Makita PJ7000 Instruction manual

Makita PJ7000 Instruction manual
INSTRUCTION MANUAL
Plate Joiner
PJ7000
012251
DOUBLE INSULATION
IMPORTANT: Read Before Using.
ENGLISH (Original instructions)
SPECIFICATIONS
Model
Blade size
PJ7000
Plate joiner blade (Outer dia. x Width x Arbor dia.)
Max. grooving depth
100 mm x 4 mm x 22 mm
(4" x 5/32 " x 7/8")
20 mm (25/32")
No load speed (RPM)
11,000/min.
Overall length
302 mm (11-7/8")
Net weight
2.5 kg (5.5 lbs)
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
GEA008-2
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. . Carrying power tools
with your finger on the switch or energising power
tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1.
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
2
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Service
24. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
25. Follow instruction for lubricating and
changing accessories.
26. Keep handles dry, clean and free from oil and
grease.
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the correct size
to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gage. The
smaller the gage number, the heavier the cord.
jewellery or long hair can be caught in moving
parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
Table 1: Minimum gage for cord
Volts
More Than
Total length of cord in feet
120V
25 ft.
50 ft.
100 ft.
150 ft.
220V - 240V
50 ft.
100 ft.
200 ft.
300 ft.
Ampere Rating
Not More Than
AWG
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
000300
GEB020-4
3.
PLATE JOINER SAFETY
WARNINGS
1.
2.
Blades must be rated for at least the speed
marked on the tool. Blades running over rated
speed can fly apart and cause injury.
Always use the guard. The guard protects the
operator from broken blade fragments and
4.
5.
3
Not Recommended
unintentional contact with the blade.
Hold power tool by insulated gripping
surfaces, because the blade may contact its
own cord. Cutting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
Use only the blades specified for this tool.
Never operate the tool with the blade locked in
exposed position or without the blade cover
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
secured properly in place.
Make sure that the blade slides smoothly
before operation.
Check the blades carefully for cracks or
damage before operation. Replace cracked or
damaged blades immediately.
Make sure that the flange fits in the arbor hole
when installing the blade.
Inspect for and remove all nails or foreign
matter from the workpieces before operation.
Always place the workpieces on a stable
workbench.
Secure the workpieces firmly with clamp or
vise.
NEVER wear gloves during operation.
Hold the tool firmly with both hands.
Keep your hands and body away from the
grooving area.
Run the tool for a while without the blade
pointing toward anybody. Watch for vibration
or wobbling that could indicate poor
installation or a poorly balanced blade.
Never reach your hands underneath the
workpieces while the blade is rotating.
Do not leave the tool running unattended.
Always be sure that the tool is switched off
and
unplugged
before
making
any
adjustments or replacing the blade.
Some material contains chemicals which may
be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material
supplier safety data.
Do not use blunt or damaged blades.
Do not use the tool with damaged guards.
alternating current
・
no load speed
・
Class II Construction
・
revolutions or reciprocation per minute
FUNCTIONAL DESCRIPTION
•
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on
the tool.
Adjusting the depth of groove
1
3
012253
6 grooving depths can be preset according to the size of
biscuit to be used.
Refer to the table below for the correspondence
between the sizes marked on the stopper and the biscuit
size. Fine adjustments to the grooving depth can be
made by turning the adjusting screw after loosening the
hex nut. This may become necessary after the blade has
been resharpened a few times.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product. MISUSE or
failure to follow the safety rules stated in this
instruction manual may cause serious personal
injury.
Size on stopper
Biscuit size
0
0
Depth of groove
8 mm
(0.3")
10
10
20
20
S
-
D
-
MAX
-
10 mm 12.3mm 13 mm 14.7mm 20 mm
(0.4") (0.48") (0.51") (0.58") (0.8")
012275
Angle guide
The angle guide height can be moved up and down to
adjust the position of the blade in relation to the top of
the workpiece.
1. Lock lever
2. Angle guide
1
6
3. Knob
5
4. Scale
5. Pointer
7
6. Tighten
7. Loosen
USD201-2
Symbols
The followings show the symbols used for tool.
・ volts
amperes
2
・
1. Pointer
2. Stopper
3. Adjusting screw
2
SAVE THESE INSTRUCTIONS.
・
・
3
hertz
012254
4
To adjust the angle guide height, loosen the lock lever
4
down and rotate the knob until the pointer points to the
desired scale graduation marked on the angle guide.
Then tighten the lock lever up to secure the angle guide.
The scale on the angle guide indicates the distance from
the top of the workpiece to the center of the blade
thickness.
1. Knob
2. Down
1
3. Up
4. Center of blade
thickness
2
2
1. Lock lever
2. Pointer
3. Angle scale
4. Center of blade
thickness
5. Blade cover
1
3
10mm
10mm
4
012257
5
Set plate
3
4
Use the set plate as shown in the figures when cutting
slots in thin workpieces.
1. Lock lever
2
2. Pointer
1
5: 4mm
3
3. Angle scale
4
4. Set plate
10mm
5. Thickness of set
plate
6. Center of blade
thickness
7. Blade cover
10mm
7
6
012255
The angle guide is removable from the fence according
to the need of your work. To remove the angle guide,
loosen the lock lever and turn the knob clockwise until it
comes out of the upper end of the fence.
Fence
NOTE:
•
Remove the angle guide according to the need of
your work when using the tool with the angle of the
fence adjusted to other than 0 ゚. When you need to
use the angle guide under the above condition, be
sure to adjust the depth of groove to get a proper
depth.
The angle of the fence can be adjusted between 0° and
90° (positive stops at 0°, 45° and 90°). To adjust the
angle, loosen the lock lever and tilt the fence until the
pointer points to the desired graduation on the angle
scale. Then tighten the lock lever to secure the fence.
1. Fence
2. Lock lever
1
3. Angle scale
4. Tighten
5. Loosen
5
6mm
012258
1. Set plate
1
012259
Switch action
1. Slide switch
4
3
2
1
012256
When the fence is set at 90°, both the distance from the
center of the blade thickness to the fence and the
distance from the center of the blade thickness to the
bottom of the blade cover are 10 mm (0.4").
012271
•
•
5
CAUTION:
Before plugging in the tool, always check to see
that the slide switch actuates properly and returns
to the "OFF" position when the rear of the slide
switch is depressed.
Switch can be locked in "ON" position for ease of
operator comfort during extended use. Apply
caution when locking tool in "ON" position and
maintain firm grasp on tool.
To start the tool, slide the slide switch toward the "I (ON)"
position. For continuous operation, press the front of the
slide switch to lock it.
To stop the tool, press the rear of the slide switch, then
slide it toward the "O (OFF)" position.
When the dust bag is about half full, switch off and
unplug the tool. Remove the dust bag from the tool and
pull the bag's fastener out. Empty the dust bag by
tapping it lightly to remove as much of the dust as
possible.
ASSEMBLY
•
NOTE:
•
If you connect a Makita vacuum cleaner to your
plate joiner, more efficient and cleaner operations
can be performed.
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the
tool.
OPERATION
How to make joints
Removing or installing the blade
8
1
6
1. Lock nut
2. Plate joiner
blade
3. Inner flange
4. Clamp screw
5. Blade cover
6. Loosen
7. Tighten
8. Shaft lock
7
2
3
4
5
•
WARNING:
Always clamp the workpiece to the workbench
before each operation.
012267
CAUTION:
When installing the plate joiner blade, mount the
inner flange with the side marked "22" facing
toward you.
To remove the blade, loosen the clamp screw and open
the blade cover. Push the shaft lock and loosen the lock
nut using the lock nut wrench. To install the blade, first
mount the inner flange.
Then mount the blade and the lock nut. Securely tighten
the lock nut using the lock nut wrench. Close the blade
cover and tighten the clamp screw to secure the blade
cover.
•
•
•
004589
012274
CAUTION:
Use only Makita lock nut wrench provided to
remove or install the blade.
Always check the depth of groove after replacing
the blade. Reajust it if necessary.
1. Dust bag
2. Fastener
3. Dust nozzle
1
2
Corner Joint (Fig. A)
Fig. A
004584
3
012252
To attach the dust bag, fit it onto the dust nozzle. If the
dust bag becomes an obstacle to your work, turn the
dust nozzle to change the dust bag position.
6
Fig. C
012261
004586
012263
012264
T-Butt Joint (Fig. B)
Frame Joint (Fig. D)
Fig. B
Fig. D
004585
004587
012263
012265
Edge-To-Edge Joint (Fig. E)
Fig. E
012262
Miter Joint (Fig. C)
7
004588
Place the tool on the workpiece so that the
blade is facing down.
For T-Butt Joint only
Remove the angle guide from the tool. Place
the tool on the workpiece so that the blade is
facing down.
11. Repeat the steps 6 - 8 to groove in the horizontal
or the other workpiece.
012263
If you do not need to center the blade in the board
thickness, proceed as follows:
For Corner Joint, Miter Joint, Frame Joint and
Edge-To-Edge Joint only
•
Remove the angle guide from the tool. Set the
fence at 90° for Corner Joint, Frame Joint and
Edge-To-Edge Joint or at 45° for Miter Joint.
•
Follow steps 1 - 11 excluding steps 5 and 10
described above.
For T-Butt Joint only
•
Fit the two workpieces together as they will appear
in the finished joint position.
•
Lay the vertical workpiece on the horizontal one.
Clamp both workpieces to the workbench.
•
Remove the angle guide from the tool.
•
Follow the steps 2, 4, 6, 7, 8 and 11 described
above.
To make joints, proceed as follows:
1.
Fit the two workpieces together as they will
appear in the finished joint position.
2.
Mark the center of the intended biscuit grooves on
the workpiece using a pencil.
NOTE:
The center of grooves should be at least 50 mm (2")
from the outer edge of the workpieces.
Allow 100 mm - 150 mm (4" - 6") between grooves in
multiple biscuit application.
For Corner Joint and T-Butt Joint only
Clamp the vertical workpiece to the
workbench.
For Miter Joint only
Clamp one workpiece to the workbench with
the mitered edge facing up.
For Frame Joint and Edge-To-Edge Joint only
Clamp one workpiece to the workbench.
4.
Set the depth of cut according to the size of biscuit
to be used. Refer to the table in the "Adjusting the
depth of cut" section.
5.
Adjust the angle guide height so that the blade is
centered in the board thickness.
6.
Align the center mark on the base with the pencil
line on the workpiece.
7.
Switch on the tool and gently push it forward to
extend the blade into the workpiece.
8.
Gently return the tool to the original position after
the adjusting screw reaches the stopper.
9.
For Corner Joint and T-Butt Joint only
Clamp the horizontal workpiece to the
workbench.
For Miter Joint only
Clamp the other workpiece to the workbench
with the mitered edge facing up.
For Frame Joint and Edge-To-Edge Joint only
Clamp the other workpiece to the workbench.
10. For Corner Joint only
3.
MAINTENANCE
•
•
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
Never use gasoline, benzine, thinner, alcohol or
the like. Discoloration, deformation or cracks may
result.
1. Exhaust vent
2. Inhalation vent
1
2
012272
The tool and its air vents have to be kept clean.
Regularly clean the tool's air vents or whenever the
vents start to become obstructed.
To maintain product SAFETY and RELIABILITY, repairs,
carbon brush inspection and replacement, any other
maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always
using Makita replacement parts.
8
OPTIONAL ACCESSORIES
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested
before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period
of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period,
return the COMPLETE tool, freight prepaid, to one of
Makita’s Factory or Authorized Service Centers. If
inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our
option, replace) without charge.
CAUTION:
•
These
accessories
or
attachments
are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
•
Angle guide
•
Dust bag
•
Set plate 4
•
Lock nut wrench 20
•
Plate joiner blade 100-4
•
Other plate joiner blades
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.
NOTE:
•
Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY
INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE
PRODUCT. THIS DISCLAIMER APPLIES BOTH
DURING AND AFTER THE TERM OF THIS
WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED
WARRANTIES, INCLUDING IMPLIED WARRANTIES
OF "MERCHANTABILITY" AND "FITNESS FOR A
SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM
OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you
may also have other rights which vary from state to
state. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you.
Some states do not allow limitation on how long an
implied warranty lasts, so the above limitation may not
apply to you.
EN0006-1
9
10
11
< USA only >
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
< USA solamente >
ADVERTENCIA
Algunos tipos de polvo creados por el lijado, serrado, amolado, taladrado, y
otras actividades de la construccion contienen sustancias quimicas
reconocidas por el Estado de California como causantes de cancer, defectos
de nacimiento y otros peligros de reproduccion. Algunos ejemplos de estos
productos quimicos son:
• plomo de pinturas a base de plomo,
• silice cristalino de ladrillos y cemento y otros productos de albanileria, y
• arsenico y cromo de maderas tratadas quimicamente.
El riesgo al que se expone variara, dependiendo de la frecuencia con la que
realice este tipo de trabajo. Para reducir la exposicion a estos productos
quimicos: trabaje en un area bien ventilada, y pongase el equipo de seguridad
indicado, tal como esas mascaras contra el polvo que estan especialmente
disenadas para filtrar particulas microscopicas.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
885075-945
12
www.makita.com
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