Empire Comfort Systems VFSR-24-3 Installation Instructions And Owner's Manual

EMPIRE

Comfort Systems

INSTALLATION INSTrucTIONS

AND OwNer'S MANuAL

Vented/Vent-Free Burner uNVeNTeD GAS LOG HeATer Or

VeNTeD DecOrATIVe APPLIANce

MODeLS

MILLIVOLT

VFSr-16-3

VFSR-18-3

VFSr-24-3

VFSr-30-3

VArIABLe

VFSV-16-3

VFSV-18-3

VFSV-24-3

VFSV-30-3

MANuAL

VFSM-18-3

VFSM-24-3

VFSM-30-3

This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

Installer: Leave this manual with the appliance.

consumer: retain this manual for future reference.

wArNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

— wHAT TO DO IF yOu SMeLL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This is an unvented gas-fired heater. It uses air

(oxygen) from the room in which it is installed.

Provisions for adequate combustion and ventilation air must be provided. Refer to page 8.

wArNING: If not installed, operated and maintained in accordance with the manufacturer's instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.

wATer VAPOr: A By-PrODucT OF uNVeNTeD rOOM HeATerS

Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one

(1) ounce (30ml) of water for every 1,000 BTu's

(.3KW's) of gas input per hour. Refer to page 7.

Page 1

TABLe OF cONTeNTS

Section Page

Important Safety Information .........................................................................................................................3

Safety Information for Users of LP Gas ..........................................................................................................4

Requirements for Canada ................................................................................................................................5

Introduction......................................................................................................................................................6

General Information.........................................................................................................................................7

Water Vapor: By Product of Unvented Room Heaters ....................................................................................7

Provisions for Adequate Combustion and Ventilation Air ...............................................................................8

Clearances .................................................................................................................................................... 8-9

Combustible Material ....................................................................................................................................10

Fireplace Preparation .....................................................................................................................................10

Installing as a Vented Appliance ....................................................................................................................11

Before Fully Installing the Appliance ............................................................................................................11

Gas Supply .....................................................................................................................................................12

Placement of Glowing Embers and Lava Rock .............................................................................................13

Operation Instructions/Flame Appearance ....................................................................................................13

VFSR-(16, 18, 24, 30) Lighting Instructions ................................................................................................14

VFSV-(16, 18, 24, 30) Lighting Instructions ................................................................................................15

VFSM-(18, 24, 30) Lighting Instructions .....................................................................................................16

Pilot Flame Characteristics ...................................................................................................................... 17-18

Cleaning and Servicing ..................................................................................................................................18

Wiring ...........................................................................................................................................................19

Troubleshooting .............................................................................................................................................20

Parts List ........................................................................................................................................................21

Parts View ......................................................................................................................................................22

Master Parts Distributor List .........................................................................................................................23

How to Order Repair Parts ............................................................................................................................23

Page 2 25735-0-0309

IMPOrTANT SAFeTy INFOrMATION

• An unvented room heater having an input rating of more than

6,000 Btu per hour shall not be installed in a bathroom

• An unvented room heater having an input rating of more than

10,000 Btu per hour shall not be installed in a bedroom or bathroom.

• Never burn solid fuels in a fireplace where a gas log set is installed.

• Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

• Do not place clothing or other flammable material on or near the appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance.

• This unit complies with ANSI Z21.11.2 Unvented Heaters and it also complies with ANSI Z21.60 Decorative Vented Appliances for

Solid Fuel Burning Fireplaces. State or local codes may only allow operation of this appliance in a vented configuration. Check your state or local codes.

• Correct installation of logs, proper location of the heater and annual cleaning are necessary to avoid potential problems with sooting.

Sooting, resulting from improper installation or operation, can settle on surfaces outside the fireplace.

• Avoid any drafts that could alter burner flame patterns. Do not allow fans to blow directly into the fireplace. Do not place a blower inside burn box area of firebox. Ceiling fans may create drafts that alter burner flame patterns. Sooting and improper burning will occur as a result of drafts.

• WARNING: Do not allow fans to blow directly into the fireplace.

Avoid any drafts that alter burner flame patterns.

• WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.

• Periodic examination and cleaning of the venting system of the solid-fuel burning fireplace, including frequency of such examination and cleaning, by a qualified agency.

• The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/

NFPA54.

• NOTE: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passageways of the appliance be kept clean.

• Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance. Provide adequate combustion and ventilation air.

• The flow of combustion and ventilation air MUST NOT be obstructed.

• Provide adequate clearances around air openings into the combustion chamber and adequate accessibility clearance for servicing and proper operation. NEVER obstruct the front opening of the appliance.

• An unvented room heater intended for installation in a solid-fuel burning fireplace shall comply with the following instructions.

• A fireplace screen must be in place when the appliance is operating and, unless other provisions for combustion air are provided, the screen shall have an opening(s) for introduction of combustion air.

• Solid-fuels shall not be burned in a masonry or UL 127 factory-built fireplace in which an unvented room heater is installed.

• Any glass doors shall be fully opened when the appliance is in operation.

• Any outside air ducts and/or ash dumps in the fireplace shall be permanently closed at time of appliance installation.

• WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.

• WARNING: Before installing in a solid-fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner.

wArNING

when used without adequate combustion and ventilation air, heater may give off CARBON MONOXIDE, an odorless, poisonous gas.

Do not install heater until all necessary provisions are made for combustion and ventilation air. Consult the written instructions provided with the heater for information concerning combustion and ventilation air. In the absence of instructions, refer to the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for

Combustion and Ventilation, or applicable local codes.

This heater is equipped with a PILOT LIGHT SAFeTy SySTeM designed to turn off the heater if not enough fresh air is available.

DO NOT TAMPer wITH PILOT LIGHT SAFeTy SySTeM!

If heater shuts off, do not relight until you provide fresh air.

If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.

CARBON MONOXIDE POISONING MAY LEAD TO DEATH.

Early signs of carbon monoxide poisoning resemble the flu, with headache, dizziness and/or nausea. If you have these signs, heater may not be working properly. Get fresh air at once! Have heater serviced.

Some people – pregnant women, persons with heart or lung disease, anemia, those under the influence of alcohol, those at high altitudes

– are more affected by carbon monoxide than others.

The pilot light safety system senses the depletion of oxygen at its location. If this heater is installed in a structure having a high vertical dimension, the possibility exists that the oxygen supply at the higher levels will be less than that at the heater. In this type of application, a fan to circulate the structure air will minimize this effect. The use of this fan will also improve the comfort level in the structure. When a fan is used to circulate air, it should be located so that the air flow is not directed at the burner.

25735-0-0309 Page 3

SAFeTy INFOrMATION FOr uSerS OF LP-GAS

Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose, everyone's safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.

LP-GAS wArNING ODOr

If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.

That's your signal to go into immediate action!

• Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.

• Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.

• Close all gas tank or cylinder supply valves.

• LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.

• Use your neighbor's phone and call a trained LP-Gas service person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.

• Finally, let the service man and firefighters check for escaped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.

NO ODOr DeTecTeD - ODOr FADe

Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you

can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.

The odorant in LP-gas is colorless, and it can fade under some

circumstances. For example, if there is an underground leak, the movement of the gas through soil can filter the odorant. Odorants in LP-Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.

The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.

LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.

SOMe POINTS TO reMeMBer

• Learn to recognize the odor of LP-gas. Your local LP-Gas

Dealer can give you a "Scratch and Sniff" pamphlet. Use it to find out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your

LP-Gas Dealer.

• If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualified, consciously think about the odor of LP-Gas prior to and while lighting pilot lights or performing service or making adjustments.

long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any question about the gas odor, call your LP-gas dealer. A periodic sniff test of the LP-gas is a good safety measure under any condition.

• If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.

• Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.

• Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed to set too

• If you experience a complete "gas out," (the container is under no vapor pressure), turn the tank valve off immediately.

If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.

Page 4 25735-0-0309

reQuIreMeNTS FOr cANADA

This unit cannot be installed in a UNVENTED application, this unit can only be installed as a VENTED application with these requirements.

WARNING; DO NOT OPERATE THIS GAS LOG SET wITH GLASS DOOrS cLOSeD

IMPOrTANT SAFeTy INFOrMATION

This unit complies with ANSI Z21.60and CGA 2.26 Decorative

Gas Appliances For Installation In Solid Fuel Burning Fireplaces.

Do not burn wood or solid fuels in a fireplace where a decorative gas log set is installed. This appliance is for installation only in a solid fuel burning fireplace, masonry fireplace or manufactured fireplace.

warning: Any modification to this gas log set or to controls can be dangerous. Improper installation or use of the gas log set can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.

1. Please follow all local codes regarding installation, combustion and ventilation air or in the absence of local codes follow the National Fuel Gas Code ANSI Z223.1(U.S. installation), or CAN/CGA-B149, Installation Code (Canada installation).

2. Proper installation, burner pan location and log placement is important to achieve optimum look and performance of your gas log set. The logs have been designed for easy location and placement on the grate and must be followed for proper operation.

3. Do not operate this log set with glass doors in the closed position. A fireplace screen must be in place when the log set is burning. Adequate combustion air must be provided for proper venting. All flames should go up and out the top of the firebox into the flue vent. If any flames float or curl forward into the room do not operate appliance. Check for an open flue and adequate combustion air into the room. A damper clamp must be installed on the firebox damper to maintain an open flue vent condition. Refer to page 11 INSTALLING

DAMPER CLAMP

4. Young children must be carefully supervised when they are in the same room as the gas log while in operation. Do not place stockings, clothing or any flammable material above or near the fireplace.

5. Do not substitute or use materials other than those supplied for use with the log set.

6. Also refer to IMPORTANT SAFETY INFORMATION on page 2 of this manual

• Clothing or other flammable material should not be placed on or near the appliance.

• Do not place trash or other articles on the log set during operation.

• During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, films or bonding agents. These bonding agents are not harmful but may produce annoying smoke and smells as they are burned off during initial operation of the appliance. This is a normal temporary occurrence. A window should be opened during the initial bake out period.

• Keep burner and control compartment clean.

• wArNING: Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner.

• Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

• Do not put anything around the fireplace that will obstruct the flow of ventilation air.

• Do keep the appliance area clear and free from combustible material, gasoline and other flammable vapors and liquids.

• A yearly examination and cleaning of the venting system of the solid-fuel burning fireplace must be performed by a qualified agency.

• Do make a periodic visual check of pilot and burners. Clean and replace damaged parts.

• Do not use this appliance if any part has been under water.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Never burn solid fuels in fireplace where a gas log set is installed.

• This unit complies with ANSI Z21.60 Decorative Vented

Appliances for Solid Fuel Burning Fireplaces. State or local codes may only allow operation of this appliance in a vented configuration. Check your state or local codes.

25735-0-0309 Page 5

Model

VFSV-16

VFSV-16

VFSR-16

VFSR-16

VFSV-18

VFSV-18

VFSR-18

VFSR-18

VFSM-18

VFSM-18

VFSV-24

VFSV-24

VFSR-24

VFSR-24

VFSM-24

VFSM-24

VFSV-30

VFSV-30

VFSR-30

VFSR-30

VFSM-30

VFSM-30

INTrODucTION

IMPOrTANT: read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty.

Save this manual for future reference.

Please read this manual before installing and using the appliance.

Instructions to Installer

1. Installer must leave instruction manual with owner after installation.

2. Installer must have owner fill out and mail warranty card supplied with unvented room heater/vented decorative appliance.

3. Installer should show owner how to start and operate unvented room heater/vented decorative appliance.

Always consult your local Building Department regarding regulations, codes or ordinances which apply to the installation of an unvented room heater/vented decorative appliance.

This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.

*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

New Installation

VFSV Model - variable does not operate-ON is OFF/OFF is ON-wires into the back of receiver are reversed.

Solid-fuels shall not be burned in a fireplace where a vented decorative appliance is installed.

A vented decorative appliance must be installed only in a solid-fuel burning fireplace with a working flue and constructed of non-combustible material.

Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.

Important

All correspondence should refer to complete Model Number, Serial Number and type of gas.

Attention: During initial use of log you will detect an odor as the log is cured.

Notice: During initial firing of this unit, its paint will bake out, and smoke will occur. To prevent triggering of smoke alarms, ventilate the room in which the unit is installed.

wArNING: This appliance is for installation only in a solid-fuel burning masonry or UL 127 factory-built fireplace or in a listed ventless firebox enclosure. It has been design certified for these installations. Exception: DO NOT install this appliance in a factorybuilt fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs.

WARNING: Any modification to this unvented gas heater or its controls can be dangerous. Improper installation or use of the heater can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.

well Head Gas Installations

Some natural gas utilities use "well head" gas. This may affect the Btu output of the unit. Contact the gas company for the heating value. Contact the manufacturer or your gas company before changing spud/orifice size.

AcceSSOrIeS

Description

For use with VFSV, VFSM and VFSr models

EK-1 Embers Kit

ELH-1

ELH-2

Fireplace Hood for Vent-Free Logs

Fireplace Hood for Vent-Free Logs

For use with VFSr models only

FRBC

FRBTC

FREC

FWS

TMV

Battery Operated Remote Control

Battery Operated Remote Control with Thermostat

Electric Remote Control

Wall Switch

Wall Thermostat, Millivolt - Reed Switch

PrODucT SPecIFIcATION

Regulator pressure setting

Gas inlet pressure

Min.

Variable

5.0" W.C.

Natural Gas

Millivolt Manual

3.5" W.C. 3.5" W.C. 6.0" W.C.

Max. 10.5" W.C. 10.5" W.C. 10.5" W.C.

5.0" W.C. 7.0" W.C.

Variable

10.0" W.C.

13.0" W.C.

11.0" W.C.

Propane Gas

Millivolt

10.0" W.C.

13.0" W.C.

11.0" W.C.

Color

Black

Brass

Manual

10.0" W.C.

13.0" W.C.

11.0" W.C.

Gas

Natural

Propane

Natural

Propane

Natural

Propane

Natural

Propane

Natural

Propane

Natural

Propane

Natural

Propane

Natural

Propane

Natural

Propane

Natural

Propane

Natural

Propane

Valve Type

Variable

Variable

Millivolt

Millivolt

Variable

Variable

Millivolt

Millivolt

Manual

Manual

Variable

Variable

Millivolt

Millivolt

Manual

Manual

Variable

Variable

Millivolt

Millivolt

Manual

Manual

BTuH

Max. Rate

25,000

22,500

25,000

22,500

32,000

32,000

32,000

32,000

32,000

32,000

36,000

36,000

36,000

36,000

36,000

36,000

38,000

38,000

38,000

38,000

38,000

38,000

BTuH

Med. Rate

—

—

—

—

—

—

—

—

27,000

27,000

—

—

—

—

27,000

27,000

—

—

—

—

27,000

27,000

BTuH

Min. Rate

17,500

15,750

17,500

15,750

19,000

19,000

22,000

22,000

22,000

22,000

20,000

20,000

25,000

25,000

22,000

22,000

20,000

20,000

26,000

26,000

22,000

22,000

Page 6 25735-0-0309

GeNerAL INFOrMATION

This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided.

Keep room area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Unvented gas heaters are a supplemental zone heater. They are not intended to be a primary heating appliance. Water vapor produced by an unvented heater can create moisture problems in a home when operated for extended periods of time.

During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, films or bonding agents. These chemicals are not harmful but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance; possibly causing headaches or eye or lung irritation. This is a normal and temporary occurrence.

The initial break-in operation should last 2-3 hours with the burner at the highest setting. Provide maximum ventilation by opening windows or doors to allow odors to dissipate. Any odors remaining after this initial break-in period will be slight and will disappear with continued use.

This appliance must not be used with glass doors in the closed position. This can lead to pilot outages and severe sooting outside the fireplace.

Do not use this room heater if any part has been under water.

Immediately call a qualified service technician to inspect the room heater and replace any part of the control system and any gas control which has been under water.

wArNING: This appliance is equipped for (natural or propane) gas. Field conversion is not permitted.

Before you get started

Carefully inspect the contents for shipping damage. If any parts are missing or damaged, immediately inform the dealer from whom you purchased the appliance. Do not attempt to install any part of the appliance unless you have all parts in good condition.

Make sure you have received all parts:

Check your packing list to verify that all listed parts have been received. You should have the following:

• Gas log grate/burner assembly.

• Two (2) masonry anchoring screws and two (2) 10 x 1/2" black sheet metal anchoring screws.

• Plastic bag containing glowing embers (rock wool) for burner coverage.

• Plastic bag containing lava rock.

• Switch log assembly - VFSR models

• Remote kit - VFSV models

Millivolt controlled heater designed to be operated with optional devices for ON/OFF functions.

• Wall switch or thermostat with wire.

• Hand held remote control with ON/OFF switch or thermostat.

Handle the gas log burner assembly by the grate and legs only.

Do not pick the unit up by the burner.

Gloves are recommended when handling logs to prevent skin irritation. Logs are fragile - Handle with care.

Qualified Installing Agency

Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term "qualified agency" means any individual, firm, corporation, or company that either in person or through a representative is engaged in and is responsible for (a) the installation, testing, or replacement of gas piping or (b) the connection, installation, testing, repair, or servicing of equipment; that is experienced in such work; that is familiar with all precautions required, and that has complied with all the requirements of the authority having jurisdiction.

State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of

Massachusetts.

Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527

CMR-30 upon sale of the unit.

The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1.*

*Available from the American National Standards Institute, Inc. 11 West 42nd St.,

New York, N.Y. 10018.

High Altitudes: For altitudes/elevation above 2,000 feet ratings should be reduced at the rate of 4 percent for each 1,000 feet above sea level. Contact the manufacturer.

wATer VAPOr: A By-PrODucT OF uNVeNTeD rOOM HeATerS

Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour.

Unvented room heaters must be used as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.

25735-0-0309

The following steps will help insure that water vapor does not become a problem.

1. Be sure the heater is sized properly for the application, including ample combustion air and circulation air.

2. If high humidity is experienced, a dehumidifier may be used to help lower the water vapor content of the air.

3. Do not use an unvented room heater as the primary heat source

(an entire house).

Page 7

PrOVISIONS FOr ADeQuATe cOMBuSTION & VeNTILATION AIr

This heater shall not be installed in a confined space unless provisions are provided for adequate combustion and ventilation air.

The National Fuel Gas Code defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8m

3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m 3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.

unusually Tight construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.

Unusually tight construction is defined as construction where: a. Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm or less with openings gasketed or sealed, and b. Weatherstripping has been added on openable windows and doors, and c. Caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

If your home meets all of the three criteria above, you must provide additional fresh air.

Warning: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA

54, Air for Combustion and Ventilation, or applicable local codes.

Example of Large Room with 1/2 Wall divider.

Figure 1

The following formula can be used to determine the maximum heater rating per the definition of unconfined space:

Btu/Hr = (L 1

+ L

2

)FT x (w)FT x (H)FT

x 1000

50

If the area in which the heater may be operated is smaller than that defined as an unconfined space, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI

Z223.1, NFPA54.

Adhere to all codes, or in their absence, the latest edition of THE

NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA54 which can be obtained from:

American National Standards Institute National Fire Protection Association, Inc.

11 West 42nd St.

New York, NY 10018

Batterymarch Park

Quincy, MA 02269

cLeArANceS

Minimum Dimensions For Solid Fuel Burning Fireplaces

UL127 Factory Built Fireplaces (Figure 2)

Model

VFSV-16

VFSR-16

VFSV-18

VFSR-18

VFSM-18

VFSV-24

VFSR-24

VFSM-24

VFSV-30

VFSR-30

VFSM-30

A

18"

18"

17"

17"

21"

23"

23"

27"

26"

26"

30"

B

11 1/2"

11 1/2"

14"

14"

14"

14"

14"

14"

14"

14"

14" c

24"

24"

28"

28"

32"

30"

30"

34"

34"

34"

38"

D

17"

18"

18"

18"

18"

18"

17"

17"

20"

20"

20"

Glass Doors

Make sure that glass doors are open during all operations of the logset. The opening of the glass door frame should be the dimension used for the minimum front opening of the firebox.

Follow these instructions to ensure safe installation.

Failure to follow instructions exactly can create a fire hazard.

Figure 2

The dimensions shown and defined in the fireplace manufacturer’s instructions are minimum clearances to maintain in installing this heater. Left and right clearances are determined when facing the front of the heater.

Page 8 25735-0-0309

Sidewall & ceiling clearances (Figure 3)

18", 24", 30" Log 41"

16" Log 36"

cLeArANceS (continued)

Figure 3

The sides of the fireplace opening must be 6" from any combustible wall.

The ceiling must be at least 36" (for the 16" log) and 41" (for 18", 24" and

30" logs) from the fireplace opening.

Mantel clearances without Hood

(Figure 4)

You must have non-combustible materials above the fireplace opening.

Non-combustible material must extend at least 12" above fireplace opening.

With sheet metal, you must have non-combustible material behind it.

Heat resistant materials such as slate and marble must be at least 1/2" thick.

Sheet metal should not be installed onto combustible material.

10" and less Mantel

Non-combustible

Material Distance

12" or more

Less than 12" requirements for Safe Installation

Non-combustible material

Non-combustible material must be extended to at least 8" with the installation of the optional fireplace hood. If you cannot extend non-combustible material at least 8", you must operate heater with flue damper open.

Mantel clearances with Hood

(Figure 5)

You must have non-combustible materials above the fireplace opening.

Non-combustible material must extend at least 8" above fireplace opening.

With sheet metal, you must have non-combustible material behind it.

Heat resistant materials such as slate and marble must be at least 1/2" thick.

Sheet metal should not be installed onto combustible material.

Example: A mantel may project from the wall a maximum of 2" at a minimum of 13-1/2" above the opening, and a maximum of 6" at a minimum of 15" above the opening.

8" Mantel

6" Mantel

4" Mantel

2" Mantel

HEAT RESISTANT

MATERIAL

8" WITH HOOD

13.5"

14.25"

15.0"

16.0"

HEAT RESISTANT

MATERIAL

12" WITHOUT

HOOD

12"

28"

HEATER IN FIREPLACE

OR FIREBOX

HOOD

HEATER IN

FIREPLACE

OR FIREBOX

Figure 5

If your installation does not meet the above minimum clearances, you must proceed to one of the following steps:

• Operate the heater with the flue damper open. See page 11 for Installing as a Vented Appliance.

• Raise the mantel to the proper height.

• Remove the mantel.

Floor clearance (Figure 6)

If installing heater at floor level, the minimum distance to combustibles is “0” inches.

Figure 4

If your installation does not meet the above clearances, you must proceed to one of the following steps:

• Use a hood

• Operate the heater with flue damper open. See page 11 for Installing as a Vented Appliance.

• Raise the mantel to the proper height.

• Remove the mantel.

25735-0-0309

Figure 6

Page 9

cOMBuSTIBLe MATerIAL

Do not attach combustible material to the mantel of your fireplace. This is a fire hazard.

No greeting card, stockings or ornamentation of any type should be placed on or attached to the fireplace. This is a heating appliance. The flow of heat can ignite combustibles.

Figure 7

Figure 8

FIrePLAce PrePArATION

• Turn off gas supply to fireplace or firebox.

• Have the fireplace floor and chimney professionally cleaned to remove ashes, soot, creosote or other obstructions.

Have this cleaning performed annually after installation.

• Seal any fresh air vents or ash clean-out doors located on floor or wall of fireplace. If not, drafting may cause pilot

outage or sooting. Use a heat-resistant sealant. Do not seal chimney flue damper.

Install and operate the appliance as directed in this manual.

FOr FAcTOry BuILT FIrePLAceS

Free OPeNING AreA OF cHIMNey DAMPer FOr VeNTING cOMBuSTION PrODucTS FrOM DecOrATIVe APPLIANceS

FOr INSTALLATION IN SOLID FueL BurNING FIrePLAceS

20

Appliance Input rate (BTu/hr)

30 40 chimney

Height* (ft)

10

15

20

25

30

35

11.3

8.6

7.5

6.6

6.2

5.7

Minimum Opening** (sq. in.)

16.6

12.6

10.8

9.6

9.1

8.0

22.1

17.3

14.5

12.6

11.3

10.8

40 5.3

7.5

10.2

* Height is from hearth to top of chimney and the minimum height is

10 feet.

** Chart shows minimum opening (sq. in.) for given height and input rate.

Page 10

FOr MASONry BuILT FIrePLAceS

Free OPeNING AreA OF cHIMNey DAMPer FOr VeNTING cOMBuSTION PrODucTS FrOM DecOrATIVe APPPLIANceS

FOr INSTALLATION IN SOLID FueL BurNING FIrePLAceS

20

Appliance Input rate (BTu/hr)

30 40 chimney

Height* (ft)

6

8

10

15

20

30

17.6

16.5

15.1

14.1

12.9

12.2

Minimum Opening** (sq. in.)

25.7

23.7

21.7

19.9

18.5

16.9

33.8

31.2

28.7

26.1

23.7

21.6

* Height is from hearth to top of chimney and the minimum height is

6 feet.

** Chart shows minimum opening (sq. in.) for given height and input rate.

25735-0-0309

INSTALLING AS A VeNTeD APPLIANce

Notice: (Damper Clamp Installation)

When installing your log set as a vented installation the damper clamp must be used.

When installing your log set as a vent-free installation the damper clamp can be used to eliminate the potential for odors when burning the logs for the first time.

Installing Damper clamp (Figure 9)

Remove all ashes or other debris from the fireplace. If the fireplace is equipped with an ash dump be sure to seal the door with furnace cement or high temperature silicone. Be sure to check the damper for proper operation and verify that the flue passageway is open.

Place the clamp over the lip of the damper and tighten the hold down bolt until the clamp is securely attached to the damper. This will prevent the damper from accidentally closing.

Manual and millivolt controlled gas logs may be installed as a vented decorative log set in compliance with ANSI Z21.60 and

National Fuel Gas Code. When the gas logs are operated with the damper open, non-combustible material and minimum mantel requirements do not apply.

Figure 9

BeFOre FuLLy INSTALLING THe APPLIANce

• Turn off the gas supply to the fireplace or firebox.

• Seal any fresh air vents and/or ash clean-out doors located on the floor or wall of the fireplace. If left unsealed, drafting may cause pilot outage or sooting. Use a heat resistant sealant. Do not seal the chimney flue damper.

Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner.

You must secure the gas log heater to the fireplace floor. If not, the entire unit may move when you adjust the controls.

Movement of unit may cause shifting of the gas logs which leads to sooting and improper burning. Grate movement could cause a gas leak.

Special care is required if you are installing the unit into a sunken fireplace. You must raise the fireplace floor to allow access to gas log controls. This will insure adequate air flow and guard against sooting. Raise the fireplace floor using noncombustible materials.

Assembly Procedure: (Figure 10)

1. Center the gas log unit in the fireplace or firebox. Make certain the front feet of the grate sit inside the front edge of the

fireplace or firebox.

2. An anchor hole is provided in the two bottom side members of the grate frame. After centering the grate correctly, mark the hole positions on the fireplace/firebox floor. Drill two (2) 5/32" diameter holes approximately 1-1/2" deep for masonry screws or 1/8" hole for sheet metal screws.

3. Anchor the grate to the fireplace/firebox floor using the screws provided. Refer to Figure10.

Proper installation of the grate is essential to prevent any movement of the gas logs and controls during operation.

25735-0-0309

Figure 10

Page 11

GAS SuPPLy

Check all local codes for requirements, especially for the size and type of gas supply line required.

recommended Gas Pipe Diameter

Pipe Length Schedule 40 Pipe

Inside Diameter

Nat.

L.P.

0-10 feet

0-3 meters

1/2”

12.7mm

3/8”

9.5mm

Tubing, Type L

Outside Diameter

Nat.

1/2”

12.7mm

L.P.

3/8”

9.5mm

10-40 feet

4-12 meters

40-100 feet

13-30 meters

100-150 feet

31-46 meters

1/2”

12.7mm

1/2”

12.7mm

3/4”

19mm

1/2”

12.7mm

1/2”

12.7mm

1/2”

12.7mm

5/8”

15.9mm

3/4”

19mm

7/8”

22.2mm

1/2”

12.7mm

1/2”

12.7mm

3/4”

19mm

Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.

Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.

Installing a New Main Gas cock

Each appliance should have its own manual gas cock.

A manual main gas cock should be located in the vicinity of the unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.

Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!

A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.

Figure 11

The use of the following gas connectors is recommended:

— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing and Fittings

— ANS Z21.45 Assembled Flexible Appliance Connectors of

Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.

Pressure Testing of the Gas Supply System

1. To check the inlet pressure to the gas valve, a 1/8" (3.175mm)

N.P.T. plugged tapping, accessible for test gauge connection, must be placed immediately upstream of the gas supply connection to the appliance.

2. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

3. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

Attention! If one of the procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will result in a hazardous condition.

Page 12 25735-0-0309

PLACEMENT OF GLOWING EMBERS AND LAVA ROCK

Placement of the glowing embers (rock wool) is very individual and light coverage will provide your best effects. We recommend separation of the rock wool by hand and make your coverage as light and fluffy as possible.

Place just enough embers on the burner to obtain the glow and a gold, yellow flame.

Do not place embers (rock wool) over large ports in rear portion of burner.

Rock wool should not be placed in the area of the pilot assembly.

Replacement of loose material (glowing embers) must be purchased from Empire Comfort Systems, Inc. Application of excess loose material (glowing embers) may adversely affect performance of the heater. WARNING: All previously applied loose material must be removed prior to reapplication.

Refer to Parts List, Page 21 to order loose material (rock wool).

Placing Lava rock in Front of Burner on Fireplace Floor

Spread lava rocks on fireplace floor in front of the burner pan.

The lava rocks are for decorative effect and are not required for fireplace operation.

ATTeNTION: DO NOT PLACE LAVA ROCKS ON BURN-

ER, LOGS OR ROCK WOOL. THE LAVA ROCKS SHOULD

ONLY BE PLACED ON THE FIREPLACE FLOOR.

OPerATION INSTrucTIONS/FLAMe APPeArANce

Flames from the pilot (rear right back side of the pan burner) as well as the main flame should be visually checked as the log set is installed.

In normal operation at full rate after 10 to 15 minutes, the flame appearance should be sets of yellow flames.

NOTe: All flames will be random by design, flame height will go up and down.

Glowing embers (rock wool) can cover the pan burner in between the front and middle logs, but very little is necessary to cover this area. Excess ember material causes the yellow flame to become orange and stringy. Apply just enough to obtain slow glow and a gold yellow flame.

Avoid any drafts that alter burner flame patterns. Do not allow fans to blow directly into fireplace. Do not place a blower inside the burner area of the firebox. Ceiling fans may create drafts that alter flame patterns. Sooting and improper burning will result.

During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, films or bonding agents. These chemicals are not harmful, but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance, possibly causing headaches or eye or lung irritation. This is a normal and temporary occurrence.

The initial break-in operation should last 2-3 hours with the burner at the highest setting. Provide maximum ventilation by opening windows or doors to allow odors to dissipate. Any odors remaining after this initial break-in will be slight and will disappear with continued use.

Variable - Figure 13

Millivolt - Figure 14

Manual - Figure 15

25735-0-0309 Page 13

VFSR-(16,18,24,30) LIGHTING INSTRUCTIONS

FOr yOur SAFeTy reAD BeFOre LIGHTING

wArNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.


B. BeFOre LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

wHAT TO DO IF yOu SMeLL GAS



• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it; call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTrucTIONS

Note: For easy access to valve for lighting pilot, remove branch log and middle log from burner assembly before lighting.

1. STOP! Read the safety information label.

2. Make sure the manual shutoff valve is fully open.

3. This gas log set is equipped with an ignition device (piezo) which lights the pilot. If piezo ignitor does not light the pilot, refer to Step 7.

4. Turn gas control knob clockwise to the “OFF” position, set the thermostat to the lowest setting and turn

ON/OFF switch to OFF position.

5. Wait ten (10) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas STOP! Follow

“B” in the safety information label. If you do not smell gas, go to the next step.

6. From OFF position, turn the gas control knob counterclockwise to “Pilot” position. Push in and hold control knob for 5 seconds.

8. Continue pushing the control knob in for a further 60 seconds to prevent the flame detector from shutting off the gas while the probe is warming up. Release the control knob.

9. Turn gas control knob counterclockwise to the

“ON” position.

10. After the pilot has been lit for one minute, the burner can be turned on. Turn the ON/OFF switch to “ON” position or adjust thermostat to desired setting.

11. If the gas logs will not operate, follow the instructions “To

Turn Off Gas To Appliance” and call your service technician or gas supplier.

Wait 30 seconds before readjusting the heater when the control knob has been turned down to a lower setting.

PIEZO

IGNITOR

HI/LO

REGULATOR

7. With the control knob pushed in, repeatedly push the piezo ignitor button until pilot is lit (or use a match to light pilot).

CONTROL

KNOB

TO TURN OFF GAS TO APPLIANCE

1. Turn control knob clockwise completely shut off the heater.

to OFF position to 2. If applicable: Turn ON/OFF switch to OFF position and/or set thermostat (if present) to lowest setting. If applicable:

Turn off all electric power to the heater.

Page 14 25735-0-0309

VFSV-(16,18,24,30) LIGHTING INSTRUCTIONS













LIGHTING INSTRUCTIONS

Note: For easy access to valve for lighting pilot, remove branch log and middle log from burner assembly before lighting.

1. STOP! Read the safety information.

2. Push in gas control knob slightly and turn clockwise

to the “OFF” position. Do not force.

3. Turn gas flow adjustment knob clockwise either manually or with remote control to “OFF”.

4. Wait ten (10) minutes to clear

out any gas. Then smell

for gas, including near the

floor. If you smell gas

STOP! Follow “B” in the safety information. If you do not smell gas, go to the next step.

5. Find pilot - the pilot is attached to rear of burner.

6. Turn gas knob counterclockwise to “IGN”.

7. Depress and turn gas control knob counterclockwise to “PILOT”. A spark is produced when gas control knob is turned between “IGN” and PILOT”. Repeatedly depress and turn gas control knob between “IGN” and PILOT” until pilot is ignited. Continue to hold the control knob in for about one (1) minute after pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps

2 through 7.

• If the knob does not pop out when released, stop and immediately call your service technician or gas supplier.

• If the pilot will not stay lit after several tries, turn the gas control knob to OFF and call your service technician.

8. Attention! Gas control has an INTERLOCK latching device.

When the pilot is initially lit and the safety magnet is energized (pilot stays on ) the INTERLOCK latching device becomes operative. If the gas control is turned to the “OFF” position or gas flow to the appliance is shut off, the pilot cannot be relighted until the safety magnet is de-energized

(approximately 60 seconds). There will be an audible “click” when he safety magnet in the gas control is de-energized.

Pilot can now be relighted. Repeat steps 2 through 7.

9. Turn gas control knob counterclockwise

“ON”.

to

10. Turn gas flow adjustment knob counterclockwise either manually or with remote control between “OFF” and

“ON” to adjust flame height.


1. Turn gas flow adjustment knob clockwise manually or with remote control to “OFF”.

either

2. Push in gas control control knob slightly and turn clockwise

to “OFF”. Do not force.

25735-0-0309 Page 15

VFSM-(18,24,30) LIGHTING INSTRUCTIONS













LIGHTING INSTRUCTIONS

1. STOP! Read the safety information.

2. Make sure the manual shutoff valve is fully open.

3. This heater is equipped with an ignition device (piezo) which automatically lights the pilot.

4. Refer to Figure 15 for the location of the piezo ignitor and control knob. Push in gas control knob slightly and turn control knob clockwise to the OFF position.

NOTE: Knob cannot be turned to OFF unless knob is pushed in slightly. Do not force.

5. Wait ten (10) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas STOP! Follow the instructions under ‘What To Do If You Smell Gas”. If you do not smell gas, go to the next step.

6. From OFF position, push in gas control knob slightly and turn counterclockwise to the PILOT position. Push in and hold control knob for 5 seconds.

NOTE: If you are running the heater for the first time, it will be necessary to press in the control knob for 30 seconds to allow air to bleed out of the gas piping.

7. With the control knob pushed in, push and release the piezo ignitor button to light the ODS pilot. The pilot is located on the right rear side of the heater, behind the middle log and in front of the rear log. If piezo ignitor does not light the pilot, refer to “Match Lighting Instructions”.

8. Hold the control knob in for an additional 10 seconds to prevent the ODS pilot from shutting off the gas while the thermocouple is warming up.

9. Release the control knob.

* If the knob does not pop out when released, stop and immediately call your service technician or gas supplier.

* If the ODS pilot will not stay lit after several tries, push

to OFF and turn the gas control knob clockwise and wait 15 seconds. Repeat steps 6 through 9.

10. Push in control knob and turn to desired setting (1, 2, 3). The control knob must be set at either the low or high position, and the control knob will pop out when positioned correctly.

Do not set the control knob at a position between pilot (1, 2,

3).


1. Turn control knob clockwise completely shut off the heater.

to OFF position to

Page 16 25735-0-0309

PILOT FLAMe cHArAcTerISTIcS

Figures 16 and 19 show a correct pilot flame pattern. The correct flame will be blue and will extend beyond the thermocouple. The flame will surround the thermocouple just below the tip. A slight yellow flame may occur where the pilot flame and main burner flame meet. Figures 17 and 20 show an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down.

VFSr PILOT

2. Blow air pressure through the holes indicated by the arrows.

This will blow out foreign materials such as dust, lint and spider webs. Tighten nut B also by grasping nut A.

Figure 18

VFSV AND VFSM PILOT

Correct appearance of pilot flame.

Figure 16 correct Pilot Flame Pattern

Figure 19

Incorrect appearance of pilot flame.

Figure 17

If pilot flame pattern is incorrect, as shown in Figure 17

• See Troubleshooting, page 20.

cleaning and Maintenance/Pilot

Oxygen Depletion Sensor Pilot (Figure 18 )

When the pilot has a large yellow tip flame, clean the Oxygen

Depletion Sensor as follows:

1. Clean the ODS pilot by loosening nut B from the pilot tubing.

When this procedure is required, grasp nut A with an open end wrench.

25735-0-0309

Incorrect Pilot Flame Pattern

Figure 20

If pilot flame pattern is incorrect, as shown in Figure 20

• See Troubleshooting, page 20.

Page 17

PILOT FLAMe cHArAcTerISTIcS (continued)

cleaning and Maintenance/Pilot

Oxygen Depletion Sensor Pilot (Figure 21)

When the pilot has a large yellow tip flame, clean the Oxygen

Depletion Sensor as follows:

1. Clean the ODS pilot by loosening nut B from the pilot tubing.

When this procedure is required, grasp nut A with an open end wrench.

2. Blow air pressure through the holes indicated by the arrows.

This will blow out foreign materials such as dust, lint and spider webs. Tighten nut B also by grasping nut A. warning: Never use needles, wires, or similar cylindrical objects to clean the pilot to avoid damaging the calibrated ruby that controls the gas flow.

Figure 21

cLeANING AND SerVIcING

Annual inspection and cleaning by your dealer or qualified service technician is recommended to prevent malfunction and/or sooting.

TurN OFF HeATer AND ALLOw TO cOOL BeFOre

CLEANING.

Remove logs, handling carefully by holding gently at each end.

Gloves are recommended to prevent skin irritation from ceramic fibers. If skin becomes irritated, wash gently with soap and water.

Refer to manual for correct log placement.

PerIODIc cLeANING – refer to parts diagram for location of items discussed below.

• Do not use cleaning fluid to clean logs or any part of heater.

• Logs - brush with soft bristle brush or vacuum with brush attachment.

• Remove loose particles and dust from the burner areas, controls, piezo covers and grate. Don’t remove media from inside burner box.

• Inspect and clean burner air intake hole. Remove lint or particles with brush. Failure to keep air intake hole clean will result in sooting and poor combustion.

ANNuAL cLeANING/INSPecTION – refer to parts diagram for location of items discussed below.

• Inspect and clean burner air intake hole. Remove lint or particles with vacuum or brush. Failure to keep air intake hole clean will result in sooting and poor combustion.

• Inspect and clean all burner ports.

• Inspect ODS pilot for operation and accumulation of lint at air intake holes.

• Verify flame pattern and log placement for proper operation.

• Verify smooth and responsive ignition of main burner.

• Check level of ceramic media in burner. Burner should be full, up to the level of openings in burner top.

Page 18 25735-0-0309

wIrING

Thermostats are not approved on vented decorative appliances.

Label all wires prior to disconnection when servicing controls.

Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

16", 18", 24" and 30" Gas Logs (Millivolt) thermopile is self powered gas valve and does not require 110 volts. See Figure 22 to provide optional wall switch, thermostat, or remote control.

Maximum length of 20 feet of 16 AWG to conductor wires is to be used with all optional switches.

Use the two leads (black wires) from ON/OFF switch to attach optional components.

check System Operation

Millivolt system and all individual components may be checked with a millivolt meter 0-1000 MV range.

Remote Receiver -VFSR-(16, 18, 24, 30)

Use the following steps to place the remote receiver adjacent to the gas valve.

Attention:

1. The remote receiver can not be placed behind the gas valve and burner assembly.

2. When facing the appliance, the remote receiver must be placed to the right of the gas valve and burner assembly.

Note: Do not let remote control receiver come in contact with burner assembly.

On circulating vent-free firebox, install remote control receiver behind bottom louver.

Refer to remote control installation and operating instructions for more details on remote control.

750 Millivolt System

When you ignite the pilot, the thermocouple produces millivolts

(electrical current) which energizes the magnet in the gas valve.

After 30 seconds to 1 minute time period you can release the gas control knob and the pilot will stay ON. Allow your pilot flame to operate an additional one (1) to two (2) minutes before you turn the gas control knob from the PILOT position to the ON position. This time period allows the millivolts (electrical current) to buildup to a sufficient level allowing the gas control to operate properly.

Millivolt control

The valve regulator controls the burner pressure which should be checked at the pressure test point. Turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point (Use test point “A” closest to control knob). After taking pressure reading, be sure and turn captured screw clockwise firmly to re-seal. Do not over torque. Check for gas leaks.

VFSr

Note: (wiring harness located in envelope)

Connect the 2 - 1/4" terminals onto the TH and TH/TP terminals on valve. Place decorative log or switch bracket (switch bracket is used with Flame Art log sets) to right of the gas valve and burner assembly. When connecting to remote receiver, cut off 1/4" terminals from wires attached to ON/OFF switch. Strip wires back about

1/4". Connect stripped ends into remote receiver.

VFSr wiring Diagram (Figure 22)

Figure 22

VFSV wiring Diagram (Figure 23)

Figure 23

VFSV

Note: (wiring harness located in envelope)

Connect black/red 3/16" terminal wire from receiver to 3/16" terminal on valve. Connect black 1/4" terminal wire from receiver to 1/4" terminal on valve. Install remote receiver cover over receiver when receiver is installed into fireplace area. Locate receiver and cover to the right and forward of valve. (Do not put receiver behind logs)

25735-0-0309 Page 19

TrOuBLeSHOOTING

SyMPTOMS - POSSIBLe cAuSeS AND cOrrecTION

1. When ignitor button is pressed, there is no spark at ODS/ pilot. a. Ignitor electrode positioned wrong - Replace pilot.

b. Ignitor electrode is broken - Replace pilot.

c. Ignitor electrode not connected to ignitor cable - Reconnect ignitor cable.

d. Ignitor cable pinched or wet. Keep ignitor cable dry - Free ignitor cable if pinched by any metal or tubing. e. Broken ignitor cable - Replace ignitor cable.

f. Bad piezo ignitor - Replace piezo ignitor.

2. Appliance produces unwanted odors.

a. Appliance burning vapors from paint, hair spray, glues, etc.

- Ventilate room. Stop using odor causing products while heater is running.

b. Gas leak - Locate and correct all leaks.

3. Appliance shuts off during use. (Pilot and main burner are off.) a. Not enough fresh air is available for ODS/pilot to operate

- Open window and/or door for ventilation.

b. Low line pressure - Contact local gas company.

c. ODS/pilot is partially clogged - Clean ODS/pilot.

d. Defective thermocouple - Replace pilot.

4. Appliance shuts off during use. (Pilot stays on.) a. Low line pressure - Check line pressure to the valve.

b. Defective thermopile - Check pilot flame, check wire connections, output should be a minimum of 325 millivolts across. TH/TP and TP terminals with ON/OFF switch off.

5. Gas odor even when control knob is in OFF position.

a. Gas leak - Locate and correct all leaks.

b. Control valve defective - Replace control valve.

6. When ignitor button is pressed, there is spark at ODS/pilot, but no ignition.

a. Gas supply turned off or manual shutoff valve closed - Turn on gas supply or open manual shutoff valve.

b. Control knob not in PILOT position - Turn control knob to PILOT position.

c. Control knob not pressed in while in PILOT position - Press in control knob while in PILOT position.

d. Air in gas lines when installed - Continue holding down control knob. Repeat igniting operation until air is removed.

e. ODS/pilot is clogged - Replace ODS/pilot assembly or get it serviced.

g. Gas regulator setting is not correct - Replace gas regulator.

7. ODS/pilot lights but flame goes out when control knob is released.

a. Control knob not fully pressed in - Press in control knob fully.

b. Control knob not pressed in long enough - After ODS/pilot lights, keep control knob pressed in 30 seconds.

c. Manual Shutoff valve not fully open - Fully open manual shutoff valve.

d. Thermocouple connection loose at control valve - Hand tighten until snug, then tighten 1/4 turn more.

e. Pilot flame not touching thermocouple, which allows thermocouple to cool, causing pilot flame to go out. This problem could be caused by either low gas pressure or dirty or partially clogged ODS/pilot - Contact local gas company. f. Thermocouple damaged - Replace thermocouple.

h. Control valve damaged - Replace control valve.

8. Burner does not light after ODS/pilot is lit.

a. Burner orifice clogged - Clean burner or replace main burner orifice.

b. Burner orifice diameter is too small - Replace burner orifice.

c. Inlet gas pressure is too low - Contact qualified service person.

9. If burning at main burner orifice occurs (a loud, roaring blow torch noise).

a. You must turn off burner assembly and contact a qualified service person.

b. Manifold pressure is too low - Contact local gas company.

c. Burner orifice clogged - Clean burner or replace burner orifice.

10. Logs appear to smoke after initial operation.

a. Vapors from paint or curing process of logs - Problem will stop after a few hours of operation. Run the heater with the damper open if you have one, or open a window for the first few hours.

Log heater is intended to be smokeless. Turn OFF heater and call qualified service person.

11. Heater produces a whistling noise when main burner is lit.

a. Turning control knob to HIGH position when main burner is cold - Turn control knob to LOW position and let warm up for a minute.

b. Air in gas line - Operate burner until air is removed from line. Have gas line checked by local gas company.

c. Dirty or partially clogged burner orifice - Clean burner or replace burner orifice.

12. No gas to pilot.

a. LP-regulator shut down due to inlet pressure too high -

Verify LP tank regulator is installed and set at 11" to 13" w.c. Replace regulator on heater.

13. New Installation.

a. On VFSV Model variable does not operate-On is OFF/OFF is ON-wires into the back of receiver are reversed.

If the gas quality is bad, your pilot may not stay lit, the burners may produce soot and the heater may backfire when lit. If the gas quality or pressure is low, contact your local gas supplier immediately.

Page 20 25735-0-0309

PArTS LIST

Attention: When ordering parts, it is very important that part number and description of part coincide.

8

10

10

6

6

11

11

4

4

4

2

3

4

1

1

2

1

1

4

4

4

4

4

NS

NS

NS

9

9

9

NS

NS

NS

7

9

9

4

5

5

Index

No.

Part

No.

Description cOMMON PArTS

15425 REAR LOG SUPPORT (VFS(M,R,V)-16)




11285 BURNER SUPPORT - LEFT (VFS(M,R,V)-16)

11376 BURNER SUPPORT - LEFT (VFS(M,R,V)-(18,24,30))

P-200 ORIFICE FITTING

P-204 ORIFICE - LP (VFS(R,V)-16)

P-256 ORIFICE - NAT (VFS(R,V)-16)

P-250 ORIFICE - LP (VFS(M,R,V)-18)

P-203 ORIFICE - NAT (VFSM-18)



P-244 ORIFICE - NAT (VFS(M,R,V)-24)


P-209 ORIFICE - NAT (VFSM-30)


R-5676 AIR SHUTTER - NAT

R-5675 AIR SHUTTER - LP

11833 PILOT SHIELD (NAT ONLY)

12347 BURNER ASSEMBLY (VFS(M,R,V)-16) NAT

12348 BURNER ASSEMBLY (VFS(M,R,V)-16) LPG

14033 BURNER ASSEMBLY (VFS(M,R,V)-18)

14035 BURNER ASSEMBLY (VFS(M,R,V) -24)

14037 BURNER ASSEMBLY (VFS(M,R,V)-30)

12389 CERAMIC MEDIA

15998 ROCK WOOL (VFS(M,R,V)-16)

15999 ROCK WOOL (VFS(M,R,V)-18)

15970 ROCK WOOL (VFS(M,R,V)-24,30)

11788 DECORATIVE ROCK (2 REQ’D)

R-2809 DAMPER CLAMP (INCLUDED IN HARDWARE

PACKAGE)

MILLIVOLT SySTeM

R-3624 PILOT NAT

R-3623 PILOT LP

R-7063 PILOT REGULATOR (NAT ONLY)

11286 BURNER SUPPORT - RIGHT (16)

11375 BURNER SUPPORT - RIGHT (18,24,30)

R-4323 GAS VALVE NATURAL

R-4324 GAS VALVE LPG

NS

NS

NS

NS

NS

NS

NS

NS

NS

12

12

NS

NS

8

10

10

6

6

17

18

18

14

15

16

19

NS

NS

10

13

14

6

6

Index

No.

NS

NS

NS

NS

Part

No.

Description

MILLIVOLT SySTeM (continued)

11292 TUBING - VALVE TO PILOT - LPG

14039 TUBING - VALVE TO PILOT REGULATOR - NAT

14041 TUBING - PILOT REGULATOR TO PILOT - NAT

11291 TUBING - VALVE TO BURNER

R-5668 IGNITOR WIRE

R-5910 SWITCH LOG ASSEMBLY (INCLUDES SWITCH

AND WIRE)

R-5757 OFF/ON SWITCH

R-5699 WIRE HARNESS

VArIABLe SySTeM

R-5170 PILOT LP

R-5171 PILOT NAT

R-7063 PILOT REGULATOR (NAT ONLY)

11333 BURNER SUPPORT - RIGHT (16)

11308 BURNER SUPPORT - RIGHT (18,24,30)

R-5672 GAS VALVE NATURAL

R5673 GAS VALVE LPG

11335 TUBING - VALVE TO PILOT-LPG

14040 TUBING - VALVE TO PILOT REGULATOR - NAT

14041 TUBING - PILOT REGULATOR TO PILOT - NAT


R-5797 REMOTE KIT

MANuAL SySTeM

R-5170 PILOT LP

R-5171 PILOT NAT

11481 BURNER SUPPORT - RIGHT

15414 REGULATOR MOUNTING BRACKET

R-2480 INLET REGULATOR - LP

R-2479 INLET REGULATOR - NAT

R-2313 PIEZO IGNITOR

R-2783 CONTROL KNOB

15416 VALVE BRACKET

R-4499 GAS VALVE - LP

R-4495 GAS VALVE - NAT

15494 COVER PLATE

R-5668 IGNITOR WIRE

15528 TUBING ASSEMBLY - INLET REGULATOR TO

VALVE


15530 TUBING - VALVE TO PILOT

USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INjURY OR DEATH.

25735-0-0309 Page 21

PArTS VIew

Page 22 25735-0-0309

MASTer PArTS DISTrIBuTOr LIST

To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit.

To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list grows from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com.

Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.

Star-Fire Distributors

1355 Evans Avenue

Akron, OH 44305

Phone: 330-630-2794

Toll Free: 800-875-6220

Fax: 330-633-8701

Parts: Heater & Hearth and Grills

Dey Distributing

1401 Willow Lake Boulevard

Vadnais Heights, MN 55101

Phone: 651-490-9191

Toll Free: 800-397-1339

website: www.deydistributing.com

Parts: Heater & Hearth east coast energy Products

10 East Route 36

West Long Branch, Nj 07764

Phone: 732-870-8809

Toll Free: 800-755-8809

Fax: 732-870-8811

website: www.eastcoastenergy.com


Victor Division of F. W. Webb Company

200 Locust Street

Hartford, CT 06114

Phone: 860-722-2433

Toll Free: 800-243-9360

Fax: 860-293-0479

Toll Free Fax: 800-274-2004

websites: www.fwwebb.com & www.victormfg.com


HOw TO OrDer rePAIr PArTS

Parts Not under warranty

Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distributors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the

service person/dealer.

warranty Parts

Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for warranty parts.

All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number from the name plate on your equipment. Then determine the Part Number (not the Index Number) and the Description of each part from the following appropriate illustration and list. Be sure to give all this information . . .

Appliance Number

Appliance Serial Number

Type of Gas (Propane or Natural)

Part Description

Part Number

Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.

Shipments contingent upon strikes, fires and all causes beyond our control.

25735-0-0309 Page 23

Page 24

EMPIRE

Comfort Systems

Empire Comfort Systems Inc.

918 Freeburg Ave. Belleville, IL 62220

If you have a general question about our products, please e-mail us at [email protected].

If you have a service or repair question, please contact your dealer.

www.empirecomfort.com

25735-0-0309

Empire Comfort Systems VFSR-24-3 Installation Instructions And Owner's Manual

EMPIRE

INSTALLATION INSTrucTIONS

AND OwNer'S MANuAL

Vented/Vent-Free Burner uNVeNTeD GAS LOG HeATer Or

VeNTeD DecOrATIVe APPLIANce

MODeLS

TABLe OF cONTeNTS

IMPOrTANT SAFeTy INFOrMATION

wArNING

SAFeTy INFOrMATION FOr uSerS OF LP-GAS

reQuIreMeNTS FOr cANADA

INTrODucTION

GeNerAL INFOrMATION

wATer VAPOr: A By-PrODucT OF uNVeNTeD rOOM HeATerS

PrOVISIONS FOr ADeQuATe cOMBuSTION & VeNTILATION AIr

cLeArANceS

cLeArANceS (continued)

cOMBuSTIBLe MATerIAL

FIrePLAce PrePArATION

INSTALLING AS A VeNTeD APPLIANce

BeFOre FuLLy INSTALLING THe APPLIANce

GAS SuPPLy

PLACEMENT OF GLOWING EMBERS AND LAVA ROCK

OPerATION INSTrucTIONS/FLAMe APPeArANce

VFSR-(16,18,24,30) LIGHTING INSTRUCTIONS

FOr yOur SAFeTy reAD BeFOre LIGHTING

LIGHTING INSTrucTIONS

VFSV-(16,18,24,30) LIGHTING INSTRUCTIONS

FOr yOur SAFeTy reAD BeFOre LIGHTING

VFSM-(18,24,30) LIGHTING INSTRUCTIONS

FOr yOur SAFeTy reAD BeFOre LIGHTING

PILOT FLAMe cHArAcTerISTIcS

PILOT FLAMe cHArAcTerISTIcS (continued)

cLeANING AND SerVIcING

wIrING

TrOuBLeSHOOTING

SyMPTOMS - POSSIBLe cAuSeS AND cOrrecTION

PArTS LIST

PArTS VIew

MASTer PArTS DISTrIBuTOr LIST

HOw TO OrDer rePAIr PArTS

EMPIRE

www.empirecomfort.com

Related manuals

Ashley Hearth Products

Empire Comfort Systems

VFSR-30-4

Empire Comfort Systems

VFSR-16-3, VFSR-18-3, VFSR-24-3, VFSR-30-3, VFSV-16-3, VFSV-18-3, VFSV-24-3, VFSV-30-3, VFSM-18-3, VFSM-24-3, VFSM-30-3

New Buck Corporation

34 CONTEMPORARY

Emberglow

SCVFR24N

Empire Comfort Systems

VFSR-16-3, VFSR-18-3, VFSR-24-3, VFSR-30-3, VFSV-16-3, VFSV-18-3, VFSV-24-3, VFSV-30-3, VFSM-18-3, VFSM-24-3, VFSM-30-3

Warnock Hersey

19TV

White Mountain Hearth

VFSM -30-3

Carolina

TIMBER GLOW 24&rdquo;

United States Stove

Stove 9947

Table of contents

TIMBER GLOW 24”