Suzuki DF200, DF225, DF250 Outboard Motor Service Manual

The Suzuki DF200, DF225, DF250 Outboard Motors are high-performance, four-stroke outboards designed for a variety of boating applications. These motors feature a variety of advanced technologies, including a lightweight and compact design, a powerful and fuel-efficient engine, and a smooth and quiet operation. The DF200, DF225, DF250 are also equipped with a number of safety features, including a tilt limit switch, a manual release valve, and a thermal expansion relief valve.

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Suzuki DF200, DF225, DF250 Outboard Motor Service Manual | Manualzz

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Key features

  • Lightweight and compact design
  • Powerful and fuel-efficient engine
  • Smooth and quiet operation
  • Tilt limit switch
  • Manual release valve
  • Thermal expansion relief valve

Frequently asked questions

To check the PTT oil level, raise the engine to a full-tilt position, lower the manual tilt lock lever, remove the oil filler plug, check if oil can be seen at filler plug level, if oil level is low, refill with the recommended oil (Dexron automatic transmission fluid or equivalent).

Check that the manual release valve is tightened to the specified torque, operate the PTT switch, raising and lowering the motor up and down 4 to 5 times, check oil level, topping off if necessary, re-install oil filler plug.

Disconnect the battery cable, disconnect all cables/lead wires from the PTT relay, check resistance between each two lead wires, connect “R” wire to positive terminal, and black wire to negative terminal of 12 V battery, temporarily connect a jumper wire from the “P” lead wire to the battery positive terminal, then check voltage between “G” wire and “B” wire, temporarily connect a jumper wire from the “Lbl” lead wire to the battery positive terminal, then check voltage between “Bl” wire and “B” wire, if inspection in step 3 and/or step 5, 6 fails, replace PTT relay.
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