TDC 2000 | TDC 3000 Universal Control Network| UCN Distributed Control Systems for Industrial Automation Honeywell Product PDF Presented by – DCScenter.com For Product Needs: Email: [email protected] Call: 1-800-793-0630 Fax: 919-324-6602 http://www.DCScenter.com MasterLogic Programmable Logic Controller The MasterLogic PLC is a small and compact controller that installs conveniently into a confined space and delivers power and performance for a control application. Key Features • Powerful and versatile processors – high speed i.e.42 nanosec/step, 7MB program (including system memory), 4MB system memory, 2MB data memory, 16MB built-in flash memory for program and data backup • Full redundancy (CPU, power and network) – same CPU can operate in both redundant & non-redundant mode. r e t n e • • C S • C D Modular and Scalable • • MasterLogic PLCs are modular, scalable and rack-based. The PLC can be either stand-alone or distributed with peer-to-peer Compact pocket size modules – rack room and cabinet space saver IEC61131-3 standard programming – LD/ SFC/ ST/ IL language option A vast library of standard function blocks and support for creating new or user-defined function blocks Over 50 types of I/O modules – digital/ analog (isolated), HSC, RTD, TC, position/ motion control Open network protocols with field devices – Profibus™ DP, DeviceNet™, MODBUS (Ethernet & Serial) • Open communication with external systems – Ethernet, fiber-optic (100MBPS), serial RS232/RS422 • Peer-to-peer communications between PLCs – Dedicated Ethernet 100 MBPS or Fiber-optic option • Smart I/O modules (DIN rail) on open protocols – Profibus-DP, DeviceNet, MODBUS expanding I/O capacity, remote I/O applications or as RTUs for other manufacturers’ PLC • Hot swapping, Interrupt programs, user-defined Events (for SOE data in ms) • Integration with Experion PKS, Experion HS, Experion LS architecture (including system diagnostics and clock synchronization) and SCADA systems speed. • Self-diagnostics – network diagnostics, system logs, Auto scan, monitoring system A dedicated I/O bus controller supplements the main processor in • Engineering software – ease of configuration and trouble-shooting • Program simulator to test programs offline without PLC/CPU connections. The CPUs, power supplies and rack sizes are available in various models to best fit a particular application. Compact Size The module size is as small as 27x98x90 mm (pocket size). This contributes to cost and floor space efficiency in today’s world where floor space is a premium resource. Transportation is also made much easier. Speed and Power A reliable processor makes it intrinsically powerful. All program instructions are executed at a high speed of 42 ns/step, unique to Honeywell. Even complex instructions are processed at this fast I/O refresh to achieve high speed scanning (e.g. estimated 15ms for large PLC applications, say, 2500 I/Os and program size of 400 Kbytes). MasterLogic PLC 2 Model : 2MLR-CPUH/T CPU Specification 2MLR-CPUH/F Execution speed 42 nano sec/step Program Memory (inc. System 7MB Memory) Built-in Flash Memory 16MB Data Memory 2MB Max rack I/O 23,808 Max I/O using Network 128,000 Max slots 372 slots Max expansion 31 bases Scan time (e.g. 2500 I/O, 400 Kbytes Versatile CPU • IEC61131-3 standard programming – LD/ SFC/ ST/ IL language option • MasterLogic allows for modularizing the entire program into max. 256 easily managed sub-programs, executed once every scan in the order. In addition, several interrupt driven programs are supported: Interrupt 15 milliseconds #program (max) Timer 32 Internal Device 32 Remarks Memory variable of program) • Flash memory (16MB) for program and data retention • Two built-in programming ports ([email protected] and RS232C) addition to MODBUS (Ethernet and serial), MasterLogic supports • Built-in MODBUS slave RS232C communication port other protocols such as Profibus™ DP, DeviceNet™, OPC DA • Real Time Clock (RTC) • RUN/ STOP/ DEBUG mode of operation • Configurable address range of two latch areas for data retention (non-volatile memory) Open Network Standards Industrial communication standards have continuously evolved and so has MasterLogic PLC’s interface capability with them. In server etc. Open standards network DeviceNet and Profibus devices, such as smart actuators, sensors, intelligent drives and transducers can be easily connected to MasterLogic. Its plug & r e t n e C S play features and open standards support make them easily interoperable. On a physical level, Fast Ethernet, Fiber-Optic, • Self-diagnostics for system errors (memory, I/O, battery, power, execution, delays) • Direct I/O operation - IORF instruction for direct read/ write of I/O modules for time-sensitive applications RS232/ 422/ 485 communication links are directly supported. C D Online Maintenance and Trouble-Shooting • Hot-swapping of I/O modules through a software wizard or a CPU dip switch • Force I/O values (bit and word) for maintenance and troubleshooting • Skip I/O of a selected I/O module or an entire I/O base • User-defined Event Recording (SOE) – digital devices can be configured for automatic event recording when falling, rising or COS (change of state) with millisec, and timestamp for SOE analysis The PLC system alarm and event history is as follows: Type Condition Size Error Any error 2048 events Mode RUN/STOP 1024 events Power change Power ON/OFF 1024 events System events Key system events 2048 events MasterLogic PLC 3 Digital I/O Modules Peer-to-Peer Communications MasterLogic has a wide range of digital I/O modules: Peer-to-peer communication between PLCs is an important • 24V DC input modules (Sink source or source only type) requirement in large inter-related control applications. A high • AC input modules (110V or 220V AC) • Relay, Triac, transistor ouput modules (sink or source) • 8, 16, 32, 64 points I/O module • Photo-coupler isolation • LED for module and input status • Easy maintenance: Terminal block type, one-touch installation of module speed Ethernet module at 100Mbps or optional fiber-optic module ensures fast and reliable integration between MasterLogic PLCs. Installation involves just a few simple configuration steps i.e. basic parameter, HS link item settings, etc. r e t n e Integrated PLC Engineering Environment SoftMaster provides the engineer with an integrated PLC Analog I/O Modules • engineering environment – all-in-one window such as ladder C S High speed A/D or D/A (250µs/ channel) conversion and processing C D • Channel to channel isolation • High resolution (16 bits) • Digital value in 4 data formats • Detection flags for input signal disconnect when analog input range is 1 ~ 5V or 4 ~ 20 mA. programming, configuration/ setup of CPU or other special/communication modules, debugging, monitoring, troubleshooting, documentation and maintenance, etc. Project File SoftMaster helps manage multiple PLCs through a single window. One project file can include multiple PLCs from the site as central storage of all PLC details. • LED status displays for RUN/ ERROR conditions • Voltage/ Current switching option • RTD (2-wire, 3-wire, 4-wire) the system architecture ensures high availability. Redundancy • Thermo-couple (K, J, B, T, E, R, S, N, C types) features include: MasterLogic Redundancy For critical applications, eliminating all single points of failure in • 2-channel high speed counter (voltage input or differential voltage incremental encoder, preset function) CPU redundancy— Seamless switchover to standby CPU within 50ms when master fails without interrupting operations • Power supply redundancy for both CPU and I/O racks • Positioning modules • • Motion control module Network redundancy — ring topology providing dual communication paths to I/O racks • High speed synchronization of program and data between primary and backup CPU via dedicated fiber optic line • Built-in twisted pair or fiber-optic networks for local (100m) and remote I/O (2km) racks on ring topology • Base type remote I/O functionality • Base I/O capacity enhanced to 23,808 (372 slots in 31 bases) Special Modules • If the field I/O signals are located too far away from the MasterLogic CPU the same I/O modules can also be used as remote I/O to reduce wiring costs and associated costs. In addition, it also significantly increases the overall I/O capacity of the MasterLogic PLC e.g. 23,808 to 128,000. MasterLogic PLC 4 Interface with Experion PKS, Experion HS, Experion LS MasterLogic PLCs are tightly integrated with the Experion architecture. They directly reside on the FTE or Ethernet network of Experion PKS and the Ethernet network of Experion HS and Experion LS, eliminating the need for any intermediate gateway equipment. Applications • Process Industries: oil and gas, steel, cement, power generation, chemicals, petrochemicals • Automobile industries • Food and Beverage • Healthcare and Pharmaceuticals • Textiles • Material handling • Water Treatment • Semi-conductors • Printers and Publishers • Paints and Plastics • OEM – partnerships with packaged equipment manufacturers and machine builders • The interface supports configuring MasterLogic PLC channels, controllers and points just like any other SCADA interface • For efficient communication optimization, the integration supports both synchronous (timer based subscription of real time data) and asynchronous (change of state, report by exception) communication methods • All PLC clocks are synchronized with the Experion PKS server clock • PLC system alarms and events (e.g. battery fail, CPU STOP, RESET, ERROR) automatically cascade to Experion summary page with acknowledgment, return to normal function etc PLC system status (graphical display) monitoring from all Experion Stations C D More Information For more information on MasterLogic PLC, visit www.honeywell.com/ps or contact your Honeywell account manager. Automation & Control Solutions Process Solutions Honeywell 2500 W. Union Hills Dr. Phoenix, AZ 85027 Tel: +1-602-313-6665 or 877-466-3993 www.honeywell.com/ps r e t n e C S • PN-09-05-ENG April 2009 © 2009 Honeywell International Inc.