DL405 Analog Input Modules
Prices as of April 27, 2016. Check Web site for most current prices.
Analog Input Modules
F4-04AD 4-Channel Analog Input
$427.00
Conversion Time
<6mS per selected channel
Noise Rejection Ratio
Normal mode: -3dB @ 50Hz,
-6 dB/octave
Common mode: -70dB, DC to 12 KHz
Number of Channels
4
Input Type
Single-ended or differential Voltage or current
Input Ranges
0-5V, 1-5V, 0-10V, ±5V, ±10V
0-20mA, 4-20mA
PLC Update Rate
1 channel per scan, min., 4 per scan, max.
Channels Individually
Configurable
Range is selected for all channels. Each
channel can be wired for voltage or current
Digital Input Points Required
Resolution
12 bit (0 to 4095), unipolar
13 bit (-4095 to +4095), bipolar
16 (X) input points (12 binary data bits, 2
channel ID bits, 1 sign, 1 broken transmitter) Optional 32 input point operation for
D4-04AD compatibility mode
Terminal Type (included)
Removable (D4-16IOCON)
Input Impedance
20Mq- minimum, voltage input
250q- 1/2W, ± 0.1%, 25 ppm/°C current in
Base Power Required 5V
150 mA
External Power Supply
24VDC, ± 10%, 100 mA, class 2
Max. Continuous Overload
±50VDC, voltage input, ±45mA, current
input
Accuracy vs. Temperature
Recommended External Fuse
± 45 ppm/°C full scale calibration change
(including maximum offset change of 2
counts)
0.32A, Series 217 fast acting, current inputs
Operating Temperature
32° to 140°F (0 to 60°C)
Relative Humidity
5 to 95% (non-condensing)
Common Mode Voltage Range
± 10V maximum
Environmental Air
No corrosive gases permitted
Linearity
± 0.025% of span (± 1 count max. unipolar)
Vibration
MIL STD 810C 514.2
Input Stability
± 1/2 count
MIL STD 810C 516.2
Cross Talk
Shock
-80dB, 1/2 count maximum
Insulation Resistance
10M, 500VDC
Full Scale Calibration Error
± 12 counts max., voltage input
± 16 counts max., at 20.0mA current input
Noise Immunity
NEMA ICS3-304
Offset Calibration Error
± 1 count max., voltage input
± 2 counts max., at 4.0mA current input
Maximum Inaccuracy
0.4% max. @ 77°F (25°C)
0.55% max. @ 32 to 140°F (0 to 60°C)
NOTE 1: Shields should be grounded at the signal source
NOTE 2: Unused channel should be shorted for the best noise immunity
NOTE 3: When a differential input is not used, 0V should be connected to C of the channel
See Wiring Solutions for part numbers of
ZIPLink cables and connection modules
compatible with this I/O module.
ANALOG
TB
INPUT
RUN
24V
NE G
DATA
Internal Module Wiring
(front end)
V
CH1 Single-ended
Voltage Transmitter
See
NOTE 3
--
I
+
V
OV
I
250
OV
V
CH3 Differential
Current Transmitter
+
--
C
I
OV
CH1
+
250
V
C
-CH2
OV
V
C
CH3
V
I
OV
V
C
CH4 2-wire
Current Transmitter +
I
C
250
CH4
OV
+
0--10VDC
1--5VDC
--10--+10VDC
4mA--20mA
Ch annel s elect
--
21.6 -- 26.4 VDC
Clas s 2
I
OV
Us er
Supply
Return
User Supply
I
OV
OV
--
I
OV
Analog Switch
OV
C
A to D
Convertor
C
--
CH1
CH2
CH3
CH4
DI SP LAY
CH
250
V
CH2 Differential
Voltage Transmitter
256
512
1024
2048
16
32
64
128
F 4--04AD
C
+
1
2
4
8
V
C
OV
Wiring for
unus ed channels
See Note 2
24VDC 0,2A
CLA SS 2
F 4--04AD
I
OV
Book 1 (14.3)
eD4-74
DL405 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Analog Input Modules
F4-04ADS 4-Channel Isolated Analog Input
$605.00
Company
Information
Control Systems
Overview
PLC Update Rate
1 channel per scan
CLICK PLC
Number of Channels
4
Digital Input Points Required
16 (X) input points (12 binary data bits, 4
active channel indicator bits)
Input Ranges
0-5V, 0-10V, 1-5V, ±5V, ±10V
0-20mA, 4-20mA
Accuracy vs Temperature
± 100 ppm/ÞC maximum full scale (including
maximum offset)
Channels Individually
Configurable
Yes
Terminal Type (included)
Removable (D4-16IOCON)
Resolution
12 bit (1 to 4,096)
Base Power Required 5V
370mA
Conversion Method
Successive Approximation
External Power Supply
24VDC, ± 10%, 120mA, class 2
Input Type
Differential
Recommended Fuse
0.032 A, Series 217 fast-acting, current inputs
Operating Temperature
32° to 140°F (0 to 60°C)
Max. Common Mode Voltage ± 750V peak continuous transformer isolation
Noise Rejection Ratio
Common mode: -100dB @ 60Hz
Accuracy vs. Temperature
Active Low-pass Filtering
-3dB at 20Hz, -12 dB per octave
Storage Temperature
-4 to 158°F (-20 to 70°C)
Input Impedance
250q ± 0.1%, 1/2W current input
200Kq voltage point
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
No corrosive gases permitted
-45mA to + 45mA, current input
± 100V voltage input
Vibration
MIL STD 810C 514.2
Conversion Time
1ms per selected channel
Shock
MIL STD 810C 516.2
Linearity Error: unipolar
bipolar
± 1 count (0.025% of full scale) max.
± 2 counts (0.025% of full scale) max.
Noise Immunity
NEMA ICS3-304
Full Scale Calibration Error
± 8 counts maximum (Vin = 20mA)
Offset Calibration Error
± 8 counts maximum (Vin = 4mA)
Do-More H2
PLC
Do-More T1H
PLC
±100 ppm /°C maximum full scale
(including maximum offset)
Absolute Maximum Ratings
Do-More
PLCs Overview
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
DirectLOGIC
DL405
One count in the specification table is equal to one least significant bit of the analog data value (1 in 4,096).
NOTE 1: Shields should be grounded at signal source
NOTE 2: Unused channels should have V & C & R of the channels jumpered
Productivity
Controller
Overview
Productivity
3000
See Wiring Solutions for part numbers of
ZIPLink cables and connection modules
compatible with this I/O module.
Universal
Field I/O
Software
C-More
HMI
C-More Micro
HMI
ViewMarq
Industrial
Marquees
Other HMI
Communications
CH1
Voltage Transmitter
Appendix
Book 1
Terms and
Conditions
CH2
Not used
CH3
4-wire 4-20mA
Transmitter
CH4
2-wire 4-20mA
Transmitter
User Supply
Book 1 (14.3)
www.automationdirect.com/dl405
DL405 PLCs
eD4-75
Prices as of April 27, 2016. Check Web site for most current prices.
Analog Input Modules
F4-08AD 8-Channel Analog Input
$530.00
PLC Update Rate
1 channel per scan min., 8 per scan, max.
Number of Channels
8, single ended (one common)
Digital Input Points Required
16 (X) input points (12 binary data bits, 3
active channel bits, 1 bit unused)
Input Ranges
0-5V, 0-10V, 1-5V, ±5V, ±10V
0-20mA, 4-20mA
Base Power Required 5V
75mA
Channels Individually
Configurable
Resolution
No. Each channel can be configured for current or
voltage but must be same range.
Terminal Type (included)
Removable (D4-16IOCON)
External Power Supply
18-30VDC, 120mA, class 2
Active Low-pass Filtering
-3dB at 20Hz, -12 dB per octave
Recommended Fuse
0.032 A, Series 217 fast-acting, current inputs
250q ± 0.1%, 1/2W current input
>20Mq voltage input
1 Mq minimum
Operating Temperature
32° to 140°F (0 to 60°C)
Input Impedance
Accuracy vs. Temperature
± 50 ppm/°C maximum full scale (including
maximum offset change of 2 counts)
Absolute Maximum Ratings
-45mA to + 45mA, current input
-75V to +75V, voltage input
Storage Temperature
-4 to 158°F (-20 to 70°C)
Conversion Time
0.4ms per channel (module conversion)
1 ms per selected channel minimum (CPU)
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
No corrosive gases permitted
Linearity Error (End to End)
± 1 count (0.025% of full scale) max.
Vibration
MIL STD 810C 514.2
Input Stability
Full Scale Calibration Error
(Offset error not included)
± 1/2 count
Shock
MIL STD 810C 516.2
Noise Immunity
NEMA ICS3-304
Offset Calibration Error
12 bit (1 to 4,096)
± 12 counts voltage input
± 12 counts max. @ 20mA current input
± 2 counts max., unipolar voltage input
± 4 counts max., bipolar voltage input,
± 4 counts max., 4mA current input
See Wiring Solutions for part numbers of
ZIPLink cables and connection modules
compatible with this I/O module.
One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).
NOTE 1: Shields should be grounded at the signal source
NOTE 2: Unused channels should be connected to 0V or have current jumpers installed
More than one external power supply can be used (see channel 8)
A Series 217, 0.032A, fast-acting fuse is recommended for 4-20mA current loops.
If the power supply common of an external power supply is not connected to 0VDC on the
module, then the output of the external transmitter must be isolated. To avoid “ground loop”
errors, recommended 4-20mA transmitter types are:
2 or 3 wire:
Isolation between input signal and power supply.
4 wire:
Isolation between input signal, power supply and 4-20mA output.
See Note 1
CH1
Voltage Transmitter
CH2
Voltage Transmitter
CH3-6
Not used
CH7
2-wire 4-20mA
Transmitter
CH7
3-wire 4-20mA
Transmitter
Book 1 (14.3)
eD4-76
DL405 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Analog Input Modules
F4-16AD-1 16-Channel Analog Current Input
$610.00
Number of Channels
16, single ended (one common)
Input Ranges
0-20mA, 4-20mA
Channels Individually
Configurable
Resolution
No. Each channel can be configured for current or
voltage but must be same range.
Active Low-pass Filtering
Input Impedance
Company
Information
Control Systems
Overview
PLC Update Rate
1 channel per scan min., 16 per scan, max.
(X) input points (12 binary data bits,
Digital Input Points Required 16
4 active channel bits)
Base Power Required 5V
100mA
Terminal Type (included)
Removable (D4-16IOCON)
External Power Supply
21.6-26.4VDC, 100mA, class2
-3dB at 20Hz, -12 dB per octave
Recommended Fuse
0.032 A, Series 217 fast-acting, current inputs
250q ± 0.1%, 1/2W current input
>20Mq voltage input
1 Mq minimum
Operating Temperature
32° to 140°F (0 to 60°C)
Accuracy vs. Temperature
± 50 ppm/°C maximum full scale (including
maximum offset change of 2 counts)
Storage Temperature
-4 to 158°F (-20 to 70° C)
12 bit (1 to 4,096)
Absolute Maximum Ratings
-45mA to + 45mA, current input
-75V to +75V, voltage input
Conversion Time
2ms per channel (module conversion)
Relative Humidity
5 to 95% (non-condensing)
Linearity Error (End to End)
± 2 count (0.025% of full scale) max.
Environmental Air
No corrosive gases permitted
Input Stability
Full Scale Calibration Error
(Offset error not included)
± 1 count
Vibration
MIL STD 810C 514.2
± 12 counts max. @ 20mA current input
Shock
MIL STD 810C 516.2
Offset Calibration Error
± 3 counts max., 4mA current input
Noise Immunity
NEMA ICS3-304
See Wiring Solutions for part numbers of
ZIPLink cables and connection modules
compatible with this I/O module.
CLICK PLC
Do-More
PLCs Overview
Do-More H2
PLC
Do-More T1H
PLC
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).
NOTE 1: Shields should be grounded at the signal source.
A Series 217, 0.032A, fast-acting fuse is recommended for 4-20mA current loops.
If the power supply common of an external power supply is not connected to 0VDC on the
module, then the output of the external transmitter must be isolated.
To avoid “ground loop” errors, recommended 4-20mA transmitter types are:
2 or 3 wire:
Isolation between input signal and power supply.
4 wire:
Isolation between input signal, power supply and 4-20mA output.
DirectLOGIC
DL405
Productivity
Controller
Overview
Productivity
3000
Universal
Field I/O
Software
See NOTE 1
C-More
HMI
CH1
2-wire 4-20mA
Transmitter
C-More Micro
HMI
CH3
2-wire 4-20mA
Transmitter
ViewMarq
Industrial
Marquees
Other HMI
Communications
Appendix
Book 1
CH11
2-wire 4-20mA
Transmitter
Terms and
Conditions
CH16
2-wire 4-20mA
Transmitter
Book 1 (14.3)
www.automationdirect.com/dl405
DL405 PLCs
eD4-77
Prices as of April 27, 2016. Check Web site for most current prices.
Analog Input Modules
F4-16AD-2 16-Channel Analog Voltage Input
Number of Channels
16, single ended (one common)
Input Ranges
Channels Individually
Configurable
Resolution
0-5V, 0-10V,
$610.00
PLC Update Rate
Digital Input Points Required
1 channel per scan min., 16 per scan, max.
16 (X) input points (12 binary data bits,
4 active channel bits,)
Base Power Required 5V
75mA
Terminal Type (included)
Removable (D4-16IOCON)
12 bit (1 to 4,096)
External Power Supply
21.6-26.4VDC, 100mA, class2
Active Low-pass Filtering
-3dB at 20Hz, -12 dB per octave
Operating Temperature
32° to 140°F (0 to 60°C)
Input Impedance
1Mq minimum
Accuracy vs Temperature
Absolute Maximum Ratings
130VAC/100VDC,
± 50 ppm/°C maximum full scale (including
maximum offset change of 2 counts)
0.4ms per channel (module conversion)
2 ms per selected channel minimum (CPU)
Storage Temperature
-4 to 158°F (-20 to 70° C)
Conversion Time
Relative Humidity
5 to 95% (non-condensing)
Linearity Error (End to End)
± 2 count (0.050% of full scale) max.
Environmental Air
No corrosive gases permitted
Vibration
MIL STD 810C 514.2
Input Stability
± 1 count
Shock
MIL STD 810C 516.2
Full Scale Calibration Error
(Offset error not included)
± 12 counts voltage input
Noise Immunity
NEMA ICS3-304
Offset Calibration Error
± 3 counts max., unipolar voltage input
No. Each channel can be configured for current or
voltage but must be same range.
See Wiring Solutions for part numbers of
ZIPLink cables and connection modules
compatible with this I/O module.
One count in the specification table is equal to one least significant bit of the analog data value (1 in 4096).
NOTE 1: Shields should be grounded at the signal source.
More than one external power supply can be used (see channel 8)
If the power supply common of an external power supply is not connected to 0VDC on the
module, then the output of the external transmitter must be isolated.
See Note 1
CH1
Voltage Transmitter
CH3
Voltage Transmitter
CH11
Voltage Transmitter
CH13
Voltage Transmitter
Book 1 (14.3)
eD4-78
DL405 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Check the Power Budget
Verify your power budget
requirements
This logo is placed next to I/O modules
that are supported by the ZIPLink connection systems.
Your I/O configuration choice can be
affected by the power requirements of the
I/O modules you choose. When determining the types and quantity of I/O
modules you will be using, it is important
to remember there is a limited amount of
power available from the power supply.
See the I/O module specifications at the
end of this section.
The chart on the opposite page indicates
the power supplied and used by each
DL405 device. The adjacent chart shows
an example of how to calculate the power
used by your particular system. These
two charts should make it easy for you to
determine if the devices you have chosen
fit within the power budget of your system
configuration.
Calculating your power
usage
The following example shows how to
calculate the power budget for the DL405
system. The example is constructed around
a single 8-slot base using the devices
shown. It is recommended you construct a
similar table for each base in your system.
A
Base Number
0
Device Type
B
5 VDC (mA)
External 24 VDC
Power (mA)
CURRENT SUPPLIED
CPU/Expansion Unit
/Remote Slave
D4-440 CPU
C
3700
400
CURRENT REQUIRED
If the I/O you have chosen exceeds the
maximum power available from the power
supply, you can resolve the problem by
shifting some of the modules to an expansion base or remote I/O base (if you are
using remote I/O).
SLOT 0
D4-16ND2
+150
+0
SLOT 1
D4-16ND2
+150
+0
SLOT 2
F4-04DA
+120
+100
SLOT 3
D4-08ND3S
+100
+0
D4-08ND3S
+100
+0
Warning: It is extremely important to calculate the
power budget correctly. If you exceed the power
budget, the system may operate in an unpredictable
manner which may result in a risk of personal injury
or equipment damage.
SLOT 4
SLOT 5
D4-16TD2
+100
+0
SLOT 6
D4-16TD2
+100
+0
SLOT 7
D4-16TR
+1000
+0
BASE
D4-08B
+80
+0
Handheld Programmer
D4-HPP
+320
+0
E Maximum Current Required
2820
100
F Remaining Current Available
3700-2820=880
400-100=300
D
Use ZIPLinks to reduce
power requirements
If your application requires a lot of relay
outputs, consider using the ZipLink AC
or DC relay output modules. These
modules can switch high current (10A)
loads without putting a load on your base
power budget. Refer to Wiring System for
DL405 PLCs later in this section for more
information.
OTHER
1. Using a chart similar to the 3one above, fill in column 2.
2. Using the tables on the opposite page, enter the current supplied and used by each device (columns 3 and 4). Pay special attention to
the current supplied by the CPU, Expansion Unit, and Remote Slave since they differ. Devices which fall into the “Other” category (Row D)
are devices such as the Base and the Handheld programmer, which also have power requirements, but do not plug directly into the base.
3. Add the current used by the system devices (columns 3 and 4) starting with Slot 0 and put the total in the row labeled “maximum current required” (Row E).
4. Subtract the row labeled “Maximum current required” (Row E), from the row labeled “Current Supplied” (Row B). Place the difference in
the row labeled “Remaining Current Available” (Row F).
5. If “Maximum Current Required” is greater than “Current Supplied” in either column 3 or 4, the power budget will be exceeded. It will be
unsafe to use this configuration and you will need to restructure your I/O configuration. Note the auxiliary 24 VDC power supply does not
need to supply all the external power. If you need more than the 400mA supplied, you can add an external 24VDC power supply. This will
help keep you within your power budget for external power.
DL405 CPU power supply specifications and power requirements
Specification
Part Numbers
AC Powered Units
D4-450, D4-440, D4-430,
D4-EX (expansion base unit),
D4-RS (remote slave unit)
Voltage Withstand (dielectric)
24 VDC Powered Units
D4-450DC-1, D4-440DC-1,
D4-EXDC (expansion base unit),
D4-RSDC (remote slave unit)
125 VDC Powered Units
D4-450DC-2
D4-440DC-2
1 minute @ 1,500 VAC between primary, secondary, field ground, and run relay
Insulation Resistance
> 10Mq at 500VDC
Input Voltage Range
85-132 VAC (110 range) 170-264 VAC (220
range
20-28 VDC (24 VDC)
with less than 10% ripple
90-146 VDC (125 VDC)
with less than 10% ripple
Maximum Inrush Current
20 A
20 A
20 A
Maximum Power
50 VA
38 W
30 W
Book 1 (14.3)
eD4-24
DL405 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Power Requirements
Company
Information
Control Systems
Overview
CLICK PLC
Power Supplied
CPUs/Remote Units/
Expansion Units
5 VDC Current
Supplied in mA
24V Aux Power
Supplied in mA
CPUs/Remote Units/
Expansion Units
5V Current Supplied
in mA
24V Aux Power
Supplied in mA
D4-430 CPU
D4-440 CPU
D4-440DC-1 CPU
D4-440DC-2 CPU
D4-450 CPU
D4-450DC-1 CPU
D4-450DC-2 CPU
3700
3700
3700
3700
3100
3100
3100
400
400
NONE
NONE
400
NONE
NONE
D4-EX
D4-EXDC
D4-EXDC-2
D4-RS
D4-RSDC
H4-EBC
H4-EBC-F
4000
4000
3700
3700
3700
3470
3300
400
NONE
NONE
400
NONE
400
400
Do-More H2
PLC
Do-More T1H
PLC
DirectLOGIC
PLCs Overview
Power Consumed
Power-consuming
Device
I/O Bases
5V Current
Consumed
D4-04B-1
D4-06B-1
D4-08B-1
80
80
80
External 24VDC
Current Required
NONE
NONE
NONE
DC Input Modules
D4-08ND3S
D4-16ND2
D4-16ND2F
D4-32ND3-1
D4-32ND3-2
D4-64ND2
100
150
150
150
150
300 max.
NONE
NONE
NONE
NONE
NONE
NONE
100
150
NONE
NONE
150
90
NONE
NONE
Power-consuming
5V Current
Device
Consumed
Analog Modules (continued)
External 24VDC
Current Required
F4-16AD-1
F4-16AD-2
F4-04DA-1
F4-04DA-2
F4-04DAS-1
F4-04DAS-2
F4-08DA-1
F4-08DA-2
F4-16DA-1
F4-16DA-2
F4-08RTD
F4-08THM-n
F4-08THM
100
100
75+20per circuit
90
60 per circuit
60 per circuit
100+20 per circuit
150
100+20 per circuit
25 max.
NONE
50
60
75
75
70
90
60
60
90
80
90
80
80
120
110
Remote I/O
H4-ERM(100)
H4-ERM-F
D4-RM
DC Output Modules
320(300)
450
300
D4-08TD1
F4-08TD1S
D4-16TD1
D4-16TD2
D4-32TD1
D4-32TD1-1
D4-32TD2
D4-64TD1
150
295
200
400
250
250
350
800
35
NONE
125
NONE
140
140 (15V)
120 (4A max
including loads)
NONE
250
450
NONE
NONE
Relay Output Modules
300
670
500
235
NONE
NONE
NONE
NONE
NONE
65
D4-08TR
F4-08TRS-1
F4-08TRS
D4-16TR
550
575
575
1000
NONE
NONE
NONE
NONE
Analog Modules
Other HMI
Communications
305
Appendix
Book 1
NONE
F4-04AD
F4-04ADS
F4-08AD
Terms and
Conditions
400
100
300
160
225
150
280
NONE
NONE
NONE
NONE
170
NONE
75
320
NONE
DV-1000
150
NONE
C-more Micro-Graphic
210
NONE
Programming
D4-HPP-1 (Handheld Prog.)
150
370
75
100
120
90
Operator Interface
Book 1 (14.3)
www.automationdirect.com/dl405
Productivity
3000
ViewMarq
Industrial
Marquees
Specialty Modules
H4-CTRIO
D4-INT
D4-HSC
F4-16PID
F4-8MPI
D4-16SIM
F4-4LTC
Productivity
Controller
Overview
C-More Micro
HMI
AC Output Modules
D4-08TA
D4-16TA
DirectLOGIC
DL405
C-More
HMI
CoProcessors
F4-CP128-1
DirectLOGIC
DL305
Software
NONE
NONE
NONE
Communications and Networking
H4-ECOM100
H4-ECOM-F
D4-DCM
F4-MAS-MB
FA-UNICON
DirectLOGIC
DL205
Universal
Field I/O
AC/DC Input Modules
D4-16NE3
F4-08NE3S
DirectLOGIC
DL05/06
DirectLOGIC
DL105
AC Input Modules
D4-08NA
D4-16NA
Do-More
PLCs Overview
DL405 PLCs
eD4-25
Prices as of April 27, 2016. Check Web site for most current prices.
Wiring Solutions
Wiring Solutions using the ZIPLink
Wiring System
ZIPLinks eliminate the normally tedious process of wiring between
devices by utilizing prewired cables and DIN rail mount connector
modules. It’s as simple as plugging in a cable connector at either
end or terminating wires at only one end. Prewired cables keep
installation clean and efficient, using half the space at a fraction
of the cost of standard terminal blocks. There are several wiring
solutions available when using the ZIPLink System ranging from
PLC I/O-to-ZIPLink Connector Modules that are ready for field
termination, options for connecting to third party devices, GS,
DuraPulse and SureServo Drives, and specialty relay, transorb
and communications modules. Pre-printed I/O-specific adhesive
label strips for quick marking of ZIPLink modules are provided
with ZIPLink cables. See the following solutions to help determine
the best ZIPLink system for your application.
Solution 1: DirectLOGIC I/O Modules to ZIPLink
Connector Modules
When looking for quick and easy I/O-to-field termination, a ZIPLink
connector module used in conjunction with a prewired ZIPLink cable,
consisting of an I/O terminal block at one end and a multi-pin
connector at the other end, is the best solution.
Using the PLC I/O Modules to ZIPLink Connector
Modules selector tables located in this section,
1. Locate your I/O module/PLC.
2. Select a ZIPLink Module.
3. Select a corresponding ZIPLink Cable.
Solution 2: DirectLOGICI/O Modules to 3rd Party
Devices
When wanting to connect I/O to another device within close proximity
of the I/O modules, no extra terminal blocks are necessary when using
the ZIPLink Pigtail Cables. ZIPLink Pigtail Cables are prewired to an
I/O terminal block with color-coded pigtail with soldered-tip wires on
the other end.
Solution 3: GS Series and DuraPulse Drives
Communication Cables
Using the I/O Modules to 3rd Party Devices selector
tables located in this section,
1. Locate your PLC I/O module.
2. Select a ZIPLink Pigtail Cable that is compatible
with your 3rd party device.
Using the Drives Communication selector tables located in
this section,
1. Locate your Drive and type of communications.
2. Select a ZIPLink cable and other associated hardware.
Need to communicate via Modbus RTU to a drive or a
network of drives?
ZIPLink cables are available in a wide range of
configurations for connecting to PLCs and SureServo,
SureStep, Stellar Soft Starter and AC drives. Add a ZIPLink
communications module to quickly and easily set up a
multi-device network.
Book 1 (14.3)
eD4-56
DL405 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Wiring Solutions
Company
Information
Control Systems
Overview
CLICK PLC
Solution 4: Serial Communications Cables
ZIPLink offers communications cables for use with DirectLOGIC, CLICK,
and Productivity3000 CPUs, that can also be used with other communications devices. Connections include a 6-pin RJ12 or 9-pin, 15-pin and
25-pin D-sub connectors which can be used in conjunction with the RJ12
or D-Sub Feedthrough modules.
Using the Serial Communications Cables selector
table located in this section,
1. Locate your connector type
2. Select a cable.
Do-More
PLCs Overview
Do-More H2
PLC
Do-More T1H
PLC
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
Solution 5: Specialty ZIPLink Modules
For additional application solutions, ZIPLink modules are available in
a variety of configurations including stand-alone relays, 24VDC and
120VAC transorb modules, D-sub and RJ12 feedthrough modules,
communication port adapter and distribution modules, and SureServo
50-pin I/O interface connection.
Using the ZIPLink Specialty Modules selector table
located in this section,
1. Locate the type of application.
2. Select a ZIPLink module.
DirectLOGIC
DL405
Productivity
Controller
Overview
Productivity
3000
Universal
Field I/O
Software
C-More
HMI
C-More Micro
HMI
ViewMarq
Industrial
Marquees
Other HMI
Solution 6: ZIPLink Connector Modules to 3rd Party
Devices
If you need a way to connect your device to terminal blocks without all
that wiring time, then our pigtail cables with color-coded soldered-tip
wires are a good solution. Used in conjunction with any compatible
ZIPLink Connector Modules, a pigtail cable keeps wiring clean and
easy and reduces troubleshooting time.
Communications
Using the Universal Connector Modules and Pigtail
Cables table located in this section,
1. Select module type.
2. Select the number of pins.
3. Select cable.
Book 1 (14.3)
www.automationdirect.com/dl405
DL405 PLCs
eD4-57
Appendix
Book 1
Terms and
Conditions
Prices as of April 27, 2016. Check Web site for most current prices.
PLC I/O Modules to ZIPLink
Connector Modules - DL405
DL405 PLC Input Module ZIPLink Selector
PLC
ZIPLink
Input
Module
Part
# of Terms Component Module
No.
D4-08ND3S
20
D4-16ND2
20
D4-16ND2F
20
Cable Part
No.
Output
Module
# of Terms Component
Module Part Cable Part
No.
No.
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
D4-08TD1³
11
See Note 3
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-08TD1S³
20
See Note 3
Sensor
ZL-LTB16-24
ZL-D4-CBL20 *
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
D4-16TD1
20
Sensor
Feedthrough
ZL-LTB16-24
ZL-RTB40
ZL-D4-CBL20 *
ZL-D24-CBL40 *
ZL-D24-CBL40 *X
D4-32ND3-1²
40
D4-32ND3-2²
40
D4-64ND2¹
40
D4-08NA³
11
D4-16NA
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
D4-16NA-1
20
Feedthrough
ZL-RTB20
D4-16NE3
20
Feedthrough
Sensor
F4-08NE3S
20
Feedthrough
Sensor
ZL-LTB32-24
Feedthrough
ZL-RTB40
20
ZL-RTB20
ZL-D4-CBL20 *
Fuse
ZL-RFU20 6
ZL-D4-CBL20 *
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
Fuse
ZL-RFU20 6
ZL-D4-CBL20 *
Relay
ZL-RRL16-24-2
ZL-D4-CBL20 *
Feedthrough
ZL-RTB40
Fuse
ZL-RFU40 6
ZL-D24-CBL40 *
ZL-D24-CBL40 *X
Feedthrough
ZL-RTB40
Fuse
ZL-RFU40 6
Feedthrough
ZL-RTB40
Fuse
ZL-RFU40 6
Feedthrough
ZL-RTB40
Fuse
ZL-RFU40 6
D4-32TD1²
40
ZL-D24-CBL40 *
ZL-D24-CBL40 *X
D4-32TD1-1
40
D4-32TD2²
40
ZL-D4-CBL20 *
D4-64TD11
40
ZL-RTB20
ZL-D4-CBL20 *
ZL-LTB16-24
ZL-D4-CBL20 *
D4-08TA³
11
ZL-RTB20
ZL-D4-CBL20 *
D4-16TA
20
D4-08TR³
11
F4-08TRS-15
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-08TRS-25
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
D4-16TR4
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
Fuse
ZL-RFU20 6
ZL-D4-CBL20 *
Sensor
ZL-LTB32-24
Feedthrough
ZL-RTB40
Sensor
ZL-LTB32-24
See Note 3
# of Terms Component
D4-16TD2
Feedthrough
ZL-D24-CBL40 *
ZL-D24-CBL40 *X
DL405 PLC Analog Module ZIPLink Selector
PLC
ZIPLink
Analog
Module
DL405 PLC Output Module ZIPLink Selector
PLC
ZIPLink
Module
Cable
ZL-D24-CBL40 *
ZL-D24-CBL40 *X
ZL-D24-CBL40 *
ZL-D24-CBL40 *X
ZL-D24-CBL40 *
ZL-D24-CBL40 *X
See Note 3
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
Fuse
ZL-RFU206
ZL-D4-CBL20 *
See Note 3
F4-04AD
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-04ADS
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-08AD
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-16AD-1
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-16AD-2
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-04DA-1
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-04DA-2
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
3These modules are not supported by the ZIPLink wiring system.
F4-08DA-1
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
4Caution: The D4-16TR realy outpus are derated not to exceed 2 Amps per point
F4-16DA-1
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-08DA-2
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-16DA-2
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-04DAS-1
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-04DAS-2
20
Feedthrough
ZL-RTB20
ZL-D4-CBL20 *
F4-08THM³
T/C Wire Only
See Note 3
F4-08THM-n³
T/C Wire Only
See Note 3
F4-08RTD³
T/C Wire Only
See Note 3
*Select the cable length by replacing the * with: Blank = 0.5m, -1 = 1.0m,
or -2 = 2.0m.
1The D4-64ND2 and D4-64TD1 modules have two 32-point connectors and
require two ZIPLink cables and two ZIPLink connector modules.
2 To
make a custom cable for the 32 or 64-point modules, use: Ribbon-style
Connector ZL-D24-CON-R, Solder-style 180° connector ZL-D24-CON or
Solder-style 45° connector ZL-D24-CON-X
and 4 Amps per common when used with the ZIPLink wiring system.
5 T he F4-08TRS-1 and F4-08TRS-2 are derated not to exceed 2 Amps per point
and 2 Amps per common when used with the ZIPLink wiring system.
6 Note: Fuses (5 x 20 mm) are not included. See Edison Electronic Fuse section
for (5 x 20 mm) fuse. S500 and GMA electronic circuit protection for fast-acting
maximum protection. S506 and GMC electronic circuit protection for
time-delay performance. Ideal for inductive circuits. To ensure proper
operation, do not exceed the voltage and current rating of ZIPLink module.
ZL-RFU20 = 2A per circuit; ZL-RFU40 = 400 mA per circuit.
Note: ZIPLink Connector Modules and ZIPLink Cables
specifications are in the ZIPLink catalog section.
Book 1 (14.3)
eD4-58
DL405 PLCs
1-800-633-0405
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