User's manual | Sharp PC-A500 User`s manual

Version 1.0

LCD Control Terminal

User's Manual

ZM-62E

Thank you for purchasing the LCD Control Terminal ZM-62E. Please read the instruction manual carefully, and operate the product with full understanding of its functions and operation methods.

For the details of each LCD Control Terminal functions or the panel editing methods, please refer to the instruction manual for the screen edit software.

- ZM-71SE Instruction Manual (Function)

Instruction Manual (Operation)

Precautions 1

When you plan to use SHARP LCD Control Terminal (hereafter referred to as

"ZMs"), you are requested to design each system so that even if a fault or malfunction occurs within the ZM, it will not lead to a serious accident in your system. You should incorporate back-up measures and fail-safe features in your system that will thoroughly protect your system from malfunctions if a fault or error occurs in the ZM.

SHARP ZMs are designed and manufactured with the idea that they will be used in general applications in ordinary industries. Therefore, they must not be used in specific applications that can affect the health or safety of the public, such as nuclear power plants and other power generating plants. Such applications require a special warranty of quality that SHARP explicitly does NOT offer for these ZMs. However, if a user will certify that he/she does not requires a special quality warranty on the ZM, and will limit the use of the ZM to non critical areas of these applications, SHARP will agree to such use.

If you are planning to use SHARP ZMs for applications that may affect the lives of human beings and property, and you need particularly high reliability performance, such as in the fields of aviation, medicine, transportation, combustion and fuel processing equipment, passenger cars, amusement park rides, and safety equipment, please contact our sales division so that we can confirm the required specifications.

Precautions 2

In this manual, ZM-62E, ZM-52HD, and ZM-42/43/52/72/82 series are referred to as follow.

This manual's expression Models

ZM-

**

ZM-62E

ZM-52HD

ZM-42/43/52/72/82 series

If you use a ZM-62E by converting data in ZM-61E, ZM-30E or other, be sure to read "2 ZM-61E --> ZM-62E Conversion" in Chapter 3 to understand what the data converting is all about.

Note

We have created this instruction manual carefully, but in case you have some doubts or comments on this manual, please contact the affiliated store where you bought this product or directly to our company.

It is forbidden to copy the content materials of this book, neither partially nor fully.

Please understand that the content of this manual may be altered for amelioration without any notifications.

Safety Precautions

Read this user’s manual and attached documents carefully before installation, operation, maintenance and checking in order to use the machine correctly. Understand all of the machine knowledge, safety information, and cautions before starting to use. In this user’s manual, safety precautions are ranked into "danger" and "caution" as follows.

Danger : Wrong handling may possibly lead to death or heavy injury.

Caution : Wrong handling may possibly lead to medium or light injury.

1) Installation

Caution

Use in the environments specified in the catalog, instruction manual, and user’s manual.

Electric shock, fire or malfunction may be caused when used in the environments of high temperature, high humidity, dusty or corrosive atmosphere, vibration or impact.

Install according to the instruction manual and user’s manual.

Wrong installation may cause drop, trouble or malfunction.

Never admit wire chips or foreign matter

Or fire, trouble or malfunction may be caused.

2) Wiring

Even in the case of Caution , a serious result may be experienced depending on the circumstances. Anyway, important points are mentioned. Be sure to observe them strictly.

Compel

Be sure to ground.

Unless grounded, electric shock or malfunction may be caused.

3) Use

Caution

Connect the rated power source.

Connection of a wrong power source may cause a fire.

Wiring should be done by qualified electrician.

Wrong wiring may lead to fire, trouble or electric shock.

Danger

Don’t touch the terminal while the power is being supplied or you may have on electric shock.

Assemble the emergency stop circuit and interlock circuit outside of the ZM-62E.

Otherwise breakdown or accident damage of the machine may be caused by the trouble of the ZM-62E.

4) Maintenance

Prohibit

Don’t disassemble or modify the modules.

Or fire, breakdown or malfunction may be caused.

Contents

1. Hardware Specifications

1. Outline .................................................................................... 1-1

2. Notes on Usage .................................................................... 1-2

3. System Composition ............................................................ 1-4

4. Names of Components ....................................................... 1-7

5. Dimensions and Panel Cut-out ........................................... 1-8

6. Mounting Procedure ............................................................ 1-9

7. Specifications ..................................................................... 1-10

8. Wiring of Power Supply ....................................................... 1-15

9. Serial Connector (CN1) ...................................................... 1-16

10. 1 : 1 Communications ...................................................... 1-20

11. 1 : n (Multi-drop) Communication .................................. 1-21

12. n : 1 (Multi-link 2, multi-link) ............................................... 1-23

13. General Purpose Serial Communication ....................... 1-27

14. Modular Jack 1 & 2 .......................................................... 1-28

15. Setting of Dip Switches ..................................................... 1-29

16. Barcode Reader Interface .............................................. 1-30

17. Printer Interface (CN2) ..................................................... 1-31

2. System Menu

1. Operation of Main Menu .................................................... 2-1

2. Errors Caused on the ZM-62E ............................................. 2-11

3. Editing &Converting Screen

1. Screen Editing of ZM-62E ...................................................... 3-1

Setting Procedure .............................................................................. 3-1

Restrictions on Creating New Screens with ZM-62E ....................... 3-2

2. ZM-61E -> ZM-62E Conversion .............................................. 3-4

CONSIDERATIONS ON HARDWARE ................................................... 3-4

CONSIDERATIONS ON SOFTWARE ..................................................... 3-6

Hardware

Specifications

1. Outline

2. Notes on Usage

3. System Composition

4. Names of Components

5. Dimensions and Panel Cut-out

6. Mounting Procedure

7. Specifications

8. Wiring of Power Supply

9. Serial Connector (CN1)

10. 1 : 1 Communications

11. 1 : n (Multi-drop) Communication

12. n : 1 (Multi-link 2, multi-link)

13. General Purpose Serial Communication

14. Modular Jack 1 & 2

15. Setting of Dip Switches

16. Barcode Reader Interface

17. Printer Interface (CN2)

1 Outline 1-1

1

Outline

LCD Control Terminal ZM-62E is a programmable display unit using a high-luminance EL panel display and touch panel method. With this unit, you can communicate with a programmable logic controller (hereinafter

PLC) without a program, display specified data in many ways, and input data in touch panel method. It is the up-graded model of ZM-61E and has a 8.9-inch EL panel.

1. High-luminance EL panel

Equipped with a eye-friendly 8.9-inch high-luminance EL panel (TYP: 200cd/m 2 )

2. Improved resolution of the touch switch

The panel has resolution of 40 by 20 switches, which enables more flexible switch layout.

3. Simulator function

It can be used as a simulator without a PLC to debug edited screens.

4. Macro function

Multiple bit manipulation with one switch and macro function for data transmission reduce the burden of making a program for PLCs.

Screen edit software ZM-71SE is compatible with ZM-62E in V1.3.0.0 version.

Note: If you use a ZM-62E by converting data in ZM-61E, ZM-30E or other, be sure to read “2 ZM-61E --> ZM-62E

Conversion” in Chapter 3 to understand what the data converting is all about.

1-2 1 Notes on Usage

2

Notes on Usage

5. Never install ZM-62E in a place where impacts or vibrations may be transmitted.

Environmental Limits

1. Use ZM-62E at an ambient temperature of

0~50

°C, and a relative humidity of 85 %RH.

POWER

RUN

50

40

30

20

10

0 POWER

RUN

2. Install a forced fan or an air conditioner to maintain the ambient temperature when it is higher than the above mentioned range.

Fan

6. Avoid any place in which there is the possibility that water, corrosive gas, flammable gas, solvents, grinding fluids or cutting oil can come in contact with the unit. Never install the unit in a place where dust, salt and metallic particles are present.

Vent

POWER

RUN

3. Avoid places where moisture may easily condense due to sudden temperature changes.

POWER

RUN

YOUZAI

Locations

1. Secure sufficient space around ZM-62E for ventilation.

POWER

RUN

4. Avoid direct sunlight.

POWER

RUN

POWER

RUN

2. Never attach ZM-62E to the top of any apparatus generating high levels of heat (heater, transformer, large-capacity resistor, etc.).

POWER

RUN

1 Notes on Usage 1-3

3. Never install ZM-62E in the same compartment as high-voltage equipment. The unit should be at least 200 mm away from high-voltage lines or power cables.

5. In a dry environment, ZM-62E may generate a large amount of static electricity.

Therefore, before touching the unit, touch a grounded metallic section to discharge the static electricity.

POWER

RUN

6. Securely fasten and lock every connector for each cable. Double-check this before turning the power on.

Lock !

POWER

RUN

Usage

1. An emergency stop circuit must be composed of an external relay circuit with a start signal for

ZM-62E built in. Do not create switches on

ZM-62E to be used in case of emergency.

7. Application of thinner may discolor ZM-62E.

Use alcohol or benzine available commercially for cleaning.

Switch to be used in emergency

POWER

RUN

POWER

RUN

Emergency

Stop alcohol

2. In case of using a waterproof sheet (GD-WP80E), mount it in the unit by using 6 pieces of mounting screws (normally 4 pieces of them).

8. Never remove any printed circuit board from

ZM-62E. (This will harm the unit.)

3. ZM-62E has a glass screen. Never drop or subject the unit to strong impacts.

POWER

RUN

OW

9. Never operate the display by using a tool with a sharp point like a screwdriver.

Touch the display by fingers.

4. Tighten mounting screws with the following torques.

Position of Screw

Mounting Screw

Screw Size

M3

Torque (N · m)

0.3-0.5 (3-5kgf · cm)

POWER

RUN a tool with a sharp point like a screwdriver

Note :Never fasten these screws too tightly, otherwise the cover of ZM-62E may be deformed.

Notes on Design

1. Use all the display area evenly and avoid using fixed patterns which may cause afterimages so that the life span of the display can be expanded.

1-4 1 System Composition

3

System Composition

Under below is a system configuration and its peripheral devices.

System Composition

The following illustration shows possible system configurations using ZM-62E.

Screen edit software for ZM series

Creating screens

ZM-71SE disc

Transferring

screen data

ZM-80C

RESET

Personal Computer (PC)

Transferring

screen data

ZM-80C

Transferring

screen data or

Memory manager

/Data logging

ZM-1REC Cable

POWER

RUN

ZM-62E

During operation

(Link communication)

RS-232C/RS-422

During operation

(Universal serial communication)

RS-232C/RS-422

Link Unit

Universal-purpose computer

Cable

ZM-80BC

Card Recorder

ZM-1REC

Printer Cable

ZM-80PC

Barcode Reader

Printer

1 System Composition 1-5

Peripheral Equipment

The following options are available for using ZM-62E more effectively.

ZM-71SE (Screen edit software for Windows98/NT4.0/Me/

2000/XP: English version)

Application software for editing display data for ZM series.

ZM-80C (Data Transfer Cable) 3m

Connects ZM-62E to a personal computer, or a personal computer to ZM-

1REC.

ZM-80PC (Printer Cable) 2.5m

Connects ZM-62E to a printer.

CN1

SW1

TB1

REC256F

ZM-1REC (Card Recorder)

Reads display data created by personal computer, or works as an external memory storage system for the memory manager and data logging functions.

Memory Card on the market compliant

Used as a recording medium for display data back-up and for the memory manager or data logging function.

ZM-1TC (Terminal Converter)

Used for connection between a ZM-62E and a PLC at the RS-422/485 terminal block.

1 2 3

GPP

GD

V-MD

D

ZM-1MD2 (ACPU/QnACPU/FXCPU Dual Port Interface)

Add-on connector with two ports, specifically designed for the connector on the MITSUBISHI's ACPU/QnACPU/FXCPU programmer. This can improve operability of the ACPU/QnACPU/FXCPU programmer that is directly connected.

1-6 1 System Composition

ZM-80BC (Cable for Barcode Reader) 3m

Connects ZM-62E to a barcode reader.

ZM-80MC (Cable for Multi-Link 2 master station) 3m

A cable which is used for connecting the ZM-

**

ZM-

**

master station and the

slave station in the Multi-Link 2 connection.

0JUGSSHETZ61E (Protection Sheet)

Protects the operation panel surface. Five sheets are included in one package.

0JUWPSHETZ61E (Waterproof Sheet)

Protects the operation panel surface from water.

1 Names of Components 1-7

4

Names of Components

The names of ZM-62E’s parts and their functions are shown below.

Front Side

POWER

RUN

Rear Side

RUN / STOP

L

100-

240VAC

N

NC

CN1

MJ2 MJ1

CN2

1. Mounting holes for fixtures

2. Display

3. Power lamp: The red LED lights up when power is on.

4. RUN lamp: The green LED lights up when the unit is working.

5. AC input terminal of power supply

6. RUN/STOP switch: To change the operation modes

7. Serial Connector CN1: for PLC (RS-232C, RS-422)

8. Modular Jack MJ1, 2 (Refer to page 1-28)

9. Dip switches

10. Printer connector CN2: for printer

1-8 1 Dimensions and Panel Cut-out

5

Dimensions and Panel Cut-out

Dimensions of ZM-62E

Unit : mm

Bottom View Rear View

RUN / STOP

276

L

N

NC

100-

240VAC

CN1

MJ2 MJ1

CN2

Front View Side View

288

POWER

RUN

Panel Cut-out of ZM-62E

Unit : mm

277 +1

- 0

Panel Cut-out

1 Mounting Procedure 1-9

6

Mounting Procedure

Follow the procedure shown below when you fix a ZM-62E to a mounting board.

1. Cut out the mounting panel (Max. thick: 5 mm) to match the dimensions shown below.

Mounting Panel

Cut-out

277

+1

- 0

277 +1

- 0

+1 - 0

POWER

RUN

Panel Cut-out

2. Insert 4 pieces of the fixtures attached to ZM-62E into the mounting holes on ZM-62E. Tighten them with the locking screws.

Screws

Screw Size

Torque

: 4 pcs

: M3

: 0.3~0.5 N·m (3~5 kgf·cm)

Fixtures

* Never use 6 pieces of the fixtures to mount ZM-62E.

Mounting hole

Dimensions of Fixtures

(Unit : mm)

26

25

10

Mounting panel

Mounting hole

ZM-62E

Mounting Angle

The unit (ZM-62E) shall be installed within the angle of

0 to 135 degrees as shown below.

Display

Display

1-10 1 Specifications

7

Specifications

General Specifications

Item

Rated Voltage

Permissible Range of Voltage

Permissible Momentary Power Failure

Demand

Rushed Electric Current

With-stand Voltage

Insulation Resistance

Ambient Temperature

Storage Ambient Temperature

Ambient Humidity

Dust

Solvent Resistance

Corrosive Gas

Vibration Resistance

Specifications

100-240V AC

85-265V AC (47-440Hz) within 20ms

25W or less

12A, 2.5ms

AC external terminals to FG: 1500V AC per min.

500V DC, 10M or more

0 ~+50

-10 ~+65

85% RH or less (without dew condensation)

No conductive dust

No cutting oil or no organic solvent to cling to the unit

No corrosive gas

Shock Resistance

3 directions of X, Y and Z: one hour

Pulse shape: Sine half wave,

Noise Resistance

Static Electricity Discharge Resistance

Grounding

Structure

Cooling System

Weight

Dimensions W x H x D (mm)

Panel Cut-out (mm)

Case Color

Material

Accessories

1500Vp-p (noise width: 1 s)

Contact: 6kV, Air: 8kV

Grounding resistance: less than 100

Protection structure: front panel complies with IP64

(when using waterproof screen filter 0JUWPSHETZ61E) rear panel complies with IP20

Form: in a body

Mounting procedure: inserted in a mounting panel

Cooling naturally

Approx. 2.1kg

288 x 203 x 95

+1

-0

GREY

ABS

One 25 pin D-sub connector, Four mounting brackets,

One instruction manual

1 Specifications 1-11

Display Specifications

Item Specifications

Display Device

Resolution W x H (dots)

Dot Pitch W x H (mm)

Effective Display Area W x H (mm)

Color

Auto OFF Function

Backlight Average Life *1

POWER Lamp (red)

RUN Lamp (green)

High-intensity EL

640 x 400

0.3 x 0.3

192 x 120 (8.9 inches)

Black/orange-yellow + blinking

Always ON, random setting

Approx. 30.000 hours

The lamp is lit when the power is supplied.

The lamp is lit when ZM-62E communicates with PLC normally.

*1 Until the luminance reduce to 70% of its initial value at an operational temperature of 25+/-5ºC.

Display Function Specifications

Item

Display Language*2

Characters

Japanese

1/4-size, 1-byte ANK code

2-byte (16-dot) JIS 1st and 2nd

2-byte (32-dot)

Size of Characters

Eng./W. Europe

Specifications

Chinese Chinese (simplified)

Latin 1

JIS 1st

1/4-size : 8 X 8 dots

Korean

ASCII code

Chinese

ASCII code ASCII code

Chinese (simplified) Hangul (without Kanji)

Number of Characters

1-byte : 8 X 16 dots

2-byte : 16 X 16 dots or 32 X 32 dots

Enlarge : W, 1-8 H, 1-8

1/4-size 80 columns X 40 lines

1-byte

2-byte

80 columns X 20 lines

40 columns X 20 lines

Property of Characters Display property : normal, reverse, blinking, bold, shadow

Color : black/orange-yellow + blinking

Kind of Drawing

Property of Drawing

Lines : line, continuous lines, box, parallelogram, polygon

Circles : circle, arc, sector, ellipse, elliptical arc, elliptical sector

Others : tile patterns

Type of lines : 6 types (fine, thick, dot, chain, broken, two-dot chain)

Tile patterns : 16 types (incl. user-definable 8 types)

Display property : normal, reverse, blinking

Display color : black/orange-yellow + blinking

Color specification : foreground, background, boundaries (line)

*2 Editing screens in foreign languages needs running Screen Edit Software ZM-71SE with a foreign edition Windows application. Concerning Gothic font, use of this font is not recommended since the

ZM-62E screen memory capacity (see the next page) could not be sufficient.


Function Performance Specifications

Item

Screens

Screen Memory

Switches

Actions of Switch

Specifications

Max. 1024

FP-ROM (flash ROM), Appox. 760kbytes (different from the language)

Max.192 per screen

Set, reset, momentary, alternate, to light

(possible to press a function switch and a display switch at the same time)

Lamps Reverse, blinking, exchange of graphics

Max.192 per screen

Graphs

* Pie, bar, panel meter and closed area graph can be displayed without limit.

Total capacity per screen: within 48kB

Statics and trend graphs: Max. 256 per layer

No limits, total capacity per screen: within 48 kB Numerical Data Display *

Character Display

Message Display

*

*

No limits, total capacity per screen: within 48 kB

Resolution : Max. 80 characters

No limits, total capacity per screen: within 48 kB

Messages 6144 lines

Sampling

Multi-Overlaps

Data Blocks

Graphic Libraries

Patterns

Macro Blocks

Page Blocks

Sampling display of buffer data

(constant sample, bit synchronize, bit sample, relay sample, alarm function)

Max. 1024

Max. 1024

Max. 2560

Max. 1024

Max. 1024

Max. 1024

Direct Blocks

Screen Blocks

Temperature Control Network Table

Calendar

Hard-Copy

Max. 1024

Max. 1024

Max. 32 provided provided

Buzzer

Back-light Auto OFF Function

Self-diagnostic Function provided, 3 types (intermittent short, long, continuous beeps)

ON at all time, specified freely

Self-test function of switches

Check function of communication parameter setting

Check function of communication

* Number of the setting memory per screen: 256

1 Specifications 1-13

Touch Panel Specifications

Item

Switch Resolution

Form

Life of Touch Panel

Surface treatment

Specifications

40 (W) X 20 (H)

Matrix resistance film form

Use of one million times or more

Hard coating, anti-glare treatment 5%

Interface Specifications

Item

Serial Interface

for connecting PLC

(D-sub 25 pins, female)

Serial Interface 1 and 2 for

transferring data/barcode

/ZM-1REC

(modular jack, 8 pins)

Printer Interface

Specifications

RS-232C, RS-422/485

Asynchronous type

Data length: 7, 8 bits

Parity: even, odd, none

Stop bit: 1, 2 bits

Baud rate: 4800, 9600, 19200, 38400, 57600bps

RS-232C, RS-422/485 (2-wire connection)

*When ZM-1REC, an optional equipment, is connected:

1 slot

SRAM: Max. 4 MB FROM: Max. 16 MB

Comply with JEIDA Ver. 4.0 (The limit exists.)

Complies with centronics, half pitch 36 pins (for PC98x1)

NEC : PR201

EPSON : compatibles with ESC/P24-84 or later

CBM292/293 printer (The screen copy cannot be printed out.)

Drawing Environment

Item

Drawing Method

Drawing Tool

Specifications

Exclusive drawing software

Name of exclusive drawing software : ZM-71SE Ver. 1.3.0.0 or later

Personal computer : Pentium ll 450MHz or more is recommended

OS : Microsoft Windows 98/NT version 4.0/Me/2000/XP

Capacity of hard disk required : free area of approx. 460MB or more

(For minimum installation : Approx. 105MB)

Display : Resolution of 800 X 600 or more is recommended


Compatible PLC for connection

SHARP

Maker PLC Model

JW10, JW20/20H, JW30H, W70H/100H

MITSUBISHI

JW50/70/100, JW50H/70H/100H, J-board

MELSEC A/Q/FX series, CPU port

OMRON

FUJI

SYSMAC C/CV/CQM series

F70/F80H/120H, FLEX-PC CPU/COM, NS/NJ

HITACHI

YOKOGAWA

HIDEC-H300/700/2000 series/S10

FA-M3, FA-500

YASUKAWA

MATSUSHITA

MEMOBUS, CP9200SH, MP920/930

MEWNET-FP

TOYOPUC

KOYO

TOYOPUC-PC2/PC2J, L2

KOSTAC-SU5/6, SG-8

TOSHIBA

SHINKO

TC200

SELMART

KEYENCE

YAMATAKE

KZ/KV series

MX series

IDEC

FATEK AUTOMATION

MICRO3

FACON FB series

TAIAN

ALLEN-BRADLEY

TP02

PLC5/SLC500

FANUC

GE Fanuc

Power Mate-Model H/D

90 series, 30 series

LG

MODICON

MASTER-K10/60/2000, K500/1000

Modbus RTU

SAMSUNG

SIEMENS

SPC

S5/S7/S7-200PPI, T1540/555

*1 They match to the protocol of the PLC described above, but it does not necessary mean the guarantee of the operation of each PLC such as the noise level.

1 Wiring of Power Supply 1-15

8

Wiring of Power Supply

Electrical Wiring

Connects the cable for power supply to the terminal on the rear side of ZM-62E.

Type: 100-240VAC

L

Power Supply

100-

240VAC

NC

N

L

100-

N

240VAC

NC

RUN / STOP

CN1

MJ2 MJ1

CN2

Screw Size

M3.5

Earth

Torque (N m)

0.5 (5kgf cm)

8.0MAX

Clamp Terminal (Unit : mm)

8.0MAX

The power source used must be within the allowable voltage fluctuation.

Use a power source with low noise between the cables or ground and the cable.

Use as thick a power cable as possible to minimize any drop in voltage.

Keep cables of 100V AC sufficiently away from high-voltage, large-current cables.

ZM-62E

Generally, an isolating transformer improves noise resistance. However, if the display unit is far away from the secondary port of the transformer and noise gets mixed in, an isolating transformer becomes unnecessary.

If any power voltage fluctuation caused by noise is expected, it is recommended that a voltage stabilizer

(effective in noise resistance) be used.

Power Supply

Insulation transformer or

Stabilized transformer to ZM-62E

2

1.25mm twisted

Grounding

This equipment must be earthed.

An independent earth pole shall be used for ZM-62E. (The level of grounding resistance should be less than 100 Ω.)

Use a cable which has a nominal cross section of more than 2mm 2 for grounding.

ZM-62E

Grounding point shall be near the ZM-62E to shorten the distance of grounding wires.

Using a common grounding cable with other devices or connecting the grounding cable to a beam of the building could backfire.

Should your ZM-62E work wrongly after grounding, cut the FG terminal off from the ground.

Other Equipment

1-16 1 Serial Connector (CN1)

9

Serial Connector (CN1)

CN1 is used for communicating between a PLC and a ZM-62E (RS-232C, RS-422/485).

Interface Specifications

Item

Serial Interface

for connecting PLC

(D-sub 25 pins, female)

Specifications

RS-232C, RS-422/485

Asynchronous type

Data length: 7, 8 bits

Parity: even, odd, none

Stop bit: 1, 2 bits

Baud rate: 4800, 9600, 19200, 38400, 57600bps

Serial Connector (CN1)

The pin arrangement of serial connector is as follows:

CN1 (Dsub 25pin)

Female

25 13

RUN / STOP

L

N

100-

240VAC

NC

CN1

MJ2 MJ1

CN2

14 1

ZM-62E

13

14

15

16

17

18

19

6

7

4

5

Pin No.

1

2

3

8

9

10

11

12

20

21

22

23

24

25

Signal

FG

SD

RD

RS

CS

SG

+5V

0V

+SD

-SD

+RS

-RS

-CS

+CS

+RD

-RD

Contents

Frame ground

RS-232C send data

RS-232C receive data

RS-232C RS request to send

RS-232C CS clear to send

Not used

Signal ground

Not used

Use prohibited

Use prohibited

Not used

RS-422 send data (+)

RS-422 send data (-)

RS-422 RS send data (+)

Not used

Not used

RS-422 RS send data (-)

RS-422 CS receive data (-)

RS-422 CS receive data (+)

Not used

Not used

Not used

Not used

RS-422 receive data (+)

RS-422 receive data (-)

1 Serial Connector (CN1) 1-17

Wiring for Communication

Never place the communication cable with electric circuits.

Never bundle these cables together with other wires in ducts or electric boxes using cord locks. Although it is tempting to bundle all the cables neatly together, this does not necessarily lead to a noise-resistant configuration.

It is recommended that the communication cable be independently wired.

Wiring duct

Communication cable

Communication cable

Power cable and control cable

Power cable and control cable

Cord lock

In Case of RS-232C Communication

In case of RS-232C, SD and SG, and RD and SG form a pair.

Connect the shielded cable to pin No. 1 or the connector case cover.

ZM-62E (CN1)

Signal

FG

Pin No.

1

Shielded cable

SD

RD

RS

CS

SG

2

3

4

5

7

To the RS-232C port of the PLC link unit

Receive data

SG

SG

Send data

In Case of RS-422 Communication

In case of RS-422, +SD and -SD, and +RD and -RD form a pair.

Use SG if possible.

Connect the shielded cable to pin No. 1 or the connector case cover.

Use terminal converter ZM-1TC which is the optional equipment in case of using terminal blocks in RS-

422/485 connection.

Specify terminal resistance by the dip switches on ZM-62E. (Refer to page 1-29.)

ZM-62E (CN1)

Signal Pin No.

Shielded cable

FG

+RD

-RD

+SD

-SD

SG

1

24

25

12

13

7

To the RS-422 port of the PLC link unit

Send data (-)

Send data (+)

Receive data (-)

Receive data (+)

SG

1-18 1 Serial Connector (CN1)

Terminal Blocks of RS-422/485

Connect ZM-1TC (Terminal Converter) which is the optional equipment to ZM-62E via the serial connector on ZM-62E (CN1) in case of using terminal blocks in RS-422/485 connection.

The RS-422 signal wiring of ZM-1TC is connected to the serial connector (CN1).

Specify 4-wire connection or 2-wire connection by the dip switch on ZM-1TC (SW1).

(set to top: 4-wire connection)

RUN / STOP

L

100-

240VAC

N

NC

CN1

MJ2 MJ1

CN2

CN1

SW1

TB1

ZM-62E

ZM-1TC

(Set to top:

4-wire connection)

SW1

RD+

SD+

SG

TB1

RD-

SD-

FG

Signal

FG

SG

+SD

-SD

+RD

-RD

CN1

Pin No.

1

7

12

13

24

25

ZM-1TC (Terminal Converter)

1 Serial Connector (CN1) 1-19

Connection Style

Three kinds of ZM-62E to PLC connection styles are available as shown below.

1 : 1

In this style, a single ZM-62E is connected to a single PLC.

For details, refer to "10 1 : 1 Communications."

ZM-62E

POWER

RUN

PLC

To be connected through RS-232C or RS-422 (RS-485) interface.

1 : n (multi-drop)

In this style, multiple PLCs are connected to a single ZM-62E. (n = 1 to 31)

For details, refer to "11 1 : n Communications."

ZM-62E

POWER

RUN

To be connected through RS-422/485 interface

Max. 500 m

PLC1 PLC2 PLC3 PLCn n : 1 (multi-link 2, multi-link)

In this style, multiple units of ZM** (ZM-62E for example) are connected to a single PLC.

(Multi-link 2: n = 1 to 4, Multi-link: n = 1 to 31)

For details, refer to "12 n : 1 (multi-link 2, multi-link)."

POWER

RUN

"ZM-

**

" 1 "ZM-

**

" 2

POWER

RUN

POWER

RUN

"ZM-

**

" 3

POWER

RUN

"ZM-

**

" n

PLC

To be connected through RS-485 interface

Max. 500 m

* Connection as show below is not recommended.

POWER

RUN

POWER

RUN

POWER

RUN

1-20 1 1 : 1 Communications

10

1 : 1 Communications

In this style, a single ZM-62E is connected to a single PLC.

PLC

ZM-62E

POWER

RUN

To be connected through RS-232C or RS-422 (RS-485) interface.

Connection to a PLC

About the wiring, communication parameter, etc. in connection between ZM-62E and a PLC, refer to ‘Chapter

2 Connection to Link Units’ of “ZM-42/43/52/72/82 User’s Manual”.

1 1 : n (Multi-drop) Communications 1-21

11

1 : n (Multi-drop) Communication

One ZM-62E and multiple PLCs are connected. (n = 1 to 31)

ZM-62E

POWER

RUN

To be connected through RS-422/485 interface

Max. 500 m

PLC1 PLC2 PLC3 PLCn

Available PLC for multi-drop communication

Manufacturer

SHARP

MITSUBISHI ELECTRIC

OMRON

Hitachi

Matsushita Electric Works

Yokogawa Electric

Yaskawa Electric

Toyoda Machine Works

Fuji Electric

KOYO ELECTRONICS

Allen-Bradley

GE Fanuc

TOSHIBA

Siemens

SHINKO ELECTRIC

SAMSUNG

KEYENCE

LG

FATEK AUTOMATION

IDEC

MODICON

TAIAN

Models

JW series, JW100/70H COM port, JW20/30 COM port

A series link, QnA series link, QnH(Q) series link,

Alink+Net10, FX series (A prt)

SYSMAC C series, CV series, CQM1 series, CS1 DNA

HIDIC-H

MEWNET

FA500, FA-M3, FA-M3R

MEMOBUS, CP9200SH/MP900

TOYOPUC

MICREX-F series, FLEX-PC series, NJ computer link

SU/SG, SR-T

PLC-5, SLC500, Micro Logix 1000

90 series

T series

S7-200 PPI

SELMART

SPC series, N plus, SECNET

KZ series, KV series

MASTER-K500 / 1000

FACON FB series

MICRO3

Modbus RTU

TP02

Universal Serial

1-22 1 1 : n (Multi-drop) Communications

Multi-drop Communication (RS-422)

Refer to the PLC manual of each manufacturer for connection.

<E.g.>

The following example describes how one ZM-62E is connected to three PLCs made by MITSUBISHI.

See MITSUBISHI’s manual for further details.

ZM-62E (CN1)

Signal Pin No.

FG 1

+SD

-SD

12

13

+RD

-RD

24

25

SG 7

SD/RD terminal resistance

(ON)

Link unit

Signal

FG

RDA

RDB

SDA

SDB

SG

Link unit

Signal

FG

RDA

RDB

SDA

SDB

SG

* Use twist shielded cable.

Link unit

Signal

FG

RDA

RDB

SDA

SDB

SG

1 n : 1 (Multi-link 2, multi-link) 1-23

12

n : 1 (Multi-link 2, multi-link)

Multiple units of ZM** (ZM-62E for example) are connected to a single PLC.

In this style, there are two kinds of communications.

n : 1 Link Communication (Multi-link2)

Up to 4 units can be connected to one PLC.

* Between a PLC and the ZM-

**

master station is the same as those for 1:1 communication.

PLC

Communication between the stations : RS-485 (2-wire system) Maximum length: 500 m

(a)

(b) (c) (d) (e)

CN1 MJ2

ZM** master

(Station 1)

CN1

ZM** slave

(Station 2)

CN1

ZM** slave

(Station 3)

CN1

ZM** slave

(Station 4)

Available PLCs for multi-link2.

PLC models which can be used in one-on-one connection with a ZM** are as follows. (as of April 2001)

<Type>

MITSUBISHI : AnA/N/U series

MITSUBISHI : QnA series

<Calendar>

Provided

Provided

<Type>

KOYO : SU/SG

KOYO : SR-T

KOYO : SR-T(K prt)

<Calendar>

Depends on the model

Provided

Not provided MITSUBIAHI : QnH (Q) series

MITSUBISHI : ACPU Port

MITSUBISHI : FX series

MITSUBISHI : QnACPU Port

MITSUBISHI : QnHCPU Port (A)

Provided

Provided


Provided

Provided

A.B : PLC-5

A.B : SLC500

A.B : Micro Logix 1000

Not provided

Provided

Not provided

MITSUBISHI : QnHCPU Port (Q)

MITSUBISHI : FX series(A prt)

MITSUBISHI : FX2N series

Provided

Provided


GE Fanuc : 90 series

GE Fanuc : 90 series(SNP-X)

TOSHIBA : T series

SIEMENS : S5/S7

SIEMENS : S5 ZM70

Not provided

Not provided

Provided

Not provided

Not provided MITSUBISHI : FX1S series

OMRON : SYSMAC C

OMRON : SYSMAC CV

OMRON : SYSMAC CS1

SHARP : JW series

Provided


Provided

Provided

Provided

SIEMENS : TI500/505

SIEMENS : TI500/505 ZM70

SIEMENS : S5 PG port

Provided

Not provided

SHARP : JW100/70H COM Port

SHARP : JW20 COM Port

HITACHI : HIDIC-H

Provided

Provided

Provided

SIEMENS : S7-300MPI (HMI ADP)

SIEMENS : S7-300MPI (PC ADP)

SAMSUNG : SPC series

SAMSUNG : SECNET

KEYENCE : KZ series

Provided

Provided

Not provided


Not provided HITACHI : HIDIC-S10/2 alpha

HITACHI : HIDIC-S10/ABS

MATSUSHITA : MEWNET

Not provided

Not provided


KEYENCE : KZ-A500 CPU Port

KEYENCE : KV series

KEYENCE : KZ24/300 series CPU

Provided

Not provided

Not provided YOKOGAWA : FA500

YOKOGAWA : FA-M3

YOKOGAWA : FA-M3R

YASKAWA : Memobus

YASKAWA : CP9200SH/MP900

Provided

Provided

Provided


Not provided

KEYENCE : KV10/24 series CPU

LG : MASTER-K10/60/200

LG : MASTER-K500/1000

LG : LGMKX00S

FANUC : Power Mate

Not provided

Not provided

Not provided

Not provided

Not provided TOYOPUC

FUJI : MICREX-F series

FUJI : MICREX-F series ZM70

Provided

Provided

Provided

FATEK AUTOMATION: FACON FB series Provided

IDEC : MICRO3 Provided

MODICON : Modbus RTU Depends on the model FUJI : FLEX-PC series

FUJI : FLEX-PC CPU

FUJI : FLEX-PC COM

Provided

Provided

Provided

YAMATAKE : MX series

TAIAN : TP02

Provided

Provided

FUJI : FLEX-PC(T) Provided

FUJI : FLEX-PC CPU(T) Provided

FUJI : MICREX-F T link ZM70 Provided

1-24 1 n : 1 (Multi-link 2, multi-link)

For the I/F driver, the Multi-Link 2 is supported by the version of 1.100 or later and as for a ZM** master station, make sure the hardware version of the unit is as follows. As for ZM-62E and ZM-42/43 series, any version can be used.

· ZM-82T series --> D, ZM-82D series --> C, ZM-72TS series --> D, ZM-72T series --> D,

ZM-72D series --> C, ZM-52D series --> F

* When a ZM-62E or one in ZM-42/43 series is the master, the models which can be used as the slaves are “ZM-

62E or ZM-42/43 series”.

Example of wiring for multiple ZM** units.

Use the terminal converter (ZM-1TC), the optional equipment.

See Multi-link2 manual for further details.

* Wire the shielded FG only at the one of both sides so that they are not connected.

• Set the dip switch (SW1) of ZM-1TC as 2-wire connection when the ZM-1TC terminal converter is used.

(b) (c) (d) (e)

ZM-

**

master

MJ1/2

Terminal block prepared by user

Signal

Terminal resistor

(ON)

+

-

SG

+

-

SG

ZM** slave

CN1+ZM-1TC

Signal

FG

+RD

-RD

+SD

-SD

SG

Terminal resistor

(OFF)

ZM** slave

CN1+ZM-1TC

Signal

FG

+RD

-RD

+SD

-SD

SG

Terminal resistor

(OFF)

ZM** slave

CN1+ZM-1TC

Signal

FG

+RD

-RD

+SD

-SD

SG

Terminal resistor

(ON)

• Short-circuit between +RD and +SD, and -RD and -SD when the ZM-1TC terminal converter is not used.

n : 1 Link Communication (Multi-link)

Multiple ZM** and a PLC are connected. (n=1 to 31)

"ZM-

**

" 1 "ZM-

**

" 2 "ZM-

**

" 3 "ZM-

**

" n

POWER

RUN

POWER

RUN

POWER

RUN

POWER

RUN

1 n : 1 (Multi-link 2, multi-link) 1-25

PLC

To be connected through RS-485 interface

Max. 500 m

* Connection as show below is not recommended.

POWER

RUN

POWER

RUN

POWER

RUN

Available PLCs for multi-link

Manufacturer

SHARP

MITSUBISHI ELECTRIC

OMRON

Hitachi

Matsushita Electric Works

Yokogawa Electric

Toyoda Machine Works

Fuji Electric

TOSHIBA

TOSHIBA MACHINE

Siemens

SHINKO ELECTRIC

SAMSUNG

LG

Models

JW series (JW-10CM, JW-21CM, Z-331J/332J, ZW-10CM)

An/A/N/U series, Net10, FX series (A protocol)

QnA CPU port (with ZM-1MD2)

SYSMAC C series, CV series

HIDIC-H

MEWNET

FA500, FA-M3, FA-M3R

TOYOPUC

MICREX-F series, NJ computer link

T series

TC200

S7-200 PPI

SELMART

SPC series, N plus, SECNET

MASTER-K500/K1000

* With regard to the SHARP models, only the link units are compatible with multi-link connection, but the communication ports and others are not.

1-26 1 n : 1 (Multi-link 2, multi-link)

When multiple ZM** are connected to a link unit of PLC, use the terminal converter (ZM-1TC), the optional equipment for RS-485 connection.


ZM-

**

+ZM-1TC

Signal

FG

+SD

-SD

+RD

-RD

SG

RD terminal resistance

(ON)

ZM-

**

+ZM-1TC

Signal

FG

+SD

-SD

+RD

-RD

SG

RD/SD terminal resistance

(OFF)

ZM-

**

+ZM-1TC

Signal

FG

+SD

-SD


+RD

-RD

SG


(OFF)

Link unit

Signal

FG

+RxD

-RxD

+TxD

-TxD

SG


When multiple ZM** are connected directly to MITSUBISHI’s QCPU port, the optional equipment, ZM-

1MD2 is required. Make sure to use ZM-1MD2 GD port. It is recommended to use a cable, MB-CPUQT, to connect between a terminal converter ZM-1TC (sold separately) for a ZM**

Mitsubishi Q series’ CPU too.

and a ZM-1MD2 for the


ZM** +ZM-1TC

Signal

FG

+SD

-SD

+RD

-RD

SG

RD terminal resistance

(ON)

ZM** +ZM-1TC

Signal

FG

+SD

-SD

+RD

-RD

SG


(OFF)


ZM** +ZM-1TC

Signal

FG

+SD

-SD

+RD

-RD

SG


(OFF)

16

17

18

20

21

ZM-1MD2

ZM port

Pin No.

Signal

1

2 +RxD

5

7

3

4

15

+TxD

+DSR

+DTR

SG

-RxD

-TxD

-DSR

-DTR

MB-CPUQT


1 General Purpose Serial Communication 1-27

13

General Purpose Serial

Communication

The ZM-62E can connected with a general purpose computer using the user program (exclusive command use). Refer to ZM (general purpose serial) user’s manual in detail.

When a computer and ZM-62E are 1 : 1

RS-232C can use it by less than 15m, and RS-422 (485) can use transmision distance by less than 500m.

Interruption processing can be used. (Switch ON/OFF, the write-in key of a ten-key, screen change)

General purpose computer ZM-62E

1: 1 connection

POWER

RUN

RS-232C

RS-422

When a computer and ZM-

**

are 1 : n (Up to ZM-

**

32 sets are connectable.)

The command point needs to be station number specified.

Interruption processing cannot be used.(Switch ON/OFF, the write-in key of a ten-key, screen change)

General purpose computer

1 : 1 connection

RS-422

POWER

RUN

ZM-62E

POWER

RUN

ZM-62E

POWER

RUN

ZM-62E

1-28 1 Modular Jack 1 & 2

14

Modular Jack 1 & 2

Modular Jack 1 & 2 (MJ1/2)

The right diagram is the pin arrangement and the signal name of modular jack 1 & 2.

MJ1/2

12345678

Pin No.

1

2

3

4

5

6

7

8

Signal

+SD/RD

-SD/RD

+5V

+5V

0V

0V

RD

SD

Output power supply

Max. 150mA

Setting of Modular Jack 1 & 2 (MJ1/MJ2)

Specify the use of MJ1/MJ2 by the screen edit software (ZM-71SE).

Select [Modular] of [System Setting], and then the [Modular Jack] dialog is displayed. The setting items of

[Modular Jack 1] and [Modular Jack 2] in this dialog are as follows.

Modular Jack 1

[Editor port]

Modular Jack 2

[Not used]

[Memory Card]

[Barcode]

[ZM-I/O]

[Multi-Link] *

[Memory Card]

[Barcode]

[ZM-I/O]

[Multi-Link] *

[Temp./ PLC2Way]

[ZM-Link]

[Modbus Slave]

[Printer(Serial Port)]

[Temp./ PLC2Way]

[ZM-Link]

[Modbus Slave]

[Printer(Serial Port)]

It is impossible to select both [Multi-Link] and [Temp./ PLC2Way] in each setting of modular jack.

* It is possible to select this item when [Multi-Link 2] is selected for [Connection] and [Local Port] is set to [1] in the [Comm. Parameter] dialog.

Editor Transferring

Use modular jack 1 (MJ1) in case of editor transferring.

When [Editor port] is selected for [Modular Jack 1] in the [Modular Jack] dialog, it is also possible to transfer the data while running, because the auto change of the local mode and the run mode is valid.

When [Editor port] is selected, on-line editing and the simulation mode are also available.

When the item other than [Editor port] is selected for [Modular Jack 1] in the dialog, be sure to transfer the data by the software in the local mode. On-line editing and the simulation mode are not available.

When the data is transferred by software, use the cable for data transferring which is the optional equipment (ZM-80C: 3m) to connect ZM-62E to a personal computer.

1 Setting of Dip Switches 1-29

15

Setting of Dip Switches

Setting of Dip Switches

ON

1 2 3 4 5 6 7 8

Not used

The SD terminal resistance between the No. 12 and No. 13 pins of CN1

(serial connector)

RD terminal resistance of pin No. 24 and 25 in CN1 (serial connector)

Terminal resistance of MJ1 (modular jack 1)

Setting of Terminal Resistance

• When connecting a PLC and RS-422/485 by 4-wire method, turn DIPSW 7 and 8 on.

• When connecting a PLC and RS-422/485 by 2-wire method, turn DISW 7 on.

• When using Modular jack 1 for multi-link 2 connection or using a card recorder or added serial I/O, turn

DIPSW 6 on.

• Modular jack 2’s terminal resistance is always on.

Keep DIPSW 1, 2, 3, 4, 5 and 8 (not used) OFF.

1-30 1 Barcode Reader Interface

16

Barcode Reader Interface

It is possible to receive the signal from a barcode reader by connecting a barcode reader to ZM-62E via the modular jack (MJ1/MJ2) of ZM-62E.

To connect a barcode reader to ZM-62E via MJ1/MJ2, use the cable which is the cable for barcode reader

(ZM-80BC: order product).

Length : 3m

Brown : +5V

Red : 0V

Orange : RXD

Yellow : TXD

Notes on Connection

• In case of using the barcode reader which uses the CTS and RTS control, the barcode reader may not work normally without jumping RTS and CTS.

• The output power supply (+5V) is max. 150mA. (Refer to page 1-26.)

When the barcode reader connected to ZM-61E is used, connect it to ZM-80BC by the following cable.

Barcode Reader

Signal

RTS

TXD

RXD

CTS

SG

+5V

D-sub 9pin ( )

Pin No.

1

2

3

4

5

6

7

8

9

Signal

CTS

RXD

TXD

RTS

SG

+5V

*

Orange : RXD

Yellow : TXD

Red : 0V

Brown : +5V

* Jump pins, 1(CTS) and 4(RTS).

1 Printer Interface (CN2) 1-31

17

Printer Interface (CN2)

When a printer is connected to ZM-62E via the connector (CN2), it is possible to hard-copy the screen display of ZM-62E, the data sheet, or the sampling data.

To connect a printer to ZM-62E, use the parallel interface cable of 36 pins which is optional equipment.

(ZM-80PC: 2.5m)

* The printer cable for ZM-61E/ZM-70 cannot be used.

RUN / STOP

L

100-

240VAC

N

NC

CN1

MJ2 MJ1

CN2

ZM-62E to Printer

Half pitch 36 pins

Centronics

Compatible Printer Control Code System and Printer Models

NEC PC-PR201 series

EPSON

HP(HEWLETT PACKARD)

Compatibles with ESC/P24-84 or later

PCL Level 3

Note of Usage of SRAM Memory Card (via ZM-1REC);

In case of connecting a printer to ZM-62E with a “Memory Card on the market compliant (SRAM)” at all times, be sure to turn off a printer at the same time when turning off ZM-62E. If a printer is not turned off when ZM-

62E is turned off, the voltage will circulate from the power supply line of a printer to make the power consumption of SRAM cassette’s backup battery increase, and finally, the backup battery will consume drastically within a few months.

1-32

Please use this page freely.

System Menu

1. Operation of Main Menu

2. Errors Caused on the ZM-62E

2 Operation of Main Menu 2-1

POWER

RUN

1

Operation of Main Menu

When the power of ZM-62E is turned on for the first time, the screen on the below left is displayed. After transferring the screen data to ZM-62E, the following "Main Menu" is displayed.

When power is turned on for the first time: "Main Menu" after transferring data

Main Menu

SYS PROG.VER.1.430

FONT VER.1.210/1.100/1.000

JAPANESE 32

I/F DRV VER.1.200

SHARP JW series

PLC Type : SHARP JW series

Comment :

ZM-62EM 1998- 5 - 5 9: 0: 20

I/O Test

MemoryCard

Comm.Para.

POWER

RUN

Editor:MJ1

If the screen data has been already transferred to ZM-62E, press the [RUN/STOP] switch on the rear side.

The [Main Menu] is displayed.

RUN/STOP switch on the rear side

"Main Menu" after transferring the screen data

S W 1

CN1

MJ2 MJ1

Main Menu

SYS PROG.VER.1.430

FONT VER.1.210/1.100/1.000

JAPANESE 32

I/F DRV VER.1.200

SHARP JW series


Comment :

ZM-62EM 1998- 5 - 5 9: 0: 20

I/O Test

MemoryCard

Comm.Para.

POWER

RUN

Editor:MJ1

CN2

2-2 2 Operation of Main Menu

Main Menu

The "Main Menu" is the system menu for transferring the data between a personal computer and ZM-62E.

When the screen data is transferred from a personal computer to ZM-62E, the "Main Menu" or “Comm.

Parameter” (see page 2-10) must be displayed.

(If [Editor port] is selected for [Modular Jack 1] in the [Modular] of the editing software, it is not necessary to display the "Main Menu.")

System Program version

Model name of ZM-62E

• Because of the matrix switch system, the screen

adds the letter M at the end of "ZM-62E".

Font data version

PLC I/F driver version and name

Main Menu

SYS PROG.VER.1.430

FONT VER.1.210/1.100/1.000

JAPANESE 32

I/F DRV VER.1.200

SHARP JW series


Comment :

ZM-62EM 1998- 5 - 5 9: 0: 20

I/O Test

MemoryCard

Comm.Para.

POWER

RUN

Editor:MJ1

1.

2.

3.

PLC type and comment specified by the panel editor

I/O Test

When the switch '1.' on the "Main Menu" is pressed, the following "I/O Test" is displayed.

This is the test menu to check only ZM-62E hardware.

D

POWER

RUN

I/O Test

Printer Chcek

Serial Test Switch Check

Main Menu

B

A C


A. Self-loop Test

Pressing the switch ‘A’ on the “I/O Test” brings to the [Serial Test] screen.

This is the test menu to check the signals necessary for ZM-62E to communicate with PLC or a personal computer by using only ZM-62E.

POWER

RUN

Serial Test

Self-Loop Test

Please refer to the manual, "Hardware Specifications".

CTS

NG

RTS

OK

Communication Port

CN1 RS232C

RS485

Self-Loop

Test

MJ1

MJ2

I/O Test

Signal Test of RS-232C in CN1

Select [CN1] and [RS-232C] in [Communication Port] by pressing each switch.

CTS RTS

NG OK

Self-Loop

Test

Communication Port

CN1 RS232C

RS485 MJ1

MJ2

Loop-back Test

Check the [SD] and [RD] signals.

1. Jump pins, 2 and 3 of CN1.

2. The test is OK, if the [OK] lamp turns on when the [Self-Loop Test] switch is pressed.

CTS RTS

NG OK

Self-Loop

Test

Communication Port

CN1 RS232C

MJ1 RS485

MJ2

CTS RTS

NG OK

Self-Loop

Test

Communication Port

CN1 RS232C

MJ1 RS485

MJ2


Test of CTS/RTS

Check the [CTS] and [RTS] signals.

1. Jump pins, 4(RTS) and 5(CTS) of CN1.

2. The test is OK if the [CTS] lamp and the [RTS] lamp turn on at the same time that the [RTS] switch is pressed. Similarly, the test is OK if the [CTS] turns off at the same time that the [RTS] is turned off.

CTS RTS

NG OK

Self-Loop

Test

CTS RTS

NG OK

Self-Loop

Test

CTS RTS

NG OK

Self-Loop

Test

CTS RTS

NG OK

Self-Loop

Test

Signal Test of RS-485 in CN1

Select [CN1] and [RS-485] in [Communication Port] by pressing each switch.

CTS RTS

NG OK

Self-Loop

Test

Communication Port

CN1 RS232C

RS485 MJ1

MJ2

Loop-back Test


1. Jump each pin, 12 and 24, 13 and 25 of CN1.


CTS RTS

NG OK

Self-Loop

Test

Communication Port

CN1 RS232C

RS485 MJ1

MJ2

CTS RTS

NG OK

Self-Loop

Test

Communication Port

CN1 RS232C

RS485 MJ1

MJ2


Test of CTS/RTS

Check the [CTS] and [RTS] signals.

1. Jump each pin, 14(+RTS) and 19(+CTS), 17(-RTS) and 18(-CTS) of CN1.

2. The test is OK if the [CTS] lamp and the [RTS] lamp turn on at the same time that the [RTS] switch is pressed. Similarly, the test is OK if the [CTS] turns off at the same time that the [RTS] is turned off.

CTS RTS

NG OK

Self-Loop

Test

CTS RTS

NG OK

Self-Loop

Test

CTS RTS

NG OK

Self-Loop

Test

CTS RTS

NG OK

Self-Loop

Test

Signal Test of RS-232C in MJ1 and MJ2

Select [MJ1] (or [MJ2]) and [RS-232C] in [Communication Port] by pressing each switch.

CTS RTS

Communication Port

CN1 RS232C

NG OK

MJ1 RS485

Self-Loop

Test

Loop-back Test


MJ2

Execute the test by connecting the data transfer cable (ZM-80C) to CN1.

1. Set the adaptor, ADP25-9, which is attached to ZM-80C, to ZM-80C. And connect the modular jack side of ZM-80C to MJ1 (or MJ2), ADP25-9 side of ZM-80C to CN1.

ZM-80C

CN1 MJ1/2


CTS RTS

NG OK

Self-Loop

Test

Communication Port

CN1 RS232C

RS485 MJ1

MJ2

CTS RTS

NG OK

Self-Loop

Test

Communication Port

CN1 RS232C

RS485 MJ1

MJ2


B. Printer Check

Check the signal of printer.

The test is OK if the test printout is executed satisfactorily when connecting ZM-62E to a printer and pressing this [Printer Check] switch (B).

!"#$%&@ 0123456789 ABCDEFGHIJKLMNO







C. Switch Check

Check the reaction of the touch switches on the ZM-62E panel.

When the [Switch Check] switch (C) is pressed, the following screen is displayed.

Confirm that the color of the pressed area changes into orange-yellow.

The orange-yellow color means that the switch reacts to the touch normally.

Pressing the corner right below [*] leads to the previous [I/O Test] screen.

Main Menu

Printer Check

Serial Test

Switch Check

POWER

RUN

If the pressed area is reversed, these switches reacts to the touch normally.

D. Main Menu

Pressing this [Main Menu] switch (D) leads to the previous [Main Menu].

Printer Check

Serial Test Switch Check

Main Menu

Main Menu

SYS PROG.VER.1.430

FONT VER.1.210/1.100/1.000

JAPANESE 32

I/F DRV VER.1.200

SHARP JW series

ZM-62EM


Comment :

1998- 5 - 5 9: 0: 20

I/O Test

MemoryCard

Comm.Para.

POWER

RUN

Editor:MJ1


Memory-Card

When the [Memory-Card] switch (2.) on the "Main Menu" is pressed, the following "Memory-Card" is displayed.

This screen is to transfer the screen data between ZM-62E and a memory-card.

POWER

RUN

Memory-Card

Port Selection

Modular Jack

MJ1

Data Selection

Screen Data

I/F Driver

Font Data

Sys Program

Transfer

Display <-- Card

Display --> Card

Display <-> Card

Start

Cancel

Main Menu

Procedure of Data Transferring

1) Port Selection

Select the [Modular Jack MJ1] switch (or [Modular Jack MJ2]) in case of using a modular jack.

When each switch is pressed, the “Memory-Card Information” window is displayed.

Pressing the “Close” switch leads to the original screen after checking the memory card information.

POWER

RUN

Memory-Card

Port Selection

Modular Jack

MJ1

Data Selection

Screen Data

I/F Driver

Font Data

Sys Program

Transfer

Display <-- Card

Display --> Card

Display <-> Card

Start

Cancel

POWER

RUN

Memory-Card

Modular Jack

Sys Program :

Display <-- Card

VERSION : - . - - -

Data Selection

VERSION : - . - - - / - . - - - / - . - - -

I/F Driver :

Display --> Card

Display <-> Card

Screen PLC Type :

Start

Cancel

Sys Program

Main Menu

* In case of selecting [Card Recorder] from [Modular Jack 2] on ZM-71SE and transferring data, it is possible to select the [Modular Jack 2] switch in the [Port Selection] menu of the [Memory-Card] screen on ZM-62E.


2) Data Selection, Transfer

Pressing each switch leads to selection of the target for data transferring. (Possible to select multiple items.)

Data Selection Transfer

POWER

RUN

Memory-Card

Port Selection

Modular Jack

MJ1

Data Selection

Screen Data

I/F Driver

Font Data

Sys Program

Transfer

Display <-- Card

Display --> Card

Display <-> Card

Start

Cancel

Main Menu

POWER

RUN

Memory-Card

Port Selection

Modular Jack

MJ1

Data Selection

Screen Data

I/F Driver

Font Data

Sys Program

Transfer

Display <-- Card

Display --> Card

Display <-> Card

Start

Cancel

Main Menu

3) Start

When the [Start] switch is pressed, the data transferring starts. During data transfer, the character, the lamp of ‘Start’ switch is turned ON.

After transferring data, the following message is displayed. Press the [OK] switch.

Start transferring During transferring

POWER

RUN

Memory-Card

Port Selection

Modular Jack

MJ1

Data Selection

Screen Data

I/F Driver

Font Data

Sys Program

Transfer

Display <-- Card

Display --> Card

Display <-> Card

Start

Cancel

Main Menu

POWER

RUN

Memory-Card

Port Selection

Modular Jack

MJ1

Data Selection

Screen Data

I/F Driver

Font Data

Sys Program

Transfer

Display <-- Card

Display --> Card

Display <-> Card

Start

Cancel

Main Menu

Finish transferring

POWER

RUN

Memory-Card

Modular Jack

MJ1

O K

Data Selection

Screen Data

I/F Driver

Font Data

Sys Program

Transfer

Display <-- Card

Display --> Card

Display <-> Card

Start

Cancel

Main Menu


Message Display in Data Transferring

If an error occurs during transferring data, the message display window shown on the right is displayed. The kinds and the contents of the messages are as shown below.

Work normally finished

O K

Message Contents

Work normally finished.

ZM-1REC not connecting

ZM-1REC Communication Error

Memory-Card not setting

Memory-Card Capacity over

Write Protect : ON

Writing Error occurred.

Selected data does not exist.

ZM type is different.

Selected data can not be read.

Reading Error occurred.

Data discrepant

Screen data on ZM will be broken.

Undefined Error occurred.

The specified operation has been concluded normally.

ZM-1REC is not connecting when selecting a modular jack.

A communication error occurred between ZM-62E and

ZM-1REC when selecting a modular jack.

A memory card is not inserted.

Cannot write the data into a memory card because the data size in ZM-62E is larger than the capacity of a memory card.

Cannot write data into a memory card because the write protect switch in a memory card is ON.

The error occurred while writing data into a memory card.

The data in the reading target does not exist.

The specified type of the data in ZM-62E is different from the type of the memory card data.

The data in a memory card cannot be read.

The error occurred during writing data into a flash

ROM of ZM-62E.

There is some discrepancy in data, when comparing data between a memory card and ZM-62E.

This message appears to inform the user that the data in

ZM-62E will be broken by transferring the font data (the size which is larger than the present data) from a memory card to ZM-62E. (The [OK] switch continues the transferring. The [Cancel] switch stops transferring.)

The error occurred due to some cause other than the above mentioned.


Comm. Para.

When the [Comm. Para.] switch (3.) on the "Main Menu" is pressed, the following "Comm. Param." is displayed.

This screen is to show the setting of communication parameter of ZM-62E.

Main Menu

SYS PROG.VER.1.430

FONT VER.1.210/1.100/1.000

JAPANESE 32

I/F DRV VER.1.200

SHARP JW series

ZM-62EM


Comment :

1998- 5 - 5 9: 0: 20

I/O Test

MemoryCard

Comm.Para.

POWER

RUN

Editor:MJ1

POWER

RUN

Comm. Param.

Screen Data Size : 786432

Error:Retry

Time-Out:0.50sec

Retry:3

Connection:1:1

Signal Level:RS232C

PLC Stat. No.:00

Baud Rate:19200

Data Length:7

Stop Bit:1

Parity:Even

Send Delay: 0msec

Editor:MJ1

Main Menu

2 Errors Caused on the ZM-62E 2-11

2

Errors Caused on the ZM-62E

Communication Error

The followings are the errors which are often caused on the ZM-62E.

About any other errors except these errors, refer to ‘Appendix 3 Error’ in “ZM-71SE Instruction Manual

(Function).”

Communication Error

* When you go to [Comm. Parameter], bring up the [Detail] tab window and set [Continuous] for [Comm. Err.

Handling], a screen like the one shown below is displayed.

Time-Out

Screen No. : Received code No. :

RETRY

Communication Error

Time-Out

POWER

RUN

This portion of the message changes.

Line 1

Monitor 1

Error 1

Line 2

Monitor 2

Error 2

Line 3

Monitor 3

Error 3

Message

Time-Out

*

Error code received

Check I/F driver

(applicable to I/F driver for Simulator)

Contents

Although a request is sent for transmission to the PLC, an answer is not returned within the required amount of time.

An error code was sent to the link unit by the

CPU of the PLC.

When sending a communication request to a personal computer

(simulator), there is no reply from a personal computer.

Solution

1) Check the communication parameter.

2) Check the cable and wiring.

3) Data may be disrupted because of noise. Fix noise.

Solve the problem by examining the

CPU error code.

If a simulator is not used, transfer the

I/F driver for PLC again.

Remarks

A

B

*

If the above error messages are displayed on the ZM-62E without establishing

communication between ZM-62E and PLC, test the solution of remark "A."

If the error occurs suddenly in communication, test the solution of remark "B."

2-12 2 Errors Caused on the ZM-62E

System Error

When a system error is detected, the following error screen is displayed.

POWER

RUN

SYSTEM ERROR : 32

TEA : XXXXXXXX

R0 : XXXXXXXX

R4 : XXXXXXXX

R8 : XXXXXXXX

R12 : XXXXXXXX

EXPEVT : XXXXXXXX

R1 : XXXXXXXX

R5 : XXXXXXXX

R9 : XXXXXXXX

R13 : XXXXXXXX

SSR : XXXXXXXX

R2 : XXXXXXXX

R6 : XXXXXXXX

R10 : XXXXXXXX

R14 : XXXXXXXX

SPC : XXXXXXXX

R3 : XXXXXXXX

R7 : XXXXXXXX

R11 : XXXXXXXX

R15 : XXXXXXXX

Error : XX

1

11

30

31

32

33

34

35

: Watch dock timer error

: Switch table error

: Request for displaying full error

: Memory allocation system error

: General exceptions/MMU address system error

: RTOS system error

: Memory error

(when detecting an error by self-check of RAM)

: Inaccurate memory error

(when detecting an access to a memory of an inaccurate memory model,

e.g. PLC or internal memory etc.)

The source of the error could be one of the following three problems.

1) Program crash due to noise

2) Hardware problem

3) Bad program

Editing &

Converting

Screen

1. Screen Editing of ZM-62E

2. ZM-61E -> ZM-62E Conversion

3 Screen Editing of ZM-62E 3-1

1

Screen Editing of ZM-62E

ZM-62E is developed as a higher-level model that replaces ZM-61E.

Concerning the items to be taken into consideration when converting the ZM-

61E data to ZM-62E screen data, refer to “2 ZM-61E --> ZM-62E Conversion.”

The following describes the procedure for newly creating the screens using ZM-62E.

Setting Procedure

A new ZM-62E screen will be created according to the following procedure.

1. Start ZM-71SE (Ver.1.3.0.0 or later), and click the [New] icon, or select [New] from the [File] menu.

Or

2. The [Edit Model] dialog is displayed.

Select [ZM-62E (640*400 8.9 model)], then click [OK].

3. The [Select PLC Type] dialog is displayed. Select a PLC model, then click [OK].

According to the selected PLC model, the [Comm. Parameter] dialog may be displayed. After checking the setting, click [OK].

3-2 3 Screen Editing of ZM-62E

4. The [Screen [0] Edit] window is displayed. Start screen editing.

Restrictions on Creating New Screens with ZM-62E

When creating a screen newly using ZM-62E, restrictions indicated below should be taken into consideration.

Screen memory

About 760k bytes (could increase according to the font to be used)

Expansion of memory size is not allowed.

Overlap size

Although up to 3 overlaps can be displayed simultaneously on a screen, data size for overlapping is limited.

Total data size of overlaps is 256,000 bytes.

Example 1) Creating a single overlap

640

Overlap No. 0 640 x 400 = 256,000 <= 256,000

400

* Displaying other overlaps is not possible.

Example 2) Creating two overlaps

500

Overlap No. 0

250

300

Overlap

No. 1

500 x 300 = 150,000

250 x 400 = 100,000

150,000 + 100,000 = 250,000 <= 256,000

400

* Another overlap of up to 6,000-byte

size may be registered.

* When a total data size of overlaps displayed in one screen exceeds the limit indicated above, error message

“Data has some error Error:54” is displayed in ZM-62E and communication with a PLC is disabled. Always observe the limit of the data size when creating overlaps.

<Example> Error : 54 (17 : 3)

Screen No.3 (a number within the item)

Screen (an item number)

Memory size of overlaps are too large.

3 Screen Editing of ZM-62E 3-3

Display colors

ZM-62E has only two colors - black and orange yellow.

The relationship between the color setting at the editor and displayed color on ZM-62E is indicated in the table below.

Software setting

ZM-71SE

(Default)

ZM-71SE

Setting of [Display: Reversed image]

([Unit Setting] --> [Backlight])

Black Other than black Black Other than black

Hardware

ZM-62E Black Orange yellow Orange yellow Black

Create a screen taking the relationship above into consideration.

* It is possible to check the display image using the screen editor.

Select [Display Environment] from the [Display] menu.

In the [Display Environment] dialog, click the [Others] tab window.

Check the [Monochrome 8-grade Display] and click [OK].

Display colors on the screen are set as shown below with the setting above.

[Display Environment]

Software

Hardware

[ Monochrome 8-grade Display]

[ Monochrome 8-grade Display]

ZM-62E

ZM-71SE

(Default)

ZM-71SE

Setting of [Display: Reversed image]

([Unit Setting] --> [Backlight])

Black Other than black

Black White

Black

Black

Black Orange yellow Orange yellow

Other than black

White

Black

3-4 3 ZM-61E -> ZM-62E Conversion

2

ZM-61E -> ZM-62E Conversion

CONSIDERATIONS ON HARDWARE

When you replace ZM-61E with ZM-62E, note the following points.

Model

Item

Effective display area

8.9"

ZM-61E

277 W x192 H mm Panel cutout dimensions

Display device ZM-61E : EL

8.9"

ZM-62E

277 W x192 H mm

High-intensity EL

Countermeasures

Resolution for touch switches

External I/O terminals

20 (horizontal) x 10

(vertical) switches

(Matrix type)

40 (horizontal) x 20

(vertical) switches

(Matrix type)

With RUN, STOP and

BZ terminals

RUN, STOP and BZ terminals are not available.

RS-422 terminal Available

D-sub 15-pin connector (For direct connection to

Mitsubishi A/Q/FX

CPU)

None

Not available

Not available

Direct connection to

CPU is possible using standard D-sub

25-pin connector

Use terminal converter ZM-1TC.

Screen data transfer cable

Printer port

Barcode reader connection

Connected to D-sub

25-pin connector.

ZM-60C

Connected to modular jack. Accordingly, the cable prepared for ZM-61E cannot be used.

Use screen data transfer cable

ZM-61E.

Centronics 14-pin connector Standard printer cable for

PC-9801 is used.

Half-pitch 36-pin connector Accordingly, the printer cable prepared for ZM-61E can not be used.

Use printer cable ZM-80PC.

None Connected to the modular jack.

Use barcode reader cable

ZM-80BC.

Model

Item

Memory card function

ZM-61E ZM-62E

3 ZM-61E -> ZM-62E Conversion 3-5

Countermeasures

Use card recorder ZM-1REC.

Protective screen filter

[0JUGSSHETZ61E] [0JUGSSHETZ61E]

Water-proof screen filter

[0JUWPSHETZ61E] [0JUWPSHETZ61E]

(Complies with IP64)


CONSIDERATIONS ON SOFTWARE

Converting Procedure

1. Start ZM-71SE (Ver.1.3.0.0 or later), then click the [Open] icon, or select [Open] from the [File] menu.

Or

2. The [Open a screen data file] dialog is displayed.

Change the [Files of type] to [*.ZM].

3. The ZM-61E screen data files are displayed in this dialog.

Specify the ZM-61E screen data file to convert, and click [Open].

4. The [Edit Model] dialog is displayed.

Select [ZM-62E (640*400 8.9 model)], then click [OK].

5. The screen edit window is displayed.

ZM-61E screen converted for ZM-62E is displayed.


Cautions on conversion

Conversion contents are largely classified into three categories when converting the ZM-61E screen data into the data for ZM-62E.

ZM-61E compatible functions implemented by ZM-71SE Ver. 1.3.0.0

Data converted as ZM-61E compatible data

Functions that cannot be converted as ZM-61E compatible data (as of ZM-71SE Ver. 1.3.0.0)

Described below are cautionary items to be taken into consideration for each conversion content.

ZM-61E Compatible Functions Implemented by Ver. 1.3.0.0

With the introduction of ZM-71SE Ver. 1.3.0.0, several ZM-61E compatible functions are added. Conversion of the items below, which could not be converted using the previous editor version, are now made possible.

Item

Model

ZM-61E ZM-71SE Ver. 1.3.0.0 or later

Continuous buzzer sound

The buzzer keeps sounding while read area n, bit

10 is ON.

Possible

By checking [Use continuous buzzer sound] in the

[Environment Setting] tab window of [Unit Setting]

Overlap bit command

Overlap is displayed while read area “n+1”, bit

12 is ON.

(The overlap is kept displayed even if the display is changed.)

Possible

By checking [Display an overlap be level of ON bit] in the


With check mark : signal edge.

(Even if the bit is set ON, the overlap is cleared when the display is changed.)

Same operation as ZM-61E.

Without check mark : Bit 12 setting is recognized at the


Model

Item

Numerical data display

ZM-61E ZM-71SE Ver. 1.3.0.0 or later

In the case of overflow, lower digits are displayed.

Possible

By checking [Num. Display: displays the significant figures when overflowing] in the [Environment Setting] tab window of [Unit Setting] Example: D100 = D1234

4-digit display: 1234

2-digit display: 34 With check mark : Same display mode as with ZM-61E.

Without check mark : Display is given in the manner shown below.

4-digit display: 1234

2-digit display: --

Numerical data display

In the setting of [Code:

BCD], display at the ZM-

61E is as shown below.

PLC side ZM-61E side

0 to 9 0 to 9

A

B

.

:

C

D

-

+

E (space)

F (space)

Possible

By checking [Num. Display: displays special characters instead of A to F in BCD] in the


With check mark : Same display mode as with ZM-61E.

Without check mark : “A” - “F” are always displayed in “0.”


Item

Character 1/

Character 2

Model

ZM-61E

Usage differs between

Character 1 display and

Character 2 display.

ZM-71SE Ver. 1.3.0.0 or later

Conversion is made in [Char. Display].

Compatibility to character display on ZM-61E is possible by checking [JIS/ASCII] of the [Detail] tab window.

<Character 1 display>

• 1-byte characters and

2-byte characters are

distinguished.

• For 1-byte characters,

NULL code is process-

ed as indicated below.

<Character 2 display: JIS/ASCII>

• Unlike ZM-61E, NULL code is processed as indicated

below.

D100 = H0041

D101 = H4443

A CD

H 41 00 43 44

D100 = H4200

D101 = H4443

BCD

H 00 42 43 44

• 2-byte characters are

displayed in JIS code.

A

H 41 00 43 44

Character-string following “00” is not displayed.

Character-string following “00” is not displayed.

H 00 42 43 44

• Compatible with JIS code

<Character 1 display: JIS/ASCII>

• In case of [ 1-byte]

Same display as ZM-61E

Same NULL code processing

• In case of [ 2-byte]

Display 2-byte characters in the same JIS code as

ZM-61E

Character entry mode

Calendar display

Continuous entry of characters is permitted even after pressing the

[ENT] key.

Possible

By checking [Clear characters when cursor is on the

1st character in Entry Mode] in the [Environment Setting]

tab window of [Unit Setting]

Message representing day of week is registered in message edit

Possible

Calendar is converted as [Calendar parts] and the message in the message edit is automatically copied to and registered in the [Week] tab window in the calendar parts.

Bar code reader [Read Data] to be entered in the memory address set for [I/F

Memory] of [Bar Code

Setting] is “word units.”

Possible

By checking [Output the number of data read by a barcode reader by words] in the [Environment Setting] tab window of [Unit Setting]

With check mark : Same display as ZM-61E.

Without check mark : To be output in byte units.


Data converted as ZM-30 (ZM-61E) compatible data

There are notes on converting ZM-30 (ZM-61E) to ZM-42/43/52/72/82 in some functions that are possible in

ZM-71SE before adding ZM-62E to ZM-42/43/52/72/82 series line up.

Basically, these functions are automatically converted as ZM-30 (ZM-61E) compatible functions.

Model

Item

Read/Write Area

ZM-30 (ZM-61E) ZM-

**

(ZM-62E)

Possible

[Main 1] tab window of [Comm. Parameter]

Check [Read/Write Area ZM-30 (ZM-61E) Compatible].

Background of screen

• Screen with only back-

ground color

• Screen with only back-

ground graphics

• Screen with both back-

ground color and

graphics

--> Converted as unregistered screen

--> Converted as a screen with a graphic call

--> Converted as a screen with a background color and a

graphic call

Overlap • Normal

No items are registered

in a screen except an

overlap in DIV0.

• Other items except an

overlap are registered

in other DIV, or an

overlap is not registered

in DIV0.

--> An overlap is registered in the same number of a

multi-overlap edit as one of a screen in ZM-30

(ZM-61E) automatically.

--> An overlap is registered as a normal overlap in a

screen.

Switch/Lamp

Switch

Relay mode

Tenkey mode

[Frame type: graphics] [Graphic Call] is automatically set on the screen for creating/editing switch/lamp parts.

[Switch Memory] of the following [Function]:

[Normal]

[Block]

[+/- Block]

[Mode]

[Bit Operation] --> Converted to [Output Memory].

• DIV0

• DIV1

• DIV2

• DIV3

--> Converted to [Relay Info. Output] as Write Area n+5.




Entry mode

• The contents of [Command Memory] are the same as

that of ZM-30 (ZM-61E).

• Write Area n+2 is automatically specified for [Info.

Output Memory].

• Characters in a keypad

[0] to [9] and [.] are converted to the drawing characters

on a screen.

[0] to [9] and [.] are also stored in [Char. Entry] in the

[Switch] dialog in 1-byte character.

The characters within the switch are placed off the

screen so that they do not cover the drawing characters.


Item

Model

Tenkey mode

ZM-30

(ZM-61E)

ZM-

**

(ZM-62E)

[Type: Direct] • [Type: Direct]

• For numerical displays on a screen, [Display Function: No] is set.

[Type:

Indirect]

• [Type: Data Display]

• [Target Memory: Output Memory]

• [Input Item Select: External]

• [ZM-30 (ZM-61E) Compatible: (checked)]

When there is no overlap, "4" is set. When there is an overlap, the

DIV No. for the overlap of ZM-30 (ZM-61E) is set.

• For numerical displays on a screen, [Display Function: Entry

Target] is set. The number of [Order] is converted automatically as

shown below.

ZM-30 (ZM-61E)

DIV No.

Data No.

ZM-

**

(ZM-62E)

Order

2

3

0

1

0 to 31

0 to 31

0 to 31

0 to 31

0 to 31

32 to 63

64 to 95

96 to 127

[Type: Block] • [Type: Block]

• [Target Memory: Output Memory]

• [Input Item Select: Internal]

• [ZM-30 (ZM-61E) Compatible] cannot be specified (but checked).

• The settings of tenkey blocks are set in DIV4 as settings for [Data

Block Area] mode.

[Data Block Area] mode

· [Division No: 4]

· [Command: Internal]

· [Initial Block/Min. Block: (Set the number of [Start].)]

· [Max. Block: (Set the number of [End].)]

· [Item Select: (unchecked)] (Set if necessary.)

· [ZM-30 (ZM-61E) Compatible: (checked)]

[Type:

Block Direct]

• [Type: Block]

• [Target Memory: Direct]


• [ZM-30 (ZM-61E) Compatible] cannot be specified (but checked).

• The settings of tenkey blocks are set in DIV4 as settings for [Data

Block Area] mode.

[Data Block Area] mode

· [Division No: 4]

· [Command: Internal (same as ZM-30 (ZM-61E)]

* When [Command: External] is set, the address of [Block No. Read Mem.]

is the same as of [Command Memory] in [Entry] mode.

· [Item Select: (checked)]

* Specify the same number as [Command Memory] n+1 and choose [2]

words.

· [ZM-30 (ZM-61E) Compatible: (checked)]

[Type: Multi] • [Type], [Target Memory], [Input Item Select] and [ZM-30 (ZM-61E)

Compatible] are set same as that in case of [Type: Block Direct].

• The settings of tenkey blocks are the same as that of [Data Block

Area] mode in case of [Type: Block Direct].

* When [Command: External] is set, the address of [Block No. Read Mem.]

is the same as of [Command Memory] in [Entry] mode. When the overlap

containing the keypad is stored in another screen (= multi-overlap is

used), [Block No. Read Mem.] is temporarily set in [$u4000]. Be sure to

change it from [$u4000] to the address of [Command Memory].


Item

Model ZM-30

(ZM-61E)

Character Entry mode

ZM-

**

(ZM-62E)

Entry mode

• [Type: Data Display]

• [Command Memory: (same as [Memory] in ZM-30 (ZM-61E)]

• [Info. Output Memory: (converted to Write Area n+2)]

• [Target Memory: Direct]


• [Detail] tab window

[Use Graphic]

• For character displays on a screen, [Display Function: Entry Target] is set.

Statistics graph mode

• The DIV No is converted as follows.

• For [Result Display: checked], the numerical display [Display Function:

No] is set in the same DIV No. as that of a statistics graph. [Memory] of

each numerical display is the same as [Memory] of the graph.

• For [% Display: checked], the numerical display [Display Function: Display

Statistics Graph %] is set in the same DIV No. as that of a statistics graph.

Incompatible Functions after Conversion

There are functions for which compatibility with ZM-30 (ZM-61E) cannot be maintained after converting to

ZM** (ZM-62E).

The following describes these functions

Item

Model

General-purpose serial communication

ZM-30 (ZM-61E) ZM-

**

(ZM-62E)

General-purpose serial communication protocol, special to ZM-30

(ZM-61E), is used.

Impossible

Since the general-purpose communication protocol, special to ZM** (ZM-62E) series, is used, the protocol is not compatible.

Communication parameter

Baud rate

1200 and 2400 bps are available.

Impossible

Both baud rates are automatically converted to 4800 bps.

Display characters Characters to be displayed are not influenced by

“Enlarge X/Y” setting.

When an even value is set for “Enlarge X/Y,” such characters are automatically displayed in 32-dot font.

Accordingly, displayed image will somewhat differs from the characters displayed at ZM-30 (ZM-61E).

Overlap

[Type: Multi]

Memory “n”:

Indicates the screen No. where the displayed overlap is registered.

Memory “n”:

The number in the [multi-overlap] in which the displayed overlap is registered.

When the overlap is cleared, the screen No. entered last remains in memory “n.”

When the overlap is cleared “-1” (= HFFFF) is set in memory “n.”

Character-string of switch/memory

Character-strings are created in graphics.

Character-strings are converted as graphics.

They are not converted as character-strings in the

[Switch] (or [Lamp]) dialog.


Item

Model

ZM-30 (ZM-61E) ZM-

**

(ZM-62E)

Numeric key mode

[Type: Direct

Command]

Memory “n”:

Clear (bit 15)

The write flag and displayed value of numeric data entry are cleared at the timing this bit is turned ON (0 --> 1).

Input mode [Command Memory]: n

Clear (bit 15)

When this bit is turned ON, the write flag is cleared, and the display of entered data itself is also cleared.

Entry is enabled when data type and the digit number, etc. are designated after turning OFF the clear bit (bit 15).

Memory “n” = H0084

(DEC/4-digit designation)

0 513 0

Memory “n” = H0084 (DEC/4-digit designation) --> Entry of numeric data

0 513 0

Entry of numeric data

Memory “n” = H8084

(Clear: DEC/4-digit designation)

0

Memory “n” = H8084 (Clear and type designation) --> Memory “n” = H0084

0

Numeric key mode

[Type: Block Entry]

Memory “n”:

Clear (bit 15)

After the entry of numeric data using the numeric keypad, the keys are completely disabled.

At the leading edge (0

--> 1) of bit 15, the write flag using the numeric keypad is cleared and the keypad disabled state is canceled.

Input mode [Command Memory]: n

Clear (bit 15)

After the entry of numeric data using the numeric keypad, entry for the same data item is not allowed. However, since the clear (CL) key is valid, the numeric keypad is enabled by pressing the clear key.

In addition, since the [UP] and [DW] keys are always valid, entry using the numeric keypad is accepted after moving the cursor to the next data entry objective data item.

To enter the data for the same data item continuously, this bit is valid

All switches are disabled.

(until the clear bit is set ON.)

Only these keys are valid.

Entered value 513 0 Entered value 513 0

0

0

0.0

0.00

1

0

7

4

2

.

8

5

9

6

3 CLR

+/ENT

0

0

0.0

0.00

1

0

7

4

2

.

8

5

9

6

3 CLR

+/ENT

Trend graph Control Memory

Memory “n” specified by each [0 to 15 tab windows] (“n” exists by the number of display counts)

Graph value memory

Memory “n” (specified by each [0 to 15 tab windows]) + 1

Control Memory

Only “memory n” specified by No. 0 of graph at ZM-30

(ZM-61E)

(All graph broken lines are controlled by memory “n”)

* It is not possible to gain the totally identical control as ZM-30

(ZM-61E).

Graph value memory

Memory “n” (specified by each [0 to 15 tab windows]) + 1

Sampling

(Bit / Data / Trend)

During scrolling in the sampling data area using the [Roll Up]/[Roll Down]

/[Plus Block]/[Minus

Block] switch, nothing is displayed in the display area.

During scrolling in the sampling data area using the [Roll

Up]/[Roll Down]/[Plus Block]/[Minus Block] switch, the cursor is displayed and the data currently selected can be recognized.


Item

Sampling

(Trend)

Model

ZM-30 (ZM-61E) ZM-

**

(ZM-62E)

Count value is displayed only at ZM.

Numeric values [Display Function: Sample Count Display],

[Digits: 3] and [Char. Type: 1/4] are set at the lower left area of the graph.

Count of the zero position is displayed at the lower left area of the graph.

The current count is displayed.

Sampling

(bit)

A space of 1-byte character size is provided between the display in the area and the message.

A space of four 1-byte character size is provided between the display in the area and the message.

Memory card mode

Card No.

/Card name

/File name

/Record name edit

Edited and entered No./

name are once stored in

the PLC memory.

Card No.

/Card name

/File name

/Record name edit

Impossible

Since No./name is directly written in the memory card,

nothing is stored in the PLC memory.

Card No. 0 File No.

Card Name Hak File Name

File Select

Rec Select

0. Produce

1. Target

2. SR-003

3. TU-008

Sel Finish

Switch [Action]

• [File Select]

• [Record Select]

• [Selection Complete]

Switch [Function]

-> [File Select]

-> [Record Select]

-> (None)

To select a file/record in the card, follow either of the procedures below.

[File Select] -> (1)

[Selection Complete] ->

(2) [Selection Complete], or [Record Select] ->

[Selection Complete]

To select a file/record in the card, follow either of the procedures below.

[File Select] -> (1)(2) (Press the display area)

[File Select] -> [Record Select] -> (Press the display area)

The operation “press the display area” is used instead of pressing the [Selection Complete] at ZM-30 (ZM-61E).

Card No. 0 File No. 3

Card Name Hak File Name TU-008

File Select

Rec Select

Sel Finish

0. TUA

1. TUB

2. TUC

3. TUD

4. TUE

5. TUF

6. TUG

Card No. 0 File No.

Card Name Hak File Name

File Select

0. Produce

1. Target

2. SR-003

3. TU-008

Rec Select

Card No. 0 File No. 3

Card Name Hak File Name TU-008

File Select

Rec Select

0. TUA

1. TUB

2. TUC

3. TUD

4. TUE

5. TUF

6. TUG

Switch [Action]

• [File Name Edit]

• [Record Name Edit]

Switch [Function]

-> [File Name Edit]

-> [Record Name Edit]

Record No. 0

Record Name TUA

0. TUA

1. TUB

2. TUC

3. TUD

4. TUE

5. TUF

6. TUG

File Name Edit

Rec Name Edit

Press [File Name Edit] or

[Record Name Edit] after selecting a file or a record, and the multi-overlap for which the character entry mode is set is displayed.

Select a file or a record after turning ON the [File Name

Edit] or [Record Name Edit] switch, and the multi-overlap for which the entry mode is set is displayed.

Blinking

Record No. 0

Record Name TUA

Record Name TUA

0. TUA

1. TUB

2. TUC

3. TUD

4. TUE

5. TUF

6. TUG

A B C D

File Name Edit

E F G H

Rec Name Edit

CR

Record Select

Rec Name Edit

0. Produce

1. Target

2. SR-003

Record Select

Rec Name Edit

0. TUA

1. TUB

2. TUC

Record Name TUA

A

E

B C D

F G H CR


Item

Model

ZM-30 (ZM-61E) ZM-

**

(ZM-62E)

Editing No./name in the memory card mode

• Multi-overlap is always

used.

• Editing is impossible

unless [Memory] bit 12

of the numeric keypad

entry mode/character

entry mode for No./

editing is set ON.

• An overlap is deleted

when the [ENT] key is

pressed and the card

No. or the card name

/file name/record name

is entered

Screen No. 20: ZM-30 (ZM-61E)

In the state after conversion, converted data cannot be used as it is.

Take the following into consideration.

1) In the state the normal overlap for [Type: Multi] is reg-

istered in the screen, the overlap is transferred to the

same area of the screen No. of [multi-overlap edit].

2) The entry mode on the overlap is always changed to

[Type: Memory Card].

3) [Num. Display] parts or [Char. Display] parts of

[Display Function: Entry display] are always set in the

same DIV as the entry mode on the overlap.

4) If [Data Block Area] is set on the overlap, it is deleted

since it is unnecessary.

5) Name display parts are automatically converted in

[Bytes: 3]. Therefore, setting should be changed if

necessary.

Record Name ABC

A

E

B C D

F G H CR

The memory card mode operates normally by the setting indicated above.

* [Command Memory] operation in the [Entry] mode is

not necessary.

For the screen on ZM-30 (ZM-61E), where nothing is registered other than the normal overlap.

1)

At ZM-

**

(ZM-62E), the normal overlap is automatically registered in the same number as multi-overlap edit.

Record Name ABC

3)

Display function: Entry Target

A

E

B C D

F G H CR

Display Function: Entry Display

File No. 1

File Name ABC

File Select

Record Select

2) Entry mode

[Type: Data Display (or Block)]

[Type: Memory Card]

5) For checking [Bytes]

Record No. 1

Record Name ABC

File Name Edit

Rec Name Edit

Screen No. 19: ZM-

**

(ZM-62E)

Multi-overlap edit No. 20: ZM-

**

(ZM-62E)

3-16

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SHARP MANUFACTURING SYSTEMS CORPORATION

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1.0v 11.2007

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