INSTALLATION GUIDE CURRENT MONITORING TM H609 TM 609 Split-Core Current Switch, Adjustable Trip Point Installer’s Specifications Amperage Range 1.25-50 A Continuous External Supply Voltage Induced from monitored conductor Frequency 50/60 Hz Temperature Range-15° to 60°C (5° to 140°F) Humidity Range 10-90% RH non-condensing Hysteresis 10% typical Status Output Ratings N.O. 0.2 [email protected] VAC/DC Terminal Block Max. Wire Size 14 AWG Terminal Block Torque (nom.) 4 in-lbs (0.45 N-m) Insulation Class 600 VAC RMS (UL) Agency Approvals UL508, E150462 The unit design provides for basic insulation only. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • • • • • Follow safe electrical work practices. See NFPA 70E in the USA, or applicable local codes. This equipment must only be installed and serviced by qualiﬁed electrical personnel. Read, understand and follow the instructions before installing this product. Turn oﬀ all power supplying equipment before working on or inside the equipment. Use a properly rated voltage sensing device to conﬁrm power is oﬀ. DO NOT DEPEND ON THIS PRODUCT FOR VOLTAGE INDICATION • Only install this product on insulated conductors. Failure to follow these instructions will result in death or serious injury. Disconnect and lock out power to the enclosure containing the conductor to be monitored. 1. Locate a mounting surface for the removable mounting bracket that will allow the monitored conductor to pass through the center window when it is installed and that will keep the product at least 1/2” from any uninsulated conductors. Determine cable routing for the controller connection, allowing wiring to reach the mounting location. 2. Drill holes to mount the bracket to the chosen surface using the included screws. NOTICE • • • • INSTALLATION This product is not intended for life or safety applications. Do not install this product in hazardous or classiﬁed locations. The installer is responsible for conformance to all applicable codes. Mount this product inside a suitable ﬁre and electrical enclosure. 3. Wire the output connections between the sensor and the controller (solid-state contact). 4. Snap the sensor over the wire to be monitored and clip the assembly to the mounting bracket. 5. Calibrate the sensor (see page 2) with the load running normally. WIRING EXAMPLE 6. Secure enclosure and reconnect power. Insulated Conductor ONLY CONTACTOR DIMENSIONS Removable Mounting Bracket 0.6" (16 mm) DDC CONTROLLER 1.2" (31 mm) 0.7" (18 mm) 2.1" (54 mm) 0.5" (13 mm) DI 2.5" * (64 mm) 2.1" (54 mm) Fan Motor Z201761-0D PAGE 1 0.4” x 0.2” (10 mm x 5 mm) Slot (2x) 1.0" * (26 mm) 2.9" (74 mm) 3.5" (89 mm) ©2012 Veris Industries USA 800.354.8556 or +1.503.598.4564 / [email protected] 01121 Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries. INSTALLATION GUIDE H609 TM OPERATION CALIBRATION The H609 is a current-sensitive switching device that monitors current (amperage) in the conductor passing through it. A change in the conductor’s amperage that crosses the adjustable switch threshold plus the hysteresis value causes the resistance of the FET status output to change state, similar to the action of a mechanical switch. In this model, the setpoint is adjustable through the action of a twenty (20) turn potentiometer (see the CALIBRATION section). The status output is suitable for connection to building controllers or other appropriate data acquisition equipment operating at up to 120 volts. The H609 requires no external power supply to generate its output. Before beginning calibration, establish normal load conditions. NOTES For load currents greater than sensor maximum rating: Use a 5 Amp (H68xx series) Current Transformer (CT) as shown. This technique can be combined with wrapping (see below) to add range for a low current load on a high current source. > 50A (Sensor max.) 240A OK! OK! A Then choose either A or B below. A. To monitor under-current (belt loss, coupling shear, status) ! STATUS OK! OK! A Status Open Setpoint 1. Turn setpoint screw clockwise until Status Open LED turns ON. STOP 2. Slowly turn the screw counter‑clockwise until the Status Closed LED just turns ON. 3.Turn the screw an Setpoint Status Setpoint Closed additional 1/4 turn counter‑clockwise for 1/4 operational margin. + STOP 300A:5A S RIE 23 USTon 972 56 4-85 IS IND , Oreg 0-35 VER land 1-80 ® keye Port B. To monitor over-current (mechanical problems, seized impeller) H68xx-5A CT Haw ! 4A DANGER: 5A CTs can present hazardous voltages. Install CTs in accordance with manufacturer's instructions. Terminate the CT secondary before applying current. CAUTION RISK OF EQUIPMENT DAMAGE • Derate the product’s maximum current for the number of turns through the sensing window using the following formula. STATUS OK! 1. Turn setpoint screw counter‑clockwise until Status Closed LED turns on. 2. Slowly turn the setpoint screw clockwise until the Status Open LED just turns on. Status Open Setpoint e.g. : 100A ÷ 4 Turns = 25 Amps max. in monitored conductor • Failure to follow these instructions can result in overheating and permanent equipment damage. Wrap the monitored conductor through the center window and around the sensor body to produce multiple turns. This increases the current measured by the transducer. < 1.25 A (Sensor Min.) ES 23 USTRI 972 56 4-85 gon IS INDOre 0-35 VER tland, 1-80 ® Por keye Haw Z201761-0D PAGE 2 Setpoint STOP + 1/4 3. Turn the setpoint screw an additional 1/4 turn clockwise for operational margin. TROUBLESHOOTING Problem Solution No Reading at Controller • Check sensor calibration (see above) • Check for control voltage at sensor (<120V) • Check for amperage in monitored conductor (> 1.25A) • Assure that sensor core mating surfaces are clean and that the core clamp is completely closed Setpoint screw has no stops The setpoint screw has a slip-clutch at both ends of its travel to avoid damage. Twenty turns CCW will reset the sensor to be most sensitive. Repeat calibration above. Both LEDs are lit Setpoint screw is too far clockwise. See solution above. 4x 0.5A Status Setpoint Closed STOP Rated Max. Amps ÷ Number of Turns = Max. monitored Amps For load currents less than sensor minimum rating: OK! A ©2012 Veris Industries USA 800.354.8556 or +1.503.598.4564 / [email protected] 01121 Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
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