Smart Wireless Solutions - Intelligent Well Production Starts Here (spread view layout)

Smart Wireless Solutions - Intelligent Well Production Starts Here (spread view layout)
Smart Wireless Solutions
Intelligent Well Production Starts Here
OTHER RESOURCES
Brochures
Smart Wireless Field Network Solutions
Smart Wireless Solutions for Plant Operations
Smart Wireless THUM Adapter
Smart Wireless Field Starter Kit
The Virtual Wireless Plant Tour
Articles
Wireless Now Series 1, 2, 3, 4
EMERSON’S SMART WIRELESS
FIELD STARTER KIT
•Gateway:
The Smart Wireless Gateway connects wireless
field instruments with host systems and data
applications using industry leading security,
scalability, and data reliability.
Videos: www.EmersonProcess.com/Videos
Smart Wireless Gateway Successful Host Integration
Easy Wireless Network Configuration with the AMS Wireless SNAP-ON
…and many more
Smart Wireless internet: www.EmersonProcess.com/SmartWireless
•Configuration and Asset Health:
AMS Device Manager software provides access to
predictive diagnostics from your wireless devices.
Easily manage your wired and wireless networks
from a single application.
Getting started is Smart Wireless Easy
For an exploratory beginning, contact and collaborate
with our experts to define an upgrade or a greenfield
oil and gas production project. Request a demo of
wireless field network performance with instruments
and controls tailored to your field application.
Or, if you have the perfect application in mind,
request a quote of Emerson’s Smart Wireless Field
Starter Kit (www.EmersonSmartWireless.com/
FieldKit). It is complete with native wireless devices
and enabling devices, including:
•Field Instruments:
Choose from wireless pressure, temperature, level,
flow, vibration, discrete switches, pH instruments,
or valve position monitors.
•Wireless Adapters:
The Smart Wireless THUM Adapter can help
to free up stranded diagnostics from your
wired devices.
•Services:
SmartStart™ Services to help you with your first
startup, including a full network health assessment
to ensure robust communications plus verification
of device functionality through your chosen output
(Modbus, TCP/IP, Ethernet, etc.). SmartStart
Services include the startup and commissioning
of wireless industrial process control systems,
technical support services, troubleshooting services
and software installation.
Note: The number of wireless devices is flexible. You may order more
than 5 units and adjust the mix of devices.
FOR A LIST OF LOCAL LOCATIONS IN
THE EMERSON GLOBAL NETWORK, VISIT
EMERSONPROCESS.COM
PlantWeb University: www.EmersonProcess.com/University
Free on-line courses for process automation engineering and business, including training on Smart Wireless technology
©2010 Emerson Process Management. All rights reserved.
The Emerson logo is a trademark and service mark of Emerson Electric Co. PlantWeb, THUM, Fisher, FIELDVUE, AMS, DeltaV, Bristol, SmartStart, SNAP-ON, and
Rosemount, Micro Motion, CSI, TopWorx, ROC, FloBoss and ControlWave are marks of one of the Emerson Process Management family of companies. All other
marks are property of their respective owners.
The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed
as warranties or guarantees, express or implied, regarding the products or service described wherein or their use or applicability. All sales are governed by our terms
and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.
Emerson Process Management
North America
12301 Research Blvd.
Research Park Plaza, Building III
Austin, TX 78759
USA
Tel +1 512 835 2190
Fax+1 512 834 7600
www.EmersonProcess.com
Emerson Process Management
Europe
Blegistrasse 23
P.O. Box 1046
CH 6341 Baar
Switzerland
Tel +41 0 41 768 6111
Fax+41 0 41 768 6300
Emerson Process Management
Asia Pacific
1 Pandan Crescent
Singapore 128461
Tel +65 6 777 8211
Fax+65 6777 0947
Emerson Process Management
Latin America
8100 Weat Florissant Avenue
Annex K
St. Louis, Mo 63136
USA
Tel +1 314 553 1847
Fax+1 314 553 1982
Emerson FZE
Middle East & Africa
P.O. Box 17033
Jebel Ali Free Zone
Dubai, UAE
Tel +971 4811 8100
Fax+971 4886 5465
Optimize production
with better field insight
Look to Emerson’s Proven Oil and
Gas Solutions
Emerson’s automation of oil and gas
fields enables centralized management,
avoids danger and time spent on field
trips to remote facilities, improves safety
and environmental performance, and
increases production efficiency. Drawing
from our wide range of Smart Wireless
solutions, a key extension of Emerson’s
PlantWebTM digital architecture, we
help customers plan, engineer, and
commission oil and gas applications
for new fields and modernization of
existing facilities.
Gain Advantages with Emerson’s
Smart Wireless Technology
The wellheads, flow lines, and separation
areas in these fields have typically
used wired approaches which involve
significant commissioning time, and
lengthy installation of wiring, trenching,
conduit runs, and cable trays; or
proprietary wireless networks which
suffer from reliability issues. Emerson’s
Smart Wireless technology overcomes
these issues.
Smart Wireless is Easy and Quick
Emerson’s global brands like Rosemount®,
Fisher® and many more are available as
wireless devices that typically install and
are operating in less than a few hours,
transmitting data to Smart Wireless
With courtesy of DARAT field of Brunei Shell Petroleum
Gateways and from there to the central
control room and maintenance shop.
Not only are Emerson’s Smart Wireless
solutions quickly installed and
operational, ease-of-use is exceptional
as a result of guidance from intense
customer research done by our unique
Human Centered Design Institute. It
profiles customer roles and interaction
of disciplines to guide Emerson’s
development of technology that
delivers significant improvement in our
customer’s work force productivity.
Save on Total Installed Cost
Cost studies* have shown that Emerson’s
Smart Wireless technology provides
30% or more installed cost savings over
wired alternatives, whether automating
a few wellheads or an entire oil or gas
field. Significant savings from using
* Customer references in Emerson’s Putman Media Supplement “Wireless Now” February 2010
2
Smart Wireless enable engineers to
make improvements previously out of
economic reach.
Monitor More to Manage Better
Emerson’s Smart Wireless
instrumentation family, predictive
maintenance software and services
expertise deliver comprehensive
capabilities for surface wellhead and
downstream monitoring. Refer to the
adjacent diagram and table for typical
flow and description of monitoring
applications.
Start with Emerson and Smart Wireless today
Achieve more
advantages
Unleash More Field Intelligence with
the Smart Wireless THUM Adapter
New wellhead installations of
multivariable devices like Coriolis
meters, Magmeters, and Vortex flow
meters require wired connections for
flow totalization applications. Emerson’s
Smart Wireless THUM Adapter adds value
for these instruments by communicating
predictive diagnostics generated by the
devices.
For existing installations that generate
but do not communicate HART®
diagnostic data, the Smart Wireless
THUM Adapter provides wireless access
to the intelligence. The THUM Adapter
easily attaches to installed instruments,
enabling them to send complete data to
central stations.
Choose Open Standard Wireless
Technology
Further extending the reach of wireless
technology, the open standard design
of Emerson’s Smart Wireless offering
enables easy integration of other
suppliers IEC 62591 WirelessHART
based instruments.
•Emerson’s wireless technology
helps Chevron San Ardo improve
oil field personnel safety and
increase production
Smart Wireless networks reduce
wastewater discharge during steam injection and deliver better down-hole
pressure data. Operator safety has
been improved and maintenance
and travel costs reduced at the oil field
because of the wireless technology.
“It only took three hours to install
a wireless instrument, configure and
establish the network IP address, and
make the Ethernet connection to the
control room. We have eliminated
the excess steam usage and now
have a reliable steam injection
measurement at eight stations.”
Expand automation and safety of oil and gas fields
while saving up to 30% with Smart Wireless
TYPICAL WELLHEADS AND SEPARATOR
•Emerson’s Smart Wireless solutions
improve wellhead monitoring at
BP Wytch Farm The self-organizing Smart Wireless
network has proven easy to install and
highly reliable in the crowded metal
wellhead environment of the onshore
oil field.
“Manual reading of pressure gauges
on the wellhead was identified as one
area we could improve, but we found
that wired transmitters were simply
too expensive due to the wiring
infrastructure needed, so wireless
is the perfect technology for this
application.”
WELLHEAD
AREA
EMERSON’S SMART WIRELESS INSTRUMENTS MONITOR THE FULL RANGE OF
WELLHEAD AND SEPARATOR FUNCTIONS
SEPARATION
PROCESS
Chris Geen, BP Manager
Paul Kinne, Chevron head operator
Leverage Proven Field Performance
Emerson has combined its global
automation experience with its Smart
Wireless family to implement thousands
of installations across industries around
the world. These include small projects
to those automating several hundred
wells. They are using wireless in many
ways, including to meet newly mandated
safety and environmental regulations,
and to achieve savings in loops that are
traditionally wired. Customer successes
in onshore oil production include the
following:
8
3
SEPARATOR
MONITORING
WELLHEAD MONITORING
4
WELLHEAD PRESSURE AND
TEMPERATURE
Indicates health of well
and composition of fluids
OIL PRODUCTION VALVE
POSITION
Monitors open/close
status and position of choke
valves, manifold valves,
manual valves and
shutdown valves
GROSS OIL PRODUCTION
Gauge pressure measured
at headers is sent to
historian to capture
production information
FLOW & NET OIL/WATER
MEASUREMENT IN TEST
SEPARATOR
THUMTM Adapter transmits
diagnostics for maintenance
and multiple variables
for monitoring
WELL ANNULUS PRESSURE
Indicates casing pressure –
an increase indicates fluid
leakage and need to
relieve pressure
or kill well
OIL PRODUCTION
TOTALIZED FLOW
Multivariable transmitters
efficiently calculate and
provide totalized
flow output
INJECTION WELLHEAD
MONITORING
Pressure, temperature and
DP flow measurements
provide better visibility
of injection process
SEPARATION PROCESS
VALVE POSITION
Monitors open/closed status
and position of manual valves,
relief valves, tank inlet
and outlet valves, and
shutdown valves
WELLHEAD FLOW
Measures temperature
for use as an indirect
indication of flow
STEAM INJECTION HEAT
EXCHANGER MANAGEMENT
Measures pressure and
differential pressure
across heat exchangers
to monitor performance
VIBRATION IN
INJECTION PUMPS
Monitors vibration of bases
and bearings, providing data
for predictive maintenance
to improve availability
WELLHEAD FLOW LINE
VALVE DIAGNOSTICS
Wireless THUM Adapter
transmits predictive
diagnostics to aid
maintenance
WATER INJECTION FLOW
Measures and transmits
water flow data and
predictive diagnostics
SEPARATOR LEVEL
MEASUREMENT
Monitors separator
interface level
FLOW & NET OIL/WATER
MEASUREMENT AT WELL
THUM Adapter transmits
diagnostics for maintenance
use and multiple process
variables for monitoring
STEAM OR GAS
INJECTION FLOW
Measures and transmits
steam or gas injection
flow data and predictive
diagnostics
SEPARATOR LEVEL ALARMS
High/Low alarm
detection of separator
Achieve more
advantages
Unleash More Field Intelligence with
the Smart Wireless THUM Adapter
New wellhead installations of
multivariable devices like Coriolis
meters, Magmeters, and Vortex flow
meters require wired connections for
flow totalization applications. Emerson’s
Smart Wireless THUM Adapter adds value
for these instruments by communicating
predictive diagnostics generated by the
devices.
For existing installations that generate
but do not communicate HART®
diagnostic data, the Smart Wireless
THUM Adapter provides wireless access
to the intelligence. The THUM Adapter
easily attaches to installed instruments,
enabling them to send complete data to
central stations.
Choose Open Standard Wireless
Technology
Further extending the reach of wireless
technology, the open standard design
of Emerson’s Smart Wireless offering
enables easy integration of other
suppliers IEC 62591 WirelessHART
based instruments.
•Emerson’s wireless technology
helps Chevron San Ardo improve
oil field personnel safety and
increase production
Smart Wireless networks reduce
wastewater discharge during steam injection and deliver better down-hole
pressure data. Operator safety has
been improved and maintenance
and travel costs reduced at the oil field
because of the wireless technology.
“It only took three hours to install
a wireless instrument, configure and
establish the network IP address, and
make the Ethernet connection to the
control room. We have eliminated
the excess steam usage and now
have a reliable steam injection
measurement at eight stations.”
Expand automation and safety of oil and gas fields
while saving up to 30% with Smart Wireless
TYPICAL WELLHEADS AND SEPARATOR
•Emerson’s Smart Wireless solutions
improve wellhead monitoring at
BP Wytch Farm The self-organizing Smart Wireless
network has proven easy to install and
highly reliable in the crowded metal
wellhead environment of the onshore
oil field.
“Manual reading of pressure gauges
on the wellhead was identified as one
area we could improve, but we found
that wired transmitters were simply
too expensive due to the wiring
infrastructure needed, so wireless
is the perfect technology for this
application.”
WELLHEAD
AREA
EMERSON’S SMART WIRELESS INSTRUMENTS MONITOR THE FULL RANGE OF
WELLHEAD AND SEPARATOR FUNCTIONS
SEPARATION
PROCESS
Chris Geen, BP Manager
Paul Kinne, Chevron head operator
Leverage Proven Field Performance
Emerson has combined its global
automation experience with its Smart
Wireless family to implement thousands
of installations across industries around
the world. These include small projects
to those automating several hundred
wells. They are using wireless in many
ways, including to meet newly mandated
safety and environmental regulations,
and to achieve savings in loops that are
traditionally wired. Customer successes
in onshore oil production include the
following:
8
3
SEPARATOR
MONITORING
WELLHEAD MONITORING
4
WELLHEAD PRESSURE AND
TEMPERATURE
Indicates health of well
and composition of fluids
OIL PRODUCTION VALVE
POSITION
Monitors open/close
status and position of choke
valves, manifold valves,
manual valves and
shutdown valves
GROSS OIL PRODUCTION
Gauge pressure measured
at headers is sent to
historian to capture
production information
FLOW & NET OIL/WATER
MEASUREMENT IN TEST
SEPARATOR
THUMTM Adapter transmits
diagnostics for maintenance
and multiple variables
for monitoring
WELL ANNULUS PRESSURE
Indicates casing pressure –
an increase indicates fluid
leakage and need to
relieve pressure
or kill well
OIL PRODUCTION
TOTALIZED FLOW
Multivariable transmitters
efficiently calculate and
provide totalized
flow output
INJECTION WELLHEAD
MONITORING
Pressure, temperature and
DP flow measurements
provide better visibility
of injection process
SEPARATION PROCESS
VALVE POSITION
Monitors open/closed status
and position of manual valves,
relief valves, tank inlet
and outlet valves, and
shutdown valves
WELLHEAD FLOW
Measures temperature
for use as an indirect
indication of flow
STEAM INJECTION HEAT
EXCHANGER MANAGEMENT
Measures pressure and
differential pressure
across heat exchangers
to monitor performance
VIBRATION IN
INJECTION PUMPS
Monitors vibration of bases
and bearings, providing data
for predictive maintenance
to improve availability
WELLHEAD FLOW LINE
VALVE DIAGNOSTICS
Wireless THUM Adapter
transmits predictive
diagnostics to aid
maintenance
WATER INJECTION FLOW
Measures and transmits
water flow data and
predictive diagnostics
SEPARATOR LEVEL
MEASUREMENT
Monitors separator
interface level
FLOW & NET OIL/WATER
MEASUREMENT AT WELL
THUM Adapter transmits
diagnostics for maintenance
use and multiple process
variables for monitoring
STEAM OR GAS
INJECTION FLOW
Measures and transmits
steam or gas injection
flow data and predictive
diagnostics
SEPARATOR LEVEL ALARMS
High/Low alarm
detection of separator
Enable the
intelligent field
Automate Hundreds of Wells or a Few
–Emerson’s Smart Wireless is Scalable,
Expandable
Start your Smart Wireless experience
with a large greenfield project to
automate hundreds of wells, or with
upgrade of a few wellheads – it’s easy
to expand later. Easily plan your wireless
network to best design practices using
the AMS Wireless SNAP-ONTM application.
Leverage Smart Wireless Flexibility for
Easy Project Deployment
Establish field networks by simply installing
Smart Wireless Gateways, then mounting
up to 100 Smart Wireless instruments per
gateway. You can easily accommodate
the wireless transmitters for a number
of wellheads in one gateway. Devices
configured with the same network and
join keys will connect to their IEC 62591
WirelessHART field network.
Facilitate Late Design Changes
The unified Smart Wireless architecture
uses multiple field networks to connect
up to thousands of devices. Late design
changes are eased with Smart Wireless
since measurements can be added
or moved without the major impact
that wiring presents for engineering,
documentation and installation.
Apply Smart Wireless
from wellhead to the operations center
Achieve the Reliability of Wired
Networks, if not Better
The IEC 62591 WirelessHART selforganizing mesh networks allow devices
to serve as alternate communication
paths, providing greater than 99 percent
communications reliability. Signals easily
find their way around obstacles, fixed or
moveable. Emerson’s AMS Wireless SNAPON application enables optimizing the
network by viewing communication paths
EMERSON’S SMART WIRELESS TECHNOLOGY USES FLEXIBLE NETWORKS
TO COVER THE FULL EXPANSE OF THE INTELLIGENT FIELD
5
and observing key diagnostic and
performance parameters.
Improve Safety,
Centralize Operations
The limitless reach of Emerson’s Smart
Wireless technology improves personnel
safety by minimizing trips to and time
spent at remote sites. A single Smart
Wireless network is wide ranging, with up
to 200 meters device separation via long
range antenna, and as much as 800 meters
when using an extended range antenna.
More distant well pads connect data to
centralized networks using IEEE 802.11
Wi-Fi access points. The access points
also allow network applications including
data backhaul, control network bridging,
mobile worker access, people and asset
tracking, safety mustering, and video
monitoring.
Use Real Time and Accurate Data to
Improve Field Production Strategy
Rich data from Emerson’s Smart
Wireless networks can improve well
performance, lengthen well lifetime
and enhance efficiency. The Smart
Wireless instruments continuously
monitor their own health and send
diagnostic data with wellhead data to
ROC and ControlWave® RTUs, FloBossTM
SMART WIRELESS NETWORKS DELIVER DATA FROM REMOTE WELLHEAD AREA
6
computers and remote control rooms
for use in monitoring and production
optimization solutions. Emerson’s highly
flexible Bristol® OpenEnterprise SCADA
and HMI package provides telemetry
capable of full integration with MIS,
internet and other open systems.
The control rooms include Emerson’s
DeltaV™ digital system or other hosts
along with an historian and AMS Suite
predictive maintenance software to
oversee the intelligent field and send
guidance and instructions to field
management.
SMART WIRELESS NETWORKS DELIVER SEPARATION FACILITY DATA WITH
WELLHEAD DATA TO SUPPORT INTELLIGENT PRODUCTION MANAGEMENT
7
Enable the
intelligent field
Automate Hundreds of Wells or a Few
–Emerson’s Smart Wireless is Scalable,
Expandable
Start your Smart Wireless experience
with a large greenfield project to
automate hundreds of wells, or with
upgrade of a few wellheads – it’s easy
to expand later. Easily plan your wireless
network to best design practices using
the AMS Wireless SNAP-ONTM application.
Leverage Smart Wireless Flexibility for
Easy Project Deployment
Establish field networks by simply installing
Smart Wireless Gateways, then mounting
up to 100 Smart Wireless instruments per
gateway. You can easily accommodate
the wireless transmitters for a number
of wellheads in one gateway. Devices
configured with the same network and
join keys will connect to their IEC 62591
WirelessHART field network.
Facilitate Late Design Changes
The unified Smart Wireless architecture
uses multiple field networks to connect
up to thousands of devices. Late design
changes are eased with Smart Wireless
since measurements can be added
or moved without the major impact
that wiring presents for engineering,
documentation and installation.
Apply Smart Wireless
from wellhead to the operations center
Achieve the Reliability of Wired
Networks, if not Better
The IEC 62591 WirelessHART selforganizing mesh networks allow devices
to serve as alternate communication
paths, providing greater than 99 percent
communications reliability. Signals easily
find their way around obstacles, fixed or
moveable. Emerson’s AMS Wireless SNAPON application enables optimizing the
network by viewing communication paths
EMERSON’S SMART WIRELESS TECHNOLOGY USES FLEXIBLE NETWORKS
TO COVER THE FULL EXPANSE OF THE INTELLIGENT FIELD
5
and observing key diagnostic and
performance parameters.
Improve Safety,
Centralize Operations
The limitless reach of Emerson’s Smart
Wireless technology improves personnel
safety by minimizing trips to and time
spent at remote sites. A single Smart
Wireless network is wide ranging, with up
to 200 meters device separation via long
range antenna, and as much as 800 meters
when using an extended range antenna.
More distant well pads connect data to
centralized networks using IEEE 802.11
Wi-Fi access points. The access points
also allow network applications including
data backhaul, control network bridging,
mobile worker access, people and asset
tracking, safety mustering, and video
monitoring.
Use Real Time and Accurate Data to
Improve Field Production Strategy
Rich data from Emerson’s Smart
Wireless networks can improve well
performance, lengthen well lifetime
and enhance efficiency. The Smart
Wireless instruments continuously
monitor their own health and send
diagnostic data with wellhead data to
ROC and ControlWave® RTUs, FloBossTM
SMART WIRELESS NETWORKS DELIVER DATA FROM REMOTE WELLHEAD AREA
6
computers and remote control rooms
for use in monitoring and production
optimization solutions. Emerson’s highly
flexible Bristol® OpenEnterprise SCADA
and HMI package provides telemetry
capable of full integration with MIS,
internet and other open systems.
The control rooms include Emerson’s
DeltaV™ digital system or other hosts
along with an historian and AMS Suite
predictive maintenance software to
oversee the intelligent field and send
guidance and instructions to field
management.
SMART WIRELESS NETWORKS DELIVER SEPARATION FACILITY DATA WITH
WELLHEAD DATA TO SUPPORT INTELLIGENT PRODUCTION MANAGEMENT
7
Enable the
intelligent field
Automate Hundreds of Wells or a Few
–Emerson’s Smart Wireless is Scalable,
Expandable
Start your Smart Wireless experience
with a large greenfield project to
automate hundreds of wells, or with
upgrade of a few wellheads – it’s easy
to expand later. Easily plan your wireless
network to best design practices using
the AMS Wireless SNAP-ONTM application.
Leverage Smart Wireless Flexibility for
Easy Project Deployment
Establish field networks by simply installing
Smart Wireless Gateways, then mounting
up to 100 Smart Wireless instruments per
gateway. You can easily accommodate
the wireless transmitters for a number
of wellheads in one gateway. Devices
configured with the same network and
join keys will connect to their IEC 62591
WirelessHART field network.
Facilitate Late Design Changes
The unified Smart Wireless architecture
uses multiple field networks to connect
up to thousands of devices. Late design
changes are eased with Smart Wireless
since measurements can be added
or moved without the major impact
that wiring presents for engineering,
documentation and installation.
Apply Smart Wireless
from wellhead to the operations center
Achieve the Reliability of Wired
Networks, if not Better
The IEC 62591 WirelessHART selforganizing mesh networks allow devices
to serve as alternate communication
paths, providing greater than 99 percent
communications reliability. Signals easily
find their way around obstacles, fixed or
moveable. Emerson’s AMS Wireless SNAPON application enables optimizing the
network by viewing communication paths
EMERSON’S SMART WIRELESS TECHNOLOGY USES FLEXIBLE NETWORKS
TO COVER THE FULL EXPANSE OF THE INTELLIGENT FIELD
5
and observing key diagnostic and
performance parameters.
Improve Safety,
Centralize Operations
The limitless reach of Emerson’s Smart
Wireless technology improves personnel
safety by minimizing trips to and time
spent at remote sites. A single Smart
Wireless network is wide ranging, with up
to 200 meters device separation via long
range antenna, and as much as 800 meters
when using an extended range antenna.
More distant well pads connect data to
centralized networks using IEEE 802.11
Wi-Fi access points. The access points
also allow network applications including
data backhaul, control network bridging,
mobile worker access, people and asset
tracking, safety mustering, and video
monitoring.
Use Real Time and Accurate Data to
Improve Field Production Strategy
Rich data from Emerson’s Smart
Wireless networks can improve well
performance, lengthen well lifetime
and enhance efficiency. The Smart
Wireless instruments continuously
monitor their own health and send
diagnostic data with wellhead data to
ROC and ControlWave® RTUs, FloBossTM
SMART WIRELESS NETWORKS DELIVER DATA FROM REMOTE WELLHEAD AREA
6
computers and remote control rooms
for use in monitoring and production
optimization solutions. Emerson’s highly
flexible Bristol® OpenEnterprise SCADA
and HMI package provides telemetry
capable of full integration with MIS,
internet and other open systems.
The control rooms include Emerson’s
DeltaV™ digital system or other hosts
along with an historian and AMS Suite
predictive maintenance software to
oversee the intelligent field and send
guidance and instructions to field
management.
SMART WIRELESS NETWORKS DELIVER SEPARATION FACILITY DATA WITH
WELLHEAD DATA TO SUPPORT INTELLIGENT PRODUCTION MANAGEMENT
7
Achieve more
advantages
Unleash More Field Intelligence with
the Smart Wireless THUM Adapter
New wellhead installations of
multivariable devices like Coriolis
meters, Magmeters, and Vortex flow
meters require wired connections for
flow totalization applications. Emerson’s
Smart Wireless THUM Adapter adds value
for these instruments by communicating
predictive diagnostics generated by the
devices.
For existing installations that generate
but do not communicate HART®
diagnostic data, the Smart Wireless
THUM Adapter provides wireless access
to the intelligence. The THUM Adapter
easily attaches to installed instruments,
enabling them to send complete data to
central stations.
Choose Open Standard Wireless
Technology
Further extending the reach of wireless
technology, the open standard design
of Emerson’s Smart Wireless offering
enables easy integration of other
suppliers IEC 62591 WirelessHART
based instruments.
•Emerson’s wireless technology
helps Chevron San Ardo improve
oil field personnel safety and
increase production
Smart Wireless networks reduce
wastewater discharge during steam injection and deliver better down-hole
pressure data. Operator safety has
been improved and maintenance
and travel costs reduced at the oil field
because of the wireless technology.
“It only took three hours to install
a wireless instrument, configure and
establish the network IP address, and
make the Ethernet connection to the
control room. We have eliminated
the excess steam usage and now
have a reliable steam injection
measurement at eight stations.”
Expand automation and safety of oil and gas fields
while saving up to 30% with Smart Wireless
TYPICAL WELLHEADS AND SEPARATOR
•Emerson’s Smart Wireless solutions
improve wellhead monitoring at
BP Wytch Farm The self-organizing Smart Wireless
network has proven easy to install and
highly reliable in the crowded metal
wellhead environment of the onshore
oil field.
“Manual reading of pressure gauges
on the wellhead was identified as one
area we could improve, but we found
that wired transmitters were simply
too expensive due to the wiring
infrastructure needed, so wireless
is the perfect technology for this
application.”
WELLHEAD
AREA
EMERSON’S SMART WIRELESS INSTRUMENTS MONITOR THE FULL RANGE OF
WELLHEAD AND SEPARATOR FUNCTIONS
SEPARATION
PROCESS
Chris Geen, BP Manager
Paul Kinne, Chevron head operator
Leverage Proven Field Performance
Emerson has combined its global
automation experience with its Smart
Wireless family to implement thousands
of installations across industries around
the world. These include small projects
to those automating several hundred
wells. They are using wireless in many
ways, including to meet newly mandated
safety and environmental regulations,
and to achieve savings in loops that are
traditionally wired. Customer successes
in onshore oil production include the
following:
8
3
SEPARATOR
MONITORING
WELLHEAD MONITORING
4
WELLHEAD PRESSURE AND
TEMPERATURE
Indicates health of well
and composition of fluids
OIL PRODUCTION VALVE
POSITION
Monitors open/close
status and position of choke
valves, manifold valves,
manual valves and
shutdown valves
GROSS OIL PRODUCTION
Gauge pressure measured
at headers is sent to
historian to capture
production information
FLOW & NET OIL/WATER
MEASUREMENT IN TEST
SEPARATOR
THUMTM Adapter transmits
diagnostics for maintenance
and multiple variables
for monitoring
WELL ANNULUS PRESSURE
Indicates casing pressure –
an increase indicates fluid
leakage and need to
relieve pressure
or kill well
OIL PRODUCTION
TOTALIZED FLOW
Multivariable transmitters
efficiently calculate and
provide totalized
flow output
INJECTION WELLHEAD
MONITORING
Pressure, temperature and
DP flow measurements
provide better visibility
of injection process
SEPARATION PROCESS
VALVE POSITION
Monitors open/closed status
and position of manual valves,
relief valves, tank inlet
and outlet valves, and
shutdown valves
WELLHEAD FLOW
Measures temperature
for use as an indirect
indication of flow
STEAM INJECTION HEAT
EXCHANGER MANAGEMENT
Measures pressure and
differential pressure
across heat exchangers
to monitor performance
VIBRATION IN
INJECTION PUMPS
Monitors vibration of bases
and bearings, providing data
for predictive maintenance
to improve availability
WELLHEAD FLOW LINE
VALVE DIAGNOSTICS
Wireless THUM Adapter
transmits predictive
diagnostics to aid
maintenance
WATER INJECTION FLOW
Measures and transmits
water flow data and
predictive diagnostics
SEPARATOR LEVEL
MEASUREMENT
Monitors separator
interface level
FLOW & NET OIL/WATER
MEASUREMENT AT WELL
THUM Adapter transmits
diagnostics for maintenance
use and multiple process
variables for monitoring
STEAM OR GAS
INJECTION FLOW
Measures and transmits
steam or gas injection
flow data and predictive
diagnostics
SEPARATOR LEVEL ALARMS
High/Low alarm
detection of separator
Smart Wireless Solutions
Intelligent Well Production Starts Here
OTHER RESOURCES
Brochures
Smart Wireless Field Network Solutions
Smart Wireless Solutions for Plant Operations
Smart Wireless THUM Adapter
Smart Wireless Field Starter Kit
The Virtual Wireless Plant Tour
Articles
Wireless Now Series 1, 2, 3, 4
EMERSON’S SMART WIRELESS
FIELD STARTER KIT
•Gateway:
The Smart Wireless Gateway connects wireless
field instruments with host systems and data
applications using industry leading security,
scalability, and data reliability.
Videos: www.EmersonProcess.com/Videos
Smart Wireless Gateway Successful Host Integration
Easy Wireless Network Configuration with the AMS Wireless SNAP-ON
…and many more
Smart Wireless internet: www.EmersonProcess.com/SmartWireless
•Configuration and Asset Health:
AMS Device Manager software provides access to
predictive diagnostics from your wireless devices.
Easily manage your wired and wireless networks
from a single application.
Getting started is Smart Wireless Easy
For an exploratory beginning, contact and collaborate
with our experts to define an upgrade or a greenfield
oil and gas production project. Request a demo of
wireless field network performance with instruments
and controls tailored to your field application.
Or, if you have the perfect application in mind,
request a quote of Emerson’s Smart Wireless Field
Starter Kit (www.EmersonSmartWireless.com/
FieldKit). It is complete with native wireless devices
and enabling devices, including:
•Field Instruments:
Choose from wireless pressure, temperature, level,
flow, vibration, discrete switches, pH instruments,
or valve position monitors.
•Wireless Adapters:
The Smart Wireless THUM Adapter can help
to free up stranded diagnostics from your
wired devices.
•Services:
SmartStart™ Services to help you with your first
startup, including a full network health assessment
to ensure robust communications plus verification
of device functionality through your chosen output
(Modbus, TCP/IP, Ethernet, etc.). SmartStart
Services include the startup and commissioning
of wireless industrial process control systems,
technical support services, troubleshooting services
and software installation.
Note: The number of wireless devices is flexible. You may order more
than 5 units and adjust the mix of devices.
FOR A LIST OF LOCAL LOCATIONS IN
THE EMERSON GLOBAL NETWORK, VISIT
EMERSONPROCESS.COM
PlantWeb University: www.EmersonProcess.com/University
Free on-line courses for process automation engineering and business, including training on Smart Wireless technology
©2010 Emerson Process Management. All rights reserved.
The Emerson logo is a trademark and service mark of Emerson Electric Co. PlantWeb, THUM, Fisher, FIELDVUE, AMS, DeltaV, Bristol, SmartStart, SNAP-ON, and
Rosemount, Micro Motion, CSI, TopWorx, ROC, FloBoss and ControlWave are marks of one of the Emerson Process Management family of companies. All other
marks are property of their respective owners.
The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed
as warranties or guarantees, express or implied, regarding the products or service described wherein or their use or applicability. All sales are governed by our terms
and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.
Emerson Process Management
North America
12301 Research Blvd.
Research Park Plaza, Building III
Austin, TX 78759
USA
Tel +1 512 835 2190
Fax+1 512 834 7600
www.EmersonProcess.com
Emerson Process Management
Europe
Blegistrasse 23
P.O. Box 1046
CH 6341 Baar
Switzerland
Tel +41 0 41 768 6111
Fax+41 0 41 768 6300
Emerson Process Management
Asia Pacific
1 Pandan Crescent
Singapore 128461
Tel +65 6 777 8211
Fax+65 6777 0947
Emerson Process Management
Latin America
8100 Weat Florissant Avenue
Annex K
St. Louis, Mo 63136
USA
Tel +1 314 553 1847
Fax+1 314 553 1982
Emerson FZE
Middle East & Africa
P.O. Box 17033
Jebel Ali Free Zone
Dubai, UAE
Tel +971 4811 8100
Fax+971 4886 5465
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