Hutchinson 10 Portable Squeeze Belt Conveyor (60' and 70')

Hutchinson 10 Portable Squeeze Belt Conveyor (60' and 70')
10” PORTABLE
SQUEEZE BELT® CONVEYOR
FOR 60’ AND 70’
WITH COGGED BELT DRIVE
OWNER’S & OPERATOR’S
MANUAL
Effective October 29, 2007
Publication No. 1026857
THIS MANUAL IS FOR CONVEYORS WITH SERIAL NUMBERS OF 920939 OR HIGHER.
P.O. Box 629 514 W. Crawford Clay Center, KS 67432
Phone 785-632-2161 1-800-523-6993 FAX 785-632-5964
POLICIES AND PROCEDURES
PRICES:
Prices in effect at time of shipment will apply. Prices are subject to change without notice. All prices are
F.O.B. Clay Center, Kansas. Orders shipped from locations other than Clay Center, Kansas will be subject
to additional charges, such as back freight and/or additional freight.
SERVICE
CHARGE:
A service charge will be assessed on all past due balances as permitted by state law not to exceed 1-1/2%
per month.
MIINMUM
ORDER:
BACK
ORDERS:
Processing and handling costs necessitate a minimum charge of $15.00 net on all orders.
DAMAGED
GOODS:
It is the consignee’s responsibility to check all shipments thoroughly upon receipt of goods. If any damage
is discovered, it must be noted on the freight bill of lading before signing. The consignee must make
necessary claims against the respective freight line. All damage claims must be submitted within 30 days
of delivery receipt.
SHORTAGES:
All shortages must be noted at time of delivery receipt. Shortages must be noted on the freight bill of lading
Back orders will be shipped as they become available. Contact Hutchinson/Mayrath Customer Service for
alternative shipping options or if cancellation is desired.
before signing. Hutchinson/Mayrath must be advised of all concealed shortages upon discovery. Once
notified of concealed shortages Hutchinson/Mayrath will advise corrective action to be taken.
RETURN OF
GOODS:
All returns must be approved by Hutchinson/Mayrath prior to shipment. All return requests will be issued a
return authorization number. NO RETURNS WILL BE ACCEPTED WITHOUT A RETURN AUTHORIZATION
NUMBER AND PRIOR AUTHORIZATION FROM THE FACTORY. All returns must be shipped prepaid. A 15%
restocking charge will be applied to all returned merchandise. Custom products may not be returned for
credit. Only current products in new and saleable condition may be returned. No safety devices may be
returned for credit.
MODIFICATIONS:
It is the policy of Hutchinson/Mayrath to improve its product whenever possible and practical to do so. We
reserve the right to make changes, improvements and modifications at any time without incurring the obligation
to make such changes, improvements and modifications on any equipment sold previously.
LIMITED
WARRANTY:
(a) For a period of (1) year after receipt of goods by the original consumer buyer, Hutchinson/Mayrath will
supply free of charge replacement parts for parts that prove defective in workmanship or material. Defective
parts must be returned freights prepaid to a specified Hutchinson/Mayrath location. Only Hutchinson/Mayrath
original repair parts may be used for warranty repairs.
(b) This limited warranty does not extend to parts designed to wear in normal operation and be replaced
periodically, or to damage caused by negligence, accident, abuse or improper installation or operation.
(c) GOODS NOT MANUFACTURED BY HUTCHINSON/MAYRATH CARRY ONLY THE MANUFACTURER’S
WARRANTY.
(d) THIS UNDERTAKING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
FAILURE TO FOLLOW THE INSTRUCTIONS CONTAINED IN THE OWNER’S & OPERATOR’S MANUALS AND
THE ITEMS LISTED BELOW WILL RESULT IN THE VOIDING OF THIS LIMITED WARRANTY.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
LIMITATION
OF LIABILITY:
Improper assembly, including failure to properly install all safety equipment.
Improper installation (power & wiring included)
Unauthorized alterations of goods.
Goods operated when obviously in need of repair.
Use of unauthorized repair parts.
Irresponsible operation.
Used to handle materials other than free flowing, non-abrasive and dry materials, as intended.
Damaged through abusive use or accident.
BUYER AGREES THAT IN NO EVENT SHALL HUTCHINSON/MAYRATH HAVE LIABILITY FOR DIRECT
DAMAGES IN EXCESS OF THE CONTRACT PRICE OF THE GOODS IN RESPECT TO WHICH CLAIM IS
MADE. BUYER FURTHER AGREES THAT IN NO EVENT SHALL HUTCHINSON/MAYRATH ON ANY CLAIM OF
ANY KIND HAVE LIABILITY FOR LOSS OF USE, LOSS OF PROFITS, OR FOR ANY INDIRECT, INCIDENTAL
OR CONSEQUENTIAL DAMAGES.
SAFETY
Page 1
GENERAL SAFETY STATEMENT
SAFETY ALERT SYMBOL
This manual was written with the safety of the
operator and others who work with the
equipment as our prime concern. The
instructions presented will help the reader
learn SAFE day to day work practices. We
want you as our partner in safety.
The symbol shown below is used to call your
attention to instructions concerning your
personal safety. Watch this symbol - it points
out important safety precautions. It means
“ATTENTION! Become alert! Your personal
safety is involved!” Read the message that
follows and be alert to the possibility of
personal injury or death.
It is your responsibility as an owner, operator
or supervisor to know what specific safety
requirements and precautions exist and to
make these known to all other personnel
working with the equipment or in the area, so
that they too may safely perform their duties
and avoid any potentially hazardous
situations.
Please remember safety equipment
provides important protection for persons
around a grain handling system that is in
operation. Be sure all ALL safety shields and
protection devices are installed and properly
maintained. If any shields or guards are
damaged or missing, contact your dealer to
obtain the correct items.
BE ALERT!
YOUR SAFETY IS INVOLVED
Avoid any alterations of the equipment. Such
alterations may create a dangerous situation
where serious injury or death may occur.
WARNING
Anyone who will operate or
work around this machine
shall first read this manual!
This manual must be
delivered with the equipment to its
owner. Failure to read this manual and
its safety instructions is a misuse of the
equipment.
1026857-1
TABLE OF CONTENTS
Page 2
General Safety Statements ................................................................................................... 1
Safety Symbol ....................................................................................................................... 1
Operator Qualifications .......................................................................................................... 3
Sign-off Sheet ........................................................................................................................ 3
Machine Inspection ............................................................................................................... 4
POWER REQUIREMENTS ................................................................................................... 4
HITCHING TO TRACTOR ....................................................................................................... 5
TRANSPORTING THE CONVEYOR ...................................................................................... 6
Transport Heights ........................................................................................................ 6
PLACEMENT OF CONVEYOR ........................................................................................... 7-9
UN-HITCHING ........................................................................................................................ 9
DESIGNATED WORK AREA ................................................................................................ 10
Work Area Diagram .................................................................................................... 10
Rules of Safe Work Area ............................................................................................ 10
OPERATING PROCEDURES ............................................................................................. 11-18
General Operation ...................................................................................................... 11
Break-in Information ................................................................................................... 11
Conveyor Belt Information ........................................................................................... 11
Direct PTO Drive Information ..................................................................................... 11-14
Electric Motor Drive Information .................................................................................. 15
Shutdown ................................................................................................................... 16
Lockout ...................................................................................................................... 16
Operating Capacities ................................................................................................17-18
RELOCATION OF CONVEYOR ............................................................................................ 19
LUBRICATION AND MAINTENANCE .................................................................................. 20-21
ASSEMBLY INSTRUCTIONS .............................................................................................22-76
Tube Assemblies ......................................................................................................22-27
Conveyor Belt ...........................................................................................................28-36
Truss Assemblies .....................................................................................................37-39
Discharge Spout, Pulley Wiper and Skirting ............................................................. 40-41
Wind Guard Assemblies ...........................................................................................42-46
Undercarriage Assemblies ........................................................................................ 47-50
Inlet Belt Skirting ......................................................................................................51-52
Pulley Cover, Latch Bracket & Winch Mount ............................................................ 53-54
Feeder Belt Drive Assembly ....................................................................................... 55
Hitch Assembly .......................................................................................................... 56
Feeder Conveyor Belt Installation ............................................................................... 57
Feeder Conveyor Skirting & Hopper ..........................................................................58-60
Hopper Lift Bracket & Flow Control ............................................................................. 61
Feeder Belt to Main Belt Connection ........................................................................ 62-64
Drive Chain Guard Assembly ...................................................................................... 65
PTO Drive Assembly .................................................................................................. 66
Electric Drive Assembly ............................................................................................67-69
Belt Tension and Training .........................................................................................70-74
Belt Splicing ............................................................................................................... 75
Hydraulic Hose Assembly .......................................................................................... 76
NOTICE TO DEALER / ASSEMBLER .................................................................................. 77
INITIAL START-UP PROCEDURE .......................................................................................78-79
TROUBLE SHOOTING .......................................................................................................80-81
PARTS LIST .................................................................................................................P-1 thru P-31
SERIAL NUMBER
To ensure efficient and prompt service, please furnish us with the model and serial number of your conveyor in
all correspondence or other contact. The serial plate is located on the inside of the lower undercarriage arms.
RIGHT AND LEFT DESIGNATION
When determining which is the left or right hand side of the unit, it is as if a person were standing at the intake
end and looking toward the discharge end.
6/07
1026857-2
GENERAL INFORMATION
Page 3
OPERATOR QUALIFICATIONS
Operation of this portable conveyor shall be limited to
competent and experienced persons. In addition, anyone
who will operate or work around a portable conveyor
must use good common sense. In order to be qualified,
he must also know and meet all other requirements,
such as:
1. Some regulations specify that no one under the age
of 16 may operate power machinery. This includes
portable conveyors. It is your responsibility to know
what these regulations are in your area or situation.
2. Current OSHA regulations state in part: “At the time
of initial assignment and at least annually thereafter,
the employer shall instruct every employee in safe
operation and servicing of all equipment with which
the employee is, or will be involved.”*
3. Unqualified persons are to stay out of the work area.
See page 4.
4. A person who has not read and understood all
operating and safety instructions is not qualified to
operate the machine.
*Federal Occupational Safety & Health Standards\
for Agriculture Subpart D, Section 1928.57 (a) (6).
SIGN OFF SHEET
As a requirement of OSHA, it is necessary for the employer to train the employee in the safe operation and safety
procedures with this conveyor. We include this sign off sheet for your convenience and personal record keeping.
DATE
EMPLOYER SIGNATURE
EMPLOYEE SIGNATURE
0400001
1026857-3
Page 4
GENERAL INFORMATION
MACHINE INSPECTION
After delivery of your new conveyor and/or completion
of assembly and before each use, inspection of the
machine is mandatory. Use the assembly instructions
in this manual as a reference to determine that the
conveyor is assembled properly. This inspection
should include, but not be limited to:
POWER REQUIREMENTS (DRIVE)
Conveyor Length
PTO Horsepower
Electric Motor Horsepower
60'
75
40
70'
100
50
1. Check to see that all guards listed in the assembly
instructions are in place, secured and functional.
The shields on the PTO driveline must rotate easily.
2. Check all safety signs and replace any that are
worn, missing or illegible. The safety signs are
listed in the back of this manual. Safety signs
may be obtained from your dealer or ordered from
the factory.
3. Check feeder lift winch and cable for security and
operation. There should be at least three complete
wraps of cable around winch drum in full down
position. Cable anchor on winch drum must be
tight.
4. Are all fasteners tight?
5. Are drive belts properly adjusted? (See
Maintenance Section.)
6. Is conveyor belt properly adjusted? (See
Maintenance Section.)
Obtain any needed replacement parts from your dealer
and install before using the machine.
6/07
0400002A
1026857-4
TRANSPORTING
Page 5
HITCHING TO TRACTOR
INSTRUCTIONS
1. The hitch jack is intended to lift the intake for
hitching and unhitching purposes. The jack should
be positioned approximately vertical to the ground.
Crank the jack handle clockwise to extend the
jack. Raise the intake only as much as necessary
to attach to the drawbar of the towing vehicle.
For optimum ground clearance, the adjustable
hitch tube should be secured in the bottom hole
of the hitch mount, as shown in Fig. 1.
PIN LOCATION
FOR CONVEYOR
JACK
2. Pin the conveyor hitch to the tractor drawbar.
make certain the hitch pin is securely attached.
3. An auxillary attachment system (safety chain) is
required to retain the connection between towing
and towed machines in the event of separation of
the primary attachment system. The safety chain
should be routed through the tube on the hitch
and fastened to the tactor. A clevis or intermediate
chain support should be fastened to the tractor
drawbar no farther than 6” from the hitch pin. See
Fig. 2 & 3.
NOTE : The safety chain is not furnished with the
conveyor.
HITCH
HITCH TUBE
TRANSPORT
POSITION
4. After the conveyor is secured to the towing vehicle,
completely retract the jack base.
INTERMEDIATE
SAFETY CHAIN
SUPPORT
JACK POSITION DURING
HITCHING & UNHITCHING
FIG. 2
03651A1
SAFETY CHAIN
Looped through
tube on hitch.
TRANSPORT
POSITON
FIG. 3
Completely retrack
jack during transport
(Jack can be rotated
90 degrees also.)
03652A1
1026857-5
Page 6
TRANSPORTING
MOVING THE CONVEYOR
Move the conveyor with a tractor to or from the work
area. A pick-up truck or other suitable vehicle may be
used for transporting the conveyor over greater
distances. Comply with your state and local regulations
governing marking, towing and maximum width.
Observe safe driving and operation practices.
DANGER: Be alert to overhead
obstructions and electrical wires.
Failure to do so may result in
electrocution. Lower conveyor
well below level of power lines
before moving. Maintain at least ten (10)
feet of clearance. See above chart showing
the height of each portable conveyor in the
transport position to determine the height
of your conveyor.
Follow these steps when transporting the conveyor:
1. Always transport your conveyor in the full-down
position.
2. The upper undercarriage frame should be setting
on the support frame.
3. Hitch should be secured to tractor and jack stored
in transport position. Hitch safety chain must be
fastened in place.
Moving your portable conveyor requires careful
planning. Know the transport height of the conveyor
before moving it. Plan your route to avoid overhead
obstructions and power lines.
Before moving the conveyor, the operator should make
sure all personnel are clear of the Moving Conveyor
Hazard Area as shown in the following diagram.
Never allow persons to stand underneath or ride on
the conveyor when it is being transported.
IMPORTANT: Overall transport height is with the
conveyor fully lowered and attached to a towing vehicle
with a drawbar height of 16”.
SIZE
TRANSPORT HEIGHT
10" x 60'
13'-7"
10" x 70'
14'-2"
10" x 90'
16'-3"
HAZARD AREA - KEEP OUT
4/05
03653A1
03654A1
0400003
03351A1
1026857-6
TRANSPORTING
Page 7
PLACEMENT OF CONVEYOR
TYPICAL
ARRANGEMENTS
CLEARANCE DIMENSIONS
(at maximum incline)
BIN LOAD OUT
BIN FILL
NOTE: Discharge heights are lower than shown while
conveyor is connected to the towing vehicle, so
make allowance for this.
Conveyor
Length
60'
70'
90'
4/05
A
B
C
36'-5"
42'-3"
54'-7"
19'-11"
23'-5"
25'-11"
24'-8"
28'-0"
40'-7"
03655A1
0400004
0400020
1026857-7
TRANSPORTING
Page 8
PLACEMENT OF CONVEYOR
STEP 1
Locate conveyor next to bin
STEP 2
Raise conveyor
LOCATE PIN
IN TOP HOLE
BEFORE RAISING
CONVEYOR
STEP 3
Back into position
HITCH
TUBE
HITCH
JACK
STEP 4
Lower feeder
conveyor
HITCH TUBE DETAIL
Step 1
Step 2
Move conveyor slowly toward working position with a
tractor. Locate the conveyor on level ground as close
as possible to the bin or other structure. Leave
adequate room for loaded vehicles to reach the
conveyor intake area conveniently.The wheels must
be allowed to roll freely when raising. Be sure the
area is clear of any obstructions.
Support conveyor inlet with hitch jack and reposition
hitch pin as shown in the Hitch Tube Detail above.
Raise the conveyor only high enough to allow minimum
clearance above the bin.
Make certain everyone is clear of
the work area when moving the
conveyor. To prevent tip-over when
backing, avoid rolling over any
obstructions. Also avoid moving the conveyor
at right angles to a slope. If the conveyor
must set on a slope, approach the bin uphill.
To raise the conveyor with the hydraulic hose
connected to the tractor, open the ball valve in the
hydrualic line and activate the hydraulic circuit control
lever on the tractor. NOTE: Raise slowly and evenly
to keep hydraulic pressure at a minimum.
Make sure entire area above conveyor and
in line of travel is clear of overhead
obstructions and electrical wires. Failure to
do so may result in electrocution. Maintain
at least ten (10) feet of clearance.
Electrocution can occur without direct contact.
03656A1
1026857-8
TRANSPORTING
Page 9
PLACEMENT OF CONVEYOR
UN-HITCHING
Step 3
Step 4
After raising the hitch jack base off the ground, back
conveyor slowly into working position with a tractor.
NEVER ATTEMPT TO MOVE CONVEYOR BY
HAND. USE A VEHICLE. DO NOT ATTEMPT TO
INCREASE CONVEYOR HEIGHT BY POSITIONING
HEELS ON LUMBER, BLOCKS OR BY OTHER
MEANS.
Remove the feeder conveyor latch pin and lower the
feeder conveyor into position.
1. Lower the conveyor until the conveyor discharge
is directly over the bin opening. Consider that the
discharge end will lower a few inches as the
conveyor fills with grain. NOTE: When discharging
into a grain spreader, maintain at least 12” of
space between the conveyor discharge and the
spreader.
A. The conveyor wheels should be chocked to prevent
the conveyor from rolling.
B. Place jack into the lifting position and remove hitch
weight from tractor drawbar.
C. Remove safety chain and hitch pin. Disconnect
the tractor from the conveyor.
D. Use the jack to lower the intake to the ground.
E. Lower discharge to bin.
To lower the conveyor, activate the hydraulic circuit
control lever on the tractor.
2. Once the conveyor is in place, put the tractor in
park.
3. Follow unhitching instructions below.
4. If desired, remove pins from hitch mount tube and
remove hitch from hitch mount.
Follow these steps to unhitch the conveyor:
NOTE: When the tractor is to be disconnected from a
conveyor in the raised position, anchor the discharge
end of the conveyor to the bin or strucure to prevent
possible wind damage.
Never raise the intake end higher
than necessary for hitching/
unhitching. Weight transfers
rapidly to the head end when the intake
is lifted, especially when the conveyor is
in a raised position.
Never stand between tractor and conveyor
when unhitching unless all controls are
in neutral and the brakes locked.
5. Anchor the conveyor at the intake end and/or
support it at the discharge end to prevent tipping
from occurring when weight transfers to the top
end as the conveyor empties. It is a good practice
to tie the discharge end of the conveyor to the bin
or storage structure to prevent possible wind
damage. Tie loops are provided on the discharge
housing for this purpose. Remember to untie
the conveyor before attempting to move it.
1026857-9
OPERATING PROCEDURES
Page 10
ESTABLISH WORK AREA
RULES FOR SAFE WORK AREA
Before starting the conveyor, a designated work
area should be established and properly marked.
The following diagrams will show the manufacturers
designated work areas. These areas shall be
marked off with colored nylon or plastic rope hung
as portable barriers to define the designated work
areas.
Under no circumstances should
persons not involved in the
operation be allowed to trespass into
the work area.
It shall be the duty of all operators to see that
children and/or other persons stay out of the
work areas! Trespass into the work area by
anyone not involved in the actual operation, or
trespass into a hazard area by anyone, shall
result in an immediate shut down by the
operator. It shall be the responsibility of all
operators to see that the work area has secure
footing, is clean and free of all debris, and tools
which might cause accidental tripping and/or
falling. It shall also be their responsibility to
keep the work area clean and orderly during
the operation.
ELECTRIC DRIVE UNITS
PTO DRIVE UNITS
Support Discharge
End and/or
Anchor Intake
Overhead
Wires KEEP
AWAY
Under
Conveyor
and
Undercarriage
Area
Wheel
Chocks
Hazard
- KEEP OUT
PTO DRIVE
Area
Hazard KEEP OUT
Conveyor
Intake Area
Hazard KEEP OUT
4/05
Support Discharge
End and/or Anchor
Intake
Wheel
Chocks
Conveyor
Drive Area
KEEP OUT
Gravity
Wagon
or Truck
Conveyor
Intake Area
Hazard - KEEP
OUT
Wheel
Chocks
Work Area
Authorized
Personnel
ONLY
Walking Surface -Is it slippery?
Are There things to trip you?
03350A1
1026857-10
OPERATING PROCEDURES
It is essential to inspect your drive before adding
power and know how to shut down in an
emergency.
During the operation of your conveyor, one person shall
be in a position to monitor the operation. Any
conveyor when it is new or after it sets idle for a season
should go through a “break-in” period. The conveyor
should be run at partial capacity until several hundred
bushels of grain have been conveyed to polish the
inside of the tube. When the tube is polished, the
conveyor can be run at full capacity.
During the initial start up and
break-in period, the operator shall
be aware of any unusual vibrations
or noises, that would indicate a
need for service or repair.
Keep all safety shields and devices in place.
Keep hands, feet and clothing away from
moving parts. The operator should have a
full view of the work area and check that all
personnel are clear of designated work area
before adding power.
SHUT OFF POWER AND LOCKOUT
DRIVE TO ADJUST, SERVICE OR
CLEAN.
Page 11
CONVEYOR BELT
INFORMATION
It is very important that the conveyor belt run in the
center of the conveyor when operating. Carefully read
through the belt tension and training instructions on
pages 70, 71, 72, 73 & 74 before attempting to operate
the conveyor.
It is normal for some of the rubber material that forms
the crescent shaped cleats at the edges of the belts
to wear off during the first hour or so of operation.
This is due to the tightness of the belt seals at the
inlet and discharge of the conveyor. Run the conveyor
empty and catch this material at the discharge and
discard it if you don’t want it mixed with your product.
DIRECT PTO DRIVE
INFORMATION
1. The PTO driveline is equipped with a shear bolt at
the tractor connection. The shear bolt protects the
conveyor from damage if the conveyor becomes
plugged or subjected to high loads. See page 20
for replacement shear bolt information.
2. To attach the PTO driveline to the tractor PTO start
sliding the drivline end onto the PTO. Compress
the spring keeper on the driveline and continue to
slide onto the PTO until the keeper seats in the
groove on the tractor PTO. Then the spring keeper
will return to its original position and the PTO
driveline will be locked onto the tractor PTO.
NOTICE: The PTO driveline furnished with the conveyor
is equipped with a “Spring-Lok” coupler at the tractor
end. This type coupler is spring loaded and will fit the
standard 1 3/8" x 6" spline PTO output shaft from a
tractor.
See that the PTO driveline is securely attached and
the retaining balls of the “Spring-Lok” coupler lock into
the ring groove of the tractor PTO output shaft. Check
this by trying to pull the driveline off of the tractor PTO
6/07
1026857-11
Page 12
OPERATING PROCEDURES
DIRECT PTO DRIVE
INFORMATION
BELT SPEED
The belt conveyor has been designed to operate at
belt speeds up to 1400 feet per minute. On 60’ & 70’
PTO models, this is obtained with a nominal PTO
input speed of 540 RPM. If a PTO RPM indicator is
not available, the approximate belt speed can be
determined by timing one complete revolution of the
belt. Use the belt splice connector as a reference
when timing the belt. The following chart shows the
times for one belt revolution at various belt speeds.
6/07
NOTE: The upper and lower belts need to run at nearly
the same speed.
NOTE: It is often desirable to operate the belts at
slower speeds.
03647A2A
1026857-12
OPERATING PROCEDURES
Page 13
DIRECT PTO DRIVE
INFORMATION
Conveyor
Model
60'
70'
Belt
Length
118'-9"
138'-9"
BELT SPEED CHART FOR PTO DRIVES (UPPER BELT)
@ 1000 FPM
@ 800 FPM
@ 1400 FPM
@ 1200 FPM
Time for 1
PTO
Time for 1
PTO
Time for 1
PTO
Time for 1
PTO
Belt Rev.
RPM
Belt Rev.
RPM
Belt Rev.
RPM
Belt Rev.
RPM
5.1 sec.
509
5.9 sec.
437
7.1 sec.
364
8.9 sec.
291
5.9 sec.
509
6.9 sec.
437
8.3 sec.
364
10.4 sec.
291
BELT SPEED CHART
WITH COGGED BELT DRIVE
BELT SPEED CHART FOR PTO DRIVES (LOWER BELT)
@ 1400 FPM
@ 1200 FPM
@ 1000 FPM
@ 800 FPM
Time for 1
PTO
Time for 1
PTO
Time for 1
PTO
Time for 1
PTO
Belt Rev.
RPM
Belt Rev.
RPM
Belt Rev.
RPM
Belt Rev.
RPM
Conveyor
Model
Belt
Length
60'
127'-6"
5.5 sec.
509
6.4 sec.
437
7.7 sec.
364
9.6 sec.
291
70'
147'-6"
6.3 sec.
509
7.4 sec.
437
8.9 sec.
364
11.0 sec.
291
6/07
0400005A
1026857-13
OPERATING PROCEDURES
Page 14
DIRECT PTO DRIVE
INFORMATION
CHECK THE FOLLOWING BEFORE ADDING
POWER:
CONVEYOR
SIDE
1. Be certain the PTO driveline is securely attached
to the conveyor and the tractor.
2. Never use a PTO driveline without a rotating shield
in good working order that can be turned freely on
the shaft.
3. Align PTO driveline with tractor. The PTO driveline
furnished with the conveyor is a pin stop type--that
is, the two telescoping sections will not separate.
It is a good practice to operate the PTO driveline
in as short a configuration as possible. Keep the
PTO driveline in as straight a line as possible during
operation. When connecting tractor and conveyor,
always make sure the tractor axle and side of
conveyor are parallel.
4. If the tractor and conveyor are on unlevel ground or
at different levels, place them so the center line of
the tractor and the conveyor input shaft are parallel.
RIGHT
THESE LINES
SHOULD BE PARALLEL
PTO DRIVELINE
TRACTOR
U-JOINT
SHIELD
TRACTOR
AXLE
WRONG
These Lines
Should be Parallel
WHEN ADDING POWER:
The tractor operator should have a full view of the
conveyor work area and check that all personnel are
clear of hazard areas before adding power.
IMPORTANT: Engage PTO at a slow RPM to
minimize shock loads. Then work up RPM to
recommended speed.
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1026857-14
OPERATING PROCEDURES
Page 15
ELECTRIC MOTOR DRIVE
INFORMATION
Always use a motor with required H.P. suggested in
the charts below. Use a motor that operates at 1750
RPM. Electric motors and controls shall be installed
by a qualified electrician and must meet the standards
set by the National Electrical Code and all local and
state codes. Reset and Motor Starting Controls may
be mounted directly to the conveyor or in a nearby
area, but they must be located so that the operators
have full view of the entire operation from the control
location.
Disconnect power before
resetting motor overloads.
Make certain electric motors are
grounded.
Electric motor and motor sheave are not provided. Use
the following table for recommended sizes. Using these
recommendations will provide a belt speed of
approximately 1350 FPM on 60’ & 70’ models. NOTE:
Standard driven sheave provided is 20.0" pitch diameter.
A magnetic starter should be used to protect your
motor when starting and stopping. It should stop the
motor in case of power interruption, conductor fault,
low voltage, circuit interruption, or motor overload.
Then the motor must be restarted manually. Some
motors have built-in thermal overload protection. If
this type motor is used, use only those with manual
reset.
6/07
Conveyor
Model
Recommended
Electric
Motor HP
Motor
Frame
Size
60'
40
324T
70'
50
326T
Recommended
Motor
Sheave
4-Groove "B"
Section 5.6"
Pitch Dia. (6" O.D.)
4-Groove "B"
Section 5.6"
Pitch Dia. (6" O.D.)
0400006B
1026857-15
Page 16
OPERATING PROCEDURES
SHUTDOWN
A. NORMAL SHUTDOWN
Make certain that the conveyor is empty before
stopping the unit. Before the operator leaves the
work area, the power source shall be locked out.
(See LOCKOUT).
B. INTERMITTENT OPERATION SHUTDOWN
When an conveyor is stopped and restarted under
full load, it may result in damage to the conveyor.
Therefore, if intermittent operation is to be carried
out, it is advisable to reduce the load level. When
kept from absolute filling, conveyor start-up is easier
and operation is more efficient.
C. EMERGENCY SHUTDOWN
Should the conveyor be immediately shut down
under load, disconnect and lockout the power
source. Clear as much grain from hopper and
conveyor as you can. Never attempt to start when
full. When as much grain as possible has been
cleared, reconnect power source and clear conveyor
gradually.
LOCKOUT
WARNING: If the operator must
leave the work area, or whenever
servicing or adjusting, the
conveyor must be stopped and the
power source turned off. Precaution should
be made to prevent anyone from operating
the conveyor when the operator is absent
from the work area.
DIRECT PTO DRIVE: Remove ignition key or coil wire
from power source. (If this is impossible, remove the
PTO driveline from the work area.)
ELECTRIC DRIVE: A main power disconnect switch
capable of being locked only in the OFF position shall
be provided.
NOTE: Starting the unit under load may result in
damage to the conveyor. Such damage is
considered abuse of the equipment.
1026857-16
OPERATING PROCEDURES
Page 17
OPERATING CAPACITIES
Capacities of belt conveyors can vary greatly under
diverse conditions. Different materials, moisture
content, amounts of foreign matter, angle of operation,
methods of feeding and speed all play a role in
performance of the conveyor. Although conveyor
inclines have little effect on the capacity of the Squeeze
Belt®, unlike a single belt conveyor, you can still
expect to obtain more capacities at the lower inclines.
Maximum possible capacity will be less with high
moisture grain (above 15%) than with dry grain.
Feeding the material onto the feeder conveyor so that
it is moving in the direction of the belt travel will aid
capacity.
5/06
Unlike a single belt conveyor, the Squeeze Belt®
conveyor will try to move as much material as can be
forced in between the upper and lower belts. This can
become a problem when the volume of material
exceeds the volume available between the belts. When
this happens, the pull on the belts goes substantially
higher and belt slippage on the driving pulleys may
occur. The adjustable flow control panel on the feeder
belt conveyor has been provided to help regulate the
flow of material going between the upper and lower
belts. The numbers cut into the panel represent the
depth of material that will pass under the flow control
panel. The number centered on the mounting bolt
represents the depth.
03658A1
1026857-17
OPERATING PROCEDURES
Page 18
OPERATING CAPACITIES
The following chart shows the approximate capacities
that may be expected when conveying dry corn at a
PTO speed of 540 RPM. NOTE: This chart is intended
to merely serve as a guide to the operator. Actual
capacities may vary. Also, operation at other input
speeds will change capacities.
NOTE: The chart is based on the drive set-up for the
60’ & 70’ model.
ESTIMATED CAPACITY CHART
(BASED ON DRY CORN)
DRIVEN OFF THE LOWER BELT DRIVE PULLEY SHAFT
6/07
GRAIN
DEPTH
APPROX.
BELT SPEED
PTO SPEED
APPROX.
BU./HR.
2.25"
1484
540
4500
2.75"
1484
540
5500
3.25"
1484
540
6600
3.75"
1484
540
7600
4.25"
1484
540
9100
0400007A
1026857-18
OPERATING PROCEDURES
RELOCATION OF CONVEYOR
When grain conveying operation is completed, the
conveyor should be moved away from the bin and
lowered. The conveyor can then be moved to a different
bin for more conveying operations or cleaned up and
stored.
STEP 1
A. Empty all grain from the conveyor. Clean up the
area.
B. Untie any anchors and/or remove all supports.
C. Disconnect the power source.
Electric Drive - Unplug electric motor, wind up
electric cables.
Direct PTO Drive - Disconnect PTO driveline from
tractor and place in support provided for
transporting.
NOTE: The bracket pin must be in place to
hold the PTO driveline in the support during
transporting.
D. Raise the feeder hopper into the transport position
and install the pin in the latch bracket.
Page 19
STEP 2
A. Raise the conveyor so the discharge spout is clear
of bin opening. (See Step 2, Conveyor Raising
Instructions on page 8)“
B. If removed, re-install the hitch tube assembly in
hitch mount on conveyor inlet.
C. Hitch the conveyor to the tractor. (See Hitching
Instructions on page 5.)
D. Remove wheel chocks.
E. Move conveyor slowly away from the bin with the
tractor.
STEP 3
A. Lower conveyor immediately after clear of bin or
storage structure.
IMPORTANT: Lower the conveyor, even if
relocating to a bin in the immediate area.
B. Support conveyor inlet with hitch jack and reposition
hitch pin, as shown in hitch tube detail above.
STEP 4
A. After raising the hitch jack base off the ground,
move the conveyor to next bin or the area where
the conveyor is to be stored after use. It is
recommended that the conveyor be stored in the
full down position with intake end anchored.
B. Follow unhitching instructions listed on page 9.
C. Inspect the conveyor as outlined in "Machine
Inspection" on page 3.
STEP 1
Raise Feeder Conveyor
Locate pin here
after lowering
conveyor
STEP 2
Attach to Vehicle
Move from over Bin
INSTALL
PIN
STEP 3
Lower Conveyor
HITCH
TUBE
STEP 4
Move to Next Bin or Storage
HITCH
JACK
HITCH TUBE DETAIL
03659A1
1026857-19
LUBRICATION & MAINTENANCE
Page 20
GENERAL
BEARINGS
For economical and efficient operation of your conveyor
maintain regular and correct lubrication. Neglect leads
to reduced efficiency, excessive wear and needless
down time. Use the following schedule for best results.
Undercarriage Axle Spindle Bearing
Keep all safety shields and devices
in place. Replace any that are
damaged or missing.
Shut off power and lockout drive to
adjust, service or clean.
Any parts needing replacement should be replaced
with parts of the same type and size. Do not modify
or alter any of the conveyor components.
PTO DRIVELINE
Conveyors equipped with PTO driveline, should have
the u-joints lubricated at approximately ten (10) hour
intervals with SAE multipurpose type grease.
Be sure that PTO driveline shields turn
freely on shaft.
The PTO driveline is equipped with a shear bolt at the
tractor connection. The shear bolt protects the
conveyor from damage if the conveyor becomes
plugged or subjected to high loads. It is important to
use the correct replacement bolt of the proper size
and strength to insure that the shear device will protect
the conveyor and operator. Order replacement shear
bolt, Part No. 33229 - 3/8" NC x 1 1/4" long grade 5
bolt. Extra shear bolts are provided with conveyor and
are stored in the operator's manual container located
on the chain guard.
Tapered roller type bearings are standard on all 10"
belt conveyors and should be repacked with grease
and adjusted annually or as needed, determined by
usage.
Care must be used in dismantling wheel bearing
assemblies. See Fig. 7. First remove the dust cap by
prying around the edges. Remove the cotter pin,
slotted nut and flat washer. Carefully remove the hub
and bearings from the spindle. Inspect all parts for
wear or damage and replace with new ones, if
necessary.
When reassembling the hub, repack both bearing
cones with grease and fill the hub cavity 1/3 full. Place
inner bearing assemblies into the hub, and then press
seal into hub and carefully reinstall the hub on the
spindle. When placing hub on spindle be careful not
to damage the lip of the grease seal. Install outer
bearing assembly into the hub, and replace flat washer
and slotted nut. Then tighten the slotted nut to seal
the bearings until the hub binds as you rotate hub.
Back off the slotted nut to the next slot and install a
new 5/32" x 1 1/4" long cotter pin. Replace dust cap.
SEAL
COTTER
KEY
INNER
BEARING
HUB
OUTER
BEARING
SLOTTED
NUT
DUST
CAP
DRIVE BELT ADJUSTMENT
On drives that are powered by belts, the belt tension
will need periodic adjustment. Use the adjustment
bolt under the motor mount plate.
6/07
PULLEY BEARINGS
All bearings are fitted with grease zerks and should
be lubricated, as specified in the maintenance
schedule on the following page. Before greasing the
bearings, make certain the zerks are free of dirt,
otherwise this will be passed into the bearing race.
NOTE: Over greasing can be as harmful as
undergreasing if it forces grease out of the bearing
seals.
01046A1
1026857-20
LUBRICATION & MAINTENANCE
Page 21
MAINTENANCE SCHEDULE
° Replace feeder conveyor belt splice every 500,000
bushels or 75 hrs.
° Inspect and replace the bottom main belt splice
every 800,000 bushels or 120 hrs.
° Inspect the top belt splice once a season.
° Replace all tension springs every 1,000,000 bushels
or 150 hrs.
° When the conveyor will not be used for an extended
period, back the adjustment nuts all the way off for
the bottom belt drive tension springs. Also, back
the adjustment nuts all the way off for the feeder
conveyor belt also.
° Insert one to two pumps of grease in each of the
bearings every 500,000 bushels or 75 hrs. or once
a season, whichever is reached first (too much
grease can push out the bearing seals) and after
each time the unit is washed down. After the wash
down, insert just enough grease to push out the
water and let run for 15 minutes.
° If there is a gearbox, check the oil once a year.
Remove the vent plug and check for proper
operation. Service as needed.
6/07
° Check all belts on the unit and adjust as needed.
° Examine all of skirting at least every 1,000,000
bushels or 150 hrs. and replace, as needed.
° Check each bearing and return roller every 750,000
bushels or 110 hrs. or once a season, whichever is
reached first.
° Clean all material out of the feeder conveyor and
main tube. Make sure to check under all of the
skirting.
° If the unit will set outside during the off season,
make sure that the discharge hood is installed and
cover the feeder conveyor belt and inlet section
with a tarp or plastic. Keep the tarp or plastic off
the ground. This should help keep rodents out of
the unit and pirotect the belts.
° Keep the inlet section off the ground by using the
jack. This will also help keep rodents out of the
unit and protect the belts.
° Before start up tighten the adjustment bolts on the
feeder conveyor belt on start up. Tighten the
adjustment nuts for the bottom belt drive system
remember that the bottom belt tension will have to
be checked and adjusted under load.
0400609
1026857-21
Page 22
ASSEMBLY INSTRUCTIONS
HEAD, TAIL AND CONVEYOR
TUBES
REFER TO ASSEMBLY DRAWINGS ON PAGE 23
FOR 60’ MODEL
REFER TO ASSEMBLY DRAWINGS ON PAGE 25
FOR 70’ MODEL
NOTE: Whenever reference is made to right or left side
of conveyor, it is determined by standing at the inlet
end of the conveyor and looking toward the discharge
end.
1. Set the flanged tube weldments on saw horses in
the order they are to be assembled. The bottom of
the 10" conveyor tube should be at least 30" off the
floor or assembly surface. Add spacer material on
top of saw horses to get this height, if necessary.
The 60’ & 70’ models each have two tube weldments
(Items 7 & 8). The end of each tube with the stenciled
part number should go toward the inlet end of the
conveyor.
2. Bolt the tube weldment sections together at their
adjoining flanges with eight 3/8” x 1” bolts and
locknuts at each connection. Assure that the tube
sections are straight. If not, shim at flange angles
to get them straight from side to side. Various shims
are provided in the basic box of parts.
3. Position the inlet drive assembly (Item 1) near bottom
or inlet end of conveyor tube assembly. Place saw
horse and appropriate spacers under the inlet
assembly, so that it is supported at a height which
aligns with the conveyor tube assembly. Loosely
connect the inlet assembly flange to the tube flange
with eight 3/8" x 1" bolts and 3/8" locknuts. Level
the inlet assembly from side to side using a
carpenter’s level placed across the inlet frame
perpendicular to the conveyor tube. Tighten bolts
once inlet assembly is level.
IMPORTANT: Throughout the remainder of the tube
assembly, each part installed will be leveled to
assure that all rotating components (such as pulleys
and return rollers) remain in alignment with each
other. This is not only critical for part alignment, but
also will improve the performance of the belt when
placed in operation.
4. Position the discharge assembly (Item 2) near
the top or discharge end of conveyor tube
assembly. Place saw horse and appropriate
spacers under the discharge assembly, so that it
is supported at a height which aligns with the
conveyor tube assembly. Loosely connect the
discharge assembly flange to the tube flange with
eight 3/8" x 1" bolts and 3/8" locknuts. Level the
discharge assembly from side to side using a
carpenter’s level placed across the discharge
frame perpendicular to the conveyor tube. Tighten
bolts once discharge assembly is level.
5. Establish the location of the upper lift frame
weldment (Item 9 on 60’ & 70’ model) on the
conveyor tube and make a mark on the tube. The
distance is 24’-7” on 60’ models and 29’-7" on 70’
models. Distance is from center of flange
connection at inlet end of tube assembly to edge
of pivot band welment. Loosely clamp the upper lift
frame weldment to the conveyor tube at this
location. On 60’ & 70’ models, use two 6" wide
half bands (Item 5) and twelve 3/8" x 1 1/2" long
bolts and 3/8" locknuts. Level the upper pivot from
side to side using a level placed on the tube of the
pivot weldment. Tighten bolts once pivot is level.
6. Establish the locations of the return roll supports
(Item 3). There are five locations on the 60’ model
and six locations on the 70’ model. The first support
is located at a distance of 7’-4”. Distance is from
center of flange connection at inlet end of tube
assembly to edge of return roll support bands.
Loosely clamp the return roll supports to the
conveyor tube at these locations. Use one 4" wide
half band (Item 6) and four 3/8" x 1 1/2" long bolts
and 3/8" locknuts to mount each support. One side
of each roll support has adjustment brackets
attached. It will work best if the supports are
positioned so that all the brackets are on the left
side of the conveyor looking from inlet toward
discharge. Level the return roll supports from side
to side using a level placed across the bottom of
the support perpendicular to the conveyor tube.
Tighten bolts once return roll support is level.
7. Install return rollers (Item 4) into hex holes of return
roll support (Item 3). (Ten on 60’ models and twelve
on 70’ models.) Insert the non-spring loaded hex
shaft end of the roller first, then depress the spring
loaded hex shaft end and slide into place until shaft
pops through the hex hole of the return roll support.
8. Connect the 10" conveyor tube to the half band
saddle in the inlet/drive assembly with a 4" wide
halfband (Item 6) and four 3/8" x 1 1/2" long bolts
and 3/8" locknuts.
6/07
1026857-22
ASSEMBLY INSTRUCTIONS
Page 23
HEAD, TAIL AND CONVEYOR
TUBES - CONT.
60’ MODEL
04/05
0400144
0400021
1026857-23
Page 24
ASSEMBLY INSTRUCTIONS
HEAD, TAIL AND CONVEYOR
TUBES - CONT.
60’ MODEL
ITEM
NO.
4/05
PART
NO.
DESCRIPTION
1
1026784
Inlet/Drive Assembly
2
1026141
Discharge Assembly
3
1025963
Return Roller Support
4
1023329
Return Roller
5
106207-1
Half Band x 6” wide
6
5930A1
Half Band x 4” wide
7
1027936-130
Conveyor Tube 10” x 30’
8
1027937-130
Conveyor Tube 10” x 20’
9
1025637
Upper Lift Frame Weldment
10
1026805
Truss Cable Anchor Band (lower)
11
1026951
Lower Pivot Weldment
12
1026806
TrussCable Anchor Band (upper)
1026857-24
ASSEMBLY INSTRUCTIONS
Page 25
HEAD, TAIL AND CONVEYOR
TUBES - CONT.
70’ MODEL
4/05
0400012
0400021
1026857-25
ASSEMBLY INSTRUCTIONS
Page 26
HEAD, TAIL AND CONVEYOR
TUBES - CONT.
70’ MODEL
ITEM
NO.
4/05
PART
NO.
DESCRIPTION
1
1026784
Inlet/Drive Assembly
2
1026141
Discharge Assembly
3
1025963
Return Roller Support
4
1023329
Return Roller
5
106207-1
Half Band x 6” wide
6
5930A1
Half Band x 4” wide
7
1026796-130
Conveyor Tube 10” x 35’
8
1026797-130
Conveyor Tube 10” x 25’
9
1025637
Upper Lift Frame Weldment
10
1026805
Truss Cable Anchor Band (lower)
11
1026951
Lower Pivot Weldment
12
1026806
Truss Cable Anchor Band (upper)
1026857-26
ASSEMBLY INSTRUCTIONS
Page 27
HEAD, TAIL AND CONVEYOR
TUBES - CONT.
9. Establish the location of the lower pivot weldment
(Item 11 on 60’ & 70’ models) on the conveyor tube
and make a mark on the tube. The distance is
5’-9 1/4” on 60’ & 70’ models. Distance is from
center of flange connection at inlet end of tube
assembly to edge of pivot band. Loosely clamp
the lower pivot to the conveyor tube at this location.
Use a 6” wide halfband (Item 5) and six 3/8” x
1 1/2” long bolts and locknuts. Level the lower
pivot weldment from side to side. Tighten bolts once
pivot is level.
10.Establish the location of the lower truss cable
anchor band (Item 10 on 60’ & 70’ models) on
conveyor tube and make a mark on the tube. The
distance is 11’-7/8” on 60’ models and 13’-10” on
70’ models. Loosely clamp the cable anchor band
to the conveyor tube at this location. Use a 6”
wide half band (Item 5) and six 3/8” x 1 1/2” long
bolts and locknuts. Tighten bots once anchor band
has been leveled side to side.
11.Establish the location of the upper truss cable
anchor band (Item 12 on 60’ & 70’ model) on
conveyor tube and make a mark on the tube. The
distance is 41’-7/8” on 60’ models and 46’-0 7/8”
on 70’ models. Loosely clamp the cable anchor
band to the conveyor tube at this location. Use a
6” wide half band (Item 5) and six 3/8” x 1 1/2” long
bolts and locknuts. Tighten bolts once anchor band
has been leveled side to side.
6/07
1026857-27
ASSEMBLY INSTRUCTIONS
Page 28
CONVEYOR BELT
REFER TO ASSEMBLY DRAWINGS ON PAGE 30
FOR 60’ MODEL
REFER TO ASSEMBLY DRAWINGS ON PAGE 32
FOR 70’ MODEL
NOTE: Whenever reference is made to right or left
side of conveyor, it is determined by standing at the
inlet end of the conveyor and looking toward the
discharge end.
NOTE: CRESCENT
TOP DOWN
NOTE: CRESENT
TOP UP
CENTER LINE OF
CONVEYOR AND BELTS
1. Move the rolls of conveyor belting (Items 3 & 4) to
the inlet end of the conveyor (Item 1). Put a round
bar or pipe through the wooden hub inside the belt
and set each end of the rod on a sawhorse or other
support, so that the rolls of belts are free to rotate.
Make sure the rolls are arranged so that as the
belts are unrolled and the ends pulled through the
conveyor tube, the crescent top belt surfaces are
correctly oriented to one another. For the lower belt
(Item 3), the side of the belt with crescent shaped
cleats (rough side) will be up and the smooth side
will be down against the conveyor tube. Also, the
crescent cleats should be cupped away from the
inlet end of the conveyor. For the upper belt (Item
4), the crescent (rough) side will be down against
the bottom belt and the smooth side will be up.
Again, the crescent cleats should be cupped away
from the inlet end of the conveyor.
NOTE: In the unlikely event that the belts were rolled
up opposite to the way they are normally shipped,
they will either have to be pulled in from the discharge
end of the conveyor or else unrolled and rerolled in
the proper direction.
TOP VIEW
INSTALL CLAMPS TO HOLD ROLL SUPPORT
PIPES IN PLACE (TYPICAL EACH SIDE)
LOWER BELT ROLL (ITEM 3)
(Come off bottom side)
SAWHORSE
SUPPORTS
UPPER BELT ROLL (ITEM 4)
(Come off top side)
PIPE OR ROD FOR
BELT SUPPORT
INLET/DRIVE
ASSEMBLY
SAWHORSE
SUPPORT
SIDE VIEW
6/07
03624A1
1026857-28
ASSEMBLY INSTRUCTIONS
Page 29
CONVEYOR BELT - CONT.
TOWARD
DISCHARGE
END
CRESCENT
SIDE DOWN
UPPER BELT ROLL (ITEM 4)
CRESCENT
SIDE UP
INCORRECT CRESCENT
ARRANGEMENT RELATIVE
TO BELT SPLICE
LOWER BELT ROLL (ITEM 3)
TOWARD
DISCHARGE
END
UPPER BELT PROFILE
CONVEYOR HOUSING
LOWER BELT PROFILE
CONVEYOR CROSS SECTION
10/07
03625A1
1026857-29
Page 30
ASSEMBLY INSTRUCTIONS
CONVEYOR BELT - CONT.
60’ MODEL
6/07
0400145
1026857-30
ASSEMBLY INSTRUCTIONS
Page 31
CONVEYOR BELT - CONT.
60’ MODEL
ITEM
NO.
6/07
PART
NO.
DESCRIPTION
1
Ref.
Inlet/Drive Assembly
2
Ref.
Discharge Assembly
3
1027939
Lower Belt 15” x 127’-6” lg.
4
1027938
Upper Belt 15” x 118-9” lg.
5
1023323
Pulley, 8”, 2” Bore - No lagging
6
1025862
Pulley, 4”, 1.25” Bore - No lagging
7
1023321
Pulley, 6”, 1.25” Bore - No lagging
8
1025861
Pulley, 10”, 2” Bore - lagged
9
1025860
Pulley, 6”, 1.25” Bore - lagged
10
1023322
Pulley, 8”, 1.75” Bore - lagged
11
1025868
Roller, 2 1/4”, 1” Bore
12
1023979
Pulley, 6”, 1.25” Bore - No lagging
1026857-31
Page 32
ASSEMBLY INSTRUCTIONS
CONVEYOR BELT - CONT.
70’ MODEL
6/07
0400014
1026857-32
ASSEMBLY INSTRUCTIONS
Page 33
CONVEYOR BELT - CONT.
70’ MODEL
ITEM
NO.
6/07
PART
NO.
DESCRIPTION
1
Ref.
Inlet/Drive Assembly
2
Ref.
Discharge Assembly
3
1026781
Lower Belt 15” x 147’-6” lg.
4
1026780
Upper Belt 15” x 138’-9” lg.
5
1023323
Pulley, 8”, 2” Bore - No lagging
6
1025862
Pulley, 4”, 1.25” Bore - No lagging
7
1023321
Pulley, 6”, 1.25” Bore - No lagging
8
1025861
Pulley, 10”, 2” Bore - lagged
9
1025860
Pulley, 6”, 1.25” Bore - lagged
10
1023322
Pulley, 8”, 1.75” Bore - lagged
11
1025868
Roller, 2 1/4”, 1” Bore
12
1023979
Pulley, 6”, 1.25” Bore - No lagging
1026857-33
ASSEMBLY INSTRUCTIONS
Page 34
CONVEYOR BELT - CONT.
2. Remove the nylon covered connecting pin from the
exposed splice end of each of the belt rolls (Items
3 & 4). NOTE: You may discard the two retaining
washers when removing the pin, as they will not be
used.
3. Run a piece of straight wire through the loops of
the exposed splice end of each belt. Tie the wire
ends together to form an attachment loop for pulling
the belt through the conveyor tube.
5. Simultaneously, pull both belts (Items 3 & 4) through
the conveyor tube from inlet end (Item 1) to
discharge end (Item 2). Assure belt is arranged as
specified in Step 1 above. It is good to have
someone at the inlet end to make sure the belts
are centered on each other as the enter the conveyor
housing when they are being pulled through the
tube. Pull approximately 70’ of belt past the end of
the discharge end on the 60’ & 70’ models. This
will allow both belts to be spliced near the inlet end
of the conveyor.
4. Run a length of banding material or similar object
through the belt conveyor tube and tie it to the wire“
loops created in Step 3 above. NOTE: The banding
material should be slightly longer than the
assembled conveyor tube length.
BELT
SPLICE
BANDING MATERIAL
FOR PULLING BELT
TOWARD
INLET
WIRE LOOP FOR
PULLING BELT
CRESCENT SHAPED
CLEATS
(Top side of belt)
NOTE: FOR CLARITY ONLY, THE
LOWER BELT HAS BEEN SHOWN.
THE UPPER BELT WILL LIE ON TOP.
6/07
03361A1
1026857-34
ASSEMBLY INSTRUCTIONS
Page 35
CONVEYOR BELT - CONT.
6. Route the ends of the upper and lower belts around
the pulleys and rollers, as shown on the routing
details for the inlet/drive, discharge and return roll
supports. The ends of each belt should be at a
point just past the inlet housing.
8” DIA. UPPER BELT DRIVE PULLEY
4” DIA. HOLD DOWN PULLEY
UPPER
BELT
LOWER
BELT
2” DIA. RETURN
ROLLER
6” DIA. LOWER
BELT TAIL PULLEY
2” DIA. HOLD
DOWN ROLLER
LOWER
BELT DRIVE PULLEY
10” DIA.
6” DIA. LOWER BELT
TAKE-UP PULLEY
6” DIA.
SNUB PULLEY
INLET/DRIVE BELT ROUTING
UPPER
BELT
2” DIA. RETURN ROLLER
LOWER
BELT
2” DIA. RETURN ROLLER
TYPICAL RETURN ROLL SUPORT
BELT ROUTING
(Five places on 60’ & six places on 70’)
2 1/4” DIA. ROLLER
6” DIA. UPPER BELT
TAKE-UP PULLEY
UPPER
BELT
8” DIA. LOWER
BELT HEAD PULLEY
LOWER
BELT
2” DIA. RETURN ROLLER
4” DIA. SNUB PULLEY
DISCHARGE BELT ROUTING
6/07
03626A1A
1026857-35
Page 36
ASSEMBLY INSTRUCTIONS
CONVEYOR BELT - CONT.
7. Pull the two ends of each belt together so that the
splice bars interlock and insert the nylon covered
pin (removed from the belt in Step 2) through the
splice. Make certain the belt edges are aligned
with each other. If not, the splice was probably
connected improperly. It may be necessary to
provide additional slack in the belt to get the ends
to come together. If so, turn the nuts on the takeup bolts to move the take-up pulley closer to the
drive pulley.
8. Tighten the lower conveyor belt by adjusting nuts
on take-up bolts of drive assembly. Tighten the
upper belt by adjusting nuts on take-up bolts of
discharge assembly. For now, the take-up
adjustment should be equal on both the right and
left sides.
Pull Ends Together
Nylon covered
splice pin
CONNECTED BELT
Make certain belt
edges are aligned.
NOTE: Although two pin retaining washers may have
been supplied with the splice pin, experience has
shown that it is best to just discard them. The hinge
pin will seat into the hinge after a short period of
operation. To assure the pin stays in place until seated,
using a punch, smash one of the lace hinge loops
located in the center of the splice. This leaves the
ends of the pin free to work inside the splice as if
flexes going in and out of the conveyor tube. The splice
should be monitored during the first few hours of
conveyor operation to assure that the pin hasn’t started
to work out of the splice.
6/07
03362A1
03363A1B
1026857-36
ASSEMBLY INSTRUCTIONS
Page 37
CONVEYOR TRUSS - 60’ & 70’
MODEL
REFER TO ASSEMBLY DRAWINGS ON PAGE 38
FOR 60’ & 70’ MODELS
NOTE: Whenever reference is made to right or left
side of conveyor, it is determined by standing at the
inlet end of the conveyor and looking toward the
discharge end.
1. Attach the center truss stand side bars (Item 3) to
the upper lift frame weldment (Item 10) with two
5/8” x 1 1/2” long bolts and 5/8” locknuts. NOTE:
The upper lift frame weldment was installed on the
conveyor tube earlier during the tube assembly.
2. Install the truss crossbraces (Items 5 & 6) between
the two truss side bars just installed. Use two 3/8”
x 1 1/4” long bolts and 3/8” locknuts to attach each
crossbrace.
3. Attach the lower truss stand side bars (Item 4) to
the lower truss cable anchor band (Item 9) with
two 5/8” x 1 1/2” long bolts and 5/8” locknuts.
NOTE: The truss cable anchor was installed on
the conveyor tube earlier during the tube assembly.
4. Install the truss crossbrace (Item 5) between the
two truss side bars just installed. Use two 3/8” x
1 1/4” long bolts and 3/8” locknuts.
5. Attach the upper truss stand side bars (Item 4) to
the upper truss cable anchor band (Item 11) with
two 5/8” x 1 1/2” long bolts and 5/8” locknuts.
NOTE: The upper pivot weldment was installed on
the conveyor tube earlier during the tube assembly.
6. Install the truss crossbrace (Item 5) between the
two truss side bars just installed. Use two 3/8” x 1
1/4” long bolts and 3/8” locknuts.
7. Loosely attach a 3/8” cable clamp (Item 14) to the
top ends of the truss side bars (Items 3 & 4).
8. Install the eyebolts (Item 12) to the lower truss
anchor band (Item 9) and to the tabs on the sides
of the discharge housing (Item 2). Install two 5/8”
non-lock nuts on each eyebolt.
9. Wrap one end of each 3/8” diameter truss cable
(Item 7) around the undercarriage mount pipe that
extends out each side of the inlet/drive assembly
(Item 1). Install two 3/8” cable clamps (Item 14) to
the end of each cable making sure the u-bolt portion
of the clamps are against the loose (short) end of
the cable.
10.Run the 3/8” cable (Item 7) through the cable
clamps (Item 14) at the top ends of the truss side
bars (Items 3 & 4), then towards the discharge end
of the conveyor.
11.Attach the other end of each 3/8” cable (Item 7) to
the eyebolts (Item 12) previously installed at the
discharge housing (Item 2). Secure with two 3/8”
cable clamps (Item 14).
12.Attach one end of each 5/16” diameter cable (Item
8) to the eyebolts, (Item 12) previously installed in
the lower truss anchor band (Item 9). Install two
5/16” cable clamps (Items 15) to the end of each
cable making sure the u-bolt portion of the clamps
are against the loose (short) end of the cable.
13.Run the 5/16” cable (Item 8) through the cable
clamps (Item 14) at the top ends of the center truss
stand side bars (Item 3). NOTE: Both the 3/8” and
5/16” cable pass through this clamp. Position so
5/16” cable is on the bottom.
14.Attach the other end of each 5/16” cable (Item 8)
to the upper truss anchor band (Item 11). Install
two 5/16” cable clamps (Item 15) to the end of each
cable. U-bolt poriton of each clamp should be
against the loose (short) end of the cable.
15.Using the eyebolts (Item 12) tighten the cable until
they are reasonably snug. Tighten cables equally.
DO NOT OVERTIGHTEN. Sight down the tube to
make sure it is straight. Some adjustment can be
made after the conveyor is completely set-up.
16.Tighten cable clamps (Item 14) that secure cables
to truss side bars (Item 3 & 4).
6/07
1026857-37
Page 38
ASSEMBLY INSTRUCTIONS
CONVEYOR TRUSS - CONT.
6/07
0400016
0400023A
1026857-38
ASSEMBLY INSTRUCTIONS
Page 39
CONVEYOR TRUSS - CONT.
60’ & 70’ MODEL
ITEM
NO.
6/07
PART
NO.
DESCRIPTION
1
Ref.
Inlet/Drive Assembly
2
Ref.
Discharge Assembly
3
1027022
Truss Side Bar
4
1027023
Truss Side Bar
5
1027025
Truss Cross Bar
6
1027024
Truss Cross Bar
7
1010834
Truss Cable (Outer) 3/8” x 57’-6” (f/60’ model)
7
1018052
Truss Cable (Outer) 3/8” x 68’ (f/70’ model)
8
862066
Truss Cable (Inner) 5/16” x 34’-6” (f/60’ model)
8
1011324
Truss Cable (Inner) 5/16” x 41’-6” (f/70’ model)
9
1026805
Truss Cable Anchor Band (lower)
10
1025637
Upper Lift Frame Weldment
11
1026806
Truss Cable Anchor Band (upper)
12
866015-1
Eyebolt, 5/8” x 11”
13
D1170
5/8” Non-lock Nut
14
3030L11
3/8” Cable Clamp
15
3153A91
5/16” Cable Clamp
1026857-39
Page 40
ASSEMBLY INSTRUCTIONS
DISCHARGE SPOUT AND
PULLEY WIPER AND SKIRTING
ASSEMBLY
1. Fasten the rubber wiper (1023845) and wiper mount
bracket (1024162) to the wiper mount bar located
across the discharge end of the discharge housing
assembly. Use four 1/4" x 1" long hex head
capscrews with flat washers, lockwashers and nonlock nuts. NOTE: The rubber wiper should be
sandwiched in between the wiper mount bracket
and the wiper mount bar. The wiper mount bar is
slotted so that the rubber wiper can be adjusted to
make contact with the conveyor belt as it wraps
around the head pulley. Fold the rubber wiper back
away from the discharge opening.
2. Fasten the two discharge side skirt rubbers
(1026225) to the sides of the discharge housing.
Use two 1/4" x 1" long bolts with flat washers, lock
washers and nuts to fasten to the holes of the angle
brackets in front of the head pulley and use two
1/4" x 3/4" long self tapping metal screws and flat
washers to attach to the hole in the side of the
formed bottom panel of the housing. The skirt
rubbers should lay on top of the conveyor belt.
1026225
DISCHARGE SIDE
SKIRT RUBBER
1/4” x 3/4” SELF TAPPING
METAL SCREW AND
FLAT WASHER
BOLT 1/4” x 1” WITH
FLAT WASHER
LOCKWASHER AND NUT
1026225
DISCHARGE SIDE
SKIRT RUBBER
DISCHARGE HOUSING
(Remove Cover for Access)
1023845
RUBBER
BELT WIPER
6/07
1024162
WIPER MOUNT
BRACKET
03665A1
1026857-40
ASSEMBLY INSTRUCTIONS
Page 41
DISCHARGE SPOUT AND
PULLEY WIPER AND SKIRTING
ASSEMBLY - CONT.
3. Position the spout on the discharge housing and
fasten with six 3/8" x 1" long bolts, flat washers
and locknuts.
DISCHARGE
HOUSING
1026402
PLASTIC
DISCHARGE
SPOUT
6/07
03666A1
1026857-41
Page 42
ASSEMBLY INSTRUCTIONS
WIND GUARDS
REFER TO ASSEMBLY DRAWINGS ON PAGE 43
FOR 60’ MODEL
REFER TO ASSEMBLY DRAWINGS ON PAGE 45
FOR 70’ MODEL
NOTE: Whenever reference is made to right or left
side of conveyor, it is determined by standing at the
inlet end of the conveyor and looking toward the discharge end.
IMPORTANT: Although the wind guards protect
the belt from adverse effect of the weather and
improve operation, they also serve as a safety
shield to keep anyone from inadvertently
coming in contact with the moving return belt.
All wind guards should be in place anytime the
conveyor is operating.
1. Remove the wind guard panels from the wind guard
bundle(s) and lay them out along side the conveyor
per the appropriate drawing. The items noted as
NS (near side) go on the right hand side of the
conveyor and the items noted as FS (far side) go
on the left hand side of the conveyor.
3. Bolt the bottom flanges of each right hand wind
guard to its adjoining left hand wind guard using
1/4" x 3/4" hex head capscrews with lock washers,
flat washers and hex nuts.
4. Install the upper set of wind guards. Using 1/4" x
3/4" (grade 5) hex head capscrews with lock
washers and hex nuts, fasten the wind guards to
the appropriate support structure. The support
structures are the inlet assembly, the discharge
assembly, and the return roll supports.
5. Bolt the top flanges of each right hand wind guard
to its adjoining left hand wind guard using 1/4" x
3/4" hex head capscrews with lock washers, flat
washers and hex nuts.
6. Mount the red reflective decal bracket (Item 27 on
60’ & 70’) to one of the bottom flange bolts on a
section of wind guard. The red decal should be
visible when looking from discharge end toward inlet
end of conveyor. Mount to the upper end of the
fourth wind guard panel.
2. Install the lower set of wind guards first. Using 1/4"
x 3/4" (grade 5) hex head capscrews with lock
washers and hex nuts, fasten the wind guards to
the appropriate support structure. The support
structures are the inlet assembly, the discharge
assembly, and the return roll supports.
6/07
1026857-42
ASSEMBLY INSTRUCTIONS
Page 43
WIND GUARDS - CONT.
60’ MODEL
6/07
0400146
1026857-43
ASSEMBLY INSTRUCTIONS
Page 44
WIND GUARDS - CONT.
60’ MODEL
6/07
ITEM
PART
NO.
NO.
DESCRIPTION
1
Ref.
Inlet/Drive Assembly
2
Ref.
Discharge Assembly
3
1026828
Wind Guard (top)
4
1026829
Wind Guard (top)
5
1027899
Wind Guard w/Squeeze Belt® Logo (top)
6
1027900
Wind Guard w/Squeeze Belt® Logo (top)
7
1026588
Wind Guard w/Hutch Logo (top)
7
1026580
Wind Guard w/Mayrath Logo (top)
8
1027895
Wind Guard (top)
9
1027896
Wind Guard (top)
10
1027897
Wind Guard (top)
11
1027898
Wind Guard (top)
12
1026117
Wind Guard (top)
13
1026113
Wind Guard (top)
14
1026846
Wind Guard (bottom)
15
1027913
Wind Guard (bottom)
16
1027914
Wing Guard (bottom)
17
1026845
Wind Guard (bottom)
18
1026844
Wind Guard (bottom)
19
1027917
Wind Guard (bottom)
20
1027918
Wind Guard (bottom)
21
1027911
Wind Guard (bottom)
22
1027912
Wind Guard (bottom)
23
1026830
Wind Guard (bottom)
24
1026831
Wind Guard (bottom)
25
1025462
Mounting Bracket w/Red Reflective Decal
1026857-44
ASSEMBLY INSTRUCTIONS
Page 45
WIND GUARDS - CONT.
70’ MODEL
6/07
0400018
1026857-45
Page 46
ASSEMBLY INSTRUCTIONS
WIND GUARDS - CONT.
70’ MODEL
ITEM
NO.
1
6/07
PART
NO.
Ref.
DESCRIPTION
Inlet/Drive Assembly
2
Ref.
Discharge Assembly
3
1026828
Wind Guard (top)
4
1026829
Wind Guard (top)
5
1027244
Wind Guard w/Squeeze Belt® Logo (top)
6
1026826
Wind Guard w/Hutch Logo (top)
6
1026824
Wind Guard w/Mayrath Logo (top)
7
1026827
Wind Guard (top)
7
1026825
Wind Guard (top)
8
1026820
Wind Guard (top)
9
1026821
Wind Guard (top)
10
1026567
Wind Guard (top)
11
1026818
Wind Guard (top)
12
1026819
Wind Guard (top)
13
1026117
Wind Guard (top)
14
1026113
Wind Guard (top)
15
1026846
Wind Guard (bottom)
16
1026844
Wind Guard (bottom)
17
1026845
Wind Guard (bottom)
18
1026842
Wind Guard (bottom)
19
1026843
Wind Guard (bottom)
20
1026838
Wind Guard (bottom)
21
1026839
Wind Guard (bottom)
22
1026569
Wind Guard (bottom)
23
1026834
Wind Guard (bottom)
24
1026835
Wind Guard (bottom)
25
1026830
Wind Guard (bottom)
26
1026831
Wind Guard (bottom)
27
1025462
Mounting Bracket w/Red Reflective Decal
1026857-46
ASSEMBLY INSTRUCTIONS
Page 47
BELT CONVEYOR
UNDERCARRIAGE
60’ & 70’ MODEL
Wrap a chain or heavy strap around conveyor
tube and middle undercarriage frame. Chain or
strap must be tight to keep undercarriage from
opening when the conveyor tube is lifted when
the radius arms are connected to lower arm
mount.
NOTE: Whenever reference is made to right or left
side of conveyor, it is determined by standing at the
inlet end of the conveyor and looking toward the
discharge end.
6/07
1. Slide the hub and spindle assembly (Item 10) into
the undercarriage axle (Item 8). On 60’ & 70’
Models, secure with a 1/2” x 5 1/2” long (grade 5)
bolt and nylon locknut. The hubs, bearings, seals
and spindles are assembled at the factory and are
pressure packed with grease at that time.
0400025
1026857-47
ASSEMBLY INSTRUCTIONS
Page 48
BELT CONVEYOR
UNDERCARRIAGE
60’ & 70’ MODEL - CONT.
6/07
REF.
NO.
1
60’
PART
NO.
1027856
70’
PART
NO.
1029701
DESCRIPTION
Right Hand Lower Arm Weldment
2
1027857
1029702
Left Hand Lower Arm Weldment
3
1027873
1029711
Cylinder Mount Tube
4
1027890
1029714
Cross Brace Lower Frame
5
1027876
1029715
Support Stand
6
1027860
1029718
Radius Arm
7
1027862
1029707
Upper Lift Frame
8
1027854
1027005
Axle Weldment
9
1025637
1029729
Upper Pivot Weldment
10
1003104
1026688
Hub/Spindle Assembly
11
107225
1025912
Wheel Rims
12
1025527
1027082
Pivot Spacer Weldment Upper
13
1025392
1027086
Upper Carriage Mount Bolt
14
1004369-1
1004369-1
Hydraulic Cylinder 4” x 36” Stroke
15
1025415
1025415
Reflector Plate Assembly
16
1027004
1027004
Pivot Bushing 1 1/2” O.D. x 1 3/16” long
17
1025441
1025441
Bushing 1 1/2” O.D. x 9/16” long
18
1027301
1027217
Lower Pivot Bracket
19
1026856
1029720
Lower Pivot X-Brace
20
1026951
1026951
Radius Arm Pivot Weldment
21
1025548
1025548
Lift Frame Support Weldment
22
1025551
1025551
Lift Frame X-Brace
23
1027146
1027146
Retainer Plate
24
1025552
1025552
Lower Channel Cross Brace
25
1013269
---
Hydraulic Hose 3/8” x 39’-0”
25
---
1010833
Hydraulic Hose 3/8” x 43’-6
26
1010462
1010462
Hydraulic Hose 3/8” x 18”
27
1030440
1030440
Elbow, Hyd. 3/4” o-ring ML to 1/2” NPT FM
28
1004732
1004732
Tee, Hyd. 1/2” NPT ML to 1/2” NPT FM
30
1005886
1005886
Ball Valve
31
1006324
1006324
Hose Clamp
1026857-48
ASSEMBLY INSTRUCTIONS
BELT CONVEYOR
UNDERCARRIAGE
60’ & 70’ MODEL - CONT.
2. Position the axle underneath the conveyor at a point
approximately beneath the center truss support
stand.
3. Lay the upper lift frame (Item 7) directly underneath
the conveyor tube with the open end pointing
towards the discharge end of the conveyor.
4. Assemble lower pivot brackets (Item 18) and lower
arm weldments (Items 1 & 2) onto the upper lift
frame (Item 7).
A. Slide large hole of pivot brackets (Item 18)
over the 3-1/2” diameter pivot pipe of upper lift
frame (Item 7).
B. Slide the 3-9/16” diameter sleeved end of each
lower arm weldment (Items 1 & 2) over the
3-1/2” diameter pivot pipe of the upper lift frame
(Item 7) capture the lower arms (Items 1 & 2)
onto the upper frame (Item 7) with two 3/4” x 2”
long (grade 5) bolts, lockwashers and retainer
plates (Item 23).
C. Capture the bottom flange of the two lower pivot
brackets (Items 18) together with one 5/8” x
2-1/2” long and one 5/8” x 1-1/2” long (grade 5)
bolts and nylon locknuts. NOTE: On hole that
will be toward the cylinder mount tube, also
connect one end of each of the lower pivot
x-brace straps (Item 19). This end takes the
2-1/2” long bolt.
5. Bolt the cylinder tube (Item 3) between the lower
arm weldments (Items 1 & 2) with four 5/8” x 2”
HHCS and nylon locknuts and two 5/8” x 1-1/2”
bolts and side depress locknuts. Leave the lower
holes, closest to the pivot open when installing the
cylinder tube.
6. Attach the loose ends of the pivot support x-brace
straps (Items 19) to the open holes on the cylinder
mount tube ends with 5/8” x 2-1/2 HHCS and nylon
locknuts.
7. Fasten the support stand (Item 5) to the lower arms
(Items 1 & 2) of the undercarriage using two 1/2” x
1-1/2” long HHCS with nylon locknuts. At this time,
use only the bottom bolt on each side to make the
attachment. Later in the assembly, the top bolts
will be installed.
6/07
Page 49
8. Attach the lower arms (Items 1 & 2) to the axle.
Install a 1-1/4” x 3 1/2” HHCS into each of the single
holed mounting plates. The bolts are installed with
the bolt heads on the hub side of the mounting
plates. (NOTE: Make sure that the axle is oriented
with three holed mounting plates on the same side
of the axle as the lower arms (Items 1 & 2). Secure
the side frames to the axle with 1-1/2” O.D. x
1-3/16” long bushings (Item 16) ,1-1/4 I.D. washers
and 1-1/4” nylon locknuts.
9. Attach the cross brace tubes (Item 4) to the lower
arms (Items 1 & 2) on the provided tabs. Use four
1/2” x 1-1/2” bolts, 1/2” nylon locknuts and 1/2”
washers to make these connections. The cross
braces are attached to each other at the center
with a single 1/2” x 4 1/2” HHCS and 1/2” nylon
locknut. Tighten all bolts on undercarriage, except
support frame (Item 5).
10.Bolt the radius arms (Item 6) to the outer mounting
plates on the axle. Use three 1/2” x 1-1/34” HHCS,
grade 5 and nylon locknuts to attach each arm to
the mounting plate.
11.Rotate support stand (Item 5) down toward axle.
12.Fasten the upper frame (Item 7) to the
undercarriage. Insert the upper pivot spacer
bushing (Item 12) into the upper undercarriage pivot
mount (Item 9). Position the upper frame (Item 7)
onto the upper pivot mount (Item 9) such that the
bushing is captured between the frame sides.
Insert the 1-1/4” bolt (Item 13) through the frame
sides and bushing and secure with a 1-1/4” nylon
locknut.
13.Wrap a chain or heavy duty strap around the
conveyor tube and the middle undercarriage frame,
where the upper frame and middle undercarriage
frame pivot. See figure on Page 47. Chain or strap
must be TIGHT to keep the undercarriage from
opening when the tube is raised to connect the
radius arm (Item 6) to the lower arm mount (Item
20) on the conveyor tube.
14.Lift the conveyor assembly with a hoist high enough
to line up the radius arms (Item 6) with the lower
undercarriage mount (Item 20) IMPORTANT: Only
lift the auger at a point near the center of the auger
with a chain hoist or other suitable means. A
minimum 2 ton hoist is required. DO NOT lift the
entire weight of the conveyor from the extreme end.
1026857-49
Page 50
ASSEMBLY INSTRUCTIONS
BELT CONVEYOR
UNDERCARRIAGE
60’ & 70’ MODEL - CONT.
15. Attach the two radius arms (Item 6) to the radius
arm pivot weldment (Item 20). NOTE: A lift frame
support weldment (Item 21) should be
sandwiched between the radius arm (Item 6) and
the pivot weldment (Item 20). Secure arms and
lift frame support (Item 21) in place with 1” x 3”
long (grade 5) bolts with flat washers and
locknuts. Make sure the 1 1/2” O.D. x 9/16” long
bushing (Item 17) is inserted over the bolt and
into the holes of the radius arm (Item 6) and the
lift frame support (Item 21).
16. Capture the bottom flange of the two lift frame
supports (Item 21) together with two 5/8” x 2”
long (grade 5) bolts and locknuts. NOTE: On the
hole that will be toward the axle, also connect
one end of each of the lift frame x-brace straps
(Items 22).
17. Bolt the other end of each lift frame x-brace strap
(Item 22) and the ends of the lower channel cross
brace (Item 24) between the two mounting plates
on the radius arms (Item 6). The x-braces (Item
22) get sandwiched between the mount plates
on the radius arms and the ends of the channel
cross brace. Secure with 5/8” x 2” long (grade 5)
bolts and locknuts.
18. Rotate the support frame (Item 5) up and install
the top two bolts to hold it to the lower side frames.
Use 1/2” x 1 1/2” long (grade 5) hex head
capscrews and nylon locknuts. Tighten all
support stand bolts.
19. Check to see that all undercarriage bolts and
fasteners are tight, secure and assembled
correctly. Lower the conveyor and release the
hoist. NOTE: Be sure to remove the chain or
heavy strap that is holding the undercarriage
frame to the conveyor (that was installed in Step
20. Attach the two hydraulic cylinders (Item 14) to
the upper lift frame (Item 7). On 60’ & 70’ models,
the mounting pin and keeper clip are furnished in
box with cylinder. On 60’ & 70’ models, the
cylinders have yoke ends that straddle the
mounting tabs on the conveyor frames.
IMPORTANT: The base end of the cylinder must
be attached to mount to the upper undercarriage
frame (Item 7). The rod end of the cylinder will be
attached to the cylinder mount tube (Item 3) on
the lower undercarriage frame. The cylinder ports
must be facing the right side of the conveyor on
60’ & 70’models, when viewing the conveyor from
the intake end.
IMPORTANT: The cylinders furnished with your
conveyor have a restrictor installed in the port at
the base end of the cylinder. This restrictor limits
the speed the conveyor is raised or lowered. Only
use cylinders provided with conveyor. DO NOT
use a cylinder that does not have the proper
restrictor.
21. Install forward facing reflector assemblies to lower
arms after the wheels have been assembled to
the axle. Use four 5/16” x 3/4” HHCS and nylon
locknuts to attach the assemblies. NOTE: The
assemblies are placed such that the yellow
reflector faces the conveyor hitch.
AXLE
REFLECTOR
ASSEMBLY
LOWER
UNDERCARRIAGE
ARM
YELLOW REFLECTOR
FACES CONVEYOR INLET
6/07
03548A1
1026857-50
ASSEMBLY INSTRUCTIONS
Page 51
INLET BELT SKIRTING
1. Pre-assemble the skirt rubbers to the left and right skirt bracket weldments using sixteen 1/4” x 3/4” long
hex head self tapping scres and flat washers.
1026243
SKIRT RUBBER
TOP VIEW
1026249
BRACKET
FASTEN WITH 1/4” x 3/4”
SELF TAPING SCREW
AND FLAT WASHER (TYP.)
1026242
SKIRT
RUBBER
1026248
BRACKET
FRONT VIEW
LEFT SKIRT BRACKET
RIGHT SKIRT BRACKET
2. Mount the left and right skirt bracket weldments to the inside of the inlet/drive housing using two 5/16” x
3/4” long (grade 5) bolts, flat washers and lockwashers for each.
6/07
03630A1
03631A1A
1026857-51
Page 52
ASSEMBLY INSTRUCTIONS
INLET BELT SKIRTING - CONT.
3. Install the two inlet side rubber skirts (Part No.
1026229) on top the lower belt at the inlet. The
ends of the skirts with the single hole mount to the
tabs in the corner of the inlet housing with 1/4" x
3/4" long (grade 5) bolts and locknuts. The two
center holes in each skirt rubber should align with
the 13/64” holes in the formed inlet bottom. Align
the holes in the skirts and the holes in the hold
down plates and secure to bottom with 1/4" x 3/4"
long hex head self tapping screws with flat washers.
4. Mount the tail pulley skirt wiper sub assembly (Part
No. 1026233) to the nuts welded to the cross bar
of the inlet housing with two (2) 3/8" x 1-1/2" long
(grade 5) bolts and flat washers. Space the wiper
sub-assembly off the cross bar with two 1/2” hex
nuts.
5. Clamp the boot intake guard weldment (Part No.
1026374) to the pulley cover weldment (Part No.
1026261) using two 3/16" cable clamps and 1/4"
lock nuts (discard the two regular 1/4" nuts that
come with the cable clamp.
6. Fasten the skirt rubber (Part No. 1026230) to the
pulley cover weldment with three 5/16" x 3/4" long
(grade 5) bolts with locknuts.
1026374
BOOT INTAKE
GUARD
WELDMENT
1026261
PULLEY COVER
WELDMENT
3/16” CABLE CLAMP
(USE 1/4” LOCKNUTS)
5/16” x 3/4”
BOLTS
1026230
SKIRT RUBBER
RIGHT SIDE VIEW
6/07
03632A1
1026857-52
ASSEMBLY INSTRUCTIONS
Page 53
PULLEY COVER, LATCH
BRACKET AND FEEDER WINCH
MOUNT
1. Fasten pulley cover and boot intake guard assembly
to the inlet/drive assembly side panels with two
5/16" wing nuts and flat washers.
2. Fasten the latch bracket weldment to the inlet/
drive assembly side panels with two 1/2" x 1-1/4"
long (grade 5) bolts and locknuts.
FEEDER WINCH MOUNT LOCATION
NOTE: ON RIGHT SIDE OF CONVEYOR
6/07
03633A1A
1026857-53
Page 54
ASSEMBLY INSTRUCTIONS
PULLEY COVER, LATCH
BRACKET AND FEEDER
WINCH MOUNT - CONT.
3. Flip the boot intake guard up and over the tabs of
the lift bracket and install the 1/2" x 3 1/8" long
washer head pin and 3/32" x 2" long hair pin to
hold the guard up and out of the way for now.
4. Install the winch mount weldment to the inlet/drive
assembly side panels with four 1/2" x 1 1/4" long
(grade 5) bolts and locknuts.“
5. Bolt the winch to the winch mount with three 3/8" x
1" long (grade 5) bolts with flat washers and lock
nuts.
1/2” NYLON LOCKNUT
IMPORTANT: USE LOCKNUT AND
TIGHTEN SO BUSHING WILL NOT
TURN AGAINST THE CLEVIS
PLATES. TORQUE TO 80 FT./LB.
6. Connect winch handle to winch. Refer to the
instructions provide with the winch for proper
installation.
7. Assemble the 3" diameter cable pulley between
the two clevis pulley side straps using a 1/2" x 2"
long (grade 5) bolt and locknut. Position the
1" O.D. x 9/16" long bushing inside the pulley bore.
Hook the pulley side straps over the anchor rod on
the side of the winch mount weldment. After the
locknut is tightened, check to see that the clevis
plates are captured on the anchor rod and cannot
come off.
FLAT
WASHER
PULLEY
5/8” LONG
BUSHING
FLAT
WASHER
1/2” x2” LONG
(GRADE 5)
HEX HEAD
CLEVIS
PLATE
6/07
02473A3
1026857-54
ASSEMBLY INSTRUCTIONS
Page 55
FEEDER BELT DRIVE SHEAVE
(For Hydraulic Motor Driven
Feeder - Omit this section)
1. Using the 1 1/4" bore SDS QD type bushing, install
the 6.8" pitch diameter belt sheave on the shaft of
the lower belt tail pulley. Leave loose for now, as it
will be aligned with the sheave on the feeder
conveyor later. Make certain the 1/4" x 2" long key
is installed in keyway.
2. Install the threaded rod of the belt tensioner through
the tube of the bracket on the inlet/drive frame right
hand side panel. Note the belt will be installed later
and the tensioner adjusted at that time.
LOWER BELT
TAIL PULLEY
1026213
BELT TENSIONER
ASSEMBLY
TOP VIEW
SHEAVE
RIGHT SIDE
VIEW
BELT TENSIONER
PULLEY
3266A1
QD SHEAVE
2B 6.8”
3076A1
SDS QD BUSHING
1.25” BORE
6/07
NOTE: USE 1/4”
SQUARE x 2” LONG
KEY
03634A1
1026857-55
ASSEMBLY INSTRUCTIONS
Page 56
HITCH TUBE AND MOUNT
1. Install hitch mount weldment to mounting plates
on inlet/drive housing. Use six 5/8" x 2 1/2" bolts
with locknuts for the front mounts and four 1/2" x
2" bolts with flat washers and locknuts for the back
mounts.
2. Install the hitch tube weldment into the hitch mount.
Align the holes closest to the end of the hitch tube
with the inside hole in the plates of the hitch mount
and install a 1" diameter x 5 1/2" long pin through
plates and tube. Secure 1" pin with two hair pin
clips. Rotate the hitch tube on the pin just installed
until the lower set of outer holes in the hitch mount
plates align. Insert another 1’ diameter pin through
the plates and hitch tube to secure the tube. Install
hair pin clips to secure pin in place.
HITCH
MOUNT
HITCH
TUBE
TOP
VIEW
1026104
1” x 5 1/2” LONG
HITCH PINS
SECURE WITH
HAIR PIN CLIPS
1026067
HITCH TUBE
WELDMENT
6/07
RIGHT SIDE
VIEW
1026068
HITCH MOUNT
WELDMENT
5/8” x 2 1/2”
LONG BOLTS
1/2” x 2 1/2”
LONG BOLTS
03636A1
1026857-56
ASSEMBLY INSTRUCTIONS
Page 57
FEEDER CONVEYOR BELT
1. Set the feeder conveyor housing on a pair of
sawhorses.
3. Leave the belt loose until the feeder conveyor has
been installed onto the main conveyor.
2. Route the feeder conveyor belt around the pulleys
that are pre-assembled in the feeder housing
assembly. See belt path diagram below. Pull belt
ends together and connect the splice. Refer to Step
7 on page 40 on main belt assembly.
NOTE: THE DIRECTION OF
CRESCENTS ON ROUGH
SIDE OF BELT TO BE AS SHOWN
BELT
SPLICE
BELT
TOP VIEW
4” WINGED
TAKE-UP
PULLEY
3-1/2” DIA. HOLD
DOWN ROLLER
TRAVEL
BELT PATH
SLIDE TAKE-UP PULLEY
COMPLETELY IN
4” DIA. LAGGED
HEAD PULLEY
2-1/4” DIA.
SNUB ROLLER
MAKE CERTAIN BELT
STAYS ON TOP OF THIS PANEL
FEEDER CONVEYOR
SIDE VIEW
10/07
03635A2
1026857-57
ASSEMBLY INSTRUCTIONS
Page 58
FEEDER CONVEYOR SKIRTING
AND HOPPER PANELS
1. Lay the side skirt rubbers (Part No 1027693) in the hopper and secure to hopper with the side hold down
panels (Part No. 1025918) and 5/16" x 1" long carriage bolts and locknuts. Use the right and left hand skirt
hold down brackets (Part Nos. 1026311 and 1026312 respectively) to clamp the discharge end of the side
skirt rubbers to the hopper. Use 5/16” x 3/4” long bolts with flat washers to fasten these hold down
brackets.
2. Bolt the end skirt rubbers (Part No. 1027694) to the end of the hopper using 5/16” x 3/4” long bolts with flat
washers.
1025918
SIDE HOLD
DOWN PANEL
1025919
END HOLD
DOWN PANEL
1026284
FEEDER DISCHARGE
SKIRT RUBBER
1026312
SKIRT HOLD DOWN
BRACKET (LEFT)
1027693
SIDE SKIRT
RUBBER
1027694
END SKIRT
RUBBER
TOP
VIEW
1026282
END SKIRT
RUBBER
1027694
END SKIRT
RUBBER
1027693
SIDE SKIRT
RUBBER
1025918
SIDE HOLD
DOWN PANEL
1026311
SKIRT HOLD DOWN
BRACKET (RIGHT)
1026284
FEEDER DISCHARGE
SKIRT RUBBER
6/07
03639A1
1026857-58
ASSEMBLY INSTRUCTIONS
Page 59
FEEDER CONVEYOR SKIRTING
AND HOPPER PANELS - CONT.
3. Fasten the right and left hand hopper side panels (Part Nos. 1025915 and 1025916 respectively) to the side
skirt rubbers (Part No. 1027693) with 5/16” x 1” long carriage bolts and locknuts. Use side straps (Part No.
1026398) between skirt rubber and locknuts.
1025916
HOPPER SIDE
PANEL (LEFT)
1025915
HOPPER SIDE
PANEL (RIGHT)
5/16” x 1” LONG
CARRIAGE BOLTS
(TYPICAL)
1025918
SIDE HOLD DOWN PANEL
(TYPICAL BOTH SIDES)
1027693
SIDE SKIRT RUBBER
(TYPICAL BOTH SIDES)
5/16” LOCKNUTS
(TYPICAL)
REF. CONVEYOR
BELT
CROSS SECTION
LOOKING TOWARD DISCHARGE
1025917
HOPPER END
PANEL
1026399
END STRAP
1026282
END SKIRT
RUBBER
1025919
END HOLD
DOWN PANEL
RIGHT SIDE VIEW
6/07
03638A1
1026857-59
ASSEMBLY INSTRUCTIONS
Page 60
FEEDER CONVEYOR SKIRTING
AND HOPPER PANELS - CONT.
4. Lay the end skirt rubber (Part No. 1026282) in the
hopper and secure to hopper with end hold down
panel (Part No. 1025919) and 5/16" x 1" long
carriage bolts and locknuts.
5. Fasten the hopper end panel (Part No. 1025917) to
the end skirt rubber (Part No. 1026282) with 5/16"
x 1" long carriage bolts and locknuts. Use end
strap (Part No. 1026399) between skirt rubber and
locknuts.
6. Fasten the hopper corner skirt rubbers (Part No.
1026283) to each of the hopper side panels. Also,
fasten a piece of 3/16" link chain to the side panels.
Use 5/16" x 1" long bolts with locknuts for the skirt
rubber attachment and 5/16" x 1 1/4" long bolts
with flat washers and locknuts for the chain and
top skirt mount hole. NOTE: Put chains on bottom
(outside) surface of side panels.
7. Fasten a piece of the 3/16" link chain to the front of
each hopper side panel using 5/16" x 1 1/4" long
bolts with flat washers and locknuts. NOTE: Put
chain on top (inside) surface of side panels.
8. Fasten the discharge skirt rubbers (Part No.
1026284) to the top of the right and left hand skirt
hold down brackets (Part Nos. 1026311 and
1026312, respectively) using 5/16" x 3/4" bolts with
flat washers and locknuts. (See page 58.)
1026368
3/16” LINK CHAIN
(TYPICAL FOUR
CORNERS)
1026283
HOPPER CORNER
SKIRT RUBBER
1025916
HOPPER
SIDE PANEL
TOP
VIEW
1025917
HOPPER
END PANEL
1026283
HOPPER
CORNER
SKIRT
6/07
1025915
HOPPER SIDE
PANEL
03640A1
1026857-60
ASSEMBLY INSTRUCTIONS
Page 61
HOPPER LIFT BRACKET
AND FLOW CONTROL
1. Fasten the hopper lift bracket (Part No. 1026049)
to the head frame of the feeder belt conveyor. Use
four 1/2" x 1 1/4" long bolts with locknuts on the
sides and two 3/8" x 1 1/4" long bolts with flat
washers and locknuts on the top.
3. Slide slots in flow control panel (Part No. 1026273)
over the bolts extending from the hopper lift bracket
and secure in place with two 3/8" locknuts and flat
washers. Height adjustment is discussed in the
operating section of the manual.
2. Spread the open end of the 1/4" cable thimble apart
slightly and install in hole of hopper lift bracket.
4. Raise hopper side panels slightly and hook front
set of 3/16" link chains into slots on hopper lift
bracket.
5. Lift the hopper end panel up and hook the rear set
of adjusting chains into the slots in the end panel.
Make sure the corner skirt rubbers fold in and set
on the top of the hopper end panel.
1/4” CABLE
THIMBLE
1026049
HOPPER LIFT
BRACKET
DIMENSIONS SHOW
FLOW CONTROL PANEL
DISTANCE OFF BELT
1026273
FLOW CONTROL
PANEL
FEEDER CONVEYOR
HEAD FRAME
RIGHT SIDE VIEW
10/07
END VIEW
03641A2
1026857-61
ASSEMBLY INSTRUCTIONS
Page 62
FEEDER BELT TO MAIN
BELT CONNECTION
1. To install the feeder conveyor onto the main conveyor, it is first necessary to remove the bearing, bearing
push plate (non drive side only), cover plate and pivot plate from each end of the feeder belt conveyor head
pulley shaft.
HEAD PULLEY
SHAFT
PIVOT PLATE
(NEAR SIDE)
COVER PLATE
(NEAR SIDE)
1-1/4”
BEARING
(NEAR SIDE)
HEAD PULLEY
PIVOT PLATE (5” DIA.)
(FAR SIDE)
COVER PLATE (6-1/4” DIA.)
(FAR SIDE)
BEARING PUSH PLATE
(FAR SIDE)
1” BEARING
(FAR SIDE)
2. Position feeder belt conveyor so that the head pulley shaft of feeder conveyor enters the pivot opening on the
inlet/drive assembly housing. NOTE: The head frame of the feeder conveyor goes on the inside of the inlet/
drive frame side panels. It is helpful to have two or three people to complete this step.
10/07
03642B
03643A1B
1026857-62
ASSEMBLY INSTRUCTIONS
Page 63
FEEDER BELT TO MAIN
BELT CONNECTION - CONT.
3. While holding the head pulley shaft centered in the
pivot opening on the inlet/drive housing slide the
pivot plate over the head shaft and insert into the
pivot opening. With the pivot plate in place, slide
the cover plate, bearing push plate and bearing over
the pulley shaft and secure tightly in place with the
bearing bolts. (See previous page.)
4. Connect one end of each intake guard lift bar (Part
No. 1026400) to the bolts welded to the sides of
the guard with two 3/8" locknuts.“
5. Connect the other end of each intake guard lift bar
to the upper bearing mount bolt for the snub pulley
of the feeder belt conveyor. Use 3/8" locknuts.
6/07
6. Tension the conveyor belt of the feeder conveyor by
tightening the two 1/2" all thread bolts attached to
the bearing take-up plates at the end of the
conveyor. Each bolt should be tightened equally.
7. Wrap the 1/4" x 9’ cable around the cable thimble
that was installed on the hopper lift bracket earlier.
Clamp cable end with two 1/4" cable clamps.
8. Route the cable around the 3" cable pulley attached
to the winch mount tube and connect to drum of
winch. Fasten cable end to edge of drum with the
keeper kit provided.
9. Raise the feeder to the transport position and install
the latch pin through the hopper lift bracket and
the latch bracket.
03644A1A
1026857-63
Page 64
ASSEMBLY INSTRUCTIONS
FEEDER BELT TO MAIN
BELT CONNECTION - CONT.
10.Using the 1-1/4" bore SDS QD type bushing, install
the 6.0" pitch diameter belt sheave on the end of
the head pulley shaft of the feeder conveyor. NOTE:
The 6.8" drive sheave was installed earlier. See
page 55. Make certain the 1/4" x 2" long key is
installed in keyway.
11.Install the banded 2B-41 V-belt onto the sheaves.
Note the belt runs on the inside of the idler pulley.
13.Tighten the tensioning nut on the threaded rod of
the belt tensioner until the V-belt is tight.
14.Slide belt guard over sheave and secure to inlet/
drive housing. Use a 5/16” flat washer and locknut
to secure to threaded stud at front of guard. Use a
5/16” x 3/4” long bolt and lockwasher to secure to
nut welded on back side of tensioner support plate
on inlet/drive housing side panel.
12.Place a straight edge across the outer surfaces of
the sheaves and align them. Tighten the bolts of
the QD sheave bushings and tighten the bushing
setscrews over the keys.
1026219
BELT
GUARD
HEAD SHAFT
OF FEEDER
CONVEYOR
QD SHEAVE 2B 6.0”
BELT
TENSIONER
PULLEY
TENSIONING
NUT
THREADED
STUD
NOTE: USE 1/4”
SQUARE x 2”
LONG KEY
10/07
QD SHEAVE
2B 6.8”
TENSIONER
SUPPORT
PLATE
SDS QD BUSHING
1-1/4” BORE
BELT
BANDED 2B-41
ONE REQUIRED
03645A1
1026857-64
ASSEMBLY INSTRUCTIONS
Page 65
DRIVE BELT
GUARD ASSEMBLY
1. Mount the belt guard (Part No. 1030433) to the left side of the inlet/drive assembly. The guard mounts to four
threaded studs on the housing side panel. Use 5/16" locknuts and flat washers.
2. Install manual canister into holder on top of belt guard.
6/07
03646A1A
1026857-65
Page 66
ASSEMBLY INSTRUCTIONS
PTO DRIVE ASSEMBLY
1. Mount the u-joint shield to the mounting plate
directly above the drive pulley shaft using 5/16" x
3/4" long bolts with lockwashers and non-lock nuts.
2. Connect the 1-1/2” bore diameter end of the PTO
driveline to the drive pulley shaft. Use the 3/8" x 2"
long square key.
6/07
3. Mount the PTO transport bracket to the end of the
undercarriage mount tube and clamp in place using
the clamp band and two 5/16" x 1 1/2" long bolts
and non-lock nuts.
4. Set PTO driveline into PTO transport bracket and
install the PTO transport keeper pin.
03647A1A
1026857-66
ASSEMBLY INSTRUCTIONS
Page 67
ELECTRIC DRIVE ASSEMBLY
NOTE: Whenever reference is made to right or left
side of conveyor, it is determined by standing at the
inlet end of the conveyor and looking toward the
discharge end.
2. Align the four holes of the lower support members
of the motor mount support with the holes in the
side panels of the inlet/drive housing. Fasten with
four 1/2" x 1 1/4" long bolts with locknuts.
1. Position motor mount support (Part No. 1026419)
onto inlet/drive housing. Remove the back two bolts
that secure that winch mount weldment to the inlet
drive side panels and bolt the front holes of the
motor mount support at this location also. Use
the existing bolts.
6/07
03648A1A
1026857-67
Page 68
ASSEMBLY INSTRUCTIONS
ELECTRIC DRIVE ASSEMBLY CONT.
3. Set the motor mount plate down inside the motor
mount support and align the pivot shaft holes in
each. Install the pivot shaft through the holes and
install 3/16" x 1 1/2" long cotter pin in each end to
secure it in place.
7. Install the belt guard (Part No. 1030405) to the
brackets just installed. Use four 5/16" x 1" long
bolts with locknuts and flatwashers. NOTE: The
brackets will require two flatwashers per bolt (one
inside and one outside).
4. Thread the two adjusting bolts up through the nuts
in the top of the motor mount support until they
extend two to three inches above the top of the
support (final adjustment will be done after installing
motor and belts.)
8. Fasten the back of the belt guard to the motor
mount support with a 5/16" x 1" long bolt, two flat
washers and one locknut.
NOTE: Install a 3/4" non-lock nut on the top side of
each adjusting bolt. These will be used to lock the
adjusting bolts in place once belts have been
tensioned.
9. Using the 1 1/2" bore QD type bushing, install the
20.0" pitch diameter belt sheave on the end of the
drive pulley shaft of the inlet/drive assembly. Make
certain the 3/8" x 3" long key is installed in the
keyway.
5. Install the upper belt guard bracket (Part No.
1026482) on the top right hand side of the motor
mount support. Use two 5/16" x 1" long bolts with
flat washers and lock nuts.
6. Install lower belt guard bracket (Part No. 1030424)
to the mounting plate directly above the drive pulley
shaft using 5/16” x 1” long bolts with lockwashers,
flatwashers and non-lock nuts.
6/07
1026857-68
ASSEMBLY INSTRUCTIONS
Page 69
ELECTRIC DRIVE ASSEMBLY - CONT.
11. Install the appropriate sized electric motor onto the motor mount plate. NOTE: Motor is not furnished. See
motor mount plate detail drawing and location table for proper placement of motor. IMPORTANT: Use the
proper size and speed motor to ensure satisfactory conveyor operation. See electric motor information
listed in operating procedures section on page 15 of this manual.
MOTOR MOUNT HOLE LOCATION - (Reference Motor Mount Plate Detail Drawing.)
MOTOR MOTOR
SIZE
FRAME
HP
SIZE
BOLT
DIA.
REQ’D. A1 A2 A3
*
*
*
A4 A5 A6 A7 A8 A9 A10 B1 B2 B3 B4 B5 B6 B7 B8
20
256T
1/2"
*
25
284T
1/2"
*
*
30
286T
1/2"
*
*
40
324T
5/8"
*
*
50
326T
5/8”
*
*
60
364T
5/8”
*
*
*
*
*
*
*
*
*
*
*
*
12. Install the appropriate motor sheave on the motor shaft. NOTE: Motor sheave is not furnished. IMPORTANT:
Use the proper size motor sheave as specified in operating procedures section on page 15 of this manual.
13. Align the motor sheave with the driven sheave by placing a straight edge across the edges of the sheaves
When aligned, tighten the setscrews to hold sheaves firmly on the shafts.
14. Install drive belts and tighten them by adjusting the threaded rods up against the bottom of the motor
mount plate. Once belts are tensioned properly, use the 3/4" hex nuts on the threaded rod to secure
it tightly against the motor mount support.
6/07
03649A1A
1026857-69
Page 70
ASSEMBLY INSTRUCTIONS
CONVEYOR BELT TENSION
AND TRAINING
IMPORTANT: If the conveyor belt is installed correctly
and trained properly, it will run straight and true.
Training is the process of adjusting pulleys and rollers
to get the belt to track down the center of the conveyor.
If the belt is not properly trained, it may work its way
off the end of a pulley and cause damage to the belt.
IMPORTANT: Belt tracking during the first few minutes
of operation is critical. It is a good idea to run the belt
at slow speeds (PTO models) or by stopping and
starting (electric models) to prevent belt damage if
the belt mistracks rapidly. Once the belt appears to
be tracking using this procedure increase the speed
until it is running at operating conditions. Make sure
the belt is tracking properly before attempting to convey
material. Check the belt frequently during the first 10
hours of operation. After 10 hours, the belt is normally
seated and will need less frequent checking.
1. For initial operation, all rotating parts (head pulley,
drive pulley, take-up pulley, tail pulley and return
belt rollers) must be at a 90° angle to the direction
of belt travel and should be level.
IMPORTANT: If there is too much tension on the
conveyor belt, it will be more difficult to train the belt
and may shorten the life of the belt. It is best to leave
the drive pulley at 90° to the belt travel and make
training adjustments with the other pulleys, if possible.
The arrows in the diagram on the following page show
probable direction of belt movement for various
movements of the head and tail pulleys. Example: If
the right end of the tail pulley is moved to tighten the
belt, the belt should move over toward the left end of
the tail pulley. Also, notice belt movement vs. takeup pulley movement. Experience has shown that the
take-up pulley will need to be moved opposite of the
general rule for the head and tail pulleys, i.e. tighten
the side to which you want the belt to move toward.
NOTE: It is normal for some of the rubber material
that forms the crescent shaped cleats at the edges of
the belts to wear off during the first hour or so of
operation. This is due to the tightness of the belt seals
at the inlet and discharge of the conveyor. Run the
conveyor empty and catch this material at the
discharge and discard it if you don’t want it mixed
with your product.
2. Slight adjustment of pulleys may be required to
keep the belt centered on them. As a general rule,
the belt will track toward the loose side. Therefore,
if the belt runs to one side of the pulley, apply more
tension to this end of the pulley. This is done by
loosening the bearing bolts on the shaft end that is
to be moved and moving the bearing with the
adjustment bolt. Small movements (such as
1/16" to 1/8") are probably all that will be required.
6/07
1026857-70
ASSEMBLY INSTRUCTIONS
Page 71
CONVEYOR BELT TENSION
AND TRAINING - CONT.
6/07
03660A1
1026857-71
Page 72
ASSEMBLY INSTRUCTIONS
CONVEYOR BELT TENSION
AND TRAINING - CONT.
3. Assuring that the return section of belts comes into the inlet/drive assembly, as nearly centered as possible
will make belt tracking around the other pulleys easier. If the belt is not tracking down the center of the
conveyor on the return path, it can be adjusted by moving the adjustable end bracket of the return roller
support to slightly angle the roller(s) relative to the belt. The following figure shows roller movement required
to cause the belt to move. It is best to start at the roller just before the belt enters the inlet/drive assembly.
It may be necessary to adjust additional rollers up the conveyor.
4. The inlet/drive assembly is equipped with four tappered guide rollers. There are two for the upper return belt
and two for the lower return belt. These rollers help to keep the belt tracking properly. Make certain the belt
is running between these rollers.
BELT
GUIDE
ROLLER
GUIDE
ROLLER
BELT
GUIDE
ROLLER
GUIDE
ROLLER
INLET/DRIVE ASSEMBLY
6/07
(Looking from Discharge Toward Inlet)
03552A1
03661A1
1026857-72
ASSEMBLY INSTRUCTIONS
Page 73
CONVEYOR BELT TENSION
AND TRAINING - CONT.
5. For the lower belt, the belt tension is adjusted by
tightening or loosening the take-up bolts, which
are attached to the take-up pulley bearings. The
bolts should be adjusted simultaneously the same
amount to keep the pulley located the same relative
to the belt. NOTE: There is a high and low tension
indicator built into the spring mount plate near each
take-up bolt spring. This indicator serves as a
reference device to let the operator know that the
tension is somewhere in the designed operating
range. The position of the 3/4" flat washer on the
end of the take-up springs relative to the “H” and
“L” indicators will serve as a guide to the belt
tension. The washer should be located somewhere
in this range and preferably nearer the “L” low
tension end. See figure on page 77. If slip occurs
under load, additional belt tension should be
applied by adjusting the spring tension enough to
prevent slip from occurring under load and during
belt start-up. It is very likely that one side of the
take-up will have to be tensioned more than the
other side to achieve proper belt tracking. NOTE:
For initial setting, tighten the springs so that they
are almost completely compressed. During the first
few revolutions of the belt the slack will be taken
up and then the springs will need to be readjusted.
6. If the edge of the belt tracks completely off one
side of a pulley, it will be necessary to loosen the
take-up adjusting bolts enough to remove all tension
from the belt so that is can be manually slid back
onto the center of the pulley. It is a good idea to
note the location of the take-up bearings before
loosening so that they can be returned to their
original position after moving the belt. Before
restarting the conveyor, make the appropriate
adjustments as recommended in Step 2 to correct
the tracking problem. It may take several attempts
to correct the tracking.
NOTE: If the belt has tracked off, monitor the nylon
pin of the belt splice to assure it is still properly
installed and centered in the splice. If not, loosen
the belt and center the pin in the splice. Retighten
belt. Reference Trouble Shooting section, item T
on page 94.
INLET DRIVE
HOUSING
LOWER BELT
TAKE-UP
ADJUSTING
BOLT
DRIVE PULLEY
BEARING
SNUB
PULLEY
BEARING
6/07
TAKE-UP
PULLEY
BEARING
03662A1
1026857-73
Page 74
ASSEMBLY INSTRUCTIONS
CONVEYOR BELT TENSION
AND TRAINING - CONT.
7. The take-up adjusting bolts have two 3/4" hex nuts
at the outer ends. The inside nut is for adjusting
the take-up tension. The outside nut needs to be
snugged against the inside nut after making any
adjustments to assure that the take-up position is
maintained during operation.
NOTE: When training the belt, it is often helpful to
use a screw driver as a pry bar to compress or
decompress the tensioner springs to get a very
quick idea of what belt tracking results can be
expected before actually threading the adjusting
nuts in or out on the adjusting bolts.
HIGH SPRING
TENSION
INDICATOR
LOW SPRING
TENSION
INDICATIOR
TAKE-UP
ADJUSTING
BOLT
3/4” HEX NUTS
(Two)
3/4” FLAT
WASHER
UHMW
WASHER
COMPRESSION
SPRING
TYPICAL BOTH SIDES
OF CONVEYORS
8. For the upper belt, the tension is adjusted by
tightening or loosening the take-up bolts, which
are attached to the head pulley bearings located in
the discharge housing assembly. The bolts should
be adjusted simultaneously the same amount to
keep the pulley located the same relative to the
belt. If slip occurs under load, additional belt tension
should be applied by tightening the adjusting bolts.
NOTE: After the first few belt revolutions, the belt
will probably have to be retensioned to account for
slack that may have been in the belt.
UPPER BELT
TAKE-UP
ADJUSTING
BOLT
UPPER BELT
HEAD TAKE-UP
PULLEY BEARING
DISCHARGE
HOUSING
LOWER BELT
HEAD PULLEY
BEARING
6/07
03386A1
03663A1
1026857-74
ASSEMBLY INSTRUCTIONS
Page 75
CONVEYOR BELT SPLICING
IMPORTANT: If the conveyor belt becomes damaged
for some reason, it may be possible to splice in a
section of replacement belt. However, if the damage
has occurred along a considerable length of the belt,
it may be better to replace the damaged belt with an
entire new belt. Splicing the belt does require a special
tool for installing the splice connectors to the belt
ends. Check to see if your dealer has this tool.
Replacement belting and splice kits are listed in the
parts section of this manual.
A. Prior to any work on the conveyor, make certain
that the power has been turned off and the belt is
“locked out”.
1. The manufacturer of the belt splice provides detailed
instructions with the splice kits, so refer to those
instructions.
D. Using a carpenter’s square, draw a line
perpendicular to your average center line across
the belt width.
2. The most critical step in installing the belt splice
will be to square the belt ends to be spliced.
Squaring the belt ends requires only a few minutes
and offers real paybacks in extending your belt
splice life. A splice that is applied on a belt that is
properly squared will have the tension evenly
distributed across the splice. Properly squared
splices are essential to good belt training. Following
these steps will help ensure that your belt is
properly squared.
E. Cut your belt on this line using a sharp knife.
B. Mark the actual center points on the belt width at
intervals of about 3 feet for a distance back from
the intended splice area of 15 to 20 feet.
C. Using a steel rule or chalk line, mark the average
center line though the points measured from Step
B.
CENTER CHALK LINE
(See Step C)
CENTER LINE MARKS
AT 3’ INTERVALS
(See Step B)
CARPENTER’S SQUARE
ALIGNED WITH BELT
CENTER LINE
(See Step D)
SQUARE CUT LINE
(See Step E)
6/07
03414A1
1026857-75
Page 76
ASSEMBLY INSTRUCTIONS
HYDRAULIC HOSE ASSEMBLY 60’ & 70’ MODELS
3. Connect the short hydraulic hose assembly (Item
26) between the tee fitting (Item 28) and the elbow
fitting (Item 27).
NOTE: Whenever reference is made to right or left
side of conveyor, it is determined by standing at the
inlet end of the conveyor and looking toward the
discharge end.
4. Connect the swivel connector end of the long
hydraulic hose (Item 25) into the tee fitting (Item
28) of the upper cylinder port.
NOTE: The hydraulic cylinders (Item 14) were
previously installed during the undercarriage
assembly. Reference the undercarriage assembly
section of this manual on page 50 (Step 20.)
5. Using a hose clamp (Item 31) fasten the hose to
one of the bottom wind guard mounting holes
directly above the cylinder locations. NOTE: Leave
a loop of hose, as shown, between the clamp and
the fitting at the cylinder to allow for distance
changes as the conveyor undercarriage is raised.
1. Thread the hydraulic tee fitting (Item 28) into the
upper cylinder port of one of the hydraulic cylinders.
See bottom views of cylinders below. NOTE: Use
Teflon tape on all pipe threaded connections.
2. Thread the 90 degree elbow hydraulic fitting (Item
27) into the upper cylinder port of the other hydraulic
cylinder.
6. Run the hose underneath the conveyor wind guards
and secure it to the conveyor using hose clanps to
fasten to wind guard mounting bolts.
7. Install the shut-off valve (Item 30) onto the threaded
end of the hose (Item 25) near the conveyor inlet.
When installed, the handle on the valve should be
pointing toward the conveyor and away from the
tractor when in the open position. Check all fittings
and connections to see if tight.
60’ & 70’ MODEL
6/07
0400033
1026857-76
ASSEMBLY INSTRUCTIONS
TO DEALER/ASSEMBLER
NOTICE
The assembly of the conveyor is complete if all the
applicable assembly steps in this manual have been
followed.
Before delivery to the owner, it is a good practice to
check the following.
Page 77
TO THE OWNER
Use the assembly instructions in this manual as a
reference to determine that the conveyor is assembled
properly.
Make certain that the maintenance schedule on page
21 is read and followed.
A. Be sure all safety shields and devices are installed
properly.
B. Check all safety decals to see if they are clean
and readable. If any are missing, damaged, painted
over, etc. replace them. See pages P-1 & P-2 for
safety sign location. Decals may be obtained from
your dealer, distributor or ordered from the factory.
C. Check all bolts and fasteners to see they are
tightened and secured properly.
D. Check that the Operator’s Manual container (with
Operator’s Manual inside) is installed in its holder
on the side of the conveyor inlet housing.
Deliver this Assembly and Operator’s Manual to the
owner, along with the conveyor.
6/07
1026857-77
Page 78
ASSEMBLY INSTRUCTIONS
INITIAL START-UP AND
TRACKING PROCEDURE FOR
SQUEEZE BELT®
PLEASE READ ALL THE PROCEDURES BEFORE
TRACKING THE CONVEYOR.
1. Check belt splices and make sure the middle splice
clip has been center punched to prevent the splice
cable from walking itself out of the splice clips.
(Refer to conveyor belt assembly and tensioning
instructions in the manual.)
2. Do a final walk around of the conveyor to check
that all the bolts are tight and components are
properly installed. Also, check for tools or any
other stray instruments that may have been left in
or on the conveyor before start-up.
3. Snug up feeder conveyor belt. See procedure 6
below.
4. Tighten bottom belt until the tension springs are
compressed. Then, start the converyor just for a
short length of time and retighten springs. You
may have to do this procedure a couple more times
until the belt gauge washers are properly set within
the tensioning gauge indicators. Always have the
conveyor running during all belt tensioning
procedures.
5. Once the bottom belt has been properly tensioned,
you should have enough friction on the tail pulley
to run the feeder conveyor belt. Make sure when
running the conveyor for an extended length of time,
that the feeder conveyor belt is also running.
6. Loosen feeder conveyor bearing bolts on the
adjustment bracket on the tail secton of the feeder
conveyor. This will allow you to tighten and track
the belt on the feeder conveyor tail pulley.
7. After tracking the feeder conveyor belt on the tail
pulley, turn your attention to the feeder conveyor
head pulley. To make adjustments, if needed,
loosen the left side adjustment bracket bolts only.
Then make your adjustment either forward or back
to track the belt. The left side is as seen looking
from intake toward discharge.
6/07
8. Tighten the feeder conveyor bolts on the adjustment
bracket when the feeder conveyor belt has been
properly tracked and tightened.
9. Discharge section belt alignment procedure
(Steps 9 and 10.) Turn your attention to the
discharge section and tighten and align the top belt
using the take-up adjusting bolts. Tighten the top
belt until you have tension on the tightening nuts.
Make sure you align the belt on the pulley as you
tighten and then lock the two nuts together.
10. Take a 3/4” wrench and loosen the 1/2” nuts on
the adjustment bracket of the bottom belt head
pulley to make your belt alignment, if needed. You
should only have to loosen one bracket to properly
align the bottom belt. Tighten or loosen the
adjustment bolt to center the belt on the head
pulley. When you have properly aligned the bottom
belt on the head pulley, make sure you retighten
the adjustment bracket bolts.
11. Drive pulley alignment at intake end of top
belt. First check the top belt alignment guide
rollers and see which side the belt is traveling on
and determine the amount of belt tension on the
guide roller. There is too much tension if the belt
appears to be folding upward or downward at the
outer end of the belt against the guide roller. To
make the proper adjustment loosen the two 7/16”
bolts on the adjustment bracket of the pulley
bearing opposite the chain drive side and make
your adjustment with the adjustment bolt to center
the belt between the two guide rollers. Again,
make sure you tighten up the adjustment bracket
bolts. If that adjustment is not enough, then turn
your attention to the first return roller mount on
the conveyor. On one side of the return roller
mount, there is a return roller adjustment bracket
with slots bolted on with two 1/4” bolts. Loosen
the two 1/4” bolts and move the return roller either
forward or backwards to make your final
adjustment. This procedure should align the belt
between the two alignment rollers. (Refer to belt
tension and training section of manual.)
1026857-78
ASSEMBLY INSTRUCTIONS
Page 79
INITIAL START-UP AND
TRACKING PROCEDURE FOR
SQUEEZE BELT® - CONT.
12. Bottom belt tracking procedure at intake end.
At intake end, first check the bottom aligment
guide rollers to see which side the belt is traveling
on and determine the amount of tension on the
guide roller. If it’s too much to one side as
explained in procedure 11, then you must address
the position of the drive pulley. Use the bearing
adjustment bracket on the powered side of the
conveyor. (Right hand side as seen looking from
intake toward discharge.) Remove the PTO shield
and loosen the two 1/2” bolts. Adjust the pulley
by turning the adjustment bolt to the side that is
needed to make the proper alignment. Here again,
if that is not enough, turn your attention to the
nearest return roller mount to make your final
adjustment. Make sure you retighten the bolts
on the adjustment bracket.
13. The final adjustment, if needed, is at the lower
belt tail pulley at the intake end. This pulley
powers the feeder conveyor. Check the alignment
by looking into the pulley shaft access slots in
the conveyor intake side panels to see if the belt
if running in the center of the pulley. Make the
adjsutment on the left side of the conveyor and
with the bearing adjustment bracket. Again, be
sure to retighten the bolts.
14. Take a final walk around the conveyor with it
running. Make sure all bolts that were loosened
are re-tightened. Check your belt tension gauge
and belt splice cables. This should conclude the
start-up procedure.
6/07
1026857-79
Page 80
ASSEMBLY INSTRUCTIONS
TROUBLE SHOOTING
PROBLEM/CAUSE
For Solutions Refer to Answer
A. Belt runs off at tail pulley.
7
1
11
17
B. Belt runs to one side for long distance or entire length
of conveyor.
5
1
2
17
C. Particular section of belt runs to one side at all points
on conveyor.
3
4
D. Conveyor belt runs to one side at given point on structure.
1
2
16
25
E. Belt runs true when empty, crooked when loaded.
5
11
F. Belt slips.
12
11
G. Belt slips on starting
12
11
H. Grooving, gouging or stripping of top belt cover.
18
26
I. Severe pulley cover wear.
6
7
8
11
J. Belt covers harden or crack.
10
13
K. Belt cover swells in spots or streaks.
9
L. Excessive belt edge wear, broken edges.
5
15
4
17
14
11
M. Short breaks in carcass parallel to belt edge,
star breaks in carcass.
8
21
7
12
11
7
N. Belt ply separation.
10
O. Belt cupping-old belt (was OK when new).
9
10
P. Low conveyor capacity.
19
20
Q. Pulley drags or does not turn.
22
R. Conveyor lowering by itself (60’, 70’ & 90’models)
23
S. Conveyor will not raise or lower (60’, 70’ & 90’ models)
24
T. Nylon belt splice pin pulling out of belt splice.
27
6/07
6
25
1026857-80
ASSEMBLY INSTRUCTIONS
Page 81
CONVEYOR SYSTEM PROBLEMS/
CAUSE AND THEIR SOLUTIONS
1. Idlers or pulleys out of square with center line of
belt: Readjust idlers in affected area.
2. Conveyor frame or structure crooked: Straighten in
affected area.
3. Belt not joined squarely: Remove affected splice
and resplice.
4. Bowed belt: For new belt this condition should
disappear during break-in; in rare instances belt
must be straightened or replaced: Check storage
and handling of belt rolls.
15. Belt hitting conveyor structure.
16. Structure not level: Level structure in affected area.
17. Belt misalignment: See training recommendations.
18. Sharp edges of objects caught in inlet.
19. Low feeder conveyor belt speed.
20. Incorrect belt speed. Design capacity is at 1300
to 1400 FPM. See PTO or electric drive section
of manual.
5. Off-center loading or poor loading: Load on center
of belt; discharge material in direction of belt travel
at or near belt speed.
21. Loose electric motor drive belts.
6. Slippage on drive pulley: Increase tension through
screw take-up.
23. Hydraulic shut off valve not closed. Leak in hose
or fitting connection. (60’, 70’ & 90’ Models only)
7. Material spillage and build-up: Improve loading and
transfer conditions, improve maintenance.
24. Hydraulic shut-off valve not open. Hydraulic coupler
not properly connected at tractor. Tractor oil
reservoir level low. (60’, 70’ & 90’ Models only)
8. Material trapped between belt and pulley.
9. Spilled oil or grease: Improve Housekeeping.
22. Frozen bearings. Lubricate or replace.
25. Axle and intake assembly not level.
11. Screw take-up tension too light.
26. Skirt rubber wearing into crescents 1" to 2" from
the edges of the belts is a normal break end
process. If it continues to wear through to the
vinyl backing, then loosen the skirt board hold
downs.
12. Insufficient traction between belt and pulley: Adjust
tension.
27. Did not punch and smash the splice loop located
in the center of the splice. (See page 36.)
10. Heat or chemical damage: Use belt designed for
specific condition.
13. Improper storage or handling.
14. Belt improperly spliced.
6/07
1026857-81
Page P- 1
PARTS LIST
SAFETY SIGNS AND DECALS
03667A1-A
1026857-P1
PARTS LIST
Page P- 2
SAFETY SIGNS AND DECALS
03667A1-B
1026857-P2
Page P- 3
PARTS LIST
SAFETY SIGNS AND DECALS
DA NG
ER
DA NG
ER
IO N
CA UT
DA NG
DA NG
6/07
ER
ER
03664A1A
1026857-P3
PARTS LIST
Page P- 4
SAFETY SIGNS AND DECALS
(Refer to Page P-1 and P-2)
REF.
NO.
1
PART
NO.
1001973
QTY.
1
DESCRIPTION
CAUTION - GENERAL STATEMENTS 1-8
SIZE
4 3/4" x 8"
2
1026349
1
DANGER - BEWARE OF POWER LINES
4" x 8"
3
1005324
1
DANGER - “STOP”, IF ANY GUARDS, SHIELD. . .
4" x 6"
4
1026350
1
DANGER - UPENDING HAZARD
5
1001983
1
DANGER - ROTATING DRIVELINE
4" x 6 1/4"
6
1026341
1
PATENT NO.
1 1/4" x 4"
7
1026346
1
TRANSPORT PIN
2" x 5 1/2"
8
1026343
2
BELT TRACKING
4 1/2" x 2"
9
1026351
2
FEEDER HAZARD
4" x 8"
10
1026352
2
INTAKE HAZARD
4" x 8"
--
1021179
RED REFLECTIVE DECAL
(On back of Axles and Wind Skirt
reflector bracket)
2" x 9"
Req’d.
As
--
1021180
Req’d.
As
--
1021181
Req’d.
As
4 1/2" x 6 1/4"
YELLOW REFLECTIVE DECAL
(Along sides of Conveyor Housing)
2" x 9"
ORANGE FLUORESCENT DECAL
(On back of Axles)
2" x 9"
1026857-P4
Page P- 5
PARTS LIST
INLET/DRIVE COMPONENTS
6/07
03668A2
03670A1
03669A2
1026857-P5
PARTS LIST
Page P- 6
INLET/DRIVE COMPONENTS
REF.
NO.
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
19
20
21
22
23
---24
25
26
27
28
29
30
31
32
--
6/07
PART
NO.
1031300
1023717
1023737
1025765P
1029743
1023733
1029744
1025923
1023728
1029742
1023329
1023716
1023321
1025861
1030412
3072A1
1030413
1030416
1030415
1030414
1030433
1026178
1025893
1026002
1026107
1023322
1025862
1025860
1026182
1025920
1026187
1023727
1023980
1026037
1018619
DESCRIPTION
Drive Frame Weldment
Cross Plate
Threaded Rod 3/4" x 24" lg. w/Ret. Plt.
Spring 1-1/2" O.D. x 3/4" I.D. (painted) (two req’d.)
Bearing 1-1/4" Take-up
Shaft Take-up Pulley 1-1/4" x 24-1/4"
Bearing 1-3/4" 2-Bolt Flange
Shaft Drive Pulley 2" x 33" Turned
Bearing Push Plate
Bearing 1-1/4" 2-Bolt Flange
Roller 1.9" O.D. w/Hex Shaft & Bearings
Guide Bar f/Take-Up
Pulley, Take-Up 6" x 18" SF w/1-1/4" Bore
Pulley, Drive 10” x 18” CF w/2” Bore
Sprocket 29T 14mm pitch x 20mm wide
Bushing QD SK x 1-1/4” Bore
Sprocket 36T 14mm Pitch x 20mm wide
Bushing QD SF x 1-3/4” Bore
Idler Sprocket w/Bearing 30T 14mm pitch
Belt QT poly chain 14mm pitch x 2590mm P.L.
Belt Guard
Guide Roller Assembly
Guide Roller
Bearing 1/2" Bore
All Thread Bolt 1/2" x 6" long
Pulley, Drive 8" x 18" CF w/1-3/4" Bore
Pulley, Snub 4" x 18" SF w/1-1/4" Bore
Pulley, Tail 6" x 18" CF w/1-1/4" Bore
Shaft, Drive 1-3/4" x 29-1/8" Turned
Shaft, Tail 1 1/4" x 27-1 1/16”
Cover
Bearing Push Plate
Roller 1.9" O.D. w/Guide Washer
Winch Mount Weldment for Feeder (not shown)
Winch 1000 lbs. for Feeder Lift (not shown)
1026857-P6
Page P- 7
PARTS LIST
DISCHARGE ASSEMBLY
COMPONENTS
02/05
03672A1
1026857-P7
PARTS LIST
Page P- 8
DISCHARGE ASSEMBLY
COMPONENTS
06/06
REF.
NO.
PART
NO.
DESCRIPTION
1
1026140
Discharge Housing Weldment
2
1025941
Cover Panel
3
1023323
Pulley, 8" x 18" CF w/2" Bore
4
1023329
Roller 1.9" O.D. w/Hex Shaft & Bearings
5
1029744
Bearing 1 3/4 Two Bolt Flanged
6
1023735
Shaft Head Pulley 2" x 25 5/16"
7
1023728
Bearing Push Plate
8
1029743
Bearing 1 1/4" Take-Up
9
1023733
Shaft Take-up 1 1/4"
10
1026157
Threaded Rod w/Retainer Plate
11
1029742
Bearing, 1 1/4" Two Bolt Flanged
12
1023979
Pulley, 6" x 18" CF w/1 1/4" Bore
13
1025862
Pulley, 4" x 18" SF w/1 1/4" Bore
14
1025868
Snub Roller Weldment
15
1025945
Take-Up Cross Plate
16
1029746
Bearing, 1" Two Bolt Flanged
17
1025975
Take-Up Guide Bar
18
1026226
Diverter Plate (Right Hand)
19
1026227
Diverter Plate (Left Hand)
20
1026228
Skirt End Mount Bracket
21
1023845
Rubber Belt Wiper
22
1024162
Wiper Mount Bracket
23
1026225
Discharge Side Skirt Rubber
24
1026402
Discharge Spout (Plastic)
1026857-P8
PARTS LIST
Page P- 9
TUBE ASSEMBLY
COMPONENTS
60’ MODEL
6/07
70’ MODEL
0400026B
1026857-P9
PARTS LIST
Page P-10
TUBE ASSEMBLY
COMPONENTS
6/07
REF.
NO.
1
PART
NO.
1031299
2
1026141
Discharge Assembly
(See Pages P-7 & P-8 for Parts Breakdown)
3
1025963
Return Roll Support
4
1023329
Return Roller
5
106207-1
Half Band x 6" wide
6
5930A1
Half Band x 4" wide
7
1026796-130
Conveyor Tube 10” x 35’ (70’ Model)
8
1026797-130
Conveyor Tube 10” x 25’ (70’ Model)
12
1025637
Upper Lift Frame Weldment (60’ Model)
12
1029729
Upper Lift Frame Weldment (70’ Model)
14
1026805
Truss Cable Anchor Band (lower)
15
1026951
Lower Pivot Weldment
16
1027096
Truss Rod Anchor Band
17
1026806
Truss Cable Anchor Band (upper)
18
1027936-130
Conveyor Tube 10” x 30’ (60’ model)
19
1027937-130
Conveyor Tube 10” x 20’ (60’ model)
DESCRIPTION
Inlet/Drive Assembly (60’ & 70’ Model)
(See Pages P-5 & P-6 for Parts Breakdown)
1026857-P10
Page P-11
PARTS LIST
BELTING COMPONENTS
03674A1
1026857-P11
PARTS LIST
Page P-12
BELTING COMPONENTS
REF.
NO.
1
PART
NO.
---
1027938
1026780
2
---
1027939
1026781
DESCRIPTION
Upper Conveyor Belting, 15" wide x length noted below,
Low Temp PVC, Black Crescent Top Cover w/Slider Bed Back,
RS125 Alligator Lacing installed both ends.
(Includes nylon covered hinge pin)
f/60’ Model; 118’-9” Belt Length
f/70’ Model; 138’-9" Belt Length
Lower Conveyor Belting, 15" wide x length noted below,
Low Temp PVC, Black Crescent Top Cover w/Slider Bed Back,
RS125 Alligator Lacing installed both ends.
(Includes nylon covered hinge pin)
f/60’ Model; 127’-6” Belt Length
f/70’ Model; 147’-6" Belt Length
3
1026308
--
1024743
4
1024218
1024215
Hinge Pin Kit, nylon covered steel cable x 15" long
Hinge Pin Material (per foot part number)
5
1015AS-KIT
1015AS-SET
Belt Splice Kit (with installation tool) (Enough for four belt splices)
Belt Splice Kit (without installation tool) (Enough for four belt splices)
6/07
Feeder Conveyor Belt, 15" wide x 16’-0" long
Low Temp PVC, Black Crescent Top Cover w/Slider Bed Back,
RS125 Alligator Lacing installed both ends.
(Includes nylon covered hinge pin)
Per Foot Conveyor Belting part number
(For repair of items 1, 2 or 3 above - Note: Belt end splices not installed)
1026857-P12
Page P-13
PARTS LIST
TRUSS COMPONENTS
(60’ & 70’ MODEL)
4/05
0400027
0400023A
1026857-P13
PARTS LIST
Page P-14
TRUSS COMPONENTS
(60’ & 70’ MODEL)
7/06
REF.
NO.
1
PART
NO.
Ref.
DESCRIPTION
Inlet/Drive Assembly
2
Ref.
Discharge Assembly
3
1027022
Truss Side Bar
4
1027023
Truss Side Bar
5
1027025
Truss Cross Bar
6
1027024
Truss Cross Bar
7
1010834
Truss Cable (Outer) 3/8” x 57’-6” (60’ model)
7
1018052
Truss Cable (Outer) 3/8” x 68’ (70’ model)
8
862066
Truss Cable (Inner ) 5/16” x 34’-6” (60’ model)
8
1011324
Truss Cable (Inner) 5/16” x 41’-6” (70’ model)
9
1026805
Truss Cable Anchor Band (lower)
10
1025637
Upper Lift Frame Weldment (60’ model)
10
1029729
Upper Lift Frame Weldment (70’ model)
11
1026806
Truss Cable Anchor Band (upper)
12
866015-1
Eyebolt, 5/8” x 11”
13
D1170
5/8” Non-lock Nut
14
3010L11
5/8” Cable Clamp
15
3153A91
5/16” Cable Clamp
1026857-P14
Page P-15
PARTS LIST
WIND GUARD COMPONENTS
(60’ MODEL)
6/07
0400146
1026857-P15
PARTS LIST
Page P- 16
WIND GUARD COMPONENTS
(60’ MODEL)
6/07
ITEM
PART
NO.
NO.
DESCRIPTION
1
Ref.
Inlet/Drive Assembly
2
Ref.
Discharge Assembly
3
1026828
Wind Guard (top)
4
1026829
Wind Guard (top)
5
1027899
Wind Guard w/Squeeze Belt® Logo (top)
6
1027900
Wind Guard w/Squeeze Belt® Logo (top)
7
1026588
Wind Guard w/Hutch Logo (top)
7
1026580
Wind Guard w/Mayrath Logo (top)
8
1027895
Wind Guard (top)
9
1027896
Wind Guard (top)
10
1027897
Wind Guard (top)
11
1027898
Wind Guard (top)
12
1026117
Wind Guard (top)
13
1026113
Wind Guard (top)
14
1026846
Wind Guard (bottom)
15
1027913
Wind Guard (bottom)
16
1027914
Wind Guard (bottom)
17
1026845
Wind Guard (bottom)
18
1026844
Wind Guard (bottom)
19
1027917
Wind Guard (bottom)
20
1027918
Wind Guard (bottom)
21
1027911
Wind Guard (bottom)
22
1027912
Wind Guard (bottom)
23
1026830
Wind Guard (bottom)
24
25
1026831
1025462
Wind Guard (bottom)
Mounting Bracket w/Red Reflective Decal
1026857-P16
Page P- 17
PARTS LIST
WIND GUARD COMPONENTS
(70’ MODEL)
6/07
0400019
1026857-P17
PARTS LIST
Page P- 18
WIND GUARD COMPONENTS
(70’ MODEL)
6/07
REF.
PART
NO.
NO.
DESCRIPTION
1
Ref.
Inlet/Drive Assembly
2
Ref.
Discharge Assembly
3
1026828
Wind Guard (top)
4
1026829
Wind Guard (top)
5
1027244
Wind Guard w/Squeeze Belt® Logo (top)
6
1026826
Wind Guard w/Hutch Logo (top)
6
1026824
Wind Guard w/Mayrath Logo (top)
7
1026827
Wind Guard w/Hutch Logo (top)
7
1026825
Wind Guard w/Mayrath Logo (top)
8
1026820
Wind Guard (top)
9
1026821
Wind Guard (top)
10
1026567
Wind Guard (top)
11
1026818
Wind Guard (top)
12
1026819
Wind Guard (top)
13
1026117
Wind Guard (top)
14
1026113
Wind Guard (top)
15
1026846
Wind Guard (top)
16
1026844
Wind Guard (bottom)
17
1026845
Wind Guard (bottom)
18
1026842
Wind Guard (bottom)
19
1026843
Wind Guard (bottom)
20
1026838
Wind Guard (bottom)
21
1026839
Wind Guard (bottom)
22
1026569
Wind Guard (bottom)
23
1026834
Wind Guard (bottom)
24
1026835
Wind Guard (bottom)
25
1026830
Wind Guard (bottom)
26
1026831
Wind Guard (bottom)
27
1025462
Mounting Bracket w/Red Reflective Decal
1026857-P18
Page P- 19
PARTS LIST
UNDERCARRIAGE AND
HYDRAULIC LIFT COMPONENTS
(60’ & 70’ MODELS)
(See page P-21 for parts list.)
6/07
0400025
1026857-P19
PARTS LIST
Page P-20
UNDERCARRIAGE AND
HYDRAULIC LIFT COMPONENTS
(60’ & 70’ MODELS)
(See page P-21 for parts list.)
60’ & 70’ MODEL
6/07
0400034
1026857-P20
PARTS LIST
Page P- 21
UNDERCARRIAGE AND
HYDRAULIC LIFT COMPONENTS
(60’ & 70’ MODELS)
6/07
REF.
NO.
1
60’
PART
NO.
1027856
70’
PART
NO.
1029701
DESCRIPTION
Right Hand Lower Arm Weldment
2
1027857
1029702
Left Hand Lower Arm Weldment
3
1027873
1029711
Cylinder Mount Tube
4
1027890
1029714
Cross Brace Lower Frame
5
1027876
1029715
Support Stand
6
1027860
1029718
Radius Arm
7
1027862
1029707
Upper Lift Frame
8
1027854
1027005
Axle Weldment
9
1025637
1029729
Upper Pivot Weldment
10
1003104
1026688
Hub/Spindle Assembly
11
107225
1025912
Wheel Rims
12
1025527
1027082
Pivot Spacer Weldment Upper
13
1025392
1027086
Upper Carriage Mount Bolt
14
1004369-1
1004369-1
Hydraulic Cylinder 4” x 36” Stroke
15
1025415
1025415
Reflector Plate Assembly
16
1027004
1027004
1Pivot Bushing 1 1/2” O.D. x 1 3/16” long
17
1025441
1025441
Bushing 1 1/2” O.D. x 9/16” long
18
1027301
1027217
Lower Pivot Bracket
19
1026856
1029720
Lower Pivot X-Brace
20
1026951
1026951
1Radius Arm Pivot Weldment
21
1025548
1025548
Lift Frame Support Weldment
22
1025551
1025551
Lift Frame X-Brace
23
1027146
1027146
Retainer Plate
24
1025552
1025552
Lower Channel Cross Brace
25
1013269
---
Hydraulic Hose 3/8” x 39’-0”
25
---
1010833
Hydraulic Hose 3/8” x 43’-6
26
1010462
1010462
Hydraulic Hose 3/8” x 18”
27
1030440
1030440
Elbow, Hyd. 3/4” o-ring ML to 1/2” NPT FM
28
1004732
1004732
Tee, Hyd. 1/2” NPT ML to 1/2” NPT FM
30
1005886
1005886
Ball Valve
31
1006324
1006324
Hose Clamp
1026857-P21
PARTS LIST
Page P- 22
SPINDLE & HUB ASSEMBLIES
4-BOLT
5-BOLT
6-BOLT
(2 1/16" x 10")
(2 3/8" x 14")
(2" O.D. x 10")
f/35’
f/45’ & 60’
f/70’
REF.
DESCRIPTION
--
Spindle & Hub Assy.
1001563
1003104
1026688
1
Spindle
1001002
1001004
1026675
2
Grease Seal
106245
107233
1026088
3
Inner Cone
3079R1
3078R1
1026089
(Timken No.)
(LM67048)
(LM48548)
(JL69349)
4
Inner Cup
3148R1
3147R1
1026090
5
Hub
**90174
*1006987
*1025911
6
Outer Cup
40552
3148R1
3148R1
(Timken No.)
(LM11910)
(LM67010)
(LM67010)
Outer Cone
40551
3079R1
3079R1
(Timken No.)
(LM11949)
(LM67048)
(LM67048)
8
Lug Bolt
106241
--
106241
8
Lug Nut
--
107235
--
9
Washer
106252
107229
D1148
10
Slotted Hex Nut
106250 (5/8")
6360C (3/4")
D1147 (7/8”)
11
Cotter Pin
D1146
107230
107230
(5/32" x 1-1/4")
(5/32" x 1-3/4")
(5/32” x 1-3/4”)
106244
107234
40588
7
12
Hub Cap
*Furnished w/Cups and Lug Nuts.
**Furnished w/Cups Only.
6/07
01496A1
1026857-P22
PARTS LIST
Page P- 23
PTO DRIVE COMPONENTS
6/07
REF.
PART
NO.
NO.
DESCRIPTION
1
1027696
PTO Driveline 35R Series (See Page P-24 for Parts)
2
1026217
U-Joint Shield
3
1026222
Clamp Band
4
1026224
PTO Transport Bracket
5
3338A1
Transport Keeper Pin
6
1038D
Key 3/8" Sq. x 2" long
03678A1A
1026857-P23
PARTS LIST
Page P- 24
PTO DRIVELINE COMPONENTS
TRACTOR
END
NOTE: Repair parts for PTO drivelines
can also be purchased directly from:
Weasler Engineering, Inc.
P.O. Box 558
West Bend, WI 53095
REF.
NO.
-1
2
3
4
5
6
7
8
9
10
11
12
13
14
DESCRIPTION
PTO Driveline Complete
Joint & Tube Half Assembly
with Guard (Implement End)
Roll Pin 1/4" x 1" long
Inner Safety Sign
Shield Nylon Bearing Kit
Inner Guard
(Includes Ref. No. 4)
U-Joint Cross Repair Kit
End Yoke
.375 - 16 x .38 long Setscrew
Joint & Shaft Half Assembly
with Guard (Tractor End)
Spring Lock Flange Repair Kit
Shear Bolt & Nut Kit (See Note)
Yoke & Ball Shear Assembly
Outer Guard
(Includes Ref. No. 4)
Outer Safety Sign
IMPLEMENT
END
U-JOINT TYPE - 35R
IMPLEMENT END 1-1/2" BORE
WITH 3/8" KEYSEAT
TRACTOR END 1-3/8 - 6B SPLINE
WITH SHEAR BOLT
HUTCHINSON/
MAYRATH
WEASLER
PART NO.
PART NO.
1027696
242-22829
1028781
92-22829
1003691
13-10022
1028784
1028785
11-10454
13-10022
19-15126
96-22829
1028783
1028787
33170
1028782
03-10045
35041-1572
11-10215
93-22829
1028788
1018892
1028789
1028786
26-15120
-40-30011
97-22829
13-10021
13-10021
Note A: Shear Bolt Kit includes (6) 3/8" - 16 x 1" long Grade 8 hex bolts and locknuts.
6/07
01972A3
1026857-P24
Page P- 25
PARTS LIST
ELECTRIC DRIVE COMPONENTS
6/07
03679A2
1026857-25
PARTS LIST
Page P--26
ELECTRIC DRIVE COMPONENTS
REF.
PART
NO.
NO.
DESCRIPTION
1
1030405
Belt Guard
2
40649
Sheave 4-Groove “B” Section 20.0" P.D. QD Type
f/SF Hub (f/60’ & 70’ Models)
3
3073A1
Bushing QD SF w/1-1/2" Bore (f/60’ & 70’ Models)
4
1030537
Belt B-128
(4 Req’d. on 60’ & 70’ Models)
5
1026419
Motor Mount Support
6
1026418
Pivot Pin
7
1026417
Motor Mount Plate
8
1026482
Upper Guard Bracket
9
1030424
Lower Guard Bracket
10
6676A1
Adjusting Bolt
11
1031134
Sheave 4-Groove “B” Section 5.6” P.D.
Taper Lock type f/2517 Hub (not furnished)
12
1031132
Bushing Taper Lock 2517 x 2-1/8” Bore
(not furnished)
6/07
1026857-P26
Page P- 27
PARTS LIST
FEEDER CONVEYOR
COMPONENTS
10/07
03680A1A
1026857-P27
PARTS LIST
Page P- 28
FEEDER CONVEYOR
COMPONENTS
(NOTE: For Conveyor Belt, See Pages P-11 & P-12)
REF.
PART
NO.
NO.
DESCRIPTION
1
1031872
Feeder Housing Weldment
2
1030234
Pulley, 4" x 16" CF Wing w/1" Shaft
3
1025866
Roller 3.5" O.D. x 1" Shaft
4
1025868
Roller 2.25" O.D. w/1" Shaft
5
1024274
Pulley, 4" x 16" CF w/Lagging
6
1031858
Shaft, Head 1 1/4" x 27 1/16" long
--
1032013
Pulley & Shaft Assembly
(Includes Items 5 & 6 plus keys & setscrews)
10/07
7
1029746
Bearing 1" Two Bolt Flanged (non drive end)
8
1025870
Bearing Push Plate
9
1025881
Pivot Plate 5" O.D. (7 ga.) (non drive side)
10
1025882
Cover Plate 6 1/4" O.D. (12 ga.) (non drive side)
11
1024489
Bolt All Thread 1/2" x 4" long
12
1026300
Cover Panel
13
1031417
UHMW Filler Sleeve
14
1024475
Take-up Bearing Bracket
15
1027693
Side Skirt Rubber
16
1026282
End Skirt Rubber
17
1025918
Side Hold Down Panel
18
1025919
End Hold Down Panel
19
1026311
Skirt Hold Down Bracket (Right)
20
1026312
Skirt Hold Down Bracket (Left)
21
1025915
Hopper Side Panel (Right)
22
1025916
Hopper Side Panel (Left)
23
1025917
Hopper End Panel
24
1026284
Feeder Discharge Skirt Rubber
25
1026283
Hopper Corner Skirt Rubber
26
1026368
3/16" Link Chain (21 links long)
27
1026273
Flow Control Panel
28
1026049
Hopper Lift Bracket
29
1027694
End Skirt Rubber
30
1031854
Bearing 1-1/4” 3-Bolt Flanged (drive end)
31
1031856
Pivot Plate (drive side)
32
1031857
Cover Plate (drive side)
1026857-P28
PARTS LIST
Page P- 29
FEEDER CONVEYOR V-BELT
DRIVE COMPONENTS
NOTE: HITCH NOT SHOWN FOR CLARITY
REF.
PART
NO.
NO.
DESCRIPTION
1
1026219
Belt Guard
2
3266A1
Sheave 2-Groove “B” Section 6.8" P.D.
QD Type f/SDS Hub
3
3233A1
Sheave 2-Groove “B” Section 6.0" P.D.
QD Type f/SDS Hub
10/07
4
3076A1
Bushing QD SDS w/1-1/4" Bore
5
1027695
Belt Banded 2B-41
6
1026213
Belt Tightener Assembly
--
1026214
Belt Tightener Weldment
--
1026034
Idler Pulley w/Bearing
03681A1A
1026857-P29
PARTS LIST
Page P- 30
INLET SKIRTING COMPONENTS
REF.
PART
NO.
NO.
DESCRIPTION
1
1026248
Skirt Bracket (right)
2
1026249
Skirt Bracket (left)
3
1026257
Skirt Hold Down Plate
5
1026229
Skirt Rubber
6
1026242
Skirt Rubber
7
1026243
Skirt Rubber
8
1026233
Tail Pulley Skirt Assembly
(See 8A for skirting replacement number)
8A
06/07
1026238
Pulley Deflector Skirt Rubber
03683A1A
1026857-P30
PARTS LIST
Page P- 31
HITCH COMPONENTS
REF. PART
6/07
NO.
NO.
DESCRIPTION
1
1026068
Hitch Mount Weldment
2
1026067
Hitch Tube Weldment
3
1026104
Hitch Pin
4
D1166
Hair Pin #6 x 3 1/4”
5
1024776
Hitch Jack (not shown)
0400036
1026857-P31
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