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Installation and maintenance instructions For the competent person Installation and maintenance instructions ecoTEC plus VU GB, IE Publisher/manufacturer Vaillant GmbH Berghauser Str. 40 D-42859 Remscheid Tel. +49 21 91 18‑0 Fax +49 21 91 18‑28 10 [email protected] www.vaillant.de Contents Contents 7.12 Checking the leak-tightness of the flue gas system and for flue gas recirculation ................... 16 1 Safety .................................................................... 3 7.13 Checking function and leak-tightness.................. 16 1.1 Action-related warnings ......................................... 3 7.14 Checking the heating mode ................................. 16 1.2 Intended use ......................................................... 3 8 1.3 General safety information .................................... 3 Adapting the unit to the heating installation.......................................................... 16 1.4 Regulations (directives, laws, standards) .............. 5 8.1 Burner anti-cycling time ....................................... 17 2 Notes on the documentation .............................. 6 9 Handing the product over to the operator ...... 17 2.1 Observing other applicable documents ................. 6 10 Inspection and maintenance ............................ 17 2.2 Storing documents................................................. 6 10.1 2.3 Applicability of the instructions .............................. 6 Observing inspection and maintenance intervals ............................................................... 17 3 Product description............................................. 6 10.2 Procuring spare parts .......................................... 17 3.1 Serial number ........................................................ 6 10.3 Removing the gas-air mixture unit....................... 17 3.2 Information on the identification plate.................... 6 10.4 Cleaning the heat exchanger............................... 18 3.3 CE label ................................................................. 6 10.5 Checking the burner ............................................ 18 3.4 Functional elements............................................... 7 10.6 Checking the ignition electrode ........................... 18 4 Installation............................................................ 7 10.7 Cleaning the condensate siphon ......................... 19 4.1 Transporting the unit.............................................. 7 10.8 Installing the gas-air mixture unit ......................... 19 4.2 Unpacking the product........................................... 7 10.9 Draining the product ............................................ 19 4.3 Checking the scope of delivery.............................. 7 10.10 Completing inspection and maintenance work .... 19 4.4 Dimensions ............................................................ 8 11 Troubleshooting ................................................ 19 4.5 Minimum clearances.............................................. 8 11.1 Rectifying faults ................................................... 19 4.6 Clearance from combustible components ............. 8 11.2 Calling up the fault memory ................................. 19 4.7 Using the installation template............................... 8 11.3 Deleting the fault memory.................................... 19 4.8 Wall-mounting the product..................................... 8 11.4 Preparing the repair work .................................... 19 4.9 Removing/installing the front casing...................... 9 11.5 Replacing defective components......................... 19 4.10 Removing/installing the side section ..................... 9 5 Installation............................................................ 9 5.1 Preparing for installation ........................................ 9 5.2 Connecting the heating flow and heating return ................................................................... 10 5.3 Gas connection.................................................... 10 5.4 Connecting the condensate drain pipework ........ 10 5.5 Installing the air/flue pipe ..................................... 11 5.6 Electrical installation ............................................ 11 6 Operation............................................................ 12 6.1 Operating concept ............................................... 12 6.2 Calling up the installer level ................................. 12 6.3 Live Monitor (status codes) ................................. 12 7 Start-up ............................................................... 13 7.1 Carrying out the initial start-up............................. 13 7.2 Running the installation assistants ...................... 13 7.3 Restarting the installation assistants ................... 14 7.4 Test programmes................................................. 14 7.5 11.6 Completing repair work........................................ 21 12 Decommissioning the product ......................... 21 13 Customer service............................................... 21 Appendix ............................................................................ 22 A Inspection and maintenance work – Overview............................................................. 22 B Installer level – Overview .................................. 22 C Overview of diagnostics codes ........................ 25 D Status codes – Overview .................................. 28 E Overview of fault codes .................................... 29 F Connection diagram .......................................... 31 G Connection diagram, 30 kW.............................. 32 H Opening in the flue pipe.................................... 33 H.1 Positioning of the opening of a fan-supported flue gas pipe ........................................................ 33 H.2 Text from BS 5440-1 on fan-supported flue gas pipes ............................................................. 34 H.3 Opening of the flue pipe below eaves and balconies.............................................................. 34 Checking the factory setting ................................ 14 I Commissioning Checklist................................. 35 7.6 Checking and treating the heating water/filling and supplementary water .................................... 14 J Technical data.................................................... 39 Index ................................................................................... 43 7.7 Switching on the product ..................................... 15 7.8 Filling the condensate siphon .............................. 15 7.9 Checking the gas connection pressure (gas flow pressure) ...................................................... 15 7.10 Checking the CO₂ content ................................... 16 7.11 Setting the CO₂ content ....................................... 16 2 Installation and maintenance instructions ecoTEC plus 0020200871_00 Safety 1 1 1.1 Safety Action-related warnings Classification of action-related warnings The action-related warnings are classified in accordance with the severity of the possible danger using the following warning signs and signal words: Warning symbols and signal words Danger! Imminent danger to life or risk of severe personal injury Danger! Risk of death from electric shock Warning. Risk of minor personal injury Caution. Risk of material or environmental damage 1.2 Intended use Any other use that is not specified in these instructions, or use beyond that specified in this document shall be considered improper use. Any direct commercial or industrial use is also deemed to be improper. Caution. Improper use of any kind is prohibited. 1.3 General safety information 1.3.1 Required personnel qualifications Improper work carried out on the product may cause material damage to the complete installation and, as a consequence, may even cause personal injury. ▶ You should therefore only work on the product if you are an authorised competent person. ▶ Carry out all work using the technology currently available. 1.3.2 Risk of injury during transport due to a high product weight. There is a risk of injury or death to the user or others, or of damage to the product and other property in the event of improper use or use for which it is not intended. ▶ Make sure that the product is transported by at least two people. The product is intended as a heat generator for closed heating installations and for hot water generation. What to do if you smell gas in the building: The products referred to in these instructions must only be installed and operated in conjunction with the flue pipe accessories listed in other applicable documents. Exceptions: For C63 and B23P installation types, follow the specifications in these instructions. Intended use includes the following: – observance of accompanying operating, installation and servicing instructions for the product and any other system components – installing and fitting the product in accordance with the product and system approval – compliance with all inspection and maintenance conditions listed in the instructions. Intended use also covers installation in accordance with the IP class. 0020200871_00 ecoTEC plus Installation and maintenance instructions 1.3.3 Risk of death from escaping gas ▶ Avoid rooms that smell of gas. ▶ If possible, open doors and windows fully and ensure adequate ventilation. ▶ Do not use naked flames (e.g. lighters, matches). ▶ Do not smoke. ▶ Do not use any electrical switches, mains plugs, doorbells, telephones or other communication systems in the building. ▶ If it is safe to do so, close the emergency control valve or the main isolator. ▶ If possible, close the gas isolator cock on the product. ▶ Warn other occupants in the building by yelling or banging on doors or walls. ▶ Leave the building immediately and ensure that others do not enter the building. ▶ Notify the gas supply company or National Grid Transco +44 (0) 800 111999 by telephone from outside of the building. 3 1 Safety 1.3.4 Risk of death from escaping flue gas If you operate the product with an empty condensate siphon, flue gas may escape into the room air. ▶ Wait for at least 3 minutes until the condensers have discharged. ▶ Check that there is no voltage. 1.3.9 Risk of death due to lack of safety devices ▶ In order to operate the product, ensure that The schematic drawings included in this docthe condensate siphon is always full. ument do not show all safety devices required for correct installation. 1.3.5 Risk of death due to blocked or leaking flue gas routes ▶ Install the necessary safety devices in the system. Installation errors, damage, tampering, unauthorised installation sites or similar can cause ▶ Observe the applicable national and international laws, standards and guidelines. flue gas to escape and result in a risk of poisoning. 1.3.10 Risk of poisoning caused by What to do if you smell flue gas in the propinsufficient supply of combustion erty: air ▶ Open all accessible doors and windows Conditions: Open-flued operation fully to provide ventilation. ▶ Switch off the product. ▶ Ensure that the air supply to the product's ▶ Check the flue gas routes in the product installation room is permanently unobstrucand the flue gas diversions. ted and sufficient in accordance with the relevant ventilation requirements. 1.3.6 Risk of poisoning and burns caused by escaping hot flue gases 1.3.11 Risk of death due to cabinet-type casing ▶ Only operate the product if the air/flue pipe has been completely installed. ▶ With the exception of short periods for testing purposes, only operate the product when the front casing is installed and closed. Cabinet-type casing can give rise to dangerous situations when used on a product which is operated with an open flue. 1.3.7 Risk of death due to explosive and flammable materials 1.3.12 Risk of corrosion damage due to unsuitable combustion and room air ▶ Do not use or store explosive or flammable materials (e.g. petrol, paper, paint) in the installation room of the product. 1.3.8 Risk of death from electric shock There is a risk of death from electric shock if you touch live components. Before commencing work on the product: ▶ Disconnect the product from the power supply by switching off all power supplies (electrical partition with a contact opening of at least 3 mm, e.g. fuse or line protection switch). ▶ Secure against being switched back on again. 4 ▶ Ensure that the product is supplied with sufficient combustion air. Sprays, solvents, chlorinated cleaning agents, paint, adhesives, ammonia compounds, dust or similar substances may lead to corrosion on the product and in the air/flue pipe. ▶ Ensure that the supply of combustion air is always free of fluorine, chlorine, sulphur, dust, etc. ▶ Ensure that no chemical substances are stored at the installation site. ▶ Ensure that the combustion air is not routed through chimneys which have previously been used with floor-standing oil-fired boilers, or with other boilers, Installation and maintenance instructions ecoTEC plus 0020200871_00 Safety 1 which could cause soot to build up in the chimney. ▶ If you are installing the product in hairdressing salons, painter's or joiner's workshops, cleaning businesses or similar locations, choose a separate installation room in which a combustion air supply is ensured that is technically free of chemical substances. 1.3.13 Risk of material damage caused by frost ▶ Do not install the product in rooms prone to frost. 1.3.14 Risk of being burned or scalded by hot components ▶ Only carry out work on these components once they have cooled down. 1.3.15 Risk of material damage caused by using an unsuitable tool ▶ Use the correct tool to tighten or loosen screw connections. 1.4 Regulations (directives, laws, standards) ▶ Observe the national regulations, standards, guidelines and laws. 0020200871_00 ecoTEC plus Installation and maintenance instructions 5 2 Notes on the documentation 2 Notes on the documentation 2.1 ▶ Observing other applicable documents You must observe all the operating and installation instructions included with the system components. 2.2 ▶ Storing documents Pass these instructions and all other applicable documents on to the system operator. 2.3 Applicability of the instructions These instructions apply only to: Product article number Information on the identification plate Meaning Type: Xx3(x) Permissible flue gas connections PMS Maximum water pressure in heating mode PMW Maximum water pressure in hot water handling mode V/Hz Electric connection W Max. electrical power consumption IP Level of protection Heating mode Pn Nominal heat output range in heating mode Article number Gas Council Number Pnc Nominal heat output range in heating mode (condensing technology) VU 126/6-5 OV (H-GB) ecoTEC plus 0010015669 41-044-71 P Nominal heat output range in hot water handling mode VU 156/6-5 OV (H-GB) ecoTEC plus 0010015670 41-044-72 Qn Nominal heating load range in heating mode VU 186/6-5 OV (H-GB) ecoTEC plus 0010015671 41-044-73 Qnw Nominal heating load range in hot water handling mode VU 246/6-5 OV (H-GB) ecoTEC plus 0010015672 41-044-74 Tmax. Max. flow temperature VU 306/6-5 OV (H-GB) ecoTEC plus 0010015673 41-044-75 3 3.1 NOx class for the product Code (DSN) Specific product code → "CE label" section Product description Read the instructions. Serial number The serial number is located on a plate behind the front flap. The plate is in a plastic fish plate. You can also display the serial number in the display. 3.2 NOx Information on the identification plate → "Recycling and disposal" section GC no. 3.3 Gas council number CE label The identification plate is mounted on the underside of the product in the factory. The identification plate keeps record of the country in which the product is to be installed. Information on the identification plate Meaning Barcode with serial number Serial number For quality control purposes; 3rd and 4th digits = year of production For quality control purposes; 5th and 6th digits = week of production For identification purposes; 7th to 16th digits = product article number For quality control purposes; 17th to 20th digits = place of manufacture ecoTEC plus Product description 2H, G20 - 20 mbar (2 kPa) Factory setting for type of gas and gas connection pressure Cat. Approved gas category Condensing technology Efficiency class of the boiler in accordance with EC Directive 92/42/EEC 6 The CE label shows that the products comply with the basic requirements of the applicable directives as stated on the identification plate. The declaration of conformity can be viewed at the manufacturer's site. Installation and maintenance instructions ecoTEC plus 0020200871_00 Installation 4 3.4 ▶ ▶ Functional elements ▶ ▶ 1 2 3 4.2 1. 2. Unpacking the product Remove the product from its box. Remove the protective film from all of the product's components. 4 4.3 5 ▶ 6 4.3.1 7 8 9 1 Gas-air mixture unit 6 Heat exchanger 2 Flue pipe 7 Air intake pipe 3 Flue gas analysis point 8 Condensate siphon 4 Gas valve 9 Electronics box 5 Ignition transformer 4 Installation 4.1 ▶ Lift the box using the straps provided. Use safe lifting techniques – keep your back straight and bend your legs at the knee. Hold the load as close as possible to your body. If the unit is being lifted by two persons, ensure your movements are coordinated during lifting. If required, get somebody to assist you in this. Checking the scope of delivery Check that the scope of delivery is complete and intact. Scope of delivery Number Description 1 Heat generator 1 Hanging bracket 1 Gas isolator cock 1 Gas pipe 1 Condensate drain hose 1 Installation template 1 Enclosed documentation Transporting the unit Important: With regard to the regulations of 1992 concerning the manual handling of loads, the unit exceeds the weight that can be lifted by a single person. 4.1.1 ▶ ▶ ▶ ▶ ▶ Hold the load as close as possible to your body. Avoid rotational movements. Instead, reposition your feet. If the unit is being lifted by two persons, ensure your movements are coordinated during lifting. Avoid bending your upper body – do not lean forwards or to the side. Wear suitable non-slip protective gloves in order to protect your hands against sharp edges. Ensure that you are carrying the load securely. If required, get somebody to assist you in this. 4.1.2 ▶ General Unloading the box from the delivery van It is recommended that two people lift the unit together. 0020200871_00 ecoTEC plus Installation and maintenance instructions 7 4 Installation 4.4 Dimensions 4.5 Minimum clearances A 1 2 112 C 71 375 33,5 D 3 78 B 183,5 C 4 602 Minimum clearance 4.6 A 150 mm B 150 mm C 5 mm D 600 mm Clearance from combustible components It is not necessary to maintain a clearance between the product and components made of combustible materials. 4.7 ▶ 32,5 4.8 Using the installation template Use the installation template to ascertain the locations at which you need to drill holes and make breakthroughs. Wall-mounting the product 220 B 150 A 5 1 Condensate discharge 4 Heating flow 2 Gas connection 5 Flue pipe connection 3 Heating return 1. 2. Check whether the wall has sufficient load-bearing capacity to bear the operational weight of the product. Check if the supplied fixing material may be used for the wall. Conditions: The load-bearing capacity of the wall is sufficient, The fixing material may be used for the wall ▶ Wall-mount the product as described. Conditions: The load-bearing capacity of the wall is not sufficient ▶ 8 Ensure that wall-mounting apparatus on-site has a sufficient load-bearing capacity. Use individual stands or primary walling, for example. Installation and maintenance instructions ecoTEC plus 0020200871_00 Installation 5 ▶ Do not wall-mount the product if you cannot provide wall-mounting apparatus with a sufficient load-bearing capacity. Note If there is sufficient lateral clearance (at least 70 mm), you can remove the side section to facilitate maintenance or repair work. Conditions: The fixing material may not be used for the wall ▶ Wall-mount the product as described using the permitted fixing material provided on-site. 4.9 Removing/installing the front casing 4.9.1 Removing the front casing D D E A C B B 1. 2. A C 1. 2. 3. 4. Undo the two screws (1). Gently press the front casing backwards in the centre and pull it downwards on the lower edge so that the retaining clip is released. Pull the front casing forwards at the bottom edge. Lift the front casing upwards from the retainers. 4.9.2 1. 2. 3. 4.10 Installing the front casing Place the front casing on the upper retainer. Press the front casing onto the product so that the retainer bracket clicks into place. Secure the front casing by tightening both screws. Removing/installing the side section 4.10.1 Removing the side section Caution. Risk of material damage caused by mechanical deformation. Removing both side sections may cause mechanical distortion in the product, which may cause damage to the piping, for example, and potentially result in leaks. ▶ Always remove only one side section – never both side sections at the same time. 0020200871_00 ecoTEC plus Installation and maintenance instructions 3. Tilt the electronics box forward. Hold on to the side section so that it cannot fall, and unscrew both screws, one from the top and one from the bottom. Tilt the side section to the outside and take it out towards the top. 4.10.2 Installing the side section 1. 2. 3. 4. 5 5.1 Push the side section into the recesses in the back wall. Tilt the side section towards the product. Screw the two screws into the side section, one at the top and one at the bottom. Fold up the electronics box. Installation Preparing for installation Danger! Risk of scalding and/or damage due to incorrect installation leading to escaping water. Stresses in the supply line can cause leaks. ▶ Make sure there is no voltage in the supply lines when they are installed. Caution. Risk of damage caused by corrosion. If non-diffusion-tight plastic pipes are used in the heating installation, this may cause air to enter the heating water and corrosion of the heat generation circuit and the boiler. 9 5 Installation ▶ If using non-diffusion-tight plastic pipes in the heating installation, separate the system by installing an external heat exchanger between the boiler and the heating installation. 5.3 Gas connection 1 Caution. Risk of material damage due to heat transfer during soldering. ▶ Do not solder the connection pieces if the connection pieces are screwed to the service valves. Caution. Risk of damage caused by incorrect gas installation. 1. 2. 3. 5.4 Establish the gas connection (1) in accordance with the applicable standards. Purge the gas line before start-up. Check whether the connections (→ Page 16) are leaktight. Connecting the condensate drain pipework Excess test pressure or operating pressure may cause damage to the gas valve. ▶ ▶ ▶ ▶ 5.2 Check the leak-tightness of the gas valve using a maximum pressure of 1.1 kPa (110 mbar). Flush the heating installation thoroughly prior to installation. Make sure that the existing gas meter is capable of passing the rate of gas supply required. Install the following components: – Drain cocks at the lowest points of the heating installation – A heating pump in the heating flow – A bypass that is at least 1.5 m away from the product – A stop cock in the gas line 1 2 Connecting the heating flow and heating return 2 ▶ ▶ ▶ 1 ▶ 1 1. 2. 3. 10 Heating return connection 2 Note The condensate drain pipework must have a continuous fall (45 mm per metre) and should whenever possible terminate at a suitable drain point within the heated envelope of the building that will remain frost free under long periods of low external temperatures. Heating flow connection Establish the heating connections in accordance with the applicable standards. Purge the gas line before start-up. Check whether the connections (→ Page 16) are leaktight. Follow the instructions listed here and observe directives and local regulations on condensate discharge. Use PVC or another material that is suitable for draining the non-neutralised condensate. If it cannot be guaranteed that the materials the drain lines are made from are suitable, install a system for neutralising the condensate. Ensure that the connection between the condensate drain pipework and the drain hose is not air-tight. ▶ During installation remove all burs from inside of cut pipe work and avoid excessive adhesive which may trap small pockets of water close to the pipe wall which can freeze and build into a larger ice plug. Installation and maintenance instructions ecoTEC plus 0020200871_00 Installation 5 ▶ As with other pipe work insulate the condensate discharge pipe to minimise any risk of freezing and beware when crossing cavities that the fall is maintained and the pipe sleeved. 5.6.2 You can find further information in BS 6789: "Specification for installing and maintaining gas-fired boilers with a nominal heat loading less than 70 kW". 5.5 Cable route 230V Installing the air/flue pipe Caution. Risk of poisoning due to escaping flue gas. 24V / eBus Mineral-oil-based greases can damage the seals. ▶ 1. 2. Instead of grease, use only water or commercially available soft soap to aid installation. You can find out which air/flue pipes may be used by consulting the enclosed air/flue pipe installation manual. Install the flue gas pipe in accordance with the installation instructions that are included in the scope of delivery for the air/flue pipe. 5.6 1 24-V eBUS cable route 2 230-V eBUS cable route 5.6.3 30 mm max. Electrical installation Danger! Risk of death from electric shock! The mains connection terminals L and N remain live even if the product is switched off: ▶ ▶ 5.6.1 Carrying out the wiring Switch off the power supply. Secure the power supply against being switched on again. 1. Shorten the connection cables to the appropriate lengths to prevent them from causing damage inside the electronics box. 2. 3. Screw the plug to the connection cable. Plug the plug into the slot provided on the PCB. 5.6.4 Establishing the power supply 1 Opening the electronics box A B B 1. 2. 3. ▶ Follow the instructions in the specified sequence. 0020200871_00 ecoTEC plus Installation and maintenance instructions Observe all valid regulations. Ensure that the rated mains voltage is 230 V. Set up a fixed connection and install a partition with a contact opening of at least 3 mm (e.g. fuses or power switches). 11 6 Operation 4. 5. 6. Provide one common electricity supply for the boiler and for the corresponding controller: – Power supply: Single-phase, 230 V, 50 Hz – Fuse protection: ≤ 3 A Open the electronics box. (→ Page 11) Observe the routing of the power supply cable (1) in the electronics box in order to guarantee the strain relief. 3. Connect the individual components depending on the type of installation. Conditions: If installing a multi-circuit controller. ▶ Change the pump's operating mode d.18 from Eco (intermittently operating pump) to Comfort (continuously operating pump). L N RT ≤ 30 mm ≤ 30 mm Conditions: When connecting a controller (230 V). X1 230V~ L N ▶ ▶ 4. 6 6.1 7. 8. 9. Carry out the wiring. (→ Page 11) Close the electronics box. Make sure that access to the mains connection is always available and is not covered or blocked. 5.6.5 Connecting controllers to the electronic system 6.2 Burner off RT 24V = RT BUS - + BUS X106 B.off 3. 1 2 3 + BUS Operation Operating concept Installer level – Overview (→ Page 22) 2. – Connect the controller to the main plug. Remove the bridge from the plug 24V=RT. Close the electronics box. An overview of the reading and setting options for the installer level is included in the table in the appendix. 24 V BUS 24V= RT X1 230V~ The operating concept and the read-off and setting facilities of the operator level are described in the operating instructions. 1. Burner off RT 6.3 Calling up the installer level Only call up the installer level if you are a competent person. Navigate to Menu → Installer level and confirm by pressing . Set the value 17 (code) and confirm by pressing . Live Monitor (status codes) Menu → Live Monitor Status codes in the display provide information on the product's current operating status. X2 X22 Status codes – Overview (→ Page 28) X41 4 1 2 1. 2. 12 Safety thermostat for floor-standing heating 24 V controller 3 4 eBUS controller or radio receiver unit Outside temperature sensor, wired Open the electronics box. (→ Page 11) Carry out the wiring. (→ Page 11) Installation and maintenance instructions ecoTEC plus 0020200871_00 Start-up 7 7 Start-up 7.1 7.2.3 1. Carrying out the initial start-up Initial start-up must be carried out by a customer service technician or an authorised competent person using the firstcommissioning-checklist. The first-commissioning-checklist in the appendix (→ Page 35) of the installation instructions must be filled out and stored carefully along with the unit's documentation. ▶ ▶ Carry out the initial start-up using the first-commissioning-checklist in the appendix. Fill out and sign the first-commissioning-checklist. 2. Unlike in the Check programs menu, to purge the system, start check programme P.00 by pressing or . If you need to change the circuit that is to be purged, press . 7.2.4 1. 2. Purging Target flow temperature, hot water temperature To set the target flow temperature and hot water temperature, use and . Press to confirm this setting. Conditions: Water hardness: > 3.57 mol/m³, Product with connected cylin- 7.2 Running the installation assistants der The installation assistant is displayed whenever the product is switched on until it has been successfully completed. It provides direct access to the most important check programmes and configuration settings for starting up the product. Danger! Risk of death from Legionella. Legionella multiply at temperatures below 60 °C. ▶ Ensure that the operator is familiar with all of the Anti-legionella measures in order to comply with the applicable regulations regarding legionella prevention. To recheck and reset the most important system parameters, call up the Appliance config.. Menu → Installer level Appliance config. The settings options for more complex systems can be found in the Diagnostics menu. ▶ Menu → Installer level Diagnostics menu ▶ Press ◁ to confirm installation assistant start-up. All heating and hot water requests are blocked whilst the installation assistant is active. Note If you do not confirm the launch of the installation assistant within 10 seconds of switching the system on, the basic display reappears. ▶ 7.2.1 ▶ ▶ 7.2.5 7.2.6 in each Language 2. Note This setting can be retroactively changed in the Diagnostics menu using D.026, D.027 and D.028. Set the required language. To confirm the set language and to avoid unintentionally changing it, press twice to confirm this. ▶ ▶ Press and hold and at the same time. Also briefly press . Press and hold and until the display shows the language setting option. Select the required language. Press twice to confirm this change. 7.2.2 Filling mode Filling mode (check programme P.06) is activated automatically in the installation assistant for as long as the filling mode appears on the display. 0020200871_00 ecoTEC plus Installation and maintenance instructions Auxiliary relay and multi-functional module If you have connected additional components to the product, assign these components to the individual relays. In each case, confirm by pressing . If you have unintentionally set a language that you do not understand, proceed as follows to change it: ▶ ▶ ▶ Heating partial load The heating partial load of the product is set to Auto at the factory. The product independently determines the optimum heating output depending on the current heat demand of the system. You can retroactively change the setting in the Diagnostics menu under D.000. 1. To access the next point, confirm by pressing case. Set the hot water temperature. – Water temperature: ≤ 50 ℃ 7.2.7 ▶ If required, store your telephone number in the Appliance config. (max. 16 digits/no blank spaces). The operator can view the telephone number. 7.2.8 ▶ Contact data Ending the installation assistant Once you have run through the installation assistant successfully, confirm by pressing . ◁ The installation assistant will close and will not launch again when the product is next switched on. 13 7 Start-up 7.3 Restarting the installation assistants Menu → Installer level → Start inst. assistant You can restart the installation assistant at any time by calling it up in the menu. 7.4 Test programmes Menu → Installer level Test programs As well as the installation assistants, you can also call up the following test programmes for start-up, service and troubleshooting. – – – Check programs Function menu Electronics self-test 7.5 Check the information about the type of gas indicated on the identification plate and compare this with the type of gas available at the installation location. Conditions: The product design is not compatible with the local gas Ensure that oxygen cannot get into the heating water. (→ Page 16) Checking the filling and supplementary water ▶ Before filling the system, measure the hardness of the filling and supplementary water. Treating the filling and supplementary water ▶ Observe all applicable national regulations and technical standards when treating the filling and supplementary water. Provided the national regulations and technical standards do not stipulate more stringent requirements, the following applies: You must treat the heating water in the following cases: – Checking the factory setting The product's combustion has been factory tested and is preset for operation with the gas group indicated on the identification plate. ▶ ▶ – – If the entire filling and supplementary water quantity during the operating life of the system exceeds three times the nominal volume of the heating installation, or If the guideline values listed in the following table are not met, or if the pH value of the heating water is less than 6.5 or more than 8.5. group ▶ Do not start up the product. Conditions: The product design is compatible with the local gas group ▶ 7.6 Proceed as described below. Checking and treating the heating water/filling and supplementary water Caution. Risk of material damage due to poor-quality heating water ▶ ▶ Ensure that the heating water is of sufficient quality. Before filling or topping up the system, check the quality of the heating water. Checking the quality of the heating water ▶ ▶ ▶ ▶ ▶ ▶ ▶ Remove a little water from the heating circuit. Check the appearance of the heating water. If you ascertain that it contains sedimentary materials, you must desludge the system. Use a magnetic rod to check whether it contains magnetite (iron oxide). If you ascertain that it contains magnetite, clean the system and apply suitable corrosion-protection measures, or fit a magnet filter. Check the pH value of the removed water at 25 °C. If the value is below 6.5 or above 8.5, clean the system and treat the heating water. 1) Total heating output kW Water hardness at specific system volume > 50 l/kW ppm ppm ppm CaCO₃ mol/m³ CaCO₃ mol/m³ CaCO₃ mol/m³ < 50 < 300 <3 200 2 2 0.02 > 50 to ≤ 200 200 2 150 1.5 2 0.02 > 200 to ≤ 600 150 1.5 2 0.02 2 0.02 > 600 2 0.02 2 0.02 2 0.02 1) Nominal capacity in litres/heating output; in the case of multiboiler systems, the smallest single heating output is to be used. Caution. The use of unsuitable heating water may cause aluminium corrosion and a resulting lack of leak-tightness. In contrast to steel, grey cast iron or copper, for example, aluminium reacts with alkaline heating water (pH value > 8.5) to produce substantial corrosion. ▶ When using aluminium, make sure that the pH value of the heating water is between 6.5 and a maximum of 8.5. Caution. Risk of material damage if the heating water is treated with unsuitable additives. Unsuitable additives may cause changes in the components, noises in heating mode and possibly subsequent damage. ▶ 14 > 20 l/kW ≤ 50 l/kW ≤ 20 l/kW Do not use any unsuitable frost and corrosion protection agents, biocides or sealants. Installation and maintenance instructions ecoTEC plus 0020200871_00 Start-up 7 No incompatibility with our products has been detected to date with proper use of the following additives. ▶ Note Check whether the float is present in the condensate siphon. When using additives, follow the manufacturer's instructions without exception. We accept no liability for the compatibility of any additive or its effectiveness in the rest of the heating system. 5. Additives for cleaning measures (subsequent flushing required) 7.9 – – – 1. Fernox F3 Sentinel X 300 Sentinel X 400 Clip the lower section of the siphon (1) into the upper section of the siphon (2). Checking the gas connection pressure (gas flow pressure) Close the gas isolator cock. Additives intended to remain permanently in the system – – – – Fernox F1 Fernox F2 Sentinel X 100 Sentinel X 200 1 Additives for frost protection intended to remain permanently in the system – – Fernox Antifreeze Alphi 11 Sentinel X 500 ▶ If you have used the above-mentioned additives, inform the operator about the measures that are required. Inform the operator about the measures required for frost protection. ▶ 7.7 ▶ 7.8 Switching on the product 2 Switch on the product via the main switch installed onsite. Filling the condensate siphon 2. 3. 4. 5. 6. 2 Use a screwdriver to undo the sealing screw on the measuring connection (1) of the gas valve. Connect a pressure gauge (2) to the measuring nipple (1). Open the gas isolator cock. Start up the product with the check programme P.01. Measure the gas connection pressure against atmospheric pressure. Permissible connection pressure C A Great Britain B 1 3 1. 2. 3. 4. 7. 8. 9. 10. 11. 12. Natural gas G20 1.7 … 2.5 kPa (17.0 … 25.0 mbar) Decommission the product. Close the gas isolator cock. Remove the pressure gauge. Tighten the screw on the measuring nipple (1). Open the gas isolator cock. Check the measuring nipple for gas tightness. Unclip the lower section of the siphon (1) from the upper section of the siphon (2). Remove the float (3). Fill the lower section of the siphon with water up to 10 mm below the upper edge of the condensate drain pipework. Re-insert the float (3). 0020200871_00 ecoTEC plus Installation and maintenance instructions 15 8 Adapting the unit to the heating installation 5. Conditions: Gas connection pressure not in the permissible range Caution. Risk of material damage and operating faults caused by incorrect gas connection pressure. If the gas connection pressure lies outside the permissible range, this can cause operating faults in and damage to the product. ▶ Do not make any adjustments to the product. ▶ Do not start up the product. For liquid gas only: Only perform the adjustment in small increments (approx. 1/16 turn), and wait approx. one minute after each adjustment until the value stabilises. If an adjustment is not possible in the specified adjustment range, you must not start up the product. If this is the case, inform Vaillant Customer Service. Secure the covering cap. Install the front casing. (→ Page 9) 6. 7. 8. 9. 7.12 1. ▶ ▶ If you are unable to remedy the fault, contact the gas supply company. Close the gas isolator cock. 7.10 1. 2. 3. 4. Start up the product with the check programme P.01. Wait at least five minutes until the product reaches its operating temperature. Measure the CO₂ content at the flue gas analysis point. Compare the measured value with the corresponding value in the table. Settings Unit G20 natural gas CO₂ after 5 minutes in full load mode with front casing closed Vol.–% CO₂ after 5 minutes in full load mode with front casing removed Vol.–% 9.0 ± 1.0 Set for Wobbe index W₀ kWh/m³ 15 CO in full load mode 9.2 ± 1.0 ≤ 250 ppm ≤ 0.0031 CO/CO₂ 5. Set the CO₂ content as required. (→ Page 16) 7.11 Check that the flue gas system is intact, in accordance with British Gas TB 200. If the flue gas system is longer than 2 m, we urgently recommend that you test the system for flue gas recirculation as described below. Use the air analysis point (1) to check for flue gas recirculation. Use the flue gas measuring instrument. If you discover CO or CO2 in the fresh air, search for a leak in the flue gas system or for the flue gas recirculation. Eliminate the damage. Repeat the above-mentioned test to determine if the fresh air contains CO or CO2. If you cannot eliminate the damage, you must not start up the boiler. 2. 3. Checking the CO₂ content Checking the leak-tightness of the flue gas system and for flue gas recirculation 4. 5. 6. 7. 8. 7.13 Checking function and leak-tightness Before you hand the product over to the operator: ▶ ▶ ▶ Check the gas line, the flue gas installation, the heating installation and the hot water pipes for leaks. Check that the air/flue pipe and condensate drain pipework have been installed correctly. Check that the front casing has been installed correctly. 7.14 Setting the CO₂ content 1 1. 2. 3. 4. 5. Checking the heating mode Activate the heating mode on the user interface. Turn all thermostatic radiator valves on the radiators until they are fully open. Allow the product to operate for at least 15 minutes. Purge the heating installation. Call up the Live Monitor. – Menu → Live Monitor Status codes – Overview (→ Page 28) ◁ 1. 2. 3. 4. 16 If the product is working correctly, the display shows S.04. Remove the yellow sticker. Remove the blue covering cap (1). Use an Allen key to turn the bolt in order to set the CO₂ content (value with front casing removed). 8 ◁ ◁ You can reset/change the system parameters using the following menu points: Turning to the right decreases the value. Turning to the left increases the value. For natural gas only: Only perform the adjustment in increments of a 1/8 turn and wait approx. one minute after each adjustment until the value stabilises. Adapting the unit to the heating installation Menu → Installer level → Start inst. assistant You can restart and run through the installation assistant at any time. Installation and maintenance instructions ecoTEC plus 0020200871_00 Handing the product over to the operator 9 Menu → Installer level Appliance config. 10 You can set/change the most important system parameters in the Appliance config. menu point. 10.1 Menu → Installer level Diagnostics menu You can set/change additional system parameters in the Diagnostics menu point. ▶ You can find an overview of all the system parameters in the "Installer level – Overview" table in the appendix. Installer level – Overview (→ Page 22) 8.1 Burner anti-cycling time To prevent frequent switching on and off of the burner and thus prevent energy losses, an electronic restart lockout is activated for a specific period each time the burner is switched off. The burner anti-cycling time is only active for the heating mode. Hot water handling mode during a burner anti-cycling time does not affect the time function element. 8.1.1 ▶ Set the burner anti-cycling time via the diagnostics code. Overview of diagnostics codes (→ Page 25) 8.1.2 ▶ ▶ ▶ ▶ ▶ ▶ ▶ Procuring spare parts The original components of the product were also certified as part of the declaration of conformity. If you do not use certified Vaillant original spare parts for maintenance or repair work, this voids the conformity of the product. We therefore strongly recommend that you fit Vaillant genuine spare parts. Information about available Vaillant original spare parts is available by contacting the contact address provided on the reverse of this document. ▶ If you require spare parts for maintenance or repair work, use only Vaillant genuine spare parts. 10.3 Removing the gas-air mixture unit Note The gas-air mixture unit consists of three main components: Resetting the remaining burner anti-cycling time – Ventilator – Gas valve is shown in the display. Handing the product over to the operator Observing inspection and maintenance intervals Adhere to the minimum inspection and maintenance intervals. The inspection may require maintenance to be carried out earlier, depending on the results. Inspection and maintenance work – Overview (→ Page 22) 10.2 Press and hold the fault clearance key for more than three seconds. ◁ 9 Setting the burner anti-cycling time Inspection and maintenance – Burner cover 1. 2. 3. Switch off the product via the main switch. Close the gas isolator cock. Remove the front casing. (→ Page 9) When you have finished the installation, attach the sticker supplied (in the operator's language) to the product cover. Explain to the operator how the safety devices work and where they are located. Inform the operator how to handle the product. In particular, draw attention to the safety information which the operator must follow. Inform the operator of the necessity to have the product maintained on a regular basis. Instruct the operator about measures taken to ensure the supply of combustion air and flue gas pipe. A 1 B 4. 0020200871_00 ecoTEC plus Installation and maintenance instructions Remove the air intake pipe (1). 17 10 Inspection and maintenance 10.4 2 1. 2. Cleaning the heat exchanger Check the heat exchanger for damage and dirt. If required, clean and replace the heat exchanger. A 1 B 3 3. Protect the folded down electronics box against sprayed water. Clean the ribs of the heat exchanger (1) with water. 4. ◁ The water runs out via the condensate tray. C 10.5 ▶ 5. 6. Checking the burner Check the surface of the burner for damage. If you see any damage, replace the burner. 10.6 Push the clip (2) upwards. Remove the flue pipe (3). Checking the ignition electrode 3 4 5 2 1 B D 1. 2. 3. C 4. 5. A 7. 8. 9. Remove the plugs from the gas valve. Remove the gas-air mixture unit. Remove both burner seals from the burner cover. 6. Disconnect the connection (2) and the earthing cable (1). Remove the fixing screws (3). Carefully remove the electrode from the combustion chamber. Check that the electrode ends (4) are undamaged. Check the electrode distance. – Clearance for the ignition electrodes: 3.5 … 4.5 mm Make sure that the seal (5) is free from damage. ▽ If necessary, replace the seal. 1 10. Remove the burner (4). 18 Installation and maintenance instructions ecoTEC plus 0020200871_00 Troubleshooting 11 10.7 Cleaning the condensate siphon 11 Troubleshooting 11.1 ▶ 2 Rectifying faults If fault codes (F.XX) are present, refer to the table in the appendix for advice or use the check programme(s). Overview of fault codes (→ Page 29) Installer level – Overview (→ Page 22) If several faults occur at the same time, the display shows the corresponding fault messages for two seconds each in alternation. A B ▶ ▶ 1 3 11.2 2. 3. 4. Unclip the lower section of the siphon (1) from the upper section of the siphon (2). Remove the float (3). Flush out the lower section of the siphon with water. Reinsert the float (3). Navigate to the Fault list menu. ◁ ▶ 1. 2. 11.4 5. 10.8 1. 2. 3. 4. 5. 10.9 1. 2. 3. Clip the lower section of the siphon (1) into the upper section of the siphon (2). Installing the gas-air mixture unit Install the burner. Install two new burner seals in the burner cover. Install the gas-air mixture unit. Install the flue pipe. Install the air intake pipe. Draining the product Close the service valves of the product. Start check programme P.06. Open the drain valves. 10.10 Completing inspection and maintenance work 1. 2. Check the gas connection pressure (gas flow pressure). (→ Page 15) Check the CO₂ content. (→ Page 16) 1. 2. 3. 4. 5. 6. 7. 8. 9. 11.5 or to call up individual fault messages. Deleting the fault memory Navigate to the Fault list menu. Press twice to delete the fault list. Preparing the repair work Decommission the product. Disconnect the product from the power mains. Remove the front casing. Close the gas isolator cock. Close the service valves in the heating flow and in the heating return. Close the service valve in the cold water pipe. Drain the product if you want to replace water-bearing components of the product. Make sure that water does not drip on live components (e.g. the electronics box). Use only new seals. Replacing defective components 11.5.1 Replacing the burner 1. 2. 3. 4. 5. 0020200871_00 ecoTEC plus Installation and maintenance instructions The display shows the number of faults that have occurred, the fault numbers and the corresponding plain text display. Press 11.3 Note Check whether the float is present in the condensate siphon. Calling up the fault memory The last 10 fault messages are stored in the fault memory. ▶ 1. Press and hold the fault clearance key for more than three seconds. If you are unable to clear the fault code and it reappears despite several fault clearance attempts, contact customer service. Remove the gas-air mixture unit. (→ Page 17) Remove the burner seal. Remove the burner. Install the new burner complete with new seal on the heat exchanger. Install the gas-air mixture unit. (→ Page 19) 19 11 Troubleshooting 11.5.2 Replacing the gas-air mixture unit 1. 2. Remove the gas-air mixture unit. (→ Page 17) Install the new gas-air mixture (→ Page 19). 11.5.3 Replacing the heat exchanger 1. 2. B 3 A Remove the side section. (→ Page 9) Remove the gas-air mixture unit. (→ Page 17) 4 A 6. 7. Undo the clip underneath the condensate tray (4). Undo the two screws (3). C A B 1 5 2 C E B 8. Lift the heat exchanger up slightly and remove it together with the condensate tray. 9. Remove the ignition transformer (5). 10. Replace all the seals. 11. Install the new heat exchanger in reverse order. D 3. 4. 11.5.4 Replacing the main PCB Remove the flow pipe (1). Remove the return pipe (2). C B C D B A A 5. Remove the gas pipe. A 1. 2. 3. 4. 20 Open the electronics box. (→ Page 11) Pull all of the plugs out from the PCB. Undo the clips on the PCB. Remove the PCB. Installation and maintenance instructions ecoTEC plus 0020200871_00 Decommissioning the product 12 5. Install the new PCB in such a way that it clicks into the groove at the bottom and into the clip at the top. Plug in the PCB plugs. Close the electronics box. 6. 7. 11.5.5 Replacing the PCB for the user interface D C C B A A 1. 2. 3. 4. 5. Open the electronics box. (→ Page 11) Pull the plug out of the PCB. Undo the clips on the PCB. Remove the PCB. Install the new PCB in such a way that it clicks into the groove at the bottom and into the clip at the top. Plug in the PCB plug. Close the electronics box. 6. 7. 11.6 ▶ 12 ▶ ▶ ▶ ▶ ▶ 13 Completing repair work Check that the product functions correctly and is leaktight (→ Page 16). Decommissioning the product Switch off the product. Disconnect the product from the power mains. Close the gas isolator cock. Close the cold water stop valve. Drain the product. (→ Page 19) Customer service To ensure regular servicing, it is strongly recommended that arrangements are made for a Maintenance Agreement. Please contact Vaillant Service Solutions for further details. Vaillant Service Solutions: 03 30 100‑31 43 0020200871_00 ecoTEC plus Installation and maintenance instructions 21 Appendix Setting level Values Min. Max. Unit Increment, select, explanation Default setting Installer level → Test programs → Check programs → P.00 Purging – – – Yes, No – P.01 Maximum load – – – Yes, No – P.02 Minimum load – – – Yes, No – P.04 Heating partial load – – – Yes, No – P.06 Filling mode – – – Yes, No – Installer level → Test programs → Function menu → T.02 3-way valve – – – On, Off – T.03 Fan – – – On, Off – T.04 Cyl. charging pump – – – On, Off – T.05 Circulation pump – – – On, Off – T.06 External pump – – – On, Off – T.08 Burner – – – On, Off – – Installer level → Test programs → Electronics self-test → – – – Yes, No – – – Deutsch, English, Français, Italiano, Dansk, Nederlands, Castellano, Türkce, Magyar, Pусский, Українськa, Svenska, Norsk, Polski, Čeština, Hrvatski, Slovenčina, Română, Slovenščina, Português, Srpski Flow temp. setpoint 30 75 ℃ 1 – DHW temperature 30 60 ℃ 1 Product with connected domestic hot water cylinder – Auxiliary relay 1 10 – 1 = Circulation pump 2 = External pump 3 = Cylinder charging pump 4 = Extractor hood 5 = External solenoid valve 6 = External fault message 7 = Solar pump (not active) 8 = eBUS remote control (not active) 9 = Legionella protection pump (not active) 10 = Solar valve (not active) 2 Accessory relay 1 1 10 – 1 = Circulation pump 2 = External pump 3 = Cylinder charging pump 4 = Extractor hood 5 = External solenoid valve 6 = External fault message 7 = Solar pump (not active) 8 = eBUS remote control (not active) 9 = Legionella protection pump (not active) 10 = Solar valve (not active) 2 Self-test Installer level → Appliance config. → Language English ¹Fault lists are only displayed, and can only be deleted, if faults have occurred. 0020200871_00 ecoTEC plus Installation and maintenance instructions 23 Appendix Setting level Values Unit Min. Max. Accessory relay 2 1 10 – Heating partial load – – kW Phone number – – Contact data Default setting Increment, select, explanation 1 = Circulation pump 2 = External pump 3 = Cylinder charging pump 4 = Extractor hood 5 = External solenoid valve 6 = External fault message 7 = Solar pump (not active) 8 = eBUS remote control (not active) 9 = Legionella protection pump (not active) 10 = Solar valve (not active) Default setting 2 Partial load only, full load only, auto Auto – 0–9 Auto – – On, Off Current value – – Installer level → Diagnostics menu → D.XXX - D.XXX – – Installer level → Start ins. assistant → Language – – – Deutsch, English, Français, Italiano, Dansk, Nederlands, Castellano, Türkce, Magyar, Pусский, Українськa, Svenska, Norsk, Polski, Čeština, Hrvatski, Slovenčina, Română, Slovenščina, Português, Srpski Filling mode: 3-way valve is in midposition 0 2 – 0 = Normal operating mode 1 = Mid-position (parallel operation) 2 = Permanent heating mode position – Purge programme – – – Automatic adaptive purging of the heating circuit and hot water circuit Not active Active – Flow temp. setpoint 30 75 ℃ 1 – DHW temperature 35 60 ℃ 1 Product with hot water generation – Auxiliary relay 1 10 – 1 = Circulation pump 2 = External pump 3 = Cylinder charging pump 4 = Extractor hood 5 = External solenoid valve 6 = External fault message 7 = Solar pump (not active) 8 = eBUS remote control (not active) 9 = Legionella protection pump (not active) 10 = Solar valve (not active) 2 Accessory relay 1 1 10 – 1 = Circulation pump 2 = External pump 3 = Cylinder charging pump 4 = Extractor hood 5 = External solenoid valve 6 = External fault message 7 = Solar pump (not active) 8 = eBUS remote control (not active) 9 = Legionella protection pump (not active) 10 = Solar valve (not active) 2 English ¹Fault lists are only displayed, and can only be deleted, if faults have occurred. 24 Installation and maintenance instructions ecoTEC plus 0020200871_00 Appendix Setting level Values Accessory relay 2 Contact data Min. Max. 1 10 Unit – – Phone number – End the installation assistant? – – Default setting Increment, select, explanation 1 = Circulation pump 2 = External pump 3 = Cylinder charging pump 4 = Extractor hood 5 = External solenoid valve 6 = External fault message 7 = Solar pump (not active) 8 = eBUS remote control (not active) 9 = Legionella protection pump (not active) 10 = Solar valve (not active) 2 0-9 – Yes, No – ¹Fault lists are only displayed, and can only be deleted, if faults have occurred. C Overview of diagnostics codes Setting level Values Unit Increment, select, explanation Min. Max. d.00 Heating maximum output – – kW The maximum heating output varies depending on the product. → Section "Technical data" d.01 Pump overrun in heating mode 1 60 min d.02 Burner anti-cycling time in heating mode 2 60 d.04 Water temperature in the cylinder d.05 Determined heating flow set target temperature Current value Current value Default setting Own setting → Section "Technical data" Adjustable 1 5 Adjustable min 1 20 Adjustable ℃ – – Not adjustable ℃ – – Not adjustable d.07 Set target temperature for the domestic hot water cylinder Current value ℃ – – Not adjustable d.08 Status of the 230 V thermostat Current value – 0 = Room thermostat open (no heat requirement) 1 = Room thermostat closed (heat requirement) – Not adjustable d.09 Heating flow set target temperature that is set on the eBUS room thermostat Current value – – – Not adjustable d.10 Status of the internal pump in the heating circuit Current value – off / on – Not adjustable d.11 Status of the heating circuit's shunt pump Current value – off / on – Not adjustable d.13 Status of the hot water circuit's circulation pump Current value – off / on – Not adjustable d.16 Status of the 24 V room thermostat Current value – off = Heating off on = Heating on – Not adjustable – off = Flow temperature on = Return temperature (adjustment for underfloor heating. If you have activated the return temperature control, the automatic heating output determination function is not active.) 0 Adjustable d.17 Heating control – – 0020200871_00 ecoTEC plus Installation and maintenance instructions 25 Appendix Setting level Values Unit Increment, select, explanation Default setting Own setting Min. Max. d.18 Pump overrun operating mode 1 3 – 1 = Comfort (continuously operating pump) 3 = Eco (intermittent pump mode – for the dissipation of the residual heat after hot water generation at an extremely low heat demand) 1 Adjustable d.20 Maximum hot water set target temperature 50 60 ℃ 1 50 Adjustable d.23 Status of the heating demand Current value – off = Heating off (Summer mode) on = Heating on – Not adjustable d.24 Status of the pressure monitor 0 1 – off = Not switched on = Switched – Not adjustable d.25 Status of the requirement to reheat the cylinder or for the hot water warm start from the eBUS thermostat Current value – off = Function deactivated on = Function activated – Not adjustable d.27 Function of relay 1 (multifunctional module) 1 10 – 1 = Circulation pump 2 = External pump 3 = Cylinder charging pump 4 = Extractor hood 5 = External solenoid valve 6 = External fault message 7 = Solar pump (omitted) 8 = eBUS remote control 9 = Legionella protection pump 10 = Solar valve 1 Adjustable d.28 Function of relay 2 (multifunctional module) 1 10 – 1 = Circulation pump 2 = External pump 3 = Cylinder charging pump 4 = Extractor hood 5 = External solenoid valve 6 = External fault message 7 = Solar pump (omitted) 8 = eBUS remote control 9 = Legionella protection pump 10 = Solar valve 2 Adjustable d.31 Automatic filling device 0 2 – 0 = Manual 1 = Semi-automatic 2 = Automatic 0 Adjustable d.33 Fan speed target value Current value rpm Fan speed = Display value x 100 – Not adjustable d.34 Value for the fan speed Current value rpm Fan speed = Display value x 100 – Not adjustable d.40 Heating flow temperature Current value ℃ – – Not adjustable d.41 Heating return temperature Current value ℃ – – Not adjustable d.43 Heating curve 0.2 4 d.45 Value for the base point of the heating curve 15 30 d.47 Outside temperature Current value – 0.1 1.2 Adjustable – 1 20 Adjustable ℃ – – Not adjustable d.50 Correction of the minimum fan speed 0 3000 rpm 1 Fan speed = Display value x 10 600 Adjustable d.51 Correction of the maximum fan speed -2500 0 rpm 1 Fan speed = Display value x 10 -1000 Adjustable 26 Installation and maintenance instructions ecoTEC plus 0020200871_00 Appendix Setting level Values Unit Increment, select, explanation Default setting Own setting Min. Max. 0 3 – 0 = Boiler's Legionella protection function deactivated 3 = Hot water activated (target value min. 60 °C) 0 Adjustable d.60 Number of blocks by the temperature sensor Current value – – – Not adjustable d.61 Number of successful ignitions Current value – – – Not adjustable – 1 0 Adjustable d.58 Solar circuit reheating d.62 Night set-back 0 30 d.64 Average burner ignition time Current value s – – Not adjustable d.65 Maximum burner ignition time Current value s – – Not adjustable d.66 Activation of the warm start function for hot water – – off = Function deactivated on = Function activated 1 Adjustable d.67 Remaining burner anticycling time (setting under d.02) Current value min – – Not adjustable d.68 Number of unsuccessful ignitions at 1st attempt Current value – – – Not adjustable d.69 Number of unsuccessful ignitions at 2nd attempt Current value – – – Not adjustable – d.71 Maximum heating flow set target temperature 45 80 ℃ 1 75 Adjustable d.75 Maximum cylinder reheating time 20 90 min 1 45 Adjustable – – kW 1 → Section "Technical data" – Adjustable 50 80 d.77 Max. cylinder reheating d.78 DHW max. flow temperature ℃ 1 – Adjustable d.80 Running time in heating mode Current value h – – Not adjustable d.81 Running time in DHW mode Current value h – – Not adjustable d.82 Number of burner ignitions in heating mode Current value – Number of ignitions = Display value x 100 – Not adjustable d.83 Number of burner ignitions in DHW mode Current value – Number of ignitions = Display value x 100 – Not adjustable Number of hours = Display value x 10 300 Not adjustable 1 → Section "Technical data" – Adjustable – off = Not connected on = Connected – Not adjustable d.84 Maintenance in 0 3000 h d.85 Increase in the min. output (heating and DHW mode) – – kW d.90 Status of the eBUS room thermostat Current value d.93 Setting the product code 0 99 – 1 – Adjustable d.94 Delete fault list 0 1 – off = No on = Yes – Adjustable d.95 Software versions – – – 1 = Main PCB 2 = Interface PCB – Adjustable d.96 Reset to factory setting – – – 0 = No 1 = Yes – Adjustable 10 75 ℃ 1 10 Adjustable d.128 Heating minimum target value 0020200871_00 ecoTEC plus Installation and maintenance instructions 27 Appendix Setting level Values d.129 Hot water minimum target value Min. Max. 35 (combination unit) 45 (pure boiler) 60 Unit ℃ Increment, select, explanation 1 Default setting 35 Own setting Adjustable Status codes – Overview D Status code Meaning Displays in heating mode S. 0 Heating mode: No requirement S.01 Heating mode: Advance fan operation S.02 Heating mode: Pump pre-run S.03 Heating mode: Burner ignition S.04 Heating mode: Burner on S.05 Heating mode: Pump/fan overrun S.06 Heating mode: Fan overrun S.07 Heating mode: Pump overrun S.08 Heating mode: Temporary shutdown after heating procedure Display in hot water handling mode with cylinder S.20 Hot water handling mode: Requirement S.21 Hot water handling mode: Advance fan operation S.22 Hot water handling mode: Pump pre-run S.23 Hot water handling mode: Burner ignition S.24 DHW mode: Burner on S.25 DHW mode: Pump/fan overrun S.26 DHW mode: Fan overrun S.27 DHW mode: Pump overrun S.28 Hot water handling mode: Temporary shutdown of the burner S.30 Room thermostat is blocking heating mode. S.31 No heating demand: Summer mode, eBUS controller, waiting period S.32 Fan waiting time: Fan speed outside of the tolerance values S.34 Frost protection active S.39 Underfloor heating contact open S.42 Flue non-return flap closed S.46 Frost protection mode (Comfort): Minimum load S.53 Product in waiting period/operation block function due to low water pressure (flow/return spread too large) S.54 Waiting period: Low water pressure in the circuit (flow/return spread too large) S.88 Product purging active S.91 Maintenance: Demo mode S.96 Automatic test programme: Return temperature sensor, heating demands blocked. S.98 Automatic test programme: Return temperature sensor, heating demands blocked. S.99 Internal automatic test programmes S.108 Purging the combustion chamber, fan in operation S.109 Product's standby mode activated Other displays 28 Installation and maintenance instructions ecoTEC plus 0020200871_00 Appendix E Overview of fault codes Code Meaning Cause F.00 Flow temperature sensor interruption NTC plug not plugged in or has come loose, multiple plug on the PCB not plugged in correctly, interruption in cable harness, NTC defective F.01 Return temperature sensor interruption NTC plug not plugged in or has come loose, multiple plug on the PCB not plugged in correctly, interruption in cable harness, NTC defective F.10 Flow NTC short circuit NTC defective, short circuit in cable harness, cable/casing F.11 Return NTC short circuit NTC defective, short circuit in cable harness, cable/casing F.13 Warm start sensor/cylinder sensor short circuit NTC defective, short circuit in cable harness, cable/casing F.22 Safety switch-off: Low water pressure No or insufficient water in the product, water pressure sensor defective, cable to pump or water pressure sensor loose/not connected/defective F.23 Safety switch-off: Temperature difference too great Pump blocked, insufficient pump output, air in product, flow and return NTC connected the wrong way round F.24 Safety switch-off: Temperature rise too fast Pump blocked, insufficient pump output, air in product, system pressure too low, non-return valve blocked/incorrectly installed F.25 Safety switch-off: Flue gas temperature too high Break in plug connection for optional flue gas safety temperature limiter (STB), break in cable harness F.27 Safety switch-off: Flame simulation Moisture on the electronics, electronics (flame monitor) defective, gas solenoid valve leaking F.28 Failure during start-up: Ignition unsuccessful Gas meter defective or gas pressure monitor has triggered, air in gas, gas flow pressure too low, thermal isolator device (TAE) has triggered, condensate duct blocked, incorrect gas restrictor, incorrect spare part gas valve, fault on the gas valve, multiple plug on PCB incorrectly plugged in, break in cable harness, ignition system (ignition transformer, ignition cable, ignition plug, ignition electrode) defective, ionisation current interrupted (cable, electrode), incorrect earthing of product, electronics defective F.29 Failure during operation: Re-ignition unsuccessful Gas supply temporarily stopped, flue gas recirculation, condensate duct blocked, defective earthing of product, ignition transformer has spark failure F.32 Fan fault Plug on fan not correctly plugged in, multiple plug on PCB not correctly plugged in, break in cable harness, fan blocked, Hall sensor defective, electronics defective F.49 Fault: eBUS Short circuit on eBUS, eBUS overload or two power supplies with different polarities on the eBUS F.61 Fault: Gas valve regulation – – – Short circuit/short to earth in cable harness for the gas valve Gas valve defective (coils shorted to earth) Electronics defective F.62 Fault: Gas valve switch-off delay – – – – Delayed shutdown of gas valve Delayed extinguishing of flame signal Gas valve leaking Electronics defective F.63 Fault: EEPROM Electronics defective F.64 Fault: Electronics/NTC Flow or return NTC short circuited, electronics defective F.65 Fault: Electronics temp. Electronics overheating due to external influences, electronics defective F.67 Fault: Electronics/flame Implausible flame signal, electronics defective F.68 Fault: Unstable flame signal Air in gas, gas flow pressure too low, incorrect air ratio, condensate duct blocked, incorrect gas restrictor, ionisation flow interruption (cable, electrode), flue gas recirculation, condensate duct F.70 Invalid device specific number (DSN) If spare parts fitted: Display and PCB replaced at same time and DSN not reset, incorrect or missing output range coding resistance F.71 Flow NTC fault Flow temperature sensor signalling constant value: – – F.72 Flow/return NTC fault Flow temperature sensor incorrectly positioned at supply pipe Flow temperature sensor defective Flow/return NTC temperature difference too great → flow and/or return temperature sensor defective 0020200871_00 ecoTEC plus Installation and maintenance instructions 29 Appendix Code Meaning Cause F.73 Water pressure sensor signal in the wrong range (too low) Interruption/short circuit of water pressure sensor, interruption/short circuit to GND in supply line to water pressure sensor or water pressure sensor defective F.74 Water pressure sensor signal outside correct range (too high) Line to water pressure sensor has a short circuit to 5 V/24 V or internal fault in the water pressure sensor F.75 Fault: No pressure change detection when starting pump Water pressure sensor and/or pump defective, air in the heating installation, insufficient water in the product; check adjustable bypass, connect external expansion vessel to the return F.76 Overheating protection on primary heat exchanger has responded Cable or cable connections for safety fuse in primary heat exchanger or primary heat exchanger defective F.77 Fault: Flue non-return flap/condensate pump No response from flue non-return flap or condensate pump defective F.83 Fault: Flow and/or return temperature sensor temperature change When the burner starts, the temperature change registered at the flow and/or return temperature sensor is non-existent or too small. – – Insufficient water in product Flow or return temperature sensor not in correct position at pipe F.85 Fault: Flow and return temperature sensors incorrectly installed The flow and/or return temperature sensors have been installed on the same pipe/incorrect pipe F.87 Ignition transformer not connected Ignition transformer plug not plugged in or has come loose, multiple plug on the PCB not plugged in correctly, interruption in cable harness, electronics defective F.88 Gas valve not connected Gas valve plug not plugged in or has come loose, multiple plug on the PCB not plugged in correctly, interruption in cable harness, electronics defective F.89 Incorrect pump detected Unsuitable pump connected, PWM plug not plugged in or has come loose, multiple plug on the PCB not plugged in correctly, interruption in cable harness, electronics defective con No communication with the PCB Communication fault between display and PCB in the electronics box 30 Installation and maintenance instructions ecoTEC plus 0020200871_00 Appendix F Connection diagram X51 2 X51 Burner off X106 3 1 X51 X32 X35 Burner off 24V= RT – 13 5 6 5 24V 4 15 3 16 1 2 3 4 1 9 M 6 5 1 X22 X20 4 X20 + BUS X41 X40 X106 X51 eBUS 24V 7 230V~ X14 X30 L N 8 X21 X21 X1 X1 L N L 9 N 10 11 RT 230V~ X12 RT X14 L N L N X12 1 Main PCB 7 Gas valve 2 Interface PCB 8 Monitoring electrode 3 Control system 9 Room thermostat 4 Temperature sensor in the heating flow 10 Main power supply 5 Temperature sensor in the heating return 11 Ignition electrode 6 Fan 0020200871_00 ecoTEC plus Installation and maintenance instructions 31 Appendix G Connection diagram, 30 kW X51 2 X51 Burner off X106 3 1 X51 X32 X35 Burner off 24V= RT – 13 5 6 5 24V 4 15 3 16 1 2 3 4 1 9 M 6 5 1 X22 X20 4 X20 + BUS X41 X40 X106 X51 eBUS 24V 7 230V~ X14 X30 L N 8 X21 X21 X1 X1 L N L 9 N 10 X12 1 Main PCB 7 Gas valve 2 Interface PCB 8 Monitoring electrode 3 Control system 9 Room thermostat 4 Temperature sensor in the heating flow 10 Main power supply 5 Temperature sensor in the heating return 11 Ignition electrode 6 Fan 32 11 RT 230V~ X12 RT X14 L N L N Installation and maintenance instructions ecoTEC plus 0020200871_00 Appendix H Opening in the flue pipe P I Q Q T Q S Q R F Q D, E G O C A I M B L N N H H M J K H.1 Positioning of the opening of a fan-supported flue gas pipe Installation site Minimum dimensions A Directly below an opening, air bricks, opening windows, etc., that can be opened. 300 mm B Above an opening, air bricks, opening windows, etc., that can be opened. 300 mm C Horizontally to an opening, air bricks, opening windows, etc., that can be opened. 300 mm D Below temperature-sensitive building components, e.g. plastic gutters, down pipes or wastewater pipes 75 mm E Below eaves 200 mm F Below balconies or car port roofs 200 mm G From vertical wastewater pipes or down pipes 150 mm H From external or internal corners 200 mm I Above floors, roofs or balconies 300 mm J From a surface facing a terminal 600 mm K From a terminal facing a terminal 1,200 mm L From an opening in the car port (e.g. door, window) which leads into the dwelling 1,200 mm M Vertical from a terminal on the same wall 1,500 mm N Horizontal from a terminal on the same wall 300 mm O From the wall on which the terminal has been installed 0 mm P From a vertical structure on the roof N/A Q Above the roof area 300 mm R Horizontal from adjacent windows on pitched or flat roofs 600 mm S Above adjacent windows on pitched or flat roofs 600 mm T Below adjacent windows on pitched or flat roofs 2,000 mm 0020200871_00 ecoTEC plus Installation and maintenance instructions 33 Appendix H.2 Text from BS 5440-1 on fan-supported flue gas pipes BS 5440–1: It is recommended that the fanned flue gas system terminal is positioned as follows: – – – – At least 2 m from an opening in the building directly opposite, and So that the combustion products are not discharged directly across a property boundary. Dimensions D, E, F and G: These clearances may be reduced to 25 mm without affecting the performance of the boiler. In order to ensure that the condensate vapour plume does not damage adjacent surfaces, the terminal should be extended as shown. Dimension H: This clearance may be reduced to 25 mm without adversely affecting the performance of the boiler. However, in order to ensure that the condensate vapour plume does not damage adjacent surfaces, a clearance of 300 mm is preferred. For IE, recommendations are given in the current issue of the IS 813. H.3 Opening of the flue pipe below eaves and balconies Balcony/eaves Gutter Adequately secured air/flue gas pipe 34 The flue pipe must protrude beyond any overhang Installation and maintenance instructions ecoTEC plus 0020200871_00 Appendix I Commissioning Checklist Benchmark Commissioning and Servicing Section It is a requirement that the boiler is installed and commissioned to the completed in full. www.centralheating.co.uk © Heating and Hotwater Industry Council (HHIC) 0020200871_00 ecoTEC plus Installation and maintenance instructions 35 Appendix GAS BOILER SYSTEM COMMISSIONING CHECKLIST This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. CONTROLS Optimum start control Fitted Fitted Fitted Fitted ALL SYSTEMS Yes Yes CENTRAL HEATING MODE OR mbar mbar OR COMBINATION BOILERS ONLY Yes Yes DOMESTIC HOT WATER MODE OR mbar OR mbar Yes Temperature CONDENSING BOILERS ONLY Yes ALL INSTALLATIONS AND ² Ratio AND ² Ratio Yes Yes Yes Yes 36 Installation and maintenance instructions ecoTEC plus 0020200871_00 Appendix SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider SERVICE 01 SERVICE 02 AND AND ²% ²% SERVICE 03 AND AND ²% ²% SERVICE 04 AND AND ²% ²% SERVICE 05 AND AND ²% ²% SERVICE 06 AND AND ²% ²% SERVICE 07 AND AND ²% ²% SERVICE 08 AND AND ²% ²% SERVICE 09 AND AND ²% ²% SERVICE 10 AND AND ²% ²% 0020200871_00 ecoTEC plus Installation and maintenance instructions AND AND ²% ²% 37 Appendix PRIOR TO CO AND COMBUSTION RATIO CHECK The boiler manufacturer’s installation instructions should have been followed, gas type verified and gas supply pressure/rate checked as required prior to commissioning. As part of the installation process, especially where a flue has been fitted by persons other than the boiler installer, visually check the integrity of the whole flue system to confirm that all components are correctly assembled, fixed and supported. Check that manufacturer’s max. flue lengths have not been exceeded and all guidance has been followed (e.g. Gas Safe Technical Bulletin TB008). The flue gas analyser should be of the correct type, as specified by BS 7967 Prior to its use, the flue gas analyser should have been maintained and calibrated as specified by the manufacturer. The installer must have the relevant competence for use of the analyser. Check and zero the analyser IN FRESH AIR as per analyser manufacturer’s instructions. NOTE THE AIR GAS RATIO VALVE IS FACTORY SET AND MUST NOT BE ADJUSTED DURING COMMISSIONING UNLESS THIS ACTION IS RECOMMENDED FOLLOWING CONTACT WITH THE MANUFACTURER. If any such adjustment is recommended and further checking of the boiler is required the installer/service engineer must be competent to carry out this work and to use the flue gas analyser accordingly. If the boiler requires conversion to operate with a different gas family (e.g. conversion from natural gas to LPG) separate guidance will be provided by the boiler manufacturer SET BOILER TO MAXIMUM RATE In accordance with boiler instructions, set boiler to operate at max. rate (full load condition). Allow sufficient time for combustion to stabilise. NOTE - Do not insert analyser probe during this period to avoid possible “flooding” of sensor. CARRY OUT FLUE INTEGRITY CHECK USING ANALYSER Insert analyser probe into air inlet test point and allow readings to stabilise. NOTE - where no air inlet test point is provided then a flue integrity check with the analyser is not possible. The installer should verify that flue integrity has been visually checked in accordance with the “Prior to CO and combustion ratio check” box above before proceeding to the “Check CO and combustion ratio at maximum rate” stage below. VERIFY FLUE INTEGRITY Analyser readings indicate that combustion products and inlet air must be mixing. Further investigation of the flue is therefore required. Check that flue components are assembled, fixed and supported as per boiler/flue manufacturer’s instructions. Check that flue and flue terminal are not obstructed. NO Is O2 20.6% and CO2 < 0.2% YES Is O2 20.6% and CO2 < 0.2% YES NO TURN OFF APPLIANCE AND CALL MANUFACTURER’S TECHNICAL HELPLINE FOR ADVICE. THE APPLIANCE MUST NOT BE COMMISSIONED UNTIL PROBLEMS ARE IDENTIFIED AND RESOLVED. CHECK CO AND COMBUSTION RATIO AT MAX. RATE With boiler still set at maximum rate, insert analyser probe into flue gas sampling point. Allow readings to stabilise before recording. NOTE - If no flue gas sampling point is present and the correct procedure is not specified in the manual, consult boiler manufacturer for guidance. NO Check all seals around the appliance burner, internal flue seals, door and case seals. Rectify where necessary. Is CO less than 335ppm and CO/CO2 ratio less than 0.004 Is CO less than 350ppm and CO/CO2 ratio less than 0.004 YES YES SET BOILER TO MINIMUM RATE In accordance with boiler instructions, set boiler to operate at minimum rate (to minimum load condition). Allow sufficient time for combustion to stabilise. NOTE - If manufacturer’s instructions do not specify how to set boiler to minimum rate contact Technical Helpline for advice. NO CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE With boiler still set at minimum rate, insert analyser probe into flue gas sampling point. Allow readings to stabilise before recording. NOTE - If no flue gas sampling point is present and the correct procedure is not specified in the manual, consult boiler manufacturer for guidance. TURN OFF APPLIANCE AND CALL MANUFACTURER’S TECHNICAL HELPLINE FOR ADVICE. THE APPLIANCE MUST NOT BE COMMISSIONED UNTIL PROBLEMS ARE IDENTIFIED AND RESOLVED. IF COMMISSIONING CANNOT BE FULLY COMPLETED, THE APPLIANCE MUST BE DISCONNECTED FROM THE GAS SUPPLY IN ACCORDANCE WITH THE GSIUR. NOTE: Check and record CO and combustion ratio at both max. and min. rate before contacting the manufacturer. 38 NO Is CO less than 350ppm and CO/CO2 ratio less than 0.004 YES BOILER IS OPERATING SATISFACTORILY no further actions required. Ensure test points are capped, boiler case is correctly replaced and all other commissioning procedures are completed. Complete Benchmark Checklist, recording CO and combustion ratio readings as required. Installation and maintenance instructions ecoTEC plus 0020200871_00 Appendix J Technical data Technical data – Heating VU 126/6-5 OV (HGB) ecoTEC plus VU 156/6-5 OV (HGB) ecoTEC plus VU 186/6-5 OV (HGB) ecoTEC plus VU 246/6-5 OV (HGB) ecoTEC plus Max. flow temperature adjustment range (default setting: 75 °C) 10 … 80 ℃ 10 … 80 ℃ 10 … 80 ℃ 10 … 80 ℃ Maximum permissible pressure 0.3 MPa (3.0 bar) 0.3 MPa (3.0 bar) 0.3 MPa (3.0 bar) 0.3 MPa (3.0 bar) Nominal water flow (ΔT = 20 K) 530 l/h 655 l/h 788 l/h 1,059 l/h Nominal water flow (ΔT = 30 K) 353 l/h 436 l/h 525 l/h 706 l/h Approximate value for the condensate volume (pH value between 3.5 and 4.0) at 50/30 °C 1.23 l/h 1.53 l/h 1.84 l/h 2.47 l/h VU 306/6-5 OV (HGB) ecoTEC plus Max. flow temperature adjustment range (default setting: 75 °C) 10 … 80 ℃ Maximum permissible pressure 0.3 MPa (3.0 bar) Nominal water flow (ΔT = 20 K) 1,313 l/h Nominal water flow (ΔT = 30 K) 876 l/h Approximate value for the condensate volume (pH value between 3.5 and 4.0) at 50/30 °C 3.06 l/h Technical data – G20 power/loading G20 VU 126/6-5 OV (HGB) ecoTEC plus VU 156/6-5 OV (HGB) ecoTEC plus VU 186/6-5 OV (HGB) ecoTEC plus VU 246/6-5 OV (HGB) ecoTEC plus Maximum heat output 12 kW 15 kW 18 kW 24 kW Effective output range (P) at 40/30 °C 4.8 … 13.0 kW 4.8 … 16.2 kW 5.3 … 19.5 kW 6.5 … 26.2 kW Effective output range (P) at 50/30 °C 4.7 … 12.8 kW 4.7 … 15.9 kW 5.2 … 19.1 kW 6.3 … 25.7 kW Effective output range (P) at 80/60 °C 4.5 … 12.3 kW 4.5 … 15.2 kW 5.0 … 18.3 kW 6.1 … 24.6 kW Domestic hot water heat output (P) 4.4 … 18.0 kW 4.4 … 18.0 kW 5.0 … 25.2 kW 6.0 … 30.0 kW Maximum heat input – heating (Q max.) 12.3 kW 15.3 kW 18.4 kW 24.7 kW Minimum heat input – heating (Q min.) 5.0 kW 4.5 kW 5.0 kW 6.1 kW Maximum heat input – hot water (Q max.) 18.4 kW 18.4 kW 25.7 kW 30.6 kW Minimum heat input – hot water (Q min.) 4.5 kW 4.5 kW 5.1 kW 6.1 kW VU 306/6-5 OV (HGB) ecoTEC plus Maximum heat output 30 kW Effective output range (P) at 40/30 °C 7.6 … 32.4 kW Effective output range (P) at 50/30 °C 7.5 … 31.8 kW Effective output range (P) at 80/60 °C 7.2 … 30.5 kW Domestic hot water heat output (P) 7.1 … 35.0 kW 0020200871_00 ecoTEC plus Installation and maintenance instructions 39 Appendix VU 306/6-5 OV (HGB) ecoTEC plus Maximum heat input – heating (Q max.) 30.6 kW Minimum heat input – heating (Q min.) 7.2 kW Maximum heat input – hot water (Q max.) 35.7 kW Minimum heat input – hot water (Q min.) 7.2 kW Technical data – General VU 126/6-5 OV (HGB) ecoTEC plus VU 156/6-5 OV (HGB) ecoTEC plus VU 186/6-5 OV (HGB) ecoTEC plus VU 246/6-5 OV (HGB) ecoTEC plus Gas category I2H I2H I2H I2H Diameter of the gas pipe 1/2 inch 1/2 inch 1/2 inch 1/2 inch Diameter of the heating connections 3/4 inch 3/4 inch 3/4 inch 3/4 inch Expansion relief valve connector (min.) 15 mm 15 mm 15 mm 15 mm Condensate drain pipework (min.) 21.5 mm 21.5 mm 21.5 mm 21.5 mm G20 gas supply pressure 2.0 kPa 2.0 kPa 2.0 kPa 2.0 kPa Gas flow at P max. – hot water (G20) 1.9 m³/h 1.9 m³/h 2.7 m³/h 3.2 m³/h Gas flow at P max. – heating mode (G20) 1.3 m³/h 1.6 m³/h 1.9 m³/h 2.6 m³/h Gas flow at P min. (G20) 0.480 m³/h 0.480 m³/h 0.533 m³/h 0.646 m³/h CE number (PIN) CE-0063CP3646 CE-0063CP3646 CE-0063CP3646 CE-0063CP3646 Flue gas mass rate in heating mode at P min. 2.08 g/s 2.08 g/s 2.31 g/s 2.80 g/s Flue gas mass rate in heating mode at P max. 5.5 g/s 6.9 g/s 8.3 g/s 11.1 g/s Flue gas mass rate in hot water handling mode at P max. 8.3 g/s 8.3 g/s 11.6 g/s 13.8 g/s Flue gas temperature (80 °C/60 °C) at P max. 55 ℃ 55 ℃ 60 ℃ 77 ℃ Flue gas temperature (80 °C/60 °C) at P min. 55 ℃ 55 ℃ 55 ℃ 55 ℃ Flue gas temperature (50 °C/30 °C) at P max. 43 ℃ 48 ℃ 51 ℃ 60 ℃ Flue gas temperature (50 °C/30 °C) at P min. 32 ℃ 32 ℃ 34 ℃ 35 ℃ Flue gas temperature in hot water handling mode 71 ℃ 71 ℃ 69 ℃ 68 ℃ Flue gas temperature when overheating 105 ℃ 105 ℃ 105 ℃ 95 ℃ Released system types C13, C33, C43, C53 C13, C33, C43, C53 C13, C33, C43, C53 C13, C33, C43, C53 Nominal efficiency at 80/60 °C 99.6 % 99.6 % 99.6 % 99.6 % Nominal efficiency at 50/30 °C 104.0 % 104.0 % 104.0 % 104.0 % Nominal efficiency at 40/30 °C 106.0 % 106.0 % 106.0 % 106.0 % Nominal efficiency in partial load operation (30%) at 40/30 °C 108.5 % 108.5 % 108.5 % 108.5 % NOx class 5 5 5 5 Product dimensions, width 375 mm 375 mm 375 mm 375 mm Product dimensions, depth 280 mm 280 mm 280 mm 280 mm Product dimensions, height 600 mm 600 mm 600 mm 600 mm 40 Installation and maintenance instructions ecoTEC plus 0020200871_00 Appendix VU 126/6-5 OV (HGB) ecoTEC plus VU 156/6-5 OV (HGB) ecoTEC plus VU 186/6-5 OV (HGB) ecoTEC plus VU 246/6-5 OV (HGB) ecoTEC plus Net weight 23 kg 23 kg 23 kg 23 kg Weight when filled with water 27 kg 27 kg 27 kg 28 kg VU 306/6-5 OV (HGB) ecoTEC plus Gas category I2H Diameter of the gas pipe 1/2 inch Diameter of the heating connections 3/4 inch Expansion relief valve connector (min.) 15 mm Condensate drain pipework (min.) 21.5 mm G20 gas supply pressure 2.0 kPa Gas flow at P max. – hot water (G20) 3.8 m³/h Gas flow at P max. – heating mode (G20) 3.2 m³/h Gas flow at P min. (G20) 0.762 m³/h CE number (PIN) CE-0063CP3646 Flue gas mass rate in heating mode at P min. 3.30 g/s Flue gas mass rate in heating mode at P max. 13.8 g/s Flue gas mass rate in hot water handling mode at P max. 16.1 g/s Flue gas temperature (80 °C/60 °C) at P max. 86 ℃ Flue gas temperature (80 °C/60 °C) at P min. 56 ℃ Flue gas temperature (50 °C/30 °C) at P max. 60 ℃ Flue gas temperature (50 °C/30 °C) at P min. 37 ℃ Flue gas temperature in hot water handling mode 75 ℃ Flue gas temperature when overheating 104 ℃ Released system types C13, C33, C43, C53 Nominal efficiency at 80/60 °C 99.6 % Nominal efficiency at 50/30 °C 104.0 % Nominal efficiency at 40/30 °C 106.0 % Nominal efficiency in partial load operation (30%) at 40/30 °C 108.5 % NOx class 5 Product dimensions, width 375 mm Product dimensions, depth 280 mm Product dimensions, height 600 mm Net weight 23 kg Weight when filled with water 28 kg 0020200871_00 ecoTEC plus Installation and maintenance instructions 41 Appendix Technical data – Electrics VU 126/6-5 OV (HGB) ecoTEC plus Electric connection VU 156/6-5 OV (HGB) ecoTEC plus VU 186/6-5 OV (HGB) ecoTEC plus VU 246/6-5 OV (HGB) ecoTEC plus 230 V / 50 Hz 230 V / 50 Hz 230 V / 50 Hz 230 V / 50 Hz T2/2A, 250V T2/2A, 250V T2/2A, 250V T2/2A, 250V Max. electrical power consumption 65 W 65 W 66 W 75 W Standby electrical power consumption 2W 2W 2W 2W IPX4D IPX4D IPX4D IPX4D Built-in fuse (slow-blow) Level of protection VU 306/6-5 OV (HGB) ecoTEC plus Electric connection Built-in fuse (slow-blow) 230 V / 50 Hz T2/2A, 250V Max. electrical power consumption 60 W Standby electrical power consumption 2W Level of protection 42 IPX4D Installation and maintenance instructions ecoTEC plus 0020200871_00 Index Index A Air index setting................................................................... 16 Air/flue pipe ......................................................................... 11 Air/flue pipe, installed ............................................................ 4 Article number ....................................................................... 6 Auxiliary relay ...................................................................... 13 B Burner anti-cycling time....................................................... 17 C Calling up the fault memory................................................. 19 CE label ................................................................................. 6 Check programmes ............................................................. 14 Checking the burner ............................................................ 18 Checking the CO₂ content ................................................... 16 Cleaning the condensate siphon ......................................... 19 Cleaning the heat exchanger .............................................. 18 Combustion air ...................................................................... 4 Completing inspection work ................................................ 19 Completing maintenance work ............................................ 19 Completing repair work ....................................................... 21 Completing, repair work ...................................................... 21 Condensate drain pipework................................................. 10 Contact details..................................................................... 13 Controller............................................................................. 12 Corrosion............................................................................... 4 D Decommissioning ................................................................ 21 Decommissioning the product ............................................. 21 Documents ............................................................................ 6 Draining the product ............................................................ 19 E Electricity ............................................................................... 4 Ending, installation assistant ............................................... 13 F Fault codes.................................................................... 19, 29 Filling mode ......................................................................... 13 Filling the condensate siphon.............................................. 15 Flue gas route ....................................................................... 4 Front casing, closed .............................................................. 4 Frost ...................................................................................... 5 H Handing over to the operator............................................... 17 Heating partial load ............................................................. 13 Hot water temperature......................................................... 13 I Identification plate ................................................................. 6 If you smell gas ..................................................................... 3 Inspection work ............................................................. 17, 22 Installation assistant, ending ............................................... 13 Installation assistants, restarting ......................................... 14 Installation site....................................................................... 4 Installer level, calling up ...................................................... 12 Installing the front casing....................................................... 9 Installing the side section ...................................................... 9 Intended use.......................................................................... 3 L Language ............................................................................ 13 M Mains connection ................................................................ 11 Maintenance work ......................................................... 17, 22 0020200871_00 ecoTEC plus Installation and maintenance instructions Minimum clearance ............................................................... 8 Multi-functional module ....................................................... 13 O Operating concept ............................................................... 12 P Power supply....................................................................... 11 Preparing the repair work .................................................... 19 Preparing, repair work ......................................................... 19 R Regulations ........................................................................... 5 Removing the air intake pipe............................................... 17 Removing the burner........................................................... 17 Removing the flue pipe........................................................ 17 Removing the gas-air mixture unit....................................... 17 Removing the side section .................................................... 9 Replacing the burner ........................................................... 19 Replacing the heat exchanger............................................. 20 Replacing the main PCB ..................................................... 20 Resetting the burner anti-cycling time ................................. 17 S Safety device......................................................................... 4 Schematic drawing ................................................................ 4 Serial number ........................................................................ 6 Setting the burner anti-cycling time ..................................... 17 Setting the CO₂ content....................................................... 16 Spare parts.......................................................................... 17 Starting, installation assistants ............................................ 14 Status codes........................................................................ 12 Supply of combustion air ....................................................... 4 Switching on the product ..................................................... 15 T Target feed temperature...................................................... 13 Telephone number, competent person ............................... 13 Test programmes ................................................................ 14 Tool ....................................................................................... 5 Transport ............................................................................... 3 Transporting .......................................................................... 7 Treating the heating water .................................................. 14 U Unloading the box ................................................................. 7 Unpacking the product .......................................................... 7 User interface, replacing the PCB ....................................... 21 V Voltage .................................................................................. 4 W Wall-mounting the product .................................................... 8 Weight ................................................................................... 8 43 0020200871 0020200871_00B5 22.06.2015 Vaillant Ltd. Nottingham Road Belper Derbyshire DE56 1JT Telephone 03 30 100‑34 61 Telephone (renewables) 02 07 022‑09 28 Vaillant Service Solutions 03 30 100‑31 43 Spares Technical Enquiries 177 359 66 15 [email protected] [email protected] www.vaillant.co.uk © These instructions, or parts thereof, are protected by copyright and may be reproduced or distributed only with the manufacturer's written consent.
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