Mitsubishi | MXZ-4A80VA | Installation manual | Mitsubishi MXZ-4A80VA Installation manual

Mitsubishi MXZ-4A80VA Installation manual
SPLIT-TYPE AIR CONDITIONER
CONTENTS
1. THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR
INSTALLATION MANUAL
SAFETY ........................................................................................... 2
2. INSTALLATION DIAGRAM & ACCESSORIES ................................ 2
Model
MXZ-4A80VA
HFC
utilized
R410A
3. SELECTING THE INSTALLATION LOCATION ................................ 3
4. OUTDOOR UNIT INSTALLATION ................................................... 4
5. INDOOR/OUTDOOR UNITS CONNECTION FINISHING AND
TEST RUN ....................................................................................... 6
IMPORTANT NOTES
TO COMPLY WITH THE REQUIREMENTS OF AUSTRALIAN
STANDARD AS 3000 S.A.A. WIRING RULES, THE ELECTRICAL
WIRING REQUIRED BETWEEN THE INDOOR AND OUTDOOR
UNITS MUST BE INSTALLED BY A LICENCED ELECTRICAL CONRefer to the installation manual of each indoor unit for indoor unit installation.
FOR INSTALLER
TRACTOR.
1. THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR
SAFETY
2. INSTALLATION DIAGRAM & ACCESSORIES
• Be sure to read “THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY” before installing the air conditioner.
• Be sure to observe the cautions specified here as they include important items related to safety.
• The indications and meanings are as follows.
WARNING: Could lead to death, serious injury, etc.
CAUTION: Could lead to serious injury in particular environments when operated incorrectly.
• After reading this manual, be sure to keep it together with the OPERATING INSTRUCTIONS in a
handy place on the customer’s site.
Before installation
This installation manual is only for the outdoor unit installation. In installing the indoor units, refer to the
installation manual attached to each indoor unit.
Any structural alternations necessary for the installation must comply with the local building code requirements.
WARNING
■ Do not install the unit by yourself (customer).
Incomplete installation could cause injury due to
fire, electric shock, the unit falling or leakage of
water. Consult the dealer from whom you purchased the unit or special installer.
■ Install the unit securely in a place which can
bear the weight of the unit.
When installed in an insufficient strong place, the
unit could fall causing injury.
■ Use the specified wires to connect the indoor
and outdoor units securely and attach the
wires firmly to the terminal block connecting
sections so the stress of the wires is not applied to the sections.
Incomplete connecting and fixing could cause fire.
■ Do not use intermediate connection of the
power cord or the extension cord and do not
connect many devices to one AC outlet.
It could cause a fire or an electric shock due to
defective contact, defective insulation, exceeding the permissible current, etc.
■ Check that the refrigerant gas due not leak
after installation has completed.
If refrigerant gas leaks indoors, and comes into
contact with the fire of a fan heater, space heater,
stove, etc., harmful substances will be generated.
■ Perform the installation securely referring to
the installation manual.
Incomplete installation could cause a personal
injury due to fire, electric shock, the unit falling or
leakage of water.
■ Perform electrical work according to the installation manual and be sure to use an exclusive circuit.
If the capacity of the power circuit is insufficient
or there is insufficient electrical work, it could result in a fire or an electric shock.
■ Attach the electrical cover to the indoor unit
and the service panel to the outdoor unit securely.
If the electrical cover in the indoor unit and/or the
service panel in the outdoor unit are not attached
securely, it could result in a fire or an electric
shock due to dust water, etc.
■ Be sure to use the part provided or specified
parts for the installation work.
The use of defective parts could cause an injury
due to a fire, an electric shock, the unit falling,
leakage of water, etc.
■ Be sure to cut off the main power in case of
setting up the indoor electronic control P.C.
board or wiring works.
It could cause an electric shock.
■ The appliance shall be installed in accordance
with national wiring regulations.
■ When installing or relocating the unit, make
sure that no substance other than the specified refrigerant (R410A) enters the refrigerant
circuit.
Any presence of foreign substance such as air
can cause abnormal pressure rise or an explosion.
K
D
H
C
I
E
Open as a rule
More than 500 mm
if the front and both
sides are open
More than 100 mm
J
More than
100 mm
More than
200 mm if
there are
obstacles to
both sides
F
CAUTION
■ Perform earthing.
Do not connect the earth wire to a gas pipe, water pipe, lightning rod or telephone earth wire.
Defective earthing could cause an electric shock.
■ Do not install the unit in a place where an inflammable gas leaks.
If gas leak and accumulate in the area surrounding the unit, it could cause an explosion.
■ Fasten a flare nut with a torque wrench as
specified in this manual.
When fastened too tight, a flare nut may broken
after a long period and cause a leakage of refrigerant.
■ Install an earth leakage breaker depending on
the installation place (Where it is humid).
If a earth leakage breaker is not installed, it could
cause an electric shock.
■ Perform the drainage/piping work securely
according to the installation manual.
If there is a defect in the drainage/piping work,
water could drop from the unit and household
goods could be wet and damaged.
Open as a rule
More than 500 mm
if the back,
both sides and top
are open
More than 350 mm
Note:
The dimensions given along the arrows above are required to guarantee
the air conditioner’s performance. Install the unit in as wide a place as
possible for later service or repairs.
2
3. SELECTING THE INSTALLATION LOCATION
Parts to be locally procured
B
C
D
E
F
G
H
I
J
K
L
Where it is not exposed to strong wind.
Where airflow is good and dustless.
Where it is not exposed to rain and direct sunshine.
Where neighbours are not annoyed by operation sound or hot air.
Where rigid wall or support is available to prevent the increase of operation sound or vibration.
Where there is no risk of combustible gas leakage.
When installing the unit at a high level, be sure to fix the unit legs.
Where it is at least 3 m away from the antenna of TV set or radio. Operation of the air conditioner may
interfere with radio or TV reception in areas where reception is weak. An amplifier may be required for the
affected device.
• Install the unit horizontally.
• Please install it in an area not affected by snowfall or blowing snow. In areas with heavy snow, please install
a canopy, a pedestal and/or some baffle boards.
Note:
It is advisable to make a piping loop near outdoor unit so as to reduce vibration transmitted from there.
WARNING:
Be sure to install the unit in a place that well sustains its weight.
Installing in a place with less strength may result in a unit falling, causing a risk of injury.
NOTE:
• Do not use the drain socket and the drain cap in the cold region.
Drain may freeze and it makes the fan stop.
CAUTION:
Avoid the following places for installation where air conditioner trouble is liable to occur.
• Where flammable gas could leak.
2-U-shape notched holes
200
500
• Where there is much machine oil.
(Base bolt M10)
Air
in
• Salty places such as the seaside.
• Where sulfide gas is generated such as
a hot spring.
• Where there is high-frequency or wireless equipment.
3 UNIT
4 UNIT
22+22
25+35
35+71
22+22+22
22+25+35
22+35+71
25+25+60
25+50+60
22+22+22+22
22+22+25+35
22+22+50+50
22+25+35+60
25+25+35+35
22+25
25+50
50+50
22+22+25
22+25+50
22+50+50
25+25+71
35+35+35
22+22+22+25
22+22+25+50
22+25+25+25
22+35+35+35
25+25+35+50
22+35
25+60
50+60
22+22+35
22+25+60
22+50+60
25+35+35
35+35+50
22+22+22+35
22+22+25+60
22+25+25+35
22+35+35+50
25+35+35+35
22+50
25+71
50+71
22+22+50
22+25+71
22+50+71
25+35+50
35+35+60
22+22+22+50
22+22+25+71
22+25+25+50
25+25+25+25
35+35+35+35
22+60
35+35
60+60
22+22+60
22+35+35
25+25+25
25+35+60
35+35+71
22+22+22+60
22+22+35+35
22+25+25+60
25+25+25+35
22+71
35+50
60+71
22+22+71
22+35+50
25+25+35
25+35+71
35+50+50
22+22+22+71
22+22+35+50
22+25+35+35
25+25+25+50
900
387
Air out
You should note that indoor unit that can be connected to this outdoor unit have the following constraints on
them.
• Indoor units with model numbers 22, 25, 35, 50, 60 and 71 can be connected. Refer to the table below for
possible two-room, three-room and four-room indoor unit combinations.
2 UNIT
40
Constraints On Indoor Unit Installation
355
320
27
• The “Q’ty” for B to K in the above table is the quantity to be used per indoor unit.
WARNING:
Be sure to use specified accessories and supplied parts for installation work. If there is some deficiency in parts, it may cause a risk of fire, electric shock, injury by a unit fall or water leakage.
Air in
A
•
•
•
•
•
•
•
•
Power supply cord
1
(3-core 2.5 mm2)
Indoor/outdoor unit connecting wire
1
(4-core 1.0 mm2/1.5 mm2)
Extension pipe According to “Selecting pipe size”
1
Wall hole cover
1
Piping tape
1
Extension drain hose (or soft vinyl chloride hose of
1
15 mm in internal dia. or hard vinyl chloride pipe VP16)
Refrigeration oil
Little amount
Putty
1
Pipe fixing band
2 to 7
(The number depends on the pipe length.)
Fixing screw for I
2 to 7
(The number depends on the pipe length.)
Wall hole sleeve
1
Soft vinyl chloride hose of 25 mm in internal
1
dia. or hard vinyl chloride pipe VP25
2-12 × 36 Oval holes
(Base bolt M10)
(Unit: mm)
Note:
When operating the air conditioner in low outside temperature, be sure to follow the instructions described below.
• Never install the outdoor unit in a place where its air inlet/outlet side may be exposed directly to
wind.
• To prevent exposure to wind, install the outdoor unit with its air inlet side facing the wall.
• To prevent exposure to wind, it is recommended to install a baffle board on the air outlet side of the
outdoor unit.
25+25
35+60
22+25+25
22+35+60
25+25+50
25+50+50
35+50+60
22+22+25+25
22+22+35+60
22+25+35+50
25+25+25+60
3
4. OUTDOOR UNIT INSTALLATION
4-1
FREE SPACE REQUIRED AROUND OUTDOOR UNIT (Unit: mm)
1. Top side obstacles
When there is an obstacle behind the rear side only,
it does not matter if there is an obstacle over the
top side as shown in the figure below.
2. Front (blowing) side open
As long as space like the one shown in the figure
can be maintained, it does not matter if there are
obstacles in three directions (but top side is open).
100 or more
INSTALLING THE UNIT
• Be sure to fix the unit’s legs with bolts when installing it.
• Be sure to install the unit firmly to ensure that it does not fall by an earthquake or a gust.
• Refer to the figure in the right for concrete foundation.
Note:
The length of anchor bolts should be within 25 mm from
each anchor leg.
200 or more
500 or more
Fix here with
M10 bolts.
500 or more
4. Obstacles on front and rear side only
The unit can be used by attaching an optional outdoor blowing guide (MAC-855SG) (but both sides
and top are open).
;;;;
;;;;
Make the setting
depth deeper.
Make with wider.
• Do not use the drain socket and the drain cap in the cold
region.
Drain may freeze and it makes the fan stop.
100 or more
500 or more
CAUTION:
Be sure to carry out drain piping work following the installation manual.
If there is some deficiency in draining and piping work, it
may cause a risk of dripping from the unit, wetting or
forling your property.
Blowing guide (MAC-855SG)
5. Service space
Keep the service space as shown in the figure below for maintenance.
Anchor leg
500
330
3. Obstacles on front (blowing) side only
In this case, the rear, both sides and top should be
open.
350 or more
25 mm or less
100 or more
Anchor both length
Anchor both pitch
(Unit: mm)
Service space
4-2
100 or more
MOUNTING ARRANGEMENT OF DRAIN SOCKET
Please perform the drain piping work only when draining from one place.
500 or more
CAUTION:
Do not use drain socket and drain cap in the cold region.
Drain may freeze and it makes the fan stop.
100 or more
500 or more
350 or more
1 Please choose one hole to discharge drain and install the drain socket to the hole.
2 Please close the rest of the holes with the drain caps.
3 Please connect a vinyl hose of 25 mm in the inside diameter on the market with the drain socket and lead drain.
Note:
Make sure not to install several outdoor units sideways next to each other.
4-3
HOW TO REMOVE THE SERVICE PANEL AND THE CONNECT COVER
• Remove the four service panel securing screws, and pull
the panel down in an arrow direction to remove the service
panel.
• Remove the four connect cover securing screws to remove
the connect cover.
Connect
cover
Service panel
4
<Front View>
<Right Side View>
• For the power supply cord and the indoor/outdoor unit connecting wires, be sure to use the ones in compliance with the standards.
• Be sure to push the core until it is hidden and pull each cable to make sure that it is not pulled up. Incomplete
insertion may cause a risk of burning the terminal blocks.
Power cable terminal block
Indoor/Outdoor connecting terminal block
Power supply cord Specification
Indoor and Outdoor connecting wire Specification
Opening for power cable and indoor/outdoor connecting wire
Liquid
GAS
Liquid
GAS
Liquid
GAS
Liquid
GAS
4-4
Cable 3-core 2.5 mm2, in conformity with Design 245 IEC 57.
Cable 4-core 1.0/1.5 mm2, in conformity with Design 245 IEC 57.
This installation manual is only for the outdoor unit installation. In installing the indoor units, refer to the
installation manual attached to each indoor unit.
Î UNIT
Ç UNIT
Indoor/outdoor unit connecting wire
<OUTDOOR UNIT>
Connection pipe connections
ı UNIT
Å UNIT
INDOOR/OUTDOOR WIRE CONNECTION AND OUTDOOR POWER
SUPPLY CORD CONNECTION
• Be sure to lead in the power supply cord A to the air conditioner in accordance with the specification table
below and “Technical Standards for Electrical Installation”.
• Be sure to use special circuits for room air conditioner.
POWER SUPPLY
~/N 230 V 50 Hz
UNIT
CAUTION:
Attach an earth leakage breaker according to your installation location. If any breaker is not attached, it
may cause a risk of electric shock.
• Give extra length to both power supply cord A and indoor/outdoor unit connecting wire B taking later service
into account.
• After making connections between both power supply
cord A and indoor/outdoor unit connecting wire B, be
sure to fix both cable and wire with cable clamps.
Connect to the supply terminals and leave a contact separation of at least 3 mm at each pole to
disconnect the source power pole. (When the power switch is shut of f, it must disconnect all poles.)
• Peel off both ends of the cables as shown in the right.
• Take care not to let the cables contact the pipes inside the unit.
• Take enough care to connect the indoor/outdoor unit connecting wire correctly between the respective indoor units and the outdoor unit.
• Make earth wire a little longer than the others. (more than 35 mm)
UNIT
UNIT
WARNING:
Use the indoor/outdoor unit connecting wire that meets the Standards to connect the indoor and outdoor units and fix the wire to the terminal block securely so that no external force is conveyed to the
connecting section of the terminal block. Incomplete connection or fixing of the wire could result in a
fire.
WARNING:
Be sure to comply with “Technical Standards for Electrical Installation”, follow this manual and use
special circuits for electrical work. If there is a lack of circuit capacity or some deficiency in installation,
it may cause a risk of fire or electric shock.
Overcurrent that might be produced may include DC substances. Be careful to choose the correct type
of overcurrent protection switch.
Rated Voltage Breaker capacity
230 V
25 A
UNIT
WARNING:
Be sure to attach the terminal block covers (panel) of
both indoor and outdoor units. If there is some deficiency in terminal block cover (panel) attachment, it may
cause a risk of fire or electric shock due to dust or water.
15 mm
35 mm
5
Power supply cord A
Cable clamp
Indoor/Outdoor unit
connecting wire B
5. INDOOR/OUTDOOR UNITS CONNECTION FINISHING AND TEST RUN
5-1
* Connections at outdoor unit are described as unit A, B, C and D below corresponding to the indication on each valve.
• If the diameter of connection pipes does not match the diameter of pipe end connections, use optional
different-diameter joints.
• When connecting the model 50 to either unit B, C or D, use optional different-diameter joints MAC-A454JP
because the valve size of gas pipes for the outdoor unit is ø9.52 mm.
• When connecting the model 22, 25 or 35 to unit A, use optional different-diameter joints MAC-A455JP because the valve size of gas pipes for the outdoor unit is ø12.7 mm.
• When connecting the model 60 to unit A, use optional different-diameter joints MAC-A456JP because the
valve size of gas pipes for the outdoor unit is ø12.7 mm.
• When connecting the model 60 to either unit B, C or D, use optional different-diameter joints PAC-SG76RJ
because the valve size of gas pipes for the outdoor unit is ø9.52 mm.
• When connecting the model 71 to unit A, use optional different-diameter joints MAC-A456JP and PAC-493PI
because the valve size of gas pipe and liquid pipe for the outdoor unit is ø12.7 mm and ø6.35 mm.
• When connecting the model 71 to either unit B, C or D, use optional different-diameter joints PAC-SG76RJ and
PAC-493PI because the valve size of gas pipe and liquid pipe for the outdoor unit is ø9.52 mm and ø6.35 mm.
FLARED CONNECTIONS
PIPE LENGTH AND HEIGHT DIFFERENCE
Limits
Pipe length per indoor unit
Total pipe length for multi-system
Height difference
No. of bends per indoor unit
Total No. of bends for multi-system
4A80VA
25 m max.
70 m max.
10 m max.
25
max.
70
max.
Refrigerant adjustment ....... If pipe length exceeds 40 m, additional refrigerant (R410A) charge is required.
(The outdoor unit is charged with refrigerant for total pipe length up to 40 m.)
Up to 40 m
Pipe length
No additional charge is required.
Additional charge is required.
(Refer to the table below.)
20 g/m × (refrigerant piping length(m)-40)
Exceeding 40 m
Refrigerant to be added
PIPING PREPARATION
Indoor unit
Î UNIT
Indoor unit
Ç UNIT
1 If you use commercially available copper pipes, use the following table for pipe specifications.
Outdoor
unit
Indoor unit
ı UNIT
Indoor unit
Å UNIT
Liquid pipe
Gas pipe
Gas pipe
Gas pipe
(MXZ-4A80VA)
SELECTING PIPE SIZE
CAUTION:
Be sure to use the insulation of specified thickness. Excessive thickness may cause incorrect installation of the indoor unit and lack of thickness may cause dew drippage.
The diameter of connection pipes differs according to the type and capacity of indoor units. Match the diameters
of connection pipes for indoor and outdoor units according to the following table.
35
50
60
71
Pipe size for indoor unit
Liquid pipe
Gas pipe
Liquid pipe
Gas pipe
Liquid pipe
Gas pipe
Liquid pipe
Gas pipe
Liquid pipe
Gas pipe
ø6.35 mm
ø9.52 mm
ø6.35 mm
ø9.52 mm
ø6.35 mm
ø12.7 mm
ø6.35 mm
ø15.88 mm
ø9.52 mm
ø15.88 mm
Allowable
connection pipe size
ø6.35 mm
ø9.52 mm
ø6.35 mm
ø9.52 mm
ø6.35 mm
ø12.7 mm
ø6.35 mm
ø15.88 mm
ø9.52 mm
ø15.88 mm
5-2
Valve size for outdoor unit
Å UNIT
ı UNIT
Ç UNIT
Î UNIT
Wall thickness
0.8 mm
0.8 mm
1.0 mm
1.0 mm
2 For insulation material, use 8 mm-thick heat-insulating expended polyethylene with a specific gravity of 0.045.
3 Ensure that the 2 refrigerant pipes are insulated to prevent condensation.
4 Refrigerant pipe bending radius must be 100 mm or more.
• For pipe size, see the table below.
Model
name
22
25
Outside diameter
ø6.35 mm
ø9.52 mm
ø12.7 mm
ø15.88 mm
Liquid pipe
Gas pipe
Liquid pipe
Gas pipe
Liquid pipe
Gas pipe
Liquid pipe
Gas pipe
ø6.35 mm
ø12.7 mm
ø6.35 mm
ø9.52 mm
ø6.35 mm
ø9.52 mm
ø6.35 mm
ø9.52 mm
FLARING WORK
• Main cause of gas leakage is defect in flaring work.
Perform flaring work correctly in the following procedure.
1. Pipe cutting
No good
Good
Copper
pipe
Tilted Uneven Burred
90°
• Cut the copper pipe correctly with pipe cutter.
2. Burrs removal
• Completely remove all burrs from the cut cross
section of the pipe.
• Put the end of the copper pipe downward to prevent burrs from dropping in the pipe.
Burr
Copper pipe
Spare
reamer
Pipe cutter
3. Putting nut on
• Remove flare nuts attached to indoor and outdoor
units, then put them on pipe having completed
burr removal.
(not possible to put them on after flaring work)
• Flare nut for R410A pipe may differ from R22 pipe
depending on the diameter of pipe.
6
Flare nut
Copper pipe
5-4
Flaring tool
4. Flaring work
Outside diameter Flare tool for R410A
clutch type
ø6.35 mm
0 to 0.5
ø9.52 mm
0 to 0.5
ø12.7 mm
0 to 0.5
ø15.88 mm
0 to 0.5
A (mm)
Conventional flare tool
Clutch type Wing nut type
1.0 to 1.5
1.5 to 2.0
1.0 to 1.5
1.5 to 2.0
1.0 to 1.5
2.0 to 2.5
1.0 to 1.5
—
PURGING PROCEDURES
Clutch type
Wing nut type
Connect the refrigerant pipes (both liquid pipe and gas pipe) between the indoor and
the outdoor unit.
A
York
Remove the service port cap of the stop valve on the gas pipe side of the outdoor unit.
(The stop valve will not work in it initial state fresh out of the factory [totally closed with
cap on].)
Die
Die
Firmly hold copper pipe in a die in the dimension shown in the
table above.
5. Check
Copper pipe
Flare nut
Smooth all around
Copper pipe
Connect the gauge manifold valve and the vacuum pump to the service port of the stop
valve on the gas pipe side of the outdoor unit.
Inside is shining without any scratches
• Compare the flared work with the figure below.
• If flare is noted to be defective, cut off the flared section
and perform flaring work again.
5-3
PIPE CONNECTION
PURGING PROCEDURES • LEAK TEST
• Perform the manifold valve work securely according to the installation manual of the manifold valve.
• Perform flaring work using flaring tool as shown in the right.
Run the vacuum pump. (Vacuumize for more than 15 minutes.)
Check the vacuum with the gauge manifold valve, then close the gauge manifold valve
and stop the vacuum pump.
Even length
all around
Leave it as is for one or two minutes. Make sure the pointer of the gauge manifold
valve remains in the same position. Confirm that the pressure gauge shows –0.101
MPa [Gauge] (–760 mmHg).
Note:
Fasten a flare nut with a torque wrench as specified in the table below.
When fastened too tight, a flare nut may be broken after a long period and cause a leakage of refrigerant.
Compound pressure
-0.101MPa
(-760 mmHg) gauge (for R410A)
Pressure gauge
(for R410A)
Stop valve
Gauge manifold
(gas side)
valve (for R410A)
Handle
Handle High
Low
Charge hose
Service port
(for R410A)
1. Indoor unit connection
• Connect both liquid pipe and gas pipe to indoor unit.
- Apply a thin coat of refrigeration oil to the seat surface of pipe.
- For connection, align the center of both pipe and union, then tighten the first 3 to 4 turns in flare nut by
hand.
- For tightening the union part of the indoor unit side, use the table below as a standard and tighten
the flare nut with two wrenches. Excessive tightening damages the flared section.
Pipe diameter
ø6.35 mm
ø9.52 mm
ø12.7 mm
ø15.88 mm
Vacuum
pump
Tightening torque
N·m
kgf·cm
13.7 to 17.7
140 to 180
34.3 to 41.2
350 to 420
49.0 to 56.4
500 to 575
73.5 to 78.4
750 to 800
Window
Adapter for
preventing
the back flow
Charge hose (for R410A)
(or the vacuum
pump with the
function to prevent
the back flow)
Remove the gauge manifold valve quickly from the service port of the stop valve.
After refrigerant pipes are connected and evacuated, fully open all stop valves on both
sides of gas pipe and liquid pipe.
Operating without fully opening lowers the performance and this causes trouble.
2. Outdoor unit connection
• Connect pipes to the pipe joint part of the stop valve in the same method as the indoor unit.
- For tightening, use the same tightening torque applied for indoor unit and tighten the flare nut with
torque wrench or spanner.
Pipe length up to 40 m
No gas charge is needed.
Pipe length exceeding 40 m
Charge the prescribed
amount of gas. (refer to 5-1)
INSULATION AND TAPING
1 Cover piping joints with pipe cover.
2 For outdoor unit side, surely insulate every piping including valves.
3 Using piping tape E, apply taping starting from the entry of outdoor unit.
• Fix the end of piping tape E with adhesive tape.
• When piping has to be arranged through above ceiling, closet or area where the temperature and humidity
are high, wind additional commercially sold insulation for prevention of condensation.
Tighten the cap to the service port to obtain the initial status.
Retighten the cap.
Leak test
7
WARNING:
When installing or moving the unit, do not mix anything other than specified refrigerant (R410A) into
the refrigerating cycle.
If air is mixed, it may cause the refrigerating cycle to get abnormally high temperature, causing a risk of
burst.
Cap for service port
Cap for stop valve
5-5
5-7
LOWERING THE OPERATING NOISE OF THE OUTDOOR UNIT
• Description of the function:
With this function, you can lower the operating noise of the
outdoor unit when the operation load is small, for example,
during nighttime in COOL mode. However, please note that
the cooling and heating capacity can also be lowered if this
function is activated.
Tightening torque
N·m
kgf·cm
13.7 to 17.7
140 to 180
19.6 to 29.4
200 to 300
* Initial setting is required to activate this function. Please explain about this function to your customers and ask them
whether they want to use it.
EARTHING WORK
Put the earth circuit to the ground in accordance with “Technical Standards for Electrical Installation”.
[How to lower the operating noise]
CAUTION:
Do not connect the earth cable to any gas pipe, water pipe, lightening rod or telephone earth cable.
If there is some deficiency in earthing work, it may cause a risk of electric shock.
1 Be sure to turn off the main power for the air conditioner
before making the setting.
2 Set the 3rd Dip Switch of SW1 on the outdoor controller board
to ON to enable this function.
3 Turn on the main power for the air conditioner.
The product incorporates a frequency inverter and so requires earthing in order to observe electric charge and
noise caused by static electricity.
5-6
5-8
LOCKING THE OPERATION MODE OF THE AIR CONDITIONER (COOL,
DRY, HEAT)
ON
* Initial setting is required to activate this function. Please explain about this function to your customers and ask them
whether they want to use it.
[How to lock the operation mode]
ON
COOL/DRY
ON
Lower the operating
noise
CHECKING AFTER INSTALLATION
After finishing the installation, check the following items again by marking .
Have special circuits been provided?
Is power supply voltage as specified?
Has indoor/outdoor connecting wire been inserted into terminal block?
Has indoor/outdoor connecting wire been secured firmly?
Has intermediary connection between power cable and indoor/outdoor connecting wire been carried out?
Is combination of connection pipes and indoor/outdoor connecting wire correct (Room A, Room B, Room C,
Room D)?
Is earth cable connection correct?
Has leak test been carried out?
Has air purge been carried out?
Is stop valve fully open?
Has drain discharge been checked?
Is insulation over connection pipe joints correct?
Is strength of installation location well enough?
Have all of
WARNING and
CAUTION items in “1. THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY” been checked?
• Description of the function:
With this function, you can lock the operation mode of the
outdoor unit. Once the operation mode is locked to either
COOL/DRY mode or HEAT mode, the air conditioner operates in that mode only.
1 Be sure to turn off the main power for the air conditioner
before making the setting.
2 Set the 2nd Dip Switch of SW1 on the outdoor controller
board to ON to enable this function.
3 To lock the operation mode in COOL/DRY mode, set the 1st
Dip Switch of SW1 on the outdoor controller board to OFF.
To lock the operation in HEAT mode, set the same switch to
ON.
4 Turn on the main power for the air conditioner.
ON
ON
HEAT
8
5-9
GAS CHARGE
5-10 TEST RUN
Perform gas charge to unit.
• Be sure to perform the test run for each unit. Make sure each indoor unit operates properly following the
installation manual attached to the unit.
• If you perform the test run for all indoor units at once, you cannot detect any erroneous connection, if any, of
the refrigerant pipes and the indoor/outdoor unit connecting wires.
About the restart protective mechanism
Once the compressor stops, the restart preventive device operates so the compressor will not operate for 3
minutes to protect the air conditioner.
1 Connect gas cylinder to the service port of stop valve.
2 Perform air purge of the pipe (or hose) coming from refrigerant gas cylinder.
3 Replenish specified amount of the refrigerant, while operating the air conditioner for cooling.
Note:
In case of adding refrigerant, comply with the quantity specified for the refrigerating cycle.
5-11 EXPLANATION TO THE CUSTOMER
CAUTION:
When charging the refrigerant system with additional refrigerant, be sure to use liquid refrigerant. Adding gas refrigerant may change the composition of the refrigerant in the system and affect normal
operation of the air conditioner. Also, charge the system slowly, otherwise the compressor will be
locked.
• Recommend the customer to read the OPERATING INSTRUCTIONS carefully.
• Using the OPERATING INSTRUCTIONS for each unit, explain the following to the customer, how to control
temperature, how to remove the air filters, how to remove or put the remote controller in the remote controller
holder, how to clean, precautions for operation, etc.
If the customer (user) is absent, explain to the purchaser (owner, building’s controller, etc) about those
points.
To maintain the high pressure of the gas cylinder, warm the gas cylinder with warm water (under 40°C) during
cold season. But never use naked fire or steam.
Union
Stop valve
Liquid pipe
Union
Indoor
unit
D
C
B
Outdoor
unit
A
Union
Stop valve with
service port
Gas pipe
Union
Refrigerant gas
cylinder
operating valve
(for R410A)
Gauge manifold
valve (for R410A)
Charge hose (for R410A)
Refrigerant gas cylinder
for R410A with siphon
Refrigerant (liquid)
Electronic scale for
refrigerant charging
9
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
SG79Y674H01
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