Thank you for purchasing Pro-face's "Flex Network I/O Unit 8-point Relay Output/1 Common Type" (FN-Y08RL41) unit. To ensure correct use of this unit's functions and features, be sure to carefully read this installation guide and the Flex Network DIO Unit User Manual (downloaded from Pro-face web site). Safety Precautions This guide contains a variety of safety markings for safe and correct operation of this unit. Please read this installation guide and any related manuals carefully to fully understand how to correctly use this unit's functions. Safety Symbols This guide uses the following symbols for important information related to the safe and correct operation of this unit. Please pay attention to these symbols and follow all instructions given. Safety symbols and their meanings: A potentially hazardous situation that WARNING could result in serious injury or even death if instructions are not followed. CAUTION Specifications Rated Voltage Rated Voltage Range Allowable Voltage Interruption Power Consumption Voltage Endurance Insulation Resistance In-rush Current DC24V DC20.4 to DC28.8V Flex Network I/O Unit 8-point Relay Output/1 Common Type (FN-Y08RL41) Flex Network I/O Unit 8-point Relay Output/1 Common Type Installation Guide (this guide) CAUTIONS • Communication cables or I/O signal lines must be wired separately from the main circuit (high-voltage, large-current) line, high-frequency lines such as inverter lines, and the power line. Otherwise, a malfunction may occur due to noise. • This unit must be properly installed according to directions in the installation guide and user's manual. Improper installation may cause the unit to malfunction, or fail. • This unit must be properly wired according to directions in the Installation Guide and User Manual. Improper wiring may cause a malfunction, failure or electric shock. • Do not allow foreign substances, including chips, wire pieces, water, or liquids to enter inside this unit's case. Otherwise, a malfunction, failure, electric shock, or fire may occur. • When disposing of this unit, handle it as an industrial waste. 3 Electrical (Control section) Package Contents Output Circuit Connection Drawing The COM's power supply can be changed according to the relay specifications. 10ms or less (Power Supply: DC24V) Manual You can download the Flex Network DIO Unit User Manual from Pro-face's web site.(http://www.pro-face.com/) If you require the manual on another type of media (CD-ROM, etc.), please contact your local Pro-face distributor. 4 This procedure installs the unit on a 35mm DIN rail. Installation Removal Use a screwdriver to push the attachment hook down and release the unit. Then, pull the unit forward and off the rail. DIN rail Environmental Ambient Humidity Protection Rating Pollution Level 0°C to 55°C Power Consumption Be sure that the top and bottom faces of the unit are facing the correct direction and the unit is installed in a vertical position. Incorrect installation may prevent heat from dissipating. No. of Output Points Maximum Load Voltage Contact Rating OFF-ON Output Delay Time ON-OFF Min. Open / Close Load Initial Shorting Resistance Electrical Life Mechanical Life No. of Exclusive Use Nodes DC24V Installing in a panel: Create a panel cut for installing the unit, using the dimensions given below. Secure the I/O unit in place with M4 size screws. The torque should be 0.5 to 1.3 N•m. DC20.4 to DC28.8V 1.2W or less (when all outputs are ON / DC24V) 8 points/1 common 1.0A/1 point (8 points/1 common - Max.common current 4.0A) AC240V, 1A (resistance load, induced load) DC24V, 1A (resistance load, induced load) 10ms or less 5ms or less 1mA/DC5V 50 m Ω or less 100,000 operations or more 20 million operations or more 1 Push down I/O unit Output Rated Output Voltage (from +V to -V) Rated Output Voltage Range (from +V to -V) This section describes both the cables and crimp terminals used for wiring each type of cable. The fastening torque for the terminal screws should be 0.6 to 1.0 N•m. 1or 2 terminals can be connected to a single terminal screw. Communication Cable The Flex Network interface and the I/O unit, or all distributed I/O units, are connected using a cross wiring system. (T-type systems cannot be used.) Use the following models of communication cables. Flat-head screwdriver -25°C to +70°C I/O unit center The I/O unit's power supply should be separated from the sensor's power supply to prevent the unit from being affected by external noise. I/O unit outline 2φ φ0 4 . 5 .18 ( 0 .0 ) 8 (Unit: mm/in.) Center of DIN rail 48.1 to 50.3(1.89 to 1.98) 50.3(1.98) (98.4 to 100.6(3.87 to 3.96)) C 3.9(0.15) 33(1.30) D 3.5(0.14) 108(4.25) Front View Side View Factory (Default) settings Communication speed: 6 Mbps S-No. (station no.): 0 Output hold: Non Hold Bottom View A: Dip Switches ...................... Set output hold, communication speeds and SNo. (first digit) during operation errors. B: S-No. (station) Switch ........ Sets S-No. (last digit). C: Terminal Switch .................. Changes termination ON/OFF. Turns ON only the unit connected at the end of the communication cable. D: Status LED ......................... Indicates the unit's current operation status. Switch Settings Examples of S-No. (station no.) settings SW1 N...Hold, H...Hold (Output unit only) SW2 6 ........ 6 Mbps, 12 ...... 12 Mbps SW3, 4 First ... ON (1), Last ... OFF (0) Arrow tip Setting values (0 to F) S-No. Dip Switch SW3 SW4 S-No. (Station no.) Setting OFF(0) ON(1) 0 ON(1) ON(1) F 10h(16) OFF ... Termination OFF, ON ..... Termination ON 3Fh(63) When a logic program switches from RUN mode to OFFLINE mode, the GLC/LT/GP3000 and I/O signals operate as shown below regardless of the output hold settings. Therefore, be sure to consider this operation before resetting the unit or switching to OFFLINE mode. GLC/LT/GP3000 mode ON I/O signal OFF RUN Logic Program Output OFFLINE OFF RUN Logic Program Output However, when performing Reset, the I/O signal OFF timing will change. Wiring the I/O Pro-face 5% RH to 95% RH (non-condensing) (wet bulb temperature: less than 39°C) IP20 Pollution Level 2 B The FN-Y08RL41 is a CE Marked unit that conforms to EMC directives EN55011 ClassA, EN61000-6-2, and EN61131-2*2. <Caution> While this unit is officially marked as conforming to the relevant EMC directives, it is the user’s final application of this unit in a larger system (i.e. the machinery, wiring, control panel, installation method, etc.) that will determine if this unit maintains or loses this conformance marking. Therefore, it is strongly advised that the user investigate and confirm whether their overall system (i.e. all related machinery and equipment) also conforms with these EMC directives. *1 The National Electrical Code states that Class 2 power supplies and Class 2 transformers should not exceed an output of 30V, and at 8A or less, should not exceed 100VA. *2 Applies to selected low voltage directives. Distributor Order Code Length FN-CABLE2010-31-MS 10m FN-CABLE2050-31-MS 50m FN-CABLE2200-31-MS 200m Power Cable • Use as large a cable as possible (up to 1.25 mm2) and be sure to twist all wire ends before attaching crimp terminals. • Use the same type crimp terminals as used for the communication cable. I/O Cable • Use a cable that is 0.5 to 1.25 mm2 in diameter. • Use the same type crimp terminals as used for the communication cable. • Confirm that all I/O unit terminal screws are securely tightened, even if they are not used. • Do not allow pieces of wire to fall inside the unit. When preparing the cable wire ends: - Cover shielded wires with shield tape or with an insulation tube. - Use insulated crimp terminals. - If you use a pressure connection terminal without insulation, cover it with a shield tape or an insulation tube. Cover uninsulated crimp terminals with shield tape or a tube-type insulation. Note Blue (TR+) White (TR-) (35.0(1.38)) Ambient Operating Temperature Ambient Storage Temperature A The FN-Y08RL41 unit conforms to the following standards: UL508 Electrical Control System for Industry CAN/CSA-C22.2 No.1010-1 (Safety requirements for electrical equipment for measurement, control and laboratory use) FN-Y08RL41 (UL Registration Model: 2880063-04) <Notes> Only use the unit installed with other equipment. If the unit is installed in an area with no air conditioning system, be sure to install it in a vertical panel using a DIN rail or mounting holes. Also, be sure the unit is installed so it is at least 100 mm away from any adjacent structures or devices. If these requirements are not met, the heat generated by the unit’s internal components may cause the unit to fail to meet UL standards requirements. The power supply unit connected to the I/O unit must be a UL/c-UL (CSA) approved Class 2 power supply unit or Class 2 transformer*1. When the GLC/LT/GP3000 or multiple I/ O units under load are operated with a single power supply, the amount of current consumption and full-load current of the I/O units must be within the rated load of the Class 2 power supply unit or Class 2 power supply transformer. Be aware that the number of points which can be turned ON simultaneously may be limited, depending on the amount of load and load current value. 5 I/O Unit Installtion Installing on a DIN rail: Hook the I/O unit's top face groove over the top edge of the DIN rail. Next, push the bottom of the I/O unit forward until the attachment hook clicks into place on the DIN rail. 1W or less AC1,500V 10mA 1minute (between power/Input and Output, and FG terminals) DC500V at 10M Ω or higher (between power/Input and Output, and FG terminals) 30A or less This section shows the external dimensions of the I/O unit, part 12.1(0.48) names and part settings. CE Marking Notes 18.9 16.1 (0.74) (0.63) 2 A potentially hazardous situation that could result in minor injury or equipment damage if instructions are not followed. • Whenever installing, dismantling, wiring, and conducting maintenance or inspections, be sure to disconnect power to this unit to prevent the possibility of electric shock or fire. • Do not disassemble or remodel this unit, since it may lead to an electric shock or fire. • Do not use this unit in an environment that contains flammable gases since an explosion may occur. • Do not use this unit in an environment that is not specified in either the Installation Guide or User Manual. Otherwise, an electric shock, fire, malfunction or other failure may occur. • Because of the possibility of an electric shock or malfunction, do not touch any power terminals while the unit is operating. External Dimensions / Part Names (Unit: mm/in.) The FN-Y08RL41 is a UL/c-UL (CSA) recognized unit. (UL File No. E195835) 3.8(0.15) or less 6.0(0.24) or less DANGER A hazardous situation that could result in serious injury or even death if instructions are not followed. WARNINGS 1 45(1.77) Flex Network I/O Unit 8-point Relay Output/ 1 Common Type Installation Guide UL/c-UL (CSA) Application Notes To Avoid Damage • Avoid storing or operating this unit in either direct sunlight or excessively dusty or dirty environments. • Because this unit is a precision instrument, do not store or use it in locations where excessive shocks or vibration may occur. • Avoid covering this unit's ventilation holes, or operating it in an environment that may cause it to overheat. • Avoid operating this unit in locations where sudden temperature changes can cause condensation to form inside the unit. • Do not use paint thinner or organic solvents to clean this unit. 15.1(0.59) 28.2(1.11) 49(1.93) DANGERS • An emergency stop circuit and an interlock circuit should be constructed outside of this unit. Constructing these circuits inside this unit may cause a runaway situation, system failure, or an accident due to unit failure. • Systems using this unit should be designed so that output signals which could cause a serious accident are monitored from outside the unit. • This unit is designed to be a general-purpose device for general industries, and is neither designed nor produced to be used with equipment or systems in potentially life-threatening conditions. If you are considering using this unit for special uses, including nuclear power control devices, electric power devices, aerospace equipment, medical life support equipment, or transportation vehicles, please contact your local Flex Network distributor. Shield wire (SLD) (Unit: mm/in.) 5.2(0.20) or more Please be aware that Digital Electoronics Corporation shall not be held liable by the user for any damages, losses, or third party claims arising from the uses of this product. Head Office φ3.2(φ0.13) or larger Digital Electronics Corporation 8-2-52 Nanko-higashi Suminoe-ku, Osaka 559-0031 JAPAN Tel: +81-(0)6-6613-1101 Fax: +81-(0)6-6613-5888 URL: http://www.pro-face.com/ ©Copyright 2000 Digital Electronics Corporation. All rights reserved.
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