4164376

4164376
933331
36 HYDRO MID-16HP KAW Z-CTRL
934332
48 HYDRO MID-18HP KAW Z-CTRL
Rev. A 09-2009
MAN 4164376
935333
54 HYDRO MID-20HP KAW Z-CTRL
OPERATOR’S MANUAL 4164377
PARTS MANUAL
MODEL:
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Californie Proposition 65
Avertissement
Les échappements des moteurs diesel
et certains de leurs composés sont
reconnus par l’Etat de Californie pour
être cancérigènes, provoquer des
défauts congénitaux et d’autres dangers
en matière de reproduction.
California Advertencia
de la Proposicion 65
El estado de California hace saber que
los gases de escape de los motores
diesel y algunos de sus componentes
producen cáncer, defectos de
nacimiento y otros daños en el
proceso de reproducción humana.
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
AVERTISSEMENT
L’émission du moteur de ce matériel
contient des produits chimiques que
l’Etat de Californie considère être
cancérigènes, provoquer des défauts
congénitaux et d’autres dangers en
matière de reproduction.
ADVERTENCIA
El estado de California hace saber
que los gases de escape de este
producto contienen productos
quÍmicos que producen cáncer,
defectos de nacimiento y otros daños
en el proceso de reproducción
humana.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring
insulation, and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
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IMPORTANT MESSAGE
Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class mowing
product, one of the best designed and built anywhere.
This machine comes with an Operation and Safety Manual and a separate Setup, Parts and Maintenance Manual.
The useful life and good service you receive from this machine depends to a large extent on how well you read
and understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and it will give
you many years of reliable service.
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety
features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best
protection, study the manuals thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure
those who operate this machine are as well informed and careful in its use as you are.
BOB-CAT dealer for any service or parts needed. Schiller Grounds Care, Inc. service ensures that you continue
to receive the best results possible from Schiller Grounds Care, Inc. products. You can trust Schiller Grounds
Care, Inc. replacement parts because they are manufactured with the same high precision and quality as the
original parts.
Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manuals, keep it in good repair and follow safety
warnings and instructions. You'll always be glad you did.
Schiller Grounds Care, Inc.
One Bob Cat Lane
Johnson Creek, WI 53038-0469
TABLE OF CONTENTS........................................FIGURES..................................................................... PAGE
SAFETY........................................................................................................................................................................................... 2
ASSEMBLY/SET-UP INSTRUCTIONS...................................................................................................................................... 3-10
LUBRICATION...........................................................................................................................................................................11-13
MAINTENANCE...................................................................................................................................................................... 14, 15
SERVICE CHART......................................................................................................................................................................... 16
SERVICE RECORD...................................................................................................................................................................... 17
ADJUSTMENTS....................................................................................................................................................................... 18-21
BELT REPLACEMENT.................................................................................................................................................................. 22
PARTS SECTION.......................................................................................................................................................................... 23
UPPER ENGINE DECK ASSYFIGURE 1............................................................................................................................... 24, 25
LOWER ENGINE DECK ASSY/CLUTCH..........................FIGURE 2..................................................................................... 26, 27
DRIVE WHEELS................................................................FIGURE 3..................................................................................... 28, 29
PARKING BRAKE..............................................................FIGURE 4..................................................................................... 30, 31
RECOIL START UPPER HANDLE.....................................FIGURE 5..................................................................................... 32, 33
TRACTION CONTROLS....................................................FIGURE 6..................................................................................... 34, 35
HYDRAULICS....................................................................FIGURE 7..................................................................................... 36, 37
DECALS.............................................................................FIGURE 8..................................................................................... 38, 39
WIRE DIAGRAM-RECOIL START.....................................FIGURE 9..................................................................................... 40, 41
WIRING SCHEMATIC-RECOIL START.............................FIGURE 10......................................................................................... 42
THIS PAGE LEFT BLANK INTENTIONALLY................................................................................................................................ 43
CUTTERDECK MOUNTING..............................................FIGURE 11................................................................................... 44, 45
HYROGEAR PUMP............................................................FIGURE 12................................................................................... 46, 47
MOUNTING-36" FIXED DECK...........................................FIGURE 13................................................................................... 48, 49
MOUNTING-48" FIXED DECK...........................................FIGURE 14................................................................................... 50, 51
MOUNTING-54" FIXED DECK...........................................FIGURE 15................................................................................... 52, 53
BAFFLES...........................................................................FIGURE 16................................................................................... 54, 55
CASTER ASSY-FIXED DECKS..........................................FIGURE 17................................................................................... 56, 57
SPINDLE ASSEMBLY........................................................FIGURE 18................................................................................... 58, 59
CUTTERDECK DECALS....................................................FIGURE 19................................................................................... 60, 61
WEIGHTS...........................................................................FIGURE 20................................................................................... 62, 63
09-2009
1
SAFETY
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NOTICE !!!
Unauthorized modifications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.
Schiller Grounds Care, Inc. strongly warns against,
rejects and disclaims any modifications, add-on
accessories or product alterations that are not
designed, developed, tested and approved by Schiller
Grounds Care, Inc.'s Engineering Department. Any
Schiller Grounds Care, Inc. product that is altered,
modified or changed in any manner not specifically
authorized after original manufacture-including the
addition of "after-market" accessories or component
parts not specifically approved by Schiller Grounds
Care, Inc.-will result in the Schiller Grounds Care,
Inc. Warranty being voided.
Any and all liability for personal injury and/or
property damage caused by any unauthorized
modifications, add-on accessories or products not
approved by Schiller Grounds Care, Inc. will be
considered the responsibility of the individual(s) or
company designing and/or making such changes.
Schiller Grounds Care, Inc. will vigorously pursue
full indemnification and costs from any party
responsible for such unauthorized post-manufacture
modifications and/or accessories should personal
injury and/or property damage result.
This symbol means:
ATTENTION!
BECOME ALERT!
Your safety and the safety of others is involved.
Signal word definitions:
The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Schiller
Grounds Care, Inc. machines. For your safety and
the safety of others, read and follow the information
given with these signal words and/or the symbol
shown above.
DANGER indicates a hazardous situation which,
if not avoided, will result in death or serious
injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION indicates a hazardous situation which,
if not avoided, could result in minor or moderate
injury. It may also be used to alert against unsafe
practices or property damage.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
MODEL NUMBER: This number appears on
sales literature, technical manuals and price lists.
SERIAL NUMBER: This number appears only
on your mower. It contains the model number
followed consecutively by the serial number.
Use this number when ordering parts or seeking
warranty information.
Located at engine deck top left hand side.
2
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ASSEMBLY/SET-UP INSTRUCTIONS
General Note: FRONT, REAR, Right hand and left hand references below
are with respect to an operator at the controls.
1. UNCRATE - Place shipping crate on a level surface and remove sides and top.
2. Remove screws securing shipping brackets A to
pallet. Remove 2 front shipping brackets and
tighten front axle bolts.
3. Remove wire ties B seccuring tires, upper handle
and rods.
Raise rear of machine and support at location C
on jackstands. Remove rear shipping brackets.
Keep nuts. install drive wheels using the nuts
removed from the shipping brackets. Torque to
85 ft/lbs.
NOTE: One side of the wheel is dished deeper
than the other.
On 36" units install with the deep dish to the
inside.
on the 48" & 52" units, install with the deep dish
on the outside.
Tighten wheel nuts securely. Torque to 85 ft./lbs.
3
ASSEMBLY/SET-UP INSTRUCTIONS
4. Install upper handle B to lower handle D using
(2) 3/8-16 X 1-1/2" bolts and (2) 3/8-16 serrrated
flange nuts through upper holes F and also
installing (2) 3/8-16 X 1" bolts and (2) 3/8-16
lnylon lock nuts through holes E in the upper
handle and one of the three hold available to give
the desired handle height.
5. Route cables and wires as shown, and tie
harness to upper handles as shown.
4
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ASSEMBLY/SET-UP INSTRUCTIONS
6. After installing handles, make sure to check the
throttle and choke setting are correct.
Check the throttle at idle and full throttle. The
lever should contact the upper stop at idle and
the lower stop at full throttle.
Make sure the choke is fully open with the choke
cable pushed all of the way in, and fully choked
with the cable pulled all of the way out.
HIGH IDLE STOP
LOW IDLE STOP
HIGH IDLE STOP
WITH THE CHOKE CABLE
PUSHED IN, THE TWO
LEVERS SHOULD ALMOST
TOUCH.
7. Install (2) springs P and (2) 3/8-16 nylon
locknuts M from parts bag onto bolt F on each
side of the machine. Attach springs to bolts on
neutral return brackets N as shown.
5
ASSEMBLY/SET-UP INSTRUCTIONS
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8. Open the bypass valves X on each pump
by rotating handle counter-clockwise two
revolutions.
9. Cut and remove wire ties S from the control
levers A. Place the control levers in the neutral
position in the control panel.
10. Assemble tracking control rod assembly.
Run wing nut and jam nut all the way on the
lower control rod. Thread both the lower and
upper rods 1/2 way into the turnbuckle.
UPPER CONTROL ROD
WING NUT
JAM NUT
TURNBUCKLE
6
LOWER CONTROL ROD
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ASSEMBLY/SET-UP INSTRUCTIONS
11. Attach swivel to bottm of control rod and thread
on 2 in. Install the left tracking control assembly
W into the left hand control Z using pin U. Adjust
swivel X to align with pump arm Y. Install pin U
and tighten jam nut V.
12. Attach swivel to bottm of control rod and thread
1-3/4 in. Install the right hand control rod J,
the shorter of the remaining rods into the right
hand control G secure secure with cotter pins H.
Adjust swivel L to align with pump arm K. Secure
with pin H.
7
ASSEMBLY/SET-UP INSTRUCTIONS
13. Insert threaded end of brake rod Q through the
slot on the engine deck and attach the other end
to the brake control arm R and secure in place
with hairpin S as shown.
14. Connect swivel on threaded end of brake rod
Q to the brake arm T and secure in place with
hairpin S as shown. Adjust swivel to provide
adequate braking when the brake control arm is
engaged. See adjustment section of this manual.
15. Close bypass valves X by rotating clockwise until
firmly seated.
8
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ASSEMBLY/SET-UP INSTRUCTIONS
16. Fill engine with oil. (See engine manual for specifications.)
17. Fill fuel tank with clean, fresh unleaded fuel.
-
-
-
-
-
-
-
GASOLINE IS HIGHLY FLAMMABLE!
Fill fuel tank with good quality, clean, regular unleaded gasoline.
Do not use hi-test fuel.
Do not smoke.
Do not spill fuel.
Fill outdoors.
Do not overfill. Fill to 1" below bottom of filler neck to allow room for expansion.
USE A FUNNEL TO FILL GAS TANK
18. Check oil level in hydraulic oil reservoir and adjust as necessary. Oil level should be at the bottom of fill
tube.
19. Adjust tire pressure in drive wheels and casters to 14 psi (1 kg/cm2).
20. Before attempting to start the mower, read and understand all sections of the Operation & Safety manual.
21. Check that all safety circuits function properly.
NOTICE: Special setup instructions.
-
Before engaging the cutterdeck, run the engine for five minutes at full RPM. This is recommended for
new engine installation to permit complete engine lubrication prior to load.
-
Do not engage the cutterdeck at full throttle. Set the throttle half way between the highest and lowest
engine speed, engage the PTO switch and increase the engine speed to full before cutting.
-
Do not use this machine without an approved grasscatcher, grass discharge chute or mulching plate(s)
correctly fitted.
9
ASSEMBLY/SET-UP INSTRUCTIONS
Make all adjustments with the engine shut off, spark
plug wire disconnected and mower drive disengaged.
FIXED CUTTERDECK HEIGHT OF CUT
The cutting height is determined by the position of
the blades in relation to the wheels. Variation to this
height may be made at THREE points. (See Height
of Cut Charts below).
1. THE CASTER WHEELS
1. Remove the quick pin P from the top of the
caster wheel pivot spindle.
2. Place required spacers above or below
wheel support bracket and replace the quick
pin P.
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2. CUTTERDECK BLADE SPINDLES
NOTE: See MAINTENANCE section of the Setup,
Parts & Maintenance manual for blade removal and
replacement procedures.
1. Remove belt cover.
2. Remove nut N from the top of the cutter spindle
bolt.
3. Withdraw the cutterdeck spindle bolt (from
bottom) complete with washer, blade and
spacers 4. Place the required number of spacers (no more
than 2) on the cutterdeck spindle bolt below the
cutterdeck, between blade and spindle shaft.
5. Fit any excess spacers on the cutterdeck spindle
bolt above the deck, between the conical washer
and the nut. Replace nut and tighten to 70 ft-lbs.
4109861
A(1/8")
1
2
3
4
5
B(1/4")
CUTTING HEIGHT
MM
IN
35
1.375
41
1.625
48
1.875
54
2.125
60
2.375
2.625
67
73
2.875
3.125
79
3.375
86
3.625
92
3.875
98
4.125
105
4.375
111
4.625
118
10
C(1/2")
A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
B
1
1
1
0
0
0
1
1
1
0
0
0
1
1
C
0
0
0
2
2
2
3
3
3
5
5
5
6
6
UPPER BOLT POSITION
5
5
5
4
4
4
3
3
3
2
2
2
1
1
NUMBER OF
SPACERS BETWEEN
SPINDLE
AND BLADE
(1/4" THICK)
2
1
0
2
1
0
2
1
0
2
1
0
2
1
ASSEMBLY/SET-UP INSTRUCTIONS
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SETTING CUTTERDECK HEIGHT
CUTTERDECK POSITION
.
1. Support rear of power unit.
2. Place blocks under both outside edges of cutterdeck at B. See Block chart below.
CUTTING
HEIGHT
HOLE
POSITION ON
ENGINE
DECK*
BLOCK
HEIGHT AT
REAR OF
DECK (B)
1.375" - 1.625"
5
1.25"
1.875" - 2.375"
4
2.00"
2.625" - 3.125"
3
2.75"
3.375" - 3.875"
2
3.50"
4.125" - 4.625"
1
4.25 "
* Position 1 is the highest hole
on the engine deck.
3. Remove (2) upper deck mounting bolts C.
4. Loosen (2) lower deck mounting bolts D several
turns. Loosen enough to allow easy movement
of the rear of cutterdeck. Allow deck to set down
on blocks or if deck is being raised, allow the
front casters to sit on the floor.
5. Reinstall upper deck mounting bolts C according
to the chart for the cut height desired.
6. Tighten all bolts and reinstall belt cover.
7. Remove rear support and blocks under the deck.
8. Your side discharge mower will give you the best
cut if the very tip of the front blade is 1/8" to 1/4"
lower then the rear of the rear blade.
11
LUBRICATION
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MACHINE LUBRICATION
Every 50 Working Hours - Lubricate the following points with grease:
1)
2)
3)
Caster wheel pivots (2 points)
Neutral eccentric pin (2 points)
Idler pivot bearings:
a) Engine to cutterdeck belt tensioner
b) Cutterdeck belt tensioner
c) Hydro drive belt tensioner
NOTE:The spindles used on these machines use a superior sealed bearing which does not require
relubrication.
12
LUBRICATION
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ENGINE OIL
Do not perform engine maintenance without the
engine off, spark plug wires disconnected and PTO
disengaged.
AFTER FIRST FIVE (5) HOURS
While the engine is warm:
1. Release the oil drain hose assembly from the
engine clip J. Lay hose assembly over the frame
edge or through the frame cutout, which ever is
most convenient.
2. Remove the rubber cap D from the tip of the
hose assembly and turn the drain valve to allow
oil to drain from the engine. Dispose of used oil
in accordance with local requirements.
3. Clean drain valve and tighten the plastic portion
of the drain valve back into the metal portion of
the valve. Replace rubber cap over the tip of the
valve. Replace hose assembly back into engine
clip.
4. Change oil filter.
5. Fill the crankcase with fresh oil to the full mark.
Do not overfill. See engine manual for oil
specifications.
PERIODIC OIL CHANGES
1. See engine manual for oil and filter change intervals after the break-in period.
2. Follow instructions for first oil change, above.
DAILY
1. Check oil level with the dipstick.
2. If oil is needed, add fresh oil of proper
viscosity and grade. See engine manual for oil
specifications. Do not overfill.
3. Replace dipstick before starting engine.
HYDRAULIC RESERVOIR
CHECK, DRAIN AND FILL
Check level every 100 hours or when a leak has occurred. To check level: Remove reservoir cap. Add
10W30 oil until the oil level reaches the bottom of the
filler tube. Do not overfill.
EVERY 500 HOURS:
Change hydraulic oil and filter. Remove plug D to
drain reservoir. Remove and replace filter. Filter is
located on front of tank at G. Reinstall plug and fill
with 10W30 oil to the bottom of the filler tube F.
13
MAINTENANCE
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ENGINE - KAWASAKI
The maintenance schedule detailed is for average operating conditions. Under extreme conditions (dusty,
dirty or more than 8 hrs continuous use) maintain more frequently.
Cooling Fins and Air Intake screen (daily)
Ensure that the cooling fins and air intake screen
W are cleaned daily. Continued operation with
a clogged cooling system will cause severe
overheating and result in engine damage.
Air Cleaner
Dual element air cleaners have a paper air cleaner
element Z with an oiled, foam precleaner element V
on the dirty side of the paper element. Both should
be inspected regularly and maintained.
Clean and re-oil precleaner element every 25 hours
(more often under dusty conditions).
1. Turn knobs 1/4 turn counter-clockwise to remove
air cleaner cover. F.
2. Loosen clamp X to remove air cleaner assembly.
3. Remove and wash precleaner V with kerosene or
liquid detergent and water.
4. Wrap precleaner V in a cloth and squeeze to
remove excess cleaning agent.
5. Saturate precleaner V with new engine oil and
squeeze to remove excess oil.
Every 100 hours (more often under very dusty or dirty
conditions), check the paper cartridge Z.
– Clean by tapping gently.
– Do not wash the cartridge or use compressed air
– Replace when cartridge is dirty, bent or
damaged.
6. Reinstall precleaner V over paper cartridge Z,
reinstall air cleaner assembly, tighten clamp X,
and reinstall cover F.
14
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MAINTENANCE
Blade Sharpening
Blades may be sharpened by filing or grinding, but with either method the balance of the blades must be
maintained at 5/8 oz/in or less. Failure to maintain balance causes excess vibration, wear and shortened life
of not only the blades, but most all components of the machine. To balance a blade after sharpening: attach
1/8 oz of weight 5" from center on the light end. This should make the light end the heavy end. If it does not:
File or grind the heavy end until the addition of weight makes the light end the heavy end.
NOTE:
- Do not overheat or weaken the blades.
- Do not straighten bent blades. Replace with new
Schiller Grounds Care, Inc. blades.
If lift portion of blade is worn thin replace with a
new Schiller Grounds Care, Inc. blade.
- ALWAYS replace with Schiller Grounds Care,
Inc. blades—do not use another manufacturer’s
blades as this could be dangerous.
- Replace cracked or bent blades.
BLADE REMOVAL
NOTE: Follow these instructions to prevent injury
when bolt releases.
1. Use a box wrench or socket with a long breaker
bar to remove spindle bolt under cutterdeck.
2. Slip tube over breaker bar or wrench if necessary
to gain leverage.
3. Keep hands clear as blades may rotate when bolt
releases.
4. When changing blades, wear thickly padded
gloves.
5. Block blades from turning by using a piece of
wood.
Cutterdeck Pulley Assembly
NOTE: To prevent blade from turning, place block of
wood at A, with grain perpendicular to blade.
BLADE RE-INSTALLATION
1. Place the desired number of spacers (no more than 2) on the spindle bolt below the cutterdeck between
the blade and spindle shaft.
2. Insert the cutter spindle bolt (from bottom) complete with washer, blade and spacers.
3. Place remaining spacer(s) on the spindle bolt above the cutterdeck between the conical washer and nut
(as shown). Replace nut and tighten to 70 ft-lbs.
Spark Plug
- Remove plug and check condition.
- Good operating conditions are indicated if the plug has a light grey or tan deposit. A white blistered coating may indicate overheating. A black coating usually means an “over rich” fuel mixture caused by a
clogged air cleaner or improper carburetor adjustment. Do not sandblast, wire brush or otherwise try to
clean a dirty plug. Best results are obtained with a new plug.
- See engine manufacturers manual for proper spark plug gap.
15
SERVICE CHART
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NOTE: CHANGE ENGINE OIL AND FILTER AFTER FIRST 5 HOURS OF
OPERATION.
SERVICE
OPERATION
FIRST 5
HOURS
DAILY
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
500
HOURS
ENGINE
Check Oil Level
X
Check for Oil & Air
Leaks
X
Clean Air Intake
X
Clean Air Cleaner
X
Change Oil & Filter*
X
SEE ENGINE MANUFACTURER'S MANUAL*
Clean Fuel Sediment
Bowl
Replace/Adjust
Spark Plug
X
SEE ENGINE MANUFACTURER'S MANUAL
HYDRAULIC OIL
RESERVOIR
Check Oil Level
X
Change Hydraulic
Oil
X
MACHINE
Check Tire
Pressures
Lubricate All Points
X
X
Consult the manufacturer's manual for your engine
for further information and instructions.
16
SERVICE RECORD
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NOTES
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
GENERAL
DATE
HRS
DATE
HRS
DATE
HRS
DATE
HRS
D ATE
HRS
DATE
HRS
Check Tire Pressures
Lubricate All points
Check Nuts & Bolts
ENGINE
Check Oil Level
Change Oil
Clean
Air Cleaner Element
Clean Cooling Fins
Replace
Air Cleaner Element
Clean & Gap
Spark Plugs
NOTE: After first 5 hours of operation replace engine oil and filters.
17
ADJUSTMENTS
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Note: Make all adjustments with the engine shut off, spark plug wire disconnected and mower drive
disengaged.
Speed Control Bar
The speed control bar F is held by friction pads. If
the setting will not hold, tighten knob E to increase
friction on speed control bar F.
PARKING BRAKE
Apply parking brakes and open the bypass valves
on the hydraulic pumps. Try to push the machine
forward. If wheels rotate, adjust brakes as follows.
TO ADJUST:
1. Remove the hairpin cotter A from the brake rod
at the brake lever C as shown.
2. Slide the brake rod out of the brake lever and
turn the rod in or out of the brake swivel B as
needed.
NOTE: The brake should initially be adjusted so
that the brake rod extends through swivel
B 1-1/4" as shown. If more brake pressure is
required adjust as necessary.
3. Reassemble brake rod to the brake lever using
hairpin A removed in Step 1.
4. Apply parking brakes and try to push the machine
forward. If wheels rotate, readjust brakes.
5. Close bypass valves on the hydraulic pumps.
18
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ADJUSTMENTS
TRACTION DRIVE HYDROSTAT ADJUSTMENTS: The following adjustments must be done in order.
Step 1 - Set Neutral
Neutral is set at the factory. If it should require
adjustment, raise the wheels off the ground by
supporting the machine on jackstands or blocks.
Disconnect the control rod A at each pump end.
Loosen bolt S securing the neutral plate eccentric
shaft just enough to turn the shaft. Start the engine
and run at low speed. Turn eccentric shaft T to raise
or lower the point at which the follower bearing is
held in the center of the "V" until the wheels stop
turning. Tighten the eccentric shaft bolt. Increase
the throttle setting and check the adjustment.
Readjust if necessary. Shut the engine off before
proceeding to Step 2.
STEP 2 - Adjust Control Rods
First adjust neutral, as outlined in Step 1. Set control
levers to neutral. Adjust swivels B on lower ends of
control rods A so they just go into the holes on the
pump arm control plates.
After adjusting swivel B on left side, tighten jam nut
C.
19
ADJUSTMENTS
TRACKING ADJUSTMENT TURNBUCKLE
The tracking adjustment turnbuckle provides tracking
control to correct for any hydraulic circuit or linkage
differences from one side to the other.
To correct tracking:
1. Loosen wingnut X.
2. Rotate the tracking adjustment turnbuckle Y to
the right to make the machine track to the right.
3. Rotate the tracking adjustment turnbuckle Y to
the left to make the machine track to the left.
4 Tighten wingnut X.
CONTROL LEVERS
The control levers are controlled by spring tension,
and require no adjustment.
HANDLE BAR HEIGHT ADJUSTMENT
To adjust handle bar height: Remove swivel B at
each pump control arm and the parking brake rod.
Remove bolts G and loosen bolts E on each side of
handlebars. Raise or lower as required. Reposition
upper handle and reinsert bolts at location G into
appropriate hole in lower handle and tighten.
Readjust control rods and swivels and reinstall.
Readjust parking brake and rod.
20
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ADJUSTMENTS
TRACK WIDTH ADJUSTMENT
The track width originally set from the factory can be
increased an additional 3-1/4" overall by performing
the following steps.
1. Loosen wheel lug nuts on both drive tires.
2. Raise rear of unit so that drive tires are off the
ground. Support the unit with jack stands.
3. Remove wheel lug nuts and wheels. Reattach
wheels with the tires rotated so the wheel offset
is the opposite of when they were previously
installed. Install and tighten lugnuts until they are
snug
4. Lower machine off of the jack stands and torque
wheel lug nuts to 85 ft-lbs.
TIRE PRESSURE ADJUSTMENT
Tire pressures should be maintained at
14 psi (1.0 kg/cm2).
21
BELT REPLACEMENT
Hydro
Midsize
PTO BELT
1. Rotate idler arm using a 3/8" ratchet or breaker
bar and remove belt.
CUTTERDECK BELT
1. Remove PTO belt.
2. Rotate idler arm using a 3/8" ratchet or breaker
bar and remove belt.
3. Replace in the reverse order.
PUMP-DRIVE BELT
1. Remove PTO belt from the engine clutch.
2. Disconnect the clutch wire harness.
3. Unbolt clutch bracket from clutch and rotate the
clutch to allow enough clearance to remove the
clutch bracket.
4. Rotate idler arm using a 3/8" ratchet or breaker
bar inserted into the square hole in the idler arm.
5. Remove pump-drive belt.
6. Replace by following steps in reverse order.
22
View under engine deck
Hydro
Midsize
BELT REPLACEMENT
PARTS
SECTION
23
UPPER ENGINE DECK ASSY
Hydro
Midsize
FIGURE 1
22
21
24
22
20
26
23
20
21
2
23
4
30
5
6
5
5
3
16
29
6
27
5
7
15
WIRE
HARNESS
19
12
13
17
9
25
31
19
15
27
12
13
17
12
13
17
14
11
1
18
28
10
24
8
UPPER ENGINE DECK ASSY
Hydro
Midsize
ITEM PART NO.
FIGURE 1
DESCRIPTION
QTY
1
4164361
ENG-16HP KAW FS481V
1
(USED ON MODEL 933331)
4164362
ENG-18HP KAW FS541V
1
(USED ON MODEL 934332)
4164363
ENG-20HP KAW FS600V
1
(USED ON MODEL 935333)
4164537
OIL FILTER
4164535
AIR FILTER PAPER ELEMENT
4164536
FILTER FOAM PRECLEANER
2
4163068-1 TANK-FUEL
(INCLUDES ITEM 4)
1
3
4
5
6
4163016
VALVE-INLINE FUEL 4163012
FITTNG-90º FACE SEAL
88042N
HOSE CLAMP 4162977-007 HOSE,.25IDX.50OD X 8"L
6A - CUT TO 6" LONG
6B - CUT TO 5" LONG
1
1
4
1
7
8
9
10
11
12 13 14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
38666
FILTER, FUEL 1
4131068.2 WLDMT-DECK ENG HYDRO 1
64123-39
BOLT-HEX 1/2-13X1-1/4
6
64229-05
LOCKNUT, 1/2-13 NYLON 6
64002-04
LOCKWASHER, EXT. 5/16 1
64163-31
WASHER, 25/64X1X12
4
64006-03
LOCKWSHR-HELICAL 3/8 4
64205-018 BLT MET M8-1.25 X 15
1
64229-02
LOCKNUT-NYLON 5/16-18 4
2306127
S-HYD RESEVOIR W/LABS 1
64123-15
BLT-HEX 3/8-16X3/4
4
4164390.7 HANDLE-LOWER, Z-CNTRL 1
64018-9
BLT-CRG 5/16-18 X 3/4
4
38542
CLAMP-DOCU TUBE
2
64006-01
LOCKWSHR-HELICAL 1/4 2
64123-89 BLT-HEX 1/4-20 X 3/4
2
38061A
SHIELD-SPINDLE
2
2306144
S DOCU TUBE W/LAB
1
4164252-001 FTG-3/8 NPT-3/8 BARB
1
4130320
CAP-FUEL GASOLINE 3.5 1
88042-03
CLAMP-HOSE
2
4164359
MUFFLER-15HP KAW
1
69053-03
HOSE-HYDR 3/8X17"
1
4164251
VALVE-OIL DRAIN
1
48412
CLIP-J, CABLE
1
ITEM PART NO.
DESCRIPTION
QTY
.
25
LOWER ENGINE DECK ASSY/CLUTCH
Hydro
Midsize
FIGURE 2
ENGINE CRANKSHAFT
31
TO ENGINE
MOUNT
32
22
9
2
45
22
29
2
36
38
15
36
36
1
29
42 19
6 35
11
34
12
41
28
37
12
2
15
20
44
5
8
14
27
30
3
26
21
24
23
25
18
40
20
20
12
44
15
7
4
26
12
16
17
2
10
43
13
33
39
LOWER ENGINE DECK ASSY/CLUTCH
Hydro
Midsize
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12 13 14
15 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
2721647
64163-31
2721110
2721331.7
2721642
2722244
38304-03
4121540
64123-15
2721641.7
4116712
64163-65
64205-013
64123-138
64229-03
2308000
33148-01
38219
64123-87
64141-4
64163-51
64268-03
64123-155
64006-06
64123-54
64163-55
64229-02
64164-12
64123-75
2720949
4163316
4163317
2721541
2721401.7
64163-61
64123-16
2188131
4131068.2
4116691
64123-70
64044-6
64238-03
64209-09
64221-04
64006-03
FIGURE 2
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
PULLEY-4.50E.O.D.
1
WASHER, 25/64 X 1 X 12
7
CLUTCH-ELECTRIC
1
WLDMT-CLUTCH STOP MID 1
BELT-HA 49.0
1
PULLEY- A SECTION 4.50 2
BRG-FLANGED PLASTIC
1
PIN-CLUTCH
1
BLT-3/8-16 X 3/4
1
WLDMT-IDLER
1
PIN-PIVOT
1
WASHER-.890X1.375X18GA 6
BLT-MET M6-1 X 12
2
BLT-HEX 3/8-16X3-3/4
1
LOCKNUT-NYLON 3/8-16
7
PULLEY-IDLER 4.00 EOD
1
SPACER
1
SPRING-TENSION
1
BLT-HEX 3/8-16 X 1-3/4
1
NUT-WLF 3/8-16
3
WSHR.453 X 1.38 X 7GA
1
NUT-FLG NYL LK 3/8-16
4
BLT-HEX 7/16-20 X 3
1
LOCKWSHR-HELICAL 7/1 1
BOLT, 5/16-18X3/4 HEX
2
WSHR-.328ID X..75DX14GA.2
LOCKNUT-NYLON 5/16-18 2
1/4X1/4X1 SQ END KEY
1
BOLT, 3/8-16X3 HEX
2
ASSY-CLUTCH WIRE
1
PUMP-HYDRO LH
1
PUMP-HYDRO RH
1
PULLEY-IDLER 5 IN
1
WLDMT-IDLER ARM
1
WSHR .81X.406X16GA
1
BLT-HEX 3/8-16X1-1/4
8
SPRING-EXTENSION
1
WLDMT-DECK ENG HYDRO 1
PIN-PIVOT
1
BOLT-HEX 3/8-16X1-1/2
1
SCREW-SET 5/16-18 X 1/4 4
KEY-MET 5MM SQ X 28
2
WASHER-CONICAL SPRING2
E-RING.875
2
LKWSHR-3/8 HELICAL
4
27
DRIVE WHEELS
FIGURE 3
28
Hydro
Midsize
DRIVE WHEELS
Hydro
Midsize
ITEM PART NO.
DESCRIPTION
FIGURE 3
QTY
1
2
3
4131068.2
2721620
2721956
2721956-01
2721956-02
WLDMT-DECK ENG HYDRO 1
WLDMT-HUB
2
ASSY-WHEEL 16 X 7.50 X 8 2
TIRE-16X7.50X8 MLTI TRC 1
WHEEL W/ DUAL VALVES 1
4
5
6
7
8
9
64267-01
64025-06
2308051
64141-13
64164-28
64123-72
NUT-HEX FLANGED 1/2-20
NUT-HEX 3/4-16 2A
MOTOR-WHEEL ROSS MF
NUT WLF 1/2-13
KEY-WOODRUFF BLT-HEX 1/2-13X2-1/2
ITEM PART NO.
DESCRIPTION
QTY
8
2
2
8
2
8
29
PARKING BRAKE
FIGURE 4
30
Hydro
Midsize
PARKING BRAKE
Hydro
Midsize
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
4131746
33103
64168-2
64001-6
64123-138
2188131
64163-17
64171-2
4131072.7
64123-50
64123-16
38404-01
4116495.7
64229-03
4135058
FIGURE 4
DESCRIPTION
QTY
WLDMT-BRAKE SHAFT
SWIVEL
COTTER-HAIRPIN.08X1.19
NUT-HEX JAM 3/8-16
BLT-HEX 3/8-16X3-3/4
SPRING-EXTENSION
25/64 X 2 X 11GA WASHR
WAVE WASHER
PLATE-BRK SHFT RETNR
BOLT-HEX 3/8-16X1
BLT-HEX 3/8-16X1-1/4
GRIP,CONTROL LEVER
LEVER-BRAKE ARM
LOCKNUT-NYLON 3/8-16
ROD-BRAKE
ITEM PART NO.
DESCRIPTION
QTY
1
1
2
1
1
1
1
1
2
3
1
1
1
5
1
31
RECOIL START UPPER HANDLE
Hydro
Midsize
FIGURE 5
34
25
30
28
33
31
30
32
8
9
9
26
9
8
6 36
10
98
27
29
12
5
28
37
24
4
23
28
8
8
31
29
8
35
20
11
8
25
9
9
8
8
9
9
21
1
8
22
3 2
19
38
7 21
14
13
17
18
15
16
39
32
RECOIL START UPPER HANDLE
Hydro
Midsize
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
4164585
64018-9
64229-02
64152-46
64123-07
64229-01
64163-61
4116398
64221-05
4118586.7
4118392
64229-05
38357-04
64025-15
4164390.7
64141-4
64123-70
64123-50
4114727
64215-05
2308066
4116405.7
38148
2721505
4116374
4116404
4116403
4116953.2
64152-23
108208
64197-015
4119625
4116376
4117741
4116380
4118378
108009-03
64025-04
64268-03
FIGURE 5
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
S-UP HNDLE W/ LABELS
1
BLT-CRG 5/16-18X3/4 G5
1
LOCKNUT-NYLON 5/16-18 1
SCREW-SLT HH 10-24X1/2 2
BOLT, 1/4-20X1-1/2 HEX
2
LOCKNUT-NYLON 1/4-20
2
WSHR .81X.406X16GA
1
BSHG-IGUS, .50 IDX.13 THK10
E-CLIP, .328 ID
8
PANEL-COVER, HYDRO
1
ROD-REVERSE ASSIST
1
LOCKNUT, 1/2-13 NYLON 2
CONTROL-THROTTLE
1
NUT-HEX #10-24 KEPS
2
HANDLE-LOWER, HYDRO 1
NUT-WLF 3/8-16
4
BOLT-HEX 3/8-16X1-1/2
2
BOLT-HEX 3/8-16X1
2
KNOB-SPEED CONTROL
1
RIVET-POP IFI# 64
5
WSHR-FRICTION
2
WLDMT-SPEED CONTROL 1
SWITCH-ENGINE STOP
1
SWITCH-PTO
1
BAR-HYDRO CONTROL
2
WLDMT-RH CNTRL,HYDRO 1
WLDMT-LH CNTRL,HYDRO 1
PLATE-PIVOT SHAFT
2
1/4-20X3/8 LG SP SCREW 6
SWITCH-OP PRESENCE
2
BLT-TDFM 10-32X1/2 TORX 4
BHSG-CONTROL LEVER
2
TUBE-CONTROL
2
GRIP-MOTION LVR, MIDSZE2
SPACER-CONTROL
2
SPRING-EXTENSION
2
CONTROL-CHOKE 51"
1
NUT-HEX 3/8-24
1
NUT-FL NYLON LK 3/8-16 2
33
TRACTION CONTROLS
FIGURE 6
34
Hydro
Midsize
TRACTION CONTROLS
Hydro
Midsize
ITEM PART NO.
FIGURE 6
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
4164585
S-HANDLE UPR RS W/CHK 1
2
64123-70
BOLT-HEX 3/8-16X1-1/2
2
3
4164390.7 HANDLE-LOWER, HYDRO 1
4
64123-02
BLT-HEX 3/8-24X1
2
5
64006-03
WSHR, 3/8 HELICAL LOCK 2
6
64163-61
WSHR .81X.406X16GA
2
7
64141-4
NUT-WLF 3/8-16
2
8
4119746
SPRING-NEUTRAL RETURN2
9
64229-03
LOCKNUT-NYLON 3/8-16
2
10 64123-68
BOLT-HEX 5/16-18X1
2
11 64141-6
NUT, 5/16-18
6
12 2721617.7 WLDMT-SPEED CONTROL 2
13 2303058
SHAFT-ECCENTRIC (HEX) 2
14 64163-06
WASHER
2
15 2308076-02 BEARING-PLASTIC
2
16 64144-16
RING,CLIP-.75X.062
2
17 85010N
ZERK, 1/4-28 STR SLFTHRD2
18 2228065
DAMPENER
2
19 64123-56
BLT-HEX 5/16-18X2
2
20 38372
BEARING-BALL
4
21 64163-02
WSHR-.321X.593X11GA
2
22 4114742.7 WLDMT-RH PUMP CNTRL 1
23 4114745.7 WLDMT-LH PUMP CNTRL 1
24 64229-02
NUT-NYLON LOCK 5/16-18 4
25 64192-04
SET SCREW SQ 5/16-18X5/82
26 33103
SWIVEL
2
27 4121937
ROD-RH CONTROL
1
28 4121897
ROD-LH CONTROL, UPPER 1
29 4121898
TURNBUCKLE-3/8-16
1
30 64214-02
NUT-WING 3/8-16
1
31 4121896
ROD-LH CONTROL, LOWER1
32 64168-2
COTTER-HAIRPIN.08X1.19 7
33 2306127
S HYD RESERVOIR W/LABS1
34 64001-6
NUT-HEX JAM,3/8-16
1
35
HYDRAULICS
FIGURE 7
36
Hydro
Midsize
HYDRAULICS
Hydro
Midsize
ITEM PART NO.
FIGURE 7
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
58026-01
3-WAY CONNECTOR
2
108029
PLUG, MAGNETIC
1
158058-04 FITTING-90 BARB, ADJ.
2
108205-02 ELBW-MALE 45 8X8 37-ORB4
88042-04
CLAMP-HOSE 5/8"
12
2720396
FLTR, 25 MCRN SM CAM
1
69060-01
FTG-BARB 9/16 X 3/8 ST
2
69216.7
CAP-RESERVOIR
1
64123-60
BOLT, 1/4-20X2 HEX
2
64229-01
LOCKNUT-NYLON 1/4-20
2
2306127
S HYD RESER W/LABS
1
2308051
MOTOR WHEEL ROSS
2
2692300-01 HOSE-1/2 37/ORB X 18.5 LG2
2692300-02 HOSE-1/2 37/ORB X 18.5 LG2
4163317
PUMP-HYDRO RH
1
(SEE FIG 16 FOR PARTS BREAKDOWN)
16
4163316
PUMP-HYDRO LH
(SEE FIG 16 FOR PARTS BREAKDOWN)
(69053-05 IS A SERVICEABLE LENGTH OF 55")
17 69053-05
3/8 HI TEMP HOSE 17.0"
18 69053-05
3/8 HI TEMP HOSE 5.0"
19 69053-05
3/8 HI TEMP HOSE 5.0"
20 69053-05
3/8 HI TEMP HOSE 7.5"
21 69053-05
3/8 HI TEMP HOSE 6.8"
22 69053-05
3/8 HI TEMP HOSE 12.0"
1
1
1
1
1
1
1
ITEM PART NO.
DESCRIPTION
QTY
SERVICEABLE HYDRAULIC O-RINGS
SAE PORT ' O' RING
PART
NU MB ER
THR EAD SIZE
AS-568#
158061-10
9/16-18
-906
158061-11
3/4-16
-908
158061-12
7/8-14
-910
158061-13
1-1/16-12
-912
158061-14
1-5/16-12
-916
158061-16
1-5/8-12
-920
158061-03
1-7/8-12
-924
NOTE:
DO NOT use sealant tape on any hydraulic
fittings. Use a liquid pipe sealant.
37
DECALS
Hydro
Midsize
FIGURE 8
17
38
DECALS
Hydro
Midsize
ITEM PART NO.
FIGURE 8
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
4164568
LABEL-CTRL PNL W/CHOKE1
2000672
LABEL-PARKING BRAKE 1
2000570
LABEL-WARN FUEL PICT 1
340830
DECAL-CAUTION SPANISH 1
2000571
LABEL-IMPORTANT
1
4158402
LABEL-BOBCAT, S
2
2000572
LABEL-WARNING BLADES 1
2000677
LABEL-DANGER/WARNING 1
2000678
LABEL-ROT PRTS/B-WSHR 2
(LOCATED UNDER BELT COVER)
10
11
12
13
14
15
16
17
2000704
2000673
2000661
4120256
4158401
4120215
00214-10
4163037
LABEL-MIDSIZE PATENT
DECAL - OP MAN/TIRES
LABEL-HYD TANK WARN
LABEL-Z CONTROL
LABEL-BOBCAT, L
LABEL-SPEED CONTROL
DECAL-PATENT NUMBER
LABEL-DURADECK
ITEM PART NO.
DESCRIPTION
QTY
1
1
1
1
1
1
1
1
39
WIRE DIAGRAM-RECOIL START
FIGURE 9
40
Hydro
Midsize
WIRE DIAGRAM-RECOIL START
Hydro
Midsize
ITEM PART NO.
FIGURE 9
DESCRIPTION
QTY
1
2721110
CLUTCH-ELECTRIC
(INCLUDES ITEM 2)
2
3
2720949
ASSY-CLUTCH WIRE
1
4131438
HARNESS-MID GEAR DRV 1
(INCLUDES ITEM 6)
4
5
6
7
8
38148
108208
148082-10
2721505
4131439
SWITCH-ENGINE STOP
SWITCH DBL POLE NC/NO
FUSE 10 AMP
SWITCH-PTO
JUMPER-GEAR DRIVE
ITEM PART NO.
DESCRIPTION
QTY
1
1
2
1
1
1
41
WIRING SCHEMATIC-RECOIL START
FIGURE 10
42
Hydro
Midsize
Hydro
Midsize
THIS PAGE LEFT BLANK INTENTIONALLY
43
CUTTERDECK MOUNTING
FIGURE 11
44
Hydro
Midsize
CUTTERDECK MOUNTING
Hydro
Midsize
ITEM PART NO.
1
-2
64263-018
64246-04
FIGURE 11
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
BLT-FLG HD M12-1.75 X 30 4
NUT-WHIZ M12-1.75
4
45
HYROGEAR PUMP
FIGURE 12
For 934330
S/N 167 and below
46
Hydro
Midsize
HYDROGEAR PUMP
Hydro
Midsize
4112782 & 4163317
2721615 & 4163316
1
2
3
4
5
6
7
8
10
15
18
19
20
21
22
25
29
30
31
32
34
37
38
42A
42B
44
49
56
66
100
FIGURE 12
PUMP-HYDRO RH ILLUSTRATED AS SHOWN
PUMP-HYDRO LH ILLUSTRATED AS SHOWN EXCEPT GROUP A IS ROTATED
180° AROUND THE CENTERLINE OF THE PUMP.
70516
*70517
^71615 50641
50969
*51232
^52629
2513027
50273
9004101-1340
*50095
^50975
2513030
70521
50315
51161
50951
50329
*70331
^70723
2003014
2003017
51246
2003087
50551
2003005
2000015
2510027
2510050
*70403
^70402
2513043
9005110-4400
9005110-3100
70525
-----
-----
----
-----
2721615-01
2721615-02
4163316-01
2721615-03
2721615-04
2721615-05
2721615-06
4163316-02
-----
2721615-07
-----
-----
-----
-----
38345-12
4163316-03
-----
-----
2721615-09
2721615-10
2721615-11
2721615-12
2721615-13
2721615-14
2721615-15
2721615-16
4163316-04
2721615-17
-----
-----
2721615-18
HOUSING KIT
1
END CAP KIT
1
END CAP KIT
1
STRAIGHT HEADLESS PIN
2
FLANGE BOLT M8-1.25 X 60 4
HOUSING O-RING
1
HOUSIGN O-RING
1
CHARGE PUMP KIT (STD)
1
STD GEROTOR ASSEMBLY
1
O-RING
1
SOCKET HEAD M6-1.0 X 20
2
SOCKET HEAD M6-1/0 X 20
2
BYPASS VALVE KIT (BLANK)
1
PUMP SHAFT KIT
1
BALL BEARING 17 X 40 X 12
1
LIP SEAL 17 x 40 x 12
1
SPACER
1
RETAINING RING
1
CYLINDER BLOCK KIT
1
CYLINDER BLOCK KIT
1
BLOCK SPRING
1
BLOCK THRUST WASHER
1
VALVE PLATE
1
SWASHPLATE
1
BALL THRUST BEARING
1
TRUNNION ARM
1
SLOT GUIDE
1
CHECK VALVE KIT (.031")
1
CHECK VALVE KIT (BLANK)
1
CHARGE RELIEF VALVE KIT
1
CHARGE RELIEF VALVE KIT
1
TRUNNION SEAL/RETAINER KIT1
STRAIGHT THREAD PLUG
1
5/16 SAE PLUG
1
OVERHAUL SEAL KIT
1
*Use for:934330 S/N 167 and below
^Use for: 934330 S/N 168 and below
^ Use for 933330 and 934330
47
MOUNTING-36" FIXED DECK
FIGURE 13
48
Hydro
Midsize
MOUNTING-36" FIXED DECK
Hydro
Midsize
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
112111-02
128169
4163871.7
4124108
2308140
2721097
2721323
2721477
2721478
2721479
2721485
64123-77
64123-265
38219
38524
4115420.7
64229-03
4116661
4119064.2
4131477.2
108074-13
4120257.2
4121969
4135265
64006-05
64262-012
64025-16
64123-05
64123-139
64262-010
64123-50
64123-88
64163-12
64163-16
64163-31
64163-65
64164-12
64164-13
64209-03
64221-04
64141-4
FIGURE 13
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
BLADE 18.00 OFFST HLFT 2
PULLEY, IDLER 5.50
1
WLDMT-DECK IDLER
1
S CASTER SUPPORT
2
PULLEY-ENGINE
2
S-ASSY SPINDLE 6 LONG 1
S-ASSY SPINDLE 6 SHORT 1
BELT-HB 56.75
1
BELT-HB 85.25
1
PULLEY-6.75
1
SPACER-IDLER
1
BLT-HEX 5/8-18X8 1/2
1
BLT-HEX 5/8-18X7 1/2
1
SPRING-TENSION
1
KNOB-4 PRONG 3/8-16
2
GUIDE-BELT
1
LOCKNUT-NYLON 3/8-16
16
PIN-PIVOT
1
COVER-BELT, 36 FIXED
1
CHUTE-DECK, 32-54 SD
1
FLEX TRIM 44.38
1
BRKT-CHUTE SUPPORT
1
S-36SDFIXED DK W/ LABS 1
PULLEY-V IDLER
1
LOCKWSHR-HELICAL 1/2 1
BLT-FLG HD 3/8-16 X 1-1/4 12
NUT-HEX 5/8-18
2
BLT-HEX 1/2-20X1-1/2
1
BOLT-3/8-16X4 HEX
1
BLT-FLG HD 3/8-16 X 3/4
8
BOLT-HEX 3/8-16X1
4
BOLT, 3/8-16X2-3/4 HEX
1
.635/.640X1.0X.25 WASH
4
WSHR-41/64X1-3/8X12GA 2
WASHER, 25/64X1X12
1
WASHER-.890X1.375X18GA 1
KEY-1/4X1/4X1 SQ END
1
1/4X1/4X2 SQ KEY
1
SPRING WASHER.67 ID
2
E-RING.875
1
NUT-WLF 3/8-16
10
49
MOUNTING-48" FIXED DECK
FIGURE 14
50
Hydro
Midsize
MOUNTING-48" FIXED DECK
Hydro
Midsize
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
108074-09
112111-01
128110
128169
2188131
4124108
2308140
2721097
2721323
2722160
2722161
64123-77
64123-265
38524
4110580.7
4116661
4131477.2
4119381
4119515.2
64262-012
4120257.2
64006-05
64025-16
64123-05
64262-010
64123-50
64123-88
64163-12
64163-16
64141-4
64163-65
64164-12
64164-13
64209-03
64221-04
64229-03
FIGURE 14
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
S CHANNEL-FLEX TRIM 7.121
BLADE 16.25 OFFST HLFT 3
BELT-CUTTERDECK
1
PULLEY, IDLER 5.50
1
SPRING-EXTENSION
1
S CASTER SUPPORT
2
PULLEY-ENGINE
3
S-ASSY SPINDLE 6 LONG 1
S-ASSY SPINDLE 6 SHORT 2
BELT-HB 73.00
1
PULLEY-6.75 EOD
1
BLT-HEX 5/8-18X8 1/2
1
BLT-HEX 5/8-18X7 1/2
1
KNOB-4 PRONG 3/8-16
2
WLDMT-IDLER
1
PIN-PIVOT
1
CHUTE-DECK, 32-54 SD
1
S 48 SD FIXED DK W/LABS 1
COVER-BELT FIXED 48
1
BLT-FLG HD 3/8-16 X 1-1/4 18
BRKT-CHUTE SUPPORT
1
LOCKWSHR-HELICAL 1/2 1
NUT-HEX 5/8-18
3
BLT-HEX 1/2-20X1-1/2
1
BLT-FLG HD 3/8-16 X 3/4
8
BOLT-HEX 3/8-16X1
4
BOLT, 3/8-16X2-3/4 HEX
1
.635/.640X1.0X.25 WASH
6
WASHR-41/64X1, 3/8X12GA 3
NUT-WLF 3/8-16
10
WASHER-.890X1.375X18GA 1
KEY-1/4X1/4X1 SQ END
2
1/4X1/4X2 SQ KEY
1
SPRING WASHER.67 ID
3
E-RING.875
1
LOCKNUT-NYLON 3/8-16
21
51
MOUNTING-54" FIXED DECK
Hydro
Midsize
FIGURE 15
14
19
10
33
23
11
3
24
34
7
36
35
31
22
4
15
5
23
34
32
20
7
8
9
16
25
1
38
6
39
36
37
18
36
36
27
30
26
21
26
17
26
28
28
2
29
12
52
29
13
2
30
MOUNTING-54" FIXED DECK
Hydro
Midsize
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
2721512
112111-02
2188176
128169
2188131
4124108
2308140
2721097
2721323
2722570
2722161
64123-77
64123-265
38524
4110580.7
4116661
4131477.2
4128849
4129134.2
64262-012
4120257.2
64006-05
64025-16
64123-05
64262-011
64123-50
64123-88
64163-12
64163-16
64141-4
64163-65
64164-12
64164-13
64209-03
64221-04
64229-03
64123-173
2720685
64262-010
FIGURE 15
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
ROLLER-5X2.75 CENTERED1
BLADE 18.00 OFFST HLFT 3
BELT-CUTTERDECK 54
1
PULLEY, IDLER 5.50
1
SPRING-EXTENSION
1
S-CASTER SUPPORT 9 IN. 2
PULLEY-ENGINE
3
S-ASSY SPINDLE 6 LONG 1
S-ASSY SPINDLE 6 SHORT 2
BELT-HB 75.75
1
PULLEY-6.75 EOD
1
BLT-HEX 5/8-18X8 1/2
1
BLT-HEX 5/8-18X7 1/2
1
KNOB-4 PRONG 3/8-16
2
WLDMT-IDLER
1
PIN-PIVOT
1
CHUTE-DECK, 32-54 SD
1
S 54 SD CUT DECK W/ LABS1
WLDMT-COVER BELT 54
1
BLT-FLG HD 3/8-16 X 1-1/4 18
BRKT-CHUTE SUPPORT
1
LOCKWSHR-HELICAL 1/2 1
NUT-HEX 5/8-18
3
BLT-HEX 1/2-20X1-1/2
1
BLT-FLG HD 3/8-16 X 1
4
BOLT-HEX 3/8-16X1
4
BOLT, 3/8-16X2-3/4 HEX
1
.635/.640X1.0X.25 WASH
6
WASHR-41/64X1, 3/8X12GA 3
NUT-WLF 3/8-16
10
WASHER-.890X1.375X18GA 1
KEY-1/4X1/4X1 SQ END
2
1/4X1/4X2 SQ KEY
1
SPRING WASHER.67 ID
3
E-RING.875
1
LOCKNUT-NYLON 3/8-16
22
BLT-HEX 3/8-16X4-1/2
1
SPACER-ROLLER
1
BLT-FLG HD 3/8-16 X 3/4
4
53
BAFFLES
FIGURE 16
54
Hydro
Midsize
BAFFLES
Hydro
Midsize
FIGURE 16
ITEM PART NO.
DESCRIPTION
QTY
1
64018-2
BLT-CRG 1/4-20X3/4
4
(NOT USED ON 36" DECKS)
2
64018-3
BLT-CRG 3/8-16X1
(NOT USED ON 48" DECKS)
3
64123-50
BOLT-HEX 3/8-16X1
QTY USED ON 36" DECK
QTY USED ON 48" DECK
QTY USED ON 54" DECK
4
5
64262-012 BLT-FLG HD 3/8-16 X 1-1/4
QTY USED ON 48" DECK
1
ITEM PART NO.
DESCRIPTION
QTY
1
5
7
8
64229-01 LOCKNUT-1/4-20 NYLON
4
(NOT USED ON 36" DECKS)
6
64268-03
NUT-FL NYLON LOCK 3/8-16
QTY USED ON 36" DECK
6
QTY USED ON 48" DECK
7
QTY USED ON 54" DECK
8
7
4115864.7 BAFFLE-DISCHARGE
1
(USED ON 36", 54" DECK)
8
4120208.7 BAFFLE-DISCHARGE 32-48 1
(USED ON 48" DECKS ONLY)
9
4120175.7 BAFFLE-48 FRONT LH
1
(USED ON 48" DECKS ONLY)
10 4134336.7 BAFFLE-FRONT CTR
(USED ON 48" DECKS ONLY)
11 4118427.7 BAFFLE-FRONT LH
(USED ON 54" DECKS ONLY)
1
1
12
13
4134338.7 BAFFLE-FRONT CTR
1
(USED ON 54" DECKS ONLY)
4134343.7 BAFFLE-RIGHT FRONT
(USED ON 54" DECKS ONLY)
1
14
4134342.7 BAFFLE-RIGHT FRONT
(USED ON 48" DECKS ONLY)
1
15
4147035.7 BAFFLE-FRONT DECK
(USED ON 36" DECKS ONLY)
1
55
CASTER ASSY-FIXED DECKS
FIGURE 17
56
Hydro
Midsize
CASTER ASSY-FIXED DECKS
Hydro
Midsize
ITEM PART NO.
FIGURE 17
DESCRIPTION
QTY
ITEM PART NO.
38504
*38505
DESCRIPTION
S TIRE-9x3.50-4 SMOOTH
S TUBE-9x3.50-4
QTY
4124110
ASSY-CASTER 9IN BOBCAT 2
(INCLUDES ITEMS 1-3, 7-11 & 20 QTYs LISTED)
(NOTE 2 ASSYS REQUIRED PER MACHINE)
23
1
1
1
2
3
4
5
64173-04
QUICK PIN 64163-07
1-1/32X1-3/4X1/4 WASH 64163-22
1-1/32X1-3/4X1/2 WASHR 4129801
BUSHING-FLANGED 4124108
S CASTER SUPPORT
(INCLUDES ITEMS 4 & 6, QTYs LISTED)
1
1
7
2
1
24
OPTIONAL FLAT PROOF WHEEL & TIRE
4114430
ASSY-WHEEL 9"CAREFREE 1
(WITH 2.75 DIA. BOLT CIRCLE
INCLUDES ITEMS 11-15, 17-19, 24 & 26)
(WITH 2.81 DIA. BOLT CIRCLE
INCLUDES ITEMS 11-15, 20-22, 24 & 26)
6
7
8
9
10
11
12
13
14
15
16
85010N
ZERK GREASE FITTING 64163-84
WSHR-1.015 X 1.75 X .125
2721484.7 WLDMT-CASTER YOKE
64229-05
LOCKNUT-NYLON 1/2-13
64123-166 BLT-HEX 1/2-13X5-1/2 2722591
SPACER-3/4 INCH BRG
2722230-04SPANNER
64123-01
BLT-HEX 5/16-24X3/4 2722682
BEARING-9" WHEEL
64141-1
NUT-WLF 5/16-24
2722681
ASSY-9" WHEEL
(INCLUDES ITEMS 11-15, 17-19 23 & 24)
1
1
1
1
1
2
1
4
2
4
1
25
26
4114430-01S-TIRE 9 CAREFREE
64251-005 WASHER
(WITH 2.81 DIA. BOLT CIRCLE
INCLUDES ITEMS 11-15 & 20-24)
17
18
19
2720644
S WHEEL HALF 2720645
S WHL HALF, VALVE SD 2722680
HUB-9"WHEEL W/BRGS
(INCLUDES ITEMS 13 & 14)
20
21
22
4132614
S-WHEEL HALF VLV SIDE 1
4132615
S-WHEEL HALF CLSD SIDE 1
4132616
ASSY-HUB W/BEARINGS
1
(INCLUDES ITEMS 13 & 14)
1
2
* NOT ILLUSTRATED
1
1
1
57
SPINDLE ASSEMBLY
FIGURE 18
58
Hydro
Midsize
SPINDLE ASSEMBLY
Hydro
Midsize
ITEM PART NO.
FIGURE 18
DESCRIPTION
QTY
1
2
38348-01
BEARING-SPINDLE SEALED2
33179-02
SPINDLE-SHORT
1
(USED IN ITEM 8)
3
33179-01
SPINDLE-LONG
(USED IN ITEM 7)
4
5
6
7
2721096
HOUSING-SPINDLE 6 HOLE 1
64144-38
SNAP-RING
1
38315
NUT-SPINDLE
1
2721097
ASSY-SPINDLE LONG
1
(INCLUDES ITEMS 1, 3, 4-6)
8
2721323
ASSY-SPINDLE SHORT
(INCLUDES ITEMS 1, 2, 4-6)
ITEM PART NO.
DESCRIPTION
QTY
1
1
59
CUTTERDECK DECALS
FIGURE 19
Hydro
Midsize
7
6
60
CUTTERDECK DECALS
Hydro
Midsize
ITEM PART NO.
1
2
3
4
5
6
7
4158401
2000677
2000572
2000678
4116761
4164269
4163037
FIGURE 19
DESCRIPTION
QTY
LABEL-BOB-CAT, LARGE
LABEL-DANGER/WARNING
LABEL-WARNING BLADES
LABEL-ROT PARTS/WSHR
LABEL-MADE IN USA
LABEL-WARNING
LABEL-DURADECK
ITEM PART NO.
DESCRIPTION
QTY
1
1
1
2
1
1
1
61
WEIGHTS
Hydro
Midsize
FIGURE 20
6
4
4
5
62
WEIGHTS
Hydro
Midsize
ITEM PART NO.
1
2
3
FIGURE 20
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
4163349.7 WEIGHT
(QTY 8 ON THE 48" DECK)
(QTY 2 ON THE 54" DECK)
64229-03
NUT-NYLOC 3/8-16
64123-82
BOLT, 3/8-16X2 1/2 HEX
(USED ON 48" ONLY)
64123-16
BOLT-3/8-16X1-1/4
(USED ON 54" ONLY)
4
5
6
4163960.7
64268-03
64123-79
COVER-36 SD WEIGHT
NUT-FLG LOCK 3/8-16
BOLT, 3/8-16X3-1/4 HEX
(ITEMS 4-6 USED ON 36" DECK ONLY)
4
4
2
1
2
2
63
SCHILLER GROUNDS CARE, INC.
ONE BOB-CAT LANE
P.O. BOX 469
JOHNSON CREEK, WI 53038
920-699-2000
www.schillergc.com
BOB-CAT BUNTON RYAN STEINER
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