F210 Vision Sensor Flow M enus and Mac ro Capability Reduce the overhead involved in system planning and introduction. The Flow Menus and Macros of the F 250-UM 3FE/ UM 3M E greatly reduce the design and technical wor k involved in creating applications. Application requirements in the production process for inspections, dimension measurements, and positioning have been becoming more varied and complex every year. OMRON has developed a software package to reduce the design and technical work required in creating image-processing applications. With this software package, applications can now be created quickly and simply. Expanding the limits of sensing technology. Select from a library of processing items. Flexible combinations Design and creation w ith external device controls . of processing algorithms. Use image processing to create applications. Original and specialized menus. GUI design and creation. Easier operation at the production site . Reduced learning time for operations. Easier revisions to specifications added after introduct ion. This new software package is compatible with the newly released F210, as well as with the high-performance F250 Vision Sensor. The know-how and assets from previously created software can be passed on and developed for other models as well. 2 The Three Features of Flow Menus and Macros Flow Menus Flow Menus select the re quired processing items from the library, combining and linking them for you. Ideal for the follow ing: • Stabilize measurement images by filtering the required number of times. • Perform measurements according to workpiece tolerance by changing the measurement area based on measurement results. • Periodically check for data variations by outputting the maximum and minimum values for each 10 measurements. Augment Flow Menus us ing a PC text editor . The software package can be edited using text comm ands to custo mize I/ O controls , displays, and a GUI. Macros Programs can be created using only a text editor, with no need for any special development environment. Ideal for the follow ing: • Creating special menus. • Displaying and outputting the date and time of NG measurements. • Automatically saving NG images to a Memory Card. • Changing the number of registered product types. Special menus using macros Customization Manual The know -how fro m the past is incorporated in a manual so that Reverse Customization can be used to deter mine the best method to execute the des ired process. Building Flow Menus and U sing Macros When an item is selected for operation, a sample program and explanation are displayed. Multiple samples can be easily combined. 3 Measurement Processing Item Support The F250-UM3FE (UM3ME) Application Software supports approximately 70 different processing items. These can be freely combined for inspections as needed. Image input, measurement support, branch control, results output, and results display can be used in common for all of the models (F210 and F250). Image Input Functions Position Compensation Functions · Inputting Camera Images YES: Supported Compensation Processing item · Switching Cameras · Changing Filtering Position compensation in X, Y, and q directions · Filtering Again Remarks F210 F250 Binary Position Compensation YES YES --- Circle Position Compensation NO YES --- EC Position Compensation YES YES --- Edge Position Compensation YES YES --- Model Position Compensation NO YES Enables high-speed processing compared to the model position compensation #. Model Position Compensation # YES YES --- General Measurement Functions YES: Supported Application (measurement) Processing item Controller F210 Size (area) Position Controller Center-of-gravity detection (Processing time: Low) NO: Not supported NO: Not supported Remarks F250 Binary Defect YES YES Up to eight regions can be set per Unit, with results displayed in a list. Binary Gravity and Area YES YES Only one region can be set per Unit. Menu levels are simple and easy to understand. Binary Area (Variable Box) YES YES Used for inspecting measurement items with varying positions and sizes. Binary Defect YES YES Up to eight regions can be set per Unit, with results displayed in a list. Binary Gravity and Area YES YES Only one region can be set per Unit. Menu levels are simple and easy to understand. Binary Area (Variable Box) YES YES Used for inspecting measurement items with varying positions and sizes. (X, Y) Coordinate detection (Processing time: High) (X, Y) Coordinate detection (Rotation in measurement item) Dimensions measurement Position deviation detection Gray Search YES YES Uses gray models to detect positions in pixel units. Precise Search YES YES Uses gray models to detect positions in sub-pixel units. Flexible Search YES YES Multiple models are registered to enable searching even when there is variation. Pattern NO YES Up to 64 regions can be registered per Unit, and high-speed processing is possible. (See note.) ECM Search YES YES Uses edge code models so that processing is not affected by deformation or dirt. EC Positioning YES YES No model registration is required. Searches using shape information such as "round" or "angular." Rotation Positioning NO YES High-speed processing is possible. (See note.) Rotation Search YES YES --- Gray Edge Position_8 YES YES Up to eight regions can be set per Unit, with results displayed in a list. Gray Edge Position_1 YES YES Only one region can be set per Unit. Menu levels are simple and easy to understand. Gray Edge Width YES YES --- Relative Position YES YES --- Note: These processing items are most effective when set immediately after image input processing item (Camera image input or Camera switching). Depending on conditions, however, high-speed processing may not be possible. 4 YES: Supported Application (measurement) Defect Characters Angle Quantities 1234 Shapes (correlation values) Classification Brightness Processing item Controller NO: Not supported Remarks F210 F250 Surface Defect YES YES Only one region can be set per Unit. Menu levels are simple and easy to understand. Density Defect NO YES Up to eight regions can be set per Unit, with results displayed in a list. The number of Units can be reduced. Surface Defect (Variable Box) YES YES Used for inspecting measurement items with varying positions and sizes. EC Defect YES YES Uses edge codes for defect inspection so that processing is not affected by deformation or dirt. Fine Matching YES YES Accurately detects differences with models. QUEST Character Verification YES YES Used to verify multiple characters. Lot Number OCR 1 YES YES Handles lot numbers that are changed daily, weekly, monthly, or annually. OCR for 1 Character YES YES --- Binary Defect YES YES Up to eight regions can be set per Unit, with results displayed in a list. The number of Units can be reduced. Binary Gravity and Angle YES YES Only one region can be set per Unit. Menu levels are simple and easy to understand. Rotation Positioning NO YES High-speed processing is possible. (See note.) Rotation Search YES YES Used when the measurement item rotates. Circular Angle YES YES Used only for circular measurement items. Enables higher-speed processing compared to Rotation Search. (See note.) Labeling YES YES Counts up to 2,500. Label Data YES YES Gets label measurement values from other Units. Edge Pitch YES YES Gets the number, pitch, and width. EC Circle Count YES YES Finds circles using "round" shape information so that processing is not affected even if the circles are deformed or dirty. Pattern NO YES Up to 64 regions can be registered per Unit, enabling highspeed processing. (See note.) Flexible Search YES YES Searching can be performed even if there is variation in model images. Fine Matching YES YES Accurately detects differences with models. Classification NO YES Enables higher-speed processing compared to Classification #. (See note.) Classification # YES YES --- Density Data YES YES --- Note: These processing items are most effective when set immediately after image input processing item (Camera image input or Camera switching). Depending on conditions, however, high-speed processing may not be possible. Measurement Support Functions · Calculation · Get unit data · Set unit data · Wait · Elapsed time · Trend monitor Branch Control Functions · Conditional branch · DI branch · End Results Output Functions · Memory card data output · DO data output · Host link data output · Normal data output · DO judgement output Results Display Functions · String display · Measurement display · Judgement display · Item display · Time display · Figure display · Line results display · Box display · Circle display · Cursor display · Newest NG image display 5 System Configuration Camera with Lighting Software Package Cameras with Intelligent Lighting F250-UM3FE (Flow Menu Format) F250-UM3ME (Flow Menu and Macro Format) F160-SLC20 F160-SLC50 Console F160-KP F150-KP Cameras with Intelligent Lighting F150-SLC20 F150-SLC50 Camera Cable (See note 1.) Monitor F150-VS Color LCD Monitor F150-M05L Cameras with Light Source F150-SL20A F150-SL50A Monochrome CRT Video Monitor F150-M09 Camera (See note 2.) F150-S1A Camera Cable (See note 1.) F150-VS F210-C10/C15 F160-S1/S2 Memory Card (Double-speed Camera) F160-N64S (S) (64 MB) F160-N64S Lense (See note 3.) F250-C50/C55 3Z4S-LE C1614A RS-232C/422 (Common use) Ethernet (F250) Personal computer 3Z4S-LE B2514D Lighting (See note 3.) F150-LT20A F150-LT50A 3Z4S-LE B5014A Parallel Cable Console Adapter (See note 4.) F381-DU Synchronous Sensor Programmable Controller Note 1: Separate robot cable specifications (F150-VSB) are available. Note 2: F200 and F300 Cameras can also be used. In that case, use the F160-VSR3 Camera Cable. If using the F300-S Camera, then use the F160-VSR4 Camera Cable. Note 3: In addition, lenses and lighting are available. Note 4: This is a special optional device that allows multiple Controllers to be operated with a single Monitor and Console. Please inquire for details. 6 Ratings and Performance Controller Item Specifications F210-C10/C15 F250-C50/C55 Connectable Cameras F150-S1A/-SL20A/-SL50A/-SLC20/-SLC50, F160-S1/-S2/-SLC20/-SLC50, F300-S2R/-S3DR, etc. Number of Cameras connectable 2 Number of pixels 512 ´ 484 (H ´ V) Number of scenes 32 (Expansion possible using Memory Cards.) Image storage function Maximum of 35 images stored Filtering Smoothing (strong, weak), edge enhancement, edge extraction (horizontal, vertical, both), dilation, erosion, median, background suppression Operation and settings Installing measurement items using application software, and combining and setting measurement items by menu operations Menu language Japanese or English (Can be switched.) Trend monitor function Supported Memory card slots 1 2 Monitor interface 1 channel Composite video output: 1 channel, S-VIDEO output: 1 channel Ethernet Not supported. 10Base-T: 1 channel Serial communications RS-232C/422A: 1 channel Parallel I/O 13 inputs and 22 outputs 21 inputs and 46 outputs Strobe interface 2 channels (included in parallel outputs) 4 channels (included in parallel outputs) Power supply voltage 20.4 to 26.4 VDC Current consumption Approx. 1.6 A (when two F160-SLC50 Cameras are connected) Ambient temperature Operating: 0 to 50°C Storage: -25 to 65°C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no condensation) External dimensions 56 ´ 160 ´ 110 (W ´ H ´ D) mm (not including connectors and other protruding parts) 270 ´ 81 ´ 197 (W ´ H ´ D) mm Weight Approx. 570 g (Controller only) Approx. 2.7 kg (Controller only) 4 Approx. 3.7 A (when four F160-SLC50 Cameras are connected) a Dimensions Unit: mm Controller F210-C10/C15 60 115 min. 270 12 197 153 8 66.5 73 Four M3 mounting holes 56 with depth of 4.8 mm 60 66.5 12 F250-C50/C55 Four M3 mounting holes with depth of 4.8 mm 220±0.6 Four M4 mounting screws* 136±0.5 66.5 66.5 (25) 7 110 *Screw length: L (10+T<L<13+T) 38 10 to 13 Four M4 mounting holes with depth of 6 mm 92 Camera F160-S1/S2 190±0.6 Console F160-KP (14) Panel thickness: T 9 (40) Liquid Crystal Monitor F150-M05L Mounting plate thickness: 1.6 to 4.8 mm (46 max.) (29.7) 20 SYNC TRIG ESC F1 F3 F2 135.5 50 min. 143 POWER ENT 1"-32UN-2A Camera cable connector 8 31 30.5 (C mount) (11.8 dia.) 31.25±2 (23.25) Two M4 mounting holes 21.25±2 with depth of 8 mm F4 F6 (5.5) (100) 185 F150-VM Monitor Cable F5 F7 F9 F8 174 • Tolerance: ±1 mm • The dimensions in parentheses are reference values. Panel cutout dimensions 1/4-20UNC with depth of 8 mm 20±0.1 Mounting bracket SHIFT (6.2) Light connector (8.8 dia.) 132 (6.2) 42.2 11 29 (6) (30.7) 54.5 (46.5) (21.7) 8 (14.5) (15.5) (145) (155) 48 (13.25) 133.5 +0.5mm 0 12 dia. 40 2000 mm 175.5+0.5 0 7 I ntroducing OM RON V ision S ensors Can also be easily introduced to ultra high-speed processing lines. Images from the F160-S1 Double-speed Camera are input up to 4 times faster than conventional OMRON products. Inspection functions (gray searches, detection of scratches, soiling, etc.) are 2 to 10 times faster than previous OMRON products. Image capture time Inspection processing time Previous products Up to 4 times as fast 2 to 10 times as fast F160 Equipped w ith a M emory Card Allows easy use on multi-product lines by simply increasing the number of scenes. Customize function allow s the F160 to be tailored to specific production needs. Shortcut keys Password setting Screen message customization on measurement screens, color displays, and much more. F160 V ision S ensor For details, refer to the F160 Vision Sensor (catalog No. Q125-E1- ). OM RON Corporation Regional Headquarters Industrial Automation Company OM RON EUROPE B.V. Sensor Business Unit, Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49)7032-811-0/Fax: (49)7032-811-199 Application Sensors Division Sensing Devices and Components Division H.Q. Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7068 Fax: (81)75-344-7107 Authorized Distributor: OM RON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 OM RON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel: (65)6835-3011/Fax: (65)6835-2711 OM RON CHINA CO., LTD. BEIJING OFFICE Room 1028, Office Building, Beijing Capital Times Square, No. 88 West Chang'an Road, Beijing, 100031 China Tel: (86)10-8391-3005/Fax: (86)10-8391-3688 Cat. No. Q132-E1-01 0103-2M (0103) (H) Printed in Japan In the interest of product improvement, specifications are subject to change without notice.
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