180UC Svc & Parts Manual Rev 1.03 050201

180UC Svc & Parts Manual Rev 1.03 050201
MODEL CMA-180
PARTS MANUAL
Rev 2.07
CMA DISHMACHINES
12700 KNOTT AVENUE
GARDEN GROVE, CALIFORNIA 92841
800-854-6417
FAX 714-895-2141
www.cmadishmachines.com
TABLE OF CONTENTS
MODEL CMA-180
1.
PARTS MANUAL ..........................................................................................3
1.1.
EXPLODED VIEW DRAWINGS........................................................................................................... 3
1.1.1
Straight Frame System Assembly............................................................................................ 3
1.1.2
Corner Frame Assembly .......................................................................................................... 4
1.1.3
Drain System Assembly............................................................................................................ 5
1.1.4
Plumbing System Assembly..................................................................................................... 6
1.1.5
Wash Spray System................................................................................................................. 7
1.1.6
Final Rinse System.................................................................................................................. 8
1.1.7
Door Handle Assembly ........................................................................................................... 9
1.1.8
Corner Door Handle Assembly ............................................................................................ 10
1.1.9
Pump System Assembly......................................................................................................... 11
1.1.10
Old Wash Tank Heater (Square Flange) .............................................................................. 12
1.1.11
Old Booster Heater (Square Flange).................................................................................... 13
1.1.12
New Wash Tank Heater (Triangular Flange)....................................................................... 14
1.1.13
New Booster Heater (Triangular Flange) ............................................................................ 15
1.1.14
Wiring Harnesses ................................................................................................................. 16
1.1.15
480V Control Box Assembly p/n 18611.48 (480V machines only) ....................................... 17
1.1.16
Control Box Assembly .......................................................................................................... 18
1.2.
Unique Parts For CMA-180TS................................................................................................. 19
1.3.
Unique Parts For CMA-180TC ................................................................................................ 20
2.
POWER SWITCH BULB REPLACEMENT INSTRUCTIONS......................21
3.
180 CONVERSION KIT – CORNER TO STRAIGHT #00617.18.................22
4.
180 CONVERSION KIT – STRAIGHT TO CORNER #00617.17.................23
1. Parts Manual
1.1.
1.1.1
ITEM
NO.
1
NO.
REQ’D
1
Exploded View Drawings
Straight Frame System Assembly
P/N
17532.00
DESCRIPTION
Stand
ITEM
NO.
17
NO.
REQ’D
60
P/N
00924.00
DESCRIPTION
¼” SS Washer
2
1
00535.30
Front door Handle
18
30
00912.00
¼”-20 Nylon Lock Nut
3
3
17506.00
Door
19
4
01310.00
Bullet Feet
4
6
00636.17
E Z Door Glide
20
1
17522.50
Wash Tank Heater Cover
5
6
17554.00
Door Guide
21
1
17522.00
Booster Heater Cover
6
2
17552.00
Door Stop
22
23
00914.10
1/4-20 X 5/8 Hex Bolt
7
1
13915.00
Door Latch Bracket
23
1
17530.00
Wrapper
7A
1
13915.06
Door Latch Bracket
24
1
17531.00
Pan
8
1
13701.00
Open Door Latch
25
2
17506.60
Door Panel Splash Guard
9
1
01505.02
Tray Track (Set)
25A
1
17506.65
Door Service Splash Guard
10
2
17510.00
Strainer Basket
26
1
17506.21
Front Door Safety Bracket
11
1
01577.10
Scrap Tray Body
27
1
17506.32
Right Door Safety Bracket
12
1
01577.20
Scrap Trap Drawer
28
1
00960.00
8-32x1-1/2”pPanhead Screw
13
1
17579.00
Scrap Trap Holder
29
1
00927.00
8-32 Nylon Lock Nut
14
1
17511.00
Overflow
30
2
00962.00
1/4-20 X 1 SS Hex Bolt
31
4
00610.00
Door Handle Spacer (Small)
15
1
17402.00
Overflow Gasket
16
30
00905.00
¼-20 x 1/2 Trus Bolt
Model CMA-180 Parts Manual Rev. 2.07
page 3
1.1.2
ITEM
NO.
1
NO.
REQ’D
1
Corner Frame Assembly
P/N
17532.00
DESCRIPTION
Stand
ITEM
NO.
14
NO.
REQ’D
1
P/N
17511.00
DESCRIPTION
Overflow
2
1
17506.50
Door Panel Corner
15
1
17402.00
Overflow Gasket
3
2
17506.00
Door
16
24
00906.00
¼”-20 x 1/2” Hex Head Bolt
4
4
00636.17
E Z Door Glide
17
56
00924.00
¼” SS Washer
5
4
17554.00
Door Guide
18
30
00912.00
¼”-20 Nylon Lock Nut
6
2
17552.00
Door Stop
19
4
01310.00
Bullet Feet
7
1
17507.10
Air Gap Baffle
20
1
07522.50
Wash Tank Heater Cover
8
4
00905.00
¼” – 20 x ½ Truss Head Bolt
21
1
17522.00
Booster Heater Cover
9
1
01505.10
Tray Track
22
1
01505.16
Tray Track Rail
10
2
17510.00
Strainer Basket
23
2
00941.00
8/32” x 5/8” Pan Head Screw
11
1
01577.10
Scrap Trap Body
24
2
03801.00
10/32” Lock Nut
12
1
01577.20
Scrap Trap Drawer
25
1
17530.00
Wrapper
13
1
17579.00
Scrap Trap Holder
26
1
17531.00
Pan
Model CMA-180 Parts Manual Rev. 2.07
page 4
1.1.3
Drain System Assembly
ITEM
NO.
1
NO.
REQ’D
1
00113.17
2
1
00114.00
Drain Tee Casting
ITEM
NO.
11
NO.
REQ’D
6
00901.00
5/16 –18 x 1” Hex Head Bolt
Drain Tee Gasket
12
6
13805.00
5/16-18 Nylon Lock Nut
P/N
DESCRIPTION
P/N
DESCRIPTION
3
1
00121.18
Drain Stopper “O” Ring
13
1
01313.00
2” PVC Slip x MIPT Adapter
*4
1
00121.17
Drain Stopper
14
1
05030.17
2” x 4” PVC Tubing
5
1
17581.00
Drain Linkage
15
1
01312.00
PVC Slip x Slip 90 Ell
6
1
17580.50
Drain Linkage Spacer
16
1
05030.27
2” x 6” PVC Tubing
7
1
00912.00
¼-20 Nylon Lock Nut
17
1
01320.17
2” PVC Tee SxSxS
8
1
17580.00
Drain Lever
18
1
05030.10
2” x 3” PVC Tubing
9
1
00910.00
¼”-20 x 1 ½” Hex Head Bolt
19
1
01315.17
2” No Hub
* #00121.17 includes #00121.18
Model CMA-180 Parts Manual Rev. 2.07
page 5
1.1.4
Plumbing System Assembly
ITEM
NO.
1
NO.
REQ’D
1
00710.50
Vacuum Breaker ¾” Watts
1A
--
00421.51
1B
--
1C
1D
ITEM
NO.
11A
NO.
REQ’D
1
00738.15
Water Sol Valve Coil 220V
Pan Head Screw SS 6-32 x 1/4”
11B
--
03603.20
Water Sol Valve Bonnet ½”
00735.60
Vacuum Breaker Brass Bonnet
¾”
11C
--
00786.00
Water Sol Plunger G Style
½” & ¾” with spring
--
00735.00
Vacuum Breaker Repair Kit ¾”
11D
--
00707.00
Water Sol Repair Kit JE ½”
--
00739.50
Vacuum Breaker Cap
12
2
41030.10
Elbow 90° ½” FXF
2
3
13639.00
Nipple SS ¾” Close
13
1
00760.00
Coupling 5/8” x ½” MIP
3
3
13633.00
Elbow FXF Brass ¾”
14
1
13029.00
Strainer Ball Valve 3/4”
4
1
13613.00
Nipple ¾” x 5 ½” Brass
15
--
13028.00
¾” Ball Valve Repair Kit
P/N
DESCRIPTION
P/N
DESCRIPTION
5
2
13602.00
Jamb Nut Brass ¾”
16
2
13635.10
Nipple Brass 2/4” x 2”
6
1
13602.45
Pressure Regulator ½”
17
4
00742.00
Nipple ½” x 1 ½”
7
1
00716.10
Brass Tee ¾” x ¾” x ½” FXFXF
18
1
00743.10
Tee ½” FXFXF
8
1
13604.00
Bushing ½” x ¼” Brass
19
1
00780.00
Nipple ½” x 2 ½”
9
1
13605.00
Pressure Gauge
10
1
03603.15
Water Sol Valve 1/2” 220V JE-C
Series
Model CMA-180 Parts Manual Rev. 2.07
20
-
00705.05
Water Sol Valve ¾” 220V JE
20A
-
00706.00
Water Sol Repair Kit JE ¾”
20B
-
00705.20
Water Sol Valve Bonnet ¾”
page 6
1.1.5
ITEM
NO.
1
NO.
REQ’D
1
Wash Spray System
P/N
DESCRIPTION
00303.17
Manifold
ITEM
NO.
9
NO.
REQ’D
8
00912.00
Nylon Lock Nut ¼” – 20
P/N
DESCRIPTION
*2
1
00360.24
Lower Spray Base Assembly
10
4
00914.10
Hex Head Bolt ¼”-20”x5/8”
**3
1
00361.10
Upper Spray Base Assembly
11
2
00966.10
Hex Head SS Bolt 10-32
4
2
00304.17
Wash Spray Arm
12
4
00363.00
Spray Base Lock Pin
5
4
00308.50
Spray Arm End Plug SS
13
1
00302.00
Spray Base Gasket
6
2
00302.51
Spray Base “O” Ring
14
1
00225.00
Compression Gasket
7
4
00905.00
Truss Head Bolt ¼”-20”x1/2”
15
1
00221.20
1” Comp. Fit.x1”MIP SS
8
12
00924.00
SS Washer ¼”
16
1
00759.17
Base Quick Release W/Nipple
17
2
00341.00
Spray Arm Bearing
**P/N 00361.10 Includes Items 11,12 & 6
*P/N 00360.24 Includes Items 11, 12 & 6
Model CMA-180 Parts Manual Rev. 2.07
page 7
1.1.6
ITEM
NO.
1
Final Rinse System
NO.
REQ’D
1
½” Vacuum Breaker Watts
ITEM
NO.
10
P/N
03624.00
DESCRIPTION
NO.
REQ’D
1
P/N
DESCRIPTION
13306.17
Final Rinse Elbow Assy
1A
--
03623.00
½” Vacuum Brkr Kit- Watts
11
2
04306.00
Square Manifold Gasket
1B
--
03624.25
½” Brass Bonnet
12
2
41030.10
½” 90 deg Ell FxF (Rm)
1C
--
00739.50
¾” Vacuum Breaker Cap SS
13
1
17401.00
Final Rinse Manifold
1D
--
00421.51
6-32 x ¼” SS Pan Head
Screw Phillips
14
2
13642.00
½” Brass Plug
2
1
05004.10
3/8” SS Tubing
15
1
00780.00
Nipple Bras ½” x 2 ½”
3
1
13607.10
3/8” Comp x ½” MIP Elbow
16
1
00743.10
½” Tee F x F x F
3A
1
00436.20
Comp Fitting Nut
17
4
00308.17
Rinse Arm SS End Plug
4
2
04305.17
Bearing Gasket
18
2
00304.19
Rinse Arm w/Bearing
5
4
00760.00
5/8” Comp x ½” MIP Adapter
19
8
13304.55
SS Final Rinse Spray
Jet Ht
6
1
13629.00
½” S.S. Close Nipple
20
4
00929.00
1/4-20 X 3/4 Bolt
7
1
13629.82
Nipple SS ½” x 5 ½”
21
8
00926.00
SS Washer 5/16”
8
2
05007.17
5/8” OD .049 Wall 304 SS
Tubing
22
4
00912.00
¼”-20 Nylon Lock Nut
9
1
13669.45
Mixing Chamber SS
23
1
13607.00
Water Inlet
9A
2
03232.00
1/8” Male Plug
24
1
13607.20
Comp Fitting Sleve
Model CMA-180 Parts Manual Rev. 2.07
page 8
1.1.7
Door Handle Assembly
ITEM
NO.
1
NO.
REQ’D
1
00613.32
Door Handle
2
1
01556.50
3
2
00603.07
4
2
5
2
6
ITEM
NO.
10
NO.
REQ’D
2
00900.00
Cotter Pin
Right Door Handle Support 1”
11
4
00906.00
¼”-20 x ½” Hex Head screw
Door Spring Extension Rod
12
8
00924.00
¼” SS Washer
00602.00
Door Spring
13
8
00912.00
¼”-20” Nylon Insert Lock Nut
17552.00
Door Stop
14
4
00610.00
Door Handle Spacer (Small)
2
01553.00
Door Handle Link
15
4
00611.00
Door Handle Spacer (Large)
7
2
00606.00
5/16”-18 x 7” Eyebolt
16
2
00607.04
Door Handle Grip
8
2
00913.00
5/16”-18” Nut
17
1
01555.50
Left Door Handle Support
9
2
00926.00
5/16” SS Washer
18
4
00903.00
¼”-20 x 1 ¾” Hex Screw
P/N
DESCRIPTION
Model CMA-180 Parts Manual Rev. 2.07
P/N
DESCRIPTION
page 9
1.1.8
Corner Door Handle Assembly
ITEM
NO.
1
NO.
REQ’D
1
00613.04
Door Handle
2
1
00619.34
2A
1
3
1
ITEM
NO.
13
NO.
REQ’D
14
00912.00
¼-20 Nylon Lock Nut
Door Handle Mntg Plate Long
14
4
00610.00
Door Handle Spacer (Sm)
00619.44
Door Handle Mntg Plate Short
15
4
00611.00
Door Handle Spacer (Lg)
00603.04
Door Spring Extension
16
2
00903.00
¼-20 x 1 ¾” Hex Head Bolt
P/N
DESCRIPTION
P/N
DESCRIPTION
4
2
00602.00
Door Spring
17
9
00926.00
5/16” SS Washer
5
2
17506.00
Door
18
2
00910.00
¼”-20 x 1/2” Hex Head Bolt
6
2
01553.00
Door Handle Link
19
2
00607.04
Door Handle Cap
7
1
00606.00
5/16”-18 x 7” Eyebolt
20
8
00920.00
5/16-18 x 3/4” Hex Head Bolt
8
9
00913.00
5/16”-18” Nut
21
1
00563.30
Limit Switch Door Bracket
9
10
00905.00
¼”-20 x 1/2” Truss Head Bolt
22
1
17506.50
Door Panel Corner
10
1
00900.00
Cotter Pin
23
1
17507.10
Air Gap Corner
11
2
01552.00
Door Stop
12
16
00924.00
¼” SS Washer
Model CMA-180 Parts Manual Rev. 2.07
page 10
1.1.9
Pump System Assembly
ITEM
NO.
1
NO.
REQ’D
1
00201.00
2
1
03224.00
Pump Motor 1 HP
ITEM
NO.
8
NO.
REQ’D
1
00208.00
Slip Joint Nut Gasket
Small Pump Base
9
1
04204.00
Compression Nut (2.5)
P/N
DESCRIPTION
P/N
DESCRIPTION
3
6
00921.00
3/8”-16 x 34” Hex Head Bolt
10
2
00906.00
¼-20 x 1/2” Hex Bolt
3A
2
00975.00
3/8-16 x 1 ½” Stud
11
2
00924.00
¼” SS Washer
4
1
00206.00
Pump Seal Kit
12
2
00912.00
¼”-20 Nylon Lock Nut
5
1
03226.00
Pump “O” Ring
13
2
00238.00
3/8” Male Plug
6
1
03222.05
Impeller
*14
Assy.
00200.10
Pump Assy
7
1
04206.00
Pump Cover
15
1
00208.20
Slip Joint Nut Friction Ring
*P/N 00200.10 Includes Items 1,2,3,4,5 and 6
Model CMA-180 Parts Manual Rev. 2.07
page 11
1.1.10 Old Wash Tank Heater (Square Flange)
ITEM
NO.
1
NO.
REQ’D
1
1
13417.64
Wash Tank Heater 7KW 3PH
1A
1
13417.89
Heater Thermostat
2
1
13463.10
Liquid Level Switch
P/N
13417.65
DESCRIPTION
Wash Tank Heater 5KW 3PH
3
1
13463.50
Liquid Level Switch Shield
4
1
17523.51
Hi-Limit Switch - Wash 250 Degrees
5
1
13477.20
7/8” Probe Hole Plug
6
1
13417.45
Wash Tank Heater Gasket
Model CMA-180 Parts Manual Rev. 2.07
page 12
1.1.11 Old Booster Heater (Square Flange)
ITEM
NO.
1
NO.
REQ’D
1
17550.00
Booster Tank
2
6
13805.00
Nylon Lock Nut 5/6”-18
P/N
DESCRIPTION
3
6
00926.00
Washer SS 5/16”
**4
1
13417.67
Immersion Heater 12KW 3PH
4A
1
13417.89
Thermostat 12KW Heater
5
1
17523.51
Hi-Limit Switch-Booster 250 degrees
*6
1
17520.00
Booster Heater Shield*
7
1
13417.47
Booster Heater Gasket
8
1
17560.00
Complete Assembly
*For Straight Through Applications Only.
**Includes Gasket #13417.47
Model CMA-180 Parts Manual Rev. 2.07
page 13
1.1.12 New Wash Tank Heater (Triangular Flange)
ITEM
NO.
1
NO.
REQ’D
1
15518.00
Heater 6kW 220V Triangular Flange
1A
1
13417.92
Heater Thermostat
2
1
13463.14
Liquid Level Switch
P/N
DESCRIPTION
3
1
13463.50
Liquid Level Switch Shield
4
1
17523.51
Hi-Limit Switch - Wash 250 Degrees
5
1
13477.20
7/8” Probe Hole Plug
6
1
15518.10
Gasket for Triangular Flange Heater
Model CMA-180 Parts Manual Rev. 2.07
page 14
1.1.13 New Booster Heater (Triangular Flange)
ITEM
NO.
1
NO.
REQ’D
1
17550.00
Booster Tank
2
3
13805.00
Nylon Lock Nut 5/6”-18
3
3
00926.00
Washer SS 5/16”
P/N
DESCRIPTION
4
1
13422.71
240V 12KW Triangular Immersion Htr
4A
1
13417.92
Thermostat 12KW Heater
5
1
17523.51
Hi-Limit Switch-Booster 250 degrees
*6
1
17520.00
Booster Heater Shield*
7
1
8
1
Model CMA-180 Parts Manual Rev. 2.07
15518.10
17560.00
Gasket for Triangular Flange Heater
Complete Assembly
page 15
1.1.14 Wiring Harnesses
NO.
REQ’D
1
17514.00
2
1
17514.17
Booster Wiring Harness
3
--
00414.17
Harness (Complete)
ITEM
NO.
1
Model CMA-180 Parts Manual Rev. 2.07
P/N
DESCRIPTION
Harness (Without Booster)
page 16
1.1.15 480V Control Box Assembly p/n 18611.48 (480V machines only)
ITEM
NO.
NO.
REQ’D
1
1
13905.12
Transformer Box
2
1
13423.82
Transformer 480V - 240V
3
2
13403.21
Fuse Holder - Inline
4
2
13403.40
Fuse 1.25 Amp 230V Slow Blow
5
2
13402.10
Fuse 1.50 Amp 600V Slow Blow
6
1
13420.10
Fuse Clip 2-Poll, Pressure Plate
7
1
13905.22
Transformer Box Lid
8
4
00940.50
10-32 X 3/8 Truss Head Screw
Model CMA-180 Parts Manual Rev. 2.07
P/N
DESCRIPTION
page 17
1.1.16 Control Box Assembly
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
17503.00
Control Box
17E
2
17400.09
2
2
00470.10
Toggle Switch Rubber Boot
17F
1
17400.07
30 Amp Terminal Block-Natural
60 Amp Terminal Block-Green
3
1
00409.81
Timer CMA-180
18
1
03408.55
Counter Face Mount 220V
4
1(2)*
00631.05
Ice Cube Relay 220V
19
4
00911.00
Pan Head Screw 8-32 x 1/2”
5
6 Ft.
00400.85
Conduit ¾” Sealtite
20
4
00927.00
Lock Nut 8-32
6
6 Ft.
00400.10
Conduit ½” Sealtite
21
1
00421.90
Power Switch
7
2 Ft.
00400.00
Conduit 3/8” Sealtite
22
1
00449.50
Keyless Lock
8
1
00401.85
St-3/4” Straight Connector
23
1
00421.26
Rocker Switch Hole Plug
9
1
00401.10
St-1/2” Straight Connector
24
1
00404.85
Motor Contactor 208/240V 20A
10
1
00401.00
St-3/8” Straight Connector
25
6
13825.00
Pan Head Screw 8-31 x 1”
11
1
00475.00
Delimer Switch DPDT 15A
26
6
04806.00
#10 Brass Washer
12
1
03470.00
Toggle Switch Momentary (Screw Terminal)
13
8
03801.00
Nylon Lock Nut 10-32
27
2
17503.17
Control Box Sponge Long
27A
2
17503.18
Control Box Sponge Short
14
1
17400.06
15
1
13403.26
Mountain Din Rail
28
1**
13003.17
Contactor 60A 3 Pole 220V
Fuse 3A/250V Slow Blow
29
1
03202.00
16
2
00941.00
Thermometer “Wash”
Pan Head Screw 10 -32 x 5/8”
29A
1
03202.00
17
1
17400.17
Thermometer “Rinse”
Terminal Block Assembly
29B
--
03202.00
Thermometer Bracket
17A
2
17400.04
30 Amp Terminal Block-Red
30
1
13003.50
Heater Contactor 40 Amp
17B
3
17400.03
60 Amp Terminal Block-Black
31
1
00562.60
Door Roller Switch Connector
17C
4
17400.02
85 Amp Terminal Block-Natural
32
1
00562.00
Door Roller Switch
17D
2
17400.08
30 Amp Terminal Block-Blue
33
1
13426.50
Ground Block
34
1
00421.78
Illuminated Plug
* Second relay for the machine with booster heater
Model CMA-180 Parts Manual Rev. 2.07
** Only for the machines with booster heater
page 18
1.2. Unique Parts For CMA-180TS
ITEM
NO.
1
NO.
REQ’D
6
P/N
00636.27
DESCRIPTION
Door Guide Material
ITEM
NO.
10
NO.
REQ’D
1
P/N
50302.06
DESCRIPTION
1" MPT x 1" Barb PVC
2
3
17506.20
Scullery Door
11
1
00303.27
Manifold
3
6
17554.20
Scullery Door Guide
12
1
00212.50
1-1/2”x1-1/4”Adapter
4
1
17530.20
Scullery Wrapper
13
1
00204.00
Pump Cover Large
5
1
00613.27
Door Handle S
14
1
00203.05
Impeller 4-1/2”
6
2
01553.20
Door Handle Link S
15
1
00202.00
Pump Base
7
2
00603.53
Door Spring Extension Rod
16
1
00205.00
Pump Gasket
8
2
05007.27
Booster Water Line
17
1
03108.60
Transfer Hose 1" Reinf.
9
1
17401.20
Final Rinse Manifold
18
1
00208.40
Slip Joint Nut O Ring
19
1
00207.00
Slip Joint Nut 11/2 x 1/4
Model CMA-180 Parts Manual Rev. 2.07
page 19
1.3. Unique Parts For CMA-180TC
ITEM
NO.
1
NO.
REQ’D
1
P/N
DESCRIPTION
17506.20
Door Panel Scullery Corner
2
6
00636.27
3
2
17506.20
4
4
5
1
ITEM
NO.
10
NO.
REQ’D
1
17401.20
Final Rinse Manifold
Door Guide Material
11
1
50302.06
1" MPT x 1" Barb PVC
Scullery Door
12
1
00303.27
Manifold
17554.20
Scullery Door Guide
13
1
00212.50
1-1/2”x1-1/4”Adapter
17530.20
Scullery Wrapper
14
1
00204.00
Pump Cover Large
P/N
DESCRIPTION
6
1
00563.60
Limit Switch Door Bracket
15
1
00203.05
Impeller 4-1/2”
7
2
01553.20
Door Handle Link S
16
1
00202.00
Pump Base
8
1
00613.34
Door Handle S Corner
17
1
00205.00
Pump Gasket
9
2
05007.27
Booster Water Line
18
1
03108.60
Transfer Hose 1" Reinf.
Model CMA-180 Parts Manual Rev. 2.07
page 20
2. Power Switch Bulb Replacement Instructions
NOTE: For Old Style Machines ONLY -- Manufactured prior to May 2002
TO REPLACE BULB
1. Using a 5mm-screw driver dismount the light module from the actuator as shown in
illustration 1 & 2.
2. Replace the burnt bulb with a new one P/N 17421.10 by twisting the bulb 90 degrees.
3. Mount the light module by snapping it onto the actuator as shown in illustration 3.
Model CMA-180 Parts Manual Rev. 2.07
page 21
3. 180 Conversion Kit – Corner to Straight #00617.18
INSTRUCTIONS:
1.
Open dishmachine doors to their highest position so that there is
little spring resistance on the door handle. Remove hardware
holding the door handle to the door linkage. Save all the washers
and spacers. With the door handle in “UP” position, lift spring
and remove from extension rod. Remove the nut attaching the
eyebolt and save all hardware.
2.
To remove the door handle, simply unscrew the four bolts holding
the door handle mounting plates and slide the complete assembly
up and off of the cabinet. Use the bolts, nuts and washers to plug
the holes in the back of the cabinet.
3.
Remove door panel & hardware from left side of machine, and
install door guides from kit. Remove front door and relocate to
left side of machine. The service door will be used to seal off this
side of machine. Relocate tray track guide to front service door
side of tray track.
4.
Using provided nuts, bolts and washers; mount the left and right
door handle supports on the back of the cabinet. Insert the
eyebolts into the brackets on the back of the dishmachine stand
and screw the nuts on just enough to hold them in place. Hook
both door springs and door spring extension rods on to the door
handle and secure them with the washers and cotter pins. Then
simply rest the door handle on the door handle supports. (You
may have to lift the door handle to reach the handle supports.)
5.
Swing the door handle downwards to reach the door linkages;
and using the two provided bolts and existing washers and
spacers, attach the door linkages to the door handle. Adjust the
tension in the spring by tightening the nuts under the eyebolt
bracket so that the doors can slide up and down freely. Mount
the provided door handle grips on the ends of the door handle.
6.
Eyebolt adjustment nuts should be adjusted to the point the doors
begin to lift from a closed position. Both eyebolts should be
adjusted the same. SEE “Illustration #1” for the proper location of
all door handle hardware for CMA 180-S.
7.
“Illustration #2” shows CMA 180-S and CMA 180-C door handle
assembly.
ILLUSTRATION #2
Back
View
Model CMA-180 Parts Manual Rev. 2.07
ILLUSTRATION #1
ITEM
NO.
NO.
REQ’D
P/N
1
2
00636.17
EZ Glide Door Guide
2
2
00603.07
Door Spring Extension Rod
3
1
00606.00
5/16-18 x 7” Eyebolt
4
1
00613.17
Door Handle
DESCRIPTION
5
2
00913.00
5/16”-18 SS Nut
6
1
01555.50
L.H. Door Handle Support
7
1
01556.50
R.H. Door Handle Support
8
2
00607.04
Door Handle Grip
9
4
00924.00
¼” SS Washer
10
2
00900.00
Cotter Pin
11
1
17506.00
Service Door
11A
1
00535.30
Door Handle
Door Latch Bracket
12
1
13915.00
12A
1
13915.06
Latch Bracket with Nut
13
1
13701.00
Open Door Latch
14
2
17554.00
Door Glide
15
4
00912.00
¼” 20 Nylon Lock Nut
16
2
17506.60
Door Splashguard-Straight
17
1
17506.65
Service Door Splashguard-S
18
4
00610.00
Spacer Small
19
4
00962.00
¼”-20 x 1 SS Hex Head Bolt
20
2
1222.50
Tank Plug
page 22
4. 180 Conversion Kit – Straight to Corner #00617.17
INSTRUCTIONS:
1.
Open dishmachine door to its highest position so that there is
little spring resistance on the door handle. Remove hardware
that holds the door handle to the door linkage. Save all the
washers and spacers. Swing the door handle towards the
back of the dishmachine and dismount it from the door handle
support brackets. Remove the two nuts attaching the eyebolts
and save the door springs.
2.
Remove the two (2) door-handle support brackets on the back
of the cabinet and plug the four holes with original hardware.
Remove front door and replace with left door. Remove door
guides on left side of machine and attaché item No. 9 door
panel-cover. The left door will now be at the front of the
machine. Remove and relocate service door splashguard to
left side of machine. Remove door latch for service door. The
door latch is not needed on the CMA 180-C.
3.
With left door facing the front, door panel on the left, and
service door splashguard in place, we are now ready to install
the door handle.
4.
Using provided door handle, door handle mounting plates,
5/16” bolts, nuts and washers; install the door handle as shown
in “Illustration #1”. Match the mounting plate holes to the
cabinet holes and insert all bolts to ensure that the door handle
and mounting plates are aligned. Then secure the mounting
plate with nuts and washers.
ITEM
NO.
1
NO.
REQ’D
1
00613.04
Door Handle
2
1
00619.34
Door Hdl. Mtng. Plate-Long
2A
1
00619.44
Door Hdl. Mtng. Plate-Short
3
1
00603.04
Door Spring Extension
4
9
00913.00
5/16” – 18” Nut
Attach the provided extension rod to the back of the door
handle.
Attach one eyebolt to the frame with existing
hardware, along with two springs together. Pivot the door
handle, positioning handle straight up. You may now connect
nd
loop of 2 spring to the door extension rod. Pull handles
forward and down and attach to the door links.
5
9
00926.00
5/16” SS washer
Adjust the nut on the eyebolt until the doors begin to lift then
back off two turns. See “Illustration #2” for proper location of
all door handle hardware included on CMA 180C.
10
1
00563.20
Roller Switch Bracket
11
1
17507.10
Air Gap Baffle CMA 180C
Note: You may install one of the mounting plates first, then insert
the door handle pivot post in and mount the other mounting plate
last.
5.
6.
7.
ILLUSTRATION #2
P/N
DESCRIPTION
6
1
00900.00
Cotter Pin
7
2
00607.04
Door Handle Grip
8
8
00920.00
5/16”-18 x ¾” Hex Head Bolt
9
1
17506.50
Door Panel-Cover
“Illustration #3” shows CMA 180-S and CMA 180-C “Door
Handle Assembly”.
ILLUSTRATION #3
Back View
ILLUSTRATION #1
Back View
Note: Door handle mounting plates come in two sizes.
Longer is mounted on back-right side.
Model CMA-180 Parts Manual Rev. 2.07
page 23
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