F210 V S ision
F210
Vision Sensor
Flow M enus and Mac ro Capability
Reduce the overhead involved
in system planning and introduction.
The Flow Menus and Macros of the F 250-UM 3FE/ UM 3M E greatly reduce
the design and technical wor k involved in creating applications.
Application requirements in the production process for inspections, dimension measurements, and
positioning have been becoming more varied and complex every year. OMRON has developed a software
package to reduce the design and technical work required in creating image-processing applications. With
this software package, applications can now be created quickly and simply.
Expanding the limits
of sensing
technology.
Select from a library
of processing items.
Flexible combinations
Design and creation
w ith external device
controls .
of processing
algorithms.
Use image processing to
create applications.
Original and
specialized menus.
GUI design and
creation.
Easier operation at
the production site .
Reduced learning
time for operations.
Easier revisions to
specifications added
after introduct ion.
This new software package is compatible with the newly released F210, as well as with the high-performance
F250 Vision Sensor. The know-how and assets from previously created software can be passed on and
developed for other models as well.
2
The Three Features of Flow Menus and Macros
Flow Menus
Flow Menus select the re quired processing items from the library,
combining and linking them for you.
Ideal for the follow ing:
• Stabilize measurement images by filtering the required number of times.
• Perform measurements according to workpiece tolerance by changing the
measurement area based on measurement results.
• Periodically check for data variations by outputting the maximum and
minimum values for each 10 measurements.
Augment Flow Menus us ing a PC text editor .
The software package can be edited using text comm ands to custo mize
I/ O controls , displays, and a GUI.
Macros
Programs can be created using only a text editor, with no need for any special development environment.
Ideal for the follow ing:
• Creating special menus.
• Displaying and outputting the date and time of NG measurements.
• Automatically saving NG images to a Memory Card.
• Changing the number of registered product types.
Special menus using macros
Customization Manual
The know -how fro m the past is incorporated in a manual so that
Reverse Customization can be used to deter mine the best method to
execute the des ired process.
Building Flow Menus and U sing Macros
When an item is selected for operation, a sample program and
explanation are displayed. Multiple samples can be easily combined.
3
Measurement Processing Item Support
The F250-UM3FE (UM3ME) Application Software supports approximately 70 different processing items. These can be freely combined for inspections as needed. Image input, measurement support, branch control, results output, and results display can be
used in common for all of the models (F210 and F250).
Image Input Functions
Position Compensation
Functions
· Inputting Camera Images
YES: Supported
Compensation
Processing item
· Switching Cameras
· Changing Filtering
Position compensation in
X, Y, and q directions
· Filtering Again
Remarks
F210
F250
Binary Position Compensation
YES
YES
---
Circle Position Compensation
NO
YES
---
EC Position Compensation
YES
YES
---
Edge Position Compensation
YES
YES
---
Model Position Compensation
NO
YES
Enables high-speed processing compared to the model
position compensation #.
Model Position Compensation #
YES
YES
---
General Measurement
Functions
YES: Supported
Application (measurement)
Processing item
Controller
F210
Size (area)
Position
Controller
Center-of-gravity
detection (Processing time: Low)
NO: Not supported
NO: Not supported
Remarks
F250
Binary Defect
YES
YES
Up to eight regions can be set per Unit, with results displayed in a list.
Binary Gravity and Area
YES
YES
Only one region can be set per Unit. Menu levels are simple and easy to
understand.
Binary Area (Variable Box)
YES
YES
Used for inspecting measurement items with varying positions and sizes.
Binary Defect
YES
YES
Up to eight regions can be set per Unit, with results displayed in a list.
Binary Gravity and Area
YES
YES
Only one region can be set per Unit. Menu levels are simple and easy to
understand.
Binary Area (Variable Box)
YES
YES
Used for inspecting measurement items with varying positions and sizes.
(X, Y)
Coordinate detection (Processing
time: High)
(X, Y)
Coordinate detection (Rotation in
measurement item)
Dimensions measurement
Position deviation
detection
Gray Search
YES
YES
Uses gray models to detect positions in pixel units.
Precise Search
YES
YES
Uses gray models to detect positions in sub-pixel units.
Flexible Search
YES
YES
Multiple models are registered to enable searching even when there is
variation.
Pattern
NO
YES
Up to 64 regions can be registered per Unit, and high-speed processing
is possible. (See note.)
ECM Search
YES
YES
Uses edge code models so that processing is not affected by deformation
or dirt.
EC Positioning
YES
YES
No model registration is required. Searches using shape information such
as "round" or "angular."
Rotation Positioning
NO
YES
High-speed processing is possible. (See note.)
Rotation Search
YES
YES
---
Gray Edge Position_8
YES
YES
Up to eight regions can be set per Unit, with results displayed in a list.
Gray Edge Position_1
YES
YES
Only one region can be set per Unit. Menu levels are simple and easy to
understand.
Gray Edge Width
YES
YES
---
Relative Position
YES
YES
---
Note: These processing items are most effective when set immediately after image input processing item (Camera image input or Camera switching). Depending on
conditions, however, high-speed processing may not be possible.
4
YES: Supported
Application (measurement)
Defect
Characters
Angle
Quantities
1234
Shapes (correlation values)
Classification
Brightness
Processing item
Controller
NO: Not supported
Remarks
F210
F250
Surface Defect
YES
YES
Only one region can be set per Unit. Menu levels are simple and easy to understand.
Density Defect
NO
YES
Up to eight regions can be set per Unit, with results displayed in a list. The number of Units can be reduced.
Surface Defect (Variable Box)
YES
YES
Used for inspecting measurement items with varying positions and sizes.
EC Defect
YES
YES
Uses edge codes for defect inspection so that processing
is not affected by deformation or dirt.
Fine Matching
YES
YES
Accurately detects differences with models.
QUEST Character Verification
YES
YES
Used to verify multiple characters.
Lot Number OCR 1
YES
YES
Handles lot numbers that are changed daily, weekly,
monthly, or annually.
OCR for 1 Character
YES
YES
---
Binary Defect
YES
YES
Up to eight regions can be set per Unit, with results displayed in a list. The number of Units can be reduced.
Binary Gravity and Angle
YES
YES
Only one region can be set per Unit. Menu levels are simple and easy to understand.
Rotation Positioning
NO
YES
High-speed processing is possible. (See note.)
Rotation Search
YES
YES
Used when the measurement item rotates.
Circular Angle
YES
YES
Used only for circular measurement items.
Enables higher-speed processing compared to Rotation
Search. (See note.)
Labeling
YES
YES
Counts up to 2,500.
Label Data
YES
YES
Gets label measurement values from other Units.
Edge Pitch
YES
YES
Gets the number, pitch, and width.
EC Circle Count
YES
YES
Finds circles using "round" shape information so that processing is not affected even if the circles are deformed or
dirty.
Pattern
NO
YES
Up to 64 regions can be registered per Unit, enabling highspeed processing. (See note.)
Flexible Search
YES
YES
Searching can be performed even if there is variation in
model images.
Fine Matching
YES
YES
Accurately detects differences with models.
Classification
NO
YES
Enables higher-speed processing compared to Classification #. (See note.)
Classification #
YES
YES
---
Density Data
YES
YES
---
Note: These processing items are most effective when set immediately after image input processing item (Camera image input or Camera switching). Depending on
conditions, however, high-speed processing may not be possible.
Measurement Support
Functions
· Calculation
· Get unit data
· Set unit data
· Wait
· Elapsed time
· Trend monitor
Branch Control Functions
· Conditional branch
· DI branch
· End
Results Output Functions
· Memory card data output
· DO data output
· Host link data output
· Normal data output
· DO judgement output
Results Display Functions
· String display
· Measurement display
· Judgement display
· Item display
· Time display
· Figure display
· Line results display
· Box display
· Circle display
· Cursor display
· Newest NG image display
5
System Configuration
Camera with Lighting
Software Package
Cameras with Intelligent Lighting
F250-UM3FE (Flow Menu Format)
F250-UM3ME (Flow Menu and Macro Format)
F160-SLC20
F160-SLC50
Console
F160-KP
F150-KP
Cameras with Intelligent Lighting
F150-SLC20
F150-SLC50
Camera
Cable
(See note 1.)
Monitor
F150-VS
Color LCD Monitor
F150-M05L
Cameras with Light Source
F150-SL20A
F150-SL50A
Monochrome CRT Video
Monitor
F150-M09
Camera (See note 2.)
F150-S1A
Camera Cable
(See note 1.)
F150-VS
F210-C10/C15
F160-S1/S2
Memory Card
(Double-speed Camera)
F160-N64S (S) (64 MB)
F160-N64S
Lense
(See note 3.)
F250-C50/C55
3Z4S-LE C1614A
RS-232C/422
(Common use)
Ethernet (F250)
Personal computer
3Z4S-LE B2514D
Lighting (See note 3.)
F150-LT20A
F150-LT50A
3Z4S-LE B5014A
Parallel Cable
Console Adapter
(See note 4.)
F381-DU
Synchronous Sensor
Programmable Controller
Note 1: Separate robot cable specifications (F150-VSB) are available.
Note 2: F200 and F300 Cameras can also be used. In that case, use the F160-VSR3 Camera Cable.
If using the F300-S Camera, then use the F160-VSR4 Camera Cable.
Note 3: In addition, lenses and lighting are available.
Note 4: This is a special optional device that allows multiple Controllers to be operated with a single Monitor and Console. Please inquire for details.
6
Ratings and Performance
Controller
Item
Specifications
F210-C10/C15
F250-C50/C55
Connectable Cameras
F150-S1A/-SL20A/-SL50A/-SLC20/-SLC50, F160-S1/-S2/-SLC20/-SLC50, F300-S2R/-S3DR, etc.
Number of Cameras connectable
2
Number of pixels
512 ´ 484 (H ´ V)
Number of scenes
32 (Expansion possible using Memory Cards.)
Image storage function
Maximum of 35 images stored
Filtering
Smoothing (strong, weak), edge enhancement, edge extraction (horizontal, vertical, both), dilation, erosion, median, background suppression
Operation and settings
Installing measurement items using application software, and combining and setting measurement
items by menu operations
Menu language
Japanese or English (Can be switched.)
Trend monitor function
Supported
Memory card slots
1
2
Monitor interface
1 channel
Composite video output: 1 channel, S-VIDEO
output: 1 channel
Ethernet
Not supported.
10Base-T: 1 channel
Serial communications
RS-232C/422A: 1 channel
Parallel I/O
13 inputs and 22 outputs
21 inputs and 46 outputs
Strobe interface
2 channels (included in parallel outputs)
4 channels (included in parallel outputs)
Power supply voltage
20.4 to 26.4 VDC
Current consumption
Approx. 1.6 A (when two F160-SLC50 Cameras are
connected)
Ambient temperature
Operating: 0 to 50°C Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity
Operating and storage: 35% to 85% (with no condensation)
External dimensions
56 ´ 160 ´ 110 (W ´ H ´ D) mm (not including connectors and other protruding parts)
270 ´ 81 ´ 197 (W ´ H ´ D) mm
Weight
Approx. 570 g (Controller only)
Approx. 2.7 kg (Controller only)
4
Approx. 3.7 A (when four F160-SLC50 Cameras
are connected)
a
Dimensions
Unit: mm
Controller
F210-C10/C15
60
115 min.
270
12
197
153
8
66.5
73
Four M3 mounting holes 56
with depth of 4.8 mm
60
66.5
12
F250-C50/C55
Four M3 mounting
holes with depth
of 4.8 mm
220±0.6
Four M4 mounting screws*
136±0.5
66.5
66.5
(25)
7
110
*Screw length: L (10+T<L<13+T)
38
10 to 13
Four M4 mounting holes with depth of 6 mm
92
Camera
F160-S1/S2
190±0.6
Console
F160-KP
(14)
Panel thickness: T
9
(40)
Liquid Crystal Monitor
F150-M05L
Mounting plate thickness:
1.6 to 4.8 mm
(46 max.)
(29.7)
20
SYNC
TRIG
ESC
F1
F3
F2
135.5
50 min.
143
POWER
ENT
1"-32UN-2A
Camera cable connector
8
31
30.5
(C mount)
(11.8 dia.)
31.25±2 (23.25)
Two M4 mounting holes
21.25±2
with depth of 8 mm
F4
F6
(5.5)
(100)
185
F150-VM Monitor Cable
F5
F7
F9
F8
174
• Tolerance: ±1 mm
• The dimensions in parentheses
are reference values.
Panel cutout
dimensions
1/4-20UNC with depth of 8 mm
20±0.1
Mounting bracket
SHIFT
(6.2)
Light connector (8.8 dia.)
132
(6.2)
42.2
11
29
(6)
(30.7)
54.5
(46.5)
(21.7)
8
(14.5)
(15.5)
(145)
(155)
48
(13.25)
133.5 +0.5mm
0
12 dia.
40
2000
mm
175.5+0.5
0
7
I ntroducing OM RON V ision S ensors
Can also be easily introduced to ultra high-speed
processing lines.
Images from the F160-S1 Double-speed Camera are input up to 4
times faster than conventional OMRON products.
Inspection functions (gray searches, detection of scratches, soiling,
etc.) are 2 to 10 times faster than previous OMRON products.
Image capture time
Inspection processing time
Previous
products
Up to 4 times
as fast
2 to 10 times as fast
F160
Equipped w ith a M emory Card
Allows easy use on multi-product lines by simply increasing the
number of scenes.
Customize function allow s the F160 to be tailored to
specific production needs.
Shortcut keys
Password setting
Screen message customization on measurement screens, color
displays, and much more.
F160 V ision S ensor
For details, refer to the F160 Vision Sensor (catalog No. Q125-E1- ).
OM RON Corporation
Regional Headquarters
Industrial Automation Company
OM RON EUROPE B.V.
Sensor Business Unit, Carl-Benz-Str. 4,
D-71154 Nufringen, Germany
Tel: (49)7032-811-0/Fax: (49)7032-811-199
Application Sensors Division
Sensing Devices and Components
Division H.Q.
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81)75-344-7068
Fax: (81)75-344-7107
Authorized Distributor:
OM RON ELECTRONICS LLC
1 East Commerce Drive, Schaumburg, IL 60173 U.S.A.
Tel: (1)847-843-7900/Fax: (1)847-843-8568
OM RON ASIA PACIFIC PTE. LTD.
83 Clemenceau Avenue, #11-01, UE Square,
239920 Singapore
Tel: (65)6835-3011/Fax: (65)6835-2711
OM RON CHINA CO., LTD. BEIJING OFFICE
Room 1028, Office Building, Beijing Capital Times Square,
No. 88 West Chang'an Road, Beijing, 100031 China
Tel: (86)10-8391-3005/Fax: (86)10-8391-3688
Cat. No. Q132-E1-01 0103-2M (0103) (H) Printed in Japan
In the interest of product improvement, specifications are subject to change without notice.
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