PowerVac P14 | PowerVac P10 | PowerVac P6 | PowerVac P7 | PowerVac P5 | User manual | Midmark PowerVac P3, P5, P7, P6, P10, P14 vacuum Service and Parts Manual

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PowerVac

®

Model Numbers:

Single Vac Units

P3

P5

P7

Twin Vac Units

P6

P10

P14

Earlier Version Current Version

Service and

Parts Manual

Next

FOR USE BY MIDMARK TRAINED TECHNICIANS ONLY

Part No. 004-0494-00 (4/1/16) SF-1873

Style B

Back

GENERAL INFORMATION

Symbols .................................... iii

Ordering Parts ......................... iii

Serial Number Location .......... iii

Specifications ........................... iv

Model Identification /

Compliance Charts: ................. v

Warranty Information ............... vi

TESTING & REPAIR - continued

Fan ..........................................B-37

Gauge .....................................B-41

Motor ......................................B-43

Capacitor ................................B-44

Pump ......................................B-50

Liquid Evacuation Pump

(Accessory) ............................B-53

Separator Tank .......................B-58

TROUBLESHOOTING

Vacuum System ....................... A-2

Electrical System Operation

Power to System ................................. A-3

Wall Switch On ................................... A-4

Bottom Float contact Closed .............. A-5

Middle Float Contact Closed ............. A-6

Top Float Contact Closed ................... A-7


(Accessory) .............................. A-11

ACCESS PROCEDURES

Front Cover ............................ C-2

Top Cover ............................... C-3

Electrical Cover ...................... C-4

Back Cover (Previous Tank)... C-5

Back Cover (Large Tank) ........ C-6

WIRING DIAGRAMS

PowerVac

®

..................................................

D-2*

TESTING & REPAIR

Belt ............................................ B-2


(Accessory) ............................ D-4

Check Valve .............................. B-6

Vacuum Relief Valve................. B-9

Exhaust ..................................... B-12

Float .......................................... B-15

Low Voltage .............................. B-18

Door Limit Switch &

Circuit Breaker (On/Off Switch)

EXPLODED VIEWS / PARTS LISTS

.............................................. B-21

PowerVac

®

Single Models

Contactor .................................. B-26

Fuse ........................................... B-28

(P3, P5, P7) ............................. E-2*

PowerVac

®

Twin Models

Relay .......................................... B-31

(P6, P10, P14) ......................... E-3*

Transformer .............................. B-34


(Accessory) ........................... E-4*

FOR USE BY MIDMARK TRAINED TECHNICIANS ONLY

* Indicates multiple pages due to model / serial number break(s)

Next

Back

Symbols


Next

Ordering Parts

General Information

Caution

Indicates a potentially hazardous situation which could result in injury if not avoided.

Equipment Alert

Indicates a potentially hazardous situation which could result in equipment damage if not avoided.

Note

Amplifies a procedure, practice, or condition.

The following information is required when ordering parts:

•

Serial number & model number

•

Part number for desired part.

[Refer to Exploded Views / Parts Lists section]

Non-warranty parts orders may be faxed to Midmark using the Fax Order Form in the back of this manual.

For warranty parts orders, call Midmark's Technical Service

Department with the required information.

Hours:

Phone:

8:00 am until 5:00 pm EST [Monday - Friday]

1-(800)-Midmark

3 Indicates that the component the check mark appears beside should be tested before replacing it.

In Section A, test the components in the order indicated.

(ex.

1st

3

then ,

2nd

)

Refer to Section B for component testing procedures.

Model / Serial Number Location

These symbols are used throughout this manual to represent the operational status of table functions and components.

Indicates the function / component is working properly.

No action required.

Serial / Model

Number

Indicates the function / component is working, but a problem exists.

Indicates the function / component is not working at all.

AA158000i

© Midmark Corporation 2006 SF-1873

iii

Back


Weights, Dimensions, Electrical Specifications


Classifications: Class 1, Type B Applied Part iv

Model

P3

Model

P5

Model

P7

Model

P6

Model

P10

Model

P14

Evacuation Control

Box (Optional)

Max Users

3-5 5-7 7-10 6-10 10-14 14-20

Vac Unit

H x W x D

Separator

H x W x D

26" x 19.5" x 18.5" 26" x 19.5" x 18.5" 26" x 19.5" x 18.5" 26" x 39" x 18.5" 26" x 39" x 18.5" 26" x 39" x 18.5"

32" x 22" x 22" 32" x 22" x 22" 32" x 22" x 22" 32" x 22" x 22" 32" x 22" x 22" 32" x 22" x 22"

Actual Weight (lbs)

Total HP

Voltage

Amps

Hertz

Vac Unit - 355

Separator - 47

2

208 / 230

11.4

60

Vac Unit - 355

Separator - 47

2

208 / 230

11.4

60

Vac Unit - 355

Separator - 47

2

208 / 230

11.4

60

Vac Units - 710

Separators - 94

4

208 / 230

22.8

60

Vac Units - 710

Separators - 94

4

208 / 230

22.8

60

Vac Units - 710

Separators - 94

4

208 / 230

22.8

60

Recommended

Breaker Size (Amps)

(Min. 20 Amp ea.)

30 30 30 2 x 30 2 x 30 2 x 30

N/A

N/A

5" x 5.5" x 6"

2

N/A

115 VAC

3

60

15

Inlet Connection Size

(in.)

Fuses

Drain Connection Size

(in.)

1 1/2"

1/8 A, 250V

Type T

1 1/2"

1 1/2"

1/8 A, 250V

Type T

1 1/2"

1 1/2"

1/8 A, 250V

Type T

1 1/2"

2"

1/8 A, 250V

Type T

1 1/2"

2"

1/8 A, 250V

Type T

1 1/2"

2" N/A

1/8 A, 250V

Type T

1/4A, 250V, Type T

3A, 250V, Type T

1 1/2" N/A


Rev. 6/13

Next

Back


Model Identification / Compliance Chart - PowerVac

®

Next



Rev 11/07

v

Back



Next

Warranty Information

LIMITED WARRANTY

SCOPE OF WARRANTY

Midmark Corporation (“Midmark”) warrants to the original purchaser its new PowerVac ® products and components (except for components not warranted under “Exclusions”) manufactured by Midmark to be free from defects in material and workmanship under normal use and service. Midmark’s obligation under this warranty is limited to the repair or replacement, at Midmark’s option, of the parts or the products the defects of which are reported to Midmark within the applicable warranty period and which, upon examination by Midmark, prove to be defective.

APPLICABLE WARRANTY PERIOD

The applicable warranty period, measured from the date of installation for the original user, shall be five (5) years or 10,000 usage hours (whichever comes first) for all warranted products and components and ten (10) years or 20,000 usage hours (whichever comes first) for the pump only.

EXCLUSIONS

This warranty does not cover and Midmark shall not be liable for the following: (1) repairs and replacements because of misuse, abuse, negligence, alteration, accident, freight damage, or tampering; (2) products which are not installed, used, and properly cleaned as required in the Midmark “Installation” manual and or PowerVac

®

Care Guide for this applicable product; (3) products considered to be of a consumable nature; (4) accessories or parts not manufactured by Midmark; (5) charges by anyone for adjustments, repairs, replacement parts, installation, or other work performed upon or in connection with such products which is not expressly authorized in writing in advance by Midmark.

EXCLUSIVE REMEDY

Midmark’s only obligation under this warranty is the repair or replacement of defective parts. Midmark shall not be liable for any direct, special, indirect, incidental, exemplary, or consequential damages or delay, including, but not limited to, damages for loss of profits or loss of use.

NO AUTHORIZATION

No person or firm is authorized to create for Midmark any other obligation or liability in connection with the products.

THIS WARRANTY IS MIDMARK’S ONLY WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. MIDMARK MAKES NO IMPLIED

WARRANTIES OF ANY KIND INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. THIS WARRANTY IS LIMITED TO

THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS.

vi

Back


Troubleshooting

Next

Troubleshooting

Function / System

Vacuum System ................................... A-2

Electrical System Operation

Power to System ......................... A-3

Wall Switch On ........................... A-4

Bottom Float Contact Closes ...... A-5

Middle Float Contact Closes ....... A-6

Top Float Contact Closes ........... A-7

Liquid Evacuation Pump.......................A-11

20

25

-30

15

10

5

Models:

Serial Numbers:

AA220500


Rev 2/08

A-1

Back

Troubleshooting

Vacuum System Operation

Operatory waste (air, solids and liquids) is pulled into the separator through the inlet hose by the rotary claw pump in the vacuum base unit.

Air is separated from liquids and solids. Air then flows into the pump and out through the exhaust hose.

Fresh air is pumped in through the Vacuum Relief Valve to the pump and out through the exhaust. (When ports are opened in the operatories the

VRV closes to compensate.)

The check valve connected below the drain port allows the unit to drain liquids and solids upon removal of vacuum from the chamber when the pump / motor shuts off.

The fan(s), hour meter and vacuum pump start to run when power is supplied by the wall switch. The fan(s) and hour meter then begin to cycle with the vacuum pump / motor. The float switches control the pump motor by a 24 vac relay via motor contactor.

The upper and lower reed switch floats interact as a latching circuit with the internal relay to release upon drain below the bottom float.


Refer To:

Low or No Suction ................................ A-9

Earlier Version Shown

Fresh Air

Intake

Fr

Next

A-2

Vacuum System

© Midmark Corporation 2006 SF-1873 Rev 9/10

Models:

Serial Numbers:

All

Back


Next

Troubleshooting

Electrical System

(Power to System Wall Switch Open All Float Switches Open)

• Power (230 VAC) is on supplying Line Voltage to the Vacuum Pump Electrical System.

• 230 V is applied to the 230 V / 24 V Transformer energizing it.

• 24 V is applied from one side of Transformer, to the Terminal Block.

• From the Terminal Block, 24 V is applied to Terminal 6 of CR1 Relay, thru CR1 normally closed contacts (6 & 2) to one side of the coil on Contactor “C”, also to J1 & J2 Plug

(pin 1), and thru the Timer to one side of the Wall On / Off Light.

• 24 V is also applied thru the closed Door Limit Switch,Circuit Breaker & Timer to one side of the Wall On/Off Switch.

Refer To:

Motor will not Run ................................. A-10

Motor Cutting Out ................................. A-11

NOTE:

Some units have dual fans that are wired in parallel.

FAN

SEPARATOR FLOAT

SWITCH ASSEMBLY

Earlier Version HasThree

Reed Switch Floats.

The Middle Float in

Current Version is Not Used and

No Longer Installed

Contacts

Open

Contacts

Open

Contacts

Open

Water Level

Top

Float

Middle

Float

Bottom

Float

Common

Bottom

Float

3

4

1

2

Top

Float

Middle

Float

AA160800i

Light

On

On/Off

Light

WH

RD

BL

Remote

Wall

Switch

Switch

On

RD

RD

WH

BL

RD

WH

VACUUM PUMP ELECTRICAL SYSTEM

Transformer

Energized

OR

Transformer

YL

BL

OR

RD

WH

Fuse F1

BK

RD

WH

Jumper

RD

GN/YL

YL

Terminal

Block

Fan

Off

HOUR

METER

BK

RD

Contacts

Open

WH

BK

OR

RD

CONTACTOR

"C"

BK

BK

RD

BK

Contacts

Open

BK

BK

BL

Power Removed From

Coil, Contacts Open.

BK

BL

BL

BL

WH

BK

BL

Coil

7 6

Coil

8

Coil

WH

WH

5

CR1 (Float Switch) RELAY

Contacts Open

RD

RD

4

BL

2

3

1

BL

RD

WH

1

RD

2 3 4

BK

CR1 Coil Not Energized

Contacts Remain in

Same Position

GN/YL

BL

RD

BK

HOURS

BK

Thermal

Reset

Meter

Stopped

WH

230 VAC

Power On

1

2 3 4

BL

WH

RD

BL

BL

WH

RD

Circuit

Breaker

BL

WH RD BK

To J1 or J2 Plug on

Evacuation Board or to Float on

Separation Tank

BL

Circuit Breaker &

Door Limit Switch

Closed

Pump

Stopped

NOTE:

Manual reset button on earlier versions, automatic reset on current versions.

Water Low, All Float Switches Open

AA2480i

Models:

Serial Numbers:

All

Power to System


Rev 11/2/15

A-3

Back

Troubleshooting



- continued

(Wall Switch On, Power to System, All Float Switches Open)

• Remote Wall Switch is turned on, the On / Off Light comes on.

• 24 V is applied to the other side of the coil of Contactor “C”, energizing the coil and closing its contacts.

• The Fan(s), Hour Meter, and Vacuum Pump run.


- continued

(Wall Switch

OFF

,

Power to System, All Float Switches Open,

Timer ON

)

• Remote Wall Switch is turned off, the Timer turns on and starts to measure two hours.

• The Timer will run the Vacuum for one minute every two hours while the Remote Wall Switch is turned off by completing the 24 V circuit to the Contactor "C" coil.

SEPARATOR FLOAT

SWITCH ASSEMBLY


Common

Bottom

Float






Top

Float

3

4

1

2

Middle

Float

Contacts

Open

Contacts

Open

Contacts

Open

Water Level

Top

Float

Middle

Float

Bottom

Float

AA160800i

Water Low, All Float Switches Open

Light

On

On/Off

Light

Remote

Wall

Switch

Switch

On

RD

BL

WH

RD

RD

WH

BL

RD

Next

NOTE:


FAN

WH


Transformer

Energized

OR

Transformer

YL

Fuse F1

BK

RD

GN/YL

BL

OR

WH

Jumper

RD

YL

Terminal

Block

RD

WH

Fan

On

HOUR

METER

BK

RD

RD

Contacts

Closed

WH

BK

CONTACTOR

"C"

BK

OR

BK

Contacts

Closed BK

BK

RD

BK

BK

BL

BL

Coil Energized

Contacts Closed

BL

BL

WH

BK

BL

Coil

7 6

Coil

8

Coil

WH

WH

5


Contacts Open

RD RD

4

BL

2

3

1

BL

RD

WH

1 2

RD

3 4

BK


Contacts Remain in

Same Position

GN/YL

BL

RD

BK

HOURS

BK

Thermal

Reset

Meter

Running

WH

230 VAC

Power On

1 2 3 4

WH

RD

WH

RD

WH RD BK

To J1 or J2 Plug on


Separation Tank

NOTE:

Pump

Running


BL

BL

Circuit

Breaker

BL BL

Circuit Breaker &

Door Limit Switch

Closed

AA2478i

A-4

Wall Switch On

© Midmark Corporation 2006 SF-1873 Rev 11/2/15

Models:

Serial Numbers:

All

Back


Next

Troubleshooting


- continued

(Water Rises, Bottom Float Switch Closes, Middle and Top Switches Remain Open.)

• Contactor “C” contacts remain closed.

• The Fan(s), Hour Meter, and Vacuum Pump continue to run.

SEPARATOR FLOAT

SWITCH ASSEMBLY







Contacts

Open

Contacts

Open

Top

Float

Middle

Float

Common

Bottom

Float

3

4

1

2

Top

Float

Middle

Float

Contacts

Closed

Water Level

Bottom

Float

AA160801i

Bottom Float Switch Closed,

Middle and Top Remain Open.

Light

On

On/Off

Light

Remote

Wall

Switch

Switch

On

RD

BL

WH

RD

RD

WH

BL

RD

Models:

Serial Numbers:

All

NOTE:


FAN

WH


Transformer

Energized

OR

Transformer

YL

Fuse F1

BK

RD

BL

OR

GN/YL

YL

Terminal

Block

RD

WH

WH

Jumper

RD

Fan

On

HOUR

METER

BK

RD

RD Contacts

Closed

WH

BK

CONTACTOR

"C"

BK

OR

BK

Contacts

Closed

BK

BL

BL

BK

RD

BK

BK

BL

BL

Coil Energized

Contacts Closed

WH

BK

BL

Coil

7

Coil

8

6

Coil

WH

WH

5


Contacts Open

RD

RD

4

BL

2

3

1

BL

BL

GN/YL

RD

RD

WH

1 2

RD

3 4

BK


Contacts Remain in

Same Position

BK

HOURS

BK

Thermal

Reset

Meter

Running

WH

230 VAC

Power On

1 2 3 4

WH

RD

WH

RD

WH RD BK

To J1 or J2 Plug on


Separation Tank

NOTE:


Pump

Running

BL

BL

BL BL

Circuit Breaker &

Door Limit Switch

Closed

Circuit

Breaker

Bottom Float

Switch Closed


Rev 11/2/15

AA2478i

A-5

Back

Troubleshooting



- continued

(Water Reaches Middle Float, Middle and Bottom Float Switches are Closed, Top Switch Remains Open.)

• Contactor “C” contacts remain closed.

• The Fans, Hour Meter, and Vacuum Pump continue to run.

SEPARATOR FLOAT

SWITCH ASSEMBLY







Contacts

Open

Contacts

Closed

Water Level

Contacts

Closed

Top

Float

Middle

Float

Common

Bottom

Float

3

4

1

2

Top

Float

Middle

Float

Bottom

Float

AA160802i

Middle and Bottom Float Switches are Closed, Top Remains Open.

NOTE:


Light

On

On/Off

Light

RD

BL

WH

Remote

Wall

Switch

Switch

On

RD

RD

WH

BL

RD

FAN


WH

OR

Transformer

Transformer

Energized

YL

BL

RD

OR

WH

Fuse F1

BK

RD

WH

Jumper

RD

GN/YL

YL

Terminal

Block

Fan

On

HOUR

METER

BK

RD

RD Contacts

Closed

WH

BK

CONTACTOR

"C"

BK

OR

BK

Contacts

Closed

BK

BL

BK

RD

BK

BL

Coil Energized

Contacts Closed

BK

BL

BL

WH

BK

BL

Coil

7

6

Coil

8

Coil

WH

WH

5


Contacts Open

RD RD

4

BL

2

3

1

BL

RD

WH

1 2

RD

3 4

BK


Contacts Remain in

Same Position

GN/YL

BL

RD

BK

HOURS

BK

Thermal

Reset

Meter

Running

WH

230 VAC

Power On

1 2 3 4

WH

RD

BL

BL

WH

RD

BL

WH RD BK

To J1 or J2 Plug on


Separation Tank

BL

Circuit Breaker &

Door Limit Switch

Closed

NOTE:

Pump

Running


Circuit

Breaker

A-6

Middle Float

Switch Closed


Models:

Serial Numbers:

All

Next

AA2478i

Back


Next

Troubleshooting


- continued

(Water Reaches Top Float, All Float Switches are Closed.)

• The Top Float Switch sends 24v to the coil of CR1 Float Switch Relay changing the contacts position.

• Power is removed from the coil of Contactor “C”, opening its contacts.

• The Fan(s), Hour Meter, and Vacuum Pump stop running.

• CR1 Float Switch Relay remains energized through its own normally closed tips (6&4) and the bottom float swich (pin 3) of J1& J2

• The Collection tank starts to Drain, Pump remains off until Bottom Float Switch opens interupting 24v to the

CR1 Float Switch Relay coil.

• CR1 Float Switch Relay returns to its nornal state energizing Contactor "C",

the Vacuum Pump, Fan(s) Motors, and Hour Meter restart .

SEPARATOR FLOAT

SWITCH ASSEMBLY


Common

Bottom

Float

4

3

1

2

NOTE:







Contacts

Closed

Water Level

Contacts

Closed

Contacts

Closed

Top

Float

Middle

Float

Bottom

Float

AA160803i

All Float Switches are Closed.

Top

Float

Middle

Float

Light

On

On/Off

Light

RD

BL

WH

Remote

Wall

Switch

Switch

On

RD

RD

WH

BL

RD

FAN

WH


Fuse F1

BK

RD

Transformer

Energized

OR

Transformer

YL

BL

OR

GN/YL

YL

Terminal

Block

RD

WH

WH

Jumper

RD

Fan

Off

HOUR

METER

BK

OR

BL

RD

WH

BK

BL

RD

Contacts

Open

CONTACTOR

"C"

BK

BK

RD

BK

Contacts

Open

BK

BK

BL

Power Removed From

Coil, Contacts Open.

BK

WH

BK

BL

Coil

7 6

Coil

8

Coil

WH

WH

5


Contacts Open

RD

RD

4

BL

2

3

1

BL

GN/YL

BL

RD

BL

RD

WH

1

RD

2 3 4

BK

CR1 Coil

Energizes

Contacts Change

Positions

BK

HOURS

BK

Thermal

Reset

Meter

Stops

WH

230 VAC

Power On

1 2 3 4

BL

WH

RD

BL

BL

WH

RD

BL

WH RD BK

To J1 or J2 Plug on


Separation Tank

BL

Circuit Breaker &

Door Limit Switch

Closed

Pump

Stops

NOTE:


Circuit

Breaker

AA2479i

Models:

Serial Numbers:

All

Top Float

Switch Closed


Rev 11/2/15

A-7

Back

Troubleshooting

Vacuum System

Problem:

Operatory has low or no suction.



1st

Will the motor start?

If motor runs go to 2nd check.

If not Refer to Section A - Motor will not run.

Check Belt Tension.

Refer to: Section B - Belt.

(Earlier Version ONLY)

2nd



Refer To:

Motor will not Run ................................. A-9

Belt ............................................... B-2

Check Valve ......................................... B-6

Vacuum Relief Valve ............................ B-9

Exhaust ............................................... B-12

Check Vacuum Relief Valve.

5th

Refer to: Section B - Vacuum Relief Valve.

Next

3rd

Check Hoses and Bulkhead Fittings.

Check for leaks, kinks and loose connections in the hoses, bulkhead fittings and separator lid gasket.

A-8

Check Exhaust.

6th

Remove exhaust line to see if suction increases.

Unclog or replace exhaust line if suction increased when checking.

Refer to: Section B - Exhaust


Low or No Suction with Motor Running


Models:

Serial Numbers:

All

Check Drain Line for Suction.

Refer to: Section B - Check Valve.

4th

Back

Vacuum System

Problem:

Motor will not run.

Check Float.

Refer to: Section B - Float

6th


Is Pump locked up?

Refer to: Section B - Pump

Reset Thermal Overload.

Refer to: Section B - Motor

2nd

Check Low Voltage.

4th

Refer to: Section B - Low Voltage




Next

Troubleshooting

Refer To:

Door Limit Switch................................B-20

Float...................................................B-15

Pump .................................................B-49

Low Voltage .......................................... B-18

Motor ..................................................B-42

Contactor .............................................. B-25

Fuse .................................................. B-27

Relay ................................................ B-30

1st



3rd

Check Door Limit Switch.

Refer to: Section B - Door Limit Switch

Check Fuse.

Refer to: Section B - Fuse

5th

Check Relay.

Refer to: Section B - Relay

7th

8th

Check Contactor.

Refer to: Section B - Contactor

9th

Check Motor.



Models:

Serial Numbers:

All

Motor Not Running


A-9

Back

Troubleshooting

Vacuum System

Problem:

Motor cutting out or running at a reduced speed.

RER

Check Equipment Room Temperature.

1st



Temperature should be - 40 ° to 104° Fahrenheit

- 4 to 37 Celsius


Refer To:

Contactor .............................................. B-25

Pump ....................................................B-44

Exhaust ............................................... B-12

Motor ..................................................B-42

Check Contactor Voltage.

Refer to: Section B - Contactor

2nd



Next

Check Exhaust line and valve.

Refer to: Section B - Exhaust

4th

Check Motor.


5th

Is Pump locked up?

Refer to: Section B - Pump

3rd

A-10

Motor Cutting Out


Models:

Serial Numbers:

All


Back


Next

Troubleshooting

Electrical System for Accessory - Liquid Evacuation Pump

The Liquid Evacuation Pump is an optional accessory for the PowerVac ® .

• 115 VAC is applied to the 115V / 24V Transformer energizing it.

• 24 VAC is applied from one side of the Transformer to the J3 plug.

• When the water level reaches the Bottom float switch, K3 relay contact closes.

• When the water level reaches the Middle float switch, K2 & K4 relay contact close.

Power is supplied to J8 and J9 terminals, energizing the Liquid Evacuation Pump.

NOTE:

The Liquid Evacuation Pump will continue to run until the water level drops below the Bottom float switch, opening K3 & K4 relay contacts.

Refer To:

Evacuation Pump Will Not Run ............. A-12

Pump Runs But Will Not Pump ............. A-13

Pump tripping Thermal Overload .......... A-14

Optional Liquid Evac Pump Must use a Three Float Assembly

If the Top float closes, K1 relay contacts close, and its LED is on, a problem is occurring with the system.

Check for a restriction in the lines, pump not functioning, or PC board problem.

Liquid Evacuation Pump Electrical System shown when the Bottom & Middle Float Switches are Closed and Pump is running.

(Liquid Evac Pump is Optional)

WH

Transformer

Energized

BL

Coil (7)

N/O (4)

To Motor Control

(CR1 Relay)

System #1

BK

4 4

RD

3

3

BK

RD

N/O

Com. (6)

WH

2

1

2

1

WH

BK

Com.

Bottom

RD

GN

Middle

Top

WH

4

3

2

1

To

Separator

Float Assy.

4

3

2

1

WH

Common

Bottom

Float Swt.

Middle

Float Swt.

Top

Float Swt.

BK

RD

GN

WH

RD

BK

To Motor Control

(CR1 Relay)

System #2

(Same As

Above J1)

4

3

2

1

BK

RD

WH

BK

RD

WH

J1

PLUG

3

2

1

J5

PLUG

4

3

2

1

J2

PLUG

3

2

1

J3

Plug

BL

2

YL

1

YL

24 VAC

On

LOW

VOLTAGE

BK

HIGH

VOLTAGE

K1

RELAY

Contacts

Open

VACUUM PUMP #1

Top

Float Swt.

LED

OFF

F3 FUSE

F2 FUSE

Contacts

Closed

FLOATS

K2

RELAY

Contacts

Closed

VACUUM PUMP #2

K3

RELAY

F1 FUSE

Bottom

Float Swt.

C1

ON

LED

ON

Evac.

Pump

Swt. LED

K4

RELAY

Contacts

Closed

EVAC. PUMP

115 VAC

Power On

115 VAC

Supply

BL

Neutral

(Blue)

J7 J6

Line

(Black)

BR

115

VAC

J4

115

VAC

Grd

GN/YL

4

3

2

BK

WH

WH

BK

1

115 VAC

Power On

Neutral

(Wht)

EVAC.

PUMP

Line

(Blk)

J8

J9

WH

115 VAC

Power On

BK

GN/YL

POWER

ON

LIGHT

Light

On

115 VAC

Power On

Pump

On

LIQUID

EVACUATION

PUMP

AA158503i

Models:

Serial Numbers:

All

Liquid Evac Pump

Electrical


Rev 9/11

A-11

Back

Troubleshooting

Evacuation Pump System

Problem:

Evacuation Pump will not run.

Check PC Board

Refer to: Section B - Liquid

Evacuation Pump

5th

Check Float Assembly

Refer to: Section B - Float

Assembly

3rd


Check Low Voltage to PC Board


Evacuation Pump

2nd

Refer To:

Liquid Evacuation Pump

Check Supply Voltage ...............B-53-B-56

Check Low Voltage....................B-53-B56

Check Float Assembly ....................... B-15

Check Thermal Motor Protector...B-53-B-56

Check PC Board........................B-53-B-56

Check Pump Motor....................B-53-B-56

Check Supply Voltage to PC Board


Evacuation Pump

1st

Check Thermal Motor

Protector


Evacuation Pump

4th

Next


A-12

Evacuation Pump

Will Not Run


Rev 9/10

Models:

Serial Numbers:

All


Check Pump Motor


Evacuation Pump

6th

Back


Problem:

Evacuation Pump runs but does not remove liquid from Separator.

Check Discharge Line from Pump

Do not run a discharge head of greater then 35 ft. (15 Psi).

Models:

Serial Numbers:

All

6th




Next

Troubleshooting

Refer To:

Liquid Evacuation Pump..............B-53-B-56

Check Supply Voltage to Pump

Supply voltage is low.

Refer to: Section B - Liquid Evacuation

Pump

4th



Check for Obstructions in

Outlet of Separator / Lines.


Evacuation Pump

2nd

Check Pump Location

Pump should be positioned as close as possible below the separator.

5th



Check Suction Line Into Pump

Check for leaks.

Avoid "looping" suction pipe as it could trap air.

Suction line should not be more than 6 ft.

in length.

1st


Check Evac. Pump Impeller for

Obstructions or Damage.

Refer to: Section B - Liquid Evacuation Pump

3rd

Evacuation Pump Runs but Will Not Pump


Rev 4/07

A-13

Back

Troubleshooting


Problem:

Evacuation Pump Motor keeps tripping on Thermal Overload.

Check for Obstructions in

Discharge Line from Pump


Evacuation Pump

2nd


Check Ambient Temperature at Motor

Temperature should not exceed 104° F

(40° C) around pump.

6th



Refer To:

Liquid Evacuation Pump ....................... B-52

Check Supply Voltage to Pump

Supply voltage is low.

Refer to: Section B - Liquid Evacuation

Pump

1st



Check Pump Location

Pump should be positioned as close as possible below the separator.

5th



Suction line should not be more than 6 ft.

in length.

Next

Motor Thermal Protector

Weak

Replace motor pump.

7th



Check Discharge Line from Pump

Do not run a discharge head of greater then 35 ft. (15 Psi).

3rd



A-14

Evacuation Pump Keeps

Tripping on Thermal

Protector


Models:

Serial Numbers:


All

Check Evac. Pump Impeller for

Obstructions or Damage.

Refer to: Section B - Liquid Evacuation Pump

4th

Back


Testing & Repair

Next


Components:

Belt ....................................................B-2

Check Valve ......................................... B-6

Vacuum Relief Valve ............................ B-9

Exhaust ............................................... B-12

Float ..................................................... B-16

Low Voltage .......................................... B-18

Door Limit Switch &

Circuit Breaker (On/Off Switch) ........... B-21

Contactor ............................................. B-26

Fuse ..................................................... B-28

Relay .................................................... B-31

Transformer ......................................... B-34

Fan ....................................................... B-37

Gauge ................................................... B-41

Motor .................................................... B-43

Pump .................................................... B-50

Liquid Evacuation Pump (Accessory) .. B-53

Separator Tank (Rinse) ....................... B-58

Models:

Serial Numbers:


B-1

Back


Belt

Location & Function

The Belt runs on a motor pulley system operating the pump.

Belt should never have nicks, cracks or any visible damage, this will affect performance.

Earlier versions of the PowerVac

® the belt will need adjusting from time to time. Newer versions of the PowerVac

®

have an auto tensioner.

WARNING

Motors installed after 12/08 are thermally protected with automatic reset. Unit may start without warning.


Motor Pulley

Belt

Refer to:

Belt Adjustment (Tension) .................... B-3

Belt Replacement (Earlier Version) ........ B-4

Belt Replacement (New Version) ........... B-5

Next

Pump Pulley

B-2

Belt


Models:

Serial Numbers:

AA162300i

All


Back


Belt

Checking and Adjusting Belt Tension

(Earlier Versions Only)

Check belt tension using belt tension checker...

A. Remove front cover. Refer to: Section C Front Cover.

B. Position o-ring on large end of tension checker to 12”

(use

"Inches of Span Length"

increments on checker).

C. Slide o-ring on small shaft to 0 pounds.

D. Align straight edge with belt.

E. Apply force on the plunger until o-ring on large

shaft is even with straight edge.

F. Remove the tension checker and read the defection

force the small o-ring was moved to.

Verify deflection reading is 7 lbs.

Motor Mount Bolt

7 pounds

(Small End O-ring)

10 15 20 25

WARNING

Motors installed after

12/08 are thermally protected with automatic reset. Unit may start without warning.

Next


Refer to:

Belt Location and Function .................... B-2



Front Cover ........................................... C-2

50

Large End

O-ring

100 150

10 15 20 25 30

12"

OFF ON

HOURS

AA168200i

I

f adjustment is needed..

.

A. Loosen Motor Mount Bolt.

B. Move adjustment nut clockwise to tighten belt.

C. Move adjustment nut counter clockwise to loosen belt

D. Use belt tension checker to recheck deflection reading.

E. Tighten motor mount bolt.

F. Replace front cover.

Straight Edge

If no adjustment is needed...

A. Tighten motor mount bolt.

B. Replace front cover.

Adjustment Nut

Models:

Serial Numbers:

P3

0611P3P0000 to 0801P3P0611

V245092 to V317654

P5

0611P5P0000 to 0801P5P0240

V245092 to V317641

P7

0611P7P0000 to 0712P7P0104

V245092 to V317634

Belt


B-3

Back


Belt

Replacement

(Earlier Versions Only)


WARNING


Removal

Step 1:

Disconnect power at on/off switch and main power supply box.

Caution

The On/Off switch controls only the secondary circuit power.

The main power source must be turned off to remove all power in the control box.

Removal

Step 2:

Remove front cover.

Refer to: Section C - Front Cover

Refer to:


Belt Adjustment (Earlier Version) .......... B-3


Front Cover ........................................... C-2

Installation

Step 5:

Replace belt.

Installation

Step 6:

Tighten adjustment bolt and motor mount bolt.

Motor Mount Bolt

Removal

Step 3:

Loosen motor mount bolt and adjustment bolt.

Installation

Step 7:

Set belt tension.

Refer to: Section B - Belt Adjustment

OFF ON

HOURS

B-4

Removal

Step 4:

Remove belt.

Installation

Step 8:

Replace front cover.

Belt


Models:

Serial Numbers:

Adjustment Bolt

P3

0611P3P0000 to 0801P3P0611

V245092 to V317654

AA162700i

Installation

Step 9:

Connect power.

P5

0611P5P0000 to 0801P5P0240

V245092 to V317641

P7

0611P7P0000 to 0712P7P0104

V245092 to V317634

Next

Back

Belt

Replacement

(Newer Versions Only)


WARNING


Step 1:


Next


Refer to:


Belt Adjustment (Earlier Version) .......... B-3


Front Cover ........................................... C-2

Step 2:

Remove front cover.

Refer to: Section C Front Cover

Step 3:

Slightly push tension arm up toward the pulley and remove belt with other hand.

Tension Arm

Models:

Serial Numbers:

P3

0802P3P0612 thru

Present

AA221600

Step 4:

Slightly push tension arm up toward the pulley and install new belt with other hand.

P5

0801P5P0241 thru

Present

P7

0712P7P0105 thru

Present

All

V785000 thru

Present

Step 5:


Belt


B-5

Back


Check Valve

Location and Function

The Check Valve located in the drain allows the separator to drain upon removal of vacuum pressure. When the pump is not running, the valve opens, allowing liquids to drain. If the pump is running the valve closes to keep air in the drain from back flushing into the system.

Each vacuum pump in a multiple pump installation requires a check valve to be installed into the intake line.

This prevents loss of suction pressure when one pump in the system is turned off. If no check valve is present, flow will be allowed through he "off" pump, creating a loss suction of the rest of the system.

Vacuum Pressure keeps Valve

Closed when Pump is Running


Located at bottom drain on all units

Refer to:

Check Valve Test ................................. B-7

Check Valve Replacement .................... B-8


Next

Multiple Units have two additional check valves, located in the Tee Assembly

When Pump Stops Valve Opens for Liquids and Solids to Drain

Note:

When installing check valve in horizontal position, confirm the hinge for the flapper is on top of the valve.

B-6

Check Valve


Models:

Serial Numbers:

All

Back

Check Valve

Testing


Next


Refer to:

Check Valve Location and Function ...... B-6

Check Valve Replacement .................... B-8

Equipment Room

Operatory

On / Off Switch

AA152901i

Step 2:

Turn vacuum off and ensure that water drains from separator.

Step 1:

Vacuum 1-2 gallons of fresh water into system through operatory lines.

Note:

If water does not drain out, remove lid and see if valve is clogged.

(If so flush and clean tank, if not replace valve.)

If water drains out, continue with next test on step 3.


Step 3:

Turn power off.

Step 4:

Allow unit to drain completely.

Step 5:

Pull drain hose out of drain.

Models:

Serial Numbers:

All

Step 6:

Turn power on and place hand over end of drain hose.

Note:

If you feel suction check valve is stuck, replace check valve.

If no suction is felt then check valve is good.

AA163000i

Check Valve


B-7

Back


Check Valve

Replacement

All Units

Removal

Step 1:

Turn power off.


Removal

Step 3:

Unscrew check valve.

Refer to:

Check Valve Location and Function ...... B-6

Check Valve Test ................................. B-7

Check

Valve

Drain Hose

Installation

Step 4:

Install check valve.

Verify criteria of valve so the correct position is "up".

Installation

Step 5:

Install drain hose to check valve.

Twin Units

Removal

Step 1:

Turn power off.

Removal

Step 2:

Remove drain hose

from check valve.

Removal

Step 3:

Unscrew check valve.

Removal

Step 2:

Remove drain hose from check valve.

Twin Unit Tee Assembly Check Valves

Next


AA162900i

Installation

Step 6:

Turn power on and place hand over end of check valve.

Note:

Verify you do NOT feel any suction.

Installation

Step 4:

Install check valve.

Installation

Step 5:

Install drain hose to check valve.

B-8

Check Valve


Models:

Serial Numbers:

All

Back

Vacuum Relief Valve


.

The Vacuum Relief Valve regulates the vacuum pressure in the PowerVac

®

The Vacuum Relief Valve has a 1" NPT male fitting on one side and 1" NPT female fitting on the other side.

The valve is adjustable up to 18"Hg.

Recommended range for the system vacuum is from 10" to

18"Hg. The valve is preset at the factory for 12" Hg.

The Vacuum Relief Valve is located on top of the separator tank in the "T" Fitting on Single Models and in the center of the mounted "T" assembly on the Twin Models.

Twin Unit Location


Next


Refer to:

VRV Adjustment ................................... B-10

VRV Replacement ................................ B-11

Single Unit Location

Models:

Serial Numbers:

All




B-9

Back



Adjustment


Step 2:

Remove the filter and valve by unscrewing from tee-fitting.

Step 1:

Turn power off.

Filter


Valve

Refer to:

VRV Location and Function ................... B-9

VRV Replacement ................................ B-11

Step 3:

Adjust the center mounted screw inside the valve.

Note:

Use 1/4 inch nutdriver and phillips screwdriver.

Each full clockwise turn increases the vacuum level by

approximately 2 inch Hg.


Next

20

15

25

10

5

-30

AA163100i


B-10



Models:

Serial Numbers:

All

Step 4:

Install filter and valve.

Note:

Recommended Range is 10” Hg - 18 Hg.

Vacuum is preset at 12” Hg.

If reading is low check for leaks or open operatory lines.

Back


Replacement

Removal

Step 1:

Turn power off.



Filter

Refer to:

VRV Location and Function ................... B-9

VRV Adjustment ................................... B-10

Next



Valve

20

15

25

10

5

-30

Models:

Serial Numbers:

All

Removal

Step 2:

Unscrew valve from tee-fitting.

Unscrew valve from filter.

Installation

Step 3:

Screw filter onto valve.

Screw valve assembly into tee-fitting.

AA163200i


Installation

Step 4:

Turn power on.

Installation

Step 5:

Perform Adjustment.

Refer to: Section B - VRV Adjustment



B-11

Back


Exhaust Valve


The exhaust check valve provides protection for the pump. It prevents moisture from entering the pump from the exhaust line.


Refer to:

Exhaust Valve Check ........................... B-13

Exhaust Valve Replacement ................. B-14

Next

B-12

Exhaust Valve


Models:

Serial Numbers:

All


Back

Exhaust Valve

Check

Step 1:

Turn power off.

Barbed Fitting

Exhaust Valve


Refer to:

Exhaust Valve Location and Function ... B-12

Exhaust Valve Replacement ................. B-14

Next


Step 2:

Remove exhaust hose from barbed fitting.

Remove barbed fitting.

Step 3:

Remove exhaust valve from nipple.

Nipple

Step 4:

Shake valve and listen for movement of flap.

Note:

If you are able to hear the valve flap moving, it is good. If valve is stuck and not moving, remove valve and clean.

If valve will not work, replace the exhaust valve.

Refer to: Section B Replacement

Models:

Serial Numbers:

All


AA163400i

Exhaust Valve


B-13

Back


Exhaust Valve

Replacement

Removal

Step 1:

Turn power off.

Barbed Fitting

Exhaust Valve


Refer to:

Exhaust Valve Location and Function .. B-12

Next

Removal

Step 2:

Remove exhaust hose from barbed fitting.

Remove barbed fitting.

Installation

Step 5:

Screw barbed fitting into exhaust valve.

Connect exhaust hose to barbed fitting.

Nipple

Removal

Step 3:

Remove exhaust valve from nipple.

Installation

Step 4:

Screw new exhaust valve onto nipple.

B-14

Exhaust Valve


Models:

Serial Numbers:

All


AA163400i

Installation

Step 6:

Turn power on.

Back

Float Assembly


The Float Assembly contains three Float (Reed) Switches mounted on a bracket at different intervals.

The Reed Switch has contacts that remain open until the liquid in the separator rises, causing the float to rise until the magnet contacts the Reed Switch.

When the magnet contacts the Reed Switch, the open contacts inside the reed close.

When the top float switch closes, the fan, hour meter and vacuum pump stop running until the bottom float opens and the cycle starts again.

The upper and lower floats interact as a latching circuit with the internal relay to release upon drain below the bottom float. The magnet in the float is to activate the reed switch within the stem.

If the PowerVac

® has a Liquid Evacuation Pump (Accessory) installed, it begins running when the middle float switch closes, avoiding the vacuum pump shut-off that would occur if the liquid level closed the top switch.

Earlier Versions had Three Reed Switch Floats. The Middle Float was for the Liquid Evac Pump Option. If You Have a Liquid Evac

Pump Connected to the PowerVac you Must Replace Float With a

Three Reed Switch Float Assembly. If There is No Evac Pump

Connected to the PowerVac, You can Replace the Float With a Two

Reed Switch Float Assembly.


Current Version Shown

AA2293

Models:

Serial Numbers:

All

Next


Refer to:

Check Float .......................................... B-16

Replace Float ........................................ B-17

Reed Switch

Contacts are open until magnet closes it.

Magnet

Float

Earlier Version

Shown

Float Assembly


B-15

Back


Float Assembly






Check


To check float switches...

Note: If pump is not running, unplug float from base unit. If pump doesn't start running, test relay (Section B) if pump starts running, continue with float checks...

A) Turn power off and plug float into base unit.

B) Remove gasket on separator lid.

C) Lift lid/float assembly out of tank and lay across top of tank.

D) Turn power on.

E) Move floats to down position.

F) Raise bottom float to reed swtich, then raise top float to reed swtich. Motor should stop after top switch is raised.

G) Move top float down first, then lay bottom float down.

Motor should not start until bottom float is down.

Note: Floats should move freely, if float does not work properly, replace the float assembly.

Refer to:

Float Location and Function .................. B-15

Replace Float ........................................ B-17

Rinse Separator Tank .......................... B-58

Relay Test ........................................... B-32

Next

Note:

If no water in separator, but still runs when unplugged from vacuum base unit, float maybe stuck.

Current Version Shown

AA2336

B-16

Float Assembly


Models:

Serial Numbers:

All

Back


Float Assembly

Earlier Versions had Three Reed Switch Floats. The Middle

Float was for the Liquid Evac Pump Option. If You Have a

Liquid Evac Pump Connected to the PowerVac you Must

Replace Float With a Three Reed Switch Float Assembly. If

There is No Evac Pump Connected to the PowerVac, You can

Replace the Float With a Two Reed Switch Float Assembly.

Replacement

Float Cord Fitting

Removal

Step 3:

Lift separator lid.

Hold onto float underneath lid.

Loosen float cord fitting on top of separator.

Float will come down into your hand.

20

15

10

25

-30

5

Removal

Step 1:

Turn power off.

Unplug float cord.

Refer to:

Float Location and Function .................. B-15

Check Float .......................................... B-16

Next


Installation

Step 4:

Insert new float assembly up through separator lid.

Tighten float cord fitting on top of separator.

Installation

Step 6:

Plug in float cord to vacuum base unit.

Turn power on.

Models:

Serial Numbers:

All

Removal

Step 2:

Pull gasket down off separator lid.

Installation

Step 5:

Set lid on separator.

Install gasket.

Earlier Version

Shown

AA163700i

Float Assembly


Rev 9/11

B-17

Back


Master Control Panel and Low Voltage


Wiring for Remote ON/OFF Switch, Master Control Panel

Low voltage (24VAC) wiring provides power for a remote ON/

OFF switch and indicator light (optional).


Refer to:

Master Control Panel Test ................... B-19

Low Voltage Test ................................. B-20

Next

AA163400i


B-18

Low Voltage


Models:

Serial Numbers:

All

Back

Master Control Panel

Test

Step 1:



Caution

When testing components with power on use care to prevent electrical shock.

Next


Refer to:

Location and Function .......................... B-18

Low Voltage Test ................................. B-20

Step 2:

Bypass the remote switch to verify it is not defective.

Disconnect the Red and Blue wires from the remote switch.

Connect the Blue and Red wires together.

Step 3:

Connect power to the PowerVac

®

Turn the On/Off switch On.

Note:

If the fan, hour meter and pump start running

then replace the remote switch.

Models:

Serial Numbers:

All


Low Voltage


Rev 1/11

B-19

Back


Low Voltage

Test

Step 1:

Turn power off.

Step 2:

Remove electrical cover.

Refer to: Section C Access Procedures

20

25

-30

15

10

5


Caution


Refer to:

Location and Function .......................... B-18

Master Control Panel Testing .............. B-19

Access Procedrues .............................. C-1

Step 3:

~

Set meter to V.

Step 4:

Turn power on.

Step 5:

Place probes on red low voltage wire on contactor and yellow wire coming from transformer.

Note:

Verify voltage is 24 VAC.

Next

Contactor

B-20

AA2335

Low Voltage


Models:

Serial Numbers:

All

Back


PowerVac

®

Circuit Breaker

(ON/OFF Switch)

Location & Function

With facility power (230 VAC) supplied to the system....

The transformer continuously supplies 24 VAC to the normally-open door limit switch.

With the front access cover in place...

The plastic bumper on the top right side of the access cover, trips the door limit switch causing it to close.

When the limit switch is closed, 24 VAC flows thru the switch to the PowerVac ® circuit breaker (ON / OFF Switch). With the circuit breaker switch ON, current is supplied to the remote wall switch (if applicable).

Note:

If the facility does not have a remote wall switch, the PowerVac

®

circuit breaker serves as the ON/OFF switch for the system.

When the front access cover is removed...

The door limit switch opens and stops current flow to the

PowerVac

®

circuit breaker. This is a safety feature that prevents the system from operating with the cover removed.


Next


Refer to:

Door Limit Switch Testing .................... B-22

Circuit Breaker (On/Off) Testing .......... B-23

Door Limit Switch Replacement ........... B-24

Circuit Breaker Replacement (On/Off) B-25

Models:

Serial Numbers:

All


Door Limit Switch

On/Off Switch


B-21

Back




Step 1:

Turn power off.

Testing

Step 2:

Remove front cover.

Refer to: Section C Front Cover.

During this step, the motor belt and pulley may spin with front cover off.

Stay clear and keep everything out of the vacuum base!

Step 3:

Turn power on and depress activation button with a screwdriver.

Note:

Caution

If motor starts up, quickly take pressure off switch.

Plastic bumper may be obstructed or damaged.

Check plastic bumper on door for damage.

If it is damaged, switch it with plastic bumper on opposite side of door

until a replacement can be ordered.

If motor doesn't start, continue with step 4.

Refer to:

Door Limit / Circuit Breaker Function .. B-21


Door Limit Switch Replacement ........... B-24


Section C Front Cover ......................... C-2

Step 4:

Turn power off.

Mounting Screw

Caution


NO

Step 5:

Remove mounting screw for door limit switch.

Disconnect electrical leads.

Activation

Button

OFF ON

HOURS

With switch 'untripped'...

M e t e r R e a d i n g S t a t u s

AA164000i

R e q u i r e d A c t i o n

Caution

Door limit switch is a safety device.

If switch is not working, do not bypass.

Warranty will be void if switch is bypassed.

If both tests fail, it must be replaced!

AA164100i

Limit Switch Test

Step 6:

Test continuity. Set meter to



Place meter probes on

COM

and

NO

terminals.

Note:

Check switch 'tripped' and 'untripped'.

Step 7:

With switch 'tripped'...


Install front cover.


OL

Limit switch - OK

OL

Replace switch

less than 5



Replace switch

less than 5



Limit switch - OK

Next

B-22


Circuit Breaker


Models:

Serial Numbers:

All

Back

Circuit Breaker (ON/OFF Switch)

Testing

Step 1:

Turn power off.

Step 2:

Remove front cover.

Refer to: Section C Front Cover.


Caution


Next


Refer to:

Door Limit / Circuit Breaker Function .... B-19

Door Limit Switch Testing ..................... B-20

Door Limit Switch Replacement ............ B-22

Circuit Breaker Replacement (On/Off) .. B-23

Front Cover .......................................... C-2

Circuit Breaker Test

Step 3:




Disconnect leads from switch terminals.

Place meter probes on

COM

and

NO

terminals.

Note:

Check switch 'tripped' and 'untripped'.

M e t e r R e a d i n g

OL less than 5



Models:

Serial Numbers:

S t a t u s R e q u i r e d A c t i o n

Circuit Breaker is Good

Replace Circuit Breaker

All

Step 4:

Connect switch leads.


AA165501i

With switch 'tripped'...


OL less than 5




Replace Circuit Breaker

Circuit Breaker is Good


Circuit Breaker


B-23

Back




Replacement

Removal

Step 1:

Caution



Vacuum system must not have power when front cover is off base unit.


WARNING

Motors installed after

12/08 are thermally protected with automatic reset. Unit may start without warning.

Plunger

Refer to:

Door Limit / Circuit Breaker Function .. B-21

Door Limit / Circuit Breaker Testing .... B-22



Front Cover .......................................... C-2

Removal

Step 3:

Disconnect wires from limit switch.

Mounting Screw

Removal

Step 2:

Remove front cover.


Next

Installation

Step 6:

Connect wiring to limit switch.

Mounting Screw

Removal

Step 4:

Remove mounting screw and pull out limit switch and bracket.

Remove switch from bracket.

B-24


Circuit Breaker


OFF

ON

HOURS

AA165700i

Models:

Serial Numbers:

Installation

Step 5:

Align limit switch with hole in side panel and plunger away from mounting screws.

Install mounting screw as shown.

Installation

Step 7:


Installation

Step 8:

Turn power source on.

All

Rev 1/09

Back

Circuit Breaker

(ON/OFF Switch)

Replacement

Removal

Step 1:



Refer to:

Door Limit / Circuit Breaker Function .... B-19

Door Limit Switch Test .......................... B-20

Circuit Breaker (On/Off) Testing ........... B-21

Door Limit Switch Replacement ............ B-22

Front Cover .......................................... C-2

Next


Removal

Step 2:

Remove front cover.


Removal

Step 4:

Push in on both side of breaker and push forward to pull out of panel.

Installation

Step 5:

Push in on both sides of breaker.

Push breaker into panel and release sides to snap it in to place.

Removal

Step 3:

Disconnect wires from back of breaker.

Installation

Step 6:

Install front cover and restore power.

AA165600i

Models:

Serial Numbers:

All


Circuit Breaker


B-25

Back


Contactor


When the PowerVac

®

is turned on either by the remote wall switch or vacuum unit on/off switch, the Contactor is energized. It sends current to the fan, hour meter and pump, turning them on.


Refer to:

Contactor Testing ................................. B-27

Next


B-26

Contactor


Models:

Serial Numbers:

All

Back

Contactor

Test

Step 1:

Turn power off.

Step 2:


Refer to Section C: Electrical Cover.

Step 5:

Check voltage across contactor.

• Set meter to V.

• Place meter probes on top red wire and

bottom black wire.

Note: Verify reading is 24 volts.

Models:

Serial Numbers:

All


Caution


Next


Refer to:

Contactor Location and Function ......... B-26

Electrical Cover .................................... C-4

Step 3:

Turn power on.

Step 4:

Check high voltage on contactor.

• Set meter to V.

• Place meter probes on front, left side red

and black wires.

Note: Verify reading is 187 - 253 volts.

Step 6:

Insert screwdriver to start manually.

Note: if system starts, replace contactor.

Step 7:

Install electrical cover.

AA163900


187 - 253 Volts

(Left side check)

)

24 Volts

(Top and Bottom check)


Contactor OK

Contactor OK

Contactor


Rev 9/10

B-27

Back


Fuse


The fuse limits the electrical current from the transformer to the contactor. It interrupts the electrical currents in the case of an overload.

Only replace fuse with 1/8 amp, 250 volt, Slo Blo, fuse.


Refer to:

Fuse Testing ........................................ B-29

Fuse Replacement ............................... B-30

Next

B-28

Fuse



Models:

Serial Numbers:

All

Back

Fuse

Testing

Step 1:

Turn power off.

Step 2:




Next


Refer to:

Fuse Location and Function ................. B-28

Fuse Replacement ............................... B-30

Electrical cover ..................................... C-4

AA164301i


OL - off line

Burnt or Broken

Continuity checks ok

Visually looks ok

S t a t u s

Models:

Serial Numbers:

All


Replace Fuse

Fuse is Good

Step 3:

Remove terminal leads.




Place meter probes on both fuse terminals.

Step 4:

Visually check fuse to see if it is burnt or broken.

Step 5:


Fuse


B-29

Back


Fuse

Removal

Step 1:

Turn power off.

Replacement


Removal

Step 2:


Refer to: Section C - Electrical Cover

Removal

Step 3:

Pull fuse out.

Refer to:

Fuse Location and Function ................. B-28

Fuse Testing ........................................ B-29


Next

AA164400i

B-30

Fuse


Models:

Serial Numbers:

Installation

Step 4:

Insert new fuse and perform continuity test.

Refer to: Section B Fuse Test

Installation

Step 5:


All

Back

Relay


Power is disconnected from the Contactor when the relay is energized by the top float switch closing (water level reaching top float switch).

The PowerVac

®

electrical system can be checked by pressing the test button on the side. If the unit shuts down, the rest of the electrical system is functioning properly.


Next


Refer to:

Relay Testing ....................................... B-32

Relay Replacement .............................. B-33

Models:

Serial Numbers:

All


Relay


B-31

Back


Relay

Test Electrical System

Step 1:

Turn power off.

Test


Step 2:



Note:


If the motor is running, check relay by testing the electrical system.

If the motor is NOT running, by-pass relay to check.

Caution


Refer to:

Relay Location and Function ................. B-30

Relay Replacement ............................... B-32


By-Pass Relay

Step 1:

Turn power off.

Test Button

WH

BK

BL

Coil

7

6

Coil

8

Coil


Contacts Open

4

2

5

3

WH

Contacts Closed

1

BL

Disconnect

Wire

Reconnect Wire

RD

AA168500i

AA164500i


Step 3:

Verify all wire connections are secure to relay.

By-Pass Relay

Step 2:

Disconnect blue transformer from Relay(2)

and connect wire to left side of Relay(8).


Step 4:

Turn power on.

By-Pass Relay

Step 3:

Turn power on.


Step 5:

Push in test button, if unit shuts down, relay is bad.


Note:

If the unit shuts off properly, but the unit does not shut down when top float is a activated, the coil in the relay is likely defective (barring any other wiring issues). The light is only an indicator that the coil is closing contacts , not the relay function.

M e t e r R e a

Unit Starts when Relay

Is By-Passed

S t a t u s

Unit Shuts OFF When

Test Button Depressed


Replace Relay

Replace Relay

Next

B-32

Relay


Models:

Serial Numbers:

All

Back

Relay

Replacement

Removal

Step 1:


Removal

Step 2:




Next


Refer to:

Relay Location and Function ................. B-30

Relay Testing ........................................ B-31


Removal

Step 3:

Unplug relay from base.

Models:

Serial Numbers:

All

Installation

Step 5:


AA164600i

Installation

Step 4:

Plug in new relay. Restore power.

Push in test button to verify unit shuts down after turning power on.

Relay


B-33

Back


Transformer


The Transformer steps the 230 VAC supply down to 24 VAC.

This is the voltage at the relay and terminal block.


Refer to:

Transformer Testing ............................. B-35

Transformer Replacement ................... B-36

Next


B-34

Transformer


Models:

Serial Numbers:

All

Back

Transformer

Testing

Step 1:

Turn power off.

Step 2:




Caution


Next


Refer to:

Transformer Location and Function ..... B-34

Transformer Replacement ................... B-36


Step 3:

Verify all wire connections are secure to transformer, relay and terminal block.

Step 4:

Feel transformer to verify it is not hot.

If it is hot, allow it to cool off.

Note: Transformer has a internal non-resetting overload fuse.

If transformer is hot to touch, allow to cool before testing. If it's hot check ambient operating temp and input / output voltage. Verify abient room temperature doesn't exceed 104°

Fahrenheit (37 Celsius).


Exceeds

24 Volts -2 / +4

Within

24 Volts -2 / +4

Models:

Serial Numbers:

AA164900i

Step 5:

S t a t u s

Turn power on.

Step 6:

Check low voltage on transformer connections.

• Set meter to V.

• Place meter probe on yellow wire connection from transformer to terminal block.

• Place meter probe on blue wire connection from transformer to relay.

Note: Verify reading is 24 volts (-2 / +4).


Replace Transformer

All

Transformer is Good

Step 7:


Transformer


Rev 1/11

B-35

Back


Transformer

Replacement

Removal

Step 1:


Removal

Step 2:




Refer to:

Transformer Location and Function ....... B-33

Transformer Testing ............................. B-35


Installation

Step 6:

Connected wiring.

Next

Removal

Step 3:

Disconnect all transformer wiring.

Removal

Step 4:

Unscrew transformer from electrical box.

B-36

Transformer


Models:

Serial Numbers:

Installation

Step 5:

Screw new transformer into electrical box.

AA165000i

Installation

Step 7:


Resotre power.

All

Back

Fans


Depending on the version of PowerVac

®

you have, single or dual fans are used to cool the base unit by circulating air whenever the pump is running. The ON/OFF function of the fans are controlled by the CR1 relay.

With the CR1 Relay OPEN (light OFF), 230 VAC is supplied to the fan(s) thru Contactor "C". When voltage is applied to the fan(s), the fan(s) is energized.+

With the CR1 Relay CLOSED (light ON) there is no current flow to the Contactor "C" or to the fan(s). The fan(s) do not run.

Fans in the earlier version of PowerVac

®

models are located on a mounting bracket above the pump. Dual fans on newer versions are located on the back cover and are wired in parallel with the same electrical box connections as the single fan unit.


Next


Refer to: Page

Go To Page:

Fan Testing .......................................... B-38

Fan Replacement (Earlier Version) ..... B-39

Fan Replacement (New Version) ......... B-40

Models:

Serial Numbers:

All

Earlier Version

New Version

Fan


B-37

Back


Fan

Testing (if fan is not running)

Step 1:


Step 2:

Newer Versions - Remove back cover.

Refer to Section C: Back Cover.


Step 3:

Set meter to

V

.

Refer to: Page

Go To Page:

Fan Location and Function ................... B-37


Fan Replacement (New Version) ......... B-40

Electrical Cover ................................... C-4

Back Cover ........................................... C-5

Caution


Next

Step 4:

Unplug harness from fan. Turn power on at base unit and supply power box.

Note: Verify pump is running. If pump is not running, Check for 230 volts where fan(s) connect to contactor.

Fan Plug Connection

AA164700i

Step 5:

Verify fan harness connection to contactor is tight and not loose.

Check voltage in fan harness.

Note: Verify reading is 230 volts.

B-38

Fan


Rev 1/11

Models:

Serial Numbers:

All

Meter Reading

230 Volts

<230 Volts

Required Action

Replace Fan

Replace Harness

Back

Fan

Replacement (Earlier Versions Only)

Removal

Step 1:


Removal

Step 3:

Disconnect plug wires from fan.

Fan Mounting Bracket


Next


Refer to:


Fan Testing .......................................... B-38

Fan Replacement (New Version) ........... B-39


Exhaust Valve Assembly

Removal

Step 2:

• Remove drain hose.

• Unscrew exhaust valve assembly.

Installation

Step 6:

• Screw fan guard through front of mounting bracket and into new fan.

• Screw mounting bracket into vac base unit.

Removal

Step 4:

Unscrew fan mounting bracket from vac base unit.

Removal

Step 5:

• Unscrew fan guard from mounting bracket.

• Remove fan from back of mounting bracket.

Installation

Step 7:

• Connect plug wires to fan.

• Install exhaust valve assembly.

AA164800i

Models:

Serial Numbers:

P3

0611P3P0000 to 0801P3P0611

V245092 to V784999

P5

0611P5P0000 to 0801P5P0240

V245092 to V784999

P7

0611P7P0000 to 0712P7P0104

V245092 to V784999

Fan


Rev 1/11

B-39

Back


Fans

Removal

Step 1:


Replacement


Removal

Step 2:

Remove back cover.

Refer to: Section C Back Cover

Refer to:


Fan Testing .......................................... B-38


Back Cover ........................................... C-5

Removal

Step 4:

Unscrew fan units from inside of cover.

Installation

Step 5:

Screw fan units onto inside of cover.

Next

Removal

Step 3:

Unscrew fan guards from outside of cover.

Installation

Step 6:

Screw fan guards onto outside of cover.

B-40

P3


Models:

Serial Numbers:

AA220400

P5

0801P5P0241 to Present

P7


Installation

Step 7:

Replace back cover.

Restore power.

All

V785000 thru

Present

Back

Gauge


The Vacuum Gauge has a 1/4" NPT fitting and a range from

0 to -30 In./Hg. graduated in increments of 0.5 In./Hg.

Recommended range for the system vacuum is 10"Hg to

18"Hg. The system is preset at the factory for 12"Hg.


Next


Refer to:

Gauge Replacement ............................. B-42

Models:

Serial Numbers:

All


Gauge


Rev 9/10

B-41

Back


Gauge

Replacement

Removal

Step 1:

Turn power off.

Removal

Step 2:

Unscrew gauge from fitting.

AA165400i


B-42

Gauge


Models:

Serial Numbers:

Rev 9/10

All


Refer to:

Gauge Location and Function ............... B-41

Next

Installation

Step 3:

Apply teflon tape to threads on new gauge.

Installation

Step 4:

Screw new gauge into fitting.

Back

Motor

Location & Function

The electric motor is located on an adjustable motor mount and is easily accessible. A thermal overload switch is located on the side of the motor (Red Button). The belt driven motor is a 2 HP single phase, 208-230 volt motor.



Next


Refer to:

Motor Checks ...................................... B-44

Belt ....................................................... B-2

Front Cover ........................................... C-2

Earlier Versions

Motor Replacement (Removal) ........... B-45

Motor Replacement (Installation) ......... B-46

Motor Mount Adjustment ...................... B-47

Newer Versions

Motor Replacement (Removal) ........... B-48

Motor Replacement (Installation) ......... B-49


Models:

Serial Numbers:

WARNING


All

Motor


B-43

Back


Motor


Caution



Capacitors must be discharged before touching to remove.

Check

Step 1:

Turn off power at on/off switch and power supply box.

Step 2:

Remove front cover.

Remove belt and verify motor pulley spins freely. If it doesn't, replace motor, bearing is out in motor. If it does, continue checks.


Wire Connections

Step 3:

Remove electrical cover off motor.

Verify all wires are connected.

Capacitor

Step 5:

Replace Capacitor.

• Access start and run capacitor by

removing top cover and capacitor

covers off motor.

• Discharge capacitors by touching two

screwdrivers to two contacts on a

capacitor and to each other.

Refer to: Section C Top Cover

Electrical Cover

AA166000i


Thermal Overload Button

Reset Thermal Overload - Earlier Version Only

Step 4:

• Allow motor to cool.

• Press thermal overload button.

• Install front cover.

• Connect Power.

Note: Manual reset button on earlier versions only, current versions have automatic reset.

M e t e r R e a d i n g S t a t u s R e q u i r e d A c t i o n

"O" or "Open" Reading

Replace Capacitor

B-44

Start Low and

Increases

Capacitor - OK

Motor


Models:

Serial Numbers:

All

Start

Capacitor

Step 6:

Set meter to highest

 reading



WARNING


Refer to:

Motor Location and Function ................ B-42

Belt ....................................................... B-2

Front Cover ........................................... C-2

Top Cover ............................................. C-3

Earlier Versions

Motor Replacement (Removal) ............. B-44

Motor Replacement (Installation) ........... B-45

Motor Mount Adjustment ....................... B-46

Newer Versions

Motor Replacement (Removal) ............. B-47


Discharge Capacitor

Run Capacitor

Step 7:

Place meter probes on capacitor connectors.

Next

Back

Motor (Removal)


Removal

Step 1:

Disconnect power at on/off switch and main power supply box

Removal

Step 2:

Remove front cover.


Sheave


Next


Caution


The main power source must be turned off to remove all

power in the control box.

Refer to:


Motor Checks ....................................... B-43


Belt ............................................... B-2

Front Cover .......................................... C-2

Removal

Step 5:

Measure end of shaft to face of top pulley.

Write dimension down.

Measure

Removal

Step 6:

• Unscrew removal bolts

from hub through holes.

• Screw bolts into threaded

removal holes alternately

to pull sheave off tapered hub.

OFF ON

Removal Bolts

Removal Bolt Holes

HOURS

Removal

Step 3:

Loosen motor mount bolt and adjustment bolt.

Removal

Step 4:

Remove belt.

Models:

Serial Numbers:

P3

0611P3P0000 to 0801P3P0611

V245092 thru V784999

AA165800i

Adjustment Bolt

Removal

Step 8:

Remove motor nuts and washers.

Remove motor.

P5

0611P5P0000 to 0801P5P0240

V245092 thru V784999

P7

0611P7P0000 to 0712P7P0104

V245092 thru V784999

Removal

Step 7:

Disconnect motor wires from vac unit.

Motor Wire

Connections

Motor


Rev 2/08

B-45

Back


Motor (Install)


(Continued)

Installation

Step 9:

Install new motor, nuts and washers onto motor mount.

Installation

AA165800i


Installation

Step 10:

Connect motor wires from vac unit to motor.

Motor Wire

Connections

Refer to:


Motor Checks ....................................... B-43

Motor Replacement (Removal) .............. B-44

Belt ............................................... B-2

Front Cover .......................................... C-2

Installation

Step 14:


B-46

Equipment Alert

For proper pulley alignment and function dimension measured should equal what you measured with the old pulley.

Installation

Step 11:

Align key stock and install pulley and belt.

Measure end of shaft to face to sheave.

Pulley

Motor

Mount Bolt

Installation

Step 12:

Tighten adjustment bolt

and motor mount bolt.

Installation

Step 13:

Check belt tension.

Refer to: Section B - Belt Adjustment

Motor


Models:

Serial Numbers:

P3

0611P3P0000 to 0801P3P0611

V245092 thru V784999

OFF ON

HOURS

Bolts

Adjustment Bolt

P5

0611P5P0000 to 0801P5P0240

V245092 thru V784999

AA165900i

Installation

Step 15:

Restore power.

P7

0611P7P0000 to 0712P7P0104

V245092 thru V784999

Next

Back

Motor

Adjustment (Earlier Versions Only)

Step 1:


Step 2:

Remove front cover.



Step 3:

Loosen motor mount bolt.

Motor

Mount Bolt

Next


Refer to:

Front Cover .......................................... C-2

Belt ............................................... B-2

B-3

Step 5:

Check belt tension.

Refer to: Section B - Belt

Step 6:

Tighten motor mount bolt.

OFF ON

HOURS

AA168200i

Step 4:

Move adjustment nut clockwise to tighten belt or counter clockwise to loosen belt.

Step 7:


Restore power.

Adjustment Nut

Models:

Serial Numbers:

P3

0611P3P0000 to 0801P3P0611

V245092 to V784999

P5

0611P5P0000 to 0801P5P0240

V245092 to V784999

P7

0611P7P0000 to 0712P7P0104

V245092 to V784999

Motor


B-47

Back


Motor

Replacement (New Versions Only)

Removal

Step 1:


Removal

Step 2:

Remove front cover.


Removal

Step 4:

Slightly push tension arm up toward the pulley and remove belt with other hand.


Removal

Step 3:

Measure end of shaft to face of top pulley.

Write dimension down.

Refer to:


Motor Checks ....................................... B-43


Belt ............................................... B-2

Front Cover .......................................... C-2

Measure

AA221200

Removal Bolts


Removal

Step 5:

Remove pulley from motor.

• Unscrew removal bolts

from hub through holes.

• Screw bolts into threaded

removal holes alternately

to pull sheave off tapered hub.

Removal

Step 6:

Disconnect motor wires from vac unit.

Next

Removal

Step 7:

Remove motor from motor mount.

A221800

B-48

Motor


Rev 10/09

Models:

Serial Numbers:

P3


P5


P7


Motor Wire

Connections

All

V785000 thru

Present

Back

Motor (Install)

Replacement (New Versions Only)

(Continued)

Installation

Step 8:

Install new motor, nuts and washers onto motor mount.


Next


Refer to:


Motor Checks ....................................... B-43


Belt ............................................... B-2

Front Cover .......................................... C-2

Motor Wire

Connections

Installation

Step 9:

Connect motor wires from vac unit to motor.

Equipment Alert

For proper pulley alignment and function dimension measured should equal what you measured with the old pulley

Installation

Step 10:

Align key stock and install pulley and belt.

Measure end of shaft to face to pulley.

Removal Bolts


Installation

Step 11:

Slightly push tension arm up toward the pulley and install belt with other hand.

Models:

Serial Numbers:

P3


P5


Installation

Step 12:



A221900

Installation

Step 13:

Connect power.

P7


All

V785000 thru

Present

Motor


Rev 6/11

B-49

Back


Pump

Location & Function

The "dry" vacuum pump requires no lubricant in the pumping chamber. The pump is a dual rotary claw type, belt driven by a 2 HP single phase, 208-230 volt motor.


Refer to:

Pump Checks ....................................... B-51

Pump - Change Gear Lube .................. B-52


Next

B-50

Pump


Models:

Serial Numbers:


Rev 8/08

All

Back

Pump

Check


Step 1:


Step 2:

Check pulley to see if locked up.

• Use belt to check pulley.

• Try to work pulley loose, turn with hand.

Note:

If pulley does not move, continue with Steps 3, 4 and 5.

Refer to:

Pump, Location and Function ............... B-50

Pump, Change Gear Lube .................... B-52

Front Cover ........................................... C-2

Step 3:

Check gear lubricant level.

Add if below 1/3 full. Use only Midmark gear lube P/N 064-0028-01.

Remove inlet hose to add gear lube.

Note:

If you have added gear lube two times or more during the past year, call Dealer

for service. If gear lube is not light yellow /clear opaque color, it will need to be changed.

Refer to: Section B - Pump, Change Gear Lube.

Add Gear Lube Here

Next


Drain

Plug

To Drain Pump

Step 4:

Check for water in pump.

• Remove drain bolt off pump & barb fitting at the bottom

of the exhuast p-trap to release any water inside.

• When pump & p-trap are done draining replace drain bolt

and barb fitting.

Note: Water may flood out, set funnel under bolt hole

to move water from pump into a bucket or tray.

Add

Max

After Draining Pump You Must...

Step 5:

• Remove inlet hose either at pump or at separator.

• Pour 2 ounces (1/4 cup) of conditioning fluid (002-1910-02) into pump and let soak. or WD-40 if unavailable

• Try to work pulley loose as fluid migrates through pump.

• If pump will not free up order Timer/Conditioning Fluid Kit (002-1910-01) and Socket kit (002-1911-00)

• If pumps rotates freely restore power and start vacuum. Order Timer/Conditioning Fluid Kit (002-1910-01)

if needed.

Inlet

20

25

-30

15

10

5

AA166101

Models:

Serial Numbers:

All

Pump


B-51

Back


Pump


Change Gear Lube

The PowerVac

®

gear lube should be changed every 10 years. It will take approximately 2/3 of a quart of

Midmark PN 064-0028 which can be ordered in a quart or a liter.

Step 1:

Run PowerVac for 5-10 minutes.

Disconnect main power supply to the PowerVac.

Step 2:

Remove front cover.

Note: Refer to Section C Front Cover

Refer to:

Pump Location and Function .............. B-50

Pump - Check ...................................... B-51

Front Cover .......................................... C-2

Next

Step 3:

Remove venting valve plug.

Step 4:

Siphon gear lube out from venting valve hole.

Note: If you do not have a siphon hose, you may

access the drain plug located below the site

gauge. Place a oil absorbant mat under drain

hole and funnel the gear lube out the side access

hole in housing into a drain tray.

B-52

Step 5:

Fill in new gear lube until the level is slightly above the middle of the site gauge.

Verify seal ring on vent valve is undamged.

Replace vent valve plug and or drain plug.

Clean any gear lube that leaked on inside or outside housing.

Note: Dispose of gear lube in compliance with applicable regulations.

Pump


Models:

Serial Numbers:

Rev 5/1/13

All

Drain

Plug

Venting

Valve

Plug

Site

Gauge

AA2398i

Step 6:


Connect main power supply.

Run pump for 5 minutes and recheck the gear lube on the site gauge.

Access

Hole

Back

Liquid Evacuation Pump (Accessory)

Function

The PowerVac

®

Liquid Evacuation Pump Accessory provides additional security for an extremely busy practice.

Easily installed as OEM or as a later accessory, the Liquid

Evacuation Pump ensures that the PowerVac

®

operates without interruption by automatically draining the separation tank periodically throughout the day.







20

15

10

25

-30

5

Refer to:

Evacuation Pump Tests .......B-53 thru B-57

Next


AA165300i


Models:

Serial Numbers:

All



Rev 9/11

B-53

Back



Testing (Power On, Float Switches Open, No LED's On)

Note:

All Electrical leads are not shown for the purpose of clarity.

Step 4:

24 VAC should be present at J3 plug connector 1 (yellow wire) and 2 (blue wire) from Transformer.

Note:

If 24 VAC is not present replace Transformer.

24

VAC

Transformer

115

VAC


Refer to:


Caution


B-54

To CR1 Relay

System 1

J3

J2

J5

J1

Float Relay

To CR1 Relay

System 2

BOTTOM

FLOAT

D4

K2

D1

NEUTRAL

F3 (3 Amp Slo Blo)

TOP

FLOAT

F2 (3 Amp Slo Blo)

K2

F1(1/4 Amp Slo Blo)

K3

D3

Evacuation Pump Relay

EVAC

PUMP

K4

SUPPLY

J6

LINE

F3

F2

1

2

3

F1

J9

J4

NEUTRAL

(WHT)

J8

EVAC PUMP

LINE

(BLK)

Step 1:

With power on, 115 VAC is present at J6 & J7.

Note:

If 115 VAC is not present check main supply power.

Step 2:

115 VAC should be present at plug connector 4 (Blk wire) and 3 (white wire) to Transformer.

Note:

If 115 VAC is not present check fuse F1 and F3 and replace if necessary.

If F1 & F3 fuses are good replace PC Board.

Step 3:

115 VAC should be present at plug

Note:

AA165103i connector 1 (Blk wire) and 2 (white wire) to Power On Light. Light should be on.

If 115 VAC is not present check fuse F1 and F3 and replace if necessary.

If 115 VAC is present but light is not on, replace light.

If F1 & F3 fuses and light are good replace

PC Board.



Models:

Serial Numbers:

All

Next

Back


Testing (Power On, Bottom & Middle Float Switches Closed,

K4 Evac. Pump Relay coil energized)

Note:



Next


Caution


Refer to:


24

VAC

Transformer

115

VAC

To CR1 Relay

System 1

J3

J2

J5

J1

Note:

• LED's D3 & D4 will cycle On & Off as the Bottom & Middle Float Controls level of the open and close with the fluid.

• When D4 is On, the contacts in the

Evac. Relay (K4) close and power will be present at J8 & J9 to run the Evac.

Pump.

Float Relay

To CR1 Relay

System 2

BOTTOM

FLOAT

K2

D1

NEUTRAL

(BLU)

F3 (3 Amp Slo Blo)

TOP

FLOAT

F2 (3 Amp Slo Blo)

K2

F1(1/4 Amp Slo Blo)

K3

D3


SUPPLY

J6

F1

F3

F2

1

2

LINE

3

D4

EVAC

PUMP

K4

J9

J4

NEUTRAL

(WHT)

J8

EVAC PUMP

LINE

(BLK)

Models:

Serial Numbers:

All

Power

Light

On

Step 1:

When D3 & D4 LED's are On 115 VAC should be present at J8 & J9.

Note:

If 115 VAC is not present check Fuse F2.

If F2 Fuse is good replace PC Board.

AA165101i



B-55

Back




Note:

Testing (Power on, All [ D1, D3, D4 ] LED's on.

Bottom, Middle, and Top float switches closed.

K4 Evac. Pump Relay coil energized.)

Note:

• When all three LED's (D1, D3, D4) are on, it indicates the Separator Tank is full of liquid.

• D4 indicates the Evacuation Pump

Relay coil (K4) is energized, closing its contacts and supplying 115 VAC to terminals J8 & J9 to the Evac. Pump.

• The Vacuum Pump shuts off when the contacts (K1) in the Top Float (D1) are closed.

24

VAC


Caution


Transformer

115

VAC

Refer to:


Next

To CR1 Relay

System 1

J3

J2

J5

J1

Float Relay

To CR1 Relay

System 2

BOTTOM

FLOAT

K2

D1

NEUTRAL

(BLU)

F3 (3 Amp Slo Blo)

TOP

FLOAT

F2 (3 Amp Slo Blo)

K2

K3

D3

F1(1/4 A mp Slo B lo)


SUPPLY

J6

F3

F2

1

2

LINE

3

F1

D4

EVAC

PUMP

K4

J9

J4

NEUTRAL

(WHT)

J8

EVAC PUMP

LINE

(BLK)

Power

Light

On

Step 2:

115 VAC should be present at J8 & J9.

Note:

If 115 VAC is not present check Fuse F2.

If F2 Fuse is good replace PC Board.

If 115 VAC is present check Evacuation

Pump.

AA165100i

B-56



Models:

Serial Numbers:

All

Back


Testing Liquid Evacuation Pump Assembly

Caution



Next


Note:

The motor has a thermal protection that will open, removing power to the motor should it overheat.

Ambient temperature around the pump should not exceed 104°F (40°C).

Refer to:


GN/YL

WH

BK

Step 2:

If pump motor is

not running

but has 115 VAC supplied to it

(PC Board, J8 & J9) check thermal protector.

Note:

Turn power Off and wait 15 minutes to allow motor to cool and thermal protector to reset.

Disconnect Black & White motor leads from terminals J8 & J9 on the Evac. Pump PC

Board.

Set VOM to Ohms



Place meter probes on the White and Black motor leads and check continuity.

Note:

A full Separator Tank may be due to

an obstruction in the outlet side of the system.

Assure nothing is obstructing the flow of the discharge from the tank and Evac. Pump during operation.

Step 1:

If pump motor is running but not pumping fluid.

Note:

Turn power off to Evac. Pump.

Check for restrictions / obstruction in the lines connected to the pump and remove obstacles.

Remove cover plate (four screws) and check impeller for obstructions or wear. Replace if necessary.

Models:

Serial Numbers:

All

Cover

Plate

Note:

Refer to Section E for the Impeller / Gasket Kit.


OL

Continuity checks OK (20 to 30 ohms, cold reading)

AA165200i


Winding or Thermal Protector (TP) Stays

Open. Replace Motor Pump

Thermal protector is closed. Winding is within ohms range. Motor is ok.



B-57


Back


Separator Tank

Rinsing Separator Tank Assembly

Pressure

Gauge

Step 2:

Remove pressure gauge from separator lid and temporarily replace with garden hose adapter.

Note:

Garden hose adapter was supplied as a loose part when this unit was purchased.

Separator

Lid

Earlier Version Tank Shown

20

15

25

10

5

-30

Garden

Hose

Adapter

Refer to: Page

Float Assembly Check ........B-15 thru B-17

Step 3:

Attach garden hose (not shown) to garden hose adapter.

Next

Step 4:

Run water through garden hose for approximately five (5) minutes.

Step 5:

Turn water off, disconnect hose, remove garden hose adpter and replace with pressure gauge.

AA2256i

Step 1:

Turn On / Off switch to

"Off" position.

On / Off

Switch

B-58

Separator Tank


Rev 9/10

Models:

Serial Numbers:

All

Back


Access Procedures

Next


Removing & Installing:

Front Cover .......................................... C-2

Top Cover ............................................. C-3

Electrical Cover ..................................... C-4

Back Cover (Previous Tank) ............... C-5

Back Cover with Large Tank ................ C-6

20

25

-30

15

10

5

Models:

Serial Numbers:


C-1

Back


Front Cover

Removal / Installation

Caution

Power must be disconnected when removing front cover. The On/Off switch controls only the secondary circuit power. The main power source must be turned off to remove all power in the control box.

Step 1:

Unfasten front cover by turning each fastener 1/4 turn, counter clockwise.


Removal

Step 2:

Lift front cover straight up to free plastic cones from holes in side panels.

Refer To:

Exploded Views / Part Numbers:

Page

Soft Touch ......................................... E-5

Seamless .......................................... E-6

Installation

Step 3:

Align plastic cones to holes in side panels.

Plastic Cones

Next

Fasteners

Installation

Step 4:

Turn fasteners 1/4 turn colckwise to secure front cover.

C-2

Front Cover


Models:

Serial Numbers:

All

Back

Top Cover


Removal

Step 1:

Disconnect power.

Installation

Step 10:

Connect power.


Caution




Next


Removing & Installing:

Front Cover .......................................... C-2

20

25

-30

15

10

5

Removal

Step 5:

Unbolt and remove top cover.

Removal

Step 3:

Unbolt and remove separator from vacuum base unit if applicable.

Installation

Step 8:

Install separator on top of vacuum

base unit if applicable.

Installation

Step 6:

Install top cover.

Models:

Serial Numbers:

Removal

Step 2:

Unplug float cord.

Float Cord

Installation

Step 9:

Plug in float cord .

All

Removal

Step 4:

Remove front cover.


Installation

AA166900i

Step 7:


Top Cover


C-3

Back




Removal

Step 1:

Disconnect power.

Installation

Step 6:

Connect power.


Caution




Caution


Next

Removal

Step 2:

Remove two screws from electrical panel.

Installation

Step 5:

Install two screws.

Removal

Step 3:

Remove electrical panel.

Installation

Step 4:

Install electrical panel.

C-4



Models:

Serial Numbers:

All

AA166800i

Back


Next


Back Cover


Plastic Cones

Note

If there are hex head mounting bolts in rear cover, it has been installed using a retrofit kit.

Unscrew all four bolts to remove rear cover.

Removal

Step 2:

Lift back cover straight up to free plastic cones from holes in side panels.

Installation

Step 5:

Align plastic cones to holes in side panels.

Removal

Step 3:

Unplug both fans.

Installation

Step 4:

Plug in both fans.

Caution

Power must be disconnected when removing back cover. The On/Off switch controls only the secondary circuit power. The main power source must be turned off to remove all power in the control box.

Step 1:

Disconnect power supply.

Unfasten back cover by turning each fastener 1/4 turn, counter clockwise.

Fasteners

Installation

Step 6:

Turn fasteners 1/4 turn colckwise to secure back cover.

Models:

Serial Numbers:

P3


P5


P7


All

V785000 thru Present

Back Cover


Rev 10/09

C-5

Back


Removal

Step 1:

Loosen front two bolts.

Remove rear bolts.


0

Tilt

Next

Removal

Step 2:

Remove rear bolt.

Removal

Step 3:

Tilt tank forward and pull back cover up and off.

Installation

Step 4:

Reverse steps 1 thru 3 to install.

C-6

Separator Tank Removal


Models:

Serial Numbers:

V975825

All

Back


Wiring Diagrams

Model

All

Electrical Box .....................................D-2*

Electrical System..................................D-3*

Accessory

Liquid Evacuation Pump ........................ D-4


Next


D-1

Back

Wiring Diagrams

Refer To:

Electrical Parts/Hardware ...................... E-11


RD

G

H

I

BL

I

Wire

Harness

A

B

From:

Power

Supply

To:

Electrical Box

Float Plug Electrical Box

Part Number

015-1896-00

029-3792-00

C

D-2

D

E

F

G

H

I

J

K

Hour Meter

Cable

Fuse

Electrical Box

Contactor

015-2028-00

Electrical

Box

Fan

Low Voltage

Connection

Low Voltage

Connection

Low Voltage

Connection

Terminal

Block

Contactor

Motor

Contactor

Contactor

Terminal

Block

Relay

Relay

Relay

015-2032-00

Jumper Wire

015-2027-00

015-2052-00

015-2033-00

015-2024-00

015-2026-00

015-2031-00

Jumper Wire

015-2030-00

Jumper Wire

Wiring Diagrams


Models:

Serial Numbers:

Rev 11/24/14

BL

WH

B

BK

BK

P3

0611P3P0000 to 0801P3P0611

V245092 to V784999

BK

OR

Fuse

D

YL

OR

BL

L

BK

WH

WH

Contactor

LT BL

BK

RD

Relay

RD

GD

GD

RD

J

A

E

C

P5

0611P5P0000 to 0801P5P0240

V245092 to V784999

F

K

BK BK

AA167000i

P7

0611P7P0000 to 0712P7P0104

V245092 to V784999

Next

Back

Refer To:

Electrical Parts/Hardware ...................... E-11


G

H

I

Next

Wiring Diagrams

BL

I

Wire

Harness

A

B

From: To:

Power

Supply

Electrical Box

Float Plug Electrical Box

Part Number

015-1896-00

029-3792-00

BK

OR

C

Hour Meter

Cable

Fuse

Electrical Box

Contactor

015-2028-00

D

E

F

G

H

J

I

K

Electrical

Box

Fan

Low Voltage

Connection

Low Voltage

Connection

Low Voltage

Connection

Terminal

Block

Contactor

Motor

Contactor

Contactor

Terminal

Block

Relay

Relay

Relay

015-2032-00

Jumper Wire

015-2027-00

10571800

015-2033-00

015-2024-00

015-2026-00

015-2031-00

Jumper Wire

015-2030-00

Jumper Wire

Models:

Serial Numbers:

P3

0802P3P0612 to Present

P5


BL

RD

WH

BK

BK

P7

B

Fuse

D


J

YL

OR

BL

C

A

RD

GD

All

V785000 thru Present

BK

WH

WH

Contactor

LT BL

BK

RD

Relay

F

AA167001i

E

GD

RD

BK

K

BK

Wiring Diagrams

Rev 11/24/14

D-2.1


Back

Wiring Diagrams


FAN

HOUR

METER

BK

RD

RD

Contacts

Open

WH

BK

CONTACTOR

"C"

BK

BK

RD

RD

OR

BK

Contacts

Open

BK

BK

WH

BK

BL

OR

Transformer

YL

OR

WH

BL

WH

BK

BL

BL

Jumper

RD

Fuse F1

BK

RD

GN/YL

WH

YL

Terminal

Block

WH

BL

RD

BL

WH

1 2

RD

3 4

BK

Coil

7

6

Coil

8

Coil

WH


Contacts Open

4

RD

BL

2

WH

5

3

1

Contacts Closed

RD

GN/YL

BL

RD

BK

HOURS

BK

Thermal

Reset

To 230 VAC

Power Supply

On/Off

Light

WH

WH

Remote

Wall

Switch

RD

BL

RD

RD

BL

RD

BL

Circuit

Breaker

BL

WH

RD

BL

1 2 3 4

WH RD BK

To J1 or J2 Plug on


Separation Tank

NOTE:


62980400 Rev A

D-3

Wiring Diagrams


Models:

Serial Numbers:

P3

0611P3P0000 to 0801P3P0611

V245092 to V784999

P5

0611P5P0000 to 0801P5P0240

V245092 to V784999

P7

0611P7P0000 to 0712P7P0104

V245092 to V784999

Next

Back


Next

Wiring Diagrams

FAN

FAN

HOUR

METER

RD

BK

RD

BK

RD

Contacts

Open

WH

BK

CONTACTOR

"C"

BK

OR

Contacts

Open

BK

BK

BK

RD

WH

BK

BL

OR

Transformer

YL

OR

WH

BL

WH

BK

BL

BL

Jumper

RD

Fuse F1

BK

RD

GN/YL

WH

YL

Terminal

Block

WH

BL

RD

BL

WH

1 2

RD

3 4

BK

Coil

7

6

Coil

8

Coil

WH


Contacts Open

4

RD

BL

2

WH

5

3

1

Contacts Closed

RD

GN/YL

BL

RD

BK

HOURS

BK

Thermal

Reset

To 230 VAC

Power Supply

On/Off

Light

WH

WH

Remote

Wall

Switch

RD

BL

RD

RD

BL

RD

BL

Circuit

Breaker

BL

WH

RD

BL

1 2 3 4

WH RD BK

To J1 or J2 Plug on


Separation Tank

NOTE:


62980400 Rev B

Models:

Serial Numbers:

P3

0802P3P0612 to V1648734

P5

0801P5P0241 to V1648734

P7

0712P7P0105 to V1648734

All

V785000 thru V1648734

Wiring Diagrams

Rev 11/2/15

D-3.1


Wiring Diagrams

FAN

FAN

HOUR

METER

On/Off

Light

WH

Remote

Wall

Switch

RD

BL

RD

RD

WH

BL

RD

RD

RD

RD

Contacts

Open

WH

BK

OR

CONTACTOR

"C"

BK

BK

Contacts

Open

BK

BK

RD

BK

BK

WH

BK

BL

OR

Transformer

Fuse F1

BK

RD

YL

GN/YL

WH

OR

Jumper

RD

YL

Terminal

Block

WH

WH

BL

BL

RD BL

WH

BK

BL

BL

GN/YL

Coil

7

6

Coil

8

Coil

WH


Contacts Open

4

RD

BL

2

WH

5

3

Contacts Closed

1

RD

BL

WH

1

RD

2 3 4

BK

RD

BK

HOURS

BK

Thermal

Reset

To 230 VAC

Power Supply

1 2 3 4

WH

RD

WH

RD

WH RD BK

To J1 or J2 Plug on


Separation Tank

BL

BL

Circuit

Breaker

BL

BL

NOTE:


AA2481i

D-3.2

Wiring Diagrams


Models:

Serial Numbers:

P3

V1648735 to Present

P5

V1648735 to Present

P7

V1648735 to Present

All

V1648735 thru Present

Back

Wiring Diagrams

Refer To:

Liquid Evacuation Pump Repair Kit ....... E-14







LIQUID EVACUATION PUMP

ELECTRICAL SYSTEM

BL

WH

Coil (7)

N/O (4)

To Motor Control

(CR1 Relay)

System #1

BK

4 4

RD

3

3

BK

RD

N/O

Com. (6)

WH

2

1

2

1

WH

BK

Com.

Bottom

RD

Middle

GN

WH

Top

4

3

2

1

To

Separator

Float Assy.

4

3

2

1

To Motor Control

(CR1 Relay)

System #2

(Same As

Above J1)

4

3

2

1

BK

RD

WH

Common

Bottom

Float Swt.

Middle

Float Swt.

Top

Float Swt.

BK

RD

GN

WH

WH

RD

BK

BK

RD

WH

J1

PLUG

3

2

1

J5

PLUG

4

3

2

1

J2

PLUG

3

2

1

J3

Plug

BL

2 1

YL

YL

LOW

VOLTAGE

BK

BL

HIGH

VOLTAGE

115 VAC

Supply

Neutral

(Blue)

Transformer

Energized

J7 J6

Line

(Black)

BR

K1

RELAY

Contacts

Open

VACUUM PUMP #1

Top

Float Swt.

LED

OFF

F3 FUSE

Contacts

Open

FLOATS

On

K2

RELAY

F2 FUSE

115 VAC

Power On

F1 FUSE

Contacts

Open

VACUUM PUMP #2

K3

RELAY

Bottom

Float Swt.

C1

OFF

LED

Evac.

Pump

Swt.

OFF

LED

K4

RELAY

Contacts

Open

EVAC. PUMP

115

VAC

J4

115

VAC

4

3

2

BK

WH

BK

WH

1

Grd

GN/YL

Neutral

(Wht)

EVAC.

PUMP

Line

(Blk)

J8

J9

115

VAC

WH

BK

GN/YL

POWER

ON

LIGHT

115

VAC

SUPPLY

LIQUID

EVACUATION

PUMP

061-0939-00 Rev. B

D-4

Wiring Diagrams


Models:

Serial Numbers:

Accessory for All

Models

Next

Back


Exploded Views &

Parts Lists

Model

P3, P5, P7 (Single Units) .................... E-2

P6, P10, P14

(Twin Units) ................... E-3

Accessory (All Models)

Liquid Evacuation Pump .................... E-4

Next

E-1

Back

PowerVac

®

P3

P5

P7


20

15

25

10

5

-30

Vacuum Base Unit ......

E-9*

Loose parts .................

E-10*

Shipping Bolt Assy .....

E-17

Separator Assembly ...

E-5*

Loose parts .................

E-6*

Fan Assembly .............

E-13*

Fuses ..............

E-15

Drain Assembly ..........

E-8*

Front Panel Controls ..

E-12*

Electrical Box ..............

E-12*

AA166500i

Labels ..........................

E-16*

E-2



Next

20

15

25

10

5

-30


Next Back

PowerVac

®

P6

P10

P14

Twin Tee Assembly .....

E-7

20

15

25

10

5

-30

Vacuum Base Unit ......

E-9*

Loose parts .................

E-10*

Shipping Bolt Assy .....

E-17

Separator Assembly ...

E-5*

Loose parts .................

E-6*

Fuses ..............

E-15

Fan Assembly .............

E-13*

Motor Mount ................

E-10

Drain Assembly ..........

E-8*

Front Panel Controls ..

E-12*

Labels ..........................

E-16*

AA161100i


Electrical Box ..............

E-12*

E-3


Back



(Accessory)

Electrical .....................

E-14*

E-4


Models:

Serial Numbers:

Pump ...........................

E-15*

AA167100i


Always Specify Model & Serial Number

Next

Back

029-3859-00

16

014-0501-00

15

014-0515-00

14

014-0512-00

13

NLA

12

029-3862-00

11

015-2067-00

10

NLA

NLA

8

7

9

Models:

Serial Numbers:

P3

V245092 to V975824

0611P3P0000 thru Present


17

014-0540-00

1

a) 029-3811-00 b) 77007079

Adjustment

Refer To:

Drain Assembly ........................... E-8

Next

4

3

2

014-0550-00

029-3860-00

Earlier Versions had Three Reed Switch Floats. The Middle Float was for the Liquid Evac Pump Option. If You Have a Liquid Evac Pump

Connected to the PowerVac you Must Replace Float With a Three

Reed Switch Float Assembly. If There is No Evac Pump Connected to the PowerVac, You can Replace the Float With a Two Reed Switch

Float Assembly. See Next Page for Two Float Assembly PN

Note

Single models require one separator assembly.

Twin models require two separator assemblies.

NLA = No Longer Available

P5

V245092 to V975824


5

6

053-1616-00

029-3839-00

AA157600i

Item Description Qty.

1 Vacuum Relief Valve

(Twin Unit location is on Tee Assembly) a) Valve with Filter ....................................... 1 b) Filter Only ............................................... 1

2 Gauge Vac 2" x 1/4" NPT ............................ 1

3

NLA -

( Replace with 029-5144-00) ..........

Ref

4 Wash Down Fitting ....................................... 1

5 Gasket .......................................................... 1

6 Refer to: Drain Assembly ......................... Ref

7

NLA -

1/4" 20 x 1/2" Pan Head Phillips 'TT' . 6

8

NLA -

Legs .................................................... 3

9

NLA -

( Replace with 029-5144-00) ..........

Ref

10 Float Assembly ............................................ 1

11 Bulkhead Assembly w/45 ............................. 1

12 Bracket ......................................................... 1

13 Pipe Nipple 1-1/2" NPT ................................ 1

14 Elbow 90, 1-1/2" NPT .................................. 1

15 Bulkhead Fitting 1-1/2" ................................. 1

16 Tee Fitting .................................................... 1

17 Cap

(Twin Units Only) .................................. 1


P7

V245092 to V975824


Separator

© Midmark Corporation 2006 SF-1873 Rev. 12/11

E-5

Back

014-0515-00

15

029-3859-00

16

014-0540-00

17

a) 029-3811-00 b) 77007079

18

7

014-0550-00

14

10

9


2

053-2159-00

Refer To:

Drain Assembly ........................... E-8

014-0501-00

13

3

030-1905-00-312

4

030-1918-00-312

Earlier Versions had Three Reed Switch

Floats. The Middle Float was for the Liquid

Evac Pump Option. If You Have a Liquid

Evac Pump Connected to the PowerVac you Must Replace Float With a Three Reed

Switch Float Assembly. If There is No Evac

Pump Connected to the PowerVac, You can

Replace the Float With a Two Reed Switch

Float Assembly. See Next Previous Page for Three Float Assembly PN

050-7981-00-312

12

050-7984-00

13

11

7

014-0512-00

10

E-5.1

9

Note



9

7

9

029-3860-00

029-3862-00

002-1448-00

Separator

© Midmark Corporation 2006 SF-1873 Rev. 10/1/

Models:

Serial Numbers:

1

029-5144-00

6

029-3839-00

5

040-0250-188

AA2259


1 Separator Assembly (includes items 2-17) . 1

2 • Gasket ........................................................ 1

3 • Tank ........................................................... 1

4 • Legs ........................................................... 3

5 • 1/4" 20 x 1/2" 'TT' ...................................... 6

6 • Refer to: Drain Assembly ...................... Ref

7 • Float Assembly .......................................... 1

8 • Bulkhead Assembly w/45 .......................... 1

9 • Wash Down Fitting ..................................... 1

10 • Pipe Nipple 1-1/2" NPT .............................. 1

11 • Bracket ....................................................... 1

12 • Separator Lid ............................................. 1

13 • Bulkhead Fitting 1-1/2" .............................. 1

14 • Gauge Vac 2" x 1/4" NPT .......................... 1

15 • Elbow 90, 1-1/2" NPT ................................ 1

16 • Tee Fitting .................................................. 1

17 • Cap

(Twin Units Only) ............................... 1

18 • Vacuum Relief Valve

(Twin Unit location is on Tee Assembly)

a) Valve Assembly with Filter ....................... 1 b) Filter Only ................................................. 1


P3

V975825 to V1465490

P5

V975825 to V1465490

P7

V975825 to V1465490

Next

Back

014-0515-00

15

029-3859-00

16

014-0540-00

17

a) 029-3811-00 b) 77007079

18

7

014-0550-00

14

10

9


2

053-2159-00

Refer To: Page

Drain Assembly ........................... E-8

Next

014-0501-00

13

3

030-1905-00-312

4

030-1918-00-312

Earlier Versions had Three Reed Switch

Floats. The Middle Float was for the Liquid

Evac Pump Option. If You Have a Liquid

Evac Pump Connected to the PowerVac you Must Replace Float With a Three Reed

Switch Float Assembly. If There is No Evac

Pump Connected to the PowerVac, You can

Replace the Float With a Two Reed Switch

Float Assembly. See Next Previous Page for Three Float Assembly PN

050-7981-00-312

12

050-7984-00

13

11

7

014-0512-00

10

9

Note



9

029-3860-00

9

029-3862-00

7

002-1448-00

Beginning Serial Number Label on Separator Tanks

Models:

Serial Numbers:

P3

V1465491 to present

1

029-5144-00

P5


6

029-3839-00

5

040-0250-188


1 Separator Assembly (includes items 2-17) . 1

2 • Gasket ........................................................ 1

3 • Tank ........................................................... 1

4 • Legs ........................................................... 3

5 • 1/4" 20 x 1/2" 'TT' ...................................... 6

6 • Refer to: Drain Assembly ...................... Ref

7 • Float Assembly .......................................... 1

8 • Bulkhead Assembly w/45 .......................... 1

9 • Wash Down Fitting ..................................... 1

10 • Pipe Nipple 1-1/2" NPT .............................. 1

11 • Bracket ....................................................... 1

12 • Separator Lid ............................................. 1

13 • Bulkhead Fitting 1-1/2" .............................. 1

14 • Gauge Vac 2" x 1/4" NPT .......................... 1

15 • Elbow 90, 1-1/2" NPT ................................ 1

16 • Tee Fitting .................................................. 1

17 • Cap

(Twin Units Only) ............................... 1

18 • Vacuum Relief Valve

(Twin Unit location is on Tee Assembly)

a) Valve Assembly with Filter ....................... 1 b) Filter Only ................................................. 1

AA2259


P7


Separator


Rev. 10/1/13

E-5.2

Back


Go To Page:

Next

014-0530-00

6

1

014-0535-00

2

PVC50975

029-3773-01

5

3

3

014-0492-00

4

014-0494-01

029-3846-00

E-6

Separator Loose Parts


Models:

Serial Numbers:

All

Up to Production Date 5/3/2006

AA161300i


(includes items 1 thru 8)

1 Bushing 2" MPT x 1 1/2" FPT

(Exhaust) ..... 1

2 Adapter 1 1/2" (PVC) ................................... 1

Hose Assembly (includes items 3 & 4)

3 Swivel Connector ......................................... 2

4 Intake Hose 1 1/2" x 6' ................................. 1

5 Drain Hose 1" x 6' ........................................ 1

6 Garden Hose Adapter .................................. 1

7 Pipe Nipple (Threaded, Plastic) ................... 1


Back


Go To Page:

Next

This page is intentionally blank

Models:

Serial Numbers:



E-6.1

Back


014-0569-00

7

Refer To: Page

Next

77004080

2

014-0535-00

5

20173805

3

014-0570-00

6

PVC51035

8

62962402

9

Top Section are

Extra Fittings for

Intake and VRV

Hose Connections to Existing Pipes from Separator

77009131

4

014-0530-00

10

1

002-1441-01

Note

This loose parts kit is only for separator components only.

002-1854-00

12

E-6.2

Separator Loose Parts


029-3773-01

11

Models:

Serial Numbers:

Rev. 04-1-16

P3


P5


AA161302i


1 Separator Loose Parts


2 • Nipple, PVC, 1 1/4" .................................... 1

3 • Busing, PVC, 1 1/2" NPM x 1 1/4" NPT ... 1

4 • Clamp, Worm Gear, 2" .............................. 1

5 • Bushing 2" NPT x 1.5" FPT, (PVC) ........... 1

6 • Coupling Reducer SOC 2" x 1" ................. 1

7 • Adapter, 1 1/2" NPT x Socket, (PVC) ....... 1

8 • Coupler 1 1/2" SOC 2" x 1" (PVC) ........... 1

9 • Adapter, 1 1/2" NPT x Socket,

(PVC) ....... 1

10 • Garden Hose Adapter ................................ 1

11 Drain Hose Assembly, 1 1/2" I.D.. ............... 1

12 Intake Hose Assembly, 1 1/2" I.D. ............... 1


P7


All


Back


1

002-0939-00

Next

17

014-0565-00

014-0564-00

16

050-6782-00-312

18

2

014-0561-00

3

014-0562-00

4

014-0518-00

5

014-0540-00

014-0516-00

15

014-0558-00

14

6

BMS20900

7

BWR20407

11

10

Models:

Serial Numbers:

11

9

029-3911-00

13

11

P6 P10 P14

All All All

12

9

014-0556-00

014-0559-00

8

BSW20472

10

014-0551-00

11

014-0512-00

AA167200i


1 Tee Assembly (Single to Twin Dry Vac Kit)


2 Adapter 2" MIPT x SOC ............................... 1

3 Reducer Bushing 2" x 1 1/2" ........................ 1

4 Tee 1 1/2" FPT Brass .................................. 1

5 Cap 1" .......................................................... 2

6 Wall Anchor 3/16" x 1 1/4" ........................... 5

7 Washer Fender 1/4 Bolt x 1" O.D. ............... 5

8 Screw #8 x 1 1/2" Pan ................................. 5

9 Cross 2" NPT ............................................... 1

10 Check Valve ................................................. 2

11 Pipe Nipple 1 1/2" NPT ................................ 4

12 Union 2" NPT x 2" NPT ................................ 1

13 2" Hose Assembly ........................................ 1

14 Reducer Busting 2" x 1" ............................... 1

15 Pipe Nipple 1" NPT ...................................... 1

16 Y Female Fitting 1 1/2" ................................ 1

17 Barb Fitting (1 1/2" Hose) ............................ 3

18 Bracket ......................................................... 1


Tee Assembly


E-7

Back


E-8

62903609

9

8

014-0510-00

5

77002010

6

014-0518-00

5

1

PMS50911

2

014-0532-00

3

014-0531-00

4

PCB50476

7

014-0551-00

Drain Assembly


Rev 11/25/14

Models:

Serial Numbers:

P3

V245092 to V317654

10

029-3773-01

AA161200i

P5

V245092 to V317641


029-3839-00 Drain Assembly


1 Barb Connector 1/2 MPT (NLA) ..................

1

2 Bushing 1 x 1/2 NPT (NLA) .........................

1

3 Ball Valve (NLA) ...........................................

1

4 Nipple 1" ....................................................... 1

5 Nipple 1 1/2" ................................................. 2

6 Tee 1 1/2" FPT ............................................. 1

7 Check Valve 1 1/2" ...................................... 1

8 Elbow, ST, 1 1/2" NPT (NLA) .......................

1

9 Reducer 1 1/2 NPT x 1" NPT ....................... 1

10 Drain Hose ................................................... 1

11 Loctite 542 Sealant

(10566800 - Not Shown)


P7

V245092 to V317634

Next

Back


Next

62903609

9

8

014-0510-00

5

77002010

6

014-0518-00

5

1

PMS50911

2

014-0532-00

3

014-0531-00

4

77002006

7

014-0551-00

Models:

Serial Numbers:

P3

0611P3P0000 to 0804P3P0751

P5

0611P5P0000 to 0804P5P0310

10

029-3773-01

AA161201i




1 Barb Connector 1/2 MPT (NLA) ..................

1

2 Bushing 1 x 1/2 NPT (NLA) ..........................

1

3 Ball Valve (NLA) ...........................................

1

4 Nipple 1" ....................................................... 1

5 Nipple 1 1/2" ................................................. 2

6 Tee 1 1/2" FPT ............................................. 1

7 Check Valve 1 1/2" ...................................... 1

8 Elbow, ST, 1 1/2" NPT (NLA) .......................

1

9 Reducer 1 1/2 NPT x 1" NPT ....................... 1

10 Drain Hose ................................................... 1

11 Loctite 542 Sealant

(10566800 - Not Shown)


P7

0611P7P0000 to x0804P7P0134

Drain Assembly


E-8.1

Back


4

014-0518-00

3

77002010

2

014-0551-00

1

029-3773-01

AA161202i




1 Drain Hose ................................................... 1

2 Check Valve 1 1/2" ...................................... 1

3 Nipple 1 1/2" ................................................. 1

4 Tee 1 1/2" FPT ............................................. 1


E-8.2

Drain Assembly


Models:

Serial Numbers:

P3

0804P3P00752 thru V1651590

Rev 4/1/16

P5

0804P5P0311 thru V1651590

P7

0804P7P0135 thru V1651590

All

V785000 thru V1651590

Next

Back


Next

4

014-0513-00

3

014-0512-00

2

014-0551-00

1

029-3773-01

Models:

Serial Numbers:

P3


P5


P7





1 Drain Hose ................................................... 1

2 Check Valve 1 1/2" ...................................... 1

3 Nipple 1 1/2" ................................................. 1

4 Tee 1 1/2" FPT ............................................. 1


All


Drain Assembly

Rev 4/1/16

E-8.3


Back


Next

Go To Page:

E-8.4


Models:

Serial Numbers:


Back

12

a) 10560900 b) 10560800

Adjustment a) 016-1055-00 b) 016-1056-00

21

22

029-3825-00

20

Run

Start

029-3715-00

19

65959902

17

029-3751-00

18

16

65963800

Models:

Serial Numbers:

P3

V245092 to V317654

040-0375-07

12

042-0626-00

13

016-1059-00

14

62977901

P7

V245092 to V317634


Next

Refer To: Page

Belt .............................................. B-2

1

62700113

2

BWR20390

3

029-3828-00

4

002-1351-00

5

029-3711-00

6

002-1851-00

7

014-0506-00

8

014-0552-01

10

11

029-3826-00

BBT20106

Note

Old style motor shown, new motor has internal automatic thermal overload.

9

MMS72090

AA167402i


1 1/4" -20 Hex Head Bolt ................................ 3

2 1/4" Lock Washer ......................................... 3

3 Top Cover Assembly ................................... 1

4 Motor ............................................................ 1

5 Motor Mount Assembly ................................ 1

6 1" ID Hose Assembly ................................... 1

7 1" Fitting x 1" NPT ....................................... 2

8 Exhaust Check Valve ................................... 1

9 Leveling Feet-Slide ...................................... 4

10 Right Panel ................................................... 1

11 5/16"-18 x 3/4" Hex Head Bolt ................... 16

12 3/8"-16 x 1/2" Hex Head Bolt ..................... 12

13 M8 x 10MM Hex Head Bolt .......................... 3

14 Casters ......................................................... 4

15 Fastener 1/4 turn .......................................... 2

16 Tapered pin .................................................. 2

17 Hex washer head screw #10 x 1/2" ............. 2

18 Front Cover Assembly ................................. 1

19 Pump ............................................................ 1

20 Left Panel Assembly .................................... 1

21 a) Belt Models - P3, P5, P6, P10 ................. 1 b) Belt Models - P7, P14 .............................. 1

22 Capacitors a) Run (60uF +/-6%, 370VAC, 50/60Hz) .... 1 b) Start (295-355uF, 125VAC, 50/60Hz) ... 1

*Not Shown

23 *Gear Lube ..............................

(064-0028-01)

24 *Belt Tension Checker Tool ....

(016-1064-00)

25 *Touch Up Paint (Brush-On 067-0053-02-366)

26 *Touch Up-Paint (Aerosol 067-0053-01-366)


P5

V245092 to V317641

Vacuum Base Unit


Rev 4/1/16

E-9

12

a) 10560900 b) 10560800

22

Adjustment a) 016-1055-00 b) 016-1056-00

21

029-3825-00

20

Run

Start

1

62700113

2

62600206

3

029-3828-00

4

002-1351-00

5

029-3711-00

6

002-1851-00

Refer To: Page

Belt .............................................. B-2

Note


029-3715-00

19

65959902

17

029-3751-00

18

16

65963800

62500821

12

042-0626-00

13

016-1059-00

14

62977901

7

014-0506-00

8

014-0552-01

10

029-3826-00

11

BBT20106

E-9.1



Models:

Serial Numbers:

Rev 4/1/16

P3

0611P3P0000 to 0801P3P0611

9

MMS72090

AA167402i


1 1/4" -20 Hex Head Bolt ................................ 3

2 1/4" Lock Washer ......................................... 3


4 Motor ............................................................ 1

5 Motor Mount Assembly ................................ 1

6 1" ID Hose Assembly ................................... 1

7 1" Fitting x 1" NPT ....................................... 2

8 Exhaust Check Valve ................................... 1


10 Right Panel ................................................... 1

11 5/16"-18 x 3/4" Hex Head Bolt ................... 16

12 3/8"-16 x 1/2" Hex Head Bolt ..................... 12


14 Casters ......................................................... 4

15 Fastener 1/4 turn .......................................... 2

16 Tapered pin .................................................. 2



19 Pump ............................................................ 1

20

21

Left Panel Assembly .................................... 1 a) Belt Models - P3, P5, P6, P10 ................. 1 b) Belt Models - P7, P14 .............................. 1


*Not Shown

23 *Gear Lube ..............................

(064-0028-01)

24 *Belt Tension Checker Tool ....

(016-1064-00)




P5

0611P5P0000 to 0801P5P0240

P7

0611P7P0000 to 0712P7P0104

Back

Note


a) 10560900 b) 10560800 a) 20211100 b) 016-1056-00

21

22

12

Run

Start

029-3825-00

20


1

62700113

2

62600206

3

029-3828-00

4

002-1351-00

5

a) 30193000 b) 30193100 c) 10593400

23

40157300

Next

6

002-1851-00

029-3715-00

19

029-3751-00

18

17

65959902

Models:

Serial Numbers:

P3

0802P3P0612 to 0905P3P1203

16

65963800

62500821

12

042-0626-00

13

016-1059-00

14

62977901

P5

0801P5P0241 to 0902P5P0526

8

7

11

014-0506-00

014-0552-01

029-3826-00

10

MMS72090

9

BBT20106

AA167404i

* Not Shown


1 1/4" -20 Hex Head Bolt ................................ 3

2 1/4" Lock Washer ......................................... 3


4 Motor ............................................................ 1

5 a) P3 & P5 Motor Mount (Retro Kit) ........... 1 b) P7 Motor Mount (Retro Kit) ..................... 1 c) Idler Pulley Assembly Only ...................... 1

6 1" ID Hose Assembly ................................... 1

7 1" Fitting x 1" NPT ....................................... 2

8 Exhaust Check Valve (Twin Units Only) ..... 1


10 Right Panel ................................................... 1

11 5/16"-18 x 3/4" Hex Head Bolt ................... 16

12 3/8"-16 x 1/2" Hex Head Bolt ..................... 12


14 Casters ......................................................... 4

15 Fastener 1/4 turn .......................................... 2

16 Tapered pin .................................................. 2



19 Pump ............................................................ 1




23 Rear Cover ................................................... 1

24 *Gear Lube ..............................

(064-0028-01)




P7

0712P7P0105 to 0902P7P0232



Rev 4/1/16

E-9.2

Back a) 10560900 b) 10560800

22

12

a) 20211100 b) 016-1056-00

21

029-3825-00

20

Run

Start


1

62700113

2

62600206

3

029-3828-00

4

002-1351-00

5

a) 30193000 b) 30193100 c) 10593400

23

40157300

6

002-1851-00

029-3715-00

19

029-3751-00

18

17

65959902

16

65963800

62500821

12

042-0626-00

13

7

014-0506-00

8

014-0552-01

029-3826-00

10

MMS72090

9

11

BBT20106

*Not Shown


1 1/4" -20 Hex Head Bolt ................................ 3

2 1/4" Lock Washer ......................................... 3


4 Motor ............................................................ 1

5 a) P3 & P5 Motor Mount (Retro Kit) ........... 1 b) P7 Motor Mount (Retro Kit) ..................... 1 c) Idler Pulley Assembly Only ...................... 1

6 1" ID Hose Assembly ................................... 1

7 1" Fitting x 1" NPT ....................................... 2

8 Exhaust Check Valve (Twin Units Only) ..... 1


10 Right Panel ................................................... 1

11 5/16"-18 x 3/4" Hex Head Bolt ................... 16

12 3/8"-16 x 1/2" Hex Head Bolt ..................... 12


14 Casters ......................................................... 4

15 Fastener 1/4 turn .......................................... 2

16 Tapered pin .................................................. 2



19 Pump ............................................................ 1




23 Rear Cover ................................................... 1

24 *Gear Lub ................................

(064-0028-01)



016-1059-00

14

62977901

E-9.3

P3




Models:

Serial Numbers:

P3


P5


AA167405i


P7


All


Next

Back

Extra Fittings for Exhaust

Connections to Existing Pipes

016-1070-00

5

1

014-0506-00


2

014-0533-00

3

62903609

6

040-0008-53

Go To Page:

Next

20205401

4

Models:

Serial Numbers:

P3


P5


P7


7

050-6730-00

AA168101i


1 1" Fitting x 1" MPT ....................................... 1

2 Bushing 1" FPT x 2" MPT (NLA) ................. 1

3 Bushing 1" FPT x 1 1/2" MPT (NLA) ........... 1

4 Hose 1" x 8' Low Pressure EPDM (Exhaust)1

5 Wrench, Twin Open-End 1/2" ...................... 1

6 #8 x 1 1/2" Fl Head PHL Screw (NLA) ........ 8

7 Skid Removal Brackets (NLA) ..................... 2


All Models

V245092 thru V1219385

Vacuum Loose Parts


Rev 7/29/15

E-10

014-0724-00

014-0725-00

014-0506-00

002-1440-00

10589900

014-0282-00

014-0616-00

014-0549-01

77000092

Parts 7 thru 9 no longer available.

Order kit # 002-1910-05.

62903609

016-1070-00

014-0725-00

014-0533-00

20205401


1 Loose Parts

( includes items 1 - 13)

2

•

1" Fitting x 1" MPT ..................................... 1

3

•

Bushing 1" FPT x 2" MPT (NLA) .............. 3

4 • Bushing 1" FPT x 1 1/2" MPT (NLA) ......... 1

5 • Hose ........................................................... 1

6 • Wrench, Twin Open-End 1/2" .................... 1

7 • Poly Flo Tubing (NLA) .......................... 12 ft

8 • Barbed Fitting, Male (NLA) ........................ 1

9 • Reducer, 1/2" NPT-1/8" NPT (NLA) .......... 1

10 • Elbow, 1.5", PVC, Sch 40 .......................... 2

11 • Bushing, 1.5" x 1", PVC, Sch 40 ............... 1

12 • Tee, 1.5", PVC, Sch 40 ............................. 1

13 • Bushing, 1.5" x .5", PVC, Sch 40 .............. 1



E-10.1


Rev 9/2/15

Models:

Serial Numbers:

All

V1219386 thru V1648734

Back

014-0724-00


014-0725-00

014-0506-00

Go To Page:

Next

002-1440-01

62903606

014-0347-00

016-1070-00

029-6735-00

014-0616-00

014-0549-01

014-0751-00

20205401

Note

Single models require one vacuum assembly.

Twin models require two vacuum assemblies.

Models:

Serial Numbers:

All

V1648735 to Present

61945200


1 Loose Parts

( includes items 1 - 13)

2

•

1" Fitting x 1" MPT ..................................... 1

3 • Hose ........................................................... 1

4 • Wrench, Twin Open-End 1/2" .................... 1

5 • Poly Flo Tubing ..................................... 12 ft

6 • Bushing, 1.5" x 1", PVC, Sch 40 ............... 1

7 • Bushing, 1.5" x .5", PVC, Sch 40 .............. 1

8 • Barbed Fitting, Male .................................. 1

9 • Reducer, 1/2" NPT-1/8" NPT ..................... 1

10 • Elbow, 1.5", PVC, Sch 40 .......................... 2

11 • Tee, 1.5", PVC, Sch 40 ............................. 1

12 • ASSY, TIMER PCB ENCLOSURE ............ 1

13 • CONNECTOR,WIRE(BLUE) ..................... 4



E-10.2

Rev 9/2/15


Back


This page is intentionally blank

Next

Go To Page:

Rev 8/18/15

Back

050-6564-00-312

BNT20210

015-1534-00

10

9

11

62503801

12

040-0006-80

8

Test

015-0346-36

7

ECC10251

6

62503802

5

Test

015-2018-00

4


13

015-1986-00 Test

14

016-1069-01

15

015-2029-00

Test

015-2020-00 Test

10

16

015-1055-00

17

050-6581-00-312

18

040-0010-159

Refer To:

2

1

029-3802-00

040-0010-109

Note



040-0010-109

3

Models:

Serial Numbers:

P3

V245092 to V317654

P5

V245092 to V317641

Next

P7

V245092 to V317634

AA167601i


1 Electrical Cover ............................................ 1

2 #10 -24 x 3/8 Pan Head Screw .................... 2

3 #8 x 3/8 Serrated Head Metal Screw .......... 4

4 Relay DPDT, General Purpose .................... 1

5 Screw (#8-32 x 5/8") .................................... 2

6 Terminal Block ............................................. 1

7 Fuse 1/8A, 1/4 X 1-1/4, Type T SLO-BLO .. 1

8 Screw ........................................................... 1

9 Fuseblock, 1/4in X 1-1/4in FUSE ................ 1

10 Nut Keps 10/32 ............................................ 5

11 Electrical Box ............................................... 1

12 Screw (#8-32 x 5/16") .................................. 2

13 Transformer, 240V, 50/60 HZ ...................... 1

14 Din-3 Rail, 5.8" ............................................. 1

15 Contactor ...................................................... 1

16 Door Limit Switch ......................................... 1

17 Mounting Bracket (Limit Switch) .................. 1

18 #10-24 x 5/8 Pan Head Type "TT" ............... 1

19 Track, Mount, DPDT Relay Socket ............. 1


Electrical Box

Assembly


Rev 12/30/15

E-11

Back

050-6564-00-312

BNT20210

015-1534-00

10

9

11

62503801

12


13

015-1986-00

Test

14

62964303

Test

15

015-2029-00

015-2020-00

Test

10

16

62977400

17

050-6581-00-312

18

040-0010-159

Refer To:

62502416

8

Test

015-0346-36

7

ECC10251

6

62503802

5

Note

Test

015-2018-00



4

040-0010-109

3

1

029-3802-00

2

62502424

AA167601i


1 Electrical Cover ............................................ 1

2 #10 -24 x 3/8 Pan Head Screw .................... 2

3 #8 x 3/8 Serrated Head Metal Screw .......... 4

4 Relay DPDT, General Purpose .................... 1

5 Screw

(#8-32 x 5/8") .................................... 2

6 Terminal Block ............................................. 1

7 Fuse 1/8A, 1/4 X 1-1/4, Type T SLO-BLO .. 1

8 Screw ........................................................... 1

9 Fuseblock, 1/4in X 1-1/4in FUSE ................ 1

10 Nut Keps 10/32 ............................................ 5

11 Electrical Box ............................................... 1

12 Screw (#8-32 x 5/16") .................................. 2

13 Transformer, 240V, 50/60 HZ ...................... 1

14 Din-3 Rail, 5.8" ............................................. 1

15 Contactor ...................................................... 1


17 Mounting Bracket (Limit Switch) .................. 1

18 #10-24 x 5/8 Pan Head Type "TT" ............... 1

19 Track, Mount, DPDT Relay Socket ............. 1


Electrical Box

Assembly


Rev 5/12/15

Models:

Serial Numbers:

P3


P5


P7


All


Next

Back

029-3714-00

7


8

015-1055-00

Test

Refer To:

Next

015-2015-00

6

Test

ECS10422

5

20235600

4

Note



Models:

Serial Numbers:

P3

V245092 to V317654

P5

V245092 to V317641

1

015-0002-03

2

BNT20205

3

040-0006-99

AA167500i


1 Strain Relief Bushing ................................... 1

2 Nut Keps 6/32 (NLA) ....................................

2

3 Screw 6/32 x 1/2" ....................................... 2

4 Hour Meter ................................................... 1

5 On/Off Switch

(Circuit Breaker) ................... 1

6 Receptacle, Amp Mini CPC, 11/4 Reverse 1

7 Electrical Box Assembly .............................. 1

Refer to: Electrical Box Assembly .......... REF



P7

V245092 to V317634

Front Panel Controls


Rev 11/25/14

E-12

Back

029-3714-00

7


Refer To:

Go To Page:

Test

On/Off Switch ............................. B-20

Test

Door Limit Switch ........................ B-20

Next

8

62977400

Test

029-3792-00

6

1

62885207

Test

ECS10422

5

20235600

4

2

61402702

3

62502423

Note



Front Panel Controls


Models:

Serial Numbers:

P3


P5


AA167500i


1 Strain Relief Bushing ................................... 1

2 Nut Keps 6/32 .............................................. 2

3 Screw 6/32 x 1/2" ....................................... 2

4 Hour Meter ................................................... 1

5 On/Off Switch (Circuit Breaker) ................... 1

6 Receptacle, Amp Mini CPC, 11/4 Reverse 1

7 Electrical Box Assembly .............................. 1

Refer to: Electrical Box Assembly .......... REF



P7


All


Refer To: Page

1

BSW20455

2

040-0010-128

3

050-6735-00-312

5

MMS70200

4

SEA95540

Test

Note



Models:

Serial Numbers:

P3

V245092 to V317654

P5

V245092 to V317641

AA167700i

P7

V245092 to V317634

AA167700i


1 Screw 8/32" x 1/2" Hex Head ..................... 4

2 Screw 1#10-24 x 1/4" ................................... 3

3 Bracket, Fan Mount Dry Vacuum ................ 1

4 Fan, 230V ..................................................... 1

5 Fan Guard .................................................... 1


Fan Assembly


Rev 8/2/12

E-13

Back


Refer To:

1

BSW20455

2

62503602

3

050-6735-00-312

5

MMS70200

4

SEA95540

Test

Note



E-13.1

Fan Assembly


Models:

Serial Numbers:

P3

0611P3P0000 to 0801P3P0611

AA167700i

AA167700i


1 Screw 8/32" x 1/2" Hex Head ..................... 4

2 Screw 1#10-24 x 1/4" ................................... 3

3 Bracket, Fan Mount Dry Vacuum ................ 1

4 Fan, 230V ..................................................... 1

5 Fan Guard .................................................... 1


P5

0611P5P0000 to 0801P5P0240

P7

0611P7P0000 to 0712P7P0104

Next

Back

SEA95540

2


3

MMS70200

Refer To:

Next

1

BSW20455

Models:

Serial Numbers:

P3

0802P3P0612 to 0806P3PO828

P5

0801P5P0241 to 0807P5PO372

AA221700


1 Screw 8/32" x 1/2" Hex Head ................... 16

2 Fan, 230V ..................................................... 1

3 Fan Guard .................................................... 1


P7

0712P7P0105 to 0807P7PO160

Fan Assembly


Rev 2/11

E-13.2

Back

20224500

2


3

20224400

Refer To:

Next

1

BSW20455

AA221700


1 Screw 8/32" x 1/2" Hex Head ................... 16

2 Fan, 230V ..................................................... 1

3 Fan Guard .................................................... 1


P3

E-13.3


Models:

Serial Numbers:

Rev 4/1/16

P3

0806P3PO829 to Present

P5


P7


All


Back

029-3788-00

9

029-3791-00

8

015-0346-08

7

7

015-0346-10

6

015-1304-00

5

BWR20468

4

BSW20455

3

015-1986-00

2


040-0008-102

11

Test

015-2045-00

10

Models:

Serial Numbers:

All

Production Date 3-13-2006 to 11-6-2006

Refer To:

1

029-3778-00

Next

AA168000i


1 Accessory Control Box Assembly (NLA) .....

1

(Includes Items 2 - 10)

2 Transformer .................................................. 1

3 #8 - 32 x 1/2" TYP Hex Screw ..................... 2

4 #8 Tooth Lock Washer ................................. 2

5 125 VAC Pilot Light ...................................... 1

6 3 Amp Slow Blo Fuse .................................. 1

7 1/2 Amp Slow Blo Fuse ............................... 2

8 Socket (NLA) ................................................

1

9 Cord Assemby (NLA) ...................................

1

10 PC Board (NLA) ...........................................

1

11 #8-32 x 3/8" Pan Head PHL Screw ............. 4


Electrical Accessory Box


Rev 11/25/14

E-14


Back


Refer To:

Test

015-2045-00

62500117

10

11

029-3788-00

9

029-3791-00

8

015-0346-08

7

7

015-0346-10

6

62985701

5

BWR20468

4

BSW20455

3

1

029-3778-00

015-1986-00

2

E-14.1

Electrical Accessory Box



Models:

Serial Numbers:

All

Production Date 11-06-2006 to Present

AA168000i


1 Accessory Control Box Assembly (NLA) .....

1

(Includes Items 2 - 10)

2 Transformer .................................................. 1

3 #8 - 32 x 1/2" TYP Hex Screw ..................... 2

4 #8 Tooth Lock Washer ................................. 2

5 125 VAC Pilot Light ...................................... 1

6 3 Amp Slow Blo Fuse .................................. 1

7 1/2 Amp Slow Blo Fuse ............................... 2

8 Socket and Harness Assembly (NLA) .........

1

9 Cord Assemby (NLA) ...................................

1

10 PC Board (NLA) ...........................................

1

11 #8-32 x 3/8" Pan Head PHL Screw ............. 4


Next

Back


PCT80450

7

Refer To:

Next

Page

PVV50657

6

BCL70120

5

014-0888-00

4

PMS50911

3

PCT80450

2

Models:

Serial Numbers:

All


Test

029-3820-00

1

AA167900i


1 Evacuation Pump (NLA) ..............................

1

2 1/2" Clear Hose 11" (by the foot) ................. 1

3 ST 1/2 x 1/2" (NLA) ......................................

2

4 Reducer 3/4" NPT - 1/2" NPT ...................... 2

5 Spring Clamp ............................................... 7

6 Check Valve ................................................. 1

7 1/2" Clear Hose, 72" (by the foot) ................ 2




E-15

Back Go To Table Of Contents

PCT80450

7

Refer To: Page

Next

77002003

6

BCL70120

5

014-0888-00

4

PMS50911

3

PCT80450

2

Test

029-3820-00

1

AA167900i


1 Evacuation Pump (NLA) ..............................

1

2 /2" Clear Hose 11" (by the foot) ................... 1

3 ST 1/2 x 1/2" (NLA) ......................................

2

4 Reducer 3/4" NPT - 1/2" NPT ...................... 2

5 Spring Clamp ............................................... 7

6 Check Valve ................................................. 1

7 1/2" Clear Hose, 72" (by the foot)

2


E-15.1



Models:

Serial Numbers:

All


Back


1

029-3778-00

Refer To:

Next

Page

014-0531-00

6

10571700

5

BCL70120

4

Models:

Serial Numbers:

All

Production Date 2-29-2008 to Present

2

029-3820-00

3

77002139

AA222000


002-0938-00 Sep Auto Drain with Controls

Items 1 thru 6

002-0938-01 NLA Sep Auto Drain without Controls

Items 2 thru 6

1 Control/Electrical Box (NLA) .......................

1

2 Evacuation Pump Assembly (NLA) .............

1

3 3/8" Check Valve ......................................... 2

4 Clamp (.5 Spring Steel) ............................... 2

5 Hose (1/2"ID x 72"L Wire Reinforced) (NLA) 2

6 Ball Valve (NLA) ..........................................

1



E-15.2

Rev 11/25/14 © Midmark Corporation 2006 SF-1873

Back


1

061-0941-00

2

061-0417-00

3

061-0747-00

061-0655-00

14

061-0936-00

13

E-16

061-0654-00

12

061-0940-00

11

061-0293-00

10

8

7

061-0653-00

061-0938-00

9

061-0930-00

Labels


Rev 1/07

Models:

Serial Numbers:

061-0937-00

6

P3

V245092 to V317654

4

061-0942-00

5

061-0292-00

AA167801i

P5

V245092 to V317641


1 Input Voltage Label ...................................... 1

2 Serial Number Label .................................... 1

3 C.U.S. Classification Label .......................... 1

4 IPOX Label .................................................. 1

5 Patent Pending Label ................................... 1

6 Vacuum Exhaust Label ............................... 1

7 Earth (Ground) Label ................................... 1

8 Vacuum Schematic ...................................... 1

9 Fuse Replacement Label ............................. 1

10 Caution Label ............................................... 1

11 Midmark Logo .............................................. 1

12 Caution Label ............................................... 1

13 PowerVac Label ........................................... 1

14 Hot Surface Label ........................................ 1


P7

V245092 to V317634

Next

Back


Next

1

62980700

62979801

10

62980100

9

65969900

14

Location of

Serial Number

Label on

Units Built before 4/09

2

65971500

3

62980800

4

62979700

62980200

13

65969800

12

62980600

11

6297990

8

6

65969700

Models:

Serial Numbers:

P3

62980400


7

P5


62980300

5

P7


AA167801i


1 Input Voltage Label ...................................... 1

2 No Longer Avalible - Classification Label ... 1

3 IPOX Label .................................................. 1

4 Patent Pending Label ................................... 1

5 Vacuum Exhaust Label ............................... 1

6 Earth (Ground) Label ................................... 1

7 Vacuum Schematic ...................................... 1

8 Serial Number Label .................................... 1

9 Fuse Replacement Label ............................. 1

10 Caution Label ............................................... 1

11 Midmark Logo .............................................. 1

12 Caution Label ............................................... 1

13 PowerVac Label ........................................... 1

14 Hot Surface Label ........................................ 1


All


Labels


E-16.1

Rev 1/12

Back


Next

COMMENTS

The Technical Publications Department of Midmark Corporation takes pride in its manuals. We are sure that our manuals will fill all your needs when you are performing scheduled maintenance, servicing, or repairs on a Midmark product. However, if you find any errors or feel there should be a change, addition, or deletion to the manuals, please let us know. We will correct any errors that we are made aware of and we will review requests for changes, additions, or deletions to the manuals and incorporate those requests deemed appropriate. If you see something in one of our manuals that you like or dislike, please let us know. Also, if there is something you feel we could do to produce a better manual, please let us know.

If an error is found, please list the page and paragraph/figure in which the error was found along with a brief description of what the error is. If the correction to the error is known, please include that information also. If a change, addition, or deletion is being requested, please list the page and paragraph/figure needing the change, along with a brief description of how you feel the paragraph/figure should be changed.

Please fax or mail a copy of this completed comment sheet to:

Midmark Corporation

ATTN: Technical Publications Dept.

60 Vista Drive

Versailles, Ohio 45380

Fax: (937)

526-8316

Page Number Paragraph/Figure Description

Back

IMPORTANT NOTES:

1)

Use this form for all non-warranty orders only

. Warranty orders must be telephoned in (1-800-643-6275).

2) FAX numbers to send order to:

1-877-725-6495

3 ) All emergency orders must be received @ Midmark by 1:00 pm EST.

4) All underlined headings should be filled in prior to submittal.


SERVICE PARTS FAX ORDERING FORM

(Do not tear out this page. Photo copy this page for use only.)

DATE: / / TIME: am pm

METHOD OF SHIPMENT:

PRIORITY:

NON-EMERGENCY ORDER {to ship within 72 hours if part(s) are in stock.}

EMERGENCY ORDER {to ship within

24 hours if part(s) are in stock.}

[see note 3]

DEALER P.O. #:

ACCOUNT #:

MODEL #: SERIAL #: SALES ORDER #

(if applicable)

NAME:

ADDRESS:

CITY: STATE: ZIP:

CONTACT:

PHONE:

FAX #:

LINE # PART NUMBER QTY.

SHIP TO:

DESCRIPTION COLOR

(if applicable)

Next

CREDIT CARD INFORMATION

CARD TYPE __________________________ _ CARD #_________-_________-_________-_________ EXP. DATE ______ / ______ / ________

NAME ON CARD ___________________________________________ SIGNATURE_______________________________________________________

Back


Midmark Corporation

60 Vista Drive

P.O. Box 286

Versailles, OH 45380-0286

937-526-3662

Fax 937-526-5542 www.midmark.com

Subject to change without notice.

PowerVac P14 | PowerVac P10 | PowerVac P6 | PowerVac P7 | PowerVac P5 | User manual | Midmark PowerVac P3, P5, P7, P6, P10, P14 vacuum Service and Parts Manual 134 Pages

PowerVac P14 | PowerVac P10 | PowerVac P6 | PowerVac P7 | PowerVac P5 | User manual | Midmark PowerVac P3, P5, P7, P6, P10, P14 vacuum Service and Parts Manual

PowerVac

®

Model Numbers:

Single Vac Units

Twin Vac Units

Earlier Version Current Version

Service and

Parts Manual

FOR USE BY MIDMARK TRAINED TECHNICIANS ONLY

GENERAL INFORMATION

TESTING & REPAIR - continued

TROUBLESHOOTING

ACCESS PROCEDURES

WIRING DIAGRAMS

TESTING & REPAIR

EXPLODED VIEWS / PARTS LISTS

FOR USE BY MIDMARK TRAINED TECHNICIANS ONLY

Symbols

Ordering Parts

Caution

Equipment Alert

Note

•

•

Model / Serial Number Location

Weights, Dimensions, Electrical Specifications

Model Identification / Compliance Chart - PowerVac

®

Warranty Information

Troubleshooting

Vacuum System Operation

Electrical System

(Power to System Wall Switch Open All Float Switches Open)

Electrical System

(Wall Switch On, Power to System, All Float Switches Open)

Electrical System

(Wall Switch

,

Power to System, All Float Switches Open,

)

Electrical System

(Water Rises, Bottom Float Switch Closes, Middle and Top Switches Remain Open.)

Electrical System

(Water Reaches Middle Float, Middle and Bottom Float Switches are Closed, Top Switch Remains Open.)

Electrical System

(Water Reaches Top Float, All Float Switches are Closed.)

Vacuum System

Operatory has low or no suction.

Vacuum System

Motor will not run.

Vacuum System

Motor cutting out or running at a reduced speed.

Electrical System for Accessory - Liquid Evacuation Pump

Evacuation Pump System

Evacuation Pump will not run.

Evacuation Pump System

Evacuation Pump runs but does not remove liquid from Separator.

Evacuation Pump System

Evacuation Pump Motor keeps tripping on Thermal Overload.

Testing & Repair

Belt

Belt

Belt

Belt

Check Valve

Check Valve

Check Valve

All Units

Twin Units

Vacuum Relief Valve

Vacuum Relief Valve

Vacuum Relief Valve

Exhaust Valve

Exhaust Valve

Exhaust Valve

Float Assembly

Float Assembly

To check float switches...