Zanussi | DL4 | Service manual | Zanussi DL4 Service manual

SERVICE MANUAL
WASHING
© ELECTROLUX HOME PRODUCTS
ITALY S.p.A.
Spares Operations Italy
Corso Lino Zanussi, 30
I - 33080 PORCIA /PN
Fax +39 0434 394096
Edition: 2007-02-06
Washing machines with
electronic control system
ENV06
Publication no.
EWM2100
EWM2500
599 38 60-23
EN
Technical and functional
characteristics
Styling: TC 2 / 3
With cabinet
ICON
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CONTENTS
1
2
Purpose of this manual ....................................................................................................................................5
PRECAUTIONS ...............................................................................................................................................5
2.1
During the delivery....................................................................................................................................6
2.2
During the reparation ................................................................................................................................6
3 TC3 ..................................................................................................................................................................7
3.1
GENERAL CHARACTERISTICS..............................................................................................................7
3.2
CONTROL PANEL ...................................................................................................................................8
3.2.1
Styling ................................................................................................................................................8
3.2.2
Configuration of control panel ...........................................................................................................9
3.2.3
Programme selector (S1) ..................................................................................................................9
3.2.4
Programme configuration ..................................................................................................................9
3.2.5
Pushbuttons and LEDs....................................................................................................................10
3.2.6
Time DRIVEN ..................................................................................................................................11
3.2.7
LCD display .....................................................................................................................................12
4 TC2 ................................................................................................................................................................14
4.1
GENERAL CHARACTERISTICS............................................................................................................14
4.2
CONTROL PANEL .................................................................................................................................15
4.2.1
Styling ..............................................................................................................................................15
4.2.2
Configuration of control panel .........................................................................................................16
4.2.3
Programme selector (S1) ................................................................................................................16
4.2.4
Programme configuration ................................................................................................................16
4.2.5
Buttons and LCD .............................................................................................................................17
4.2.6
Time DRIVEN ..................................................................................................................................18
5 DEMO MODE.................................................................................................................................................20
5.1
Exiting DEMO mode ...............................................................................................................................20
6 DIAGNOSTICS SYSTEM ..............................................................................................................................20
6.1
Access to diagnostics mode ...................................................................................................................20
6.2
Exiting diagnostics mode ........................................................................................................................20
6.3
Diagnostics phases.................................................................................................................................21
7 ALARMS ........................................................................................................................................................22
7.1
Displaying the alarms to the user ...........................................................................................................22
7.2
Reading the alarm codes........................................................................................................................22
7.2.1
Displaying the alarm ........................................................................................................................23
7.2.2
Examples of alarm display...............................................................................................................23
7.2.3
Operation of alarms during diagnostics...........................................................................................23
7.3
Rapid reading of alarm codes.................................................................................................................24
7.4
Cancelling the last alarm ........................................................................................................................24
8 OPERATING TIME COUNTER .....................................................................................................................25
8.1.1
Reading of operating time ...............................................................................................................25
8.1.2
Display of total operating time with LEDs........................................................................................25
9 WASHING PROGRAMMES AND OPTIONS ................................................................................................26
9.1
Programmes ...........................................................................................................................................26
9.2
Options (for appliances EWM 2100 with universal motor) .....................................................................27
9.3
Options (for appliances EWM2500 with asynchronous motor and inverter) ..........................................29
9.3.1
Compatibility between Options........................................................................................................31
9.4
Description of options .............................................................................................................................32
10
TECHNICAL CHARACTERISTICS ............................................................................................................34
10.1
Control system memory ......................................................................................................................34
10.1.1 General structure of the memory system ........................................................................................34
10.1.2 FLASH .............................................................................................................................................34
10.1.3 RAM.................................................................................................................................................35
10.2
Door interlock ......................................................................................................................................36
10.2.1 Voltmetric interlock with PTC...........................................................................................................36
10.2.1.1 Operating principle ...................................................................................................................36
10.2.2 Instantaneous door interlock ...........................................................................................................37
10.2.2.1 Operating principle ...................................................................................................................37
10.2.2.2 Conditions required for opening the door.................................................................................37
10.2.2.3 Automatic unlock ......................................................................................................................37
10.3
Water fill system..................................................................................................................................38
10.4
Analogue pressure switch of water level control in the tub.................................................................38
10.5
Drain pump..........................................................................................................................................39
10.6
Recirculation pump (if featured) ..........................................................................................................39
10.7
Heating ................................................................................................................................................40
10.8
Temperature sensor............................................................................................................................40
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10.9
Universal motor (EWM 2100)..............................................................................................................41
10.9.1 Power supply to motor.....................................................................................................................41
10.10 Three-phase asynchronous motor (EWM2500)..................................................................................41
10.10.1
Power supply to motor .................................................................................................................41
10.11 Anti-foam control system.....................................................................................................................42
10.12 “FUCS” (Fast Unbalance Control System)..........................................................................................43
10.13 Table of alarm codes...........................................................................................................................45
10.14 Diagram with UNIVERSAL MOTOR EWM2100 .................................................................................48
10.15 Diagram with THREE-PHASE ASYNCHRONOUS MOTOR EWM2500 ............................................50
11
ACCESSIBILITY.........................................................................................................................................52
11.1
To the electronic control system .........................................................................................................52
11.1.1 Work top ..........................................................................................................................................52
11.1.2 Control panel ...................................................................................................................................52
11.2
Door interlock ......................................................................................................................................54
11.3
New drain filter ....................................................................................................................................55
11.4
Inverter board ......................................................................................................................................56
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1 Purpose of this manual
The purpose of this manual is to provide service engineers who are already familiar with the repair procedures
for traditional washing machines with information regarding appliances fitted with the ENV06 electronic control
system and produced in Porcia (Italy).
The characteristic of the ENV06 electronic control system is to use only an electronic pressure switch to check
the various water levels in the tub (with the elimination of the mechanical pressure switches: anti-overflow, antiboiling, 1st-2nd level), and a new heater with two thermal fuses which interrupt if the temperature degree
overcomes the values by which they are calibrated.
The following are described:
•
•
•
•
general characteristics
control panel and washing programmes
technical and functional characteristics
access to the electronic control system
For detailed information concerning hydraulic circuit, structural characteristics of the appliances and
accessibility, please refer to Service Manual:
•
Publication no. 599 37 47-13 – washing machines with HEC cabinet.
Identification table between styling (TC2/3) and functionality (EWM 2100/2500)
Styling
EWM 2100
EWM 2500
TC2
Washing type
• Traditional with ECO-BALL
• Jet-System
Motor
Universal
Washing type
• Traditional with ECO-BALL
• Jet-System
TC3
• Traditional with ECO-BALL
• Jet-System
Universal
• Traditional with ECO-BALL
• Jet-System
Motor
Three-phase
asynchronous
with Inverter
Three-phase
asynchronous
with Inverter
2 PRECAUTIONS
ƒ
ƒ
ƒ
ƒ
ƒ
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Electrical appliances must be serviced only by qualified Service Engineers.
Always remove the plug from the power socket before touching internal
components.
In case of replacement of the heater, replace it with one with the same
characteristics in order not to compromise the safety of the appliance.
Before laying down the appliance, always drain the water through the appropriate
system placed near the drain filter.
Do not lay down the appliance on the right side (electronic control side): some
water could come out from the detergent drawer that would deposit on the
electrical components with possible burnings.
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2.1
During the delivery
NEVER MOVE
the appliance inclining it on the front side
2.2
During the reparation
NEVER LAY DOWN THE APPLIANCE
On the front side
On the right side
IT IS POSSIBLE TO LAY DOWN THE APPLIANCE
On the left side
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On the rear side
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3 TC3
3.1
GENERAL CHARACTERISTICS
The ENV060 electronic control system consists of a
single PCB, which incorporates the power, control
and display (where the LCD display is connected)
functions and the programme selector is
incorporated in the board.
The PCB is mounted on a casing fitted to the control
panel.
Version
TC3
Number of buttons
Number of LEDs
Programme selector
Serial port
Power supply
Type of washing
Rinsing system
Motor
Spin speed
Anti-unbalancing system
Water fill
Detergent drawer
Control of water level in the
tub
Door safety device
Power of heating element
Temperature control
Buzzer
Sensors
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ƒ
ƒ
ƒ
ƒ
Max. 8 (5 options + 1 start/pause + 2 for time driven)
Max. 18 + LCD display
15-21 positions with main switch (incorporated in the PCB )
DAAS-EAP communications protocol up to 115.200 baud
220/240V
50/60 Hz (configurable)
Traditional with “eco-ball” sphere
Jet-system
Traditional with “eco-ball” sphere
Jet-system
Collector, with tachometric generator (Universal)
Two-pole asynchronous, with three-phase tachometric generator (with
Inverter)
600 ÷ 1600 rpm
FUCS
1 solenoid valve with 1 inlet – 2/3 outlets
3 compartments: prewash/stains, wash, conditioners
4 compartments: prewash/stains, wash, conditioners, bleach
ƒ
Electronic/analogue pressure switch
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
Traditional (with PTC)
Instantaneous
1950W with thermal fuse incorporated
NTC sensor incorporated in the heater
Traditional incorporated in the electronic board
Water fill gauge (flowmeter)
Aqua control
ƒ
ƒ
ƒ
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3.2
CONTROL PANEL
3.2.1
Styling
•
•
•
•
max. 8 buttons
15 or 21-position programme selector
18 LEDs
LCD display
•
Disposition of LEDs and buttons
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3.2.2
Configuration of control panel
The washing programmes, the functions of the selector knob and the various pushbuttons vary
according to the model, since these are determined by the configuration of the appliance.
3.2.3 Programme selector (S1)
The selector features 15-21 positions and incorporates the ON/OFF
switch. The various positions of the selector may be configured to
perform different washing programmes (ex: water level, drum
movement, no. of rinses and the washing temperature to be selected
according to the type of clothes) and can be turned both clockwise and
anti-clockwise.
In the first position, the appliance is switched off and the current
programme is cancelled.
For each programme, the compatible options and other parameters are
defined.
3.2.4
Programme configuration
The table below lists the parameters that can be used to define the washing programmes.
Types of fabric
Special programmes
Temperature
Spin
Options (Normal / Possible)
Programme phases
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Cotton/linen, Synthetic fabrics, Delicates, Wool, Hand-wash,
Shoes, Jeans, Duvet, Silk.
Soak, Miniprogramme, Easy-Iron, Conditioner, Rinses, Delicate
rinses, Drain, Delicate spin, Spin.
Normal, Maximum: the initial temperature is the maximum that
can be selected for a specific washing programme.
Normal, Minimum, Maximum.
Rinse Hold, Night-time cycle, Pre-wash, Stains, Bleach,
Economy (energy label), Extra rinse, Half-load, Easy-Iron,
Reduced spin speed, No spin, Intensive, Normal, Daily, Light,
Short, Very short.
Pre-wash, Wash, Rinses, Spin, Delayed start.
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3.2.5
Pushbuttons and LEDs
The functions of each button are defined by the configuration of the appliance.
•
Button no. 1: this button is configurable and is related to LEDs
(DL1÷DL5).
Depending on the configuration of the appliance it can be connected
both to the temperature regulation and the spin speed regulation.
Pressing it in sequence, you can choose the different regulation.
Depending on the configuration of the appliance it is possible to have
different combinations. The following tables represent some
examples of combinations between temperature and spin.
LEDs
DL5
DL4
DL3
DL2
DL1
Temperature
90°
90°
60°
60°
40°
50°
30°
40°
0°
30°
LEDs
DL5
DL4
DL3
DL2
DL1
Spin
1200
900
700
Night cycle
Rinse hold
•
Button no. 2: this button is configurable and is related to LEDs
(DL6÷DL10).
The description of the functions is the same as the one of button 1.
•
Button no. 3: this button is configurable and is related to LED (DL11).
Depending on the configuration of the appliance it can perform the
function of:
Normal, daily, light, quick, super quick, intensive, economy, prewash,
easy-iron, bleach, stains, super rinse, night cycle, rinse hold, half
load, spin reduction, no spin.
•
Button no. 4: this button is configurable and is related to LED (DL14).
Depending on the configuration of the appliance it can performs the
function of:
Normal, daily, light, quick, super quick, intensive, economy, prewash,
easy-iron, bleach, stains, super rinse, night cycle, rinse hold, half
load, spin reduction, no spin.
•
Button no. 5: this button is configurable and is related to LED (DL15).
Depending on the configuration of the appliance it can performs the
function of:
Normal, daily, light, quick, super quick, intensive, economy, prewash,
easy-iron, bleach, stains, super rinse, night cycle, rinse hold, half
load, spin reduction, no spin.
It can also perform the function of delayed start.
•
Button no. 6: this button is configurable and has the function of
START/PAUSE (inside there are two LEDs, one red that flashes in
case of an alarm and one green that flashes when the appliance is
in pause mode or in combination with the red one to indicate the
alarm code).
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1400
900
700
Night cycle
Rinse hold
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•
DL16 Door closed: It lights up when the safety device stops the
door opening and switches off when it is possible to open it. It
flashes when the device is about to unlock the door (with door
interlock with PTC, which need one or two minutes to open).
3.2.6
Time DRIVEN
The “Time driven” has the function to modify the programme setting, according to the type of dirt so as to obtain
a reduction or an increase of the washing time, displaying the dirt level through an icon, represented by a t-shirt
and the time through the three digits positioned on the right of the LCD display. This variation can be modified
through two buttons P8 and P7 positioned besides the display. The symbol remains lit for the whole duration of
the programme.
Please find below the various levels combined with the dirt degree.
ª Super quick (super rapid cycle) indicated for cottons and
synthetics with light dirt level, and for half load.
ª Quick cycle indicated for clothes used just once.
ª Light cycle indicated to clothes slightly dirty or of daily use.
ª Daily cycle indicated for quite dirty clothes.
ª Normal cycle indicated for quite dirty clothes worn many times.
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ª
Intensive cycle indicated for very dirty clothes which needs antistain treatments, soak and prewash.
The levels are represented in the following table:
COTTONS
INTENSIVE
NORMAL (basic programme)
DAILY
LIGHT
QUICK
SUPER QUICK
3.2.7
SYNTHETICS
--------------NORMAL (basic programme)
DAILY
LIGHT
--------------SUPER QUICK
DELICATES
--------------NORMAL (basic programme)
DAILY
LIGHT
--------------SUPER QUICK
LCD display
The LCD display shows the following information:
The three digits with seven segments represent:
ª - The duration of the washing programme, which appears after
having selected it. This time corresponds to that necessary for the
maximum wash load for each programme type. After starting the
programme the time decreases minute by minute.
ª - The end of the programme is indicated by three zero flashing
(when it is possible to open the door).
ª - The stop of the appliance with water in tub, after the programmes
with RINSE HOLD option, is displayed by three zero flashing. The
LED that indicates the door remains lit and the LED of the
START/PAUSE button switches off.
ª - The delayed start, selected through the relative button. After
pressing the START/PAUSE button the countdown starts and the delay
time decreases hour by hour. In the last 2 hours it diminishes by 30
min.
ª - The thermometer: it is always on during the cycle and the icon is
animate during the heating phase.
ª - The padlock: when is on, it indicates that all the buttons are
disabled to prevent the children from modifying, starting or pausing
the cycle.
To disable this function it is necessary to push a key combination
(See User Manual).
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ª - Washing phases: wash, rinses, drain and spin light up in the
selection mode if the programme includes these phases and during
the execution of the phase.
ª - Wrong choice of an option is displayed by Err, when a function not
compatible with the chosen programme is selected.
The wrong selection is also signalled by an acoustic alarm.
ª - An alarm code, indicates an error of the appliance operation.
Simultaneously to the displaying of the code, the START/PAUSE
flashes.
•
→
→
→
→
Buzzer
The buzzer emits:
A “beep” when the programmes are selected, an option, when the START/PAUSE button is pressed to start
or pause the cycle.
Three “beeps” when an option not compatible with the selected programme is chosen, or when a button is
pressed or the knob turned during a cycle.
A particular sequence of “beeps” for a two-minute duration when the cycle has terminated.
A particular sequence of three “beeps”, to signal a malfunctioning of the appliance.
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4 TC2
4.1
GENERAL CHARACTERISTICS
The ENV060 electronic control system consists of a
single PCB, which incorporates the power, control
and display (where the LCD display is connected)
functions and the programme selector is
incorporated in the board.
The PCB is mounted on a casing fitted to the control
panel.
Version
TC2
Number of buttons
Number of LEDs
Programme selector
Serial port
Power supply
Type of washing
Rinsing system
Motor
Spin speed
Anti-unbalancing system
Water fill
Detergent drawer
Control of water level in the
tub
Door safety device
Power of heating element
Temperature control
Buzzer
Sensors
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ƒ
ƒ
ƒ
ƒ
ƒ
Max. 8 (5 options + 1 start/pause + 2 for time driven)
Max. 2 + LCD display
15-21 positions with main switch (incorporated in the PCB )
DAAS-EAP communications protocol up to 115.200 baud
220/240V
50/60 Hz (configurable)
Traditional with “eco-ball” sphere
Jet-system
Traditional with “eco-ball” sphere
Jet-system
Collector, with tachometric generator (Universal)
Two-pole asynchronous, with three-phase tachometric generator (with
Inverter)
600 ÷ 1600 rpm
FUCS
1 solenoid valve with 1 inlet – 2/3 outlets
3 compartments: prewash/stains, wash, conditioners
4 compartments: prewash/stains, wash, conditioners, bleach
ƒ
Electronic/analogue pressure switch
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
Traditional (with PTC)
Instantaneous
1950W with thermal fuse incorporated
NTC sensor incorporated in the heater
Traditional incorporated in the electronic board
Water fill gauge (flowmeter)
Aqua control
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
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4.2
CONTROL PANEL
4.2.1
Styling
•
•
•
•
max. 8 buttons
15 or 21-position programme selector
2 LEDs
LCD display
•
Disposition of LEDs and buttons
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4.2.2
Configuration of control panel
The washing programmes, the functions of the selector knob and the various pushbuttons vary
according to the model, since these are determined by the configuration of the appliance.
4.2.3 Programme selector (S1)
The selector features 15-21 positions and incorporates the ON/OFF
switch. The various positions of the selector may be configured to
perform different washing programmes (ex: water level, drum
movement, no. of rinses and the washing temperature to be selected
according to the type of clothes) and can be turned both clockwise and
anti-clockwise.
In the first position, the appliance is switched off and the current
programme is cancelled.
For each programme, the compatible options and other parameters are defined.
4.2.4
Programme configuration
The table below lists the parameters that can be used to define the washing programmes.
Types of fabric
Special programmes
Temperature
Spin
Options (Normal / Possible)
Programme phases
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Cotton/linen, Synthetic fabrics, Delicates, Wool, Hand-wash,
Shoes, Jeans, Duvet, Silk.
Soak, Miniprogramme, Easy-Iron, Conditioner, Rinses, Delicate
rinses, Drain, Delicate spin, Spin.
Normal, Maximum: the initial temperature is the maximum that
can be selected for a specific washing programme.
Normal, Minimum, Maximum.
Rinse Hold, Night-time cycle, Pre-wash, Stains, Bleach,
Economy (energy label), Extra rinse, Half-load, Easy-Iron,
Reduced spin speed, No spin, Intensive, Normal, Daily, Light,
Short, Very short.
Pre-wash, Wash, Rinses, Spin, Delayed start.
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4.2.5
Buttons and LCD
The functions of each button are defined by the configuration of the appliance.
•
Button no. 1: TEMPERATURE
The temperature set by the programme is the base one,
pressing the button it is possible to modify it from a
max. to a minimum depending on the programme.
Simultaneously the thermometer symbol is modified.
•
Button no. 2: SPIN
The spin set by the programme is the maximum one,
pressing the button it is possible to vary the speed up to
zero, then it passes to NIGHT CYCLE and RINSE
HOLD (with relative lighted symbols).
•
Button no. 3: OPTIONS
Configurable button. The options available for this button
are:
−Pre-wash (it can be configured also as programme)
−Easy-iron (it can be configured also as programme)
−Intensive
•
Button no. 4: OPTIONS
Configurable button. The options available for this
button are:
−Super rinse
−Quick
•
Button no. 5: DELAYED START/ SUPER RINSE
Configurable button. It can perform the function of:
- Delayed start
- Super rinse
•
Button no. 6: START/PAUSE
This button is configurable and has the function of
START/PAUSE (inside there are two LEDs, one red that
flashes in case of alarm and one green that flashes when
the appliance is in pause mode or in combination with the
red one to indicate the alarm code).
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4.2.6
Time DRIVEN
The “Time driven” has the function to modify the programme setting, according to the type of dirt so as to obtain
a reduction or an increase of the washing time, displaying the dirt level through an icon, represented by a t-shirt
and the time through the three digits positioned on the right of the LCD display. This variation can be modified
through two buttons P8 and P7 positioned besides the display. The symbol remains lit for the whole duration of
the programme.
Please find below the various levels combined with the dirt degree.
ª Super quick (super rapid cycle) indicated for cottons
and synthetics with light dirt level, and for half load.
ª Quick cycle indicated for clothes used just once.
ª Light cycle indicated to clothes slightly dirty or of daily
use.
ª Daily cycle indicated for quite dirty clothes.
ª Normal cycle indicated for quite dirty clothes worn
many times.
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ª Intensive cycle indicated for very dirty clothes which
need anti-stain treatments, soak and prewash.
The levels are represented in the following table:
COTTONS
INTENSIVE
NORMAL (basic programme)
DAILY
LIGHT
QUICK
SUPER QUICK
SYNTHETICS
--------------NORMAL (basic programme)
DAILY
LIGHT
--------------SUPER QUICK
DELICATES
--------------NORMAL (basic programme)
DAILY
LIGHT
--------------SUPER QUICK
ª Padlock
See page 12.
ª Washing phases
Pre-wash, wash, rinses, drain and spin light up in selection
mode if the programme includes these phases and during
the execution of the phase.
Pre-wash lights up when it is configured as option and
selected with the relative button.
ª Door lock
It lights up when the door is locked.
It switches off when the door is not locked.
It flashes when the door is about to unlock (above all in
models with door interlock with PTC).
ª Duration of the cycle
Displaying of the time to end of the selected programme.
• Buzzer
See page 13.
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5 DEMO MODE
1. Switch off the appliance.
1. Press and hold down START/PAUSE button and the nearest option button simultaneously (as
represented in figure).
2. Holding down both buttons, switch the appliance on by turning the programme selector by three
positions clockwise.
3. Hold the buttons down till “dEM” flashes for a short time.
5.1
Exiting DEMO mode
To exit the demo cycle, switch the appliance off (programme selector in off/cancel position).
6 DIAGNOSTICS SYSTEM
6.1
Access to diagnostics mode
1. Switch off the appliance.
2. Press and hold down START/PAUSE button and the nearest option button (as represented in
figure).
3. Holding down both buttons, switch the appliance on by turning the programme selector by one position
clockwise.
4. Continue to hold down the buttons till the LEDs and the symbols begin to flash (at least 2 seconds).
In the first position, the operation of the buttons and the relative LEDs is checked; turning the selector knob
clockwise the diagnostics cycle for the operation of the various components and the alarm reading is
activated.
6.2
Exiting diagnostics mode
→ To exit the diagnostics cycle, switch the appliance off, then on, and then off again.
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6.3
Diagnostics phases
Irrespective of the type of PCB and the configuration of the programme selector it is possible, after entering
diagnostics mode, to perform diagnostics on the operation of the various components and to read the alarms
by turning the programme selector clockwise. All the alarms are enabled during the diagnostics cycle.
Selector position
Components actioned
- All the LEDs and symbols light
in sequence.
- When a button is pressed, the
corresponding LED or symbol
light.
1
Operating conditions
Always activated
Function
checked
Display
Operation of the
user interface
Door locked
Water level below antiflooding level
Maximum time 5 minutes
Water ducted
through washing
compartment
Displays the water
level in tub
3
- Door interlock
- Pre-wash solenoid
Door locked
Water level below antiflooding level
Maximum time 5 minutes
Water ducted
through pre-wash
compartment
(bleach)
Displays the water
level in tub
4
- Door interlock
- Pre-wash and wash solenoids
Door locked
Water level below antiflooding level
Maximum time 5 minutes
Water ducted
through conditioner
compartment
Displays the water
level in tub
5
- Door interlock
- Bleach/stains solenoids
Door locked
Water level below antiflooding level
Maximum time 5 minutes
Water ducted
through
conditioner/stains
compartments
Displays the water
level in tub
Door locked
Water level above the
heater
Maximum time 10 minutes
or up to 90°C (*)
Heating
Recirculation
Wash water
temperature
Door locked
Water level above the
heater
Check for leaks
from the tub
Displays the drum
speed (the real
value divided by
ten)
Door locked
Water level lower than
anti-boiling level for
spinning
Drain and spin;
control of
congruence in
closure of level
pressure switches
Displays the drum
speed (the real
value divided by
ten)
- Door interlock
2
- Wash solenoid
- Door interlock
- Wash solenoid if the level of
water in the tub does not cover
the heater
- Heating element
- Recirculation pump
- Door interlock
- Wash solenoid if the level of
water in the tub does not cover
the heater
- Motor (55 rpm clockwise, 55
rpm counter-clockwise, 250
rpm impulse)
6
7
- Door interlock
- Drain pump
- Motor up to 650 rpm then at
maximum spin speed
8
----
9
10
----
- Reading/Cancellation of the last
alarm
----
----
-----
----
(*) In most cases, this time is sufficient to check the heating. However, the time can be increased by repeating the phase without draining the
water: pass for a moment to a different phase of the diagnostics cycle and then back to the heating control phase (if the temperature is higher
than 80°C, heating does not take place).
(**) The check at the maximum speed occurs without control of the FUCS and no clothes have to be inserted inside the appliance.
SOI/DT 2007-02 dmm
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599 38 60-23
7 ALARMS
7.1
Displaying the alarms to the user
The alarms are displayed by the red LED of the START/PAUSE button flashing and simultaneously through the
LCD or Display.
The alarms displayed to the user are listed below:
ª E10 - Water fill difficulty (closed tap)
ª E20 - Drain difficulty (dirty filter)
ª E40 - Door open
They are represented through the flashing of the red LED inside the STARTPAUSE and can be solved directly by the user.
The alarms listed below, instead:
ª EF0 – Water leakage (Aqua Control System)
ª EH0 – Voltage or frequency out of the normal values
are displayed to the user, but for their solution it is necessary the intervention of the Service.
The alarms are enabled during the execution of the washing programme, with the exception of alarms
associated with configuration and the power supply (voltage/frequency), which are also displayed
during the programme selection phase.
The door can normally be opened (except where specified) when an alarm condition has occurred on condition
that:
•
•
•
The level of the water in the tub is below a certain level
Water temperature lower than 55°C
Motor stopped
Certain alarm conditions require that a drain phase be performed before the door can be opened for safety
reasons:
•
•
7.2
Cooling water fill if the temperature is higher than 65°C
Drain until the analogue pressure switch is on empty, during a max. 3-minute time.
Reading the alarm codes
It is possible to display the last three memorised alarms in the FLASH memory of
the electronic board:
• Enter diagnostics mode (par. 7.1).
• Irrespective of the type of PCB and configuration, turn the programme selector
clockwise to the tenth position.
•
•
The last alarm is displayed.
To display the previous alarms, press sequentially the left button of the
START/PAUSE button (as represented in figure).
•
To return to the last alarm press the START/PAUSE button.
22/56
SOI/DT 2007-02 dmm
599 38 60-23
7.2.1 Displaying the alarm
The alarm is displayed by a repeated flashing sequence of the START / PAUSE
button with red and green light (0,5 seconds on, 0,5 seconds off with a 2,5 second
pause between the sequences).
• button indicator START / PAUSE with red light → indicates the first digit of the
alarm code (family)
• button indicator START / PAUSE with green light → indicates the second digit of
the alarm code (internal number of the family)
These two LEDs are featured in all models.
Notes:
• The first letter of the alarm code “E” (Error) is not displayed, since this letter is common to all alarm codes.
• The alarm code “families” are shown in hexadecimal; in other words:
→ A is represented by 10 flashes
→ B is represented by 11 flashes
→ ...
→ F is represented by 15 flashes
• Configuration errors are shown by the flashing of all the LEDs (user interface not configured).
7.2.2 Examples of alarm display
Example: Alarm E43 (problems with the door interlock Triac) will display the following:
•
•
the sequence of four flashes of the START / PAUSE button with red light, indicates the first number E43;
the sequence of three flashes of the START / PAUSE button with green light, indicates the second number
E43;
START / PAUSE button with red
light
ON /
ON / OFF
Time (Sec.)
OFF
START / PAUSE button with green
light
Time
Time (Sec.) ON / OFF
(Sec.)
0.5
0.5
1
1
0.5
0.5
0.5
0.5
2
2
0.5
0.5
0.5
0.5
3
3
0.5
0.5
0.5
4
2.5
0.5
1.5
Pause
Pause
7.2.3 Operation of alarms during diagnostics
All alarms are enabled during the components diagnostics phase.
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599 38 60-23
7.3
Rapid reading of alarm codes
The last three alarm codes can be displayed even if the programme selector is not in the tenth position
(diagnostics) or if the appliance is in normal operating mode (e.g. during the execution of the washing
programme):
→ Press and hold down START/PAUSE and the nearest option button (as to enter the DIAGNOSTICS),
for at least two seconds: the LEDs initially switch off, and then display the flashing sequence indicating
the last alarm.
→ To display the previous alarms press the left button of the START/PAUSE button sequentially.
→ To return to the last alarm press the START/PAUSE button.
→ The alarm sequence continues as long as the two buttons are held down.
→ The alarm reading system is as described in paragraph 8.2.
→ While the alarms are displayed, the appliance continues to perform the cycle or, if in the programme
selection phase, maintains the previously-selected options in memory.
7.4
Cancelling the last alarm
It is good practice to cancel the last alarm:
•
after reading the alarm code, to check whether the alarm re-occurs during diagnostics;
•
after repairing the appliance, to check whether it re-occurs during testing.
1. Select diagnostics mode and turn the programme selector to the tenth position (reading of alarms).
2. Press and hold down START/PAUSE and the nearest option button (as represented in figure).
3. Hold down the buttons till the LEDs stop to flash the LCD display shows “E00” (at least 5 seconds).
N.B. With this operation all the memorised alarms are deleted.
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8
OPERATING TIME COUNTER
Using a specific procedure, the operator can display the total operating time for the appliance, which is counted
from the moment it is first switched on.
This option is available only on models equipped with a display. The unit can count up to a maximum of 6550
hours of operating time.
ƒ Only the operating time of normal programmes (and not diagnostic programmes) is counted
ƒ The actual operating time for the cycle is counted (which does not include pauses, delayed start time, time
of a stop with water in the drum, and soaking phases)
ƒ The precision of the counter is 30 seconds per programme
ƒ Only whole hours of operation are counted (1 hr and 59 min = 1 hr).
8.1.1
Reading of operating time
1. Switch off the appliance.
2. Press the START/PAUSE button and the nearest option button (see figure) simultaneously.
3. Holding the buttons down, switch on the appliance turning the programme selector of five positions
clockwise.
4. Hold the buttons down till the LCD or the display show the working hours (at least 5 seconds).
8.1.2
Display of total operating time with LEDs
This time is displayed two digits at a time. The first two digits indicate the thousands and hundreds. The
second two digits indicate the tens and units.
For example, if the operating time is 6550 hours, the display will show the following sequence:
Phase 1 →
Styling
Nothing is displayed for two
seconds
Phase 2 →
The following digits are
displayed for two seconds:
ª thousands (6)
ª hundreds (5)
Phase 3 →
The following digits are
displayed for the next two
seconds:
a. tens (5)
b. units (0)
TC4
TC3
TC2
At the end of the phase 3 (after displaying the tens and units) the cycle repeats. To return to normal mode it is
possible to: switch the appliance off or press a button or turn the selector knob.
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9 WASHING PROGRAMMES AND OPTIONS
9.1
Programmes
The washing programmes can be configured. The basic programmes are listed in the table below.
Programme
Cotton
Synthetic
fabrics
Mini
Programme
Delicates
Wool
Hand-wash
Shoes
Jeans
90
90E
60
60E
50
50/40E
40
30
cold
60
60/50E
50
40
30
cold
30
cold
40
30
cold
40
30
cold
40
30
cold
60
50
40
30
cold
Soak
Rinses
Conditioner
Drain
Spin
Temperature (°C)
82
67(*)
60
55 (*)
50
44(*)
40
30
20
60
42(*)
50
42
30
20
30
20
40
30
20
38
33
20
40
30
20
60
50
40
30
20
Number of rinses
3
(**)
3
(**)
3
(**)
30/20
-------------
Final spin (rpm)
450/650/850/1000/1200/
1300/1400/1600
3
3
(**)
Max. 900
3
3
Max. 900
3
450/700
3
Max. 1000
3
Max. 1000
5
450/650/850/1000/1200/
1300/1400/1600
---3
1
-------
---Max. 1600
Max. 1600
---Max. 1600
The data are indicative.
(*) “Energy label” programmes
(**) In some countries the rinses are 3, in others 2
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599 38 60-23
9.2
Options (for appliances EWM 2100 with universal motor)
The table below lists the possible options for the washing programmes, the compatibility of the various options
and with the cycle, and when it is possible to select or modify the options.
The options can be selected in three ways:
ƒ using the programme selector: in this case, the options are configured as special programmes;
ƒ using the pushbuttons.
Wool /
Hand-wash
Easy-iron
Duvet
Jeans
Shoes
Lingerie
Silk
Baby
Mini, Flash, Sport, Light
Hygienize
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(*) Economy
¾ Cotton: 90°C = Eco 67°C; 60°C = Energy Label; 50°-40°C = Eco 40° C AA
¾ Synthetics: 60-60°C= Eco 40°C
Option included in the programme and cannot be deleted
X
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599 38 60-23
Half-load
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Reduced spin
speed
No spin
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Super Quick
Intensive
X
X
X
X
X
X
Quick
X
X
X
X
X
X
X
X
X
X
X
Light
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Economy (*)
X
X
X
X
X
X
Easy-iron
X
X
X
X
Extra rinse
Bleach
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Stains
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Pre-wash
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Daily
Compatibility with PROGRAMMES
Delicates
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Normal
Synthetic fabrics
Night cycle
Cotton
90°C
60°C
50°C
40°C
30°C
cold
60°C
50°C
40°C
30°C
cold
40°C
30°C
cold
40°C
30°C
cold
60°C
50°C
40°C
30°C
cold
40°C
30°C
60°C
50°C
40°C
30°C
cold
40°C
30°C
cold
40°C
30°C
cold
30°C
cold
40°C
30°C
cold
30°C
90°C
Rinse-hold
OPTIONS
X
X
X
X
X
X
Hygienize
Grass
Soak
Rinses
Rinses delicates
Conditioner
Delicate conditioner
Drain
Spin
Delicate spin
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(*) Economy
¾ Cotton: 90°C = Eco 67°C; 60°C = Energy Label; 50°= Eco 48°C;40°C = Eco 44°C AA
¾ Synthetics: 60-60°C = Eco 40°C
Option included in the programme and cannot be deleted
X
SOI/DT 2007-02 dmm
28/56
Half-load
No spin
Reduced spin speed
Super Quick
Quick
Light
X
X
X
X
Daily
X
X
X
X
X
X
X
Normal
X
Intensive
X
X
X
X
X
X
X
X
Economy (*)
X
X
X
X
X
X
X
X
Easy-iron
X
X
X
Extra rinse
X
X
X
Bleach
X
X
X
Stains
Pre-wash
Shirts
Mixed°
40°C
30°C
cold
30°C
40°C
90°C
60°C
50°C
40°C
60°C
50°C
40°C
30°C
Night cycle
Compatibility with PROGRAMMES
Sport
Rinse-hold
OPTIONS
599 38 60-23
X
X
X
X
X
9.3
Options (for appliances EWM2500 with asynchronous motor and inverter)
The table below lists the possible options for the washing programmes, the compatibility of the various options
and with the cycle, and when it is possible to select or modify the options.
The options can be selected in different ways:
ƒ using the programme selector: in this case, the options are configured as special programmes;
ƒ using the pushbuttons.
Wool /
Hand-wash
Easy-iron
Duvet
Jeans
Shoes
Lingerie
Silk
Baby
Mini, Flash, Sport, Light
Hygienize
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(* ) Economy
¾ Cotton: 90°C = Eco 67°C; 60°C = Energy Label; 50°-40°C = Eco 40° C AA
¾ Synthetics: 60-60°C= Eco 40°C
Option included in the programme and cannot be deleted
X
SOI/DT 2007-02 dmm
29/56
599 38 60-23
Half-load
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Reduced spin
speed
No spin
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Super Quick
Intensive
X
X
X
X
X
X
Quick
X
X
X
X
X
X
X
X
X
X
X
Light
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Economy (*)
X
X
X
X
X
X
Easy-iron
X
X
X
X
Extra rinse
Bleach
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Stains
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Pre-wash
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Daily
Compatibility with PROGRAMMES
Delicates
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Normal
Synthetic fabrics
Night cycle
Cotton
90°C
60°C
50°C
40°C
30°C
cold
60°C
50°C
40°C
30°C
cold
40°C
30°C
cold
40°C
30°C
cold
60°C
50°C
40°C
30°C
cold
40°C
30°C
60°C
50°C
40°C
30°C
cold
40°C
30°C
cold
40°C
30°C
cold
30°C
cold
40°C
30°C
cold
30°C
90°C
Rinse-hold
OPTIONS
X
X
X
X
X
X
Hygienize
Grass
Express
Sensitive plus
Rapid
Soak
Rinses
Rinses delicates
Conditioner
Delicate conditioner
Drain
Spin
Delicate spin
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(*) Economy
¾ Cotton: 90°C = Eco 67°C; 60°C = Energy Label; 50°= Eco 48°C;40°C = Eco 44°C AA
¾ Synthetics: 60-60°C = Eco 40°C
Option included in the programme and cannot be deleted
X
Only for JETSYSTEM+FLOWMETER
X
SOI/DT 2007-02 dmm
30/56
Half-load
No spin
Reduced spin speed
Super Quick
Quick
X
X
X
X
X
X
Light
X
X
X
X
X
X
Daily
X
X
X
X
X
X
Normal
X
Intensive
X
X
X
X
X
X
X
X
Economy (*)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Easy-iron
X
X
X
Extra rinse
X
X
X
Bleach
X
X
X
Stains
Pre-wash
Compatibility with PROGRAMMES
Shirts
Mixed°
40°C
30°C
cold
30°C
40°C
90°C
60°C
50°C
40°C
60°C
50°C
40°C
60°C
90°C
60°C
50°C
40°C
30°C
cold
30°C
30°C
Night cycle
Sport
Rinse-hold
OPTIONS
599 38 60-23
X
X
X
X
X
9.3.1
Compatibility between Options
Phases in
which
selection or
modification
are possible
Light
Quick
Super Quick
Reduced spin speed
No spin
Half-load
Selection
Pre-wash
Wash
Rinses
Spin
Normal
Daily
Light
Super Quick
Reduced spin speed
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(*) (*)
X
(*)
X
X
X
(*)
X
X
(*) (*)
X
X
X X X
X
X
X
X
Rinse-hold
Intensive
X
X
X
X
Half-load
Economy (*)
X
X
X
X
No spin
Easy-iron
X
X
Extra rinse
X
X
Bleach
Night cycle
X
X
X
X
X
Stains
Rinse-hold
Night cycle
Pre-wash
Stains
Bleach
Super rinse
Easy-iron
Economy
Intensive
Normal
Daily
Pre-wash
Compatibility with OPTIONS
Rinse-hold
OPTIONS
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(*) Prewash, Stains and Bleach are compatible depending on which detergent drawer is used.
• The delayed start is compatible with all programmes, except for the drain; the max. time that can be selected is 20
hours.
• The spin selection is available for all programmes except for the drain.
The table below shows other limitations in the compatibility of the options due to the drawer type and electric
valve number.
4C-3V
4C-2V
3C-2V
PREWASH / SOAK
►
►
►
BLEACHING
♦
►
◊
STAINS
►
►
►
4C= 4-compartment drawer
◊ = Option not available
3C= 3-compartment drawer
♦ = Option available
► = Only one of these options can be selected
3V= 3 electric valves
2V= 2 electric valves
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9.4
Description of options
• Rinse-hold
→ Stops the appliance with water in the tub before the final spin cycle.
→ To drain the water, reset the programme and then select a drain or spin cycle.
• Night cycle
→ Eliminates all spin phases and adds three rinses in COTTON cycles and two rinses in SYNTHETICS
cycles.
→ Stops the appliance with water in the tub before the final rinse.
→ Eliminates the buzzer (if configured)
→ To drain the water, reset the programme and then select a drain or spin cycle.
•
→
→
→
Pre-wash
Adds a pre-wash phase at the start of the cycle with water heating to 30°C (or cold, if selected).
In COTTON and SYNTHETICS cycles, performs a short spin before passing to the washing phase.
This option cannot be selected for WOOL and HAND-WASH cycles.
• Soak
→ Adds a pre-wash phase (with a duration of 30’ with wool cycle movement) at the start of the cycle with water
heating to 30°C (or cold, if selected).
→ In COTTON and SYNTHETICS cycles, performs a short spin before passing to the washing phase.
→ Together with the delayed start option it is possible to select a soak time from 30min to 10 hours.
→ This option cannot be selected for WOOL and HAND-WASH cycles.
•
→
→
→
Stains
Adds a 5-minute motor movement phase after heating to 40°C.
Ducts water to the pre-wash/stains compartment in order to introduce the special stain-removal product.
This option cannot be selected for DELICATES, WOOL and HAND-WASH cycles.
• Bleach
→ Ducts water through the bleach compartment at the beginning of the first rinse in COTTON cycles.
• Economy / Energy label
→ Modifies the structure of the COTTON 40-60 and SYNTHETICS 50/60 programmes in order to reduce
energy consumption.
→ Reduces the washing temperature.
→ Increases the duration of the wash phase.
• Super-rinse
→ Adds two rinses in the COTTON, SYNTHETICS and DELICATES cycles.
→ Eliminates the intermediate spin cycles, with the exception of the final rinse, which is reduced to 450 rpm.
• Half-load
→ Eliminates one rinse in COTTON programmes.
• Easy-Iron
→ In COTTON programmes:
- adds three rinse cycles
- eliminates the intermediate spin cycles
- performs an impulse spin phase
- adds an “untangling” phase after the spin cycle
→ In SYNTHETICS cycles:
- reduces the heating temperature in 50/60° cycles to 40°C
- increases the washing time
- prolongs the cooling phase at the end of the washing phase
- adds one rinse
- adds an “untangling” phase after the impulse spin cycle
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• Reduced spin speed
→ Reduces the speed of all spins as shown in the table.
Maximum spin speed (rpm)
Reduction for COTTON (rpm)
Reduction for ALL OTHER CYCLES (rpm)
600
450
450
700
450
450
800
450
450
900 1000 1100 1200 1300 1400 1550
450 500 550 600 650 700 750
450 450 450 450 450 450 450
• No spin
→ Eliminates all the spin phases.
→ If selected, three rinses are added in the COTTON cycle and one in the SYNTHETICS cycle.
• Intensive
→ Performs a specific intensive cycle.
• Daily
→ Modifies the structure of the COTTON - SYNTHETICS - DELICATES cycles to obtain a good washing
performance with a short time.
• Light
→ Modifies the structure of the wash phase of the COTTON - SYNTHETICS - DELICATES cycles in a short
time.
• Short
→ Modifies the structure of the COTTON - SYNTHETICS - DELICATES cycles to obtain very short washing
times (optimized for reduced wash loads and very dirty).
→ Reduces the number of rinses (one rinse less).
→ Increases the water level of the other two rinses.
• Very short
→ Modifies the structure of the wash phase of the COTTON - SYNTHETICS - DELICATES cycles for half
load.
• Delayed-start time
→ Adds a pause before the start of the programme. The delay time is displayed on the corresponding LEDs
starting from a 2-hour till a 20-hour delay () 30’) 60’) 90’) 2h) 3h...) 20h) 0h).
→ To start the cycle immediately after selecting a delayed start:
press START/PAUSE, cancel the delay time by pressing the appropriate button, then press
START/PAUSE again.
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10 TECHNICAL CHARACTERISTICS
10.1
Control system memory
10.1.1 General structure of the memory system
The system features an EEPROM memory module, fitted externally to the microprocessor, which serves to
memorize the configuration data, the description of the cycle, the status of the appliance in the event of a power
failure, and the alarms.
Power Failure and
Machine status
μP
External serial
port
(asynchronous
FLASH
RAM
Configuration of
the appliance
Description
of the cycle
10.1.2 FLASH
This area memory contains the firmware code relative to the functions of the appliance:
Ö
Ö
Ö
Ö
Ö
Ö
Ö
Ö
Ö
Ö
Ö
Control of electrical loads (motor, pump, solenoid valves etc.).
Control of the sensors (pressure switches, motor speed, door status etc.).
Control of the user interface
Control of the serial port
Control of power failure procedure and alarms
Execution of the washing programme
Power failure, i.e. the information necessary to restart the appliance in the event of a power failure:
- Selected cycle and options
- Current phase and sub-phase
Machine status, used to perform special cycles such as:
- Electrical test (used in the assembly line)
- Continuous cycles (used in the factory workshop)
Machine configuration: the data contained in the EEPROM define the characteristics of the model and are
interpreted by the function software. The variables are as follows:
- Type of appliance (front-loader, top-loader, compact)
- Type of door interlock (PTC or instantaneous)
- Anti-flooding safety device
- Transmission ratio between drum pulley and motor pulley
- Structure of the washing group
- Power supply frequency (50/60 Hz)
- Type of PCB (horizontal or vertical buttons)
- Detergent drawer (3 or 4 compartments)
- Final spin speed (600 – 1400 rpm)
Identification of the appliance:
- Prod. N.
- ELC
- Serial number
Configuration of the user interface:
- Programmes on main selector
- Function of secondary selector (if featured)
- Number and functions of buttons
- Functions of the LEDs
- Operation of the buzzer
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Ö Washing cycle tables: Each washing cycle consists of a series of phases (steps); the steps are the basic
instructions which comprise the description of the cycle, which is common to all appliances having the same
characteristics:
- Water fill
- Motor movement
- Reset
- Heating
- Drain
- Spin
- “IF” conditions (options, temperatures etc.)
Ö Configuration of the washing cycle: for each family of appliances, certain parameters associated with the
washing programme are defined:
- Operational limits (voltage/frequency)
- Transmission ratios
- Parameters for control of the signal from the tachometric generator
- Parameters for half-range operation of the motor
- Structure of the washing group
- Control parameters for the FUCS anti-unbalancing system
- Water fill control algorithm
- Alarm control system
- Sensor parameters (flowmeter etc…)
10.1.3 RAM
The RAM (Random-Access Memory) contains the variables, i.e. all the dynamic information used during
execution of the programme:
Ö
Ö
Ö
Ö
Ö
Motor speed
Water temperature
Alarms
Cycle selected
Machine status
The RAM is cancelled when the power supply is disconnected (power failure or appliance switched off).
The contents of the RAM can be read using a computer connected via a DAAS interface.
The same system can be used to send commands to the electronic control unit such as:
Ö
Ö
Ö
Ö
Select remote control mode
Action the various loads in remote mode
Select diagnostics mode
Select a cycle and options, and start the cycle
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10.2
Door interlock
There are two types of door interlock:
• voltmetric with PTC
• instantaneous
10.2.1 Voltmetric interlock with PTC
10 Suppressor
19 Door interlock
20 PCB
ON/OFF = Main switch (programme
selector)
10.2.1.1 Operating principle
ª When the washing programme is started by pressing the START/PAUSE button, the bi-metal PTC (contacts
3-5) is powered by the triac on the PCB: after 2 – 4 seconds, this closes the switch (5-4) which powers the
electrical components of the appliance (only if the door is closed).
ª The door interlock prevents aperture of the door while the appliance is in operation.
ª At the end of the washing programme, the PCB disconnects the interlock from the power supply, but the
door remains locked for 1 to 3 minutes (PTC cooling time).
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10.2.2 Instantaneous door interlock
•
With this safety device it is possible to open the door immediately after the end of the cycle.
9
Door interlock
19 Suppressor
20 PCB
ON/OFF = Main switch (programme
selector)
10.2.2.1 Operating principle
ª When the ON/OFF switch closes and the appliance is switched on, power is applied to the bimetallic
PTC switch (contact 4-2), but the door remains unlocked.
ª When the programme starts (Start/Pause button), the main board sends a 20 msec pulse to contacts 43 on the solenoid (at least 6 seconds must have passed since the appliance was switched on). This
locks the door and simultaneously closes the main switch (contacts 4-5), thus applying power to all
components on the appliance.
ª When the programme ends, the main board sends two additional 20 msec pulses (200 msec apart):
- the first pulse does not unlock the door
- the second pulse (which is sent only if the appliance is operating properly) unlocks the door lock
device and simultaneously opens the contacts on the main switch.
10.2.2.2 Conditions required for opening the door
ª Before pulses are sent to open the door, the main board checks for the following conditions:
- The drum must not be moving (no signal from the tachometric generator).
- The water level must not be higher than the bottom of the door.
- The water temperature must not exceed 40º C.
10.2.2.3 Automatic unlock
If a power failure occurs, if the appliance is shut off, or if the solenoid malfunctions, the bimetallic PTC will cool
down and the door will unlock in 1 - 4 minutes.
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10.3
Water fill system
The electric valves are powered by the PCB by means of the triac and the control of the water level in the tub is
carried out by the analogue pressure switch.
3
5
6
7
20
Analogue pressure switch
Prewash electric valve
Wash electric valve
Bleach electric valve
PCB
10.4
Analogue pressure switch of water level control in the tub
General features
The electronic pressure switch is an analogue device that controls the water level in the tub, used in the models
with electronic control and it is directly connected to the main PCB.
Electronic circuit
ELECTRONIC PRESSURE SWITCH
Electric symbol
The pressure switch is connected by a hose to the pressure chamber.
When the tub is filled with water, the pressure created inside the hydraulic circuit expands the diaphragm. This
in turn modifies the position of the core inside the coil, thus changing the inductance and the frequency of the
oscillating circuit.
The electronic PCB, according to the frequency, recognizes the quantity of the water in the tub.
1 hose
3 coil
5 core
Frequency variation according to the water quantity in the tub
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10.5
15
16
20
Drain pump
Drain pump
Thermal protector
PCB
The PCB powers the drain pump via a triac as follows:
-
10.6
until the electronic pressure switch closes on empty, after which the pump is actioned for a brief
period or passes to the subsequent phase;
for a pre-determined period (and eventually an alarm appears).
Recirculation pump (if featured)
On jetsystem models, the main board powers the recirculation pump through a triac.
17
18
20
Drain pump
Thermal protector
PCB
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10.7
Heating
2
13
14
K1
NTC temperature sensor
Heating element (with thermal fuses)
PCB
Relay
1.
2.
3.
4.
Tubular casing
Thermal fuses
NTC Sensor
Connectors
The heating element is powered by a relay (K1) of the electronic board and is provided with two thermal fuses,
which interrupt if the temperature degree exceeds the values by which they are calibrated.
WARNING
In case of replacement of the heater, replace it with one with the same characteristics in
order not to compromise the safety of the appliance.
10.8
Temperature sensor
The temperature is controlled by the PCB by means of a NTC temperature sensor incorporated in the heating
element.
1. NTC resistor
2. Metallic capsule
3. Terminals
4. Plastic casing
TEMPERATURE
(ºC)
20
60
80
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Nominal value
6050
1250
640
40/56
RESISTANCE (Ω)
Maximum value
6335
1278
620
Minimum value
5765
1222
660
599 38 60-23
10.9
11
12
13
14
20
Universal motor (EWM 2100)
Tachometric generator
Stator
Protector
Rotor
PCB
10.9.1 Power supply to motor
The PCB powers the motor via a triac. The direction of rotation is reversed by switching of the contacts on the
two relays (K2-K3), which modify the connection between the rotor and the stator.
In certain models, a third relay (K4) is used to power the stator (full or half field) according to the spin speed.
The speed of rotation of the motor is determined by the signal received from the tachometric generator.
During the spin phases, the microprocessor performs the anti-foam and the anti-unbalancing control procedure.
10.10 Three-phase asynchronous motor (EWM2500)
11.
20.
23.
24.
Tachometric generator
PCB
Inverter
Motor
X-Y-X = Motor windings
10.10.1 Power supply to motor
Three-phase power is fed by the inverter (4) which sends, through the connectors 5-6-7, the three phases to
connectors 1-2-3 on the motor (nodes V-W-U), where the windings (Y-X-Z-) are connected. The phase shift
between the phases is 120° and peak amplitude is 310V.
The condition of the motor can be determined by
measuring the resistance of the windings:
Winding y ohm 5,4 ∼ ±7% (contacts 2-3)
Winding x ohm 5,4 ∼ ±7% (contacts 1-2)
Winding z ohm 5,4 ∼ ±7% (contacts 1-3)
Winding T (tachometric) ohm 121 ∼ ±7% (contacts 4-5)
ƒ
ƒ
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The electrical components must be serviced by qualified personnel only.
Unplug the appliance before accessing internal components.
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10.11 Anti-foam control system
The anti-foam control procedure (if featured) is performed via the electronic pressure switch.
Spin phase without foam
Spin phase with little foam
Spin
Spin
Anti-foam
(Electronic level)
450 rpm pulses
450 rpm pulses
FUCS
•
•
FUCS
Spin with little foam: if the contact of the electronic pressure switch closes on FULL, the spin phase is
interrupted; the drain pump continues to operate and, when the contact returns to EMPTY, the spin phase is
resumed.
Spin with excessive foam in the tub (critical situation): The control system detects whether the
electronic pressure switch commutates 5 times to FULL. In this case, the spin phase is skipped, and a oneminute drain cycle is performed with the motor switched off; in the case of a washing phase, a
supplementary rinse is added.
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10.12 “FUCS” (Fast Unbalance Control System)
rpm
The control procedure for unbalanced loads is performed dynamically, before each spin cycle, as follows:
ª The phase begins at a speed of 55 rpm; the speed can never fall below this threshold, otherwise the check
is repeated.
ª At intervals of 300 ms, the balance is calculated and compared with predetermined limits. If the value is less
than the lower limit, the speed of the drum is increased by a certain value depending on the transmission
relation between motor pulley/drum; if the unbalancing is higher, it is decreased by the same value. The
reduction in the speed of the drum distributes the washing correctly; this procedure is repeated until the
wash load is completely balanced.
ª Correct balancing of the wash load is achieved at a speed of 115 rpm, after which the spin cycle begins.
Real speed
Selected speed
The Unbalancing Control function takes place in different phases: each phase is characterized by:
ª an unbalancing index (0-1-2-3)
ª an unbalancing threshold value (ex: 850, 350, 650, 1100rpm)
ª a time out (max. time)
• Ending of the FUCS balancing phase
The phase is ended when:
ª The drum rotation speed is 115 rpm (or 85rpm in some cases of unbalancing index). In this case the spin is
performed.
ª In some cases the optimal balancing value is not reached: a reduced spin is performed depending on the
unbalancing.
ª In the worst case, in which all phases are not sufficient to reach a minimum balancing value, the spin is not
performed.
• Example of perfect balancing
Phase 0,
Time-out=60 sec
Phase 1
Time-out=60 sec
115 rpm
55 rpm
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•
Balancing in the available longer interval
1
2
Phase
1
2
3
4
5
6
7
•
3
4
5
Unbalancing index
0
1
2
3
1
2
3
6
7
Time-out (sec)
60
120
60
90
120
90
90
Unbalancing after all phases
In this case the spin (or impulse) is not performed.
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10.13 Table of alarm codes
Alarm
E11
E13
E21
E23
E24
E31
E32
E35
E38
E3A
E41
E42
E43
E44
E45
E51
E52
E53
E54
E57
Possible fault
Tap closed or water pressure too low; Drain tube improperly positioned; Water fill
solenoid valve is faulty; Leaks from water circuit on pressure switch; Pressure switch
faulty; Wiring faulty; PCB faulty.
Drain tube improperly positioned; Water pressure too low;
Water fill solenoid valve is faulty; Water circuit on pressure switch is leaking/clogged;
Pressure switch faulty.
Drain tube kinked/clogged/improperly positioned; Drain filter clogged/dirty; Drain pump
faulty; Pressure switch faulty; Wiring faulty; PCB faulty; Electrical current leak between
heating element and ground.
Drain pump faulty; Wiring faulty; PCB faulty.
PCB faulty.
Pressure switch;
Wiring;
Main PCB.
Tap is closed or water pressure is too low;
Solenoid valve;
Water circuit on pressure switch; pressure switch;
Wiring; main board.
Water fill solenoid valve is faulty; Leaks from water circuit on pressure switch; Pressure
switch faulty; Wiring faulty; PCB faulty.
Water circuit on pressure switches;
Pressure switches;
Motor belt broken.
PCB faulty.
Door lock unit faulty; Wiring faulty;
PCB faulty.
Door lock unit faulty; Wiring faulty;
PCB faulty; Electrical current leak between heating element and ground.
Door lock unit faulty; Wiring faulty;
PCB faulty.
PCB faulty.
PCB faulty.
PCB faulty; current leakage from motor or from wiring.
Motor faulty; wiring faulty; PCB faulty.
PCB faulty.
PCB faulty; current leakage from motor or from wiring.
Motor defective; Wiring defective on inverter for motor, inverter board defective.
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Action/machine status
Reset
Cycle is paused with door locked.
START/RESET
Cycle is paused with door locked.
START/RESET
Cycle is paused (after 2 attempts).
START/RESET
Safety drain cycle - Cycle stops with door unlocked.
Safety drain cycle - Cycle stops with door unlocked.
RESET
RESET
Cycle stops with door locked.
RESET
Cycle is paused.
Cycle stops. Safety drain cycle. Drain pump continues
to operate (5 min. on, then 5 min. off, etc.).
Heating phase is skipped.
Cycle stops with door locked.
START/RESET
RESET
ON/OFF RESET
RESET
Cycle is paused.
START/RESET
Cycle is paused.
START/RESET
(Safety drain cycle) Cycle stops.
ON/OFF RESET
(Safety drain cycle) Cycle stops.
(Safety drain cycle) Cycle stops.
ON/OFF RESET
ON/OFF RESET
Cycle blocked, door locked (after 5 attempts).
Cycle blocked, door locked (after 5 attempts).
Cycle blocked.
Cycle blocked, door locked (after 5 attempts).
Cycle stops with door locked (after 5 attempts).
RESET
RESET
RESET
RESET
RESET
599 38 60-23
Alarm
E5F
Possible fault
Motor defective; Wiring defective on inverter for motor, inverter board defective,
abnormal motor operation (motor overloaded).
Motor defective; Wiring defective on inverter for motor;
Inverter board defective.
Inverter board defective. NTC open (on the inverter board).
Overheating caused by continuous operation or ambient conditions (let appliance cool
down)
Wiring defective, Inverter board defective
Inverter board defective, the masters voltage is too high (measure the masters voltage)
Line interference, Wiring defective, defective main board or inverter board
Defective wiring between main board and inverter board, Defective inverter board,
defective main board.
Defective inverter board, Defective wiring, defective main board
E61
NTC sensor faulty; heating element faulty; wiring faulty; PCB faulty.
The heating phase is skipped.
E62
E66
E68
NTC sensor faulty; heating element faulty; wiring faulty; PCB faulty.
PCB faulty .
Earth-leakage between heater and earth.
Safety drain cycle – Cycle stopped with door open.
Safety drain cycle – Cycle stopped with door open.
Cycle blocked with door open.
E71
Faulty NTC sensor; Wiring faulty;
PCB faulty.
Heating is skipped.
START/RESET
E74
NTC sensor improperly positioned; Faulty NTC sensor; Wiring faulty; PCB faulty.
Heating is skipped.
START/RESET
E82
E83
PCB faulty (Wrong configuration data). Selector, wiring
PCB faulty (Wrong configuration data). Selector, wiring
Wiring faulty; Faulty control/display board
PCB faulty.
Wrong control/display board;
Wrong PCB (do not correspond to the model).
E58
E59
E5A
E5B
E5C
E5D
E5E
E91
E92
E93
E94
E95
E97
E98
E99
E9B
E9C
E9D
E9F
Action/machine status
Reset
Cycle stops with door locked (after 5 attempts).
RESET
Cycle stops with door locked (after 5 attempts).
RESET
Cycle stops with door locked (after 5 attempts).
RESET
Cycle stops with door locked (after 5 attempts).
Cycle stops with door locked (after 5 attempts).
Cycle stops with door locked (after 5 attempts).
RESET
RESET
RESET
Cycle stops
ON/OFF
Cycle stops with door locked (after 5 attempts).
RESET
START/RESET
RESET
RESET
RESET
----------------
RESET
START/RESET
----------------
RESET
Cycle cancelled.
Cycle interrupted.
OFF/ON START
Incorrect configuration data; PCB faulty.
Cycle interrupted.
OFF/ON
Incorrect configuration data; PCB faulty.
PCB faulty.
Faulty PCB (Wrong configuration data).
Incompatibility between main board and Inverter
Main PCB.
Cycle interrupted.
Cycle interrupted.
Cycle interrupted.
Cycle interrupted.
Cycle interrupted.
Cycle interrupted.
Cycle interrupted.
Cycle interrupted.
Cycle interrupted.
OFF/ON
RESET
RESET
OFF/ON
OFF/ON
Display board.
Display board.
Display board.
Main PCB.
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Reset
Reset
Reset
OFF/ON
599 38 60-23
Alarm
Possible fault
Action/machine status
Reset
EH1
Power supply problems (incorrect / disturbance); PCB faulty.
Wait for frequency nominal conditions.
OFF/ON
EH2
Power supply problems (incorrect / disturbance); PCB faulty.
Wait for voltage nominal conditions.
OFF/ON
EH3
Power supply problems (incorrect / disturbance); PCB faulty.
Wait for voltage nominal conditions.
OFF/ON
EHE
EHF
Wiring faulty; PCB faulty.
PCB faulty.
Safety drain cycle – Cycle stopped with door open.
Safety drain cycle – Cycle stopped with door open.
RESET
RESET
EC1
Solenoid valve faulty/blocked; PCB faulty.
EC3
Wiring faulty; Weight sensor faulty; PCB faulty.
EF1
EF2
EF3
EF4
EF5
E00
Drain tube blocked/kinked/too high;
Drain filter dirty/blocked.
Excessive detergent dosing; drain tube kinked/blocked;
Drain filter dirty/blocked.
Water leaks onto base frame; water control system defective.
Tap closed, water pressure too low
Final spin phases skipped.
----------------
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Cycle interrupted with door closed.
Drain pump functions always (5 min., then it stops for 5
min. etc.)
----------------
START/RESET
Warning displayed at the end of cycle (specific LED).
START/RESET
Warning displayed after 5 attempts or by the specific
LED.
Machine drains and cycle stops
---------------------------------------------------------
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RESET
RESET
ON/OFF RESET
RESET
RESET
----------------
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10.14 Diagram with UNIVERSAL MOTOR EWM2100
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•
Key to diagram with UNIVERSAL MOTOR EWM2100
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
SOI/DT 2007-02 dmm
Electrical components on appliance
Display board
Flowmeter
Analogue pressure switch
NTC temperature sensor
Solenoid valve for prewash
Solenoid valve for wash
Solenoid valve for bleach
Heating element (with thermofuses)
Door interlock (instantaneous)
Suppressor
Tachometric generator (motor)
Stator (motor)
Thermal cut-out (motor)
Rotor (motor)
Drain pump
Thermal cut-out (drain pump)
Recirculation pump
Thermal cut-out (recirculation pump)
Door interlock (with PTC)
PCB
Motor with half field
Motor without field
DOOR_TY
DRAIN_TY
REC-TY
K1
K2
K3
K4
MOTOR_TY
ON/OFF
PWELV_TY
WELV_TY
BEL_TY
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Components on main board
Door interlock Triac
Drain pump Triac
Recirculation pump Triac
Heating element relay
Motor relay: clockwise rotation
Motor relay: anti-clockwise rotation
Motor relay: half field power supply (some
models)
Motor Triac
Main switch (programme selector)
Pre-wash solenoid Triac
Wash solenoid Triac
Bleach solenoid Triac
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10.15 Diagram with THREE-PHASE ASYNCHRONOUS MOTOR EWM2500
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•
Key to diagram with THREE-PHASE ASYNCHRONOUS MOTOR EWM2500
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
15.
16.
17.
18.
19.
20.
23.
24.
SOI/DT 2007-02 dmm
Electrical components on appliance
Display board
Flowmeter
Analogue pressure switch
NTC temperature sensor
Solenoid valve for prewash
Solenoid valve for wash
Solenoid valve for bleach
Heating element (with thermofuses)
Door interlock (instantaneous)
Suppressor
Drain pump
Thermal cut-out (drain pump)
Recirculation pump
Thermal cut-out (recirculation pump)
Door interlock (with PTC)
PCB
Inverter
Three-phase
DOOR_TY
DRAIN_TY
REC-TY
K1
ON/OFF
PWELV_TY
WELV_TY
BEL_TY
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Components on main board
Door interlock Triac
Drain pump Triac
Recirculation pump Triac
Heating element relay
Main switch (programme selector)
Pre-wash solenoid Triac
Wash solenoid Triac
Bleach solenoid Triac
599 38 60-23
11 ACCESSIBILITY
11.1
To the electronic control system
11.1.1 Work top
a.
Remove the two rear screws, push the top panel towards the rear and release from the cabinet.
11.1.2 Control panel
b
b.
c.
Press the drawer lock.
Extract.
c
d. Remove the screw which secures the control panel to the dispenser.
d
e
e.
Remove the clamp which secures the wiring to the board casing.
f.
Release the wiring from the clamp under the dispenser.
f
After releasing the wiring from the fixing hooks.
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g
g. Loosen the screws which secure the cross-member to the cabinet.
h
h. Release the hook which secures the dispenser to the cross-member.
h
i
i.
Lift the control panel up.
j
j.
k.
Loosen the screws which secure the cross-member to the control
panel.
Release the hook which secures the control panel to the crossmember.
k
m
l.
Turn and insert a protection between the control panel and the
surface which you lean it on to avoid damaging it.
m. To extract the board, remove the screws which secure it to the control
panel.
n
n. To remove the button springing system, release the two hooks which
secure it to the main board.
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o. Before mounting the new board extract the knob pushing the
hooks indicated by the arrow as represented in figure.
While reassembling, repeat the same operations in reverse order
and pay attention to the correct positioning of the knob.
11.2
Door interlock
a. Remove the ring that secures the bellow gasket to the cabinet.
b. Remove the bellow gasket.
c. Remove the screw which secures the door interlock to the front
side.
d. Push inside the hook.
e. Push it upwards.
f. Extract the door interlock.
d
e
c
f
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11.3
New drain filter
a. Open the filter door with the appropriate tool (supplied with the
appliance), because it is locked.
To empty the drain circuit:
b. Remove the cap in the filter knob (after positioning a vessel to
collect the water).
c
c.
Turn the cap left to align the two references: (the arrow in the cap
and the reference point in the filter body), so as to allow extracting
the filter.
d. Extract the filter.
r
d
New drain filter
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11.4
Inverter board
a. Release the hook.
b. Push the hook inside, extract it.
c. Push the wing which secures the board the cabinet.
b
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a
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