INSTALLATION PARTS INCLUDED
INSTALLATION
DRIVING LIGHTS FOR ROAD GLIDE
5052
877.370.3604 (toll free)
PARTS INCLUDED
1
1
1
1
1
1
Right Light Assembly—Black
Left Light Assembly—Black
Right Mounting Bracket—Black
Left Mounting Bracket—Black
12-Pin Wiring Adapter
Hardware Kit Including:
2
Narrow Flat Washers
2
1/4”-20 x 1” Hex Bolts
2
Driving Light Spacers
1
All-Purpose Lighting Installation Kit Including:
1
Dielectric Grease Pack
6
Female T-Taps
6
Insulated Male Spade Connectors
2
3-Terminal AMP Connectors—Black
2
Large 4-Pin AMP Connector—Black—NOT USED
2
AMP 6-Circuit Plugs—NOT USED
1
24” “Y” Wire Assembly—White
12
6” Cable Ties
1
Installation Instructions
Please read and understand entire instructions before starting installation.
THANK YOU FOR CHOOSING KϋRYAKYN!
IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR
PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL
INSTRUCTIONS, WARNINGS, CAUTIONS AND NOTICES REGARDING THE USE
AND CARE OF THIS PRODUCT.
THIS INDICATION ALERTS YOU TO THE FACT THAT
IGNORING THE CONTENTS DESCRIBED HEREIN CAN
RESULT IN POTENTIAL DEATH OR SERIOUS INJURY.
This indication alerts you to the fact that ignoring the
contents described herein may negatively affect product
performance and functionality.
This indication alerts you to the fact that ignoring
the contents described herein can result in potential
injury.
IF INSTALLING THIS PRODUCT FOR ANOTHER PARTY,
PLEASE MAKE SURE THEY RECEIVE THIS COPY OF THE
INSTALLATION INSTRUCTIONS SO THEY ARE AWARE OF
THE IMPORTANT INFORMATION CONTAINED IN THEM.
TOOLS SUGGESTED
Set of Hex Wrenches, Torx Drivers, Combination Wrenches, Socket Set and Ratchet
STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE
PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS.
STEP 1
Read and understand all steps in the instructions before starting the
installation. Park the motorcycle on a hard, level surface and turn off the
ignition. Let cool.
NOTE: Pictures shown of Chrome parts. Installation of Black parts will be the
same.
5052-21HD-0413
-cont.-
CUSTOMER SERVICE
INSTALLATION QUESTIONS
[email protected]
or call 715.247.2983
LIMITED WARRANTY
Küryakyn warrants that any Küryakyn products
sold hereunder, shall be free of defects in
materials and workmanship for a period of one
(1) year from the date of purchase by the
consumer excepting the following provisions:
● Küryakyn shall have no obligation in the event
the customer is unable to provide a receipt
showing the date the customer purchased the
product(s).
●The product must be properly installed,
maintained and operated under
normal conditions.
●Küryakyn makes no warranty, expressed or
implied, with respect to any gold plated
products.
●Küryakyn shall not be liable for any
consequential and incidental damages, including
labor and paint, resulting from failure of a
Küryakyn product, failure to deliver, delay in
delivery, delivery in nonconforming condition, or
for any breech of contract or duty between
Küryakyn and a customer.
●Küryakyn products are often intended for use in
specific applications. Küryakyn makes no
warranty if a Küryakyn product is used in
applications other than intended.
●Küryakyn electrical products are warranted for
one (1) year from the date of purchase by the
consumer. L.E.D.’S contained in components of
Küryakyn products will be warranted for defects
in materials and workmanship for 3 years from
the date of purchase where as all other
components shall be warranted for one(1) year.
This includes, but is not limited to; control
modules, wiring, chrome & other components.
●Küryakyn makes no warranty of any kind in
regard to other manufacturer¹s products
distributed by Küryakyn. Küryakyn will pass on
all warranties made by the manufacturer and
where possible, will expedite the claim on behalf
of the customer, but ultimately, responsibility for
disposition of the warranty claim lies
with the manufacturer.
ABOUT OUR CATALOG
For purchasing Küryakyn® products, you
can receive a complete catalog free of charge.
Send the Proof-of-Purchase below with
your address to: Küryakyn, P.O. Box 339,
Somerset, WI 54025.
Please indicate either Accessories Catalog for
Harley-Davidson® or GL & Metric Cruisers.
Be sure to ask your local dealer about other
Küryakyn® products, the motorcycle parts and
accessories designed for riders by riders.
©2005 Küryakyn USA® All Rights reserved.
NOTE: This kit includes a 12-Pin Wiring Adapter that places control of the driving lights on the
motorcycle’s Accessory switch. If you already have accessories wired to
this switch, you will have to choose an alternative wiring method (sold
separately). Alternatives include replacing the stock Accessory switch
with a Küryakyn Double Rocker Switch, P/N 2201, or adding a Kuryakyn
Universal Driving Light Wiring Relay Kit, P/N’s 2202 or 2328. If you have
an empty switch location on the dash, you could purchase an OEM switch
from an authorized H-D dealership.
IT IS THE INSTALLERS RESPONSIBILITY TO ENSURE THAT
THE INSTALLATION OF THIS ACCESSORY DOES NOT EXCEED
THE MAXIMUM AMPERAGE OF THE CHOSEN CIRCUIT.
EXCEEDING THE MAXIMUM ALLOWABLE AMPERAGE MAY
LEAD TO CIRCUIT FAILURE WHICH COULD RESULT IN
SERIOUS INJURY OR DEATH.
A FACTORY SERVICE MANUAL WILL BE HELPFUL IN
PERFORMING THIS INSTALLATION. THERE ARE SPECIFIC
PROCEDURES OUTLINED IN THE SERVICE MANUAL THAT
NEED TO BE FOLLOWED TO COMPLETE THIS INSTALLATION.
DO NOT ATTEMPT TO PERFORM THIS INSTALLATION WITH
OUT A SERVICE MANUAL OR IF YOU ARE NOT CONFIDENT IN
YOUR ABILITY TO COMPLETE ALL OF THE STEPS IN THE
PROCEDURE; CONSULT A TRAINED TECHNICIAN. IMPROPER
INSTALLATION COULD RESULT IN SERIOUS INJURY OR
DEATH.
PIC 1
LEFT BRACKET
RIGHT BRACKET
PIC 2
ROUTE WIRES IN THE
NOTCH ON MOUNTING
BRACKET AND PLACE THE
SPACER OVER THE STUDS
PIC 3
SECONDARY CLASP
BLUE WIRE
Avoid potential electrical shock! Disconnect the battery before
starting this procedure.
STEP 2
Remove the outer fairing as described in the service manual. Disconnect the
battery.
Avoid damage to the motorcycle. Protect painted surfaces with a soft
cloth or blanket.
BLACK WIRE
VIOLET WIRE
Assistance is recommended to secure the outer fairing after all of the torx screws
have been removed to prevent damage.
STEP 3
Locate and separate the OEM right turn signal connector. The connector is located inside the
fairing usually towards the bottom of the fairing; there will one violet wire, one blue wire, and one
black wire coming out of the connectors. Remove the right turn signal and bracket.
STEP 4
Install the right light assembly on the right mounting bracket (refer to PIC 1 to determine the
right bracket), routing the wires through the hole in the bracket.
STEP 5
Secure the light assembly to the bracket with a 1/4”-20 x 1” hex bolt and narrow flat washer.
STEP 6
Route the wires through the notch in the mounting bracket and place a driving light spacer over
the studs, routing the wires through the center hole of the spacer as shown in PIC 2.
STEP 7
Locate one of the 3-circuit AMP connectors from the hardware kit, open the secondary clasp
and insert the blue, violet and black wires into the terminal until they click (refer to PIC 3 for each
wire location in the plug). The terminal sockets will only fit in the plug correctly one way. You
should feel a click, then pulling back gently on the wire, it should feel locked in the plug. Close the
secondary clasp once all the wires have been inserted.
Küryakyn recommends the use of dielectric grease on electrical connections.
PAGE
2
-cont.-
DRIVING LIGHTS/ROAD GLIDE
INSTALLATION
STEP 8
Repeat STEP 3 through STEP 7 for the left side.
STEP 9
Remove the gauge shroud as described in the service manual. PIC 4
STEP 10
Locate and disconnect the 12-Pin AMP connector in the dash housing. PIC 5
STEP 11
Locate the 12-pin wiring adapter from the wiring kit. Apply some of the included
dielectric grease to each 12-Pin connector and plug it into the OEM AMP
connectors. PIC 6
STEP 12
Route the power wire for the driving lights out under the bottom of the dash,
along the OEM harness beside the neck, to the front of the inner fairing. PIC 7
STEP 13
Apply some dielectric grease to the insulated female spade on the power wire and
connect it to the supplied white “Y” wire. Route the white wires from each driving
light to the up to the “Y” wire that was just connected. Apply some dielectric
grease to each connector on the white “Y” wire and connect one end to the white
wire from each driving light. Secure any excess wiring out of harms way with the
included cable ties.
STEP 14
Place a small amount of dielectric grease on the plug and insert it in the right turn
signal connector where the OEM signal was removed from in STEP 3. Make sure
that the driving lights are supported when these connections are made so the
wires and the driving lights are not damaged.
PIC 4
REMOVE GAUGE SHROUD
PIC 5
UNPLUG THIS CONNECTION
Secure all wiring from the newly installed and/or from existing
PIC 6
parts, away from any moving parts, pinch points or extreme heat.
Küryakyn WILL NOT issue a warranty on any electrical component
that fails due to pinched, crimped, broken, abraded, melted or frayed
wires.
STEP 15
Reconnect the battery and test that all lights work correctly.
STEP 16
Reinstall the gauge shroud as described in the service manual.
ENSURE PROPER LIGHT OPERATION BEFORE RIDING THE
MOTORCYCLE. VISIBILITY IS A MAJOR CONCERN FOR
MOTORCYCLISTS. A LIGHTING MALFUNCTION COULD
RESULT IN DEATH OR SERIOUS INJURY.
STEP 17
PLUG WIRING
ADAPTER IN
PIC 7
Reinstall the outer fairing as described in the service manual.
It is the installer’s responsibility to ensure that all of the fasteners
(including pre-assembled) are tightened before operation of the
motorcycle. Küryakyn will not provide warranty coverage on products
or components lost due to improper installation or lack of
maintenance. Periodic inspection and maintenance are required on
all fasteners.
ROUTE POWER WIRE
ADJUSTING THE DRIVING LIGHTS
WARNING! IT IS THE INSTALLERS RESPONSIBILITY TO ADJUST THE NEW
DRIVING LIGHTS TO THE PATTERN RECOMMENDED IN THE SERVICE
MANUAL FOR THE LOW BEAM OF THE HEADLIGHTS. FAILURE TO
PROPERLY ADJUST THE LIGHT PATTERN MAY DISTRACT ONCOMING
DRIVERS RESULTING IN SERIOUS INJURY OR DEATH.
PAGE
3
-cont.-
DRIVING LIGHTS/ROAD GLIDE
INSTALLATION
STEP 1
For up and down adjustment, loosen the 1/4”-20 fastener that secures the light
assembly to the mount and tilt the assembly in the desired direction. When the
light is in the desired position, tighten the 1/4”-20 fastener securely. PIC 8
STEP 2
For side to side adjustment, follow the light removal procedure, Steps 1 and 2,
below. After removal of the light, loosen the hex fastener (PIC 9), move the
housing to the desired position and retighten the hex fastener securely.
Reassemble the light in the reverse order.
It is the installer’s responsibility to ensure that all of the fasteners
(including pre-assembled) are tightened before operation of the
motorcycle. Küryakyn will not provide warranty coverage on
products or components lost due to improper installation or lack of
maintenance. Periodic inspection and maintenance are required on
all fasteners.
PIC 8
USE THIS FASTENER
FOR UP AND DOWN
PIC 9
USE THIS FASTENER
FOR SIDE TO SIDE
REPLACING THE LIGHT BULB
STEP 1
NOTE:
Remove the Button Head Cap Screw located at the bottom of the light housing.
PIC 10 Remove the light bezel by twisting the bezel counter clockwise and pulling
the bezel outward. Remove the rubber inner seal from the chrome light housing.
The glass light housing should now be free.
PIC 10
Please note the orientation of the locating ring. This will greatly help
when reassembling the lights. PIC 10.
REMOVE THIS SCREW
STEP 2
Pull the glass housing out and disconnect the wires PIC 11.
STEP 3
As shown in PIC 12, remove the 4 screws to gain access to the light bulb.
STEP 4
Pull the light bulb from the mount with the white wire attached.
ROTATE THIS DIRECTION TO REMOVE
PIC 11
THESE UNPLUG
STEP 5
Take the new light and insert the white wire through the mount from the front
side. (The wire should fit through the rubber boot on the backside of the mount).
Do not handle the glass portion of the new bulb with your bare hands. Oil
from your fingers will stay on the bulb and create a hot spot, shortening
the life of the bulb. If you do touch the bulb, clean it with an ammonia
based cleaner, such as window cleaner or with alcohol before installation.
PIC 12
LOCATING RING
STEP 6
Reassemble the glass housing and the chrome housing in the reverse order.
It is the installer’s responsibility to ensure that all of the fasteners
(including pre-assembled) are tightened before operation of the
motorcycle. Küryakyn will not provide warranty coverage on
products or components lost due to improper installation or lack of
maintenance. Periodic inspection and maintenance are required on
all fasteners.
REMOVE THESE SCREWS
PAGE
4
Ride On!
DRIVING LIGHTS/ROAD GLIDE
INSTALLATION
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement