
Shock test
All three axes
15 g, 11 ms, half-sinusoidal
Shipping specific requirements
Mounting of the modules
DIN rail according to DIN EN 50022
35 mm, depth 7.5 mm or 15 mm
Mounting with screws
Screws with a diameter of 4 mm
Fastening torque
1.2 Nm
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Scalable PLC AC500
AC500 communication - CS31
CS31 functionality
AC500 CPU with integrated CS31 interface S500 I/O with communication interface
DC551-CS31
CI590-CS31-HA
CI592-CS31
Version available for Extreme Conditions
No
Master
Yes, at COM1
–
Slave
No
Yes / Redundant for CI590-CS31-HA
Protocols supported
ABB CS31 protocol
Diagnosis
Error indication
On LCD display of the CPU / AC500-eCo Error LED
Via module LEDs
Online diagnosis
Yes
Error code
Errors are recorded in the diagnosis system of the CPU
Associated function blocks
Yes
Physical layer
RS485 / 2 x RS485 for CI590-CS31-HA for redundancy
Connection
Plug at COM1
Baud rate
187.5 kbit/s
Distance
AC500-eCo: up to 50 m / AC500: up to 500 m; up to 2000 m using a repeater
Max. number of modules on fieldbus
31 modules max.
Please note: The DC551 bus interface occupies one or two module addresses (if counters are configured onboard
or if the module is a mixed digital analog module). Depending on the configuration, or if the module contains also
mixed digital analog I/O, connected extension modules can occupy further module addresses.
Configuration
Using configuration tool (part of the programming software)
Station address configuration
No
Screw-type or spring-type terminals
Using rotary switches (99 max.)
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Scalable PLC AC500
Ordering data
AC500-eCo CPUs
–– 1 internal serial interface, RS485 (2nd is optional)
–– Centrally expandable with up to 10 I/O modules (S500 and/or S500-eCo modules allowed). 10 I/O modules with
CPU firmware version V2.06 or above)
–– Optional SD card adapter for data storage and program backup
–– Variants with integrated Ethernet
–– Minimum cycle time per instruction: Bit 0.08 µs, Word 0.1 µs, Float-point 1.2 µs
Type
Program Onboard
Relay/
Integrated
Power
memory I/Os DI/DO/ Transistor communication supply
AI/AO
outputs
Order code
PM554-T
PM554-R
PM554-R-AC
PM554-T-ETH
128 kB
128 kB
128 kB
128 kB
8/6/–/–
8/6/–/–
8/6/–/–
8/6/–/–
Transistor
Relay
Relay
Transistor
–
–
–
Ethernet
24 V DC
24 V DC
100-240 V AC
24 V DC
1TNE 968 900 R0100
1TNE 968 900 R0200
1TNE 968 900 R0220
1TNE 968 900 R0110
0.300
0.350
0.400
0.300
1
1
1
1
PM564-T**
PM564-R**
PM564-R-AC**
PM564-T-ETH**
PM564-R-ETH**
PM564-R-ETH-AC**
128 kB
128 kB
128 kB
128 kB
128 kB
128 kB
6/6/2/1
6/6/2/1
6/6/2/1
6/6/2/1
6/6/2/1
6/6/2/1
Transistor
Relay
Relay
Transistor
Relay
Relay
–
–
–
Ethernet
Ethernet
Ethernet
24 V DC
24 V DC
100-240 V AC
24 V DC
24 V DC
100-240 V AC
1TNE 968 900 R1100
1TNE 968 900 R1200
1TNE 968 900 R1220
1TNE 968 900 R1110
1TNE 968 900 R1210
1TNE 968 900 R1211
0.300
0.350
0.350
0.300
0.350
0.400
1
1
1
1
1
1
PM554
PM564-T-ETH
Price Weight
SPU*
per piece
kg
*SPU: Sales Package Unit
**All analog inputs on AC500 CPU PM564 can be configured as digital inputs.
AC500 CPUs
PM582
PM590
–– 2 internal serial interfaces, RS232/RS485 configurable
–– Display and 8 function keys for diagnosis and status
–– Centrally expandable with up to 10 I/O modules (S500 and/or S500-eCo modules allowed)
–– Simultaneous operation of up to 4 external communication modules in any desired combination
–– Optional SD card for data storage and program backup
–– Can also be used as slave on PROFIBUS DP, DeviceNet or CANopen via FieldBusPlug, CANopen also using
CM583 slave coupler
–– Onboard 2nd version provides web server and IEC 60 870-5-104 remote control protocol.
Type
Program Cycle time in µs
memory per instruction min.
Bit/Word/Float. point
Integrated communication Order code
PM572
PM573-ETH 1)
128 kB
512 kB
0.06/0.09/0.7
0.06/0.09/0.7
–
Ethernet 2)
1SAP 130 200 R0200
1SAP 130 300 R0271
0.135
0.150
1
1
Product for Extreme Conditions
PM573-ETH-XC 1) 512 kB 0.06/0.09/0.7
Ethernet 2)
1SAP 330 300 R0271
0.150
1
512 kB 0.05/0.06/0.5
1024 kB 0.05/0.06/0.5
–
Ethernet 2)
1SAP 140 200 R0201
1SAP 140 300 R0271
0.135
0.150
1
1
-
1SAP 340 200 R0201
0.135
1
Ethernet 2)
1SAP 340 300 R0271
0.150
1
Ethernet 2)
Ethernet 2)
Ethernet 2)
1SAP 150 000 R0271
1SAP 150 100 R0271
1SAP 150 200 R0271
0.150
0.150
0.150
1
1
1
Ethernet 2)
Ethernet 2)
1SAP 350 100 R0271
1SAP 350 200 R0271
0.150
0.150
1
1
PM582
PM583-ETH 1)
Product for Extreme Conditions
PM582-XC
512 kB 0.05/0.06/0.5
PM583-ETH-XC
1)
1024 kB 0.05/0.06/0.5
2048 kB 0.002/0.004/0.004
PM590-ETH 1)
4096 kB 0.002/0.004/0.004
PM591-ETH 1)
4096 kB 0.002/0.004/0.004
PM592-ETH 1)
Products for Extreme Conditions
PM591-ETH-XC 1) 4096 kB 0.002/0.004/0.004
PM592-ETH-XC 1)3) 4096 kB 0.002/0.004/0.004
Price Weight
SPU*
per piece
kg
Onboard Ethernet communication. - 2) Provides integrated web server and IEC 60 870-5-104 remote control protocol.
Provides integrated 4GB Flashdisk for User Data Storage
*SPU: Sales Package Unit
1)
3)
PM592
ABB Automation products | 45
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Scalable PLC AC500
Ordering data
Terminal base
–– For mounting and connection of the CPUs and communication modules
–– 1 to 4 plug-in communication modules
–– Connection for communication coupler integrated in the CPU
–– I/O interface for direct connection of up to 10 expansion modules
–– Fieldbus-neutral FieldBusPlug-Slave interface
–– Connection COM1: 9-pole pluggable terminal block
–– Connection COM2: 9-pole SUB-D (socket)
TB511
Type
Number of coupler slots Connection for coupler integrated
in the CPU
Order code
TB511-ETH
1
Ethernet RJ45
1SAP 111 100 R0270
0.215
1
TB521-ETH
2
Ethernet RJ45
1SAP 112 100 R0270
0.215
1
TB541-ETH
4
Ethernet RJ45
1SAP 114 100 R0270
0.215
1
Product for Extreme Conditions
TB511-ETH-XC 1
Price Weight
SPU*
per piece
kg
Ethernet RJ45
1SAP 311 100 R0270
0.215
1
TB521-ETH-XC
2
Ethernet RJ45
1SAP 312 100 R0270
0.215
1
TB421-ETH-XC
4
Ethernet RJ45
1SAP 314 100 R0270
0.215
1
*SPU: Sales Package Unit
These TBs are compatible with previous AC500 CPU versions (R01xx) and new ones (R02xx).
PROFIBUS DP communication module
CM572-DP
For PROFIBUS DP master V0/V1. Multi master functionality
Transfer rate: 9.6 kbit/s up to 12 Mbit/s
Max. no. of subscribers: 126 (V0) or 32 (V1)
CPU interface: 8 kB dual-port memory
Contains a separate communication processor and 256 kB RAM memory
No external power supply required
Type
Interface
Order code
Price Weight
SPU*
per piece
kg
CM572-DP
Sub-D socket
1SAP 170 200 R0001
0.115
1
1SAP 370 200 R0001
0.135
1
Product for Extreme Conditions
CM572-DP-XC
Sub-D socket
DeviceNet communication module
CM575-DN
For DeviceNet master
Transfer rate: 125 kbit/s, 250 kbit/s, 500 kbit/s
CPU interface: 8 kB dual-port memory
Contains a separate communication processor, 256 kB RAM memory and 512 kB flash memory
No external power supply required
Type
Interface
Order code
CM575-DN
Plug-in terminal block, spring-type terminals
1SAP 170 500 R0001
Price Weight
SPU*
per piece
kg
0.115
1
Ethernet communication module
10/100 Mbit/s, full/half duplex with auto-sensing. 2-port switch integrated.
Transport protocols TCP/IP, UDP/IP, Modbus TCP.
CPU interface: 8 kB dual-port memory.
Contains a separate communication processor, 256 kB RAM memory and 512 kB flash memory.
No external power supply required.
Type
Protocol
Interfaces
Order code
CM577-ETH
TCP/IP, UDP/IP, Modbus TCP
2 X RJ45
1SAP 170 700 R0001
0.115
1
2 x RJ45
1SAP 370 700 R0001
0.115
1
CM577
Price Weight
SPU*
per piece
kg
Product for Extreme Conditions
CM577-ETH-XC TCP/IP, UDP/IP, Modbus TCP
46 | ABB Automation products
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Scalable PLC AC500
Ordering data
CANopen communication module
For CANopen master
Transfer rate: 10 kbit/s up to 1 Mbit/s
CPU interface: 8 kB dual-port memory
Contains a separate communication processor, 256 kB RAM memory and 512 kB flash memory
No external power supply required
CM578-CN
Type
Interface
Order code
Price Weight
SPU*
per piece
kg
CM578-CN
Plug-in terminal block, spring type terminals
1SAP 170 800 R0001
0.115
1
1SAP 370 800 R0001
0.115
1
Product for Extreme Conditions
CM578-CN-XC
Plug-in 5 poles terminal block, spring type terminals
For CANopen slave communication
Transfer rate: 10 kbit/s up to 1 Mbit/s
CPU interface: 8 kB dual-port memory
Contains a separate communication processor, 256 kB RAM memory and 512 kB flash memory.
No external power supply required.
Type
Interface
Order code
Price Weight
SPU*
per piece
kg
CM588-CN
Plug-in 2x5 poles terminal block, spring type terminals
1SAP 172 800 R0001
0.115
1
1SAP 372 800 R0001
0.115
1
Product for Extreme Conditions
CM579-PNIO
CM588-CN-XC
Plug-in 5 poles terminal block, spring type terminals
*SPU: Sales Package Unit
PROFINET I/O RT master communication module
Controller protocol, integrated 2 ports switch.
Interface to the CPU using Dual Port Memory coupler bus,
Up to 4 communication modules can be used on an AC500 CPU.
Type
Interface
Order code
Price Weight
SPU*
per piece
kg
CM579-PNIO
2 X RJ45
1SAP 170 901 R0001
0.115
1
1SAP 370 901 R0001
0.115
1
Product for Extreme Conditions
CM579-PNIO-XC 2x RJ45 with integrated switch
CM574-RS
ETHERCAT master protocol communication module
Interface to the CPU using Dual Port Memory coupler bus,
Up to 4 communication modules can be used on an AC500 CPU.
Type
Interface
CM579-ETHCAT 2 X RJ45
Order code
Price Weight
SPU*
per piece
kg
1SAP 170 902 R0001
0.115
1
Serial communication module and CPU coprocessor
Stand alone CPU in coupler module housing allowing to be used as standard serial interface or as free
programmable serial interface coupler. 2x serial RS-232/485 interfaces COM1 / COM2
CPU interface: dual-port memory
Program memory: 256 kB / Data memory 384 KB not saved
Protocols ASCII / free configurable / 2xCS31 master COM1/COM2 / 2x Modbus Master/Slave,
independent internal CPU which can be programmed by the PS501 for own communication protocol or
data processing. Interface to the CPU using Dual Port Memory coupler bus. Connection with 2x 9 pole
pluggable spring terminals. Up to 4 communication modules can be used on an AC500 CPU.
Type
Interface
Order code
Price Weight
SPU*
per piece
kg
CM574-RS
Serial 2x RS-232/485
1SAP 170 400 R0201
0.115
1
ABB Automation products | 47
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Scalable PLC AC500
Ordering data
Serial protocol RCOM communication module
2x serial RS-232/485 interfaces with 1x RCOM / 1x Console,
Interface to the CPU using Dual Port Memory coupler bus.
Connection with 2x 9 pole pluggable spring terminals.
Up to 4 communication modules can be used on an AC500 CPU.
Type
Interface
Order code
CM574-RCOM
Serial 2x RS-232/485 (1x RCOM / 1x Console)
1SAP 170 401 R0201
Price Weight
SPU*
per piece
kg
0.115
1
*SPU: Sales Package Unit
CM574-RCOM
All communication modules are to be inserted in a slot of terminal base TB5xx. The
terminal base is a separate product and mandatory for the CPU modules PM57x/58x/59x.
Digital input/output modules
–– For central expansion of the AC500 or AC500-eCo CPUs
–– For decentralized expansion in combination with interface module DC551-CS31, PROFINET CI50x modules, or
DC505-FBP for S500 I/Os
–– DC: Channels can be configured individually as inputs or outputs
–– S500-eCo digital I/O modules
–– Not usable with DC505-FBP module
–– Usable with all CI5xx modules except CI590-CS31-HA.
DO572
Type
Number of Input signal
DI/DO/DC
Output type
Output signal
Order code
Terminal
block
9 poles
Terminal
block
11 poles
DI561
DI562
DI571
DO561
DO571
8/–/–
16 / – / –
8/–/–
–/8/–
–/8/–
24 V DC
24 V DC
100-240 V AC
24 V DC
–
–
–
–
Transistor
Relay
1TNE 968 902 R2101
1TNE 968 902 R2102
1TNE 968 902 R2103
1TNE 968 902 R2201
1TNE 968 902 R2202
1
1
1
–
–
–
1
1
1
1
1
1
1
1
1
DO572
–/8/–
–
Triac
1TNE 968 902 R2203 1
1
1
DX561
DX571
8 / 8/ –
8 / 8/ –
24 V DC
24 V DC
Transistor
Relay
1TNE 968 902 R2301 1
1TNE 968 902 R2302 1
1
1
1
1
DC561
– / – / 16
24 V DC
Transistor
–
–
–
24 V DC, 0.5 A
24 V DC, 120/
240 V AC, 2 A
100-240 V AC,
0.3 A
24 V DC, 0.5 A
24 V DC, 120/
240 V AC, 2 A
24 V DC, 0.1A
1TNE 968 902 R2001
–
1
HE10-20
Price
SPU**
Terminal block (9 or 11 poles) is necessary for each S500-eCo I/O. They are delivered separately. See page 50.
–– S500 digital input modules
–– Plug-in electronic modules, terminal unit required (refer to table below)
–– Usable with DC505-FBP and all CI5xx modules
Type
DC532
DI524
32/–/–
DC522
–/–/16
DC523
–/–/24
DC532
16/–/16
DX522
8/8/–
DX531
8/4/–
Product for Extreme Conditions
DI524-XC
32/-/DC522-XC
-/-/16
DC523-XC
-/-/24
DC532-XC
16/-/16
DX522-XC
8/8/1)
DI524
Number of
DI/DO/DC
Input signal
Output type
Output signal
Order code
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
230 V AC
–
Transistor
Transistor
Transistor
Relay
Relay
–
24 V DC, 0.5 A
24 V DC, 0.5 A
24 V DC, 0.5 A
230 V AC, 3 A1)
230 V AC, 3 A1)
1SAP 240 000 R0001
1SAP 240 600 R0001
1SAP 240 500 R0001
1SAP 240 100 R0001
1SAP 245 200 R0001
1SAP 245 000 R0001
24VDC
24VDC
24VDC
24VDC
24VDC
Transistor
Transistor
Transistor
Relay
24 V DC, 0.5 A
24 V DC, 0.5 A
24 V DC, 0.5 A
230 V AC, 3 A1)
1SAP 440 000 R0001
1SAP 440 600 R0001
1SAP 440 500 R0001
1SAP 440 100 R0001
1SAP 445 200 R0001
Price Weight
per piece
kg
0.200
0.200
0.200
0.200
0.300
0.300
0.200
0.200
0.200
0.200
0.200
SPU**
1
1
1
1
1
1
1
1
1
1
1
Relay outputs, changeover contacts
Type
Scope of delivery
CD522
CD522, encoder & PWM module, 2 encoder inputs, 2 PWM
outputs, 2 digital inputs 24 V DC, 8 digital configurable inputs/
outputs 24 V DC
Product for Extreme Conditions
CD522-XC
CD522, encoder & PWM module, 2 encoder inputs, 2 PWM
outputs, 2 digital inputs 24 V DC, 8 digital outputs 24 V DC
Order code
Price Weight
SPU**
per piece
kg
1SAP 260 300 R0001
0.125
1
1SAP 460 300 R0001
0.125
1
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Scalable PLC AC500
Ordering data
–– DC541 occupies one communication module slot on the AC500 CPU terminal base, no terminal block required
–– Not usable with DC505-FBP or all CI5xx modules
Type
Number of Input signal
DI/DO/DC
–/–/8
24 V DC
Product for Extreme Conditions
DC541-CM-XC2)
-/-/8
24V DC
DC541-CM2)
2)
Output type Output signal
Order code
Transistor
24 V DC, 0.5 A
Price Weight
SPU**
per piece
kg
1SAP 270 000 R0001
0.100
1
Transistor
24 V DC, 0.5 A
1SAP 470 000 R0001
0.200
1
Multifunctional module, refer to table on page 32 for details.
Analog input/output modules
AI561
AI562
–– For central expansion of the AC500 or AC500-eCo CPUs
–– For decentralized expansion in combination with communication interface module DC551-CS31, PROFINET
CI50x, Fieldbus CI5xx or DC505-FBP (no eCo I/O allowed) for S500 I/Os
–– Each channel can be configured individually
–– Resolution: 12 bits + sign (AI531: 15 bits + sign) (AI561, AO561, AX561: 12 bits/11 bits + sign) (AI562, AI563:
15 bits + sign)
–– S500-eCo analog I/O modules
–– Not usable with DC505-FBP and CI550-CS31-HA
–– Usable with all other CI5xx modules
Type
Number of Input-signal
AI/AO
AI561
4/0
AI562
2/0
AI563
4/0
AO561
0/2
AX561
4/2
±2.5 V, ±5 V, 0...5 V,
0...10 V, 0...20 mA,
4...20 mA
PT100, PT1000, Ni100,
Ni1000, Resistance:
150 Ω, 300 Ω
S, T, R, E, N, K, J,
Voltage range : ±80 mV
–
±2.5 V, ±5 V, 0...5 V,
0...10 V, 0...20 mA,
4...20 mA
Output-signal
Order code
–
1TNE 968 902 R1101 1
1
1
–
1TNE 968 902 R1102 –
1
1
–
1TNE 968 902 R1103 1
1
1
1TNE 968 902 R1201 –
-10...+10 V,
0...20 mA, 4...20 mA
-10...+10 V,
1TNE 968 902 R1301 1
0...20 mA, 4...20 mA
1
1
1
1
Terminal Terminal
block
block
9 poles 11 poles
Price SPU**
Terminal block (9 or 11 poles) is necessary for each S500-eCo I/O. They are delivered separately. See page 50.
–– S500 analog I/O modules
–– Plug-in electronic modules, terminal unit required (refer to table below)
–– Usable with DC505-FBP and all CI5xx modules
Type
AI523
AX521
AX522
Number of
AI/AO
Input signal
Output signal Order code
Price* Weight
per piece
kg
1SAP 250 300 R0001
0.200
16 / 0
0 ... 10 V, ± 10 V
–
0 /4 ... 20 mA, PT100, ± 10 V
1SAP 250 100 R0001
0.200
4/4
0 /4 ... 20 mA 1SAP 250 000 R0001
8 / 8 (max. 4 current PT1000, Ni1000
0.200
SPU**
1
1
1
outputs)
AO523
0 / 16 (max. 8 current outputs)
–
1SAP 250 200 R0001
0.200
1
AI531
8/0
0…5 V, 0…10 V,
–
±50 mV, ±500 mV, 1 V,
±5 V, ±10 V
0/4…20 mA, ± 20 mA
PT100, PT1000, Ni1000,
Cu50, 0…50 kΩ
S, T, N, K, J
1SAP 250 600 R0001
0.200
1
1SAP 450 300 R0001
1SAP 450 100 R0001
1SAP 450 000 R0001
0.200
0.200
0.200
1
1
1
AI531
Product for Extreme Conditions
AI523-XC
16 / 0
0…10 V, ±10 V
0/4…20 mA
AX521-XC
4/4
8 / 8 (max. 4 current PT100, PT1000,
AX522-XC
Ni1000
outputs)
–
±10 V,
0/4…20 mA
AO523-XC
0 / 16 (max.
8 current outputs)
-
1SAP 450 200 R0001
0.200
1
AI531-XC
8/0
0…5 V, 0…10 V,
–
±50 mV, ±500 mV, 1 V,
±5 V, ±10 V,
0/4…20 mA, ± 20 mA
PT100, PT1000, Ni1000,
Cu50, 0…50 kΩ
S, T, N, K, J
1SAP 450 600 R0001
0.200
1
**SPU: Sales Package Unit
ABB Automation products | 49
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Scalable PLC AC500
Ordering data
Analog/digital mixed I/O module
Standard I/O module with high functionality: 8 digital input channels 24 V DC with configurable input filter time,
8 configurable In/Output channels, DC as DI: 24 V DC, DC as DO: 24 V DC/0.5 A, input filter configurable from
0.1, 1, 8... 32 ms, first two inputs are also usable as high-speed counter (up to 50 kHz) together with AC500 CPU,
CS31 or CI5xx communication interface. 4 independent analog input channels configurable for voltage (0...10 V, ±10 V),
current (0/4... 20 mA), 12 bit + sign, 1-2 wire connection, 24 V DC process supply voltage. Galvanic isolation per module.
Usable with DC505-FBP and all CI5xx modules.
Type
DA501
DA501
TU508-ETH
Number of
AI/AO/DI/
DO/DC
4/2/16/-/8
Input signal
Output
type
24 V DC /
0…10 V,
-10…+10 V,
0…20 mA,
4…20 mA,
PT100, PT1000,
Ni100, Ni1000
Output signal
Order code
SPU**
Price* Weight
per piece
kg
Transistor 24 V DC, 0.5 A / 1SAP 250 700 R0001
0.200
1
-10…+10 V,
0…20 mA,
4…20 mA
Product for Extreme Conditions
DA501-XC
4/2/8/-/8
24 V DC,
Transistor 24 V DC, 0.5 A / 1SAP 450 700 R0001
0…10 V, ±10 V,
±10 V,
0/4…20 mA,
0/4…20 mA
PT100, PT1000,
Ni100, Ni1000
0.200
1
Terminal units
For digital and analog expansion modules and interface modules. Please note: for modules with relay outputs, terminal
units for 230 V AC (TU531/TU532) are required! For the module-terminal unit assignments, please consult the table.
TU516
TU520-ETH
TU532
TU551-CS31
TU552-CS31
DA501
DC522
DC523
DC532
DI524
DX522
DX531
CD522
AI523
AI531
AO523
AX521
AX522
DA501-XC
DC522-XC
DC523-XC
DC532-XC
DI524-XC
DX522-XC
CD522-XC
AI523-XC
AI531-XC
AO523-XC
AX521-XC
AX522-XC
DC505-FBP
DC551-CS31
CI590-CS31-HA
CI592-CS31
CI501-PNIO
CI502-PNIO
CI504-PNIO
CI506-PNIO
CI511-ETHCAT
CI512-ETHCAT
CI541-DP
CI542-DP
CI581-CN
CI582-CN
DC551-CS31-XC
CI590-CS31-HA-XC
CI592-CS31-XC
CI501-PNIO-XC
CI502-PNIO-XC
CI504-PNIO-XC
CI506-PNIO-XC
CI541-DP-XC
CI542-DP-XC
CI581-CN-XC
CI582-CN-XC
TU552-CS31-XC
TU520-ETH-XC
TU518-CNDN-XC
TU510-DP-XC
TU508-ETH-XC
TU551-CS31 /
TU552-CS31
TU520-ETH
TU517-CNDN /
TU518-CNDN
TU509-DP /
TU510-DP
TU507-ETH /
TU508-ETH
TU505-FBP /
TU506-FBP
For communication interface modules
TU532-XC
TU516-XC
TU515 /
TU516
TU515
TU531 /
TU532
For I/O modules
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
50 | ABB Automation products
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Scalable PLC AC500
Ordering data
Type
For
TU505-FBP
FBP interface modules
TU506-FBP
FBP interface modules
TU507-ETH
Ethernet interface modules
TU508-ETH
Ethernet interface modules
PROFIBUS interface modules
TU510-DP
TU515
I/O modules
TU516
I/O modules
TU520-ETH
Ethernet gateway modules
TU531
I/O modules AC / relay
TU532
I/O modules AC / relay
TU551-CS31
CS31 interface modules
TU552-CS31
CS31 interface modules
Product for Extreme Conditions
TU508-ETH-XC
Ethernet interface modules
PROFIBUS interface modules
TU510-DP-XC
TU516-XC***
I/O modules
TU518-CNDN-XC CANopen interface modules
TU520-ETH-XC
Ethernet gateway modules
TU532-XC
I/O modules AC / Relay
TU552-CS31-XC CS31 interface modules
TU505-FBP
Supply
Connection type
Order code
Screw-type terminals
Spring-type terminals
24 V DC Screw-type terminals
24 V DC Spring-type terminals
24 V DC Spring-type terminals
24 V DC Screw-type terminals
24 V DC Spring-type terminals
24 V DC Spring-type terminals
230 V AC Screw-type terminals
230 V AC Spring-type terminals
24 V DC Screw-type terminals
24 V DC Spring-type terminals
1SAP 210 200 R0001
1SAP 210 000 R0001
1SAP 214 200 R0001
1SAP 214 000 R0001
1SAP 210 800 R0001
1SAP 212 200 R0001
1SAP 212 000 R0001
1SAP 241 400 R0001
1SAP 217 200 R0001
1SAP 217 000 R0001
1SAP 210 600 R0001
1SAP 210 400 R0001
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
230 V AC
24 V DC
1SAP 414 000 R0001
1SAP 410 800 R0001
1SAP 412 000 R0001
1SAP 411 200 R0001
1SAP 414 400 R0001
1SAP 417 000 R0001
1SAP 410 400 R0001
Spring-type terminals
Spring-type terminals
Spring-type terminals
Spring-type terminals
Spring-type terminals
Spring-type terminals
Spring-type terminals
Price* Weight
per piece
kg
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
0.300
SPU**
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
* Unit price is given by piece - **SPU: Sales Package Unit - *** In preparation
Terminal blocks for AC500-eCo
TU531
Type
Description
L44460901501
9 poles terminal block for S500 I/O eCo modules
Screw Front / Cable Side
11 poles terminal block for S500 I/O eCo modules
Screw Front / Cable Side
9 poles terminal block for S500 I/O eCo modules
Screw Front / Cable Front
11 poles terminal block for S500 I/O eCo modules
Screw Front / Cable Front
9 poles terminal block for S500 I/O eCo modules
Spring Front / Cable Front
11 poles terminal block for S500 I/O eCo modules
Spring Front / Cable Front
L44461101501
L44440901501
L44441101501
L44470901501
L44471101501
L44470901501
Order code
SPU**
Price* Weight
per piece
kg
1SSS 444 609 R1100
0.017
6
1SSS 444 611 R1100
0.020
6
1SSS 444 409 R1100
0.026
6
1SSS 444 411 R1100
0.035
6
1SSS 444 709 R1100
0.016
6
1SSS 444 711 R1100
0.020
6
* Unit price is given by piece
Only ABB connectors must be used with AC500-eCo
L44471101501
L44460901501
L44461101501
ABB Automation products | 51
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30/08/2011 10:47:29
Scalable PLC AC500
Ordering data
Communication interface modules
Type
Number of Input signal
Output-type Output-signal
AI/AO/
DI/DO/DC
Communication interface module for FieldBusPlug
Order code
DC505-FBP
-/-/8/-/8
24 V DC
Transistor
Communication interface module for CS31-Bus
1SAP 220 000 R0001
0.200
1
24 V DC, 0.5 A 1SAP 220 500 R0001
24 V DC, 0.5 A 1SAP 221 100 R0001
24 V DC, 0.5 A / 1SAP 221 200 R0001
-10…+10 V,
0…20 mA,
4…20 mA
0.200
0.200
0.200
1
1
1
DC551-CS31
CI590-CS31-HA
CI592-CS31
-/-/8/-/16
-/-/-/-/16
4/2/8/-/8
DC505-FBP
24 V DC
24 V DC
24 V DC / 0…10
V, -10…+10 V,
0…20 mA,
4…20 mA,
PT100, PT1000,
Ni100, Ni1000
Transistor
Transistor
Transistor
24 V DC, 0.5 A
Price
Weight
SPU**
per piece
kg
Communication interface module for Fieldbus or PROFIBUS-DP
CI541-DP
4/2/8/8/-
24 V DC / 0…10 V, Transistor
-10…+10 V,
0…20 mA,
4…20 mA,
PT100, PT1000,
Ni100, Ni1000
24 V DC, 0.5 A / 1SAP 224 100 R0001
-10…+10 V,
0…20 mA,
4…20 mA"
0.200
CI542-DP
-/-/8/8/8
24 V DC
24 V DC, 0.5 A
1SAP 224 200 R0001
0.200
Transistor
Communication interface module for CANopen
CI541-DP
CI581-CN
4/2/8/8/-
24 V DC / 0…10 V, Transistor
-10…+10 V,
0…20 mA,
4…20 mA,
PT100, PT1000,
Ni100, Ni1000
24 V DC, 0.5 A / 1SAP 228 100 R0001
-10…+10 V,
0…20 mA,
4…20 mA
0.200
CI582-CN
-/-/8/8/8
24 V DC
Transistor
24 V DC, 0.5 A
1SAP 228 200 R0001
0.200
24 V DC
Transistor
24 V DC
Transistor
24 V DC / 0…10 V, Transistor
-10…+10 V,
0…20 mA,
4…20 mA,
PT100, PT1000,
Ni100, Ni1000
24 V DC, 0.5 A
24 V DC, 0.5 A
24 V DC, 0.5 A /
1SAP 420 500 R0001
1SAP 420 500 R0001
1SAP 421 200 R0001
0.200
0.200
0.200
1SAP 424 100 R0001
0.200
Product for Extreme Conditions
Communication interface module for CS31-Bus
DC551-CS31-XC -/-/8/-/16
CI590-CS31-HA-XC -/-/-/-/16
CI592-CS31-XC 4/2/8/-/8
-10…+10 V,
0…20 mA,
4…20 mA
Communication interface module for Fieldbus or PROFIBUS-DP
CI582-CN
CI541-DP-XC
CI542-DP-XC
4/2/8/8/-
-/-/8/8/8
24 V DC / 0…10 V, Transistor
-10…+10 V,
0…20 mA,
4…20 mA,
PT100, PT1000,
Ni100, Ni1000
24 V DC, 0.5 A /
24 V DC
24 V DC, 0.5 A
1SAP 424 200 R0001
0.200
24 V DC / 0…10 V, Transistor
-10…+10 V,
0…20 mA,
4…20 mA,
PT100, PT1000,
Ni100, Ni1000
24 V DC, 0.5 A /
1SAP 428 100 R0001
0.200
24 V DC
24 V DC, 0.5 A
1SAP 428 200 R0001
0.200
Transistor
-10…+10 V,
0…20 mA,
4…20 mA
Communication interface module for CANopen
CI581-CN-XC
CI582-CN-XC
4/2/8/8/-
-/-/8/8/8
Transistor
-10…+10 V,
0…20 mA,
4…20 mA
* Please refer to the FieldBusPlug catalog for information about FBP. The currently available FBP Fieldbus plugs are listed in the catalog
2CDC 190 022 D0203.
52 | ABB Automation products
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Scalable PLC AC500
Ordering data
Communication interface modules
Type
Number of Input signal
Output-type Output-signal
Order code
AI/AO/
DI/DO/DC
Communication interface module for Ethernet based protocol - PROFINET I/O
0.200
1
1SAP 220 700 R0001
0.200
1
24 V DC, 0.5 A / 1SAP 220 900 R0001
-10…+10 V,
0…20 mA,
4…20 mA
0.200
1
CI512-ETHCAT
-/-/8/8/8 24 V DC
Transistor
24 V DC, 0.5 A 1SAP 221 000 R0001
Product for Extreme Conditions
Communication interface module for Ethernet based protocol - PROFINET I/O
CI501-PNIO-XC 4/2/8/8/- 24 V DC / 0…10 V, Transistor
24 V DC, 0.5 A / 1SAP 420 600 R0001
-10…+10 V,
-10…+10 V,
0…20 mA,
0…20 mA,
4…20 mA,
4…20 mA
PT100, PT1000,
Ni100, Ni1000
0.200
1
CI501-PNIO
4/2/8/8/-
CI501-PNIO
24 V DC/0…10 V, Transistor
-10…+10 V,
0…20 mA,
4…20 mA,
PT100, PT1000,
Ni100, Ni1000
24 V DC, 0.5 A/ 1SAP 220 600 R0001
-10…+10 V,
0…20 mA,
4…20 mA
CI502-PNIO
-/-/8/8/8 24 V DC
Transistor
24 V DC, 0.5 A
Communication interface module for Ethernet based protocol - EtherCAT
CI511-ETHCAT
CI502-PNIO
Price Weight
SPU**
per piece
kg
CI502-PNIO-XC
4/2/8/8/-
-/-/8/8/8
24 V DC/0…10 V, Transistor
-10…+10 V,
0…20 mA,
4…20 mA,
PT100, PT1000,
Ni100, Ni1000
24 V DC
Transistor
24 V DC, 0.5 A
1SAP 420 700 R0001
To
Output-signal
Order code
0.200
0.200
**SPU: Sales Package Unit
Communication interface modules
Type
Gateway
From
Price Weight
SPU**
per piece
kg
Communication interface module gateway on Ethernet based protocol - PROFINET I/O
CI504-PNIO
PROFINET I/O
–
3x RS232/485
ASCII serial
interfaces
1SAP 221 300 R0001
0.200
1
CI506-PNIO
PROFINET I/O
1x CAN
2A/2B or
CANopen
Master
2x RS232/485
ASCII serial
interfaces
1SAP 221 570 R0001
0.200
1
Product for Extreme Conditions
Communication interface module for Ethernet based protocols - PROFINET I/O or EtherCAT
CI504-PNIO-XC
PROFINET I/O
–
3x RS232/485 1SAP 421 300 R0001
ASCII serial
interfaces
0.200
CI511-ETHCAT
CI506-PNIO-XC
CI512-ETHCAT
PROFINET I/O
1x CAN
2A/2B or
CANopen
Master
2x RS232/485
ASCII serial
interfaces
1SAP 421 500 R0001
0.200
**SPU: Sales Package Unit
ABB Automation products | 53
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Scalable PLC AC500
Ordering data
Programming software PS501 Control Builder Plus
For all AC500 CPUs, all programming languages including Continuous Function Chart according to IEC 61131-3
Contains:6 programming languages, sampling - trace, debugging, offline simulation, integrated visualization,
trace recording (multi-channel), recipe management
Languages: French, English, German, Chinese, Spanish
Scope of delivery: Software, libraries and documentation (PDF) on USB ROM
PS501 Control Builder Plus
Type
For
Description
Order code
PS501
all AC500 CPUs
Programming package PS501 Control
Builder Plus
License for runtime visualization package,
For installation and visualization of images
created with the programming package
PS501 Control Builder Plus. Delivery
includes license code and documentation.
1SAP 190 100 R0200
0.300
1
1SAP 190 500 R0001
0.300
1
License enabling package for PC applet for 1SAP 190 900 R0001
Web server visualization. Delivery includes
licence code and documentation
0.300
1
PS541-HMI1)
PS542-WEB-PC1) 2)
Price Weight
SPU**
per piece
kg
This package allows granting the license for the software. To install the PC applet WEB server or HMI software, the PS501 Control Builder
Plus should be purchased separately. - 2) PS542-WEB-PC includes visualization package.
1)
TA561-RTC
Motion Control library
TA561-RTC
Type
For
Description
Order code
Price Weight
SPU**
per piece
kg
PS552-MC
all AC500 CPUs
Motion Control library single license
1SAP192100R0001
0.300
1
PS552-MC
all AC500 CPUs
Motion Control library multiple license
1SAP192100R0101
0.300
1
Type
For
Description
Order code
PS553-DRIVES
all AC500 CPUs
Drives library delivered on SD Card
1SAP181900R0001
Drives library
Price Weight
SPU**
per piece
kg
0.020
1
Accessories for AC500-eCo
TA562-RS-RTC
Type
Description
Order code
MC502
SD Memory Card 512 MB needs the MC503 option
1SAP 180 100 R0001
0.020
1
MC503
SD Memory Card adapter
1TNE 968 901 R0100
0.100
1
TK503
Programming cable USB => RS485 SUB-D, 3 m
1TNE 968 901 R1100
0.400
1
TK504
Programming cable USB => RS485 Terminal block, 3 m
1TNE 968 901 R2100
0.400
1
TK5064)
AC500-eCo, RS485 isolator, D-Sub 9 poles/Terminal 5 poles
for COM1 of the AC500-eCo CPU
Real time clock option board, battery CR2032 not included
1SAP 186 100 R0001
0.100
1
1TNE 968 901 R3200
0.100
1
TA562-RS
TA562-RS, RS485 serial adapter COM2 for CPU's PM554 and 1TNE 968 901 R4300
PM564, to be installed in right option slot of the CPU, pluggable
screw terminal block included
0.100
1
TA562-RS-RTC3)
TA562-RS-RTC, Combined Real Time Clock option with
RS485 serial adapter COM2 for CPU's PM554 and PM564,
to be installed in right option slot of the CPU, pluggable screw
terminal block, battery CR2032 not included
1SAP 181 500 R0001
0.100
1
TA566
Wall Mounting Accessory for AC500 eCo CPU and S500 eCo
I/O modules (100 pieces per case)
Set of accessories: 6 x plastic cover for option slot,
6 x 5 pole terminal block for AC500 eCo, 6 x 5 pole screw
terminal block for COM2 serial interface.
1TNE 968 901 R3107
0.200
1 case
Input simulator for onboard I/O of CPU PM55x and PM56x,
6 x switch, 24 V DC
1TNE 968 903 R0203
TA561-RTC3)
TA566
TA570
TA571-SIM
TA570
Price Weight
SPU**
per piece
kg
1
1TNE 968 901 R3203
0.050
1
* Promotion CD means no licensed product
**SPU: Sales Package Unit
3)
Standard battery CR 2032 has to be purchased separately
4)
In preparation
54 | ABB Automation products
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30/08/2011 10:47:44
Scalable PLC AC500
Ordering data
Accessories for AC500
Type
For
TK501
AC500 CPUs COM2
TK502
UTF21-FBP
TK501
MC502
Description
Order code
Price Weight
SPU**
per piece
kg
Programming cable Sub-D/Sub-D,
length 5 m
AC500 CPUs COM1
Programming cable Sub-D/terminal
block, length 5 m
Cable for programming Connection to PC via USB interface.
the AC500 via the
Includes USB extension cable and
integrated fieldbus
installation CD.
neutral interface
1SAP 180 200 R0001
0.400
1
1SAP 180 200 R0101
0.400
1
1
1SAJ 929 400 R0001
MC502
AC500 CPUs
Memory card (SD card) 512 MB
1SAP 180 100 R0001
0.100
1
TA521
AC500 CPUs
Lithium battery for data buffering
1SAP 180 300 R0001
0.100
1
TA523
I/O modules
0.300
1
TA524
Terminal base
0.120
1
TA525
I/O modules
1SAP 180 500 R0001
Pluggable marker holder for I/O
modules, packing unit incl. 10 pcs
1SAP 180 600 R0001
Communication module, dummy
housing
White labels, packing unit incl. 10 pcs 1SAP 180 700 R0001
0.100
1
TA526
CPU terminal base
0.200
1
TA527
CPU terminal base
1SAP 180 800 R0001
Accessories for mounting, packing
unit incl. 10 pcs
5-pole power plug for AC500. Spare 1SAP 181 100 R0001
part. Can be plugged to CPU terminal
base TB5x1. Packing unit incl. 5 pcs
0.200
1
TA528
CPU terminal base
9-pole COM1 plug for AC500. Spare 1SAP 181 200 R0001
part. Can be plugged to CPU terminal
base TB5x1. Packing unit incl. 5 pcs
0.200
1
TA511-CASE
AC500
AC500 basic training case with
1SBP 260 082 R1001
Ethernet CPUs, I/Os, FBP, PROFIBUS
6.500
1
** SPU: Sales Package Unit
TA511-CASE
ABB Automation products | 55
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30/08/2011 10:47:48
AC500-eCo scalable PLC
CPU, I/O expansion and interface module
Dimensions
mm (inches)
84.2 (3.31)
76.6 (3.02)
41 (1.61)
4
(0.16)
53.4 (2.1)
82 (3.23)
135 (5.31)
135 (5.32)
35 (1.38)
60 (2.36)
30.5 (1.2)
4
(0.16)
74 (2.91)
36.1 (1.42)
CPU AC500-eCo
84.2 (3.31)
76.6 (3.02)
74 (2.91)
34 (1.34)
21 (0.83)
135 (5.31)
4
(0.16)
135 (5.32)
35 (1.38)
60 (2.36)
30.5 (1.2)
4
(0.16)
19.4
(0.76)
I/O expansion and interface module
56 | ABB Automation products
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AC500 scalable PLC
CPU terminal bases TB5XX, I/O expansion and interface module
Dimensions
mm (inches)
84.5 (3.33)
77 (3.03)
75 (2.95)
13 (0.51)
76 (2.99)
135 (5.31)
135 (5.31)
70.5 (2.78)
59 (2.32)
62 (2.44)
59 (2.32)
4.9 (0.19)
57.7 (2.27)
40.3 (1.59)
DIN rail 15 mm
DIN rail 7.5 mm
28 (1.10)
28 (1.10)
28 (1.10)
28 (1.10)
67.5 (2.66)
TB511
TB521
TB541
28 (1.10)
Dimensions:
135 mm (5.31 inches)
Dimensions:
135 mm (5.31 inches)
View on the left side
95.5 (3.76)
123.5 (4.86)
179.5 (7.07)
CPU terminal base TB511, TB521 and TB541
84.5 (3.33)
77 (3.03)
75 (2.95)
21 (0.83)
135 (5.31)
76 (2.99)
59 (2.32)
70.5 (2.78)
54 (2.13)
135 (5.31)
70.5 (2.78)
59 (2.32)
57.7 (2.27)
DIN rail 15 mm
DIN rail 7.5 mm
Dimensions:
135 mm (5.31 inches)
67.5 (2.66)
TU505/506
67.5 (2.66)
TU515/516/531/532
Dimensions:
135 mm
(5.31 inches)
28 (1.10)
View on the left side
View on the right side
I/O expansion and interface modules
ABB Automation products | 57
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30/08/2011 10:47:51
Scalable PLC AC500
Approvals and certifications
Symbols and legends: n Standard product certified: product sticker wears approval mark when it is obligatory
In special model certified
¯
Certified with restrictions
n.a. Not applicable
•
Approvals
¨ Approval submitted, date of approval delivery on request
No general approbation obligation, unless special cases
¯ Submission planned (no date available, details on request)
n.n.Not needed
o
Shipping classification companies
Symbol
Abbreviation
CE
Approved in
GOST
cUL
C-Tick
C-tick
GOST R
ABS
ABS
BV
BV
DNV
GL
LRS
RINA
Rina
RMRS
USA/Canada
Australia
Russia
USA
France
Norway
Germany
Great Britain
Italy
Russia
n
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Class 1,
Division 2,
Groups A,
B, C, D
TB511-ARCNET
TB511-ETH (-XC)
TB521-ARCNET
TB521-ETH (-XC)
TB541-ETH (-XC)
PM572
PM573-ETH (-XC)
PM582 (-XC)
PM582-ETH
PM583-ETH (-XC)
PM590
PM590-ETH
PM591
PM591-ETH (-XC)
PM592-ETH (-XC)
CM572-DP (-XC)
CM574-RS
CM574-RCOM
CM575-DN
CM577-ETH (-XC)
CM578-CN (-XC)
CM579-ETHCAT
CM579-PNIO (-XC)
CM588-CN (-XC)
MC502
TK501
TK502
TA521
TA523
TA524
TA525
TA526
TA511-CASE
TA527
TA528
TU505-FBP
TU506-FBP
TU507-ETH
TU508-ETH (-XC)
TU509-DP
TU510-DP (-XC)
TU517-CNDN
TU518-CNDN (-XC)
TU520-ETH (-XC)
TU515
TU516 (-XC)
TU531
TU532 (-XC)
TU541
TU542
TU551-CS31
TU552-CS31 (-XC)
CI501-PNIO (-XC)
CI502-PNIO (-XC)
CI504-PNIO (-XC)
CI506-PNIO (-XC)
CI511-ETHCAT
CI512-ETHCAT
CI541-DP (-XC)
CI542-DP (-XC)
CI581-CNDN (-XC)
CI582-CNDN (-XC)
CD522 (-XC)
DC522 (-XC)
DC523 (-XC)
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n
n.a.
n.a.
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
¯
n
n
n
n
n
n
n
n
n.a.
n.a.
n.a.
n
n
n
n
¯
¯
¯
¯
¯
n
n
n
n
n
n
n
n
n
n
¯
¯
n
n
¯
¯
¯
¯
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
¯
n
n
n
n
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¯
¯
¯
¯
n
n
n
n
n
n
n
n
n
n
¯
¯
n
n
¯
¯
¯
¯
n
n
n
58 | ABB Automation products
1SBC125003C0204-Automation Products.indb 58
30/08/2011 10:47:56
Scalable PLC AC500
Approvals and certifications
Symbols and legends: n Standard product certified: product sticker wears approval mark when it is obligatory
In special model certified
¯
Certified with restrictions
n.a. Not applicable
¨ Approval submitted, date of approval delivery on request
No general approbation obligation, unless special cases
¯ Submission planned (no date available, details on request)
n.n.Not needed
o
•
Approvals
Shipping classification companies
Symbol
Abbreviation
CE
Approved in
GOST
cUL
C-Tick
C-tick
GOST R
ABS
ABS
BV
BV
DNV
GL
LRS
RINA
Rina
RMRS
USA/Canada
Australia
Russia
USA
France
Norway
Germany
Great Britain
Italy
Russia
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
¯
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
¯
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
¯
¯
¯
¯
¯
¯
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
¯
¯
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
n.a.
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
¯
n
n
n
n
n
n
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n
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n
n
n
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n
n
n
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n
¯
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
¯
n
n
n
n.a.
n
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n
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n
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n
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n
n
n
n
¯
¯
¯
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¯
¯
¯
¯
¯
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¯
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¯
n.a.
¯
¯
¯
¯
¯
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¯
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¯
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¯
¯
¯
¯
¯
¯
Class 1,
Division 2,
Groups A,
B, C, D
DC532 (-XC)
DC551-CS31 (-XC)
DI524 (-XC)
DX522 (-XC)
DX531
AI523 (-XC)
AI531 (-XC)
AO523 (-XC)
AO523 (-XC)
AX521 (-XC)
AX522 (-XC)
DC541-CM (-XC)
PM554-R
PM554-R-AC
PM554-T
PM554-T-ETH
PM564-R
PM564-R-AC
PM564-R-ETH
PM564-R-ETH-AC
PM564-T
PM564-T-ETH
MC503
TK503
TK504
TA561-RTC
TA562-RS
TA562-RS-RTC
TA566
TA560
TA570
AI561
AI562
AI563
AO561
AX561
DC561
DI561
DI562
DI571
DO561
DO571
DO572
DX561
DX571
L44440901501
L44441101501
L44460901501
L44461101501
L44470901501
L44471101501
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n.a.
n.a.
n.a.
n
n
n
n
n
n
n
n
n
n
n
n
n
n
£
£
£
£
£
£
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n.a.
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
¯
n
n
n
n.a.
n
¯
n
n
n
n
n
n
n
n
n
n
n
n
n
n
¯
¯
¯
¯
¯
¯
ABB Automation products | 59
1SBC125003C0204-Automation Products.indb 59
30/08/2011 10:47:58
60 | ABB Automation products
1SBC125003C0204-Automation Products.indb 60
30/08/2011 10:47:58
Automation products
Control panels
Human Machine Interfaces
ABB operator panels can be distinguished from their
competitors by their easy yet comprehensive functionality,
making comprehensive operational information for production
plants and machines available at a single touch.
This enables an operator to intervene manually at any time to
stop or modify the production process.
Individual solutions for each application
The ABB range of HMI operator panels offers an excellent
diversity of features and functionalities for maximum operator
comfort, at a price that meets every budget. The solution is
now composed of two ranges.
The new CP600 series up to 15" completes the CP400
range that was available up to 10.4" and offer new design
capabilities, a complete engineering sofware solution or a
web browser panel version.
CP600 series
The CP600 series, ABB’s latest HMI, is now available in a
broader range, from the entry level (4.3”) to the high-end
panel (15”). It is highly flexible and is specifically designed
for advanced applications in complex systems or processes.
Using premium graphic panels created with either the PB610
engineering software or the web browser panels via the
PLC Web server, the CP600 series gives better information
representation to ease human-machine interaction.
The engineering software is based on XML technology,
enabling you to create easy intuitive graphics. Visual
objects created with the Scalable Vector Graphics (SVG)
are totally independent of the operating system, providing
high customization flexibility and easy integration with
your automation system, as well as the easy creation of
dynamic objects with configurable properties, the ability to
interconnect objects, transformation or easy resizing and,
quite simply, getting the most out of your creative design.
CP400 series
ABB operator panels offer highly efficient and effective
functionality such as alarm and event management, graphics,
animation, macro and Ladder Diagram functionality and
recipe management. The range is available from a compact
3" monochrome version up to a large 10.4" color TFT display.
RS232 & 485 Modbus are standard communications options
across the whole range with Ethernet being available on most
products. Other options include Ethernet plus CF Memory
card slots and USB ports. Most models are available in either
STN or TFT screen format.
Hot IP Swap functionality: the panel will switch transparently
from one PLC to another in the event of communication loss,
with the active PLC ensuring a better sustainability of your
installations and offering a permanent operational system.
Available on the panel Ethernet version, this function is
standardized for the whole range and is easy to configure
with direct IP address-changing. Users can also manually
select their own communication channel directly on the
display. By creating a single program that you can duplicate
on several PLCs, you will save memory and development
time.
ABB Automation products | 61
1SBC125003C0204-Automation Products.indb 61
30/08/2011 10:48:03
Control panels
CP600 series
CP620
CP620-WEB
Display
Exact display size diameter
Resolution
Display type
Touch screen material
inch
pixels
CP630
CP630-WEB
4.3 widescreen
5.7
480 x 272
320 x 240
TFT color
glass covered by plastic film
Touch screen type
analog resistive
Colors
Backlight type
Backlight life
Brightness
Housing
Protection class front
Protection class rear
Front side material
Reverse side material
System resources
Processor type
Operating system, version
HMI software
OPC technology
CodeSys web visualization
User memory type,
capacity
RAM type, capacity
Interfaces
Ethernet ports number, type
USB ports number, type
64 k
LED
40.000 typ at 25°C
150
200
IP66
IP20
Zamak
Zamak
Aluminium
h
cd/m²
MHz
MB
MB
Serial ports number, type
Additional ports number, type
Card slot number, type
Optional plug-in modules,
type
Power supply voltage nominal V DC
+ tol.
Current consumtion
A
Battery type
Weight
kg
Faceplate (L x H)
mm
Cutout (L x H)
mm
Environmental conditions
Operating temperature range
°C
Operating humidity range
%
Storage temperature range
°C
Storage humidity range
%
CP635
CP635-WEB
CP650
CP650-WEB
CP660
CP660-WEB
CP675
CP675-WEB
7 widescreen
800 x 480
10.4
800 x 600
12.1
800 x 600
15
1024 x 768
CCFL
50.000 typ at 25°C
300
Aluminium
ARM Cortex A8 - 600
Microsoft Windows CE 6.0
PB610 Panel Builder 600
yes
yes
Flash Disk
128
256 DDR
MIPS+FPU - 600
2 - 100 Mbit (with integrated Switch function)
1 - host interface,
2 - host interface,
2 - host interface,
version 2.0
version 2.0
version 2.0
1 - RS-232, RS-485, RS-422, software configurable
1 - Expansion slot for
2 - Expansion slot for
2 - Expansion slot for
optional modules
optional modules
optional modules
1 - SD card slot
optional fieldbus and controller modules; connected to expansion slot
1 - 10/100 Mbit
1 - host interface,
version 2.0
2 - RS-232, RS-485, RS-422, software configurable
1 - aux port
optional fieldbus and controller modules; connected to aux port
24 (18 to 30 )
0.4
0.7
Rechargeable Lithium battery, not user-replaceable
approx 1.0
approx 1.3
149 x 109
187 x 147
136 x 96
176 x 136
0.7
1.0
1.1
1.2
approx 1.3
187 x 147
176 x 136
approx 2.1
287 x 232
276 x 221
approx 2.8
337 x 267
326 x 256
approx 3.4
392 x 307
381 x 296
0 to 50
5 to 85 relative humidity, non-condensing
-20 to 70
5 to 85 relative humidity, non-condensing
For the entire range:
–– Vector graphics
–– Object dynamics (types)
–– True type fonts
–– Multiple driver communication : 2
–– Unicode capability
–– Character sets for Chinese language
–– Multilanguage capability
–– Runtime language switching
–– Recipes (capacity): flash memory storage limited only by
available memory
–– Alarms
–– Data acquisition + capacity: flash memory storage limited
only by available memory
–– Trend presentation + capacity: flash memory storage
limited only by available memory
–– Historical event list
–– Users/passwords
–– Hardware realtime clock, battery back-up
–– Screen saver
–– Integration within CoDeSys
–– Approvals : RoHS,
(cUL),
(DNV),
(C-Tick)
C-tick
62 | ABB Automation products
1SBC125003C0204-Automation Products.indb 62
30/08/2011 10:48:18
Control panels
CP400 series
Display type
Display size
Resolution (Pixels)
Brightness
(cd/m2)
Contrast adjustment
Back-light type
Back-light life
Touch screen (number of times)
Function keys /
other keys
Application flash
prom
RTC (rechargeable
lithium battery)
Ethernet
Alarm management
Recipe management
CP410M
CP415M
CP420B
LCD-STN
16 grey
3"
Touch Mono
FSTN 16 grey
3.5"
Touch 16
blue STN
4.7"
5.7"
5.7"
7"
CP440CETH
Touch 64K
colors, STN
7.5"
160 x 80
240 x 240
240 x 128
320 x 240
320 x 240
800 x 480
640 x 480
640 x 480
36
90
110
110
300
250
350
350
Via touch
panel
Via touch
panel
Via touch panel
Via touch panel
Via touch panel
Via touch
panel
Via touch panel
LED
40 000
hours
CCFL
50 000
hours
Via VR
(variable
resistance)
LED
75 000
hours
CP430B CP430BP
CP430BPETH
Touch 16 blue, STN
CP430T
CP430TETH
Touch 64K colors, TFT
CP435T
CP435TETH
Touch 64K colors, TFT
CCFL
CCFL
CCFL
50 000 hours
60 000 hours
30 000 hours
CCFL
45 000
hours
CP450T
CP450TETH
Touch 64K colors, TFT
10.4"
CCFL
50 000 hours
-
> 1 million
> 1 million
> 1 million
> 1 million
> 1 million
> 1 million
> 1 million
16 keys
(10 of which
may be
function
keys)
-
-
5 keys + 1 key menu
5 keys + 1 key menu
6 keys + 1 key menu
6 keys
+ 1 key
menu
7 keys + 1 key menu
4 MB
4 MB
4 MB
4 MB
4 MB
8 MB
8 MB
8 MB
•
•
•
•
•
•
•
•
•
•
•
•
•
-
-
-
-
-
•
-
•
-
•
•
-
•
-
•
•
•
•
•
•
•
•
•
•
•
•
-
-
-
-
•
•
•
•
•
•
•
•
•
Data/Recipe
-
-
-
-
Trends
Data storage
(CF card)
Communication
interface
-
•
•
•
•
•
•
•
•
•
•
•
•
-
-
-
-
•
•
•
•
•
•
•
•
•
1
1
2
USB 2.0
-
-
-
-
Printer port
-
-
-
-
< 330 mA
< 330 mA
< 500 mA
173 x 106
x 52
96 x 96
x 40.6
0.65
0.23
Consumption
Dimensions mm
LxHxD
(external)
Weight (kg)
512 KB
512 KB
2
512 KB
512 KB
3
512 KB
2
3
3
1 host + 1 device
1 host + 1 device
2 hosts + 1 device
USB
USB
USB
2 hosts
+ 1 device
USB
< 840 mA
< 840 mA
<1A
<1A
< 1.25 A
170 x 103
x 45
195 x 145 x 60
195 x 145 x 60
231 x 176 x 47
231 x 176
x 47
297 x 222 x 52
0.47
0.81
0.81
1.20
1.20
1.90
2 hosts + 1 device
USB
For the entire range:
–– 32 bit RISC CPU
–– Graphics and text
–– Macro and Ladder
–– On-line and off-line simulation
–– Real time clock
–– Password protection
–– 24 V DC ± 15% supply voltage
–– IP65 class protection
–– Conform to ROHS
–– UL certified
ABB Automation products | 63
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30/08/2011 10:48:23
Control panels
Ordering data
HMI panels CP600 series
CP620
Type
Resolution
Display size
Order code
CP620
CP630
CP635
CP650
CP660
CP675
CP620-WEB
CP630-WEB
CP635-WEB
CP650-WEB
CP660-WEB
CP675-WEB
480 x 272
320 x 240
800 x 480
800 x 600
800 x 600
1024 x 768
480 x 272
320 x 240
800 x 480
800 x 600
800 x 600
1024 x 768
4.3"
5.7"
7.0"
10.4"
12.1"
15.0"
4.3"
5.7"
7.0"
10.4"
12.1"
15.0"
1SAP 520 100 R0001
1SAP 530 100 R0001
1SAP 535 100 R0001
1SAP 550 100 R0001
1SAP 560 100 R0001
1SAP 575 100 R0001
1SAP 520 200 R0001
1SAP 530 200 R0001
1SAP 535 200 R0001
1SAP 550 200 R0001
1SAP 560 200 R0001
1SAP 575 200 R0001
Price
Weight
per piece
kg
approx 1.0
approx 1.3
approx 1.3
approx 2.1
approx 2.8
approx 3.4
approx 1.0
approx 1.3
approx 1.3
approx 2.1
approx 2.8
approx 3.4
Accessories for CP600 series
Type
Description
Order code
TK681
TK682
PB610
Communication cable RS232: CP600-AC500
1SAP 500 981 R0001
Communication cable RS485: CP600-AC500-eCo 1SAP 500 982 R0001
Panel Builder for CP600
1SAP 500 900 R0001
Price
Weight
per piece
kg
0.130
0.130
0.070
Operator panels CP400 series
Type
CP450
Pixels
Display
Operator panels with graphics display - LCD screen with backlight
CP410M
160 x 80
3", 16 grey levels
Operator panels with touch display
CP415M
240 x 240
3.5", 16 grey levels
CP420B
240 x 128
4.7", 16 blue levels
CP430B
320 x 240
5.7", 16 blue levels
CP430BP
320 x 240
5.7", 16 blue levels
CP430BP-ETH 320 x 240
5.7", 16 blue levels
CP430T
320 x 240
5.7", 64000 colors TFT
CP430T-ETH 320 x 240
5.7", 64000 colors TFT
CP435T
800 x 480
7", 64000 colors TFT
CP435T-ETH 800 x 480
7", 64000 colors TFT
CP440C-ETH 640 x 480
7.5", 64000 colors STN
CP450T
640 x 480
10.4", 64000 colors TFT
CP450T-ETH 640 x 480
10.4", 64000 colors TFT
Order code
Price
Weight
per piece
kg
1SBP 260 181 R1001
0.650
1SBP 260 191 R1001
1SBP 260 182 R1001
1SBP 260 183 R1001
1SBP 260 192 R1001
1SBP 260 194 R1001
1SBP 260 195 R1001
1SBP 260 196 R1001
1SBP 260 193 R1001
1SBP 260 197 R1001
1SBP 260 187 R1001
1SBP 260 188 R1001
1SBP 260 189 R1001
0.230
0.470
0.810
0.810
0.810
0.810
0.810
1.200
1.200
1.200
1.900
1.900
Programming cables CP400
Type
Plug on CP400 side
Description
Order code
Price
Weight
per piece
kg
TK401
SubD9
1SBN 260 216 R1001
0.180
TK402
SubD25
Connection to COM1 of CP400.
Length: 4 m
Connection to COM2 of CP400.
Length: 4 m
1SBN 260 217 R1001
0.230
Communication cables CP400 (connection operator panel <-> PLC)
Type
Plug on PLC side
PLC
Order code
TK403
TK405
TK406
MiniDin
SubD9
SubD9
AC31 series 40..50
AC500
AC500-eCo
1SBN 260 218 R1001
1SBN 260 221 R1001
1SBN 260 224 R1001
Price
Weight
per piece
kg
0.120
0.130
0.130
Price
Weight
per piece
kg
Programming software
Type
Description
Order code
CP400Soft
Programming software for CP400
1SBS 260 284 R1001
operator panels. Delivery includes the programming software and corresponding documentation on CD-ROM.
0.070
64 | ABB Automation products
1SBC125003C0204-Automation Products.indb 64
30/08/2011 10:48:24
DigiVis 500
Reliability and accessibility,
Supervision within your grasp...
ABB Automation products | 65
1SBC125003C0204-Automation Products.indb 65
30/08/2011 10:48:25
Reliability and accessibility,
supervision within your grasp
DigiVis 500 software is a simple and easily accessible
solution in the development of supervision applications.
It offers all the functions that are essential to a secure
environment, its functional reliability and dual-display
mode will simplify all your supervision operations,
keeping interruptions to a minimum.
Whether you are an OEM, a machine manufacturer or
an integrator, DigiVis 500 will adapt to any application,
machine or control room.
Create your applications quickly and easily
The environment and the development functions have been
designed to offer greater accessibility and to be exceptionally
user friendly. The management structure allows you to place
data in a hierarchy and access the different elements of your
project efficiently.
Configuring the supervision applications is easy, whether you
create your own or choose to customize or use one of the
predefined models from the different libraries.
66 | ABB Automation products
1SBC125003C0204-Automation Products.indb 66
30/08/2011 10:48:26
Reliability and accessibility,
supervision within your grasp
Reports
Design
Environnement
Project Tree
Faceplate
Quick selection
menu
Access
control
Group display
Adaptability
A range of options is available to allow you to choose and
adjust the maximum number of operational variables per project. Ranging from 50 to an infinite number of variables, you
will surely find a size to fit your application needs.
Save time
DigiVis 500 is easy to connect and put into operation thanks
to its interaction with our PLC AC500 solution.
The development functions require no scripting, so you will
not waste time debugging.
Trend
Manage your projects efficiently
DigiVis 500 software runs on any Windows XP PC platform.
The dual-display mode enhances availability.
The overview offers quick access to all available visualization
screens. The “DigiBrowse” option gives you access to all the
supervision data outside the software.
Manage your results
Data processing is optimized from archiving and
safeguarding to exporting and making practical use of the
data.
What is more, updating your projects on the fly allows you
to quickly make any minor changes without rebooting the
software.
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Reliability and accessibility,
supervision within your grasp
Modularity
Whatever the size of your system, DigiVis 500 will suit your
needs. It will also allow you to manage High Availability
systems with our turnkey PLC (CI590) supervision solution.
OPC server
Reliability and security
The software’s reliability and stability ensure a constant flow
in the supervision of installations and the recovery of key
data, particularly in managing high-availability solutions. The
in-built alarm system enables you to ensure the integrity of
your installations by customizing the advanced configuration.
The “Security Lock” option, which controls access, allows
you to configure up to 16 profiles for a maximum of 1 000
individual users.
DigiVis500
Programming package PS501
control builder
Ethernet
CP400
CS31 bus
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DigiVis 500
Ordering data
Type
Description
Order code
DV500-GBUILDER
DigiVis 500 – Graphics Builder
1SBS 260 262 R1001
DV500-OP50
DigiVis 500 – Operations, 50 OPC signals
1SBS 260 263 R1001
DV500-OP100
DigiVis 500 – Operations, 100 OPC signals
1SBS 260 264 R1001
DV500-OP250
DigiVis 500 – Operations, 250 OPC signals
1SBS 260 265 R1001
DV500-OP500
DigiVis 500 – Operations, 500 OPC signals
1SBS 260 266 R1001
DV500-OP1000
DigiVis 500 – Operations, 1000 OPC signals
1SBS 260 267 R1001
DV500-OP2000
DigiVis 500 – Operations, 2000 OPC signals
1SBS 260 268 R1001
DV500-OPUNL
DigiVis 500 – Operations, unlimited OPC signals
1SBS 260 269 R1001
1SBS 260 270 R1001
DV500-EXP100
DigiVis 500 – Expansion from 50 to 100 OPC signals
DV500-EXP250
DigiVis 500 – Expansion from 100 to 250 OPC signals
1SBS 260 271 R1001
DV500-EXP500
DigiVis 500 – Expansion from 250 to 500 OPC signals
1SBS 260 272 R1001
DV500-EXP1000
DigiVis 500 – Expansion from 500 to 1000 OPC signals
1SBS 260 273 R1001
DV500-EXP2000
DigiVis 500 – Expansion from 1000 to 2000 OPC signals
1SBS 260 274 R1001
DV500-EXPUNL
DigiVis 500 – Expansion to unlimited OPC signals
1SBS 260 275 R1001
DV500-USB-R
DigiVis 500 – USB dongle replacement license
1SBS 260 276 R1001
DV500-WEBDIS
DigiVis 500 – WEB Display runtime
1SBS 260 290 R1001
DV500-DUALMON
DigiVis 500 – Dual monitor Support
1SBS 260 291 R1001
DV500-DIGIB
DigiVis 500 – DigiBrowse
1SBS 260 292 R1001
DV500-SLOCK
DigiVis 500 – Security Lock
1SBS 260 293 R1001
DV500-USB
DigiVis 500 – USB dongle
1SBN 260 318 R1001
DV500-CD
DigiVis 500 – Software and Documentation CD
1SBS 260 261 R1001
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Automation products
Wireless automation devices
Reduce life cycle costs of robots
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Wireless automation device
Overview
Wireless Interface for sensors and actuators
The wireless sensor and actuator interface technology that
ABB developed is the only one to meet the demands of realtime factory automation applications, particularly robotics and
handling scenarios. It covers both:
–– Wireless communication and
–– Optional wireless power supply.
Wireless automation advantages
–– Reduces life-cycle costs, compared with robots using
moving cables.
–– Higher reliability compared with moving cables and connectors, thus providing outstanding productivity.
–– Ideally suited for retrofits and sensor/actuator extensions.
–– Can replace slip rings and contacts moving on tool
changers (swivels) for higher reliability and cost reduction.
–– Real-time capability: wireless cycle time of 2 ms.
–– High node density of up to 624 field devices without loss
of performance.
–– Free from frequency/radio planning.
–– Coexistence with Bluetooth, WLAN, and other common
radio systems.
Field devices for wireless automation
Wireless I/O pad (WIOP100, WIOP208)
W ireless I/O pads are particularly suitable for the integration
of conventional sensor technology and actuators into a wireless system. These devices communicate via radio transmission to replace fieldbus cables and are powered with conventional 24 V DC.
TrueWireless communication module WSIX
The WSIX is primarily a control, communication and power
module. Both data and power are wireless, without batteries.
As sensors, switches can be used. It also accommodates the
WSIF or WSIN inductive proximity switches from ABB.
operated inside a machine or a cell. The connection between
the WDIO100 and the control (PLC, e.g. AC500 from ABB)
is done via a field bus. For this purpose, the WDIO100 is
equipped with a FieldBusPlug (FBP) interface. Depending on
the selected FieldBusPlug, data exchange can take place via
Profibus DP, DeviceNet, Modbus, etc. Stand-alone operation
is also possible (called "Mapping"), useful in the event of
cable-replacement.
Wireless automation advantages
–– B etter reliability than moving cables and connectors
–– Real-time capability: deterministic protocol, delays are
independent of the number of wireless field devices used.
–– High node density (up to 624 sensors/actuators are
possible inside a working area without change in timing,
more are possible (slight delay increase), practically
unlimited number of nodes inside a plant hall).
Optional wireless power supply
The WSP and WSIX wireless field devices receive their
operating power from low-emission magnetic fields: The
WPU100 power supply produces a sinusoidal current at 120
kHz to generate the magnetic field. Typically, two WPU100
modules with one pair of primary loops connected are each
required to supply a volume of 3 x 3 x 3 m3. Using further
power supplies and primary loops, this arrangement can
be extended to a volume of up to 6 x 6 x 3 m3. Modular
structures of several cells are possible. Optional wirelesspower makes it possible to implement circular, line and spot
wireless power supply concepts of. Whether small or large,
the possibilities are endless. Easy design and set-up guides
(for the wireless system, for instance) are available from ABB
on CD-ROM or online.
TrueWireless sensor pad (WSP100)
Similar to WSIX, the WSP100 accommodates up to eight
special low power sensor heads (WSIF..., WSIN...) or switches (limit switches, reed/auxiliary contacts, pushbuttons, etc.)
Wireless: Reliable industrial real-time communication
The wireless field devices communicate by radio technology
with an input/output module (WDIO100) which sends/
receives the signals via a pair of antennas (WAT100).
Communication is based on IEEE802.15.1 in the license-free
2.4 GHz band, i.e. the globally available Industrial, Scientific
and Medical ISM band. One input/output module can support
up to 120 wireless proximity switches or up to 13 wireless
pads assigned or a mixed configuration of different wireless
field devices. Periodical diagnostic signals of all wireless
field devices enable continuous monitoring and advanced
fault recognition. Up to three WDIO100 modules can be
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Wireless automation devices
Overview of modules
Wireless I/O pads
Type
WIOP100-8DI8DC
WIOP208-8DC
Number of inputs
8, digital (type 3 in accordance with with IEC 61131) per
switching
8, digital; 0.5 A
8, digital; 0.5 A
Number of configurable (as Input or
Output, DC)
Module/actuator supply
Communication band
Separate, 24 V each in 7/8“ mini plug, loopable through
to next pad
GHz 2.4 ISM band, based on standard IEEE 802.15.1
24 V DC in M12 plug
Range of radio communication
5 m (industrial environment; typically 10 m)
Diagnostics
Block by block for sensors, actuators; continuous radio monitoring
Status LEDs
Status of inputs/outputs, input/output diagnostics, voltages, communication
Addressing
By pushbutton and WDIO100-CON-FBP
Protection category in accordance with
IEC 60529
Ambient temperature
IP67
°C
Data transmission
Dimensions H x W x D
0 ... +55
0 … +70
Wireless automation real-time capable ABB radio standard (see WDIO100)
mm
Accessories
213 x 60 x 39.5
205.5 x 30 x 40.5
- Plug, 7/8“ socket (“Mini”) 5-pole for power supply
- M12 standard Y-splitter SZC1-YU0 for 2 sensors/
actuators at one connection
Wireless input/output module WDIO100-CON-FBP
Configuration for 1 I/O module; max.
3 I/O modules possible
Choice of:
- 13 WIOPxxx wireless I/O pads
or
- 56 wireless sensors + 7 WIOPxxx wireless I/O pads
or
- 120 wireless sensors WSIX
Number of WDIO100 per machine
unit/manufacturing cell
Communication band
1 ... 3 without significant loss of performance
GHz
2.4 ISM band, based on IEEE 802.15.1
Range of radio communication
5 m (industrial environment; typically 10 m)
Connection to machine control system
FieldBusPlug (FBP: PROFIBUS, DeviceNet, Modbus, CANopen…)
Operator display
- LCD display, two lines with 16 characters each
- 4 membrane pushbuttons
24 V DC; 15 W max.
Supply voltage
Protection category in accordance with
IEC 60529
Ambient temperature
IP20
°C
Mounting
Dimensions H x W x D
0 ... +50
On 35 mm DIN rail in accordance with EN 60715 or screw mounting
mm
140 x 120 x 85 (housing: 120 x 120 x 80
Total delay (for 99.9% of signals)
7 ms for Mapping, 20 ms until the signal is available on fieldbus. Wireless cycle time is 2 ms.
Mapping function
Easy to setup, fast radio transmission of the inputs of one wireless field device (e.g. WIOP100) to the outputs of another
one (field device of the WIOP type without PLC, no fieldbus required)
For connection to the control system (PLC): ABB FieldBusPlug, available for PROFIBUS, DeviceNet, CANopen, Modbus
Accessories
Antennas
WAT100-x
Dimensions H x W x D
Panel antenna, 70 degree beam width x = R, L (right, left-handed circular polarisation)
mm
101 x 95 x 32
WAC100-N0x
Antenna cable in lengths x = 3 m or 5 m
Accessories
WAM100 antenna mounting for mast mounting
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Wireless automation devices
Overview of modules
Sensor heads for wireless sensor pad and communication module
Type (diameter as metric thread, pitch)
M8x1
M12x1
M18x1
M30x1.5
Designation (inductive, flush)
WSIF015-M8N
WSIF020-M12N
WSIF050-M18N
WSIF100-M30N
WSIN150-M30N
Designation (inductive, non-flush)
WSIN020-M8N
WSIN040-M12N
WSIN080-M18N
Nominal operating distance Sn (flush /non-flush)
mm
1.5 / 2
2/4
5/8
10 / 15
Assured operating distance Sa (flush/non-flush)
mm
0...1.21 / 0...1.62
0...1.62 / 0...3.24
0...4.05 / 0...6.5
0...8.1 / 0...12.15
flush
mm
0.75 / 0.4 / 0.4
0.75 / 0.3 / 0.25
0.75 / 0.35 / 0.3
0.75 / 0.45 / 0.25
non-flush
mm
0.75 / 0.4 / 0.4
0.8 / 0.45 / 0.4
0.75 / 0.45 / 0.4
0.7 / 0..45 / 0.35
mm
50 / 30
60 / 50
60 / 50
60 / 50
Reduction factor rV2A/rAl/rCu
Overall length/thread
Nominal signal transmission rate (1/s)
5 (min.; signal changes per second, higher in individual cases, see below)
Ambient temperature
°C
Protection category in accordance with IEC 60529
-25 ... +70 (0 ... +55 for wireless modules)
IP67
Wireless sensor pad and communication module
Type
WSP100-8i sensor pad
WSIX100 communication module
Number of inputs
8 for ABB sensor heads and dry contacts (limit switches)
1 for ABB sensor heads and dry contacts (limit switches)
Nominal signal transmission rate 1/s
≥5
≥5
signal changes per second per input; Up to 40/s for individual input; may (signal change per second)
be higher, dependent on available power/field strength of magnetic field
Range of radio communication
5 m (industrial environment; typically 10 m)
Switching status indicator
LED, yellow per input
Operating indicator
LED, green
Addressing/diagnostics
LED, yellow
By membrane pushbutton and WDIO100-CON-FBP; captive storage
Operating temperature range
°C
0 ... +55
Protection category in accordance with IEC 605299
IP67
Connections
4 M12 device sockets, 2 inputs ABB pin assignment, regular 4-pin 1 M12 device socket
cable can be used each Sensor signals on contacts 4 and 1 (!)
550
125
Weight
g
Sensor head supply
Pin 2; 2.8 VDC (1 mW max.)
Power supply
120 kHz magnetic field
Data transmission
real-time capable ABB radio standard (see WDIO100)
Accessories
M12 ABB Y-splitter WSC1-YU0 for 2 sensors on a
single connection
WSC100 extension cable, mounting between WSIX
communication module and WSI/WSIF sensor head:
0.3/0.6/ 0.75/1 m
WPU100-24M power supply
Volume supplied by one pair WPU100
m3
Expandability
Frequency of power transmission
1 x 1 x 1 to 3 x 3 x 3 or 2.5 x 2.5 x 5
with several WPU100-24M up to 6 x 6 x 3 m
kHz
Power supply and consumption
100-264 V AC, max. 600 W (typ. 10 W/m³ supplied machine volume)
Protection category in accordance with IEC 60529
Ambient temperature
120
IP65
°C
0 ... +45
Distance of heart pacemaker wearers
0.8 – 2.5 m depending on cell size or electricity
Mounting
Screw mounting
WPC100-Nxx primary loop conductor
Length
Connection type
m
10 to 28 in steps of 1
Lug for direct connection to WPU100
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Wireless automation devices
Ordering data
Input/output module
Type
Description
Order code
WDIO100-CON-FBP
Basic infrastructure for wireless. I/O module
1SAF 960 300 R2000
Price
Weight
per piece
kg
0.410
Antennas for input module
WDIO100
The antennas WAT100 transmit and receive the signals between an input module and the wireless proximity
switches. Please order one WAT100-R and one WAT100-L per WDIO.
Type
Description
Order code
Price
WAT100-R
Right circular polarized antenna
1SAF 900 600 R0001
Weight
per piece
kg
0.100
WAT100-L
Left circular polarized antenna
1SAF 900 600 R0002
0.100
Antenna cables for input module
Type
Description
Order code
Price
WAC100-N03
3 m coaxial cable
1SAF 900 600 R1030
Weight
per piece
kg
0.370
WAC100-N05
5 m coaxial cable
1SAF 900 600 R1050
0.600
WAT100
Antenna mounting bracket
WAC100
Type
Description
Order code
WAM100-N
Antenna mounting bracket, one per antenna
1SAF 900 900 R0001
Price
Weight
per piece
kg
0.095
Price
Wireless Proximity switches and wireless sensor pads - Sensor heads
WAM100-N
Type
Description
Order code
WSIF015-M8N
1.5 mm switching distance, M8x1 flush mounted
1SAF 108 911 R3000
Weight
per piece
kg
0.025
WSIN020-M8N
2 mm switching distance, M8x1 non flush mounted
1SAF 108 921 R3000
0.025
WSIF020-M12N
2 mm switching distance, M12x1 flush mounted
1SAF 112 911 R3000
0.030
WSIN040-M12N
4 mm switching distance, M12x1 non flush mounted 1SAF 112 921 R3000
0.025
WSIF050-M18N
5 mm switching distance, M18x1 flush mounted
1SAF 118 911 R3000
0.060
WSIF080-M18N
8 mm switching distance, M18x1 non flush mounted 1SAF 118 921 R3000
0.055
WSIF100-M30N
10 mm switching distance, M30x1.5 flush mounted
1SAF 130 911 R3000
0.140
WSIF150-M30N
15 mm switching distance, M30x1.5 non flush
mounted
1SAF 130 921 R3000
0.120
IP67 Input/Output Pads, Input Pad - Communication module, I/O pads, sensor pad
WSIX100
Type
Description
Order code
Price
WSIX100-B50NF
Wireless Communication module
1SAF 900 100 R4000
Weight
per piece
kg
0.125
WIOP100-8DI8DC
Wireless I/O Pad, 8DI/8DC
1SAF 960 100 R1000
0.350
WIOP208-8DC
Wireless I/O Pad, 8DC
1SAF 975 100 R1000
0.165
WSP100-8I
Wireless Sensor pad, 8E
1SAF 968 100 R3000
0.550
WIOP100
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Wireless automation devices
Ordering data
Connection cables/ holder for WSIX
Type
Description
Order code
Price
WSC100-N000
Bracket f. WSIX, M12 recept., no cable
1SAF 900 100 R1000
Weight
per piece
kg
0.070
WSC100-N003
Bracket f. WSIX, M12 recept., 0,30 m cable
1SAF 900 100 R1003
0.085
WSC100-N006
Bracket f. WSIX, M12 recept., 0,60 m cable
1SAF 900 100 R1006
0.095
WSC100-N007
Bracket f. WSIX, M12 recept., 0,75 m cable
1SAF 900 100 R1007
0.100
WSC100-N008
Bracket f. WSIX, M12 recept., 0,85 m cable
1SAF 900 100 R1008
0.105
WSC100-N010
Bracket f. WSIX, M12 recept., 1,00 m cable
1SAF 900 100 R1010
0.110
Optional Power supplies (only when WSIX or WSP is used)
Type
Description
Order code
Price
WPU100-24M
Power supply 24A mod.
1SAF 960 200 R0001
WSC100
Weight
per piece
kg
17.000
Primary loops for optional Wireless-POWER (only when WSIX or WSP is used)
The primary loops WPC100 emit an electromagnetic field of 120kHz with the help of the connected power
supply for WPU.
Type
Description
WPC100-N10
10 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2100
connection to the power supply for wireless position sensors
WPC100-N11
11 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2110
connection to the power supply for wireless position sensors
1.410
WPC100-N12
12 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2120
connection to the power supply for wireless position sensors
1.535
WPC100-N13
13 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2130
connection to the power supply for wireless position sensors
1.665
WPC100-N14
14 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2140
connection to the power supply for wireless position sensors
1.790
WPC100-N15
15 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2150
connection to the power supply for wireless position sensors
1.920
WPC100-N16
16 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2160
connection to the power supply for wireless position sensors
2.050
WPC100-N17
17 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2170
connection to the power supply for wireless position sensors
2.175
WPC100-N18
18 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2180
connection to the power supply for wireless position sensors
2.305
WPC100-N19
19 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2190
connection to the power supply for wireless position sensors
2.430
WPC100-N20
20 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2200
connection to the power supply for wireless position sensors
2.550
WPC100-N21
21 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2210
connection to the power supply for wireless position sensors
2.690
WPC100-N22
22 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2220
connection to the power supply for wireless position sensors
2.815
WPC100-N23
23 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2230
connection to the power supply for wireless position sensors
2.945
WPC100-N24
24 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2240
connection to the power supply for wireless position sensors
3.070
WPC100-N25
25 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2250
connection to the power supply for wireless position sensors
3.200
WPC100-N26
26 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2260
connection to the power supply for wireless position sensors
3.330
WPC100-N27
27 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2270
connection to the power supply for wireless position sensors
3.455
WPC100-N28
28 m prepacked cable (cable shoes on both ends) for the
1SAF 900 800 R2280
connection to the power supply for wireless position sensors
3.585
WPU100
WPC100
Order code
Price
Weight
per piece
kg
1.280
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Wireless automation devices
Ordering data
Y-connectors (Data ports - Splitters)
SZCI-YU0
Type
Description
Order code
Price
Weight
per piece
kg
SZC1-YU0
Y-distributor M12-2xM12 f. 2 SA, for WIOP100
1SAF 912 910 R1000
0.035
SZC8-YU0
Y-distributor M12-2xM8 f. 2 SA, for WIOP100
1SAF 912 911 R1000
0.045
WSC1-YU0
Y-distributor M12-2xM12, for WSP
1SAF 912 990 R1000
0.035
7/8’’ connectors 5 poles (Power connectors for WIOP100)
SZCI8-YU0
Type
Description
Order code
Price
Weight
per piece
kg
SZC7-5POL-P
Power connector for WIOP100. Plug 7/8’’
1SAF 937 780 R1000
0.045
SZC7-5POL-S
Power connector for WIOP100. Socket 7/8’’
1SAF 937 781 R1000
0.045
Type
Description
Order code
CD-ROM
English/German documentation and use-case videos
2CDC 171 007 E0406
Documentation
Price
Weight
per piece
kg
0.020
WSC1-YU0
Notes:
Videos about Wireless Automation Application Reports and Use Cases
SZC7-5POL-P
Pick & Place, Discrete Manufacturing, ABB Manufacturing Heidelberg/Germany:
http://www.youtube.com/watch?v=suuaFZFj0HM
http://www.youtube.com/watch?v=r_kUF8ejxGM
http://www.youtube.com/watch?v=xxd9uFJ3cow Spanish Language
French Language
English Language
From non-ABB manufacturing sites:
FORD Motors, Inc., Detroit
http://www.youtube.com/watch?v=cr9Lsb7WlmY
SZC7-5POL-S
Food Packaging in USA/South Carolina
http://www.youtube.com/watch?v=UmxLow7yzqM
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Online tools
The www.abb.com/plc website is a mine of information on our products and documentation.
On our website, Frequently Asked Questions (FAQ), application examples and success stories are available.
There are several info links to update your products’ firmware directly from the website and to download the new versions of
your PS501 Control Builder Plus programming software.
You can find spare part details on www.abb.com/partsonline under Low Voltage Products and Systems.
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PLC-trainer ABB AC500
Training packages with didactic models, software, teachware for schools
and universities
Teach IEC 61131 programming based on CoDeSys with
ABB AC500 PLC´s
The PLC-Trainer ABB AC500 addresses learners and
students starting from the basic logic programming over
motivating exercises up to Ethernet communication tasks and
graphical user-screens using the integrated web server.
The included exercises range from the basic logical functions
to practical samples like boiler heating with solar collector,
parking bay monitoring or rolling gate with IR-remote.
Expansion possibilities like Plug-On Module Motor, Plug-On
Module Traffic Light and the simulation model Solar Tracking
will increase the motivation of the learners.
These training packages are built in cooperation with IKH
Didactic Systems. For more information please visit
www.IKHDS.com/ABB.
PLC-trainer ABB AC500
Description:
1 PLC-Trainer ABB AC500 with CPU and software
1 Power supply 230V AC/24V DC
1 IR-remote control without batteries
34 Learning cards 110 x 81 mm laminated in transparent
storage box
–– 1 CD with 45 practical exercises and solutions
–– 1 quick guide for operation
––
––
––
––
PLC-trainer ABB AC500
PLC-trainer ABB AC500 with plug-on traffic light module
PLC-trainer ABB AC500 with plug-on motor module
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Other ABB offering for factory automation
Drives, motors, robots and Motion Control
Low voltage drives
Drive technology extends the motor speed range from zero to high above the rated
speed, increasing the productivity of the driven process. With lower output demand, the drive reduces the machine speed and saves energy.
ABB drives are available directly from ABB or through valued ABB drives partners.
www.abb.com/drives
AC drives
ABB offers a wide range of AC drives designed for various applications and industries such as the food & beverage, converting, wire drawing, mixer, extruders, test
rigs, ski lifts, metals, cement, mining, pulp & paper and printing.
ABB AC drives are available both as complete drives and as modules to meet the
requirements of the end-users, OEM's and system integrators.
DC drives
ABB DC drives continue to be an attractive alternative for machine suppliers. The
modern DC converters are easy to operate, compact and low in maintenance.
DC drives can be used in most industrial applications as well as for the modernization of old plants. We offers the complete portfolio of three-phase DC drives - from
9 kW (12 Hp) up to 18 MW (24 000 Hp).
Motion Control solutions
ABB offers a range of Motion Control products, providing a complete motion
solution for machine automation.
Products include:
– Multi-axis motion controllers: boxed and board level solutions
– Servo drives: single- and three-phase units
– Rotary and linear servo motors.
Low voltage motors
ABB offers a wide range of low voltage AC motors with improved energy efficiency
and lifecycle value. The range comprises of industrial motors (IEC, NEMA) and
servo motors.
ABB has long advocated the need for efficiency in motors, and high efficiency
products have formed the core of its portfolio for many years.
www.abb.com/motors
Industrial robots
ABB is a leading supplier of industrial robots, modular manufacturing systems and
service. A strong solutions focus helps manufacturers improve productivity, product
quality and worker safety. ABB has installed more than 190 000 robots worldwide.
www.abb.com/robots
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Other ABB offering
Electronic products and relays
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Power supplies, CP range
Modern power supply units are a vital component in most areas of energy management and automation technology. As your global partner in this area, ABB pays
close attention to corresponding requirements. Innovation is the key to the substantial enlargement of our power supply product range. ABB offers four different
product lines for single and threephase supplies, output voltages 5/12/24, and
48 VDC in plastic and metal enclosure, as well as various accessories.
For more information, refer to the following brochure:
"Primary switch mode power supplies CP range"
document number: 2CDC114038B0205
www.abb.com/lowvoltage
Interface relays and optocouplers, CR range and R600
Interface relays and optocouplers are widely used in various industrial applications.
As an interface, they link the controller, e.g. PLC (Programmable Logic Controller),
PC or field bus systems to the sensor/actuator level. Here, they have various functions: switching AC or DC loads with different resistive, inductive and capacitive
parts, switching voltages from a few mV up to 250 V, switching currents from a few
mA up to 16 A, amplification of weak control signals, electrical isolation of control
and load circuits, and signal multiplying.
For more information, refer to the following brochure:
"Electronic Products and Relays - Selection Table Interface Relays CR-Range and
R600 Range"
document number: 2CDC110070C0201
www.abb.com/lowvoltage
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Signal converters, CC range and ILPH
The ABB serial data converters allow communication to be established between
units with different communication standards. In order to assure process continuity,
existing systems must be updated consistently or connected to new devices. Serial
data enables communication to be established if the communication standard of
the existing system and the connected device vary. As well as converting signals,
analog signal converters and serial data converters can amplify, filter or separate
signals.
For more information, refer to the following brochure:
"Electronic Products and Relays - Selection Table Signal Converters CC-Range"
document number: 2CDC110069C0201
www.abb.com/lowvoltage
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Comprehensively customer support
ABB has many years of demonstrable experience in low-voltage
engineering thus enabling us to provide you with a comprehensive range of support services, which are available worldwide.
There is always a contact person available in your country sales
offices who will be happy to assist with any automation engineering queries.
Life-cycle management
ABB’s PLC life-cycle management model maximizes the value
of your investment by maintaining high availability, eliminating
unplanned repair costs and extending the lifetime of the device.
Life-cycle management includes:
• Availability of spare parts and expertise throughout each products life cycle
• Providing efficient product support for improved reliability
• Ongoing product upgrades to maximize functionality
• E nsuring a smooth transition to latest technologies at the end
of the life cycle.
Training
PLC product training can be provided where required. A range
of training programs is offered from basic standard tutorials to
programs tailored to the customer’s specific needs.
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ABB Automation Products GmbH
Wallstadter Str. 59
D-68526 Ladenburg
Tel. :+49 62 21 701 1444
Fax :+49 62 21 701 1382
E-Mail : [email protected]
www.abb.com/plc
1SBC125003C0204_05.indd 4
As part of its on-going product improvement, ABB
reserves the right to modify the characteristics or the
products described in this document. The information
given is not-contractual. For further details please
contact the ABB company marketing these products
in your country.
ABB Global Contact Directory
The ABB Contact Directory (http://www.abb.com/
contacts/) helps you find local contacts for ABB products
in your country.
Please select the relevant product group from the
dropdown menu to the right or from the page.
1SBC 125 003 C0204 - Printed in Germany (08.2011)
Contact us
13/09/2011 14:41:34
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