Manual: Beta 4 And 5 Manual English

Manual: Beta 4 And 5 Manual English
ProMinent
®
ProMinent
Operating Instructions Manual
Solenoid Dosing Pump
Beta® BT4a and BT5a
Publishing details:
Operating Instructions for Solenoid Dosing Pump ProMinent® Beta®
© ProMinent Dosiertechnik GmbH, 1998
BT4A
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
BT5A
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Address:
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
Germany
[email protected]
www.prominent.com
Please enter identcode of the device here.
Subject to technical modifications
Two sets of operating instructions are required for the safe and correct use of the metering pumps:
The product specific operating instructions manual
and the “General Operating Instructions ProMinent® Solenoid Metering Pumps”.
The two are valid only when read in conjunction with one another.
Please read the Operating Instructions manual through completely before commissioning this equipment.
Do not discard! The operator shall be liable for any damage caused by installation or operating errors!
Part No. 987871
BA_BE_021_07_08_GB1.p65
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
2
BA BE 021 07/08 GB
Please tear out this page!
04.08.2008, 8:03 Uhr
ProMinent
®
ProMinent
®
ProMinent
Operating Instructions Manual
Solenoid Dosing Pump
Beta® BT4a and BT5a
Publishing details:
Operating Instructions for Solenoid Dosing Pump ProMinent® Beta®
© ProMinent Dosiertechnik GmbH, 1998
BT4A
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
BT5A
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Address:
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
Germany
[email protected]
www.prominent.com
Please enter identcode of the device here.
Subject to technical modifications
Two sets of operating instructions are required for the safe and correct use of the metering pumps:
The product specific operating instructions manual
and the “General Operating Instructions ProMinent® Solenoid Metering Pumps”.
The two are valid only when read in conjunction with one another.
Please read the Operating Instructions manual through completely before commissioning this equipment.
Do not discard! The operator shall be liable for any damage caused by installation or operating errors!
Part No. 987871
BA_BE_021_07_08_GB1.p65
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
2
BA BE 021 07/08 GB
Please tear out this page!
04.08.2008, 8:03 Uhr
ProMinent
®
Major Components
Illustrated views of Beta®
1
2
3
Major Components
1
a
b
c
d
e
f
g
h
2
a
b
3.1
a
d
b
c
3.2
a
d
b
c
3.3
a
d
b
f
g
c
3.4
a
d
b
3.5
a
e
b
d
c
f
g
c
1
Control unit
1a
1b
1c
1d
1e
1f
1g
1h
Stroke length adjustment knob
Red LED display, fault indicator
Yellow LED display, warning indicator
Green LED display, operating status
Multifunction switch
Mains connector
External operating terminal
Float switch connector
2
Power end
2a Relay insertion point
2b Optional relay
3
Liquid end
3.1 Liquid end without bleed valve, with/without valve spring
3.2 Liquid end without bleed valve, with/without valve spring
3.3 Liquid end with bleed valve, with/without valve spring (PP-version)
3.4 Liquid end with bleed valve, with/without valve spring (NP-version)
3.5 Self-degassing liquid end
3a
3b
3c
3d
3e
3f
3g
Liquid end back plate
Liquid end
Suction connection
Discharge connection
Bleed valve connection (self degassing liquid ends)
Bleeding/fine bleeding valve
Bypass tubing nozzle
General User Information:
This operating instructions manual contains the product descriptions in the main text.
• main points
➤ instructions
and safety information are indicated by pictograms (see chap. 2).
NOTE
Working guidelines.
Fig. 01
Page 1
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ProMinent
Page 2
1
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®
Major Components
Illustrated views of Beta®
1
2
3
Major Components
1
a
b
c
d
e
f
g
h
2
a
b
3.1
a
d
b
c
3.2
a
d
b
c
3.3
a
d
b
f
g
c
3.4
a
d
b
3.5
a
e
b
d
c
f
g
c
1
Control unit
1a
1b
1c
1d
1e
1f
1g
1h
Stroke length adjustment knob
Red LED display, fault indicator
Yellow LED display, warning indicator
Green LED display, operating status
Multifunction switch
Mains connector
External operating terminal
Float switch connector
2
Power end
2a Relay insertion point
2b Optional relay
3
Liquid end
3.1 Liquid end without bleed valve, with/without valve spring
3.2 Liquid end without bleed valve, with/without valve spring
3.3 Liquid end with bleed valve, with/without valve spring (PP-version)
3.4 Liquid end with bleed valve, with/without valve spring (NP-version)
3.5 Self-degassing liquid end
3a
3b
3c
3d
3e
3f
3g
Liquid end back plate
Liquid end
Suction connection
Discharge connection
Bleed valve connection (self degassing liquid ends)
Bleeding/fine bleeding valve
Bypass tubing nozzle
General User Information:
This operating instructions manual contains the product descriptions in the main text.
• main points
➤ instructions
and safety information are indicated by pictograms (see chap. 2).
NOTE
Working guidelines.
Fig. 01
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®
Table of Contents
Page
1 Application .............................................................................
4
2 Safety .....................................................................................
4
2.1
Identification of the notes on safety ..............................
4
2.2
Safety Guidelines ...........................................................
5
2.3
Sound intensity level ......................................................
5
2.4
EC Declaration of Conformity ........................................
6
3 Design and Function .............................................................
7
4 Technical Data .......................................................................
8
4.1
Identcode .......................................................................
8
4.2
Sizes and Weights .........................................................
9
4.3
Capacity Data ................................................................ 12
4.4
Reproducibility ............................................................... 14
4.5
Viscosity ......................................................................... 14
4.6
Materials Information ..................................................... 14
4.7
Electrical Data ................................................................ 14
4.8
Environmental Conditions .............................................. 15
5 Removal of Packaging .......................................................... 16
6 Electrical Installation ............................................................ 16
7 Operation and Settings ........................................................ 17
7.1
Operating Components and Functions ......................... 17
7.2
Beta® Relay Retrofit Kit .................................................. 20
8 Maintenance .......................................................................... 24
9 Repairs ................................................................................... 24
10 Troubleshooting .................................................................... 29
11 Decommissioning, Dismantling and Disposal ................... 29
Appendix: ...................................................................................... 30
Exploded diagrams of liquid ends .......................................... 30
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Application / Safefy
1
Application
The pumps in the ProMinent® Beta® series are microprocessor controlled solenoid metering
pumps.
Liquid media They offer highly accurate reproducible metering in the dosing of liquid chemicals in pressurised
pipe systems and into open and closed containers.
Compatibility Specified components/accessories in the Beta® pump series are compatible with those in the
CONCEPT, gamma-Classic and gamma series as follows:
•
•
•
•
•
•
•
•
•
Signal cable: gamma/Vario two core, and four core for ”external“ function
Two stage float switch (gamma/Vario)
gamma discharge line
Standard gamma connector set
gamma wall mounting bracket
Feed container and fixing plates
Total height (distance between suction and discharge line connectors)
Distance between the connectors and mounting holes on the pump
Identical accessories used, e.g. back pressure valves, multifunction valves and flushing
apparatus.
Correct use of equipment
• The Beta® may be used only to meter liquids.
• The pump is not designed for use with gaseous chemicals or suspended solids.
• Take care when using aggressive chemicals that the materials used in the pump are resistant
to those chemicals (see ProMinent® Chemical Resistance List in the product catalogue or
under www.prominent.com).
• All other applications or modifications are prohibited.
• The pump may only be used for applications which correspond to the technical data and
specifications described in the operating instructions manual.
• The pump is not designed for use in explosion-hazardous locations.
• The Beta® should be operated by suitably trained and authorised personnel only.
2
Safety
2.1
Identification of the notes on safety
The following terms are used in the present operating instructions to indicate the various severity
levels of the danger:
WARNING: Characterizes a possibly hazardous situation. Your life is in danger and there
is a danger of serious injury if these notes are disregarded!
CAUTION:
Characterizes a possibly hazardous situation. There is a danger of slight or
minor injury or damage to property if these notes are disregarded.
The following warning signs are used in the present operating instructions to indicate different
types of danger:
Warning of danger area.
ProMinent
®
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Safety
2.2
Safety Guidelines
WARNING
• In emergencies the pump should be switched off immediately! Disconnect the power
cable from the power supply!
• Do not dispatch pumps which are designed for use with radioactive chemicals!
• When using pumps with flammable chemicals, observe the relevant regulations
concerning the transport and storage of flammable fluids (Ex, Vo, Vb F)!
• When installing outside Germany, always observe relevant national regulations!
• Combining ProMinent® metering pumps with parts not approved and tested by ProMinent
is not permissible. It can cause injury or damage to persons or materials for which we
cannot accept liability!
CAUTION
• Pumps must be accessible at all times for both operating and servicing. Access must
not be obstructed in any way!
• The pumps and peripherals must be serviced and repaired by qualified and authorised
persons only!
• Always de-pressurise the liquid end prior to working on a pump!
• Empty and rinse the liquid end before working on a pump which has been used with
hazardous or unknown chemicals!
• Always read chemical safety data!
• Always wear protective clothing when handling hazardous or unknown chemicals!
2.3
Sound intensity level
The sound intensity level is < 70 dB (A) at maximum stroke, maximum stroke rate, maximum
back pressure (water) in accordance with
DIN EN 12639 (Metering Pump Noise Measurement)
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Safety
2.4
EC Declaration of Conformity
ProMinent
®
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Design and Function
3
Design and Function
Main components Operating panel
Power end
Liquid end
Operating Principle Chemical feed occurs as a result of pulsed deflections of the dosing diaphragm within the liquid
end, which causes pressure differentiation between the suction side, the liquid end cavity and the
discharge side. The pressure differentiation causes the suction and discharge self-acting valves
to open and close, resulting in chemical feed.
The dosing diaphragm is driven by an electromagnet, which is stimulated and controlled by a
microprocessor.
Pump Capacity The feed rate is determined by the stroke length and stroking rate.
The stroke length is adjustable between 0 % and 100 % using the stroke length adjustment knob.
However reproducibility is only technically practicable in the adjustment range of between 30 %
and 100 %.
Stroking rate is adjustable in 10 % steps between 0 % and 100 % using the multifunction switch.
This gives a higher rate of reproducible metering accuracy.
Operating Modes Operating modes are selected using the multifunction switch.
Three LED displays indicate operating and fault status.
Internal operating mode: ”Manual“:
Stroking rate is manually adjustable in 10 % steps via the multifunction switch.
”External“ operating mode:
Allows adjustment of individual strokes via the external operating mode terminal by means of
contact or semi-operating devices.
Functions ”Auxiliary Frequency“ function:
Enables activation of optionally selectable and programmable stroking rate, controlled via the
external operating mode terminal. This stroking rate overrides ”Manual“ and ”External“ operating
modes.
In the standard version the ”Auxiliary Frequency“ function is programmed to 100 % stroking rate.
”Pause“ function:
The external operating terminal can be used to operate a remote pump stop function.
”Stop“ function:
This function allows the pump to be deactivated without disconnecting from the power supply.
”Test“ function:
This function checks the priming function of the pump. The switch setting ”Test“ on the
multifunction switch is self-locking.
Self-degassing Self-degassing metering pumps are used in closed discharge lines to create suction and to direct
trapped air to bypass lines, and/or remove gas emitted by gaseous chemicals during operation,
independently of existing back pressure.
Installing a back pressure valve ensures precise chemical feed can be achieved, even when
operating under atmospheric pressure.
Options The float switch connector can be used to connect a two stage float switch.
There is also optionally available a relay terminal for an alarm indicating relay, and a switch output
which is synchronised to each stroke.
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®
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Technical Data
4
Technical Data
4.1
Identcode
Please enter the identcode on the device label into the grey box below.
Series
Type
BT4A
BT5A
1000, 1601, 1602, 1005, 0708, 0413, 0220
0000, 0000, 0000, 1605, 1008, 0713, 0420, 0232
Custom version
.................
Material
PP
NP
PV
TT
SS
Polypropylene
Acrylic/PVC
PVDF
PTFE with carbon
stainless steel
Custom version
.................
Diaphragm and Seal
E
standard with EPDM seals
B
standard with FPM seals
T
standard with PTFE flat seals
Custom version
.................
Liquid end Version
0
no bleed valve, no valve springs
1
no bleed valve, with valve springs
2
with bleed valve, no valve springs for PP, NP and PV only
3
with bleed valve, with valve springs for PP only
4
no-vent with valve springs for highly viscous media
9
self-degassing for PP and NP
Custom version
.................
Hydraulic Connections
0
standard connections
Custom version
.................
Version
0
with ProMinent® logo
Custom version
.................
Electrical Connections
A
200–230 V, ±10 %
B
100–115 V, ±10 %
U
100–230 V, ±10 %
M
12....24 V DC (only BT4a)
N
24 V DC (only BT5a)
P
24 V AC
Cable and Plug
A
2 m European
B
2 m Swiss
C
2 m Australian
D
2 m USA
1
2 m open end
Relay
0
no relay
1
fault indicating relay (N/C)
3
fault indicating relay (N/O)
4
as 1 + pacing relay
5
as 3 + pacing relay
Custom version
.................
Custom version
.................
Custom version . . . . . . . . . . . . . . . . . . . .
Accessories
0
1
no accessories
with foot and delivery valve, 2 m PVC tubing,
5 m PE tubing
Custom version . . . . . . . . . . . . . . . . . . . .
Control type
______ ____ __
_
_
_
_
_
_
_
_
0
1
no lock
with lock; manual operation locked when external
cable plugged in
Options on request
Custom version
0
no options
...............
0
no options
...............
0
no options
...............
0 no options
...............
_
_
_
_
_
FPM = Fluorine Rubber
Fig. 02
ProMinent
®
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Technical Data
4.2
Sizes and Weights
Materials option: PP
E
95/101
148/160
F
M
12 (not 0232)
10/15
80/80
41/36
81/96
132/144
92/102
K
L
Dimensions Beta®/ 4 / Beta®/ 5
Beta®/ 4
1000 – 1602
1005
Beta®/ 5
0708 – 0413
0220
1605
1008 – 0713
0420
0232
E
17
7
9
9
13
15
15
5
F
180
187
185
185
193
191
191
197
K
71
71
74
76
71
74
76
76
L
106
105
108
110
105
108
110
91
M
Ø 70
Ø 90
Ø 90
Ø 90
Ø 90
Ø 90
Ø 90
Ø 110
Materials option: NP
M
F
148/160
95/101
14
E
10/15
41/36
80/80
81/96
132/144
92/102
K
L
Dimensions Beta®/ 4 / Beta®/ 5
Beta®/ 4
Beta®/ 5
1000 – 1601
1602
1005
0708
0413 – 0220
1605
1008
0713 – 0420
0232
E
19
17
10
9
9
16
15
15
5
F
171
173
180
181
181
186
187
187
197
K
77
77
74
74
76
74
74
76
76
L
105
105
102
102
104
102
102
104
91
M
62 (Ø 70)
66 (Ø 70)
Ø 90
Ø 90
Ø 90
Ø 90
Ø 90
Ø 90
Ø 110
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Technical Data
44
M
F
E
95/101
148/160
Materials option: PP and NP SEK
10/15
80/80
41/36
92/102
81/96
K
L
132/144
Dimensions Beta®/ 4 / Beta®/ 5
Beta®/ 4
Beta®/ 5
1601 – 1602
1602
1005
0708
0413 – 0220
1605
1008
0713 – 0420
E
19
17
10
9
9
16
15
15
F
171
173
180
181
181
186
187
187
K
77
77
74
74
76
74
74
76
L
92
92
89
89
91
89
89
91
M
62 (Ø 70)
66 (Ø 70)
Ø 90
Ø 90
Ø 90
Ø 90
Ø 90
Ø 90
148/160
E
95/101
F
M
Materials option: PVDF
10/15
80/80
81/96
92/102
41/36
132/144
K
L
Dimensions Beta®/ 4 / Beta®/ 5
1000-1602
1005
0708-0413
0220
1605
0408-0713
0420
E
19
8
8
8
14
14
14
0232
4
F
179
185
185
185
191
191
191
198
76
K
71
71
73
75
71
73
75
L
84
88
90
92
88
90
92
93
M
Ø 70
Ø 90
Ø 90
Ø 90
Ø 90
Ø 90
Ø 90
Ø 110
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Technical Data
M
F
E
95/101
148/160
Materials option: TT
10/15
41/36
80/80
81/96
92/102
K
132/144
L
Dimensions Beta®/ 4 / Beta®/ 5
Beta®/ 4
Beta®/ 5
1000 – 1601
1602
1005
0708 – 0220
1605
1008 – 0420
0232
E
26
19
17
-13
23
-7
-15
F
164
172
173
203
179
209
217
K
78
72
75
77
75
77
78
L
91
91
90
95
90
95
95
M
51 (Ø 60)
66 (Ø 70)
68 (Ø 80)
81 (Ø 85)
68 (Ø 80)
81 (Ø 85)
96 (Ø 100)
M
148/160
F
10/15
E
95/101
Materials option: SS
41/36
80/80
92/102
81/96
K
132/144
L
Dimensions Beta®/ 4 / Beta®/ 5
Beta®/ 4
Beta®/ 5
1000 – 1601
1602
1005
0708 – 0413
0220
1605
1008 – 0713
0420
0232
E
34
27
25
-8
-9
31
-2
-3
-10
F
156
164
165
198
199
171
203
204
212
K
78
72
75
77
77
75
77
77
78
L
89
89
88
91
93
88
91
93
93
M
51 (Ø 60)
66 (Ø 70)
68 (Ø 80)
81 (Ø 85)
81 (Ø 85)
68 (Ø 80)
81 (Ø 85)
81 (Ø 85)
96 (Ø 100)
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Technical Data
4.3
Capacity Data
Beta®/ 4 at 180 strokes/minute and 100 % stroke length
Max. Pump capacity
at maximum
back pressure
Pump
type
ml/stroke
Max. pump capacity
at medium
back pressure
Connector Suction
size
lift*
oØ x iØ
ml/stroke
mm
m WG
Priming Permissible Shipping
lift**
admission weight
pressure
PP, NP,
PV, TT/SS
bar
l/h
bar
l/h
1000
10
0.74
0.07
5
0.82
0.076
6x4
6
m WG
1.8
bar
8
approx. kg
2.9 / 3.6
0700
7
0.8
0.07
3.5
0.9
0.08
6x4
6
1.8
8
2.9 / 3.6
0400
4
0.84
0.08
2
1.1
0.105
6x4
6
1.8
8
2.9 / 3.6
1601
16
1.1
0.10
8
1.4
0.13
6x4
6
2.0
8
2.9 / 3.6
1001
10
1.3
0.12
5
1.5
0.14
6x4
6
2.0
8
2.9 / 3.6
0701
7
1.4
0.13
3.5
1.6
0.15
6x4
6
2.0
8
2.9 / 3.6
0401
4
1.5
0.14
2
2.3
0.21
6x4
6
2.0
8
2.9 / 3.6
1602
16
2.1
0.19
8
2.5
0.24
6x4
6
2.5
5.5
2.9 / 3.6
1002
10
2.4
0.22
5
2.8
0.25
6x4
6
2.5
5.5
2.9 / 3.6
0702
7
2.6
0.24
3.5
3.0
0.28
6x4
6
2.5
5.5
2.9 / 3.6
0402
4
2.8
0.26
2
4.0
0.37
6x4
6
2.5
5.5
2.9 / 3.6
1005
10
4.4
0.41
5
5.0
0.46
8x5****
5
3.0
3
3.1 / 4.5
0705
7
4.7
0.44
3.5
5.4
0.50
8x5****
5
3.0
3
3.1 / 4.5
0405
4
5.3
0.49
2
7.1
0.66
8x5****
6
3.0
3
3.1 / 4.5
0708
7
7.1
0.66
3.5
8.4
0.78
8x5
4
2.0
2
3.1 / 4.5
0408
4
8.3
0.77
2
10.6
0.98
8x5
4
2.0
2
3.1 / 4.5
0413
4
12.3
1.14
2
14.2
1.31
8x5
3
2.5
1.5
3.1 / 4.5
0220
2
19.0
1.76
1
20.9
1.94
12x9
2
2.0
1
3.1 / 4.5
Beta®/ *** - self-degassing types at 180 strokes/minute and 100 % stroke length
Max. Pump capacity
at maximum
back pressure
Pump
type
l/h
8
0.78
ml/stroke
l/h
16
0.59
1001
10
0.72
0.067
5
0.84
0.078
6x4
–
1.8
0.5
2.9
0701
7
0.84
0.078
3.5
0.84
0.078
6x4
–
1.8
0.5
2.9
0401
4
0.9
0.083
2
1.02
0.09
6x4
–
1.8
0.5
2.9
1602
16
1.4
0.13
8
1.74
0.16
6x4
–
2.1
0.5
2.9
1002
10
1.7
0.16
5
2.0
0.18
6x4
–
2.1
0.5
2.9
0702
7
1.8
0.17
3.5
2.1
0.19
6x4
–
2.1
0.5
2.9
0402
4
2.1
0.19
2
2.2
0.20
6x4
–
2.1
0.5
2.9
1005
10
3.6
0.33
5
4.0
0.37
8x5
–
2.7
0.5
3.1
0705
7
3.9
0.36
3.5
4.3
0.40
8x5
–
2.7
0.5
3.1
0405
4
4.2
0.39
2
4.4
0.41
8x5
–
2.7
0.5
3.1
0708
7
6.6
0.61
3.5
7.5
0.69
8x5
–
2.0
0.5
3.1
0408
4
7.5
0.69
2
8.1
0.75
8x5
–
2.0
0.5
3.1
0413
4
10.8
1.00
2
12.6
1.17
8x5
–
2.5
0.5
3.1
0220
2
16.2
1.50
1
18.0
1.67
12x9
–
2.0
0.5
3.1
0.072
mm
6x4
m WG
Priming Permissible Shipping
lift**
admission weight
pressure
PP,
NP
bar
0.055
bar
Connector Suction
size
lift*
oØ x iØ
1601
*
**
***
****
ml/stroke
Max. pump capacity
at medium
back pressure
–
m WG
bar
approx. kg
1.8
0.5
2.9
Suction lift when suction line and liquid end are full.
Priming lift when valves are clean and have been wetted. Intake head at 100 % stroke length and free run-off or vent valve open.
The feed rates are minimum feed rates and relat to water.
For 6 x 4 mm stainless steel version.
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®
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Technical Data
Beta®/ 5 at 180 strokes/minute and 100 % stroke length
Max. Pump capacity
at maximum
back pressure
Pump
type
ml/stroke
Max. pump capacity
at medium
back pressure
Connector Suction
size
lift*
oØ x iØ
ml/stroke
mm
Priming Permissible Shipping
lift**
admission weight
pressure
PP, NP,
PV, TT/SS
bar
l/h
bar
l/h
m WG
m WG
1605
16
4.1
0.38
8
4.9
0.45
8x5****
4.0
3.0
bar
3
approx. kg
4.5 / 5.9
1008
10
6.8
0.63
5
8.3
0.76
8x5
3.0
3.0
2
4.5 / 5.9
0713
7
11.0
1.02
3.5
13.1
1.21
8x5
3.0
3.0
1.5
4.5 / 5.9
0420
4
17.1
1.58
2
19.1
1.77
12x9
3.0
3.0
1
5.5 / 8.6
0232
2
32.0
2.96
1
36.2
3.35
12x9
2.0
2.0
0.8
5.5 / 8.6
Beta®/ 5*** - self-degassing types at 180 strokes/minute and 100 % stroke length
Max. Pump capacity
at maximum
back pressure
Pump
type
ml/stroke
Max. pump capacity
at medium
back pressure
Connector Suction
size
lift*
oØ x iØ
ml/stroke
mm
m WG
Priming Permissible Shipping
lift**
admission weight
pressure
PP,
NP
bar
l/h
bar
l/h
m WG
bar
approx. kg
1605
16
3.3
0.31
8
3.8
0.35
8x5
–
3.0
0.5
4.5
1008
10
6.3
0.58
5
7.5
0.69
8x5
–
3.0
0.5
4.5
0713
7
10.5
0.97
3.5
12.3
1.14
8x5
–
2.5
0.5
4.5
0420
4
15.6
1.44
2
17.4
1.61
12x9
–
2.5
0.5
4.5
*
Suction lift when suction line and liquid end are full.
**
Priming lift when valves are clean and have been wetted. Intake head at 100 % stroke length and free run-off or vent valve open.
*** The feed rates are minimum feed rates and relat to water at 20 °C.
**** For 6 x 4 mm stainless steel version.
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®
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Technical Data
4.4
Reproducibility
Reproducible
metering accuracy –5 % to +10 % at max. stroke length and max. back pressure for versions in all materials.
Reproducibility ±2 % under constant conditions and at minimum 30 % stroke length.
As the self-bleeding pump is used with outgassing media and in application with gas-bubbles,
the metering accuracy and reproducibility cannot be indicated.
The recommended min. stroke length for selfbleeding dosing pumps is 50 %.
4.5
Viscosity
The metering pumps are intended for use with liquids with a viscosity of up to:
• max. 200 mPas for standard liquid end
• max. 500 mPas for spring valves
• max. 50 mPas for self-degassing metering pumps.
4.6
Materials Information
Version
Liquid end
Valves
Seals
Valve Balls
PPE
PPB
Polypropylene
Polypropylene
Polypropylene
Polypropylene
EPDM
FPM
ceramic
ceramic
NPE
NPB
Acrylic
Acrylic
PVC
PVC
EPDM
FPM
ceramic
ceramic
PVT
PVDF
PTFE with carbon
PTFE
ceramic
TTT
PTFE with carbon
PTFE with carbon
PTFE
ceramic
SST
stainless steel No. 1.4571
stainless steel No. 1.4571
PTFE
ceramic
FPM = Fluorine Rubber
4.7
Electrical Data
• Version: 200-230 V ±10 %, 50/60 Hz
230 V/AC Version
Beta®/ 4
Beta®/ 5
Nominal capacity:
17 W
22 W
Current (l eff)
0.2 A
0.3 A
Peak current:
1.2 A
2.8 A
Peak switching current:
15 A for < 1 ms
15 A for < 1 ms
Fuse:
0.8 AT
0.8 AT
ProMinent
®
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Technical Data
• Version: 100-115 V ±10 %, 50/60 Hz
115 V/AC Version
Beta®/ 4
Beta®/ 5
Nominal capacity:
17 W
22 W
Current (l eff)
0.5 A
0.8 A
Peak current:
4.0 A
6.5 A
Peak switching current:
15 A for < 1 ms
15 A for < 1 ms
Fuse:
0.8 AT
0.8 AT
• Version: 100-230 V ±10 %, 50/60 Hz
100-230 V/AC Version
Beta®/ 4
Beta®/ 5
Nominal capacity:
17 W
22 W
Current (l eff)
0.5 … 0.2 A
0.8 … 0.3 A
Peak current:
4.2 - 1.3 A
5.9 - 2.3 A
Peak switching current:
15 A for < 1 ms
15 A for < 1 ms
Fuse:
0.8 AT
0.8 AT
Note Only use fuses carrying VDE, UL and CSA authorisation, e.g. type 19195 from Fa. Wickmann
as given in IEC publication 127 - 2/3.
4.8
Environmental Conditions
Temperatures Storage and transport temperature:
–10 °C ... +50 °C
Maximum dosing media temperatures depending on material:
Material Type:
PP
PVC
Acrylic PVDF
Permissible temperature continuous
operation at max. back pressure:
50 °C
45 °C*
45 °C
50 °C
Permissible temperature short term,
max. 15 min. operation at max.
back pressure of 2 bar:
100 °C
60 °C
60 °C
120 °C
PTFE
50 °C
Stainless
steel
50 °C
120 °C 120 °C
Minimum dosing media temperature:
-10°C
ambient temperature during operation: -10 through +45°C*
*for material acrylic glass
Under extreme conditions such as max. medium temperature, max. stroke rate and max.
backpressure leaks may occur at the liquid end at ambient temperatures above 35 °C.
Climate Permissible relative humidity:
Corresponding to humidity
and fluctuations in climate:
Enclosure rating Contact and humidity enclosure:
Noise level Noise level:
92 % non-condensing
FW 24 according to DIN 50016
IP 65 according to IEC 529, EN 60529, DIN VDE 0470 part 1
< 70 dB(A) within 1 m distance according to EN 12639
Electrical safety requirements Safety class 1 – mains connector with earth lead
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®
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Removal of Packaging / Electrical Installation
5
Removal of Packaging
Removal of packaging 왘 Retain the packaging. It can be used to return the pump in case of repair or for guarantee
purposes.
왘 Compare delivery note with contents of packaging.
왘 Check that the details given on the metering pump device label correspond with your ordering
details!
왘 Should you experience any problems, contact your ProMinent branch or supplier!
왘 Give the identity code and serial number, which you will find on the device label, in the event
of goods returns or when ordering replacement parts. This will ensure correct identification of
the pump type and material version.
Included in Delivery • Metering pump with mains cable
• Operating instructions manual with conformity declaration, with accessories if applicable
6
Electrical Installation
WARNING
• WARNING – Risk of electric shock – This pump is supplied with a grounding conductor
and grounding-type attachment plug. To reduce the risk of electric shock, be certain
that it is connected only to a properly grounding-type receptacle.
• Observe the relevant national regulations when installing the pump outside Germany!
• Do not connect power supply to external terminals!
• Make sure that the power supply corresponds to the details on the device label!
When connecting in parallel with inductive consumers a separate switch contact,
e.g. relay or coutactor should be fitted!
CAUTION
• The electronic system of the pump can be destroyed if the pump is connected incorrectly!
When connecting the 5P universal control cable for external contact control, do not
connect the grey wire instead of the white one! At first, the pump functions without any
faults, however, the electronic system of the pump will be destroyed after approx.
10 million strokes!
• The universal signal cable, the external/contact cable and the liquid level monitoring
cable may not be less than 1.20 m. Cable recognition will otherwise be lost.
Mains connection The pump is connected via the fixed mains cable to the correct power supply.
ON/Off switching The pump should only be able to be disconnected from the power by
• removing the plug from the socket
• via the ”stop“ setting on the multifunction switch
• remote stop via an external cable (see 7.1).
Connecting in parallel If the pump is connected to the power in parallel with inductive consumers, e.g. (solenoid valve,
motor), they must be electrically isolated from these items to prevent damage from induction
voltages when switching off.
왘 Fit separate contacts, power supply via contacter relay or relay.
If this is not possible, then:
왘 Parallel connection via varistor (order number 710912) or an RC circuit
(0.22 µF/220 Ω, order number 710802).
ProMinent
®
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Electrical Installation
Leistungsteil
(im Pumpenfuß)
1
2
3
4
5
N
L1
PE
1
2
3
Option fault indicating relay
Option fault indicating
and pacing relay
4
5
Fuse
Optional relay connector
Mains connector
Fig. 06
Solenoid earth lead
Solenoid connector
Contact
VDE-cable
CSA-cable
NO
white
white
NC
green
red
C
brown
black
NO (fault indicating relay)
yellow
–
C (fault indicating relay)
green
–
NO (pacing relay)
white
–
C (pacing relay)
brown
–
7
Operation and Settings
7.1
Operating Components and Functions
Stroke length adjustment knob The stroke length is continuously adjustable between 0 % and 100 % via the stroke length
adjustment knob. Reproducibility is only technically practicable in the adjustment range of
between 30 % and 100 % however.
Multifunction switch The multifunction switch (1e) is used to select the operating mode and to set the stroking rate.
The following operating modes are selected using the multifunction switch:
• Stop
• External
• Manual (to set stroking rate in 10 % steps)
• Test (priming suction function)
External operating terminal The ”terminal for external operating“ is a five channel connector. It is compatible with two and
four channel signal cables used previously. The ”auxiliary frequency“ function can be used only
with the five channel cable, however.
CAUTION
• The electronic system of the pump can be destroyed if the pump is connected incorrectly!
When connecting the 5P universal control cable for external contact control, do not
connect the grey wire instead of the white one! At first, the pump functions without any
faults, however, the electronic system of the pump will be destroyed after approx.
10 million strokes!
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®
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Operation and Settings
Pump configuration
2
1
3
Electrical Interface:
• Open contact voltage:
approx. +5 V
• Input resistance:
10 kΩ
• Control:
or:
4
5
volt free contact (0.5 mA at +5 V).
semi conductor switch (residual voltage < 0.7 V)
• minimum contact duration: ≥ 20 ms
Fig. 07
Plug configuration
Function
2channel cable
4channel cable
5channel cable
pin 1
pin 2
pin 3
pin 4
bridge to pin 4
brown
–
white
brown
white
blue
black
brown
white
blue
black
–
–
grey
pause
external
not configured
reference potential
earth)
pin 5 auxiliary frequency
Fig. 08
”Pause“ Function
The pump runs when
• There is no cable connected (e.g. pin 1 free)
• The cable is connected and the contact is earthed (pins 1 and 4 connected).
The pump does not run when
• The cable is connected and the contact is open (pins 1 and 4 not connected).
”External“ Operating Mode
A dosing stroke is triggered when a contact is made for a minimum of 20 ms with pin 2 (external)
and pin 4 (earth), and the ”pause“ input is at pin 4 (earth).
Operating Characteristic Variations: Changing from ”External“ to ”Manual“
The operation of the Beta® pump when changing from ”external“ to ”manual“ options
(when external cable is connected) takes two forms:
Identity code: ”control type“
• 0: no lock
”External“ and ”manual“ operating modes can be activated at any time. All pump functions
correspond to the texts on the multifunction switch and the pre set operating mode. The pump
operates in ”manual“ mode even when external cable is connected. This is the standard
version.
• 1: with lock
The ”external“ operating mode is only available when external cable is connected.
The ”manual“ function is only available when the cable is removed.
Altering External Frequency Function (Auxiliary Frequency)
This function switches the pump over to a pre-programmed frequency, as long as the correct
input is connected to pin 4 (reference potential) and the pump is not in ”pause“ or ”stop“ modes.
The ”auxiliary frequency“ function overrides a manually set operating frequency and also
”external“ operating mode.
If the ”auxiliary frequency“ function and the ”pause“ function are both active the pump stops. In
the standard version this function is programmed to 100 % stroking rate.
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®
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Operation and Settings
Connecting float switch It is possible to fit a two stage float switch to activate early warning and limit switch functions.
Pump configuration
3
1
Electrical Interface:
• Open contact voltage:
• Input resistance:
• Control:
approx. +5 V
10 kΩ
volt free contact (0.5 mA at +5 V).
or: semi conductor switch (residual voltage < 0.7 V)
2
Fig. 09
Plug configuration
3
2
Function
3channel cable
pin 1 reference potential (earth)
pin 2 minimum warning indication
pin 3 minimum fault (switches off)
black
blue
brown
1
Fig. 10
Function and fault indicators A signal is sent to the pump (minimum warning or minimum fault) when the liquid level in the
chemical feed tank drops below specific levels.
Three LED displays act as the function and fault indicators.
Green LED indicator, operating display
This LED illuminates briefly when a discharge stroke is activated.
Yellow LED indicator, warning indicator
This LED lights up when the liquid level drops below the first float switch triggering level.
Red LED indicator, fault indicator
This LED lights up when liquid levels reach the fault indicating level (20 mm remaining in chemical
feed tank)
It also flashes to indicate undefined operating status.
Relay
Relay output, fault indicating An alarm relay can be ordered as on option. It switches in case of faults. Whether it drops out or
picks up in case of fault was preselected via the Identcode.
If the alarm relay is refitted, it drops out in case of fault as standard. The relay board is fully
operative after insertion (see section 7.2).
Electrical interface: • Contact load: 250 V/2 A 50/60 Hz
• Operating life: > 200.000 switch functions
VDE cable
CSA cable
Contact
white
white
NO (normally open)
green
red
NC (normally closed)
brown
black
C (common)
Fault signal output Two semi conductor switches are available to order as signal output and pacing relay.
and pacing signal output These outputs are electrically isolated by optical couplers.
The pulse output of the pump drives an open collector transistor interfaced to the input device.
This option may be retrofitted, the connector cable is plugged in.
Electrical interface: For semi-conductor switch
• Residual voltage:
• Maximum current:
• Max. voltage:
• Pacing relay pulse length
< 0.4 Volt at IC = 1 mA
< 100 mA
24 V DC
approx. 100 ms
ProMinent
®
BA_BE_021_07_08_GB2.p65
For relay output
• Contact load:
24 V/100 mA 50/60 Hz
• Operating life:
> 200.000 switch functions
Page 19
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Operation and Settings
VDE cable
yellow
green
white
brown
Contact
NO (normally open)
C (common)
NO (normally open)
C (common)
Relay
Fault indicating relay
Fault indicating relay
Pacing relay
Pacing relay
Beta® Relay Retrofit Kit
7.2
Part No. 1002526 - Alarm relay Beta®
Part No. 1002528 - Alarm and pacing relay Beta®
1
2
1
1
complete relay board with 2 fastening screws
additional fastening screws
complete relay cable with socket
seal
Press-out relay
opening
WARNING
Disconnect Beta® from the mains power supply and rinse liquid end before commencing
work!
CAUTION
When preparing the opening, ensure that the punch is not forced through the entire pump
base!
Pump circuits may become damaged.
왘 Place the Beta® on a firm surface with the relay opening press-out section at the top.
(see fig. 11a)
왘 Place a punch (dia. 8-15 mm) in the centre of the relay opening press-out section, and strike
briefly and sharply with a hammer (approx. 250 g).
왘 If necessary clean up the edges of the opening.
왘 Remove the pressed out section from the Beta®.
Inserting the relay component
왘 Hold the relay component with your right hand gripping the left and right hand edges of the
relay cover, and tilt the front end slightly to the left (see fig. 11b)
왘 Push the relay component through the relay opening, holding the upper corner of the lower edge
against the guide rail on the pump base, until the contact of the relay component has reached
the controller contact. (See fig. 11b test: can you still move the end of the circuit back and forth?)
왘 Gently push the relay component right into the opening.
왘 Screw the relay cover firmly onto the housing using the screws provided.
왘 Insert the relay cable plug seal into the relay cover and screw on the plug (see IIc).
왘 The pump is programmed ex factory to “alarm relay drop-out action” and, if fitted,
“pacing relay pick-up action“. The pump can be reprogrammed at the Heidelberg plant
if any other switching function is required.
a
Fig. 11
b
c
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®
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Operation and Settings
Capacity [l/h]
BT4a 1000 at medium back pressure
stroke frequency [%]
Capacity [l/h]
BT4a 1602 at medium back pressure
stroke frequency [%]
3
0.9
100
0.8
180 strokes/min
90 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
90
2.5
180 strokes/min
90 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
100
0.7
80
90
2
0.6
70
80
70
0.5
60
0.4
50
1.5
60
50
40
1
0.3
40
30
30
0.2
20
0.1
0.5
20
10
0
0%
10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0%
10%
20%
30%
40%
stroke length
50%
60%
70%
80%
90%
100%
stroke length
Correction factor
Correction factor
1.5
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
1
0.5
0
1
2
4
5
6
8
1
10
2
4
6
Back pressure
Capacity [l/h]
8
11
13
16
Back pressure
BT4a 1601 at medium back pressure
stroke frequency [%]
Capacity [l/h]
BT4a 1005 at medium back pressure
stroke frequency [%]
6
1.6
1.4
180 strokes/min
1.2
100
90 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
90 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
100
90
80
4
1
180 strokes/min
5
90
80
70
70
60
3
0.8
60
50
50
40
0.6
2
40
30
0.4
20
30
1
20
0.2
10
10
0
0
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
0%
100%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
stroke length
stroke length
Correction factor
Correction factor
1.5
1.2
1
0.8
1
0.6
0.5
0.4
0.2
0
0
1
2
4
6
8
Back pressure
11
13
16
1
2
4
5
ProMinent
®
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8
10
Back pressure
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Operation and Settings
Capacity [l/h]
BT4a 0708 at medium back pressure
stroke frequency [%]
9
Capacity [l/h]
BT4a 0220 at medium back pressure
stroke frequency [%]
25
100
8
7
6
180 strokes/min
90 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
180 strokes/min
90 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
90
20
80
70
100
90
80
15
70
60
5
60
50
4
40
50
10
3
40
30
30
2
5
20
1
20
10
10
0
0
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
0%
100%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
stroke length
stroke length
Correction factor
Correction factor
1.2
1.05
1
1
0.8
0.95
0.6
0.9
0.4
0.85
0.2
0
0.8
1
2
3.5
4
6
0.5
7
1
1.5
Back pressure
Capacity [l/h]
2
Back pressure
BT4a 0413 at medium back pressure
stroke frequency [%]
16
Capacity [l/h]
BT5a 1605 at medium back pressure
stroke frequency [%]
6
100
14
180 strokes/min
12
90 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
5
90
80
4
10
180 strokes/min
90 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
100
90
80
70
70
60
3
8
60
50
50
6
40
2
40
30
4
20
30
1
20
2
10
10
0
0
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
0%
100%
10%
20%
30%
40%
stroke length
50%
60%
70%
80%
90%
100%
stroke length
Correction factor
Correction factor
2
1.2
1
1.5
0.8
0.6
1
0.4
0.5
0.2
0
0
1
1.5
2
Back pressure
3
4
1
2
4
6
8
13
16
ProMinent
®
Page 22
BA_BE_021_07_08_GB2.p65
11
Back pressure
22
17.07.2008, 14:35 Uhr
Operation and Settings
Capacity [l/h]
BT5a1008 at medium back pressure
stroke frequency [%]
9
Capacity [l/h]
BT5a 0420 at medium back pressure
stroke frequency [%]
25
100
8
7
6
180 strokes/min
90 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
90
20
80
70
180 strokes/min
90 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
100
90
80
15
60
5
70
50
4
60
10
50
40
3
40
30
30
2
5
20
20
1
10
10
0
0
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
0%
100%
10%
20%
30%
40%
stroke length
50%
60%
70%
80%
90%
100%
stroke length
Correction factor
Correction factor
1.2
1.4
1.2
1
0.8
0.6
0.4
0.2
0
1
0.8
0.6
0.4
0.2
0
1
2
3.5
5
6
1
10
1.5
2
Back pressure
Capacity [l/h]
3
4
Back pressure
BT5a 0713 at medium back pressure
stroke frequency [%]
14
Capacity [l/h]
BT5a 0232 at medium back pressure
stroke frequency [%]
40
100
100
12
10
180 strokes/min
90 strokes/min
72 strokes/min
162 strokes/min
72 strokes/min
144 strokes/min
54 strokes/min
144 strokes/min
54 strokes/min
126 strokes/min
36 strokes/min
126 strokes/min
36 strokes/min
108 strokes/min
18 strokes/min
108 strokes/min
18 strokes/min
180 strokes/min
90 strokes/min
162 strokes/min
35
90
80
30
70
90
80
70
25
8
60
60
20
50
50
6
40
4
15
40
30
30
10
20
20
2
5
10
10
0
0
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0%
10%
20%
30%
40%
stroke length
50%
60%
70%
80%
90%
100%
stroke length
Correction factor
Correction factor
1.2
1.2
1
1
0.8
0.8
0.6
0.6
0.4
0.4
0.2
0.2
0
0
1
2
3.5
4
Back pressure
6
7
0.5
1
1.5
ProMinent
®
BA_BE_021_07_08_GB2.p65
2
Back pressure
Page 23
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17.07.2008, 14:35 Uhr
Maintenance / Repairs
8
Maintenance
Maintenance intervals • Every quarter, when subject to normal usage (continuous operation - approx. 30 %).
• Shorter intervals when subject to heavier usage (e.g. continuous operation).
Maintenance actions Standard liquid ends:
왘 Check the diaphragm for damage (see section 9).
왘 Check chemical seepage at vent hole.
왘 Check that the discharge tubing is connected firmly to the liquid end.
왘 Check that discharge and suction valves are firmly fixed.
왘 Check that the liquid end is generally watertight (especially vent hole! See fig. 13).
왘 Check for correct feed: run the Beta® run for a short period (press both arrow keys together).
왘 Check electrical connections for wear.
왘 Check that liquid end screws are fastened tightly (on coarse/fine bleeding versions, first
remove knob and cover.
Screw fastening torque: 4.5 to 5 Nm
NOTE
• For PP liquid end, check fastening torque every quarter!
Additionally, for liquid ends with coarse/fine bleed function and SEK type:
• Check that the bypass tubing is connected firmly to the liquid end
• Check that the bleed valve is firmly fixed in place
• Examine the discharge and bypass tubing for kinks
• Check that the coarse/fine bleed function is working correctly
Fig. 13
Vent hole
9
Repairs
NOTE
Repair work that may be carried out by authorised personnel only, or on factory premises:
• Replacement of damaged mains cables.
• Replacement of fuses and electronic controller.
Please contact your nearest ProMinent branch or representative!
Only send the equipment for repair or maintenance in a cleaned condition and with the liquid end
flushed. However, should any safety precautions be necessary even after careful draining and
cleaning of the equipment, the required information must be listed in the Safety Declaration!
The Safety Declaration forms part of the inspection/repair contract.
Maintenance or repair work will only be carried out if a Safety Declaration - correctly and fully
completed by an authorised and qualified member of the Operator's staff - is available.
A copy of the form is included in the “General operating instructions for ProMinent soleniod
dosing pumps” or can be downloaded at www.prominent.com.
ProMinent
®
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17.07.2008, 14:35 Uhr
Repairs
WARNING
Pumps used for radioactive materials cannot be returned to ProMinent after use! They will
not be accepted by ProMinent!
Repairs: These should only be carried out by qualified personnel (in accordance with Safety
section):
• Cleaning the valve
• Changing the diaphragm
WARNING
• Always take suitable precautions when using hazardous chemicals!
• Ensure equipment is de-pressurised.
NOTE
Take the exploded drawings annexed to the help.
Cleaning the discharge valve (PP, NP) for types 1000, 1005, 1605, 1601, 1602
NOTE
• Discharge and suction valves are different! Dismantle one after the other to avoid
confusion.
• Only use new parts, which fit your valve (in shape and chemical resistance)!
• The pump must be reset after replacing a valve.
• Insert an Allen key or similar into the smaller hole of the pressure connector and push
out the valve inserts.
Cleaning the suction valve (PP, NP) for types 1000, 1005, 1605, 1601, 1602
A suction valve is designed almost similar to a pressure valve.
Take care however that:
• both valve inserts are actually identical,
• an additional spacer is found under the valve inserts,
• in the liquid end a shaped seal 1 is used instead of an O-ring,
• the flow direction of the suction connection is reversed as for the pressure connector.
Cleaning the discharge valve (PP, PC, NP) for types 0708, 1008, 0220, 0420, 0413, 0713, 0232
NOTE
• Discharge and suction valves are different! Dismantle one after the other to avoid
confusion!
• Only use new parts, which fit your valve (in shape and chemical resistance)!
• The pump must be reset after replacing a valve.
• Insert an Allen key or similar into the smaller hole of the pressure connector and push
out the valve inserts.
Cleaning the suction valve (PP, NP) for types 0708, 1008, 0220, 0420, 0413, 0713, 0232
A suction valve is designed almost similar to a pressure valve. Please ensure, however, that:
• the shaped seal is placed in the suction connector,
• only the O-ring is inserted into the liquid end and not the shaped seal,
• the flow direction for the suction connector is reversed as for the pressure connector.
ProMinent
®
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17.07.2008, 14:35 Uhr
Repairs
Change diaphragm WARNING
• Always take suitable precautions when using hazardous chemicals!
• Ensure that the equipment is de-pressurised!
왘 Empty the liquid end (turn the unit upside down and let the feed chemical run out, rinse with a
suitable material: rinse the liquid end thoroughly after use with hazardous materials!).
왘 When Beta® is running set the stroke length to 0 % (the drive axis is then set).
왘 Switch off the Beta®.
왘 Unscrew the hydraulic connectors from the discharge and suction side.
왘 For versions with coarse/fine bleed function: firstly pull out the coarse/fine bleed (knob), then lift
off the cover from the liquid end using a screwdriver.
왘 Remove the screws (1).
For pump types 0220, 0232 and 0420 see the following page (4 holes on the diaphragm rim)!
Standard types 왘 Loosen the liquid end (2) and the top plate (4) from the pump housing (6) (loosen only!).
왘 Hold the housing (6) in one hand and with the other, clamp the diaphragm (3) between the
liquid end (2) and the top plate (4); release the diaphragm (3) from the drive spindle with a light
anticlockwise turn of the liquid end (2) and top plate (4).
왘 Unscrew the diaphragm (3) completely from the drive spindle.
왘 Remove the top plate (4) from the housing (6).
왘 Check the condition of the safety diaphragm (5) and replace if necessary.
왘 Push the safety diaphragm (5) onto the drive axle until the outer edge is flush with the pump
housing (6) - do not push further!
왘 Screw the new diaphragm (3) carefully up to the stop on the drive axis – this must be exact to
ensure correct metering!
왘 Screw the diaphragm (3) tight once more.
왘 Position the top plate (4) on the pump housing (6).
CAUTION
• The leakage hole must point downwards when the pump is fully assembled (see fig. 13)
• Position the top plate correctly on the pump housing. Do not distort the top plate on the
pump housing, otherwise the safety diaphragm (5) will not fit.
왘 Lay the diaphragm (3) into the top plate (4).
왘 Hold the top plate and screw the diaphragm (3) in a clockwise direction until it is firmly in
position (you will feel the resistance of the return spring).
CAUTION
• Do not overtighten the diaphragm (particularly on type 1601).
• The top plate must remain in position to prevent the safety diaphragm (5) from distorting.
왘 Adjust the stroke to 100 %.
왘 Position the liquid end (2) with the screws (1) on the diaphragm (3) and the top plate (4) (the
priming connector must point downwards once the pump is fully assembled). Screw on screws
(1) lightly and tighten (starting torque, see below).
왘 For versions with coarse/fine bleed function, ensure that the liquid end cover engages in the
liquid end, then push the coarse/fine bleed vent (knob) into the liquid end.
ProMinent
®
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BA_BE_021_07_08_GB2.p65
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17.07.2008, 14:35 Uhr
Repairs
1
2
3
4
5
6
Fig. 18
1
2
3
4
5
6
Screws
Liquid end
Diaphragm
Top plate
Safety diaphragm
Pump housing
NOTE
• Check the screw torques after 24 hours in operation.
• For PP liquid ends check the screw torques again after three months.
Screw torques:
4.5 to 5 Nm
Liquid ends - types 0220, 0232 and 0420
왘 Remove liquid end (2) from the pump by unscrewing screws (1) (see Fig. 30).
Type 0230 only: remove the screws from the back plate (4) below the diaphragm (3).
Screw liquid end (2) back on – the screws (1) should still project into the holes of the
diaphragm (3) but not into the liquid end.
왘 Take hold of the pump housing (6) and use the other hand to clamp the diaphragm (3) between
the liquid end (2) and the back plate (4). Loosen the diaphragm (3) from the drive axis by lightly
turning the liquid end (2) and the back plate (4) anticlockwise.
왘 Draw the liquid end (2) with the screws (1) out of the diaphragm (3) and unscrew it completely
from the drive axis.
왘 Remove the back plate (4) from the housing (6).
왘 Check the condition of the safety diaphragm (5) and replace it if necessary.
왘 Push the safety diaphragm (5) onto the drive axle until the outer edge is flush with the pump
housing (6) - do not push further!
왘 Screw the new diaphragm (3) carefully up to the stop on the drive axis – this must be exact to
ensure correct metering!
왘 Check whether the holes in the diaphragm (3) are flush with the holes in the pump housing (6).
왘 If not, start the pump and set the stroke length to 100 %.
왘 When the pump is running, turn the diaphragm (3) slowly in a clockwise direction until the four
holes in the diaphragm are flush with those on the pump housing (6).
왘 Hold the diaphragm (3) in this position, set the stroke length to 0 % and stop the pump.
왘 Screw the diaphragm (3) tight once more.
왘 Position the top plate (4) on the pump housing (6).
Only for Type 0232: Screw down the head disk (4) with the screws.
ProMinent
®
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17.07.2008, 14:35 Uhr
Repairs
CAUTION
• The leakage hole must point downwards when the pump is fully assembled (see fig. 13).
• Position the top plate correctly onto the pump housing. Do not distort the top plate on the
pump housing, otherwise the safety diaphragm will not fit.
왘 Adjust the stroke to 100 %.
왘 Lay the diaphragm (3) into the top plate (4).
왘 Hold the top plate and screw the diaphragm (3) in a clockwise direction until it is firmly in
position (you will feel the resistance of the return spring).
CAUTION
• Do not overtighten the diaphragm.
• The top plate must remain in position to prevent the safety diaphragm from distorting.
왘 Position the liquid end (2) with the screws (1) on the diaphragm (3) and the top plate (4) (the
priming connector must point downwards once the pump is fully assembled). Screw on screws
(1) lightly and tighten (starting torque, see above).
왘 For coarse/fine bleed versions: ensure the liquid end cover engages in the liquid end, then
push the coarse/fine bleed (knob) into the liquid end.
1
2
3
4
5
6
Fig. 19
1
2
3
4
5
6
Screws
Liquid end
Diaphragm
Top plate
Safety diaphragm
Pump housing
NOTE
• Check the screw torque after 24 hours in operation!
• For PP liquid ends recheck the screw torque after three months!
Screw torques: 4.5 to 5 Nm
ProMinent
®
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17.07.2008, 14:35 Uhr
Troubleshooting / Decommissioning, Dismantling and Disposal
10
Troubleshooting
CAUTION
• Wear protective goggles and clothing when working with hazardous chemicals!
• Please observe the safety information sheets for dosing media!
• Always de-pressurise the liquid end prior to working on a pump!
Pump is not priming even at full stroke length, and open bleed valve.
Reason Crystalline deposits on the ball seat because valve has dried out.
Remedy 왘 Detach suction tubing from chemical feed container and rinse liquid end thoroughly.
왘 If this fails, dismantle valves and clean.
Green LED display (operating display) not lit
Reason Power supply not connected, or incorrect power supply.
Remedy 왘 Connect to correct power supply according to the details on the device label.
Reason Fuse is defective.
Remedy 왘 Contact your ProMinent branch or supplier!
Yellow LED display (warning indicator) is lit
Reason Liquid level in the feed tank has reached the first float-switch trigger level.
Remedy 왘 Refill chemical tank.
Red LED display (fault indicator) is lit
Reason Liquid level in the feed tank has reached the fault float-switch trigger level (20 mm from empty).
Remedy 왘 Refill chemical tank.
Red LED display (fault indicator) is flashing
Reason Pump operating mode is undefined.
Remedy 왘 Select the required operating mode.
Liquid is leaking from back plate
Reason There is a faulty seal between the liquid end and the diaphragm.
Remedy 왘 Tighten screws in the liquid end.
왘 If this fails, replace diaphragm.
11
Decommissioning, Dismantling and Disposal
NOTE
• When dismantling a pump, clean thoroughly, paying particular attention to the liquid end
in order to remove all traces of chemicals and dirt.
• When disposing of a pump it must be broken down into separate material types. All
parts must be sent for recycling or for correct disposal according to current legal waste
disposal requirements.
Cleaned, chemical-free pumps may be returned to your ProMinent branch for disposal.
ProMinent
®
BA_BE_021_07_08_GB2.p65
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17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 1000 - 1005 (1605)
PP with coarse/fine bleed
Connector kit
Connector kit
Connector kit
Connector kit
6/4 PPE
8/5 PPE
6/4 PPB
8/5 PPB
817150
817153
817166
817167
*
4 valve balls
1 seal set
1 seal set
404201
EPDM
FPM
Discharge valve set
Discharge valve set
PPE
PPB
740350
740351
1000
1601
1602
1005
1000244
1000245
1000246
1000247
1001775
1001773
Diaphragm
Diaphragm
Diaphragm
Diaphragm
*
Spare parts kits for:
Type
Material
Order No.
1000
1601
1602
1005 (1605)
PPE
PPE
PPE
PPE
1001644
1001645
1001646
1001647
1000
1601
1602
1005 (1605)
PPB
PPB
PPB
PPB
1001652
1001653
1001654
1001655
Suction valve set
Suction valve set
PPE
PPB
792644
792646
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_18-04_2
ProMinent
®
Page 30
BA_BE_021_07_08_GB2.p65
30
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0708 (1008) - 0220 (0420)
PP with coarse/fine bleed
Connector kit 8/5 PPE
Connector kit 12/9 PPE
Connector kit 8/5 PPB
Connector kit 12/9 PPB
817153
817151
817167
817168
*
4 valve balls
1 seal set
1 seal set
404281
EPDM
FPM
Discharge valve set
Discharge valve set
PPE
PPB
1001441
1001440
1001776
1001774
Diaphragm 0708 1000248
Diaphragm 0413 1000249
Diaphragm 0220 1000250
*
Suction valve set
Suction valve set
Spare parts kits for:
Type
Material
Order No.
0708 (1008)
0413 (0713)
0220 (0420)
PPE
PPE
PPE
1001648
1001649
1001650
0708 (1008)
0413 (0713)
0220 (0420)
PPB
PPB
PPB
1001656
1001657
1001658
PPE
PPB
1001437
1001436
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_19-04_2
ProMinent
®
BA_BE_021_07_08_GB2.p65
Page 31
31
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0232
PP without coarse/fine bleed
Connector kit
Connector kit
4 valve balls
1 seal set
1 seal set
12/9 PPE
12/9 PPB
817151
817168
404281
EPDM
FPM
1001776
1001774
Discharge valve set
Discharge valve set
PPE
PPB
1001441
1001440
*
Diaphragm 0232 1000251
*
Suction valve set
Suction valve set
PPE
PPB
1001437
1001436
Spare parts kits for:
Type
Material
Order No.
0232
PPE
1001651
0232
PPB
1001659
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_40-04_2
ProMinent
®
Page 32
BA_BE_021_07_08_GB2.p65
32
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 1000 - 1005 (1605)
NP with coarse/fine bleed
Connector kit
Connector kit
Connector kit
Connector kit
6/4 PCE
8/5 PCE
6/4 PCB
8/5 PCB
817060
817048
817050
817053
*
4 valve balls
1 seal set
1 seal set
Discharge valve set
Discharge valve set
404201
EPDM
FPM
PCE
PCB
740349
740348
1001775
1001773
Diaphragm
Diaphragm
Diaphragm
Diaphragm
1000
1601
1602
1005
1000244
1000245
1000246
1000247
Suction valve set
Suction valve set
PCE
PCB
792119
792026
*
Spare parts kits for:
Type
Material
Order No.
1000
1601
1602
1005 (1605)
NPE
NPE
NPE
NPE
1001713
1001714
1001715
1001716
1000
1601
1602
1005 (1605)
NPB
NPB
NPB
NPB
1001721
1001722
1001723
1001724
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_23-04_2
ProMinent
®
BA_BE_021_07_08_GB2.p65
Page 33
33
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0708 (1008) - 0220 (0420)
NP with coarse/fine bleed
Connector kit 8/5 PCE
Connector kit 12/9 PCE
Connector kit 8/5 PCB
Connector kit 12/9 PCB
817048
817049
817053
817051
*
4 valve balls
1 seal set
1 seal set
404281
EPDM
FPM
Discharge valve set
Discharge valve set
PCE
PCB
1001439
1001438
1001776
1001774
Diaphragm 0708 1000248
Diaphragm 0413 1000249
Diaphragm 0220 1000250
*
Spare parts kits for:
Type
Material
Order No.
0708 (1008)
0413 (0713)
0220 (0420)
NPE
NPE
NPE
1001716
1001717
1001718
0708 (1008)
0413 (0713)
0220 (0420)
NPB
NPB
NPB
1001725
1001726
1001727
Suction valve set
Suction valve set
PCE
PCB
1001435
1001434
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_24-04_2
ProMinent
®
Page 34
BA_BE_021_07_08_GB2.p65
34
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0232
NP with coarse/fine bleed
Connector kit 12/9 PCE
Connector kit 12/9 PCB
817049
817051
*
4 valve balls
1 seal set
1 seal set
404281
EPDM
FPM
Discharge valve set
Discharge valve set
1001776
1001774
PCE
PCB
1001439
1001438
Diaphragm 0232 1000251
*
Suction valve set
Suction valve set
Spare parts kits for:
Type
Material
0232
NPE
1001719
0232
NPB
1001728
PCE
PCB
1001435
1001434
Order No.
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_34-04_2
ProMinent
®
BA_BE_021_07_08_GB2.p65
Page 35
35
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 1000 - 1005 (1605)
NP without coarse/fine bleed
Connector kit
Connector kit
Connector kit
Connector kit
4 valve balls
1 seal set
1 seal set
404201
EPDM
FPM
6/4 PCE
8/5 PCE
6/4 PCB
8/5 PCB
Discharge valve set
Discharge valve set
1001775
1001773
*
Diaphragm
Diaphragm
Diaphragm
Diaphragm
817060
817048
817050
817053
PCE
PCB
740349
740348
1000
1601
1602
1005
1000244
1000245
1000246
1000247
PCE
PCB
792119
792026
*
Spare parts kits for:
Type
Material
Order No.
1000
1601
1602
1005 (1605)
NPE
NPE
NPE
NPE
1001713
1001714
1001715
1001716
1000
1601
1602
1005 (1605)
NPB
NPB
NPB
NPB
1001721
1001722
1001723
1001724
Suction valve set
Suction valve set
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_21-04_2
ProMinent
®
Page 36
BA_BE_021_07_08_GB2.p65
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17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0708 (1008) - 0220 (0420)
NP without coarse/fine bleed
Connector kit 8/5 PCE
Connector kit 12/9 PCE
Connector kit 8/5 PCB
Connector kit 12/9 PCB
4 valve balls
1 seal set
1 seal set
817048
817049
817053
817051
404281
EPDM
FPM
Discharge valve set
Discharge valve set
1001776
1001774
PCE
PCB
1001439
1001438
*
Diaphragm 0708 1000248
Diaphragm 0413 1000249
Diaphragm 0220 1000250
*
Suction valve set
Suction valve set
PCE
PCB
1001435
1001434
Spare parts kits for:
Type
Material
Order No.
0708 (1008)
0413 (0713)
0220 (0420)
NPE
NPE
NPE
1001716
1001717
1001718
0708 (1008)
0413 (0713)
0220 (0420)
NPB
NPB
NPB
1001725
1001726
1001727
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_22-04_2
ProMinent
®
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37
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0232
NP without coarse/fine bleed
Connector kit 12/9 PCE
Connector kit 12/9 PCB
4 valve balls
1 seal set
1 seal set
817049
817051
404281
EPDM
FPM
Discharge valve set
Discharge valve set
1001776
1001774
PCE
PCB
1001439
1001438
*
Diaphragm 0232 1000251
*
Suction valve set
Suction valve set
PCE
PCB
1001435
1001434
Spare parts kits for:
Type
Material
Order No.
0232
NPE
1001719
0232
NPB
1001728
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_20-04_2
ProMinent
®
Page 38
BA_BE_021_07_08_GB2.p65
38
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 1601 - 1005 (1605)
PP / NP self-degassing
Connector kit
Connector kit
Connector kit
Connector kit
4 valve balls
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
6/4 PPE
8/5 PPE
6/4 PPB
8/5 PPB
6/4 PCE
8/5 PCE
6/4 PCB
8/5 PCB
817160
817161
817173
817174
791161
792058
817065
817066
1 seal set
1 seal set
404201
EPDM
FPM
Discharge valve set
Discharge valve set
Discharge valve set
Discharge valve set
PPE
PPB
PCE
PCB
Vent valve
Vent valve
Vent valve
Vent valve
1001674
1001672
6/4 PPE
6/4 PPB
6/4 PCE
6/4 PCB
PPE
PPB
PCE
PCB
817160
817173
791161
817065
1001063
1001062
1001061
1001060
Diaphragm 1601 1000245
Diaphragm 1602 1000246
Diaphragm 1005 1000247
1001067
1001066
1001065
1001064
Spare parts kits for:
Type
Material
Order No.
1601
1602
1005 (1605)
PPE
PPE
PPE
1001756
1001757
1001758
1601
1602
1005 (1605)
PPB
PPB
PPB
1001762
1001763
1001764
1601
1602
1005 (1605)
NPE
NPE
NPE
1001660
1001661
1001662
1601
1602
1005 (1605)
NPB
NPB
NPB
1001666
1001667
1001668
Suction valve set
Suction valve set
Suction valve set
Suction valve set
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
The listed items are included in the spare parts kit.
PPE
PPB
PCE
PCB
6/4 PPE
8/5 PPE
6/4 PPB
8/5 PPB
6/4 PCE
8/5 PCE
6/4 PCB
8/5 PCB
792644
792646
792119
792026
817160
817161
817173
817174
791161
792058
817065
817066
Subject to technical alterations.
ProMinent
®
BA_BE_021_07_08_GB2.p65
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39
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0708 (1008) - 0220 (0420)
PP / NP self-degassing
Connector kit
Connector kit
Connector kit
Connector kit
1 valve ball
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
8/5 PPE
12/9 PPE
8/5 PPB
12/9 PPB
8/5 PCE
12/9 PCE
8/5 PCB
12/9 PCB
817161
817162
817174
817175
792058
790577
817066
817067
1 seal set
1 seal set
404201
EPDM
FPM
Discharge valve set
Discharge valve set
Discharge valve set
Discharge valve set
1001675
1001673
PPE
PPB
PCE
PCB
1001071
1001070
1001069
1001068
Vent valve
Vent valve
Vent valve
Vent valve
6/4 PPE
6/4 PPB
6/4 PCE
6/4 PCB
PPE
PPB
PCE
PCB
817160
817173
791161
817065
1001063
1001062
1001061
1001060
Diaphragm 0708 1000248
Diaphragm 0413 1000249
Diaphragm 0220 1000250
3 valve balls 404281
Spare parts kits for:
Type
Material
Order No.
0708 (1008)
0413 (0713)
0220 (0420)
PPE
PPE
PPE
1001759
1001760
1001761
0708 (1008)
0413 (0713)
0220 (0420)
PPB
PPB
PPB
1001765
1001766
1001767
0708 (1008)
0413 (0713)
0220 (0420)
NPE
NPE
NPE
1001663
1001664
1001665
0708 (1008)
0413 (0713)
0220 (0420)
NPB
NPB
NPB
1001669
1001670
1001671
The listed items are included in the spare parts kit.
Suction valve set
Suction valve set
Suction valve set
Suction valve set
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
Connector kit
PPE
PPB
PCE
PCB
8/5 PPE
12/9 PPE
8/5 PPB
12/9 PPB
8/5 PCE
12/9 PCE
8/5 PCB
12/9 PCB
1001437
1001436
1001435
1001434
817161
817162
817174
817175
792058
790577
817066
817067
Subject to technical alterations.
ProMinent
®
Page 40
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17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 1000-1005 (1605)
PVT with degassing
Connector kit 6/4 PVT
Connector kit 8/5 PVT
1023246
1023247
*
Discharge valve set 4.7-2 PVT
4 Valve balls 4.7
404201
1 Seal set 4.7-2 PVT
1023130
1023127
Diaphragm
Membran
Membran
Membran
1000
1601
1602
1005
1000244
1000245
1000246
1000247
*
Suction valve set 4.7-2 PVT
1023128
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
ProMinent
®
BA_BE_021_07_08_GB2.p65
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41
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0708 (1008) – 0220 (0420)
PVT with degassing
Connector kit 18/5 PVT
Connector kit 12/9 PVT
1023247
1023248
*
Discharge valve set 9.2-2 PVT
4 Valve balls 9.2
404281
1 Seal set 9.2-2 PVT
1023129
1023125
Diaphragm 0708/1008
Membran 0413/0713
Membran 0220/0420
1000248
1000249
1000250
*
Suction valve set 9.2-2 PVT
1023126
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
ProMinent
®
Page 42
BA_BE_021_07_08_GB2.p65
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17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0232
without degassing
Connector kit 12/9 PVT
1023248
*
Discharge valve set 9.2-2 PVT
4 Valve balls 9.2
404281
1 Seal set 9.2-2 PVT
1023129
1023125
Diaphragm 0232
1000251
*
Suction valve set 9.2-2 PVT
1023126
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
ProMinent
®
BA_BE_021_07_08_GB2.p65
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43
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 1000 - 1005 (1605)
TT
Connector kit 6/4 TTT 817201
Connector kit 8/5 TTT 817204
4 valve balls
11 seals
404201
Discharge valve set
PTFE 483907
*
Diaphragm
Diaphragm
Diaphragm
Diaphragm
TTT
1000
1601
1602
1005
809406
1000244
1000245
1000246
1000247
*
Spare parts kits for:
Suction valve set TTT
Type
Material
Order No.
1000
1601
1602
1005 (1605)
TTT
TTT
TTT
TTT
1001737
1001738
1001739
1001740
809407
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_29-04_2
ProMinent
®
Page 44
BA_BE_021_07_08_GB2.p65
44
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0708 (1008) - 0220 (0420)
TT
Connector kit 8/5 TTT
Connector kit 12/9 TTT
4 valve balls
404281
Discharge valve set TTT
12 seals
817204
817202
PTFE
809444
483975
*
Diaphragm 0708 1000248
Diaphragm 0413 1000249
Diaphragm 0220 1000250
*
Spare parts kits for:
Type
Material
Order No.
0708 (1008)
0413 (0713)
0220 (0420)
TTT
TTT
TTT
1001741
1001742
1001754
The listed items are included in the spare parts kit.
* Customer accessories
Suction valve set TTT
809445
Connector kit
Subject to technical alterations.
60_07-104_00_30-04_2
ProMinent
®
BA_BE_021_07_08_GB2.p65
Page 45
45
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0232
TT
Connector kit 12/9 TTT
4 valve balls
12 seals
817202
404281
PTFE
Discharge valve set TTT
483975
809444
*
Diaphragm 0232 1000251
*
Suction valve set TTT
809445
Spare parts kits for:
Type
Material
Order No.
0232
TTT
1001755
The listed items are included in the spare parts kit.
* Customer accessories
Connector kit
Subject to technical alterations.
60_07-104_00_35-04_2
ProMinent
®
Page 46
BA_BE_021_07_08_GB2.p65
46
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 1000 - 1005 (1605)
SS
Connector kit 6 mm SS
4 valve balls
104233
404201
Discharge valve set 6 mm SST 809418
12 seals
PTFE 483907
Diaphragm
Diaphragm
Diaphragm
Diaphragm
*
1000
1601
1602
1005
1000244
1000245
1000246
1000247
*
Suction valve set 6 mm SST 809419
Spare parts kits for:
Type
Material
Order No.
1000
1601
1602
1005 (1605)
SST
SST
SST
SST
1001729
1001730
1001731
1001732
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_25-04_2
ProMinent
®
BA_BE_021_07_08_GB2.p65
Page 47
47
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0708 (1008) - 0220 (0420)
SS
Connector kit
Connector kit
4 valve balls
12 seals
404281
8 mm SS
12 mm SS
104237
104245
Discharge valve set 8 mm SST
Discharge valve set 12 mm SST
809494
809446
PTFE 483975
*
Diaphragm 0708 1000248
Diaphragm 0413 1000249
Diaphragm 0220 1000250
*
Spare parts kits for:
Type
Material
Order No.
0708 (1008)
0413 (0713)
0220 (0420)
SST
SST
SST
1001733
1001734
1001735
The listed items are included in the spare parts kit.
* Customer accessories
Suction valve set
8 mm SST
Suction valve set 12 mm SST
809495
809447
Connector kit
Subject to technical alterations.
60_07-104_00_26-04_2
ProMinent
®
Page 48
BA_BE_021_07_08_GB2.p65
48
17.07.2008, 14:35 Uhr
Exploded diagrams of liquid ends
Liquid end 0232
SS
Connector kit
4 valve balls
12 mm SS
104245
404281
Discharge valve set 12 mm SST
12 seals
809446
PTFE 483975
*
Diaphragm 0232 1000251
*
Suction valve set 12 mm SST
809447
Spare parts kits for:
Type
Material
Order No.
0232
SST
1001736
Connector kit
The listed items are included in the spare parts kit.
* Customer accessories
Subject to technical alterations.
60_07-104_00_36-04_2
ProMinent
®
BA_BE_021_07_08_GB2.p65
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49
17.07.2008, 14:35 Uhr
ProMinent
®
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BA_BE_021_07_08_GB2.p65
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ProMinent
®
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17.07.2008, 14:35 Uhr
Die ProMinent Firmengruppe / The ProMinent Group
Stammhaus / Head office
ProMinent Dosiertechnik GmbH · Im Schuhmachergewann 5-11 · 69123 Heidelberg · Germany
[email protected] · www.prominent.com · Tel.: +49 6221 842-0 · Fax: +49 6221 842-617
Tochtergesellschaften / Subsidiaries
ProMinent Argentina S.A. (Argentina)
Tel.: +54 11 4742-4009
[email protected]
ProMinent Hellas Ltd. (Greece)
Tel.: +30 210 5134621 / 33
[email protected]
ProMinent Verder s.r.l. (Romania)
Tel.: +40 269 234408
[email protected]
ProMinent Fluid Controls Pty. Ltd. (Australia)
Tel.: +61 2 94500995
[email protected]
www.prominentfluid.com.au
ProMinent Magyarország Kft. (Hungary)
Tel.: +36 96 511400
[email protected]
www.prominent.hu
ProMinent Dositechnika OOO (Russia)
Tel.: +7 095 7874501
[email protected]
ProMinent Dosiertechnik Ges. mbH (Austria)
Tel.: +43 7448 30400
[email protected]
www.prominent.at
Heidelberg ProMinent Fluid Controls India Pvt. Ltd.
(India)
Tel.: +91 80 23578872
[email protected]
www.prominentindia.com
ProMinent Fluid Controls (Bangladesh) Ltd.
(Bangladesh)
Tel.: +8802 8319047
[email protected]
www.prominent-bd.com.
ProMinent Belgium S.A., N.V. (Belgium)
Tel.: +32 2 3914280
[email protected]
ProMinent Brasil Ltda. (Brazil)
Tel.: +55 11 43610722
[email protected]
www.prominent.br
ProMinent Fluid Controls BG (Bulgaria)
Tel.: +359 2 9631921
[email protected]
ProMinent Fluid Controls Ltd. (Canada)
Tel.: +1 519 8365692
[email protected]
www.prominent.ca
ProMinent Fluid Controls China Co. Ltd.
(P.R. of China)
Tel.: +86 411 87315738
[email protected]
www.prominent.com.cn
ProMinent Bermat S.A. (Chile)
Tel.: +56 2 3354 799
[email protected]
www.prominetbermat.de
ProMinent Dosiertechnik CS s.r.o.
(Czech Republ.)
Tel.: +420 585 757011
[email protected]
www.prominent.cz
ProMinent Finland OY (Finland)
Tel.: +35 89 4777890
[email protected]
ProMinent France S.A. (France)
Tel.: +33 3 88101510
[email protected]
www.prominent.fr
ProMinent ProMaqua GmbH (Germany)
Tel.: +49 6221 6489-0
[email protected]
www.promaqua.com
ProMinent Fluid Controls (UK) Ltd. (Great Britain)
Tel.: +44 1530 560555
[email protected]
www.prominent.co.uk
ProMinent Fluid Controls Ltd. (Ireland)
Tel.: +353 71 9151222
[email protected]
ProMinent Fluid Controls Pty. Ltd. (South Africa)
Tel.: +27 11 866039341
[email protected]
ProMinent Japan Ltd. (Japan)
Tel.: +81 35812 7831
[email protected]
ProMinent Korea Co. Ltd. (Republic of Korea)
Tel.: +82 31 7018353
[email protected]
www.prominent.co.kr
ProMinent Office Kazakhstan (Kazakhstan)
Tel.: +7 3272 504130
[email protected]
ProMinent Office Kaunas (Lithuania)
Tel.: +370 37 325115
[email protected]
ProMinent Doserteknik AB (Sweden)
Tel.: +46 31 656600
[email protected]
www.prominent.se
ProMinent Dosiertechnik AG (Switzerland)
Tel.: +41 44 8706111
[email protected]
www.prominent.ch
ProMinent Fluid Controls Ltd. (Malta)
Tel.: +356 21693677
[email protected]
ProMinent Fluid Controls de México, S.A. de C.V.
(Mexico)
Tel.: +52 (442) 2189920 / 9551
[email protected]
ProMinent Portugal Controlo de Fluídos, Lda.
(Portugal)
Tel.: +35 121 9267040
[email protected]
www.prominent.pt
ProMinent Gugal S.A. (Spain)
Tel.: +34 972 287011/12
[email protected]
www.prominent.es
Tomal AB (Sweden)
Tel.: +46 (0) 346-713100
[email protected]
www.tomal.se
ProMinent Fluid Controls (M) Sdn. Bhd.
(Malaysia)
Tel: +603-806 825 78
[email protected]
www.pfc-prominent.com.my
ProMinent Dozotechnika Sp. z o.o. (Poland)
Tel.: +48 71 3980600
[email protected]
ProMinent Fluid Controls (Far East) Pte. Ltd.
(Singapore)
Tel.: +65 67474935
[email protected]
ProMinent Slovensko s.r.o. (Slovak. Republ.)
Tel.: +421 2 48200111
[email protected]
www.prominent.sk
ProMinent Italiana S.R.L. (Italy)
Tel.: +39 0471 920000
[email protected]
www.prominent.it
ProMinent Verder B.V. (Netherlands)
Tel.: +31 30 6779280
[email protected]
www.prominent.nl
Proshield Ltd. (Scotland)
Tel.: +44 1698 260260
[email protected]
www.proshield.co.uk
ProMinent Fluid Controls (Taiwan) Ltd. (Taiwan)
Tel.: +886 7 8135122
[email protected]
www.prominent.com.tw
ProMinent Fluid Controls (Thailand) Co. Ltd.
(Thailand)
Tel.: +66 2 3760008
[email protected]
www.prominent.co.th
ProMinent Office Kiev (Ukraine)
Tel.: +380 44576 1855
[email protected]
ProMinent Fluid Controls, Inc. (USA)
Tel.: +1 412 7872484
[email protected]
www.prominent.us
ProMinent Juffali FZC (UAE)
Tel.: +97 1655 72626
[email protected]
Vertretungen weltweit / Distributors Worldwide
Angola · Bahrain · Bolivia · Botswana · Cameroon · Colombia · Costa Rica · Croatia · Cuba · Cyprus · Denmark · Ecuador · Egypt · El Salvador · Ethiopia · Ghana ·
Guatemala · Hong Kong · Indonesia · Iran · Ireland · Island · Israel · Jordan · Kenya · Kuwait · Macedonien · Malta · Mauritius · Montenegro · Mozambique ·
Namibia · New Zealand · Nigeria · Norway · Oman · Pakistan · Panama · Paraguay · Peru · Philippines · Qatar · Saudi Arabia · Serbia · Slovenia · Sudan · Syria ·
Tanzania · Tunesia · Turkey · Turkmenistan · UAE · Uganda · Uruguay · Venezuela · Vietnam · White Russia · Zambia · Zimbabwe
Anschriftennachweise erhalten Sie durch: / Addresses of distributors are available from: ProMinent Dosiertechnik GmbH, Germany
05/08
Anschr_D_GB_05_08_sw.p65
1
07.05.2008, 14:49 Uhr
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