Binder APT.line FED Technical data

Binder APT.line FED Technical data
Operating Manual
APT.line® BD (E2)
Incubators with natural convection
APT.line® ED (E2)
Heating/drying ovens with natural convection
APT.line® FD (E2)
Heating/drying ovens with forced convection
with R3 Controller
BINDER GmbH
Address
Tel.
Fax
Internet
E-mail
Service Hotline
Service Fax
Service E-Mail
Service Hotline USA
Service Hotline Asia Pacific
Issue 01/2006
Post office box 102
D-78502 Tuttlingen
+49 7462 2005 0
+49 7462 2005 93 0
http://www.binder-world.com
[email protected]
+49 7462 2005 555
+49 7462 2005 93 555
[email protected]
+1 866 816 8191
+603 6204 2855
Art. No. 7001-0026
EG - KONFORMITÄTSERKLÄRUNG
EC - DECLARATION OF CONFORMITY
CE - DECLARATION DE CONFORMITE
Anbieter / Supplier / Fournisseur:
BINDER GmbH
Anschrift / Address / Adresse :
Im Mittleren Ösch 5, D-78532 Tuttlingen
Produkt / Product / Produit:
Brutschränke mit natürlicher Umluft
Incubators with natural convection
Incubateurs à circulation d’air naturelle
Typenbezeichnung / Type / Type
BD 23, BD 53, BD 115, BD 240, BD 400, BD 720
Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen:
The products described above are in conformity with the following harmonized standards:
Les produits décrits ci-dessus sont conformes aux normes harmonisées suivantes:
Sicherheit / safety / sécurité:
IEC/CEI 61010-1:2001
Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regelund Laborgeräte – Teil 1: Allgemeine Anforderungen
Safety requirements for electrical equipment for measurement,
control, and laboratory use – Part 1: General requirements
Règles de sécurité pour appareils électriques de mesurage, de
régulation et de laboratoire – Partie 1 : Prescriptions générales
IEC/CEI 61010-2-010:2003
Sicherheitsbestimmungen für elektrische Meß-, Steuer-, Regelund Laborgeräte – Teil 2-010: Besondere Anforderungen an
Laborgeräte für das Erhitzen von Stoffen
Safety requirements for electrical equipment for measurement,
control, and laboratory use – Part 2-010: Particular requirements
for laboratory equipment for the heating of materials
Règles de sécurité pour appareils électriques de mesurage, de
régulation et de laboratoire. Partie 2-010 : Prescriptions
particulières pour appareils de laboratoire utilisés pour
l’échauffement des matières
EMV / EMC / CEM:
IEC/CEI 61326:1997 + A1:1998 +
A2:2000
Elektrische Betriebsmittel für Leittechnik und Laboreinsatz – EMVAnforderungen
Electrical equipment for measurement, control and laboratory use
– EMC requirements
Matériels électriques de mesure, de commande et de laboratoire
– Prescriptions relatives à la CEM
1/2
BD / ED / FD 01/2006
page 2/49
Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien:
The products described above are in conformity with the following EC guidelines:
Les produits décrits ci-dessus sont conformes aux directives CE suivantes:
Niederspannungsrichtlinie
73/23/EWG, Änderung 93/68/EWG
Low voltage directive
73/23/EEC, amended 93/68/EEC
Directive basse tension
73/23/CEE, modifiée 93/68/CEE
Richtlinie 73/23/EWG des Rates vom 19. Februar 1973 zur
Angleichung der Rechtsvorschriften der Mitgliedstaaten betreffend
elektrische Betriebsmittel zur Verwendung innerhalb bestimmter
Spannungsgrenzen
Council Directive of 19 February 1973 on the harmonization of the
laws of Member States relating to electrical equipment designed
for use within certain voltage limits (73/23/EEC)
Directive 73/23/CEE du Conseil, du 19 février 1973, concernant le
rapprochement des législations des États membres relatives au
matériel électrique destiné à être employé dans certaines limites
de tension
EMV-Richtlinie
89/336/EWG, Änderung 93/68/EWG
EMC Directive
89/336/EEC, amended 93/68/EEC
Directive CEM
89/336/CEE, modifiée 93/68/CEE
Richtlinie 89/336/EWG des Rates vom 3. Mai 1989 zur
Angleichung der Rechtsvorschriften der Mitgliedstaaten über die
elektromagnetische Verträglichkeit
Council Directive 89/336/EEC of 3 May 1989 on the
approximation of the laws of the Member States relating to
electromagnetic compatibility
Directive 89/336/CEE du Conseil du 3 mai 1989 concernant le
rapprochement des législations des États membres relatives à la
compatibilité électromagnétique
Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE.
The products described above, corresponding to this, bear the CE-mark
Les produits décrits ci-dessus, en correspondance, portent l’indication CE.
D-78532 Tuttlingen, 10.01.2006
BINDER GmbH
P. M. Binder
Geschäftsführender Gesellschafter
Managing Director
Directeur général
Dr.-Ing. V. Kek
Leiter F & E
Head of R & D
Chef de service R&D
2/2
BD / ED / FD 01/2006
page 3/49
EG - KONFORMITÄTSERKLÄRUNG
EC - DECLARATION OF CONFORMITY
CE - DECLARATION DE CONFORMITE
Anbieter / Supplier / Fournisseur:
BINDER GmbH
Anschrift / Address / Adresse :
Im Mittleren Ösch 5, D-78532 Tuttlingen
Produkt / Product / Produit:
Wärme-/Trockenschränke mit natürlicher Umluft
Heating/drying ovens with natural convection
Etuves universelles à circulation d’air naturelle
Typenbezeichnung / Type / Type
ED 23, ED 53, ED 115, ED 240, ED 400, ED 720
Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen:
The products described above are in conformity with the following harmonized standards:
Les produits décrits ci-dessus sont conformes aux normes harmonisées suivantes:
Sicherheit / safety / sécurité:
IEC/CEI 61010-1:2001
Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regelund Laborgeräte – Teil 1: Allgemeine Anforderungen
Safety requirements for electrical equipment for measurement,
control, and laboratory use – Part 1: General requirements
Règles de sécurité pour appareils électriques de mesurage, de
régulation et de laboratoire – Partie 1 : Prescriptions générales
IEC/CEI 61010-2-010:2003
Sicherheitsbestimmungen für elektrische Meß-, Steuer-, Regelund Laborgeräte – Teil 2-010: Besondere Anforderungen an
Laborgeräte für das Erhitzen von Stoffen
Safety requirements for electrical equipment for measurement,
control, and laboratory use – Part 2-010: Particular requirements
for laboratory equipment for the heating of materials
Règles de sécurité pour appareils électriques de mesurage, de
régulation et de laboratoire. Partie 2-010 : Prescriptions
particulières pour appareils de laboratoire utilisés pour
l’échauffement des matières
EMV / EMC / CEM:
IEC/CEI 61326:1997 + A1:1998 +
A2:2000
Elektrische Betriebsmittel für Leittechnik und Laboreinsatz – EMVAnforderungen
Electrical equipment for measurement, control and laboratory use
– EMC requirements
Matériels électriques de mesure, de commande et de laboratoire
– Prescriptions relatives à la CEM
1/2
BD / ED / FD 01/2006
page 4/49
Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien:
The products described above are in conformity with the following EC guidelines:
Les produits décrits ci-dessus sont conformes aux directives CE suivantes:
Niederspannungsrichtlinie
73/23/EWG, Änderung 93/68/EWG
Low voltage directive
73/23/EEC, amended 93/68/EEC
Directive basse tension
73/23/CEE, modifiée 93/68/CEE
Richtlinie 73/23/EWG des Rates vom 19. Februar 1973 zur
Angleichung der Rechtsvorschriften der Mitgliedstaaten betreffend
elektrische Betriebsmittel zur Verwendung innerhalb bestimmter
Spannungsgrenzen
Council Directive of 19 February 1973 on the harmonization of the
laws of Member States relating to electrical equipment designed
for use within certain voltage limits (73/23/EEC)
Directive 73/23/CEE du Conseil, du 19 février 1973, concernant le
rapprochement des législations des États membres relatives au
matériel électrique destiné à être employé dans certaines limites
de tension
EMV-Richtlinie
89/336/EWG, Änderung 93/68/EWG
EMC Directive
89/336/EEC, amended 93/68/EEC
Directive CEM
89/336/CEE, modifiée 93/68/CEE
Richtlinie 89/336/EWG des Rates vom 3. Mai 1989 zur
Angleichung der Rechtsvorschriften der Mitgliedstaaten über die
elektromagnetische Verträglichkeit
Council Directive 89/336/EEC of 3 May 1989 on the
approximation of the laws of the Member States relating to
electromagnetic compatibility
Directive 89/336/CEE du Conseil du 3 mai 1989 concernant le
rapprochement des législations des États membres relatives à la
compatibilité électromagnétique
Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE.
The products described above, corresponding to this, bear the CE-mark
Les produits décrits ci-dessus, en correspondance, portent l’indication CE.
D-78532 Tuttlingen, 10.01.2006
BINDER GmbH
P. M. Binder
Geschäftsführender Gesellschafter
Managing Director
Directeur général
Dr.-Ing. V. Kek
Leiter F & E
Head of R & D
Chef de service R&D
2/2
BD / ED / FD 01/2006
page 5/49
EG - KONFORMITÄTSERKLÄRUNG
EC - DECLARATION OF CONFORMITY
CE - DECLARATION DE CONFORMITE
Anbieter / Supplier / Fournisseur:
BINDER GmbH
Anschrift / Address / Adresse :
Im Mittleren Ösch 5, D-78532 Tuttlingen
Produkt / Product / Produit:
Wärme-/Trockenschränke mit forcierter Umluft
Heating/drying ovens with forced convection
Etuves universelles à circulation d’air forcée
Typenbezeichnung / Type / Type
FD 23, FD 53, FD 115, FD 240
Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen:
The products described above are in conformity with the following harmonized standards:
Les produits décrits ci-dessus sont conformes aux normes harmonisées suivantes:
Sicherheit / safety / sécurité:
IEC/CEI 61010-1:2001
Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regelund Laborgeräte – Teil 1: Allgemeine Anforderungen
Safety requirements for electrical equipment for measurement,
control, and laboratory use – Part 1: General requirements
Règles de sécurité pour appareils électriques de mesurage, de
régulation et de laboratoire – Partie 1 : Prescriptions générales
IEC/CEI 61010-2-010:2003
Sicherheitsbestimmungen für elektrische Meß-, Steuer-, Regelund Laborgeräte – Teil 2-010: Besondere Anforderungen an
Laborgeräte für das Erhitzen von Stoffen
Safety requirements for electrical equipment for measurement,
control, and laboratory use – Part 2-010: Particular requirements
for laboratory equipment for the heating of materials
Règles de sécurité pour appareils électriques de mesurage, de
régulation et de laboratoire. Partie 2-010 : Prescriptions
particulières pour appareils de laboratoire utilisés pour
l’échauffement des matières
EMV / EMC / CEM:
IEC/CEI 61326:1997 + A1:1998 +
A2:2000
Elektrische Betriebsmittel für Leittechnik und Laboreinsatz – EMVAnforderungen
Electrical equipment for measurement, control and laboratory use
– EMC requirements
Matériels électriques de mesure, de commande et de laboratoire
– Prescriptions relatives à la CEM
1/2
BD / ED / FD 01/2006
page 6/49
Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien:
The products described above are in conformity with the following EC guidelines:
Les produits décrits ci-dessus sont conformes aux directives CE suivantes:
Niederspannungsrichtlinie
73/23/EWG, Änderung 93/68/EWG
Low voltage directive
73/23/EEC, amended 93/68/EEC
Directive basse tension
73/23/CEE, modifiée 93/68/CEE
Richtlinie 73/23/EWG des Rates vom 19. Februar 1973 zur
Angleichung der Rechtsvorschriften der Mitgliedstaaten betreffend
elektrische Betriebsmittel zur Verwendung innerhalb bestimmter
Spannungsgrenzen
Council Directive of 19 February 1973 on the harmonization of the
laws of Member States relating to electrical equipment designed
for use within certain voltage limits (73/23/EEC)
Directive 73/23/CEE du Conseil, du 19 février 1973, concernant le
rapprochement des législations des États membres relatives au
matériel électrique destiné à être employé dans certaines limites
de tension
EMV-Richtlinie
89/336/EWG, Änderung 93/68/EWG
EMC Directive
89/336/EEC, amended 93/68/EEC
Directive CEM
89/336/CEE, modifiée 93/68/CEE
Richtlinie 89/336/EWG des Rates vom 3. Mai 1989 zur
Angleichung der Rechtsvorschriften der Mitgliedstaaten über die
elektromagnetische Verträglichkeit
Council Directive 89/336/EEC of 3 May 1989 on the
approximation of the laws of the Member States relating to
electromagnetic compatibility
Directive 89/336/CEE du Conseil du 3 mai 1989 concernant le
rapprochement des législations des États membres relatives à la
compatibilité électromagnétique
Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE.
The products described above, corresponding to this, bear the CE-mark
Les produits décrits ci-dessus, en correspondance, portent l’indication CE.
D-78532 Tuttlingen, 10.01.2006
BINDER GmbH
P. M. Binder
Geschäftsführender Gesellschafter
Managing Director
Directeur général
Dr.-Ing. V. Kek
Leiter F & E
Head of R & D
Chef de service R&D
2/2
BD / ED / FD 01/2006
page 7/49
Content
1.
SAFETY................................................................................................................ 10
1.1
1.2
1.3
1.4
1.5
Legal considerations .........................................................................................................................10
Structure of the safety instructions....................................................................................................10
Localization / position of safety labels at the unit..............................................................................12
Type plate .........................................................................................................................................13
General safety instructions on installing and operating the incubators BD and heating/drying ovens
ED and FD ........................................................................................................................................13
1.6 Intended use .....................................................................................................................................15
1.6.1
Incubators BD..........................................................................................................................15
1.6.2
Heating/drying ovens ED and FD............................................................................................15
2.
WARRANTY ......................................................................................................... 15
3.
UNIT DESCRIPTION ............................................................................................ 17
3.1
Equipment overview BD/ED/FD........................................................................................................17
4.
SCOPE OF DELIVERY, TRANSPORTATION, STORAGE, AND INSTALLATION18
4.1
4.2
4.3
4.4
Unpacking, and checking equipment and scope of delivery.............................................................18
Advice for safe lifting and transportation...........................................................................................18
Storage..............................................................................................................................................19
Location of installation and ambient conditions ................................................................................19
5.
INSTALLATION OF THE EQUIPMENT ............................................................... 20
5.1
5.2
Electrical connection .........................................................................................................................20
Connection to a suction plant (optional) ...........................................................................................20
6.
START UP ............................................................................................................ 21
6.1
6.2
6.3
Switching on the unit .........................................................................................................................21
Heating operation display .................................................................................................................21
Air change .........................................................................................................................................21
7.
CONTROLLER SETTING..................................................................................... 22
7.1
7.2
7.3
Display / entry of temperature set-point (without ramp function) ......................................................22
Display / entry of temperature set-point (with selected temperature ramp)......................................22
Time functions: Continuous operation and Timer operation.............................................................23
7.3.1
Switching between Continuous operation and Timer operation .............................................24
7.3.2
Continuous operation ..............................................................................................................24
7.3.3
Timer operation: Setting the tempering time ...........................................................................25
7.4 User level settings.............................................................................................................................26
7.4.1
Temperature unit change between degrees Celsius °C and degrees Fahrenheit °F .............26
7.4.2
Enter a temperature ramp .......................................................................................................27
7.4.3
Chamber addressing ...............................................................................................................27
7.5 General notes....................................................................................................................................28
8.
SAFETY DEVICES ............................................................................................... 29
8.1
8.2
Temperature safety device class 2 (DIN 12880) ED, FD .................................................................29
Temperature safety device class 3.1 (DIN 12880) BD (option ED, FD))..........................................30
9.
OPTIONS.............................................................................................................. 31
9.1
9.2
9.3
9.4
9.5
Disconnectable acoustic over-temperature alarm (option) ...............................................................31
Communication software APT-COM® 3 DataControlSystem (BD, option ED) .................................32
Analog output for temperature (option).............................................................................................32
Additional Pt100 temperature sensor (option BD) ............................................................................32
Water protected internal socket (option BD).....................................................................................33
BD / ED / FD 01/2006
page 8/49
10. MAINTENANCE, CLEANING, AND SERVICE .................................................... 33
10.1 Maintenance intervals, service..........................................................................................................33
10.2 Cleaning and decontamination .........................................................................................................34
11. DISPOSAL............................................................................................................ 35
11.1 Disposal of the transport packing .....................................................................................................35
11.2 Decommissioning..............................................................................................................................36
11.3 Disposal of the unit............................................................................................................................36
12. TECHNICAL DESCRIPTION................................................................................ 36
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
12.10
Factory calibration and adjustment ...................................................................................................36
Definition of usable space.................................................................................................................36
Over current protection .....................................................................................................................37
Technical data series BD ..................................................................................................................37
Technical data series ED ..................................................................................................................39
Technical data series FD ..................................................................................................................40
Equipment and Options Series BD ...................................................................................................42
Equipment and Options Series ED ...................................................................................................43
Equipment and Options Series FD ...................................................................................................44
Spare parts........................................................................................................................................45
13. CONTAMINATION CLEARANCE CERTIFICATE ............................................... 47
BD / ED / FD 01/2006
page 9/49
Dear customer,
For the proper operation of the incubators BD and heating/drying ovens ED and FD, it is necessary to
read this operating manual completely and carefully and to observe the given instructions.
1.
Safety
This operating manual is part of the scope of delivery. Always keep it at hand.
To avoid injuries and damage observe the safety instructions of the operating manual.
WARNING
Failure to observe the safety instructions.
Serious injuries and unit damage.
Observe the safety instructions in this operating manual
Carefully read the complete operating instructions of the incubators BD and
heating/drying ovens ED and FD
1.1
Legal considerations
This operating manual contains information necessary for the intended use, correct installation, start-up
and operation, and for the maintenance of the unit.
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free
use and safety during operation and maintenance.
This operating manual cannot cover all conceivable applications. If you would like additional information,
or if special problems arise that you feel are not sufficiently addressed in this manual, please ask your
dealer or contact us directly.
Furthermore, we note that the contents of this operating manual are not part of an earlier or existing
agreement, promise, or legal relationship, nor do they modify such a relationship. All obligations on the
part of BINDER derive from the respective purchase contract, which also contains the entire and
exclusively valid statement of warranty administration. The statements in this manual neither augment nor
restrict the contractual warranty provisions.
1.2
Structure of the safety instructions
In this operating manual, the following harmonized denominations and symbols indicate dangerous
situations following the harmonization of ISO 3864-2 and ANSI Z535.4.
Signal word panel
Depending on seriousness and probability of the consequences, dangers are identified with a signal
word, the corresponding safety color, and if appropriate, the safety alert symbol.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious
(irreversible) injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
(irreversible) injury
BD / ED / FD 01/2006
page 10/49
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor
(reversible) injury
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in damage of the product
and/or its functions or of a property in its ambiance.
Safety alert symbol
Use of the safety alert symbol indicates risk of injury.
Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.
Pictograms
Warning signs
Electrical hazard
Explosive substances
Hot surface
Pollution Hazard
Tipover hazard
Mandatory action signs
Mandatory regulation
Lift with several persons
Read operating instructions
Lift with mechanical assistance
Pull the power plug
Environment protection
Prohibition signs
Do NOT touch
BD / ED / FD 01/2006
Do NOT spray with water
page 11/49
Information to be observed in order to ensure optimum function of the product.
Word message panel structure
Type / cause of hazard.
Possible consequences.
∅ Instruction how to avoid the hazard: prohibition
Instruction how to avoid the hazard: mandatory action
Observe the other notes and information not specially emphasized in the same way, in order to avoid
disturbances which could result in direct or indirect injuries or property damage.
1.3
Localization / position of safety labels at the unit
Following labels are located on the unit:
Pictograms (Warning signs)
Service label
Hot surface
Figure 1: Position of labels at the unit
Keep safety labels complete and legible.
BD / ED / FD 01/2006
page 12/49
1.4
Type plate
Nenntemperatur
300°C
572°F
IP 20
DIN 12880
2.0
9010-0102
Schutzart
Temp. Schutz
Klasse
Artikel-Nr.
Projekt-Nr.
1,60 kW
230 V 1 N ~
7,0 A
50/60 Hz
US PATS 5405194 / 5222612
US PATS 4585923 / 5309981
D 78532 Tuttlingen / Germany
Tel. + 49 (0) 7462 / 2005-0
Internet: www.binder-world.com
FD 115 # 00-00000
Made in Germany
Figure 2: Type plate (example: FD 115 regular unit)
Indications of the type plate
Nenntemperatur
300°C
572°F
Schutzart
IP 20
Temp. Schutz
DIN 12880
Klasse
2.0
Artikel-Nr.
9010-0102
Projekt-Nr.
--1,60 kW
230 V 1 N ~
7,0 A
50/60 Hz
FD 115
# 00-00000
1.5
Information
Nominal temperature
IP type of protection 20 acc. to EN 60529
Temperature safety device acc. to standard DIN 12880
Temperature safety device, class 2
Art. No. 9010-0102
(Special application acc. to project no.)
Nominal power 1.60 kW
Nominal voltage 230 V ± 10%, single-phase unit
Nominal current 7.0 A
Mains supply 50/60 Hz
Model FD 115
Serial No. 00-00000
General safety instructions on installing and operating the incubators BD
and heating/drying ovens ED and FD
With regard to operating the incubators BD and heating/drying ovens ED and FD and to the installation
location, please observe the regulations BGR 120 of the German professional association of the chemical
industry (formerly ZH 1/119 laboratory guidelines of the employers’ liability insurance association) (for
Germany).
The BINDER GmbH is responsible for safety-related unit properties only if skilled electricians or qualified
personnel authorized by BINDER perform all maintenance and repair, and if components relating to
chamber safety are replaced in case of failure with original spare parts.
To operate the unit, use only original BINDER accessories or accessories of third-party suppliers
authorized by BINDER. The user is responsible for any risk when using unauthorized accessories.
CAUTION
Danger of overheating.
Damage of the unit.
∅ Do not install the unit in unventilated recesses.
Ensure sufficient ventilation for carrying-off the heat.
BD / ED / FD 01/2006
page 13/49
The incubators BD and heating/drying ovens ED and FD must NOT be operated in hazardous locations.
DANGER
Explosion hazard.
Danger of life.
∅ Do NOT operate the unit in potentially explosive areas.
∅ NO explosive dust or air-solvent mixture in the ambiance.
The incubators BD and heating/drying ovens ED and FD do not dispose of any measures of explosion
protection.
DANGER
Explosion hazard.
Danger of life.
∅ Do NOT introduce any substance combustible or explosive at working temperature into
the heating/drying oven.
∅ NO explosive dust or air-solvent mixture in the inner chamber.
Any solvent contained in the charging material must not be explosive or inflammable. I.e., irrespective of
the solvent concentration in the steam room, NO explosive mixture with air will form. The temperature
inside the chamber must lie below the flash point or below the sublimation point of the charging material.
Keep informed about the physical and chemical properties of the charging material, as well as the
contained moisture constituent and its behavior under addition of heat energy.
Keep informed about any potential health risks caused by the charging material, the contained moisture
constituent or by reaction products that may arise during the temperature process. Take adequate
measures to exclude such risks prior to putting the multifunctional heating/drying oven into operation.
DANGER
Electrical hazard.
Danger of life.
∅ The unit must NOT become wet during operation or maintenance.
The multifunctional heating/drying ovens have been produced in accordance to the VDE regulations and
were routinely tested in accordance to VDE 0411.
CAUTION
The inner chamber, the outgoing air pipe, and the door window (option) will become
hot during operation.
Danger of burning.
∅ Do NOT touch the inner surfaces, the door window, the access ports, and the charging
material during operation.
BD / ED / FD 01/2006
page 14/49
1.6
Intended use
1.6.1
Incubators BD
The incubators BD are designed for exact temperation of harmless materials. Because of their precise
temperature accuracy these devices are especially useful for incubation of cultures at a standard
temperature of 37°C. Any solvent content must not be explosive or flammable. A mixture of any
component of the charging material with air must NOT be explosive. The operating temperature must lie
below the flash point or below the sublimation point of the charging material.
Other applications are not approved.
Do NOT use the unit for drying purpose, especially if greater quantities of steam leading to condensation
will be set free.
Respecting the instructions in this operating manual and conducting regular maintenance
work (chap. 10) is part of the intended use.
1.6.2
Heating/drying ovens ED and FD
The heating/drying ovens ED and FD are suitable for drying and heat treatment of solid or pulverized
charging material, as well as bulk material, using the supply of heat. The solvent content must not be
explosive or flammable. A mixture of any component of the charging material with air must NOT be
explosive. The operating temperature must lie below the flash point or below the sublimation point of the
charging material.
Other applications are not approved.
Do NOT use the unit for drying purpose, especially if greater quantities of steam leading to condensation
will be set free.
Due to the special demands of the Medical Device Directive (MDD) this ovens are not qualified for
sterilization of medical devices as defined by the directive 93/42/EWG.
Respecting the instructions in this operating manual and conducting regular maintenance
work (chap. 10) is part of the intended use.
2.
Warranty
BINDER products are manufactured with great care and checked carefully prior to delivery (VDE-piece
checked).
1.
Should your BINDER product have a material defect or manufacturing fault, we shall repair it – as
long as it is a new BINDER product – free of charge if the defect or fault occurs within 12 months
after delivery. This period will be extended to 24 months, starting from delivery, provided that all
maintenance and potential repair work within the first 12 months is carried out by us or authorized
service stations.
2.
Should you discover a defect or fault in your BINDER product within the aforementioned period,
please inform the company from which you purchased the BINDER product or BINDER directly.
3.
All above-mentioned periods or deadlines shall begin with the delivery of a new BINDER product to
the end buyer. Producing the invoice or delivery note shall bring evidence of deadline keeping.
4.
In case a BINDER product has a defect or fault, we shall either replace the defective product with a
new one or repair the defective product at our discretion (so called supplementary performance –
“Nacherfüllung”). All parts replaced in the course of such repair shall become our property.
Deadlines mentioned under above number 1 shall not be prolonged by repair work or substitution. In
case supplementary performance should fail, usual warranty rights according to German Law
(withdrawal from contract or price reduction) shall apply, provided the defect or fault occurs within
the first 12 months. Should the 24 month-period be relevant and supplementary performance fail,
you shall only be entitled to a price reduction.
BD / ED / FD 01/2006
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5.
Should the defect occur within 12 months after delivery, we shall take over all costs necessary for
the repair of the defect, especially transportation, travel and labor costs, in so far as there is no cost
increase due to the product being brought to another location than the place of delivery. However,
we shall decide whether the defect will be repaired at the location where the BINDER product is
operating or whether the BINDER product has to be sent to us. In case the 24 month-period should
be relevant, please send the defective BINDER product at your expense to BINDER or the company
from which you purchased the BINDER product. We shall repair the BINDER product at your
premises only if transportation costs are excessively high. The customer shall be liable for any risk of
sudden destruction or deterioration.
6.
Should you have to send back a BINDER product, the BINDER product will have to be supplied in its
original packaging or any similar suitable packaging.
7.
All warranty claims as laid down in this document basically become invalid:
− if the defect or fault is caused by repair or intervention by non-authorized persons. With
authorized persons, we mean only Binder service engineers and service engineers of our service
partners.
− the same applies if you have attached non-suitable parts or accessories to the BINDER products,
which are not original BINDER spare parts, and if those parts or accessories have caused the
defect or fault.
− parts that become used due to natural wear and tear, e.g. door seals, lamps, lights (enumeration
not exhaustive)
− defects caused by external intervention like e.g. fall or blow
− defects arising from non-compliance with operating instructions, improper use, abnormal ambient
conditions, overload or absence of care/maintenance
− in the case of devices that were converted or redesigned by non-authorized third parties
− in case of minor deviations from the set quality that are irrelevant to the value and usability of the
device
8.
All rights or claims beyond the ones described above, especially concerning the right of
compensation for potential damages which might be caused by BINDER products shall be excluded
provided that such exclusion is not prohibited by governing law.
9.
Should you send a BINDER product to us for repair or any other reasons, we shall only accept the
BINDER product upon presentation of a so-called authorization number that has previously been
issued to you. We shall issue the authorization number after receiving your complaint in writing or via
telephone prior to your sending (back) the BINDER product to us. The authorization number will be
issued following the receipt of the information mentioned below:
•
BINDER product type and serial number
•
Date of purchase
•
Name and address of the dealer from which you bought the BINDER product
•
Exact description of defect or fault
•
Your full address; if possible contact person and availability of that person
•
Exact location of the BINDER product
•
Contamination clearance certificate via fax in advance!
The authorization number needs to be applied to the packaging in such a way that it can be easily
recognized or be recorded clearly in the delivery documents. For security reasons we cannot accept
your delivery if it does not carry an authorization number!
IMPORTANT NOTICE:
Any warranty repair maintenance or service work may only be carried out by persons or companies being
properly authorized by us. If you do not know an authorized service station, please contact us and we will
name you our service partner closest to you. Otherwise, we will carry out the necessary work ourselves.
Date: November 2003
BD / ED / FD 01/2006
page 16/49
3.
Unit description
BINDER incubators BD and heating/drying ovens ED and FD are equipped with an electronic PIDcontroller with digital display.
The incubators BD indicate the temperature with an accuracy of a tenth of a degree.
The heating/drying ovens ED and FD indicate the temperature with an accuracy of one
degree.
They are heated electrically and are ventilated naturally. Heating/drying ovens FD are ventilated by fanassisted, forced-air circulation
BINDER incubators BD and heating/drying ovens ED and FD are regularly equipped with a temperature
safety device according to DIN12880 (see chapter 8).
The inner chamber, the pre-heating chamber and the inside of the doors are all made of stainless steal
(material no. 1.4301 in Germany). The housing is RAL 7035 powder-coated. All corners and edges are
completely coated.
BINDER incubators BD and heating/drying ovens ED (option) are equipped with a serial interface RS 422
for computer communication, e.g. via the communication software APT-COM® 3 DataControlSystem
(option, chap. 9.2). For further options, see chap. 12.7 to 12.9.
The models size 720 are equipped with four castors. Both front castors can be locked by brakes.
Temperature range:
• Incubators BD: 5°C above room temperature up to 100°C.
• Heating/drying ovens ED and FD: 5°C above room temperature up to 300°C.
3.1
â
ã
ä
å
æ
ç
è
é
ê
ë
Equipment overview BD/ED/FD
Display
Set-point value key
Selector keys
Time management key
Switch ON/OFF
Lever for ventilation slide
Safety device
Door handle
Main switch for ED size 400 and
720
Switch for interior lighting (with
option interior lighting) or
Buzzer switch (with option
acoustic over-temperature
alarm
â
ã
ä
å
æ
ë
ê
è
ç
é
Figure 3: Incubator BD with R3 controller
BD / ED / FD 01/2006
page 17/49
4.
Scope of delivery, transportation, storage, and installation
4.1
Unpacking, and checking equipment and scope of delivery
After having unpacked, please check the unit and its optional accessories, if any, based on the delivery
note for completeness and for transportation damage. If transportation damage has occurred,
immediately inform the carrier.
Please remove any transportation protection devices and adhesives in / on the unit and at the doors and
take out the operating manuals and accessory equipment.
CAUTION
Sliding or tilting of the unit.
Damage of the unit.
∅ Do NOT lift or transport the unit using either the door handle or the door.
∅ Do NOT lift units size 400 and 720 by hand
Lift unit size 23, 53, 115 near the 4 unit feet from the pallet by aid of 2 persons, unit
size 240 by aid of 4 persons.
Lift units size 400 and 720 using technical devices (fork lifter) from the pallet. Set the
fork lifter only from the rear in the middle of the unit. Make sure to place all the lateral
supports of the unit on the forks.
If necessary to send back the unit, please use the original packing and respect the advice for safe lifting
and transportation (chap. 4.2).
For disposal of the transport packing, see chap. 11.1.
4.2
Advice for safe lifting and transportation
The front castors of units size 720 can be blocked by brakes. Respect the advice for temporal
decommissioning (chap. 11.2).
CAUTION
Sliding or tilting of the unit.
Damage of the unit.
Transport the unit only in its original packaging.
Secure the unit with transport straps for transport.
∅ Do NOT lift or transport the unit using either the door handle or the door.
∅ Do NOT lift units size 400 and 720 by hand.
Lift unit size 23, 53, 115 near the 4 unit feet from the pallet by aid of 2 persons, unit
size 240 by aid of 4 persons, and place it on a transport pallet with wheels. Push the
pallet to the desired site and then lift the unit near the 4 unit feet from the pallet.
Place units size 400 and 720 using technical devices (fork lifter) on the transport
pallet. Set the fork lifter only from the rear in the middle of the unit. Make sure to place
all the lateral supports of the unit on the forks.
Transport units size 400 and 720 ONLY with the original transport pallet. Set the fork
lifter only to the pallet. Without the pallet the unit is in imminent danger of overturning!!
• Permissible ambient temperature range: -10°C to +60°C.
You can order transport packing and pallets for transport purpose at the BINDER Service.
BD / ED / FD 01/2006
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4.3
Storage
Intermediate storage of the unit is possible in a closed and dry room. Respect the advice for temporal
decommissioning (chap. 11.2).
• Permissible ambient temperature range: -10°C to +60°C.
• Permissible ambient humidity: max. 70 % r.H., non-condensing
If following storage in a cold location the unit is transferred to the installation site for start-up,
condensation is possible. Wait at least one hour until the oven has attained ambient temperature and is
completely dry.
4.4
Location of installation and ambient conditions
Set up the incubators BD or the heating/drying oven ED / FD on a plane and non-flammable surface, free
from vibration at a well-ventilated, dry location and align it using a spirit level. The site of installation must
be capable of supporting the unit’s weight (see technical data, chap. 12.4 to 12.6).
CAUTION
Danger of overheating.
Damage of the unit.
∅ Do NOT set up units in non-ventilated recesses.
Ensure sufficient ventilation for carrying-off the heat.
• Permissible ambient temperature range: +18°C up to +40°C. At elevated ambient temperature values,
fluctuations in temperature can occur.
The ambient temperature should not be substantially higher than the indicated ambient
temperature of +25°C to which the specified technical data relate. In the case of different
ambient conditions, deviations from the indicated data are possible.
• Permissible ambient humidity: 70 % r.H. max., non-condensing.
• Installation height: max. 2000 m above sea level.
When placing several units of the same size side by side, maintain a minimum distance of 250 mm
between each unit. Wall distances: rear 100 mm, sides 160 mm. Spacing above the unit of at least 100
mm must also be accounted for.
Two devices up to size 115l can be piled on top of each other. For this purpose place rubber pads under
all four feet of the upper unit to prevent the device from slipping.
CAUTION
Sliding or tilting of the upper unit.
Damage of the units.
∅ When stacking, place rubber pads under all four feet of the upper unit.
The unit must NOT be installed and operated in hazardous locations.
DANGER
Explosion hazard.
Danger of life.
∅ Do NOT operate the unit in potentially explosive areas.
∅ NO explosive dust or air-solvent mixture in the ambiance.
BD / ED / FD 01/2006
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5.
Installation of the equipment
5.1
Electrical connection
• BD all volumes, ED up to volume 240, FD all volumes:
Shockproof plug, mains voltage 230 V (1N~) +/- 10 %, 50/60 Hz
Fixed mains connection cable of 1800 mm in length
• ED 400, ED 720:
CEE plug 5 poles, mains voltage 400 V (3N~) +/- 10 %, 50/60 Hz
Fixed mains connection cable of 2700 mm in length
• BD 53-UL all volumes, ED 23-UL, FD 23-UL:
NEMA plug 5-15P, mains voltage 115 V (1N~) +/- 10 %, 60 Hz
Fixed mains connection cable of 1800 mm in length
• ED 53-UL, ED 115-UL, FD 53-UL, FD 115-UL:
NEMA plug 5-20P, mains voltage 115 V (1N~) +/- 10 %, 60 Hz
Fixed mains connection cable of 1800 mm in length
• ED 240-UL, ED 400-UL, ED 720-UL, FD 240-UL:
NEMA plug L21-20P, mains voltage 208 V (3N~) +/- 10 %, 60 Hz
Fixed mains connection cable of 2700 mm in length
• Prior to connection and start-up, check the mains voltage. Compare the values to the data specified
on the type plate of the unit (unit front behind the door bottom left-hand, or at the unit side, chap. 1.4).
• When connecting, please observe the regulations specified by the local electricity supply company
and as well as the VDE directives (for Germany)
• Pollution degree (acc. to IEC 1010-1): 2
• Over-voltage category (acc. to IEC 1010-1): II
CAUTION
Danger of incorrect mains voltage.
Damage of the equipment.
Check the mains voltage before connection and start-up.
Compare the mains voltage to the data indicated on the type plate.
See also electrical data (chap. 12.4 to 12.6).
5.2 Connection to a suction plant (optional)
When directly connecting a suction plant the spatial temperature exactitude, the heating-up and the
recovering times and the maximum temperature will be negatively influenced. So no suction plant should
be directly connected to the outgoing air pipe.
Active suction from the oven must only be effected together with extraneous air. Perforate the
connecting piece to the suction device or place an exhaust funnel at some distance to the
outgoing air pipe.
BD / ED / FD 01/2006
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CAUTION
The exhaust duct will become hot during operation.
Danger of burning.
∅ Do NOT touch the exhaust duct during operation.
6.
Start up
6.1
Switching on the unit
1.
Insert plug into socket (chap. 5.1).
2.
Switch on ED units of sizes 400 and 720 at the main switch (10)
The green “Standby“ LED illuminates
3.
Press
until the display lights up.
The controller is now in normal display (actual value display).
If the oven is operating (time functions “Continuous operation”, or “Timer
operation” with the set time just running down chap. 7.3), the actual
temperature value (example: 22°C) is displayed
If the oven is in time function “Timer operation” with no time programmed or the set time run-off (chap.
7.3), the unit is inactive (no heating). The display alternately shows the actual temperature value
(example: 22°C) and “tOff”:
6.2
Heating operation display
The heating and fan (with FD) are active as soon as the red heating
control light in the bottom right corner of the display slowly begins to
flash depending on the heat requirement (example: 70°C).
6.3
Air change
Opening the air flap in the outgoing air pipe serves to
adjust the air change.
Without connecting a suction plant:
• For BD and ED units fresh air circulation can be
elevated using the outgoing air pipe. The air flap in the
outgoing air pipe serves to adjust the fresh air entry.
• For FD units with the air flap open and the fan
operating, fresh air comes in via aeration gaps.
• If the air flap is completely open, the spatial temperature
accuracy can be negatively influenced.
Figure 4: Adjusting the air flap
BD / ED / FD 01/2006
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7.
Controller setting
7.1
Display / entry of temperature set-point (without ramp function)
Controller setting is identical on both the ED/FD and the BD. The temperature controllers only differ in
their temperature range.
The unit is operating, the controller is in normal display (actual value
display). The actual temperature value (example: 22°C) is displayed:
1.
Press
button
The display shows alternately “SP” and in the entry level the previous temperature set-point
(example: 60°C):
2.
With the
buttons enter a set-point value between 0 and 300.
The desired temperature set-point can be selected in a temperature range from 5°C above
room temperature up to 300°C.
3.
Wait 2 seconds until the entered temperature value is taken over (display flashing once).
4.
Press
7.2
button to return to normal display (actual value display) (automatically after 60 seconds).
Display / entry of temperature set-point (with selected temperature ramp)
If previously a temperature ramp value has been selected (chap. 7.4.2):
Press button
in normal display / actual value display during ramp operation to have displayed the
actual temperature set-point changing according to the selected gradient in addition to the entered setpoint for temperature.
The oven is operating, the controller is in normal display (actual value
display). The actual temperature value (example: 22°C) is displayed:
1.
Press
button
The display shows alternately “SPr” and in the entry level the actual temperature set-point
changing according to the selected gradient (example: 42°C):
This ramp set-point is only displayed, not adjustable.
2.
Press
button
BD / ED / FD 01/2006
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The display shows alternately “SP” and in the entry level the previous temperature set-point
(example: 60°C):
3.
buttons enter a set-point value between 0 and 300.
With the
The desired temperature set-point can be selected in a temperature range from 5°C above
room temperature up to 300°C.
4.
Wait 2 seconds until the entered temperature value is taken over (display flashing once).
5.
Press
7.3
button to return to normal display / actual value display (automatically after 60 seconds).
Time functions: Continuous operation and Timer operation
Press the time management button
.
The timer indicates its current time function. There are two possible time functions:
Continuous operation
The display shows alternately “t1” (time function) and the time function “Continuous operation” “t inf”:
The heating and fan (with FD) are permanently active, independent of the timer setting.
Timer operation
The display shows alternately “t1” (time function) and the running-down time or “tOff”:
Remaining time (example: 28 Min.) – Timer running
down
or
Heating and fan (with FD) are active until the timer has
run-down.
Timer not programmed or run-down “t off”
If the timer has run-down, heating and fan (with FD) are
permanently off.
Press
button to return to normal display (actual value display) (automatically after 60 seconds).
BD / ED / FD 01/2006
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7.3.1
Switching between Continuous operation and Timer operation
Press the time management button
.
The controller displays the actual time function. In time function “Continuous operation”, “t1” and “t inf” are
displayed alternately. In time function “Timer operation”, “t1” is displayed alternately with the runningdown time or “tOff”.
If in time function “Timer operation” the Timer is just running off (“t1”displayed alternately with the
running-down time) the timer must at first be set to Zero (chap. 7.3.3). Now “t1” is displayed alternately
with “tOff”, and the controller can be changed to time function “Continuous operation”.
Continuous operation
2 seconds
2 seconds
Timer operation
Press
7.3.2
Timer not programmed or run-down
button to return to normal display / actual value display (automatically after 60 sec).
Continuous operation
1.
Press the time management button
.The timer indicates its current time function.
2.
If necessary, switch to timer operation by button
.
The display shows alternately “t1” and the time function “Continuous operation” “t inf”:
3.
Press
button to return to normal display (actual value display) (automatically after 60 seconds).
The actual temperature value (example: 22°C) is displayed:
Now the controller operates with the entered set-point (chap. 7.1) in continuous operation. The heating
and fan (for FD) are permanently active, independent of the timer setting.
To cancel Continuous operation, proceed accordingly:
1.
Press the time management button
2.
Switch to Timer operation by pressing down button
BD / ED / FD 01/2006
.
for 2 seconds (chap. 7.3.1).
page 24/49
7.3.3
Timer operation: Setting the tempering time
1.
Press the time management button
. The controller indicates its current time function.
2.
If necessary, switch to timer operation by button
.
The display alternately shows”t1” and in the entry level the running-down time or “tOff”:
Remaining time (example: 28 minutes) – Timer
running down
or
Timer not programmed or run-off “t off”
3.
Set the desired time [hh.mm] with buttons
4.
Wait 2 seconds until the entered temperature value is taken over (display flashing once).
in the entry level.
The display alternately shows “t1” and the set time now running down.
The time directly begins to run off after taking-over of the entered value. Heating and fan (with FD) are
active until the timer has run-down.
5.
Press button
to return to normal display (actual value display) (automatically after 60 seconds).
The actual temperature value is displayed (example: 22°C):
The controller operates with the entered set-points (chap. 7.1) until run-down of the set time. Heating and
fan (with FD) are active until the timer has run-down.
To know the remaining timer time or, if appropriate, to modify it, press the time management button
in normal display (actual value display).
The display alternately shows “t1” and in the entry level running-down time:
After the set time has run down the display alternately shows the actual temperature value (example:
22°C) and “tOff”:
Now the heating and fan (with FD) are inactive.
BD / ED / FD 01/2006
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7.4
User level settings
By pressing down button
in normal display (actual value display) for 5 sec, you enter the user menu.
Settings in this menu affect controller operation.
User level overview:
Press down button
for approx. 5 seconds
Select the temperature unit (chap. 7.4.1)
Press
button
Ramp function (chap. 7.4.2)
Press
Figure 5: Press down
seconds
button
button for approx. 5
Setting the unit address (chap. 7.4.3)
Press button
to return to normal display with display of the temperature set-point. Or:
After 60 seconds the controller automatically returns to normal display / actual value display.
All settings can be carried out independently (as described in he individuel sections) or one after the
other during one single process.
The defined parameters are not deleted when the main switch is switched off or in case of
power failure.
7.4.1
Temperature unit change between degrees Celsius °C and degrees Fahrenheit °F
If required, the temperature display can be changed as follows:
1.
Press down
button for approx. 5 seconds.
The display alternately shows “unit” and in the entry level the actual setting of the temperature unit:
buttons to set the required unit.
2.
Use the
3.
The set unit is automatically adopted after 2 seconds.
C = degrees Celsius
F= degrees Fahrenheit
0°C =
31°F
100°C = 212°F
Conversion:
[Value in °F] = [Value in °C] ∗ 1,8 + 32
When specifying the set point ramp (see chap. 7.4.2) this setting is accordingly taken as the basis.
If the unit is changed, the temperature set-point and limits are converted accordingly.
BD / ED / FD 01/2006
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7.4.2
Enter a temperature ramp
Temperature ramps can be programmed in order to extend heating up times. This may be necessary in
some cases, in order to prevent temperature stresses in the material during the heating up phase.
Temperature ramps should only be used if required. The use of temperature ramps may result in the
heating up times being considerably slowed down.
The entry in °C/min or in °F/min meaning the nominal value gradient and limits the maximum temperature
increase to this value. Due to the heat and evaporation energy assumed by the drying material, smaller
temperature gradients may also result.
A temperature ramp proceeds from the previously entered to a new set-point. The temperature must
have adjusted to the start set-point. Enter settings in 3 steps:
1.
Enter set-point of ramp start temperature. Let temperature adjust to this set-point temperature.
2.
Set ramp to the desired gradient. The gradient can then be set between 1° and 10° per minute. A
heat-up rate of 4°C/min. can be regarded as a realistic maximum.
3.
Enter set-point (final ramp temperature).
The ramp should only be set if required. The setting “0” means ramp function switched off. The unit is
being heated at maximum heat output.
1.
Press down
button for approx. 5 seconds.
The display alternately shows “unit” and in the entry level the temperature unit:
2.
Press again button
.
The display alternately shows “rASd” and in the entry level the actual setting of the set-point
gradient:
3.
Set the desired ramp gradient with buttons
in chap. 7.4.1).
4.
The set value is automatically adopted after 2 seconds.
(set-point gradient in °F or °C acc. to setting
During ramp operation the actual set-point (SPr) continually rises in accordance to the entered gradient
from the previously entered set-point to the new one (SP). The actual value follows he set-point value.
About set-point display during ramp operation see chap. 7.2.
7.4.3
Chamber addressing
If several incubators BD or heating/drying ovens ED (option) are networked with a PC via the APT-COM
communication software (option, chap. 9.2), each unit must be allocated a unique address. Addressing
takes place on the R 3 controller as follows:
BD / ED / FD 01/2006
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1.
Press down
button for approx. 5 seconds.
The display alternately shows “unit” and in the entry level the temperature unit:
2.
Press again button
.
The display alternately shows “rASd” and in the entry level the set-point gradient:
3.
Press again button
.
The display alternately shows “Adr” and in the entry level the actual setting of the unit address:
4.
Set the required address with buttons
.
You can enter address values between 1 and 30.
5.
The set value is automatically adopted after 2 seconds.
7.5 General notes
60 sec. after the last entry the controller returns to normal display (actual value display).
The functions set-point entry (chap. 7.1), time functions (chap. 7.3), and calling up the user
menu (chap. 7.4) can only be selected from normal display (actual value display).
When selecting the functions set-point entry and time functions, and when selecting the user
or
menu functions, the respective button
Shorter pressing will be ignored by the controller.
must be pressed down for a about 1 sec.
After a power failure, the timer returns to the previous status. A remaining time, if any, will
continue running down.
BD / ED / FD 01/2006
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8.
Safety devices
8.1
Temperature safety device class 2 (DIN 12880) ED, FD
The temperature safety device class 2 protects the unit, its environment and the charging material
against impermissible excess temperatures.
Please also observe the regulations BGR 120 of the German professional association of the chemical
industry (formerly ZH 1/119 laboratory guidelines of the employers’ liability insurance association) (for
Germany).
In the event of a fault in the temperature controller, the safety device (7) permanently switches off the
unit. This status is reported visually by the indicator lamp (7a) and, in case of the option acoustic alarm
with activated buzzer (chap. 9.1), by the buzzer sounding.
The operation of the safety device (7) is checked by moving it slowly anti-clockwise until it is switched off.
The safety device cut-off is reported visually by the indicator lamp (7a) and, in case of the option acoustic
alarm with activated buzzer (chap. 9.1), by the buzzer sounding.
The safety device is then released again by pressing the reset button (7b) and the unit is switched on as
described.
Function:
The safety thermostat class 2 is functionally and electrically independent of the temperature control
device and switches off permanently at all poles.
(7b)
(7)
(7a)
Figure 6: Safety thermostat class 2
When the control knob (7) is set to the end stop, the safety thermostat class 2 acts as a unit protection
device. If it is set somewhat higher than the nominal temperature selected on the controller, it acts as a
material protection device.
When the safety device has switched off the unit, which can be seen from the illumination of the red
alarm lamp (7a) and, in case of the option acoustic alarm with activated buzzer (chap. 9.1), by the buzzer
sounding, perform the following steps:
•
Disconnect the unit from the mains.
•
Have the cause of the fault examined and rectified by a technician.
•
Release safety thermostat class 2 by pressing reset button (7b).
•
Restart the unit (see chapter 6).
Setting:
In order to check at which temperature the safety device activates, start the unit and set the required
nominal value on the temperature controller.
The scale division from 1 to 10 corresponds to the temperature range from 30°C up to 320°C and serves
as a setting aid.
BD / ED / FD 01/2006
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1. Turn the control knob (7) of the safety device using a coin to its
end-stop (position 10) (unit protection).
2. When the set point is reached, turn back the control knob (7) until
its trip point (turn it anti-clockwise).
3. The trip point is identifiable by the red alarm lamp (7a) lighting up;
the reset button (7b) jumps out.
With the option acoustic alarm and the buzzer activated (chap.
9.1), the buzzer sounds as an additional signal. It can be
switched off by switch (11).
4. The optimum setting of the safety device is obtained by turning
the knob clockwise by around one graduation mark on the scale.
5. Push the reset button (7b) in again.
The unit is only active with the reset button (7b) pushed in.
When the safety thermostat class 2 kicks in, the red alarm lamp (7a) illuminates, the reset button (7b)
jumps out and the unit switches off permanently at all poles.
Check the safety thermostat with every change of the set point value and readjust it if
necessary.
8.2
Temperature safety device class 3.1 (DIN 12880) BD (option ED, FD))
The temperature safety device serves to protect the incubator, its environment and the contents from
forbidden temperature excesses.
Please also observe the regulations BGR 120 of the German professional association of the chemical
industry (formerly ZH 1/119 laboratory guidelines of the employers’ liability insurance association) (for
Germany).
Function:
The temperature safety device is functionally and electrically independent of the temperature control
system and if an error occurs it assumes the regulatory function.
(7)
(7a)
Figure 7: Safety thermostat class 3.1
If the control knob is turned to its end-stop, the safety thermostat class 3.1 functions as a safety device
for the unit. If it is set to a temperature somewhat higher than that selected on the control, it functions as
a protective device for the material under treatment.
BD / ED / FD 01/2006
page 30/49
If the safety device has assumed the regulation function (identifiable by the red alarm lamp (7a) lighting
up and, in case of the option acoustic alarm with activated buzzer (chap. 9.1), by the buzzer sounding),
proceed as follows:
•
Disconnect the unit from the mains.
•
Have the cause of the fault examined and rectified by a technician.
•
Restart the unit (see chapter 6).
Adjustment:
To check the response temperature of the safety thermostat class 3.1, switch on the unit and set the
desired set point at the temperature controller.
The scale division from 1 to 10 corresponds to the temperature range from 0°C to 120°C (BD) or from
63°C to 350°C (ED or FD, option) and serves as a setting aid.
1. Turn the control knob (7) of the safety thermostat class 3.1 with
a coin to its end-stop (unit protection).
2. When the set point is reached, turn the control knob (7) to its
trip point (turn it anti-clockwise)
3. The trip point is identifiable by the red alarm lamp (7a) lighting
up.
With the option acoustic alarm and the buzzer activated (chap.
9.1), the buzzer sounds as an additional signal. It can be
switched off by switch (11).
4. The optimum setting for the safety thermostat class 3.1 is
obtained by turning the control knob clockwise by approximately
one scale division, which extinguishes the red alarm lamp (7a).
Check the safety thermostat with every change of the set point value and readjust it if
necessary.
9.
Options
9.1
Disconnectable acoustic over-temperature alarm (option)
This option allows to activate an acoustic signal with the buzzer switch (11):
Position 0 = buzzer off
Position 1 = buzzer active
If the buzzer is activated, an acoustic signal sounds when the limit temperature set at the temperature
safety device class 2 (chap. 8.1) or class 3.1 (chap. 8.2) is exceeded, this happens in addition to the red
alarm pilot lamp (7a) lighting up. The buzzer can be switched off using the buzzer switch (11).
Switching off the acoustic alarm does not influence the safety device’s regulatory function.
Proceed as described in chap. 8.1 / 8.2.
BD / ED / FD 01/2006
page 31/49
9.2
Communication software APT-COM® 3 DataControlSystem (BD, option ED)
The oven is regularly equipped with a serial interface RS 422 to which the BINDER communication
software APT-COM® 3 DataControlSystem can be connected. The connection to a computer is
established using the unit interface via an interface converter RS 422 / RS 232.
In adjustable intervals the actual temperature, and fan speed values are put out. Programming can be
performed graphically via PC. Up to 30 chambers with RS 422 interface can be cross linked. Further
information can be obtained in the operating manual of the BINDER communication software APT-COM.
Pin allocation of the RS 422 interface:
pin 2:
pin 3:
pin 4:
pin 5:
pin 7:
RxD (+)
TxD (+)
RxD (-)
TxD (-)
Ground
If several incubators BD or heating/drying ovens ED (option) are to be recorded via a PC,
each one must be allocated a unique address. Addressing is performed via the R3 controller
(see chapter 7.4.3 ).
9.3
Analog output for temperature (option)
With this option the chamber is equipped with an analog output 4-20 mA for temperature. This output
allows transmitting data to external data registration systems or devices.
The connection is carried out as a DIN socket at the rear side of the chamber as following:
ANALOG OUTPUT 4-20 mA DC
3
2
4
6
1
PIN 1:
PIN 2:
temperature –
temperature +
Temperature range:
5
BD:
0°C to +100°C
ED, FD: 0°C to +300°C
A suitable DIN plug is enclosed.
Figure 8: Pin allocation of DIN socket for option analogue outputs
9.4
Additional Pt100 temperature sensor (option BD)
An additional fixed or flexible temperature sensor Pt100 allows measuring the chamber temperature
(fixed Pt100) or the temperature of the charging material (flexible Pt100) by means of an independent
measuring system with Pt100 entry. The sensor top protective tube of the flexible Pt100 can be immersed
into liquid substances.
1
Technical data of thePt100 sensor:
•
•
•
•
Three-wire technique
Class B (DIN EN 60751)
Temperature range up to 320°C
Stainless steel protective tube 45 mm length
material no. 1.4501
2
3
1 2 3
Lemo socket
1 2 3
Lemo plug
Figure 9: Option temperature sensor Pt100
BD / ED / FD 01/2006
page 32/49
9.5
Water protected internal socket (option BD)
The internal socket is splash proof.
IP system of protection 65 230 V 1N ~ 50-60 Hz
Charge max. 500 W
Maximum permitted operating temperature with this option: 50°C.
WARNING
Exceeding of the permitted maximum temperature.
Electrical hazard.
Danger of life.
Damage of the internal socket.
Set the mechanical thermostat class 3.1 to 50°C.
∅ Do NOT exceed the temperature set-point of 50°C.
Heat emission of electrical devices connected inside the chamber may modify the
temperature range.
CAUTION
Risk of short circuit.
Damage of the unit.
Use delivered plug only (IP protection type 66). Plug-in the plug and turn it to secure.
If the socket is not used, close the lift-up lid and turn it for securing.
10.
Maintenance, cleaning, and service
10.1
Maintenance intervals, service
DANGER
Electrical hazard.
Danger of life.
Put off-circuit the unit before conducting maintenance work. Pull the power plug.
∅ The unit must NOT become wet during operation or maintenance works.
Have all maintenance work conducted by professional electricians or experts
authorized by BINDER.
Have conducted regular maintenance work at least once a year.
Change the door gasket in cold condition only. Otherwise the door gasket will be damaged.
BD / ED / FD 01/2006
page 33/49
We recommend entering a maintenance agreement. Please consult the BINDER service department.
BINDER telephone hotline:
+49 (0) 7462 2005 555
BINDER fax hotline:
+49 (0) 7462 2005 93555
BINDER e-mail hotline:
[email protected]
BINDER service hotline USA:
+1 866 816 8191 (toll-free in the USA)
BINDER Asia Pacific:
+ 603 6204 2855
BINDER Internet homepage
http://www.binder-world.com
BINDER address
BINDER GmbH, post office box 102, D-78502 Tuttlingen
International customers, please contact your local BINDER distributor.
10.2
Cleaning and decontamination
DANGER
Electrical hazard.
Danger of life.
∅ Do NOT spill water or cleaning agents over the inner and outer surfaces.
¾
Put off-circuit the unit before cleaning. Pull the power plug.
¾
Completely dry the appliance before switching it on again.
Cleaning
Disconnect the chamber from the mains before cleaning. Pull the power plug!
Wipe the surfaces with a moistened towel. In addition, you can use the following cleaning agents:
Exterior surfaces
inner chamber
racks
door gaskets
Standard commercial cleaning detergents free from acid or Halogenide.
Instrument panel
Standard commercial cleaning detergents free from acid or Halogenide.
Alcoholic solutions.
We recommend using the neutral cleaning agent Art. No. 1002-0016.
We recommend using the neutral cleaning agent Art. No. 1002-0016.
For surface protection, perform cleaning as fast as possible.
After cleaning completely remove cleaning agents from the surfaces with a moistened towel.
Decontamination
Disconnect the chamber from the mains prior to decontamination. Pull the power plug.
You can use the following disinfectants:
Inner chamber
Standard commercial surface disinfectants free from acid or Halogenide.
Alcoholic solutions.
We recommend using disinfectant Art. No. 1002-0022.
In case of impurity of the interior with biological or chemical hazardous goods, there are three possible
procedures depending on the type of contamination and of the charging material.
(1) The heating/drying ovens ED and FD can be hot air sterilized at 190°C for at least 30 minutes. All
inflammable goods must be removed from the interior before.
(2) Spray the inner chamber with an appropriate disinfectant.
Before start-up, the unit must be absolute dry and ventilated, because explosive gases might form
during the decontamination process.
BD / ED / FD 01/2006
page 34/49
(3) If necessary, have strongly contaminated inner chamber parts removed by an engineer for cleaning,
or have them exchanged. Sterilize the inner chamber parts in a sterilizer or autoclave.
With every decontamination method, ensure adequate personal safety.
CAUTION
Danger of corrosion.
Damage of the unit.
∅ Do NOT use acidic or chlorine cleaning detergents.
We recommend using the neutral cleaning agent Art. No. Art. Nr. 1002-0016 for a thorough
and mild cleaning.
Any corrosive damage that might arise following use of other cleaning agents is excluded from
liability by the BINDER GmbH.
11.
Disposal
11.1
Disposal of the transport packing
Packing element
Straps to fix packing on pallet
Wooden transport box (option)
with metal screws
Pallet (from size 115 on)
Transport box
with metal clamps
Wooden sticks for stabilizing and for
take out (from size 240 on)
Foamed plastic stuffing (pallet, top
cover)
Top cover (from size 240 on)
Take out
assistance (sizes
240 and 400
only)
Edge protection
Protection of doors and racks
Bag for operating manual
Insulating air cushion foil (packing of
optional accessories)
Material
Plastic
Non-wood (compressed
matchwood, IPPC standard)
Metal
Solid wood (IPPC standard)
Cardboard
Metal
Solid wood (IPPC standard)
Disposal
Plastic recycling
Wood recycling
Metal recycling
Wood recycling
Paper recycling
Metal recycling
Wood recycling
PE foam
Plastic recycling
Cardboard
Cardboard
Paper recycling
Paper recycling
Plastic
Plastic recycling
Styropor®
PE foam
PE foil
PE foil
Plastic recycling
Plastic recycling
Plastic recycling
Plastic recycling
If recycling is impossible, all packing parts can also be disposed of in the household waste.
BD / ED / FD 01/2006
page 35/49
11.2
Decommissioning
Switch off ED units sizes 400 and 720 at the main switch (10). Disconnect the unit from the mains.
When switching off the main switch ON / OFF (10), the stored parameters remain saved.
•
Temporal decommissioning: See indications for appropriate storage, chap. 4.3.
•
Final decommissioning: Dispose of the unit as described in chap. 11.3.
11.3
Disposal of the unit
CAUTION
Alteration of the environment.
For final decommissioning and disposal of the oven, please contact the BINDER
service.
Observe the regulations under public law for appropriate disposal protecting the
environment.
The main board of the oven includes a lithium cell. Please dispose of it according to the national
regulations.
12.
Technical description
12.1
Factory calibration and adjustment
This unit was calibrated and adjusted in factory. Calibration and adjustment were performed using
standardized test instructions, according to the QM-system of DIN EN ISO 9001 applied by BINDER
(certified since December 1996 by TÜV CERT under registration number 70 100 M 926). All test
equipment used is subject to the administration of measurement and test equipment that is also
constituent part of the BINDER QM-systems of DIN EN ISO 9001. They are controlled and calibrated in
relation to a DKD-Standard on regular intervals.
Adjustment in factory in the center of the usable volume BD: 37°C.
Adjustment in factory in the center of the usable volume ED and FD: 150°C.
12.2
Definition of usable space
The usable volume illustrated below is calculated as follows:
A, B, C = Internal dimensions (W, H, D)
a, b, c = Wall clearances
c
C
B
b
a
a
a = 0.1 x A
b = 0.1x B
c = 0.1 x C
VUSE = (A - 2a) x (B - 2b) x (C - 2c)
b
c
A
Figure 10: Determination of the useable volume
The technical data refer to the so defined usable space.
BD / ED / FD 01/2006
page 36/49
Do NOT place samples outside this usable volume.
Do NOT load this volume more than half to enable sufficient airflow inside the chamber.
Do NOT divide the usable volume into separate parts with large area samples.
Do NOT place samples too close to each other in order to allow circulation between them and
thus obtain a homogenous distribution of temperature.
12.3
Over current protection
Single-phase devices are protected by one miniature fuse against over current, accessible from the
outside. The miniature fuse is located at the rear of the chamber below the strain relief of the power cord.
The fuse holder is equipped with a fuse clip 5mm x 20 mm. (CUL-Version 6,3x32 mm). The fuse may be
replaced only with a substitute of the same ratings. Refer to the technical data of the respective device
type.
Three-phase devices are equipped with internal fuses not accessible from outside. If these fuses are
blown, please inform an electronic engineer or the BINDER service.
12.4
Technical data series BD
Unit size
Exterior dimensions
Width
Height (incl. feet/roller)
Depth
incl. door handle, instrument panel,
and exhaust duct
Wall clearance rear
Wall clearance side
Exhaust duct, outer diameter
Steam space volume
Number of door(s)
Interior dimensions
Width
Height
Depth
Interior volume
Number of racks
Load per rack
Permitted total load
Weight (empty)
BD / ED / FD 01/2006
BD 23
BD 53
BD 115 BD 240 BD 400 BD 720
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
l
cu.ft.
433
17.05
492
19.37
516
20.31
85
3.35
100
3.94
100
3.94
52
2.05
36
1.27
1
634
24.96
617
24.29
575
22.64
85
3.35
100
3.94
160
6.30
52
2.05
70
2.47
1
834
32.83
702
27.64
645
25.39
85
3.35
100
3.94
160
6.30
52
2.05
142
5.02
1
1034
40.71
822
32.36
745
29.33
85
3.35
100
3.94
160
6.30
52
2.05
283
10.0
2
1234
48.58
1022
40.24
765
30.12
85
3.35
100
3.94
160
6.30
52
2.05
457
16.15
2
1234
48.58
1528
60.16
865
34.06
85
3.35
100
3.94
160
6.30
52
2.05
808
28.55
2
mm
inch
mm
inch
mm
inch
l
cu.ft.
regular /
max.
Kg
lbs
Kg
lbs
Kg
lbs
222
8.74
330
12.99
277
10.91
20
0.7
2/3
400
15.75
400
15.75
330
12.99
53
1.9
2/4
600
23.62
480
18.90
400
15.75
115
4.1
2/5
800
31.50
600
23.62
500
19.69
240
8.6
2/7
1000
39.37
800
31.50
500
19.69
400
14.3
2/10
1000
39.37
1200
47.24
600
23.62
720
25.7
2/16
12
26
25
55
26
57
15
33
40
88
43
95
20
44
50
110
61
135
30
66
70
155
93
205
35
77
90
199
135
298
45
99
120
265
191
422
page 37/49
Unit size
Temperature data
Temperature range, 5°C above
°C
ambient up to
°F
Temperature variation 1)
at 37°C ± °C
at 50°C ± °C
Temperature fluctuation
at 37°C ≤± °C
at 50°C ≤± °C
Heating up time 2)
to 37°C Min
to 50°C Min
Recovery time after door
at 37°C Min
was opened for 30 sec 2)
at 50°C Min
Electrical data
IP system of protection acc. to EN
IP
60529
Nominal voltage (±10 %) 50/60 Hz
V
Nominal power
W
Energy consumption
at 37°C
W
Unit fuse 5 x 20 mm
A
230V / 10A / middle-time-lag (M)
Mains plug
Installation category acc. to IEC 1010-1
Pollution degree acc. to IEC 1010-1
BD 23
BD 53
BD 115 BD 240 BD 400 BD 720
100
211.8
0.5
1.8
0.2
0.3
49
32
3
4
100
211.8
0.5
1.1
0.1
0.1
38
59
5
7
100
211.8
0.4
0.8
0.1
0.1
62
91
5
7
100
211.8
0.5
0.9
0.1
0.1
70
115
5
6
100
211.8
0.5
0.9
0.1
0.1
105
132
6
29
100
211.8
0.5
0.8
0.1
0.1
84
90
4
24
20
20
20
20
20
20
230 1N~ 230 1N~ 230 1N~ 230 1N~ 230 1N~ 230 1N~
200
400
400
680
850
1250
11
11
20
33
56
80
10
10
10
10
10
10
external external external external external external
shock proof plug
II
II
II
II
II
II
2
2
2
2
2
2
Electrical connection data BD-UL acc. to CUL standard (for USA and Canada):
Unit size
BD 23UL
Electrical data
Nominal voltage (±10%) 60 Hz
Nominal power
Nominal current
Mains plug
Unit fuse 6,3 x 32 mm 250V /
superträge TT
Additional temperature fuse class 1
(DIN 12880)
Legend:
1) without outer glass door
BD 53- BD 115- BD 240- BD 400- BD 720UL
UL
UL
UL
UL
V
115 1N~ 115 1N~
kW
0.20
0.30
A
1.8
2.6
NEMA 5-15P
5-15P
A
12,5
12,5
external external
internal internal
115 1N~
0.40
3.5
5-15P
12,5
external
internal
115 1N~ 115 1N~ 115 1N~
0.68
0.85
1.25
5.9
7.4
10.9
5-15P
5-15P
5-15P
12,5
12,5
12,5
external external external
internal internal internal
2) up to 98 % of the set value
All technical data are specified for units with standard equipment at an ambient temperature of +25°C and
a mains voltage fluctuation of ±10. The temperature data are determined in accordance to DIN 12880,
part 2, respecting the recommended wall clearances of 10 % of the height, width and depth of the inner
chamber.
All indications are average values, typical for units produced in series. We reserve the right to
alter technical specifications at all times.
If the cabinet is fully loaded, the specified heating up times may vary according to the load.
With option interior socket: If electrical devices are connected and operating inside the
chamber, the temperature range may be modified due to heat emission.
BD / ED / FD 01/2006
page 38/49
12.5
Technical data series ED
Unit size
Exterior dimensions
Width
Height (incl. feet/roller)
Depth
incl. door handle, instrument panel,
and exhaust duct
Wall clearance rear
Wall clearance side
Exhaust duct, outer diameter
Steam space volume
Number of door(s)
Interior dimensions
Width
Height
Depth
Interior volume
Number of racks
Load per rack
Permitted total load
Weight (empty)
Temperature data
Temperature range, 5°C above
ambient up to
Temperature variation 1)
at 70°C
at 150°C
at 300°C
Temperature fluctuation
Heating up time 2)
to 70°C
to 150°C
to 250°C
Recovery time after door
at 70°C
was open for 30 sec 2)
at 150°C
at 300°C
Air change
at 70°C
at 150°C
at 300°C
BD / ED / FD 01/2006
ED 23
ED 53
ED 115 ED 240 ED 400 ED 720
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
l
cu.ft.
433
17.05
492
19.37
516
20.31
85
3.35
100
3.94
100
3.94
52
2.05
36
1.27
1
634
24.96
617
24.29
575
22.64
85
3.35
100
3.94
160
6.30
52
2.05
70
2.47
1
834
32.83
702
27.64
645
25.39
85
3.35
100
3.94
160
6.30
52
2.05
142
5.02
1
1034
40.71
822
32.36
745
29.33
85
3.35
100
3.94
160
6.30
52
2.05
283
10.0
2
1234
48.58
1022
40.24
765
30.12
85
3.35
100
3.94
160
6.30
52
2.05
457
16.15
2
1234
48.58
1528
60.16
865
34.06
85
3.35
100
3.94
160
6.30
52
2.05
808
28.55
2
mm
inch
mm
inch
mm
inch
l
cu.ft.
regular /
max.
Kg
lbs
Kg
lbs
Kg
lbs
222
8.74
330
12.99
277
10.91
20
0.7
2/3
400
15.75
400
15.75
330
12.99
53
1.9
2/5
600
23.62
480
18.90
400
15.75
115
4.1
2/6
800
31.50
600
23.62
500
19.69
240
8.6
2/7
1000
39.37
800
31.50
500
19.69
400
14.3
2/10
1000
39.37
1200
47.24
600
23.62
720
25.7
2/16
12
26
25
55
22
49
15
33
40
88
42
93
20
44
50
110
57
126
30
66
70
155
86
190
35
77
90
199
125
276
45
99
120
265
174
384
°C
°F
± °C
± °C
± °C
≤± °C
Min
Min
Min
Min
Min
Min
x/h
x/h
x/h
300
572
1.5
2.5
3.8
0.3
13
24
35
2.5
5
8
8
19
20
300
572
2
3.2
4.5
0.3
14
27
61
2
6
11
8
19
20
300
572
1.5
2.5
4.5
0.3
15
29
66
2
9
14
12
10
10
300
572
1.5
2.5
5.0
0.3
40
48
61
5
13
18
11
10
9
300
572
1.7
3
5.0
0.3
49
62
74
4
20
24
11
10
9
300
572
1.5
2.8
5.0
0.3
56
69
80
4
14
18
10
9
8
page 39/49
Unit size
Electrical data
IP system of protection acc. to EN 60529
Nominal voltage (±10%) 50/60 Hz
Nominal power
Energy consumption
bei 70°C
bei 150°C
bei 300°C
Unit fuse
5 x 20 mm / 230V / middle-time-lag (M)
Mains plug
Installation category acc. to IEC 1010-1
Pollution degree acc. to IEC 1010-1
ED 23
V
W
W
W
W
A
ED 53
ED 115 ED 240 ED 400 ED 720
20
20
20
20
230 1N~ 230 1N~ 230 1N~ 230 1N~
800
1200
1600
2700
56
56
90
143
188
188
300
447
320
320
360
700
10
10
10
16
external external external external
shock proof plug
II
II
II
II
2
2
2
2
20
20
400 3N~ 400 3N~
3400
5000
201
220
672
750
1000
1200
3 x 16 3 x 16
internal internal
CEE plug 5 poles
II
II
2
2
Electrical connection data ED-UL acc. to CUL standard (for USA and Canada):
Unit size
ED 23UL
ED 53- ED 115- ED 240- ED 400- ED 720UL
UL
UL
UL
UL
Electrical data
Nominal voltage (±10%) 60 Hz
V
115 1N~ 115 1N~ 115 1N~
Nominal power
kW
0.80
1.20
1.60
Nominal current
A
7.0
10.5
14.0
Mains plug
NEMA 5-20P 5-20P 5-20P
Unit fuse
A
12.5
16
16
6,3 x 32 mm / 250V / super-time-lag TT
external external external
Legend:
1) without outer glass door
208 3N~
2.70
11.2
L21-20P
3 x 16
internal
208 3N~
3.40
10.6
L21-20P
3 x 16
internal
208 3N~
5.00
15.6
L21-20P
3 x 16
internal
2) up to 98 % of the set value
All technical data are specified for units with standard equipment at an ambient temperature of +25°C and
a mains voltage fluctuation of ±10. The temperature data are determined in accordance to DIN 12880,
part 2, respecting the recommended wall clearances of 10 % of the height, width and depth of the inner
chamber.
All indications are average values, typical for units produced in series. We reserve the right to
alter technical specifications at all times.
If the cabinet is fully loaded, the specified heating up times may vary according to the load.
12.6
Technical data series FD
Unit size
Exterior dimensions
Width
Height (incl. feet)
Depth
incl. door handle, instrument panel, and
exhaust duct
Wall clearance rear
Wall clearance side
Exhaust duct, outer diameter
Steam space volume
Number of door(s)
BD / ED / FD 01/2006
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
l
cu.ft.
FD 23
FD 53
FD 115
FD 240
433
17.05
492
19.37
516
20.31
85
3.35
100
3.94
100
3.94
52
2.05
36
1.27
1
634
24.96
617
24.29
575
22.64
105
4.13
100
3.94
160
6.30
52
2.05
77
2.72
1
834
32.83
702
27.64
645
25.39
105
4.13
100
3.94
160
6.30
52
2.05
158
5.58
1
1034
40.71
822
32.36
745
29.33
105
4.13
100
3.94
160
6.30
52
2.05
308
10.88
2
page 40/49
Unit size
Interior dimensions
Width
Height
Depth
Interior volume
Number of racks
Load per rack
Permitted total load
Weight (empty)
Temperature data
Temperature range, 5°C above ambient up to
Temperature variation 1)
Temperature fluctuation
Heating up time 2)
Recovery time after door was open
for 30 sec 2)
Air change
at 70°C
at 150°C
at 300°C
to 70°C
to 150°C
to 250°C
at 70°C
at 150°C
at 300°C
at 70°C
at 150°C
at 300°C
Electrical data
IP system of protection acc. to EN 60529
Nominal voltage (±10%) 50/60 Hz
Nominal power
Mains plug
Unit fuse
5x20mm / 230V / time-lag M
Energy consumption
at 70°C
at 150°C
at 300°C
Installation category acc. to IEC 1010-1
Pollution degree acc. to IEC 1010-1
FD 23
FD 53
FD 115
FD 240
mm
inch
mm
inch
mm
inch
l
cu.ft.
regular /
max.
Kg
lbs
Kg
lbs
Kg
lbs
222
8.74
330
12.99
277
10.91
20
0.7
2/3
400
15.75
400
15.75
330
12.99
53
1.9
2/5
600
23.62
480
18.90
400
15.75
115
4.1
2/6
800
31.50
600
23.62
500
19.69
240
8.6
2/7
12
26
25
55
33
73
15
33
40
88
44
97
20
44
50
110
62
137
30
66
70
155
96
212
°C
°F
± °C
± °C
± °C
≤± °C
Min
Min
Min
Min
Min
Min
x/h
x/h
x/h
300
572
0.8
2.2
4.3
0.3
7
22
45
2
4
9
59
64
53
300
572
0.8
2
3.7
0.3
7
22
45
2
4
9
59
64
53
300
572
0.7
1.8
3.9
0.3
7
28
49
2
5
12
29
32
26
300
572
0.8
2
4.3
0.3
11
24
50
2
6
13
19
20
18
IP
V
W
20
230 1N~
800
A
10
external
145
300
720
II
2
W
W
W
20
20
230 1N~ 230 1N~
1200
1600
shock proof plug
10
10
external
external
145
230
300
544
720
1100
II
II
2
2
20
230 1N~
2700
16
external
370
850
1400
II
2
Electrical connection data FD-UL acc. to CUL standard (for USA and Canada):
Unit size
Electrical data
Nominal voltage (±10%) 60 Hz
Nominal power
Nominal current
Mains plug
Unit fuse
6,3 x 32 mm / 250V / super time-lag TT
Legend: 1) without outer glass door
FD 23-UL FD 53-UL FD 115-UL FD 240-UL
V
kW
A
NEMA
A
115 1N~
0.80
7.0
5-15P
12,5
external
115 1N~
1.20
10.5
5-20P
16
external
115 1N~
1.60
14.0
5-20P
16
external
208 3N~
2.70
11.2
L21-20P
3 x 16
internal
2) up to 98 % of the set value
All technical data are specified for units with standard equipment at an ambient temperature of +25°C and
a mains voltage fluctuation of ±10. The temperature data are determined in accordance to DIN 12880,
BD / ED / FD 01/2006
page 41/49
part 2, respecting the recommended wall clearances of 10 % of the height, width and depth of the inner
chamber. Technical data refer to 100% fan speed.
All indications are average values, typical for units produced in series. We reserve the right to
alter technical specifications at all times.
If the cabinet is fully loaded, the specified heating up times may vary according to the load.
12.7
Equipment and Options Series BD
To operate the incubator BD, use only original BINDER accessories or accessories of thirdparty suppliers authorized by BINDER. The user is responsible for any risk when using
unauthorized accessories.
Unit size
BD 23
Standard equipment
Microprocessor temperature controller with LED
display, timer function, and ramp function
Temperature safety device class 3.1 acc. to DIN
12880, part 1
Innere Glastür
Communication interface RS 422
Exhaust duct, internal diameter 50 mm / 1,97
inches, with adjustable ventilation slide
Four castors (2 lockable)
-Options / accessories
Rack, chrome-plated or stainless steel
Perforated shelf, stainless steel
Access ports with various diameters, with
silicone plug
Lockable door
Rubber pads for safe stacking (4 pieces)
Additional Pt 100 temperature sensor, fix or
flexible, with external connection including
LEMO plug (3 pins)
Water-proof interior socket 230 V
Analog output 4-20 mA for temperature with 6
pole DIN socket, DIN plug included
Disconnectable acoustic over-temperature alarm
Pen recorder, external
Factory calibration certificate
Extension to factory calibration certificate
(additional value)
Temperature measurement with 9 measuring
points at a defined temperature with measuring
protocol and certificate
Measuring protocol acc. to DIN 12880, Part 2
Qualification folder
Unit acc. to CUL standard in 115V 1N~60Hz
Rack for 36 Petri dishes, stainless steel
Rack for 6 Petri dishes, stainless steel or
colored
Tray for rack for 6 Petri dishes, stainless steel
Neutral cleaning agent (liquid concentrate)
Stable table on wheels with castors and locking
-brakes
Legend:
Standard equipment
BD / ED / FD 01/2006
Optional
BD 53
--
BD 115 BD 240 BD 400 BD 720
--
--
--
--
--
--
--- Not available
page 42/49
12.8
Equipment and Options Series ED
To operate the heating/drying oven ED, use only original BINDER accessories or accessories
of third-party suppliers authorized by BINDER. The user is responsible for any risk when using
unauthorized accessories.
Unit size
ED 23
Standard equipment
Microprocessor temperature controller with LED
display, timer function, and ramp function
Temperature safety device cl. 2 acc. to DIN
12880-1
Exhaust duct, internal diameter 50 mm / 1,97
inches, with adjustable ventilation slide
Four castors (2 lockable)
-Options / accessories
Rack, chrome-plated or stainless steel
Perforated shelf, stainless steel
Access ports with various diameters, with
silicone plug
Communication interface RS 422
Lockable door
Door with window and interior lightning
Viton door gasket (temperature resistant up to
200°C)
Rubber pads for safe stacking (4 pieces)
Temperature safety device class 3.1 acc. to DIN
12880, part 1
Analog output 4-20 mA for temperature with 6
pole DIN socket, DIN plug included
Disconnectable acoustic over-temperature
alarm
Pen recorder, external
Factory calibration certificate
Extension to factory calibration certificate
(additional value)
Qualification folder
Unit acc. to CUL standard in 115 V 1N~60Hz
Unit acc. to CUL standard in 208 V 3N~60Hz
-Evaporating dish with rim, small or large
Instrument tray with lid, small or large
Neutral cleaning agent (liquid concentrate)
Stable table on wheels with castors and locking
-brakes
ED 53
--
ED 115 ED 240 ED 400 ED 720
--
--
---
--
--
--
--
--
--
--
--
--
Legend:
Standard equipment
BD / ED / FD 01/2006
Optional
-- Not available
page 43/49
12.9
Equipment and Options Series FD
To operate the heating/drying oven FD, use only original BINDER accessories or accessories
of third-party suppliers authorized by BINDER. The user is responsible for any risk when using
unauthorized accessories.
Unit size
Standard equipment
Microprocessor temperature controller with LED display,
timer function, and ramp function
Temperature safety device cl. 2 acc. to DIN 12880-1
Exhaust duct, internal diameter 50 mm / 1,97 inches, with
adjustable ventilation slide
Options / accessories
Rack, chrome-plated or stainless steel
Perforated shelf, stainless steel
Reinforced rack stainless steel, with 1 set rack lockings
Access ports with various diameters, with silicone plug
Lockable door
Door with window and interior lightning
Viton door gasket (temperature resistant up to 200°C)
Rubber pads for safe stacking (4 pieces)
Temperature safety device class 3.1 acc. to DIN 12880,
part 1
Analog output 4-20 mA for temperature with 6 pole DIN
socket, DIN plug included
Disconnectable acoustic over-temperature alarm
Pen recorder, external
Factory calibration certificate
Extension to factory calibration certificate (additional
value)
Qualification folder
Unit acc. to CUL standard in 115 V 1N~60Hz
Unit acc. to CUL standard in 208 V 3N~60Hz
Evaporating dish with rim, small or large
Instrument tray with lid, small or large
Neutral cleaning agent (liquid concentrate)
Stable table on wheels with castors and locking brakes
FD 23
FD 53
FD 115
--
--
--
FD 240
--
---
--
--
--
Legend:
Standard equipment
BD / ED / FD 01/2006
Optional
-- Not available
page 44/49
12.10 Spare parts
The BINDER GmbH is responsible for safety-related unit properties only if skilled electricians
or qualified personnel authorized by BINDER perform all maintenance and repair, and if
components with relating to chamber safety are replaced in case of failure with original spare
parts. The user is responsible for any risk when using unauthorized accessories.
Accessories and spare parts BD:
Unit size
Description
Shelf, chrome-plated
Shelf, stainless steel
Perforated shelf, stainless steel
Door gasket silicone
Stable table on wheels with castors
and locking brakes
Unit fuse 5x20mm 250V 10A semi
time lag (M)
Rubber pads for safe stacking (4 pc.)
Controller R3
Thermostat class. 3.1 0°C to 120°C
Turning knob for thermostat class 3.1
Pilot lamp red
Temperature sensor Pt 100 straight
2-channel pen recorder, external
Calibration certificate
Extension for calibration certificate
(additional value)
Calibration certificate 9 measuring
points
Spatial temperature measurement
(DIN 12880-2)
Qualification folder
Neutral cleaning agent, 1 kg
Rack for 36 Petri dishes, stainless
steel
Rack for 6 Petri dishes, stainless
steel
Rack for 6 Petri dishes, red
Rack for 6 Petri dishes, green
Rack for 6 Petri dishes, yellow
Rack for 6 Petri dishes, blue
Tray for rack for 6 Petri dishes,
stainless steel
BD 23
Art. No.
6004-0050
6004-0051
6004-0052
6005-0090
--
BD 53
BD 115
BD 240
BD 400
BD 720
6004-0002
6004-0007
6004-0029
6005-0095
9051-0018
6004-0003
6004-0008
6004-0030
6005-0096
9051-0018
6004-0004
6004-0009
6004-0031
6005-0097
9051-0019
6004-0005
6004-0011
6004-0032
6005-0069
9051-0019
6004-0006
6004-0010
6004-0033
6005-0099
--
5006-0012 5006-0012 5006-0012 5006-0012 5006-0012 5006-0012
8012-0001 8012-0001 8012-0001
--
--
--
5014-0052
5006-0035
8009-0004
5008-0003
5002-0021
8012-0152
8012-0030
8012-0022
8012-0263
8012-0156
8012-0421
1002-0016
6006-0167
6006-0168
6006-0169
6006-0170
6006-0171
6006-0172
6006-0173
Accessories and spare parts ED:
Unit size
Description
Shelf, chrome-plated
Shelf, stainless steel
Perforated shelf, stainless steel
Door gasket silicone
Door gasket made of Viton
(temperature resistant up to 200°C)
Stable table on wheels with castors
and locking brakes
BD / ED / FD 01/2006
ED 23
Art. No.
6004-0050
6004-0051
6004-0052
6005-0090
8012-0493
--
ED 53
ED 115
ED 240
ED 400
ED 720
6004-0002
6004-0007
6004-0029
6005-0095
8012-0494
6004-0003
6004-0008
6004-0030
6005-0096
8012-0495
6004-0004
6004-0009
6004-0031
6005-0097
8012-0496
6004-0005
6004-0011
6004-0032
6005-0069
8012-0497
6004-0006
6004-0010
6004-0033
6005-0099
8012-0498
9051-0018 9051-0018 9051-0019 9051-0019
--
page 45/49
Unit size
23
53
115
240
400
720
Description
Art. No.
5006-0012 5006-0012 5006-0012
---Unit fuse 5x20mm 250V 10A semi
time lag (M)
---5006-0013
--Unit fuse 5x20mm 250V 16A semi
time lag (M)
----5006-0042 5006-0042
Over-current release category B 16 A
---Rubber pads for safe stacking (4 pc.) 8012-0001 8012-0001 8012-0001
Controller R3
5014-0052
Thermostat class 2 30° to 320°C
5006-0031
Turning knob for thermostat class 2
8009-0004
Reset-button for thermostat class 2
6002-0035
Pilot lamp red
5008-0003
Temperature sensor Pt 100 straight
5002-0021
2-channel pen recorder, external
8012-0152
Calibration certificate
8012-0030
Extension for calibration certificate
8012-0022
(additional value)
Qualification folder
8012-0421
Neutral cleaning agent, 1 kg
1002-0016
Instrument tray with lid, small
4022-0123
Instrument tray with lid, large
4022-0124
Evaporating dish, small
4022-0125
Evaporating dish, large
4022-0126
Accessories and spare parts FD:
Unit size
Description
Shelf, chrome-plated
Shelf, stainless steel
Perforated shelf, stainless steel
Reinforced rack with rack lockings
Door gasket silicone
Door gasket made of Viton (temperature resistant
up to 200°C)
Stable table on wheels with castors and locking
brakes
Unit fuse 5x20mm 250V 10A semi time lag (M)
Unit fuse 5x20mm 250V 16A semi time lag (M)
Rubber pads for safe stacking (4 pieces)
Controller R3
Thermostat class 2 30° to 320°C
Turning knob for thermostat class 2
Reset-button for thermostat class 2
Pilot lamp red
Temperature sensor Pt 100 bend-off
2-channel pen recorder, external
Calibration certificate
Extension for calibration certificate (additional
value)
Qualification folder
Neutral cleaning agent, 1 kg
Instrument tray with lid, small
Instrument tray with lid, large
Evaporating dish, small
Evaporating dish, large
BD / ED / FD 01/2006
FD 23
Art. No.
6004-0050
6004-0051
6004-0052
-6005-0090
8012-0493
FD 53
FD 115
FD 240
6004-0002
6004-0007
6004-0029
-6005-0095
8012-0494
6004-0003
6004-0008
6004-0030
-6005-0096
8012-0495
6004-0004
6004-0009
6004-0031
8012-0345
6005-0097
8012-0496
--
9051-0018
9051-0018
9051-0019
5006-0012 5006-0012
--8012-0001 8012-0001
5014-0052
5006-0031
8009-0004
6002-0035
5008-0003
5002-0022
8012-0152
8012-0030
8012-0022
-5006-0013
--
5006-0012
-8012-0001
8012-0421
1002-0016
4022-0123
4022-0124
4022-0125
4022-0126
page 46/49
13.
Contamination clearance certificate
Unbedenklichkeitsbescheinigung
Declaration of harmlessness with regard to safety and health
Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit
The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at
the workplace, require that this form be filled out for all products that are returned to us, so that the safety
and health of our employees can be warranted. In the absence of a completely filled out form, a repair is
not possible.
Die Sicherheit und Gesundheit unserer Mitarbeiter, die Gefahrstoffverordnung GefStofV und die Vorschriften zur
Sicherheit am Arbeitsplatz machen es erforderlich, dass dieses Formblatt für alle Produkte, die an uns
zurückgeschickt wird. Ohne Vorliegen des vollständig ausgefüllten Formblattes ist eine Reparatur nicht möglich.
•
A completely filled out form should be transmitted by Fax (+49 (0) 7462 2005 93555) or by letter in
advance to us, so that this information is available before the equipment/component part arrives. A
second copy of this form should accompany the equipment/component part. Eventually the carrier
should be informed.
Eine vollständig ausgefüllte Kopie dieses Formblattes soll per Telefax (Nr. +49 (0) 7462 2005 93555) oder Brief
vorab an uns gesandt werden, so dass die Information vorliegt, bevor das Gerät/Bauteil eintrifft. Eine weitere
Kopie soll dem Gerät/Bauteil beigefügt sein. Ggf. ist auch die Spedition zu informieren.
•
Incomplete information or non-conformity with this procedure will inevitably lead to substantial delays
in processing. We hope you will have understanding for this measure, which lies outside of our area
of influence, and that you will help us to speed up this procedure.
Unvollständige Angaben oder Nichteinhalten dieses Ablaufs führen zwangsläufig zu beträchtlichen
Verzögerungen in der Abwicklung. Bitte haben Sie Verständnis für Maßnahmen, die außerhalb unserer
Einflussmöglichkeiten liegen und helfen Sie mit, den Ablauf beschleunigen.
•
Please fill out this form completely.
Bitte unbedingt vollständig ausfüllen!
1.
Unit/ component part / type: / Gerät / Bauteil / Typ:
2.
Serial No./ Serien-Nr.:
3.
Details about utilized substances / biological substances /
Einzelheiten über die eingesetzten
Substanzen/biologische Materialien:
3.1
Designations / Bezeichnungen:
a)
____________________________________________________________________________
b)
____________________________________________________________________________
c)
____________________________________________________________________________
3.2
Safety measures required for handling these substances /
Vorsichtsmaßnahmen beim Umgang
mit diesen Stoffen:
a)
____________________________________________________________________________
b)
____________________________________________________________________________
c)
____________________________________________________________________________
BD / ED / FD 01/2006
page 47/49
3.3
Measures to be taken in case of skin contact or release into the atmosphere /
Maßnahmen
bei Personenkontakt oder Freisetzung:
a)
____________________________________________________________________________
b)
____________________________________________________________________________
c)
____________________________________________________________________________
d)
____________________________________________________________________________
3.4
Other important information that must be taken into account /
Weitere zu beachtende und
wichtige Informationen:
a)
____________________________________________________________________________
b)
____________________________________________________________________________
c)
____________________________________________________________________________
4.
Declaration on the risk of these substances (please checkmark the applicable items) /
Erklärung zur Gefährlichkeit der Stoffe (bitte Zutreffendes ankreuzen) :
4.1 For non toxic, non radioactive, biologically harmless materials /
für nicht giftige, nicht
radioaktive, biologisch ungefährliche Stoffe:
We herewith guarantee that the above-mentioned unit / component part… /
Wir versichern, dass o.g.
Gerät/Bauteil...
Has not been exposed to or contains any toxic or otherwise hazardous substances /
weder giftige noch
sonstige gefährliche Stoffe enthält oder solche anhaften.
That eventually generated reaction products are non-toxic and also do not represent a hazard /
auch
evtl. entstandene Reaktionsprodukte weder giftig sind noch sonst eine Gefährdung darstellen.
Eventual residues of hazardous substances have been removed / evtl. Rückstände von Gefahrstoffen entfernt
wurden.
4.2 For toxic, radioactive, biologically harmful or hazardous substances, or any other
hazardous materials / für giftige, radioaktive, biologisch bedenkliche bzw. gefährliche Stoffe oder
anderweitig gefährliche Stoffe.
We herewith guarantee that … / Wir versichern, dass …
The hazardous substances, which have come into contact with the above-mentioned
equipment/component part, have been completely listed under item 3.1 and that all information in this
regard is complete / die gefährlichen Stoffe, die mit dem o.g. Gerät/Bauteil in Kontakt kamen, in 3.1 aufgelistet sind und
alle Angaben vollständig sind.
That the unit /component part has not been in contact with radioactivity /
das Gerät/Bauteil nicht mit
Radioaktivität in Berührung kam
5.
Kind of transport / transporter / Transportweg/Spediteur:
Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.)
___________________________________________________________________________________
Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH:
___________________________________________________________________________________
BD / ED / FD 01/2006
page 48/49
We herewith declare that the following measures have been taken /
Wir erklären, dass folgende
Maßnahmen getroffen wurden:
Hazardous substances were removed from the unit / component part, so that no hazard exists for
corresponding persons in the handling or repair of these items / das Gerät/Bauteil wurde von Gefahrstoffen
befreit, so dass bei Handhabung/Reparaturen für die betreffenden Person keinerlei Gefährdung besteht
The unit was securely packaged and properly identified /
das Gerät wurde sicher verpackt und vollständig
gekennzeichnet.
Information about the hazardousness of the shipment (if required) has been provided to the
transporter / der Spediteur wurde (falls vorgeschrieben) über die Gefährlichkeit der Sendung informiert.
We herewith commit ourselves and guarantee that we will indemnify BINDER GmbH for all damages
that are a consequence of incomplete or incorrect information provided by us, and that we will exempt
BINDER GmbH from eventual damage claims by third parties./ Wir versichern, dass wir gegenüber BINDER für
jeden Schaden, der durch unvollständige und unrichtige Angaben entsteht, haften und BINDER gegen eventuell entstehende
Schadenansprüche Dritter freistellen.
We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable
with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been
entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten – hier
insbesondere mit der Handhabung/Reparatur des Geräts/des Bauteils betraute Mitarbeiter der Firma BINDER - gemäß §823 BGB
direkt haften
Name:
_______________________________________________________________________
Position:
_______________________________________________________________________
Date / Datum: _______________________________________________________________________
Signature / Unterschrift: _______________________________________________________________
Company stamp / Firmenstempel:
Equipment that is returned to the factory for repair must be accompanied by a completely filled
out contamination clearance certificate. For service and maintenance works on site, such a
contamination clearance certificate must be submitted to the service technician before the
start of the works. No repair or maintenance of the equipment is possible, without a properly
filled out contamination clearance certificate.
BD / ED / FD 01/2006
page 49/49
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