Illuminated Chrome Cover Kit For Fairing Mount Mirrors Instruction Sheet

Illuminated Chrome Cover Kit For Fairing Mount Mirrors Instruction Sheet
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REV. 2009-04-22
ILLUMINATED CHROME COVER KIT FOR FAIRING MOUNT MIRRORS
GENERAL
Kit Number
92600-10
Models
This kit fits all FLHX models or other Touring models equipped
with Genuine Motor Accessory Fairing Mount Mirrors. For
Fairing Mount Mirror part numbers and model fitment information, see the P&A retail catalog or the Parts and Accessories
section of www.harley-davidson.com (English only).
NOTES
The mirror covers in this kit are not intended to replace the
stock turn signals. Mirror cover turn signals will not function
properly without the stock turn signals installed.
When installing any electrical accessory, be certain not
to exceed the maximum amperage rating of the fuse or
circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury.
(00310a)
The Illuminated Chrome Mirror Cover Kit requires up to 100
mA additional current from the electrical system.
Kit Contents
There are no service parts available for this kit.
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Tools and Supplies Required
3
2
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
NOTE
This instruction sheet refers to service manual information. A
service manual for this year/model motorcycle is required for
this installation and is available from a Harley-Davidson dealer.
1
7
Electrical Overload
8
It is possible to overload your motorcycle's charging
system by adding too many electrical accessories. If your
combined electrical accessories operating at any one time
consume more electrical current than your vehicle's
charging system can produce, the electrical consumption
can discharge the battery and cause vehicle electrical
system damage. See a Harley-Davidson dealer for advice
about the amount of current consumed by additional
electrical accessories, or for necessary wiring changes.
(00211b)
6
5
1.
2.
3.
4.
5.
6.
7.
8.
4
Right side mirror cover
Left side mirror cover
Chrome wire collar (2)
Adapter harness, 2006 and later models (2)
Adapter harness, 2005 and earlier models
Three-way female connector (2)
Alcohol pad
Primer tube
Figure 1. Kit Contents, Illuminated Chrome Mirror Cover
Kit
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Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
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INSTALLATION
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2
Preparation
1
Models with main fuse:
4
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before proceeding. (00251b)
1.
Refer to the service manual and follow the instructions
given to remove the main fuse.
3
Models with main circuit breaker:
5
6
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect negative (-) battery
cable before proceeding. (00048a)
1.
Refer to the service manual and follow the instructions
given to remove the seat and disconnect the negative
(black) battery cable from the negative (-) battery terminal.
Retain all seat mounting hardware.
Installation
NOTE
Cover the work surface with an H-D Service Cover or clean
shop towels to prevent scratching the finish of the outer fairing.
1.
Remove the outer fairing per the instructions in the service
manual. Lay the fairing face down on a sturdy work surface.
2.
See Figure 2. Remove the mirrors (2), flange nuts (3) and
plastic backing plates (4) securing the mirrors to each side
of the inner fairing (1), and retain all items
3.
Measure one inch (25 mm) straight down (5) from the large
mirror stud hole in the inner fairing, and make a mark.
4.
Drill a 1/4 inch (6 mm) diameter hole (6) through the inner
fairing at the mark.
5.
See Figure 1. Obtain a chrome wire collar (3) from the kit,
and press it into the new hole from the outside of the
inner fairing. Gently tap into place with a soft-faced
hammer.
6.
1.
2.
3.
4.
5.
6.
Repeat Steps 3 through 5 on the opposite side of the inner
fairing.
NOTE
Ambient temperature should be at least 50 °F (10 °C) for
proper adhesion of the mirror cover to the mirror.
7.
Clean the back surface of the mirrors with the alcohol pad
(7) provided. Allow to dry thoroughly.
8.
Obtain the primer tube (8) from the kit, and follow the
instructions on the tube to activate the primer. When the
primer is activated apply the primer to the back surface of
one mirror.
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Inner fairing
Fairing mount mirror
Flange nut (2)
Plastic backing plate (2)
Measure one inch (25 mm) down
Drill 1/4 inch (6 mm) hole (2)
Figure 2. Fairing Drill for Illuminated Mirror
NOTE
The Illuminated Chrome Mirror Covers are side-specific. The
covers install with the wire harness exiting from the bottom.
9.
Obtain the correct mirror cover from the kit. Rub the liners
on the three pads on the back surface of the mirror cover
to activate the adhesive, then remove the liners.
10. Place the mirror cover over the back surface of the mirror
and press into place for a minimum of 60 seconds.
11. Repeat Steps 8 through 10 for the remaining mirror and
cover.
NOTE
The plastic backing plates (removed earlier) are identified with
a letter "L" (left) or "R" (right) stamped on the post. The mirrors
are marked with a letter "L" or "R" stamped on the swivel block.
Use the correct backing plate for each mirror by matching the
letters.
12. Position the mirror on the outer face of the inner fairing,
with the rounded side of the mirror outboard and the Bar
& Shield logo upright.
a.
Insert the mirror cover wiring harness through the
chrome wire collar installed in Step 5.
b.
Insert the mirror post through the original mirror
mounting hole.
c.
Place the correct plastic backing plate against the
inner face of the inner fairing, engaging the two holes
in the backing plate with the threaded stud and index
pin on the mirror swivel block.
d.
Install the flange nut on the threaded stud and tighten
to 30-40 in-lbs (3.4-4.5 Nm).
e.
Repeat for the remaining mirror on the other side of
the fairing.
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Electrical Connection, 2006 and Later Models
Electrical Connection, 2005 and Earlier Models
1.
1.
See Figure 3. Locate and un-mate the four-way Multilock
left [31L] and right [31R] turn signal connectors (9 and 10),
found near the left and right inner fairing support braces.
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7
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
BE
V
V
BK
3 2 1
4 3 2 1
4 3 2 1
3 2 1
3
R
9
V
3 2 1
4 3 2 1
3 2 1
3 2 1
4
BK
R
BK
1.
2.
3.
4.
5.
6.
7.
8.
Figure 3.Wiring Diagram, Illuminated Chrome Mirror Cover
Kit (2006 and Later)
2.
3.
4.
Obtain the two adapter harnesses (3) with white four-way
connectors (6 and 7) from the kit. Mate the connectors of
one adapter harness to the Multilock connectors of circuit
[31L] until they click into place. Mate the connectors of the
second adapter harness to the Multilock connectors of
circuit [31R] until they click into place.
Obtain the two small three-way female connectors (4) from
the kit, and mate them to the three-way male connectors
(5) on the adapter harnesses until they click into place.
1.
2.
3.
4.
5.
6.
7.
8.
9.
2.
4
9
1 2 3 4 5 6
V
BK
3 2 1
3 2 1
R
BK
5
4
R
2
Right side mirror cover
Left side mirror cover
Illuminated Mirror Cover Kit wiring harness
Three-way female connector (2)
Three-way male connector (2)
Six-way pin housing
Six-way socket housing
Vehicle interconnect harness (connector [31])
To front turn signals
Obtain the adapter harness (3) with the white six-way
connectors (6 and 7) from the kit.
Mate the white six-way connectors of the adapter harness
to the Multilock connectors of circuit [31] until they click
into place.
3.
Obtain the two small three-way female connectors (4) from
the kit, and mate them to the three-way male connectors
(5) on the adapter harness until they click into place.
4.
Select the red terminated wire from the left-side mirror
cover (2), and push the terminal into the female connector
cavity across from the violet wire on the short branch of
the adapter harness until it clicks into place.
Select the black terminated wire from the left-side mirror
cover, and push the terminal into the female connector
cavity across from the black wire on the short branch of
the adapter harness until it clicks into place.
Select the black terminated wire from the left-side mirror
cover, and push the terminal into the female connector
cavity across from the black wire on the left-side adapter
harness until it clicks into place.
5.
6
Figure 4.Wiring Diagram, Illuminated Chrome Mirror Cover
Kit (1996 Through 2005)
Select the red terminated wire from the left-side mirror
cover (2), and push the terminal into the female connector
cavity across from the violet wire on the left-side adapter
harness until it clicks into place.
The third cavity remains empty in both halves of the connector.
BE
V
BK
1 2 3 4 5 6
5
1
2
Right side mirror cover
Left side mirror cover
Illuminated Mirror Cover Kit wiring harness (2)
Three-way female connector (2)
Three-way male connector (2)
Four-way pin housing (2)
Four-way socket housing (2)
Vehicle interconnect harness (connectors [31R]
and [31L])
9. To right side front turn signal
10. To left side front turn signal
V
BK
5
3 2 1
10
1
BE
BN
BK
BK
4 3 2 1
6
4
BK
1 2 3 4 5 6
BE
V
GY/BK
BK
6
1 2 3 4 5 6
7
3
GY/BK
BK
1996-2005
8
7
3
5
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2006+
8
See Figure 4. Locate and un-mate the six-way Multilock
turn signal connector [31] (9), found near the left inner
fairing support brace.
The third cavity remains empty in both halves of the connector.
5.
Repeat Step 4 for the right-side mirror (1), using the connector on the long branch of the adapter harness.
Repeat Step 4 for the right-side mirror (1).
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Proper operation of mirror cover lamps is:
RETURN TO SERVICE
1.
Secure all wiring away from any moving parts, pinch points
or extreme heat.
NOTE
Verify that the ignition/light key switch is in the OFF position
before installing the main fuse/attaching the battery cables.
2.
Models with main fuse: Refer to the service manual and
follow the instructions given to install the main fuse.
Models with main circuit breaker: Apply a light coat of
Harley-Davidson electrical contact lubricant (Part Number
99861-02), petroleum jelly or corrosion retardant material
to the negative battery terminal. Refer to the service
manual and follow the instructions given to attach the
negative battery cable.
3.
Turn the ignition/light key switch to IGNITION, but do not
start the motorcycle. Test for proper turn signal and mirror
cover lamp operation.
a.
Mirror cover lamps are not lit during normal vehicle
operation.
b.
The proper mirror cover lamp flashes along with the
corresponding turn signal when activated.
c.
BOTH mirror cover lamps flash when the emergency
flashers are activated.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
4.
Refer to the service manual, and follow instructions to
install the seat.
5.
Install the outer fairing per the instructions in the service
manual.
Adjust the mirrors for proper field of vision and compliance
with local regulations.
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