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Table of Contents Trip Blade TB2596 & TB25108 26891 301-291M Operator’s Manual ! Read the Operator’s Manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Cover photo may show optional equipment not supplied with standard unit. © Copyright 2014 Printed 11/26/14 Table of Contents Table of Contents Important Safety Information . . . . . . . . . . .1 Section 5: Maintenance & Lubrication . .18 Safety at All Times . . . . . . . . . . . . . . . . . . . . . . . . . 1 Look For The Safety Alert Symbol . . . . . . . . . . . . . . 1 Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 General Maintenance Information . . . . . . . . . . . . . 18 Blade Removal and Installation . . . . . . . . . . . . . . . 18 Preparation Instructions . . . . . . . . . . . . . . . . . . . 18 Steel Blade Removal and Assembly . . . . . . . . . . 18 Poly Blade Removal and Assembly . . . . . . . . . . 19 Trip Hinge Maintenance . . . . . . . . . . . . . . . . . . . . . 20 Jammed Trip Blade . . . . . . . . . . . . . . . . . . . . . . . . 21 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . 22 Pivot Assembly Pivot Pins . . . . . . . . . . . . . . . . . 22 Spring Loaded Pivot Pins . . . . . . . . . . . . . . . . . . 22 Blade hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Introduction . . . . . . . . . . . . . . . . . . . . . . . .7 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Further Assistance . . . . . . . . . . . . . . . . . . . . . . . . 7 Section 1: Assembly & Set-up . . . . . . . . .8 tractor/skid steer Requirements . . . . . . . . . . . . . . . . 8 Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . 8 Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Hydraulic Cylinder & Hose Assembly . . . . . . . . . . . 9 tractor/skid steer Hook-Up . . . . . . . . . . . . . . . . . . . . 9 Hose Hook-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Equipment Clearances . . . . . . . . . . . . . . . . . . . . . 10 Purging Hydraulic System . . . . . . . . . . . . . . . . . . . 10 Section 6: Specifications & Capacities .23 Section 7: Features and Benefits . . . . . .24 Section 8: Troubleshooting . . . . . . . . . .25 Section 9: Torque Values Chart . . . . . . .26 Section 10: Warranty . . . . . . . . . . . . . . . .27 Section 2: Optional Equipment Set-up . .11 Orange Markers . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Steel And Poly Blades . . . . . . . . . . . . . . . . . . . . . . 11 Deflector Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Section 3: Adjustments . . . . . . . . . . . . . .12 Skid Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Trip Blade Tension Adjustment . . . . . . . . . . . . . . . 12 Section 4: Operating Procedures . . . . . .13 Pre-Start Checklist . . . . . . . . . . . . . . . . . . . . . . . . 13 General Safety Information . . . . . . . . . . . . . . . . . . 13 Pre-Operation Inspection . . . . . . . . . . . . . . . . . . . 14 Trip Edge Blade Functions . . . . . . . . . . . . . . . . . . 14 Pivot Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 From Float To Locked . . . . . . . . . . . . . . . . . . . . 14 From Locked To Float . . . . . . . . . . . . . . . . . . . . 14 Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Plowing Snow . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Pushing Light Aggregate Materials . . . . . . . . . . . . 16 Unhooking the Blade . . . . . . . . . . . . . . . . . . . . . . . 16 General Operating Instructions . . . . . . . . . . . . . . . 17 © Copyright 2014 All rights Reserved Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. Land Pride is a registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America. TB2596 & TB25108 Trip Blade 301-291M 11/26/14 ▲ Table of Contents Important Safety Information Important Safety Information These are common practices that may or may not be applicable to the products described in this manual. Safety at All Times Look For The Safety Alert Symbol Thoroughly read and understand the instructions given in this manual before operation. Refer to the “Safety Label” section, read all instructions noted on them. Do not allow anyone to operate this equipment who has not fully read and comprehended this manual and who has not been properly trained in the safe operation of the equipment. The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control, and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment. ▲ The operator must not use drugs or alcohol as they can change the alertness or coordination of that person while operating equipment. The operator should, if taking over-the-counter drugs, seek medical advice on whether he/she can safely operate the equipment. ▲ Operator should be familiar with all functions of the unit. ▲ Make sure all guards and shields are in place and secured before operating implement. ▲ Start skid steer with steering levers and hydraulic controls in neutral. ▲ Keep all persons away from equipment and work area. ▲ Operate implement and loader arms from the driver’s seat only. ▲ Dismounting from a moving unit can cause serious injury or death. ▲ Do not allow anyone to stand between tractor/skid steer and implement while hooking-up to implement. ▲ Keep hands, feet, and clothing away from power-driven parts. ▲ Watch out for objects overhead and along side such as fences, buildings, wires, trees, limbs, etc., while transporting and operating attached implement. ▲ Detach and store implement in an area where children normally do not play. Secure implement by using blocks and supports. 11/26/14 ! Be Aware of Signal Words A Signal word designates a degree or level of hazard seriousness. The signal words are: ! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded. ! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. ! CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. For Your Protection Avoid Underground Utilities ▲ Thoroughly read and understand the “Safety Label” section, read all instructions noted on them. ▲ Dig Safe, Call 811. Always contact your local utility companies (electrical, telephone, gas, water, sewer, and others) before digging so that they may mark the location of any under ground services in the area. ▲ Be sure to ask how close you can work to the marks they positioned. Parts Manual QR Locator Dealer QR Locator The QR (Quick Reference) code on the cover and to the left will take you to the Parts Manual for this equipment. Download the appropriate App on your smart phone, open the App, point your phone on the QR code and take a picture. The QR code on the left will link you to available dealers for Land Pride products. Refer to Parts Manual QR Locator on this page for detailed instructions. TB2596 & TB25108 Trip Blade 301-291M 1 Table of Contents Important Safety Information These are common practices that may or may not be applicable to the products described in this manual. Skid Steer Shutdown & Storage Before leaving operator’s seat: ▲ Lower lift arms and put attachment flat on the ground. ▲ Turn off engine. ▲ Engage parking brake. ▲ If included, raise seat bar and move controls until both lock. ▲ Remove key to prevent unauthorized starting. ▲ Use steps, grab-handles and skid-resistant surfaces when getting on and off the loader. ▲ Detach and store implements in an area where children normally do not play. Secure implement by using blocks and supports. Transport Safely ▲ Comply with state and local laws. ▲ Use towing vehicle and trailer of adequate size and capacity. Secure equipment towed on a trailer with tie downs and chains. ▲ Sudden braking can cause a towed trailer to swerve and upset. Reduce speed if towed trailer is not equipped with brakes. ▲ Avoid contact with any over head utility lines or electrically charged conductors. ▲ Always drive with load on end of loader arms low to the ground. ▲ Always drive straight up and down ramps with load on “uphill” side of tractor or skid steer. ▲ Engage parking brake when stopped on an incline. ▲ Maximum transport speed for an attached implement is 20 mph. DO NOT EXCEED. Never travel at a speed which does not allow adequate control of steering and stopping. Some rough terrains require a slower speed. ▲ As a guideline, use the following maximum speed weight ratios for an attached implement: 20 mph when weight of attached implement is less than or equal to the weight of machine towing the implement. 10 mph when weight of attached implement exceeds weight of machine towing implement but not more than double the weight. ▲ IMPORTANT: Do not tow a load that is more than double the weight of the vehicle towing the load. OFF REMO VE Tractor Shutdown & Storage Before leaving operator’s seat: ▲ If engaged, disengage PTO. ▲ Lower attached implement to ground or onto support blocks. ▲ Put tractor in park or set park brake, turn off engine, and remove switch key to prevent unauthorized starting. ▲ Wait for all components to come to a complete stop before leaving the operator’s seat. ▲ Detach and store implement in an area where children normally do not play. Secure implement using blocks and supports. Practice Safe Maintenance ▲ Understand procedure before doing work. Use proper tools and equipment, refer to Operator’s Manual for additional information. ▲ Work in a clean dry area. ▲ Lower attached implement to the ground and follow all shutdown procedures before leaving the operator’s seat to perform maintenance. ▲ Allow implement to cool completely before working on it. ▲ Disconnect battery ground cable (-) before servicing or adjusting electrical systems or before welding on implement. ▲ Do not grease or oil implement while it is in operation. ▲ Inspect all parts. Make sure parts are in good condition & installed properly. ▲ Remove buildup of grease, oil, or debris. ▲ Remove all tools and unused parts from implement before operation. OFF REMO VE 2 TB2596 & TB25108 Trip Blade 301-291M 11/26/14 Table of Contents Important Safety Information These are common practices that may or may not be applicable to the products described in this manual. Prepare for Emergencies Wear Protective Equipment Avoid High Pressure Fluids Hazard ▲ Wear protective clothing and equipment appropriate for the job. Clothing should be snug fitting without fringes and pull strings to avoid entanglement with moving parts. ▲ Prolonged exposure to loud noise can cause hearing impairment or hearing loss. Wear suitable hearing protection such as earmuffs or earplugs. ▲ Operating equipment safely requires the operator’s full attention. Avoid wearing radio headphones while operating machinery. ▲ Escaping fluid under pressure can penetrate the skin causing serious injury. ▲ Avoid the hazard by relieving pressure before disconnecting hydraulic lines or performing work on the system. ▲ Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. ▲ Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks. ▲ Wear protective gloves and safety glasses or goggles when working with hydraulic systems. ▲ DO NOT DELAY. If an accident occurs, see a doctor familiar with this type of injury immediately. Any fluid injected into the skin or eyes must be treated within a few hours or gangrene may result. Use Safety Lights and Devices Keep Riders Off Machinery Use Seat Belt and ROPS ▲ Slow moving tractors, skid steer, self-propelled equipment, and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night. ▲ Flashing warning lights and turn signals are recommended whenever driving on public roads. ▲ Never carry riders or use machinery as a personlift. ▲ Riders obstruct operator’s view. ▲ Riders could be struck by foreign objects or thrown from the machine. ▲ Never allow children to operate equipment. ▲ Be prepared if a fire starts. ▲ Keep a first aid kit and fire extinguisher handy. ▲ Keep emergency numbers for doctor, ambulance, hospital, and fire department near phone. 911 11/26/14 ▲ Operate only tractors & skid steer loaders equipped with Roll-Over Protective Structure (ROPS) and seat belt. ▲ Fasten seat belt snugly and securely to help protect operator from being thrown, crushed, or severely injured if a rollover occurs; and from falling off the tractor or skid steer loader and being ran over. Not using the seat belt can result in serious injury or death. ▲ Wearing protective equipment such as safety shoes, safety glasses, hard hat, and ear plugs is highly recommended. TB2596 & TB25108 Trip Blade 301-291M 3 Table of Contents Important Safety Information Safety Labels Your Trip Edge Blade comes equipped with all safety labels in place. They were designed to help you safely operate your implement. Read and follow their directions. 1. Keep all safety labels clean and legible. 2. Refer to this section for proper label placement. Replace all damaged or missing labels. Order new labels from your nearest Land Pride dealer. To find your nearest dealer, visit our dealer locator at www.landpride.com. 3. Some new equipment installed during repair requires safety labels to be affixed to the replaced component as 4. specified by Land Pride. When ordering new components make sure the correct safety labels are included in the request. Refer to this section for proper label placement. To install new labels: a. Clean the area the label is to be placed. b. Spray soapy water on the surface where the label is to be placed. c. Peel backing from label. Press firmly onto the surface. d. Squeeze out air bubbles with the edge of a credit card or with a similar type straight edge. 26893 838-106C Warning: General Safety Information 4 TB2596 & TB25108 Trip Blade 301-291M 11/26/14 Table of Contents Important Safety Information 838-614C 2" x 9" Red Reflector (2 places) 26892 838-615C 2" x 9" Amber Reflector (1 place) 26894 838-112C 26892 11/26/14 Danger: Pinching Hazard TB2596 & TB25108 Trip Blade 301-291M 5 Table of Contents Important Safety Information 848-374C Caution: Transport & Storage Hazard 26893 838-293C Warning: Read Manual 26893 818-831C Warning: High Pressure 26893 6 TB2596 & TB25108 Trip Blade 301-291M 11/26/14 Table of Contents Introduction Introduction Land Pride welcomes you to the growing family of new product owners. This Trip Edge Blade has been designed with care and built by skilled workers using quality materials. Proper assembly, maintenance, and safe operating practices will help you get years of satisfactory use from this machine. Application The TB2596 and TB25108 front mounted Trip Edge Blades are designed and built by Land Pride to meet the needs of landscapers, construction companies, farmers, ranchers, homeowners, school systems, and municipalities. The TB2596 and TB25108 blades are adapted for quick-attach front mounting on 30 to 80 HP skid steers and on tractors equipped with front loaders that have quick-attach type adapter mounting plates. These blades are primarily designed for snow removal operations in the forward operating mode only. They are also capable of pushing light aggregate materials such as pea gravel or livestock feed such as shelled or ground corn and silage. Their trip-edge design provides improved protection against blade damage when unexpected ground obstacles are encountered. Owner Assistance The Online Warranty Registration should be completed by the dealer at the time of purchase. This information is necessary to provide you with quality customer service. The parts on your Trip Edge Blade have been specially designed by Land Pride and should only be replaced with genuine Land Pride parts. Contact a Land Pride dealer if customer service or repair parts are required. Your Land Pride dealer has trained personnel, repair parts, and equipment needed to service the implement. Serial Number Model No. _____________Serial No. _______________ For quick reference and prompt service, record model number and serial number in the spaces provided above and again on warranty page 27. Always provide model number and serial number when ordering parts and in all correspondences with your Land Pride dealer. Refer to Figure 1 for location of your serial number plate. See “Specifications & Capacities” on page 23 and “Features & Benefits” on page 24 for additional information and performance enhancing options. Using This Manual • This Operator’s Manual is designed to help familiarize • • you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation. The information contained within this manual was current at the time of printing. Some parts may change slightly to assure you of the best performance. To order a new Operator’s or Parts Manual, contact your authorized dealer. Manuals can also be downloaded, free-of-charge, from our website at www.landpride.com Terminology “Right” or “Left” as used in this manual is determined by facing the direction the machine will operate while in use unless otherwise stated. Definitions IMPORTANT: A special point of information related to the following topic. Land Pride’s intention is that this information must be read and noted before continuing. NOTE: A special point of information that the operator should be aware of before continuing. 26894 Serial Number Plate Location Figure 1 Further Assistance Your dealer wants you to be satisfied with your new Trip Edge Blade. If for any reason you do not understand any part of this manual or are not satisfied with the service received, the following actions are suggested: 1. Discuss the matter with your dealership service manager making sure that person is aware of any problems you may have and has had the opportunity to assist you. 2. If you are still not satisfied, seek out the owner or general manager of the dealership, explain the problem, and request assistance. 3. For further assistance write to: Land Pride Service Department 1525 East North Street P.O. Box 5060 Salina, Ks. 67402-5060 E-mail address [email protected] 11/26/14 TB2596 & TB25108 Trip Blade 301-291M 7 Table of Contents Section 1: Assembly & Set-up Section 1: Assembly & Set-up tractor/skid steer Requirements Hitch Assembly The Trip Edge Blade is designed to attach to skid steer loaders and tractor loaders equipped with a universal quick attach hitch with the following requirements: Refer to Figure 1-1: 1. Locate shipping crate on a level surface. Remove & separate blade assembly, hitch assembly, hydraulic cylinder, hydraulic hoses, and hardware bag from shipping crate. 2. Use a lifting device to set moldboard (#3) upright. 3. Remove top and bottom bolts (#6) and 2" x 3" pivot pins (#5) from hitch assembly (#1). 4. Carefully align hitch assembly (#1) with pivot assembly (#2) and reinsert both pivot pins (#5) and secure with 3/8"-16 x 1 1/2" GR5 hex flange serrated screws (#6) and hex flange lock nuts (#7). Tighten nuts to the correct torque. Horsepower Requirements . . . . . . . . . . . . . 30-80 HP Maximum tractor/skid steer Weight (GVW). 8,000 lbs. Maximum SAE Lift Capacity . . . . . . . . . . . . 5,000 lbs. Maximum Hydraulic Pressure Rating . . . . .3,500 PSI. Hydraulic Connections . . . . . . . . 2 - Hydraulic Outlets IMPORTANT: Ballast may need to be added to your tractor/skid steer to maintain steering control and to prevent tipping. Refer to your tractor/skid steer’s operator manual to determine if additional ballast is needed. Torque Requirements Refer to “Torque Values Chart for Common Bolt Sizes” on page 26 to determine correct torque values when tightening hardware. Before You Start Make sure that the intended tractor/skid steer conforms to the requirements stated above. Also, read and understand this Operator’s manual for your Trip Edge Blade. An understanding of how it works will aid in its assembly and set-up. Go through the Pre-Assembly Checklist before assembling the Trip Blade. To speed up your assembly task and make the job safer, have all needed parts and equipment readily at hand. Pre-Assembly Checklist ✔ Check Reference IMPORTANT: Remove zerk covers and charge all three Pivot Pins (#4 & #5) with grease until grease is visible. Thereafter, lubricate per lubrication instructions on page 22. 5. Charge pivot pins (#4 & #5) until grease is visible. 6. Lower unit to ground and unhook lifting device. 7. Attach spring hose holder (#8) to hitch plate (#1) with 3/8"-16 x 1 1/2" GR5 hex flange serrated screws (#6) and hex flange lock nuts (#7). Tighten nuts to the correct torque. 8. Re-check all hardware for tightness. Torque all bolts to specifications listed on page 11. Important: In Assembly & Set-up, remove zerk covers and charge all three Pivot Pins (#4 & #5) with grease until grease is visible. Thereafter, lubricate per lubrication instructions on page 22. Have a fork lift or loader with properly sized chains and safety stands capable of lifting and supporting the equipment on hand. Have a minimum of two people available during assembly. Make sure all major components and loose parts are shipped with the machine. Double check to make sure all parts, fasteners, and pins are installed in the correct location. Refer to the Parts Manual if unsure. By double checking, you will lessen the chance of incorrectly using a bolt that may be needed later. NOTE: All assembled hardware from the factory has been installed in the correct location. Remember location of a part or fastener if removed. Keep parts separated. Make sure working parts move freely, bolts are tight & cotter pins are spread. 8 Assembly & Set-up Operator’s Manual 330-323M Parts Manual 330-323P Operator’s Manual Make sure all grease fittings are in place and lubricated. Page 22 Make sure all safety labels are correctly located and legible. Replace if damaged. Page 4 Make sure all red and amber reflectors are correctly located and visible when machine is in transport position. Page 5 TB2596 & TB25108 Trip Blade 301-291M 26896 Hitch Assembly Figure 1-1 11/26/14 Table of Contents Section 1: Assembly & Set-up Hydraulic Cylinder & Hose Assembly Refer to Figure 1-2: ! DANGER Hydraulic fluid under pressure can penetrate skin. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Use a piece of cardboard or wood rather than hands when searching for hydraulic leaks. If hydraulic fluid is injected into the skin, it must be treated by a doctor within a few hours or gangrene may result. Kubota CTL Note: Attach male QD coupler (#8) to hydraulic hose (#7) & hydraulic hose to base of cylinder (#3). IMPORTANT: Make sure threads and insides of fittings and hoses are clean. Refer to Figure 1-2: 1. Locate elbow (#10) with a small orifice opening in one end. Attach that elbow to the base of hydraulic cylinder (#3). Attach the other elbow (#4) to the rod end. Hand tighten elbows. 2. Screw hydraulic hose (#7) to fitting (#10) and tighten. 3. Screw hydraulic hose (#6) to fitting (#4) and tighten. 4. Thread hydraulic hoses from left to right through hitch frame slots. 5. Attach base end of hydraulic cylinder (#3) to hitch assembly lugs with clevis pin (#2) and hairpin (#1). 6. Attach rod end of hydraulic cylinder (#3) to pivot assembly with clevis pin (#2) and hairpin (#1). 7. Adjust elbow fittings (#4 & #10) as needed to prevent wear on hoses due to frame contact and tighten. 8. Hydraulic hoses may be routed one of two ways: Option 1 - Refer to Figure 1-2: Orifice Elbow Right-Hand Side 26897 Hydraulic Assembly (Option 1 Hose Routing) Figure 1-2 Kubota CTL Note: Attach male QD coupler (#8) to hydraulic hose (#7) & hose to base of cylinder (#3). a. Thread hydraulic hoses (#6 & #7) through spring hose loop (#13). b. Zip tie hoses together 30" from QD couplers with zip tie (#12). Option 2 - Refer to Figure 1-3: a. Thread hydraulic hoses (#6 & #7) under left foot step as shown. b. Zip tie hoses together 30" from QD couplers. Zip tie not shown. 37114 NOTE: Customer to chose which fitting best fits equipment set-up, 90o elbows (#11) or straight adapters (#5). 9. Thread adapter fittings (#5) or 90o elbows (#11) to hydraulic hoses (#6 & #7) and tighten. 10. Attach male quick coupling (#8) to fitting (#5 or #11) on hose (#7) and tighten. 11. Attach female quick coupling (#9) to fitting (#5 or #11) on hose (#6) and tighten. 11/26/14 Hydraulic Assembly (Option 2 Hose Routing) Figure 1-3 tractor/skid steer Hook-Up Refer to Figure 1-4: ! CAUTION Do not stand between the tractor/skid steer loader and implement during hook-up. TB2596 & TB25108 Trip Blade 301-291M 9 Table of Contents Section 1: Assembly & Set-up 1. Make sure hydraulic hoses do not interfere with hitch hook-up. 2. Drive tractor/skid steer slowly to the blade making sure the front hitch plate of the tractor/skid steer is parallel with the blade hitch plate. 3. Tilt top of the loader hitch plate slightly forward and position top of hitch plate under the top angled bar on the Trip Blade hitch plate. 4. Slowly lift loader hitch until the top angle bar and loader hitch have come together. 5. Push lock handles on the loader hitch down into locked position. Check to make sure that the lock pins go through the bottom slots of the Trip Blade hitch plate. tractor/skid steer high pressure outlets. Make sure quick connect couplers have fully engaged. If they have not, check the following: a. Make sure couplers are same size and type. b. Make sure hydraulic pressure has been released. 3. Extend and retract hydraulic cylinder with tractor/skid steer controls. Switch male and female couplers on the hydraulic hoses if Trip Blade angles the opposite direction intended and then reconnect hoses to the tractor/skid steer outlets. 4. For additional help, refer to Hydraulic Hook-up in your tractor/skid steer Operator’s Manual. Equipment Clearances It is important to check clearance before putting unit into operation. Make sure hoses are long enough and won’t become pinched or entangled in the equipment. Also, make sure Trip Blade and moldboard do not come in contact with tractor/skid steer frame and tires by carefully going through its full range of motions. Bottom slots Top Angle Bar 26908 Trip Edge Blade Hitch Plate Figure 1-4 Hose Hook-up Refer to Figure 1-4: ! DANGER Hydraulic fluid under pressure can penetrate skin. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Use a piece of cardboard or wood rather than hands when searching for hydraulic leaks. If hydraulic fluid is injected into the skin, it must be treated by a doctor within a few hours or gangrene may result. ! DANGER Lock auxiliary hydraulics of your power unit in the “OFF” position. Locking auxiliary hydraulics “ON” can result in serious injury or death. IMPORTANT: Make sure coupler fittings on hydraulic hoses and tractor/skid steer are clean before connecting them together. 1. Route hydraulic hoses through the most convenient path to access your power equipment couplings. Path shown may not be the most convenient. 2. Clean quick connect couplers of dirt and then connect male (#1) and female (#2) couplers to the 10 TB2596 & TB25108 Trip Blade 301-291M 1. Visually inspect hydraulic hoses for possible pinch points and shortness. Make hose adjustments before ever starting the machine. 2. Start tractor/skid steer and raise blade off the ground approximately 12". If necessary, have someone stand nearby that can motion to the operator to stop if a problem develops. 3. Fully extend blade cylinder to angle blade left and then fully extend and retract hydraulic cylinders on end of loader arms while watching for interferences with hydraulic hoses and blade. 4. Fully retract blade cylinder and then fully extend and retract hydraulic cylinders on end of loader arms while watching for interferences with hydraulic hoses and blade. 5. Raise blade fully up and repeat steps 3 & 4 above. Purging Hydraulic System IMPORTANT: The hydraulic cylinder and/or hoses can contain air and should be purged before use. Not purging the cylinder and hoses of air can cause uneven jerky cylinder movement. 1. With blade raised off the ground about 12", cycle hydraulic cylinder several times from fully extended to fully retracted. Refer to Figure 1-2 on page 9: 2. If cylinder operates unevenly after cycling it several times, then purge the system as follows: a. Loosen hydraulic hose fitting (#4) at the rod end of the hydraulic cylinder (#3). b. Slowly retract and extend the cylinder to purge any trapped air from the system. c. Tighten fitting (#4) when all trapped air is removed. 11/26/14 Table of Contents Section 2: Optional Equipment Set-up Section 2: Optional Equipment Set-up Orange Markers Refer to Figure 2-1: Land Pride offers 28" tall orange markers that can be bolted to both sides of the moldboard. They are ideal for being able to locate the outer ends of the blade when approaching buildings, trees, poles, and other obstacles that could be damaged and/or damage the Trip Edge Blade when hit. 1. Attach 28" orange marker (#4) to outer left edge of moldboard (#1) with two 5/16"-18 x 1" GR5 hex head cap screws (#2) and hex nylock nuts (#3). 2. Tighten nuts to the correct torque. 3. Repeat steps 1 and 2 for the right side. Steel And Poly Blades Refer to Figure 2-2: Land Pride offers two types of cutting blades (#1) (steel & poly) for the Trip Edge Blade. Use the steel blade for tougher applications and the poly blade for applications where you want to be more gentle on the surface being bladed such as concrete parking lots. See “Blade Removal and Installation” instructions on page 18 when changing blades. Deflector Flap 26901 Orange Marker Assembly Figure 2-1 Part Number & Description Orange Markers Refer to Figure 2-2: Land Pride offers a 12" wide Deflector Flap mounted on the moldboard to help keep snow from flying over the moldboard and into the operator cab. 1. Attach 12" wide deflector flap (#4) to the top front flange of the moldboard (#5) with deflector backing bar (#1), ten 3/8"-16 x 1" GR5 hex flange screws (#2), and hex flange lock nuts (#3). 2. Tighten nuts to the correct torque. 301-290A Orange Marker Package Steel And Ploy blades 301-274A 301-275A 301-271A 301-272A TB2596 Steel Cut Edge Package TB2596 Poly Cut Edge Package TB25108 Steel Cut Edge Package TB25108 Poly Cut Edge Package Deflector Flap 301-306A 301-305A TB2596 Deflector Package TB25108 Deflector Package 26912 Deflector Flap Assembly Figure 2-2 11/26/14 TB2596 & TB25108 Trip Blade 301-291M 11 Table of Contents Section 3: Adjustments Section 3: Adjustments Skid Shoes Trip Blade Tension Adjustment Refer to Figure 3-1: There are two skid shoes mounted on the back under the end trip springs that should be adjusted vertically according to the surface they are running over. Springs mounted on the back of the moldboard protect the unit by allowing the blade to trip back when striking a solid object. See chart below for recommended compressed spring lengths. Soft Surfaces: Adjust the bottom of the skid shoes to be about 1/2" below the blade cutting edge when on soft surfaces such as gravel, grain, or loose dirt. 1. Loosen jam nut (#1) and tighten or loosen spring compression nut (#2) as needed to readjust the spring length. 2. Retighten jam nut (#1). 3. Repeat steps 1 and 2 above for the remaining three springs. Hard Surfaces: Adjust the bottom of the skid shoes to be even with the bottom of the cutting edge when on hard surfaces such as asphalt or concrete. NOTE: The existing skid shoes can be moved to the alternate location shown in Figure 3-1 or an additional pair of skid shoes may be purchased and mounted in the alternate location. Set-up Length 1. Remove hex flange locknuts (#4) and hex flange screws (#3). 2. Adjust skid shoe mount (#2) up or down to your preference and reinstall hex flange screws (#3). 3. Secure hex flange screws with existing hex flange locknuts (#4). Tighten locknuts to the correct torque. Alternate Location For Skid Shoes 26902 Trip Blade Tension Adjustment Figure 3-2 Trip Blade Tension Adjustment Table Description Blade Width 26903 Skid Shoe Adjustment Figure 3-1 Set-up Length* TB2596 TB25108 96" 108" 12 11/16" *Set-up Length is measured from center line of lower pivot pin to under side of upper spring cap. ! CAUTION Compressing the springs to a value less than 12 11/16" will reduce Trip Blade angle and increase stored energy in the trip mechanism which can cause personal injury. 12 TB2596 & TB25108 Trip Blade 301-291M 11/26/14 Table of Contents Section 4: Operating Procedures Section 4: Operating Procedures • Keep blade properly attached to the power equipment Pre-Start Checklist Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training involved in the operation, transport, storage, and maintenance of the Trip Edge Blade. Therefore, it is absolutely essential that no one operates the Trip Edge Blade without first having read, fully understood, and become totally familiar with the Operator’s Manual. Make sure the operator has completed the Operating Checklist below. Check Read & follow all safety rules & safety decals carefully. Refer to “Important Safety Information”. Page Page 1 Make sure all guards and shields are in place. Refer to “Important Safety Information”. Page 1 Read & follow hook-up & preparation instructions. Refer to “Section 1: Assembly & Set-up”. Page 8 Read & make all required adjustments. Refer to “Section 3: Adjustments”. Page 12 Read and follow all operating procedures. Refer to “Section 4: Operating Procedures”. Page 13 Read & follow all maintenance Instructions. Refer to “Section 5: Maintenance & Lubrication”. Page 18 Read & follow all lubrication instructions. Refer to “Lubrication Points”. Page 22 Check Trip Edge Blade initially and periodically for loose bolts and pins. Refer to “Torque Values Chart”. Page 26 • • • General Safety Information ! • • Operating Checklist ✔ • CAUTION Refer to Figure 1-1 on page 8: Always check all hardware for tightness before using the blade. The moldboard will fall off if any of the three pivot pin retaining bolts (#5) are missing • • • when in use. Keep hands, feet, hair, and clothing away from moving parts and pinch points. The Trip Edge Blade is designed primarily for moving snow. It may also be used to move small amounts of light aggregate materials such as pea gravel, grain, and loose soil. Do not use the blade to move undisturbed soil, heavy materials, gravel, rocks, or similar items. Protect against equipment falling unexpectedly. Lower blade to ground or securely block blade up with support blocks before servicing or working under and around the unit. Do not alter the Trip Edge Blade in any manner. Use the Trip Edge Blade for its intended purpose only. Do not use it for pulling, pushing, or lifting objects. Always wear the seat belt when moving and lower the seat bar if equipped with the skid steer. Make sure controls are all in neutral position before starting the tractor/skid steer. Do not move snow at high speeds. High speeds can result in sudden loss of control leading to damaged property, equipment, and bodily harm. Do not hit solid objects with the blade. Mark locations of all curbs, hydrants, stumps, and other obstructions in the area that can damage the equipment and property when hit. ! WARNING Refer to Figure 4-1: Use stepping pads on the hitch plate and hand holds on the skid steer when climbing into the skid steer cab. Never step on smooth surfaces or on the blade. Feet can slip on smooth surfaces especially if wet or icy and the blade can suddenly shift if pivot control pin has not been properly inserted. • Do not let children operate the implement. • Do not allow anyone to operate this implement who • • • • has not been properly trained in its safe operation. Never allow passengers on the tractor/skid steer or carry a rider on the implement. Always dress to stay warm in cold weather. Never allow your body or extremities to become too cold. If you are getting cold, go inside to warm-up before continuing. Always exercise safety, courtesy, and common sense. Be aware of pedestrian and vehicle traffic. Check blind spots before moving equipment. Move snow during low-traffic hours. Make sure all safety labels are in their proper location and in good readable condition before operating. 11/26/14 26919 Pivot Control Pin Trip Blade Stepping Pads Figure 4-1 TB2596 & TB25108 Trip Blade 301-291M 13 Table of Contents Section 4: Operating Procedures ! Pivoting the Trip Blade DANGER Stay away from a blade that has tripped and will not reset itself. Do not attempt to free the blade by hand as the blade can suddenly spring back due to the high return spring load. See “Jammed Trip Blade” instructions on page 21. Pre-Operation Inspection 1. Park tractor/skid steer with Trip Edge Blade on a flat level surface. Place transmission in park, set park brake and lower blade onto the level surface. 2. Shut tractor/skid steer off, remove switch key, relieve all pressure in the hydraulic lines and wait for all moving parts to come to a complete stop before dismounting from the tractor/skid steer. 3. Visually check for excessive wear, worn, damaged, cracked, or loose parts. Replace parts with genuine Land Pride parts. 4. Inspect all connections for leaks. Tighten any connections that are loose. 5. Start tractor/skid steer and check hydraulic oil leaks with a piece of paper or cardboard. Do not use your hands as invisible thin streams of high pressure oil can be injected into your skin. 6. Inspect hydraulic hose for pinch points that can damage the hose during operation and for sufficient length and equipment clearances. See “Equipment Clearances” on page 10. 7. Check all controls and operating functions of the tractor/skid steer. Trip Edge Blade Functions Raising & Lowering The Trip Blade Use tractor/skid steer arms to raise and lower the Trip Blade. Often the arms are set to float so that the Trip Blade can float over the terrain while riding on the skid shoes. Tilting the Trip Blade Operate cylinders at the front of the tractor/skid steer loader arms to tilt the Trip Blade forwards or backwards. Do not tip the Trip Blade forward to apply down pressure as this will cause the Trip Blade to ride up over the snow and will trip the blade. Angling the Trip Blade Angle the Trip Blade to push product to the side by operating the tractor/skid steer hydraulic lever. Move the lever in one direction to push product to the left and in the opposite direction to push product to the right. Release the lever when the moldboard is at the preferred angle. Switch male and female couplers on the hydraulic hoses if lever action is opposite of what is preferred. 14 TB2596 & TB25108 Trip Blade 301-291M Refer to Figure 4-2: The Trip Blade is designed to float over the surface on its skid shoes while pivoting as much as 15o clockwise or counterclockwise. Lock pivot assembly with blade straight across when transporting, working around the machine, and when storing it. Unlock pivot assembly when pushing product with the blade. Pivot Assembly Locking Tube 26916 Pivot Control Pin Illustrated Figure 4-2 Pivot Lock Refer to Figure 4-2: ! CAUTION Always lock pivot assembly when transporting from one site to another, when working on or around the Trip Blade, and when storing the machine. An unlocked blade can suddenly rotate causing personal injury or damage to the equipment. From Float To Locked 1. Raise Trip Edge Blade up approximately 4" to 6" off the ground. 2. Orient blade by hand to be straight across. 3. Remove hairpin cotter (#2). 4. Insert pivot control pin (#1) 1" into pivot assembly locking tube and then reinsert hairpin cotter (#2). From Locked To Float 1. Raise Trip Edge Blade up approximately 4" to 6" off the ground. 2. Remove hairpin cotter (#2). 3. Pull pivot control pin (#1) out 1" and then reinsert hairpin cotter (#2). 11/26/14 Table of Contents Section 4: Operating Procedures Transporting ! DANGER • Check with local regulations before pushing snow • across roadways. This may be illegal in your area. Never pile snow near fire hydrants, mailboxes, water drains, electrical boxes, or handicapped parking areas. Never pile snow where it obstructs visibility of traffic. Do not allow the blade to cross over the center line of a public road. Oncoming traffic can hit the blade resulting in personal injury, loss of life, and damage to equipment. • ! WARNING When traveling on public roads at night or during the day, use The Trip Edge Blade is primarily designed for snow removal operations in the forward operating mode only. Its trip edge design provides improved protection against blade damage when unexpected ground obstacles are encountered. accessory lights and devices for adequate warning to operators of other vehicles. Comply with all federal, state, and local laws. 1. Raise Trip Edge Blade to a safe traveling height that does not block your view. 2. Lock blade oriented straight across with pivot control pin (#1). See “Pivot Lock” instructions on page 14. 3. Set hydraulic flow to off or neutral to prevent accidental lowering of the blade. Never adjust Trip Blade while traveling. 4. Select a safe ground speed when transporting from one area to another. 5. Be sure to reduce ground speed when turning and leave enough clearance so the blade does not contact obstacles such as buildings, trees, or fences. 6. When traveling on roadways, transport in such a way that faster moving vehicles may pass you safely. 7. Shift to a lower gear when traveling over rough or hilly terrain. Operating Guidelines Removing snow with your blade can be made easier by following some simple guidelines. • Allow any blade that is kept in warm storage to cool • • • • • • • before moving snow. Snow will freeze to a warm blade making snow removal difficult. Stay current with your snow removal. Fresh snow is much easier to remove. Push first snows far enough away to allow space for future snow falls. Do not overload equipment. Push only as much snow as equipment can safely and easily handle. Snow that has become deep and/or compacted may require several passes. Be aware of equipment overheating. Allow time for equipment to cool if it is overheating. Accelerate slowly when starting a pass to allow time for tire traction and for snow to accumulate in front of the blade. Reduce speed when coming to the end of a pass and when needed. Never pile snow on someone else’s property, streets, or sidewalks. 11/26/14 Plowing Snow ! DANGER Do not carry riders on/in the power equipment and/or on the Trip Blade. ! DANGER Do not drive up to anyone standing in front of a fixed object such as a wall or bench. Never assume the brakes will stop the power equipment in time. ! WARNING Never allow anyone near the Trip Blade during operation. ! WARNING Always wear the seat belt when using the Trip Blade and lower the seat bar if equipped with the skid steer. Not taking these precautions can cause serious personal injury if the Trip Blade was to come in contact with a solid object. IMPORTANT: When pushing snow into a pile, always do so with blade in the straight forward position. Piling snow with the blade angled can damage the blade and tractor/skid steer. 1. When possible, thoroughly inspect the area to be plowed ahead of a snowfall. Otherwise, search the area thoroughly for potential problems before moving the snow. a. Mark all potential obstructions with stakes or flags that can be seen above the snow. b. Identify emergency equipment and utility outlets that will need quick access. Make a plan on how to clear the area so that emergency crews can access them quickly in the event of a storm. c. Identify areas where snow can be piled safely without obstructing traffic visibility and without obstructing access to fire hydrants, utilities, mailboxes, property, and parking areas. Also, don’t pile snow on streets, sidewalks, or someone else’s property without permission from the proper authorities. d. Identify tight areas that will be hard to turn around in and make a plan for clearing such areas. TB2596 & TB25108 Trip Blade 301-291M 15 Table of Contents Section 4: Operating Procedures 2. Adjust bottom of the skid shoes to be about 1/2" below the blade cutting edge when on soft surfaces such as gravel or dirt and even with the bottom cutting edge when on hard surfaces such as asphalt or concrete. 3. Unlock pivot assembly with pivot control pin (#1). See “Pivot Lock” instructions on page 14. 4. Set tractor/skid steer lift arms to float so that the skid shoes and blade can follow the contour of the ground. 5. Set blade angle straight if pushing snow into a pile. Set blade angle to the left or right if moving snow to one side. 6. Lower blade down and drive forward. When at the end of travel, raise blade up and back tractor/skid steer up to get a new load of snow. • Straight Blade: Push snow up into piles by setting the blade straight and pushing the snow towards the pile. Raise the blade up slowly while pushing the snow onto the pile to make the pile higher and bigger. • Angling the Blade: Clear large lots of snow by setting the blade at an angle and making a single path through the lot. Then make successive passes pushing the snow to the outer edges of the lot. • Unmanageable Snow: Remove snow before it accumulates too deep or becomes too wet. Wet snow weighs around 12 lbs per cubic ft., and will add several tons of weight to push. Deep snow is heavy and unmanageable to move; both cost time and wear on equipment. Raise blade up to shear off the top 6" layer. Lower blade 6" to clear off another layer. Continue lowering blade until a working area is cleared. Then work small areas making multiple passes pushing snow to the outer edges. Use the following as a guide line: 6" Snow: Use full blade width to push snow. 9" Snow: Use 3/4 blade width to push snow. 12" Snow: Use 1/2 blade width to push snow. Unhooking the Blade Refer to Figure 4-3: 1. Park tractor/skid steer with Trip Edge Blade on a flat level solid surface. 2. Orient blade straight across and lock pivot assembly to prevent sudden shifting of unit while working on or around it. See “Pivot Lock” instructions on page 14. 3. Lower Trip Blade onto the surface. Place transmission in park and set park brake. 4. Shut power equipment off, remove switch key, relieve hydraulic pressure and wait for all moving parts to come to a complete stop before dismounting. 5. Uncouple hydraulic hose fittings (#1 & #2) from the tractor/skid steer. Store hose ends on the Trip Blade. 6. Pull lock handles up to remove pins from bottom slots in hitch plate. 7. Tilt bottom of the tractor/skid steer hitch plate slightly back towards the power equipment. 8. Slowly lower tractor/skid steer hitch until the top angle bar and tractor/skid steer hitch have separated. 9. Back tractor/skid steer slowly away from the blade making sure it does not interfere with Trip Blade hitch plate and hydraulic hoses. Top Angle Bar Pushing Light Aggregate Materials The Trip Edge Blade is also designed to push light aggregate materials such as pea gravel, light dirt work, and live stock feed such as shelled or ground corn and silage. Its trip-edge design provides improved protection against blade damage when unexpected ground obstacles are encountered. 16 TB2596 & TB25108 Trip Blade 301-291M Bottom slots 26908 Trip Edge Blade Hitch Plate Figure 4-3 11/26/14 Table of Contents Section 4: Operating Procedures General Operating Instructions Once you have familiarized yourself with the Operator’s Manual, completed the operations checklist, and properly attached your Land Pride TB2596 or TB25108 Trip Edge Blade to your tractor loader or skid steer loader, you are now almost ready to begin work. The TB2596 and TB25108 Trip Edge Blade were designed and built by Land Pride for quick-attach adapter plate front mounting to 30 to 80 hp tractors or skid steers equipped with remote hydraulic outlets. They are ideal for snow removal as well as lighter dirt leveling, finish grading, and backfilling applications around feedlots, outdoor arenas, building sites, and smaller gravel spreading operations on farm and ranch lanes or roadways. They are also excellent for pushing livestock feed such as shelled or ground corn or silage. Hopefully, you have checked out your work site for any obstacles that you wouldn’t want to damage or encounter. Marking stakes should be placed to help you avoid obstacles buried in the snow or to help establish push-back limits for snow piles. The TB2596 and TB25108 front mounted blades have Trip-Edge protection designed in to provide an added measure of safety. Should you strike an immovable object in your path, the bottom edge of the blade immediately releases and tilts rearward until you are clear of the obstacle. When the obstacle is passed over, the blade will automatically reset itself to working position. Because of the potential to encounter buried obstacles in the snow, Land Pride insists that all operator’s of these blades wear seat belts for their own personal safety. If you have the blade set at an angle, the accumulated snow or material will begin to move outward toward the trailing edge of the blade. The greater the angle the more quickly the accumulation will be distributed off to the side. When pushing snow or aggregate materials into a pile, it is usually best to raise the blade at the last minute in order to push the upper portion of the pile even further back. Ground speeds for snow removal functions are best done at an approximate 2 to 4 mph ground speed. Becoming proficient with a front blade takes some practice. Tractor or skid steer horsepower, your personal skill level, depth, and weight of the snow, traction conditions, soil, or aggregate composition, moisture levels, and compaction factors will all have a definite impact on how easily and effectively you get the job done. Develop a plan to achieve your expected results. Set the blade up at the proper angle to do the job. This may require some experimentation to achieve the desired results. Remember that this blade is designed for forward operation only. With a little practice you should become a very good operator and consistently achieve the desired results you expect with your Land Pride TB25 Series Trip Edge Blade. See the “Features and Benefits” section or the “Product Specifications” section for additional information and performance enhancing options. 11/26/14 TB2596 & TB25108 Trip Blade 301-291M 17 Table of Contents Section 5: Maintenance & Lubrication Section 5: Maintenance & Lubrication General Maintenance Information Proper servicing and adjustment is the key to the long life of any implement. With careful inspection and routine maintenance, you can avoid costly downtime and repair. Check all bolts after using the unit for several hours to be sure they are tight. Replace any worn, damaged, or illegible safety labels by obtaining new labels from your Land Pride dealer. Blade Removal and Installation Refer to Figure 5-1: ! CAUTION Never work under the Trip Edge Blade without properly blocking it up first. The unit can fall resulting in serious injury or death. ! CAUTION Always lock pivot assembly when working on or around the Trip Edge Blade. An unlocked pivot assembly can suddenly rotate causing personal injury. Preparation Instructions Refer to Figure 4-2 on page 14: 1. Park tractor/skid steer with Trip Edge Blade on a flat level solid surface. Lock blade oriented straight across with pivot control pin (#1) and hairpin cotter (#2). 2. Lower hitch frame onto solid support blocks with blade supported off the ground. 3. Place transmission in park and set park brake. 4. Shut tractor/skid steer off, remove switch key, and relieve all hydraulic pressure before dismounting. 5. If your cutting blade is made of steel, continue with “Steel Blade Removal and Assembly” below. Skip to “Poly Blade Removal and Assembly” on page 19 if your blade is made of poly wear material. Steel Blade Removal and Assembly Refer to Figure 5-1: 1. Remove all but the two outside plow bolts (#2) from blade (#4). 2. Loosen the two outside hex nuts (#3). Do not remove nuts at this time. 3. Hold one end of blade up and remove plow bolt (#2) from that end. Lower that end of the blade down to the ground. 4. Hold opposite end of blade up and remove plow bolt from that end. Lower blade to ground. 5. Inspect plow bolts (#2) and nuts (#3) for wear. Replace as needed. 6. Inspect blade cutting edge. Replace blade if cutting edge is excessively worn. 7. With cutting edge down, raise one end up to the moldboard and attach with plow bolt (#2) and hex nut (#3). Draw nut up snug, do not tighten. 8. Raise the other end up to the moldboard and attach with plow bolt and hex nut. Draw nut up snug, do not tighten. 9. Install remaining 5/8"-11 x 1 1/2" GR5 plow bolts (#2) and nuts (#3). Tighten all nuts to the correct torque. 10. Return to the tractor/skid steer. Raise unit up and remove support blocks. 26900 Steel Blade Removal and Assembly Figure 5-1 18 TB2596 & TB25108 Trip Blade 301-291M 11/26/14 Table of Contents Section 5: Maintenance & Lubrication Poly Blade Removal and Assembly Refer to Figure 5-2: 1. Remove all but the two outside round head square neck (RHSN) bolts (#2) from moldboard (#5). 2. Loosen the two outside hex nuts (#3). Do not remove nuts at this time. 3. Hold one end of blade (#4) and retaining plate (#1) up and remove RHSN bolt (#2) from that end. Lower that end down to the ground. 4. Hold opposite end of blade and retaining plate up and remove RHSN bolt from that end. Lower blade and retaining plate to ground. 5. Inspect RHSN bolts (#2) and nuts (#3) for wear. Replace as needed. 6. Inspect cutting edge of poly blade (#4). Replace blade if cutting edge is excessively worn. 7. With cutting edge down, raise one end up and attach to moldboard with RHSN bolt (#2), backing bar (#1), and hex nut (#3). Draw nut up snug, do not tighten. 8. Raise the other end up and attach to the moldboard with RHSN bolt, retaining plate, and hex nut. Draw nut up snug, do not tighten. 9. Install remaining 5/8"-11 x 1 1/2" GR5 RHSN bolts (#2) and nuts (#3). Tighten all nuts to the correct torque. 10. Return to the tractor/skid steer. Raise unit up and remove support blocks. 26977 Poly Blade Removal and Assembly Figure 5-2 11/26/14 TB2596 & TB25108 Trip Blade 301-291M 19 Table of Contents Section 5: Maintenance & Lubrication 26913 Trip Hinge Movement (Skid shoes and hitch not shown for clarity) Figure 5-3 Trip Hinge Maintenance Refer to Figure 5-3: ! CAUTION Never work under the Trip Edge Blade without properly blocking it up first. The unit can fall resulting in serious injury or death. ! CAUTION Always lock pivot assembly when working on or around the Trip Blade. An unlocked blade can suddenly rotate clockwise or counterclockwise causing personal injury. NOTE: The Trip Blade could be damaged if it will not trip or has tripped and will not reset. See “Jammed Trip Blade” on this page if it will not reset itself. At the start of each season, check blade hinge movement to ensure the pivot rods have not seized. 1. Park tractor/skid steer with Trip Edge Blade on a flat level solid surface. Lock blade oriented straight across with pivot control pin (#4) and hairpin cotter (#9). 2. Lower hitch frame onto solid support blocks with blade supported off the ground. 3. Place transmission in park and set park brake. 4. Shut tractor/skid steer off, remove switch key, and relieve all hydraulic pressure before dismounting. 20 TB2596 & TB25108 Trip Blade 301-291M 5. Remove lock nuts (#7) and bolts (#6) until all four spring assemblies (#10) are detached at the bottom from blade (#1). Be careful not to lose lower spring mount spacers (#3). 6. Move hinged blade (#1) fully forward and backward by hand. a. If blade does not move, spray penetration oil into the hinge joints and work blade back and forth until it moves freely. b. If blade still does not move, remove lock nuts (#8) and screws (#5) from both sides of the blade. Pull pivot rods (#2) partway out to free up hinge movement. Work blade back and forth until it moves freely. Apply white lithium based spray lubricant to the pivot rods (#2) and then reinsert them into the hinge barrels. Secure rods in place with 3/8"-16 x 1" GR5 hex flange screws (#5) and hex flange lock nuts (#8). Tighten nuts to the correct torque. 7. Reassemble spring assemblies (#10) to the hinged blade (#1) with 1/2"-13 x 6 1/8" GR5 hex flange screws (#6), lower spring mount spacers (#3) and hex flange lock nuts (#7). Draw nuts up to rib. Do not over tighten or spring assembly may not rotate properly. 8. Apply white lithium based spray lubricant to the hinge joints to help keep moisture out. 9. Raise blade up and remove support blocks. 11/26/14 Table of Contents Section 5: Maintenance & Lubrication Jammed Trip Blade ! DANGER Stay away from a blade that has tripped and will not reset itself. Do not attempt to free the blade by hand as the blade can suddenly spring back due to the high spring return load. ! DANGER Do not disassemble blade and springs while springs are compressed. Each spring can store over 1000 lbs. The sudden release of this force can cause great bodily harm. IMPORTANT: If blade will not reset itself after backing-up, have a qualified service technician repair the unit. Do not attempt to repair it yourself. With proper maintenance and under normal operating conditions, the blade should always return to its operating position after tripping. Stay away from the blade if it has not returned. Do not pull debris from the blade hinge or attempt to work on the blade to free a bound area. Penetrating oil can be sprayed on the hinge to help free blade movement. Be sure to keep a safe distance away from the blade’s rotational path and blade hinge while spraying. Try resetting the blade by lowering it to the ground and backing up with the tractor/skid steer. Do not catch the blade on a solid object while backing up as this can damage the blade and blade hinge. Perform maintenance on the blade after it has reset itself to keep the blade from becoming jammed again. See “Trip Hinge Maintenance” on this page for instructions. Hydraulics ! WARNING Always secure the Trip Edge Blade with solid supports before working under it. Never work under equipment supported by hydraulics. Hydraulics can drop equipment if controls are actuated or if a hydraulic line burst. Either situation can drop machinery instantly even when power to the hydraulics is off. One of the most important things you can do to prevent hydraulic system problems is to ensure that your tractor/ skid steer's reservoir remains free of dirt and contamination. These simple maintenances will go a long way to prevent occurrence of hydraulic problems: 4. Inspect quick couplers, make sure they are fully engaged. Replace couplers if they are sized wrong. 5. Inspect hydraulic hoses and cylinder for oil leaks. Tighten or replace components to fix leaks. Storage Clean, inspect, service, and make necessary repairs to the blade when parking it for long periods and when parking it at the end of a working season. This will help ensure the blade is ready for field use the next time you hook-up to it. ! WARNING Always secure the Trip Edge Blade with solid supports before working under it. Never work under equipment supported by hydraulics. Hydraulics can drop equipment if controls are actuated or if a hydraulic line burst. Either situation can drop machinery instantly even when power to the hydraulics is off. 1. Remove any dirt and grease that may have accumulated on the blade and moving parts. Scrape off compacted dirt from the bottom of blade and then wash surface thoroughly with a garden hose. 2. Inspect for loose, damaged or worn parts and adjust or replace as needed. 3. Repaint parts where paint is worn or scratched to prevent rust. Ask your Land Pride dealer for aerosol touch-up paint. Paint is also available in touch-up bottles with brush, quarts, and gallon sizes by adding TU, QT, or GL to the end of the aerosol part number. Land Pride Aerosol Touch-up Paint Part No. Part Description 821-002C PAINT LP BLACK AEROSOL SPRAY CAN 4. Replace all damaged or missing decals. 5. A coating of oil may also be applied to the lower blade area to minimize oxidation while in storage. 6. To protect against sizing, lubricate moving parts as noted in “Lubrication Points” starting on page 22. 7. Store blade on a level surface in a clean, dry place. Inside storage will reduce maintenance and make for a longer blade life. 8. Follow all unhooking instructions on page 16 when disconnecting tractor from blade. 1. Replace your tractor/skid steer’s hydraulic filter element at the prescribed intervals. 2. Inspect tractor/skid steer hydraulic oil level. Add oil if it is low. 3. Use a clean cloth to wipe hose ends before attaching them to your tractor/skid steer. 21 TB2596 & TB25108 Trip Blade 301-291M 11/26/14 Table of Contents Section 5: Maintenance & Lubrication Lubrication Points Lubrication Legend Multi-purpose spray lube Multi-purpose grease lube Multi-purpose oil lube 50 Intervals in hours at which lubrication is required 25 Hours Pivot Assembly Pivot Pins 3 - Zerks under zerk covers (#1) Type of Lubrication: Multi-purpose Grease Quantity = 6 or more pumps (Make sure grease is visible) NOTE: Remove zerk covers (#1) to locate zerks. Apply 6 or more pumps per zerk until grease is visible and then replace covers. Repeat lubrication after ever 25 hrs. of use. 26895 As Required Spring Loaded Pivot Pins 8 - Spring loaded pivot pins Type of Lubrication: Lithium based spray lubricant Quantity = As required 26895 As Required Blade hinge Front and Back at each trip hinge joint. Type of Lubrication: White Lithium spray lubricant Quantity = As required 26895 22 TB2596 & TB25108 Trip Blade 301-291M 11/26/14 Table of Contents Section 6: Specifications & Capacities Section 6: Specifications & Capacities TB2596 & TB25108 Models List Model Numbers Specifications & Capacities TB2596 TB25108 Moldboard Thickness Blade Width (Maximum Cutting Width) Cutting Width @ 30o Angle 10 Ga. 96" 108" 83 1/4" 93 1/2" Moldboard Height 32" o Maximum Blade Angle 30 left & 30o right Angle Cylinder Size 2"bore x 6" stroke Maximum Hydraulic Pressure Maximum Blade Pivot Angle Blade Angle & Pivot Pin Sizes Cutting Edge 3500 psi. Floats on the Skid Shoes 15o clockwise & 15o counterclockwise Angle Pin = 2.75" x 6" lg. Pivot Pin = 2" x 3 1/8" lg. Trip Release Pressure 700 lbs Skid Steer/Tractor Horsepower Equipment Weight 1/2" x 6" x 108" blade 1/2" x 6" x 96" blade 30 to 80 HP Steel blade = 657 lbs. Poly blade = 596 lbs. Steel blade = 684 lbs. Poly blade = 616 lbs. 26928 11/26/14 TB2596 & TB25108 Trip Blade 301-291M 23 Table of Contents Section 7: Features and Benefits Section 7: Features and Benefits TB2596 & TB25108 Models Features Benefits Reinforced 10 gauge moldboard design Provides added strength and durability. Choice of 96" or 108" working widths Allows customers to choose the blade that meets their operational needs. Double acting angling cylinder Easily enables up to 30 degrees of angling to left or right distributing the load where you want it to go. Trip edge design with adjustable springs Protects the structural integrity of the blade while still maintaining load control no matter what the bottom edge encounters. Easy attaching mounting system Adapted for skid steer mounting and tractor loaders with skid steer type mounting plates. Rotational free floating tilt action blade design Allows blade to rotate on its mounting trunnion keeping the blade edge in uniform contact with the ground. Transport lock Keeps blade level in transport for better operator visibility and safer handling. Standard operator mounting step Provides for safer and easier mounting and dismounting by the operator when the blade is used in skid steer applications. 41" overall blade depth Provides ability to perform in deeper snow conditions. Replaceable bottom wear edge Offered in steel or heavy duty poly construction to match ground & surface operating conditions. Skid Shoes Offered as standard equipment. Establish lower limits of blade operation to prevent surface gouging or cutting to deep. Optional Blade Marker Provides operator with improved awareness and visibility of outermost edges of the blade bottom to prevent unwanted contact with ground obstacles. Optional Top Mounted Rubber Deflector Helps prevent snow from over-topping the moldboard in deeper snow conditions. 24 TB2596 & TB25108 Trip Blade 301-291M 11/26/14 Table of Contents Section 8: Troubleshooting Section 8: Troubleshooting Troubleshooting Chart Problem Cause Solution Hydraulic lines are charged with high pressure oil. Relieve hydraulic pressure. Couplings on the hydraulic hoses are the wrong size to fit power equipment couplers. Replace hydraulic hose couplers with couplers that match power equipment couplers. Cylinder packing is loose. Tighten packing 1/8 of a turn. Cylinder is defective. Repair or replace hydraulic cylinder. Power equipment oil level is too low. Add hydraulic oil to power equipment reservoir (Do Not Overfill). Hydraulic connection(s) leak. Tighten or redo hydraulic connections. Hydraulic cylinder does not hold blade angle while plowing Release pressure is set too low. Have the release pressure valve adjusted by a qualified mechanic. Hydraulic cylinder holds blade angle too rigid while plowing Release pressure is set too high. Have the release pressure valve adjusted by a qualified mechanic. Moldboard angles the opposite direction expected Hydraulic hoses are hooked-up wrong. Switch quick connect couplers on the hoses and reconnect to the power equipment. Low areas do not clean-up well Power equipment arms are not set in float mode. Set power equipment arms to float mode. Quick connect couplings do not fit properly Hydraulic Cylinder leaks oil Hydraulic cylinder is sluggish or does not work 11/26/14 TB2596 & TB25108 Trip Blade 301-291M 25 Table of Contents Section 9: Torque Values Chart Section 9: Torque Values Chart Torque Values Chart for Common Bolt Sizes Bolt Head Identification Bolt Size (inches) 1 Grade 2 2 Grade 5 3 Grade 8 Bolt Head Identification Bolt Size (Metric) 5.8 8.8 10.9 Class 5.8 Class 8.8 Class 10.9 4 in-tpi N · m ft-lb N · m ft-lb N · m ft-lb mm x pitch N · m ft-lb N · m ft-lb N · m ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11 5/16" - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27 5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29 3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53 3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62 7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97 1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105 1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150 9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 l215 160 9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230 5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245 5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300 3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355 3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450 7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665 7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780 1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550 1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710 1-1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700 1-1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220 1-1/4" - 12 750 555 1680 1240 2730 2010 1 in-tpi = nominal thread diameter in inches-threads per inch 1-3/8" - 6 890 655 1990 1470 3230 2380 2 N· m = newton-meters 1-3/8" - 12 1010 745 2270 1670 3680 2710 3 ft-lb= foot pounds 1-1/2" - 6 1180 870 2640 1950 4290 3160 4 mm x pitch = nominal thread diameter in millimeters x thread 1-1/2" - 12 1330 980 2970 2190 4820 3560 pitch Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above. 26 TB2596 & TB25108 Trip Blade 301-291M 11/26/14 Table of Contents Section 10: Warranty Section 10: Warranty Warranty Land Pride warrants to the original purchaser that this Land Pride product will be free from defects in material and workmanship beginning on the date of purchase by the end user according to the following schedule when used as intended and under normal service and conditions for personal use. Overall Unit: One year Parts and Labor Hydraulic Cylinder: One year Parts and Labor. Hoses, Seals & Cutting Edge: Considered wear items. This Warranty is limited to the repair or replacement of any defective part by Land Pride and the installation by the dealer of any such replacement part, and does not cover common wear items. Land Pride reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship. This Warranty does not apply to any part or product which in Land Pride’s judgment shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or altered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not designed. Misuse also specifically includes failure to properly maintain oil levels, grease points, and driveline shafts. Claims under this Warranty should be made to the dealer which originally sold the product and all warranty adjustments must be made through an authorized Land Pride dealer. Land Pride reserves the right to make changes in materials or design of the product at any time without notice. This Warranty shall not be interpreted to render Land Pride liable for damages of any kind, direct, consequential, or contingent to property. Furthermore, Land Pride shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not extend to loss of crops, any expense or loss for labor, supplies, rental machinery or for any other reason. No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. This Warranty is not valid unless registered with Land Pride within 30 days from the date of purchase by the end user. IMPORTANT: The Online Warranty Registration should be completed by the dealer at the time of purchase. This information is necessary to provide you with quality customer service. Model Number ____________________ 11/26/14 Serial Number ____________________ TB2596 & TB25108 Trip Blade 301-291M 27 Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA www.landpride.com
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