H0 CTRIO spec eng

H0 CTRIO spec eng
DL05/06 High-Speed Counter I/O Module
High-Speed
Counter I/O
Module
H0-CTRIO <--->
H0-CTRIO2 <--->
Overview
The High-Speed Counter I/O (CTRIO)
modules are designed to accept highspeed pulse-type input signals for counting
or timing applications and to provide highspeed pulse-type output signals for
stepper/servo motor control, monitoring,
alarm or other discrete control functions.
The H0-CTRIO(2) modules offer great flexibility for applications that call for precise
counting or timing, based on an input
event or for high-speed control output
applications.
The CTRIO modules have their own microprocessor and operate asynchronously
from the PLC/controller. This means that
the on-board outputs respond in real time
to incoming signals so there is no delay
waiting for the PLC/controller to scan I/O.
Inputs supported:
• 1 quadrature encoder counter up to 100
KHz (H0-CTRIO)/250 KHz (H0-CTRIO2), or
2 single-channel counters up to 100 KHz
(H0-CTRIO)/250 KHz (H0-CTRIO2) using
module terminals A and B
• High-speed edge timers, dual edge timers,
pulse catch, count reset, count inhibit,
count capture or home search limits using
module terminals C or D
Outputs supported:
• 2 independently configurable high-speed
discrete outputs or 1 channel pulse output
control (H0-CTRIO: 20 Hz-25 kHz;
H0-CTRIO2: 20 Hz-250 kHz)
• Pulse and direction or cw/ccw pulses
supported for pulse output control
• Raw control of discrete output directly
from user control program
Typical applications
• High-speed cut-to-length operations using
encoder input
• Pick-and-place or indexing functions
controlling a stepper/servo drive
• Dynamic registration for web material
control
• Accurate frequency counting for speed
control with onboard scaling
• PLS (Programmable Limit Switch) functions for high-speed packaging, gluing, or
labeling
• Sub 10 µsec pulse-catch capability for
high-speed product detection
• Functions for level or flow
Supported systems
Software
configuration
Multiple CTRIO modules can reside in the
same PLC, provided the base power
budget is adequate.
All scaling and configuration is done via
CTRIO Workbench, a Windows software
utility program. This eliminates the need
for PLC ladder programming or other
interface device programming to
configure the module. CTRIO Workbench
runs under Windows 98/2000/XP/7 and
NT 4.0 SP5 or later.
DirectLOGIC DL05 and
DL06 PLCs
CTRIO Workbench main configuration screen
DL05 Version 4.60 or later Version 3.0c or later
You can use the H0-CTRIO(2) module
with any of the DL05 and DL06 PLCs.
CPU
Firmware
Required
DirectSOFT
Required
4.0, Build 16 or
DL06 Version 1.40 or later Version
later
Configure I/O screen
The H0-CTRIO(2) modules are designed
to work with incremental encoders or other
field devices that send pulse outputs.
Terminal block supplied. Replacement
terminal block: Order part no. F0-IOCON.
H0-CTRIO(2) features
The H0-CTRIO(2) modules offer the
following I/O features:
• 4 DC sink/source inputs,
9-30VDC
• 2 isolated sink/source DC outputs,
H0-CTRIO: 5-36 VDC, 1A per point
H0-CTRIO2: 5-36 VDC, 0.5A per point
Volume 14
e2-60
Programmable Controllers
Use Configure I/O dialog to assign
the CTRIO(2) input and output functions
NOTE: CTRIO WORKBENCH VERSION
2.2.0 IS REQUIRED TO USE H0-CTRIO2.
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DL05/06 High-Speed Counter I/O Module
Company
Information
Systems
Overview
Programmable
Controllers
I/O Specifications
H0-CTRIO(2) Input Specifications
General
Module
H0-CTRIO
Limited only by power consumption
Inputs
I/O Points Used
None, I/O map directly in PLC V-memory or PC
control access
Field Wiring Connector
Removable terminal block
Internal Power Consumption
250 mA Max at +5V from base power supply;
(All I/O in ON state at max voltage/current)
Operating Environment
32°F to 140°F (0°C to 60°C),
humidity (non-condensing) 5% to 95%
Manufacturer
Host Automation Products, LLC
Isolation
2500V I/O to Logic (H0-CTRIO),
1500V I/0 to Logic (H0-CTRIO2),
1000V among input channels and all outputs
Minimum Pulse Width
Input Voltage Range
Maximum Voltage
Input Voltage Protection
Rated Input Current
Minimum ON Voltage
Maximum OFF Voltage
Minimum ON Current
Maximum OFF Current
4 pts sink/source
100 kHz Max
5 µsec
Module Type
Modules Per Base
Intelligent
H0-CTRIO(2) Output Specifications
Module
H0-CTRIO
Outputs
Voltage Range
Maximum Voltage
Output clamp Voltage
H0-CTRIO2
2 pts, independently isolated, current sourcing or
sinking FET outputs: open drain and source with
floating gate drive
5 - 36 VDC
36 VDC
60 VDC
Maximum Load Current
1.0A
0.5A at 23 °C,
0.33A at 60 °C
Maximum Load Voltage
Maximum Leakage Current
Inrush Current
OFF to ON Response
ON to OFF Response
ON State V Drop
36 VDC
33 VDC
External Power Supply
Overcurrent Protection
Thermal Shutdown
Overtemperature Reset
Duty Cycle Range
Configurable Presets
a) Single
b) Multiple
Maximum
Output
Frequency
Velocity Mode
Run to Limit Mode
Run to Position Mode
Trapezoid
S-Curve
Symmetrical S-Curve
Dynamic Positioning
Home Search
Free Form
Dynamic Velocity
Dynamic Positioning Plus
Trapezoid Plus
Trapezoid with Limits
H0-CTRIO2
4 pts sink/source
250 kHz Max
0.5 µsec
9-30 VDC
1.0A for 10 ms
less than 3 µsec
less than 3 µsec
0.3V max.
For loop power only, not required for internal module
function*
15A max
Self resetting overcurrent
15A max
protection
Tjunction = 150°C
Soft
Starters
Zener Clamped at 33 VDC
8 mA typical, 12 mA maximum
Motors &
Gearbox
9.0 VDC
2.0 VDC
5.0 mA (9 VDC required to guarantee ON state)
2.0 mA
Less than 0.5 µsec
ON to OFF Response
Less than 3 µsec
Less than 0.5 µsec
Counter/Timer
2
Resource Options
1X, 2X, or 4X Quadrature, Up or Down Counter, Edge
Timer, Dual Edge Timer, Input Pulse Catch, Reset,
Inhibit, Capture
Timer Range / Resolution 4.2 billion (32 bits); 1 µsec
+ / - 2.1 billion (32 bits or 31 bits + sign bit)
Counter Range
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Module
H0-CTRIO
Pulse output / Discrete
outputs
Pulse outputs: 1 channel Pulse outputs: 1 channel
(20Hz-25kHz);
(20Hz-250kHz);
Discrete outputs: 2 pts. Discrete outputs: 2 pts.
Temperature
Sensors
Pulse outputs: pulse/direction or cw/ccw
Pushbuttons/
Lights
Output Profiles:
Trapezoid
S-Curve
Symmetrical S-Curve
Dynamic Positioning
Dynamic Velocity
Home Search
Free Form
Velocity Mode
Run to Limit Mode
Run to Position Mode
Resource Options
H0-CTRIO2
Output Profiles:
Trapezoid
S-Curve
Symmetrical S-Curve
Dynamic Positioning
Dynamic Velocity
Home Search
Free Form
Dynamic Positioning Plus
Trapezoid Plus
Trapezoid w/Limits
Velocity Mode
Run to Limit Mode
Run to Position Mode
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Discrete outputs: configurable for set, reset, pulse on,
pulse off, toggle, reset count functions (assigned to
respond to Timer/Counter input functions)
65 kHz
Proximity
Sensors
Photo
Sensors
H0-CTRIO(2) Input Resources
a) each output can be assigned one preset, or
b) each output can be assigned one table of presets,
one table can contain max. 128 presets, max. predefined tables = 255
25 kHz
Steppers/
Servos
Motor
Controls
Less than 3 µsec
Tjunction = 130°C
1% to 99% in 1% increments (default = 50%)
C-more &
other HMI
Drives
H0-CTRIO(2) Output Resources
5A for 20 ms
Software
30 VDC
OFF to ON Response
100 µA
Field I/O
Target Position Range
Raw mode: Direct access to discrete output from user
application program
+ / - 2.1 billion (32 bits or 31 bits + sign bit)
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
N/A
250 kHz
Product
Index
* User supplied power source required for stepper drive configuration.
Part #
Index
Volume 14
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Programmable Controllers
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DL05/06 High-Speed Counter I/O Module
Status indicators
H0-CTRIO(2) LED Descriptions
OK
ER
A
B
Y0 - Y1
H0-CTRIO(2) LED Diagnostic Definitions
Module OK
OK
ERR
Description
User Program Error
ON
OFF
RUN Mode
Channel 1 Fn1 Status
ON
ON
Hardware Failure
Channel 1 Fn2 Status
Blinking
Blinking
Output Status
Blinking
OFF
OFF
Blinking
Boot Mode - Used for Field OS Upgrades
Program Mode
Module Self-diagnostic Failure
OFF
ON
Module Error Due to Watchdog Timeout
OFF
OFF
No Power to Module
H0-CTRIO(2) LED Diagnostic Definitions
A
B
Y0 - Y1
Blinks when Channel 1 Function 1 is counting or timing
Blinks when Channel 1 Function 2 is counting or timing
Follow actual output state; ON = output is passing current
Installation and wiring
The H0-CTRIO(2) modules have one input channel, consisting of four optically isolated input points (pts. A-D on common M). The
inputs can be wired to either sink or source current. The module has two optically isolated output points (pts. Y0-Y1 on common YC).
The outputs must be wired so positive current flows into the YC terminal and then out of the Yn terminal. The module’s internal jumpers
must be set to the High Side Common position for high side switching (sourcing) outputs or to the Low Side Common position for low
side switching (sinking) outputs. Source operation is the factory default setting. See the schematic on the next page for sample jumper
settings.
The modules are configured, using CTRIO Workbench, to accommodate the user’s application. The function of each input (counting,
timing, reset, etc.) and output (pulse output, discrete output, etc.) is defined in the configuration of the module.
Terminal block supplied. Replacement terminal block: Order part no. F0-IOCON
See the notes below for further details about power source considerations, circuit polarities, and field devices.
Notes:
1. Inputs (A, B, C, D) require user-provided 9-30 VDC power sources. Terminal M is the common for Channel 1
inputs. Maximum current consumption is 12 mA per input point.
OK
2. Polarity of the input power sources can be reversed. Consideration must be given, however, to the polarity of
the field device. Many field devices are designed for only one polarity and can be damaged if power wiring is
reversed.
B
Y0
Y1
CTR/TMR IN
9–30V 5–12mA
DC/Pulse Out
5–36V 1A
IN
IN
A
A
B
B
C
+
-
+
- +
C
D
D
M
M
YC
-
3. Outputs have one polarity only and are powered
by user-provided 5-36 VDC power sources. The
maximum allowable current per output circuit is
1A for the H0-CTRIO and 0.5A for the H0-CTRIO2.
Module output jumpers must be set to the High
side or Low side common position for Source/Sink
applications. Refer to the diagrams on the next
page for sample jumper settings.
A
ERR
L
–
+
+
–
YC
Y0
Y0
Y1
Y1
OUT
H0–CTRIO
OUT
L
+
–
–
+
Volume 14
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Programmable Controllers
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DL05/06 High-Speed Counter I/O Module
Company
Information
Systems
Overview
Programmable
Controllers
Solid state input wiring device
DC types of field devices are configured to either sink or source current. This affects the wiring of the device to the H0-CTRIO(2)
modules. Refer to the sinking/sourcing section in the Appendix for a complete explanation of sinking and sourcing concepts.
Field I/O
Software
NPN Field Device (sink)
PNP Field Device (source)
C-more &
other HMI
This drawing illustrates wiring that is
typical for Channel 1 terminals A, B,
C, and D.
24VDC
This drawing illustrates wiring that is
typical for Channel 1 terminals A, B,
C, and D.
Soft
Starters
+
-
Motors &
Gearbox
A
Sensing Circuit
Drives
A
Sensing Circuit
Steppers/
Servos
Motor
Controls
24VDC
- +
Proximity
Sensors
M
M
CTRIO
Output
-
Yn (where n=0, 1)
D
Step Amplifier
H0-CTRIO2
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
(or CW)
Y0
Direction (or CCW)
Y1
Pushbuttons/
Lights
OUT
Process
For this wiring example,
the module jumpers
should be set to the LO
Common position.
H0-CTRIO
H0-CTRIO2
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
+
H0-CTRIO(2) Jumper Location
Load
+
+5 to 36VDC
YC
+ -
HI
COM
+V
-
HI
COM
+V
Load
H0-CTRIO
M
5-36VDC
OPTO Power
Pulse
+
B
LO
Common
0V
+5 to 36VDC
Limit
Switches
A
C
Set the module
jumpers
to
Hi
Common
position
when switching the
high side of a DC
load.
YC
+
IN
Stepper/servo drive
wiring example
LO
Common
0V
Pulse output schematic
Photo
Sensors
Yn (where n=0, 1)
Power
Set the module
jumpers
to
LO
Common
position
when switching the
low side of a DC
load.
Circuit
Protection
Enclosures
CTRIO
Output
Tools
YC
Pneumatics
H0-CTRIO
H0-CTRIO2
LO
Common
0V
LO
Common
0V
Safety
Appendix
Product
Index
H0-CTRIO
H0-CTRIO2
Part #
Index
Volume 14
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Programmable Controllers
e2-63
DL05/06 High-Speed Counter I/O Module
CTRIO Workbench configure I/O setup
Fill-in-the-blank
configuration software
The CTRIO Workbench is the software utility used to configure the
CTRIO modules and to scale signals to desired engineering units.
Workbench also allows you to perform various other functions, such
as switching between the CTRIO’s Program mode and Run mode,
monitoring I/O status and functions, and diagnostic control of
module functions. The latest version of the CTRIO Workbench utility
can be downloaded for free at Host Engineering’s Web site:
www.hosteng.com.
The Configure I/O dialog is the location where input and output
functions are assigned to the module. The choice of input and
output functions determines which options are available. The
input function boxes prompt you with selections for supported
functions. The Workbench software automatically disallows any
unsupported configurations.
CTRIO Workbench main configuration screen
Select modules from multiple
networked PLCs
H0-CTRIO
Save and load configurations
with Read/Write File feature
H0-CTRIO2
Configure I/O screen
Detailed snap-shot of module
status and configurations
CTRIO Workbench diagnostics and monitoring
The Monitor I/O dialog is accessible from the main Workbench
dialog when the module is in Run Mode. This allows for a convenient way to test and debug your configuration prior to installation.
The Monitor I/O dialog is divided into three functional areas: Input
Functions, Output Functions and System Functions. The data
displayed under the Input Functions tab includes all input Dword
parameters, status bits and the current status of each configured
input and output function. The fields displayed under the Output
Functions tab includes all output parameters and configuration
information that can be altered during runtime and the bits that indicate successful transfers or errors. The System Functions can be
used to read from or write to the CTRIO’s internal registers.
Monitor I/O screen
CTRIO Workbench on-board scaling
Scaling raw signals to engineering units is accomplished
using the Scaling Wizard. The Scaling Wizard options are
different for the Counter functions as compared with the
Timer functions. “Position” and “Rate” scaling are available
when you select a Counter function. “Interval” scaling is
available when you select a Timing function.
Scaling Wizard screen
Monitor I/O dialog included
for easy de-bug features
Volume 14
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Programmable Controllers
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DL05/06 High-Speed Counter I/O Module
Company
Information
Systems
Overview
High-speed input operations
High-speed counting
The CTRIO(2) modules are capable of a wide variety of
high speed input and output operations all within one
module. With single channel input and separate single
channel output design, the H0-CTRIO(2) modules can
satisfy both high-speed counting, timing, pulse catch
operations, along with high speed discrete output or
several profile choices of pulse output operations. Not
all combinations of input functions and output functions
are possible within the resources of the module, but the
following examples are some of the most common
applications for the CTRIO modules. Check out these
examples and see how they relate to your high speed
application needs.
The CTRIO(2) modules can be configured for counting
functions with an encoder input with available connections for external reset, capture and inhibit signals. In a
simple cut-to-length application as shown, the encoder
provides an input position reference for the material to the
module. The module's high speed outputs are wired to the
cutting device and to the clutch and/or braking device.
When the count from the encoder is equal to a preprogrammed setpoint within the module, the high speed
outputs are activated to stop and cut the material to a
repeatable fixed length. Additionally, the clutch/brake
signal can be used for an inhibit signal to not accumulate
counts while the material is being cut.
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
High-speed timing
Motor
Controls
The CTRIO(2) modules can be configured for timing
functions based on count or rate. Using a common
configuration of a proximity switch sensing the teeth on
a gear, the module is able to calculate the velocity of
the gear based on the rate it receives counts. This value
can be scaled within the module to the engineering
units required for the application.
High-speed timing application
High-speed cut-to-length application
PLC with H0-CTRIO(2) module
Motor
Interface
Photo
Sensors
Motor
control
lines
Limit
Switches
Gearbox, clutch and
brake interface
PLC with H0-CTRIO(2) module
Encoders
H0-CTRIO(2) high
speed output
Encoder
Cutter interface
Material to be
cut to length
Proximity switch
Photoelectric switch
Current
Sensors
Pressure
Sensors
Cutter assembly
Gear
Proximity
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Using Configure I/O screen to configure
CTRIO module for high-speed counting
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
High-speed edge timing application
Power
Using Configure I/O screen to configure CTRIO module for high-speed timing
Point-click selections of
hardwired connection for Counting,
Reset, and Inhibit
Circuit
Protection
Enclosures
Tools
Powerful edge timing functions clicking on the edge button cycles through the
available edge timing functions
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d l 06
Programmable Controllers
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DL05/06 High-Speed Counter I/O Module
Pulse output operations
PLC with H0-CTRIO(2) module
Using Edit Pulse Profile screen to select Trapezoid pulse output profile
H0-CTRIO(2) pulse output signals
Fill spout
Stepper or
servo drive
Fill-in-the-blank parameters
allow precise tuning of the output
pulse profile
Circular turn table
Pulse output for stepper/servo control
The CTRIO modules are capable of multiple configurations for
pulse output control, most often when connected to a stepper or
servo drive system. The modules can deliver a pulse output signal
up to a maximum of 25 kHz with the H0-CTRIO, or 250 kHz with
the H0-CTRIO2, along with support for pulse-and-direction or
CW/CCW pulses. The available profile choices include Trapezoid,
S-Curve, Symmetrical S-Curve, Dynamic Positioning, Dynamic
Velocity, Home Search, Free Form, Dynamic Positioning Plus
(CTRIO2), Trapezoid Plus (CTRIO2) and Trapezoid w/Limits
(CTRIO2). All profiles can be easily configured using the CTRIO
Workbench software with fill-in-the-blank parameter fields and a
graphic representation of the selected profile. Three additional
profiles are available that are completely controlled by the user
program (no CTRIO Workbench profile is configured). They are
Velocity Mode, Run to Limit Mode and Run to Position Mode.
Stepper motor
Stepper motor
inside housing
Rotary indexing liquid fill application
Other common pulse output applications:
• S-Curve accel/decel profile for signaling a stepper or servo drive
that needs a curved acceleration and deceleration profile, i.e. for
diminishing any initial “jerk” upon movement of static products,
boxes on conveyors, liquids in containers on an indexer, printing
registrations, etc.
• Dynamic Positioning for any run-to-a-specific-position requirement, either by a pre-programmed count of an external high speed
discrete input wired to the module. This is popular in winding or
webcontrol with any dynamic registration mark or variable speed
requirement.
• Home search routines to seek a home position based on CTRIO
module discrete input limit(s).
Example application
In a simple rotary indexing application, as shown above, a fixed
Trapezoid profile is chosen. The H0-CTRIO(2) module for this
application is wired to a stepper drive for pulse-and-direction. The
requirement for this application is to provide a smooth movement
of the rotary table to allow product to be filled into individual
containers an equal distance apart. The predetermined number of
pulses required for each movement is entered into the CTRIO
Workbench as "Total Pulses" along with the Starting Frequency,
Ending Frequency, and Positioning Frequency (speed after acceleration). The Acceleration and Deceleration parameters are entered
in units of time, so no ramp-distance calculations are required.
After all parameters are entered, a graphical representation of the
configured profile is shown automatically. Once the configuration
has been downloaded to the module, all that is needed from the
PLC CPU is the Enable Output signal to begin a movement.
Example of S-Curve acceleration and deceleration
pulse output profile
Calculate Profile displays
graphical representation of output
pulse profile
Volume 14
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Programmable Controllers
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DL05/06 High-Speed Counter I/O Module
Company
Information
Systems
Overview
Programmable
Controllers
Multihead drill machine application
Combining high-speed input and
pulse output operations
Field I/O
Software
Using CTRIO Workbench to configure the module
for simultaneous high-speed input and highspeed pulse output operation
Proximity switch
C-more &
other HMI
Proximity switch
Drives
Proximity switch
Soft
Starters
Encoder
Motors &
Gearbox
Steppers/
Servos
PLC with H0-CTRIO(2) module
Stepper motor
Motor
Controls
Proximity
Sensors
Stepper or
servo drive
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Use Encoder for Position
Example application
Three profiles available only with the CTRIO2 offer the option to
Use Encoder for Position. They are Dynamic Position Plus,
Trapezoid Plus and Trapezoid w/ Limits. When Use Encoder for
Position is enabled, the target positions are specified in units of
the encoder and the move is complete when the encoder reaches
that position, not when the output has finished generating a
certain number of pulses. This functionality is useful for hitting a
target position more accurately with a mechanical system that
slips or has excessive lash.
In the simple drill head application shown above, the
CTRIO(2) module pulse outputs are wired to a stepper or
servo drive. The inputs are wired to an encoder attached to
the lead screw on the movable portion of the drill head
assembly. The H0-CTRIO(2) module outputs a pulse train to
the drive that allows the motor to spin the lead screw,
making the drill move forward into the passing material.
The encoder monitors the speed and position of the drill
head. Proximity switches at each end act as limit switches
ensuring the drill head will not over-travel. A home sensor is
positioned in the middle of the assembly, which allows the
PLC to reset the count.
PLC CPU program
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
H0-CTRIO pulse output profile
Power
Circuit
Protection
Enclosures
As shown in diagram on left, using an encoder to calculate the appropriate
position for a move using H0-CTRIO is done manually through ladder logic.
The inherent lag of doing this slows the process considerably. The H0CTRIO2 can handle this functionality natively on-the-fly when Use Encoder
for Position is enabled, eliminating the scan time delay and the need for
extra ladder code.
Tools
Pneumatics
Safety
Appendix
Product
Index
H0-CTRIO high-speed input pulse train
Part #
Index
Volume 14
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Programmable Controllers
e2-67
Power Budgeting for the DL06
Company
Information
Systems
Overview
The DL06 has four option module slots. To
determine whether the combination of
modules you select will have sufficient
power, you will need to perform a power
budget calculation.
Power supplied
Power is supplied from two sources: the
internal base unit power supply and, if
required, an external supply (customer
furnished). The D0-06xx (AC powered)
PLCs supply a limited amount of 24 VDC
power. The 24 VDC output can be used to
power external devices.
For power budgeting, start by considering
the power supplied by the base unit. All
DL06 PLCs supply the same amount of 5
VDC power. Only the AC units offer 24
VDC auxiliary power.
Be aware of the trade-off between 5 VDC
power and 24 VDC power. The amount of
5 VDC power available depends on the
amount of 24 VDC power being used, and
the amount of 24 VDC power available
depends on the amount of 5 VDC power
consumed. Determine the amount of internally supplied power from the table to the
right.
Power required by base
unit
Because of the different I/O configurations
available in the DL06 family, the power
consumed by the base unit itself varies
from model to model. Subtract the amount
of power required by the base unit from
the amount of power supplied by the base
unit. Be sure to subtract 5 VDC and 24
VDC amounts.
Power required by option
modules
Next, subtract the amount of power
required by the option modules you are
planning to use. Again, remember to
subtract both 5 VDC and 24 VDC.
If your power budget analysis shows
surplus power available, you should have
a workable configuration.
DL05/06 Power Consumed
by Option Modules
DL06 Power Supplied by Base Units
Part Number 5 VDC (mA)
D0-06xx
D0-06xx-D
24 VDC (mA)
1500mA
300mA
2000mA
200mA
1500mA
none
DL06 Base Unit Power Required
Part Number 5 VDC (mA)
D0-06AA
D0-06AR
D0-06DA
D0-06DD1
D0-06DD2
D0-06DR
D0-06DD1-D
D0-06DD2-D
D0-06DR-D
24 VDC (mA)
800mA
none
900mA
none
800mA
none
600mA
280mA*
600mA
none
950mA
none
600mA
none
600mA
none
950mA
none
* Only if auxiliary 24VDC power is connected to V+ terminal.
DL06 Power Consumed
by Other Devices
Part Number
5 VDC (mA)
D0-06LCD
D2-HPP
DV-1000
C-more
Micro-Graphic
24 VDC (mA)
50mA
none
200mA
none
150mA
none
210mA
none
Power Budgeting Example
5VDC power 24VDC power
(mA)
(mA)
Power Source
A
D0-06DD1
(select row A or B) B
1500mA
300mA
2000mA
200mA
Part Number 5 VDC (mA) 24 VDC (mA)
130mA
none
D0-07CDR
100mA
none
D0-08CDD1
280mA
none
D0-08TR
35mA
none
D0-10ND3
35mA
none
D0-10ND3F
150mA
none
D0-10TD1
150mA
none
D0-10TD2
35mA
none
D0-16ND3
200mA
none
D0-16TD1
200mA
none
D0-16TD2
250mA
none
F0-04TRS
5mA
none
F0-08NA-1
50mA
none
F0-04AD-1
75mA
none
F0-04AD-2
25mA
25mA
F0-08ADH-1
25mA
25mA
F0-08ADH-2
25mA
150mA
F0-04DAH-1
25mA
220mA
F0-08DAH-1
25mA
30mA
F0-04DAH-2
25mA
30mA
F0-08DAH-2
50mA
30mA
F0-2AD2DA-2
100mA
40mA
F0-4AD2DA-1
100mA
none
F0-4AD2DA-2
70mA
none
F0-04RTD
30mA
none
F0-04THM
45mA
none
D0-DEVNETS
530mA
none
H0-PSCM
250mA
none
H0-CTRIO(2)
300mA
none
H0-ECOM100
1mA
none
F0-08SIM
250 mA
none
D0-DCM
150
mA
none
F0-CP128
1
mA
none
F0-08SIM
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
power 24VDC power
Current Required 5VDC
(mA)
(mA)
D0-06DD1
Programmable
Controllers
Power
600mA
280mA*
D0-16ND3
35mA
0
D0-10TD1
150mA
0
D0-08TR
280mA
0
Enclosures
F0-4AD2DA-1
100mA
0
Tools
D0-06LCD
50mA
0
1215mA
280mA
A
285mA
20mA
Safety
B
785mA
note 1
Appendix
Pneumatics
Total Used
Remaining
Circuit
Protection
* Auxiliary 24 VDC used to power V+ terminal of D0-06DD1 sinking outputs.
Product
Index
Note 1: If the PLC’s auxiliary 24 VDC power source is used to power
the sinking outputs, use power choice A, above.
Part #
Index
Volume 14
w w w. a u to m at i o n d i re c t . c o m / d l 06
Programmable Controllers
e2-29
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