Continental L-Head Quick Reference Guide
CONTINENTAL
L-HEAD
QUICK
REFERENCE
CATALOG
WIS.CON
TOTAL POWERco~.
INDEX
Forward
Specification Number
Information
II
Preface
III
EnginePart Classification
IV
SectionI Index(L-Head)
V
Section I Index (L-Head)-Continued
VI
FOREWORD
Listings in this catalog are alphabetical. In order to locate subject parts in this catalog, simply
refer to the index which shows the part, under its commonname, which will indicate the page
the information is located on.
Information on size availability and ordering over or under size parts are included at the end
of each respective parts section.
The parts listed in this catalog are the commonwearing type parts used in rebuilding engines.
If a requirement exists for the non or low wearing parts, they can be obtained by consulting the
Wis-ConTotal Power Warehousedistributor or dealer, giving either the part number required
or provide the engine model number, specification number, serial numberand application, if
possible.
The following is a list of literature and service parts information available through the WisCon Total Power Warehouse distributor/dealer
organization:
1.
2.
3.
4.
TTP10024 LIT10137 LIT10148 TTP10069-
Continental L-Head Engines Overhaul Manual (Nominal Charge)
Continental TMEngines Overhaul Manual (Nominal Charge)
Continental TMDEngines Overhaul Manual (Nominal Charge)
Continental TMDTEngines Overhaul Manual (Nominal Charge)
(use with TrP10099)
5. LIT10188Continental Industrial Service Bulletins (Nominal Charge)
6. LIT10171
Cross Reference List on "B", "R" and "S" Assemblies
(L-Head & TM/TMD/TMDT)
7. LIT10251 Wall Chart - Supplement to LIT10171
8. LIT10252 Catalog - Supplement to LIT10171
9. Service Parts Price List
10. "R" Assembly Price List
11. "S" Assembly Price List
12. Brochures on Short Blocks and "S" Assemblies
13. Microfiche Program - Listing Service Parts Requirements for Current Engines
(Nominal Charge)
Identification
by Engine Series:
TC
Series
Y4
Series
F4
Series
F6
Series
TM
Series
TMD
Series
TMDT Series
-
Includes
Includes
Includes
Includes
Includes
Indudes
Includes
Engine Model TC56.
Engine ModelsY69, Y91 and Yl12.
Engine Models F124, F135, F140, F162, and F 163.
Engine Models F186, F209, F226, F227, F244, and F245.
Engine Models TM13, TM20and TM27.
Engine Models TMD13, TMD20and TMD27.
Engine Model TMDT27.
SPECIFICATION
NUMBER INFORMATION
Upuntil the early 1960’s, the specification numbersissued ran from I thru 2999 and had
NOreal meaning except in some isolated instances. For these OLDENGINES,it is imperative
that you have the MODEL
along with the specification
and the APPLICATION.
Then - specification
numbers were issued that have reason.
Specification Numbers F163, F227, F245, TC56, Yl12, TM13, TMD13,TM20and TMD20
have the following descriptions:
4000 Series
-
Non-Material Handling Equipment Spedfications
(ie. Welders, Sweepers, Air Compressors and etc.)
5000 Series
-
Power Units and Standard Specifications
6000 Series
-
Military Specifications
8000 Series
-
Material Handling Equipment Specifications
TM27,TMD27and TMDT27
have the same reasoning except it was taken a step further.
4500 Series, 5100 Series and 8500 Se.ries specifications were built with the ORIGINAL
overhead oiling systems and some of the rocker shaft componentsas well as the cylinder head
maynot be available. Refer to Service Bulletin #81-323 and 87-363 for additional information.
As a result of these changes the specification numbers were replaced by 4600 Series, 5200
Series and 8600 Series specifications.
In mid 1989 specification series 4600, 5200 and 8600 were again changed to, 4700, 5300
and 8700 series specifications. This change is reviewed in the Cylinder Head Screws Section,
in the Distributor NewsLetter #89-14.
At the same time as the mid-1989 TM- TMD- TMDT27
specification
were being implemented, another MAJORchange was taking place...
Wenow issue specification
number changes
numbers in a Sequential manner...
BEFORE: TM13 - TMD13- TM20 - TMD20- TM27 - TMD27and TMDT27
could all have a specification numberof 4601 with different customers.
TODAY:
Specification 8052 would be assigned to TM20and ABCForklift
Company and NEVERto another model.
II
PREFACE
The following terminology will be used throughout the manual and is meant to simplify
the process of identifying groupings, any variations will be noted.
F-4 SERIES
This refers to the following engine models;
F124, F4124, F135, F140, F4140, FA140, F162, F4162,
FA162& F163. FS145, FS162 & FS4145 are military models that
fall into the F-4 series with very limited parts availability.
F-4 series late models are F135 & F163.
F-6 SERIES
This refers to the following engine models;
F170, F186, F209, F218, F226, F227, F244, F245, F6170,
F6186, F6209, F6218, F6226, F6227 & F6244.
FS218, FS244, FS6218 & FS6244 are military engines that
fall into the F-6 series with very limited parts availability.
F-6 series late models are F227, F245 & F6227.
Y-4 SERIES
This refers to the following engine models;
Y69, Y91, Yl12, YAl12, IYl12, Y4069, Y4091& Y4112.
YS69& YSl16are military engines that fall into the Y-4 series
with very limited parts availability.
III
ENGINE PART CLASSIFICATIONS
"Key"Letters
A.
Cylinder Blocks, Cylinder Heads,Cylinder Sleeves,Cylinder HeadGaskets,Pistons,
Piston Pins, Piston Rings, Inserts, Cylinder HeadCoversandother Miscellaneous
Parts.
B.
Flywheelhousings,Oil Pans,EndPlates, GearCovers,BearingCaps,Oil Seals, Filler
Blocks, Oil PanGasketsandother Miscellaneous
Parts.
C.
Crankshafts,Flywheels,Thrust Washers,RingGears,Vibration Dampers,
Oil
Throwers,StubShafts andother MiscellaneousParts.
D.
ConnectingRods, ConnectingRodBolts.
E.
ExhaustManifolds,ExhaustManifoldGaskets,Flanges,Shields, Crabsandother MiscellaneousParts.
F.
Intake Manifolds,Gasketsandother Miscellaneous
Parts.
G.
Bearings and Bushings.
H.
Gears,Chains,Sprockets.
I.
Valves, ValveGuides,Valve Springs, Tappets,Retainers, Camshafts,PushRods,
RockerArmsand other MiscellaneousParts.
K.
Hose,FanBelts, FanBlades, WaterPumps
andParts, Pulleys, Shrouds,Thermostats,
Tubesand other MiscellaneousParts.
L.
Float-o Screens,Oil Pumps,
Tubing,Oil Fillers andother Miscellaneous
Parts.
M.
Pulleys, Suppressors,Brackets,Strapsandother Miscellaneous
Parts.
O.
Starting Jaws,Cranks,Washers,Supportsand other MiscellaneousParts.
P.
PowerUnit Parts, HouseEquipment,Tanks,Tubesand other MiscellaneousParts.
S.
GovernorSprings, Arms,Weights,GovernorRods,GovernorBearingsand other MiscellaneousParts.
T.
BearingKits, WaterPump
Kits, Piston Kits, GasketKits, ValveKits, Camshaft
Kits, Crankshaft
Kits, CylinderHeadKits andother Miscellaneous
Kits - Tools.
U.
GasketKits.
V.
Belts, Pulleys, Gaskets,Bracketsandother Miscellaneous
Parts.
W.
Wire and Cable.
X.
Studs, Screws,Nuts, Washers,Gaskets,Keys,Pins, Plugs, Fittings, HouseClamps,
Hose,Ball Bearingsandother Miscellaneous
Parts.
IV
DISTRIBUTOR PARTS CATALOG(L-HEAD)
SECTIONI
INDEX
Bearings
- Crankshaft
andMainBearings
.............................................
1- 2
Bushings
- Camshaft
..............................................................................
1- 2
Camshafts
..............................................................................................
3- 4
Connecting
Rods
..........................................................................................
5
FillerBlocks
..................................................................................................
6
Gasket
Sets- Engine
.............................................................................
7- 8
Gears
- Camshaft
andCrankshaft
Sets.......................................................
9
Gear
- Fan
Drive........................................................................................
10
Gear
- Idler.................................................................................................
11
Manifolds
....................................................................................................
12
OilPumps
...........................................................................................
13 - 16
Pistons,
Rings&Associated
Parts.............................................................
17
Associated
Valve
TrainParts......................................................................
18
Valves
andAssociated
Parts..............................................................
19 - 22
Water
Pumps
......................................................................................
23 - 24
Water
Pump
Pulleys
...........................................................................
25 - 28
INDEX (CONTINUED)
Explode View
Cylinder Head, Crankcase, Oil Pan & Flywheel Housing
(Figure
#1)..........................................................................
30- 33
Valve& Camshaft
(Figure#2)...................................................
34 - 35
Piston,Crankshaft
andFlywheel
(Figure#3) ............................
36 - 37
FrontEndPlateandGearCover(Figure#4) ............................
38 - 39
OilPump
(Figure
#5).................................................................
40 - 41
Water
Pump
(Figure
#6)............................................................
42 - 43
GearCoverIdentification
Clark Gear Cover Y400"B" Model
withLiveStud
Idler....................................................................
44 - 45
Clark Gear Cover Y400"C" Model
withFixed
StudIdler.................................................................
46 - 47
Clark Gear Cover "B" Model F400 and F600
withFixed
StudIdler.................................................................
48 - 49
Clark Gear Cover "B" Model F400 and F600
withLiveStudIdler....................................................................
50 - 51
Clark Gear Cover "C" Model F600
with Fixed Stud Idler (F227A502
& F245A509
CC)..................
52 - 53
Clark Gear Cover "C" Model F600
with Fixed StudIdler (F227A408
& F245A502
CC)..................
54 - 55
Towmotor Gear Cover F400 and F600
Front
EndwithIdler...................................................................
56 - 57
TowmotorGear Cover Y400 Front End
withIdler....................................................................................
58- 59
BEARINGS - CRANKSHAFT AND MAIN BEARINGS
BUSHINGS - CAMSHAFT
BEARING KIT
CRANKSHAFT
MAIN BEARING
BEARING KIT
CONNECTING ROD
BUSHING KIT
CAMSHAFT
F400T00324
(Cy11-3 & 2-4)
F400T00181*
F400T00264
(Cy11-3 & 2-4)
F400T00352
(Cyl- All)
F400T00181*
F400T00264
(Cy11-3 & 2-4)
F400T00352
(Cyl- All)
F400T00181*
F600T00381
(Cyl 1-3-5
&2-4-6)
F600T00250*
(Standard)
F600T00362*
(Heavy Duty)
F226TO0224
(Cyl 1-3-5
& 2-4-6)
F600T00250*
(Standard)
F600T00362*
(Heavy Duty)
F226T00224
(Cyl 1-3-5
& 2-4-6)
F600T00250*
(Standard)
F600T00362*
(Heavy Duty)
F226T00224
(Cyl 1-3-5
& 2-4-6)
F600T00395
(Cyl - All)
F600T00250*
(Standard)
F600T00362*
(Heavy Duty)
F Series 4 Cyl Engines
Models F124-F140-F162
F400T00323
Model F135
F163T00103
Model F163
F163T00103
F Series 6 Cyl Engines
Models F186- F209
F600T00380
Model F209 Clark
F226T00223
F Series 6 Cyl Engines
Models F226 - F244
F226T00223
Models F227-F245
F6227T00101
NOTES
BEARINGS
BEARING KIT
CRANKSHAFT
MAIN BEARING
-
CRANKSHAFT AND MAIN BEARINGS
BUSHINGS - CAMSHAFT
BEARING KIT
CONNECTING ROD
BUSHING KIT
CAMSHAFT
TC56T00102
F226G00229*
(Front Only)
Y400T00236
(Cyl 1-3 &3-4)
Y400T00252*
NOTES
TC Series 2 Cyl Engine
Model TC56
Y400T00263
Y Series 4 Cyl Engine
Model Yl12
Y400T00238
Y400T00263
(Inch Flange
Bearing)
* NOTE:
Precision
Y400D03033
Y400T00253
(Cyl - All)
Camshaft Bushings - Finish
Reamed.
NOTE:
F Series Crankshaft and Rod Bearings available in standard and undersized .010, .020, .030 &
.040
TC & Y Series Crankshaft and Rod Bearings available in standard and undersized .010, .020 &
.030
NOTE:
Refer to Service Bulletins
70-170
70-190
70-191
79-292
(F Series)
(Yl12 Engines)
(Y Series)
(Cast-vs-Forged
2
Rod)
CAMSHAFTS
All camshafts fall into a couple of general categories;
1. Cast iron or steel,
2. Solid or hollow nose,
3. Two(2) or three (3) bolt thrust plate.
The three (3) bolt thrust plate style camshafts are becomingquite rare. Youcan substitute
the two (2) bolt style by modifyingthe front gear plate and redrilling the block for the two
bolt plate, you will have to use the correspondingcam gear for the (2) bolt set-up.
F-4 SERIES
PART NUMBER
DESCRIPTION
F140100400
C.I. Solid nose three (3) bolt thrust plate. Common
applications F124, F140 and F162 general specs requiring
no power take off from the camshaft.
F400100343
C.Io Solid nose two (2) bolt thrust plate. Common
applications Welders, Air Compressors Sweepers and
general specs not requiring power being taken off the cam.
F400100502
Steel hollow nose two (2) bolt thrust plate. Common
applications are Baker forklifts and other specs requiring
power taken off the camshaft while using the internal ball
type governor.
F400100505
C.I. Hollow nose two (2) bolt thrust plate. Most common
applications are Allis Chalmers, Clark, Baker York and
Pettibone Mercuryforklifts.
F401100200
Steel solid nose two (2) bolt thrust plate. Most common
applications are Hyster and White lift trucks also any
application requiring power off the camshaft using an
external bolt on hydraulic pump.
F-6 SERIES
F601100304
C.I. Solid nose two (2) bolt thrust plate. Welders, air
compressors and pumps are the most commonapplications.
F601100306
Steel hollow nose two (2) bolt thrust plate. Hyster with
internal governor and Clark C500series fork lifts are the
most common users.
CAMSHAFTS (Continued)
F-6 SERIES
PART NUMBER
DESCRIPTION
F601100307
Steel solid nose two (2) bolt thrust plate. Hyster lift trucks
with an external governor is the most commonapplication.
F601100501
C.I. Hollowtwo (2) bolt thrust plate. Catapillar and Allis
Chalmers lift trucks are the most commonapplications.
F601100502
Steel hollow two (2) bolt thrust plate. See F601100306.
Y-4 SERIES
Y400100246
C.I. Solid nose two (2) bolt thrust plate. General
applications without pumps driven off the cam gear.
Y400100500
C.I. Hollowtwo (2) bolt thrust plate. Clark lift trucks are
the most commonapplication.
Y400100501
Steel hollow nose two (2) bolt thrust plate. This would
used on a Hyster as the solid nose camshaft has been
discontinued. You must plug the cam nose with the
N56100202 plug.
Commonparts for all camshafts;
¯ X00506 Key
¯ X184987/8" Nut (This is used on earlier camshafts.)
¯ X185541" Nut (This is the nut used on all but the F140100400camshaft listed
above. The F140100400uses a X18242nut which has limited availability.)
¯ F4001002462 Bolt thrust plate
¯ D6001002593 Bolt thrust plate
¯ D600H00220Cast Iron oil pump drive gear.
¯ F600H00205Steel oil pumpdrive gear.
¯ X03203Camthrust plate bolt (for F400100246cam thrust plate)
¯ X00297A Washer for X03203
Service and parts bulletins
references.
numbered72-209, 72-213 and 91-418 to be used as
4
CONNECTING
RODS
Connecting rods fall into only two (2) categories--F-SERIES and Y-SERIES~withthe F-4
and F-6 having commonconnecting rods. Both series of connecting rods have several
castings that have been used. The early castings had a heavier walled piston pin bushing
and these will be noted with Federal Mogul part numbers.
F-4 & F-6 SERIES
CASTING NUMBER
F400D500
&
F400D502
PART NUMBER
F400D03033
&
F400D05023
F226D400
F226D04002
Late F-series rod forged steel casting
F227D600
F227D06001
Late F-series rod cast iron casting.
NOTE:Don’t mix F226D400 and
F227D600rods in the same engine.
COMMON COMPONENTS:
¯ F400G00211 Pin Bushing
¯ X18546 Rod Nut
DESCRIPTION
Early F-series rods with the F400D500
castings usually having the heavy
walled pin bushing. F/M #9324X
F400D00202 Rod Bolt
TC & Y-4 SERIES
CASTING NUMBER
Y400D402
PART NUMBER
Y400D04021
Y400D403
Y400D03033
&
Y400D04033
COMMON COMPONENTS:
¯ Y400G00234Pin Bushing (Y69 & Y91)
¯ Y400G00235Pin Bushing (Y112)
NOTE:
Refer to ServiceBulletins
DESCRIPTION
Y69 & Y91 connecting rod can have
both thin wall and thick wall bushings.
The difference between these rods and
the Yl12 is the length of the pin boss
which requires a shorter pin bushing.
F/M #9889X
Yl12 connecting rod. Newer specs all
use (4) of the Y400D04033
rod.
F/M #9889XA
¯ Y400D00208Rod Bolt
¯ X18547 Rod Nut
70-170(F Series)
70-190 (Yl12 Engines)
70-191(Y Series)
FILLER BLOCKS
ALL FRONT FILLER BLOCKS
IDENTIFICATION
Front Filler Blocks used paper gasket material
D600B00340D600B00323D600B00322-
4 - 3/8" Tapped Holes
4 - 5 / 16" TappedHoles
3 - 5/16" Tapped and 1 Hole Untapped
Ink Stamped
Ink Stamped
Ink Stamped
Front Filler Blocks used with silicone gasket material
F601B00305Y401B00300-
4 - 3/8" Tapped Holes
3 - 5/16" Tapped & 1 Hole Untapped
Casting
Casting
P/N
P/N
REAR FILLER BLOCKS
Current F Series with paper gasket material - F400B00482
Current F Series with silicone gasket material - F601B00425
Current F Series Rear Guard F600B00399
Yl12 Series with paper gasket material Yl12 Series with silicone gasket material Yl12 Seris Rear Guard -
Early F4 & F6 Series
Models F124 - F140 - F162 - F209 - F218- F226 - F244
All have paper gasket for pan gasket
Rear filler block - D600B00406
Rear Guard - D600B00305
6
D600B00406
Y401B00400
D600B00305
Ink Stamped
Casting P/N
Casting P/N
Ink Stamped
Casting P/N
Casting P/N
GASKET SETSmENGINE
GASKET SET
TOP
GASKET SET
BOTTOM
GASKET SET
REAR
F Series 4 Cyl Engines
Models F124-F135-F140 &
F162-F163
F4U01007
F4U03004
F6U03006
(Form-in-Place Type)
F4U05001
F6U03004
F6U03006
(Form-in-Place Type)
F4U05001
F6U03004
F6U03006
(Form-in-Place Type)
F4U05001
F Series 6 Cyl Engines
Models F186-F209-F226
F6U01003
Models F227-F244-F245
F6U01004
TC Series 2 Cyl Engine
Model TC56
TC56U01002
F6U03006
Y Series 4 Cyl Engine
Model Y69
Y4U01005
Y4U03003
F6U03006
(Form-in-Place Type)
Model Y91
Y4U01006
Y4U03003
F6U03006
(Form-in-Place Type)
Model Yl12
Y4U01007
Y4U03003
F6U03006
(Form-in-Place Type)
GASKET
STANDARD
SETSmFRONT
END
BAKER
CLARK
HYSTER
TOWMOTOR’
Y4U02005
Y4U02009
(New Type)
Y4U02012
Y4U02006
Y4U02014
F4U02001
F4U02005
F6U02003
(Steering
Pump)
F4U02017
F4U02016
(Internal
Governor)
F4U02018
F4U02016
F4U02017
(w/F400B00522
Cover)
Y Series 4 Cyl Engine
Models Y69-Y91-Y112
Y4U02011
TCSeries 2 Cyl Engine
Model TC56
Y4U02011
iF Series 4&6 Cyl Engines
Models F124-F135-F140.
F162-F163-F186F209-F226-F227F244-F245
F4U02017
F4U02016
(w/o F.E.
Plate)
GEARS
-
CAMSHAFT
& CRANKSHAFT
GEAR F Series 4 & 6 Cyl Engines
Models F124-F135-F140-F162-F163
F186-F209-F226-F227-F245
CAM
SETS
GEAR -
CRANK
F400H00310(1)
*S-48 Teeth
D600H00300
*S-24 Teeth
F400H00401(2)
*S-48 Teeth
D600H00300
*S-24 Teeth
F400H00227(2)
*HT-48 Teeth
F400H00326
*HT-24 Teeth
F124H00302(3)
*S-48 Teeth
D600H00300
*S-24 Teeth
F124H00401(3)
*HT-48 Teeth
F400H00326
*HT-24 Teeth
F400H00404(3)
*H-56 Teeth
F600H00317
*H-28 Teeth
F400H00418(3)
*HT-56 Teeth
F400H00357
*HT-28 Teeth
TC Series 2 Cyl Engines
Model TC56
Y400H00304
*S-38 Teeth
Y400H00205
*S-19 Teeth
Y Series 4 Cyl Engines
Models Y-69-Y91-Y112
Y400H00304
*S-38 Teeth
Y400H00205
*S-19 Teeth
Y112H00204
*HT-38 Teeth
Y112H00203
*HT-29 Teeth
Y400H00312
*S-38 Teeth
Y400H00247
*H-19 Teeth
Y112H00312
*HT-48 Teeth
Y112H00205
*HT-24 Teeth
Y112H00314
Y400H00244
* NOTE:
Gears marked "S" indicate Standard Material, marked "HT" indicate
and "H" indicates Special Hardness.
# NOTE:
Gears marked (1) indicate gear hub length of "1.
Gears marked (2) indicate gear hub length of 1-3/16".
Gears marked (3) indicate gear hub length of 29/32.
NOTE:
Gears are available in standard sizes ONLY.
9
Special Heat Treating
GEAR -
FAN DRIVE
ADAPTER
FAN DRIVE
GEARFAN
DRIVE
(COMPLETE)
SHAFT FAN
DRIVE
PULLEYFAN
DRIVE
GASKET
ADAPTERTO
GEAR COVER
(ClarkStyle)
F401B03140
F Series4 & 6 Cyl Engines
ModelF163-F245
F162H00309
20 Teeth
F401K00212
F245K00302
5-27/32 OD
Dual3/8 Belt
F209B00208
Model F244
F209K03340
F162H00309
20 Teeth
F209K02260
F209K00333
5-27/32 OD
Dual3/8 Belt
F209B00208
(Towmotor
Style)
ModelsF135-F140
F162-F163
F209K03270
F209H00303
20 Teeth
F209K02240
F209K00327
5-27/32 OD
Dual1/2 Belt
F209B00208
F209K03410
F224H00202
20 Teeth
F209K02260
F209K00330
5-53/64 OD
Dual1/2 Belt
F209B00208
F401K03630
F400H00358
23 Teeth
F209K02260
F209K00330
5-53/64 OD
Dual1/2 Belt
F209B00208
F209K03270
F209H00303
20 Teeth
F209K02240
F209K00327
5-27/32 OD
Dual1/2 Belt
F209B00208
F209K03360
F244H00202
20 Teeth
F209K02260
F209K00336
5-53/64 OD
1/2 Belt &
3/8 Belt
F209B00208
F209K03410
F244H00202
20 Teeth
F209K02260
F209K00330
5-53/64 OD
Dual1/2 Belt
F209B00208
F401K03630
F400H00358
23 Teeth
F209K02260
F209K00330
5-53/64 OD
Dual1/2 Belt
F209B00208
F209K03310
F162H00309
20 Teeth
F209K02260
F209K00330
5-53/64 OD
Dual1/2 Belt
F209B00208
F401K03300
F162H00309
20 Teeth
F209K02260
F401K00327
5-27/32 OD
7/16Polly-flex
Belt
F209B00208
(BakerStyle)
F401K03620
F Series4 & 6 Cyl Engines
ModelsF162-F163
F400H00359
23 Teeth
F209K02260
F401K00327
5-27/32 OD
7/16Poly-flex
Belt
F209B00208
F209K03310
F162H00309
20 Teeth
F209K02260
F209K00330
5-53/64 OD
Dual1/2 Belt
F209B00208
F601K03080
F400H00359
23 Teeth
F209K02260
F209K00330
5-53/64 OD
Dual1/2 Belt
F209BO0208
ModelsF209-F226-F227
F224-F245
(BakerStyle)
ModelsF162-F163
ModelsF226-F227
NOTE:Reference Service Bulletin
#75-250
|0
GEAR-IDLER
GEAR
IDLER
STUD
IDLER
PLUNGER
THRUST
SPRING
THRUST
BUTTON
THRUST
BOLT
WASHER
THRUST
F209H03011
(Incl Stud)
43 Tee~
F 124H00200
3" Long
1-3/16 OD
Live Stud
F400H00207
21RM00215
X06901
F 124H00201
F209tt02011
(Incl Stud)
50 Teeth
F 124H00200
2" Long
1-3/16 OD
Live Stud
F400H00207
21RM00215
X060901
F 124H00201
F400tt04101
55 Teeth
F400H00226
3-13/32 Long
3-3/80D
Fixed Stud
X07099
1.5" Long
F400H04101
55 Teeth
F400H00226
3-13/32 Long
I-3/80D
Fixed Stud
X07123
1.18" Long
F600H03211
50 Teeth
F600H00228
3-1/16 Long
1-3/80D
Fixed Stud
X07099
1.5" Long
F600H04040
55 Teeth
F600H00323
3-5/32 Long
1-3/80D
Fixed Stud
(Towmotor
Caterpillar
Style)
Models
F124-F135
F162-F163
F209-F226
F227-F244
F245
F400H03240
39 Teeth
F400H00222
3-1/6 Long
1-1/40D
Y Series
4 Cyl Engines
(Clark Style)
Model Y 112
Y400tt03360
28 Teeth
Y400H00251
2-7/8 Long
1-1/40D
Fixed Stud
Y400H00246
Y400tt03400
28 Teeth
Y400H00339
2-13/16 Long
1-1/40D
Fixed Stud
Y400H00246
Y400H03130
35 Teeth
Y400H00207
2-5/8 Long
1-1/40D
D600H00202
Y400H03170
35 Teeth
Y400H00328
2-9/16 Long
1-1/50D
F Series 4 &6
Cyl Engines
(Clark Style)
Models
F124-F135
F140-F162
F163-F209
F226-F227
F244-F245
(Towmotor
Style)
Model Y 112
CARRIER
PLUNGER
F 124H0020l
F600H00233
F400H00224
F400HO0224
11
21RM00215
21RM00215
C400H00215
D600H00202
F400H00223
F400H00223
MANIFOLDS
F-4 SERIES
INTEGRAL
UPDRAFT MANIFOLDS
F400E00518
1-1/4" S.A.E. carb--top front outlet with a machinedflange for
bolt on exhaust pipe. Exhaust outlet gasket part #F400E00257.
Is considered the standard manifold on F163 engines.
F400E00514
1-1/4" S.A.E. carb--exhaust outlets both front and rear.
Exhaust outlet elbow part #F400E00321,outlet cover
part #F600E00227and outlet gasket part #F600E00226
are component parts used with this "universal" manifold.
Most popular on F163 engines.
F162E00418
1" S.A.E. carb~top front outlet with a machinedflange for
bolt on exhaust pipe. Exhaust outlet gasket part #F400E00257.
F162E00512
1" S.A.E. carb--top front exhaust outlet with 1-1/2"
National Pipe Thread for exhaust pipe.
INTEGRAL
DOWNDRAFT MANIFOLDS
F400E00423
1-1/4" S.A.E. carb--with a center bottom exhaust outlet.
Exhaust outlet gasket part #F400E00205or F400E00256.
F400E00601
1-1/4" S.A.E. carb--with a front side outlet.
NOTE:
F-6 & Y-4Manifoldsto be issued at a later date.
12
DIM. A
DIM.A
DIM. A
DIM. A
DIM. B
OIL PUMPS
F Series 4 Cylinder Engines
Models F162 - F163
PUMP-OIL
STYLE
KIT
COMPLETE
MTG
REPAIR
DIM
FULL FLOW
FILTER
MACHG.
SHAFT-PUMP
STUD-GEAR
GEARDRIVE
SCREEN
PICK-UP
F400L03301
2
A=7-1/8
F6T02003
No
F218L00204
8UL212
F600H00205
Steel
F400L03550
F400L03304
2
A=7-1/8
F6T02002
No
F218L00204
8UL212
D600H00220
CastIron
F400L03550
FULL FLOW
FILTER
MACHG.
SHAFT-PUMP
STUD-GEAR
Yes
Incl: Oil
Relief Valve
F218L00204
8UL212
D600H00220
Cast Iron
D600L02120
F Series 4 Cylinder Engines
Model F163
PUMP-OIL
STYLE
KIT
COMPLETE
MTG
REPAIR
DIM
F400L04311
1
A--7-1/8
B=3/4
IF400L04313
1
F6T02002
2
A=7-1/8
SCREEN
PICK-UP
F6T02003
Yes
Incl: Oil
Relief Valve
F218L00204
8UL212
F600H00205
Steel
D600L02120
F6T02002
Yes
F218L00204
8UL212
D600H00220
Cast Iron
F400L03550
A=7-1/8
B=3/4
F400L04331
GEARDRIVE
13
FELTSCREEN
FELTSCREEN
OIL
PUMPS
F Series 4 Cylinder Engine
Models F4124 - F4140 - F4162
STYLE
KIT
FULL FLOW
PUMP-OIL
REPAIR
FILTER
COMPLETE
MTG
DIM
MACHG.
(CONTINUED)
SHAFT-PUMP
STUD-GEAR
GEARDRIVE
SCREEN
PICK-UP
F600L04134
1
A=9-1/8
B=3/4
F6T02003
No
F600L00202
8UL212
F600H00205
Steel
D600L02120
F600L04135
1
A=9-1/8
B=3/4
F6T02002
No
F600L00202
8UL212
D600H00220
Cast Iron
D600L02120
SHAFT-PUMP
STUD-GEAR
GEARDRIVE
SCREEN
PICK-UP
F Series 4 & 6 Cylinder Engines
Models F163 F227 - F245
PUMP-OIL
STYLE
KIT
FULL FLOW
MTG
REPAIR
FILTER
COMPLETE
DIM
MACHG.
F400L04312
1
A=7-1/8
B=3/4
F6T02002
Yes
F218L00204
8UL212
D600H00220
Cast Iron
D600L02120
F400L04314
1
A=7-1/8
B=3/4
F6T02003
Yes
F218L00204
8UL212
F600H00205
Steel
D600L02120
FELTSCREEN
FELTSCREEN
F Series 4 & 6 Cylinder Engines
ModelsF124- F135 - F140 - F162 - F163 - F186 - F209 - F226 - F227 - F244 - F245
SHAFT-PUMP
STUD-GEAR
GEARDRIVE
SCREEN
PICK-UP
No
F218L00204
8UL212
F600H00205
Stee!
D600L02120
No
F218L00204
8UL212
D600H00220
Cast Iron
D600L02120
GEARDRIVE
SCREEN
PICK-UP
FELTSCREEN
D600H00220
Cast Iron
F400L02490
F400L00229
FULL FLOW
KIT
REPAIR
FILTER
MACHG.
PUMP-OIL
COMPLETE
STYLE
MTG
DIM
F600L04131
1
A=7-1/8
B=3/4
F6T02003
F600L04132
1
A=7-1/8
B=3/4
F6T02002
FELTSCREEN
F Series 6 Cylinder Engines
Models F227 - F245
PUMP-OIL
COMPLETE
STYLE
MTG
DIM
F400L04315
4
A=7-1/8
KIT
FULL FLOW SHAFT-PUMP
STUD-GEAR
REPAIR
FILTER
MACHG.
F6T02002
Yes
F218L00204
8UL212
14
OIL
PUMPS (CONTINUED)
F Series 6 Cylinder Engines
Models F186 - F209 - F226 - F227 - F244 - F245
PUMP-OIL
COMPLETE
STYLE
MTG
DIM
KIT
FULL FLOW SHAFT-PUMP
REPAIR
FILTER
STUD-GEAR
MACHG.
GEARDRIVE
SCREEN
PICK-UP
FELTSCREEN
F600L41332
4
A=7-1/ 8
F6T02003
No
F218L00204
8UL212
F600H00205
Steel
F400L02490
F400L00229
F600L41333
4
A=7-1/8
F6T02002
No
F218L00204
8UL212
D600H00220
Cast Iron
F400L02490
F400L00229
F600L04146
1
A=7-1/8
B=31,/32
F6T02003
No
F218L00204
8UL212
F600H00205
Steel
D600L02120
F600L41414
1
A=7-1/8
B=31,/32
F6T02002
No
F218L00204
8UL212
D600H00220
Cast Iron
D600L02120
GEARDRIVE
SCREEN
PICK-UP
TC Series 2 Cylinder Engines
Model TC 56
PUMP-OIL
COMPLETE
STYLE
MTG
DIM
KIT
FULL FLOW SHAFT-PUMP
REPAIR
FILTER
STUD-GEAR
MACHG.
Y400L40913
3
A=5-13/16
Y400T00205
No
Y400L00245/
Y400L00353
21UL210/
Y401L00204
D600H00220
Cast Iron
TC56L00301
Y400L05020
3
A=5-13/16
Y400T00281
(**)
No
Y400L00353
Y401L00204
D600H00220
CastIron
TC56L00301
~Y400L40915
3
A=5-13/16
Y400T00207
No
Y400L00245
21UL00210
F600H00205
Steel
TC56L00301
15
FELTSCREEN
OIL
PUMPS
(CONTINUED)
Y Series 4 Cylinder Engines
Models Y69 - Y91 - Yl12
PUMP-OIL
COMPLETE
STYLE
MTG
DIM
KIT
FULL FLOW SHAFT-PUMP
REPAIR
FILTER
STUD-GEAR
MACHG.
GEARDRIVE
SCREEN
PICK-UP
Y400L04091
1
A=5-13/16
Y400T00207
No
Y400L00245/
Y400L00353
21UL210/
Y401L00204
F600H00205
Steel
D600L02120
Y400L05000
1
A=5-13/16
Y400T00282
(**)
No
Y400L00353
Y401L00204
F600H00205
Steel
Y400L00356
Y400L04093
1
A=5-13/16
Y400T00205
No
Y400L00245/
Y400L00353
21UL210/
Y401L00204
D600H00220
CastIron
D600L02120
Y400L05010
1
A=5-13/16
Y400T00281
No
Y400L00353
Y401L00204
D600H00220
CastIron
Y400L00356
NOTE:Refer to specific engine specifications service list to determine service parts required.
NOTE:For F4 & F6 Oil Pumps- Refer to service bulletin #87-370.
NOTE:For TC56& Y4 Oil Pumps - Refer to service bulletin #87-367.
NOTE: NLA & new P/N to be assigned.
NOTE:Must Order Drive Gear Separately.
16
FELTSCREEN
PISTONS, RINGS & ASSOCIATED PARTS
BORE
DIA.
PISTON
RING KIT
(INCL: PIN &
PISTON
RETAININGRING (ENGINESET)
PIN
PISTON
BUSHING
PISTON PIN
RETAINER
PISTON PIN
F Series
4 Cyl Engine
Model F135
3-1/8
F135A04021E
F135T00104
F600A00214
F400G00211
X07108
F227000207"
Model F140
3-3/16
F140T00182
F600A00214
F400G00211
X07011
Models F162-F163
3-7/16
F209A04031E
F163A04081E
F163A04082E*
F163A04084E**
F163T00119
F600A00214
F400G00211
X07011
F163A00205*
F209A04031E
F227A04111E
F227A04113E*
F227A04114E**
F209T00133
F600A00214
F400G00211
X07011
F227T00115
F600A00214
F400G00211
X07011
F227A00207*
F163A04081E
F163A04082E*
F245T00110
F600A00214
F400G00211
X07011
F163A00205*
Y400A04721E
Y400A04722E*
Y400A04724E**
TC56T00101
Y400A00225
Y400G00235
PYA00220
Y4000A00254*
Y91T00124
Y400A00207
Y400G00234
PYA00202
Y112T00162
Y400A00225
Y400G00235
PYA00202
Y400A00254*
F Series
6 Cyl Engines
Model F209
Models F226-F227
3-3/16
3-5/16
Models F224-F245 3-7/16
TCSeries
2 Cyl Engine
Model TC56
3-3/16
Series
Cyl Engine
Model Y91
2-7/8
Model Yl12
3-3/16
Y400A04061E
Y400A04721E
Y400A04722E*
NOTE:
Piston and Ring Kits available in standard and oversizes: .020, .030, .040 and .060.
Example for ordering: F163A04081E20
-- .020 oversize.
NOTE:
Piston Pin F600A00214and Y400A00225are available in standard and oversizes:
Example for ordering: F600A00214003= .003 oversize.
*NOTE:
Optional plug.
**NOTE: Contains both plug and retainer.
17
.003 and.005.
ASSOCIATED
F Series 4 Cyl Engine
Models F124-F135-F140-F162-F163
F Series 6 Cyl Engines
Models F186-F209-F226F227-F244-F245
TCSeries 2 Cyl Engines
Model TC56
Y Series 4 Cyl Engines
Models Y69-Y91-Y112
VALVE
TRAIN
PARTS
INSERT
EXHAUST VALVE
GUIDE
EXHAUST INTAKE
TAPPET
EXHAUST INTAKE
F163A00206010
(1.358 OD)
TM27100316"
F600102520
F226A00237010
(1.451OD)
F163A00206010
(1.358OD)
TM27100316"
F600102520
TC56A00200010
(1.140OD)
TC56100203
F600102520
Y400A00243010
(1.140 OD)
TC56100203
F600102520
NOTE: F600102520Tappets available in standard and the following oversizes: .001, .003, .005, .010, .015 and
.020.
Example for ordering: F600102520001= .001 oversize.
*NOTE: For use on TM/TMD
Engines ONLY--UseTM27100315Oversize Guide - Service.
18
Refer to SPB #82-329.
VALVES
VALVE
EXHAUST
VALVE
INTAKE
& ASSOCIATED
PARTS
LOCK
EXH. &
INTAKE
SPRING
EXH. &
INTAKE
Y400100205
Pin Type
Y400100215
RETAINER ROTO COIL
EXH. &
EXH. &
INTAKE
INTAKE
F Series 4 Cyl Engines
Models F124-F140-F162
F163 Early Model
(Standard Intake
Exhaust)
F600100351
Drilled Stem
StdMaterial
Dia head 1-13/64
F600100229
Drilled Stem
Dia Head 1-33/64
F400100202
(Standard Roto Exh.)
F400100328
Groove Stem
Roto
Std Material
Dia Head 1-13/64
Z120100235(E)* Y400100215
Roto Type
F400103410(E)*
(Special Valves)
F400100335
Groove Stem
Roto
Stellite
Dia Head 1-13/64
Bottom of Stem to
groove is .295
F600100343
Groove Stem
Roto
Dia Head 1-33/64
Botton of stem to
groove is .295
F600100352
Drilled Stem
StdMaterial
DiaHead 1-21/64
F400100332
Drilled Stem
StdMaterial
DiaHead 1-29/64
F400100205
Drilled Stem
Dia Head 1-41/64
Z120100235
Roto Type
Y400100215
F400100250(I)* F400103410(E)*
Y400100205
Pin Type
Y400100215
F400100202
Y400100205
Pin Type
Y400100215
F400100202
NOTE: E = Exhaust
I = Intake
19
VALVES & ASSOCIATED
VALVE
EXHAUST
VALVE
INTAKE
LOCK
EXH. &
INTAKE
PARTS
SPRING
EXH. &
INTAKE
RETAINER
EXH. &
INTAKE
ROTO COIL
EXH. &
INTAKE
Models F135-F163
(Standard Intake &
Exhaust Valve can also
be used as Roto Valve
by adding Roto Coil.)
CVT03234
(2 Req’d)
Y400100215
F601100200
F601100301
CVT03234
(2 Req’d)
Y400100215
F601100200
F601100301
12SI00207
Pin Type
F600100232
F600100234
CVT03234(E)*
F600100232
F226103010(E)*
F600100355
Groove Stem
Roto
Stellite
Dia Head 1-21/64
CVT03234(E)*
F600100232
F226103010(E)*
F600100351
Drilled Stem
Std Material
Dia Head 1-13/64
12SI00207
Pin Type
F600100232
F601100303
Groove Stem
Roto
Std Material
Dia Head 1-13/64
Bottom of Stem to
Groove is .288
F600100347
Groove Stem
Roto
Dia Head 1-33/64
Bottom of Stem to
Grooveis .250
(Special Valves)
F600100353
Groove Stem
Roto
Stellite
Dia Head 1-13/64
Bottom of Stem to
Groove is .250
F Series 6 Cyl Engines
Models F186-F209F226-F227 Early Model
(Standard Intake
Exhaust)
F600100352
Drilled Stem
Std Material
Dia head 1-21/64
F600100229
Drilled Stem
Dia Head 1-33/64
Standard Roto Exh.)
F600100348
Groove Stem
Std Material
Dia Head 1-21/64
(Special Valves)
NOTE: E = Exhaust
I = Intake
20
F600100234
VALVES & ASSOCIATED
VALVE
EXHAUST
VALVE
INTAKE
LOCK
EXH. &
INTAKE
PARTS
SPRING
EXH. &
INTAKE
RETAINER
EXH. &
INTAKE
ROTO COIL
EXH. &
INTAKE
Model F244-F245
Early Model
(Standard Intake
Roto Exhaust Valve)
F400100328
Groove Stem
Roto
Std Material
Dia Head 1-13/64
F600100229
Drilled Stem
Dia Head 1-33/64
Y400100205(I)*
Pin Type
Z120100235(E)*
Y400100215
F400100202(1)*
F400103410(E)*
Z120100235(E)*
Y400100215
F600100343
Groove Stem
Roto
Dia Head 1-33/64
Bottom of Stem to
Groove is .295
Z120100235
Y400100215
F400100250(I)*
F600100347
Groove Stem
Roto
Dia Head 1-33/64
Bottom of Stem to
Groove is .250
CVT03234
Y400100215
F601100200
F601100301
CVT03234
Y400100215
F601100200
F601100301
(Special Valves)
F400100335
Groove Stem
Roto
Stellite
Dia Head 1-13/64
Bottom of Stem to
Groove is .295
F400103410(E)*
F Series 6 Cyl Engines
Models F227-F245
(Standard Intake
Exhaust Valve can also
be used by adding
the Roto Coil.)
F601100303
Groove Stem
Roto
Std Material
Dia Head 1-13/64
Bottom of Stem to
Groove is .288
(Special Valves)
F600100353
Groove Stem
Roto
Stellite
Dia Head 1-13/64
Bottom of Stem to
Grooveis .250
NOTE: E = Exhaust
I = Intake
21
VALVES
VALVE
EXHAUST
VALVE
INTAKE
& ASSOCIATED
PARTS
LOCK
EXH. &
INTAKE
SPRING
EXH. &
INTAKE
RETAINER ROTO COIL
EXH. &
EXH. &
INTAKE
INTAKE
F Series 2 Cyl Engines
Model TC56
(Standard Intake
& Exhaust Valve)
Y400100324
Groove Stem
Roto
Std Material
Dia Head 1-1/64
Z120100235
Y400100233
F400100250
F400103410
Z120100235
Y400100233
F400100250
F400103410
Y400100301
Drilled Stem
Dia Head 1-13/64
Y400100205
Pin Type
Y400100215
Y400100204
Y400100332
Groove Stem
Roto
Dia Head 1-13/64
Z120100235
Y400100233
F400100250
F400103410
Z120100235
Y400100233
F400100250
F400103410
Y400100332
Groove Stem
Roto
Dia Head 1-13/64
(Special Valves)
Y400100323
Groove Stem
Roto
Stellite
Dia Head 1-1/64
Y Series 4 Cyl Engines
Models Y69-Y91-Y112
(Standard Intake &
Exhaust Valve)
Y400100322
Drilled Stem
Std Material
Dia Head 1-1/64
Y Series 4 Cyl Engines
Models Y-69-Y91-Y112
(Special Valves)
Y400100324
Groove Stem
Roto
Std Material
Dia Head 1-1/64
Y400100323
Groove Stem
Roto
Stellite
Dia Head 1-1/64
NOTE:Refer to specific engine specifications
NOTE: E = Exhaust
I = Intake
service list to determine service ~arts required.
22
WATER
PUMPS
F Series 4 & 6 Cylinder Engines
ModelsF124 - F135 - F140- F162- F186- F209- F226- F227- F244 - F245
BODY
F140K00344
F140K00367
F162K00397
F162K00399
F162K00500
F209K00500
F226K00346
F226K00368
F226K00372
F226K00417
iF400K00400
F400K00401
F400K00404
!F400K00418
F400K00419
F400K00420
F400K00421
F400K00422
F400K00423
F400K00447
F400K00448
F400K00449
F400K00511
F400K00512
F400K00513
F400K00514
F401K00326
F600K00450
F600K00451
F600K00452
F600K00518
F600K00519
F600K00520
**NOTE:
PUMP
KIT
COMPLETE REPAIR
LESS PULLEY
F400K05146
F400K05134
F400K05146
F600K05193
F209K04122
F400K04471
F400K05134
F400K05146
F400K05146
F400K05146
F400K05134
F400K04471
F600K04501
F600K05193
F600K05203
F400K04471
F400K05134
F400K05146
F400K04300
F400K04471
F400K05134
F400K05146
F400K05146
F600K04501
F600K05193
F600K05203
F600K04501
F600K05193
F600K05203
F6T01011
F6T01011
F6T01011
F6T01011
F6T01012
F6T01014
F6T01011
F6T01011
F6T01011
F6T01011
F6T01012
F6T01011
F6T01011
F6T01014
F6T01014
F6T01011
F6T01011
F6T01014
F6T01011
F6T01011
F6T01013
F6T01014
F6T01011
F6T01011
F6T01011
F6T01014
F6T01011
F6T01011
F6T01014
F6T01011
F6T01011
SHAFT
SEAL
GASKET
TO C’CASE
HEIGHT INLET
FO CRANK VIEWED
FROM REAR
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
F400K00340
F400K00340
F400K00340
F400K00340
F400K00340
F400K00340
F600K00371
F400K00340
F400K00340
F400K00340
12-5/8
11-1/2
12-5/8
11-1/2
17-3/8
12-5/8
10 Left
11-1/2
12-5/8
12-5/8
Left
Left
Left
Right
Right
Right
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
E223K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
F400K00340
F400K00340
F600K00371
F600K00371
F400K00340
F400K00340
F400K00371
F400K00340
F400K00340
F400K00340
F400K00371
F400K00340
F400K00340
F400K00340
F600K00371
F400K00340
F400K00340
F600K00371
F400K00340
F400K00340
12-5/8
11-1/2
10 Left
10 Right
11-1/2
12-5/8
10 Left
11-1/2
12-5/8
14 Left
10 Left
11-1/2
12-5/8
12-5/8
10 Right
11-1/2
12-5/8
10 Right
11-1/2
12-5/8
Left
Left
Left
Left
Left
Right
Right
Left
Left
Left
Left
Left
Right
Right
Right
Right
Pump sold only with pulley assembled. Must provide complete Part Number or Model and
Specification Numberof engine. (F162K0429-) or (F162K429--)
***SEE: F600T00275, F600T00282, F600T00283 or F600T00289
G Series 4 Cylinder Engines
Model G193
BODY
G193K00501
G193K00502
G193K00503
PUMP COMPLETE
LESS PULLEY
G193K05032*
G193K05021
G193K05032*
KIT
REPAIR
G193T00136
G193T00142
G193T00139
* With Pull
23
SHAFT
SEAL
G193K00208
HD277K00202
G193K00208
OA200K03040
OA200K03040
OA200K03040
WATER PUMPS
(CONTINUED)
TCSeries 2 Cylinder Engines
Model TC56
BODY
PUMP
KIT
COMPLETE
REPAIR
LESS PULLEY
Y400K00409 Y400K03697
SHAFT
Y400T00251 F163K00200
SEAL
TO C’CASE
GASKET
TO CRANK
HEIGHT
OA200K03040
Y400K00340
10
SEAL
TO C’CASE
GASKET
TO CRANK
HEIGHT
Y400K02660
Y400K02660
OA200K03040
OA200K03040
OA200K03040
Y400K00340
Y400K00340
Y400K00340
Y400K00340
Y400K00340
N/A
11-3/4
10
10
10
INLET
VIEWED
FROM REAR
Left
Y Series 4 Cylinder Engines
Models Y69 - Y91 - Yl12
BODY
PUMP
KIT
COMPLETE
REPAIR
LESS PULLEY
Y400K0033~ Y400K03353
Y112K0041~ Y112K04137
Y400K00369 Y400K03697
Y400K0040c~ Y400K03697
Y400K0041C Y400K03617
SHAFT
Y400T00101 Y400K00237
Y400T00101 Y400K00237
Y400T00251 F226K00223
Y400TO0251 F226KO0223
Y400T00251 F226K00223
24
INLET
VIEWED
FROM REAR
N/A
Right
Left
Left
Right
WATER PUMP PULLEYS
MODELS:F163 - F227 - F245 - G193
By measuring the "diameter" & " height" and knowingthe numberof grooves and the "groove size" you
can determine the Water PumpPulley.
By measuring the Pulley mounting "DIMS"you can determine the Production WaterPump.
INDENTED
DIA.
~:
EXTENDED
FLUSH
#1 #2 #3
GROOVES
FRONT
CRAN~KCASE
25
INDENTED
EXTENDED
DIA.
FLUSH
#1 #2 #3
GROOVES
FRONT
CRANKCASE
GRVS DIA
PULLEY
GR1
GR2
GR3
HGT
PRESS
PUMP
NOTES
1 3-3/4
Y112K00370
3/8
29/32
FLUSH
Y112K03721
1 3.66
F401 K00360
1/2
2.43
FLUSH
F400K51328
1 4
Y400K00367
3/8
2-27/32
FLUSH
Y400K36011
1 4-1/16
F244K00319
3/8
2-11/32
FLUSH
F600K52022
1 4-1/4
F600K00453
.441
1.88
.25
F600K51948
1 4-1/4
F209K00316
1/2
3-17/64
FLUSH
Y112K04136
Threadedshaft
1 4-1/4
F209K00316
1/2
3-17/64
FLUSH
F400K40040
Threadedshaft
1 4-1/4
F209K00319
1/2
3-9/64
<13/32>
F600K05198
1 4-1/8
G193K00306
1/2
3-5/16
FLUSH
G193K05032
1 4-27/32
F400K00389
.660
2-13/16
3/32
F162K03403
1 4-27/32
F400K00389
.660
2-13/16
3/32
F162K39713
1 4-27/32
F400K00389
.660
2-13/16
11/64
Y400K36017
1 4-27/32
F400K00389
.660
2-13/16
3/32
F400K03947
1 4-27/32
F400K00389
.660
2-13/16
3/32
F162K04296
1 4-27/32
F400K00389
.660
2-13/16
3/32
F162K34218
1 4-27/32
F401K00342
1/2
2-23/32
1/32
F400K05124
1 4-27/32
F401K00342
1/2
2-23/32
1/64
Y400K03601
1 4-27/32
F401K00342
1/2
2-23/32
11/64
F600K52032
1 4-27/32
F401K00342
1/2
2-23/32
3/32
F400K05143
26
HGT
PRESS
PUMP
1/2
2-23/32
7/64
F400K51414
F140K00379
1/2
3-9/64
<13/32>
F600K05199
1 4-5/16
GD193K00302
1/2
2-1/8
3/64
1 4-5/16
F401K00301
1/2
2-39/64
<13/64)
F400K05136
1 4-5/16
Y112K00339
1/2
3-7/32
<7/32>
Y400K03602
PULLEY
GR1
1 4-27/32
F401K00342
1 4-3/8
GRVS DIA
GR2
ADJ
GR3
NOTES
GD193K05021
Onefixed- oneadjustable
(F6T06001)
1 4-7/8
F226K00392
.441
2.32
<.24>
F600K05197
1 4.47
F400K00453
1/2
2.84
<.17>
F600K51947
1 5-1/32
GD193K00326
1/2
3-31/32
13/64
G193K05024
1 5-3/8
F162K00377
1/2
2-29/64
<15/64>
F400K05137
1 5-3/8
F226K00360
1/2
2-29/64
<37/64>
F600K05194
1 5-9/16
F401K00324
1/2
2-31/64
FLUSH
F400K04473
Same
as 4477exceptw/
F226K00223
shaft & Brg
1 5-9/16
F401K00324
2-31/64
1/2
FLUSH
F400K04477
Same
as 4473exceptw/
F163K00200
shaft & Brg
1 5-9/16
F401K00324
1/2
2-31/64
FLUSH
F400K05121
1 5-9/16
F401K00324
1/2
2-31/64
FLUSH
F400K05141
1 5-9/16
F401K00324
1/2
2-31/64
FLUSH
F400K05131
1 5-9/16
GD193K00209
1/2
3-1/4
13/64
G 193K05022
1 6-3/8
F401K00306
1/2
2-1/8
<1/8>
F600K04502
2 4-1/4
F401K00329
.423
3/8
2-9/16
1/32
F162K34022
2 4-3/8
F209K00324
1/2
1/2
3-9/64
<13/32>
F600K51927
2 4-3/8
F209K00324
1/2
1/2
3-9/64
<13/32>
F209K04122
2 4-3/8
F209K00324
1/2
1/2
3-9/64
<13/32>
F600K52013
2 4-3/8
F162K00310
21/32
21/32
3-9/64
FLUSH
F400K40012
2 4-3/8
F209K00324
1/2
1/2
3-9/64
<13/32>
F600K51927
2 4-7/8
F401 K00358
.441
3/8
2-1/2
1/32
F400K51327
2 4-7/8
F400K00438
3/8
3/8
4
<1-5/16>
F600K52023
2 4.06
Y112K00384
3/8
3/8
2-1/2
.06
Y400K03619
2 4.06
Y91K00336
3/8
3/8
2-17/32
<5/64>
Y400K36010
2 4.06
Y112K00385
3/8
3/8
2.31
<.19>
Y400K36021
2 4.81
F163K00401
3/8
3/8
3.15
<.68>
F162K34111
2 4.81
F163K00401
3/8
3/8
3.15
<.68>
F600K51910
2 4.81
F163K00402
3/8
3/8
3.77
<1.30>
F600K51911
2 5-1/2
F400K00451
3/8
3/8
1.78
.03
F600K52031
2?
Threaded
shaft
DIA.
#1 #2 #3
GROOVES
CRANKCASE
GRVS DIA
PULLEY
GR1
GR2
3/8
3/8
~
GR3
HGT
HGT
FRONT_
PRESS
PUMP
.03
F162K42913
3-9/64
FLUSH
Y112K04131
Threaded
shaft
1.78
NOTES
2 5-1/2
F400K00451
2 5-1/2
Y112K00328
2 5-3/16
F124K00319
3/8
3/8
2-17/32
FLUSH
10100007
Threaded
shaft
2 5-3/16
F124K00319
3/8
3/8
2-17/32
FLUSH
F400K40033
F4124T00114
or 10100007-
21/32 21/32
Threaded
shaft
1/32
F400K51322
2.68
FLUSH
F600K52036
3/8
2-1/2
<11/16>
F600K52029
3/8
3/8
2-1/2
<11/16>
F162K42911
F140K00356
3/8
3/8
3/8
3-1/32
1/4
F162K04293
3 4-1/16
F140K00378
3/8
3/8
3/8
3-1/32
11/32
F162K36539
3 4-1/16
F140K00356
3/8
3/8
3/8
3-1/32
1/4
F162K36523
3 4-1/16
F140K00378
3/8
3/8
3/8
3-1/32
11/32
F162K04298
3 4-7/8
F226K00358
3/8
3/8
3/8
3-1/32
<1/16)
F600K05196
3 4-7/8
F401 K00312
3/8
3/8
3/8
3-1/32
<17/32>
F600K51939
3 4-7/8
F401K00361
3/8
3/8
3/8
3-3/16
< .70>
F600K51942
3 5-3/16
F209K00318
3/8
3/8
3/8
3-1/32
<1/16>
F600K05195
3 5-3/16
F209K00328
3/8
3/8
3/8
3-1/32
<11/32>
F162K04294
2 5-38
F226K00388
1/2
3/8
2-9/16
2 5.60
F600K00449
1/2
1/2
2 6-3/4
F400K00443
3/8
2 6-3/4
F400K00443
3 4-1/16
28
NOTES
29
FIGURE
ITEM
1
2
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
DESCRIPTION
QUANTITY
Elbow,
wateroutlet.............................................................................................
1
Plug,wateroutletelbow
....................................................................................
1
Plug,wateroutletelbow
....................................................................................
1
Nut,wateroutlet elbow-to-cylinder
head......................................................
2
Washer,lock, wateroutlet elbowto cylinderhead.......................................
2
Thermostat,
180degree
......................................................................................
1
Ring,thermostat
adapter
....................................................................................
1
Gasket,
wateroutletelbow
................................................................................
1
Stud,wateroutlet elbow-to-cylinder
head......................................................
2
Cap,
oil filler.........................................................................................................
1
Body,
oil filler, crankcase
..................................................................................
1
Head,
cylinder
.....................................................................................................
1
Gasket,
cylinder
head.........................................................................................
1
Washer,
plain, cylinderhead-to-crankcase
...................................................
15
Screw,cylinderhead-to-crankcase
...................................................................
7
Screw,cylinderhead-to-crankcase
...................................................................
8
Plug,cylinder
head,toprear.............................................................................
1
Plug,cylinder
head,left side.............................................................................
2
Rod,
oil gauge
......................................................................................................
1
Support,
oil gauge
rod........................................................................................
1
Cock,
cylinder
waterdrain................................................................................
1
ShortEngine
(Service"S"Assembly)
...............................................................
1
Replacement
Engine(Service"R"Assembly)
.................................................
1
Dowel, ring, gear cover and front end plate tocrankcase
..............................................................................................................
1
Dowel, ring, front front end plate-to-crankcase,
upper
right...........................................................................................................
1
Plug,crankcase
oil header
..................................................................................
2
Gasket,
oil pan.....................................................................................................
2
Pan,oil..................................................................................................................
1
Washer,drain
plug..............................................................................................
1
Plug,oil drain......................................................................................................
1
Screwandlockwasher,
oil pan-to-crankcase
................................................
14
Block,
filler,front.................................................................................................
1
Gasket,
filler block,front....................................................................................
1
Washer,
lock,front filler block-to-crankcase
...................................................
2
Screw,
frontfiller block-to-crankcase
...............................................................
2
Gasket,
filler block,rear......................................................................................
1
Screw,
rearfiller block-to-crankcase
................................................................
2
Washer,
lock,rear filler block-to-crankcase
....................................................
2
Block,
filler,rear
....................................................................................................
1
Seal,rearbearing,
oil ...........................................................................................
2
Guard,
rearbearing,
oil ......................................................................................
1
Gasket,
valvechamber
cover.............................................................................
1
Cover, valve chamber..............................................................
1
Gasket,copper,valve
chamber
cover -to-crankcase........................................
1
Nut, valve chamber cover-to-crankcas
31
FIGURE 1 (CONTINUED)
ITEM
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
DESCRIPTION
QUANTITY
Stud,valvechamber
cover-to-crankcase
.........................................................
Baffle,valvechamber
oil drain,rear.................................................................
Baffle,valvechamber
oil drain,front...............................................................
Plug/socket,
crankcase
oil ................................................................................
Plug,oil reliefvalve
............................................................................................
Gasket,copper,oil pressurerelief valve..........................................................
Spring,oil pressure
reliefvalve.........................................................................
Washer,
plain,oil pressurerelief valve.....................................................
Plunger,
reliefvalve............................................................................................
Plug, expansion,crankcase-at-rearcamshaftbearing....................................
Screwandwasher,timingholecover..............................................................
cover,
timing
hole................................................................................................
Felt,timing
holecover........................................................................................
Housing,
flywheel
...............................................................................................
Screw,
flywheel
housing
plug.........................................................................
Washer,
lock,flywheel
housing
plug.............................................................
Dowel,
ring, flywheelhousing-to-crankcase
...................................................
Washer,lock,flywheelhousing-to-crankcase
.................................................
Screw,flywheelhousing-to-crankcase
.............................................................
Screw,flywheelhousing-to-crankcase
............................................................
Plug,expansion,
crankcase
coreholeend.......................................................
Plug,expansion,
crankcase
coreholesides.....................................................
Washer,
plain,crankcase,
left side....................................................................
Screw,
crankcase
left side...................................................................................
Screw,cylinderhead,distributorstudplug....................................................
Washer,plain, cylinderhead,distributor stud plug ......................................
Capsule,
coolantconditioner
.............................................................................
Cylinder and Crankcase "S" Assembly
Composed of:
Cylinder and crankcase, bearings, caps, guides, inserts, complete
valve mechanism, supports, pistons and rings, connecting rods,
crankshaft, camshaft, front end plate, gears, filler blocks, cylinder
head, gaskets, gear cover, oil pump,oil pan, studs, nuts, screws,
washers, pins and plugs
Crankcase Service "R" Assembly
Composed of:
Cylinder block, connecting rods, camshaft bushings, bearing caps,
valve train, tappets, camshaft, main and rod bearings, crankshaft
pistons, piston pins, piston rings, front end plate, thrust plate, cam
gear, crankshaft gear, oil gauge rod support, oil gauge rod, hole
cover-fuel pump, oil guard-rear bearing and service gasket set.
33
2
1
1
2
1
1
1
UAR
1
1
1
1
1
1
16
16
2
5
2
3
1
2
2
2
1
1
2
FIGURE 2.
VALVE AND CAMSHAFT
34
FIGURE 2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
DESCRIPTION
Valve,
exhaust
...........................................................................................
Insert, valveseat, exhaust(0.010oversizefor Service).......................
Guide,Valvestem,intakeandexhaust.................................................
Spring,valve,intakeandexhaust..........................................................
Roto
coil,exhaust
......................................................................................
Lock,valvespring retainer, intake and exhaust................................
Tappet,
valve
.............................................................................................
Valve,
intake
..............................................................................................
Retainer,
valvespring,intake................................................................
Camshaft
(steel)........................................................................................
Key,camgear-to-camshaft
......................................................................
Plate,camshaft
thrust..............................................................................
Washer,
lock,thrust plate-to-crankcase
................................................
Screw,
thrustplate-to-crankcase
............................................................
Gear,
camshaft
..........................................................................................
Nut,camgear-to-camshaft
......................................................................
Bushing,
camshaft,
front..........................................................................
Bushing,
camshaft,
center........................................................................
Bushing,
camshaft,rear
............................................................................
35
4
4
8
8
4
16
8
4
4
1
1
1
2
2
1
1
1
1
1
FIGURE 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
DESCRIPTION
RingKit, re-ring ..... ~..................................................................................1
Piston(includes:piston, pin andretainingrings) ................................
4
Pin,piston
..................................................................................................
4
Ring,
retaining
..........................................................................................
8
Rod, connecting, less bearings (including bushing,
boltsandnuts)..........................................................................................
4
Bushing,
pistonpin..................................................................................
4
Bolt,connecting
rod.................................................................................
8
Nut,connecting
rodbolt.........................................................................
8
Pin,cotter,connecting
rodnut...............................................................
8
Bearing,
connecting
rod...........................................................................
4
Bearing,crankshaftfront, upperandlower.........................................
1
Crankshaft
(includes
Index13)...............................................................
1
Bearing,
crankshaft
pilot.........................................................................
1
Key,crankshaft
gear.................................................................................
1
Gear,
crankshaft
........................................................................................
1
Thrower,crankshaftoil (not required) (not illustrated) .....................
1
Pulley,
crankshaft
.....................................................................................
1
Washer,
pulley-to-crankshaft
.................................................................
1
Screw,
pulley-to-crankshaft
....................................................................
1
Belt, alternatorandwaterpump
drive..................................................
1
Dowel,
bearingcap-to-crankcase,
front ................................................
2
Cap,crankshaft
bearing,front................................................................
1
Bolt, place, bearingcap-to-crankcase,
center........................................
2
Cap,crankshaft
bearing,center..............................................................
1
Dowel,bearingcap-to-crankcase,center and rear ..............................
4
Bolt, place, bearingcap-to-crankcase,front andrear ..........................
4
Cap,crankshaft
bearing,rear.................................................................
1
Bearing,crankshaft,center, upperand lower.....................................
1
Bearing,crankshaft,rear, upperandlower..........................................
1
Bolt,flywheel-to-crankshaft
....................................................................
6
Washer,
lock,flywheel-to-crankshaft
....................................................
6
Nut,flywheel-to-crankshaft
....................................................................
6
Flywheel
(including
ringgear)...............................................................
1
Gear,
ring,flywheel
.................................................................................
1
37
FIGURE 4.
FRONT END PLATE AND GEAR COVER
2
3
9
4
10
12
13
14
26
16
25
17
19
18
20
21
23
22
38
FIGURE 4
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
DESCRIPTION
QUANTITY
Gasket,
frontendplate............................................................................
Plate,frontend..........................................................................................
Washer,lock, front end plate-to-crankcase, behindgear ...................
Screw,front end plate-to-crankcase,behindgear ...............................
Washer,
lock, front endplate-to-crankcase
..........................................
Screw,front endplate-to-crankcase
.......................................................
Washer,
plain, front endplate-to-crankcase
.........................................
Screw,front endplate-to-crankcase
.......................................................
Gasket,
gearcover
....................................................................................
Cover,
gear................................................................................................
Seal,oil andfelt.........................................................................................
Washer,
plain, gearcover-to-crankcase
................................................
Screw,gearcover-to-crankcase
.............................................................
Washer,plain, gear cover-to-crankcaseat upper dowel....................
Screw,gear cover-to-crankcase
at upperdowel..................................
Screwand lockwasher,gear cover-to-crankcase.................................
Washer,plain, gear cover-to-crankcaselower dowel.........................
Screw,gear cover-to-crankcaseat lowerdowel..................................
Washer,plain, gear cover-to-filler block, upperright .........................
Screw,gearcover-to-fillerblock,upperright ......................................
Screw,gearcover-to-fillerblock,upperleft .........................................
Screw,washer,gearcover-to-filler block,lower..................................
Washer,plain, gear cover-to-filler block,upperleft ...........................
Screw,gear cover-to-endplate, upperand lower...............................
Washer,
lock,gearcover-to-end
plate...................................................
Nut,gearcover-toendplate..................................................................
39
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
FIGURE 5.
OIL PUMP
19.
20
40
18
21
FIGURE 5
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
DESCRIPTION
Bushing,oil pump
driveshaft (in crankcase).......................................
1
Gear,oil pump
drive................................................................................
1
Pin,oil pump
drivegear..........................................................................
1
Stud,oil pump
body-to-center
bearingcap..........................................
1
Washer,lock, oil pump-to-center
bearingcap.....................................
1
Nut,oil pump-to-center
bearingcap.....................................................
1
Body,
oil pump
* .......................................................................................
1
Shaft,oil pump
drive...............................................................................
1
Stud,oil pump
idlergear........................................................................
1
Key
.............................................................................................................. 1
Gear,oil pump,
driver.............................................................................
1
Gear,oilpump,
idler................................................................................
1
Ring,
retaining
..........................................................................................
1
Gasket,
oil pump
......................................................................................
1
Cover,
oil pump
........................................................................................
1
Gasket,
cover-to-strainer
frame..............................................................
1
Frame,
oil pump
strainer.........................................................................
1
Spacer,
oil pump
strainer........................................................................
1
Washer, lock, oil pump cover-to-body and oil pump
strainerthrucover-to-body
.....................................................................
6
Screw, oil pump cover-to-body and oil pump strainer
thrucover-to-body
...................................................................................
6
Screen,
oil strainer...................................................................................
1
*Not Serviced Seperately
FIGURE 6.
WATERPUMP
19
6
18
15 14
17
16
12
11
10
42
10
FIGURE 6
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2O
DESCRIPTION
QUANTITY
Hose,water outlet elbow-to-waterpumpby pass ..............................
Clamp,hose, wateroutlet elbowand waterpump.............................
Nipple,waterpump
by-pass
..................................................................
Plug,
pipe...................................................................................................
Body,
waterpump
....................................................................................
Screwand washer, water pump-to-crankcase,right side ..................
Bearing
andshaft, waterpump
..............................................................
Ring,
retaining
..........................................................................................
Pulley,waterpump
* ...............................................................................
Screw,waterpump-to-crankcase
...........................................................
Washer,
lock, waterpump-to-crankcase
...............................................
Plug,pipe...................................................................................................
Gasket,
waterpump
seal.........................................................................
Seal,water
pump
......................................................................................
Impeller,
waterpump
..............................................................................
Gasket,
plate-to-body
...............................................................................
Plate,waterpump
back...........................................................................
Gasket,waterpump-to-crankcase
.........................................................
Screw,waterpump
plate-to-body
.........................................................
Nipple,wateroutlet elbow
by-pass.......................................................
*Not Serviced Seperatly
Use: Complete Pump -or- Service Pump(Less Pulley)
43
1
2
1
1
1
1
1
2
1
3
3
1
1
1
1
1
1
1
4
1
THE FRONT END GASKET KIT IS Y4U02009
CLARK GEAR COVER
Y400 "B" Model
with live stud idler
THE FRONTEND GASKETKIT IS Y4U02009
The Hydraulic System on this engine is located on the side opposite manifold with the pump
mounted on the front end plate side and driven off the crankshaft gear thru the idler. The
engine was produced with 39° helix angle gears only.
The oil filter return line on this "B" Modelfront end must be routed to the gear cover- outboard
bearing support - to assure proper wash of the bearings.
The idler parts are:
X17033Pin- Idler Gear Thrust Washer to Crank
Y69G00203Bearing Needle -Idler Stud Inner
Y400H00246Washer - Idler Gear Thrust
Y112H03152Gear Assy- Idler
Y112B00215Spring - Idler Gear Thrust to Plunger
F400H00207Plunger - Idler Gear Thrust
Y112B03151Support Assy - Idler Stud including:
1- X06901Screw - Thrust Button
1- X14221Washer - Thrust Button
1- Y400G00238Bearing - Needle
Y69B00215Gasket - Idler Support
X04038Stud - Support to gear cover
X14324 Washer - Support to gear cover
X18472Nut lock - Support to gear cover
X01706Pin - Support to gear cover
(3)
{1)
(1)
(1)
(1)
(1)
(1)
(1)
(3)
(6)
(3)
(2)
These gear covers can be identified by the Casting NumberY400B00603or Y400B00506located
on the front face above and behind the crankshaft pulley.
The live stud "B" Model arrangement is readily distinguished from the fixed stud "C" Model
engine in that "B" Model has an opening for the idler stud outboard bearing support- the "C"
Model does not.
THE FRONT END GASKET KIT IS Y4U02009
CLARK GEAR COVER
Y400 "C" Model
with fixed stud idler
THE FRONTEND GASKETKIT IS Y4U02009
This engine has the Hydraulic System located on the side opposite manifold, mounted on the
front end plate and driven off the crankshaft gear thru the idler.
This engine was produced with 39° helix angle gears only.
The idler is lubricated internally;
crankcase, not the gear cover.
therefore, the oil filter
return line must be routed to the
The idler parts are:
X17033Pin - Idler Gear Thrust Washer to Crankcase
Y400H00251Stud - Idler Gear
Y400H00246Washer - Idler Gear Thrust
Y400H03360Gear- Idler
Y400H00252Washer - Idler Thrust
X22099 Screw - Lock
(3)
(1)
(1)
(1)
(1)
(1)
In working with this idler see Instruction Drawing Y400H03370
for assembly instructions
be sure to maintain .004 clearance between the gear and its thrust washer.
and
These gear covers can be identified by Casting NumbersY400B00608orY400B00467located on
the front above and behind the crankshaft pulley.
The fixed stud idler front end can be easily distinguished from the live stud model by the
absence of an outboard bearing support.
THE FRONT END GASKET KIT IS F4U02005
CLARK GEAR COVER
"B" Model F400 & F600
with fixed stud idler
THE FRONTEND GASKETKIT IS F4U02005
The Hydraulic System is located on the side opposite manifold with the pump mounted on
the front end plate and driven off the crankshaft gear thru the idler.
It was produced with 21° helix gears only
The oil filter return line on the "B" Modelfront end must be routed to the front of the gear
cover, at the idler stud, to assure a good "wash" of the bearings.
The idler parts are:
X17033Pin - Idler gear thrust washer to crankcase
F600H00228Stud - Idler gear
X17090Pin - Idler stud (end)
F600H03211Gear Assy. Idler including:
1- F600H00321 Gear
1- X13210Bearing Ball - Inner
1- X13211Bearing Ball - Outer
F124H00201Washer - Idler gear thrust
F600H00229Sleeve - Idler gear retainer
F600H00230Guide - Idler gear retainer
X07099Spring - Idler gear retainer
This gear cover should be readily identifiable
front face in the area of the camshaft gear.
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
by the casting number that appears on the
The fixed stud "B" Model gear cover Casting Numbers are F244B00600, F244B00501, and
F244B00502.
This fixed stud arrangement is readily distinguished from the "live stud" engines in that
the gear cover does not have a hole at the idler for assembly of an outboard bearing support.
THE FRONT END GASKET KIT IS F4U02005
CLARK GEAR COVER
"B" Model F400 & F600
with live stud idler
5O
THE FRONT END GASKET KIT IS F4U02005
The Hydraulic System on this engine is located on the side opposite manifold with the
pump mounted on the front end plate side and driven off the crankshaft gear thru the
idler. This style was produced with both 37° or 21° helix gears and the gear cover must be
removed to determine which were employed with the particular engine unless the nameplate is intact and the specification number can be obtained. The idler arrangement, except
for the idler gear itself, is the samefor both helix angles.
These covers can be identified by the Casting NumberF400B00501, F400B00512or
F400B00532located on the front face of the mounting flange in the area of the camshaft
gear. Over the years several versions of the outboard bearing support and thrust arrangement were used; however, consider the latest components to be applicable in your service
work and use the following:
X17033Pin - Idler Thrust Washer to Crankcase
F124G00200 Bearing Idler Stud-Needle
F124H00201Washer - Idler Thrust
F209H02011Gear Assy 21 Idler- Including:
1- F124H00200- Stud Idler
or
F209H03011Gear Assy 37 Idler including:
1- F124H00200- Stud Idler
F400B00245Support - Idler Stud
F400B00227 Gasket
X14324Plain Washer - Support to Gear Cover
X18472Nut - Support to Gear Cover
X01904BStud - Support to Gear Cover
X01720 Pin - Support to Gear Cover
X13099ABearing Ball - Idler Stud
21RM00215Spring - Idler Thrust
F400H00207Plunger - Idler Thrust
X14221 Washer
X06901 Screw
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(6)
(3)
(3)
(2)
(1)
(1)
(1)
(1)
(1)
The oil filter return line should be routed to the idler support to assure "wash" of the
bearings. The live stud idler and fixed stud idler can be distinguished by the gear cover the live stud has the outboard bearing support bolted to the gear cover - the fixed stud is
cast closed. This arrangement was produced with and without cam gear governor - aside
from the gear cover, casting parts should be interchangeable as far as the idler is concerned.
51
THE FRONT END GASKET KIT IS F6U02002
CLARK GEAR COVER
"C" Model F600
with fixed stud idler
52
THE FRONTEND GASKETKIT IS F6U02002
This gear cover handles hydraulics on both sides of the engine. The implement pump is
located on the side opposite manifold mounted on the front end plate and driven off the
crankshaft thru an idler.
The steering pumpis also mountedon the front end plate - its location is on the manifold
side and here the camshaft serves as the idler.
Whena drive line cooling pump (Hydra Cool) is used that pump is mounted on the gear
cover and is tang driven off the nose of the steering pumpgear.
This front end was produced with 21° helix gears only.
This idler arrangement is lubricated internally and the oil filter return line should not be
routed to the gear cover as that would pressurize the filter outlet and result in reduced flow
through the oil filter.
The idler parts are:
F400H00226Stud - Idler Gear
F400H04101Gear Assy Idler - including:
2- X13210Bearing Ball
2- X07653Ring - Retainer Snap
F600H00232Sleeve Idler Gear Retainer
X07123Spring - Retainer - Idler Gear
(1)
(1)
(1)
(1)
These gear covers should be readily identifiable by the casting numberthat appears on the
front face of the mountingflange at the top directly above the crankshaft pulley.
The Casting Numberis F227B00603and if it does not have the opening for Hydra Cool
pumpdrive it machined into a finished F227B00603.If there is a third hydraulic pump
location it is machined into F227B00403.
As of January 1,1973, this front end is limited to the F600 engine only due to special crankcase casting requirements. F400 engines crankcases with special idler stud location are not
available.
53
THE FRONTEND GASKETKIT IS F4U02004
HYSTER F4 GEAR COVER
54
THE FRONTEND GASKETKIT IS F4U02004
This front end can be identified by Casting NumberF162B00412located on the front face of
the gear cover above the crankshaft opening (directly above the hydraulic pump).
55
THE FRONT END GASKET KIT IS F4U02006
TOWMOTOR GEAR
COVER
F400 & F600
Front end with idler
56
THE FRONTEND GASKETKIT IS F4U02006
This engine drives the Hydraulic System directly off the nose of the crankshaft thru a set of
coupling gears and an internal spline drive sleeve.
The accessory drive pulley is located on the side opposite the manifold and is driven thru
an idler off the crankshaft gear.
This front end can be identified be Casting NumberF400B00513located directly
Hydraulic Pump(crankshaft opening) on the front face of the gear cover.
above the
Idler parts used with this engine are:
F400H00222Stud - Idler
X17033 Pin
1- Idler Gear to Bushing
2- Idler Gear Thrust Washer to Crankcase
C400H00215Washer - Idler Gear Thrust
F400H03240Gear Assy Idler including
1- F400G00219 Bushing
F400H00223Carrier - Idler Thrust Plunger
21RM00215Spring - Idler Thrust Plunger
F400H00224Plunger - Idler Thrust Plunger
8PK00214Button - Idler Thrust
(1)
(3)
(1)
(1)
(1)
(1)
(1)
(1)
This engine has an accessory housing along the engine side opposite the manifold which
serves as a distributor drive arrangement in addition to its purpose of providing for the fan
drive feature of this engine.
57
THE FRONTGASKETKIT IS Y4U02006
TOWMOTOR GEAR COVER
Y400 Front end with idler
58
THE FRONTGASKETKIT IS Y4U02006
This engine drives the Hydraulic System directly off the nose of the crankshaft thru a set of
coupling gears and an internal spline drive sleeve.
The accessory drive pulley is located on the side opposite manifold and is driven thru an
idler off the crankshaft gear.
This front end can be identified be Casting NumberY112B00503located on the front face of
the gear cover above the crankshaft opening (directly above the hydraulic pump).
Idler parts used with this engine are:
Y400H00238Stud - Idler Gear
D600H00202Washer - Idler Gear Thrust
Y400H03170Gear Assy Idler including:
1- Y400G00230Bushing
F400H00223Carrier - Idler Plunger
21RM00215Spring - Idler Thrust
F400H00224Plunger - Idler Thrust
8PK00214Button - Idler Thrust
59
(1)
(1)
(1)
(1)
(1)
(1)
(1)
SERVICE AND PARTS
Available from your Authorized
WlS-CON TOTAL POWER
Service Center
,~"" WIS.CON
TOTALPOWER
co~.
3409 Democrat Road
Phone: (901) 365-3600
HEADQUARTERS:
P.O. Box 181160 Memphis, Tennessee 38181
TELEX: 462-1058 (ITT) FAX NO: (901) 369-4050
EUROPEAN:
RueJosephDeflandre, 13
B-4053Chaudfontaine(Liege)
Belgium
Phone: (32) (41) 675320 TELEX: 42631 TDYTP B FAX NO: (32) (41)
DEC./1997
LIT 10253
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