48535 - FlexMod Liftgate Protector Info Sheet
Environmental Specifications
Characteristic
Parameter
Notes
Operating temperature range
-40° to +85°C -40° to +185°F
Ingress protection rating
IP67
Humidity
0 to 90%RH
Vibration
10-500Hz
Per IEC 529
Per SAE J1455
Shock
Per SAE J1455
Thermal shock
Per SAE J1455
Inductive Transient
+/- 600V
Per SAE J1455
Load dump
+150V
Per SAE J1455
Mating Connector
Deutsch DT06-08S, Amphenol AT06-08S
Blanking pin
Deutsch 114017, Amphenol A114017
Information on New Products from Cole Hersee
FlexMod Electronic Liftgate Protector
TM
Prevents damage to batteries and liftgate motor
• These values are factory presets in #48535. They can be varied in the programmable version #48735
Prevents irreparable damage to starting battery or
auxiliary battery caused by excessive draw down of
power.
Electrical Characteristics
Prevents burnout of hydraulic system motor caused by
low voltage.
Operating range
9-32V DC10A max.
Disable voltage (12V)*
12.05V min 12.01 typ 12.15max
Enable voltage (12V)*
12.95V min 13.0 typ 13.05max
Disable voltage (24V)*
24.1V min 24.2V typ 24.3Vmax
Enable voltage (24V)*
25.9V min 26.0V typ 26.1Vmax
Alarm circuit current
200mA max
Quiescent current
2mA max quiescent current
Load current
10A max at 85°C
Overcurrent protection*
15A typ
No more stranded vehicles caused by dead starting
batteries or a hung-up liftgate.
For 12V and 24V DC systems, autoranging.10A at 85ºC
Circuit operating current
System disconnects after 1 sec of excessive current
Installation Configuration
Ordering Information
Part No.
Description
48535
Liftgate protector module
48535-01
Liftgate protector module kit (module & unassembled harness)
48735
Programmable liftgate protector module
48735-01
Liftgate protector module kit (module & unassembled harness)
Liftgate
Solenoid
Features & Benefits
Override
Momentary
Switch
Fuse
1
2
3
4
Control
Momentary
Switch
Liftgate
Protector
Battery
Optional
Alarm indicator
200mA max
6
When the liftgate is actuated by an external switch, the Liftgate
Protector checks the battery voltage. If the voltage is above the
pre-set level, it enables the liftgate to work. The Liftgate Protector
monitors battery level, and if it falls below the pre-set, it prevents
activation of the liftgate and (if operating switch is active) activates
an external alarm. Typical alarms would be a blinking light or buzzer.
Once the switch is deactivated, an external override switch permits
one-time use, so that liftgate can be stowed. Liftgate Protector
prevents further use of the liftgate until battery level is restored.
5
When batteries are overdrawn, irreversible damage can be caused,
and expensive batteries will have greatly reduced capacity or need
Littelfuse Commercial Vehicle Products • 20 Old Colony Avenue, Boston, MA USA 02127-2467
210. 621.1845 • www.colehersee.com • www.littelfuse.com
Littelfuse Commercial Vehicle Products
to be replaced. Liftgate Protector prevents excess draw-down
of batteries.
Liftgate motors are dependent on supplied voltage. When
voltage falls, they draw higher and higher current which can
readily cause burned out motors. Liftgate protector prevents
motor burnout.
No hung-up liftgates. Even if battery is low, Liftgate Protector
enables one-time override, so that liftgate can be stowed and
vehicle is not immobilized.
D-656 Rev A
The FlexMod Family of Products
Common FlexMod Applications
TM
The FlexModTM family is a series of small, robust solidstate modules with two inputs (one analog and one digital)
and two solid state outputs (one 10A, one 200mA) that can
be programmed to do almost any job. Standard units listed
below are designed for specific types of applications,
although they can be set to a wide range of parameters by
dealers with programming units.
TM
Easy snap-in wiring with
standard sealed connector
Two outputs,
two inputs
Cole Hersee designed these units to solve problems in many industries. Here are a few of the thousands of potential
applications. Contact us with your specific application requirements.
Compact unit
3" x 4" x 1"
Traffic Arrow Board
Optional Relay
In-Cab
Radio
48610 Low Voltage Disconnect
Monitors voltage. Preserves battery charge
and protects battery banks by automatically
disconnecting loads when battery voltage
drops to a critical level. Unit 48610, unit &
harness 48610-01, programmable unit 48710,
programmable unit with harness 48710-01.
See Hot Feed D-630
External
Alarm
Ultra-low
standby current
Battery
Microrelay
Sealed to IP67. Can be
mounted anywhere
FlexMod Dimensions
4.00 [101.6]
48541 & 48542 Voltage Sensing Relay & Timer
Monitors voltage and time, and is available in
two types: one load + pilot/alarm circuit; two
loads. The unit monitors ignition status, shutting
down non-critical loads when the cutoff voltage
is reached, or at the set time after the ignition
is turned off. Single output version 48541, unit
& harness 48541-01, programmable unit 48741,
programmable unit with harness 48741-01. Dual
output version factory-set/programmable unit
48741, and this unit with harness 48741-01. See
Hot Feed D-633 (single load VSRT), and this
HotFeed (D-644) for Dual VSRT.
Engineering
Panel Lights
1.01 [25.8]
0.27 [6.9]
Light Bar
Radios
0.62 [15.7]
Cordless
Light Charger
Computers
8-Pin sealed
Deutsch connector
Program the 48710 FlexMod LVD to combine low voltage
warning and/or single circuit load management in one unit.
A second 48710 FlexMod LVD can manage other loads, and
if mounted close to the loads, will minimize wiring runs.
Battery
2.70 [68.6]
1.31 [33.3]
VSRT
Battery
Optional
Relay
Typical Application 3
Combined timer/voltage shutoff for police vehicles
48541 FlexMod VSRT combines two functions (time and
voltage) in one small unit that opens up options for mounting
in a small space, and simplifies wiring and other components.
The FlexMod VSRT protects starting power with simultaneous
sensing of time and voltage.
Internal
Lighting
Dealer programming of units
FlexMod is a highly versatile unit that can be programmed
by dealers, to meet the customers’ specific applications.
Parameters of time, voltage, and current limits are easy
to customize, using straightforward on-screen options.
Our programming unit connects your computer directly
to a FlexMod, which can be programmed within minutes.
The system has the advantage of accessing the FlexMod
electronics via the integral connector. Unlike competitive
products, this is a straightforward non- invasive process
which does not compromise the waterproof integrity of
the unit.
Typical Application 2
NFPA 1901 Load Manager
compliance for fire vehicles
LVD
LVD
3.30 [83.8]
48540 Smart Battery Isolator Controller
Monitors voltage on two battery banks. Unit
monitors two battery banks and controls one or
more relays or contactors to make sure starting
power is protected, by isolating the starting
and auxiliary battery banks. Single load version
48540, unit & harness 48540-01, programmable
unit 48740, programmable unit with harness
48740-01. See Hot Feed D-632
Compartment
Lights
TM
Radios &
Computer
Use the 48610 FlexMod LVD to protect starting power, and
save fuel (and fines!) by eliminating idling. By connecting
safety signboard (or other loads) to the LVD, the signboard
can be safely run with the engine off, without the risk of a
dead battery. By connecting the horn or external alarm to
the alarm circuit, the vehicle operator will be warned of
impending shutdown.
Flashlight
Charger
Horn
48636 Lighting Timer
Monitors time. Prevents the internal lights
inside a trailer from being left on and draining
the battery. Vehicle operator operates a handy
momentary switch to turn lights on, giving
safe and sufficient light within the cargo
compartment. After 20 minutes the unit flashes
the compartment lights to give the operator
sufficient warning either to exit or re-set
the switch. Single load version 48636, unit &
harness 48636-01, programmable unit 48736,
programmable unit with harness 48736-01.
See Hot Feed D-631
Typical Application 1
Idle reduction for work vehicles
Stereo
Typical Application 4
Smart charging system for boats
Ignition
Switch
Smart Isolator
Timer
Solenoid
Battery 1
Bilge Blower
Battery 2
The 48540 FlexMod Smart Isolator Controller turns an existing
solenoid charging system into a smart system. The FlexMod
protects the alternator with priority charging, and allows shore
power connected to the house battery to charge the starting
battery as well! The 48610 protects batteries from damage.
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