Simoreg DC Master Application Center winder (6RA70 Series) Katalogu

Simoreg DC Master Application Center winder (6RA70 Series) Katalogu
SIMOREG DC Master
Application
Center winder
6RA70 Series
Microprocessor-Based Converters from 6kW to 1900kW
for Variable-Speed DC Drives
Edition 03
Edition 03
02.01
NOTE
These application do not purport to handle or take into account all of the equipment details or versions or
to cover every conceivable operating situation or application. If you require more detailed information, or if
special problems occur, which are not handled in enough detail in this document, please contact your
local Siemens office.
The contents of these application are not part of an earlier or existing agreement or legal contract and
neither do they change it. The actual purchase contract represents the complete liability of the A&D
Variable-Speed Drives Group of Siemens AG. The warrant conditions, specified in the contract between
the two parties, is the only warranty which will be accepted by the A&D Variable-Speed Drives Group. The
warranty conditions specified in the contract are neither expanded nor changed by the information
provided in the installation instructions.
WARNING
These converters contain hazardous voltages, hazardous rotating machinery (fans) and
control rotating mechanical components (drives). Death, serious bodily injury or substantial
property damage may occur if the instructions in the relevant operating manuals are not
observed.
Only qualified personnel who are thoroughly familiar with all safety notices contained in the
operating instructions as well as erection, installation, operating and maintenance instructions
should be allowed to work on these devices.
The successful and safe operation of this equipment is dependent on careful transportation,
proper storage and installation as well as correct operation and maintenance.
The reproduction, transmission or use of this document or contents is
not permitted without express written authority. Offenders will be liable
for damages. All rights, including rights created by patent grant or
registration of a utility model or design, are reserved.
We have checked that the contents of this publication agree with the
hardware and software described herein. Nonetheless, differences
might exist and therefore we cannot guarantee that they are completely
identical. The information given in this publication is reviewed at regular
intervals and any corrections that might be necessary are made in the
subsequent printings. Suggestions for improvement are welcome at all
times.
Siemens AG 2000 All rights reserved
SIMOREG ® is a registered trademark of Siemens
02.01
0
Edition 03
Contents
Page
1
General...................................................................................................................4
2
Functions ...............................................................................................................4
3
Description of functions .......................................................................................4
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.11.1
3.11.2
3.11.3
3.11.4
3.11.5
Direct tension control with tension measuring device......................................................................... 4
Indirect tension control without tension measuring device ................................................................. 5
Compensating (dancer) roll position control ....................................................................................... 5
Stop tension control ............................................................................................................................ 5
Slip core control .................................................................................................................................. 5
Variable web width.............................................................................................................................. 5
Variable material density .................................................................................................................... 5
Calculator for the diameter ................................................................................................................. 5
Gearbox stage .................................................................................................................................... 5
Web break recognition ....................................................................................................................... 6
Interfaces............................................................................................................................................ 6
Received data from top level control .................................................................................................. 6
Transmit data to top level control ....................................................................................................... 7
Analog input........................................................................................................................................ 7
Analog output...................................................................................................................................... 7
Pulse generator input......................................................................................................................... 7
4
Calculation of acceleration compensation .........................................................8
4.1
4.2
4.3
Determination of fixed value inertia ................................................................................................... 8
Determination of the variable moment of inertia................................................................................. 9
Formulas and dimensions .................................................................................................................. 9
5
Commissioning notes...........................................................................................9
5.1
5.2
5.3
5.3.1
5.3.2
5.4
5.5
Speed feedback adjustment............................................................................................................... 9
Compensation of friction moment..................................................................................................... 10
Compensating moment of acceleration............................................................................................ 10
Constant moment of inertia .............................................................................................................. 10
Variable moment of inertia................................................................................................................ 10
Optimization of speed controller ....................................................................................................... 11
Hints for setting Parameters ............................................................................................................. 11
6
Appendix..............................................................................................................12
6.1
6.2
6.3
6.4
6.5
List of freely assignable function Blocks used .................................................................................. 12
List of settable fixed values used...................................................................................................... 13
Schematic diagram of control types ................................................................................................. 14
Detailed schematics ......................................................................................................................... 16
Parameter list ................................................................................................................................... 39
Siemens AG
SIMOREG DC Master
3-40
Application Center winder
Edition 03
1
02.01
General
This application note shows how to implement a center winder using the freely assignable function blocks
available through the option S00. The number and type of elements used, requires a software version of
1.83 or greater.
The SIMOREG has to have 4Q functionality.
To use all functions, the control of the SIMOREG has to be done using a top level control system (for
example SIMATIC S7 ), using an optional communication board (CB).
If you want to implement a hardware control, the extension board EB1 or EB2 has to be used, depending on
your requirements. In this case, it is also required to alter the implementation of the freely assignable function
blocks.
Mounting instructions for the optional boards can be found in the Users manual chapter 5.3 „mounting
options“
2
Functions
The following functions have been implemented
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
direct tension control with tension measuring device
indirect tension control without tension measuring device using torque control
dancer roll / compensating roll position control
stop tension
slip core control
setting of a variable web width
setting a variable material density
calculator for diameter with monotone or not monotone change of diameter
2 gear box stages
web break recognition
The selection of global settings such as
♦ control method
♦ direction of winding
♦ winder or unwinder
♦ gear box stage
♦ winding characteristic
is performed via the top level control system. Depending on the selection, the required changes are
automatically performed by the SIMOREG. No changes to connector or binector connections have to be
made.
In conjunction to the application, the characteristic curve , control settings and optimizations have to be
applied.
In case a hardware control is implemented, the required changes can be done using OR function blocks (for
details contact schematic 19).
3
Description of functions
3.1
Direct tension control with tension measuring device
This method works as current limitter.
The pilot control value, derived from the tension set point, influences the limitter for the speed control output,
taking the diameter, friction, moment of inertia and acceleration into account. A controller calculates a
correction signal using the difference between tension set point and instantaneous value. The signal is added
to the pilot control value. This process enables a more detailed guidance of the instantaneous tension value.
To ensure the constance of the speed control output once it reaches the limit, a saturation factor has to be
added.
4-40
SIMOREG DC Master
Siemens AG
Application Center winder
02.01
3.2
Edition 03
Indirect tension control without tension measuring device
The function is similar to the function above (3.1) . Since there is no instantaneous tension value, the limitter
of the speed control is only influenced by pilot control.
3.3
Compensating (dancer) roll position control
The output of the position control equals a supplementary set point value for the speed control. The influence
of the position control should be limited to 10 –20 %. Sometimes it is necessary to implement the position
control as proportional control with derivative portion in the actual value channel.
If you want to use an external tension control to influence the compensating roll weight, the
analog output 1 (X175, connector 14 & 15) delivers a tension control setpoint value with influence of the
winding characteristic.
3.4
Stop tension control
The addition of the stop tension depends on the external control and the SIMOREG internal speed = 0
message.
The stop tension is parameterized in percent in conjunction to the set operation state. If a constant stop
tension is required, Parameter U151.01 has to be connected to K0001.
3.5
Slip core control
The coil hardness influences, in conjunction to the diameter, the tension set point according to an adjustable
characteristic. The set points can be taken either from an internal characteristic block or externally from the
bus. Depending on the application, 5 additional characteristics are available. It is reasonable to work without
the slip core control if an unwinder is used. Switching between different characteristics is done via external
control.
3.6
Variable web width
The selection of different web width’s is automatically taken into account for the calculation of the moment or
inertia and therefore also for the resulting pre – control moment.
3.7
Variable material density
The selection of different material densities, is automatically taken into account for the calculation of the
moment or inertia and therefore also for the resulting pre – control moment.
3.8
Calculator for the diameter
Using the web speed set point and winder speed, the calculator reckons the diameter. This calculation is only
performed if there is a frictional connection to the continuos material, the tension controller is turned on and
the system is in the run state. Since unwinder only reduce and winder increase the diameter, the calculation
of the opposite direction is disabled. The calculator can be parameterized to enable processing of both
directions.
3.9
Gearbox stage
The gear selection is taken into account for the calculation of the moment of inertia and therefore also the
resulting
pre – control moment.
Siemens AG
SIMOREG DC Master
5-40
Application Center winder
Edition 03
3.10
02.01
Web break recognition
If the tension control is turned on, the web break recognition is enabled.
Direct tension control: Triggering results if current tension drops below minimum tension.
Indirect tension control: Triggering results if selectable moment variance is exceeded and moment drops
below selectable minimum.
Compensating roll:
Triggering results if instantaneous value exceeds selectable position value.
If web tear recognition is triggered, speed set point is set 0 and the calculation for the diameter is disabled.
The unwinder turns backwards, the winder forward, both using their bias. If a compensating (dancer ) roll
control is used, the position controller reaches it’s limit, due to the missing instantaneous value. The bias
results from the set intervention. After a selectable time , „Off 3“ is triggered.
3.11
Interfaces
3.11.1 Received data from top level control
Data exchange is done via the communication board (CB) 1. To ensure flawless operation, the settings in the
following table have to be strictly followed.
Word
Connector
1
Bisector
Label
Note
K3001
Control word 1
Control Word 1 according to user manual
2
K3002
Control word 2
Control Word 2 according to user manual
3
K3003
Control word 3
Control word 3 for coilers / winders
B3300
Maneuver
1.....On
B3301
Set diameter
1.....Set
B3302
Stop diameter
1.....Stop
B3303
Wind/Coil from top/bottom
0.....top / 1.....bottom
B3304
Winder/Unwinder
0.....Winder / 1.....Unwinder
B3305
Dancer roll control
If 1, the state of B3306 is not relevant
B3306
Dir./Indir. Tension Control
0.....direct / 1.....indirect
B3307
Gear box stage 1/2
0.....Stage1 / 1.....Stage 2
B3308
Switch characteristic for
The selected characteristic
coil hardness
B3309
Switch characteristic for
coil hardness
is the result of the combination
B3310
Switch characteristic for
coil hardness
of these three binectors (B3308,3309,3310)
B3311
Stop tension control
1.....On
B3312
Tension control ON ext.
1.....On
B3313
web break ext.
1.....On
B3314
Reserved
B3315
Reserved
4
K3004
system speed setpoint
5
K3005
Tension setpoint
6
K3006
Diameter set value
7
K3007
Ext. characteristic coil hardness
8
K3008
Web width
If different materials are produced
If different materials are produced
9
K3009
Density
10
K3010
Reserved
⇓
⇓
16
K3016
⇓
⇓
⇓
Reserved
6-40
SIMOREG DC Master
Siemens AG
Application Center winder
02.01
Edition 03
3.11.2 Transmit data to top level control
Data exchange is done via the communication board 1 (CB1).
Word
Parameter
1
Bit
Label
Note
U734.01
status word 1
Status word 1 according to user manual.
2
U734.02
status word 2
Status word 2 according to user manual.
3
U734.03
status word 3
Status word for winder/coiler status K9113
0
Tension control is ON
1.....ON
1
Tension control limit reached
1.....limit reached
2
Web break
1.....Web break
3
speed limit succeeded
1.....n>>
4
Reserved
5
Reserved
6
Reserved
7
Reserved
8
Reserved
9
Reserved
10
Reserved
11
Reserved
12
Reserved
13
Reserved
14
Reserved
15
Reserved
4
U734.04
Instantaneous speed value
K0179
5
U734.05
Instantaneous current value
K0109
6
U734.06
Instantaneous value of moment
K0142
7
U734.07
Current diameter
K9304
8
U734.08
Instantaneous tension value
K9240
9
U734.09
Output of tension control
K9249
10
U734.10
Reserved
⇓
⇓
16
U734.16
⇓
⇓
⇓
Reserved
3.11.3 Analog input
Maneuver set point:
analog input main set point X174: 4-5
value range: -10V.....+10V
tension / position feedback value1
analog input 1 X174: 6-7
value range: tension feedback value: 0..........+10V
position feedback value: -10V.....+10V
3.11.4 Analog output
Tension set point for compensating weight if compensating roll control is enabled :
14-15
analog output 1 X175:
3.11.5 Pulse generator input
Input for digital pulse - generator corresponding to „User Manual“.
Siemens AG
SIMOREG DC Master
7-40
Application Center winder
Edition 03
4
02.01
Calculation of acceleration compensation
In order to ensure a constant tension moment during acceleration and deceleration, the armature current
should be pre controlled using the required moment. The moment of inertia is, due to the steady change of
the diameter of the winder, never a constant value.
♦ Fixed inertia JF (adjustable using P407)
♦ variable moment of inertia JV (is calculated using building block 116, and is influenced by web width
(K3008) and material density K3009)
Chapter 4 contains instructions on how to calculate the two moments using available system data.
4.1
Determination of fixed value inertia
The fixed moment of inertia is the sum of the following moment of inertia
♦ moment of inertia of motors
♦ moment of inertia of gear corresponding to the shaft of the motor
♦ moment of inertia of winder core corresponding to the motor shaft
♦ additional moment of inertia’s such as couplers
Formula:
JF = JMotor + JGear +
JCore
i2
For motor or gear values please contact the datasheet or type plate. The inertia of the winder core has to be
calculated. (Contact formula for the calculation of moment of inertia for solid cylinder or hollow cylinder.) If
the winders core mass is relatively small, or the gear ratio rather large, the moment of inertia can be
considered irrelevant.
moment of inertia solid cylinder
J=
J=
Π ∗ ρ ∗ b ∗ D4
[kgm²]
32
(
moment of inertia hollow cylinder
)
Π ∗ ρ ∗ b ∗ D 4 − D 4 Core
[kgm²]
32
Calculation of percental moment of acceleration MbF using the fixed moment of inertia JF and the
acceleration time tb. The equation outputs a moment of inertia corresponding to the rated current in %.
Precondition: D = Dcore, tb = th and Jcore is ignored
Determining the value for parameter P407
MbF =
∆v
JF ∗ nN ∗ i
∗
[%]
2,865 ∗ DCore ∗ PN tb
Determining the value for parameter P407
P 407 =
MbF ∗ th
∗ 100%
P542
8-40
SIMOREG DC Master
Siemens AG
Application Center winder
02.01
Edition 03
4.2
Determination of the variable moment of inertia
The following equation outputs a value for the maximum variable moment of inertia using the maximum
diameter, density and maximum width.
Jv max =
(
Π ∗ ρ max∗ b max∗ D max 4 − DCore 4
32 ∗ i2
)
[kgm²]
Calculation of percental moment of acceleration corresponding to the related current in %
Requirements: D = Dmax, tb = th and JF = 0
MbV =
(
)
b max∗ ρ max∗ D max 4 − DCore 4 ∗ nN ∆v
∗
[%]
29,18 ∗ i ∗ D max∗ PN
tb
Determining the value for Parameter U529:
U529 =
4.3
MbV ∗ th
∗ 100%
P542
Formulas and dimensions
b
D
Dmax
DCore
i
JF
JV
MbF
MbV
MN
nN
PN
tb
th
Y
web width [m]
diameter [m]
maximum diameter [m]
diameter of winder - core [m]
gear ratio
constant moment of inertia ( motor, Gear, winder - core) corresponding to shaft of motor [kgm²]
variable moment of inertia result of windup material corresponding to shaft of motor [kgm²]
maximum moment of acceleration corresponding to JF [% of MN]
maximum moment of acceleration corresponding to Jvmax [% of MN]
rated moment of motor [Nm]
rated motor speed [rpm]
rated motor power [kW]
time of acceleration [s]
ramp up time of web velocity; range 0 – Vmax [s]
speed difference [m/min]
specific weight (density) [kg/dm³]
5
Commissioning notes
5.1
Speed feedback adjustment
The following parameter have to be set:
U518
minimum diameter of winder shaft in mm
U519
gear ratio
If two gear box stages are used, the gear box with the smaller gear ratio has to be used
for example: i1=4, i2=5.....Í U519=4
i=
nMotor
nwinder
Siemens AG
SIMOREG DC Master
9-40
Application Center winder
Edition 03
02.01
U520
rated speed
The speed in rpm at maximum system speed and minimum winder diameter in min -1
U522
standardization of system speed in m/s at maximum set point
U523
standardization of diameter in mm. 100% = maximum diameter
5.2
Compensation of friction moment
In general, the friction depends on the speed of the winder. Gear warming can result in negative influence.
After a few hours of operation there is the possibility a post optimization has to be performed.
Procedure:
♦ Operate winder only with speed control, binector B3312 (tension control ON ext.) has to be 0
♦ Disable acceleration compensation f.e. by preventing the dv/dt Signal ( set P542 to 0,01 ).
♦ Take measurements at minimum diameter of winder; set minimal diameter; there may be no connection
to material web.
♦ Start drive via internal ramp function generator, and increase the speed in steps (f.e 10% steps)
♦ After each speed increase, obtain the actual value of the current (monitoring parameter r019) and use it
to set parameter U 283.01 - .10 (characteristic Nr. 106)
♦ Stop drive
♦ Select operation state „indirect tension control“ and set the bias P 405 = 0%, and binector B3302 (hold
diameter value) to 1
♦ Start drive for winder and increase speed in 10 % steps. After each increase check connector K0160
(output of speed controller). The value should be in the range of +/-3%.
5.3
Compensating moment of acceleration
General procedure:
♦ No connection to material web, gear box stage 1 selected (changeover to gear box stage 2 is
automatically taken in to account.
♦ Set ramp up time and ramp down time according to the application
♦ P542 is preset to 3s. If the ramp-up time or the ramp down-time is 30 s, the value of dv/dt equals 10 %. If
ramp – up time and or ramp down time differ a lot from 30 s, P542 should be set so dv/dt reaches
reasonable values.
♦ Select operating state „indirect tension control“ and set the bias P405 to 0 % and binector B3302 (hold
diameter value) to 1.
5.3.1
♦
♦
♦
♦
Take measurements at minimum coil diameter; set minimal diameter
Prohibit influence of variable moment of inertia. fe. by setting the web width to 0% using K3008.
Vary the speed of the winder between 10% - 90% and observe K0160 (output of speed controller) during
acceleration and deceleration.
Adjust P407 (effects dv/dt), so that K0160 has a maximum value of +/- 3%
5.3.2
♦
♦
♦
♦
Constant moment of inertia
Variable moment of inertia
If possible insert a rather fully loaded coil with a large material width and density.
Set values of actual diameter, density of material and web width
Vary the speed of the winder between10% - 90% and observe K0160 (output of speed controller) during
acceleration and deceleration.
Adjust U529 (effects dv/dt ), so that K0160 has a maximum value of +/- 3%.
NOTE
If the web width and / or the density is always constant, Parameter U150.03 and / or U525.04 (density)
have to be set to K0001 (100%)
10-40
SIMOREG DC Master
Siemens AG
Application Center winder
02.01
5.4
Edition 03
Optimization of speed controller
Lift moment limits, for example by setting the signal “Compensating roll position control ON” . (P605 is set to
100%)
Set the adaptation of kp 2 using P559 and Tn 2 using P560. The value can be calculated using the following
formula
P559 = P560 =
D max 4 − DCore 4
D max 4
∗ U529 ∗ 100 [%]
Requirement: Density and width of material have to be 100%, U529 calculated according to 5.3.2
5.4.1
♦
♦
♦
Run system with fully loaded winder
Perform optimization for speed controller according to the user manual (P051=26).
Use value of P225 (kp) and P226 (Tn) to set P550 / P551 (equals upper values of kp-and Tn adaptation)
5.4.2
♦
♦
♦
Optimization at maximum diameter.
Optimization at minimal diameter
Run system with empty winder
Perform optimization for speed controller according to the user manual (P051=26).
The set values in P225 and P226 equal the lower values of kp and Tn – adaptation
5.5
Hints for setting Parameters
P406:
Gear stage 2.
The value is calculated as follows: i1/i2.
f.e. i1=4, i2=5 Í P406 = 4/5 = 80%
U198:
Tension control: Value for required tension or moment for web break observation 10%.
Positoncontrol: Set Observation value for Compensating roll, f.e. 90%90%.
U282.01-.10: Characteristic of friction.
U283.01-.10: Only positive values allowed.
U285.01-.10: Characteristic for slip coil control
U286.01-.10: Only positive values allowed.
U288.01-.10: Characteristic (Building block 108).
U289.01-.10: Using this block, you can delinearize the influence of the potentiometer for maneuvering
U450:
Delay web break recognition.
Is used to disable false triggering on short, sudden tension or moment drops.
U453:
Time, during which the minimum tension (set using U198) has to be surpassed to activate the
tension control.
U456:
Time for reverse winding if web break occurs.
Siemens AG
SIMOREG DC Master
11-40
Application Center winder
Edition 03
U539.01:
02.01
Integration time - calculator for diameter
The following formula is used for calculation:
U539.01 =
D max
L
v max
188,5 ∗ U537.01 ∗ D max ∗ L
[s]
v max
Maximum roller diameter [m]
Number of layers on roller with maximum diameter
Maximum system speed [m/min]
6
Appendix
6.1
List of freely assignable function Blocks used
Block type
Blocknumber
Binector/connector converter
13
Average value during n cycles
16
Adders/Subtractors
20,21,22,23,24,25
Sign inverters
35,36
Switchable sign inverters
40,41
Dividers
45,46,47
Multipliers
50,51,52,53,290.....297
High resolution Multipliers/Dividers
55
Absolute value generators with filter
60,61
limiters
65
Limit-value monitors without filters
73,74
Tracking-/storrage element
82
Analog signal selector switches
90, 93.....99
Integrators
101
Characteristic Blocks
106,107,108
Simple ramp-function generator
113
Technology controller
114
Velocity-/speed controller
115
Variable moment of inertia
116
multiplexer
86,87
AND – elements
121.....131
OR – elements
150.....154, 156.....167
Inverters
180.....191
RS-flipflop
215
Timers
240.....245
Binary signal selector switch
250,251
PI-controller
260
12-40
SIMOREG DC Master
Siemens AG
Application Center winder
02.01
6.2
Edition 03
List of settable fixed values used
Parameter
Function
P401
Inching set point
P402
Adjustment of set point – actual value difference of moment for web break recognition
P403
Fine tuning of web (system) speed
P404
Diameter of core in % of Dmax
P405
Bias for Speed controller in conjunction with direct and ind. tension cont.
P406
i gear stage 2
P407
constant moment of inertia
P408
Scaling of tension setpoint
P409
Influence tension-/position controller
P410
Stop tension
P411
Position set point
P421
Change of diameter monotone 0.....no 1.....yes
Siemens AG
SIMOREG DC Master
13-40
Application Center winder
2
3
4
Zset
Stop
Zset main
|nist|
Density of material
D
i²
Web width
Manuver setpoint
Web speed
setpoint
Characteristic
of friction
konstant
moment
of inertia
Variable
moment
of inertia
Preparation
of
setpoint
Coil
hardness
D
14-40
SIMOREG DC Master
Zist
Un-/Winder
X
+
dv/dt
i
+
nnenn
Tensioncontroller
D
velocity - speed
calculator
+/-
nist
n-(speed) controller
+
Un-/winder
+
bias
6
This portion is only active if direct tension control is enabled
dv/dt
i
Maneuver
ramp generator
Tension
setpoint
generation
+
ramp generator
setpoint limitter
wind from
Web break top/bottom
5
Keep/hold diameter
Set diameter
Monotone yes/no
Core diameter
i
|nist|
Diameter setvalue
Web speed
setpoint
+
Moment
limitter
7
Calculator
for
determination
of
diameter
Moment setpoint
D
Sheet A
8
6.3
Principal schematic of indirect and direct tensioncontrol
1
Edition 03
02.01
Schematic diagram of control types
Siemens AG
Application Center winder
2
3
4
Siemens AG
SIMOREG DC Master
Application Center winder
ZsollStillstand
ZsollHaupt
|nist|
D
i²
web width
Density of material
Un-/Winder
actual position value
position setpoint
Manuver setpoint
Web speed
setpoint
Characteristic
of friction
konstant
moment
of inertia
Variable
moment
of inertia
Dancer rollposition controller
Preparation
of
setpoint
Coil
hardness
D
Tension
setpoint
generation
+
ramp generator
setpoint limitter
dv/dt
i
Maneuver
ramp generator
5
D
i
+
nnenn
velocity - speed
calculator
wind from
Web break top/bottom
to external tension controller
(influences weight of dancer)
X
+
dv/dt
Principal schematic of dancerroll positopn control
1
+/-
nist
Un-/Winder
+
Core diameter
Keep/hold diameter
Set diameter
Monotone yes/no
i
|nist|
+
Diameter setvalue
Web speed
setpoint
n-(speed) controller
6
Calculator
for
determination
of
diameter
Moment
limitter
7
D
Sheet B
Moment setpoint
8
02.01
Edition 03
15-40
K0401
Inching Setpoint
P401.F (2,00)
16-40
SIMOREG DC Master
P438.F(208)
K3004
P436 (0)
K0401
K
K
K
K
K
K
K
Select
setpoint
P435 (0)
B
B
B
B
B
B
B
B
Select injection
of inching
setpoint
Inching, bit 1
from control word 1
Inching, bit 0
from control word 1
.01
.02
.03
.04
.05
.06
.07
.08
.01
.02
.03
.04
.05
.06
.07
.08
Inching setpoint
2
≥1
≥1
3
0
1
0
1
&
0
1
&
0
1
&
0
1
&
0
1
&
0
1
&
0
1
&
&
P437.01
5
P437.02
P437.03
P437.04
P437.05
P437.06
P437.07
P437.08
4
=1
≥1
≥1
6
0%
1
0
ON command
from ON/OFF1
(from sheet
"Crawling setpoint")
0
1
&
to sheet "Ramp-function generator"
Bypass ramp-function generator
7
K0207
K0202
Sheet 1
On command
from INCH
(to control word 1)
8
6.4
system - speed setpoint
1
Edition 03
02.01
Detailed schematics
Siemens AG
Application Center winder
Siemens AG
SIMOREG DC Master
Application Center winder
Maneuversetpoint
P444.B (0)
B
&
x
P440 (0)
B9387
B
B
B
B
B
B
B
23
y
y1
x
.01
.02
.03
.04
.05
.06
.07
.08
x10
+200%
10
U288.01 bis .10 (0)
X-Values
1
-200%
x1
y10
y
≥1
≥1
Select
injection of
crawling setpoint
1
Y-Values
U289.01 bis .10 (0)
Maneuver 19.5
Selection
for shutdown
108
2
Switch-on/shutdown
from terminal 37
(from Sheet "Binary inputs 1")
P654.B (1)
B
Selection for
switch-on/shutdown
U287.01 (0)
K0011
1
1
K9231
R
D Q
<1>
3
1
R
D Q
≥1
....
P443.F(207)
K
P441 (0)
K9231
K
K
K
K
K
K
K
4
.01
.02
.03
.04
.05
.06
.07
.08
Select
crawling setpoint
0
1
<1>
0
1
Level/edge
P445
0
1
0
1
&
0
1
&
0
1
&
0
1
&
0
1
&
0
1
&
0
1
&
&
P442.01
P442.02
P442.03
P442.04
P442.05
P442.06
P442.07
<1> Flip-Flops are reset when P445=0
P442.08
6
Crawling setpoint / Terminal 37
5
≥1
≥1
7
0
1
K0206
K0201
Sheet 2
ON command from
CRAWL
(to control word 1)
to sheet "Ramp-function generator"
Bypass ramp-function generator
to sheet
"Ramp-function generator"
Switch-on command
from ON/OFF1
(to control word 1)
8
02.01
Edition 03
17-40
2
18-40
SIMOREG DC Master
P323.F (1)
K
P645.F (0)
K
r029
.01 <1>
.02 <1>
.03 <1>
.04 <1>
K0198
.01
.02
.03
.04
Maximum
K0197
K0196
Minimum
3
<1> When P643.0x=9, the limit
selected via P642.0x acts
with inverted sign as a
negative limit
P643 (9)
K
K
K
K
P321.F (100,00)
(-300,00...300,00 %)
Additional setpoint
P322.F (1)
K
P644.F(206)
K0207
P320.F (100,00)
(-300,00...300,00 %)
K
K
K
K
P642 (2)
Setpoint processing
Main setpoint
1
K0195
4
1
0
6
K0194
P635.F(194)
K
-1
0%
11
10
01
00
Enable negative direction of rotation from control word 1
Enable positive direction of rotation from control word 1
U607.B(9382)
B
U608.F (15,00%)
Normalization
5
7
Sheet 3
to ramp-function generator
input
no direction of rotation
enabled
B0210
K0193
8
Edition 03
02.01
Siemens AG
Application Center winder
2
Siemens AG
SIMOREG DC Master
Application Center winder
P646.B (1)
B
P641.B (0)
B
Select bypass
ramp-function
generator
B
P640.B (0)
0
1
&
0
1
0
Run
B0104
ON delay
T
P319.F (0,05)
(0,00...10,00 s)
1
Enable changeover of starting integrator
Bypass ramp-function generator from
sheets "Fixed setpoint", "Inching
setpoint", "Crawling setpoint"
Enable ramp-function generator from
control word 1 (with "0"-Signal: y=0)
P639 (167)
.01
K
.02
K
B0161
Shutdown
K0190
(RFG
output)
Enable setpoint from
control word 1
Operating state
- -, I or II
Ramp-function
generator input
0% 0
from starting integrator control
(see P302)
RFG setting 3
Ramp-down time
P312.F
P308.F
r028
Setpoint
≥1
Set ramp-function
generator
Setting value
x
r315.1
4
n-act - ∆
n-act + ∆
r315.3
r315.4
y=0
y
dv/dt
6
P306.F
≥1
B0209
B0208
B0207
r027
2.8
Effective
parameters
Maximum
Minimum
.01 <1>
.02 <1>
.03 <1>
.04 <1>
.01
.02
.03
.04
8
5
4
3
2
1
P301.F
negative
setpoint limit
K0182
B0206
K0170
K0183
K0181
0
Sheet 4
Highest negative
setpoint limit
Limitation after
RFG has responded
Speed setpoint
Lowest positive
setpoint limit
Ramp-function generator enable
Ramp-function generator start
Setpoint enable & /OFF1
Set ramp-function generator
Track ramp-function generator
Bypass ramp-function generator
Ramp-down
Ramp-up
6
positive
setpoint limit
P300.F
0:
1:
2:
3:
4:
5:
7:
15:
7
15
Display of RFG status on r316
7
<1> When P633.0x = 9, the positive limit
selected via P632.0x acts with inverted
sign as negative limit
P633 (9)
K
K
K
K
P634 WE
.01
K
190
.02
K0201 0
P632 (1)
K
K
K
K
P303 - P306
P311 - P314
P307 - P310
RFG active to status word 2
ramp-down
ramp-up
K0190
K0191
Ramp-function
generator setting
2
3
0
0
0
1
1
0
... RFG setting 1 [s]
Upper transition
rounding
P314.F
... RFG setting 3 [s]
P310.F
... RFG setting 2 [s]
5
Time difference [s]
P542.F
RFG status
r316
P302.F
P317.F
P318.F
Set RFG Starting
RFG
on
integrator tracking
shutdown
r315.2
Lower transition
rounding
P313.F
P309.F
P305.F
Rounding
Parameter selection
Ramp-up/down
time
P304.F
3
K0192
B0211
≥1
≥1
P303.F
Ramp-up time
P311.F
P307.F
This changeover to RFG settings 2 and 3
has priority over the input of RFG setting 3
by the starting integrator control
RFG-setting 2
.01
.02
Ramp-function generator
start from control word 1
P638.B (0)
B
P637.B (0)
B
P636 (1)
K
K
Ramp-function generator
1
02.01
Edition 03
19-40
U516 (0)
K0170
Current diameter 8a.7
4.8
1
U517 (0)
K9304
3
U241 (0)
B9459
U240 (0)
K
K9257
5.8
Web break 18.5
.01
.02
20-40
SIMOREG DC Master
1
0
min.Diameter
(10,0...6553,5mm)
U518.F (6500,0)
(-32,768...32,767 m/s)
n022
velocity set point
Normalization
U523 (1638)
(10...60000mm)
Normalization
U522 (16,38)
(0,01...327,67m/s)
2
115
K9210
i 11.3
90
D
K9214
U145 (1)
K9210
.01 x1
.02 x2
y
45
K9145
Rated speed
x1 *100%
x2
U519.F (1,00)
Gear ratio
i
U520.F (1450)
5
Velocity / speed - calculator
4
U140 (0)
K9145
U141 (0)
B9390
6
x
y = -x
-1
y
speed set point
n023
1
0
7
K9140
40
K9257
Sheet 5
8
Edition 03
02.01
Siemens AG
Application Center winder
2
Siemens AG
SIMOREG DC Master
11.8
Application Center winder
P555.F (0)
K
x
y
y
I comp. n contr.
P630 (162)
K
0%
3
x
y
1
0
Adap.point 2
P561.F (0,00)
(0,00 ... 100,00 %)
x
P563.F(-100,00)
(-199,99...0,00%)
P562.F(100,00)
(0,00...199,99%)
n contr. droop Kp (act)
r217
y
4
Speed controller P gain
to Sheet Speed controller 2
n contr. Kp(act)
r219
P559.F (0,00)
(0,00 ... 100,00 %)
Adap.point 2
Enable droop from
control word 2
Adap.point 1
P558.F (0,00)
(0,00 ... 100,00 %)
P227.F (0,0)
(0,0 ... 10,0)
n contr. droop Kp2
P552.F (0,0)
(0,0 ... 10,0)
n contr. droop Kp1
x
P556.F (0,00)
(0,00 ... 100,00 %)
Adap.point 1
P225.F (3,0)
(3.0)
(0,10 ... 200.00)
200,00)
(0.10
n contr. Kp2
P550.F (3,00)
(0,10 ... 200,00)
n contr. Kp1
Droop (with adaptation)
P553.F (0)
K9437
Adaptation of the P gain
Speed controller (1)
1
-1
11.8
6
K0176
dn(droop)
P554.F (0)
K9437
y
P557.F (0,00)
(0,00 ... 100,00 %)
Adap.point 1
P226.F (0,650)
(0,010 ... 10,000)
n contr. Tn2
P551.F (0,650)
(0,010 ... 10,000)
n contr. Tn1
x
Adaptation of the integration time
5
y
8
Sheet 6
Speed controller integration time
to Sheet Speed controller 2
n contr. Tn(act)
r218
P560.F (0,00)
(0,00 ... 100,00 %)
Adap.point 2
x
7
02.01
Edition 03
21-40
2
1
22-40
SIMOREG DC Master
P115
135,05
* P115
P628 (179)
K
n(act)
P609 (0)
K
Internal
actual EMF
value
K0040
Actual value from
pulse encoder
K0013
Main actual value
1
-1
0
P201.F (1)
(1 ... 140 Hz)
Resonant frequency
P202.F (0)
(0 ... 3)
quality
4
3
2
1
0
K0177
n(act,filter)
r025
0%
n(act)
Fast stop
1
0
3
P629 (177)
K
P627 (178)
K
P200.F (0)
(0 ... 10000 ms)
Smooth. n(act)
P228.F (0)
(0 ... 10000 ms)
Smooth. n(set)
P203.F (1)
(1 ... 140 Hz)
Resonant frequency
P204.F (0)
(0 ... 3)
quality
P206.F (0) P205.F (0)
(0 ... 100ms) (0 ... 1000ms)
T1
Tv
P626.F(167)
K
K0166
K0167
P625.F(170)
Solldrehzahl 5.8 K9140
n(set,limit)
0% P083.F
Reverse polarity of actual speed value on field
reversal and applied negative field direction
from Sheet "Field reversal with SIMOREG
6RA70 single-quadrant device"
Speed controller (2)
1
r026
K0178
-1
P624 (0)
K
K0168
K0169
n(act, smooth)
P623 (179)
K
Contr. dev.
P620 (165)
K
r219
6
r023
r218
Kp
P698.B (0)
B
Absolute actual speed value
K0166
Switchover P222.F
speed
B
A
B<A
&
Enable speed controller from
control word 2 and sequencing control
Stop I component when αG-limitation,
current limitation, torque limitation, speed
limiting controller reached
Stop I-comp. n contr.
P696.B (0)
B
Set I-comp. n contr.
P695.B (0)
B
Set.val.I-comp.n contr.
P631 (0)
K
K0165
dn
Speed controller P gain
from Sheet Speed controller 1
P621 (176)
14.6
K9451
K0179
5
Speed controller integration time
from Sheet Speed controller 1
n(set, smooth) P622 (174)
K
K0174
4
Switchover to
P controller
Tn
8
B0205
Fast stop
K0148
Sheet 6a
M(set,n contr.)
P component
I component
Speed controller
setpoint/act. val. deviation
≥1
1
Friction and
moment of
inertia
compensation P223.F (1)
0%
P502 (0)
K
K0160
K0161
K0162
0
1
K0164
0
P229.F
Master/slave drive from control word 2:
Make I component follow on slave drive
so that M(set, n contr.) = M(set, limit) and set
speed setpoint = actual speed value (K0179)
7
Edition 03
02.01
Siemens AG
Application Center winder
1
3
Siemens AG
SIMOREG DC Master
Application Center winder
-P530
-100%
P520
0%
K0164
K0168
dv/dt * P542
vom Hochlaufgeber
P543.F
K0191
P541.F
P540.F
5
6
7
100%
P530
n
K0152
K0150
P619 (191)
K9215
(0...10000ms)
P546.F (0)
K0172
P697.B (1)
B9392
0%
0
1
K0173
K0171
ATTENTION! Do N O T activate, contact sheet 11 for further information
4
Compensation of moment of inertia (dv/dt - Addition)
K0179
P521
Compensation of friction
2
Sheet 7
8
02.01
Edition 03
23-40
2
24-40
SIMOREG DC Master
x
U391 (0)
B9391
-1
-1
0
1
2
3
y
1
191
16
K9455
U331 (1)
B0421
B
B9461
U330 (1)
B0421
B
19.5 B9391
B9461
4
.01
.02
.03
.01
.02
.03
-1
U152 (0)
K0403
K9160
&
&
B9361
131
X<B–
y
y
B9151
B9150
K9153
K0404
K9152
decreasing monotone
x
X>B+
x1 * x2
100%
x1 * x2
100%
y
Core
diameter
P404.F (10,00)
5
increasing monotone
B–
y
65
B+
B9360
130
B–
x
B+
53
.01 x1
.02 x2
52
.01 x1
.02 x2
Diameter limits
U153 (0)
K9455
K9214
i 11.3
K0403
K9160
Smooth. Adaption of
0...10000ms system speed.
U162 (100) P403.F (100,00)
60
3
U175
WE
.01
K9155
0
.02
K0001
K0001 9165
100,00 %
.03
Durchmesser Hülse 8.5 K0404 9166
average
of
n Cycles
n
Anzahl der
Abtastzyklen
U173.01 (10)
B0421
Monotone yes / no
P421.F (1)
.01
Un./Winder 19.5
|nist| 6.3
U172 (0)
K0166
System speed. setpoint U160 (0)
K0190
after rampg. 4.5
U161 (1)
Calculator for diameter (1)
1
K9167
.02 x3
.01 x1
.02 x2
Current 8a.7
diameter
K9152
K9153
U155 (1)
K0404
6
x4=
x1 * x2
K
K9304
U120 (0)
K9167
.01
.02
.03
x4 (32Bit)
<1>
y=
x4 / x3
7
y
20
K9120
55
K9155
Sheet 8
8
Edition 03
02.01
Siemens AG
Application Center winder
Siemens AG
SIMOREG DC Master
Application Center winder
2
.01
U533 (0)
K
Diameter set value 9.8 K9213
Set diameter 9.8
U532 (0)
B
B9382
K9300
X
.01
U536 (1)
K
PI-controller
.01 Setzwert für I-Anteil
.11 Setzwert für PI-Regler-Ausgang
U537.01
(10,00)
.01
U538 (1)
K9304
1 = Stop I-component in negative dir. <7>
0 = Disable PI - controller <1>
1 = Stop I - component <5>
1 = Stop output <3>
1 = Stop positve I - component <6>
T1
260
8a.7
3
.01 1 = Set I - component <4>
.11 1 = Set value PI - controller output <2>
Set PI - controller
.01
.11
.21
.31
.41
Enable PI - controller
U530 (0)
K9120
.01
Smooth
U535.01 (500 ms)
U534 (1)
K
Calculator for Diameter (2)
U531 (0)
B0001
Hold diameter 9.8 B9381
Tension feedb < GW 18.8 B9483
decreasing monotone 8.4 B9360
increasing monotone 8.4 B9361
8.8
8.8
1
1
0
0
1
Tn
Y
U539.01
(3,000 s)
U540.01 (0) U541.01 (1)
0 = set
0 = Set
P-component I-component
zero
zero
0 0
Kp
4
K9303
K9302
K9301
6
* -1
1
G(s) =
8
negative limit
K9307
B9650
Regler an Ausgangsbegrenzung
Current diameterl
Sheet 8a
Priority:
1. Disable PI - controller
2. Set Output
3. Stop Output
4. Set I - component
5. Stop I -component
6. Stop I- component in pos. direction
7. Stop I- component in neg. direction
B9670
Controller has reached
negative limit
K9304
PI - controller output
B9660
Controller has reached
negative limit
K9305
positive limit
K9306
1
1 + sTn
--------- * Kp * --------1 + sT1
sTn
Transfer function:
7
<5> Stop I - component:
P -component active
Stop I - component
Output = P-component + I-component
<6> Stop I - component in positive direction:
P-component active
If controller input (X) positive,
then I - component is stopped
Output = P-componentl + I-component
<7> Stop I - component in negative direction
P-component active
If controller input (X) is negative,
then the I - component is stopped
Output = P- component + I - component
U545.01
(100,0)
Stop I - component in
neg. direction and set to
negative limit
(K9307)
U544 (9306)
.01
8.5 K0404
8.5
.01
U543.01
(100,0)
U542 (1)
K
Stop the I - component
in positvie direction,
and limit it to positive
(K9305)
I-component
P-component
5
02.01
Edition 03
25-40
1
B0001
Power On Imp.
U440 (0)
B0001
B
U443 (0)
B9050
B
Stop / Set diameter
1
2
O
T
3
O
26-40
SIMOREG DC Master
T
T
1 = Reset
T
Impulsgenerator
T
On / Off delay.
O
delayed Off
T
T
Delayed ON
3
2
1
0
Mode
U441 (5,000)
(0,000...60,000s) U442 (0)
1 = Reset
T
2
1
0
Mode
U445 (3)
Impulsgenerator
On / Off delay.
T
T
O
delayed Off
T
Delayed ON
T
U444 (3,000)
(0,000...60,000s)
1
240
Current
diameter
1
241
U380 (0)
Tensioncontrol ON ext. 19.7 B9396
3
B9581
B9580
8a.7
B9583
B9582
U223 (0)
B9580
B
B
.01
.02
.03
x
RESET (y=0)
STORE
TRACK
&
≥1
y
Priorität:
1. RESET
2. TRACK
3. STORE
82
U351 (0)
K9195
U352 (0)
B9354
B9050
B
K9195
U246 (0)
K3006
U247 (0)
B9582
B9354
Power On Imp.
124
B9380
n< B0121
Web break 18.3 B9386
B9380
150
6
ext. Diameter setvalue
Power On Mode
U224 (0)
.01
.02
.03
U324 (1)
Set diameter ext. 19.5 B9388
Tensioncontrol OFF 13.8 B9454
B
1 ⇒ y=x
⇒ freeze y
.01
.02
.03
180
5
U350 (0)
B9450
B9450
Durchm. halten ext. 19.5 B9389
Betrieb B0105
U222 (0)
K9304
1
4
.01
.02
.01
.02
.03
.01
.02
.03
1
0
7
≥1
≥1
K9213
93
B9382
152
B9381
151
Sheet 9
Diameter
set value
Set diameter
Stop diameter
8
Edition 03
02.01
Siemens AG
Application Center winder
Siemens AG
SIMOREG DC Master
3
.01
.02
.03
.04
Application Center winder
U529 (1,00)
(0,10...100,00)
Normalization of
max. diameter
U528 (10000)
(10...60000mm)
Normalization of
Core diameter
U527 (10000)
(10...60000mm)
Normalization of diameter
U526 (10000)
(10...60000mm)
Variable moment of inertia
2
U525 (1)
K9304
K0404
K
Density of material K3009
Current diameter. 8a.7
Core diameter 8.5
1
K
Dmax
DHülse
D
4
D4 - DCore4
JV = ------------------ * K
Dmax4
Variable moment of inertia
116
5
6
JV
K9258
7
Sheet 10
8
02.01
Edition 03
27-40
K0406
K0001
U248 (0)
K0001
K0406
U249 (0)
B9394
U281.01(0)
|nist| 6.3
K0166
x
.01
.02
.03
290
.03 x1
.04 x2
.01
.02
21
x1 * x2
100%
1
0
28-40
SIMOREG DC Master
23
y
y1
3
x
K9214
i
94
y
4
K
U122 (0)
K9433
K9229
.01
.02
.03
U151 (0)
K9432
K9121
y
22
293
.05 x1
.06 x2
292
.03 x1
.04 x2
x1 * x2
100%
U151 (0)
K0191
K9214
291
.05 x1
.06 x2
dv/dt 4.6
i 11.3
U150 (0)
K9214
K9214
K9229
106
K9430
K9121
y
x10
+200%
10
U282.01 bis .10 (0)
X-Werte
1
-200%
x1
y10
Y-Werte
U283.01 bis .10 (0)
U121 (0)
K9147
K0407
K
Characteristic of firction
P407.F (0,00)
fixed moment
of inertia
K0407
11.8
U150 (0)
K3008
Web width
K9258
Var. moment of inertia 10.7
P406.F (100;00)
Gear stage 2
2
Compensation of aceleration and friction
Gear stage 1/2 19.7
100,00 %
1
K9122
x1 * x2
100%
x1 * x2
100%
K9431
i²
y
y
297
.05 x1
.06 x2
Summ of pre
control moments
K9433
K9432
U153 (0)
K9431
K9430
5
U147 (1)
K9437
K9304
Current diameter.
K9437
8a.7
7
.01
.02
x
.01 x1
.02 x2
U135 (0)
K9122
U250 (0)
K9122
K9135
U251 (0)
unw../ winder 19.5 B9391
x1 * x2
100%
y
6
1
0
y = -x
-1
x1 * 100%
x2
y
y
35
K9135
K9215
95
47
K9147
Sheet 11
8
Edition 03
02.01
Siemens AG
Application Center winder
Siemens AG
SIMOREG DC Master
Application Center winder
.01
0
.02
0
.03
1
x
1 = Enable simple
ramp generator
0 = Set ramp gnerator
to zero
Stop simple ramp
generator
113
<1>
Override
ramp gnerator
3
TH
1
freeze y
0
0s
y=0
TR
<2>
1
0
1
0s
y=x
y
Stop tension value
P410.F (0,00)
U151 (0)
ext. Tension s.point
K3005
K0410
K0410
<2> from electronic system powersupply monitor
.01 x1
.02 x2
x1 * x2
100%
y
Stop Tension 19.7
n<
51
K9151
Q
U329 (1)
B9395
B0121
B
Priority:
1. S (SET)
2. R (RESET)
S
R
B9191
B9190
1
-200%
x1
23
.01
.02
.03
y1
B9359
129
x
y
U259 (0)
B9359
U152 (0)
K9450
K9236
K3007
U311 (0)
K9230
K
K
K
K
K
K0001
U310 (0)
B3308
B3309
B3310
6
.03 x1
.04 x2
.01
.02
.03
.04
.05
.06
.07
.08
.01
.02
.03
.01
.02
1
0
X0
X1
X2
X3
X4
X5
X6
X7
y
7
Tensionsetpoint
U254 (0)
K9434
K
U255 (0)
B9392
x1 * x2
100%
K9219
99
dancer. roll pos. ctrl. 19.5
Slip core control
K0001
K9230
Characteristic
- switch 19.7
100,00 %
x10
+200%
10
5
U258 (0)
ext. tension setpoint.
K3005
K9151
&
y
X-Values
y10
Y-Values
0 = Ramp generator
first run
K9236
x
107
4
U284.01(0)
8a.7 K9304
8a.7
Current diameterl
ramp - up time
ramp - down time
U302 (5,00) U303 (5,00)
Setpoint processing
2
<1> If U301.01 = 9191 is active only once after beeing enabled (Flanke log. "0" auf "1")
9.4
9.4
U301
B9582
B
B
12.7
Tension setpoint
U300 (0)
K9219
1
.01
.02
294
K9434
1
0
B3 B2 B1
86
0
1
0
1
0
1
0
1
K9450
0
0
1
1
0
0
1
1
X0
X1
X2
X3
X4
X5
X6
X7
Y
Sheet 12
K9217
97
Tension control after
influence of slip core control
Y
0
0
0
0
1
1
1
1
B3 B2 B1
8
02.01
Edition 03
29-40
2
3
B9452
P750 (0)
K9434
.01
.02
.03
U452 (0)
B9452
B
-1
-1
30-40
SIMOREG DC Master
0
1
2
3
P751 (0)
U323 (1)
B9588
Tensioncontrol ON ext. 19.7 B9396
OFF3
B0110
1
182
Tensioncontrol enable
U382 (0)
B9483
Tension setpoint
after CH 12.7
tension feedback value
< limit or.
actual position 18.8
> limit
1
&
O
T
T
3
2
1
r006
x
B9589
B9588
5
K0026
y [V] =
x
* P753
100%
Normalization
-200,00...+199,99V
P753 (10,00)
244
Tensioncontrol ON
1 = Reset
Smooth.
(0...10000ms)
P752 (0)
B9353
123
T
Impulsegnerator
T
1
0
U454 (0)
On / Off delay
O
Delayed Off
T
T
Delayed ON
U453 (5,000)
(0,000...60,000s)
4
y
Offset
-10,00...+10,00V
P754 (0,00)
U455 (0)
B9353
B
6
D
O
T
A
3
2
1 = Reset
X175
U384 (0)
B9353
T
Impulsgenerator
1
0
15
14
U457 (1)
On / Off delay.
T
T
O
delayed Off
T
Delayed ON
T
U456 (10,000)
(0,000...60,000s)
7
Tensioncontrol OFF
B9454
184
B9591
Sheet 13
Tension setpoint
for external Tensioncontrol
1
1
Tensioncontrol del. OFF
B9590
Tensioncontrol del. ON
245
8
Edition 03
02.01
Siemens AG
Application Center winder
Siemens AG
SIMOREG DC Master
2
3
x
Application Center winder
K0405
U136 (0)
K405
bias for speedcontroller
if tensioncontrol is activated
P405.F (10,00)
y = -x
-1
1
U386 (0)
Ind.tensioncontrol 19.5 B9393
36
1
U385 (0)
B9391
Un/Winder 19.5
1
U388 (0)
B9392
y
.04
.05
.06
U310 (0)
B9355
B9356
B9392
U312 (0)
K
14.1
14.1 K0405
K9136
K9136
K
Tension/position control outp. 15.8 K9254
K
K
K
Dancercontrol 9.5
.01
.02
.03
.04
.05
.06
.07
.08
.01
.02
.03
Dancercontrol 9.5
U353 (0)
B9392
B9456
B
B9456
186
.01
.02
.03
.01
.02
.03
U325 (1)
B9458
13.4 B9353
B9455
4
U326 (1)
B9454
Tensioncontrol del. ON 13.8 B9590
Un/Winder 19.5 B9391
B9455
185
B9458
188
Switchinglogic for Tension-/positon control
Dancer control 9.5
1
X0
X1
X2
X3
X4
X5
X6
X7
≥1
&
&
B3 B2 B1
B9383
153
B9356
126
B9355
125
5
Y
Additional speed setpoint
K9451
87
X0
X1
X2
X3
X4
X5
X6
X7
0
1
0
1
0
1
0
1
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
Y
.01
.02
.03
.01
.02
.03
B3 B2 B1
U354 (0)
web break 18.5 B9459
Dancercontrol 9.5
B9392
B
U327 (1)
Tensioncontrol ON 13.4 B9353
B9383
B9384
6
7
≥1
&
B9384
154
B9357
127
Sheet 14
Enable
Tension/pos. cont.
8
02.01
Edition 03
31-40
K9217
K
K
32-40
SIMOREG DC Master
U486 (0)
K
n016
.01
.02
.03
.04
0
U485.F (0,00)
1
X
X2
K9240
Threshold
1
0
K9241
0% 1
0
0%
X
U502.F (0)
<1>
K9244
+
-
1
1
0
U483.F(0)
14.8
Smooth.
U481.F(0,00s)
1000
Kp-Faktor
Y
n018
114
U505 (0)
K
U506 (0)
B
U500 (0)
B9357
0
K9245
1
K9246
K9242
Hold I -component
Set I - component
Kp
1
Tn
0
1000 1
U494.F
(3,000)
U495.F(0)
U503.F (1) U504.F (1)
0 = Set
0 = Set
p - componentI - component
zero
zero
Tension/Position-Controller
U488.F
(3,00)
U499.F
(-100,00)
U497.F(0,0)
0%
6
K9248
K9247
x
U509 (9252)
K
U510.F
(50,0)
-1
y
y
* -1
n019
B9499
K9251
negative limit
K9253
K9254
Output of Tension/
position controller
K9250
positive limit
K9252
K9141
41
8
Sheet 15
Controller has reached
output limit
U511 (1)
K9141
1
0
U512.F
(100,0)
I-component
P-component
y = -x
7
Hold I - component
x
K9249
U507 (1)
K9221
15a.5
U508.F
(50,0)
U143 (0)
Influence Tension/
position contr.
Un-/Winder 19.5 B9391
P409.F (100,00)
U142 (0)
K0409
K0409
5
Enable Tension / pos. controller
D-Component
U482.F(0,000)
U498.F
(100,00)
Statik - addition
for controoler
U496 (0)
B
4
<1> 0 = D-component influences only the feddbackvalue channel
1 = Normal PID-Regler: D-componentl is active for control deviation
K9243
3
Tension- or
Dancer - roll
pos. contrl.(1)
Sollwert
U490.F U491.F
(0,00) (100,00)
0,00...200,00%
X1
2
Siebzeit [s]
U487.F(0,00)
Y1
Y2
Y
Kp-Adaption
P411.F (0,00)
n017
.01
.02
.03
.04
Position setpoint
Tension setpoint
12.8
U484 (0)
K0411
K0411
U480 (0)
K0015
K
K
K
Current Tension or
Positon value
Kp-factors
0,10...30,00
U492.F U493.F
(1,00)
(1,00)
Var. moment of inertia
U489 (0)
K9437
10.6
1
Edition 03
02.01
Siemens AG
Application Center winder
Siemens AG
SIMOREG DC Master
Enable
Tension/pos. controller 14.8
1
3
U390 (0)
B9357
Application Center winder
1
100,00 %
B9460
190
K0001
K
U267 (0)
U266 (0)
B
B9460
U264 (0)
K0001
.01
.02
4
y
x
Set value
Set integrator
1
Tn
0
t
Integrationtime (Tn)
(10...65000ms)
U265 (3000)
Stop
integrator
x
Tension-/position controller (2)
2
y
K9221
101
5
Tension - / position
controller limit
6
7
Sheet 15a
8
02.01
Edition 03
33-40
2
3
4
5
K
.01
.02
.03
K9123
Current 8a.7l
diameter
23
U383 (0)
Dancerrollcontrol 19.5 B9392
U152 (0)
K9123
K9304
.05 x1
.06 x2
x1 * x2
100%
B9453
.01
.02
.03
B9351
K0001
&
100,00 %
121
U124 (0)
K9435
K9435
Summ of precontrol moments 11.8 K9215
K
y
295
U321 (1)
B9453
OFF3 B0110
Tensioncontrol ON 13.4 B9353
1
183
Determination of moment setpoint if tensioncontrol is active
Output
U123 (0)
Tension/Pos. Contrl. 13.8
K9254
Tension setpoint 12.7 K9219
1
24
.01
.02
P408.F (100,00)
Normalization of
moment setpoint
.01
.02
.03
U252 (0)
K0001
K9436
U253 (0)
B9351
K9124
K0408
1
0
6
U153 (0)
K9124
K0408
.03 x1
.04 x2
x1 * x2
100%
y
K9436
296
P605.01
Moment feedback value
if tension control is active
K9216
96
7
Sheet 16
8
Edition 03
02.01
34-40
SIMOREG DC Master
Siemens AG
Application Center winder
Siemens AG
SIMOREG DC Master
2
Application Center winder
K0402
Moment setpoint 16.7
Adjustment of
momentsetpoint - actual value diff.
P402.F (100,00)
instentaneous value of moment
.01 x1
.02 x2
.01
.02
.03
U125 (0)
K9216
K
K9150
.01
.02
U150 (0)
K9161
K0402
U163 (0)
K0142
U256 (0)
K9241
K9150
U257 (0)
ind. tensioncontr. 19.5 B9393
3
25
50
K9150
0
1
2
3
K9218
98
U146 (1)
K9125
K9125
16.7 K9216
y
-1
-1
U164 (0)
x1 * x2
100%
1
0
Web break recognition (1)
Tension/pos. current valuie 15.3
1
.01 x1
.02 x2
x1 * 100%
x2
Siebzeit
0...10000ms
U165 (0)
4
y
K9187
46
K9146
U201 (50,00)
Maximal allowed
moment deviation
K9161
61
U198 (0,00)
Minimum tension or
dancer roll endposition
K9186
5
WE
U200
.01
K9146 0
.02
K9187 9187
74
WE
U197
.01
K9218 0
.02
K9186 9186
73
6
B
A
B
A
U202
U199
0
0
B
0
0
0
U199
U199
B
U202
B
U202
U202/2
B
B
U202
U199
U199/2
B
B
Hysteresis
0,00...199,99
U202 (0,00)
B
0
Hysteresis
0,00...199,99
U199 (0,00)
7
A
A
A
A
A
A
A=B
A<B
<1>
|A|<B
A=B
A<B
<1>
|A|<B
Sheet 17
B9174
B9173
B9172
B9171
B9170
B9169
8
02.01
Edition 03
35-40
U356 (0)
B9586
Web break ext. 19.7 B9397
B
Tensioncontroll OFF dellayed 13.8
3
.01
.02
.03
U446 (0)
B9590
B
≥1
.01
.02
.03
B9482
250
O
T
T
36-40
SIMOREG DC Master
Web break
B9386
156
1 = Reset
T
Impulsgenerator
T
On / Off delay.
O
delayed Off
T
T
Delayed ON
3
2
1
0
1
242
U381 (0)
B9482
B9585
B9584
1
U389 (0)
B9386
1
B9459
189
.01
.02
.03
B9451
Web break
&
187
6
&
B9358
n<
O
T
T
.01
.02
POWER ON
<1>
U415 (0)
B9358
B0121
1
1 = Reset
T
3
2
1
0
.01
.02
.03
RESET
(Q=0)
SET
(Q=1)
Mode
U451 (0)
Impulsgenerator
T
On / Off delay.
O
delayed Off
T
Delayed ON
T
U450 (2,000)
(0,000...60,000s)
B9352
122
U471 (0)
Dancerroll control 19.5 B9392
17.8 B9169
B9457
B9457
1
128
U449 (0)
B9352
B
.01
.02
.03
U387 (0)
B9169
5
U322 (1)
B9483
B9451
B9584
Tension actual value
< limit or
position actual value 17.8
> limit
181
4
U328 (1)
B9386
Tensioncontroll OFF del. 13.8 B9591
B
Mode
U447 (5,000)
(0,000...60,000s) U448 (0)
1
0
Web break recognition (2)
2
U470 (0)
ind. Tensioncontrol 19.5 B9370
B
Moment setpoint - 14.8
B9173
actual value diff. > GW
1
7
Q
Q
1
243
1
0
B9551
215
B9550
B0587
B9586
Sheet 18
OFF 3
Web break int.
B9483
251
8
Edition 03
02.01
Siemens AG
Application Center winder
2
Setting Controlword 3
1
3
.01
.02
.03
.01
.02
.03
.01
.02
.03
.01
.02
.03
.01
.02
.03
.01
.02
.03
.01
.02
.03
U357 (0)
B
B3300
B
U358 (0)
B
B3301
B
U359 (0)
B
B3302
B
U360 (0)
B
B3303
B
U361 (0)
B
B3304
B
U362 (0)
B
B3305
B
U363 (0)
B
B3306
B
4
Siemens AG
SIMOREG DC Master
Application Center winder
≥1
≥1
≥1
≥1
≥1
≥1
≥1
B9393
Dir./ ind. tensioncontrol
163
B9392
Dancerrollcontrol
162
B9391
Unwinder/Winder
161
B9390
Wickeln von
oben/unten
160
B9389
Hold diameter ext.
159
B9388
Set diameter
158
B9387
Maneuver
157
5
U367 (0)
B
B3313
B
.01
.02
.03
.01
.02
.03
.01
.02
.03
U365 (0)
B
B3311
B
U366 (0)
B
B3312
B
.01
.02
.03
U364 (0)
B
B3307
B
6
≥1
≥1
≥1
≥1
B9397
Web break ext.
167
B9396
Tension Control ON ext.
166
Stop tension
B9395
165
B9394
Gearstage 1/2
164
7
Sheet 19
8
02.01
Edition 03
37-40
Statusword 3
2
Tensioncontrol ON 13.4
Tension controller operates in limit 15.8
Web break 18.3
speed limit succeeded
1
U113 (0)
B9353
B9499
B9386
B0120
B
B
B
B
B
B
B
B
B
B
B
B
.01
.02
.03
.04
.05
.06
.07
.08
.09
.10
.11
.12
.13
.14
.15
.16
15
14
3
13
12
10
9
8
7
6
Bitfield 4
Binector- / Connektorchanger 1
11
4
5
4
3
2
5
1
0
n013
13
K9113
Statusword 3
6
7
Sheet 20
8
Edition 03
02.01
38-40
SIMOREG DC Master
Siemens AG
Application Center winder
02.01
6.5
Edition 03
Parameter list
The Parameterlist can be found on the SIMOREG DC Master CD-ROM (Order.No.: 6RX1700-0AD64).
Directory: “Applikationen_d”
Filename: “achswickler.dnl”
After the installation of SIMOVIS, the file “achswickler.dnl” has to be copied to the following folder:
\SIMOVIS\PROJECTS\DRIVES\SIMOREG DC MASTER\
The “achswickler.dnl” file can be printed or downloaded to 6RA70 memory. For more SIMOVIS specific
information please contact the SIMOVIS manual.
After download file "achswickler.dnl" has been transferred, parameter U969 must be set to 4. This ensures
that unconnected function blocks are deselected and any connected function blocks are selected (activated)
if they are not selected already.
Siemens AG
SIMOREG DC Master
39-40
Application Center winder
Edition 03
02.01
Siemens AG
Elektronikwerk Wien
Postfach 83, A-1211 Wien
© Siemens AG, 2000
Subject to change without notice
Siemens Aktiengesellschaft
SIMOREG DC Master
Printed in Austria
Application Center winder
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