mueller Section6

mueller Section6

SERVICE FITTINGS

6.1

Rev. 4-99

MUELLER CO. offers a variety of proven service connections to fit most pipe and tubing used in today’s service lines. These connections include the

MUELLER 110

®

Compression Connection,

MUELLER Pack Joint Connection, MUELLER

INSTA-TITE

®

Connection, copper flare connection and several types of threaded connections.

The MUELLER 110 Compression Connection offers high resistance to pull-out, fast installation, and a visual means to check for proper tightness. This connection is available on most MUELLER valves and stops in sizes from 3/4" to 2", and for CTS tubing or

IPS pipe.

MUELLER 110

®

Compression Connection Features

❏ BODY AND

NUT - corrosion resistant cast bronze ASTM B62

(85- 5-5-5).

❏ NUT - bottoms out on shoulder of coupling to give quick visual indication of proper tightening.

❏ FLUOROCARBON

COATING - on inside surface of nut reduces tightening effort and avoids gasket distortion.

❏ TWO DESIGNS conductive compression connection fits type "K" copper tubing and CTS O.D.

PE plastic tubing.

A separate design fits IPS PE plastic pipe. Recommended stainless steel liners for plastic tubing and pipe available.

PRESSURE RATING

The pressure holding capability of the

MUELLER 110 Compression Connection is designed to be greater than that of the valve or fitting on which it is used (only in potable water distribution applications complying with AWWA standards).

❏ ENTIRE GASKET - is enclosed to resist cold flow and creep.

❏ CONDUCTOR

SPRING - provides metal-to-metal contact between copper tubing and fitting for electrical conductivity.

❏ GASKET - compresses concave gripper band and seals against fitting body, pipe and nut.

Uniform pressure is applied around the concave gripper, forcing each outer edge to grip the pipe for pullout resistance .

❏ GRIPPER

BAND - is stainless steel and overlaps itself so no gasket material can get underneath.

6.2

Rev. 4-01

SERVICE FITTINGS

MUELLER

®

INSTA-TITE

®

Connection

❏ BODY - is cast from corrosion resistant bronze ASTM

B62 (85-5-5-5).

❏ LARGE WRENCH FLATS

- provide generous gripping area for tightening connections to valve bodies.

❏ O-RING - between the connection housing and the tubing or pipe creates a positive seal. Any increase in pressure, up to the maximum rating of the PE tubing or pipe, increases the sealing force.

❏ MUELLER INSTA-TITE

CONNECTION - is used on polyethylene (PE) pipe or tubing only.

❏ GRIP RING - is made from a high strength plastic and is designed to allow easy installation of the pipe or tubing while providing high

❏ TWO DESIGNS - are available to fit either CTS O.D. PE plastic tubing or IPS PE plastic pipe.

❏ PRESSURE RATING - The pressure holding resistance to pullout.

❏ COLOR CODED -

❏ SIMPLE DESIGN - eliminates flaring, heating ,threading, cementing, and nut tightening. Liners (inserts) are not required. capability of the MUELLER INSTA-TITE

Connection is designed to be greater than that of the valve or fitting on which it is used (only in potable water distribution applications complying with AWWA standards). grip ring, RED for CTS O.D. and

WHITE for IPS, aids in proper selection and use.

❏ CONNECTION MEETS - all applicable parts of AWWA

C800 standard.

❏ MUELLER CO. - was instrumental in introducing the copper flare connection to the water industry as an alternative to the old lead connections.

❏ PRESSURE RATING - The pressure holding capability of the

MUELLER Copper Flare Connection is designed to be greater than that of the valve or fitting on which it is used (only in potable water distribution applications complying with AWWA standards).

Copper Flare Connection

❏ MUELLER ®

COPPER

FLARE CONNECTION - is for use on type "K" copper tubing .

❏ CONVEX SURFACE - in nut opposes convex surface on body to provide a line contact, assuring greater pullout resistance and a dependable seal.

❏ EXTRA LONG SKIRT - on copper flare nut provides added support to tubing and reduces possibility of leaks.

❏ NUT - corrosion resistant cast

Pack Joint Connection

❏ 3/4" & 1" CTS NUT/GASKET ASbronze ASTM B62 (85-5-5-5).

❏ GASKET - compressed against the fitting and pipe outer surface by tightening of nut. Not interchangable with the Mueller 110 Compression Connection gasket.

SEMBLY ARE

INTERCHANGABLE - with comparable size of

Mueller 110

®

Compression

Connections nut/gasket assembly

CTS only. (Note that 1-1/2" and 2"

CTS components and all sizes of

IPS components are NOT inter-

❏ MUELLER PACK JOINT CON-

NECTION- available in three styles: for type "K" copper and PE tubing

(CTS), for IPS PE (PEP) and PVC pipe.

changeable.)

❏ PRESSURE RATING - The pressure holding capability of the MUELLER Pack Joint

Connection is designed to be greater than that of the valve or fitting on which it is used (only in potable water distribution applications complying with AWWA standards).

SERVICE FITTINGS

WITH COPPER FLARE CONNECTION

Two Part Union

Copper flare nut x female copper flare thread

3/4"

H-15405

1" 1-1/2" 2"

3/4"

H-15455

6.3

Shaded area indicates changes Rev. 8-04

Eighth bend coupling

Copper flare nut x F.I.P.

1" ‡

1/2"

2"

H-15400

3/4" 3/4"x1" 1"

Straight three part union

Copper flare nut–both ends

1-1/4" 1-1/4"x1" 1-1/2"

Quarter bend coupling

Copper flare nut x F.I.P.

3/4"

H-15460

1" 1-1/4"‡ 1-1/2" ‡ 2"

3/4"

H-15522

Eighth bend three part union

Copper flare nut–both ends

1"

Straight coupling

Copper flare nut x M.I.P.

1/2"‡

1"x3/4"

H-15425

1/2"x3/4" 3/4"

1"x1-1/4"‡

3/4"x1/2" 3/4"x1"

1-1/4"

1-1/2"

1"

2"

Quarter bend three part union

Copper flare nut–both ends

Quarter bend coupling

Copper flare nut x M.I.P.

3/4"

H-15525

1" 1-1/2" 2" 1/2"‡

H-15530

3/4" 1" 1"x3/4" 1-1/2"‡ 2"

Straight coupling

Copper flare nut x F.I.P.

Eighth bend coupling M.I.P x copper flare nut

H-15450

1/2" 1/2"x3/4"‡ 3/4"

3/4"x1/2"

1" 1"x3/4" 1-1/4" 1-1/2" 2"

H-15539

3/4" 1"

NOTE: Sizes shown above represent normal size of fitting. When two sizes are given, the first is size of copper flare nut and second is size of threaded end.

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800

6.4

Rev. 9-09 Shaded area indicates changes

Eighth bend coupling

Swivel nut with female copper flare thread x copper flare nut

SERVICE FITINGS

WITH COPPER FLARE CONNECTION

Eighth bend coupling

Swivel nut with female

MUELLER

®

Coupling thread x copper flare nut

H-15064

1/2"x3/4"

H-15486

5/8"x3/4" 3/4" 1" 3/4" 1"

3/4"

H-15069

1"

Quarter bend coupling

Swivel nut with female copper flare thread x copper flare nut

1-1/2" 2"

1/2"x3/4"

H-15491

5/8"x3/4"

Quarter bend coupling

Swivel nut with female

MUELLER Coupling thread x copper flare nut

3/4" 1"

3/4"

H-15471

Eighth bend coupling

Swivel nut with female increasing I.P. thread (this thread is one size larger than nominal size of fitting) x copper flare nut

1"‡ 3/4"x1"

H-15062

1"x3/4"

Straight coupling Female copper flare thread x copper flare nut

1"x1-1/4"

3/4"

H-15476

Quarter bend coupling

Swivel nut with female increasing I.P. thread (this thread is one size larger than nominal size of fitting) x copper flare nut

1"

3/4"

H-15063

1"

Eighth bend coupling

Female copper flare thread x copper flare nut

1-1/2" 2"

Note: Sizes shown above represent nominal size of fitting. When two sizes are listed, the first is the size of threaded end and the second is size of copper flare nut.

‡Requires minimum ordering quantity. Contact MUELLER Customer Center for minimum order requirements and availability.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800.

SERVICE FITTINGS

WITH COPPER FLARE CONNECTION

Quarter bend coupling

Female copper flare thread x copper flare nut

3/4"

H-15068

1" 1"x3/4" 1-1/4" ‡ 1-1/2" 2"

H-15480

1/2"x 3/4" 5/8"x 3/4" 3/4"

6.5

Shaded area indicates changes Rev. 9-09

Straight coupling Female

MUELLER

®

Coupling thread x copper flare nut

3/4" x 1"

1"

1" x 3/4"

3/4"

H-15465

1-1/2" ‡

Straight coupling Female increasing I.P.thread (this thread is one size larger than nominal size of fitting) x copper flare nut

2" ‡

H-15485

1/2"x3/4" 5/8"x3/4" 3/4"

Eighth bend coupling

Female MUELLER Coupling thread x copper flare nut

3/4"x1" 1" 1"x3/4"

3/4"

H-15470

1"

Eighth bend coupling Female increasing I.P. thread (this thread is one size larger than nominal size of fitting) x copper flare nut

1-1/4" 1-1/2" 2"

H-15490

1/2"x3/4" 5/8"x3/4" 3/4"

Quarter bend coupling

Female MUELLER

Coupling thread x copper flare nut

1" 1"x3/4"

3/4"

H-15475

1"

Quarter bend coupling

Female increasing I.P. thread

(this thread is one size larger than nominal size of fitting) x copper flare nut

3/4"

H-15551

1-1/2" 2"

Quarter bend coupling

Internal swivel connection for 110 compression or pack joint CTS x copper flare nut

1"

Straight coupling Female copper flare thread x M.I.P. thread

Straight coupling Female copper flare thread x F.I.P. thread

H-15098

3/4"

H-15082

1" 3/4" 1" 1-1/2" 2"

NOTE: Sizes shown above represent nominal size of fitting. When two sizes are listed, the first is the size of the threaded end and the second is size of copper flare nut.

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum order requirements and availability.

MUELLER Service Fittings are manufactured in accordance with ANSI/AWWA C800.

6.6

Rev. 9-09 Shaded area indicates changes

SERVICE FITTINGS

WITH COPPER FLARE CONNECTIONS

5/8"x3/4"

H-15506

Straight union

Extra strong (XS) lead flange coupling x copper flare nut

3/4"

H-15516

5/8"x3/4" 3/4"

Eighth bend coupling Swivel nut with female extra strong

(XS) lead flange thread x copper flare nut

1"

H-15505

1/2"x3/4" 5/8"x3/4" 3/4"

1"x3/4" 1-1/4"x1" 1-1/2"

Straight coupling Female extra strong (XS) lead flange thread x copper flare nut

3/4"x1"

2"

1"

H-15510

5/8"x3/4"

Straight coupling Female double extra strong (XXS) lead flange thread x copper flare nut

3/4"

Eighth bend coupling

Female extra strong (XS) lead flange thread x copper flare nut

Quarter bend coupling

Female extra strong (XS) lead flange thread x copper flare nut

H-15515

1/2"x3/4" ‡ 5/8"x3/4"

H-15513

1/2"x3/4" 5/8"x3/4" 3/4" 1" 3/4" 1" ‡

H-15513-03

1"x3/4"

Quarter bend coupling

Female extra strong (XS) lead flange thread x copper flare nut

NOTE: Sizes shown above represent nominal size of fitting. When two sizes are given, first is size of lead flange end and second is size of copper flare nut.

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800

COPPER FLARE TOOLS AND

MISCELLANEOUS EQUIPMENT

Copper flare connection optional equipment

Copper flare nut Solid copper disc Brass cap

6.7

Shaded area indicates changes Rev. 9-09

CATALOG NUMBER:

H-15430

Used with regular copper flare nut to shut off line.

CATALOG NUMBER:

H-15535

Fits on copper

flare spud to cap off line.

CATALOG NUMBER:

H-15540

1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3/4" 1" 1-1/2" 2"

Flaring tool Drilled flaring tool Reamer

Used to make 45º flare on type

"K" copper tubing.

Used to make 45º flare on type

"K" copper tubing without shutting off water drilled to exhaust water at right angle to tubing.

CATALOG NUMBER:

H-18000

CATALOG NUMBER:

H-18005

1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"

3/4" 1"

Used to ream the inside of type

"K" copper tubing to remove burrs prior to flaring.

CATALOG NUMBER:

1/2" 3/4"

H-18010

1"

Brass Hammer

Solid brass head with

10" wooden handle.

Weight 2-3/4 lb.

Note: When using any striking tool, safety eye protection must be worn. Inspect hammer and tools for any damage after each use and repair or replace if mushrooming or chipping is evident.

CATALOG NUMBER:

H-18025

6.8

Rev. 9-09 Shaded area indicates changes

MUELLER 110

®

SERVICE FITTINGS WITH

COMPRESSION CONNECTION

H-15403

Straight three part union

MUELLER 110

®

Conductive

Compression Connection for

CTS O.D.* tubing-both ends

1/2" 1/2"x3/4" 5/8"x3/4" 3/4" 1"

1-1/4" 1-1/4"x1" 1-1/2" 1-1/2"x1"

1"x3/4"

2"

1/2"

H-15451

3/4"

Straight coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing x F.I.P. thread

3/4"x1" 1" 1"x3/4" 1"x1-1/4"

1-1/4" 1-1/4"x1" 1-1/2" 1-1/2"x1" 2" 2"x1-1/2"

Straight coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing x M.I.P. thread

H-15428

1/2"‡ 3/4" 3/4"x1" 1" 1"x3/4" 1-1/4"

1-1/4"x1" 1-1/2" 1-1/2"x1" 1-1/2"x2" 2" 2"x1-1/2"

3/4"

H-15429

1"

Straight coupling

MUELLER 110 Compression

Connection for IPS PE* pipe x M.I.P. thread

1"x3/4"

3/4"

H-15404

1"

Straight three part union

MUELLER 110

®

Compression

Connection for IPS PE* pipe-both ends

1"x3/4" 3/4"

H-15409

3/4"x1"

Straight three part union

MUELLER 110 Conductive

Compression Connection for CTS O.D.* tubing x 110

Compression Connection for

IPS PE* pipe

1" 1"x3/4"

E-15409

Straight coupling MUELLER 110

Conductive Compression Connection for CTS O.D. tubing x

Pack Joint Connection for IPS PE pipe

**Note: 3/4" size only may also be used on PVC

3/4"** 3/4"x1" 1" 1"x3/4"

3/4"

H-15454

Straight coupling

MUELLER 110 Compression

Connection for IPS PE* pipe x F.I.P. thread

1" 1"x3/4"

1"

H-15413

Straight coupling MUELLER 110

Conductive Compression Connection for CTS O.D. tubing x

Female copper flare thread

*See chart on page 6.11 for tubing and pipe that may be used with these connections.

‡ Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

NOTE: Sizes shown above represent nominal size of fitting. When two sizes are given, first is size of MUELLER 110 Compression Connection and second is size of threaded end.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800.

SERVICE FITTINGS WITH

MUELLER 110

®

COMPRESSION CONNECTION

6.9

Shaded area indicates changes Rev. 9-09

3/4"

H-15533

1"

Quarter bend coupling

MUELLER 110

®

Conductive

Compression Connection for

CTS O.D.* tubing x F.I.P. thread

1-1/2" 2"

3/4"

H-15526

1"

Quarter bend union

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing -both ends

1-1/2" 2"

Eighth bend union

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing -both ends

Eighth bend coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D. * tubing x F.I.P. thread

H-15528

3/4"

H-15534

3/4" 1"

1"

3/4"

H-15531

1"

Quarter bend coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing x M.I.P. thread

1-1/2" 2"

3/4"

H-15529

Eighth bend coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D. * tubing x M.I.P. thread

1"

3/4"

H-15550

Quarter bend union

Internal swivel connection for

110 compression or pack joint

CTS x MUELLER 110 Conductive Compression Connection for

CTS O.D.* tubing

1"

*See chart on page 6.11 for tubing and pipe that may be used with these connections.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800.

6.10

Rev. 9-09 Shaded area indicates changes

MUELLER 110 ®

SERVICE FITTINGS WITH

COMPRESSION CONNECTION

3/4"

H-15487

Eight bend coupling

MUELLER 110

®

Conductive Compression Connection

Type K x female MUELLER coupling thread

1"

3/4"

H-15512

Straight coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing x Double Extra Strong (XXS) lead flange thread

1"

3/4"

H-15067

Quarter bend coupling

MUELLER 110

®

Conductive

Compression Connection for

CTS O.D.* tubing x female copper flare thread

3/4"

H-15072

Straight coupling

MUELLER 110 Compression

Connection for IPS PE* pipe x female copper flare thread

1"

3/4"

H-15076

Quarter bend coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D. * tubing x swivel nut with female copper thread

1"x3/4" 1"

H-15509

5/8"x3/4"** 3/4"

Straight coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing x Extra strong (XS) lead flange thread

1"

3/4"

H-15492

Quarter bend coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D. * tubing x swivel nut with female MUELLER coupling thread

1"

1"

H-15077

Straight coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing x female

IPS PE Connection

H-15075

Eighth bend coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D. * tubing x swivel nut with female copper thread

H-15071

Straight coupling

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing x female copper flare thread

1/2" 3/4" 3/4"x1" 1" 1"x3/4" 1-1/4"

1"x1-1/4" 1-1/2" 2"

*See chart on page 6.11 for tubing and pipe that may be used with these connections.

** When two sizes are given, first is size of lead flange thread and second is size of MUELLER 110 Compression Connection.

NOTE: Sizes shown above represent nominal size of fitting. When two sizes are given, first is size of MUELLER 110 Compression Connection and second is size of threaded end.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800.

MUELLER 110 ® COMPRESSION

CONNECTION INFORMATION

6.11

Shaded area indicates changes Rev. 9-09

Tubing, pipe and liners used with MUELLER 110 Compression Connection

Nominal size of connection

Material*

1/2" CTS Type "K" copper

3/4" CTS

1" CTS

1-1/4" CTS

Type "K" copper

Polyethylene

Type "K" copper

Polyethylene

Type "K" copper

Polyethylene

Type "K" copper

1-1/2" CTS

2" CTS

3/4" IPS

Polyethylene

Type "K" copper

Polyethylene

Polyethylene

3/4" Sch. 40 PVC

1" IPS

3/4" Sch. 80 PVC

Polyethylene

1" Sch. 40 PVC

1" Sch. 80 PVC

Tubing or pipe

O.D. range - inches

0.622 - 0.628

0.872 - 0.878

0.871 - 0.879

1.121 - 1.129

1.120 - 1.130

1.371 - 1.379

1.370 - 1.380

1.621 - 1.630

Tubing or pipe

O.D. range - inches

0.045 - 0.053

0.061 - 0.069

0.097 - 0.107

0.061 - 0.069

0.125 - 0.137

0.060 - 0.070

0.153 - 0.168

0.067 - 0.077

1.619 - 1.631

2.120 - 2.130

2.119 - 2.131

1.045 - 1.110

1.046 - 1.054

1.046 - 1.054

1.329 - 1.399

1.310-1.320

1.310-1.320

0.181 - 0.199

0.076 - 0.090

0.236 - 0.260

0.118 - 0.138

0.113 - 0.133

0.154 - 0.174

0.150 - 0.170

0.133-0.153

0179-0.200

-

Tubing or pipe

I.D. range - inches

-

0.657 - 0.685

-

0.846 - 0.880

-

-

1.034 - 1.074

-

1.221 - 1.269

1.599 - 1.659

0.809 - 0.834

0.780 - 0.828

-

-

0.698 - 0.746

1.029 - 1.059

*Type “K” soft copper tubing per ASTM B88; CTS polyethylene (PE) per ASTM D-2737 - SDR-9;

IPS polyethylene (PE) per ASTM D-2239 - PE SIDR-7; IPS polyvinylchloride (PVC) per ASTM D1785

-

506139

506141

505141

509759

-

-

509760

505142

-

Liner part number

-

504281

-

504385

-

-

505142

Liner

MUELLER 110 Compression Connection replacement parts

Size

1/2" CTS

3/4" CTS

1" CTS

1-1/4" CTS

1-1/2" CTS

2" CTS

3/4" IPS

1" IPS PE

Gasket part number

Connection nut

681516 147542

581949

581951

581953

581955

581957

89599

89788

507831

507835

507843

507847

507851

508826

508827

†Gasket and gripper band assembly

Gasket assembly

Nut

Adapter Nut for pre-1976 style Mueller 110 Compression Connection for CTS tubing

Kit includes one standard Gasket (same used with current style 110 connections) and a special Nut that adapts to the older style connection threads on the fittings. It is installed in the same way as the current style connection (Gasket conductor spring should be toward fitting body).

Size

3/4" CTS

1" CTS

Connection kit

682552

682551

6.12

Rev. 9-09 Shaded area indicates changes

MUELLER ®

SERVICE FITTINGS WITH

PACK JOINT CONNECTION

3/4"

P-15403

1" 1"x3/4"

Straight three part union

MUELLER Pack Joint

Connection for CTS O.D.* tubing- both ends

1-1/2" 1-1/2"x1" 2"

3/4"

P-15533

1"

Quarter bend coupling

MUELLER Pack Joint

Connection for CTS

O.D.* tubing x F.I.P. thread

1-1/2" 2"

3/4"

P-15528

Eighth bend union

MUELLER Pack Joint

Connection for CTS O.D.* tubing - both ends

1"

3/4"

Straight coupling

MUELLER Pack Joint

Connection for CTS

O.D.* tubing x M.I.P. thread

P-15428

1" 1"x3/4" 1-1/2" 1-1/2"x1" 2"

Quarter bend union

MUELLER Pack Joint

Connection for CTS O.D.* tubing - both ends

3/4"

P-15526

1" 1-1/2" 2"

Straight coupling

MUELLER Pack Joint

Connection for CTS O.D.* tubing x F.I.P. thread

3/4"

P-15451

3/4"x1" 1" 1"x3/4" 1-1/2" 2" 2"x1-1/2"

3/4"

P-15531

1"

Quarter bend coupling

MUELLER Pack Joint

Connection for CTS O.D.* tubing x M.I.P. thread

1-1/2" 2"

Eighth bend coupling

MUELLER Pack Joint

Connection for CTS O.D. * tubing x F.I.P. thread

3/4"

P-15534

1"

*See chart on page 6.15 for tubing and pipe that may be used with these connections.

NOTE: Sizes shown above represent nominal size of fitting. When two sizes are given, first is size of MUELLER Pack Joint Connection and second is size of threaded end.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800.

SERVICE FITTINGS WITH

MUELLER ® PACK JOINT CONNECTION

6.13

Shaded area indicates changes Rev. 9-09

3/4"**

E-15404

1"

Straight coupling MUELLER

Pack Joint Connection for IPS

PE pipe - both ends

**Note: 3/4" size only may also be used on

PVC

1"x3/4" 1-1/2" 1-1/4" 2"

V-15401

1"x3/4"**

Straight coupling MUELLER

Pack Joint Connection for

IPS PVC pipe - both ends

**Note: 3/4" size only may also be used on

IPS PE

3/4"**

E-15443

Straight coupling MUELLER

Pack Joint Connection for IPS

PE pipe x Pack Joint Connection for CTS O.D. tubing

**Note: 3/4" size only may also be used on PVC

3/4"**x1"

1"

1"

Straight coupling

MUELLER Pack Joint Connection for IPS PVC pipe x

Pack Joint Connection for

CTS O.D. tubing

V-15441

1"x3/4" 1-1/2" 1-1/2"x3/4" 2"

Straight coupling

MUELLER Pack Joint Connection for IPS PE* x F.I.P. thread

**Note: 3/4" size only may also be used on

PVC

3/4"**

E-15454

1" 1"x3/4"** 1-1/4" 1-1/2" 2"

1"

V-15442

1"x3/4" 1-1/2"

Straight coupling

MUELLER Pack Joint

Connection for IPS PVC* pipe x F.I.P. thread

1-1/2"x3/4" 1-1/2"x1" 2"

Straight coupling

MUELLER Pack Joint

Connection for IPS PE* x

M.I.P. thread

**Note: 3/4" size only may also be used on PVC

E-15429

3/4"** 3/4"**x1" 1" 1"x3/4" 1-1/4" 1-1/2" 2" 1"

V-15440

1"x3/4" 1-1/2"

Straight coupling

MUELLER Pack Joint

Connection for IPS PVC* pipe x M.I.P. thread

1-1/2"x1" 2"

V-15445

Straight coupling MUELLER Pack

Joint Connection for IPS PVC pipe x MUELLER 110

®

Conductive

Compression Connection for CTS

O.D.* tubing. 2 pc. const. Assembled wrench tite.

2"

*See chart on page 6.15 for tubing and pipe that may be used with these connections.

**Note: 3/4" size only may also be used on PVC

NOTE: Sizes shown above represent nominal size of fitting. When two sizes are given, first is size of MUELLER Pack Joint Connection and second is size of threaded end.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800

6.14

Rev. 9-09 Shaded area indicates changes

MUELLER

®

SERVICE FITTINGS WITH

PACK JOINT CONNECTION

P-15071

Straight coupling

MUELLER Pack Joint

Connection for CTS O.D.* tubing x female copper flare thread

Quarter bend coupling

MUELLER Pack Joint

Connection for CTS O.D.* tubing x swivel nut with female copper thread

P-15076

3/4" 1" 1"x3/4" 1-1/2" 2"

1"

3/4"**

P-15075

Eighth bend coupling

MUELLER Pack Joint

Connection for CTS O.D.* tubing x swivel nut with female copper thread

**Note: 3/4" size only may also be used on PVC

1"

3/4"

P-15409

1"x3/4"

Straight three part union

MUELLER Pack Joint

Connection for CTS O.D. tubing x 110 Compression

Connection for IPS PE* pipe

1"

1"x3/4"**

P-15067

Quarter bend coupling

MUELLER Pack Joint Connection for CTS O.D.* tubing x female copper flare thread

**Note: 3/4" size only may also be used on

PVC

*See chart on page 6.15 for tubing and pipe that may be used with these connections.

NOTE: Sizes shown above represent nominal size of fitting. When two sizes are given, first is size of MUELLER Pack Joint Connection and second is size of threaded end.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800

MUELLER ® PACK JOINT

CONNECTION INFORMATION

6.15

Shaded area indicates changes Rev. 8-04

Tubing, pipe and liners used with MUELLER Pack Joint Connection

Nominal size of connection

Material*

3/4" CTS Type "K" copper

Polyethylene

1" CTS

1-1/2" CTS

Type "K" copper

Polyethylene

Type "K" copper

Polyethylene

Tubing or pipe

O.D. range - inches

0.872 - 0.878

0.871 - 0.879

1.121 - 1.129

1.120 - 1.130

1.621 - 1.630

1.619 - 1.631

Tubing or pipe

O.D. range - inches

0.061 - 0.069

0.097 - 0.107

0.061 - 0.069

0.125 - 0.137

0.067 - 0.077

0.181 - 0.199

Tubing or pipe

I.D. range - inches

-

0.657 - 0.685

-

0.846 - 0.880

-

1.221 - 1.269

2" CTS

3/4" IPS

1" IPS

1-1/4" IPS

1-1/2" IPS

2" IPS

Type "K" copper

Polyethylene

Polyethylene

2.120 - 2.130

2.119 - 2.131

1.045 - 1.110

3/4" Sch. 40 PVC 1.046 - 1.054

3/4" Sch. 80 PVC 1.046 - 1.054

Polyethylene

1" Sch. 40 PVC

1" Sch. 80 PVC

1.329 - 1.399

1.310 - 1.320

1.310 - 1.320

Polyethylene

Polyethylene

1.754 - 1.832

2.05 - 2.141

1-1/2" Sch. 40 PVC 1.894 - 1.906

1-1/2" Sch. 80 PVC 1.894 - 1.906

Polyethylene

2" Sch. 40 PVC

2" Sch. 80 PVC

2.637 - 2.742

2.369 - 2.381

2.369 - 2.381

0.076 - 0.090

0.236 - 0.260

0.118 - 0.138

0.113 - 0.133

0.154 - 0.174

0.150 - 0.170

0.133 - 0.153

0.179 - 0.200

0.197 - 0.221

0.230 - 0.258

0.145 - 0.165

0.200 - 0.224

0.295 - 0.330

0.154 - 0.174

0.218 - 0.244

-

-

-

-

-

-

1.599 - 1.659

0.809 - 0.834

0.780 - 0.828

0.698 - 0.746

1.029 - 1.059

1.360 - 1.390

1.590 - 1.625

-

2.047 - 2.082

*Type “K” soft copper tubing per ASTM B88; CTS polyethylene (PE) per ASTM D-2737 - SDR-9; IPS polyethylene (PE) per ASTM

D-2239 - PE SIDR-7 ;IPS polyvinylchloride (PVC) per ASTM D1785

Liner part number

-

528704

-

528705

-

528706

-

528707

505141

509759

509760

-

-

505142

-

-

312787

529116

-

-

529117

Liner

MUELLER Pack Joint Connection Kit

Size

3/4" CTS

1" CTS

1-1/2" CTS

2" CTS

3/4" IPS PE

1" IPS PE

1-1/2 IPS PE

2" IPS PE

3/4" IPS PVC

1" IPS PVC

1-1/2" IPS PVC

2" IPS PVC

Connection Kit

681921

681922

681923

681924

682377

682556

682557

682558

682377

682553

682554

682555

Connection Kit

(includes Pack Joint, Gasket and washer)

6.16

Rev. 8-04 Shaded area indicates changes

MUELLER ®

SERVICE FITTINGS WITH

INSTA-TITE ® CONNECTION

Straight union

MUELLER INSTA-TITE

Connection for CTS O.D.*

PE tubing-both ends

Straight union

MUELLER INSTA-TITE

Connection for IPS* PE pipe- both ends

H-15406

H-15408

3/4"

3/4"

H-15424

1"

Straight coupling

MUELLER INSTA-TITE

Connection for CTS O.D.*

PE tubing x M.I.P. thread

3/4"

1" 3/4"

H-15426

3/4"x1"

1"

Straight coupling

MUELLER INSTA-TITE

Connection for IPS* PE pipe x M.I.P. thread

1"

3/4"

H-15457

Straight coupling

MUELLER INSTA-TITE

Connection for CTS O.D.*

PE tubing x F.I.P. thread

Straight coupling

MUELLER INSTA-TITE

Connection for IPS* PE pipe x F.I.P. thread

H-15456

1" 3/4" 3/4"x1" 1"

Staight coupling

MUELLER INSTA-TITE

Connection for CTS O.D.*

PE tubing x female copper flare thread

1"

3/4"

H-15073

3/4"x1"

Straight coupling

MUELLER INSTA-TITE

Connection for IPS* PE pipe x female copper flare thread

1"

3/4"

H-15074

Quarter bend coupling

MUELLER INSTA-TITE

Connection for IPS* PE pipe- both ends

H-15464

1"

* See chart on page 6.17 for tubing and pipe that can be used with these connections.

NOTE: Sizes shown above represent nominal size of fitting. When two sizes are given, first is size of threaded end and second is size of MUELLER INSTA-TITE

Connection.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800.

MUELLER ® INSTA-TITE ® CONNECTION

INFORMATION

6.17

Rev. 8-04

Polyethylene PE Tubing and pipe used with MUELLER INSTA-TITE Connections

Nominal size of connection

3/4" CTS PE

1" CTS PE

3/4" IPS PE

1" IPS PE

Material

Polyethylene PE

Polyethylene PE

Polyethylene PE

Polyethylene PE

Tubing or pipe

O.D. range - in.

0.871 - 0.879

1.120 - 1.130

1.045 - 1.110

1.329 - 1.399

Tubing or pipe wall thickness range - in.

0.097 - 0.107

0.125 - 0.137

0.118 - 0.138

0.150 - 0.170

Tubing or pipe

I.D. range - in.

0.657 - 0.685

0.846 - 0.880

0.809 -0.834

1.029 -1.059

CTS polyethylene (PE) per ASTM D-2737 - SDR-9

IPS polyethylene (PE) per ASTM D-2239 - SIDR-7

MUELLER INSTA-TITE Connection replacement parts

Size

3/4" CTS PE (red gripper)

Gripper ring part number†

O-Ring part number

506325 506324

1" CTS PE (red gripper)

3/4" IPS PE (white gripper)

1" IPS PE (white gripper)

506327

505885

505886

506326

505883

505884

Gripper ring

Optional tools for use with MUELLER INSTA-TITE Connections

Pipe beveling tool

Pipe removal tool

To assure proper installation, the end of the pipe or tubing must be properly beveled before it is inserted into the

MUELLER INSTA-TITE Connection.

MUELLER CO. offers a special beveling tool for both CTS PE tubing and IPS PE pipe.

Pipe or tubing may be removed from the

MUELLER INSTA-TITE

Connection using special removal tools. Use one tool for 3/4" size connection and two tools for 1" size.

PART NUMBER:

H-18015

for 3/4" and 1" CTS PE tubing

PART NUMBER:

H-18017

for 3/4" and 1" IPS PE pipe

PART NUMBER:

506336

O-ring

6.18

Rev. 9-09 Shaded area indicates changes

SERVICE FITTINGS WITH

THREADED CONNECTIONS

3/4"

H-10094

Straight coupling

Swivel nut with female increasing I.P. thread (this thread is one size larger than the nominal size of the fitting) x M.I.P. thread

5/8"

H-10022

3/4"

Eighth bend coupling

Swivel nut with female

MUELLER

®

Coupling thread x M.I.P. thread

1"

3/4"

H-10096

1"

Quarter bend coupling

Swivel nut with female increasing I.P. thread (this thread is one size larger than the nominal size of the fitting) x M.I.P. thread

1-1/4"‡ 1-1/2" 2" 5/8"

H-10023

3/4"

Quarter bend coupling

Swivel nut with female

MUELLER Coupling thread x M.I.P. thread

1"

3/4"

H-15423-10

Straight coupling

Compression connection with set screw for use on steel pipe x M.I.P. thread

1"‡

H-14233-10

Straight coupling

Compression connection with set screw (drilled for wire seal) for use on steel pipe x F.I.P. thread

3/4" * 1"‡

Straight coupling Compression connection for use on steel pipe x F.I.P. thread

3/4"‡ *

H-14232

3/4"*

H-14233

Straight coupling Compression connection with set screw for use on steel pipe x F.I.P. thread

1"‡

Quarter bend coupling

MUELLER Coupling thread

M.I.P. thread - both ends

Eighth bend coupling

F.I.P. thread x both ends

H-15538

H-10076

3/4" 1" 1-1/2" 2" 3/4" 1"

* Both ends of coupling are 3/4" size.

‡ Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum order requirements and availability.

NOTE: Sizes shown above represent nominal size of fitting.

MUELLER Service Fittings are manufactured in accordance with ANSI/AWWA C800.

SERVICE FITTINGS WITH HOSE CLAMP

RIBBED INSERT TYPE CONNECTION

3/4"

Straight coupling Ribbed insert connection for IPS PE pipe (includes 2 stainless steel hose clamps) x female copper

H-12200

flare thread

1" 3/4"

H-12215

6.19

Rev. 9-09

Straight coupling Ribbed insert connection for IPS PE pipe (includes 2 stainless steel hose clamps) x F.I.P. thread

1"

3/4"

H-12203

Straight coupling Ribbed insert connection for IPS

PE pipe (hose clamps NOT included) x female copper flare thread

1"

3/4"

H-12218

Straight coupling Ribbed insert connection for IPS

PE pipe (hose clamps NOT included) x F.I.P. thread

1"

3/4"

H-12210

Straight coupling

Ribbed insert connection for IPS PE pipe (includes 2 stainless steel hose clamps) x M.I.P. thread

1"

Stainless steel hose clamp for 3/4" pipe-

PART NUMBER : 504030

Stainless steel hose clamp for 1" pipe-

504030

- 3/4" Size

PART NUMBER: 504031

504031

- 1" Size

Straight coupling

Ribbed insert connection for IPS PE pipe (hose clamps NOT included) x

M.I.P. thread

3/4"

H-12213

1"

NOTE: Sizes shown above represent nominal size of fitting.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800.

6.20

Rev. 8-04

SERVICE FITTINGS WITH I.P. THREADED

COPPER FLARE CONNECTION

3/4"

H-15402

3/4"

H-15427

Straight three part union

I.P. threaded copper flare nut -both ends

Straight coupling I.P. threaded copper flare nut x

M.I.P. thread

Straight coupling I.P. threaded copper flare nut x

F.I.P. thread

3/4" ‡

H-15452

1" ‡

3/4"

H-15467

Straight coupling

I.P. threaded copper flare nut x female increasing I.P. thread

(this thread is one size larger than nominal size of fitting)

Copper flare nut I.P. threaded

3/4"

H-15432

1"

FOR OTHER FLARE CONNECTION OPTIONAL EQUIPMENT, SEE PAGE 6.7

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

NOTE: Sizes shown above represent nominal size of fitting.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800.

SERVICE FITTINGS

WITH LEAD FLANGE CONNECTION

6.21

Shaded area indicates changes Rev. 9-09

Straight coupling

Extra strong (XS) lead flange coupling x F.I.P. thread

H-10050

1/2"‡ 1/2"x3/4"‡ 5/8"x3/4" 3/4" 1" 1-1/2"

H-10051

5/8"x3/4"

Straight coupling

Extra strong (XS) lead flange coupling x M.I.P. thread

3/4"

3/4"‡

H-10054

Straight coupling

Double extra strong (XXS) lead flange coupling x F.I.P. thread

5/8"

H-10052

Straight coupling

Extra strong (XS) lead flange coupling -both ends

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

NOTE: Sizes shown above represent nominal size of fitting. When two sizes are given, first is size of lead flange coupling and second is size of threaded connecion.

MUELLER Service Fittings are manufactured and tested in accordance with ANSI/AWWA C800.

6.22

Rev. 9-09 Shaded area indicates changes

SERVICE TEES

Service tee

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing-all ends

H-15381

3/4" 3/4"x3/4"x1"

1-1/2"x1-1/2"x1"

2"x2"x1"

1"

1-1/2"x1-1/2"x1-1/2"

2"x2"x2"

1"x1"x3/4" 1-1/2"x1-1/2"x3/4"

2"x2"x3/4"

3/4"

P-15381

3/4"x3/4"x1"

Service tee

MUELLER Pack Joint

Connection for CTS O.D.* tubing-all ends

1" 1"x1"x3/4" 1-1/2" 2"

3/4"

H-15444

Service tee

MUELLER 110 Conductive

Compression Connection for

IPS* PE tubing-all ends

3/4"

Service tee

MUELLER Pack Joint

Connection for IPS PE*

E-15444

tubing-all ends

3/4"

3/4"

H-15385

H-15392

Service tee

M.I.P. thread x M.I.P. thread x

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing

P-15385

Service tee

M.I.P. thread x M.I.P. thread x

MUELLER Pack Joint

Connection for CTS O.D.* tubing

1"

1"

1"x1"x3/4"

Service tee

F.I.P. thread x F.I.P. thread x

MUELLER 110 Conductive

Compression Connection for

CTS O.D.* tubing

3/4"

3/4"

P-15393

3/4"x3/4"x1" 1"

Service tee

F.I.P. thread x F.I.P. thread x

MUELLER Pack Joint

Connection for CTS O.D.* tubing

1" ‡

3

1 2

Service tee sizing - sizes of ends are listed in the order shown above - when all three end sizes are the same, only one size is listed.

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

* See page 6.29 for tubing that can be used with this connection.

MUELLER Service Tees are manufactured and tested in accordance with ANSI/AWWA C800.

SERVICE TEES

3/4"

H-15391

Service tee

MUELLER 110 Conductive

Compression Connection for CTS

O.D.* tubing x 110 Conductive

Compression Connection for CTS

O.D.* tubing x F.I.P. thread

1" 2"x2"x1"

H-15393

2"x2"x3/4"

6.23

Shaded area indicates changes Rev. 9-09

Service tee

MUELLER 110 Conductive

Compression Connection for CTS

O.D.* tubing x 110 Conductive

Compression Connection for CTS

O.D.* tubing x Inside CC thread

2"x2"x1"

Service tee

Copper flare nut x M.I.P. thread x copper flare nut

Service tee

M.I.P. thread x M.I.P. thread x copper flare nut

3/4"‡

H-15382

3/4"‡

H-15384

Service tee

Copper flare nut-all ends

H-15380

1/2"‡ 3/4" 3/4"x3/4"x1" 1"

1"x1"x1/2"‡ 1"x1"x3/4" 1-1/4"‡

1"x3/4"x3/4"

1-1/4"x

1-1/4"x3/4"‡ 1-1/4"x1-1/4"x1"‡

1-1/2"

1-1/2"x

1-1/2"x3/4"‡

1-1/2"x

1-1/2"x1"

2" 2"x2"x3/4"‡ 2"x2"x1"

3/4"

H-15386

Service tee

Copper flare nut x copper flare nut x M.I.P. thread

3/4"x3/4"x1"

3/4"

H-10097

Service tee

F.I.P. thread - all ends

1"

H-15387

3/4"

Service tee

MUELLER 110 Conductive

Compression Connection for CTS

O.D.* tubing x 110 Conductive

Compression Connection for CTS

O.D.* tubing x MI.P. thread

3/4"x3/4"x1" 1"

3

1 2

Service tee sizing - sizes of ends are listed in the order shown above - when all three end sizes are the same, only one size is listed.

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

* See page 6.29 for tubing that can be used with this connection.

MUELLER Service Tees are manufactured and tested in accordance with ANSI/AWWA C800.

6.24

Rev. 8-04 Shaded area indicates changes

H-15373

1"x3/4"x7-1/2"

Inlet: MUELLER

®

110

®

Conductive Compression

Connection for CTS O.D.* tubing

Outlets: MUELLER 110

Conductive Compression

Connection for CTS O.D.* tubing straight line

1-1/2"x3/4"x7-1/2"‡

"U" BRANCH CONNECTIONS

P-15373

1"x3/4"x7-1/2"

Inlet: MUELLER Pack Joint

Connection for CTS O.D.* tubing

Outlets: MUELLER Pack

Joint Connection for CTS

O.D.* tubing straight line

1-1/2"x3/4"x7-1/2"‡

H-15363

Inlet: MUELLER 110

Conductive Compression

Connection for CTS O.D.* tubing

Outlets: M.I.P. thread straight line

3/4"x3/4"x7-1/2" 1"x3/4"x7-1/2"

1"x1"x7-1/2" 1-1/2"x3/4"x7-1/2"

1"x3/4"x6-1/2"

1-1/2"x1"x7-1/2"

1"x3/4"x13-1/2"

Inlet: MUELLER

®

Pack Joint

Connection for CTS O.D.* tubing

Outlets: M.I.P. thread straight line

P-15363

3/4"x3/4"x7-1/2"

1-1/2"x1"x7-1/2"

1"x3/4"x7-1/2" 1"x3/4"x13-1/2"

H-15369

1"x3/4"x7" ‡

Inlet: MUELLER 110

Conductive Compression

Connection for CTS O.D.* tubing

Outlets: M.I.P. threads right angle

H-15360

1"x3/4"x10"

Inlet: Copper flare nut

Outlets: Copper flare nut straight line

Inlet: Copper flare nut

Outlets: M.I.P. thread straight line

H-15362

3/4"x3/4"x7"

1"x3/4"x7"

3/4"x3/4"x7-1/2" 3/4"x3/4"x13-1/2" 1"x3/4"x6-1/2"

1"x3/4"x7-1/2" 1"x3/4"x13-1/2"

H-15368

3/4"x3/4"x7" ‡

Inlet: Copper flare nut

Outlets: M.I.P. thread right angle

1"x3/4"x7" ‡

NOTE: Inline or Angle valves with fip threads can be added to any U Branch with MIP Ends

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

* See page 6.29 for tubing that can be used with this connection.

NOTE: Sizes shown above represent nominal size of end connections. First is size of inlet, second is size of outlets, and third is center-to-center dimension between outlets.

MUELLER "U" Branch Connections are manufactured and tested in accordance with ANSI/AWWA C800.

"U" BRANCH CONNECTIONS

Inlet: M.I.P. thread

Outlets:

M.I.P. thread straight line

H-15364

3/4"x3/4"x13-1/2"‡

1"x3/4"x8"

1"x3/4"x6-1/2" ‡

1"x3/4"x13-1/2"

1"x3/4"x7-1/2"

1"x1"x13-1/2"

Inlet: F.I.P. thread

Outlets:

F.I.P. thread straight line

H-15367

1"x3/4"x7-1/2"

6.25

Shaded area indicates changes Rev. 9-09

Inlet: F.I.P. thread

Outlet: M.I.P. thread straight line

H-15365

3/4"x3/4"x7-1/2" 1"x3/4"x6-1/2" 1-1/4"x3/4"x13-1/2"

V-15361

1"x3/4"x7-1/2"

Inlet: Pack Joint Connection for PVC tubing

Outlet: M.I.P. thread straight line with 7-1/2" Center

Two piece factory assembled

NOTE: Inline or Angle valves with fip threads can be added to any U Branch with MIP Ends

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

* See page 6.29 for tubing that can be used with this connection.

NOTE: Sizes shown above represent nominal size of end connections. First is size of inlet, second is size of outlets, and third is center-to-center dimension between outlets.

MUELLER "U" Branch Connections are manufactured and tested in accordance with ANSI/AWWA C800.

6.26

Rev. 8-04

SPECIAL "U" BRANCH CONNECTIONS

ASSEMBLY WORKSHEET

Mueller Co. has the capability to supply "U" Branches with virtually any combination of end connections, including styles with any standard Mueller valve or fitting attached to one or more of the connections. Use the illustrations below to sketch what is needed. Label each of the three positions with the type/size of connection (eg: MUELLER 110 Connection, M.I.P., etc.), and type/size valve/fitting to be attached if applicable. Best availability will result by selecting a standard "U" Branch from the preceding page, however special configurations may be available.

__________ Enter catalog number of standard "U" branch, otherwise mark the appropriate illustration below to show important dimensions of the special "U" branch you require, such as distance between outlets.

Position #1 Type/size connection: ________________________________________________________

Check this box if nothing is to be attached at position #1, otherwise provide the following information.

Valve/fitting catalog number: _________________________________________________________

Valve options (eg: handles): __________________________________________________________

Position #2 Type/size connection:___________________________________________________________

Check this box if nothing is to be attached at position #2, otherwise provide the following information.

Valve/fitting catalog number: _________________________________________________________

Valve options (eg: handles): __________________________________________________________

Position #3 Type/size connection: __________________________________________________________

Check this box if nothing is to be attached at position #3, otherwise provide the following information.

Valve/fitting catalog number: _________________________________________________________

Valve options (eg: handles): __________________________________________________________

If angle valves are needed: Draw an arrow head on the end of the red line at each of the appropriate positions to show the direction the angle valve outlet should point. If ordering inline valves: Draw an arrow head to show the direction the valve head (cap) or access cover should point.

Note: Although the arrow lines are shown in the 12, 3, 6 and 9 o’clock positions, which are most common and preferred, other angles can be ordered. If some other angle is required, draw in your own arrow line and mark the angle in degrees referenced to the centerline of the "U" branch body.

Straight line "U" branch viewed from outlet end

1

3

2

Right angle "U" branch

- top right illustration: viewed from inlet end; bottom right illustration: viewed from outlet end

3

There are three possible locations where a special fitting can be attached: at outlets 1 and

2, or inlet 3.

1

2

FAX this page to Mueller Customer Service (217) 425-7537. A representative will contact you to discuss availability submitting this page does not constitute placing an order.

"Y" BRANCH CONNECTIONS

H-15343

Two branch-short body

*Inlets: MUELLER 110

®

Conductive Compression

Connection for CTS O.D.** tubing

*Outlet: MUELLER 110 Conductive Compression Connection for

CTS O.D.** tubing

3/4"x1" 1"x1-1/2" 1"x2"

H-15347

3/4"x1"

1"

Two branch-short body

*Inlets: MUELLER 110

®

Conductive Compression

Connection for CTS O.D.** tubing

*Outlet: M.I.P. thread

1"x1-1/2"

1"x2"

P-15343

3/4"x1"

P-15347

3/4"x1"

6.27

Shaded area indicates changes Rev. 9-09

Two branch-short body

*Inlets: MUELLER

®

Pack

Joint Connection for CTS

O.D.** tubing

*Outlet: MUELLER Pack

Joint Connection for CTS

O.D.** tubing

1"x1-1/2"

Two branch-short body

*Inlets: MUELLER

®

Pack

Joint Connection for CTS

O.D.** tubing

*Outlet: M.I.P. thread

1"x1-1/2"

Two branch

*Inlets: Copper flare nut

*Outlet: M.I.P. thread

H-15341

3/4"x1-1/2" ‡ 1"x1-1/4" ‡ 1"x1-1/2" ‡ 1"x2"

3/4"

H-15340

3/4"x1"

Two branch

*Inlets: Copper flare nut

*Outlet: Copper flare nut

Three branch

1"x1-1/4" 1"x1-1/2"

*Inlets: Copper flare nut

*Outlet: M.I.P. thread

Three branch

H-15346

3/4"x1-1/2"‡ 1"x1-1/2" 1"x2"

H-15350

3/4"x2"‡

Four branch

*Inlets: Copper flare nut

*Outlet: Copper flare nut

1"x2"

Four branch

*Inlets: Copper flare

*Outlet: M.I.P. thread

*Inlets: Copper flare nut

*Outlet: Copper flare nut

H-15351

3/4"x2"‡ 1"x2"

H-15345

3/4"x1-1/2"‡ 1"x1-1/2"

NOTE: Minimum length of copper tubing "gooseneck" is: 3/4" size-30", 1" size-40".

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

*Inlets and outlet can be reversed.

**See page 6.29-6.30 for tubing that can be used with this connection.

MUELLER "Y" Branch Connections are manufactured and tested in accordance with ANSI/AWWA C800.

1"x2"

6.28

Rev. 8-04

H-15342

1"x2"

Two branch

*Inlets: Copper flare nut

*Outlet: F.I.P. thread

"Y" BRANCH CONNECTIONS

H-10070

3/4"x1"

Two branch-short body

Inlets: M.I.P. thread

Outlet: M.I.P. thread

NOTE: Minimum length of copper tubing "gooseneck" is: 3/4" size-30", 1" size-40".

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

*Inlets and outlet can be reversed.

**See page 6.29 for tubing that can be used with this connection.

MUELLER "Y" Branch Connections are manufactured and tested in accordance with ANSI/AWWA C800.

MUELLER 110 ® COMPRESSION

CONNECTION INFORMATION

6.29

Shaded area indicates changes Rev. 9-09

Tubing, pipe and liners used with MUELLER 110 Compression Connection

Nominal size of connection

Material*

1/2" CTS

3/4" CTS

1" CTS

1-1/4" CTS

Type "K" copper

Type "K" copper

Polyethylene

Type "K" copper

Polyethylene

Type "K" copper

Polyethylene

Type "K" copper

1-1/2" CTS

2" CTS

3/4" IPS

Polyethylene

Type "K" copper

Polyethylene

Polyethylene

3/4" Sch. 40 PVC

1" IPS

3/4" Sch. 80 PVC

Polyethylene

1" Sch. 40 PVC

1" Sch. 80 PVC

Tubing or pipe

O.D. range - inches

0.622 - 0.628

0.872 - 0.878

0.871 - 0.879

1.121 - 1.129

1.120 - 1.130

1.371 - 1.379

1.370 - 1.380

1.621 - 1.630

Tubing or pipe

O.D. range - inches

0.045 - 0.053

0.061 - 0.069

0.097 - 0.107

0.061 - 0.069

0.125 - 0.137

0.060 - 0.070

0.153 - 0.168

0.067 - 0.077

1.619 - 1.631

2.120 - 2.130

2.119 - 2.131

1.045 - 1.110

1.046 - 1.054

1.046 - 1.054

1.329 - 1.399

1.310-1.320

1.310-1.320

0.181 - 0.199

0.076 - 0.090

0.236 - 0.260

0.118 - 0.138

0.113 - 0.133

0.154 - 0.174

0.150 - 0.170

0.133-0.153

0179-0.200

Tubing or pipe

I.D. range - inches

-

-

-

0.657 - 0.685

-

0.846 - 0.880

-

1.034 - 1.074

-

1.221 - 1.269

1.599 - 1.659

0.809 - 0.834

0.780 - 0.828

-

-

0.698 - 0.746

1.029 - 1.059

*Type “K” soft copper tubing per ASTM B88; CTS polyethylene (PE) per ASTM D-2737 - SDR-9;

IPS polyethylene (PE) per ASTM D-2239 - PE SIDR-7; IPS polyvinylchloride (PVC) per ASTM D1785

-

506139

506141

505141

509759

-

-

509760

505142

Liner part number

-

-

-

504281

-

504385

-

505142

Liner

MUELLER 110 Compression Connection replacement parts

Size

1/2" CTS

3/4" CTS

1" CTS

1-1/4" CTS

1-1/2" CTS

2" CTS

3/4" IPS

1" IPS PE

Gasket part number

Connection nut

681516 147542

581949

581951

581953

581955

581957

89599

89788

507831

507835

507843

507847

507851

508826

508827

†Gasket and gripper band assembly

Gasket assembly

Nut

Adapter Nut for pre-1976 style Mueller 110 Compression Connection for CTS tubing

Kit includes one standard Gasket (same used with current style 110 connections) and a special Nut that adapts to the older style connection threads on the fittings. It is installed in the same way as the current style connection (Gasket conductor spring should be toward fitting body).

Size

3/4" CTS

1" CTS

Connection kit

682552

682551

6.30

Rev. 8-04

MUELLER PACK JOINT

CONNECTION INFORMATION

Tubing, pipe and liners used with MUELLER

®

Pack Joint Conections

Nominal size of connection

3/4" CTS

Material*

Type "K" copper

Polyethylene

1" CTS

1-1/2" CTS

Type "K" copper

Polyethylene

Type "K" copper

Polyethylene

2" CTS

3/4" IPS

1" IPS

1-1/4" IPS

1-1/2" IPS

2" IPS

Tubing or pipe

O.D. range - inches

0.872 - 0.878

0.871 - 0.879

1.121 - 1.129

1.120 - 1.130

1.621 - 1.630

1.619 - 1.631

Type "K" copper

Polyethylene

2.120 - 2.130

2.119 - 2.131

Polyethylene 1.045 - 1.110

3/4" Sch. 40 PVC 1.046 - 1.054

3/4" Sch. 80 PVC 1.046 - 1.054

Polyethylene

1" Sch. 40 PVC

1" Sch. 80 PVC

1.329 - 1.399

1.310 - 1.320

1.310 - 1.320

Polyethylene

Polyethylene

1.754 - 1.832

2.05 - 2.141

1-1/2" Sch. 40 PVC 1.894 - 1.906

1-1/2" Sch. 80 PVC 1.894 - 1.906

Polyethylene

2" Sch. 40 PVC

2" Sch. 80 PVC

2.637 - 2.742

2.369 - 2.381

2.369 - 2.381

Tubing or pipe

O.D. range - inches

0.061 - 0.069

0.097 - 0.107

0.061 - 0.069

0.125 - 0.137

0.067 - 0.077

0.181 - 0.199

0.076 - 0.090

0.236 - 0.260

0.118 - 0.138

0.113 - 0.133

0.154 - 0.174

0.150 - 0.170

0.133 - 0.153

0.179 - 0.200

0.197 - 0.221

0.230 - 0.258

0.145 - 0.165

0.200 - 0.224

0.295 - 0.330

0.154 - 0.174

0.218 - 0.244

Tubing or pipe

I.D. range - inches

-

0.657 - 0.685

-

0.846 - 0.880

-

1.221 - 1.269

-

1.599 - 1.659

0.809 - 0.834

0.780 - 0.828

0.698 - 0.746

-

-

1.029 - 1.059

-

-

1.360 - 1.390

1.590 - 1.625

-

-

2.047 - 2.082

*Type “K” soft copper tubing per ASTM B88; CTS polyethylene (PE) per ASTM D-2737 - SDR-9; IPS polyethylene (PE) per ASTM

D-2239 - PE SIDR-7 ;IPS polyvinylchloride (PVC) per ASTM D1785

Liner part number

-

528704

-

528705

-

528706

-

528707

505141

509759

509760

-

-

505142

-

-

312787

529116

-

-

529117

Liner

MUELLER Pack Joint Connection Kit

Size

3/4" CTS

1" CTS

1-1/2" CTS

2" CTS

3/4" IPS PE

1" IPS PE

1-1/2 IPS PE

2" IPS PE

3/4" IPS PVC

1" IPS PVC

1-1/2" IPS PVC

2" IPS PVC

Connection Kit

681921

681922

681923

681924

682377

682556

682557

682558

682377

682553

682554

682555

Connection Kit

(includes Pack Joint,)

PIPE PLUGS AND BUSHING

Brass plug - Machine inserted*

AWWA taper

(MUELLER "CC") thread

1/2"‡

H-10034

5/8" 3/4" 1" 1-14"‡ 1-1/2" 2"

Brass plug - Machine inserted*

I.P. thead

6.31

Rev. 8-04

Brass plug** - Square head with

AWWA taper

(MUELLER "CC") thread

1/2"

H-10033

5/8" 3/4" 1" 1-14" 1-1/2" 2"

Brass plug- Square head with

I.P. thread

3/4"‡

H-10037

1"‡

1-1/4"‡

1-1/2"‡ 2"‡

2-1/2"‡

1"x3/4"

H-10036

1-1/2"x1"

Brass bushing

Male AWWA taper

(MUELLER "CC") thread x female AWWA taper

(MUELLER "CC") thread

2"x3/4" 2"x1" 2"x1-1/2"

1/2"‡

H-10035

3/4" 1" 1-1/4"‡ 1-1/2"‡ 2"‡

Brass Bushings

47162

1-1/4" MIP x 1" FIP

47163

2" MIP x 3/4" FIP

47164

2" MIP x 1" FIP

47165

1" MIP x 3/4" FIP

47168

1-1/2" MIP x 3/4" FIP

47169

1-1/2" MIP x 1" FIP

47172

2" MIP x 1-1/2" FIP

*Nominal size.

‡Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.

6.32

Rev. 8-04

www.muellercompany.com [email protected]

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