Honeywell Industrial Controls
Process Instrumentation
PROCESS CONTROL
MADE EASY
Analytical Measurements,
Field Measurements, Process Controls,
and Corrosion Solutions
Honeywell is the Total Package.
4 Supervisory Software
Honeywell offers Supervisory Software to
satisfy a wide range of requirements. These
requirements can vary from monitor and
control of a single process unit to a large
scale process operation.
5-11 Smart Sensors/Analytical Instruments
Honeywell offers a broad line of advanced
sensors and instruments for measuring pH,
ORP, specific ions, conductivity, dissolved
oxygen and others. Directline sensors and
transmitters offer significant life cycle
savings.
12 VersaFlow Flowmeters
VersaFlow flowmeters are built to our
exacting standards for quality, performance
and reliability backed up by a comprehensive
global support network.
13-17 Field Instruments
Measuring pressures, temperatures, and
flows effectively, accurately, and economically
are the hallmarks of Honeywell field
instruments. This comprehensive range
of technically advanced field instruments,
including innovative wireless transmitters,
offers major advantages for improving
your process, complying with regulations
and attaining high-quality standards. In
addition, the life-cycle costs of buying and
maintaining these sturdy instruments are
lower than other comparable products.
Honeywell instruments supply the precise
field measurements that keep a process
performing at its peak, producing highquality products.
18-19 Controllers
Honeywell single and dual loop digital
controllers and indicators provide precise
control and indication of process variables
with a wide choice of functionality. With
Honeywell’s complete line, we can offer a
versatile solution for a variety of applications.
All Honeywell controllers and indicators are
highly reliable, easy to configure, flexible
and versatile.
20 Programmers and Indicators
Digital control programmers perform
pre-determined processing or testing
schedules on a time-versus-set point
program. Honeywell offers programmers
that perform basic to complex recipes and
feature universal inputs, and multi-channel
models.
21-23 Recorders and Data Acquisition
Honeywell offers a comprehensive portfolio
for all of your recording and data acquisition
needs. Choose your format: strip chart,
circular chart or paperless recorders for
viewing, storing and managing your process
data. In addition, Honeywell’s powerful
software suite provides networking
capability and real time archiving.
24-25 Hybrid Control Solutions
The HC900 Hybrid Controller provides
integrated loop and logic control for unit
processes. Its separate operator interface,
featuring a color LCD with an array of
pre-formatted displays, is available in
Type 12 and Type 4X models. Both models
are available with a floppy drive for data
storage. The HC900 features “Hybrid
Control Designer,” a Windows-based
software tool for graphic configuration of
control strategies using function blocks.
The software also tightly integrates the
unit’s operator interface configuration to
simplify display setup.
26 Electric Actuators
Honeywell’s HercuLine® actuators are the
perfect solution for applications that require
high reliability, low installation and lifetime
costs, and lower maintenance costs without
sacrificing performance, accuracy and ease
of use. The HercuLine Smart Actuator’s
added Enhanced Electronic Unit (EEU) makes
it easier to set up and to monitor the health
of the actuator for proactive maintenance
planning.
27 Corrosion Solutions
Global process control industries spend an
average of US$50 billion a year on corrosion
problems. Honeywell’s corrosion solutions
can reduce these costs by up to 20 percent.
Versatile products that
are easy to configure,
easy to operate
and easy to maintain.
Typical Applications
Improving your
Business Performance
Honeywell’s comprehensive
portfolio of measurement and
control products, combined
with our software solutions and
open interfaces for data access,
enable you to manage your
plant assets and even optimize
your enterprise by providing
the bedrock system critical
measurement, control and data
acquisition. Whether you are
responsible for one location or
multiple locations, your process
requires measurement, control
and data acquisition. From the
sensor to the actuator–and
everything in between–we can
help you to improve your quality
and productivity and reduce
total costs.
The elements of a total control
solution. Networked or stand alone.
We have them all.
Refining
Food and Beverage
• Crude Delivery
• Baking Ovens
• Catalytic
Cracking
• Retorts
• Distillation
• Distillation
• Reforming
• Freeze Dryers
• Clean in Place
Pharmaceutical/
Biotech
Manufactured
Goods
• Sterilizers
• Paint Drying
Ovens
• Clean Room
Monitoring
• Lyopholizers
• Thermal
Oxidizers
• Roller Hearths
• Smokehouses
• Animal Room
Environmental
Control
• Fermentation
• Pilot Plants
• Environmental
Chambers
• Off Gas/Flares
• Fermenters
• Boilers
Power/Distributed
Energy
Pulp and Paper
Semiconductor
• Pulping
• Combustion
Control
• Digesters
• Diffusion
Furnaces
Thermal
Processing
• Chemical
Injection
• High Purity
Water
• Bleaching
• De-lonization
• Incinerators
• Data Acquisition
• Web Control
• Water Treatment
• Tunnel Kilns
• Emissions
Monitoring
• Head Box
Control
• Clean Room
Monitoring
• Vacuum
Furnaces
• Scrubbers
• Specialty Papers
• Feedwater
Control
Water Treatment
Oil and Gas
• Clarification
• Water Treatment
• Production
• Flocculation
• Transportation
• Aeration
• Custody Transfer
• Filtration
• Gas Plants
• Dewatering
• Alkylation
• Tank Farm
Management
• Tanker Car/Truck
Loading
• Drum Level
Control
Chemicals
• Batch Reactors
• Distillation
• Sterilization
• Autoclaves
• Heat Treat
Furnaces
• Ovens
• Lehrs
• Thermal
Oxidizers
• Blending
• Inventory
Management
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3
Supervisory & Configuration Software
Experion® Vista R301 Supervisory Control System
Experion Vista is a modular, flexible, supervisory control system
that incorporates leading edge, open-system technologies.
Experion Vista provides comprehensive facilities in an economical
and easy-to-use package that integrates HC900 and other
Honeywell and Third Party devices.
SERVER/STATION
• Open client/server architecture
STATION
• Standard displays, HTML graphics, trending, Excel reporting,
historian
ETHERNET LAN
• Universal Modbus driver supports Honeywell devices using:
– Uses familiar “acronyms” for database build, e.g.,
Tag1, Loop1 PV
• Standard SP Programmer/Recipe Interface for HC900
– Support for Programmers 1 to 4 – display and edit
– Storage and selection for 1000 recipes, profiles
HC900
– SP Programmer trend display with SP profile pre-plot
• HC900 Point builder tool simplifies database integration
TrendManager Pro
Industry leading PC based data analysis package that support:
• Importing data from any recorder
• Importing data from any Honeywell solutions such as DPR180,
DPR250 and HC900 hybrid controller
SpecView 32 Centralized PC Software
SpecView 32 is a low cost, easy-to-use, centralized PC software
that provides supervisory control, data acquisition, recipe
management and batch reporting. SpecView 32 operates in
current Windows operating systems environments. The optional
OPC client capability allows easy linkage to other OPC server
products. SpecView’s instrument view capability minimizes
database creation for easy configuration.
• Archiving data
• Multi-level, multi-user passwords
• Graph, plot and export data across any recorder, pen or time
frame
• Batch recorder management recorders. The configuration is done
in a tabular function block format.
• Audit trails
• Configuration of recorders
SPECVIEW 32
HC900
4
ELECTRONIC DATA
ACQUISITION
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RS232/RS485
CONVERTERS
MULTIPLE
SERIAL PORT
SWITCH/HUB
UDC
UDC, DCP
DPR
Smart Sensors and Analytical Instruments
The Most Versatile
Multiple Input Analyzer
Get MORE value & performance . . .
• Mix-n-Match process measurements
• Fast & Easy commissioning – even wireless
configuration
• Entire status at a glance – graphic
LED display
• Full global support of Honeywell
Process Solutions
UDA2182 Series Analyzers
The UDA2182 Series is a versatile, dual or single input analyzer
that measures pH, ORP, contacting Conductivity and Dissolved
Oxygen. The “mix-and-match” PWB design offers the user
flexibility for a wide range of applications. Its common form, fit
and function to older Honeywell analyzers make it a quick and
easy retrofit into existing panels and installations.
• Single or dual input for pH, ORP, contacting Conductivity or
Dissolved oxygen
• Dual input in any combination of measurements
• PID control option
• Up to 3 analog outputs
• Up to 4 alarm relays
pH Input
The pH input will accept a wide variety of sensors – non-glass
Durafet® and traditional glass Meredian® electrodes, ORP
combination electrodes and the HPW700 high purity system.
In addition to the basic unit the pH input has:
• Auto buffer Calibration
• High purity water solution compensation
• 0.2 sec update rate for fast responding Durafet pH electrodes
Conductivity Input
The Conductivity input will accept signals from Honeywell’s
standard selection of contacting conductivity cells. The
Conductivity unit also has:
• Real time clock for Auto and History functions
• Temperature compensation curves
• Auto clean/cal functions
• Calculation of % Rejection/Passage & Difference of two cells
• Event history screens
• Calculation of pH from dual conductivity
• Calibration history & diagnostic information
• Conversions to ppm, ppb or ppt Total dissolved Solids (TDS)
• Backlit graphical LED display
• USP 26 alarm capability
• Nema 4X/IP66 case
• Easy field upgrades
Dissolved Oxygen Input
The Dissolved Oxygen input is from Honeywell’s unique equilibrium
probe. The Dissolved Oxygen unit has these additional features:
• FM/CSA Class 1, Div 2 approval
• ppm or ppb measurement
• Infrared PC & Pocket PC configuration
• Automatic or manual calibration
• Ambient temperature and atmospheric pressure compensation
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5
Smart Sensors and Analytical Instruments
Honeywell’s complete line of sensors, transmitters, transducers,
analyzers and controllers are ideal for measuring pH, ORP,
conductivity, resistivity, salinity, hydrogen purity, gas,
temperature, pressure, humidity, moisture and chemical
concentrations in your process. These sensors and instruments
are the perfect complement to the complete line of Honeywell
control products. DirectLine® sensors offer unequaled savings
during installation, start-up, operation and maintenance.
Honeywell designs versatile products that are easy to configure,
easy to operate and easy to maintain. We have been in the
process controls business for over 100 years. Our experienced
team can help you every step of the way–before and after the sale.
DirectLine is changing the game in pH, ORP, Conductivity & D.O. Measurement
Today
Yesterday
PLANT-WIDE
MONITORING SYSTEM
Conventional Sensors
DirectLine Sensors/Transmitters
Hard-Wired
Modbus / Internet Connection
PLANT-WIDE
MONITORING SYSTEM
• High Equipment Cost
• High Maintenance Cost
• High Installation Cost
• High Installation Cost
• Small Panel
Features / Benefits
Features / Benefits
• Large Panel
• Lower Equipment Cost
• Simplified Maintenance
• Lower Installation/Wiring
• Lower Total Cost
Elimination of Dedicated Analyzers and Associated Panel Space Results in Lower Total Cost!
6
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Our experienced team can help you every step
of the way–before and after the sale.
pH/ORP
Instruments
UDA2182 Universal Dual Analyzer
DirectLine® Model DL421/422
APT 2000/4000pH Transmitter/Analyzer
Measurement
pH/ORP
pH/ORP
pH/ORP
Case (HxWxD)
Plastic enclosure made of GE Valox® 357
CSA Type 4X (NEMA 4X)
Plastic Polysulfone enclosure, NEMA4X,
123 x 48 x 46 mm (4.84 x 1.89 1.81 in)
Plastic enclosure made of PBT NEMA4X,
IP65 rating
Display
LCD dot matrix, 128 x 64 dpi
LCD 4-digit, 7-segment
7-segment LCD display
Display Accuracy
0.05% of reading
pH: ±0.02, Temp: ±1.0 (C or F)
pH: ±0.02 pH, Temp: ±0.1 (C or F)
Control capabilities/
advanced features
PID control, Pocket PC and infrared
configuration, auto-buffer calibration,
high purity water solution compensation,
0.2 sec update rate
Integral electronics/sensor design,
one or two point calibration,
Auto Buffer Recognition
Electronics & sensor diagnostics,
Auto Buffer Recognition, Hart comm.
for transmitter
Operating Conditions 0° to 60°C (32° to 140°F)
-20° to 85°C (-4° to 185°F)
-20° to 55°C (-4° to 131°F)
Operating Voltage
90-264 Vac
47-63 Hz
16-42 Vdc
2000: 14-40 Vdc
4000: 20-253 Vdc
Analog Outputs
Up to three 4 to 20mA
One 4 to 20 mA
2000: One 4 to 20 mA
4000: Two 4 to 20 mA
(one dedicated to temp)
Relays
Up to 4 relays
N/A
2000: N/A
4000: Hi/Lo alarm relays
Mountings
Pipe, wall, or panel
Integral: no electronics mounting needed.
Remote: pipe, wall or DIN rail
Pipe, wall, or panel
Approvals
CE; FM Class 1, Div. 2;
UL/CSA Gemeral Purpose
CE for Industrial Applications, UL-General
Purpose; CSA General Purpose FM Class I,
Div 1, Groups A-D (IS); FM Class I, Div 2,
Groups A-D (N.I. Field Wiring)
CE; FM Class 1, Div. 2; FM Class I,
Div. 1 IS and Cenelec
pH/ORP
A range of analyzers and transmitters for use with Honeywell
glass and non-glass sensors and mountings to measure pH
and ORP. Included in this offering is the Durafet pH electrode,
the only industrial, solid state pH electrode on the market.
For sanitary applications in the food and dairy industries, the
Sanitary Durafet is authorized to use the 3A symbol. For pure
water applications, the HPW7000 Hi-pHurity pH measurement
system guarantees a 0.1 pH accuracy in water samples
with conductivity less than 10 uS. All the above mentioned
measurements can be used in process, wastewater and pure
water applications.
Conductivity
A range of analyzers and transmitters for use with Honeywell
contacting and toroidal conductivity cells and mountings
to measure conductivity, resistivity, salinity and chemical
concentrations. These measurements can be made in many
industrial process and pure water applications.
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7
Smart Sensors and Analytical Instruments
pH/ORP
Sensors
Durafet® Solid State
pH Electrode
Meredian II Glass
pH Electrode
Oxidation Reduction
Potential (ORP) Electrode
HPW7000 Hi-pHurity pH
Measurement System
Measurement Range
0-14 pH
0-14 pH
1999 to 1999 mV
4-10 pH
Temperature Range
-10° to 130°C (14° to 266°F)
0° to 110°C (32° to 230°F)
-5° to 110°C (23° to 230°F)
-20° to 150°C (-4° to 302°F)
Pressure & Temp
Ratings
Based on mounting assembly
Based on mounting assembly
Based on mounting assembly
1 to 10 in. WC (24.9 to 241.9 kPa)
10° to 80°C (40° to 176°F)
Materials of
Construction
Ryton body, solid state electrode,
viton and EPDM seals
Ryton body, glass electrode,
EPDM seals
Ryton body, gold or platinum
electrode, EPDM seals
316L SS
Special Features
Response 10X faster than glass,
replaceable reference junction,
VarioPin waterproof connector
option
Long lasting combination
reference electrode, integral
cable
–
0.1 pH accuracy in process with
conductivity <10 uS/cm
Mountings
See mounting types
See mounting types
See mounting types
Panel mounting option
Mountings
TL1000 TwistLock
7773 Mounting
7774 Mounting
7777 Mounting
7794 Mounting
7758 Mounting
Measurement Range
0-14 pH
0-14 pH
±1600 mV ORP
0-14 pH
±1600 mV ORP
0-14 pH
±1600 mV ORP
0-14 pH
0-14 pH
±1600 mV ORP
Temperature Range
-10° to 110°C
(14° to 230°F)
Depends on sensor
Depends on sensor
Depends on sensor
-10° to 110°C
(14° to 230°F)
Depends on sensor
Pressure &
Temperature Ratings
Up to 1034 kPa @
80°C
Immersion/Polypropylene: 689 kPa
@ 60°C (100 psig @
140°F) 316 SS: 689
kPa @ 80°C (100
psig @ 176°F) Flowthrough/Polypropylene:
689 kPa @ 60°C
(100 psig @ 140°F)
316 SS: 515 kPa @
80°C (150 psig @
176°F)
316 SS:
Determined by
electrode
Up to
689 kPa @ 50°C
(100 psig @ 122°F)
Up to
689 kPa @ 100°C
(100 psig @ 212°F)
316 SS:
1034 kPa @ 100°C
(150 psig @212°F)
(Up to 150 psi @
176°F)
CPVC:
689 kPa @ 50°C
(100 psig @ 122°F)
Materials of
Construction
Bushing: 316 SS,
Kynar
Polypropylene,
Ryton, or 316 SS
Ball valve, mounting
nipple & extension
tube, 316 SS or CPVC
o-rings: EPDM & Viton
Special Features
1/4 turn required
for installation or
removal
Allows separate
measuring & reference electrodes in
one mounting
Insertion/removal
under pressure
without interrupting
process
Mountings
Immersion or
in-line tee
(3/4 & 1 in. MNPT
fitting)
Immersion or
flow-through
1 1/4 in. NPT (316
SS) or 1 1/2 in. NPT
(CPVC) pipe nipple
through ball valve
8
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Polypropylene:
689 kPA @ 35°C
(100 psig @ 95°F)
Durafet & glass
electrode bodies:
Ryton
Immersion or in-line
tee (3/4 in. NPT
fitting)
Body: Polysulfone
Cover: 316 SS,
Wetted bushings: 316
SS or Polypropylene,
O-rings: Viton
Sanitary 3-A
approval for food &
dairy applications
Allows variable
immersion depths
in pipe.
1 1/2, 2 or 3 inch
tri-clamp flange
mounting
3/4 in. NPT bushing
Measurements can be made in many industrial process,
wastewater and pure water applications.
Conductivity
Instruments
UDA2182
Universal Dual Analyzer
DirectLine
Model DL423
APT 2000/4000CC Contacting
Conductivity
APT 2000/4000TC
Toroidal Conductivity
Case (HxWxD)
Plastic enclosure made of
GE Valox® 357 CSA Type 4X
(NEMA 4X)
Plastic polysulfone enclosure,
IP66, 123 x 48 x 46 mm
(4.84 x 1.89 x 1.81 in)
Plastic enclosure made of PBT
NEMA4X, IP65 rating
Plastic enclosure made of PBT
NEMA4X, IP65 rating
Display
LCD dot matrix, 128 x 64 dpi
LCD 4-digit, 7 segment
7-segment LCD display
7-segment LCD display
Display Accuracy
0.05% of reading Temperature:
0.1% from -10° to 100°C
±1.0°C from 101° to 140°C
Conductivity/resistivity: greater
of ±2 counts or ±0.5% of reading.
Concentration: ±0.5% of reading.
Temperature: ±0.1°C from -10° to
99°C, ±1°C from 100° to 140°C
Conductivity:
1% of measured value or
±(0.4 microS/cm* cell constant)
Conductivity:
1% of measured value
±(0.2 microS/cm
±1 Significant digit)
Control capabilities
/advanced features
PID control; Pocket PC & infrared
configuration, temp. compensation
curves; CO2 concentration; ppm,
ppb or TDS conversions
Integral electronics/sensor
design; trim value or 1 point
solution calibration
Measures conductivity, resistivity,
or salinity; electronics & sensor
diagnostics, Hart communication
for transmitter
Measures conductivity, or
chemical concentration;
electronics & sensor diagnostics,
Hart communication option
Operating Conditions
0° to 60°C (32° to 140°F)
-20° to 85°C (-4° to 185°F)
-20° to 55°C (-4° to 131°F)
-20° to 55°C (-4° to 13°F)
Operating Voltage
90-264 Vac
47-63 Hz
16-42 Vdc
2000: 14-42 Vdc
4000: 20-253 V, AC or DC
2000: 14-42 Vdc
4000: 20-253 V, AC or DC
Analog Outputs
Up to three 4 to 20mA
One 4 to 20 mA
2000: One 4 to 20 mA
4000: Two 4 to 20 mA
(one dedicated to temp)
One 4 to 20 mA
Relays
Up to 4 relays
N/A
2000: N/A
4000: Hi/Lo alarm relays
2000: N/A
4000: Hi/Lo alarm relays
Mountings
Pipe, wall, or panel
Integral, no electronics mounting
needed. Remote: pipe, wall or DIN rail
Pipe, wall or panel
Pipe, wall or panel
Approvals
CE; FM Class 1, Div. 2;
UL/CSA Gemeral Purpose
CE for industrial applications;
UL & CSA general purpose FM
CE; FM Class 1, Div. 2; FM
Class 1, Div. 1 IS; CENELEC.
CE; FM Class 1, Div. 2
Sensors
4973 Contacting
Conductivity Cells
4974 Contacting
Conductivity Cells
4905 Contacting
Conductivity Cells
4909 Contacting
Conductivity Cells
5000TC Toroidal
Conductivity Cells
Measurement Range
0.01, 0.1, 1.0, 10.0 cell
constants, 0.055µS/cm
to 250 mS/cm
0.01, 0.1, 1.0, 10.0 cell
constants, 0.055µS/cm
to 250 mS/cm
0.01, 0.1, 10.0, 50 cell
constants, 0.055µS/cm
to 1S/cm
0.01, 0.1, 10.0, 50 cell
constants, 0.055µS/cm
to 1S/cm
0.2 to 200
milliSiemens/cm
Pressure & Temperature
1724 kPa @ 140°C
(250 psig @ 284°F)
1034 kPa @ 130°C
(150 psig @ 266°F)
1034 kPa @ 130°C
(150 psig @ 266°F)
SS:
3.45 bar @ 140°C
(50 psi @ 284°F)
Polypropylene: 6.9 bar @
100°C (100psi @ 212°F)
PVDF: 6.9 bar @ 120°C
(100psi @ 248°F) PEEK:
13.8 bar @ 150°C (200psi @
302°F) PFA Teflon: 13.8 bar
@ 150°C (200psi @ 302°F)
CPVC:
2.07 bar @ 140°C
(30 psi @ 284°F)
Materials of
Construction
Titanium or graphite
Titanium or graphite with
food-grade silicone
rubber & polished 316 SS
Nickel or platinum
Nickel or platinum
Polypropylene, PVDF,
PEEK, PFA Teflon
Mountings
3/4 inch NPT threaded
fitting
1 1/2 or 2 inch 316 SS
tri-clamp fitting
1 inch. NPT threaded
fitting
Insertion/Removal assembly in CPVC or SS allows
insertion/removal of cell
without stopping process
Immersion, union
adapter, sanitary 2 inch
flange or insertion/
removal
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9
Smart Sensors and Analytical Instruments
Moisture & Gas Analyzer
Moisture
4111 Relative
Humidity Transmitter
4112 Dew Point
and Temperature Transmitter
4114 Dew Point
Transmitter
4129/4129R Relative
Humidity and Temperature
Transmitter
Case
NEMA4X/IP65,
cast aluminum
NEMA4X/IP65,
cast aluminum
NEMA4X/IP65,
coated steel
Cast alloy suitable for
outdoor use
Display
Available
LCD Display
N/A
N/A
Measurements
0-100% Relative Humidity
with temp. compensation
Dew point, dry bulb temp;
also % RH, humidity ratio
& wet bulb temp
Dew point, dry bulb
temp; also % RH, humidity
ratio & wet bulb temp
0 to 100% RH
with temperature
compensation
Moisture Sensing Element
Thin film capacitive
Thin film capacitive
Thin film capacitive
Monolithic RHIC
Temp. Sensing Element
1000 ohm Pt. RTD
1000 ohm Pt. RTD
1000 ohm Pt. RTD
N/A
Operating Temperature
-40°C to 80°C
(-40°F to 176°F)
-50°C to 185°C
(-58°F to 365°F)
-50°C to 185°C
(-58°F to 365°F)
-23°C to 85°C
(-10°F to 185°F)
Operating Voltage
12 to 45 Vdc
11 to 45 Vdc or
115 ±10% Vac
11 to 45 Vdc
9.4 to 45 Vdc
Analog Outputs
One 4 to 20 mA
Two 4 to 20 mA outputs
for dew point & temp.
Two 4 to 20 mA outputs
for dew point & temp.
One 4 to 20 mA output
for %RH
Special Features
Fully recovers from
saturation
Fully recovers from
saturation, 0 to 350 psi;
(24.1 bar) optional probe
up to 2,000 psi (137.9 bar)
0 to 350 psi (34.1 bar)
0 to 50 psi (3.45 bar)
Accuracy up to 1% as option,
fully recovers from complete
saturation, use of optional
jack allows plug-in digital
indicator, remote cable for
sensor location flexibility
Mountings
Insitu; Wall or pipe
Insitu; Wall or pipe
Insitu; Wall or pipe
Insitu; Wall or pipe
Approvals
FM Explosion Proof
FM Explosion Proof/IS
approved; CE approved
N/A
UL 459L
Gas Analyzer
7866 Analyzer
Accuracy
±2% of span
Response Time (for H2)
Initial, <1 sec 63%,13 sec,
90%, 23 sec, 99%, 40 sec
Measuring Range
1, 2 or 3 as specified
Sample Requirement
(Sensing Unit)
0.2 to 4.2 cfh flow 37 mm Hg
Pressure min.
Power Requirement
(Control Unit)
Universal 90 to 264 Vac,
50 to 60 Hz
Weight
(Sensing Unit/Control Unit)
8.5 kg (18 3/4 lb)/1.3 kg
(3.0 lbs)
Sampling System
7872 Sample Panel
Construction
12 gauge steel, enamel finish,
with components mounted,
piped & tested
Dimensions
(W x H x D)
52 x 76 x 115 cm
(30 x 30 x 51 in.)
Weight (approx.)
50 lbs (22.5 kg)
Calibrating Gases
CO2, H2 and 75% H2 in N2
Sample Temperature
Up to 104°C (220°F)
Sample Pressure
1 to 100 psig (6.9 to 69 kPa)
10
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Moisture
A range of transmitters that provide in-line moisture and temperature
measurements without costly and intensive maintenance. The unique
patented sensors accurately and reliably measure dew point, temperature,
and/or relative humidity without frequent cleaning, calibration or replacement
due to saturation. These moisture measurements can be made in a variety of
applications including dryers, food, pulp and paper, ovens and natural gas.
Thermal Conductivity
A thermal conductivity system that
measures concentrations of hydrogen
purity and CO2 gas. This measurement
is typically made in hydrogen-cooled
generators.
Moisture measurements can be made in a variety of applications
including dryers, food, pulp & paper, ovens and natural gas.
Dissolved Oxygen
Instruments
UDA2182
Universal Dual Analyzer
DL424 ppm
DL425 ppb
Case
Plastic enclosure made of
GE Valox® 357 CSA Type 4X
(NEMA 4X)
Plastic polysulfone enclosure, IP66,
123 x 48 x 46 mm
(4.84 x 1.89 x 1.81 in)
Plastic polysulfone enclosure, IP66,
123 x 48 x 46 mm
(4.84 x 1.89 x 1.81 in)
Display
LCD dot matrix, 128 x 64 dpi
LCD 4-digit, 7 segment
LCD 4-digit, 7 segment
Display Accuracy
D.O.: 0.5% of reading
Temp.: ±1.0°C
0.01 ppm
0.1 ppb in 0-20 ppb range
1.0 ppb in 0-200 ppb range
Operating Conditions
0° to 60°C (32° to 140°F)
-20° to 60°C (-4° to 185°F)
-20° to 60°C (-4° to 185°F)
Control capabilities/advanced features
PID control; Pocket PC and
infrared configuration;
ppb or ppm measurement,
automatic or manual calibration;
temperature and pressure
compensation
Integral electronics/sensor design
Integral electronics/sensor design
Operating Voltage
90-264 Vac; 47-63 Hz
16-42 Vdc
16-42 Vdc
Analog Outputs
Up to three 4 to 20mA
One (1) 4 to 20 ma
One (1) 4 to 20 ma
Relays
Up to 4 relays
N/A
N/A
Mountings
Pipe, wall, or panel
Integral, no electronics
mounting needed.
Integral, no electronics
mounting needed.
Remote: pipe, wall or DIN rail
Remote: pipe, wall or DIN rail
Approvals
CE; FM Class 1, Div. 2;
UL/CSA Gemeral Purpose
UL and CSA general purpose
UL and CSA general purpose
Sensor
DL5000 Equilibrium probe
for ppm & ppm application
Measurement Range
0-25,000 ppb or 0-25 ppm
Temperature Range
2° to 60°C (35.6° to 140°F)
Pressure & Temp. Ratings
316SS: 50 psi (345 kPa)
CPVC: 30 psi (207 kPa)
Materials of Construction
316SS or CPVC housing
Special Features
Equilibrium probe design requires
no internal probe maintenance
Mountings
Immersion in tank, in-line or sample
flow chamber
Dimensions (OD)
219 x 34mm (8.62 x 1.32 in),
1 inch NPT pipe size, 20 feet
waterproof cable
Response Time
90% in 60 seconds
DISSOLVED OXYGEN
These analyzers/probe systems determine the levels of dissolved
oxygen in water. The patented equilibrium dissolved oxygen
probe design is unaffected by inert fouling or changes in flow
conditions. The system’s analyzer/controller measures either
ppb DO levels in power plant and semiconductor applications for
corrosion detection or dearator efficiency or ppm DO levels in
wastewater, environmental and process applications for control
and compliance.
www.honeywell.com/ps
11
VersaFlow flowmeters are built to our exacting standards
for quality, performance and reliability.
Flowmeter
VersaFlow
Electromagnetic Flowmeter
Coriolis Mass Flowmeter
Vortex Flowmeter
Clamp-on Ultrasonic Flowmeter
Benefits
Proven technology
Improved safety
Expanded application capabilities
A wide range of flow applications
Reduced installation cost and
improved performance
Reduced installed cost and
improved performance
Wide range of process conditions
Reduced maintenance cost and
worry
Rugged, long-lasting design for
the toughest applications
Low cost to service and
maintain
Easy to install and operate
Sizes to fit your requirements
Resistant to acids and alkalis
Features
250,000 units in operation
Reduced maintenance time & cost
Easy to install and maintain
Multiple parameter monitoring
Secondary pressure containment
around sensor
2-wire device with integrated
pressure & temp. compensation
Temperature up to 180°C/356°F
Pressure-resistant jacket up to
100 bar (1450 psi)
Easy to select, fit and forget
0.3 to 430,000 kg/h of flow
Available sizes: 0.1 to 80 inch
(DN 2.5 - 3000)
Non-wearing, fully welded
stainless steel construction with
high corrosion, pressure and
temperature resistance
Easily drained and easy to clean
Conductivity down to 1 µS/cm
Various electrode materials
available
Standard liners: PTFE, PFA, ETFE,
hard rubber and polyurethane
Applications
Improved performance
Excellent zero stability
Rapid signal processing even with
product and temperature changes
and sudden changes in density
Optimal process reliability thanks
to ISP (Intelligent stable readings,
free of external signal processing)
Suitable for all conductive
applications
Viscous or shear-sensitive
products
Superheated and saturated
steam measurement
From clean liquids to slurries
and pastes with high solids
content
Products requiring low flow
velocities
Steam boiler monitoring
Suitable for high temperatures
Products with entrained solids
or gas
Flow and purity measurement
Density, temperature and
concentration measurement
Optimized reliability
Installation wizard
Minimal maintenance
All in one system
Efficient regreasing concept
Maintenance-free sensor design
Pressure and temperature can be
called up via HART
In homogeneous mixtures
Easy sensor mounting
Ready to use–plug-and-play
Modular electronics concept & data
redundancy–sensor and plug-andplay electronics easy to replace
Abrasion, chemical and vacuum
resistant
Minimized uncertainty
Monitoring of compressor output
Measurement of consumption in
compressed air systems
Measurement of consumption of
industrial gases
SIP and CIP processes in the food,
beverage and pharmaceutical
industries
Measurement of conductive and
non-conductive liquids
Chemical addition
Potable water
General process control
Purified water
Broad range of refined
hydrocarbons
Sanitary flow rate
measurements
De-ionized and demineralized
water
Cooling water/district
heating water
Industries
Chemicals
✔
✔
✔
✔
Petrochemical
-
✔
-
✔
Food & Beverage
✔
✔
-
✔
Minerals & Mining
✔
✔
-
-
Oil & Gas
✔
✔
✔
✔
Pharmaceuticals
✔
✔
-
✔
Power Plants
✔
✔
✔
✔
Pulp & Paper
✔
✔
✔
-
Water
✔
✔
✔
✔
Wastewater
v
✔
-
-
Iron, Steel & Metals
-
✔
✔
-
Automotive
-
-
✔
-
12
www.honeywell.com/ps
Field Instruments
ST 3000®
Smart Pressure Transmitters
Offering the best value available today,
ST 3000 Smart Pressure Transmitters
include differential pressure, absolute
pressure, gauge pressure, draft range,
liquid level flange units and remote
seal transmitters. ST 3000 Lifetime
Transmitters™ deliver unsurpassed
accuracy, stability, reliability, and
rangeability, as well as the industry’s
best warranty.
Smartline® Meters
These dependable meters enable
troubleshooting in the field.
• Provide local display of process
variables
• Digital meters show transmitter and
loop status, and engineering units
• Analog and digital meters for integral
or remote mounting
STT 3000 Lifetime Transmitters™
Honeywell offers a complete line of
STT 3000 thermal solution products.
STT 3000 Lifetime Transmitters deliver
exceptional accuracy, stability, and
reliability with the industry’s best
warranty.
ST 3000® Series 100
Pressure Transmitters
• Highest performance and functionality
in the industry
• Ideal for critical process loops, ISO
9000, custody and material transfer
• Models available for high-temp and
high-pressure applications
• Lifetime Transmitter: accuracy of
±0.0375% for lifetime, stability of
0.01% per year for lifetime, MTBF
of 470 years
• Broad turndown ratio of 400:1
SMV 3000
Smart Multivariable Transmitter
SMV 3000 provides four outputs with one
instrument–differential pressure, absolute
or gauge pressure, process temperature,
and compensated mass flow rate.
• Ideal for accurate flow applications
• Accuracy of ±0.075% of span
for DP and AP(GP)
• Dynamic compensation for liquids and
gases
• Reduced installation and maintenance
costs
• ASM steam tables for saturated and
superheated steam flow
ST 3000® Series 900 Pressure
Transmitters
• Smart performance at conventional
analog prices
• Used for process loops and data
acquisition
• Accuracy of ±0.075 of span
• 40:1 turndown ratio
www.honeywell.com/ps
13
Field Instruments
STT 170
Smart Temperature Transmitters
STT 250
Smart Temperature Transmitters
STT 350
Smart Temperature Transmitters
• Cost-effective, low-tier solution with
4-20 mA communications
• Universal sensor inputs
• For applications requiring the ultimate
in performance and advanced solutions
• Universally PC programmable for both
RTDs and thermocouples
• PC configuration
• Ultra compact size fits into the smallest
DIN B head mount housing
• Sensor library with over a dozen of the
most-used temperature sensor curves
• HART/4-20 mA output
• FOUNDATION™ fieldbus protocol
SCT 3000
Smartline Configuration Toolkit
This PC-based tool allows quick,
error-free configuration of Smartline
products.
• Access to configuration database
parameters
• Verifies all parameters are correct
• Enables “Management of Change”
• Microsoft Windows 95b, 98,
NT (4.0), 2000 and XP
14
www.honeywell.com/ps
• Compact size allows direct head
mounting
• Broad selection of housings and
materials
• Remote communications
• Available with integral engineering
units meter
• Dual input model with advanced
diagnostics and redundant sensor
for critical applications
• One model for most thermocouples or
RTDs (2-, 3-, or 4- wire)
• No board change, potentiometer
adjustment, or calibration required
• Remote configurability and rangeability
• Explosion-proof housing on DIN rail
mounting
• Remote communications for configuration
or diagnostics, Delta T, and redundant
sensor capabilities are standard
ST 3000 Lifetime Transmitters™ deliver exceptional accuracy,
stability, and reliability with the industry’s best warranty.
SFC®
Smartline Field Communicator
The SFC reduces the time to install,
configure, and maintain Smartline®
instruments.
• Hand-held device communicates
remotely with all Smartline instruments
MCT101
The Pocket PC-based Honeywell MC
Toolkit handles multiple communication
protocols, letting you configure, monitor,
diagnose, and manage smart devices
from Honeywell and other suppliers.
• Configures both DE and HART protocols
• Access to devices without entering
hazardous areas
• Automatically verifies device
identification and database configuration
• Complete configuration and diagnosis
of Smartline devices and control loops
• Provides full self-diagnostic and device
diagnostic support
MTS (Multi-Variable Trip Switch)
The MTS provides a stand-alone safety
shutdown solution that can range from
simple shut-off of a pump or motor
to inclusion as part of a large system
solution.
• Zero error digital PV trip
• Configures any HART device with a
published HART Device Descriptions
(DD), regardless of device
manufacturer.
Available in 4 versions:
- MCT202 Ruggedized
• One or two relays, 5A @ 240VAC
• Independent transmitter status relay
positively differentiates maintenance
from process problems
- MCT202 Zone 1
FM: Class 1, Div 2
ATEX: Zone 1
• Optional analog repeat output
MVA (Multi-Variable Analog Interface)
The MVA provides an interface between
DE Smartline transmitters and analog
instrumentation, such as safety shutdown
systems, trip switches, indicators, recorders,
backup or critical loop single-loop
controllers, and more.
MCT202 Zone 1
- MCT101 General Purpose
- MCT202 Zone 2
FM: Class 1, Div 2
ATEX: Zone 2
• Supports digital DE or analog inputs
MCT202 Ruggedized
• Fully supports all HART 5X commands
and Utilizes DP-IDE/SDC 325
MCT202 Zone 2
• Robust, bumpless, and accurate
communications
• Low-cost access to all measured
variables
• Enables mix of DE and analog products
www.honeywell.com/ps
15
Field Instruments
As the first major process control supplier to offer industrial
wireless sensors, Honeywell is an expert in industrial wireless
applications that reduce costs, and improve safety, reliability and
productivity.
Honeywell’s OneWireless universal mesh network supports
multiple industrial protocols and applications simultaneously,
providing a single wireless network that is simple to manage and
efficient to operate. OneWireless solutions offer several benefits
beyond avoiding wiring costs, helping customers optimize
plant productivity, ensure safety, meet regulatory compliance
and improve asset reliability. Supporting both XYR 6000 and
XYR 5000 wireless transmitters, this network delivers a global
solution with robust security, predictable power management
and multi-speed monitoring.
These key attributes provide the following benefits:
• Single plant wide wireless infrastructure for lowest total cost
of ownership
• Simultaneously connects to installed industrial protocols
(i.e., HART, OPC, Modbus, etc)
• Best integrated industrial security available today
• Extremely reliable mesh system – field proven
for best uptime
• Most flexible and upgradeable plant wide
wireless system available today
16
www.honeywell.com/ps
The OneWireless network is:
• Universal – One platform supporting many field protocols and
applications simultaneously
• Simple – One system to learn, operate and maintain
• Efficient – One scalable network conserving spectrum & power
OneWireless is a simple and efficient network
that enables increased safety, reliability and efficiency.
Transmitters
XYR 6000 Transmitters (condensed specifications)
XYR 5000 Transmitters (condensed specifications)
Radio Frequency:
License Free, Frequency Hopping Spread Spectrum (FHSS) or
Direct Sequence Spread Spectrum (DSSS) Technology
License Free, Frequency Hopping Spread Spectrum
Technology
Sensors Radio Power:
125 - 400 mW – License free, 2.4GHz
31mW, 17.8mW typical
Range:
1000 ft. (305m) w Integral 2 dBi antenna
2000 ft. (610m)
Sensors Power:
2 “D” size 3.6 V Li - Non Rechargeable Batteries
“C” size 3.6 V Li
Battery Life:
Up to 10 years
Up to 5 years
Diagnostics:
Extensive Device Status Capability
Low battery, “Out of spec”
Wireless Solutions:
OneWireless Compatible and ISA100 Ready
Event Driven transmission rates
Software:
Local and Software Configurable
Local and Software Configurable
LCD Display:
Local, Alpha Numeric, 8 segment, always on
Local display
Operating Temperature:
-40°C/-40°F to 85°C/185°F
-40°C/-40°F to 85°C/185°F
Hazardous Approvals:
FM, CSA ,ATEX, IECEx
FM&CSA Class I, Division II, Groups A-G, ATEX EEx ia IIC,
EEx nl IIC with CE Mark
Enclosures:
NEMA Type 4X, IP 66/67 and NEMA 8 (explosion proof),
Stainless Steel Housings Available
NEMA Type 4X, IP 66
Connection:
Optional Remote 8 dBi Omni Directional or 14dBi Directional
antennas
Integrated Yagi (analog and temperature units) for ranges up
to 5000ft.(1500m); Remote High Gain for ranges up to 5000
ft. (1500m)
Ranges:
400” H2O(1,000 mbar), 100 psi(7,000 mbar),
3000 psi(210,000 mbar)
100” H2O (24.91kPa), 300” H2O (74.73kPa), 25 psi
(172.37kPa), 100 psi (698.48kPa) and 300 psi (20.68 bars)
Accuracy:
± 0.10%
± 0.20%
Ranges:
500, 3000 and 6000 psi (35,210,415 bar) In-Line Meter Body,
500 and 3000 psi Dual-Head Meter Body
30, 250, 1000 and 5000 psi
(206.84kPa, 17.24bars, 68.95 bars, 344.74 bars)
Accuracy:
± 0.10%
± 0.10%
Ranges:
500 psia (35 barA)
30 and 250 psi (206.84 kPa and 17.24 bars)
Accuracy:
± 0.10%
± 0.10%
Temperature + DI
3 TC or 2 RTD or 1 TC and 1 RTD or 1 TC and 2 DIs
Temperature + DI/DO
TC and RTD Includes Discrete Input Option
Accuracy:
± 0.10%
± 0.10%
Remote Probe
Integral and Remote Probe Configurations Available
Remote Probe Configuration is NEMA 4
4-20 or 0-20ma / 0-5 or 1-5V
4-20 ma / 0-10V; Two Inputs; Includes Discrete Input Option
± 0.10%
± 0.10%
Discrete Inputs
Three inputs; Dry contact only, no voltage or current;
1 Kohm maximum impedance
Two Inputs; Dry contact only, no voltage or current;
1 Kohm maximum impedance
Corrosion:
General Corrosion: 0 to 2000 Mils/Year
Local Corrosion: (Pitting Factor) 0.001 to 1.000
B-Value: 0 to 100 mV
Corrosion Monitoring Index: -2000 to +2000
Acoustic: Main frequency detection: 40 KHz; Bandwidth: 5 KHz
Differential Pressure
Gauge Pressure
Absolute Pressure
Temperature
Analog Input
Accuracy:
Accuracy:
Base Radio:
± 0.10% of span
Multinode/Gateway; 2–802.11 a/b/g (Wifi/Wireless Ethernet)
1–FHSS or DSSS (ISA100 Ready) Sensor Radio
2–Ethernet cables for optional connections to wired devices
Multiple devices per base radio
Analog/Digital Outputs: Up to 25 Modules per base radio
Three options: 4 AO, 8 DO, 4 AO / 8 DO
24 VDC +/- 10% at 25 Watts
-40º C/F to 75º C / 167ºF
IP 66 , NEMA 4X enclosure
Class 1 Div2/ATEX Zone II Certified
Integral and remote antennas available
24 VDC; NEMA: Type 4; Local display
Corrosion:
Yes
Not Available
Acoustic:
Not Available
Yes
Power:
www.honeywell.com/ps
17
Controllers
Controllers
Universal Digital Controllers
DC 1000
UDC 100
UDC 700
UDC 1200
Product Description
The DC 1000 family of
microprocessor based
controllers combine a high
degree of functionality and
reliability at a very low price
in 4 different DIN sizes.
The UDC 100 is a 1/4 DIN
temperature controller
designed for low cost/high
performance applications. An
optional timer is also
available.
The UDC 700 is a 1/32 DIN
format, OEM controller
designed for a large number
of applications.
The UDC 1200 provides a
high degree of functionality
and reliability in a small
format (1/16 DIN) at a very
low price. A limit control
model is also available.
Front Face Format
48 x 48 mm (1.89 x 1.89 in)
48 x 96 mm (1.89 x 3.78 in)
72 x 72 mm (2.83 x 2.83 in)
96 x 96 mm (3.78 x 3.78 in)
96 x 96 mm (3.78 x 3.78 in)
49 x 25 mm (1.93 x 0.98 in)
48 x 48 mm (1.89 x 1.89 in)
Analog Inputs
1 or 2
1 or 2 low levels
1
1
Input Signal Types
Thermocouples, RTDs,
mV, V, mA
Thermocouples, RTDs,
mV, mA
Thermocouples, RTDs,
mV, mA
Thermocouples, RTDs,
mV, V, mA
Digital Inputs
N/A
N/A
N/A
1
Analog Outputs
Up to 2
(Pending)
N/A
Up to 3
Digital Outputs Control
Up to 2
Up to 2
Up to 2
Up to 2
Digital Outputs Alarm
Up to 3
1
Up to 2
Up to 2
Accuracy (at ref. cond.)
±0.5% of F.S.
±0.5% of F.S.
±0.1% of span
±0.1% of span
Loops
1
Up to 2
1
1
Networking
RS232 or RS485 ASCII
N/A
RS485 Modbus
RS485 ASCII or Modbus
ACCUTUNE™ II with Fuzzy Logic (Available on the UDC 2500, UDC 3200 & UDC 3500 Controllers)
Accutune II provides a new truly plug-and-play tuning algorithm Fuzzy logic is used to suppress process variable overshoot
which will, at the touch of a button or through a digital input,
due to setpoint changes or externally induced process
accurately identify and tune any process including integrating
disturbances. It operates independently from Accutune tuning.
processes and those with dead-time. This speeds up and
It does not change PID constants, but temporarily modifies
simplifies startup, plus allows retuning at any setpoint. Also
the internal controller response to suppress overshoot. This
included is the original Accutune adaptive tuning algorithm that allows more aggressive tuning to co-exist with smooth process
can automatically and continuously retune whenever a setpoint
variable responses. It can be enabled or disabled depending on
step change is implemented or whenever a process variable
the application or the control criteria.
disturbance occurs.
Illustration
of 3 Typical
Problems
Resolved by
ACCUTUNE
Detects and Adapts to
Disturbances
PV
SP Value
Adapts to
Process Dynamics
Start-Up Mode
Prevents Overshoot
Time
18
www.honeywell.com/ps
Fuzzy logic eliminates process variable overshoot due to setpoint
changes or externally induced process disturbances.
Controllers
Universal Digital Controllers
UDC 1700
UDC 2500
UDC 3200
UDC 3500
Product Description
The UDC 1700 is a 1/8 DIN
microprocessor based
controller. It provides high
quality and performance
at low cost
The UDC 2500 is a low-cost
digital controller providing
multi-language prompts
(FR, EN, GE, IT, SP) and code
for unmatched operating
simplicity
The UDC 3200 is a 1/4 DIN
general purpose digital
con-troller offering a high
degree of functionality and
operating simplicity
The UDC 3500 with dual loop
and math capability is ideal
for process applications
Front Face Format
48 x 96 mm (1.89 x 3.78 in)
96 x 96 mm (3.78 x 3.78 in)
96 x 96 mm (3.78 x 3.78 in)
96 x 96 mm (3.78 x 3.78 in)
Analog Inputs
1
1 high level, 1 universal
2 universal
4 high levels, 1 universal
Input Signal Types
Thermocouples, RTDs,
mV, V, mA
Thermocouples, RTDs,
mV, V, mA, RH, Radiamatic
Thermocouples, RTDs,
mV, V, mA, RH, Radiamatic,
carbon, oxygen
Thermocouples, RTDs,
mV, V, mA, RH, Radiamatic,
carbon, oxygen
Digital Inputs
1
2
2
4
Analog Outputs
Up to 3
2 (4 to 20 mA)
2 (4 to 20 mA)
3 (4 to 20 mA)
Digital Outputs Control
Up to 2
Up to 2
Up to 2
Up to 4
Digital Outputs Alarm
Up to 2
Up to 2
Up to 2
Up to 4
Accuracy (at ref. cond.)
±0.1% of span
±0.25% of span
±0.2% of span
±0.10% of span
Loops
1
1
1
2
Networking
RS485 ASCII or Modbus
Ethernet or Modbus RTU
Ethernet or Modbus RTU
Ethernet or Modbus RTU
Infrared Port
Yes
Yes
Yes
Yes
Honeywell Controller Value
Every Honeywell Controller, Programmer and Indicator offers you
the best price/performance ratio compared with any competitive
instrument in its class. Our complete line is engineered to provide
you with “targeted functionality”–solutions tailored to your specific
process control requirements–so you only buy what you need.
• Clear and informative operator interface
• Easy to setup and operate
• Straightforward installation and maintenance
• Single-button turning for precise control
• Fuzzy logic overshoot suppression
• Unsurpassed quality and support
Process Instrument Explore (P.I.E.) Software
P.I.E. is a PC based, intuitive software program that runs
on a Pocket PC, desktop or laptop. It can be used either
online or offline to create UDC2500, UDC3200 and UDC3500
configurations. Configurations can be easily downloaded to the
controller via its communication or infrared port.
Infrared Communication Port
Each UDC2500, UDC3200 and UDC3500 has an infrared
communications port that provides a non-intrusive connection to
the controller while maintaining Type 4X and IP66 integrity. You
can duplicate an instrument’s configuration, obtain maintenance
information just by pointing your Pocket PC in the direction of
the instrument.
www.honeywell.com/ps
19
Programmers and Indicators
Programmers
Digital Controller Programmers DCP 50
DCP 100
DCP 300
DCP 550
Product Description
The low-cost DCP 50 is ideal
for set point programming
applications where space is
at a premium.
The low-cost, 1/4 DIN format
DCP 100 programmer is an
entry-level product in the Set
Point Programmer range. It
provides an attractive price/
performance ratio.
The general-purpose DCP
300 programmer is fully
dedicated to execute control
of temperature, humidity,
pressure, flow and other
variables.
The high-performance DCP
550 programmer provides
advanced setpoint programming, sensing, SP generation,
ramp and soak switching and
timing in one unit.
Front Face Format
48 x 48 mm (1.89 x 1.89 in)
96 x 96 mm (3.78 x 3.78 in)
96 x 96 mm (3.78 x 3.78 in)
144 x 144 mm (5.67 x 5.67 in)
Programs
4
8
19
99
Segments Per Program
16
16
30
99 (2000 total max)
Analog Inputs
1
1
1 or 2
1 or 2
Digital Inputs
1
6
12
16
Analog Outputs
Up to 3
Up to 3
Up to 3
Up to 3
Digital Outputs
Up to 2
8
8
16 events
Accuracy (at ref. cond.)
±0.25% of span
±0.25% of span
±0.1% of span
±0.1% of span
Loops
1
1
1 or 2
1 or 2
PID Group
1
1
8
9
Networking
RS485 Modbus
RS485 ASCII or Modbus
-
RS485 ASCII
Programmers
IPC 5000
Indicators
UDC 730
UDI 1700
Product Description
High-functional single/dual
loop programmer; 5.7 inch
touchscreen LCD simplifies
monitoring and control.
Product Description
The UDC 703 is a
1/32 DIN format indicator
for small space requirements.
The UDI 1700 is a horizontal,
1/8 DIN format, low-cost
indicator for most process
variable types.
Front Face Format
196 x 131 mm (7.7 x 5.2 in)
Size (L x H x D)
Programs
32
48 x 25 x 100 mm
(1.93 x 0.98 x 3.94 in)
96 x 48 x 100 mm
(3.78 x 1.89 x 3.94 in)
Segments Per Program
100
Accuracy
±0.10% of span
±0.10% of span
Analog Inputs
2
Analog Inputs
1 universal
1 universal
Digital Inputs
12
Input Signal Types
Thermocouples, RTDs,
mV, V, mA
Thermocouples, RTDs,
mV, V, mA
Analog Outputs
12
Display Types
4 digits-LED (red)
4 digits-LED (red)
Digital Outputs
12
Alarm Set Points
2
3
Accuracy (at ref. cond.)
±0.1% of span
Digital Input
No
Yes
Loops
2
Transmitter Power
No
Yes
PID Group
8
Networking
RS485 Modbus
RS485 ASCII or Modbus
Networking
RS232, RS485, Ethernet
20
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Chart Recorders
Recorders
Strip Chart Recorders
DPR100A / DPR100B
DPR100C / DPR100D
DPR180
DPR250
Display
Analog
Digital
Digital
Digital
Paper Width
100 mm (3.94 in)
100 mm (3.94 in)
180 mm (7.09 in)
250 mm (9.84 in)
Reference Accuracy
0.25%
0.10%
0.05%
0.05%
Multipoint Channels
3 or 6 (DPR100B)
3 or 6 (DPR100B)
24
64
Continuous Pens
1-3 (DPR100A)
1-3 (DPR100A)
N/A
N/A
Roll or Fan-Fold Charts
Yes
Yes
Yes
Yes
Configuration
PC or Keyboard
PC or Keyboard
PC or Keyboard
PC or Keyboard
Data Storage
N/A
N/A
PCMCIA; Compact Flash
PCMCIA; Compact Flash
Networking
N/A
ASCII, Modbus, RTU
ASCII, Modbus, RTU
ASCII, Modbus, RTU Modbus
TCP/IP
Optional Software
N/A
Trend Manager Pro/Specview
Trend Manager Pro/Specview
Trend Manager Pro/Specview
Strip Chart Recorders
Honeywell Strip Chart Recorders are most commonly chosen for
continuous processes where the chart record allows the operator
to quickly detect out-of-tolerance deviations over a long-term
trend. The long length of the strip chart allows recorders to run
unattended for long periods without the necessity for frequent
chart replacement.
Circular Chart Recorders
DR4300 Basic
DR4300
DR4500 Classic
DR4500 Truline
Chart Size
254 mm (10 in)
254 mm (10 in)
305 mm (12 in)
305 mm (12 in)
Reference Accuracy
0.35%
0.20%
0.10%
0.10%
Analog Inputs
2
2
2
4
Digital Display
N/A
Yes
Yes
Yes
Chart Type
Preprinted
Preprinted
Preprinted
Self-printing thermal paper
Control
N/A
2 loops
2 loops
2 loops
Math
N/A
Totalization
Yes
Yes
Networking
N/A
Modbus RTU
Modbus RTU
Modbus RTU
Optional Software
N/A
Trend Manager Pro/Specview
Trend Manager Pro/Specview
Trend Manager Pro/Specview
Circular Chart Recorders
Honeywell Circular Chart Recorders are preferred for batch
processes. The circular chart record displays the entire batch
operation over a specific unit of time, from one hour to 31 days.
An additional advantage of the circular chart record is easy filing
and copying for reference. Compared to the strip chart record,
the circular chart has a shorter calibrated chart width.
www.honeywell.com/ps
21
Paperless Recorders & Data Acquisition
TrendManager Software Suite
The TrendManager Software Suite includes the standard
TrendViewer software package; the Trendmanager Pro advanced
data analysis and archiving software; the Trend-server Pro fully
network aware software for communications with recorders; and
the Screen Designer software for creating customized screen
layouts. This low-cost, flexible, easy-to-use software suite sets the
“-trend” recorders apart from all the others.
TrendViewer
• View, graph and print stored data
• Print configurations and process data
TrendManager Pro
Industry leading PC based data analysis package that support:
• Importing data from any recorder
• Importing data from any Honeywell solutions such as
DPR180, DPR250 and HC900 hybrid controller
The Paperless Advantage
Easy to Use
Dedicated display keys and full screen menus allow
operators to quickly access and interpret information.
• Archiving data
Improved Decision Making
On-line data analysis allows fast operator response during
process upsets.
• Configuration of recorders
Meet Documentation Requirements
Permanent archived records of process and configuration
data can be stored to disk and easily replayed on the
recorder or personal computer using the data analysis
software.
Easy to Operate and Maintain
Reduced maintenance costs, elimination of consumable
pens and paper and increased reliability since mechanical
print assemblies have been eliminated.
• Multi-level, multi-user passwords
• Graph, plot & export data across any recorder, pen or time frame
• Audit trails
• Batch recorder management
• Export data files in CSV format
TrendServer Pro
Industry leading PC based communications software to network
your recorder:
• Handles client/server architecture
• Schedule downloads of recorder data (FTP transfers)
• Remotely configure recorders
• Real time data acquisitions
Easy to Own
Paperless recorders offer significant improvements over
traditional paper recorders. Their inexpensive storage
media and full-color LCD display reduces operating costs
and improves data analysis. The lack of vulnerable print
mechanisms and other mechanical parts improves reliability.
• Communicate via RS485 and/or Ethernet
Easy to Network
Products can be connected directly to the Local Area Network
(LAN) via Ethernet using Modbus TCP/IP protocol. Using the
LAN, multiple departments can access these instruments for
real time data acquisition.
• Provides safe administration of data
• Integrated OPC Server support
• Modbus, FTP, web browser
Database Management Tool
Provided with TrendServer Pro
• Archive, sort, move, copy or delete data in local or remote
database
• Use tree structure for easy understanding of where files are
located
• Data viewed by recorders or monthly archive
• Allows storage of data to secure server
Screen Designer
Custom displays to exactly suit your application
• Total design flexibility to produce customized screen layouts
• Design the screen that will best monitor your process
• Includes bitmap picture input for easy process understanding
22
www.honeywell.com/ps
Title 21 CFR Part 11 of Federal Regulatory Affairs details
the acceptability of electronic records.
Recorders
Paperless Recorders
eZtrend QXe
Minitrend QX
Multitrend SX
Displays
127 mm (5.0 in) Color (QVGA)
140 mm (5.5 in) Color TFT (QVGA)
307 mm (12.1 in) Color (SVGA)
Analog Inputs
Up to 12
Up to 16
Up to 48
Data Storage
USB Memory Key
Compact flash/USB Memory Key
Compact flash/USB Memory Key
Sample Rate
100/200/500ms
20ms to 500ms
20ms to 500 ms
Digital I/O
Up to 8DI/8DO
Up to 16DI/16DO
Up to 48DI/48DO
Networking
Ethernet/RS485, OPC Server
Ethernet/RS485 Modbus, OPC Server
Ethernet/RS485 Modbus, OPC Server
Math Functions/Math Scripts
Yes/No
Yes/Yes
Yes/Yes
Reference Accuracy
±0.1% Typical-TC
±0.1% Typical-TC
±0.1% Typical-TC
Configuration
PC or front panel
PC or front panel
PC or front panel
WEB BROWSER
MAINTENANCE DEPT.
TRENDSERVER PRO
DATA BASE
SERVER
PLANT-WIDE
LOCAL AREA
NETWORK
TRENDSERVER PRO
COMMUNICATIONS
SERVER
QUALITY DEPT.
TRENDMANAGER
PRO
PRODUCTION DEPT.
Electronic data acquisition instruments are the perfect solution
for applications within the Power, Water Treatment, Thermal
Processing, Food & Beverage, Pharmaceutical/Biotech and
Manufacturing industries. U.S. regulatory agencies have accepted
electronic data storage. Title 21 CFR Part 11 of Federal Regulatory
Affairs details the acceptability of electronic records.
www.honeywell.com/ps
23
Hybrid Control Solutions
HC900 Hybrid Controller
HC900 Hybrid Controller
The rack-based HC900 is a modular, scalable platform
available in 3 rack sizes (4, 8 and 12 I/O slots) and three CPU
performance choices (C70R, C50, C30) to handle a wide
range of automation requirements. To maximize installation
flexibility, up to 4 remote I/O racks may be connected to a single
controller to reduce wiring and installation costs. A variety of
analog and digital modules are available to support up to a total
of 1920 I/O points. Up to 480 universal analog inputs minimize
the number of input cards and spare parts required.
The versatile HC900 Hybrid Controller is the perfect solution for
unit control requiring integrated loop and logic processing. It is
also the ideal data acquisition package with up to 480 universal
analog inputs, extensive math and free form calculations.
Intuitive function block software allows you to quickly get up and
running, saving you time and money. Ethernet Open Connectivity
simplifies plant network integration. Redundant CPU’s, Power
Supplies and Networks maximize process uptime.
The HC900 offers an integrated solution that cost-effectively
performs loop and logic control of stand-alone, unit processes.
The combination of analog control loops, setpoint programs,
function block configuration, data acquisition and an extensive
assortment of predefined analog and digital blocks make the
HC900 the ideal choice for thermal processing, water treatment,
food & beverage processing, power generation, pharmaceutical,
manufactured goods, semiconductor industries and other
processes with similar control requirements.
The HC900 consists of three components: a powerful controller
with modular I/O; a hardened operator interface with color
display and disk drive; and intuitive configuration software.
Analog Inputs
Up to 480 universal analog inputs, 960 high level
Accuracy
±0.1% of span (field calibration to ±0.05% of span)
Analog Outputs
Up to 200; user specified span from 0 to 20 mA
maximum, 12 bits, 0.1% Accuracy
Digital Inputs/Outputs
Up to 1920, contact DI, 24 Vdc DI/DO
120 Vac DI/DO, 240 Vac DI/DO, relay DO
Function Blocks
C70, C70R CPU-5000; C50 CPU-2000; C30 CPU-400
I/O Racks Per System
Up to 5 total
Control Loops
PID, on/off, cascade, ratio, %C, RH, dewpoint
Control Output Types
Current, time-proportioning, position proportioning,
three-position step
Setpoint Programmers 50 segments each, 16 event outputs, profiles stored in
controller
Setpoint Scheduler
50 segments, 8 ramp/soak outputs, 8 auxiliary outputs,
16 events, schedules stored in controller
Recipes
50 variables each
Communication
Ethernet 10baseT; Modbus/TCP protocol;
up to 5 Ethernet hosts; up to 9 peer to peer controllers;
Serial Modbus RTU, RS485 or RS232,
Slave (up to 16) or master operation
Power Supply
120 Vac to 240 Vac or 24Vdc
Operating Temp.
0° to 60°C (0° to 140°F)
Humidity
10% RH to 90% RH, non-condensing
Rack Size
4 Slot
266.7 mm
(10.5 in)
Configuration
Off-line, with run mode editing
Operating Environment Windows NT, 2000 or XP
PC
Pentium, 200mHz with 64 MB Ram minimum,
SVGA or greater screen resolution
Cable
9-pin RS232 null modem cable to configuration port
or Ethernet 10Base T (crossover)
Modem Support
Monitor, upload, download configuration
Hybrid Controller:
• Modular I/O design
• Multiloop PID Control
• Setpoint programmers,
scheduler
• Process algorithms,
calculations
• Universal analog inputs
• Stores setpoint profiles,
recipes
• Remote Terminal Panels
(RTP)
• Redundant CPU’s, power
supplies
www.honeywell.com/ps
12 Slot
571.5 mm
(22.5 in)
Hybrid Control Designer Software
• Process logic, timers,
counters
24
8 Slot
419.1 mm
(16.5 in)
Hybrid Control Designer
Software:
• Windows NT, 2000 or XP
• Drag & drop soft wiring of
function block objects
• Configures operator
displays
• Load configuration via
ethernet, serial
communication modem
or floppy disk
• Graphic hard copy records
• Load/upload, monitor
configuration via modem
• Database export in CSV or
TAB DELIMITED formats
The versatile HC900 is the perfect solution
for unit control requiring integrated loop and logic processing.
Operator Interface
Operator Interface
The Model 1042 and Model 559 Operator Interfaces provide
a wide selection of over 100 operator-friendly preformatted
displays, and use direct access display keys. The use
of preformatted displays shortens design time, reduces
engineering costs and facilitates easy operator interaction with
the process. Both analog data and digital status information are
viewed in multiple formats on an LCD display (5.5 inch Model
559, 10.4 inch Model 1042) for clear process monitoring.
Displays are available for viewing and changing control
loops, setpoint programs, recipes, alarm groups, trends and
other analog and digital functions. A standard floppy disk
drive or optional zip drive stores process data, stores and
retrieves configuration information, recipes, setpoint profiles
or schedules. Stored process data may be viewed using the
TrendManager Software Suite.
Display
Model 559
140 mm (5.5 in)
Color LCD
Model 1042
264 mm (10.4 in)
TFT Active Matrix
Color LCD
Distance
from Controller
Up to 2000 feet
(600 meters)
Up to 2000 feet
(600 meters)
Zip Drive (1042)42)
Data archiving & configuration, setpoint profile,
recipe file transfer
Data archiving & configuration, setpoint profile,
recipe file transfer
Power Supply
24 VDC
24 VDC
Size (WxHxD)
240 x 159 x 136 mm
(9.4 x 6.2 x 5.4 in)
400 x 248 x 183 mm
(15.8 x 9.8 x 7.2 in)
Operating Temp.
0° to 50°C (32° to 122°F) 0° to 45°C (32° to 113°F)
Humidity
(non condensing)
Rated: 10% to 90%
Extreme: 5% to 95%
Rated: 20% to 80%
Extreme: 5% to 90%
Communications:
Operator Interface:
• Ethernet 10baseT
• Control loop supervision
• Modbus/TCP protocol
• Load/monitor setpoint
programs, recipes
• Up to 9 peer to peer
controllers
• View analog & digital status
• Serial Modbus RTU
• View bar graph groups
• Redundant networks
• View trends
• View alarm and event status
• Initiate operator pushbutton actions
• Data storage to floppy disk
• Type 4X
HC900
UNIT CONTROL
OPERATIONS
QUALITY DEPT.
MODEL 1042 OI
ETHERNET OPEN
CONNECTIVITY
HC900
UNIT CONTROL
MAINTENANCE DEPT.
HC900
DATA ACQUISITION
REDUNDANT
CONTROLLER
HC900
DATA ACQUISITION
www.honeywell.com/ps
25
Electric Actuators – HercuLine®
Actuators
HercuLine Electric Actuators
HercuLine 2000
HercuLine 2001 / HercuLine 2002
HercuLine 10260A / HercuLine 10260S
Product Description
Low torque electric actuator
Low torque electric actuator
Medium torque industrial electric
actuator
Torque
50 to 400 in-lb (6 to 45 N-M)
50 to 400 in-lb (6 to 45 N-M)
10 to 300 lb-ft (14 to 400 N-M)
Stroke/Speed
90° to 150°/6 to 75 sec
90° to 150°/7.5 to 120 sec
90°/10/20/40/60 sec
Input Signals
Floating, Pos. prop., Open/Close
1-5 Vdc, 4 to 20 mA
0/1-5 Vdc, 0/4-20 mA, Floating, Pos.
prop., Open/Close
Position Feedback
1000 ohms potentiometer
0/1-5 Vdc, 0-16 Vdc,
0/4-20 mA, SW emulation
0/1-5 Vdc, 0-16 Vdc,
0/4-20 mA, SW emulation
1000 ohms potentiometer
Position Sensing
1000 ohms potentiometer
2001: slidewire
2002: contactless
Contactless
Environmental
-40° to 185°F (-40° to 85°C)
-40° to 170°F (-40° to 75°C)
-20° to 170°F (-30° to 75°C)
Duty Cycle
Continuous
Continuous
Continuous
Repeatability
N/A
0.2% of 90° span
0.2% span
Dead-Band
N/A
Adj. 2% to 5% span
Adj. 0.2% to 5% span
Local Auto/Man Switch
Optional
Optional
Optional
Local Keypad/Display
N/A
Optional
10260S: Optional
RS485 Modbus Comms.
N/A
Yes
10260S: Yes
HercuLine Electric Actuators
HercuLine Electric Actuators are engineered for exceptional reliability,
accurate positioning, and low maintenance. Designed for very precise
positioning of dampers and quarter-turn valves, they perform especially
well in extremely demanding environments requiring continuous duty,
high reliability, and low maintenance. With non-contact sensing, the
maintenance problems and unexpected shutdowns associated with
slidewires and potentiometer wear are eliminated.
HercuLine Smart Actuators
Honeywell’s new actuators incorporate all of the quality and reliability
features of the HercuLine actuators with the added benefits of
microprocessor-based electronics. These benefits make it easier to
install, set up and commission the actuator, while allowing you to
monitor the health parameters for proactive maintenance planning.
• RS485/Modbus communications for remote access
• Programmable:
- Alarm and relay outputs
- Characterization, failsafe functions, dead-band, and filtering
- Direction of rotation
• Diagnostic Parameters:
- Maximum Hi and Lo temperature
- Stall and accumulated stall time
- Total travel
26
www.honeywell.com/ps
HercuLine Palm Software
• Lowers ownership cost
• Use your Palm PDA for calibration, configuration
and maintenance data
• Eliminates local display and keypad
HAL (Honeywell Actuator Linkage software)
Helps you size, select and install your Honeywell actuator. The
software lets you choose the actuator and design the linkage
that best fits your application.
Honeywell Corrosion Solutions
Global process control industries spend an average of US$50
billion a year on corrosion problems that can hinder their
abilities to operate at optimal levels. Honeywell’s Proprietary
On-line Corrosion Technology Can Reduce Corrosion Costs to
Process Control Customers by up to 20 Percent.
Benefits
Honeywell field-proven corrosion solution offers measurable
improvements and benefits:
• Increased plant uptime due to improved reliability of assets
• Reduction in maintenance costs by moving from scheduled to
reliability-centered maintenance
Complete
research lab for
corrosion &
materials evalution,
and materials
selection.
Correlate
real time
corrosion data
with process
variables in
Experion.
Software for
materials selection,
risk analysis,
and identification
or monitoring
locations.
• Maximized production throughput while protecting plant assets
• Improved safety by minimizing the effects of process upsets
and excursions
• Significant reduction in inhibitor costs
A Winning Combination
With Honeywell’s acquisition of InterCorr International, Inc.
in 2005, Honeywell Process Solutions became the first and
only automation and control supplier to offer real-time on-line
corrosion detection for integration with the process control
system. The integration of InterCorr technology with Honeywell’s
Experion® Process Knowledge System (PKS) will enable
Honeywell customers to shift from traditional off-line corrosion
assessment to on-line, real-time measurement, allowing them
to realize significant reductions in corrosion expenditures and
manage plant assets more effectively.
Corrosion as a Process Variable
Through integration with Honeywell’s Experion Process
Knowledge System (PKS), operators can transform raw
corrosion monitoring data into high-value process knowledge.
Operators can correlate corrosion data with process data to gain
an awareness of their plant conditions, make critical business
decisions quickly and take proactive actions to optimize shortterm and long-term plant performance.
An integral part of the Process Knowledge System is the use
of advanced applications, like Honeywell’s asset, control and
operations applications. Advanced applications with real time
corrosion data are a further source of high-value process
knowledge for the process engineer to make the right decision at
the right time.
Corrosion Solution Consists of Three Elements Systems,
Expert Corrosion Services and Software
Detecting corrosion is just the first step toward solving a plant’s
corrosion problems. Honeywell offers an integrated approach
to corrosion problem solving with a solution that provides the
correct and most efficient combination of products, services and
software to our customers.
Systems
SmartCET® (Smart Corrosion Evaluation Technology) is the new
Honeywell corrosion transmitter that embeds proprietary corrosion
measuring technology to provide a convenient and efficient method
to bring corrosion data to the process control system.
Services
Honeywell’s corrosion experts can complement your in-house
corrosion resource and are fully capable of solving your tough
plant corrosion problems. Our corrosion expertise ranges
from lab services for metallurgical failure analysis to inhibitor
screening to materials consultation with an emphasis on specific
plant operating conditions to analysis of a plant’s real-time
corrosion conditions.
Software
Our software product offerings reflect over 20 years of corrosion
expertise derived from our laboratory corrosion research
benchmarked with actual field data and experience. Plant and
consulting engineers have found tremendous value in our
software products that aid in materials selection, corrosion rate
prediction within pipelines and process equipment, and analysis
of plant asset integrity and risk.
Serving customers in oil and gas, refining, chemicals, power
generation, pulp & paper, aerospace, pharmaceuticals/biotech,
and metals and mining industries, we offer a strong track record
of creating value every day for major clients the world over.
www.honeywell.com/ps
27
Sales & Application Support
Our team of field sales engineers, local stocking representatives and technical
support specialists are available to serve you in 95 countries on six continents.
We back all of our products with a comprehensive warranty and a Technical
Assistance Center staffed with engineers and technicians with solid product
knowledge.
Teaming with our direct sales force, Honeywell’s Authorized Distributors
provide total solutions for your control needs. With offices located throughout
the world, our extensive distribution network provides responsive, local service
and support before, during and after the sale. Honeywell reps provide many
value-added services including:
• Local inventory with quick delivery
• Application and technical support
• On-site training
• 24-hour emergency service
To find the Honeywell Authorized Distrobutor nearest you, visit our on-line
Honeywell offers a
Distributor Locator at: http://www.honeywell.com/ps
complete portfolio of
Warranty/Remedy
products and solutions
Honeywell warrants goods of its manufacture as being free of defective
for process and machine
materials and faulty workmanship Contact your local sales office for
control applications,
warranty information. If warranted goods are returned to Honeywell during
including controllers, recorders, transmiters,
the period of coverage, Honeywell will repair or replace without charge
actuators, smart sensors, and analytical instruments.
those items it finds defective.
To learn more about these offerings and how they
can help your organization achieve breakthrough
results, contact your local Honeywell representative,
or contact us at the following phone numbers:
USA: 1-800-343-0228
France: 33 1 60 19 80 75
Canada: 1-800-461-0013
Italy: 39 02 9214 6503
UK: 44 1344 655251
Spain: 34 91313.61.00
Germany: 49 69 8064-336
Asia/Pacific: 65 6355 2828
Latin America: 1-305-805-8188
The foregoing is Buyer’s sole remedy and is in lieu of all other warranties,
expressed or implied, including those of merchantability and fitness for a
particular purpose.
Specifications may change without notice. The information we supply is
believed to be accurate and reliable as of this printing, however we assume
no responsibility for its use. While we provide application assistance
personally, through our literature and the Honeywell web site, it is up to the
customer to determine the suitability of the product in the application.
Copyright© by Honeywell International Inc., November 2008.
Honeywell Process Solutions
Honeywell International Inc.
2500 West Union Hills Drive
Phoenix, AZ 85027
Tel: 800-343-0228
www.honeywell.com/ps
10-00-30-16 PG10000
November 2008
® 2008 Honeywell International Inc.
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