Telescopic Handler (RS6/RS8)

RS6 / RS8

Telescopic Handlers

Form No.

908492

Revision B

December

2008

Introduction RS6/RS8 Telescopic Handler

The Table of Contents pages show the page location of various component groups on the machine.

When ordering service parts, specify the correct part number, full description, quantity required, and the unit model and serial number.

Model and serial numbers for this unit are stamped on a plate located inside the operator’s station. The serial number is also stamped on the top front frame. The following reference shows the breakdown of the serial number:

Unit Number

Model

Engine

Grease fittings and common attaching hardware, such as cotter pins, set screws, woodruff keys, screws, nuts, etc., are included in the parts list, indented below the part it is (they are) associated with, but NOT illustrated, except where a particular routing or special fastening arrangement

MUST be maintained. The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement.

Standard attaching hardware torque values are provided on the inside back cover. Unless otherwise specified, all cap screws are Grade 5, cadmium or zinc plated; hexagon nuts for Grade

5 cap screws and bolts are Grade 5.

RS8 J U 02 15016

Month

Year (U=03, V=04, etc.)

The positions right, left, front and rear are determined from a position standing behind the unit and facing the direction of travel.

Gehl Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.

908492/BP1208 PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Introduction

NOTE:

Some of the later units are equipped with engines meeting the Tier II requirements.

These units can be identified by the type of throttle (accelerator) pedal being used; TIER II type units use an electronic throttle; other units use a mechanical throttle.

Electronic Throttle

Mechanical Throttle

FILTER REFERENCE

TYPE PART NUMBER

Engine Oil

Note a

Note b and c

L99420

102173

Engine Fuel

Note a

Note b

L98978

102174

Engine Air L120037

Transmission Oil L99184

Hydraulic Oil L97489

a Used on units equipped with the mechanical throttle (accelerator) pedal. b

Used on units equipped with the electronic throttle (accelerator) pedal. c Use dust seal P/N 102742 as needed.

PRINTED IN U.S.A.

1

908492/BP1208

Table of Contents RS6/RS8 Telescopic Handler

Page

Introduction

Filter Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Operator’s Station

Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Cab without Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Air Conditioning Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Under Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Top Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Steering Column and Shifter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Accelerator and Brake Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Chassis, Covers and Tanks

Lights

(including boom lights)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Frame - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Frame - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Hoods and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Outrigger Assembly (RS8 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Fuel Tank/ Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Engine

Engine - External Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Engine - Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Engine - Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Radiator/Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Transmission

Transmission - External Components

(including driveshafts)

. . . . . . . . . . . . . . . . . . . . . . . .44

Transmission - Internal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Axles

Planetary and Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Brake Caliper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Outer Knuckle End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Power Brake/Master Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Hydraulic Circuit - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Hydraulic Circuit - Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

908492/BP1208

2

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Table of Contents

Page

Boom Components

Outer Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

Intermediate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Inner Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Boom Hydraulics

Hydraulic Circuit - Boom Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

Hydraulic Circuit - Boom Tilt/Slave/Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

Hydraulics

Hydraulic Pump - RS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72


Joystick / Manifold - RS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

Joystick / Manifold - RS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

Hydraulic Circuit - Outrigger (Option) - RS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

Hydraulic Components

Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

Boom Lift Cylinder - RS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

Boom Lift Cylinder - RS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

Boom Extend Cylinder - RS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

Boom Extend Cylinder - RS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

Boom Slave Cylinder - RS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

Boom Slave Cylinder - RS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

Tilt Cylinder - RS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

Tilt Cylinder - RS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

Outrigger Cylinder - RS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

Fork-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

Rotate Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97



Steering Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100

Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

V40 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102

4-Way Joystick Controller - RS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

2-Way Joystick Controller - RS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

Boom Extend/Lift Joystick - RS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

Tilt/Rotate Joystick - RS6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

Frame Level Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

(Hydraulic Components continued on next page.)

PRINTED IN U.S.A.

3

908492/BP1208

Table of Contents RS6/RS8 Telescopic Handler

Page

(Hydraulic Components continued)

Outrigger Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

Outrigger Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

Priority Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116

Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

Joystick Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

Dual-Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

Attachments

Carriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126

Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128

Truss Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

Boom Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132

Decals

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134

Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

Index

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148

908492/BP1208

4

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Notes

PRINTED IN U.S.A.

5

908492/BP1208

Operator’s Station

1

2

RS6/RS8 Telescopic Handler

20

Cab

18

19

16

15

17

3

4

5

14

11

12

FRONT

908492/BP1208

7

6

8

9 10

RS6

23

21

22

RS8

21 26

25

26

25

21

22

23

21

25

26

24

25

6

27

25

21

24

22

FRAME

13

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Operator’s Station

Ref.

No.

Part

No.

01

02

03

04

05

L50141

L530004

L50056

06 a

L64902

L50230

L50056

L50141

L50251

L50061

07 a

L64943

L50230

08 a

L62861

09 a

L64986

L50251

L50061

L66658

L99137

L65393

L50230

L50141

L50056

L64469

L50056

L50141

L64454

L50230

L50056

L530004

L50823

L50141

L530004

L64841

L50230

L50367

L50061

10 b

L64460

L50230

11 b

L64459

L50230

L50056

L50141

L50251

L50061

12 b

L64421

13

L50251

L50061

L50367

L50061

L99244

14 e

210170

L42910

15 L64455

L50230

L50141

Description Qty.

Req.

SIDE GLASS . . . . . . . . . . . . . . . . . . 1

GASKET . . . . . . . . . . . . . . . . . . . . . 1

SIDE WINDOW PANEL. . . . . . . . . . 1

CAP SCREW 5/16X3/4 . . . . . . . . . 3

5/16 PLAIN WASHER . . . . . . . . . . 3

5/16-18 SERR. FLNG.NUT. . . . . . 12

UPPER INSIDE PANEL. . . . . . . . . . 1

5/16-18 SERR FLNG NUT . . . . . . . 4

5/16 PLAIN WASHER . . . . . . . . . . 4

FRONT ACCESS PANEL . . . . . . . . 1

CAP SCREW 5/16-18X3/4 . . . . . . . 6

5/16-18 SERR. FLNG. NUT . . . . . . 6

5/16-18 RETAINED NUT . . . . . . . . 6

CAP SCREW 5/16-18X1 . . . . . . . . 1

5/16 PLAIN WASHER . . . . . . . . . . 1

5/16-18 RETAINED NUT . . . . . . . . 1

BOTTOM ACCESS PANEL . . . . . . . 1

CAP SCREW 5/16-18X3/4 . . . . . . . 3

5/16 PLAIN WASHER . . . . . . . . . . 3

5/16-18 RETAINED NUT . . . . . . . . 7

5/16-18 SERR. FLNG. NUT . . . . . . 3

UPPER VALVE COVER . . . . . . . . . 1

CAP SCREW 5/16-18X3/4 . . . . . . . 2

5/16-18 SERR. FLNG NUT . . . . . . 2

5/16 PLAIN WASHER . . . . . . . . . . 2

CAP SCREW 3/8-16X3/4 . . . . . . . . 2

3/8-16 SERR. FLNG. NUT . . . . . . . 2

SIDE VALVE COVER . . . . . . . . . . . 1

CAP SCREW 5/16-18X3/4 . . . . . . . 4

ADAPTER PLATE . . . . . . . . . . . . . . 1

RT.SIDE FIXED PANEL. . . . . . . . . . 1

CAP SCREW 3/8-16X3/4 . . . . . . . . 2

3/8-16 SERR. FLNG. NUT . . . . . . . 2

CAP SCREW 3/8-16X1 . . . . . . . . . 2

3/8-16 SERR. FLNG. NUT . . . . . . . 2

VALVE SIDE COVER . . . . . . . . . . . 1

CAP SCREW 5/16-18X3/4 . . . . . . . 4

UPPER VALVE COVER . . . . . . . . . 1

CAP SCREW 5/16-18X3/4 . . . . . . . 2

5/16-18 SERR. FLNG NUT . . . . . . 2

5/16 PLAIN WASHER . . . . . . . . . . 2

CAP SCREW 3/8-16X3/4 . . . . . . . . 2

3/8-16 SERR. FLNG. NUT . . . . . . . 2

VALVE MOUNT WELDMENT . . . . . 1

CAP SCREW 3/8-16X3/4 . . . . . . . . 2

3/8-16 SERR. FLNG. NUT . . . . . . . 2

CAP SCREW 3/8-16X1 . . . . . . . . . 2

3/8-16 SERR. FLNG. NUT . . . . . . . 2

HINGED SEAT PANEL . . . . . . . . . . 1

(Includes handle, side plate & hinge)

SEAT

(does not include arm rest)

. . 1

SEAT BELT ASY, W/HDWR. . . . . . . 1

LOWER REAR ACCESS PANEL . . 1

CAP SCREW 5/16-18X3/4 . . . . . . . 9

5/16 PLAIN WASHER . . . . . . . . . . 9

Cab

21

22

23

24

25

26

27

Ref.

No.

16

Part

No.

L530004

L64452

L50056

17

18

19

20

00

00

L99322

L66659

L65410

101948

L68511

L65412

L64124

L50319

L50383

L64196

L520007

L64197

L66612

Description Qty

.

Req.

5/16-18 RETAINED NUT . . . . . . . . 6

REAR WINDOW WELDMT . . . . . . . 1

5/16-18 SERR.FLNG.NUT . . . . . . . 7

REAR GLASS

GASKET . . . . . . . . . . . . . . . . . . . . . 1

GLASS ONLY . . . . . . . . . . . . . . . . . 1

REAR GLASS ASY. . . . . . . . . . . . . . 1

(Includes items 16 & 17)

OPER. STA. WELDMENT . . . . . . . . 1

Note c

Note d

SIDE GLASS ASY.. . . . . . . . . . . . . . 1


VIBRATION ISOLATOR. . . . . . . . . . 5

CAP SCREW 5/8-11X3-1/2 . . . . . . 3

CAP SCREW 5/8-11X4 . . . . . . . . . 2

SPACER, THICK . . . . . . . . . . . . . . 2

5/8-11 NYLON INSERT NUT . . . . . 5

SPACER, THIN . . . . . . . . . . . . . . . . 3

COVER / HEATER HOLE . . . . . . . . 1

L54002

L62427

L50417

-- ITEMS NOT SHOWN --

SAFETY TREAD – (FLOOR). . . . . . 1

(Cut in 6x24” pcs)

BOOT

(Frame Level Lever)

. . . . . . . 1

RHSS #8-32X1/2 . . . . . . . . . . . . . . 3

00

00

00

00

L66011

L50417

L66010

L50755

L50141

L50145

L63634

L63887

L50051

(LEVEL INDICATOR)

LEVEL INDICATOR . . . . . . . . . . . . . 1

RND. HEAD SCREW #8-32X1 . . . . 2

MOUNTING PLATE . . . . . . . . . . . . . 1

5/16-18 ACORN NUT . . . . . . . . . . . 2

5/16” PLAIN WASHER . . . . . . . . . . 2

3/8” PLAIN WASHER . . . . . . . . . . . 4

(LOAD CHART)

LOAD CHART PLATE . . . . . . . . . . . 7

U-BOLT 1/4-20 . . . . . . . . . . . . . . . . 2

1/4-20 SERR.FLNG. NUT. . . . . . . . 4

c d e a b

Used only on RS8

Used only on RS6

Units with electronic throttle

Units with mechanical throttle

Early seats included a left-hand arm rest; replacement seats no longer include an arm rest.

The left-hand arm rest is available only for early style seats; order L99454 arm rest.

Refer to hydraulic sections for joysticks, level valve, hydraulic manifold and other hydraulic components.

PRINTED IN U.S.A.

7

908492/BP1208

Operator’s Station RS6/RS8 Telescopic Handler

Cab without Air Conditioning - (Part 1)

908492/BP1208

15

10

9

12

6

1

17

16

2

4,5

3

11

7,8

18

14

13

8

PRINTED IN U.S.A.

02

03

04

05

06

Ref.

No.

01

07

08

09

Part

No.

L66342

L47212

L50208

L66341

L47212

L50208

L65346

L99138

L50823

L50056

L65325

L66660

L99322

L65342

L50230

L50056

L50226

L66661

L99326

L66843

L50226

L50145

L50141

L50155

L99167

L66735




Req.

RT.WIRE TUBE, 36” . . . . . . . . . . . . 1

CLAMP, 3/8” . . . . . . . . . . . . . . . . . . 2

1/4-20X1/2 HX HD SCREW . . . . . . 2

LT.WIRE TUBE, 18” . . . . . . . . . . . . . 1

CLAMP, 3/8” . . . . . . . . . . . . . . . . . . 1

1/4-20X1/2 HX HD SCREW . . . . . . 1

TOP WELDMENT . . . . . . . . . . . . . . 1

FOAM STRIP 1 /4X1/2 120” . . . . . . 1

CAP SCREW 5/16-18X1 . . . . . . . . 9

5/16-18 SERR. FLNG. NUT . . . . . . 9

TOP WINDOW WELD . . . . . . . . . . . 1

TOP GLASS . . . . . . . . . . . . . . . . . . 1

RUBBER GASKET 102” . . . . . . . . . 1

FRONT GLASS PANEL. . . . . . . . . . 1

CAP SCREW 5/16-18X3/4 . . . . . . . 3

5/16-18 SERR. FLNG. NUT . . . . . . 3

SELF TAP SCREW 5/16-18X1. . . . 6

FRONT GLASS . . . . . . . . . . . . . . . . 1

RUBBER GASKET 111” . . . . . . . . . 1

2-SPEED WIPER MOTOR . . . . . . . 1

SELF TAP SCREW 5/16-18X1. . . . 1

3/8 PLAIN WASHER . . . . . . . . . . . 1

5/16 PLAIN WASHER . . . . . . . . . . 6

5/8 PLAIN WASHER . . . . . . . . . . . 6

NUT/WASHER/GASKET SET . . . . . 1

MOTOR COVER . . . . . . . . . . . . . . . 1

Ref.

No.

10

11

12

13

14

15

16

17

Part

No.

L61199

L61200

L66986

L64672

L50755

L66855

L68054

L52025

L50056

L650004

L66963

L66993

L50208

L500318

L65298

18 L65447

Description Qty

.

Req.

BLADE ARM . . . . . . . . . . . . . . . . . . 1

WIPER BLADE . . . . . . . . . . . . . . . . 1

DEFROST FAN W/SW . . . . . . . . . . 1

HINGE STUD 5/16X3-7/8 . . . . . . . . 2

5/16-18 ACORN NUT . . . . . . . . . . . 4

ETHER KIT . . . . . . . . . . . . . . . . . . . 1

ROCKER SWITCH . . . . . . . . . . . . . 1

BUTTON HD BOLT 5/16-18X3/4 . . 2

516-18 SERR. FLNG. NUT. . . . . . . 2

TERMINAL BLOCK . . . . . . . . . . . . . 1

WIRE ASY w/ FUSE . . . . . . . . . . . . 1

DEFROSTER MT. PLATE . . . . . . . . 1

SELF TAP SCREW 1/4-20X1/2 . . . 2

VINYL STRIP 84”. . . . . . . . . . . . . . . 1

TOP PANEL w/ GLASS ASY . . . . . . 1

(incls. items 3,4 & 5)

FRONT PANEL w/ GLASS ASY. . . . 1

(incls. items 6, 7 & 8)

PRINTED IN U.S.A.

9

908492/BP1208



18

19

3

4

5

6

16

15

23,24

22

21

14

25

20

17

7

8

9

10

19

1

13

12

11

2

908492/BP1208

10

PRINTED IN U.S.A.


Ref.

No.

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

Part

No.

L50226

L65301

L99138

L61195

L50226

L66997

L500448

L52025

L50056

L50815

L50056

L50141

L66733

L99141

L65481

L50226

L50367

L65316

L99140

L66663

L67430

L66662

L99078

L99127

L99129

L99125

L99126

L61085

L98615

L99157

L50925

L61086

L50208

L61080



Req.

DOOR WELDMENT . . . . . . . . . . . . 1

VINYL DOOR STRIP 240”. . . . . . . . 1

SLIDE GLASS . . . . . . . . . . . . . . . . . 1

CLIP. . . . . . . . . . . . . . . . . . . . . . . . . 1

STATIONARY GLASS . . . . . . . . . . . 1

FELT STRIP 32” . . . . . . . . . . . . . . . 1

SPACER STRIP 60” . . . . . . . . . . . . 1

SLIDE CHANNEL 96” . . . . . . . . . . . 1

DOUBLE GASKET 120” . . . . . . . . . 1

GASKET LOCK STRIP 120” . . . . . . 1

OUTSIDE HANDLE . . . . . . . . . . . . . 1

LATCH KEY

(Marked PK500)

. . . . 1

LATCH KEY

(Marked CH751)

. . . . 1

SELF TAP SCREW #8-32X1/2. . . . 2

INSIDE LATCH . . . . . . . . . . . . . . . . 1

SELF TAP SCREW 1/4-20X1/2 . . . 2

STRIKER PLATE . . . . . . . . . . . . . . . 1

SELF TAP SCREW 5/16-18X1. . . . 2

DOOR FRAME WELD. . . . . . . . . . . 1

FOAM STRIP 1/4X1/2 120” . . . . . . . .

BUTTON . . . . . . . . . . . . . . . . . . . . . 8

SELF TAP SCREW 5/16-18X1. . . . 1

HEATER . . . . . . . . . . . . . . . . . . . . . 1

HEATER BLOWER MOTOR . . . . . 1

BUTTON HD BOLT 5/16-18X3/4 . . 3

5/16-18 SERR FLNG. NUT. . . . . . . 3

CAP SCREW 5/16-18X2-1/2 . . . . . 1

5/16-18 SERR. FLNG. SCREW . . . 1

5/16 PLAIN WASHER . . . . . . . . . . 1

PULL-TYPE SWITCH. . . . . . . . . . . 1

HOSE 5/8 ID (120”) . . . . . . . . . . . . . 2

DOOR STOP CABLE ASY . . . . . . . 1

CAP SCREW 5/16-18X1 . . . . . . . . 1

CAP SCREW 3/8-16X1 . . . . . . . . . 1

20

21

22

23

24

25

Ref.

No.

18

Part

No.

L50061

L98869

19

L99142

L99143

L99144

L99145

L99110

L65593

L65344

L61081

L61064

L65366

Description Qty

.

Req.

3/8-16 SERR. FLNG. NUT . . . . . . . 1

FLOOR MAT 3/8” . . . . . . . . . . . . . AR

(Specify length; cut to fit.)

FOAM INSULATION . . . . . . . . . . . AR

DOOR PANEL INSULATION . . . . . . 1

RIGHT SIDE PANEL INSULATION . 1

REAR VERTICAL INSULATION . . . 1

REAR FLAT PANEL INSULATION . 1

DOOR GLASS ASY. . . . . . . . . . . . . 1

(includes items 3-10)

SUPPORT BRACKET . . . . . . . . . . . 1

HEATER BRACKET . . . . . . . . . . . . 1

DOOR HINGE

(weld on)

. . . . . . . . . 2

HINGE PIVOT

(weld on)

. . . . . . . . . 2

DOOR w/GLASS & GASKET . . . . . 1

(includes items 1,3-10)

PRINTED IN U.S.A.

11

908492/BP1208


Air Conditioning Group

2

1

4

13

6

3

12

8

7

9

11

10

15

16

17

14

908492/BP1208

12

PRINTED IN U.S.A.


Ref.

No.

01

02

03

04

05

06

07

08

Part

No.

L66692

L50403

L520005

L68461

L50403

L520005

L50251

L50147

L68569

L50836

L50147

L66675

L67655

L50277

L50147

L66547

L66687

L510008

L50143

L66679

L510008

L50143

Air Conditioning Group


Req.

COMPRESSOR MOUNT . . . . . . . . 1

CAP SCREW 3/8-16X1-1/4 . . . . . . 4


COMPRESSOR (R134a Refrig.) . . 1

CAP SCREW 3/8-16X1-1/4 . . . . . . 2


CAP SCREW 3/8-16X3/4 . . . . . . . . 1

3/8 LOCK WASHER . . . . . . . . . . . . 1

ADD-ON PULLEY (J.D.) . . . . . . . . . 1

CAP SCREW 3/8-16X1-3/4 . . . . . . 4

3/8 LOCK WASHER . . . . . . . . . . . . 4

V-BELT. . . . . . . . . . . . . . . . . . . . . . . 1

ADJUST.BRACKET . . . . . . . . . . . . . 1

CAP SCREW 3/8-16X1-1/2 . . . . . . 1

3/8 LOCK WASHER . . . . . . . . . . . . 1

SPACER . . . . . . . . . . . . . . . . . . . . . 1

CONDENSER MOUNT . . . . . . . . . . 1

CAP SCREW 5/16-18X5/8 . . . . . . . 4

5/16 LOCK WASHER . . . . . . . . . . . 4

ELECTRIC CONDENSER . . . . . . . . 1

CAP SCREW 5/16-18X5/8 . . . . . . . 4

5/16 LOCK WASHER . . . . . . . . . . . 4

14

15

16

17

Ref.

No.

09

10

11

12

13

Part

No.

L66689

L50056

L66688

L50056

L66678

L510008

L99419

L67629

L50823

L50056

L99124

L68463

L510008

L50143

L66869

L66975

L66868

L66970

Description Qty

.

Req.

RT.BLOWER BRACKET . . . . . . . . . 1

5/16-18 SERR. FLNG. NUT . . . . . . 2

LT.BLOWER BRACKET. . . . . . . . . . 1

5/6-18 SERR. FLNG. NUT . . . . . . . 2

EVAPORATOR BLOWER . . . . . . . . 1

CAP SCREW 5/16-18X5/8 . . . . . . . 6

BLOWER MOTOR . . . . . . . . . . . . . 1

OUTSIDE AIR KIT . . . . . . . . . . . . . . 1

CAP SCREW 5/16-18X1 . . . . . . . . 6

5/16 -18 SERR. FLNG. NUT . . . . . . 6

FILTER, A/C . . . . . . . . . . . . . . . . . . 1

RECEIVER/DRYER (R134a Refrig) 1

CAP SCREW 5/16-18X5/8 . . . . . . . 2

5/16 LOCK WASHER . . . . . . . . . . . 2

A/C HOSE 5/16 X 48” . . . . . . . . . . . 1

A/C HOSE 1/2 X 140. . . . . . . . . . . . 1

A/C HOSE, 5/16 X 96”. . . . . . . . . . . 1

A/C HOSE, 13/32 X 162 . . . . . . . . . 1

PRINTED IN U.S.A.

13

908492/BP1208


Under Dash

1

2

5

3

4

6

7

11

10

9

12

5

8

FRONT

908492/BP1208

14

PRINTED IN U.S.A.


02

03

04

05

Ref.

No.

01

06

07

08

09

10

11

12 a

Part

No.

L64583

L64889

L50230

L50056

L650012

L66437

072340

L650004

L650005

L63699

L41848

L62949

089069

089070

L63610

L63640

L68638

Under Dash


Req.

MODULATOR CIRCUIT BOARD. . . 1

MOUNT BRACKET . . . . . . . . . . . . 1

5/16”-18X3/4” BOLT . . . . . . . . . . . . 2

5/16”-18 FLANGE NUT . . . . . . . . . 2

BRAKE LIGHT SWITCH . . . . . . . . . 1

GAUGE, WATER TEMP . . . . . . . . . 1

GAUGE, HOUR METER . . . . . . . . . 1

BLOCK, TERMINAL 3 BANK . . . . AR

JUMPER . . . . . . . . . . . . . . . . . . . AR

BREAKER, CIRCUIT 15 AMP . . . . . 2

SWITCH, PUSH BUTTON. . . . . . . . 2

RELAY, DPDT 12VDC . . . . . . . . . . 2

SWITCH, IGNITION . . . . . . . . . . . . 1

KEY ONLY . . . . . . . . . . . . . . . . . . . 1

GAUGE, LIGHT CLUSTER . . . . . . . 1

GAUGE, FUEL . . . . . . . . . . . . . . . . 1

SWITCH, STEER SELECT . . . . . . . 1

b c d

Ref.

No.

Part

No.

Description Qty

.

Req.

00

00

00

101959

L68579

L63335

L66824

00 b

101818

00 b

101877

00 d

101860


(ELECTRICAL)

MAIN FRAME WIRE HARNESS . . . 1

Note b

Note c

RELAY

(windshield wipers) . . . . . . .

1

WIRE HARNESS, CAB . . . . . . . . . . 1

(Heater, defroster and wiper motor)

HARNESS, ENGINE TIER2

(Connects to electric foot pedal, ignition switch and engine fault switch.)

MODULE, F-N-R RELAY. . . . . . . . . 1

HARNESS, TRANS CONTROL . . . 1

a These relays are replaced by Transmission

Control module part #101877 when unit does not use the 1-2-3 shifter (as shown on page 22, items 4-7).

Units with electronic throttle.

Units with mechanical throttle.

Used on units without 1-2-3 shifter (as shown on page 18, items 4-7).

PRINTED IN U.S.A.

15

908492/BP1208


Top Dash

1

2

FRONT

3

12

11

13

14

10

9

25

8

27

26

7

6

5

17

16

23

22

18

20

19

21

24

32

31

30

24

29

28

15

4

908492/BP1208

16

PRINTED IN U.S.A.

Ref.

No.

Part

No.

22

23

24

25

26

27

14

15

16

17

18

19

20

21

08

09

10

11

12

13

01 L62840

02 a

L62834

03

04

05

06

07

L64267

L64267

L66833

L66834

L50202

L63689

L66437

L63640

L63688

L68638

089069

089070

L41848

L63699

L50835

L650012

L63610

072340

L50230

L62484

L520017

L50546

L50056

L277568

L50655

L50896


Top Dash


Req.

DUST CAP. . . . . . . . . . . . . . . . . . . . 2

TEST PORT. . . . . . . . . . . . . . . . . . . 2

HOSE, -4, A4/DM6 53” . . . . . . . . . . 1

HOSE, -4, A4/DM6 53” . . . . . . . . . . 1

LIGHT, BRAKE FAILURE . . . . . . . . 1

PARK BRAKE LIGHT . . . . . . . . . . . 1

1/4”-20X5/8” BUTT. HD BOLT . . . . . 4

GAUGE, COVER PANEL . . . . . . . . 1

GAUGE, WATER TEMP. . . . . . . . . . 1

GAUGE, FUEL . . . . . . . . . . . . . . . . 1

PANEL, RECESSED GAUGE . . . . . 1

STEER SELECT SWITCH . . . . . . . 1

SWITCH, IGNITION . . . . . . . . . . . . 1

KEY ONLY . . . . . . . . . . . . . . . . . . . 1

SWITCH, PUSH BUTTON. . . . . . . . 2

BREAKER, CIRCUIT 15 AMP . . . . . 2

5/16-18X2” BOLT. . . . . . . . . . . . . . . 2

SWITCH, BRAKE LIGHT. . . . . . . . . 1

GAUGE, LIGHT CLUSTER . . . . . . . 1

GAUGE, HOUR METER . . . . . . . . . 1

5/16”-18X3/4” BOLT . . . . . . . . . . . . 1

BRACKET, SWITCH MOUNT . . . . . 1

#6-32 NYLON INSERT NUT . . . . . . 2

#6-32X3/4” RD MACH SCREW . . . 2

5/16”-18 FLANGE NUT . . . . . . . . . . 3

LEVER, PARK BRAKE . . . . . . . . . . 1

#10-24X1/2” RD MACH. SCREW . . 4

#10-24 NUT . . . . . . . . . . . . . . . . . . . 4

a b

00

00

00

00

00

00

29

30

31

32

Ref.

No.

28

Part

No.

L63932

L66850

L66849

L63937

L68054

L63938

101278

L66844

L50141

L43965

L43964

00

L63633

L42342

L50607

L47275

L50403

L50061

Description Qty

.

Req.

SWITCH, WASHER SYSTEM . . . . . 1

SWITCH, WIPER (2-Speed). . . . . . 1

SWITCH, HEATER FAN . . . . . . . . . 1

SWITCH, LIGHTS . . . . . . . . . . . . . . 1

SWITCH, ETHER . . . . . . . . . . . . . . 1

SWITCH, CLUTCH CUT OUT. . . . . 1

SWITCH, ENGINE FAULT

(note b) .

1

PANEL, SWITCH . . . . . . . . . . . . . . . 1

5/16” FLAT WASHER . . . . . . . . . . . 6

SPACER, PARK BRAKE 1/2” . . . . 1

SPACER, PARK BRAKE 3/4” . . . . . 1

L64078

-- ITEMS NOT SHOWN--

(ELECTRICAL)

PARK BRAKE BUZZER . . . . . . . . . 1

(PARKING BRAKE)

PARK BRAKE CABLE . . . . . . . . . . . 1

3/8”X1-1/4” CLEVIS PIN . . . . . . . . . 1

1/8”X1” COTTER PIN . . . . . . . . . . . 1

CLAMP, BRAKE CABLE . . . . . . . . . 1

3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 1

3/8”-16 FLANGE NUT . . . . . . . . . . . 1

Female coupling for test port is # L62933.

For use on units equipped with electronic throttle

PRINTED IN U.S.A.

17

908492/BP1208


Steering Column and Shifter Group

4

5

6

3

2

1

FRONT

15

9

16

8

7

10

14

11

T

12

P

13

12

R

L

STEER MOTOR

PORTS

908492/BP1208

18

PRINTED IN U.S.A.


Steering Column and Shifter Group

Ref.

No.

Part

No.

01

02

L40496

L41260

03 L41261

04 a

L98786

05 a

L50202

06 a

L66059

07 a

08

09

L98787

L50101

10

L68280

L68772

L99425

L67832


Req.

STEERING WHEEL (15”) . . . . . . . . 1

CAP, STEERING WHEEL . . . . . . . . 1

NUT, STEERING WHEEL . . . . . . . . 1

SHIFT KNOB 1-2-3 SHIFTER . . . . . 1

1/4”-20X5/8” BOLT . . . . . . . . . . . . . 4

SHIFTER 1-2-3 . . . . . . . . . . . . . . . . 1

(Includes items 4, 6 & 7)

SHIFT SWITCH . . . . . . . . . . . . . . . . 2

M5X.8X35mm HX SKTHD BOLT . . 2

F-N-R SHIFTER . . . . . . . . . . . . . . . 1

Note b

(includes item #16)

Note c

(includes item #16)

BOOT

(used for either shifter)

. . . . 1

RUBBER GROMMET . . . . . . . . . . . 1

a b c d

00

00

Ref.

No.

Part

No.

11

12

L52026

L444004

13 L64524

14 d

101880

15

16

L68285

L68282

Description Qty

.

Req.

3/8”-16X1-1/4” BUTTN HD BOLT . . 4

ADAP, -8ORM -8JICM STR. . . . . . . 3

CHECK VALVE . . . . . . . . . . . . . . . . 1

MOTOR, STEER . . . . . . . . . . . . . . . 1

COLUMN, STEERING. . . . . . . . . . . 1

CLAMP

(included w/ item #9)

. . . . . 1

L62933

L68281


FEMALE COUPLER (

Test Port

) . . . 1

WIRE HARNESS, FNR SHIFTER . . 1

Used on earlier models.

Used on units equipped with items 4-7.

Used on units not equipped with items 4-7.

Refer to the Hydraulic Components section - Steer

Motor, for more information.

PRINTED IN U.S.A.

19

908492/BP1208


Accelerator and Brake Pedals

Electronic

Accelerator Pedal

11

22

23

16

12

13

14

MOUNT ON

FLOOR

UNDERSIDE

15

18

1

19

17

MOUNTS TO

ENG. FLYWHEEL

HOUSING

ENGINE

THROTTLE

21

20

3

2

MOUNT ON

FLOOR

UNDERSIDE

9

5

4

7

5

6

8

4

5

908492/BP1208

20

5

10

PRINTED IN U.S.A.


Ref.

No.

Part

No.

01

02

03

04

05 a

L580009

L64770

L50261

L520005

L561004

L64774

L806001

L10151

L52026

06

07

L520005

L41770

L66815

L44859

L50607

08

09

L64772

L64890

10 c

L66814

L50261

L520005

11 a

L400265

L50367

12 a

L400270

13 a

L561004

Accelerator and Brake Pedals


Req.

BALL JOINT. . . . . . . . . . . . . . . . . . . 1

BRAKE PEDAL WELD . . . . . . . . . . 1

CAP SCREW 3/8-16X1-1/2 . . . . . . 2


SPRING . . . . . . . . . . . . . . . . . . . . . . 1

PIVOT ARM WELD . . . . . . . . . . . . . 1

SPLIT BABBITTED BRG. . . . . . . . . 4

GREASE ZERK . . . . . . . . . . . . . . . 4

BUTT. HD. BOLT 3/8-16X1-1/4 . . . 8


CLAMP . . . . . . . . . . . . . . . . . . . . . . 1

BRAKE LINK . . . . . . . . . . . . . . . . . . 1

CLEVIS PIN 1/2X27/64 . . . . . . . . . 2

COTTER PIN 1/8X1 . . . . . . . . . . . . 2

BRAKE SHIFT WELD . . . . . . . . . . . 1

BRAKE LIGHT SW . . . . . . . . . . . . . 1

POWER BRAKE BOOSTER ASY . . 1

CAP SCREW 3/8-16X1-1/2 . . . . . . 4


ACCEL.PEDAL WELD. . . . . . . . . . . 1

CAP SCREW 3/8-16X1 . . . . . . . . . 2

PIVOT ARM WELD . . . . . . . . . . . . . 1

SPRING . . . . . . . . . . . . . . . . . . . . . . 1

a b c

Ref.

No.

Part

No.

14 a

L806001

L10151

L52026

15 a

L580008

16 a

L64463

17 a

L66606

18 a

L64664

19 a

L64663

L50050

20

21

L41770

L50056

L630004

L50056

22 b

101945

23 b

105502

00

Description Qty

.

Req.

SPLIT-BABBITTED BRG . . . . . . . . . 1

GREASE ZERK . . . . . . . . . . . . . . . 1

BUTT. HD. BOLT 3/8-16X1-1/4 . . . 2

BALL JOINT. . . . . . . . . . . . . . . . . . . 1

THROTTLE CABLE . . . . . . . . . . . . . 1

BRACKET . . . . . . . . . . . . . . . . . . . . 1

COUPLER . . . . . . . . . . . . . . . . . . . . 1

EXTEND ROD . . . . . . . . . . . . . . . . . 1

#10-32 NUT . . . . . . . . . . . . . . . . . . 4

CLAMP . . . . . . . . . . . . . . . . . . . . . . 1

5/16-18 SERR. FLNG. NUT . . . . . . 1

GROUND STRAP . . . . . . . . . . . . . . 1

5/16-18 SERR. FLNG. NUT . . . . . . 2

MOUNT, ELECTRIC PEDAL . . . . . . 1

ELECTRIC FOOT PEDAL . . . . . . . . 1

L54002


SAFETY TREAD

(anti-slip)

. . . . . . . 1

(cut into 6”x24” pieces)

Units equipped with mechanical throttle.

Units equipped with electronic throttle.

Refer to the Axle Hydraulics Section - Power Brake

/Master Cylinder Assembly for more information.

PRINTED IN U.S.A.

21

908492/BP1208

Chassis, Covers & Tanks RS6/RS8 Telescopic Handler

Lights

1

2

3

4

LEFT

BOOM

7

6

RIGHT

5

1

2

3

4

Note: The left and right sides use the same components.

8

FRONT

RIGHT

5

FRAME

LEFT

9

7

11

10

908492/BP1208

REAR

12

22

LEFT

13

14

RIGHT

12

15

PRINTED IN U.S.A.


08

09

10

11

12

03

04

05

06

07

13

Ref.

No.

01

02

Part

No.

L61115

L60539

L99208

L50208

L61147

L50051

L50141

L50230

L50251

L62814

L4445

L50056

L4446

L70200

Chassis, Covers & Tanks

Lights


Req.

FRONT LIGHT BRACKET. . . . . . . . 4

FRONT LIGHT. . . . . . . . . . . . . . . . . 4

BULB VH550 . . . . . . . . . . . . . . . . . 1

CUT SCREW 1/4-20X1/2 . . . . . . . . 8

LIGHT COVER PLATE . . . . . . . . . . 2

1/4-20 SERR. FLNG NUT . . . . . . . . 8

5/16” FLAT WASHER . . . . . . . . . . . 4

CAP SCREW 5/16-18X3/4 . . . . . . . 6

CAP SCREW 3/8-16X3/4 . . . . . . . . 4

REAR LIGHT BRACKET . . . . . . . . . 1

REAR LIGHT . . . . . . . . . . . . . . . . . . 1

5/16-18 SERR. FLNG. NUT. . . . . . . 2

TAIL LAMP. . . . . . . . . . . . . . . . . . . . 2

BACKUP ALARM. . . . . . . . . . . . . . . 1

Ref.

No.

14

15

Part

No.

L50202

L50051

Description Qty

.

Req.

1/4”-20X5/8” BOLT, BTNHEAD . . . . 2

1/4”-20 FLANGE NUT . . . . . . . . . . . 2

00

00

00

00

00

00

00

L63699

L63335

L63937

L64987

L66828

L63284

L66467


CIRCUIT BREAKER 15 AMP . . . . . 2

RELAY . . . . . . . . . . . . . . . . . . . . . . . 1

LIGHT SWITCH, ROCKER . . . . . . . 1

WIRE HARNESS (tail light) . . . . . . . 1

WIRE HARNESS, LIGHT (cab) . . . . 1

WIRE HARNESS, (switch/relays) . . 1

WIRE HARNESS, BOOM . . . . . . . . 1

PRINTED IN U.S.A.

23

908492/BP1208


Frame - Front

5

4

3

Retract

2

7

6

6

5

8

4

1

Extend

9

10

11

12

15

16

14

13

16

18

FRONT

17

908492/BP1208

24

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Chassis, Tanks & Covers

09

10

11

12

13

Ref.

No.

01

02

03

04

05 a

Part

No.

L49619

L64174

L64818

L445002

L50275

06

07

08

14

15 b

L64837

L62032

L520005

L64280

L64817

L64174

L66017

L64280

L50956

650498

L64056

L277013

L520019

L50151

L64830

Frame - Front


Req.

BUSHING . . . . . . . . . . . . . . . . . . . . 1

Note b (2” ID)

Note c (1-1/4” ID)

LEVEL CYLINDER ASSEMBLY . . . 1

ADAP, -8ORM - 8JICM 90º . . . . . . . 1

3/8”-16X3” BOLT . . . . . . . . . . . . . . . 2

PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2

Note b (2” dia.)

Note c (1-1/4” dia.)

3/8”-16 NYLON INSERT NUT . . . . 2

HOSE, -6 A8/A8121-1/2” . . . . . . . . . 1

BUSHING, 2” ID

(note b)

. . . . . . . . . 1

BUSHING, 1-1/4” ID

(note c)

. . . . . . 1

ADAP, -8ORM -8JICM W/ORF 90. . 1

HOSE, -6 A8/A8121-1/2” . . . . . . . . . 1

CAP SCREW 3/4”-10X1-1/4”. . . . . . 4

1/2”-13X6” BOLT . . . . . . . . . . . . . . . 1

FRONT TRUNNION PIVOT PIN . . . 1

GREASE ZERK . . . . . . . . . . . . . . . 1

1/2”-13 NYLON INSERT NUT . . . . . 2

1/2” PLAIN WASHER . . . . . . . . . . . 2

LEVEL CYL.MOUNT WELD . . . . . . 1

a b c

Ref.

No.

16

17

18

Part

No.

L400207

L66045

L50519

L65815

Description Qty

.

Req.

SPACER, THIN. . . . . . . . . . . . . . . AR

SPACER, THICK . . . . . . . . . . . . . AR

3/4”-10 NYLON INSERT NUT . . . . . 4

FRONT AXLE ASSEMBLY . . . . . . . 1

00

00

00

00

00

L41847

L570018

L41770

L570005

L47212


HORN . . . . . . . . . . . . . . . . . . . . . . . 1

CLAMP, 7/16” . . . . . . . . . . . . . . . . . 1

(Hoses To Frame Side)

. . . . . . . . . . 1

CLAMP, 3/4” . . . . . . . . . . . . . . . . . . 2


CLAMP 7/8” . . . . . . . . . . . . . . . . . . . 2

CLAMP 3/8” . . . . . . . . . . . . . . . . . . . 2

(Wire Harness To Frame)

Refer to part number stamp on cylinder tube weldment before ordering parts.

Used with frame level cylinders L64818 and L64085

Used with frame level cylinder L64054

PRINTED IN U.S.A.

25

908492/BP1208

Chassis, Tanks & Covers RS6/RS8 Telescopic Handler

Frame - Rear

2

1

3

26

34

35

27

36

28

27

35

34

33

9

32

9

31

30

29

27

28

27

4

26

5

9

10

9

6

7

8

11

9

13 12

16

DUAL

RELIEF

VALVE

13

17

14

15

11

18

19

23

25

24

3

22

FRONT

908492/BP1208

26

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Chassis

09

10

11 a

12

13

14

15

16

17

18

Ref.

No.

01

02

03

04

05

06

07

Part

No.

L50892

L64060

L520019

L810005

L520005

L50371

L64113

L66034

08

L48806

L63018

L445002

L64303

L446026

L446017

L64294

L64660

L64295

L64296

L61866

L63017

19

22

23

24

25

L65609

L63273

L50273

L520005

L66746

L400207

L66045

L64056

L277013

650498


Req.

1/2”-13X4” BOLT . . . . . . . . . . . . . . . 2

PIN, BOOM TO UPRIGHT . . . . . . . 2

1/2”-13 NYLON INSERT NUT . . . AR

PIVOT BEARING. . . . . . . . . . . . . . . 2

3/8”-16 NYLON INSERT NUT . . . . . 4

3/8-16 X 2-1/2” BOLT . . . . . . . . . . . 4

PIN, ROD END SLAVE CYL. . . . . . 2

RS6

(1-1/4” DIA.)

RS8

(1-1/2” DIA.)

BUSHING, ROD END SLAVE CYL . 2

RS6

RS8

ADAP, -8ORM -8JICM 90º. . . . . . . . 8

HOSE, -8 A8/A8 58” . . . . . . . . . . . . 1

SLAVE CYL.ASY . . . . . . . . . . . . . . . 2

ADAP, -8JICM -8JICFS RUN TEE . 1

ADAP, -8JICM -8JICFS 90º . . . . . . . 2

HOSE, -8 A8/A8 53” . . . . . . . . . . . . 1

ADAP, -8ORM -8JICM RUN TEE . . 1

HOSE, -8 A8/A8 28” . . . . . . . . . . . . 1

HOSE, -8 A8/A8 38” . . . . . . . . . . . . 1

BUSHING, BUTT END . . . . . . . . . . 2

RS6

RS8

BUTT END PIVOT PIN.. . . . . . . . . . 2

RS6 (1-1/4” DIA.)

RS8 (1-1/2” DIA.)

CAP SCREW 3/8”-16X2-3/4” . . . . . 2


REAR AXLE ASSEMBLY. . . . . . . . . 1

SPACER, THIN . . . . . . . . . . . . . . AR

SPACER, THICK . . . . . . . . . . . . . AR

TRUNNION PIVOT PIN. . . . . . . . . . 1

GREASE ZERK . . . . . . . . . . . . . . . 2

1/2”-13X6” BOLT . . . . . . . . . . . . . . . 1

Frame - Rear

30

31

32

33

34

35

36

Ref.

No.

26 a

27

28

29

Part

No.

L64123

L64591

L64122

L64122

L64886

L66282

L66392

L50143

L50245

L64297

L64297

L50312

L64590

L64621

Description Qty

.

Req.

BOOM LIFT CYL. ASY . . . . . . . . . . 2

SPACER . . . . . . . . . . . . . . . . . . . . . 4

RS6

RS8

SPHERICAL BUSHING . . . . . . . . . . 4

RS6 (1-1/2” I.D.)

RS8 (2” I.D.)

ECCENTRIC PIN. . . . . . . . . . . . . . . 2

RS6

RS8

5/16” LOCK WASHER . . . . . . . . . . . 6

CAP SCREW 5/16”-18X1”. . . . . . . . 6

HOSE, -8 A8/A12 82” . . . . . . . . . . . 2

HOSE, -8 A8/A12 82” . . . . . . . . . . . 2

5/8”-11X1” BOLT . . . . . . . . . . . . . . . 4

WASHER, PIN RETAINER . . . . . . . 4

PIN, LIFT CYL.. ROD END . . . . . . . 2

00

00

00

00

00

00

L70200

L64600

L520004

L41770

L45666


BACKUP ALARM. . . . . . . . . . . . . . . 1

HOSE GUARD . . . . . . . . . . . . . . . . 1

5/16”-18 NYLON INSERT NUT . . . 2

CLAMP 3/4” . . . . . . . . . . . . . . . . . . . 2


CLAMP, 1” . . . . . . . . . . . . . . . . . . . . 1

L47212

L50056

L570005

L50056

(Tube To Frame Side)

CLAMP, 3/8” . . . . . . . . . . . . . . . . . . 2

(Wire Harness To Frame)

5/16”-18 SERR. FLNG. NUT . . . . . 1

CLAMP, 7/8” . . . . . . . . . . . . . . . . . . 4


5/16”-18 SERR. FLNG. NUT . . . . . 5

a Refer to the Hydraulic Components section for a

PRINTED IN U.S.A.

27

908492/BP1208


Hoods and Covers

14

12

16

13

9

15

8

11

10

6

7

15

3

15

3

4

7

15

8

5

2

17

1

908492/BP1208

28

FRONT

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Chassis, Covers & Tanks

Ref.

No.

01

02

03

04

05

06

07

08

09

Part

No.

L64947

L64689

L50230

L530004

L50141

L66741

L50230

L530004

L50141

L66739

L62720

L62721

62722

L64673

L64727

L50230

L530004

L50141

L68617

L68617

L64695

L50214

L50051

L65896

L50214

L50051

L68229

L50230

L50141

L530004

Hoods and Covers


Req.

FRONT COVER. . . . . . . . . . . . . . . . 1

RS8

RS6

CAP SCREW 5/16-18X3/4 . . . . . . . 8

5/16-18 RETAINED NUT . . . . . . . . 8

5/16 PLAIN NUT. . . . . . . . . . . . . . . 8

FRONT HOOD WELDMENT. . . . . . 1

5/16”-18X3/4” BOLT . . . . . . . . . . . . 8

5/16”-18 RETAINED NUT. . . . . . . . 8

5/16” PLAIN NUT . . . . . . . . . . . . . . 8

ACCESS COVER . . . . . . . . . . . . . . 2

STUD FASTENER . . . . . . . . . . . . . 8

RETAINER . . . . . . . . . . . . . . . . . . . 8

RET.RECEPTACLE . . . . . . . . . . . . 8

HANDLE

(note g)

. . . . . . . . . . . . . . 2

MID-SEC.HOOD WELDMENT . . . . 1

5/16”-18X3/4” BOLT . . . . . . . . . . . . 4

5/16”-18 RETAINED NUT. . . . . . . . 4

5/16” PLAIN NUT . . . . . . . . . . . . . . 4

LEFT HAND SLIDE DOOR . . . . . . . 1

RIGHT HAND SLIDE DOOR . . . . . . 1

NYLATRON SLIDE . . . . . . . . . . . . . 4

1/4”-20X1” BOLT . . . . . . . . . . . . . . 8

1/4”-20 SERR. FLNG. NUT . . . . . . 8

NYLATRON GUIDE . . . . . . . . . . . . . 2

1/4”-20X1” BOLT . . . . . . . . . . . . . . 8

1/4”-20 SERR. FLNG. NUT . . . . . . 8

TOP HOOD WELDMENT . . . . . . . . 1

5/16”-18X3/4” BOLT . . . . . . . . . . . . 6

5/16” PLAIN WASHER . . . . . . . . . . 6

5/16”-18 RETAINED NUT. . . . . . . . 6

Ref.

No.

10

11

12

13

14

15

Part

No.

L66721

L50230

L50141

L50228

L530004

L66723

L50230

L50141

L50228

L530004

L66720

L50823

L530004

L50141

L64701

L50056

L66729

L50230

L530004

L50141

L64673

L50418

L50050

Description Qty

.

Req.

LEFT HAND RAD.SEC.WLDMT . . . 1

5/16”-18X3/4” BOLT . . . . . . . . . . . . 2

5/16” PLAIN WASHER . . . . . . . . . . 4

5/16”-18X1/2” BOLT . . . . . . . . . . . . 2

5/16”-18 RETAINED NUT. . . . . . . . 2

RIGHT HAND RAD.SEC.WLDMT . . 1

5/16”-18X3/4” BOLT . . . . . . . . . . . . 2

5/16” PLAIN WASHER . . . . . . . . . . 4

5/16”-18X1/2” BOLT . . . . . . . . . . . . 2

5/16”-18 RETAINED NUT. . . . . . . . 2

BULKHEAD PLATE . . . . . . . . . . . . . 1

5/16”-18X1” BOLT . . . . . . . . . . . . . 2

5/16”-18 RETAINED NUT. . . . . . . . 2

5/16” PLAIN WASHER . . . . . . . . . . 2

REAR HOOD SUPPORT . . . . . . . . 1

5/16”-18 SERR. FLNG. NUT . . . . . 2

REAR HOOD WELDMENT . . . . . . . 1

5/16”-18X3/4” BOLT . . . . . . . . . . . . 6

5/16”-18 RETAINED NUT. . . . . . . . 6

5/16” PLAIN WASHER . . . . . . . . . . 6

HANDLE . . . . . . . . . . . . . . . . . . . . . 4

RND HD. SCREW 10-32X1/2” . . 12

10-32 NUT . . . . . . . . . . . . . . . . . . 12

16

17

00

L64985

L64326

L277013

L50145

L70200


FOAM INSULATION KIT . . . . . . . . 1

(used under hoods item 4 and 9)

AXLE GREASE HOSE . . . . . . . . . . 2

GREASE ZERK . . . . . . . . . . . . . . . 2

3/8” PLAIN WASHER . . . . . . . . . . . 2

BACKUP ALARM. . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

29

908492/BP1208


Outrigger Assembly (RS8 Only)

To Outrigger

Control Valve

Inside Cab

1

9

8

9

8

20

19

18

12

17

16

12

14

13

14

2

5

4

3

6

8

9

7

8

9

10

15

FRONT

14

13

12

11

908492/BP1208

30

PRINTED IN U.S.A.


Ref.

No.

Part

No.

01

02

03

04

05

06

07

L64915

L64938

L50092

L50162

L50361

L50956

L50519

08

09

L65200

L445002

10 a

L66642

11

12

L64914

L50275

Chassis, Covers & Tanks

Outrigger Assembly (RS8 Only)


Req.

OUTRIGGER WELDMENT . . . . . . . 1

FRAME PIVOT WELDMENT. . . . . . 1

1” NUT . . . . . . . . . . . . . . . . . . . . . . . 3

1” LOCK WASHER . . . . . . . . . . . . . 3

1” x 3” BOLT . . . . . . . . . . . . . . . . . . 3

3/4” x 2-1/2” BOLT . . . . . . . . . . . . . . 8

3/4” NYLON INSERT LOCK NUT . . 8

HOSE, -6 A8/A8 144” . . . . . . . . . . . 4

ADAP., -8ORM -8JICM 90º . . . . . . . 4

CYLINDER, OUTRIGGER. . . . . . . . 2

PAD, LEG . . . . . . . . . . . . . . . . . . . . 2

3/8” X 3” BOLT . . . . . . . . . . . . . . . . 6

Ref.

No.

13

14

15

16

17

18

19

20

a

Part

No.

L64963

L520005

L64911

L64964

L810005

L520019

L50463

L64964

Description Qty

.

Req.

PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 4


LEG WELDMENT . . . . . . . . . . . . . . 2

PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 2

BEARING, SELF-ALIGN . . . . . . . . . 1


1/2” x 6” BOLT . . . . . . . . . . . . . . . . . 1

PIN, PIVOT . . . . . . . . . . . . . . . . . . . 1

Refer to Hydraulic Components pages for more information.

PRINTED IN U.S.A.

31

908492/BP1208


Fuel Tank / Battery

17

18

19

20

21

23

24

22

16

15

14

13

12

25

27

FRONT

28

26

1

5

2

3

4

6

8

9

7

11

10

908492/BP1208

32

PRINTED IN U.S.A.

11

12

13

14

15

07

08

09

10

Ref.

No.

01

02

03

04

05

Part

No.

101456

L61117

L530003

L70146

101955

L64362

06

16

101954

L630001

L50061

101463

L52025

NSS

L72175

101567

L520019

L50286

L62722

L62721

L62720


Fuel Tank / Battery


Req.

WELDMENT, FUEL TANK . . . . . . . . 1

BATTERY HOLDDOWN BAR . . . . . 1

3/8”-16 WINGNUT . . . . . . . . . . . . . . 2

ROD, BATTERY HOLDDOWN . . . . 2

CABLE, POS BATTERY . . . . . . . . . 1

Note a

Note b

CABLE, NEG BATTERY . . . . . . . . . 1

Note a

Note b

3/8”-16 FLANGE NUT . . . . . . . . . . . 4

PLATE, BATTERY ACCESS . . . . . . 1

5/16”-18X3/4” BHSCS . . . . . . . . . . . 4

12VDC BC1 4DLT BATTERY . . . . . 1

1/2” NPT PIPE PLUG . . . . . . . . . . . 1

GROMMET, FUEL TANK. . . . . . . . . 1

1/2”-13 NYLON INSERT NUT . . . . . 6

1/2”-13X1-3/4” BOLT . . . . . . . . . . . . 6

FASTENER, RECEPTACLE . . . . . . 2

FASTENER, RETAINER. . . . . . . . . 2

FASTENER, STUD . . . . . . . . . . . . . 2

21

22

23

24

25

26

27

28

Ref.

No.

17

18

19

20

Part

No.

101486

101566

101505

L64673

L50418

L50050

L64672

L41854

L50755

L61867

104303

081379

L63756

103991

00

00

a b

Description Qty

.

Req.

PLATE, TOOLBOX BOTTOM . . . . . 1

TOOLBOX COVER, WELDMENT. . 1

GASKET . . . . . . . . . . . . . . . . . . . . . 1

HANDLE, HOOD . . . . . . . . . . . . . . . 1

#10-32X1/2” RND HD SCREW . . . . 2

#10-32 NUT . . . . . . . . . . . . . . . . . . 2

STUD, HINGE . . . . . . . . . . . . . . . . . 2

GASKET, SENDER . . . . . . . . . . . . . 1

5/16”-18 ACORN NUT . . . . . . . . . . . 8

SENDER/FUEL LEVEL . . . . . . . . . . 1

CAP/FUEL ASSEMBLY . . . . . . . . . . 1

5/16”x1/2 FLAT LOCK BOLT . . . . . . 4

MIRROR, 6.5X10 CONVEX . . . . . . 1

MIRROR BRACKET . . . . . . . . . . . . 1

L630003

L630004


CABLE BOOT

(Positive cable)

. . . . 1

GROUND STRAP . . . . . . . . . . . . . . 1

(attaches to chassis)

Used on units equipped with electronic throttle.

Used on units equipped with mechanical throttle.

PRINTED IN U.S.A.

33

908492/BP1208


Hydraulic Tank

37

36

35

31

32

FRONT

1

33

34

1

2

RS8

17

18

19

20

RS8

21

1

3

Rear of Unit

(behind radiator)

4

P2

RS6

P1

5

6

16

15

T

14

13

12

C2

11

C1

8

7

9

10

30

29

22

23

RS6

27

24

25

26

Located inside tank

28

908492/BP1208

34

PRINTED IN U.S.A.

Ref.

No.

Part

No.

01 L64599

02 a

L64324

03 a

L62943

04 b

L64301

05 b

L64301

06 b

L64294

07 b

L64296

08 b

L64660

09 bc

L71066

10 b

L444004

11 b

L64302

12 b

L64302

13 b

L64856

14 b

L64652

15 b

L64651

16 b

L64321

17

18

P470472

L50823

19 L50141

20 a

L442004

21 a

L64304

22 b

L61572

23 b

L64300

24 L72419

25 L61620

26 L49327


Hydraulic Tank


Req.

TUBE ASSEMBLY . . . . . . . . . . . . . . 1

HOSE, -16 A16/A16 24” . . . . . . . . . 1

ADAP, -16JICM BLKHEAD 90. . . . . 1

HOSE, -8 A8/A8 19” . . . . . . . . . . . . 1

HOSE, -8 A8/A8 19” . . . . . . . . . . . . 1

HOSE, -8 A8/A8 53” (P2) . . . . . . . . 1

HOSE, -8 A8/A8 38” (P1) . . . . . . . . 1

ADAP, -8JICM -8ORM TEE . . . . . . . 2

RELIEF VALVE . . . . . . . . . . . . . . . . 1

ADAP, -8ORM -8JICM . . . . . . . . . . . 2

HOSE, -8 DM8/A8 96” (C2). . . . . . . 1

HOSE, -8 DM8/A8 96” (C1). . . . . . . 1

ADAP, -16JICM -16JICFS 90 . . . . . 1

ADAP, -16JICFS -16JICM TEE . . . . 1

ADAP, -10ORM -16JICM . . . . . . . . . 1

HOSE, -16 A16/A16 30” . . . . . . . . . 1

FILL CAP ASSEMBLY . . . . . . . . . . . 1

5/16”-18X1” BOLT . . . . . . . . . . . . . 10

5/16” FLAT WASHER . . . . . . . . . . 10

ADAP, -12JICM 12NPTM 90 . . . . . . 1

HOSE, -12 A12/A16 68” . . . . . . . . . 1

ADAP, -8JICM 12NPTM 90 . . . . . . . 1

HOSE, -8 A8/-- 72” . . . . . . . . . . . . . 1

ADAP, 1-1/2” NPT 90 ELBOW . . . . 1

ADAP, 1-1/2” PIPE NIPPLE. . . . . . . 1

STRAINER, HYD. OIL . . . . . . . . . . . 1

c d a b e

33

34

35

36

37

Ref.

No.

27

28

29

30

Part

No.

L66064

L442023

L43221

L64218

31

32

L50261

L65211

L50145

L50836

L65211

L64619

101879

102965

L98568

L50403

L97489

L65142

L65144

L60847

L72350

L442007

Description Qty

.

Req.

HOSE, -24 A24/A24 35” . . . . . . . . . 1

ADAP, -24JICM 24NPTM 90 . . . . . . 1

PLUG, 1/2”-14 MAGNETIC . . . . . . . 1

HYDRAULIC TANK ASY. . . . . . . . . . 1

(Includes 24-26,29 & 34)

CAP SCREW 3/8-16X1-1/2 . . . . . . 2

3/8-16 RETAINED NUT . . . . . . . . . 2

3/8 PLN WASHER (Rt.Side Only) . 2

CAP SCREW 3/8-16X1-3/4 . . . . . . 2

3/8-16 RETAINED NUT . . . . . . . . . 2

SIGHT GLASS. . . . . . . . . . . . . . . . . 1

FILTER ASY. . . . . . . . . . . . . . . . . . . 1

(Includes #33 and all items shown)

SEAL KIT

(Note d)

. . . . . . . . . . . . . 1

SEAL KIT

(Note e)

. . . . . . . . . . . . . 1

CAP SCREW 3/8-16X1-1/4 . . . . . . 4

HYDRAULIC FILTER ELEMENT. . . 1

ACCESS COVER . . . . . . . . . . . . . . 1

GASKET . . . . . . . . . . . . . . . . . . . . . 1

ADAP, 1-1/2”MNPT 1-1/4”FNPT . . . 1

ADAP, 1-1/4”MNPT 1”FNPT . . . . . . 1

ADAP, -16JICM 16NPT 90 . . . . . . . 1

Used on RS8 only.

Used on RS6 only.

Replaces L64658 Relief valve

RS6; SN 13046 and up

RS8; SN 15059 and up

RS6; SN 13045 and before

RS8; SN 15058 and before

02

04

05

06

07

11

12

16

21

23

27

HOSE LOCATOR

HYDRAULIC TUBE

(from hyd. tank)

(RS8)

RELIEF VALVE PORT “P2”

(top of tee)

(RS6)

RELIEF VALVE PORT “P1”

(top of tee)

(RS6)

RELIEF VALVE PORT “P2” (RS6)

RELIEF VALVE PORT “P1” (RS6)

RELIEF VALVE PORT “C1” (RS6)

RELIEF VALVE PORT “C2” (RS6)

RELIEF VALVE “T”

(tee)

(RS6)

HYDRAULIC TANK

(top rear corner)

(RS8)

HYDRAULIC TANK

(top rear corner)

(RS6)

HYDRAULIC TANK

(bottom)

BULKHEAD

then

HYD. COOLER “UPPER”

BULKHEAD

then

TILT CYLINDER

(retract)

BULKHEAD

then

TILT CYLINDER

(extend)

SLAVE CYLINDER (LEFT) “UPPER TEE”

(retract)

SLAVE CYLINDER (LEFT) “LOWER TEE”

(extend)

TILT/ROTATE JOYSTICK “C”

TILT/ROTATE JOYSTICK “D”

HYDRAULIC COOLER “UPPER” (RS6)

HYDRAULIC MANIFOLD

(under cab)

BRAKE VALVE/HYDROMAX PORT “T”

(under cab)

HYDRAULIC PUMP “IN”

PRINTED IN U.S.A.

35

908492/BP1208

Engine

26

27

25

24


Engine - External Components

1

2

3

4

5

6

23

908492/BP1208

22

20

21

12

14

15

16

REAR

19

18

36

17

TRANSMISSION

MOUNTS

9

10

8

JOHN DEERE

4045TF (SHOWN)

7

11

12

13

14

15

16

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Engine

Ref.

No.

Part

No.

01

02

03

NSS

L41179

04

101924

L68571

L50209

L520003

L64437

05

06

L69166

L66606

07 b

L64664

08 b

L64663

09 b

L580009

10 L68531

19

20

21

22

23

15

16

17

18

11

12

L68533

L50319

13 c

L64196

14 L64124

L64197

L520007

L50704

103626

L64646

L68554

L68557

L50305

L69718

L68592

Engine - External Components


Req.

ENGINE . . . . . . . . . . . . . . . . . . . . . . 1

RELAY, ENGINE STARTER . . . . . . 1

MOUNT, RELAY . . . . . . . . . . . . . . . 1

Note a

Note b

1/4”-20X1/2” BOLT . . . . . . . . . . . . . 2


SENDER, WATER TEMP . . . . . . . . 1

FUEL LINE TUBE . . . . . . . . . . . . . . 1

BRACKET, THROTTLE (JD) . . . . . . 1

COUPLER, ROD-CABLE . . . . . . . . 1

ROD, THROTTLE EXTEND . . . . . . 1

BALL JOINT #10-32 ROD END. . . . 1

TRANS MOUNT (LEFT) . . . . . . . . . 1

TRANS MOUNT (RIGHT) . . . . . . . . 1

5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 4

SPACER . . . . . . . . . . . . . . . . . . . . . 2

MOUNT, VIBRATION ISOLATOR . . 4

WASHER, ISOLATOR MOUNT. . . . 4

5/8”-11 NYLON INSERT NUT . . . . . 4

M12X1.175X40M BOLT GR8 . . . . . 4

SENDER, OIL PRESSURE . . . . . . . 1

Note a

Note b

ENGINE MOUNT (RIGHT) . . . . . . . 1

ENGINE MOUNT (LEFT) . . . . . . . . 1

M16-2X35M BOLT GR8.8 . . . . . . . . 4

ADAP, M18 -6NPTF STR . . . . . . . . 2

SHUTOFF, MANUAL/WATER . . . . . 1

a b c d

Ref.

No.

24

25

26 d

27

00

00

Part

No.

L68591

L68613

L447005

L68616

Description Qty

.

Req.

STEM, HOSE . . . . . . . . . . . . . . . . . 1

FAN BELT . . . . . . . . . . . . . . . . . . . . 1

ADAP, M18 10 BEAD STR . . . . . . . 1

BRACKET, ALTERNATOR. . . . . . . . 1

L65570

L60587


ENGINE BLOCK HEATER

(opt.)

. . . 1

DIODE

(near alternator)

. . . . . . . . . 1

00

00

00

00

00

L66855

L66360

L68054

L650004

L442015

L442017

L68574

L66118

(Ether)

ETHER KIT

(Optional)

. . . . . . . . . . 1

CANISTER AND MOUNT. . . . . . . . 1

SWITCH, ROCKER (ETHER) . . . . 1

TERMINAL BLOCK . . . . . . . . . . . . 1

(Fuel Line)

ADAP, -6 NPT -6JICM 45º. . . . . . . . 1

ADAP, -6 NPT -4JICM 45º. . . . . . . . 1

HOSE, -6 X 70”

(supply)

. . . . . . . . . 1

HOSE, -4 X 52”

(return)

. . . . . . . . . . .

(Filters)

00

Refer to page 1 for a listing of fuel and engine oil filters.

Used on units equipped with electronic throttle.

Used on units equipped with mechanical throttle.

Used on RS6 thru S/N 13016


Replaces item 24 and (1) of item 22.

PRINTED IN U.S.A.

37

908492/BP1208

Engine

FRONT


Engine - Air Intake

1

2

3

4

5

6

16

13

12

10

14

15

13

11

10

9

7

8

17

908492/BP1208

38

PRINTED IN U.S.A.


Ref.

No.

Part

No.

00 L120021

01 L120037

02 L99066

L99067

03 L98646

04 L98648

05 NSS

NSS

06 L94580

07 L120022

L50230

L50056

08 L64863

Engine

Engine - Air Intake


Req.

AIR CLEANER ASY. . . . . . . . . . . . .1

(Includes 1-6 & 11)

ELEMENT . . . . . . . . . . . . . . . . . . . .1

WING BOLT . . . . . . . . . . . . . . . . . . .1

RUBBER/STEEL GASKET . . . . . . .1

CLAMP . . . . . . . . . . . . . . . . . . . . . .1

THUMBSCREW . . . . . . . . . . . . . . .1

END CAP . . . . . . . . . . . . . . . . . . . . .1

GASKET . . . . . . . . . . . . . . . . . . . . .1

EVACUATOR . . . . . . . . . . . . . . . . . .1

MOUNTING BAND . . . . . . . . . . . . .2

CAPSCREW 5/16-18X3/4 . . . . . . .4

SERR. FLGE. NUT 5/16-18 . . . . . .4

INLET HOOD/CAP . . . . . . . . . . . . .1

Ref.

No.

11

12

17

Part

No.

09 L64864

10 L51781

NSS

L47419

13 L51099

14 L66877

15 L66594

L50251

16 L68545

L120041

Description Qty

.

Req.

90 o

RUBBER ELBOW, 4” DIA. . . . .1

ADJUST. CLAMP, #72 . . . . . . . . . . .3

HOUSING . . . . . . . . . . . . . . . . . . . .1

(Included with item 00)

STR. RUBR. ADAPTER 4” TO 3” . .1

ADJUST. CLAMP, #52 . . . . . . . . . . .3

ADJUST. CLAMP, #44 . . . . . . . . . . .1

BRACKET . . . . . . . . . . . . . . . . . . . .1

3/8” x 3/4” BOLT . . . . . . . . . . . . . . .1

INTAKE TUBE . . . . . . . . . . . . . . . . .1

90 o

RUBBER ELBOW, 3” DIA. . . . .1

00 L68516

00 L68517


PRE-CLEANER (optional) . . . . . . . .1

REDUCER, 4” - 3” . . . . . . . . . . . . . .1

PRINTED IN U.S.A.

39

908492/BP1208

Engine

11

1

2


Engine - Exhaust

FRONT

3

4

5

11

10

7

9

8

6

908492/BP1208

40

PRINTED IN U.S.A.


Ref.

No.

Part

No.

01 L68544

02 L99434

03 L65018

04 L64764

05 L120047

06 L64572

L50705

L50151

Engine - Exhaust


Req.

EXHAUST PIPE WELDMENT . . . .1

TURBO CLAMP (JD 4045) . . . . . . .1

TAIL PIPE . . . . . . . . . . . . . . . . . . . .1

HANGER . . . . . . . . . . . . . . . . . . . . .1

CLAMP, 2-1/2” . . . . . . . . . . . . . . . . .1

BRACKET . . . . . . . . . . . . . . . . . . . .1

CAP SCREW M12-1.75X30 . . . . . .2

PLAIN WASHER 1/2”

Ref.

No.

Part

No.

07 L61021

L50367

L50145

L520005

08 L50151

09 L50705

10 L64821

11 L60492

Engine

Description Qty

.

Req.

STRAP . . . . . . . . . . . . . . . . . . . . . . .1

CAPSCREW 3/8-16X1 . . . . . . . . .1

PLAIN WASHER 3/8 . . . . . . . . . . .1

NYLON INSERT NUT 3/8-16 . . . . .1

3/8” FLAT WASHER . . . . . . . . . . . .2

M12-1.75X30 C8 BOLT . . . . . . . . . .2

MUFFLER . . . . . . . . . . . . . . . . . . . .1

CLAMP 3” . . . . . . . . . . . . . . . . . . . .2

PRINTED IN U.S.A.

41

908492/BP1208

Engine

FRONT

1

2


Radiator/Coolers

10

8

9

3

4

5

6

2

7

14

13

12

11

4

4

16

17

18

15

20

21

19

22

24

23 22

2

25

26

27

28

30

26

TRANSMISSION

COOLER

2

29

HYDRAULIC

COOLER

19

33

34

19

FRONT

908492/BP1208

RS6 Coolers

24

31

32

42

19

FRONT

35

23

2

25

23

26

22

36

HYDRAULIC

COOLER

TRANSMISSION

COOLER

26

31

32

RS8 Coolers

PRINTED IN U.S.A.

Ref.

No.

Part

No.

15

16

17

18

11

12

13

14

04

05

06

07

08

09

10

01 L50230

02 L50141

03

L63665

L67751

L76020

L50228

L68539

L47212

L66515

L76084

L99971

102063

L45934

L50667

L66265

L66709

L68580

L40805

L50151

L520019



Req.

5/16”-18X3/4” BOLT . . . . . . . . . . .AR

5/16” FLAT WASHER . . . . . . . . . .AR

FAN GUARD

(Half)

. . . . . . . . . . . . .2

(Standard)

(When equipped with A/C)

HOSE CLAMP #32 SAE . . . . . . . . .3

5/16”-18X1/2” BOLT . . . . . . . . . . . AR

UPPER HOSE . . . . . . . . . . . . . . . . .1

VINYL CLAMP 3/8” HOSE . . . . . . . 2

SHROUD . . . . . . . . . . . . . . . . . . . . .1

HOSE CLAMP #24 SAE . . . . . . . . . 1

CAP, RADIATOR 10LB. . . . . . . . . . .1

2” DIA. PRESSURE SEAL

1-1/2” DIA. PRESSURE SEAL

RADIATOR . . . . . . . . . . . . . . . . . . .1

M8-1.25X45M BOLT . . . . . . . . . . . . 4

FAN . . . . . . . . . . . . . . . . . . . . . . . . .1

FAN SPACER . . . . . . . . . . . . . . . . .1

LOWER HOSE . . . . . . . . . . . . . . . .1

DRAIN COCK . . . . . . . . . . . . . . . . .1

1/2” FLAT WASHER . . . . . . . . . . . .2

1/2”-13 NYLON INSERT NUT . . . . .2

Radiator/Coolers

Ref.

No.

Part

No.

19 L51621

20 L64321

21 L65439

22 L530004

23 L450002

24 L66114

25 L50230

26 L61092

27 L66136

28 L66119

29 L50228

30 L66136

31 L50145

32 L520005

33 101510

34 101510

35 L64324

36 L64321

Engine

Description Qty

.

Req.

ADAP, -16ORM -16JICM . . . . . . . . .2

HOSE -16 A16/A16 30” . . . . . . . . . .1

HOSE -16 A16/DM16 86” . . . . . . . .1

5/16” NUT RETAINING CLIP . . . .AR

OIL COOLER . . . . . . . . . . . . . . . .AR

PLATE, COOLER MOUNTING . .AR

5/16”-18X3/4” BOLT . . . . . . . . . . .AR

ADAP, -16ORM -12JICM . . . . . . . . .2

HOSE, -12 A12/DM12 104” . . . . . . .1

OIL COOLER . . . . . . . . . . . . . . . . . .1

5/16”-18X1/2” BOLT . . . . . . . . . . .AR

HOSE, -12 A12/DM12 104” . . . . . . .1

3/8” FLAT WASHER . . . . . . . . . . .AR

3/8”-16 NYLON INSERT NUT . . .AR

HOSE -12 A12/DM12 110” . . . . . . .1

HOSE -12 A12/DM12 110” . . . . . . .1

HOSE -16 A16/A16 20” . . . . . . . . . .1

HOSE -16 A16/A16 30” . . . . . . . . . .1

33

34

35

36

20

21

27

30

HOSE LOCATOR


HYDRAULIC COOLER “LOWER” (RS6)

TRANSMISSION COOLER “UPPER” (RS6)

TRANSMISSION COOLER “LOWER” (RS6)

TRANSMISSION COOLER “UPPER” (RS8)

TRANSMISSION COOLER “LOWER” (RS8


HYDRAULIC COOLER “LOWER” (RS8)

RELIEF VALVE

(rear of unit)

PORT “T”

(tee fitting)

BULKHEAD

(under cab and then to hyd. manifold)

TRANSMISSION

(top right side - near filter)

TRANSMISSION

(left side - just under hyd. pump)

TRANSMISSION


TRANSMISSION


BULKHEAD

(which connects hyd. tube to tank)

V40 VALVE “OUT”

PRINTED IN U.S.A.

43

908492/BP1208

Transmission RS6/RS8 Telescopic Handler

Transmission - External Components

12

24

1

23

22

20

21

REAR

10

19

10

FRONT

25

26

27

28

2

3

4

5

6

7

8

9

18

17

16

15

14

13

11

10

12

908492/BP1208

44

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Transmission

Transmission - External Components

Ref.

No.

Part

No.

01 L63633

L42342

L47275

L50367

L50056

L446020

L444001

02

03

04

L66136

101510

L444007 05

06

11

12

13

14

07

08

09

10 a

L66136

101510

L444070

104425

L68550

L50468

L50319

L50704

L520007

L64197

15 L64124

16 e

L64196

17

18

L68553

103193


Req.

PARK BRAKE CABLE . . . . . . . . . . . 1

CLEVIS PIN. . . . . . . . . . . . . . . . . . . 2

CABLE CLAMP . . . . . . . . . . . . . . . 1

3/8”-16X1” BOLT . . . . . . . . . . . . . . 1

3/8”-16 FLANGE NUT . . . . . . . . . . 1

ADAP, -12JICM -12JICFS 90º . . . . . 1

ADAP, -12ORM -12JICM STR. . . . . 1

HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1

Note f

(Hose -12 A12/DM12 104”)

Note g

(Hose -12 A12/DM12 110”)

ADAP, -10ORM -12JICM STR . . . . 1

HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1

Note f

(Hose -12 A12/DM12 104”)

Note g

(Hose -12 A12/DM12 110”)

ADAP, -3ORM . . . . . . . . . . . . . . . . . 1

SWITCH, PRESSURE. . . . . . . . . . . 1

DRIVESHAFT, FRONT . . . . . . . . . . 1

3/8”-24X1-3/4” GR8 BOLT. . . . . . . 16

5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2

M12X1.75X40mm BOLT . . . . . . . . . 4

5/8”-11 NYLON INSERT NUT . . . . . 2

WASHER, ISOLATOR MOUNT. . . . 2

MOUNT, VIBRATION ISOLATOR . . 2

SPACER . . . . . . . . . . . . . . . . . . . . . 2

TRANS MOUNT, RIGHT . . . . . . . . . 1

TRANSMISSION,T12000 . . . . . . . . 1

a b c d e f g

Ref.

No.

Part

No.

19 L68549

20 L99182

L10151

21 b

650965

L50147

22 c

L50833

23

24

L68552

L71637

25 L50952

26 d

L50727

27 L99184

28 L66965

Description Qty

.

Req.

DRIVESHAFT, REAR . . . . . . . . . . . 1

UNIVERSAL JOINT . . . . . . . . . . . . . 4

GREASE ZERK . . . . . . . . . . . . . . . 2

3/8”-24X1-1/4” GR 8 BOLT . . . . . . . 8

3/8” LOCK WASHER . . . . . . . . . . . 8

3/8”-24X2” GRADE 8 BOLT . . . . . . 8

TRANS MOUNT, LEFT . . . . . . . . . . 1

BRACKET, PARK BRAKE . . . . . . . . 1

M10X1.5X25mm . . . . . . . . . . . . . . 10

M10X1.5X35mm . . . . . . . . . . . . . . . 2

FILTER, TRANSMISSION OIL . . . . 1

SENDER, TEMP 250º . . . . . . . . . . . 1

Used to fasten universal joint to transmission and to axle yokes.

Used to fasten universal joint to driveshaft.

Used to fasten flex plate to flywheel.

Used to fasten throttle bracket to transmission

Used on RS6 thru S/N 13016;


Used on RS6

Used on RS8

04

06

HOSE LOCATOR

TRANSMISSION


TRANSMISSION


TRANSMISSION COOLER “LOWER”

TRANSMISSION COOLER “UPPER”

PRINTED IN U.S.A.

45

908492/BP1208

Transmission RS6/RS8 Telescopic Handler

Transmission - Internal Components

NOTICE

FOR INTERNAL PARTS OF THE 12000 SERIES

TRANSMISSION , REFER TO SEPARATE MANUAL

FORM NO. 907368. IF YOU DO NOT HAVE THIS MAN-

UAL, IT CAN BE ORDERED THROUGH THE GEHL

SERVICE PARTS DEPARTMENT.

908492/BP1208

46

PRINTED IN U.S.A.


Notes

Transmission

PRINTED IN U.S.A.

47

908492/BP1208

Axles RS6/RS8 Telescopic Handler

Planetary & Wheel Assembly

3

31

1

10

11

12

2

9

5

6

25 6

8

5

21

13

14

15

17

18

19

16

23

7

4

27

26

28

20

22

29

24

30

908492/BP1208

48

PRINTED IN U.S.A.


Planetary & Wheel Assembly

Axles

Part

No.

L97645

L93777

L97108

L97128

L97109

L93129

L97127

L97864

L97113

L97866

L96744

L97868

L97869

L97870

L97871

L96738

Ref.

No.

11

12

13

14

15

16

06

07

08

09

10

01

02

03

04

05


Req.

DRIVE FLANGE . . . . . . . . . . . . . . . 1

PIPE PLUG . . . . . . . . . . . . . . . . . . . 1

VENT . . . . . . . . . . . . . . . . . . . . . . . . 1

HUB SEAL . . . . . . . . . . . . . . . . . . . . 1

SPACER . . . . . . . . . . . . . . . . . . . . . 6

NEEDLE BEARING . . . . . . . . . . . 150

INNER BRG. CONE. . . . . . . . . . . . . 1

SPUR PLANET GEAR . . . . . . . . . . 3

SPACER PIN . . . . . . . . . . . . . . . . . . 3

PLANET GEAR PIN . . . . . . . . . . . . 3

THRUST WASHER . . . . . . . . . . . . . 1

SNAP RING . . . . . . . . . . . . . . . . . . . 1

SPUR SUN GEAR. . . . . . . . . . . . . . 1

FLAT SPACER. . . . . . . . . . . . . . . . . 1

PLANET RING GEAR . . . . . . . . . . . 1

ROLL PIN . . . . . . . . . . . . . . . . . . . . 1

Ref.

No.

Part

No.

26

27

28

29

30

31

21

22

23

24

25

17 a

L93103

18 L97122

19

20

L97123

L93101

L97124

L93097

L97126

L66626

L97111

L97858

L97856

L97857

NSS

L68666

L99147

a

Description Qty

.

Req.

LOCK NUT . . . . . . . . . . . . . . . . . . . 1

OUTER BRG. CONE . . . . . . . . . . . . 1

OUTER BRG. CUP . . . . . . . . . . . . . 1

WHEEL MTG. NUT 3/4-16. . . . . . . 10

PLANET HUB . . . . . . . . . . . . . . . . . 1

WHL.MTG.STUD . . . . . . . . . . . . . . 10

INNER BRG. CUP . . . . . . . . . . . . . . 1

VALVE STEM

(New Large Hole)

. . . 4

SPACER RING BRG.. . . . . . . . . . . . 3

SPINDLE . . . . . . . . . . . . . . . . . . . . . 1

OUTER SHAFT BUSHING . . . . . . . 1

OUTER SHAFT OIL SEAL . . . . . . . 1

TIRE. . . . . . . . . . . . . . . . . . . . . . . . . 4

WHEEL RIM (24X9.00) . . . . . . . . . . 4

CAPSCREW . . . . . . . . . . . . . . . . . 12

Spanner wrench PN L99234.

COMPLETE AXLE

L65815 FRONT AXLE . . . . . . . . . . . . . . . . . 1

L66746 REAR AXLE. . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

49

908492/BP1208


Brake Caliper Assembly

1

3

4

5

6

7

9

11

8

12

14

18

17

16

PLANET

HUB

REF.

13

15

10

908492/BP1208

50

PRINTED IN U.S.A.


Brake Caliper Assembly

01

03

04

05

06

07

08

09

10

Ref.

No.

00

Part

No.

L97780

L99199

L97153

L97766

L97155

L97765

NSS

L97157

L97158

L97345

L97346

L97162


Req.

CALIPER ASSEMBLY.. . . . . . . . . . . 2

(Items 3-7 For Brake Fluid Appl.)

BRAKE PAD LINING KIT. . . . . . . . . 1

(Incl. 2 inner and 2 outer pads)

DUST BOOT SHIELD . . . . . . . . . . . 2

DUST BOOT . . . . . . . . . . . . . . . . . . 2

PISTON . . . . . . . . . . . . . . . . . . . . . . 2

PISTON SEAL . . . . . . . . . . . . . . . . . 2

CALIPER HOUSING . . . . . . . . . . . . 1

TUBE INSERT SEAT. . . . . . . . . . . . 2

BLEEDER SCREW . . . . . . . . . . . . . 1

LF,RR CALIPER BRKT. . . . . . . . . . . 1

RF,LR CALIPER BRKT. . . . . . . . . . . 1

SOC. HD. SET SCREW . . . . . . . . . 1

Ref.

No.

11

12

13

14

15

16

17

18

Part

No.

L97160

L97161

L97163

L65226

L97328

L64901

L50230

L50143

L97858

L97162

Axles

Description Qty

.

Req.

COMPRESSION SPRING . . . . . . . . 1

CALIPER SUPPORT KEY. . . . . . . . 1

DISC . . . . . . . . . . . . . . . . . . . . . . . . 1

HYD. FLUID FTG. . . . . . . . . . . . . . . 1

BOLT . . . . . . . . . . . . . . . . . . . . . . . . 9

BRAKE GUARD . . . . . . . . . . . . . . . 2

CAP SCREW 5/16-18X3/4 . . . . . . 4

LOCKWASHER 5/16 . . . . . . . . . . . 4

SPINDLE . . . . . . . . . . . . . . . . . . . . . 2

SOCKET HD. SCREW . . . . . . . . . . 1

PRINTED IN U.S.A.

51

908492/BP1208


Outer Knuckle End

24

22

10

3

9

908492/BP1208

1

8

30

11

12

13

14

18

17

16

7

5

4

16

7

4

5

28

27

52

19

25

6

16

23

26

20

15

24

1

2

29

21

PRINTED IN U.S.A.

Ref.

No.

01

Part

No.

L97843

L97844

03

04

10

11

12

13

14

05

06

07

08

09

15

16

02 101521

101520

101520

101522

L50378

L50151

L97134

L93067

L93068

L97847

L97644

L10465

L97136

L97855

L97341

L97135

L97340

L97854

L97853

L97851

L97641

L97859

L97860


Outer Knuckle End


Req.

RR & LF STR. KNUCKLE . . . . . . . . 1

LR & RF STR. KNUCKLE . . . . . . . . 1

CAPSCREW . . . . . . . . . . . . . . . . . 16

PLAIN WASHER . . . . . . . . . . . . . . 16

LT. REAR FENDER . . . . . . . . . . . . . 1

RT. REAR FENDER . . . . . . . . . . . . 1

LT. FRONT FENDER . . . . . . . . . . . . 1

RT. FRONT FENDER . . . . . . . . . . . 1

CAPSCREW 1/2-13X2 . . . . . . . . . 4

PLAIN WASHER 1/2 . . . . . . . . . . . 4

BRG. CONE . . . . . . . . . . . . . . . . . . . 4

SHIM .005 . . . . . . . . . . . . . . . . . . . . 3

SHIM .010 . . . . . . . . . . . . . . . . . . . . 3

TRUNION PIN . . . . . . . . . . . . . . . . . 4

CENTER YOKE . . . . . . . . . . . . . . . . 1

GREASE ZERK . . . . . . . . . . . . . . . . 4

SPINDLE MTG.STUD . . . . . . . . . . 12

AXLE HOUSING . . . . . . . . . . . . . . . 1

KING PIN SEAL. . . . . . . . . . . . . . . . 4

BEARING CUP . . . . . . . . . . . . . . . . 4

GREASE RETAINER. . . . . . . . . . . . 4

BUSHING . . . . . . . . . . . . . . . . . . . . 2

OIL SEAL. . . . . . . . . . . . . . . . . . . . . 2

OUTER YOKE SHAFT . . . . . . . . . . 2

CROSS ASY. . . . . . . . . . . . . . . . . . . 2

BRG.RACE . . . . . . . . . . . . . . . . . . . 8

SNAP RING . . . . . . . . . . . . . . . . . . 1

Axles

26

27

28

29

30

a

Ref.

No.

17

18

19

20

21

22

23

24

25 a

Part

No.

L97643

L97642

L97852

L97849

L97331

L97330

L97329

L99428

L99432

L93140

L97646

L97781

Description

L50631

L99150

L99151

L99221

651277

Refer to Hydraulic Components section.

Qty

.

Req.

RF/LR INNER SHAFT

(LONG)

. . . . 1

LF/RR INNER SHAFT

(SHORT)

. . . 1

DEFLECTOR . . . . . . . . . . . . . . . . . . 2

TIE ROD ASY. . . . . . . . . . . . . . . . . . 1

(Incl. Items 19-22)

CLAMP ASY . . . . . . . . . . . . . . . . . . 2

SOCKET ASY. . . . . . . . . . . . . . . . . . 1

(Course Thd)

SOCKET ASY. . . . . . . . . . . . . . . . . . 1

(Fine Thd)

LR & RF STEER CYL.. . . . . . . . . . . 2

RR & LF STEER CYL.. . . . . . . . . . . 2

SOCKET ASY . . . . . . . . . . . . . 2/CYL

LF & RR

(SHORT)

JOINT . . . . . . . . 1

& SHAFT ASY.

RF & LR

(LONG)

JOINT . . . . . . . . . 1

& SHAFT ASY.

(Incl. Items 6,15-17)

COTTER PIN, 5/32 X 2 . . . . . . . . . . 6

LOCKING NUT . . . . . . . . . . . . . . . 12

FLAT WASHER . . . . . . . . . . . . . . . 12

CASTLE NUT . . . . . . . . . . . . . . . . . 6

1/2”X1-1/2” C8 BOLT . . . . . . . . . . AR

PRINTED IN U.S.A.

53

908492/BP1208


Differential Carrier

23

22

20

19

18

17

16

25

22

23

28

15

21

12

14

13

30

11

1

4

6

5

7

8

9

10

2

32

26

27

31

3

29

24

13

29

908492/BP1208

54

PRINTED IN U.S.A.


Differential Carrier

Ref.

No.

00

Part

No.

L500549

12

12

13

14

05

06

07

08

08

01

02

03

04

09

10

11

L41122

L41123

L98027

L99231

L98019

L97791

L97797

L41129

L41127

L97795

L97796

L97782

L97783

L97784

L88372

L97799

L98026

L99399

L500353

L97814 15

16 a

L97803

17 a

L97805

18 a

L97804

19 a

L97806


Req.

COMPL.. CARRIER/DIFF. ASY. . . . 1

(Includes 1,2,4-12, 14-23,26-27,31)

PINION NUT . . . . . . . . . . . . . . . . . . 1

WASHER, PINION NUT . . . . . . . . . 1

DOWEL PIN. . . . . . . . . . . . . . . . . . . 2

END YOKE . . . . . . . . . . . . . . . . . . . 1

DEFLECTOR . . . . . . . . . . . . . . . . . . 1

OIL SEAL (PINION) . . . . . . . . . . . . . 1

THRUST WASHER . . . . . . . . . . . . . 1

BEARING CUP . . . . . . . . . . . . . . . . 1

BEARING CONE . . . . . . . . . . . . . . . 1

SHIM. . . . . . . . . . . . . . . . . . . . . . . AR

SPACER . . . . . . . . . . . . . . . . . . . . . 1

SHIM .003. . . . . . . . . . . . . . . . . . . AR

SHIM .005. . . . . . . . . . . . . . . . . . . AR

SHIM .010. . . . . . . . . . . . . . . . . . . AR

BEARING CUP . . . . . . . . . . . . . . . . 1

BEARING CONE . . . . . . . . . . . . . . . 1

AXLE PIVOT BUSHING . . . . . . . . . 2

RING & PINION SET. . . . . . . . . . . . 1

DURALOCK BOLT. . . . . . . . . . . . . 12

DIFFERENTIAL CASE . . . . . . . . . . 1

(includes items 15 - 21)

THRUST WASHER . . . . . . . . . . . AR

DIFF. GEAR . . . . . . . . . . . . . . . . . . . 2

THRUST WASHER . . . . . . . . . . . . . 2

DIFF. PINION GEAR . . . . . . . . . . . . 2

Axles

28

29

30

31

32

Ref.

No.

23

24

25

26

27

a

Part

No.

20 a

L97801

21 a

L97802

22 L97808

22 L97809

L97810

L64326

L277013

L97815

NSS

L93038

L98023

L97855

L97811

L64582

L50836

L520005

L50145

Description Qty

.

Req.

DIFF. SHAFT . . . . . . . . . . . . . . . . . . 1

ROLL PIN . . . . . . . . . . . . . . . . . . . . 1

BEARING CONE . . . . . . . . . . . . . . . 2

BEARING CUP . . . . . . . . . . . . . . . . 2

DIFF. ADJUST. RING. . . . . . . . . . . . 2

GREASE HOSE . . . . . . . . . . . . . . . 1

GREASE ZERK . . . . . . . . . . . . . . . . 2

PLAIN WASHER . . . . . . . . . . . . . . 2

CARRIER HOUSING. . . . . . . . . . . . 2

CAPSCREW . . . . . . . . . . . . . . . . . 14

PLAIN WASHER . . . . . . . . . . . . . 14

DIFF. BRG. CAP . . . . . . . . . . . . . . . 2

CAPSCREW . . . . . . . . . . . . . . . . . . 4

PLAIN WASHER . . . . . . . . . . . . . . 4

VENT . . . . . . . . . . . . . . . . . . . . . . . . 1

DRAIN/FILL PLUG. . . . . . . . . . . . . . 2

HOUSING . . . . . . . . . . . . . . . . . . . . 1

LOCK BRG.ADJ.NUT . . . . . . . . . . . 2

BRK.LINETEE MNT(1/FRT2/REAR)

CAPSCREW 3/8-16X1-3/4 . . . . . . 3

NYLON INSERT NUT 3/8-16 . . . . . 3

PLAIN WASHER 3/8 . . . . . . . . . . . 3

DIFFERENTIAL SERVICE KIT:

L97813 DIFF.CASE INNER PARTS SET . . . 1

(Incl. Items 16-21)

PRINTED IN U.S.A.

55

908492/BP1208

Axle Hydraulics RS6/RS8 Telescopic Handler

Power Brake/Master Cylinder Assembly

1

5

2

4

3

6

BOOSTER SECTION

7

8

10

9

13

12

11

MASTER CYL. SECTION

14

15

OLDER UNITS

908492/BP1208

56

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Axle Hydraulics

07

08

09

10

11

01

02

03

04

05

06

Ref.

No.

Part

No.

00

L66814

L99113

00 ac

L99210

00 ac

L99209

L99410

L99409

L99408

L99411

L62997

L500551

L71107

L97690

L98072

L97689

L99403

L500208

L99402

Power Brake/Master Cylinder Assembly


Req.

COMPLETE ASSEMBLY . . . . . . . . . 1

Note a

Note b

BOOSTER SECT.

Less Motor

. . . . . 1

MASTER CYL. SECT. ONLY. . . . . . 1

PEDAL ROD

(spade type)

. . . . . . . . 1

PEDAL ROD

(clevis type)

. . . . . . . . 1

GROMMET . . . . . . . . . . . . . . . . . . . 1

BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1

INLET FITTING

(not shown)

. . . . . . 1

FLOW SWITCH, HYDROMAX . . . . 1

Note a

WIRE ADAPTER . . . . . . . . . . . . . . 1

Note b

FACE SEAL . . . . . . . . . . . . . . . . . . . 2

SPECIAL BOLTS . . . . . . . . . . . . . . . 2

RESERVOIR CAP . . . . . . . . . . . . . . 2

RESERVOIR CAP GASKET . . . . . . 2

RESERVOIR . . . . . . . . . . . . . . . . . . 1

a b

Ref.

No.

Part

No.

12 L97688

13

L99245

L97701

14 a

L99335

15 b

L99335

c

Description Qty

.

Req.

ELEC. MTR. PUMP ASY. . . . . . . . . 1

RELAY . . . . . . . . . . . . . . . . . . . . . . . 1

Note a

Note b

PRESSURE SWITCH . . . . . . . . . . . 1

PRESSURE SWITCH . . . . . . . . . . . 1

RS6; S/N 13041 and before.

RS8; S/N 15044 and before.

RS6; S/N 13042 and up.

RS8; S/N 15045 and up.

RS6; S/N 13041 and before; RS8; S/N 15044 and before; booster section, master cylinder section and seal kit are not available; order part number L99113

Kit, Hydromax Brake Replacement for a complete assembly with all necessary components for installation.

BRAKE RELAY

PRINTED IN U.S.A.

L97701

57

L99245

908492/BP1208


Hydraulic Circuit - Brakes

FRONT

LEFT

1

2

3

4

5

Dash

6

7

13

12

11

9

8

HYDRAULIC

TANK

14

15

17

16

18

24

25

25

24

17

19

26

27

28

21

28

TO

TRANSMISSION

20

23

FRAME

17

20

20

22

21

23

19

18

17

19

20

21

20

20

RIGHT

22

21

19

REAR

908492/BP1208

58

PRINTED IN U.S.A.


06

07

08

09

11

12

13

14

Ref.

No.

01

02

03

04

05

Part

No.

L66814

L62997

L64291

L62840

L62834

L62933

L64267

L60588

L445002

L446026

L64300

L75956

L64273

L62998

Axle Hydraulics

Hydraulic Circuit - Brakes


Req.

POWER BRAKE BOOSTER ASY . . 1

SPECIAL MALE ADAP..(-8JIC) . . . . 1

HOSE, -8 A8/DM8 68” . . . . . . . . . . . 1

DUST CAP. . . . . . . . . . . . . . . . . . . . 1

TEST PORT BLKHD NIPPLE . . . . . 1

FEMALE COUPLER

(not shown). .

1

HOSE, -4 A4/DM6 53” . . . . . . . . . . 1

ADAP, -8JICF -6JICM . . . . . . . . . . . 1

ADAP, -8ORM -8JICM 90º. . . . . . . . 1

ADAP, -8 SWIVEL RUN TEE. . . . . . 1

ADAP, -8 A8/NONE 72” . . . . . . . . . . 1

#10 CLAMP . . . . . . . . . . . . . . . . . . . 1

HOSE, -4 A4/DM4 24” . . . . . . . . . . . 1

ADAP, -4JICM HYDROMAX (9/16”) 1

Ref.

No.

22

23

24

25

26

27

28

15

16

17

19

20

21

Part

No.

L62741

L64273

L64848

L65226

L64274

L61833

L446042

L64582

L446046

L64633

L400935

L446044

L64268

Description Qty

.

Req.

ADAP, -4JICM HYDROMAX (1/2”). . 1

HOSE, -4 A4/DM4 24” . . . . . . . . . . . 1

ADAP, -4JICM BULKHD 45º . . . . . . 4

ADAP, -4JICM BRAKE FITTING . . . 4

HOSE, -4 A4/DM4 20” . . . . . . . . . . . 6

HYDRAULIC TUBE,. -4 . . . . . . . . . . 4

ADAP, -4JICM TEE . . . . . . . . . . . . . 2

TEE MOUNT BRACKET . . . . . . . . . 2

ADAP, -4JICM BULKHEAD STR. . . 2

HYDRAULIC TUBE, -4 . . . . . . . . . . 2

ADAP, -4 JICM BULKHEAD 90º.. . . 2

ADAP, -4JICM SWIVEL RUN TEE . 1

HOSE, -4 A4/A4 57” . . . . . . . . . . . . 1

PRINTED IN U.S.A.

59

908492/BP1208


Hydraulic Circuit - Steering

1

23

HYD. MANIFOLD

UNDER CAB

22

5

T

P

R

LS

5

L

21

10

3

4

LS

2

FRONT

CF

5

6

7

LEFT

8

20

18

16

8

19

T

17

P

8

16

15

12

B

11

A

13

14

7

RIGHT

8

9

8

REAR

10

908492/BP1208

60

PRINTED IN U.S.A.


08

09

10

11

12

Ref.

No.

01

02

03

04

05

06

07

Part

No.

101880

L64179

L51591

L64270

L444004

L64292

L99428

L445003

L64285

L99432

L64286

L64289

Axle Hydraulics

Hydraulic Circuit - Steering


Req.

STEER MOTOR . . . . . . . . . . . . . . . 1

PRIORITY VALVE . . . . . . . . . . . . . . 1

ADAP, -4ORM -4JICM 90º. . . . . . . . 1

HOSE, -4 A4/B4 56” . . . . . . . . . . . . 1

ADAP, -8ORM -8JICM STR. . . . . . . 1

HOSE, -8 A8/DM8 52-1/2”. . . . . . . . 1

STEER CYLINDER . . . . . . . . . . . . . 2

(Left Rear & Right Front)

ADAP, -6ORM -6JICM 90º. . . . . . . . 6

HOSE, -6 A6/A6 30” . . . . . . . . . . . . 1

STEER CYLINDER . . . . . . . . . . . . . 2

(Right Rear & Left Front)

HOSE, -6 A6/A6 43” . . . . . . . . . . . . 1

HOSE, -6X116” . . . . . . . . . . . . . . . . 1

Ref.

No.

13

14

15

16

17

18

19

20

21

22

23

Part

No.

L64290

L444002

L66132

L51762

L69747

L66122

L64285

L64286

L64287

L64307

L64524

Description Qty

.

Req.

HOSE, -6X135” . . . . . . . . . . . . . . . . 1

ADAP, -6ORM -6JICM. . . . . . . . . . . 4

HOSE, -6X56” . . . . . . . . . . . . . . . . . 1

ADAP -6JICM -6ORM TEE . . . . . . . 4

STEER SELECT VALVE . . . . . . . . . 1

HOSE, -6X52” . . . . . . . . . . . . . . . . . 1

HOSE, -6 A6/A6 30” . . . . . . . . . . . . 1

HOSE, -6 A6/A6 43” . . . . . . . . . . . . 1

HOSE, -6 A6/DM8 93” . . . . . . . . . . . 1

HOSE, -8 B8/DM8 84”. . . . . . . . . . . 1

CHECK VALVE -8JICM -8ORM. . . . 1

PRINTED IN U.S.A.

61

908492/BP1208

Boom Components RS6/RS8 Telescopic Handler

Outer Boom

1

5

29

11

35

36

12

29

33

34

26

27

30

28

31

32

30

24

10

15

14

3

2

23

16

22

19

20

21

4

18

13

6

38

7

8

37

9

17

908492/BP1208

62

PRINTED IN U.S.A.


Outer Boom

11

12

13

14

Ref.

No.

01

Part

No.

101514

101597

02

03

04

05

06

L64951

L64950

L50141

L50056

L64992

L50145

L50061

L64949

L50141

L50056

L65638

L50491

L65640

L50141

L50056

L64737

L50056

07

L66034

L64113

L50273

L520005

08

09

L66666

L61869

L64060

L50892

L520019

10

L64591

L64123

L62715

L62734

NSS

L64590

L50312

15

L64589

L64621


Req.

OUTER BOOM SECT. WELD. . . . . 1

RS8

RS6

REAR HOSE TRAY COVER . . . . . . 1

RS8

RS6

5/16 PLAIN WASHER . . . . . . . . . . 6

5/16-18 SERR. FLGE. NUT . . . . . . 6

COVER PLATE . . . . . . . . . . . . . . . . 1

3/8 PLAIN WASHER . . . . . . . . . . . 4

3/8-16 SERR. FLGE. NUT . . . . . . . 4

FRONT HOSE TRAY COVER . . . . . 1

5/16 PLAIN WASHER . . . . . . . . . . 7

5/16-18 SERR. FLGE. NUT . . . . . . 7

INCLINOMETER . . . . . . . . . . . . . . 1

RD. HD. SCREW #8-32X5/8 . . . . . 2

MOUNTING PLATE . . . . . . . . . . . . 1

5/16 PLAIN WASHER . . . . . . . . . . 2

5/16-18 SERR. FLGE. NUT . . . . . . 2

REAR COVER . . . . . . . . . . . . . . . . . 1

5/16-18 SERR. FLGE. NUT . . . . . . 4

ROD END SLAVE CYL. PIN . . . . . . 2

RS8

RS6

CAPSCREW 3/8-16X2-3/4 . . . . . . 2

5/16-18 NYLON INSERT NUT . . . . 2

SLAVE CYLINDER . . . . . . . . . . . . . 2

RS8

RS6

UPRIGHT PIVOT PIN . . . . . . . . . . . 2

CAP SCREW 1/2-13X4 . . . . . . . . . 2


SPACER . . . . . . . . . . . . . . . . . . . . . 4

RS8

RS6

LOCK TAB . . . . . . . . . . . . . . . . . . . . 2

SHIM 1/8X3X4. . . . . . . . . . . . . . . . . 2

END SUPPORT PLATE. . . . . . . . . . 2

RETAINER. . . . . . . . . . . . . . . . . . . . 4

CAP SCREW 5/8-11X1 . . . . . . . . . 4

ROD END PIVOT PIN . . . . . . . . . . . 2

(RS8)

(RS6)

Boom Components

27

28

29

30

31

32

33

34

35

36

37

38

Ref.

No.

16

17

18

19

20

21

22

23

24

25

26

Part

No.

L66770

L68678

L500784

L50206

L50228

L520004

N/A

L64384

L50380

L50152

L64468

L64466

L64359

L50092

N/A

L61708

L50251

L62715

L61709

L510007

L62734

L61709

L50403

L64132

L64061

L62026

L61942

L66821

L64014

L64580

L64585

L64644

L64374

L66025

L50608

L64550

L400207

L64442

L510027

L520007

Description Qty

.

Req.

LIFT CYLINDER . . . . . . . . . . . . . . . 2

RS8

RS6

HOSE TRACK MNT

(Weld On)

. . . . 1

HOSE TRAY GUIDE

(Weld On)

. . . 1

RS8

TRAY GUIDE EXT

(Weld On)

. . . . . 1

RS6

TRAY GUIDE EXT

(Weld On)

. . . . 1

COTTER PIN 5/16X4 . . . . . . . . . . . 2

ROD END MOUNT PIN. . . . . . . . . . 1

RETAINER. . . . . . . . . . . . . . . . . . . . 2

ROD END CYL.. MT. WELD . . . . . . 1

CAP SCREW 5/8-11X2-1/4 . . . . . . 8


EXTEND CYLINDER ASY . . . . . . . 1

RS8

RS6

HOSE SLEEVE . . . . . . . . . . . . . . . . 1

DOUBLE CLAMP . . . . . . . . . . . . . . 2

CAPS CREW 5/16-18X1/2 . . . . . . 2

5/16-18 NYLON INSERT NUT . . . . 2

Refer to Intermediate Boom Group

TOP FRONT CLEVIS BLOCK. . . . . 1

CAPSCREW 1/2-20X1-1/2 GR8 . . 2

1/2 LOCKWASHER . . . . . . . . . . . . 2

CLEVIS PIN. . . . . . . . . . . . . . . . . . . 1

CLEVIS PIN. . . . . . . . . . . . . . . . . . . 2

ADJUST. CLEVIS . . . . . . . . . . . . . . 2

JAM NUT 1-8 . . . . . . . . . . . . . . . . . 4


FRT. BOTT. SLIDE PAD 4X6. . . . . . 2

CAPSCREW 3/8X3/4 . . . . . . . . . . . 8

LOCK TAB . . . . . . . . . . . . . . . . . . . . 4

FRT. SIDE SLIDE PAD 3X4 . . . . . . 4

CAPSCREW 3/8-16X7/8 . . . . . . . . 8

SHIM 1/8X3X4. . . . . . . . . . . . . . . . . 2

FRT. TOP SLIDE PAD 3X4 . . . . . . . 2

CAPSCREW 3/8-16X1-1/4 . . . . . . . 4

SPACER 3/8X3X4 . . . . . . . . . . . . . . 2

COLLAR, 2.5” Dia. (Weld On) . . . . . 2

COLLAR, 1.50 Dia. (Weld On) . . . . 2

(RS8)

(RS6)

PRINTED IN U.S.A.

63

908492/BP1208


Intermediate Boom

6

5

1

7

8

18

21

16

15

14

31

38

20

19

22

24

25

33

40

CHAIN HOOKUP DETAIL

23

17

3

2

OUTER

BOOM

INTERMEDIATE

BOOM

INNER

BOOM

11

9

16

15

4

17

13

30

39

28

32

29

34

14

27

37

35

26

34

10

36

1

12

31

908492/BP1208

64

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Boom Components

14

15

16

17

06

07

08

09

Ref.

No.

01

Part

No.

101509

L71385

02

L66760

L66764

L50367

L520005

03

04

05

10

L66758

L66763

L61699

L50251

L50147

L61709

L50403

L50147

L61704

L62734

L500784

L64443

L50311

L520007

L64661

L50311

L520007

11

12

13

L66770

L68678

L61709

L50251

L50147

L71206

L50275

L520005

L10057

L64360

L49619

L49618

L64364

L64095

Intermediate Boom


Req.

INTERM. SECT. WELD. . . . . . . . . . 1

RS8

RS6

INTERMEDIATE HOSE TRAY. . . . . 1

RS8

RS6

CAP SCREW 3/8-16X1 . . . . . . . . . 2


INNER HOSE TRAY . . . . . . . . . . . . 1

RS8

RS6

BUMPER PAD . . . . . . . . . . . . . . . . . 1

CAP SCREW 3/8-16X3/4 . . . . . . . 1

3/8 LOCKWASHER . . . . . . . . . . . . 1

TRAY SLIDE PAD 3X4 . . . . . . . . . . 1

CAP SCREW 3/8-16X1-1/4 . . . . . . 2

3/8 LOCKWASHER . . . . . . . . . . . . 1

SPACER 1/4X3X4 . . . . . . . . . . . . . . 1

SHIM 1/8X3X4. . . . . . . . . . . . . . . . . 1

HOSE SLEEVE . . . . . . . . . . . . . . . . 1

LT. TRUNNION MT . . . . . . . . . . . . . 1

CAPS CREW 5/8-11X1 . . . . . . . . . 5


RT. TRUNNION MT . . . . . . . . . . . . . 1

CAP SCREW 5/8-11X1 . . . . . . . . . 5


BOOM EXTEND CYLINDER. . . . . . 1

RS8

RS6

CYL. SLIDE PAD 3X4 . . . . . . . . . . . 1

CAP SCREW 3/8-16X3/4 . . . . . . . 2

3/8 LOCKWASHER . . . . . . . . . . . . 2

REAR SHEAVE PIN . . . . . . . . . . . . 1

CAP SCREW 3/8-16X3 . . . . . . . . . 1


GREASE ZERK . . . . . . . . . . . . . . . 1

SHEAVE . . . . . . . . . . . . . . . . . . . . . 3

INNER RING . . . . . . . . . . . . . . . . . . 3

ROLLER BRG . . . . . . . . . . . . . . . . . 3

LEAF CHAIN SECTION . . . . . . . . . 2

RS8

RS6

32

33

34

35

36

37

38

39

40

Ref.

No.

18

19

20

21

22

23

24

25

26

27

28

29

30

31

Part

No.

L71204

L50275

L520005

L10057

L61709

L50403

L64143

L62715

L61708

L50251

L62715

L61709

L50403

L50147

L62733

L61709

L50251

L62715

L61708

L50403

L62732

L62731

L62715

L64364

L64095

L510007

L50147

L62731

L62734

L48805

L61709

L62733

L62734

L71205

L71205

L64378

Description Qty

.

Req.

FRT. SHEAVE PIN. . . . . . . . . . . . . . 1

CAPSCREW 3/8-16X3 . . . . . . . . . 1


GREASE ZERK . . . . . . . . . . . . . . . 1

FRT. TOP SLIDE PAD 3X4 . . . . . . . 2

CAP SCREW 3/8-16X1-1/4 . . . . . . 4

SPACER 1/2X3X4 . . . . . . . . . . . . . . 2

FLAT LOCK . . . . . . . . . . . . . . . . . . . 2

FRT. BOTT. SLIDE PAD 4X6. . . . . . 2

CAP SCREW 3/8-16X3/4 . . . . . . . . 8

FLAT LOCK . . . . . . . . . . . . . . . . . . . 4

FRT. SIDE SLIDE PAD 3X4 . . . . . . 4

CAP SCREW 3/8-16X1-1/4 . . . . . . 8

3/8 LOCKWASHER . . . . . . . . . . . . 8

SHIM 1/16X3X4. . . . . . . . . . . . . . . . 4

REAR BOTT. SLIDE PAD 3X4 . . . . 2

CAP SCREW 3/8-16X3/4 . . . . . . . . 4

FLAT LOCK . . . . . . . . . . . . . . . . . . . 2

REAR TOP SLIDE PAD 4X6 . . . . . . 2

CAP SCREW 3/8-16X1-1/4 . . . . . . 8

SHIM 1/8X4X6. . . . . . . . . . . . . . . . . 2

SHIM 1/16X4X6. . . . . . . . . . . . . . . . 2

FLAT LOCK . . . . . . . . . . . . . . . . . . . 2

LEAF CHAIN SECTION . . . . . . . . . 1

RS8

RS6

CAPSCREW 3/8-16X7/8 . . . . . . . . 4

3/8 LOCKWASHER . . . . . . . . . . . . 4

SHIM 1/16X4X6 . . . . . . . . . . . . . . AR

SHIM 1/8X3X4 . . . . . . . . . . . . . . . AR

BUSHING . . . . . . . . . . . . . . . . . . . . 2

SIDE SLIDE PAD 3X4 . . . . . . . . . . . 2

SHIM 1/16X3X4 . . . . . . . . . . . . . . AR

SHIM 1/8X3X4 . . . . . . . . . . . . . . . AR

CHAIN SHEAVE WASHER . . . . . . . 4

CHAIN SHEAVE WASHER . . . . . . . 2

HOSE TRAY MOUNT. PLATE . . . . . 1

(Weld On)

PRINTED IN U.S.A.

65

908492/BP1208


Inner Boom

2

7

29

1

30

5

27

25

23

21

24

28

3

20

22

26

12

11

19

1

6

14

13

9

10

8

18

17

14

4,16

15

908492/BP1208

66

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Boom Components

08

09

10

11

12

13

03

04

05

06

Ref.

No.

01

02

07

Part

No.

L71582

L71383

L66665

L61868

L48809

L62733

L41770

L50056

L64551

L62032

L50273

L520005

L66758

L66763

L52026

L520005

L64359

L50092

L64466

L560003

N/A

L64467

L50371

L66780

L50403

L66782

L66783

Inner Boom


Req.

INNER BOOM SECTION WELD. . . 1

RS8

RS6

ATTACHMENT TILT CYLINDER. . . 1

RS8

RS6

BRONZE BUSING 1.75X1.75 . . . . . 4

SHIM 1/16X3X4. . . . . . . . . . . . . . . . 2

VINYL CLAMP 3/4” . . . . . . . . . . . . . 2

5/16-18 SERR. FLGE. NUT . . . . . . 1

BUTT END CYL. PIN. . . . . . . . . . . . 1

RS8

RS6

CAP SCREW 3/8-16X2-3/4 . . . . . . 1


INNER HOSE TRAY . . . . . . . . . . . . 1

RS8

RS6

BUT. HD. BOLT 3/8-16X1-1/4 . . . . 1


ADJUST.CLEVIS . . . . . . . . . . . . . . . 1

JAM NUT 1-8 . . . . . . . . . . . . . . . . . 2

CLEVIS PIN. . . . . . . . . . . . . . . . . . . 2

COTTER PIN 3/32X1-1/4 . . . . . . . . 2


REAR CHAIN PIN . . . . . . . . . . . . . . 1

COTTER PIN 3/32X1-1/4 . . . . . . . . 2

TOP SLIDE PAD 3X8 . . . . . . . . . . . 2

CAPSCREW 3/8-16X1-1/4 . . . . . . . 8

SHIM 1/16X3X8. . . . . . . . . . . . . . . . 2

SHIM 1/8X3X8. . . . . . . . . . . . . . . . . 2

24

25

26

18

19

20

21

22

Ref.

No.

14

15

16

17

Part

No.

L50261

L62715

L61709

L50403

L50147

L62733

L61709

L50251

L62715

N/A

L64560

L50646

23

L98702

101976

L66453

27

28

29

30

NSS

L65097

L65098

L400193

L50367

L50147

L64559

L62032

L50273

L520005

L66456

L500784

L64379

Description Qty

.

Req.

CAP SCREW 3/8-16X1-1/2”. . . . . . 8

LOCK TAB . . . . . . . . . . . . . . . . . . . . 4

SIDE SLIDE PAD 3X4 . . . . . . . . . . . 2

CAP SCREW 3/8-16X1-1/4 . . . . . . 4

3/8 LOCKWASHER . . . . . . . . . . . . 4

SHIM 1/16X3X4. . . . . . . . . . . . . . . . 2

BOTT. SLIDE PAD 3X4 . . . . . . . . . . 2

CAP SCREW 3/8-16X3/4 . . . . . . . . 4

LOCK TAB . . . . . . . . . . . . . . . . . . . . 2


ATTACHMENT PIVOT PIN . . . . . . . 2

ROLL PIN 3/16X1-1/4 . . . . . . . . . . . 1

DYNATTACH ASY.

(Items 21-25)

. . 1

RS8

RS6

LOCK PLATE & PIN ASY. . . . . . . . . 1

(Incl. Item 24)

LOCK PLATE PIN . . . . . . . . . . . . . . 1

LOCK SPRING . . . . . . . . . . . . . . . . 1

SPRING MOUNT . . . . . . . . . . . . . . 1

LOCK FLAT . . . . . . . . . . . . . . . . . . . 2

CAP SCREW 3/8-16X1 . . . . . . . . . 2

LOCKWASHER 3/8 . . . . . . . . . . . . 2

ROD END PIVOT PIN . . . . . . . . . . . 1

RS8

RS6

CAP SCREW 3/8-16X2-3/4 . . . . . . 1


LOCK BUSHING . . . . . . . . . . . . . . . 2

HOSE SLEEVE . . . . . . . . . . . . . . . . 1

HOSE TRAY MOUNT PLATE . . . . . 1

PRINTED IN U.S.A.

67

908492/BP1208

Boom Hydraulics RS6/RS8 Telescopic Handler

Hydraulic Circuit - Boom Extend

REAR

1

EXTEND

2

3

LEFT

1

RETRACT

4

6

5

6

11

12

10

9

10

18

19

10

15

10

13

15

14

16

17

16

17

21

RETRACT

EXTEND

22

20

23

RETRACT

EXTEND

15

25

15

RIGHT

15

15

24

26

FRONT

908492/BP1208

68

PRINTED IN U.S.A.


Ref.

No.

09

10

11

12

13

14

15

16

01

02

03

04

05

06

Part

No.

L445001

L65213

L64316

L65212

L64316

L446035

L64297

L445002

L64314

L64314

L64297

L64297

L446034

L446019

Boom Hydraulics

Hydraulic Circuit - Boom Extend


Req.

ADAP, -12ORM -12JICM 90º. . . . . . 1

TUBE ASY., -12 (LH) . . . . . . . . . . . . 1

HOSE, -12 DM12/H12 48”. . . . . . . . 1

TUBE ASY., -12 (RH) . . . . . . . . . . . 1

HOSE, -12 DM12/H12 48”. . . . . . . . 1

ADAP, -12JICM -12JICM STR. . . . . 2

HOSE, -8 A12/A8 82" . . . . . . . . . . . 1

ADAP, -8ORM -8JICM . . . . . . . . . . . 4

HOSE, -12 A12/A12 27” . . . . . . . . . 1

HOSE, -12 A12/A12 27” . . . . . . . . . 1

HOSE, -8 A12/A8 82" . . . . . . . . . . . 1

HOSE, -8 A12/A8 82" . . . . . . . . . . . 1

ADAP, -12JICM -12JICM 90 BLKH 6


Ref.

No.

21

22

23

24

25

17

18

19

20

26

Part

No.

L446035

L64297

L64554

L64555

L64557

L64558

L64314

L64314

L64314

L64314

00


Req.

ADAP, -12JICM -12JICM BLKHD . . 2

HOSE, -8 A12/A8 82" . . . . . . . . . . . 1

TUBE ASY., -12 . . . . . . . . . . . . . . . . 1

TUBE ASY., -12 . . . . . . . . . . . . . . . . 1

TUBE ASY., -12 . . . . . . . . . . . . . . . . 1

TUBE ASY., -12 . . . . . . . . . . . . . . . . 1

HOSE, -12 A12/A12 27” . . . . . . . . . 1

HOSE, -12 A12/A12 27” . . . . . . . . . 1

HOSE, -12 A12/A12 27” . . . . . . . . . 1

HOSE, -12 A12/A12 27” . . . . . . . . . 1

L570022


VINYL CLAMP, 1/2” . . . . . . . . . . . AR

NOTE

: Refer to the Hydraulic Components section for a listing of hydraulic cylinders specific to this model.

PRINTED IN U.S.A.

69

908492/BP1208

Boom Hydraulics RS6/RS8 Telescopic Handler

Hydraulic Circuit - Boom Tilt/Slave/Auxiliary

2

36

35

34

RIGHT

1

4

3

4

REAR

3

5

33

32

6

31

30

7

10 11

7

29

28

9

RETRACT

7

10

12

EXTEND

7

7

BULKHEAD

PLATE

13

SLAVE CYLINDER

27

EXTEND

RETRACT

23

RETRACT

25

22

23

24

22

EXTEND

LEFT

FRONT

TILT/ROTATE

VALVE

IN CAB

21

12

19

RETRACT

18

17

20

14

EXTEND

12

15

16

TILT CYLINDER

908492/BP1208

70

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Boom Hydraulics

Part

No.

L64293

L64299

L64563

L64562

L64299

L64293

L445002

L64303

L446017

L446026

L64660

L64295

L64301

L64296

L64302

L64302

L444004

L71006

L64294

L64301

L446052

Ref.

No.

17

18

19

20

21

12

13

14

15

16

22

06

07

09

10

11

01

02

03

04

05

Hydraulic Circuit - Boom Tilt/Slave/Auxiliary


Req.

HOSE, -8 A8/H8 42” . . . . . . . . . . . . 1

HOSE -8 DM8/H8 X42" . . . . . . . . . . 1

TUBE ASY. -8

(Tilt)

. . . . . . . . . . . . . 2

TUBE ASY. -8

(Auxiliary)

. . . . . . . . . 2

HOSE -8 DM8/H8 X42" . . . . . . . . . . 1

HOSE, -8 A8/H8 42” . . . . . . . . . . . . 1

ADAP -8ORM -8JICM. . . . . . . . . . AR

HOSE -8 A8/A8 58" . . . . . . . . . . . . . 1

ADAP -8JICM -8JICFS 90 . . . . . . . . 2

ADAP, -8JICFS -8JICM SWVL TEE 1

ADAP -8ORM -8JICM TEE. . . . . . AR

HOSE -8 A8/A8 28" . . . . . . . . . . . . . 1

HOSE -8 A8/A8 19” . . . . . . . . . . . . . 1

HOSE -8 A8/A8 38" . . . . . . . . . . . . . 1

HOSE -8 DM8/A8 96” . . . . . . . . . . . 1

HOSE -8 DM8/A8 96” . . . . . . . . . . . 1

ADAP, -8ORM -8JICM STR . . . . . AR

DUAL RELIEF VALVE . . . . . . . . . . . 1

HOSE -8 A8/A8 53" . . . . . . . . . . . . . 1

HOSE -8 A8/A8 19” . . . . . . . . . . . . . 1

ADAP -8JICM BLKHEAD STR. . . . 2

33

34

35

36

Ref.

No.

28

29

30

31

32

23

24

25

27

Part

No.

L40347

L64298

L64298

L65273

L64283

101600

101600

L64283

L570022

L50056

L50056

L71075

L71748

L51035

Description Qty

.

Req.

ADAP, -8ORM -8JICM 90 BLKHD. . 2

HOSE, -8 A8/A8 114" . . . . . . . . . . . 1

HOSE, -8 A8/A8 114" . . . . . . . . . . . 1

QUICK COUPLER (SET) . . . . . . . . 1

HOSE -6 H8/A8 354”. . . . . . . . . . . . 1

HOSE, -8 H8/B8 343” . . . . . . . . . . . 1

HOSE, -8 H8/B8 343” . . . . . . . . . . . 1

HOSE -6 H8/A8 354”. . . . . . . . . . . . 1

CLAMP, VINYL 1/2" . . . . . . . . . . . AR

5/16”-18 FLANGE NUT . . . . . . . . AR

5/16”-18 FLANGE NUT . . . . . . . . AR

CLAMP, BOOM HOSE . . . . . . . . . AR

PLATE, TOP CLAMP . . . . . . . . . . AR

5/16”-18X2” BOLT . . . . . . . . . . . . AR

00

00

00

L41770

L570022

L64407


CLAMP, VINYL 3/4” . . . . . . . . . . . AR

CLAMP, VINYL 1/2” . . . . . . . . . . . AR

TILT/ROTATE VALVE . . . . . . . . . . . 1

NOTE

: Refer to the Hydraulic Components section for a listing of hydraulic cylinders specific to this model.

PRINTED IN U.S.A.

71

908492/BP1208

Hydraulics RS6/RS8 Telescopic Handler

Hydraulic Pump - RS8

1

FRONT

2

3

TRANSMISSION

17

4

5

7

6

8

9

10

11

16

15

14

13

12

908492/BP1208

72

PRINTED IN U.S.A.


Ref.

No.

05

06

07

08

09

01

02

03

04

Part

No.

L445014

L66064

L46865

L50184

L50283

L66731

L60440

L446017

L446026

Hydraulics



Req.

ADAP, -20ORM -24JICM 90º. . . . . . 1

HOSE, 24 A24/A24 35” . . . . . . . . . . 1

GASKET, PUMP . . . . . . . . . . . . . . . 1

1/2” SAE FLAT WASHER . . . . . . . . 2

1/2”-13X1.25” BOLT . . . . . . . . . . . . 2

HYDRAULIC PUMP . . . . . . . . . . . . 1

ADAP, -6ORM -8JICM STR. . . . . . . 1

ADAP, -8JICFS -8JICM 90º . . . . . . . 1

ADAP, -8JICFS -8JICM TEE . . . . . . 1

Ref.

No.

10

11

12

13

14

15

16

17

Part

No.

L51493

L60588

L64267

L64267

L64291

L446019

L66563

L445001

Description Qty

.

Req.

ADAP, -12JICF -6JICM . . . . . . . . . . 1

ADAP, -8JICF -6JICM . . . . . . . . . . . 1

HOSE, -4 A4/DM6 53” . . . . . . . . . . . 1

HOSE, -4 A4/DM6 53” . . . . . . . . . . . 1

HOSE, -8 A8/DM8 68” . . . . . . . . . . . 1


HOSE, -12 A12/A12 26” . . . . . . . . . 1

ADAP, -12ORM -12JICM . . . . . . . . . 1

02

12

13

14

16

HYDRAULIC PUMP (IN)

HYDRAULIC PUMP

HYDRAULIC PUMP

HYDRAULIC PUMP (PRIMARY)

HYDRAULIC PUMP (SECONDARY)

HOSE LOCATOR

HYDRAULIC TANK

TEST PORT (UPPER DASH)


HYDROMAX BRAKE VALVE “P”

PRIORITY VALVE “P”

PRINTED IN U.S.A.

73

908492/BP1208



1

FRONT

2

3

4

5

6

TRANSMISSION

4

5

14

13

12

7

8

9

10

11

908492/BP1208

74

PRINTED IN U.S.A.


Ref.

No.

01

02

03

04

05

06

07

Part

No.

L445014

L66064

L46865

L50184

L50283

L68743

L51536

Hydraulics



Req.

ADAP, -20ORM -24JICM 90º. . . . . . 1

HOSE, 24 A24/A24 35” . . . . . . . . . . 1

GASKET, PUMP . . . . . . . . . . . . . . . 1

1/2” SAE FLAT WASHER . . . . . . . . 2

1/2”-13X1.25” BOLT . . . . . . . . . . . . 2

HYDRAULIC PUMP . . . . . . . . . . . . 1

ADAP, -12ORM -12JICM TEE . . . . . 1

Ref.

No.

08

09

10

11

12

13

14

Part

No.

L51493

L64267

L60588

L64267

L64291

L64660

L64311

Description Qty

.

Req.

ADAP, -12JICF -6JICM . . . . . . . . . . 1

HOSE, -4 A4/DM6 53” . . . . . . . . . . . 1

ADAP, -8JICF -6JICM . . . . . . . . . . . 1

HOSE, -4 A4/DM6 53” . . . . . . . . . . . 1

HOSE, -8 A8/DM8 68” . . . . . . . . . . . 1

ADAP, -8ORM -8JICM TEE . . . . . . . 1

HOSE, -12 A12/A12 21” . . . . . . . . . 1

02

09

11

12

14

HYDRAULIC PUMP (IN)

HYDRAULIC PUMP

HYDRAULIC PUMP

HYDRAULIC PUMP (PRIMARY)

HYDRAULIC PUMP (SECONDARY)

HOSE LOCATOR

HYDRAULIC TANK



HYDROMAX BRAKE VALVE “P”

PRIORITY VALVE “P”

PRINTED IN U.S.A.

75

908492/BP1208


Joysticks/Manifold - RS8

26

25

24

P

21

29

27

1

TILT

VALVE

XA

2

LIFT/EXTEND

VALVE

23

14

T

XB

T

P

22

21

YA

XB

XA

YB

16

28

20

17

18

19

T

15

13

IN

12

A

FRAME

LEVEL

3

4

BYD

5

10

B

11

9

30

OUT

31

32

PRIORITY

VALVE

P

T

39

40

LS

38

37

IN

FLOW

DIVIDER

31

44

43

46

45

15

CF

EF

33

34

41

42

36

35

OUT

8

49

7

31

6

47

6

48

MANIFOLD

40

908492/BP1208

TILT/AUXILIARY

LIFT/EXTEND

2

23

50

26

21

51

YA

T

P

XA

YB

XB

52

27

28

14

24

14

T

P

16

15

Auxiliary Hydraulics

(Option)

76

FRONT

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Hydraulics


28

29

34

36

37

20

23

24

26

27

12

15

17

18

19

05

06

09

11

40

42

44

45

47

49

51

52

Ref.

No.

14

15

16

17

18

09

10

11

12

13

01

02

03

04

05

06

07

08

19

20

21

22

23

24

25

26

Part

No.

L60302

L62553

L64411

L444003

L64306

L64329

L60523

L60253

L64320

L444004

L64280

L64280

L445006

L445003

L64281

L446048

L64275

L64276

L64275

L64276

L444002

L445003

L64279

L64284

L51762

L64279


Req.

JOYSTICK, TILT . . . . . . . . . . . . . . . 1

JOYSTICK, LIFT/EXTEND . . . . . . . 1

FRAME LEVEL VALVE . . . . . . . . . . 1

ADAP, -12ORM -8JICM . . . . . . . . . . 1

HOSE, -8 A8/B10 15” . . . . . . . . . . . 1

HOSE, -8 B10/B12 14” . . . . . . . . . . 1

RELIEF VALVE . . . . . . . . . . . . . . . . 1

ADAP, -10ORM -6JICM . . . . . . . . . . 1

HOSE, -12 DM12/B12 30”. . . . . . . . 1

ADAP, -8ORM -8JICM . . . . . . . . . . . 1

HOSE, -6 A8/A8 121.5” . . . . . . . . . . 1

HOSE, -6 A8/A8 121.5” . . . . . . . . . . 1

ADAP, -12ORM -8JICM 90º. . . . . . . 1

ADAP, -6ORM -6JICM 90º. . . . . . . . 1

HOSE, -6 A6/B8 48” . . . . . . . . . . . . 1

PLUG, -6ORM . . . . . . . . . . . . . . . . . 1

HOSE, -4 A6/A6 102” . . . . . . . . . . . 1

HOSE, -4 A6/A6 114” . . . . . . . . . . . 1

HOSE, -4 A6/A6 102” . . . . . . . . . . . 1

HOSE, -4 A6/A6 114” . . . . . . . . . . . 1

ADAP, -6ORM -6JICM . . . . . . . . . . . 6

ADAP, -6ORM -6JICM 90º. . . . . . . . 1

HOSE, -4 A6/B6 24” . . . . . . . . . . . . 1

HOSE, -6 A6/A6 36” . . . . . . . . . . . . 1

ADAP, -6ORM -6JICM TEE . . . . . . . 1

HOSE, -4 A6/B6 24” . . . . . . . . . . . . 1

Ref.

No.

40

41

42

43

44

35

36

37

38

39

27

28

29

30

31

32

33

34

45

46

47

48

49

50

51

52

HOSE LOCATOR

Part

No.

L64276

L64271

L66563

L446020

L444001

L64179

L444004

L64292

L445001

L64328

L64270

L51591

L444012

101511

L61878

L64305

L445002

L64323

L64304

L51621

L64331

L64771

L64307

L62553

L64276

L64277

FRAME LEVEL VALVE PORT “BYD”

RELIEF VALVE

FRAME LEVEL VALVE PORT “OUT”

FRAME LEVEL VALVE PORT “B”

FRAME LEVEL VALVE PORT “A”

LIFT/EXTEND VALVE PORT “T”

(rear)

LIFT/EXTEND VALVE PORT “YB”

LIFT/EXTEND VALVE PORT “XA”

LIFT/EXTEND VALVE PORT “XB”

LIFT/EXTEND VALVE PORT “YA”

LIFT/EXTEND VALVE PORT “T”

(front)

TILT VALVE PORT “T”

(tee adapter/rear)


(tee adapter/front)

TILT VALVE PORT “XA”

TILT VALVE PORT “XB”

PRIORITY VALVE PORT “P”

PRIORITY VALVE PORT “CF”

PRIORITY VALVE PORT “EF”

PRIORITY VALVE PORT “LS”

PRIORITY VALVE PORT “T”

FLOW DIVIDER

(lower port-rear)

FLOW DIVIDER

(upper port-rear)

HYDRAULIC MANIFOLD

HYDRAULIC MANIFOLD

HYDRAULIC MANIFOLD

TILT/AUXILIARY VALVE PORT “YB”

TILT/AUXILIARY VALVE PORT “YA”

Description Qty

.

Req.

HOSE, -4 A6/A6 114” . . . . . . . . . . . 1

HOSE, -4 A6/A6 120” . . . . . . . . . . . 1

HOSE, -12 A12/A12 26” . . . . . . . . . 1

ADAP, -12JICFS -12JICM 90º . . . . . 1

ADAP, -12ORM -12JICM . . . . . . . . . 1

PRIORITY VALVE . . . . . . . . . . . . . . 1

ADAP, -8ORM -8JICM . . . . . . . . . . . 1

HOSE, -8 A8/DM8 52.5” . . . . . . . . . 1

ADAP, -12ORM -12JICM 90º. . . . . . 1

HOSE, -12 A12/B12 18” . . . . . . . . . 1

HOSE, -4 A4/B4 56” . . . . . . . . . . . . 1

ADAP -4ORM -4JICM 90º . . . . . . . . 1

ADAP -4ORM -6JICM . . . . . . . . . . . 1

HOSE, -4 A6/B6 60” . . . . . . . . . . . . 1

FLOW DIVIDER. . . . . . . . . . . . . . . . 1

HOSE, -8 A8/A8 44” . . . . . . . . . . . . 1

ADAP, -8ORM -8JICM 90º. . . . . . . . 1

HOSE, -12 A16/A12 76” . . . . . . . . . 1

HOSE, -12 A16/A12 68” . . . . . . . . . 1

ADAP, -16ORM -16JICM 90º. . . . . . 1

HOSE, -8 B12 25” . . . . . . . . . . . . . 1

MANIFOLD . . . . . . . . . . . . . . . . . . . 1

HOSE, -8 B8/BDM8 84” . . . . . . . . . 1

JOYSTICK, AUXILIARY HYD. . . . . . 1

HOSE, -4 A6/A6 114” . . . . . . . . . . . 1

HOSE, -4 A6/A6 108” . . . . . . . . . . . 1

RELIEF VALVE

HYDRAULIC MANIFOLD

HYDRAULIC MANIFOLD

LEVEL CYLINDER

(extend)

LEVEL CYLINDER

(retract)

HYDRAULIC MANIFOLD

MAIN VALVE-BOOM EXTEND PORT

(extend)

MAIN VALVE-BOOM EXTEND PORT

(retract)

MAIN VALVE-LIFT SECTION

(extend)

MAIN VALVE-LIFT SECTION

(retract)


(rear)

RELIEF VALVE

(front)

LIFT/EXTEND VALVE PORT “P”

(front)

MAIN VALVE-TILT SECTION

(extend)

MAIN VALVE-TILT SECTION

(retract)

HYDRAULIC PUMP

STEER MOTOR PORT “P”

FLOW DIVIDER “IN”

STEER MOTOR PORT “LS”

HYDRAULIC MANIFOLD

FRAME LEVEL VALVE “IN”

MAIN VALVE PORT ”IN”

HYDRAULIC TANK

(oil filter-top/rear)

BRAKE VALVE HYDROMAX PORT “T”

STEER MOTOR PORT “T”

MAIN VALVE-AUXILIARY SECTION

(retract)

MAIN VALVE-AUXILIARY SECTION

(extend)

PRINTED IN U.S.A.

77

908492/BP1208



FRONT

1

A

C

D

2

3

4

OUT

B

25

24

6

IN

TILT/

ROTATE

5

LIFT/

EXTEND

7

6

IN

23

13

26

PRIORITY

VALVE

P

14

CF

27

6

28

29

T

LS

30

EF

31

23

8

6

A

C

B

D

8

BYD

9

6

10

19

IN

18

17

A

FRAME

LEVEL

11

B

14

OUT

BYD

12

16

15

22

21

OUT

20

34

4

3

13

33

MANIFOLD

12

20

32

25

29

908492/BP1208

78

PRINTED IN U.S.A.

Part

No.

L445002

L64302

L64317

L444001

L64407

L445001

L64408

L445012

L64314

L64314

L64411

L64320

L64312

L444004

L64280

L64280

L64314

L64313

L64314

Ref.

No.

16

17

18

19

11

12

13

14

15

06

07

08

09

10

01

02

03

04

05




Req.

ADAP, -8ORM -8JICM 90º. . . . . . . . 2

HOSE, -8 DM8/A8 96”. . . . . . . . . . . 1

HOSE, -12 DM12/B12 44”. . . . . . . . 1

ADAP, -12ORM -12JICM . . . . . . . . . 2

JOYSTICK, TILT/ROTATE . . . . . . . . 1

ADAP, -12ORM -12JICM 90º. . . . . . 5

JOYSTICK, LIFT/EXTEND . . . . . . . 1

ADAP, -12ORM -12JICM 45º. . . . . . 3

HOSE, -12 A12/A12 27” . . . . . . . . . 1

HOSE, -12 A12/A12 27” . . . . . . . . . 1

FRAME LEVEL VALVE . . . . . . . . . . 1

HOSE, -12 DM12/B12 30”. . . . . . . . 1

HOSE, -12 DM12/A12 35”. . . . . . . . 1

ADAP, -8ORM -8JICM . . . . . . . . . . . 3

HOSE, -6 A8/A8 121-1/2” . . . . . . . . 1

HOSE, -6 A8/A8 121-1/2” . . . . . . . . 1

HOSE, -12 A12/A12 27” . . . . . . . . . 1

HOSE, -12 B12/A12 20-1/2” . . . . . . 1

HOSE, -12 A12/A12 27” . . . . . . . . . 1

Ref.

No.

Part

No.

27

28

29

30

31

32

33

34

20

21

22

L64315

L62138

650818

L50061

23

24

L64310

L64302

25 a

L446025

26 L64311

L64292

L64179

101511

L51591

L64270

L64307

L64771

L64322

a

Description Qty

.

Req.

HOSE, -12 B12/B12 30” . . . . . . . . . 1

SPACER BUSHING. . . . . . . . . . . . . 3

3/8”-16X3” BOLT . . . . . . . . . . . . . . . 3

3/8”-16 FLANGE NUT . . . . . . . . . . 3

HOSE, -12 B12/A12 30” . . . . . . . . . 1

HOSE, -8 DM8/A8 96”. . . . . . . . . . . 1

PLUG, -8ORM . . . . . . . . . . . . . . . . . 2

HOSE, -12 A12/A12 21” . . . . . . . . . 1

HOSE, -8 A8/DM8 52-1/2”. . . . . . . . 1

PRIORITY VALVE . . . . . . . . . . . . . . 1

HOSE, -4 A6/B6 60” . . . . . . . . . . . . 1

ADAP, -4ORM -4JICM . . . . . . . . . . . 1

HOSE, -4 A4/B4 56” . . . . . . . . . . . . 1

HOSE, -8 B8/DM8 84”. . . . . . . . . . . 1

MANIFOLD . . . . . . . . . . . . . . . . . . . 1

HOSE, -16 A16/B16 32” . . . . . . . . . 1

Used when not equipped with auxiliary hydraulics.

26

27

29

31

32

18

19

20

23

24

34

12

13

15

16

17

02

03

09

10

TILT/ROTATE VALVE PORT “C”

TILT/ROTATE VALVE PORT “OUT”

LIFT/EXTEND VALVE PORT “A”

LIFT/EXTEND VALVE PORT “C”

FRAME LEVEL VALVE PORT “OUT”

FRAME LEVEL VALVE PORT “BYD”

FRAME LEVEL VALVE PORT “B”

FRAME LEVEL VALVE PORT “A”

LIFT/EXTEND VALVE PORT “D”

FRAME LEVEL VALVE PORT “IN”

LIFT/EXTEND VALVE PORT “B”

LIFT/EXTEND VALVE PORT “OUT”

LIFT EXTEND VALVE PORT “IN”

TILT/ROTATE VALVE PORT “D”

PRIORITY VALVE PORT “P”

PRIORITY VALVE PORT “CF”

PRIORITY VALVE PORT “T”

PRIORITY VALVE PORT “LS”

HYDRAULIC MANIFOLD

HYDRAULIC MANIFOLD

HOSE LOCATOR

RELIEF VALVE (

rear of unit)

PORT “C1”

HYDRAULIC MANIFOLD

EXTEND CYLINDER

(extend)

LIFT CYLINDER

(right side - extend)

HYDRAULIC MANIFOLD

LIFT/EXTEND VALVE PORT “BYD”

FRAME LEVEL CYLINDER

(extend)

FRAME LEVEL CYLINDER

(retract)

LIFT CYLINDER

(left side - retract)

LIFT/EXTEND VALVE PORT “BYD”

EXTEND CYLINDER

(retract)

HYDRAULIC MANIFOLD

PRIORITY VALVE PORT “EF”

RELIEF VALVE (

rear of unit)

PORT “P2”

HYDRAULIC PUMP

STEER MOTOR PORT “P”

HYDRAULIC MANIFOLD

STEER MOTOR PORT “LS”

STEER MOTOR PORT “T”

BULKHEAD UNDER CAB

(then to hyd. cooler)

PRINTED IN U.S.A.

79

908492/BP1208


24

Hydraulic Control - Outrigger (Option) - RS8

2 2

3

1

1

4

6

5

5

HYDRAULIC

PUMP

MAIN

VALVE

“IN”

8

8

Mounts to the underside of the cab - right-side of the seat.

6

C

A

12

9

30

32

BYD

10

13

24

30

30

31

30

20

OUT

IN

OUTRIGGER

CYLINDERS

(front of machine)

29

26

28

11

13

D

13

B

14

15

16

17

27

31

15

OUTRIGGER

CYLINDERS

(front of machine)

25

BULKHEAD

(bottom of frame)

18

MANIFOLD

(under cab - rear)

PRIORITY VALVE

20

19

19

16

21

22

FLOW DIVIDER

23

FRONT

HYDRAULIC TANK

908492/BP1208

80

PRINTED IN U.S.A.


05

06

08

09

10

11

12

13

14

15

16

Ref.

No.

01

02

03

04

Part

No.

L40277

L65073

L65069

L65139

L50612

L50145

L120017

L50061

L65066

L65103

L66942

L50837

L66017

L65200

L444004

L444001

L65201

Hydraulic Control - Outrigger (Option) - RS8


Req.

KNOB. . . . . . . . . . . . . . . . . . . . . . . . 2

CONTROL LEVER . . . . . . . . . . . . . 2

CONTROL LEVER BRACKET . . . . 1

PIN, CONTROL LEVER . . . . . . . . . 1

1/16”X3/4” COTTER PIN . . . . . . . . . 2

3/8” WASHER . . . . . . . . . . . . . . . . . 2

CLEVIS, 5/16X1/4”

(w/Pin)

. . . . . . . 2

3/8” FLANGED LOCK NUT . . . . . . . 5

CONTROL LINKAGE. . . . . . . . . . . . 2

VALVE MOUNTING PLATE. . . . . . . 1

OUTRIGGER VALVE. . . . . . . . . . . . 1

3/8”X2” BOLT. . . . . . . . . . . . . . . . . . 3

ADAP., -8ORM -8JICM 90º w/orf. . . 2

HOSE, -6 A8/A8 144” . . . . . . . . . . . 4

ADAP., -8ORM -8JICM STR.. . . . . . 2

ADAP., -12ORM -12JICM STR.. . . . 2

HOSE, -12 DM12/A12 36”. . . . . . . . 1

Ref.

No.

26

27

28

29

30

31

32

21

22

23

24

25

17

18

19

20

Part

No.

L64771

L446040

L64304

L65202

L61878

L442004

L446019

L65569

L64179

L65557

L446034

L64323

L65556

L445001

L65203

L66563

Description Qty

.

Req.

MANIFOLD, HYDRAULIC . . . . . . . . 1

ADAP., -16 SWIVEL RUN TEE . . . . 1

HOSE, -12 A16/A12 68” . . . . . . . . . 1

HOSE, -12 A16/DM12 20” . . . . . . . . 1

FLOW DIVIDER

(2 gpm)

. . . . . . . . . 1

ADAP., -12JICM -12MP 90º. . . . . . . 1

ADAP., -12 SWIVEL RUN TEE . . . . 1

HOSE, -12 A12/DM12 22” . . . . . . . . 1

VALVE, PRIORITY. . . . . . . . . . . . . . 1

ADAP., -12ORMB -12JICFS STR.. . 1

ADAP., -12JICM BULKHEAD 90º . . 1

HOSE, -12 A16/A12 76” . . . . . . . . . 1

VALVE, RELIEF

(40 gpm)

. . . . . . . . 1

ADAP., -12ORM -12JICM 90º . . . . . 4

HOSE, -12 DM12/A12 14”. . . . . . . . 1

HOSE, -12 A12/A12 26” . . . . . . . . . 1

PRINTED IN U.S.A.

81

908492/BP1208

Hydraulics Components RS6/RS8 Telescopic Handler

Steer Cylinder

5

5

2

5

3

4

5

6

5

1

908492/BP1208

82

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Hydraulic Components

Steer Cylinder

Ref.

No.

00

00

01

02

03

Part

No.

L99428

L99432

NSS

NSS

L99952

L99953


Req.

COMPL. LR&RF CYL. ASY. . . . . . .2

COMPL. RR&LF CYL. ASY. . . . . . .2

PISTON . . . . . . . . . . . . . . . . . . . . . .1

END GLAND . . . . . . . . . . . . . . . . . .1

LR & RF ROD, 070SL164-2X . . . . .1

RR & LF ROD, 070SL164-1X . . . . .1

Ref.

No.

04

05

06

Part

No.

NSS

L99430

080319

Description Qty

.

Req.

BARREL ASY. . . . . . . . . . . . . . . . . .1

CYL.SEAL KIT . . . . . . . . . . . . . . . . .1

LOCKNUT . . . . . . . . . . . . . . . . . . .1

PRINTED IN U.S.A.

83

908492/BP1208

Hydraulic Components RS6/RS8 Telescopic Handler

Frame Level Cylinder

3

9

2

7

5

1

8

10

6

4

908492/BP1208

84

PRINTED IN U.S.A.


Frame Level Cylinder

Ref.

No.

00

01

02

03

04

Part

No.

L64818

L97676

L99405

L64175

L97889

L99398

NSS


Req.

COMPLETE ASY. . . . . . . . . . . . . . .1

ROD . . . . . . . . . . . . . . . . . . . . . . . . .1

LOCKNUT . . . . . . . . . . . . . . . . . . . .1

COUNTER-BAL.VALVE . . . . . . . . . .1

CB SEAL KIT . . . . . . . . . . . . . . . . .1

CAP . . . . . . . . . . . . . . . . . . . . . . . .1

TUBE WELDMENT. . . . . . . . . . . . . .1

07

08

09

10

Ref.

No.

05

06

Part

No.

L99382

L64817

L97820

L97821

L99080

L98547

Description Qty

.

Req.

CYLINDER SEAL KIT . . . . . . . . . . .1

ALUM./BRZ. BEARING . . . . . . . . . .1

2.0 X 2.25 X 3.0

PISTON . . . . . . . . . . . . . . . . . . . . . .1

END GLAND . . . . . . . . . . . . . . . . . .1

OIL LINE TUBE . . . . . . . . . . . . . . . .1

HEAD GLAND CAP . . . . . . . . . . . . .1

PRINTED IN U.S.A.

85

908492/BP1208


Boom Lift Cylinder - RS8

2

11

3

10

1

7

5

12

8

9

Ref.

No.

00

01

02

03

04

05

Part

No.

L66821

L99122

L64886

L48868A

L96838

L65272

NSS

L97712

6


Req.

COMPL. ASY.

(Less 12)

. . . . . . . . .1

LOCKNUT 1-3/4-12 . . . . . . . . . . . .1

SPHERICAL BUSHING 1.5 ID . . . .2

COUNTER-BAL. VALVE . . . . . . . . .1

CB SEAL KIT . . . . . . . . . . . . . . . . .1

CAP . . . . . . . . . . . . . . . . . . . . . . . . .1

TUBE WLDMT. . . . . . . . . . . . . . . . .1

ROD WLDMT. . . . . . . . . . . . . . . . . .1

Ref.

No.

06

07

08

09

10

11

12

Part

No.

L99329

L97886

L99120

L99123

L99121

L97885

L10057

L10465

2

11

Description Qty

.

Req.


PISTON . . . . . . . . . . . . . . . . . . . . . .1

END GLAND . . . . . . . . . . . . . . . . . .1

LOCKING INSERT . . . . . . . . . . . . .1

HYD. OIL LINE TUBE . . . . . . . . . . .1

RETAINER RING . . . . . . . . . . . . . .2

GREASE. ZERK

(Rod End)

. . . . .1

GREASE. ZERK

(Butt End)

. . . . . .1

908492/BP1208

86

PRINTED IN U.S.A.


Boom Lift Cylinder - RS6

03

04

05

06

Ref.

No.

00

01

02

Part

No.

L64014

L64122

L48868A

L96838

L65272

NSS

L97680

L99331

L97822


Req.

COMPL. ASY.

(Less 12)

. . . . . . . . .1

SPHERICAL BUSHING 1.5 ID . . . .2


CB SEAL KIT . . . . . . . . . . . . . . . . .1

CAP . . . . . . . . . . . . . . . . . . . . . . . . .1

TUBE WLDMT. . . . . . . . . . . . . . . . .1

ROD WLDMT. . . . . . . . . . . . . . . . . .1


PISTON . . . . . . . . . . . . . . . . . . . . . .1

Ref.

No.

07

08

09

10

11

12

13

Part

No.

L97824

L97825

L98118

L97679

L10057

L10465

L99405

L97823

Description Qty

.

Req.

END GLAND . . . . . . . . . . . . . . . . . .1

GLAND CAP . . . . . . . . . . . . . . . . . .1

HYD. OIL LINE TUBE . . . . . . . . . . .1

RETAINER RING . . . . . . . . . . . . . .2

GREASE. ZERK

(Rod End)

. . . . .1

GREASE. ZERK

(Butt End)

. . . . . .1

1-1/4”-12 LOCKNUT . . . . . . . . . . . .1

SPACER . . . . . . . . . . . . . . . . . . . . .1

PRINTED IN U.S.A.

87

908492/BP1208


Boom Extend Cylinder - RS8

11

6

8

7

2

9

11

13

10

1

5

12

3

4

Ref.

No.

00

01

02

03

04

05

06

07

Part

No.

L66770

NSS

L99056

L99054

L99052

L99051

L99376

L99053


Req.

COMPL. ASY

(Less 13)

. . . . . . . . . .1

TUBE WELDMENT . . . . . . . . . . . . .1

GLAND CAP . . . . . . . . . . . . . . . . . .1

PISTON . . . . . . . . . . . . . . . . . . . . . .1

HYD. TUBE LINE SPACER . . . . . . .1

RETAINING RING . . . . . . . . . . . . . .1


HEAD GLAND . . . . . . . . . . . . . . . . .1

10

11

12

13

Ref.

No.

08

09

Part

No.

L99055

L48868A

L65272

L96838

L64367

L99057

L99406

L10057

Description Qty

.

Req.

ROD SPACER . . . . . . . . . . . . . . . . .1


CAP . . . . . . . . . . . . . . . . . . . . . . . .1

CB SEAL KIT . . . . . . . . . . . . . . . . .1

BUSHING . . . . . . . . . . . . . . . . . . . .1

ROD WELDMENT . . . . . . . . . . . . . .1

LOCKNUT 2-12 UN . . . . . . . . . . . . .1

GREASE ZERK . . . . . . . . . . . . . . . .1

908492/BP1208

88

PRINTED IN U.S.A.


Boom Extend Cylinder - RS6

2

1

4

5

6

3

7

8

9

11

10

Ref.

No.

00

01

02

03

04

05

Part

No.

L68678

L500651

L48868A

L96838

L98510

L99875

L500646


Req.

COMPL. ASY . . . . . . . . . . . . . . . . . .1

RAM TUBE WELDMENT . . . . . . . .1

COUNTER BALANCE VALVE . . . . .1

SEAL KIT (CBV) . . . . . . . . . . . . . . .1

BUSHING (SAE 660) . . . . . . . . . . . .1

5/16”-18 X 5/8” SETSCREW . . . . .1

PISTON . . . . . . . . . . . . . . . . . . . . . .1

Ref.

No.

06

07

08

09

10

11 a

a

Part

No.

L500650

L500649

L99875

L500648

NSS

L99999

Description Qty

.

Req.

ROD SPACER . . . . . . . . . . . . . . . . .1

HEAD GLAND . . . . . . . . . . . . . . . . .1

5/16”-18 X 1/4” SETSCREW . . . . .1

HEAD GLAND CAP . . . . . . . . . . . . .1

TUBE WELDMENT . . . . . . . . . . . . .1

SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

Items included in seal kit are not shown.

PRINTED IN U.S.A.

89

908492/BP1208


Boom Slave Cylinder - RS8

6

1

7

4

10

11

11

8

2

6

3

9

5

Ref.

No.

00

01

02

03

04

05

Part

No.

L66666

L99330

L63018

NSS

L98981

L98982


Req.

COMPLETE ASY.

(except item 11)

.1

SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

ROD END BUSHING . . . . . . . . . . . .1

TUBE WELDMENT . . . . . . . . . . . . .1

END GLAND . . . . . . . . . . . . . . . . . .1

PISTON . . . . . . . . . . . . . . . . . . . . . .1

Ref.

No.

06

07

08

09

10

11

Part

No.

L98983

L98984

L63017

L99214

L99073

L10057

Description Qty

.

Req.

ROD WELDMENT . . . . . . . . . . . . . .1

STROKE BLOCK . . . . . . . . . . . . . . .1

BUTT END BUSHING . . . . . . . . . . .1

LOCKNUT 1.5-12UNF . . . . . . . . . . .1

LOCKING INSERT . . . . . . . . . . . . .1

GREASE ZERK . . . . . . . . . . . . . . . .2

908492/BP1208

90

PRINTED IN U.S.A.


Boom Slave Cylinder - RS6

Ref.

No.

00

01

02

03

04

05

Part

No.

L61869

L99332

L61866

NSS

L97831

L97832


Req.

COMPLETE ASY . . . . . . . . . . . . . . .1

SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

ROD END BUSHING . . . . . . . . . . . .1

TUBE WELDMENT . . . . . . . . . . . . .1

END GLAND . . . . . . . . . . . . . . . . . .1

PISTON . . . . . . . . . . . . . . . . . . . . . .1

Ref.

No.

06

07

08

09

10

Part

No.

L97833

L97834

L48806

L99405

L10057

Description Qty

.

Req.

ROD WELDMENT . . . . . . . . . . . . . .1

SPACER . . . . . . . . . . . . . . . . . . . . .1

BUTT END BUSHING . . . . . . . . . . .1

LOCKNUT 1-1/4”-12 . . . . . . . . . . . .1

GREASE ZERK . . . . . . . . . . . . . . . .2

PRINTED IN U.S.A.

91

908492/BP1208


Tilt Cylinder - RS8

11

9

5

3

6

12

11

2

7

1

5

10

8

4

Ref.

No.

00

01

02

03

04

05

06

07

Part

No.

L66665

L49999

NSS

L98989

L98990

L98991

L98992

L60392


Req.

COMPLETE ASY.

(Less 11)

. . . . . .1

BUTT END BUSHING . . . . . . . . . . .1

TUBE WELDMENT . . . . . . . . . . . . .1

END GLAND . . . . . . . . . . . . . . . . . .1

PISTON . . . . . . . . . . . . . . . . . . . . . .1

ROD WELDMENT . . . . . . . . . . . . . .1

GLAND CAP . . . . . . . . . . . . . . . . . .1

BUSHING . . . . . . . . . . . . . . . . . . . .1

Ref.

No.

08

09

10

11

12

Part

No.

L99122

L48868A

L65272

L96838

L98988

L10057

L99377

Description Qty

.

Req.

LOCKNUT 1.75-12 UN . . . . . . . . . .1


CAP . . . . . . . . . . . . . . . . . . . . . . . . .1

CB SEAL KIT . . . . . . . . . . . . . . . . .1

HYD. OIL LINE TUBE . . . . . . . . . . .1

GREASE ZERK . . . . . . . . . . . . . . . .2


908492/BP1208

92

PRINTED IN U.S.A.


Tilt Cylinder - RS6

Ref.

No.

00

01

02

03

04

05

06

07

Part

No.

L61868

L99385

L61866

NSS

L98549

L97836

L97685

L98547


Req.

COMPLETE ASY . . . . . . . . . . . . . . .1

CYL.SEAL KIT . . . . . . . . . . . . . . . . .1

BUSHING (BUTT END) . . . . . . . . . .1

TUBE WELDMENT . . . . . . . . . . . . .1

END GLAND . . . . . . . . . . . . . . . . . .1

PISTON . . . . . . . . . . . . . . . . . . . . . .1

ROD WELDMENT . . . . . . . . . . . . . .1

GLAND CAP . . . . . . . . . . . . . . . . . .1

Ref.

No.

08

09

10

11

12

13

Part

No.

L48806

L99405

L48868A

L96838

L97835

L10057

L97837

Description Qty

.

Req.

BUSHING . . . . . . . . . . . . . . . . . . . .1

LOCKNUT 1-1/4”-12 UN . . . . . . . . .1


CB SEAL KIT . . . . . . . . . . . . . . . . .1

HYD. OIL LINE TUBE . . . . . . . . . . .1

GREASE ZERK . . . . . . . . . . . . . . . .2

SPACER . . . . . . . . . . . . . . . . . . . . .1

PRINTED IN U.S.A.

93

908492/BP1208


Outrigger Cylinder - RS8

6

10

11

8

7

6

1

9

2

9

10

5

3

4

Ref.

No.

00

01

02

03

04

05

06

Part

No.

L66642

L99059

NSS

L99405

L99060

L99061

L99062


Req.

COMPLETE ASY.

(except item 10)

.1


TUBE WELDMENT . . . . . . . . . . . . .1

LOCKNUT 1-1/4-12 UN . . . . . . . . . .1

PISTON . . . . . . . . . . . . . . . . . . . . . .1

OIL LINE TUBE . . . . . . . . . . . . . . . .1

ROD WELDMENT . . . . . . . . . . . . . .1

Ref.

No.

07

08

09

10

11

Part

No.

L99063

L99064

L64367

L10057

L99987

L65272

L97889

Description Qty

.

Req.

LOCKING INSERT . . . . . . . . . . . . .2

HEAD GLAND . . . . . . . . . . . . . . . . .1

BUSHING . . . . . . . . . . . . . . . . . . . .1

GREASE ZERK . . . . . . . . . . . . . . . .2

CHECK VALVE . . . . . . . . . . . . . . . .2

CAP . . . . . . . . . . . . . . . . . . . . . . . .1

CV SEAL KIT . . . . . . . . . . . . . . . . .1

908492/BP1208

94

PRINTED IN U.S.A.


Fork-Shift Cylinder

2

1

3

4

6

5

Ref.

No.

00

01

02

03

04

Part

No.

L68337

L500763

L500762

L500761

L500367


Req.

COMPLETE ASSEMBLY

ROD WELDMENT . . . . . . . . . . . . . . 1

HEAD GLAND . . . . . . . . . . . . . . . . . 1

PISTON . . . . . . . . . . . . . . . . . . . . . . 1

3/4”-16 UNF LOCKNUT. . . . . . . . . . 1

Ref.

No.

05

06 a

a

Part

No.

NSS

L500370

Description Qty

.

Req.

TUBE WELDMENT . . . . . . . . . . . . . 1

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

Items included in the seal kit are not shown.

PRINTED IN U.S.A.

95

908492/BP1208


Rotating Carriage Cylinder

1

3

2

4

5

6

2

7

8

9

Ref.

No.

Part

No.

00

01

02

03

04

05

06

L70655

L500242

L64122

L99074

L97839

080313

NSS

07 a

L97769


Req.

COMPLETE ASSEMBLY

ROD WELDMENT . . . . . . . . . . . . . . 1

SPHERICAL BEARING . . . . . . . . . . 2

HEAD GLAND . . . . . . . . . . . . . . . . . 1

PISTON . . . . . . . . . . . . . . . . . . . . . . 1

1”-14 UNS THIN COL. LOCKNUT . 1

TUBE WELDMENT . . . . . . . . . . . . . 1

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

Ref.

No.

08

09

a

Part

No.

L48868A

L96838

L500241

Description Qty

.

Req.

CB VALVE (3000 psi) . . . . . . . . . . . 2

CB VALVE SEAL KIT . . . . . . . . . . . 1

HYDRAULIC LINE ASSEMBLY. . . . 1


908492/BP1208

96

PRINTED IN U.S.A.


Swing Carriage Cylinder

1

3

2

4

5

6

2

7

8

Ref.

No.

00

01

02

03

04

05

Part

No.

L63970

L500364

L63593

L500365

L98662

L500367


Req.

COMPLETE ASSEMBLY

ROD WELDMENT . . . . . . . . . . . . . . 1

BUSHING . . . . . . . . . . . . . . . . . . . . 2

HEAD GLAND . . . . . . . . . . . . . . . . . 1

PISTON . . . . . . . . . . . . . . . . . . . . . . 1

3/4”-16 LOCKNUT . . . . . . . . . . . . . . 1

Ref.

No.

Part

No.

06 L10465

07 a

L99944

08 NSS

a

Description Qty

.

Req.

1/4”-28 GREASE ZERK. . . . . . . . . . 2

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

TUBE WELDMENT . . . . . . . . . . . . . 1


PRINTED IN U.S.A.

97

908492/BP1208



1

2

7

4

3

6

5

Ref.

No.

01

02

03 a

04

Part

No.

L66731

L46865

L99392

L99393


Req.

HYDRAULIC PUMP . . . . . . . . . . . . .1

GASKET, PUMP . . . . . . . . . . . . . . .1

REPAIR/SEAL KIT . . . . . . . . . . . . . .1

SCREW VALVE ASY. . . . . . . . . . . . .1


Ref.

No.

05

06

07

Part

No.

L99395

NSS

L99394

Description Qty

.

Req.

PLUG WITH O-RING . . . . . . . . . . . .1

SPRING . . . . . . . . . . . . . . . . . . . . . .1

PRIORITY FLOW RELIEF . . . . . . . .1

a Items included in repair/seal kit are not shown.

NOTE: Field service is limited to seals replacement

.

908492/BP1208

98

PRINTED IN U.S.A.



1

2

3

Ref.

No.

01

02

Part

No.

103132

L46865


Req.

HYDRAULIC PUMP . . . . . . . . . . . . .1

GASKET, PUMP . . . . . . . . . . . . . . .1

Ref.

No.

Part

No.

03 a

L500368

Description Qty

.

Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

a Items included in seal kit are not shown.


.

PRINTED IN U.S.A.

99

908492/BP1208


Steer Motor

1

L

LS

T

2

P

R

Ref.

No.

01

02

Part

No.

101880

L500968

L99002


Req.

STEERING CONTROL UNIT . . . . . 1

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

(Items included are not shown)

Note a

Note b

Ref.

No.

Part

No.

Description Qty

.

Req.

Note: Steer motor part numbers are located on a tag on the bottom side of the steer motor.

a b

Use with Char-Lynn motor part #200-0017-001

Use with Eaton motor part #213-1089-002


.

908492/BP1208

100

PRINTED IN U.S.A.


Steer Select Valve

1

2

Ref.

No.

00

Part

No.

L69747

01

02

210018

NSS


Req.

STEER SELECT VALVE, COMPL. . 1

(includes items 1 and 2)

WEATHER PAK VALVE. . . . . . . . . . 1

MANIFOLD . . . . . . . . . . . . . . . . . . . 1

Ref.

No.

00

Part

No.

L68711

Description Qty

.

Req.


WIRE HARNESS . . . . . . . . . . . . . . 2

(connects wire leads to frame wiring)

PRINTED IN U.S.A.

101

908492/BP1208


V40 Main Valve

3

2

6

19

7

8

6

11

19

8

1

4

6

19

14

8

4

18

16

17

14

9

13

5

19

12

9

15

19

9

10

19

908492/BP1208

102

PRINTED IN U.S.A.


V40 Main Valve

04

05

06

Ref.

No.

00

Part

No.

L66441

01

02

03

07

08

09

10

L99831

L98745

L99094

L99082

L99083

L97361

L99084

L98894

L99085

L99086

L98894

NSS


Req.

COMPLETE ASY. . . . . . . . . . . . . . .1

(S/N 7380 & Up)

INLET/OUTLET COVER . . . . . . . . .1

PLUG . . . . . . . . . . . . . . . . . . . . . . . .1

MAIN RELIEF 2850 PSI . . . . . . . . .1

RELIEF SEAL KIT . . . . . . . . . . . . .1

SECT. SEAL KIT . . . . . . . . . . . . . . .1

WORK PORT RELIEF ASY. . . . . . .1

SERVICE KIT . . . . . . . . . . . . . . . . .1

"B" PORT POSITIONER . . . . . . . . .3

SEAL KIT . . . . . . . . . . . . . . . . . . . .3

PLUG . . . . . . . . . . . . . . . . . . . . . . . .1

LOAD CHECK ASY. . . . . . . . . . . . .3

"A" PORT POSITIONER . . . . . . . . .3

SEAL KIT . . . . . . . . . . . . . . . . . . . .3

EXT. WORK SECT. W/SPOOL . . . .1

Ref.

No.

11

12

13

14

15

16

17

18

19

00

Part

No.

L99087

L99087

L99088

NSS

L99089

L97361

NSS

L99831

L99090

L99093

L99899

L500300

Description Qty

.

Req.

ANTI-CAV CHECK ASY. . . . . . . . . .1

ANTI-CAV W/RESTRICTOR . . . . . .1

RESTRICTOR 0.219 DIA. . . . . . . .1

LIFT WORK SECT. W/SPOOL . . . .1

WORK PORT RELIEF/

ANTI-CAV ASY. . . . . . . . . . . . . . . . .2

RELIEF/AC SEAL KIT . . . . . . . . . .2

TILT WORK SECT. W/SPOOL . . . .1

PLUG . . . . . . . . . . . . . . . . . . . . . . . .1

BOLT KIT, 3-SECTION . . . . . . . . . .1

BOLT KIT, 4-SECTION . . . . . . . . . .1

END COVER . . . . . . . . . . . . . . . . . .1

DUST BOOT . . . . . . . . . . . . . . . . . .6

L66576


AUXILIARY SECTION . . . . . . . . . . .1

PRINTED IN U.S.A.

103

908492/BP1208

3

8

9

10

5

6

7

11

12

4


Four-Way Joystick - RS8

USED WITH

JOYSTICK #L62553

1

27

26

2

13

28

15

14

25

24

23

17

22

21

20

19

18

17

29

30

16

908492/BP1208

104

PRINTED IN U.S.A.


Four-Way Joystick - RS8

10

11

12

13

14

15

16

17

05

06

07

08

09

01

02

03

04

Ref.

No.

00

Part

No.

L62553

L46572

L96852

L96853

L98044

L50151

L96851

653047

L98042

L96993

L500949

L500950

L500951

L96994

L96995

NSS

L96999

L97583


Req.

JOYSTICK

(Complete)

. . . . . . . . . . 1

KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1

BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1

RETAINER. . . . . . . . . . . . . . . . . . . . 1

HANDLE, ROD . . . . . . . . . . . . . . . . 1

1/2” FLAT WASHER . . . . . . . . . . . . 1

RETAINER RING. . . . . . . . . . . . . . . 1

5/8”-11 JAM NUT. . . . . . . . . . . . . . . 1

HANDLE ADAPTER . . . . . . . . . . . . 1

CAM PLATE. . . . . . . . . . . . . . . . . . . 1

PIVOT RACE . . . . . . . . . . . . . . . . . . 1

PIVOT PIN . . . . . . . . . . . . . . . . . . . . 1

PIVOT BALL . . . . . . . . . . . . . . . . . . 1

MOUNTING PLATE . . . . . . . . . . . . . 1

MOUNTING PLATE . . . . . . . . . . . . . 1

BODY. . . . . . . . . . . . . . . . . . . . . . . . 1

SPACER . . . . . . . . . . . . . . . . . . . . . 4

RETAINING RING . . . . . . . . . . . . . . 8

28

29

30

20

21

22

23

24

25

26

27

Ref.

No.

18

19

Part

No.

NSS

L97585

L97584

L96928

NSS

L97579

L97580

L97581

L50139

L500946

L96997

L97631

L97582

Description Qty

.

Req.

SPOOL . . . . . . . . . . . . . . . . . . . . . . 4

SHIM PAC . . . . . . . . . . . . . . . . . . A/R

(Includes sizes: 0.01, 0.02, 0.06)

SPRING 0.341ODX.051WD . . . . . . 4

SPRING 0.771ODX0.55WD . . . . . . 4

SPRING RETAINER . . . . . . . . . . . . 4

PLUNGER PIN . . . . . . . . . . . . . . . . 4

PLUNGER GUIDE . . . . . . . . . . . . . . 4

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 4

1/4” LOCK WASHER . . . . . . . . . . . . 4

1/4”-20 SOCKET HD BOLT . . . . . . . 4

-- KITS--

PIVOT BALL ASSEMBLY . . . . . . . . 1

(Includes items 8-13)

PLUNGER GUIDE ASSEMBLY. . . . 4


SPOOL ASSEMBLY . . . . . . . . . . . . 4

(Includes items 17-20 & 22)

PRINTED IN U.S.A.

105

908492/BP1208


Two-Way Joystick - RS8

1

2

3

4

5

7

6

8

9

10

11

26

13

12

14

15

25

24

23

18

22

21

20

19

17

16

18

27

28

908492/BP1208

106

PRINTED IN U.S.A.


Two-Way Joystick - RS8

08

09

10

11

12

03

04

05

06

07

13

14

15

Ref.

No.

00

Part

No.

L60302

01

02

L97634

L97633

L96920

L50151

L96851

L96911

L50082

651270

L97041

L96933

NSS

NSS

L97042

NSS

L500769

NSS


Req.

JOYSTICK

(Complete)

. . . . . . . . . . 1

KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1

BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1

RETAINER . . . . . . . . . . . . . . . . . . . 1

1/2” FLAT WASHER . . . . . . . . . . . . 1

RETAINER RING. . . . . . . . . . . . . . . 1

HANDLE, ROD . . . . . . . . . . . . . . . . 1

5/8”-11 JAM NUT. . . . . . . . . . . . . . . 1

1/4”-20 JAM NUT. . . . . . . . . . . . . . . 2

ROCKER ARM . . . . . . . . . . . . . . . . 1

BUTTON . . . . . . . . . . . . . . . . . . . . . 2

PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1

RETAINING RING . . . . . . . . . . . . . . 2

BOTTOM PLATE . . . . . . . . . . . . . . . 1

TOP PLATE . . . . . . . . . . . . . . . . . . . 1

BOOT PLATE . . . . . . . . . . . . . . . . . 1

BODY. . . . . . . . . . . . . . . . . . . . . . . . 1

20

21

22

23

24

25

Ref.

No.

16

17

18

19

Part

No.

L96999

NSS

L96923

L97585

L96924

L96928

NSS

L97579

L97580

L96929

26

27

28

L96932

L97631

L96931

Description Qty

.

Req.

SPACER . . . . . . . . . . . . . . . . . . . . . 4

SPOOL . . . . . . . . . . . . . . . . . . . . . . 4

RETAINING RING . . . . . . . . . . . . . . 4

SHIM PAC . . . . . . . . . . . . . . . . . . A/R

(Includes sizes: 0.01, 0.02, 0.06)

SPRING 0.341ODX0.051WD . . . . . 2

SPRING 0.771ODX0.55WD . . . . . . 4

SPRING RETAINER . . . . . . . . . . . . 4

PLUNGER PIN . . . . . . . . . . . . . . . . 4

PLUNGER GUIDE . . . . . . . . . . . . . . 4

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 2

-- KITS--

ROCKER ARM ASSEMBLY . . . . . . 1


PLUNGER GUIDE ASSEMBLY. . . . 4


SPOOL ASSEMBLY . . . . . . . . . . . . 4

(Includes items 17-20 & 22)

PRINTED IN U.S.A.

107

908492/BP1208


Boom Extend/Lift Joystick - RS6

1

2

10

6

4

5

7

8

9

11

12

13

14

3

16

17

15

18

19

908492/BP1208

108

PRINTED IN U.S.A.


Boom Extend/Lift Joystick - RS6

01

02

03

04

05

06

07

08

Ref.

No.

00

Part

No.

L64408

L50275

L62138

L63477

L69148

L97661

L98034

L50091

L98032

650588

L50139


Req.

COMPLETE VALVE ASY. . . . . . . . . 1

3/8”X3” BOLT . . . . . . . . . . . . . . . . . 3

SPACER . . . . . . . . . . . . . . . . . . . . . 3

KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1

HANDLE . . . . . . . . . . . . . . . . . . . . . 1

MOLDED BELLOWS . . . . . . . . . . . . 1

HANDLE ADAPTER . . . . . . . . . . . . 1

JAM NUT . . . . . . . . . . . . . . . . . . . . . 1

PIVOT . . . . . . . . . . . . . . . . . . . . . . . 1

1/4”-20x1-1/2” BOLT . . . . . . . . . . . . 2

1/4” LOCK WASHER . . . . . . . . . . . . 2

Ref.

No.

09

10

11

12

13

14

15

16

17

18

19

Part

No.

L98038

L98036

L97495

L98030

NSS

NSS

NSS

L98037

L98035

L62320

NSS

Description Qty

.

Req.

2ND SPOOL SLIDE BLOCK . . . . . . 1

1ST SPOOL SLIDE BLOCK . . . . . . 1

BALL CENTER . . . . . . . . . . . . . . . . 1

JAM NUT . . . . . . . . . . . . . . . . . . . . . 1

SOCKET HEAD SCREW . . . . . . . . 4

ENDPLATE RETAINER . . . . . . . . . . 1

ENDPLATE ASSEMBLY . . . . . . . . . 1

SPOOL ADAPTER. . . . . . . . . . . . . . 2

SPRING PIN . . . . . . . . . . . . . . . . . . 2

CARTRIDGE, RELIEF VALVE. . . . . 1

VALVE BODY . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

109

908492/BP1208


Tilt/Rotate Joystick - RS6

1

3

2

7

8

9

10

4

5

6

11

12

13

14

15

16

17

18

19

24

20

21

22

23

13

908492/BP1208

110

PRINTED IN U.S.A.


Tilt/Rotate Joystick - RS6

Ref.

No.

Part

No.

07

08

09

10

11

12

13

00 a

L64407

L50873

01 L97662

02

03

04

05

06

L97660

L97661

L98034

L50091

L98032

650588

L50139

L98038

L98036

L97495

L98030

NSS


Req.

COMPLETE VALVE ASY. . . . . . . . . 1

3/8” X2” BOLT . . . . . . . . . . . . . . . . 3

KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1

HANDLE (7/16”-20X9”) . . . . . . . . . . 1

MOLDED BELLOWS . . . . . . . . . . . . 1

HANDLE ADAPTER . . . . . . . . . . . . 1

JAM NUT 3/4”-16 RH . . . . . . . . . . . 1

PIVOT . . . . . . . . . . . . . . . . . . . . . . . 1

1/4”-20x1-1/2” BOLT . . . . . . . . . . . . 2

1/4” LOCK WASHER . . . . . . . . . . . . 2

2ND SPOOL SLIDE BLOCK . . . . . . 1

1ST SPOOL SLIDE BLOCK . . . . . . 1

BALL CENTER . . . . . . . . . . . . . . . . 1

JAM NUT . . . . . . . . . . . . . . . . . . . . . 1

SOCKET HEAD SCREW . . . . . . . . 4

Ref.

No.

14

15

16

17

18

19

20

21

22

23

24

Part

No.

NSS

NSS

L98037

L98035

NSS

NSS

L99202

L98744

L99200

L99194

L98743

Description Qty

.

Req.

ENDPLATE RETAINER . . . . . . . . . . 1

ENDPLATE ASSEMBLY . . . . . . . . . 1

SPOOL ADAPTER. . . . . . . . . . . . . . 2

SPRING PIN . . . . . . . . . . . . . . . . . . 2

PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1

VALVE BODY . . . . . . . . . . . . . . . . . 1

INNER STOP CUP . . . . . . . . . . . . . 2

OUTER CUP SPRING. . . . . . . . . . . 2

OUTER CUP . . . . . . . . . . . . . . . . . . 2

END CAP. . . . . . . . . . . . . . . . . . . . . 2

LOAD CHECK SPRING . . . . . . . . . 2

a Includes ALL items shown, including item 1 and 2.

PRINTED IN U.S.A.

111

908492/BP1208


Frame Level Control Valve

10

20

9

12,13

21

2

14

18

6

4

11,13

8

15

19

1

5

4

7

17

3

2

16

908492/BP1208

112

PRINTED IN U.S.A.


Frame Level Control Valve

Ref.

No.

04

05

06

07

08

00

01

02

03

09

10

Part

No.

L68313

NSS

NSS

NSS

L97299

L98743

NSS

NSS

NSS

L62232

L97662


Req.

COMPL.ASY. . . . . . . . . . . . . . . . . . 1

BODY . . . . . . . . . . . . . . . . . . . . . . . 1

SPOOL . . . . . . . . . . . . . . . . . . . . . .1

LOAD CHECK PLUG . . . . . . . . . . . 2

SEAL KIT . . . . . . . . . . . . . . . . . . . . 1

LOAD CHECK SPRING . . . . . . . . . 1

LOAD CHECK POPPET . . . . . . . . . 1

BACKUP RING . . . . . . . . . . . . . . . . 1

INNER STOP CUP . . . . . . . . . . . . . 1

HANDLE . . . . . . . . . . . . . . . . . . . . . 1

KNOB . . . . . . . . . . . . . . . . . . . . . . . 1

Ref.

No.

11

12

13

14

15

16

17

18

19

20

21

Part

No.

L98127

L98128

L50612

L97959

L98744

L99194

NSS

L62320

L99200

L62427

L99186

Description Qty

.

Req.

CLEVIS PIN . . . . . . . . . . . . . . . . . . 1

CLEVIS PIN . . . . . . . . . . . . . . . . . . 2

COTTER PIN . . . . . . . . . . . . . . . . . 2

CLEVIS BRACKET . . . . . . . . . . . . . 1

SPRING . . . . . . . . . . . . . . . . . . . . . 1

END CAP . . . . . . . . . . . . . . . . . . . . 1

RETAINER PLATE . . . . . . . . . . . . . 1

RELIEF CARTRIDGE . . . . . . . . . . . 1

OUTER STOP CUP . . . . . . . . . . . . 1

BOOT . . . . . . . . . . . . . . . . . . . . . . . .1

POWER BEYOND SLEEVE . . . . . .1

PRINTED IN U.S.A.

113

908492/BP1208


Outrigger Control Valve

4

6

5

19

2

14

7

20

5

1

13

2

9

10

11

17,18

12

16

Ref.

No.

04

05

06

07

08

00

01

02

03

09

10

Part

No.

L66942

NSS

NSS

NSS

NSS

L97659

L99195

NSS

L97662

L99194

L99200

15


Req.

COMPLETE .ASY. . . . . . . . . . . . . .1

BODY . . . . . . . . . . . . . . . . . . . . . . . .1

FIRST SPOOL . . . . . . . . . . . . . . . . .1

SECOND SPOOL . . . . . . . . . . . . . .1

LOAD CHECK PLUG . . . . . . . . . . .2

SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

LOAD CHECK SPRING . . . . . . . . .2

LOAD CHECK POPPET . . . . . . . . .2

KNOB . . . . . . . . . . . . . . . . . . . . . . . .2

DRAWN CUP . . . . . . . . . . . . . . . . . .2

OUTER STOP CUP . . . . . . . . . . . . .2

Ref.

No.

11

12

13

14

15

16

17

18

19

20

Part

No.

L99201

L99202

L97959

NSS

NSS

L62320

NSS

NSS

NSS

L99186

Description Qty

.

Req.

OUTER STOP CUP SPRING . . . . .2

INNER STOP CUP . . . . . . . . . . . . .2

SPOOL ADAPTER . . . . . . . . . . . . . .2

RETAINER PLATE . . . . . . . . . . . . . .2

PLUG . . . . . . . . . . . . . . . . . . . . . . . .1

RELIEF CARTRIDGE . . . . . . . . . . .1

CLEVIS PIN . . . . . . . . . . . . . . . . . . .1

COTTER PIN . . . . . . . . . . . . . . . . . .1

PLUG . . . . . . . . . . . . . . . . . . . . . . . .1

PWR. BEYOND SLEEVE . . . . . . . .1

908492/BP1208

114

PRINTED IN U.S.A.


Outrigger Relief Valve

1

2

Ref.

No.

01

Part

No.

L65556


Req.

COMPLETE ASY. . . . . . . . . . . . . . .1

Ref.

No.

02

Part

No.

L98006

L98007

Description Qty

.

Req.

RELIEF CARTRIDGE . . . . . . . . . . .1

SEAL KIT

(not shown)

. . . . . . . . . . .1

PRINTED IN U.S.A.

115

908492/BP1208


Priority Flow Divider

P

00

5

PP

EF

CF

T

LS

1

4

3

2

6

Ref.

No.

00

01

02

03

Part

No.

L64179

L97654

NSS

NSS


Req.

COMPL. ASY. . . . . . . . . . . . . . . . . .1

RELIEF CARTRIDGE ASY. . . . . . . 1

PLUG ASY . . . . . . . . . . . . . . . . . . . .1

SPRING . . . . . . . . . . . . . . . . . . . . .1

Ref.

No.

04

05

06 a

a

Part

No.

NSS

NSS

L97655

Description Qty

.

Req.

SPOOL . . . . . . . . . . . . . . . . . . . . . .1

PLUG . . . . . . . . . . . . . . . . . . . . . . . .1

SEAL KIT . . . . . . . . . . . . . . . . . . . .1

Items in seal kit are not shown.

908492/BP1208

116

PRINTED IN U.S.A.


Flow Divider

Hydraulic Components

1

2

4

3

5

6

4

1

Ref.

No.

00

01

02

03

Part

No.

L61878

NSS

NSS

NSS


Req.

COMPL. ASY. . . . . . . . . . . . . . . . . .1

PLUG . . . . . . . . . . . . . . . . . . . . . . . .1

SPRING . . . . . . . . . . . . . . . . . . . . . 1

PLUG W/ORIFICE . . . . . . . . . . . . . 1

Ref.

No.

04

05

06

07

Part

No.

L97286

NSS

NSS

NSS

Description Qty

.

Req.

O-RING SEAL . . . . . . . . . . . . . . . . 2

BODY . . . . . . . . . . . . . . . . . . . . . . . .1

METERING SPOOL . . . . . . . . . . . .1

PLUG . . . . . . . . . . . . . . . . . . . . . . . 2

PRINTED IN U.S.A.

117

908492/BP1208


Joystick Relief Valve

1

3

5

7

6

4

8

2

3

9

Ref.

No.

00

01

02

03

04

05

Part

No.

L60523

NSS

NSS

L97019

NSS

NSS


Req.

COMPLETE ASY. . . . . . . . . . . . . . .1

HOUSING . . . . . . . . . . . . . . . . . . . .1

SHIM . . . . . . . . . . . . . . . . . . . . . . .AR

SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

STANDARD SPRING . . . . . . . . . . .1

RELIEF SEAT . . . . . . . . . . . . . . . . .1

Ref.

No.

06

07

08

09

10

Part

No.

NSS

NSS

NSS

NSS

L97020

Description Qty

.

Req.

SPRING SPACER . . . . . . . . . . . . . .1

RELIEF BALL . . . . . . . . . . . . . . . . .1

SPACER WASHER . . . . . . . . . . . .AR

BODY . . . . . . . . . . . . . . . . . . . . . . . .1

SERVICE KIT

(Not Shown)

. . . . . . .1

(Includes items 3-5,7)

908492/BP1208

118

PRINTED IN U.S.A.


Dual-Relief Valve

1

3, 4, 5

7

6

2

Ref.

No.

01

02

03

04

Part

No.

L71066

L500329

L500330

L500331


Req.

COMPLETE ASSEMBLY . . . . . . . . . 1

RELIEF VALVE . . . . . . . . . . . . . . . . 2

HEX PLUG . . . . . . . . . . . . . . . . . . . 2

CHECK POPPET . . . . . . . . . . . . . . 2

Ref.

No.

05

06

07

Part

No.

L500332

L500333

L500334

Description Qty

.

Req.

SPRING . . . . . . . . . . . . . . . . . . . . . . 2

PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

119

908492/BP1208

Attachments RS6/RS8 Telescopic Handler

Carriage Forks

2

3

4

5

6

Forks with 2”

Shaft Bore

1

48” Long

7

8

42” Long

9

908492/BP1208

60” Long

120

72” Long

PRINTED IN U.S.A.


Carriage Forks

Ref.

No.

Part

No.

01 L71350

02 a

L61001

03 L61017

04

05

06

L66406

L400929

L47263


Req.

FORK, 42”X4”X2”

(8,400 lbs.)

. . . . . 2


(4,200 lbs.)

. . . . . 4


(8,400 lbs.)

. . . . . 2

FORK, 48”X4”X2-1/4”

(12,000 lbs.)

. 2

FORK, 48”X5”X1-3/4”

(8,500 lbs.)

. . 2


(10,500 lbs.)

. . . . 2

Attachments

Ref.

No.

07

08

09

a

Part

No.

L47265

L60961

L68331

Description


FORK, 60”X6”X2-1/4”


Requires two sets (four forks).

(10,500 lbs.)

(10,500 lbs.)

Qty

Req.

. . . . 2

(12,500 lbs.)

. 2

. . . . 2

.

Note: Ratings are based on two forks and the load at 24” on

center, except for item 2, for which four forks are required.

WARNING

When ordering forks, select forks with a rating capacity that meets or exceeds the lifting capacity of the machine; failure to use the correct forks could result in injury or death.

For more information contact dealer (or manufacturer).

PRINTED IN U.S.A.

121

908492/BP1208


Standard Carriage

1

4

2

5

3

4

3

5

908492/BP1208

122

PRINTED IN U.S.A.


Ref.

No.

01

Part

No.

L99190

L99191

210407

02

L65223

L64561

L68493

Attachments

Standard Carriage


Req.

CARRIAGE WELDMENT . . . . . . . . 1

48”

(uses 2” pin)

. . . . . . . . . . . . . . . 1

66”

(uses 2” pin)

. . . . . . . . . . . . . . . 1

72”

(uses 2” pin)

. . . . . . . . . . . . . . . 1

FORK SHAFT BAR . . . . . . . . . . . . 1

(2”X51-1/2”)

. . . . . . . . . . . . . . . . . . . 1

(2”X69-1/2”)

. . . . . . . . . . . . . . . . . . . 1

(2”X75-1/2”)

. . . . . . . . . . . . . . . . . . . 1

Ref.

No.

03

04

05

Part

No.

L400425

L510003

L520019

Description Qty

.

Req.

FORK SHAFT WASHER . . . . . . . . . 2

BOLT, 1/2”X2-3/4” BOLT . . . . . . . . . 2

1/2”-13 NYLON INSERT NUT . . . . . 2

PRINTED IN U.S.A.

123

908492/BP1208


Fork-Shift Carriage

17

15

19

20

16

18

15

14

2

13

11

9

12

10

9

8

1

5

4

6

7

3

2

908492/BP1208

124

PRINTED IN U.S.A.


Ref.

No.

Part

No.

07

08

09

10

11

12

13 b

01

02

03

04

05

06

L500213

L50519

L400425

L50333

L66919

L66931

L50875

Note a

L63715

L50242

L63716

L520004

NSS

Attachments

Description

Fork-Shift Carriage

Qty.

Req.

FORK-SHIFT CARRIAGE . . . . . . . . 1

3/4”-10 NYLON INSERT NUT . . . . . 3


3/4”-10X3” BOLT . . . . . . . . . . . . . . 1

FORK SHAFT, 50” . . . . . . . . . . . . . . 1

FORK SLIDE PLATE . . . . . . . . . . . . 2

3/4”-10X1-1/2” BOLT . . . . . . . . . . . . 1

FORK SLIDE COUPLER. . . . . . . . . 1

TWIN CUSHION TOP PLATE . . . . . 2

5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2

TWIN HOSE CUSHION. . . . . . . . . . 1


COUPLER, MALE . . . . . . . . . . . . . . 1

Ref.

No.

Part

No.

Description Qty

.

Req.

14 b

15

16

17

18

19

20

a b

NSS

L66918

L68337

L50562

L63143

L66950

L66949

COUPLER, FEMALE . . . . . . . . . . . . 1

CYLINDER MOUNT . . . . . . . . . . . . 2

FORK SHIFT CYLINDER . . . . . . . . 1

3/4”-10X4” BOLT . . . . . . . . . . . . . . . 2

ADAP -8ORM -6JICM W/.06 ORF . 2

HOSE -6 A6/A6 59” . . . . . . . . . . . . . 1

HOSE -6 A6/A6 56” . . . . . . . . . . . . . 1

For 4” wide forks use P/N L66921.

For 5” wide forks use P/N L66948.

Order P/N L65273 Coupler Set.

PRINTED IN U.S.A.

125

908492/BP1208


Rotating Carriage

48” Carriage

(shown)

1

25

26

24

23

22

21 20

27

19

2

9

23

3

4

8

5

14

13

12

11

6

7

7

10

8

9

15

9

16

17

18

908492/BP1208

126

PRINTED IN U.S.A.


07

08

09

10

11

02

03

04

05

06

12

13

14

Ref.

No.

01

Part

No.

103517

103518

L50982

L65181

L61307

L65273

L444004

L64294

L50273

L520005

L62026

L66017

L70655

L66017

L65180

Rotating Carriage


Req.

CARRIAGE, ROTATING . . . . . . . . . 1

(48” Carriage) 2” dia. fork shaft


1/2”X4” BOLT. . . . . . . . . . . . . . . . . . 1

PIN, ROTATOR ROD END . . . . . . . 1

SPACER . . . . . . . . . . . . . . . . . . . . . 4

QUICK COUPLER SET. . . . . . . . . . 1

ADAP -8ORM -8JICM STR . . . . . . . 2

HOSE -8 A8/A8 53” . . . . . . . . . . . . . 2

3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 3

3/8”-16 NYLON INSERT NUT . . . AR

LOCK COLLAR 1.5” OD . . . . . . . . . 2

ADAP -8ORM -8JICM 90 w/ORF. . . 2

ROTATE CYLINDER . . . . . . . . . . . . 1

ADAP -8ORM -8JICM 90 w/ORF. . . 2

PIN, ROTATOR BASE END . . . . . . 1

Ref.

No.

19

20

21

22

23

15

16

17

18

24

25

Part

No.

L50145

101003

L50801

101999

L61709

L50147

L50261

L50718

L520019

L400425

L510003

26

27

L65223

L64561

100990

L61287

Attachments

Description Qty

.

Req.

3/8” FLAT WASHER . . . . . . . . . . . AR

ROTATOR PIN. . . . . . . . . . . . . . . . . 1

3/8”X4” BOLT. . . . . . . . . . . . . . . . . . 1

ROTATOR PLATE WELDMENT . . . 1

SLIDE PAD . . . . . . . . . . . . . . . . . . . 3

3/8” LOCK WASHER . . . . . . . . . . . . 6

3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 6

2-1/2”-12 CASTELL NUT. . . . . . . . . 1

1/2”-13 NYLON INSERT NUT . . . . . 4

FORK SHAFT WASHER

(2” ID)

. . . 2

BOLT, 1/2”X2-3/4” . . . . . . . . . . . . . . 2

(2” dia. shaft)

FORK SHAFT BAR . . . . . . . . . . . . . 1



BEARING (

not shown)

. . . . . . . . . . . 2

WASHER

(not shown)

. . . . . . . . . AR

PRINTED IN U.S.A.

127

908492/BP1208


Swing Carriage

1

3

4

2

8

13

15

16

14

17

5

7

6

25

24

9

10

12

11

23 22 21

20

18

26

27

28

29

30

10

18

19

31

32

35

34

33

908492/BP1208

128

PRINTED IN U.S.A.

Ref.

No.

Part

No.

01

02

03

04

L520019

L400425

L510003

L64561

05 L500216

06 a

NSS

07 L63143

12

13

14

15

16

08 L66958

09 a

NSS

10

11

L63984

650833

17

L50835

L520003

L50452

L63995

L63593

L63970

RS6/RS8 Telescopic Handler Attachments

Swing Carriage


Req.

1/2”-13 NYLON INSERT NUT . . . . . 2


1/2”X2-3/4” BOLT . . . . . . . . . . . . . . 2

FORK SHAFT BAR (66” Carriage) . 1

66” CARRIAGE, SWING . . . . . . . . . 1

COUPLER, FEMALE . . . . . . . . . . . . 1

ADAP -8ORM -6JICM STR W.06 . . 2

HOSE -6 A6/A6 89” . . . . . . . . . . . . . 2

COUPLER, MALE . . . . . . . . . . . . . . 1

HOSE -4 DS6/A6 22” . . . . . . . . . . . 2

5/16”X3” BOLT. . . . . . . . . . . . . . . . . 1

5/16”X2” BOLT. . . . . . . . . . . . . . . . . 1

1/4” NYLON INSERT NUT . . . . . . . 4

1/4”X2-1/4” BOLT . . . . . . . . . . . . . . 4

PIN, SWING CYLINDER . . . . . . . . . 4

BUSHING . . . . . . . . . . . . . . . . . . . . 4

SWING CYLINDER . . . . . . . . . . . . . 2

Ref.

No.

32

33

34

35

27

28

29

30

31

22

23

24

25

26

18

19

20

21

Part

No.

L445004

100631

L446049

L445003

L50561

L50143

L63715

L63716

L71651

L63233

L50056

NSS

L63994

L70719

L520005

L50273

L63951

L63468

a

Description

ADAP -6ORM -6JICM 45. . . . . . . . . 4

HOSE -4 A6/A6 36” . . . . . . . . . . . . . 2

ADAP -6JICFS -6JICM TEE . . . . . . 2

ADAP -6ORM -6JICM 90. . . . . . . . . 2

5/16”-18X1-3/4” BOLT . . . . . . . . . . . 2

5/16” LOCK WASHER . . . . . . . . . . . 2

TWIN CUSH. TOP PLATE. . . . . . . . 1

TWIN HOSE CUSHION. . . . . . . . . . 2

VALVE, DUAL PO . . . . . . . . . . . . . . 1

HOSE CUSH. TOP PLATE . . . . . . . 1

5/16” FLARE NUT . . . . . . . . . . . . . . 2

NAME PLATE . . . . . . . . . . . . . . . . . 1

PIN, CARRIAGE PIVOT . . . . . . . . . 2

SWING PIVOT WELDMENT . . . . . . 1

3/8”-16 NYLON INSERT NUT . . . . . 2

3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2

THRUST WASHER . . . . . . . . . . . . . 6

BUSHING, CARRIAGE PIVOT . . . . 2

(Not shown)

Order P/N L65273 Coupler Set.

Qty

.

Req.

PRINTED IN U.S.A.

129

908492/BP1208


Truss Booms

5’ TRUSS BOOM

1

1

12’ AND 15’

TRUSS BOOM

24

25

23

22

21

20

15

18

17 16

6

19

908492/BP1208

5

7

2

8

4

3

9

130

14

26

13

10

12

11

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Attachments

Ref.

No.

Part

No.

01

02

03

04

11

12

13

14

15

05

06 d

07 d

08

09

10

16

17

18

19 a

19 b

L500218

L99236

L99235

L42871

NSS

L64294

L64660

L50841

L520003

L444004

NSS

NSS

L445002

L82358

100963

L50286

L520019

L444008

L400398

L50815

100076

L520004

L65338

L71266

L66946

20 L50371

Truss Booms


Req.

5’ TRUSS WELDMENT . . . . . . . . . . 1

12’ TRUSS WELDMENT . . . . . . . . . 1

15’ TRUSS WELDMENT . . . . . . . . . 1

1/8” POP RIVET . . . . . . . . . . . . . . . 4

NAME PLATE . . . . . . . . . . . . . . . . . 1

HOSE -8 A8/A8 53” . . . . . . . . . . . . . 2

ADAP -8ORM -8JICM RUN TEE. . . 1

1/4-20”X2” BOLT . . . . . . . . . . . . . . . 2


ADAP -8ORM -8JICM STR . . . . . . . 2

COUPLER, MALE . . . . . . . . . . . . . . 1

COUPLER, FEMALE . . . . . . . . . . . . 1

ADAP -8ORM -8JICM 90º . . . . . . . . 2

RELIEF VALVE . . . . . . . . . . . . . . . . 1

HYDRAULIC WINCH. . . . . . . . . . . . 1

1/2”-13X1-3/4” GR 8 BOLT . . . . . . . 6


ADAP -10ORM -8JICM . . . . . . . . . . 2

HOSE -6 A8/A8 18.5” . . . . . . . . . . . 2

5/16”X2-1/2” BOLT . . . . . . . . . . . . . 2

PIN, TRUSS WINCH . . . . . . . . . . . . 1


WINCH SHEAVE . . . . . . . . . . . . . . . 1

3/8”X100’ WINCH CABLE . . . . . . . . 1

(includes hook and swivel)

3/8”X60’ WINCH CABLE . . . . . . . . . 1

(includes hook and swivel)

3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 2

a b c d

Ref.

No.

Part

No.

Description Qty

.

Req.

21

22

23

24

25

26 c

L50147

L60451

L61411

L50380

L50152

L446017

3/8” LOCK WASHER . . . . . . . . . . . . 2

WINCH BALL. . . . . . . . . . . . . . . . . . 1

PINTLE HOOK . . . . . . . . . . . . . . . . 1

1/2”-20X1-1/4” GR 8 BOLT . . . . . . . 4

1/2” LOCK WASHER . . . . . . . . . . . . 4

ADAP -8JICFS -8JICM 90 . . . . . . . . 2

00 L500223


PLATE, AUGER ADAPTER . . . . . . . 1

(used with auger)

Used with 12’ and 15’ truss booms with winch.

Used with 5’ truss booms with winch.

Not used on all attachments.

Sold as a set, order P/N L65273 Coupler Set.

PRINTED IN U.S.A.

131

908492/BP1208


Bucket

1

Ref.

No.

01

Part

No.

L500374

L68831


Req.

1.3 CU. YD. BUCKET WELDMNT . 1

CUTTING EDGE 98”

(weld on)

. . . 1

Ref.

No.

Part

No.

Description Qty

.

Req.

908492/BP1208

132

PRINTED IN U.S.A.


Notes

Attachments

PRINTED IN U.S.A.

133

908492/BP1208

Decals

GENERAL INFORMATION

CAUTION

ALWAYS read and follow the safety precautions on decals. Replace decals if they are damaged, or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in their proper locations.

Decal locations information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted.

For correct replacement of decals compare the location illustrations to your machine before starting to refinish the unit. Check off each required decal using the illustration reference number to find the part number, description and quantity in the list. Refer to the appropriate illustrations for replacement locations.

If a part with a decal affixed is replaced, be sure to apply a new decal to the replaced part.


NEW DECAL APPLICATION

Before applying the new decals, surfaces must be free from dirt, dust, grease and other foreign material. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Slowly peel off the other portion of the backing paper while applying hand pressure to smooth out decal surface. To apply a masked decal, first remove the backing paper. Then, properly orient and position the decal onto the clean mounting surface. After the decal is firmly applied and smoothly pressed down, remove the front covering paper.

PAINT FINISH

Use this list to order paint for refinishing:

167788

167789

167758

167760

Four Quarts Yellow

6 (12 oz. Spray Cans) Yellow

Four Quarts Charcoal Gray

6 (12 oz. Spray Cans) Charcoal Gray

L500963

L500964

DECAL KITS

RS8

RS6

NOTE:

Decals may be purchased in kits or individually.

L65927

L65348

L66042

Boom Attachment Decals

WARNING - PINCH POINT

WARNING - WINCH

WARNING - TRUSS BOOM TILT

908492/BP1208

134

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Decals

6

7

16

17

5

18

19

20

23

15

2

4

8

9

1

21

12

10

22

3

14

13

11

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

REF.

NO.

01

02

03

04

05

06

07

08

DECAL LOCATIONS - OPERATOR STATION

DESCRIPTION RS8 RS6

PART NO.

PART NO.

DANGER - PERSONNEL LIFT

WARNING - OPERATOR

STEER SELECT

F-N-R SHIFT

STEERING WHEEL 2.0” DIA.

L65928

L63690

L63618

L68295

101545

L65928

L63690

L63618

L68295

101545

HYDRAULIC PRESSURE SETTINGS

WARNING - PARK BRAKE

STANDARD CARRIAGE LOAD CHART

ROTATING CARRIAGE LOAD CHART

BUCKET LOAD CHART

TRUSS BOOM LOAD CHART

WINCH LOAD CHART

ATTACHMENT CONTROL

BOOM CONTROL

FRAME LEVEL CONTROL

MADE IN USA

IGNITION/START/HORN

WARNING - SEAT BELT

OPERATOR MANUAL INSIDE

WARNING - CARRY LOAD LOW

WARNING - MACHINE LEVEL

DANGER - HIGH VOLTAGE

DANGER - PANEL IN PLACE

WARNING - TRUSS BOOM TILT

WARNING NO RIDERS

BRAKE FLUID LEVEL

WARNING - BACKUP ALARM

OUTRIGGERS

(Not Shown)

L64643

L65925

101556

101557

101558

101560

101559

100400

L63631

L63311

094951

L68513

L65440

100359

093475

L65930

L65929

L65948

L66042

L65932

L65934

L500445

101658

L64643

L65925

101575

101576

101577

101579

101578

100400

L63631

L63311

094951

L68513

L65440

100359

093475

L65930

L65929

L65948

L66042

L65932

L65934

L500445

NA

PRINTED IN U.S.A.

135

908492/BP1208

Decals

2

7

1


3

5

2

15

2

4

6

9

16

10

14

11

12

13

14

15

16

06

07

08

09

10

REF.

NO.

01

02

03

04

05

DESCRIPTION

DANGER - ROTATING FAN (1 ea.)

WARNING - PINCH POINT (3 ea.)

GEHL, 8.00”

TURBO

HYDRAULIC OIL FILL

HYDRAULIC OIL LEVEL

RS8 or RS6

WARNING - NO RIDERS

COOLANT UNDER PRESSURE

ANTI-FREEZE

FILTER CHART

LUBE CHART

GEHL, 4.5”

GREASE DAILY

CARRY LOAD LOW

DIESEL FUEL

12

11

8

DECAL LOCATIONS - FRAME AND BOOM

13

RS8 RS6

PART NO.

PART NO.

L65924

L65927

101467

101657

072794

L65924

L65927

101467

101657

072794

L65921

101551

L65932

072798

056859

100399

L65931

L66565

L65920

L65926

072797

L65921

101569

L65932

072798

056859

100399

L65931

L66565

L65920

L65926

072797

908492/BP1208

136

PRINTED IN U.S.A.


8

10

3

7

11

6

1

3

Decals

5

2

4

3

9

12

3

14

3

13

06

07

08

09

10

11

REF.

NO.

01

02

03

04

05

12

13

14

DECAL LOCATIONS - FRAME AND BOOM

DESCRIPTION

DANGER - ROTATING FAN

TURBO

WARNING - PINCH POINT

WARNING - JUMP START

RS8 or RS6

WARNING - NO RIDERS (1 ea.)

QUICKATTACH DIAGRAM (1 ea.)

GEHL

GEHL, 2.00”

HALF ZONE MARKER (5 ea.)

NO. “0” EXTENSION MARKER (1 ea.)






PERSONNEL INJURY

QUICKATTACH UNLOCKED

GREASE DAILY

RS8 RS6

PART NO.

PART NO.

L65924

101657

L65927

L65933

101551

L65924

101657

L65927

L65933

101569

L65932

L65937

101466

101468

L62583

L67718

L67719

L67720

L67721

L67722

L67723

L65928

L66613

L65920

L65932

L65937

420-36103

101468

L62583

L67718

L67719

L67720

L67721

L67722

L67723

L65928

L66613

L65920

PRINTED IN U.S.A.

137

908492/BP1208

Numerical Index RS6/RS8 Telescopic Handler

Page Ref.

No.

No.

45

77

79

63

53

53

53

53

135

135

33

65

43

43

45

127

17

33

33

33

15

17

135

135

131

135

135

129

131

127

15

17

96

83

15

17

71

71

135

15

15

15

35

19

61

100

37

135

135

135

135

135

33

33

135

135

63

00

02

00

05

08

06

40

29

01

00

00

01

33

34

04

16

28

01

08

17

15

09

19

10

27

09

13

16

12

16

04

19

05

06

09

13

00

32

14

01

01

29

30

24

00

00

03

18

12

08

08

01

08

08

08

08

08

Part

No.

101510

101511

101511

101514

101520

101520

101521

101522

101545

101556

101003

101278

101456

101463

101486

101505

101509

101510

101510

101510

072340

072340

080313

080319

089069

089069

089070

089070

093475

094951

100076

100359

100400

100631

100963

100990

101600

101600

101658

101818

101860

101877

101879

101880

101880

101880

101924

101556

101557

101558

101559

101560

101566

101567

101578

101579

101597

908492/BP1208

Page Ref.

No.

No.

55

17

67

25

27

63

21

21

131

123

39

39

39

39

41

101

07

123

53

31

67

127

43

127

127

21

134

134

134

134

37

21

07

33

33

15

19

21

21

25

27

55

55

55

37

19

67

31

71

19

43

55

125

127

129

121

59

21

11

12

14

03

25

25

26

16

23

00

07

01

17

05

01

14

01

07

11

23

00

00

00

00

22

18

10

01

01

18

22

19

00

00

00

03

06

20

00

00

02

08

08

02

02

05

12

23

01

16

01

03

24

02

05

26

Part

No.

210018

210170

210407

L10465

L120017

L120021

L120022

L120037

L120041

L120047

L277013

L277568

L400193

L400207

L400207

L400207

L400265

L400270

L400398

L400425

101925

101945

101948

101954

101955

101959

101976

101999

102063

103517

103518

105502

167758

167760

167788

167789

L41123

L41127

L41129

L41179

L41260

L41261

L41770

L41770

L41770

L41770

L41770

L400425

L400425

L400425

L400929

L400935

L40277

L40347

L40496

L40805

L41122

148

Page Ref.

No.

No.

77

77

79

81

127

131

45

131

77

45

77

19

35

61

71

77

79

81

61

77

35

37

37

35

45

07

35

17

17

35

71

25

15

17

33

45

69

71

77

79

81

131

61

77

77

129

129

79

81

25

27

59

23

23

69

73

77

05

05

13

39

07

10

33

14

20

06

04

12

10

05

18

31

04

02

14

21

37

00

00

28

03

14

29

32

31

20

00

00

07

14

22

01

08

08

14

22

21

10

07

43

01

12

18

06

01

03

09

08

10

12

01

17

35

Part

No.

L444001

L444001

L444001

L444002

L444002

L444003

L444004

L444004

L444004

L444004

L444004

L444004

L444004

L444004

L444004

L444004

L444007

L444008

L444012

L444070

L41770

L41847

L41848

L41848

L41854

L42342

L42910

L43221

L43964

L43965

L442004

L442007

L442015

L442017

L442023

L444001

L4445

L4446

L445001

L445001

L445001

L445001

L445001

L445002

L445002

L445002

L445002

L445002

L445002

L445002

L445002

L445002

L445003

L445003

L445003

L445003

L445004

Page Ref.

No.

No.

77

129

71

37

43

27

43

105

73

75

69

81

59

59

59

71

73

69

81

69

45

77

79

27

59

73

131

69

73

81

77

79

73

75

27

71

86

87

88

89

92

65

27

91

93

67

93

98

99

25

27

43

121

121

17

45

39

00

11

01

03

03

16

20

22

26

23

17

04

22

24

27

11

09

15

07

06

02

30

25

12

09

08

26

16

15

15

13

08

01

01

13

10

03

02

09

02

09

34

08

08

08

03

10

06

07

00

01

12

02

02

00

00

07

Part

No.

L446026

L446026

L446034

L446034

L446035

L446035

L446040

L446042

L446046

L446046

L446048

L446049

L446052

L447005

L450002

L45666

L45934

L46572

L46865

L46865

L445006

L445012

L445014

L445014

L446017

L446017

L446017

L446017

L446019

L446019

L446019

L446020

L446020

L446025

L446026

L446026

L46865

L46865

L47212

L47212

L47212

L47263

L47265

L47275

L47275

L47419

L48805

L48806

L48806

L48806

L48809

L48868A

L48868A

L48868A

L48868A

L48868A

L48868A

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler Numerical Index

Page Ref.

No.

No.

89

89

89

89

89

132

135

07

55

57

55

97

97

99

95

119

119

119

119

119

57

125

129

131

131

96

96

103

09

119

96

35

65

25

65

92

19

43

63

23

23

105

105

134

134

100

27

95

95

95

107

63

65

67

109

111

105

05

09

07

06

01

01

23

00

00

06

14

01

03

03

06

03

04

05

06

07

09

01

19

16

02

10

01

05

01

00

08

26

16

01

15

01

08

31

24

03

07

11

12

00

00

02

31

08

29

05

05

10

03

02

01

14

24

Part

No.

L500330

L500331

L500332

L500333

L500334

L500353

L500364

L500365

L500368

L500370

L500374

L500445

L50051

L500549

L500551

L500646

L500648

L500649

L500650

L500651

L48868A

L49327

L49618

L49619

L49619

L49999

L500208

L500213

L500216

L500218

L500223

L500241

L500242

L500300

L500318

L500329

L500761

L500762

L500763

L500769

L500784

L500784

L500784

L50091

L50091

L500949

L500950

L500951

L500963

L500964

L500968

L50101

L50145

L50206

L50208

L50230

L50245

PRINTED IN U.S.A.

Page Ref.

No.

No.

81

61

77

39

25

61

77

79

43

77

45

17

45

25

123

127

39

73

75

75

17

63

113

53

67

17

43

37

41

127

23

37

07

07

07

33

71

71

21

21

37

77

77

107

92

73

131

21

25

27

25

69

07

17

07

21

21

05

16

25

10

06

03

38

30

19

46

25

13

10

08

07

26

27

25

11

04

26

12

17

09

22

23

19

13

26

21

08

21

22

23

00

20

08

01

00

07

07

00

32

15

01

09

22

12

00

00

00

00

25

22

00

00

03

Part

No.

L50727

L50896

L50952

L50956

L510003

L510003

L51099

L51493

L51493

L51536

L51591

L51591

L51591

L51621

L51621

L51621

L51762

L51762

L51781

L520005

L50251

L50305

L50319

L50383

L50417

L50418

L50546

L50608

L50612

L50631

L50646

L50655

L50667

L50704

L50705

L50718

L520007

L520017

L54002

L54002

L561004

L561004

L570005

L570005

L570018

L570022

L570022

L570022

L580008

L580009

L580009

L60253

L60302

L60302

L60392

L60440

L60451

149

Page Ref.

No.

No.

63

65

65

63

63

131

35

35

65

65

11

43

23

33

23

11

09

09

127

127

41

11

11

11

11

75

35

121

121

121

41

77

118

23

59

73

93

63

91

77

117

27

91

93

33

67

63

65

65

65

65

65

65

67

67

127

59

31

22

28

33

35

23

22

25

04

06

14

10

11

27

04

12

26

01

02

04

07

24

13

23

11

10

35

08

02

03

11

07

00

02

07

11

00

08

00

41

00

18

02

02

24

02

38

35

15

17

19

21

05

12

19

24

26

Part

No.

L61411

L61572

L61620

L61699

L61704

L61708

L61708

L61708

L61709

L61709

L61086

L61092

L61115

L61117

L61147

L61195

L61199

L61200

L61287

L61307

L60492

L60523

L60523

L60539

L60588

L60588

L60588

L60847

L60961

L61001

L61017

L61021

L61064

L61080

L61081

L61085

L61866

L61866

L61866

L61867

L61868

L61868

L61869

L61869

L61878

L61878

L61942

L61709

L61709

L61709

L61709

L61709

L61709

L61709

L61709

L61709

L61833

Page Ref.

No.

No.

65

65

67

67

63

29

33

65

65

65

65

65

67

67

33

105

63

63

65

65

07

113

17

77

77

109

113

109

113

114

63

127

25

67

67

79

59

59

33

33

21

07

19

35

15

57

33

23

17

59

17

59

63

65

65

65

59

25

36

04

16

12

00

15

29

32

29

27

30

14

18

16

00

11

32

21

23

00

20

21

02

50

00

09

18

18

16

38

10

05

06

27

21

02

14

00

00

21

08

00

03

08

05

00

09

02

05

01

04

34

07

33

37

15

Part

No.

L62722

L62722

L62731

L62731

L62732

L62733

L62733

L62733

L62733

L62734

L62553

L62715

L62715

L62715

L62715

L62715

L62715

L62715

L62715

L62720

L62026

L62026

L62032

L62032

L62032

L62138

L62138

L62232

L62320

L62320

L62320

L62427

L62427

L62484

L62553

L62553

L62734

L62734

L62734

L62734

L62741

L62814

L62834

L62834

L62840

L62840

L62861

L62933

L62943

L62949

L62997

L62997

L62998

L630001

L630003

L630004

L630004

908492/BP1208


Page Ref.

No.

No.

15

17

23

125

129

125

129

33

33

07

135

17

45

07

15

17

43

17

17

135

135

15

23

129

109

97

129

15

17

135

90

90

125

129

129

23

27

63

63

17

65

129

63

87

25

27

65

33

17

17

23

17

129

97

129

129

129

11

25

27

25

00

06

15

00

09

24

10

03

11

08

02

10

00

01

00

11

02

16

10

18

03

11

00

00

35

01

08

02

18

07

27

00

02

09

37

00

00

15

16

00

13

24

31

34

00

17

10

30

28

28

28

00

28

Part

No.

L63699

L63699

L63699

L63715

L63715

L63716

L63716

L63756

L63798

L63887

L63631

L63633

L63633

L63634

L63640

L63640

L63665

L63688

L63689

L63690

L63017

L63018

L63143

L63143

L63233

L63284

L63311

L63335

L63335

L63468

L63477

L63593

L63593

L63610

L63610

L63618

L63995

L64014

L64014

L64056

L64056

L64060

L64060

L64061

L64078

L64095

L64095

L63913

L63932

L63937

L63937

L63938

L63951

L63970

L63970

L63984

L63994

908492/BP1208

Page Ref.

No.

No.

75

75

59

61

77

17

17

59

73

73

45

07

37

45

35

77

79

116

07

37

65

25

25

85

61

63

07

37

45

63

27

63

27

87

96

27

25

77

77

79

79

77

77

77

77

25

77

77

77

77

77

77

79

77

59

59

59

09

11

28

04

37

03

04

06

12

13

16

26

15

14

30

32

28

00

24

13

20

01

08

03

02

10

21

14

15

36

07

00

28

01

02

27

10

11

12

15

16

51

52

23

26

07

15

17

19

18

20

27

31

28

13

16

20

Part

No.

L64267

L64267

L64267

L64267

L64267

L64267

L64267

L64268

L64270

L64270

L64179

L64179

L64179

L64196

L64196

L64196

L64197

L64197

L64197

L64218

L64113

L64113

L64122

L64122

L64122

L64123

L64123

L64124

L64124

L64124

L64132

L64143

L64174

L64174

L64175

L64179

L64276

L64277

L64279

L64279

L64280

L64280

L64280

L64280

L64280

L64280

L64281

L64270

L64271

L64273

L64273

L64274

L64275

L64275

L64276

L64276

L64276

150

Page Ref.

No.

No.

69

69

69

71

71

35

71

27

27

69

71

71

27

35

71

127

131

27

71

27

73

75

61

77

79

61

61

61

61

59

71

71

77

61

61

61

71

35

77

77

77

71

71

79

79

27

61

35

71

71

35

35

71

71

35

59

35

13

14

18

24

25

07

15

32

33

09

07

02

16

13

17

01

06

14

06

20

14

12

06

34

27

20

21

12

13

03

28

31

24

09

19

11

09

21

45

42

05

16

17

02

24

10

22

05

14

21

11

12

02

05

23

11

04

Part

No.

L64296

L64296

L64297

L64297

L64297

L64297

L64297

L64297

L64298

L64298

L64293

L64293

L64294

L64294

L64294

L64294

L64294

L64295

L64295

L64296

L64283

L64283

L64284

L64285

L64285

L64286

L64286

L64287

L64289

L64290

L64291

L64291

L64291

L64292

L64292

L64292

L64302

L64302

L64302

L64302

L64303

L64303

L64304

L64304

L64305

L64306

L64307

L64299

L64299

L64300

L64300

L64301

L64301

L64301

L64301

L64302

L64302

Page Ref.

No.

No.

29

55

77

77

77

79

77

81

35

43

77

79

35

43

43

79

79

69

69

79

69

69

79

79

79

79

69

69

69

69

77

79

79

75

79

79

67

63

71

79

111

79

109

77

79

07

37

65

88

94

63

65

63

67

65

33

65

17

24

36

06

47

34

44

08

02

35

09

12

16

20

36

19

20

03

05

03

25

26

09

10

17

18

11

12

23

24

49

32

23

14

26

13

07

00

03

11

12

30

26

00

05

00

04

31

10

09

18

40

29

08

14

00

17

Part

No.

L64322

L64323

L64323

L64324

L64324

L64326

L64326

L64328

L64329

L64331

L64314

L64315

L64316

L64316

L64317

L64320

L64320

L64321

L64321

L64321

L64307

L64307

L64310

L64311

L64311

L64312

L64313

L64314

L64314

L64314

L64314

L64314

L64314

L64314

L64314

L64314

L64379

L64384

L64407

L64407

L64407

L64408

L64408

L64411

L64411

L64421

L64437

L64359

L64359

L64360

L64362

L64364

L64364

L64367

L64367

L64374

L64378

PRINTED IN U.S.A.


Page Ref.

No.

No.

55

59

15

63

63

129

71

71

41

63

31

67

69

69

69

69

67

67

123

127

63

07

19

61

63

07

21

63

67

67

63

65

07

07

07

07

63

37

35

35

27

35

71

75

131

65

21

27

63

63

35

27

35

27

63

59

135

32

23

01

18

15

04

04

03

06

17

22

27

20

02

26

05

06

19

20

21

27

03

13

23

20

10

15

28

09

11

22

09

16

04

15

11

08

12

13

03

10

18

18

15

14

15

15

31

36

15

25

06

35

14

10

01

00

Part

No.

L64561

L64562

L64563

L64572

L64580

L64582

L64582

L64583

L64585

L64589

L64551

L64551

L64554

L64555

L64557

L64558

L64559

L64560

L64561

L64561

L64442

L64443

L64452

L64454

L64455

L64459

L64460

L64463

L64466

L64466

L64467

L64468

L64469

L64524

L64524

L64550

L64644

L64646

L64651

L64652

L64660

L64660

L64660

L64660

L64660

L64661

L64663

L64590

L64590

L64591

L64599

L64600

L64619

L64621

L64621

L64633

L64643

PRINTED IN U.S.A.

Page Ref.

No.

No.

86

15

21

51

07

07

59

35

39

39

25

85

41

25

25

79

21

21

25

85

29

63

41

21

77

29

33

29

29

29

37

21

37

09

33

29

09

15

37

15

15

31

29

07

23

63

17

29

63

63

63

31

31

31

31

31

07

02

01

09

16

06

05

17

13

08

09

02

00

10

15

05

33

08

04

08

06

04

06

04

02

48

15

19

01

07

13

08

15

07

13

21

03

14

05

00

05

02

09

16

09

00

03

17

01

04

02

02

01

03

02

06

08

07

Part

No.

L64841

L64848

L64856

L64863

L64864

L64886

L64889

L64890

L64901

L64902

L64771

L64772

L64774

L64817

L64817

L64818

L64818

L64821

L64830

L64837

L64663

L64664

L64664

L64672

L64672

L64673

L64673

L64673

L64689

L64695

L64701

L64727

L64737

L64764

L64770

L64771

L64911

L64914

L64915

L64938

L64943

L64947

L64949

L64950

L64951

L64963

L64964

L64985

L64986

L64987

L64992

L650004

L650004

L650004

L650005

L650012

L650012

151

Page Ref.

No.

No.

94

71

127

09

11

11

09

131

09

11

59

86

87

88

92

69

69

123

127

51

31

31

35

35

127

127

81

81

81

81

41

31

31

31

67

31

37

11

27

63

63

11

81

115

81

81

25

09

134

11

07

07

07

07

43

135

09

01

03

18

06

22

11

27

05

17

14

19

03

00

09

09

04

02

02

26

14

03

11

19

03

06

17

14

34

34

14

03

16

15

13

25

10

00

21

19

05

00

17

18

00

13

14

18

17

20

21

14

18

02

00

25

02

18

Part

No.

L65272

L65273

L65273

L65298

L65301

L65316

L65325

L65338

L65342

L65344

L65212

L65213

L65223

L65223

L65226

L65226

L65272

L65272

L65272

L65272

L65018

L65066

L65069

L65073

L65097

L65103

L65138

L65139

L65142

L65144

L65180

L65181

L65200

L65201

L65202

L65203

L65481

L65556

L65556

L65557

L65569

L65570

L65593

L65609

L65638

L65640

L65815

L65346

L65348

L65366

L65393

L65410

L65411

L65412

L65439

L65440

L65447

Page Ref.

No.

No.

43

27

09

09

37

61

43

43

45

45

75

43

37

43

61

25

27

19

35

73

07

07

25

81

127

127

63

63

134

135

49

29

135

134

135

135

135

135

135

135

77

103

39

21

37

07

49

67

23

43

13

73

121

15

17

103

67

13

29

00

01

00

15

27

30

04

06

02

24

00

28

18

16

23

03

27

02

13

18

00

00

20

00

00

09

09

11

18

17

21

22

19

00

08

07

00

01

29

00

15

15

06

27

24

28

00

08

06

16

04

03

09

00

23

Part

No.

L66132

L66136

L66136

L66136

L66136

L66265

L66282

L66341

L66342

L66360

L66045

L66045

L66059

L66064

L66064

L66064

L66114

L66118

L66119

L66122

L66010

L66011

L66017

L66017

L66017

L66017

L66025

L66034

L66042

L66042

L65815

L65896

L65925

L65927

L65928

L65929

L65930

L65932

L65934

L65948

L66406

L66437

L66437

L66441

L66453

L66456

L66467

L66515

L66547

L66563

L66563

L66576

L66594

L66606

L66606

L66612

L66626

908492/BP1208


Page Ref.

No.

No.

27

49

65

67

65

98

11

09

29

29

29

29

29

29

73

13

13

13

13

43

63

90

13

13

13

09

11

11

67

92

31

81

94

07

07

09

15

23

17

17

09

57

59

21

63

86

17

88

67

67

67

21

65

67

65

63

65

22

00

03

07

02

1

15

09

03

02

12

10

11

14

06

07

10

09

01

14

08

00

04

11

08

07

05

03

02

00

04

17

00

01

17

04

00

00

05

06

09

00

01

07

16

00

29

00

12

13

13

10

03

07

02

23

11

Part

No.

L66731

L66733

L66735

L66739

L66741

L66746

L66746

L66758

L66758

L66760

L66687

L66688

L66689

L66692

L66709

L66720

L66721

L66723

L66729

L66731

L66642

L66642

L66642

L66658

L66659

L66660

L66661

L66662

L66663

L66665

L66665

L66666

L66666

L66675

L66678

L66679

L66814

L66814

L66815

L66821

L66821

L66824

L66828

L66833

L66834

L66843

L66844

L66763

L66763

L66764

L66770

L66770

L66770

L66780

L66782

L66783

L66814

908492/BP1208

Page Ref.

No.

No.

29

19

19

19

19

43

19

09

17

37

09

11

11

13

13

09

45

13

13

09

39

125

125

125

31

81

114

125

125

129

17

17

09

37

13

13

43

41

39

45

45

135

39

39

37

37

45

135

45

113

121

95

125

13

13

123

07

09

09

00

16

15

03

10

14

28

00

15

15

04

12

05

14

28

17

15

12

16

00

20

19

08

14

15

05

06

18

28

28

14

00

16

14

06

01

16

19

09

13

00

00

10

11

23

16

02

13

02

19

04

18

00

09

00

Part

No.

L67751

L67832

L68054

L68054

L68054

L68229

L68280

L68281

L68282

L68285

L66963

L66965

L66970

L66975

L66986

L66993

L66997

L67430

L67629

L67655

L66849

L66850

L66855

L66855

L66868

L66869

L66877

L66918

L66919

L66931

L66942

L66942

L66942

L66949

L66950

L66958

L68513

L68516

L68517

L68531

L68533

L68539

L68544

L68545

L68549

L68550

L68552

L68295

L68296

L68313

L68331

L68337

L68337

L68461

L68463

L68493

L68511

152

Page Ref.

No.

No.

33

23

27

29

96

109

37

37

61

101

17

49

63

65

89

101

75

99

19

132

37

37

29

29

15

15

43

45

37

37

45

37

37

13

37

37

121

67

65

67

45

129

71

35

35

59

43

71

65

65

65

65

127

129

71

35

119

04

13

00

00

00

02

05

22

17

00

00

06

01

09

01

12

30

23

11

00

25

27

05

06

12

00

15

08

24

23

17

19

20

03

03

00

26

35

36

24

12

01

01

01

01

24

04

34

18

38

39

13

12

31

19

09

01

Part

No.

L69148

L69166

L69718

L69747

L69747

L70146

L70200

L70200

L70200

L70655

L68638

L68666

L68678

L68678

L68678

L68711

L68743

L68743

L68772

L68831

L68553

L68554

L68557

L68569

L68571

L68574

L68579

L68580

L68588

L68591

L68592

L68613

L68616

L68617

L68617

L68638

L71350

L71383

L71385

L71582

L71637

L71651

L71748

L72350

L72419

L75956

L76020

L70655

L70719

L71006

L71066

L71066

L71075

L71204

L71205

L71205

L71206

Page Ref.

No.

No.

105

107

105

105

107

107

107

107

105

107

88

89

92

93

96

39

49

49

86

87

49

49

49

53

49

55

55

53

53

49

43

21

21

27

31

131

49

49

49

49

49

118

118

107

107

49

49

107

107

107

107

105

105

105

105

105

107

00

18

20

21

21

06

04

02

03

05

09

02

09

10

08

06

16

11

03

02

20

17

06

24

02

12

28

04

00

22

09

05

12

04

07

09

05

25

09

18

19

03

10

08

12

03

21

13

14

28

16

16

25

28

26

09

09

Part

No.

L96851

L96851

L96852

L96853

L96911

L96920

L96923

L96924

L96928

L96928

L94580

L96738

L96744

L96838

L96838

L96838

L96838

L96838

L96838

L96838

L76084

L806001

L806001

L810005

L810005

L82358

L88372

L93038

L93067

L93068

L93097

L93101

L93103

L93129

L93140

L93777

L97019

L97020

L97041

L97042

L97108

L97109

L97111

L97113

L97122

L97123

L97124

L96929

L96931

L96932

L96933

L96993

L96994

L96995

L96997

L96999

L96999

PRINTED IN U.S.A.


Page Ref.

No.

No.

103

35

109

111

105

107

105

107

105

105

113

51

53

53

53

53

53

51

51

103

51

51

51

51

117

51

51

51

51

51

49

49

49

53

53

53

53

53

49

53

116

116

114

111

109

111

111

105

105

105

107

105

107

107

107

53

53

23

24

24

25

30

14

33

11

11

23

12

10

10

10

05

04

15

22

21

20

12

10

18

13

04

03

05

08

09

11

23

07

04

03

11

08

06

05

02

03

03

17

06

01

25

01

01

27

02

01

16

17

17

20

19

19

29

Part

No.

L97361

L97489

L97495

L97495

L97579

L97579

L97580

L97580

L97581

L97582

L97299

L97328

L97329

L97330

L97331

L97340

L97341

L97345

L97346

L97361

L97126

L97127

L97128

L97134

L97135

L97136

L97153

L97155

L97157

L97158

L97160

L97161

L97162

L97162

L97163

L97286

L97643

L97644

L97645

L97646

L97654

L97655

L97659

L97660

L97661

L97661

L97662

L97583

L97584

L97585

L97585

L97631

L97631

L97633

L97634

L97641

L97642

PRINTED IN U.S.A.

Page Ref.

No.

No.

55

55

55

55

55

55

55

55

55

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55

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87

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22

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09

10

07

12

20

25

11

11

11

06

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00

12

08

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10

08

01

10

04

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01

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00

26

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105

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57

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L99329 86

L99330

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L99335

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57

88

92

07

57

07

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09

85

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114

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57

90

114

51

113

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45

45

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123

113

114

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11

49

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11

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11

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01

19

10

11

20

01

01

16

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27

21

19

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31

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16

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07

08

01

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08

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12

09

00

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83

43

94

89

41

103

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83

83

53

61

83

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87

91

93

98

98

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03

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10

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11

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12

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Part

No.

L99411

L99419

L99425

L99428

L99428

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L99434

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L99952

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L99971

L99987

L99999

P470472

L99382

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L99395

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No.

No.

PRINTED IN U.S.A.

RS6/RS8 Telescopic Handler NOTES

PRINTED IN U.S.A.

155

908492/BP1208

Index RS6/RS8 Telescopic Handler

PAGE

A

Air Conditioning

A/C Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

A/C Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

A/C Engine Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

A/C Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

A/C Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Access Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29, 35

Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07

Access Panel, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07

Air Cleaner Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Air Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Alarm, Back-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 29

Attachment, Carriage Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123, 127

Auxiliary Hydraulics Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

Axle

Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Tie Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 49

Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 49

B

Back-up Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 29

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Belt, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Block Heater, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Block, Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Blower, Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Boom

Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Truss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

Booster, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Boot, Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51, 103

Boot, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 57, 105, 107, 113

Boot, Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Bracket, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Bracket, Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Bracket, Switch Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

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156

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RS6/RS8 Telescopic Handler INDEX

PAGE

Bracket, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Brake

Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Cable, Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 45

Caliper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 21

Pad Lining Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Power Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 59

Breaker, Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17, 23

Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132

Bucket, Cutting Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132

C

Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

Cab Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

Cap, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Cap, Hydraulic Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Cap, Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Carriage Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17, 23

Clamp, Boom Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Clamp, Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Clutch Cut-Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Column, Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Compressor, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Condenser, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Cooler, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Cover, Heater Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07

Cover, Rear Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Cover, Tool Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Cutting Edge, Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132

Cylinder

Extend, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88, 89

Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Lift, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86, 87

Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31, 81, 94

Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Slave (Compensation), Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90, 91

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Cylinder (continued)

Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92, 93

D

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134

Defrost Fan Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

Differential, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Door

Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Strike Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Drier, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Driveshaft, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Driveshaft, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Dual-Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Dust Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51, 103

E

Elbow, Rubber Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Electric Motor, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Electronic Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Engine

Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Ether Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Ether Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09, 37

Evaporator Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Exhaust

Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

F

Fan

Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

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Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 35

Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Floor Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Flow Divider Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

F-N-R Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

Fork

Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

Shaft Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125, 129

Fork-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Frame Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77, 79, 135

Front Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Front Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Fuel

Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Level Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Line Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Tank Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

G

Gauge

Cover Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Light Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Water Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Ground Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13, 21

H

Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29, 109, 111, 113

Handle, Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29, 33

Harness, Engine Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Harness, Transmission Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Hood Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

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Hood, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Hood, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Hose

A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63, 65, 67

Tray Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Hydraulic

Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73, 75, 98, 99

Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Valve, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

Valve, Tie Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

Hydraulics, Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

I

Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Inclinometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Intake Tube, Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

J

Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77, 79, 105, 107

K

Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 15, 17

Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31, 105, 107, 109, 111, 113, 114

L

Level Indicator, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07

Light

Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Brake Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Cluster Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Switch, Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Load Chart Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07

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M

Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Mat, Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Mirror Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Modulator Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Module, F-N-R Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Motor, Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Mount, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Mount, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

O

Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Oil Pressure Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Outrigger

Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31, 81

Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31, 81

Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

P

Pad, Boom Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134

Panel, Recessed Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Panel, Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Park Brake

Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 45

Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Pedal

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

Pivot Bushing, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Power Brake Booster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 59

Pre-Cleaner, Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Priority Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61, 77, 79

Pulley, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Pump, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73, 75, 98, 99

PRINTED IN U.S.A.

161

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PAGE

Q

Quick-Coupler Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71, 127

R

Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43, 55

Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Rear Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Rear Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 23, 37

Reservoir, Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Rim, Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 57, 105, 107, 113

S

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07

Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07

Sender, Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Sender, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Sender, Water Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Shift Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Shifter Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Shifter, 1-2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Shifter, F-N-R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

Shroud, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Shut-Off, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Slide Door, Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Slide Pad, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Steering

Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53, 61

Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61, 100

Select Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61, 101, 135

Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Strainer, Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Brake Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 21

Clutch Cut-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

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PAGE

Switch (continued)

Defroster Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

Engine Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Ether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 23

Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45, 57

Pull-Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

T

Tail Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Tail Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Test Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Throttle Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Throttle, Electronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Tie Bolt Kit, Hydraulic Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

Tie Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Tilt/Rotate Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Tool Box Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Truss, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

U

U-bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07

Universal Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

V

Valve, Dual-Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Frame-Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77, 79, 135

Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31, 81

Priority Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61, 77, 79

Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61, 101, 135

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W

Water Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 17

Wheel Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Window

Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 09

Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Wiper

Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

F-N-R Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Switches and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Tail Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

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Torque Specifications

Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread-forming and metal screws) unless otherwise specified.

Unified National

Thread

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-14

Grade 2

Dry

130

150

125

140

55

60

75

85

20

23

32

36

35

40

190

210

19*

20*

27*

31*

66*

76*

11

12

Grade 5

Dry

110

120

150

180

260

300

430

470

30

35

50

55

75

90

640

710

30*

31*

43*

49*

9

10

17

19

Lubed

130

150

125

140

55

60

75

85

15

17

24

27

35

40

190

210

14*

15*

21*

23*

50*

56*

9

9

Grade 8

Dry

150

170

220

240

380

420

600

660

45

50

70

80

110

120

900

1000

41*

43*

60*

68*

12

14

25

25

Lubed

80

90

110

130

200

220

320

360

23

25

35

40

55

65

480

530

22*

23*

32*

36*

75*

86*

13

14

Lubed

110

130

170

180

280

320

460

500

35

35

55

60

80

90

680

740

31*

32*

45*

51*

9

10

18

20

Metric Course

Thread

M6-1

24M8-1.25

M10-1.5

M12-1.75

M14-2

M16-2

Grade 8.8

Dry

8

19

37.5

65

103.5

158.5

Lubed

6

14

28

48

76.5

117.5

Grade 10.9

Dry

11

27

53

91.5

145.5

223.5

Lubed

7

20

39

67.5

108

165.5

Grade 12.9

Dry

13.5

32.5

64

111.5

176.5

271

Lubed

10*

24*

47

82

131

200

* All torque values are in lbs.-ft., except those marked with an *, which are in lbs.-in.

For metric torque value (Nm), multiply lbs.-ft. x 1.355 or lbs.-in. value x 0.113.

PRINTED IN U.S.A.

165

908492/BP1208

GEHL Company

143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 U.S.A.

www.gehl.com

908492/BP1208 © 2008 Gehl Company, All Rights Reserved.

PRINTED IN U.S.A.

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