Installation guide Foundation Fieldbus Control Module

Installation guide Foundation Fieldbus Control Module
Installation guide
DOC.IG.QC54.1 Rev.: 0
FieldQ Control Module
QC54 FOUNDATION™ Fieldbus
www.FieldQ.com
FieldQ
October, 2015
FieldQ
Installation guide
October, 2015 DOC.IG.QC54.1 Rev.: 0
1 Applicable modules
2 Before starting
QC54- Foundation Fieldbus™ Weather Proof
* Actuator must be isolated both pneumatically
and electrically before any (dis)assembly is
begun.
* Installation, adjustment, putting into service,
use, assembly, disassembly and maintenance
of the control module must be done by qualified
personnel.
* Be sure that the actuator is correctly mounted
before connecting air supply and electrical
wiring (see Installation & Operation Manual
FieldQ Valve Actuator, DOC.IOM.Q.E)
* Check the module label for the right execution
(see figure 2.2)
* Check the type of actuator: single or double
acting (see figure 2.2).
* For mechanical installation of the module see
installation instruction leaflet DOC.QC4.MTI.1,
as shipped with the module.
Note:
These variations can be equipped with one or two
pilot valves:
* One pilot valve is default and suitable for normal operation of double acting or spring return
actuators.
* Two pilot valves are required for Fail in Last
Position function on double acting actuators.
The enclosures have a IP66 or NEMA 4X, ingress
protected rating.
1
2
Control Module Type Label =
OK
OK
QC54..WP..=Foundation Fieldbus™
Weather Proof
Actuator Type Label =
QS xxxx = Single acting (Spring Return)
QD xxxx = Double acting
Fig. 2.1 Check proper mounting before connecting air supply and electrical wiring.
2
Fig. 2.2 Identification
Installation guide
FieldQ
DOC.IG.QC54.1 Rev.: 0
2.1
October, 2015
Mechanical alignment and mounting of the control module
Alignment-edge
The control module is equipped with an alignmentedge on top of the module. This allows easy alignment and mounting of the control module on to the
actuator housing.
Alignment-edge
Procedure: (see figure 2.3)
1. First take care that both mating faces from the
actuator and control module are clean and free
of dirt.
2. Check if the module has the required function
3. Remove the transparent film from the control
module.
4. Ensure seals are placed correctly.
5. Level the screws with the surface.
6. Place the alignment-edge (1) of the control
module at the top of the pneumatic interface.
7. Flip the module down taking care that the IPT
Probe (see fig 5; nr.2) on the actuator fits in the
mating hole on the control module and loosely
place the screws.
8. Tighten screws according force in sequence.
Tightening moments
IPT probe
Fig. 2.3 Alignment and mounting of control
module to actuator
The Control Module should be fastened by using
an Allen key and applying the following tightening
moments:
- Allen Key No 5: 6.1 to 6.6 Nm
(54 - 58.4 In.lbs)
Terminal
compartment
Lockable
Module cover
Control Module
Type Label
Option: 1 or 2 speed
control throttles
Option: Local Manual Control
Option: Additional Local Manual
Control for “Fail in Last Position”
Fig 2.4 Control module overview
3
FieldQ
Installation guide
October, 2015 DOC.IG.QC54.1 Rev.: 0
3 Pneumatic connections
IMPORTANT
1 The actuator/valve combination can move
after connecting the air supply.
2 Ensure that the QC54 control modules are
mounted properly to the actuator to achieve
good functioning and the required ingress
protection, before connecting the air supply.
3 Check that the maximum supply pressure
Pmax = 8bar/116Psi
4 Be sure that the minimum required supply
pressure for the application is available at
the actuator.
5 Take appropriate measures to prevent condensation or moisture to entering the actuator or the control module. Condensation or
moisture can damage these components and
can result in failures.
6 The exhaust ports Ra and Rb on the module
(see figure 3.1) are shipped from the factory
with transport protection.
* If ingress protection IP66 or NEMA 4X is
required, appropriate connections must be
used in exhaust ports Ra & Rb.
3.1
*
*
*
*
Ra
Control
Ps
Module cover
1/4” BSP or
1/4” NPT
Double acting
Ra
Rb
Ps
1/4” BSP or
1/4” NPT
Fig. 3.1:Pneumatic connections
Operating media :
Air or inert gasses.
Air filtered at 50 micron.
Dew point 10 K below operating temperature.
For subzero applications take appropriate
measures.
3.2
Single acting (spring return) or
Double acting actuator :
1 Remove the transport sticker from the air supply (Ps).
2 Connect air supply to port (Ps).
4
Single acting
Fig 3.2 Install drip loops
OK
Installation guide
DOC.IG.QC54.1 Rev.: 0
FieldQ
October, 2015
4 Electric Connections
Table 4.1 Electrical data QC54 - FF
WARNING:
Voltage range *
9 to 32 volts
Maximum current
18 mA
* Do not put the Control module and the Pneumatic module in direct contact with magnetic
material. This can cause damage or malfunction of the position feedback.
* If the Control Module is used in a manner not
specified by the manufacturer, the protection
provided by the equipment may be impaired.
* If required, mount earth wire (1) between top
(2) and bottom (3) ring of earth wire connection (see figure 4.1).
Reverse polarity
Unit is not polarity sensitive.
protection
Required external
Restrict the power supply
protection
current to <600mA.
Environmental conditions :
Temperature *
-20°C to +50°C
(-4°F to +122°F)
Humidity
0 to 85% at 25°C(+77°F) derate
to 50% above 40°C (104°F) (noncondensing).
Altitude
Operating full power available up
to 2000 meter (6000 feet).
Use
In- and outdoor.
* In case the Control module is used in Hazardous locations, check the chapters 10, 11 or 12
for detailed instructions.
Fig.4.1 Earth wire connections
5
FieldQ
Installation guide
October, 2015 DOC.IG.QC54.1 Rev.: 0
4.1Procedure
1 Remove control module cover (see figure 4.2)
2 Guide the cable(s) through the electrical
entry(ies).
-Use and mount cable glands as required by
national or local legislation.
-When IP65/NEMA4X ingress protection is
required, the electrical entries must be fitted
with glands rated IP65/NEMA4X or higher.
3 Connect the FOUNDATION™ Fieldbus signal
to the applicable terminals (see figure 4.3).
-For 7/8” or M12 quick connector pinout, see
figure 4.3 and 4.4.
-For hazardous area connections, see the
control drawings as indicated in chapter 4.2
4 Mount the function module cover to the housing
(see figure 4.2) or continue with chapter 5. Take
care that the cover seal is in place to comply
to dust and water tightness according to IP66 /
NEMA4X.
4.2
Foundation Fieldbus installation
and wiring guidelines
Terminal
compartment
Control Module
Type Label
Lockable
Module cover
Electrical entries:
3/4”NPT
Button board
or M20
1/2”NPT
or M20
Wiring Terminals
Fig. 4.2 Installing wiring
Please check www.fieldbus.org for various
application guides like installation and wiring
guidelines.
Table 4.2 Wiring dimensions
Wire type
Solid wire
Stranded wire
Field wiring
Dimensions
2.5mm2 max.
0.2-3.3mm2 or 24-12 AWG
Dimensions
Allen key 2mm
Screw driver 0.6 x 3.5
+ 1
FF
2
Power
supply
Table 4.3 Tools
Tool
Cover lock screw
Tool for terminals
Actuator wiring
- 3
Fig. 4.3 Terminal connections
Quick connector pinouts:
(male chassis part)
1
3
4
1
2
4
2
7/8" UNC
3
2
4
1
M12
Quick
connector
Fig. 4.4 Quick connector pinouts
6
Blue
1
Brown
2
Green/Yellow
3
Terminal
Installation guide
FieldQ
DOC.IG.QC54.1 Rev.: 0
October, 2015
5 Initial setup
5.1
Initialization procedure
Table 5.1 Status LED indications
Initialization sets automatically the switch points
for the position feedback of the actuator (see fig.
5.2)
Status
OK (init successful)
Status LED action
Constant on
Additionally, initialization checks if the actuator
and control module configuration match. This
procedure will detect the action type (Fail-Open,
Fail-Close or Fail in last position) and generate an
alert if there is a configuration issue.
Initializing
Blinking (see fig. 5.1)
Init error
Flashing (see fig. 5.1)
Init default
Flashing (see fig. 5.1)
Identification
Flashing for 300 sec.
This process is done automatically, by the module,
however, the user must start it and the unit must
be wired according chapter 4.
Digital communication is not required but power
supply is necessary (9V to 32V DC).
The initialization process can be started in one of
two ways:
1. Initialization using the local buttons (see §5.2).
2. Initialization using a bus command (see Reference manual QC54, DOC.RM.QC54.E)
5.2
Initialization using local buttons
1 Press and confirm press the “Status/AutoInitialization” button
2 Status LED will blink.
3 Actuator will cycle 2 or 3 times.
4 At the end of the routine the Status LED
switches to constant on, meaning the initialization was successful.
Remark:
- If the button board does not work, see §5.3.1.
- If the Status LED is flashing, the auto initialization routine has failed, see §5.3.2.
- If the read out in the PLC or DCS is reversed or
readjustment of the exact positions is needed,
or
- If it is not possible to finish the auto-initialization
routine, the limit switch points can be set, by
the bus. In both cases, see Reference manual
QC54, DOC.RM.QC54.E. chapter 3.4
WARNING:
* During the initialization routine the actuator /
valve combination will cycle several times.
* Before initialization check whether the actuator and valve have the same “Open” and
“Closed” positions.
* Ensure that the valve stroke is not obstructed before the initialization routine is started.
Closed
reassignment
button
Status LED
Press and
confirm press
Open
reassignment
button
on
off
LED = Flashing
on
off
LED = Blinking
Time
* The default setting of the reassignment buttons is:
enabled when the unit is in “Out of Service”.
* ”Open” and “Closed” LED are disabled.
Fig. 5.1 Reassignment buttons (located behind
front cover of module).
End stop
offsets
End stop
offsets
10°max “Close”
end
position
±40°
±40°
10°max
“Open”
end position
Factory settings
Setting after initialization
Fig. 5.2 Feedback characteristic
7
FieldQ
Installation guide
October, 2015 DOC.IG.QC54.1 Rev.: 0
6 Check functioning
5.3
Troubleshooting
5.3.1 “Factory default settings”, using the button board.
To set the control module to its factory default settings, do the following;
1 Power must be connected according chapter 4
and the Status LED is either on or flashing.
2 Disconnect the power.
3 Press both reassignment buttons.
4 Reconnect power.
5 Status LED goes on.
6 Release the reassignment buttons.
7 Observe that the Status LED indicates that the
unit is in its “Init Default” state (Flashing, see
§5.2)
5.3.2 If auto initialization procedure has
failed (Status LED is flashing)
1 Check supply pressure
2 Check Actuator assembly code (see Installation & Operation Manual FieldQ Valve
Actuator, DOC.IOM.Q.E)
3 Repeat the initialization procedure.
4 When the actuator does not move within 10
seconds, the auto initialization will fail.
5 To solve this either;
- Perform the “default setting” procedure (see
§5.3.1) and repeat the initialization procedure (see §5.2), or
- Set the limit switch points individually by the
bus see Reference manual QC54,
DOC.RM.QC54.E chapter 3.4.
To perform a function test, please see chapter 3 of
Reference manual QC54, DOC.RM.QC54.E.
- After checking the functioning mount the
control module cover to the housing (see figure
3.1).
7Maintenance
The FieldQ control modules are designed to operate without maintenance. For any further maintenance to the actuator see Installation & Operation
Manual FieldQ Valve Actuator, DOC.IOM.Q.E or
contact your local FieldQ representative.
Installation, adjustment, putting into service, use,
assembly, disassembly, maintenance and repair
of the control module must be done by qualified
personnel.
Closed
Reassignment
button
Status / Auto
Initialization
button
Open
Reassignment
button
Fig. 5.3 Button board functionality
Table 2
Button board functionality (see fig. 5.3)
Action
Initialize
Reassignment buttons
Press and confirm press the “Status/Auto-Initialization” button.
Set to factory default
Push both reassignment buttons and hold while powering up. Release buttons
when Status LED is solid.
A new switch point can be set by pressing the corresponding “Open” or “Closed”
button (actuator wil not cycle).
Switch point re-adjustment
8
Installation guide
FieldQ
DOC.IG.QC54.1 Rev.: 0
October, 2015
8 Optional Controls
8.1
Manual Control options
(see figure 8.1)
For commissioning, emergency or maintenance
purposes, the FieldQ can be supplied with one or
two Manual Control options. These can operate
the pilot valve(s) inside the module and as such
operate the actuator, when there is air pressure
available, but no control signal or power supply.
8.1.1 Mounting Manual Control
1 To add a Manual Control, remove the plug(s)
in front of the module and turn in the Manual
Control.
- For normal operation the module should be
fitted with one Manual Control.
- For Double Acting with a Fail-in-Last-Position function, two Manual Control can be
fitted.
Location for 2nd
Manual Control
45°
On
8.1.2 Manual Control operation
1 The Manual Control has a “Push & Lock” function:
- To operate the Manual Control, use a screw
driver, push to activate and release to deactivate the pilot valves.
- If required turn it 45°, to lock it in position
and keep the actuator in its operated state.
2 In case of a Fail in Last Position configuration
with two manual controls:
- The manual control on the right side (default
location) will pressurize the central air
chamber and cause the actuator to rotate
counter clock wise. For reverse acting
FieldQ actuators (Assembly code CC) the
actuator will rotate clock wise.
- The manual control on the left side (Location
for 2nd Manual Control) will pressurize the end
cap air chambers and cause the actuator to
rotate clock wise. For reverse acting FieldQ
actuators (Assembly code CC) the actuator will
rotate counter clock wise.
- In order to operate one of the manual control,
be sure the opposite manual control is deactivated and unlocked.
3 It is possible to rotate the screw multiple cycles.
The unit will than toggle every 90° between
“locked” (1) and “unlocked” (0).
Default location
of Manual Control
Off
Fig. 8.1 Local Manual Control options
9
FieldQ
Installation guide
October, 2015 DOC.IG.QC54.1 Rev.: 0
9 Related Information
8.2
Speed control option
(see figure 8.2).
The FieldQ can be supplied with a Speed Control
option. One throttle is required for Spring Return
actuators and up to two for Double Acting actuators.
The speed control throttle controls the air flow
in and out of an air chamber and as such limits
the speed of the “Opening” and “Closing” stroke
simultaneously
8.2.1 Mounting Speed Control throttle(s):
1 Remove the plug(s) at the side of the module
and turn in the throttle (1).
2 Spring Return actuators: Use the top entry only.
3 Double acting actuators: Use both bottom and
top entries.
- For standard actuators, the top entry will
throttle the closing stroke.
- For standard actuators, the bottom entry will
throttle the opening stroke.
- For reverse acting actuators, the opposite
strokes will be throttled.
8.2.2 Adjusting Speed Control throttle(s):
1 Remove the nut cap (2).
2 Clockwise rotation of the adjustment screw
reduces the speed.
3 Counter clockwise rotation of the adjustment
screw increases the speed.
4 Replace the nut cap.
Spring Return:
Top entry only.
Double Acting:
Bottom and/or top
entries.
2
Fig. 8.2 Speed control operation
10
1
9.1
FOUNDATION Fieldbus installation
and wiring guidelines
Please check www.fieldbus.org for various
application guides like installation and wiring
guidelines.
9.2
Other Related Information
Other documents containing information related to
the FieldQ module include:
1.604.12
FOUNDATION Fieldbus Control
Module data sheet
DOC.RM.QC54.EReference Manual for FieldQ
with FOUNDATION Fieldbus
Function module.
DOC.IOM.Q.E
Installation Operation & Maintenance Manual.
These documents are available, in multiple languages, for download from www.FieldQ.com
9.3
Device driver
The following DD drivers can be downloaded from
www.FieldQ.com.:
For general use
Q-Series DD Rev. 4
For use in combination
Q-Series DD Rev. 4 DeltaV
with DeltaV
Installation guide
FieldQ
DOC.IG.QC54.1 Rev.: 0
October, 2015
EC Declaration of Conformity
Legal Representative Entity for the European Union:
Emerson Process Management, Valve Automation
Asveldweg 11, 7556 BR Hengelo Netherlands
ROC nr 8440
Rev. 0
EC DECLARATION OF CONFORMITY
Issued in accordance with the
- Low Voltage Directive 2006/95/EC
- EMC Directive 2004/108/EC, Appendix 1
- ATEX Directive 94/9/EC
We hereby declare, that the products specified below meet the basic health and safety requirements of the
above mentioned European Directives.
Product description:
Serial number:
Year of Construction:
QC54 FieldQ Control module
Each Control module has an identifiable serial number
Each Control module has an identifiable Year of Construction
ATEX DIRECTIVE
Types:
ATEX Certificate No.:
Marking:
Applicable standards:
QC54...P4...
Pending
II 3 G Ex nA IIC T4 Gc Ta = -20°C ... +50°C
EN 60079-0 : 2012
EN 60079-15 : 2010
Types:
ATEX Certificate No.:
Marking:
QC54...P1...
Pending
II 2 G Ex ib IIC T4 Gb
II 2 D Ex ib IIIC T80°C Db
II 2 D Ex tb IIIC T80°C Db
Ta = -20°C ... +50°C
EN 60079-0 : 2012
EN 60079-11 : 2012
DEKRA Certification B.V., Notified body no : 0344
Meander 1051, 6825 MJ Arnhem, The Netherlands
Applicable standards:
Notified body:
EN 60079-31 : 2014
EN 60079-26: 2012
EMC Directive
Types:
Applicable standards:
QC54...
IEC61326-1 : 2012
NAMUR Recommendations : NE21: 2015
Signed:
Name:
Position:
EN
Date:
Place:
_____________________________
S. Ooi
Vice President, Rack & Pinion SBU
& Global Marcom
Emerson Process Management,
Valve Automation Group
2015-10-05
Houston TX, U.S.A.
11
FieldQ
Installation guide
October, 2015 DOC.IG.QC54.1 Rev.: 0
World Area Configuration Centers (WACC) offer sales support, service, inventory and commissioning to our global
customers. Choose the WACC or sales office nearest you:
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All Rights Reserved.
We reserve the right to modify or improve the designs or specifications of the products mentioned in this manual at any
time without notice. Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management
product remains solely with the purchaser.
©2015 Emerson Electric Co.
www.FieldQ.com
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