M4 Power Rake M45A101

M4 Power Rake M45A101
OPERATOR’S & PARTS
MANUAL
MODEL M4
POWER BOX RAKE®
SERIAL NUMBER:________________
MODEL NUMBER:________________
800-437-9779
www.paladinbrands.com
MANUAL NUMBER:
PART NUMBER:
PO Box 230, Jamestown, ND 58402-0230, United States of America
Harley Attachments, LLC
1805 2nd Avenue SW
Jamestown, ND 58401
800-437-9779 Phone
701-252-1978 Fax
701-952-9307 Parts Fax
Email: [email protected]
Web: www.paladinbrands.com
SN: M45A101
INTRODUCTION
HARLEY ATTACHMENTS LLC, based in Jamestown, North Dakota, along with your authorized Harley
dealer, are proud that you chose to purchase a Harley Power Box Rake®. Equipment under the Harley name
has been built and sold worldwide for over 35 years. Harley Attachments LLC specializes in the manufacturing
of construction and landscape attachments designed to make your job more efficient, cleaner, and easier
regardless of the complexity of the job. The Harley Power Box Rake® brings state-of-the-art design,
ruggedness, and maneuverability to jobs such as: landscaping, seedbed preparation, site development, rock
raking and picking, golf course construction, ball field renovation and maintenance, liner installation, horse
track screening, sod farm ground work, beach cleaning - and the job for which you purchased your Harley.
This manual will provide you, the operator, with instructions for proper safety, assembly, and operation
procedures so you can benefit from the equipment’s optimum level of performance. Successful operation
and long-life of your Harley Power Box Rake® depends on you. As owner and operator of your new Harley,
it is your responsibility to become familiar with the proper operation and care required to operate it safely
and efficiently and to maintain the equipment in top condition.
To keep your Harley equipment at peak performance, please READ THIS MANUAL CAREFULLY several
times and follow the directions as specified for each operation. Correct operation and maintenance will save you
time and expense.
REMINDER: Fill in the warranty card and mail within 10 days of your purchase date. While filling in the card with
the correct information, put the date purchased and serial number on the front cover of this manual. Should you
need to call your dealer or HARLEY ATTACHMENTS LLC, this information will help them to more quickly
provide accurate service for you.
Thank you for purchasing a Harley Power Box Rake®.
For more information, contact your local Harley dealer or call:
HARLEY ATTACHMENTS LLC
PO Box 230
Jamestown, North Dakota 58402-0230 U.S.A.
800/437-9779
701/252-9300
FAX 701/252-1978
Email: [email protected]
This Safety-Alert Symbol indicates a hazard and means
ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
DANGER
Indicates an imminently hazardous situation that, if not avoided,
will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury, and includes hazards that
are exposed when guards are removed.
CAUTION
Indicates a potentially hazardous situation that, if not avoided,
may result in minor or moderate injury.
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Harley Attachments LLC
TABLE OF CONTENTS
Introduction ........................................................................... 1
Specifications ........................................................................ 2
Owner Assistance.................................................................. 3
General Information............................................................... 4
Bolt Size Chart ...................................................................... 4
Bolt Torque Chart ..............................................................5-6
Safety Rules .......................................................................6-9
Safety Decals .................................................................. 10-11
Operation ........................................................................ 12-17
Maintenance.................................................................... 18-23
Trouble Shooting ................................................................. 20
Assembly ........................................................................ 24-25
Parts Identification and Drawings................................... 26-40
Warranty .............................................................................. 41
SPECIFICATIONS
Raking Width ............................................................................... 48 Inches
Roller Type .......................................... Tooth Roller Standard 7" Diameter
Roller Angle (Angling Model ONLY) .............. 20 Degrees Both Directions
Gap (Tube to Barrier) ......................................... 1-1/8" - 1-3/4" Adjustable
Skid-steer Lift Capacity Requirement ................ SAE Lift Capacity 500 lbs
Skid-steer Hydraulic Requirement ......................... 8 GP @ 2200 psi (min.)
Tires .............................................................................................. 13 x 5.00
Tire Pressure ...................................................................................... 20 psi
Weight ........................................................... Straight Rake - 440 lbs Max.
....................................................................... Angling Rake - 510 lbs Max.
Oil Capacity of Chain Case .................................. Approximately 1.5 Pints
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OWNER ASSISTANCE
HARLEY ATTACHMENTS LLC and your authorized Harley Dealer want you to be completely satisfied with your
investment. Sometimes, however, misunderstandings can occur. To resolve any problem that may occur, please
follow the instructions below.
1.
If you did not purchase your rake from an authorized Harley Dealer, go to number 2 below.
A.
Contact the Service Manager of the dealership, explain the problem, and request assistance.
If additional assistance is needed, your dealer has direct access to our home office.
B.
If your problem has not been handled to your satisfaction, contact:
CUSTOMER SERVICE (8:00 am - 5:00 pm CT)
HARLEY ATTACHMENTS LLC
PO BOX 230
JAMESTOWN ND 58402-0230
701/252-9300
800/437-9779
C.
Please be prepared to provide the following information:
·
·
·
·
·
Your name, address, and telephone number,
Machine model and SERIAL NUMBER,
Dealership name and address,
Machine purchase date,
Nature of problem.
Your problem will likely be resolved in the dealership using the dealer’s facilities, equipment, and personnel. Therefore,
it is important that your initial contact be with the dealer.
2.
If you did not purchase your equipment from an authorized dealer, call HARLEY ATTACHMENTS LLC, (see
“B” above). There may be a new dealer in your area since you purchased your Harley Power Box Rake®. If
there is no dealer in your area, our Customer Services Department can and will help you obtain the parts and
information you may need. Please be prepared to provide the information requested under “C” above.
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Harley Attachments LLC
GENERAL INFORMATION
The purpose of this manual is to assist you in operating
and maintaining your Power Box Rake®. Read it
carefully. It furnishes information and instructions that
will help you achieve years of dependable
performance. These instructions have been compiled
from extensive field experience and engineering data.
Some information may be general in nature due to
unknown and varying operating conditions. However,
through experience and these instructions, you should
be able to develop procedures suitable to your
particular situation.
The illustrations and data used in this manual were
current at the time of printing, but due to possible inline
production changes, your machine may vary slightly
in detail. We reserve the right to redesign and change
the machines as may be necessary without
notification.
Throughout this manual, references are made to front,
back, right and left directions. These are determined
by sitting in the operator’s seat of the skid-steer.
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and Metric Bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
16MM
18MM
Metric Bolt Thread Sizes
8MM
10MM
Harley Attachments LLC
12MM
14MM
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BOLT TORQUE CHART
After every ten (10) hours of operation, check all hardware and tighten where required.
SAE Series Torque Chart
DO NOT use these values if a different torque value or tightening procedure is listed for a specific application.
Torque values listed are for general use only.
Fasteners should be replaced with the same grade.
Make sure fastener threads are clean and you properly start thread engagement. This will prevent them from failing
when tightening.
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Harley Attachments LLC
BOLT TORQUE CHART
Metric Series Torque Chart
Use only metric tools on metric hardware. Other tools may not fit properly. They may slip and cause injury.
DO NOT use these values if a different torque value or tightening procedure is listed for a specific application.
Torque values listed are for general use only.
Fasteners should be replaced with the same grade.
Make sure fastener threads are clean and you properly start thread engagement. This will prevent them from failing
when tightening.
After every ten (10) hours of operation, check all hardware and tighten where required.
SAFETY RULES*
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to
provide safe equipment can be wiped out by a single careless act of an operator. In addition to the design and
configuration of equipment, hazard control and accident prevention are dependent upon the awareness,
concern, prudence and proper training of personnel involved in the operation, transport, maintenance and
storage of equipment. It has been said, “The best safety device is an informed, careful operator.” We ask you
to be that kind of operator.
The designed and tested safety of this equipment depends on it being operated within the limitations as explained in
this manual.
®
*The Harley M4 Power Box Rake was designed for use
on smaller standard skid-steer loaders and stand-on walk
behind or skid-steer power units. For clarity, in this
manual all power units will be referred to as a skid-steer.
Safety precautions for all units must be followed.
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
TRAINING
• Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information.
(Replacement manuals are available from dealer
or, in the United States and Canada, call 1-800437-9779.) Failure to follow instructions or safety
rules can result in serious injury or death.
• If you do not understand any part of this manual
and need assistance, see your dealer.
• Know your controls and how to stop engine and
attachment quickly in an emergency.
• Operators must be instructed in and be capable of
the safe operation of the equipment, its attachments
and all controls. Do not allow anyone to operate
this equipment without proper instructions.
• Keep hands and body away from pressurized lines.
Use paper or cardboard, not body parts to check
for leaks. Wear safety goggles. Hydraulic fluid
under pressure can easily penetrate skin and will
cause serious injury or death.
• Make sure that all operating and service personnel
know that in the event hydraulic fluid penetrates
skin, it must be surgically removed as soon as
possible by a doctor familiar with this form of
injury, or gangrene, serious injury or death will
result.
CONTACT A PHYSICIAN
IMMEDIATELY IF FLUID ENTERS SKIN
OR EYES. DO NOT DELAY.
• Do not allow children or untrained persons to
operate equipment.
•
•
•
•
•
•
•
After connecting hoses, check that all control lever
positions function as instructed in the Operator’s
Manual. Do not operate until control lever and
equipment movements are correct.
Make sure all hydraulic hoses, fittings and valves
are in good condition and not leaking before
starting power unit or using equipment. Check
and route hoses carefully to prevent damage.
Hoses must not be twisted, bent sharply, kinked,
frayed, pinched, or come into contact with any
moving parts. Operate moveable components
through full operational range to check clearances.
Replace any damaged hoses immediately.
Always wear relatively tight and belted clothing to
avoid entanglement in moving parts. Wear sturdy,
rough-soled work shoes and protective equipment
for eyes, hair, hands, hearing and head.
Ensure implement is properly attached, adjusted
and in good operating condition. Skid-steer coupler
lock-pins must be fully extended and properly
engaged into attachment retaining slots.
Skid-steer must be equipped with ROPS and seat
belt/operator restraint. Keep seatbelt/operator
restraint securely fastened/engaged. Falling off
skid-steer can result in death from being run over
or crushed. Keep ROPS systems in place at all
times.
Ensure all safety decals are installed. Replace if
damaged. (See Safety Decals section for location.)
Ensure shields and guards are properly installed
and in good condition. Replace if damaged.
PREPARATION
•
•
OPERATIONAL SAFETY
Always check with your skid-steer manual or
dealer for counter weight ballast that may be
required for machine stability.
Air in hydraulic systems can cause erratic operation
and allows loads or equipment components to drop
unexpectedly. Before operating or allowing
anyone to approach the equipment, purge any air
in the system by operating all hydraulic functions
several times after connecting equipment,
connecting hoses, or doing any hydraulic
maintenance.
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7
Improper operation can cause the machine to tip
or roll over and cause injury or death.
• Keep skid-steer lift arms and attachment as
low as possible.
• Do not travel or turn with skid-steer lift arms
and attachment raised.
• Turn on level ground.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Harley Attachments LLC
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Never use the skid-steer attachment to carry loads
that exceed skid-steer rated operating capacity or
other skid-steer specifications. Check your skidsteer manual or with your dealer for skid-steer
rated operating capacity. Exceeding this capacity
can cause machine to tip or roll over and cause
injury or death.
Do not allow other people in the area when
operating, attaching, removing, and assembling or
servicing equipment.
Only engage power when equipment is at ground
operating level. Always disengage power when
equipment is raised off the ground.
Do not disconnect hydraulic lines until all system
pressure is relieved. Lower unit to ground, stop
engine, and operate all hydraulic control levers.
Keep bystanders away from equipment while it is
in operation.
Never go underneath equipment lowered to the
ground or raised. Never place any part of the
body underneath equipment or between moveable
parts even when the engine has been turned off.
Hydraulic system leak down, hydraulic system
failures, mechanical failures or movement of
control levers can cause equipment to drop or
rotate unexpectedly and cause severe injury or
death.
Service work does not require going underneath.
Read Operator’s Manual for service instructions
or have done by a qualified dealer.
Never direct discharge toward people, animals
or property.
Do not operate equipment while under the
influence of alcohol or drugs.
Operate only in the daylight or good artificial light.
Keep hands, feet, hair and clothing away from
equipment while engine is running. Stay clear of
all moving parts.
Always comply with all state and local lighting
and marking requirements.
Do not allow riders. Do not lift or carry anybody
on the skid-steer or attachments.
Always sit in skid-steer seat when operating
controls or starting engine. Securely fasten seat
belt/operator restraint, place transmission in park
Harley Attachments LLC
•
•
•
•
•
•
•
•
or neutral, engage brake and ensure all other
controls are disengaged before starting skid-steer
engine.
Look down and to the rear and make sure area is
clear before operating in reverse.
Use extreme care when working close to fences,
ditches, other obstructions, or on hillsides.
Do not operate on steep slopes.
Do not stop, start or change directions suddenly on
slopes.
Use extreme care and reduce ground speed on
slopes and rough terrain.
Watch for hidden hazards on the terrain during
operation.
Stop skid-steer and implement immediately upon
striking an obstruction. Dismount skid-steer using
proper procedure. Inspect and repair any damage
before resuming operation.
Before leaving skid-steer operator’s seat, follow
skid-steer manual instructions. Lower skid-steer
lift arms and put attachment on the ground. Stop
engine, remove key, engage brake, and remove seat
belt/operator restraint.
MAINTENANCE SAFETY
•
•
•
•
8
Your dealer can supply original equipment hydraulic
accessories and repair parts. Substitute parts may
not meet original equipment specifications and may
be dangerous.
Always wear relatively tight and belted clothing to
avoid entanglement in moving parts. Wear sturdy,
rough-soled work shoes and protective equipment
for eyes, hair, hands, hearing and head.
Do not allow other people in the area when
operating, attaching, removing, and assembling or
servicing equipment.
Never go underneath equipment lowered to the
ground or raised. Never place any part of the body
underneath equipment or between moveable parts
even when the engine has been turned off.
Hydraulic system leak down, hydraulic system
failures, mechanical failures or movement of
control levers can cause equipment to drop or
rotate unexpectedly and cause severe injury or
PN-P970637 (05/2005)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
•
•
•
•
•
death. Service work does not require going
underneath equipment. Read Operator’s Manual
for service instructions or have done by a qualified
dealer.
Avoid electrical system hazards. Never work on
the electrical system unless you are qualified and
thoroughly familiar with system details and the
special handling requirements. Disconnect battery
before working on electrical system. Remove
“ground” cable first. When reconnecting battery,
connect “ground” cable last.
Ensure implement is properly attached, adjusted
and in good operating condition. Skid-steer coupler
lock-pins must be fully extended and properly
engaged into attachment retaining slots.
Never perform service or maintenance with
engine running.
Keep all persons away from operator control area
while performing adjustments, service or
maintenance.
•
•
•
•
Tighten all bolts, nuts and screws, and check that
all cotter pins are installed securely to ensure
equipment is in a safe condition before operating.
Ensure all safety decals are installed. Replace if
damaged. (See Safety Decals section for location.)
Ensure shields and guards are properly installed
and in good condition. Replace if damaged.
Before leaving skid-steer operator’s seat, follow
skid-steer manual instructions. Lower skid-steer
lift arms and put attachment on the ground. Stop
engine, remove key, engage brake, and remove seat
belt/operator restraint.
Do not disconnect hydraulic lines until all system
pressure is relieved. Lower unit to ground, stop
engine, and operate all hydraulic control levers.
STORAGE
•
•
Follow manual instructions for storage.
Keep children and bystanders away from storage
area.
NOTES
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SAFETY DECALS
REPLACE IMMEDIATELY IF DAMAGED!
#2 - PN: P970300
#3 - PN: P970251
#1 - PN: P970004
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SAFETY DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
REPLACE IMMEDIATELY IF DAMAGED!
Figure 1. Safety Decals
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Harley Attachments LLC
OPERATION
•
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our efforts
to provide safe equipment can be wiped out by a single
careless act of an operator.
In addition to the design and configuration of equipment,
hazard control and accident prevention are dependent
upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport,
maintenance, and storage of equipment.
•
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be that
kind of an operator.
Service work does not require going
underneath.
• Read Operator’s Manual for service
instructions or have done by a qualified
dealer.
Before leaving skid-steer operator’s seat,
follow skid-steer manual instructions. Lower
skid-steer lift arms and put attachment on
the ground. Stop engine, remove key, engage
brake, and remove seat belt/operator
restraint.
ATTACHING POWER RAKE TO SKIDSTEER
The operator is responsible for the safe operation of
this equipment. Operators must be instructed in and
be capable of the safe operation of the equipment, its
attachments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
Read the skid-steer Operator’s Manual connecting and
removing instruction.
Position hydraulic hoses so they will not be pinched
when connecting the power rake.
The M4 Power Box Rake® is designed for removing
rock and small debris, and for thatching. Skid-steers
must be equipped with an auxiliary hydraulic system
capable of supplying continuous flow for hydraulic
motor operation. This manual contains information for
the M4 model. Refer to the information in this manual
for specifications, parts, assemblies, and adjustments.
The skid-steer coupler handles should be in the
unlocked position and the lockpins retracted.
WARNING
•
•
•
•
•
Safety instructions are important! Read all
attachment and power unit manuals; follow
all safety rules and safety decal information.
(Replacement manuals are available from
dealer or, in the United States and Canada,
call 1-800-437-9779.) Failure to follow
instructions or safety rules can result in
serious injury or death.
Do not allow children or untrained persons
to operate equipment.
Skid-steer must be equipped with ROPS
and seat belt/operator restraint. Keep seat
belt/operator restraint securely fastened/
engaged. Falling off skid-steer can result in
death from being run over or crushed.
Keep ROPS systems in place at all times.
Do not allow other people in the area when
operating, attaching, removing, assembling,
or servicing equipment.
Never go underneath equipment lowered to
the ground or raised. Never place any part of
the body underneath equipment or between
moveable parts even when the engine has
been turned off. Hydraulic system leak
down, hydraulic system failures, mechanical
failures, or movement of control levers can
cause equipment to drop or rotate
unexpectedly and cause severe injury or
death.
Harley Attachments LLC
Figure 2. Skid-Steer Coupler Handles - Unlocked
Move to the skid-steer operator seat and start engine.
Lower skid-steer lift arms to their lowest position.
Carefully move and align the skid-steer to the power
rake. The top of the skid-steer coupler must index into
the power rake flange, Figure 3.
Roll the skid-steer coupler into the power rake so the
coupler handles can be engaged.
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OPERATION
Back View of Attachment
Figure 3. Attaching Power Rake to Skid-Steer
Shut off the engine, set brake, and remove key.
Dismount the skid-steer.
Figure 5. Back of Attachment - Slot Locations
Move the skid-steer coupler handles to the locked
position. The lockpins must be completely extended
and secured into the slots provided on the power rake,
Figure 4 and Figure 5.
POWER RAKE FUNCTION
Connect hydraulic hoses to skid-steer auxiliary quick
couplers.
The clean soil goes between the roller and barrier, while
the rocks, roots, and debris work to the side in a windrow,
or gathered in front of roller on straight models.
The power rake hydraulic motor drives the roller, which
digs into the ground, cultivating and pulling up rocks,
roots, and debris.
For hydraulic angling models, mount the angle control
switch in a convenient, easy-to-reach location. The
switch bracket is magnetic and will attach to any flat
steel surface. Connect the power cord to the cable
coming from the switch. Be careful when routing the
cable that sharp edges or moving parts will not damage
the cable.
With the endplates mounted in the working position and
the rake straight (endplates parallel with skid-steer tires),
material can be moved along, filling in the low spots.
Also, rocks, roots, and debris can be collected and
moved to another location for hauling away.
PRE-OPERATION CHECK LIST
(OWNER’S RESPONSIBILITY)
Figure 4. Skid-Steer Coupler Handles - Locked
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____
Review and follow all safety rules and safety
decal instructions on pages 6 through 11.
____
Check that all safety decals are installed and
in good condition. Replace if damaged.
____
Check that all shields and guards are properly
installed and in good condition. Replace if
damaged.
____
Check that all hardware and cotter pins are
properly installed and secured.
____
Check that equipment is properly and securely
attached to skid-steer.
____
Do not allow riders.
____
Check and keep all bystanders away from
equipment working area.
Harley Attachments LLC
OPERATION
____
____
____
Check all lubrication points and grease as
instructed in the Maintenance section starting
on page 18.
Lower power rake slowly to the ground.
Check that all hydraulic hoses and fittings are
in good condition and not leaking before
starting skid-steer. Check that hoses are not
twisted, bent sharply, kinked, frayed, or pulled
tight.
Replace any damaged hoses
immediately.
Increase engine rpm to give desired rpm at the roller.
Normal operating speed is approximately 270 rpm. If
operating in heavy rock, reduce the speed slightly.
Engage hydraulic control lever for auxiliary implements.
Move the skid-steer forward or backward as desired.
For the roller to operate effectively, it must rotate in
the opposite direction of the skid-steer wheels (see
Figure 6). Roller rotation direction is controlled by
skid-steer hydraulic controls.
Make sure skid-steer ROPS and seat belt are
in good condition. Keep seat belt securely
fastened during operation.
OPERATING INSTRUCTIONS
Read and understand the power rake and skid-steer
Operator’s Manuals before operating the power rake.
Failure to do so may result in death, serious personal
injury, or property damage.
Never raise the power rake more than a few inches
off the ground when traveling from job site to job site.
Shut off the engine, set brake, remove key, remove
seat belt, and release operator restraint. Dismount the
skid-steer.
WARNING
•
•
•
•
Improper operation can cause the machine
to tip or roll over and cause injury or death.
• Keep skid-steer lift arms and attachment
as low as possible.
• Do not travel or turn with skid-steer lift
arms and attachment raised.
• Turn on level ground.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Look down and to the rear and make sure
area is clear before operating in reverse.
Never direct discharge toward people,
animals, or property.
Only engage power when equipment is at
ground operating level. Always disengage
power when equipment is raised off the ground.
Figure 6. Roller Rotation
Ground Speed
Ground speed should be between 2 and 5 mph under
normal conditions. In heavy rock, reduce the ground
speed to 1 to 3 mph.
Direction Control Switch (Hydraulic Angling
Models Only)
A three position switch is provided to angle the rake
left or right. The switch is equipped with a magnetic
mount and may be attached to a convenient steel
surface near the operator. The direction valve uses a
small amount of hydraulic oil bypassed from the roller
drive motor and will only operate with the skid-steer
auxiliary hydraulic system engaged and with the roller
turning clockwise.
Start-up Sequence
WARNING
•
With the skid-steer auxiliary hydraulic system engaged,
move the spring loaded switch in one direction and the
rake will angle left or right. Return the switch to center
position and rake will maintain the angle selected.
Only engage power when equipment is at
ground operating level. Always disengage
power when equipment is raised off the ground.
Pivot rake to place the windrow left or right of the
skid-steer.
Start skid-steer engine.
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OPERATION
Of course, the volume or density of the material being
raked will dictate how many times a windrow can be
moved.
Hydraulic Drive Motor
The hydraulic drive motor runs off the auxiliary circuit
of the skid-steer. The power rake should be run at
30% power for one hour for proper motor break-in.
Endplates
The function of the endplates is to contain the material
in front of the roller while the clean material passes
between the roller and barrier.
Power Roller
Roller should be level with the ground. The power
rake should also be level with the ground front to back.
To accomplish this, raise or lower gauge wheels and/
or use the skid-steer’s tilt cylinder.
With the endplates mounted in the working position
and the rake straight (parallel with skid-steer tires),
material can be moved along, filling in the low spots.
To allow the roller to penetrate deeper into the ground,
loosen the handle and raise the gauge wheels. To
achieve the opposite, lower the gauge wheels.
By decreasing the gap between the roller and barrier,
more material can be pulled along. Barrier adjustment
is shown in Figure 7.
The chain case end of roller weighs about 60 lbs. more
than the other end of roller. To compensate for this,
you should set the tire closest to the chain case down
3/4" lower than opposite tire. This will still give an
even grade when landscaping.
These plates can be mounted to the front or back of
the power rake, depending on the raking direction.
When you move the endplates from front to back, you
must move the left one to the right side and the right
one to the left side.
During operation, further depth control can be achieved
by tilting the rake forward on gauge wheels to raise
roller, or by tilting the rake back to raise gauge wheels
and allow more roller penetration.
Make sure the disconnected power rake is stored on a
hard, level surface. Use the endplates mounted on
attachment side of rake to ensure stability.
Be sure to check the air pressure in each tire regularly
so that an even, consistent grade will be maintained.
Operator Production
Successful operation of the power rake will come with
operator experience. The rake’s performance also
depends on the type and size of the skid-steer it’s
mounted on.
The normal gap between the roller and barrier for
average conditions is about 1-1/4". This gap can be
adjusted either wider or narrower by loosening the Ubolt that holds the barrier mount and sliding it up or
down. A wider opening will allow more dirt and rock
to pass through. For finer raking, reduce the gap. (Be
careful not to let roller hit barrier.) The gap should be
the same all the way across. Barrier adjustment is
shown in Figure 7.
An operator that masters the technique of adjusting
the angle of attack of the roller against the soil will
also find ideal settings under various conditions to give
the desired results.
IMPORTANT
The roller on the power rake is bi-rotational. You
can operate the roller in both directions - clockwise
and counter-clockwise. The roller operates most
efficiently when it rotates in the opposite direction of
the skid-steer wheels.
• Do not drop power rake to the ground with
the roller turning. Sudden high speed jolts
multiply stress to the driveline and can cause
extreme damage.
Operating Depth
Application Techniques
When power raking, the depth will determine how much
dirt is carried ahead of the roller. The ideal depth will
vary with conditions and can be anywhere from
skimming the surface to about 3" deep. See instructions
in Power Roller above to set roller depth.
The power rake is capable of many applications. The
following are some of the common applications:
Pulverizing Topsoil
For breaking up compacted soil or conditioning hardened
baseball diamonds. The attachment plate is rolled back
to take the guide wheels off the ground so only the
toothed roller is in contact with the ground. Maintain
sufficient rpm to avoid stalling the toothed roller in its
progress. The rake can be straight or angled, but the
endplates should not be mounted in order to allow
material to move out of the way and not slow the
process.
When making the first windrow, the level of dirt may
be halfway up on the barrier. When moving the
windrow two or three times, the level of the dirt may
be to the top of the barrier. However, try to prevent
material from flowing over the top.
The power rake allows fast raking of large areas of
ground by being able to move windrows several times.
PN-P970637 (05/2005)
15
Harley Attachments LLC
OPERATION
Debris Removal
REMOVING POWER RAKE FROM SKIDSTEER
Once the surface has been loosened, the process of
removing debris can begin. The skid-steer attachment
plate is tilted forward until the guide wheels control the
depth of the toothed roller. The rake can be angled at
this time for windrowing debris or the rake can be set
straight with both endplates installed to collect debris.
Skid-steer travel speed should be increased for this
process.
WARNING
•
Do not allow other people in the area when
operating, attaching, removing, assembling,
or servicing equipment.
Install endplates on attachment side of power rake as
shown in Figure 7.
Finish Grading
The rake is tilted forward until the teeth of the toothed
roller are barely touching the soil. Skid-steer speed
can be increased for this operation, the idea being to
collect material from the high spots and leave it in the
low areas.
On a hard level surface, lower attachment to the ground.
Shut off engine, set brake, remove key, remove seat
belt, and release operator restraint before leaving the
skid-steer operator’s seat.
Spreading Fill and Topsoil
WARNING
Position rake so it is tilted on gauge wheels, since depth
of cut is not the objective. Endplates can be installed
and the windrow angle set as needed to control the
material movement.
•
Changing Grade
Do not disconnect hydraulic lines until all
system pressure is relieved. Lower unit to
ground, stop engine, and operate all hydraulic
control levers.
Move attachment coupler latches to the unlocked
position (lockpins must be disengaged).
Grade modification can be accomplished during finish
grading by angling the rake to collect and windrow
the maximum amount of material toward targeted
areas.
Disconnect hydraulic hoses from quick couplers. Install
dust plugs and couple hoses together for storage.
Disconnect direction control switch from skid-steer
power cord and remove switch.
Thatching Existing Grass Areas
Move to skid-steer seat and start engine. Release brake
and roll attachment coupler until it is disengaged from
the attachment. The attachment should rest in a stable
position for storage.
The skid-steer attachment plate should be tilted forward
to support the rake on the front gauge wheels and
toothed roller raised so teeth are just grazing the
surface. Travel speed should be slow and careful.
STORAGE
Shutting Down
Make sure the disconnected power rake is stored on a
hard, level surface. Endplates mounted on attachment
side of rake increase stability.
Stop engine.
Lower the lift arms and power rake to the ground.
Purge any air in the system. Hydraulic system leak
down, hydraulic system failures, mechanical failures,
or movement of control levers can cause equipment to
drop or rotate unexpectedly.
WARNING
•
Block equipment securely for storage.
Shut off engine, set brake, remove key, remove seat
belt, and release operator restraint before leaving the
skid-steer operator’s seat.
CAUTION
WARNING
•
•
Do not disconnect hydraulic lines until all
system pressure is relieved. Lower unit to
ground, stop engine, and operate all hydraulic
control levers.
Harley Attachments LLC
16
Keep children and bystanders away from
storage area.
PN-P970637 (05/2005)
OPERATION
Figure 7. Adjustments
PN-P970637 (05/2005)
17
Harley Attachments LLC
MAINTENANCE
The information in this section is written for operators
who possess basic mechanical skills. Should you need
help, your dealer has trained service technicians
available. For your protection, read and follow all
safety information in this manual.
•
Make sure that all operating and service
personnel know that in the event hydraulic
fluid penetrates skin, it must be surgically
removed as soon as possible by a doctor
familiar with this form of injury or gangrene,
serious injury or death will result. CONTACT
A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
•
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking
before starting power unit or using equipment.
Check and route hoses carefully to prevent
damage. Hoses must not be twisted, bent
sharply, kinked, frayed, pinched, or come into
contact with any moving parts. Operate
moveable components through full
operational range to check clearances.
Replace any damaged hoses immediately.
Regular preventive maintenance and immediate repair
of broken or worn parts will ensure maximum efficiency
and long life.
Because of the nature of the jobs the power rake does,
such as site preparation and rock raking, the power
rake is constantly vibrating and shaking. Parts may
loosen up as it is used. One of the most important
functions an operator can perform is observing and
inspecting the equipment for loose or worn parts to
prevent further damage or excessive downtime.
WARNING
•
Never go underneath equipment lowered to
the ground or raised. Never place any part of
the body underneath equipment or between
moveable parts even when the engine has
been turned off. Hydraulic system leak down,
hydraulic system failures, mechanical failures,
or movement of control levers can cause
equipment to drop or rotate unexpectedly and
cause severe injury or death.
CAUTION
•
Your dealer can supply original equipment
hydraulic accessories and repair parts.
Substitute parts may not meet original
equipment specifications and may be
dangerous.
•
Always wear relatively tight and belted
clothing to avoid entanglement in moving
parts. Wear sturdy, rough-soled work shoes
and protective equipment for eyes, hair, hands,
hearing, and head.
• Service work does not require going
underneath.
• Read Operator’s Manual for service
instructions or have done by a qualified
dealer.
•
•
Before leaving skid-steer operator’s seat,
follow skid-steer manual instructions. Lower
skid-steer lift arms and put attachment on the
ground. Stop engine, remove key, engage
brake, and remove seat belt/operator
restraint.
Do not allow other people in the area when
operating, attaching, removing, assembling,
or servicing equipment.
•
Never perform service or maintenance with
engine running.
•
Ensure shields and guards are properly
installed and in good condition. Replace if
damaged.
•
WARNING
Do not modify or alter, or permit anyone
else to modify or alter, the equipment or any
of its components in any way.
•
Ensure all safety decals are installed.
Replace if damaged. (See Safety Decals
section for location.)
DAILY MAINTENANCE
When operating the power rake, check the skid-steer
hydraulic system to be sure the level of hydraulic oil
is adequate. If necessary, add hydraulic oil as
recommended in your skid-steer operator’s manual.
Repair hydraulic oil leaks promptly to avoid loss of
oil and serious personal injury from escaping oil.
After every 10 hours of operation, check all hardware and tighten where required.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not body parts,
to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily
penetrate skin and will cause serious injury
or death.
Harley Attachments LLC
•
18
PN-P970637 (05/2005)
MAINTENANCE
WEEKLY MAINTENANCE
check the chain tension to prevent flopping around,
thus causing potential problems.
Lubricate all pivot points.
Lightly (1-2 pumps) lubricate bearing at each end of
roller.
Check tire pressure. Maintain 20 psi cold.
Chain tension is preset with the extension spring. If
the chain becomes excessively loose, it may be
necessary to remove one link (two pitches). If
unable to reassemble, add an offset link to lengthen
the chain.
MONTHLY MAINTENANCE
Inspect and clean safety decals. Replace if damaged. (See Safety Decals section for location.)
Inspect drive chain.
Check oil level in chain case.
QUARTERLY MAINTENANCE
Change oil in chain case and add 1.5 pints of #00
fluid gear grease.
PRELIMINARY CHECK
The best maintenance is regular preventive checks,
particularly when the machine is new. Check that all
nuts and bolts are tight.
IMPORTANT
·
Replacement chain should be only high
quality original equipment chain for longer
life.
When being stored for a long period or at end of
season, change the oil, adding #00 fluid gear grease,
and rotate the roller several times allowing the chain
to be coated with oil, enhancing chain life. Rotate
the roller periodically to maintain lubrication. In
order to rotate the roller and chain you must hook the
two hydraulic hoses together.
SPROCKETS
Sprockets should be checked to be sure slotted hex
nut or hex bolt is tight, the cotter pin is in place, and
the sprocket cannot move on shaft.
CHAIN MAINTENANCE
The drive chain should be inspected monthly. New
chain has a tendency to stretch, so it is necessary to
PN-P970637 (05/2005)
Figure 8. Lubrication Maintenance
19
Harley Attachments LLC
TROUBLE SHOOTING
Problem
Possible Cause
Solution
Roller will not turn
Hydraulic valve on skid-steer not
engaged
See skid-steer Operator’s Manual for
auxiliary hydraulic operation procedure.
Relief valve setting on skid-steer not
properly adjusted
Have skid-steer dealer set relief valve
at correct pressure.
Worn, damaged, insufficient, or
inadequate pump
Repair or replace hydraulic pump.
Insufficient oil in system
Service the skid-steer hydraulic
reservoir.
Hose ends not completely engaged
Check hose coupling and
engage properly.
Air in hydraulic lines
Cycle skid-steer auxiliary system
several times to remove air from lines.
Obstruction in hydraulic lines
Replace obstructed or damaged line.
Obstruction between roller and barrier
Reverse roller to clear obstruction.
Chain off
Repair or replace chain.
Worn or damaged seal
Replace leaking seal.
Loose or damaged hoses
Replace damaged hoses and secure
loose hoses.
Loose or damaged connections
Replace damaged hose connections and
tighten loose fittings.
Worn or damaged housing
Replace damaged housing.
Roller out of position
Loosen bearing collar on frame and chain
case. Force roller toward chain case,
then tighten bearing collars on chain case
and frame.
Electrical failure
Check electrical power circuit.
Hydraulic system not activated
Engage roller drive motor before
attempting to move angle cylinder.
Check-valve in manifold
malfunctioning
Repair or replace check-valve.
Solenoid cartridge not returning
to closed position
Repair or replace solenoid cartridge.
Oil leaks.
Angle cylinder will not
extend or retract
Angle cylinder will not
hold position
Harley Attachments LLC
20
PN-P970637 (05/2005)
MAINTENANCE
HYDRAULIC MOTOR
The information in this section is written for dealer
service personnel. The repair described herein requires
special skills and tolls. If your shop is not properly
trained in this type of repair, you may be time and money
ahead to replace complete assemblies.
Removal
Remove chain from top sprocket. Then remove top
sprocket by removing the hex bolt and washers.
Reassembly
WARNING
•
Apply a liberal amount of silicone sealer to inside of
flange. Attach hydraulic motor to chain case with two
bolts, lock washers, and nuts. Replace collar and snap
ring over shaft. Carefully insert snap ring into groove
on collar as collar slides past the spline. Slide top
sprocket, sprocket teeth first, onto shaft. Use machine
bushings on the inside or outside or sprocket for proper
alignment.
Never go underneath equipment lowered to
the ground or raised. Never place any part of
the body underneath equipment or between
moveable parts even when the engine has
been turned off. Hydraulic system leak down,
hydraulic system failures, mechanical failures,
or movement of control levers can cause
equipment to drop or rotate unexpectedly and
cause severe injury or death.
• Service work does not require going
BEARINGS
underneath.
Highest quality bearings are used on the power rake.
Only triple-seal bearings are used on the roller which
operates down in the dirt. Lubrication of bearings will
vary considerably with conditions. As a rule, bearings
should be under-lubricated rather than over-lubricated.
Over-lubrication can cause seals to blow out.
• Read Operator’s Manual for service
instructions or have done by a qualified
dealer.
CAUTION
•
IMPORTANT
Always wear relatively tight and belted
clothing to avoid entanglement in moving
parts. Wear sturdy, rough-soled work shoes
and protective equipment for eyes, hair, hands,
hearing, and head.
•
Do not allow other people in the area when
operating, attaching, removing, assembling, or
servicing equipment.
•
Do not modify or alter, or permit anyone else
to modify or alter, the equipment or any of its
components in any way.
•
Do not disconnect hydraulic lines until all
system pressure is relieved. Lower unit to
ground, stop engine, and operate all hydraulic
control levers.
•
Ensure implement is properly attached,
adjusted, and in good operating condition.
•
Ensure all safety decals are installed. Replace
if damaged. (See Safety Decals section for
location.)
•
Ensure shields and guards are properly
installed and in good condition. Replace if
damaged.
PN-P970637 (05/2005)
•
Replacement bearings should be only high
quality original equipment bearings for longer
life.
Install new complete bearing housing if needed or just
replace the bearing insert.
The shafts should be straight, free of burrs, and up to
size. If shaft is worn, replace or have the shaft built
up to standard prior to completing assembly.
Protective Collars
The special protective collars protect bearings from
vine and wire wrap, and dirt buildup next to the bearing seal. The bearing protector is sandwiched onto
the shaft which rotates within a close clearance from
the outer race of the bearing. Grease coming from the
bearing oozes into the protecting collar, keeping dust
and particles from entering the seal area, increasing
the bearing life.
21
Harley Attachments LLC
MAINTENANCE
Left Roller Bearing
NOTE: Have the roller blocked up or supported.
Remove drive chain. Then remove lower sprocket by
removing cotter pin, slotted hex nut, and washers.
Remove the two bolts holding chain case to frame and
slide chain case, with hydraulic motor attached, off of
roller shaft. The roller bearing will stay in the chain
case.
Remove the two bolts holding the chain case to the
frame.
NOTE: If chain case bearing is also being replaced,
see Left Roller Bearing (above).
NOTE: Have roller blocked up or supported and slide
chain case and bearing off roller shaft.
Loosen the bolt on the bearing tube of the non-drive
end, sliding roller and bearing out of frame.
Loosen bolt on the bearing tube that holds cartridge
bearing in place. Remove bearing and O-ring.
Remove hex bolt, bearing cap, bearing, and protective
collar from roller. On roller to be installed, place machine bushing and protective collar against endplate
of roller. Place bearing and bearing cap on roller.
Clamp in place with hex bolt and lockwasher into end
of roller shaft.
To replace, reverse the procedure. Be sure all parts
and wear surfaces are thoroughly clean and in good
condition. Be sure O-ring is also in good condition.
When replacing bearing, first put O-ring on bearing.
Apply a coat of grease on O-ring. Slide bearing in
and apply moderate pressure on bearing so O-ring will
seat and spread slightly, thus keeping the oil in chain
case from escaping through the bearing.
Slide roller and bearing into bearing tube on non-drive
end of frame. Do not tighten bearing tube at this time.
Place spacer, protective collar, and O-ring from splined
end of removed roller onto replacement roller. Check
O-ring for cuts or nicks. Apply sealant to bearing area
of shaft. Slide chain case back onto roller and bolt to
frame.
Right Roller Bearing
Remove the hex bolt and bearing cap from outside of
bearing.
Loosen bolt on the bearing tube that holds cartridge
bearing in place. Pry bearing tube apart to free bearing assembly.
Replace sleeve, sprocket, and washers on driveshaft.
Clamp solid with the 3/4" slotted nut. Check that roller
clears frame on both ends. Adjust if required.
NOTE: Have roller blocked up or supported. Pry
bearing off of shaft and out of bearing holder.
Now, tighten 3/8" bolt in bearing tube on non-drive end
of frame.
To replace, reverse the procedure. Be sure all parts
and wear surfaces are thoroughly clean and in good
condition.
Reinstall chain and tension spring.
Replace lower cover, being careful not to pinch the Oring. Fill the chain case with 1.5 pints of 1#00 fluid
gear grease. Replace upper cover.
ROLLER REPLACEMENT
It will be necessary to have a lifting device or additional help while removing and replacing the roller.
The roller weighs approximately 80 lbs.
Run power rake and watch for any interference between roller and frame.
Remove upper and lower chain case covers.
Disconnect the two hydraulic hoses from motor. Protect hose ends and fittings from being contaminated.
Remove tension spring and drive chain. Then remove
lower sprocket by removing cotter pin, slotted nut, and
washers. Remove the sleeve behind the sprocket you
just removed.
Harley Attachments LLC
22
PN-P970637 (05/2005)
MAINTENANCE
DIRECTION CONTROL VALVE (Hydraulic
Angle Model Only)
A three position switch (normally open) is used to
operate the direction control valve. 12V control
power is supplied by the skid-steer power cord attached to the skid-steer electrical system. The switch
wires are connected to the direction control valve
as shown in Figure 9.
The direction control valve uses a small amount of
hydraulic oil bypassed from the roller drive motor circuit.
The skid-steer auxiliary hydraulic system must be
connected and engaged to provide angle direction
adjustment; the roller must be rotating clockwise.
Green
Top Coil
Black
White
Black
Bottom Coil
Figure 9. Direction Control Valve
PN-P970637 (05/2005)
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Harley Attachments LLC
ASSEMBLY
CAUTION
•
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy,
rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
WARNING
•
Keep hands and body away from pressurized lines. Use paper or cardboard, not body parts, to check
for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will
cause serious injury or death.
•
Make sure that all operating and service personnel know that in the event hydraulic fluid penetrates
the skin, it must be surgically removed as soon as possible by a doctor familiar with this form of
injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY
IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Figure 10. Power Rake Assembly
Harley Attachments LLC
24
PN-P970637 (05/2005)
ASSEMBLY
•
Route hydraulic hoses carefully to prevent
damage. Hoses must not be twisted, bent
sharply, kinked, frayed, pinched, or come into
contact with any moving parts. Operate
moveable components through full
operational range to check clearances.
Replace any damaged hose immediately.
•
Do not allow other people in the area when
operating, attaching, removing, assembling,
or servicing equipment.
•
Do not modify or alter, or permit anyone else
to modify or alter, the equipment or any of its
components in any way.
cord includes an in-line fuse and spring-loaded battery
clamps. The red (positive) cable is fused and should
always be connected to the positive side of the battery
to ensure proper operation of the electrical circuit. Be
careful when routing the cable that sharp edges or moving parts will not damage it.
Check the oil level in the chain case. If needed, add
#00 fluid gear grease. See instructions near fill/vent
plug, Figure 11.
SET-UP INSTRUCTIONS
The standard M4 Model (straight or angling) comes
assembled in the crate. The only adjustment is to
extend the caster wheels out to operating position, as
shown in Figure 10.
Select a suitable working area. Refer to illustrations,
accompanying text, parts lists, and exploded view
drawings.
Tools Required
3/4" Combination wrench, if attaching mounting frame.
It is advisable to have a mechanical lifting device to
facilitate uncrating.
Figure 11. Chain Case Oil Level
Unpacking Crate
Be careful of nails in boards when uncrating.
WARNING
•
Remove top, sides, and ends of crate.
Remove power rake from crate. Remove loose nails
from boards and dispose of crate according to local
codes.
If you have purchased the rake frame assembly and
a mounting system separately, it will be necessary to
clamp the mounting frame to the rake assembly.
Position the mounting frame on the rake assembly
with the right side resting against the stop. Clamp in
place with two 1/2" U-bolts, lock washers and nuts.
If installing an angling mounting system, grease the
pivot area before using rake. See Figure 8.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking
before starting power unit or using equipment.
Check and route hoses carefully to prevent
damage. Hoses must not be twisted, bent
sharply, kinked, frayed, pinched, or come into
contact with any moving parts. Operate
moveable components through full operational range to check clearances. Replace any
damaged hoses immediately.
Check that shields and guards are properly installed
and in good condition. Replace if damaged.
For hydraulic angling model, install skid-steer power
cord by connecting the red wire to a positive 12 volt
power source and the white wire to ground. The power
PN-P970637 (05/2005)
25
Harley Attachments LLC
STRAIGHT MOUNTING SYSTEM
Figure 12
Harley Attachments LLC
26
PN-P970637 (05/2005)
STRAIGHT MOUNTING SYSTEM PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
1
1
1
1
2
6
2
4
2
2
2
2
2
2
4
4
1
M14026
M14012
M14020
M14022
M14083
P252720
P276200
P276405
P276458
P272660
P272661
P272664
P272670
P272671
P128318
P851108
P150800
P976200
PN-P970637 (05/2005)
MAIN ASSEMBLY – SEE PAGE 36
ASV STRAIGHT ATTACHMENT MOUNT
DINGO STRAIGHT ATTACHMENT MOUNT
GEHL STRAIGHT ATTACHMENT MOUNT
KANGA STRAIGHT ATTACHMENT MOUNT
BOBCAT 463 STRAIGHT ATTACHMENT MOUNT
1/2 HOSE X 75" 10FJX-10FJX90°
ADAPTER 10MB-10MJ
ADAPTER 8MB-10MJ
ADAPTER 12MB-10MJ
FEMALE COUPLER
MALE COUPLER
MALE COUPLER
FEMALE COUPLER
MALE COUPLER
U-BOLT 1/2" X 3" X 4-1/4"
1/2" LOCK WASHER
1/2" NUT
SAFETY TREAD 2" X 6"
27
Harley Attachments LLC
ANGLE MOUNTING SYSTEM
Figure 13
Harley Attachments LLC
28
PN-P970637 (05/2005)
ANGLE MOUNTING SYSTEM PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
1
1
1
1
1
1
1
2
1
4
4
1
2
3
1
4
2
2
1
1
1
1
1
1
M14042
M14053
M14054
P100504
M5471
M14045
P120600
P120150
P116256
M14051
P851108
P150800
P157120
P128318
P620200
P620000
P276200
P276458
P252720
P272660
P272661
P272670
P272671
M14059
P851105
MAIN ASSEMBLY – SEE PAGE 36
PIVOT MOUNT
DINGO ANGLING ATTACHMENT MOUNT
KANGA ANGLING ATTACHMENT MOUNT
5/16" X 1" HEX BOLT
MANUAL ADJUSTMENT BAR
PIVOT BUSHING
3/4" X 2-7/8" CLEVIS PIN
3/4" X 3-1/4" CLEVIS PIN
5/32" X 1-1/2" COTTER PIN
PIVOT BOLT
1/2" LOCK WASHER
1/2" HEX NUT
3/4" –10 TOP LOCK NUT
U-BOLT 1/2" X 3" X 4-1/4"
1/4" –28 STR GREASE FITTING
1/4" –29 45º GREASE FITTING
ADAPTER 10 MB–10MJ
ADAPTER 12 MB-10MJ
1/2" HOSE X 75" 10 FJX-10FJ X 90º
FEMALE COUPLER
MALE COUPLER
FEMALE COUPLER
MALE COUPLER
HOSE LOOP
5/16" LOCK WASHER
PN-P970637 (05/2005)
29
Harley Attachments LLC
ANGLE MOUNTING SYSTEM
Figure 14
Harley Attachments LLC
30
PN-P970637 (05/2005)
ANGLE MOUNTING SYSTEM PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
1
1
4
2
2
1
1
1
1
2
4
2
1
1
1
1
2
1
1
2
4
4
1
2
2
4
1
1
1
M14052
M14079
M14055
P276200
P276405
P276458
P272660
P272661
P272670
P272671
P272664
P251642
P276210
M14075
M14042
P120600
P120150
P116256
M14051
M14045
P851105
P851108
P150800
P157120
P128318
P100504
P620200
P620100
P976200
M5471
PN-P970637 (05/2005)
MAIN ASSEMBLY - SEE PAGE 36
ASV ANGLING ATTACHMENT MOUNT
BOBCAT 463 ANGLING ATTACHMENT MOUNT
GEHL ANGLING ATTACHMENT MOUNT
ADAPTER 10MB-10MJ
ADAPTER 8MB-10MJ
ADAPTER 12MB-10MJ
FEMALE COUPLER
MALE COUPLER
FEMALE COUPLER
MALE COUPLER
MALE COUPLER
1/2" HOSE X 42" 10FJX-10FJX90°
-10-10S BULK HEAD FITTING
BULK HEAD FITTING MOUNT
PIVOT MOUNT
3/4" X 2-7/8" CLEVIS PIN
3/4" X 3-1/4" CLEVIS PIN
5/32" X 1-1/2" COTTER PIN
PIVOT BOLT
PIVOT BUSHING
5/16" LOCK WASHER
1/2" LOCK WASHER
1/2" HEX NUT
3/4"-10 CENTER LOCK NUT
U-BOLT 1/2" X 3" X 4-1/4"
5/16" X 1" HEX BOLT
1/4"-28 STR GREASE FITTING
1/4"-28 X 90° GREASE FITTING
SAFETY TREAD 2" X 6"
MANUAL ADJUSTMENT BAR
31
Harley Attachments LLC
HYDRAULIC ANGLE SYSTEM
Similar valve and cylinder
arrangement for all power
units.
Figure 15
Harley Attachments LLC
32
PN-P970637 (05/2005)
HYDRAULIC ANGLE SYSTEM PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1
2
3
1
1
M14042
M14052
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
1
2
1
1
2
4
4
1
2
2
4
1
1
P120600
P120150
P116256
M14051
M14045
P851105
P851108
P150800
P157120
P128318
P100504
P620200
P620000
P976200
MAIN ASSEMBLY - SEE PAGE 36
PIVOT MOUNT
ASV ANGLING ATTACHMENT MOUNT
HYDRAULIC ASSEMBLY - SEE PAGE 34
3/4" X 2-7/8" CLEVIS PIN
3/4" X 3-1/4" CLEVIS PIN
5/32" X 1-1/2" COTTER PIN
PIVOT BOLT
PIVOT BUSHING
5/16" LOCK WASHER
1/2" LOCK WASHER
1/2" HEX NUT
3/4"-10 CENTER LOCK NUT
U-BOLT 1/2" X 3" X 4-1/4"
5/16" X 1" HEX BOLT
1/4"-28 STR GREASE FITTING
1/4"-28 45 DEGREE GREASE FITTING
SAFETY TREAD 2" X 6"
PN-P970637 (05/2005)
33
Harley Attachments LLC
HYDRAULIC ANGLE ASSEMBLY & SCHEMATIC
Figure 16
Harley Attachments LLC
34
PN-P970637 (05/2005)
HYDRAULIC ANGLE ASSEMBLY & SCHEMATIC PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
1
1
2
4
1
1
2
2
2
4
2
2
1
P243000
P256250
P246000
P251642
M14041
M6725
P261400
P276101
P276200
P276458
P851105
P100504
M6726
HYDRAULIC VALVE
1-1/2" X 6" HYDRAULIC CYLINDER
1/4" HOSE X 27" 4FJX-6FJX
1/2" HOSE X 42" 10FJX-10FJX90
VALVE BRACKET
SWITCH ASSEMBLY
ELBOW -4MB-4MJ90
ADAPTER 6MB-6MJ
ADAPTER 10MB-10MJ
ADAPTER 12MB-10MJ
5/16" LOCK WASHER
5/16" X 1" HEX BOLT
POWER CORD
PN-P970637 (05/2005)
35
Harley Attachments LLC
RAKE ASSEMBLY
Figure 17
Harley Attachments LLC
36
PN-P970637 (05/2005)
RAKE ASSEMBLY PARTS LIST
ITEM QTY PART NO.
1
1 M14105
2
1 M4453
3
1 M4410
4
1 P350500
5
1 M5426
6
1 M5427
7
1 M14039
8
2 M14025
9
2 M4429
10
2 M14050
11
1 M4416
12
1 M4418
13
1 M6240
14
1 M6243
15
1 M5440
16
1 M5441
17
2 M20192
18
1 P015310
19
1 P651700
20
1 P652202
21
1 M4450
22
2 M16113
23
2 M6630
24
2 M6628
25
1 M4449
26
1 P604800
27
1 P500200
28
1 P500201
29
1 P278001
30
2 P128393
31
2 M14106
32
1 P855122
33
1 P855322
34
1 P855120
35
1 P855320
36
4 M5463
37
1 M4409
38
1 P952251
39
1 P116256
DESCRIPTION
MAIN FRAME
CARBIDE TOOTH ROLLER
CHAIN CASE
HYDRAULIC MOTOR (2000, 104-1031)
RIGHT GATE ASSEMBLY
LEFT GATE ASSEMBLY
BARRIER MOUNT
BARRIER
BARRIER STRAP
CASTOR WHEEL ASSEMBLY
COVER
COVER SEAL
LOWER COVER
COVER TAB
BEARING ASSEMBLY DRIVE
BEARING ASSEMBLY IDLE
1-3/8" BEARING COLLAR
1-3/8" BEARING CAP
SPROCKET 17 TOOTH #50-1-3/8"
SPROCKET 22 TOOTH #50-1-1/4"
DRIVE CHAIN #50 75P W/CONN
TENSION ARM
PIVOT BUSHING
TENSION ROLLER
COVER SPACER
EXTENSION SPRING
O-RING 3/32" X 3-3/4"
O-RING 3/8" X 2-3/8"
VENT PLUG
U-BOLT 3/8" X 3" X 4"
CASTER ARM HANDLE
1-3/8" 10GA MACHINE BUSHING
1-3/8" 14GA MACHINE BUSHING
1-1/4" 10GA MACHINE BUSHING
1-1/4" 14 GA MACHINE BUSHING
BEARING SPACER
COLLAR
1-3/16" SNAP RING
5/32" X 1-1/2" COTTER PIN
PN-P970637 (05/2005)
37
ITEM QTY PART NO. DESCRIPTION
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
2
2
2
2
1
1
2
4
5
1
2
2
1
16
1
4
2
1
1
1
3
2
14
1
1
1
1
2
1
2
2
4
1
1
1
M5433
P622600
P851104
P500300
P851106
M5009-2
M14038
P851606
P851108
M5009-5
P850609
P952224
P850612
P155350
P155450
P158007
P150800
P155852
P158000
P100402
P110901
P100505
P104505
P100604
P100608
P100804
P102805
P100807
P102808
P100812
P126215
P970003
P975801
P975934
P500138
5/8" X 2-1/2" LOCK PIN
HAIR PIN CLIP
1/4" LOCK WASHER
1/4" O-RING WASHER
3/8" LOCK WASHER
3/8" WASHER
3/8" X 2" OD WASHER
3/8" HEAVY WASHER
1/2" LOCK WASHER
1/2" X 1-3/4" WASHER
9/16" FLAT WASHER
5/8" HEAVY SNAP RING
3/4" WASHER
5/16" LOCK NUT
3/8" TOP LOCK NUT
3/8" ELASTIC STOP NUT
1/2" HEX NUT
1/2"-20 LOCK NUT
3/4"-16 SLOTTED HEX NUT
1/4" X 1/2" HEX BOLT
1/4" X 3/4" BUTTON HEAD SCREW
5/16" X 1-1/4" HEX BOLT
5/16" X 1-1/4" CARRIAGE BOLT
3/8" X 1" HEX BOLT
3/8" X 2" HEX BOLT
1/2" X 1" HEX BOLT
1/2" X 1-1/4" FINE THD HEX BOLT
1/2" X 1-3/4" HEX BOLT
1/2" X 2" FINE THD HEX BOLT
1/2" X 3" HEX BOLT
3/8" SAFETY PIN
DECAL: LUBRICATION
DECAL: HARLEY
DECAL: M4 POWER BOX RAKE
O-RING .06 X 1-3/8"
Harley Attachments LLC
CASTOR WHEEL
Figure 18
Harley Attachments LLC
38
PN-P970637 (05/2005)
CASTOR WHEEL PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
P100804
P851108
M5009-5
P102608
M5450
M5464
P852300
P762200
P762100
P620200
P752100
P101230
M5454
P851606
M14015
M5488
P157600
M5462
P158006
P116204
1/2" X 1" HEX BOLT
1/2" LOCK WASHER
1/2" X 1-3/4" OD WASHER
3/8" X 2" FINE THD HEX BOLT
CASTOR SHAFT
1" ID X 2-1/4" OD WASHER
FELT WASHER
BEARING CONE
BEARING CUP
1/4"-28 STR GREASE FITTING
5" X 13" WHEEL AND TIRE
3/4" X 7-1/2" HEX BOLT
HANDLE
3/8" HEAVY WASHER
CASTOR SUPPORT ARM
CASTOR FORK
3/4" LOCK NUT
2-1/4" OD X 17/32" ID WASHER
1/2" SLOTTED HEX NUT
1/8" X 1" COTTER PIN
PN-P970637 (05/2005)
39
Harley Attachments LLC
NOTES
Harley Attachments LLC
40
PN-P970637 (05/2005)
LIMITED WARRANTY
Harley Attachments LLC warrants its line of Harley equipment to be free from defects in material and factory
workmanship for a period of twelve (12) months. Exception to this warranty period will be Harley Rock Pickers,
which will carry a six- (6) month warranty.
Warranty registration form must be filled out, signed by the customer and returned to Harley Attachments within
thirty (30) days from the date of purchase before any warranty claim will be considered. Dealer rental units are
considered sold units and the same warranty policy applies.
This warranty is limited exclusively to equipment manufactured by Harley Attachments LLC and is subject to
inspection by Harley Attachments LLC to identify the nature and cause of failure. This company in no way warrants belts, bearings, hydraulics, chains, sprockets, tires or any other trade accessory not manufactured by Harley
Attachments LLC since these items are warranted separately by their respective manufactures.
This warranty shall become void if in the best judgement of Harley Attachments LLC the equipment has been
subject to misuse, negligence, alterations, and damage by accident or lack of required maintenance or if the product
has been used for a purpose for which it was not intended. Wear items such as, but not limited to, rollers and drive
chains will not be covered under warranty. Normal wear depreciation is not covered by warranty. Claims for
equipment damaged in transit should be referred to the freight carrier. Harley Attachments will not be responsible for
damages incurred in transit.
Harley Attachments LLC obligations under this warranty shall be limited to repair or replacement at its option of
the equipment or trade accessories as they conform to this policy. Trade accessories such as but not limited to
bearings, tires and wheels etc will be sent to the respective manufacturer for warranty consideration. Any warranty
reimbursement as related to these items will rely solely on the decision of each separate manufacture including
Harley Attachments LLC. Reimbursement on parts will be at dealer net and labor allowances are calculated according to Glenmac’s predetermined flat time and rate. Freight charges and misc. shop supplies are not covered under
warranty.
Dealer’s responsibility is to fully explain the warranty policy to the customer before starting any repairs. Return
the defective parts (prepaid) along with a completed Harley Attachments LLC warranty form. All replacement parts
used in warranty must be furnished by Harley Attachments LLC (Please refer to warranty procedures). The selling
dealer has no authority to make any representation or promise on behalf of Harley Attachments LLC or to modify
the terms or conditions of this warranty in any way.
Owner’s responsibility is to complete and return the warranty registration within thirty (30) days from the date
of purchase. Operate and maintain the equipment according to the recommendations in the owner’s manual. The
owner is responsible for freight and transportation to and from the dealership or any service calls made by the
dealer.
This warranty is subject to any conditions of supply, which may directly affect our ability to obtain materials or
manufacture replacement parts.
Harley Attachments LLC reserves the right to make improvements in design or change in specifications of its
products without notice and is not obligated to make the same improvements to equipment previously manufactured.
THERE IS NO OTHER EXPRESSED OR IMPLIED WARRANTY ON THIS PRODUCT OR ON ITS
MERCHANTABILITY OR ON ITS FITNESS. TO THE EXTENT ALLOWED BY LAW NIETHER HARLEY
ATTACHMENTS LLC NOR THE SELLING HARLEY DEALER SHALL HAVE ANY RESPONSIBILITY FOR
LOSS OF USE OF THE PRODUCT, LOSS OF TIME, INCONVENIENCE, COMERCIAL LOSS OR CONSEQUENTIAL DAMAGES.
PN-P970637 (05/2005)
41
Harley Attachments LLC
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